506862 A7 ------—_ B7 五、發明説明(1 ) "'"— 【發明領域】v ) 本發明是有關於一種座椅底部之腳架管座製造方法, 更詳而言之,特別是指一種可降低製造成本、且可提高強 度的一體成型鋁擠型支撐管座之製造方法。 【習知技藝說明】 一般可供座立的傢倶如桌腳、椅腳、矮凳、電腦椅 等,為達到平穩架立的效果,因此其底部的支撐腳架通常 採用多歧管式的支腳設計,如第一圖所示,以往這些支撐 管座1所採用的製造方法如下: 步驟一·請配合參閱第二圖所示,製備具預定長度且 呈中空狀之一胚管101,並選用與該胚管101不同管徑之管 件進行裁切,以製備出數支腳1 〇 2。 步驟二:將各支腳1 〇 2利用成型模具進行彎锻、導角 加工,使該等支腳1 02彎製成預定之造型。 步驟三:接著’將各支腳1〇2依序與該胚管ιοί進行焊 接加工。 步驊四:最後’在該胚管1 〇 1與各支腳1 〇 2焊接部位再 經多次的研磨、拋光等作業,以消除焊痕,而可獲得一表 面光亮、平整之管座1。 由前述可知,習用之製造方法,由於胚管1〇1與支腳1〇2 間係以焊接方式作連結而非一體成型,除有強度不足之虞 外,且加工製程顯然相當繁瑣,降低生產效率、不符合經 濟效益,再者,支腳102與胚管101焊接的位置必須相當準 確,否則會造成管座1有不平穩情形。 本紙張尺度適用中國國家標準(CNS) A4規格(210|C2f7f釐) (請先閲讀背面之注意事項再填窝本頁)506862 A7 --------_ B7 V. Description of the invention (1) " '" — [Field of invention] v) The present invention relates to a method for manufacturing a footrest tube seat at the bottom of a seat. In other words, it particularly refers to a manufacturing method of an integrally-formed aluminum extrusion-type support socket that can reduce manufacturing costs and increase strength. [Description of know-how] Generally, furniture that can be used for standing, such as table legs, chair legs, low stools, computer chairs, etc. In order to achieve a stable standing effect, the supporting leg at the bottom usually adopts a multi-manifold style. The design of the feet, as shown in the first figure, the manufacturing methods used in the past to support these sockets 1 are as follows: Step 1. Please refer to the second figure to prepare a hollow embryo tube 101 with a predetermined length and a hollow shape, A pipe with a diameter different from that of the embryo tube 101 is selected for cutting to prepare several feet 102. Step 2: Each leg 102 is subjected to bending forging and lead angle processing using a forming die, and the legs 102 are bent into a predetermined shape. Step three: Next, the legs 102 are welded to the embryo tube in sequence. Step 4: At last, the welding part of the embryo tube 1 〇1 and each leg 1 〇2 is subjected to multiple grinding and polishing operations to eliminate welding marks, and a bright and flat tube seat 1 can be obtained. . From the foregoing, it can be known that the conventional manufacturing method, because the embryo tube 101 and the foot 102 are connected by welding instead of integral molding, except for the risk of insufficient strength, and the processing process is obviously very complicated, reducing production. The efficiency and economic benefits are not consistent. Furthermore, the welding position of the feet 102 and the embryo tube 101 must be quite accurate; otherwise, the socket 1 will be unstable. This paper size applies to China National Standard (CNS) A4 specification (210 | C2f7f centimeters) (Please read the precautions on the back before filling this page)
i--I--J I 訂— 4 506862 A7 五^:發明說明( 【發明概‘】 因此,本發明之主要目的在於提供一種一體成型鋁擠 型支撐管座之製造方法,係使一管件不需經由焊接及研磨 等加工程序即可製成該管座,不僅其結構強度佳、無焊痕, 更可簡化製程以降低製造成本。 於是,依據本發明所提供之一種一體成型鋁擠型支撐 B座之製造方法,包含有下列步驟:一、備製呈中空管狀 之一鋁擠型管件,該管件中央沿軸向形成有呈交錯設置之 數連結板’該等連結板上各軸向開設有一溝槽,且該等溝 槽係呈通連狀。二、沿該等連結板之溝槽軸向剖切該管件 至預疋深度’促使該管件底段恰可被等分為多數支管部, 且使該等支管部恰獨立中空狀。三、利用彎管裝置將該等 支管部彎製成預定造型。 【圓式之簡單說明】 本發明之其他特徵及優點,在以下配合參考圖式之較 佳實施例的詳細說明中,將可清楚的明白,在圖式中: 第一圖是習用支撐管座之外觀示意圖; 第二圖是習用支撐管座之製造流程圖; 第三圖是本發明一體成型鋁擠型支撐管座之製造方法 的一較佳實施例的製造流程圖; 第四圖是該較佳實施例之鋁擠型管件立體示意圖; 第五圖是該較佳實施例之管件剖切示意圖; 第六圖是該較佳實施例之成品外觀示意圖; (請先閲讀背面之注意事項再填寫本頁) 、可丨 4 第七圖是第六圖中的7-7截面示棄圖:i--I--JI Order— 4 506862 A7 5 ^: Description of the invention ([Overview of the invention] Therefore, the main object of the present invention is to provide a method for manufacturing an integrally-formed aluminum extrusion-type support socket, which makes a pipe fitting not The socket can be made through processing procedures such as welding and grinding, which not only has good structural strength and no welding marks, but also simplifies the manufacturing process to reduce manufacturing costs. Therefore, an integrated aluminum extrusion support provided according to the present invention The manufacturing method of Block B includes the following steps: 1. Prepare an aluminum extruded pipe fitting in the form of a hollow tube. The center of the pipe fitting is formed with a plurality of connecting plates arranged in a staggered manner. There is a groove, and the grooves are connected. Second, the pipe is cut axially along the grooves of the connecting plates to a pre-depth depth, so that the bottom section of the pipe can be divided equally into a large number of branch pipes. And make these branched pipes just independent and hollow. 3. Use the pipe bending device to bend these branched pipes into a predetermined shape. [Simplified description of the round form] For other features and advantages of the present invention, please refer to the following drawings in conjunction The better In the detailed description of the example, it can be clearly understood that in the drawings: The first diagram is a schematic diagram of the appearance of a conventional support socket; the second diagram is a manufacturing flowchart of the conventional support socket; the third diagram is an integral molding of the present invention The manufacturing flowchart of a preferred embodiment of the manufacturing method of the aluminum extruded support pipe seat; the fourth figure is a perspective view of the aluminum extruded pipe fittings of the preferred embodiment; the fifth figure is the cutaway of the pipe fittings of the preferred embodiment Schematic diagram; The sixth diagram is the appearance of the finished product of the preferred embodiment; (please read the precautions on the back before filling out this page), and the seventh diagram is the 7-7 section diagram of the sixth diagram:
506862 A7 __________B7 _ 五、發明説明(3 ) 第八圖是本發明一體成型鋁擠型支撐管座之製造方法 的另一較佳實施例的管件立體示意圖;及 第九圖是該另一較佳實施例之成品外觀示意圖。 【較佳實施例之詳細說明】 參閱第三、四圖,本發明一體成型鋁擠型支撐管座之 製造方法的—較佳實施例包含以下步驟: 、備製呈中空管狀之一 #呂擠型管件1〇,該管件1〇中 央沿軸向形成有呈交錯設置之數連結板丨丨,於本實施例中 係没有二連結板11,且恰呈垂直正交狀設置,使該管件1 〇 中央形成有四鏤空孔12 ,又該等連結板丨丨上各軸向開設有 一溝槽1 3,該二溝槽丨3係呈十字通連狀,其長度等於該管 件10之内周直徑。 一、请配合參閱第五圖所示,沿該等連結板丨丨之溝槽 13轴向剖切該管件1〇至預定深度,使得該箄溝槽嚴媸盥f 成一導圓,〗促使該管件1 〇底段恰可被 等分為多數支管部14 ,且該等支管部14係呈獨立之中空管 狀。 一、利用彎管裝置(圖未示)將該等支管部丨4分別朝 外聲折’製成W字形之造型,而可獲得一體式之管座1〇〇, 如第六、七圖所示。 再如第八圖所示,係本發明另一較佳實施例,其主要 Z構與製造方式均與上一實施例相同,其差異僅在於,該 巨件10之連結板丨丨,係呈Y形設置,使其溝槽13,亦呈丫形設 置,再經上述之切割、彎鍛加工後,即可獲得具有呈三支 國家標準規格⑵-- (請先閱讀背面之注意事項再填寫本頁) 4506862 A7 __________B7 _ V. Description of the invention (3) The eighth diagram is a perspective view of a pipe fitting according to another preferred embodiment of the manufacturing method of the integrally-formed aluminum extruded support socket of the present invention; and the ninth diagram is the other preferred embodiment. Schematic diagram of the finished product of the embodiment. [Detailed description of the preferred embodiment] Referring to the third and fourth figures, the manufacturing method of the integrally-formed aluminum extruded support socket of the present invention—the preferred embodiment includes the following steps: 1. Preparation of one of the hollow tubes In the present embodiment, there are no connecting plates 11 in the center of the pipe 10, and the connecting plates 11 are arranged in a staggered manner. 〇 Four hollow holes 12 are formed in the center, and the connecting plates 丨 丨 are provided with a groove 13 on each axial direction. The two grooves 3 are cross-connected and the length is equal to the inner diameter of the pipe 10 . First, please refer to the fifth figure, and cut the pipe 10 to a predetermined depth along the grooves 13 of the connecting plates 丨 丨, so that the groove is tightly formed into a guide circle. The bottom section of the pipe fittings 10 can be divided equally into a plurality of branch pipe sections 14, and these branch pipe sections 14 are independent hollow tubes. I. Using a pipe bending device (not shown), the branch sections 丨 4 are folded outward to make a W-shaped shape, and an integrated socket 100 can be obtained, as shown in Figures 6 and 7. Show. As shown in the eighth figure, it is another preferred embodiment of the present invention. The main Z structure and manufacturing method are the same as the previous embodiment. The only difference is that the connecting plate of the giant 10 is Y-shaped setting, so that its groove 13 also has a Y-shaped setting. After the above cutting and bending processes, you can get three national standards. ⑵ (Please read the precautions on the back before filling (This page) 4
訂I 4 506862 五、發明説明(π / 管部14’之座管100,,如第九圖所示。 以上即為本發明一體成型鋁擠型支撐管座之製造方法 (請先閲讀背面之注意事項再填窝本頁) 各組件相關聯結構之概述;接著,再將本發明預期所能達 成之功效陳述如后: 一、 由上述可知,本發明藉由在擠製鋁擠型管件1 〇時, 藉由增加設置連結板丨丨,再沿其溝槽l3軸向剖切後,即可 增加該管座100支管部14之數目,而能因應不同需求製出不 同支腳數之管座,極為方便。 二、 且更重要的是,利用本發明之製成方法,不需經 由切管加工、焊接加工及研磨加工等習用管座丨所必須的加 工程序,即可一體成型製成一具多分岐管之管座100,而比 習用焊接而成的管座1具有更佳的結構強度,再者,因其不 需經由焊接加工故不會產生焊痕,如此,不僅使該紹架外 形更加美觀,更可簡化製程以提昇產能,而使製造成本降 低。 4 另外,本發明上述之製法中,係可對管件10頂端之連 結板11銳製至近該等支管部14,使其頂段呈中空狀,以減 清整體重量’或者’可將支管部14再予f鍛成圓管狀,以 利於接設滾輪。 1[一提的是’在本中,利用蠻… 維持平直狀,再加 可避务.該算漠措 繼虹0交界處產生應力^^象,以…… i影響到管件結槿強唐Order I 4 506862 V. Description of the invention (Pi / seat tube 100 of the tube portion 14 ', as shown in the ninth figure. The above is the manufacturing method of the integrally molded aluminum extruded support socket of the present invention (please read the back Note that this page will be refilled.) An overview of the associated structure of each component. Then, the effect expected of the present invention can be stated as follows: 1. From the above, it can be seen that the present invention uses extruded aluminum pipe 1 〇, by adding a connecting plate 丨 丨, and then axially cut along its groove l3, the number of pipe sections 100 of the base 100 can be increased, and pipes with different numbers of feet can be made according to different needs. It is extremely convenient. Second, and more importantly, the manufacturing method of the present invention can be integrally formed without using the necessary processing procedures such as pipe cutting, welding, and grinding. A manifold manifold 100 has better structural strength than the conventionally welded socket 1, and because it does not require welding, it does not produce welding marks. The frame is more beautiful, which can simplify the process to In addition, in the above-mentioned manufacturing method of the present invention, the connecting plate 11 at the top of the pipe 10 can be sharply made close to these branch pipe sections 14 to make the top section of the pipe hollow, so as to reduce the whole. The weight 'or' can be used to forge the branch tube 14 into a round tube to facilitate the installation of rollers. 1 [It is mentioned that 'in this book, use the ... to maintain a straight shape, plus avoidance. The calculation Stress at the junction of Mocuojihong 0 ^^, with ... i affects the pipe fittings
本紙張尺度適用中國國家標準(CNS) A4规格(2l〇|C2^J 506862 A7 B7五、發明説明(5 ) 惟以上所述僅為本發明一較佳可行實施例,舉凡熟悉 此項技藝人仕,其依本發明精神範疇所做之修飾或變更, 均理應包含在本案申請專利範圍内。 (請先閲讀背面之注意事項再填寫本頁) -訂- - 本紙張尺度適用中國國家標準(CNS) A4規格(210#2^7|^釐) 506862 A7 B7 五、發明説明(6 ) 【元件標號對照】 習知圖式中之參照號數: 1 管座 101 胚管 102 支腳 本創作圖式中之參照號數: 10 管件 10’ 管件 11 連結板 1Γ 連結板 12 鏤空孔 13 溝槽 131 導圓角 139 溝槽 14 支管部 14’ 支管部 100 管座 100, 管座 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS) A4規格(210|$7|^釐)This paper size applies to China National Standard (CNS) A4 specifications (2l0 | C2 ^ J 506862 A7 B7. V. Description of the invention (5) The above description is only a preferred and feasible embodiment of the present invention. Modifications or changes made in accordance with the spirit of the present invention should be included in the scope of the patent application for this case. (Please read the precautions on the back before filling this page) -Order--This paper size applies Chinese national standards ( CNS) A4 specifications (210 # 2 ^ 7 | ^ ali) 506862 A7 B7 V. Description of the invention (6) [Comparison of component numbers] Reference numbers in the known drawings: 1 tube base 101 embryo tube 102 script creation drawing Reference number in the formula: 10 pipe fittings 10 'pipe fittings 11 connecting plate 1Γ connecting plate 12 hollow hole 13 groove 131 guide fillet 139 groove 14 branch pipe portion 14' branch pipe portion 100 stem 100, stem (please read the back first) Please note this page before filling in this page) This paper size applies to China National Standard (CNS) A4 specification (210 | $ 7 | ^ %)