經濟部智慧財產局員工消費合作社印製 502091 五、發明說明(/ ) 1.本發明領域: 本發明是有關於一種在框架及框網上安裝具有彈益 組框架結構_性支撐結構,特㈣㈣卜㈣特殊二備 及2將複合材料或塑膠彈簧模組直接安裝在框架構件之 支結構。 2·背景說明: 在例如座椅及床墊及傢俱所使用之支撐結構中彈性 撐70件的彈簧,傳統上係由彈簧鋼線及彈簧絲構成,例如 ’在美國專利第 188,636,· 488,378,· 1,887,〇58 ; 4 535 978 ;4,339,834及5,558,315號。曾經有人嘗試以塑膠材料來 合成弹黃支撐元件,例如在美國專利第4,53〇,49〇;4,736,932 ’ 5:165,125及5,265,291號。雖然玻璃纖維強化塑膠彈簧 已經開發成熟,但是在例如座椅、傢俱及床墊之彈性支撐 結構的應用上,要提供適當裝置,以將彈簧安裝至框架= 構及覆盖支接表面之工程問題仍存在著。迄今為止,塑勝 彈簧仍舊是以簡單的機械方式安裝至支擇結構,例如美國 專利第4,41U59號敘述安裝在汽車之玻璃纖㈣化塑膠板 片弹黃。由於任何玻璃纖維強化塑膠之極高硬度及剛性, 使機械式安裝更為複雜,最終也幾乎必須在彈簧上鑽安襄 孔以便使用機械鎖扣(例如在美國專利第4,乃6,们2號), =此需要進一步的製造及組裝步驟。而且,在玻璃纖維結 構上鑽孔會破壞長條/紡條纖維,該纖維對提供最佳彈簧 特性相當重要。在有關之應財,f揭露以夾子將床塾基 座彈簧安裝至框架及框網上。雖然完全可行且創新,但這 |_____ 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 502091 V. Description of the invention (/) 1. Field of the invention: The present invention relates to a frame structure with elastic groups installed on the frame and the frame net. Bu Yi special two preparations and 2 will be a composite material or plastic spring module directly mounted on the support structure of the frame member. 2. Background note: Springs that elastically support 70 pieces in supporting structures such as seats and mattresses and furniture are traditionally composed of spring steel wires and spring wires, such as' in US Patent No. 188,636, · 488,378, · 1,887, 〇58; 4 535 978; 4,339,834 and 5,558,315. Attempts have been made to synthesize elastic yellow support elements from plastic materials, for example, in U.S. Patent Nos. 4,53,49; 4,736,932 '5: 165,125 and 5,265,291. Although glass fiber reinforced plastic springs have been developed maturely, in the application of elastic support structures such as seats, furniture and mattresses, it is necessary to provide appropriate devices to install the springs to the frame structure and cover the supporting surface engineering problems. keeping it. So far, plastic win springs are still mounted to support structures in a simple mechanical manner, for example, U.S. Patent No. 4,41U59 describes that glass fiber reinforced plastic plates installed in automobiles are yellow. Due to the extremely high hardness and rigidity of any glass fiber reinforced plastic, the mechanical installation is more complicated. In the end, it is almost necessary to drill Anxiang holes in the spring in order to use the mechanical lock (for example, in US Patent Nos. 4, 6 and 2) No.), = This requires further manufacturing and assembly steps. Furthermore, drilling holes in the glass fiber structure destroys the long / spun fiber, which is important to provide the best spring characteristics. In the related financial affairs, f revealed that the bed base spring was attached to the frame and the frame net with a clip. Although completely feasible and innovative, but this | _____ 3 This paper size applies to China National Standard (CNS) A4 (210 X 297 public love)
五、 發明說明(2) 应:要附件’同時增加組裝困難, 無1夾子間可能滑動及該相對軸造成噪音的缺^克服 傳絲墊-般包括—㈣基麵「盒料 =座係用來賦予床塾支撐及硬度,以及在: ,展動負載時偏向的彈性。基座通常由_個暂载 r成,在木質框架上有一個鋼線框網,框ς被例如壓二 =r:泉彈醬矩陣固定在木質框架。為了適當支擇及5 高生產成:硬度’基座上必須有相當多之麼縮彈簧,造成 。同/二=在床塾基座中使用i缩彈簧的主要缺點 =,在使用壓縮彈簧之基座上,通常在彈菁之上端合 ::=化網或矩陣。當不適當使用時,鋼網或矩陣二 烊接f被扭曲或破壞4該 鴨固定在框網及框架上。這樣會導至金屬 觸,在動態負載時會很容易產生吱吱聲響。 在避免基座使用I缩彈簧造成之高成本,另一種被使 :之弹黃是以大直徑的鋼彈簧線彎曲成多個 =彈菁’其受壓縮時會以扭力方式偏向,例如在美國專V. Explanation of the invention (2) Should: Attach the accessory at the same time to increase the difficulty of assembly, without the possibility of slipping between the clamps and the lack of noise caused by the relative axis ^ Overcoming the wire transfer pad-generally include-the base surface "box material = seat system use To give the support and rigidity of the bed, and the elasticity biased when:, the load is biased. The base is usually made of _ temporary load r, there is a steel wire frame net on the wooden frame, the frame is pressed for example = r : Spring spring sauce matrix is fixed on the wooden frame. In order to properly select and 5 high production: Hardness' base must have a considerable number of shrink springs, resulting in. Same / two = using i shrink spring in the bed base The main disadvantage is that, on the base using compression springs, it is usually terminated on the elastic base :: = mesh or matrix. When not properly used, the steel mesh or matrix is frustrated or damaged. It is fixed on the frame net and frame. This will lead to metal contact, and it will easily produce a squeaking sound during dynamic loading. In order to avoid the high cost caused by the use of I shrink springs in the base, the other is: Large diameter steel spring wire is bent into multiple = elastic springs, which will twist when compressed. Biased way, such as exclusively in the United States
Af-Th 5,346,190 ^ 5,558,315 !#b ° ::: ΓΓ 忖上比較大’也比較鋼強,在基座中Af-Th 5,346,190 ^ 5,558,315! #B ° ::: ΓΓ is larger on ’and is stronger than steel, in the base
需要較少扭力彈箬。缺而,以細綠斗方4丄L A ......而以鋼線生產扭力式彈簧需要非 韦叩貝的t具及彎折設備。要使用精巧及先進的幫折設備 ’以產生稷雜的扭力彈簧模組形狀,可能包括四個或更多 鄰接區段。對生產不同彈簧構造,因無法避免需要新的工 具、重做工具及/或變更機械裝設及製程中斷等,該製造 观091 B7 五、發明說明(3 ) 過程經濟上並不合適。因此,該彈簧之構造及最終彈簧率 無法輕易Ϊ便宜地改變,以產生不同支撐特性之基座:而 且,這種彈簧的多個彎折使尺口寸之品管及彈箸率公差控制 很難達成。同時,鋼材性質的變化及需要防腐餘和^理 都會增加產製鋼線彈簧模組的成本及困難度。進一步的, 大形扭力彈簧的笨拙幾何形狀使彈簧很難組裝至基座框架 在基座使用鋼線彈簧的另一缺點,及扭力彈簧的特 缺點,疋彈黃在過度負載後無法完全回復至未壓縮前高度 j「彈簧變形」縣。卩要彈簧的偏向是在其彈簧率公差 乾圍内,彈簧可以重覆負載一定週期數,而其操作特性不 有月”,、員义化。然而,假如偏向超過最大偏向範圍,彈簧 會發生永久變形,導致例如缺乏反射支撐之操作特性的永 久改、交,形狀的水久改變,或發生破損的嚴重失敗。鋼線 彈簧的彈簧變形亦可能在長期正常使用後發生,即連續重 力負載。這種現象—般稱為疲乏,亦會導致嚴重失敗。 增一加厚度之床墊,例如上置枕墊式之床墊,當放置在 一寸回傳統基座上,對床頭板及腳板來說,比例上可能會 太回,形成一個笨拙外觀及過高睡眠表面。大床墊及大基 ^的趨勢增加配送及儲存成本。美國—般床墊基座的規格 5〜8吁厚’平均厚度(或高度)為6.5〜7.5忖。傳統基座 的厚^幾乎都歸因鋼線彈簣模組的高度。一般而言,扭力 鋼、、泉彈!杈組的偏向上限約為總高度的2〇%。超過範 圍的壓縮會造成彈簧變形或破損。減少扭力彈菁模組整個 L___________ 5 (CNS)A4 (210 經濟部智慧財產局員工消費合作社印製 观091 五、發明說明(4 ) =度會使彈簧太硬,並使偏向特性及承載重 力降低。此外,減少高度後彈菁模組在壽命測試中= 敗的週期數一般很難預測,而失 ⑽很多。但;==== ,而仍然能夠健所要求的切特性及偏向特性。a 上專利前案中,線狀彈簧係直接安裝至框架構 „利第4,867’424號。在相關應用中,Need less torque to impeach. However, the production of torsion springs from steel wires using thin green buckets 4 丄 L A… requires towing equipment and bending equipment. The use of sophisticated and advanced folding equipment ’to produce a hybrid torsion spring module shape may include four or more contiguous sections. For the production of different spring structures, it is unavoidable that new tools, redo tools, and / or changes to mechanical installations and process interruptions are required. The manufacturing concept 091 B7 V. Description of the invention (3) The process is not economically appropriate. Therefore, the structure of the spring and the final spring rate cannot be easily and cheaply changed to produce bases with different support characteristics: Moreover, the multiple bending of this spring makes the quality control of the size and the spring rate tolerance very tight. Difficult to achieve. At the same time, changes in the properties of steel and the need for corrosion protection and care will increase the cost and difficulty of producing steel wire spring modules. Further, the awkward geometry of the large torsion spring makes it difficult to assemble the spring to the base frame. Another disadvantage of using steel wire springs in the base and the special disadvantages of the torsion spring is that the elastic yellow cannot fully return to Uncompressed height j "spring deformation" prefecture.卩 It is required that the spring deflection is within its spring rate tolerance. The spring can be repeatedly loaded for a certain number of cycles, and its operating characteristics are not months. ", Friendly. However, if the deflection exceeds the maximum deflection range, the spring will occur. Permanent deformation causes permanent changes such as the lack of reflective support for operating characteristics, long-term changes in water shape, or serious failures. The spring deformation of steel wire springs may also occur after long-term normal use, that is, continuous gravity loading. This phenomenon, commonly known as fatigue, can also lead to serious failures. Mattresses with an extra thickness, such as a pillow-type mattress, are placed on a traditional base and placed on the headboard and footboard. For example, the ratio may be too back, forming an awkward appearance and too high sleeping surface. The trend of large mattresses and large bases increases the cost of distribution and storage. The size of the US-like mattress base is 5 ~ 8. The average thickness (or height) is 6.5 ~ 7.5 忖. Almost all the thickness of the traditional base ^ is due to the height of the steel wire spring module. Generally speaking, the upper limit of the bias of the torsion steel, spring spring is about 20% of the height. Compression beyond the range will cause the spring to deform or break. Reduce the torsion spring module. The entire L___________ 5 (CNS) A4 (210 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. View 5.091 Description of the invention (4 ) = Degree will make the spring too hard, and reduce the deflection characteristics and bearing gravity. In addition, after reducing the height of the elastic module in the life test = the number of failure cycles is generally difficult to predict, but lost a lot. But; == == and still be able to maintain the required cutting and deflection characteristics. A In the previous patent case, the linear spring was directly installed to the frame structure „Li No. 4,867'424. In related applications,
土配有連接配件,以口齒合在金屬軌上,例如禮得專利之sJ 計來物Hr *上™並未特別設 本發明概述: 及庆ΓΓ月提供—種複合材料彈簧模組,以用作例如座椅 =、、且中切結構之彈性支撐元件。該複合材料彈菁模组 ^一_簧體及連接配件,彈簧體係由玻璃纖維上包覆 。。塑恥構成,連接配件係以第二種塑膠或聚合物 連一體成型形成,或塑模在或接合至彈簧體。 床墊美::!相同或不同於彈簧體之塑膠材料。對 接至^,使用之弓早黃权組’該連接配件可選擇性配置以連 結構。由於塑膠連接配件在彈^ 二:ΐ殊性分離鎖扣將彈赞固定在框網 裝至框架構件之平面上。在一實施^蜂黃模組可直接安 列中’〜複合材料彈簧 娜尺度適用(CNS)A4規巧ϋ公·訂 --------^---------線 (請先閱讀背面之注咅?事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 502091 A7 B7 五、發明說明(S ) 模組係直接安裝至框架構件上,而框架構件並未特別設計 來嚙合或容置彈簧模組。該彈簧模組係利用如肘針之鎖扣 安裝至框架上,該肘針穿過彈簧模組的安裝部份至框架構 件上。 本發明進一步提供裝配機架,將彈簧模組固定至框架 構件上,並使安裝有彈簧模組之框架構件對齊,以便連接 至框網。 本發明進一步達成新穎之低型/低高度,抗濫用及長 使用壽命床墊基座之生產,該基座結合具有連接配件之複 合材料彈簧模組。該複合材料彈簧模組取代傳統鋼線彈簀 作為主要反射支撐組件。在一實施例中,低複合材料床墊 基座之總南度約為傳統基座南度之50〜60% ^但比傳統基座 具有增進的偏向/彈性特性。本發明進一步提供一高型或 傳統高度床墊基座,其係利用安裝在新穎高型框架上之複 合材料彈簧模組。 本發明更包括一種以例如環氧樹脂/聚脂及玻璃纖維 組合生產彈簀模組之新穎製造方法,其將該材料塑模成各 種彈簧形狀,特別適合用作床墊基座之支撐元件。在此所 稱之「複合」,係指至少兩種材料以固體形式混合在一起 之組成,例如任何可以塑模、擠壓或拉擠成形之塑膠材料 ,及黏合或套接或其他方式接到塑膠材料之纖維材料。「 複合」一詞亦指以可塑模材料在塑膠包覆纖維之彈簧體上 一體形成連接配件。本發明並包括一種使用複合材料彈簧 模組之床墊基座之新穎選擇性組裝方法,該彈簀模組為選 7 --------^---------線 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 502091 A7 B7 五、發明說明(6 ) 擇性排列,並固定在框架結構及框網上。 在彈簧模組較佳實施例中,在一普通平面長形彈簧模 組中,複合材料拉擠成形以提供一低深度/高度及有效壓 力及負載分配。塑模/拉擠成形複合材料彈簧模組,特別 是平面長形構造的複合材料彈簧模組之使用,具有多項優 於先前技藝鋼線彈簀之製造及組裝優點,包括簡單化基座 建造,彈簧模組生產及處理,並且可適用於基座分段組裝 及最後組裝之自動生產及組裝程序。再者,以複合材料生 產基座彈簀模組之新穎製造方法,可適用於各種不同形狀 及具不同彈簧率之支撐和偏向特性的彈簧模組之製造,而 不須實質上更換工具或修改基本製程,該製程具有非常高 的性能特徵再現性。 本發明更進一步包括新穎高型及低型基座框架,可支 撐彈簧模組及框網。低型框架具有平行縱軸構件及中央構 件,橫軸構件,及末端飾板。橫軸構件的轴寬與縱軸構件 之轴寬平行,而飾板之軸寬與橫軸構件之轴寬成正角。高 型框架具有平行縱轴外框構件及中央構件,及正交連接至 縱轴構件之橫軸構件及末端飾板,橫轴構件及飾板之軸寬 與縱軸構件的軸寬成直角,飾板的窄邊與縱軸構件在同一 平面上。 由於木質數量充足,容易施工’便宜1 2在床塾基座之 框架使用上是很好的材料。在上述實施例中,該框架連接 配件之結構可與縱軸框架構件頂端之開孔鎖合,因此上層 縱軸框架構件之頂端必須有開孔。但是,一旦木質框架構 ---------------------訂--------- (請先閱讀背面之注意事項再填寫本頁) 1 2 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 502091 A7 五、發明說明(,) 件之長條上有一連串的開孔時,框架構件就無 基座足夠支撐力。本發明提供將複合彈菁模組固定在折 框架構件之另一實施例。可生產出具備 貝 :點之一座’而又—基座之:= 本發明進一步包括一種具有木質框生 廉又具生產效率,很適合人工或自動化生產。 - 本發明之其它目的及其結構設計,將藉由 明及參照附圖所示之圖式,作—詳細說明如后^之a例况 實施例說明: 圖1A-1C為本發明複合材料彈簧模袓 肢η、一個一體成型,配置在中段之框 在5早黃體32兩對應末端上之一體成型框網連接支2西4杜及 。框架連接配件34及連接支柱配件3 柱配件% )可由任何結構上適合之材料製成,例如配件 沿彈菁…各對應位置成型、黏結、二=屬’並 :=中’連接配件34及36係以嵌入物二: 上—體成型。例如,一個彈簧體32 (如日-ίΪ無頁 面,長方形構造或在此及相關應用中揭示(^二間單平 )被置放錢型巾,賴型 他構造 —4,36 經濟部智慧財產局員工消費合作社印製 502091 A7 B7_ 五、發明說明((f ) 塑模材料,例如聚丙烯、聚乙稀、SantopreneTM、尼龍或丙 烯 -丁二烯-苯乙稀腈(ABS ),以部份或完全包圍彈簧體32 。或者,將整個彈簧模組16 (包括彈簧體32及連接配件34 ,36 )以單一材料塑模而成,例如玻璃纖維強化塑膠。而 且,連接配件可分別以塑模或拉擠成型,再黏合至彈簧體 上。 彈簣體32可以各種複合材料所製成,例如玻璃纖維強 化塑膠,混合環氧或乙烯或聚酯之纖維,’高密度塑膠如聚 乙稀、高密度塑膠泡棉,包覆鋼及合金鋼,或其他任何可 展現所要求彈簧率及週期數壽命之材料。假如採用玻璃纖 維複合材料,在加熱及壓力,或拉擠成型下,彈簧模組可 經複式塑模及/或壓縮塑模成陽/陰模之空間構造。例如 ,約為產品積體之60%到80%之連續玻璃纖維束,經過一 槽環氧或乙稀脂之繞線或拉擠成型程序後,具有飽和樹脂 ,其約佔產品體積的20〜40%。該材料再被載入壓縮模型中 ,進行塑模及固化,再利用傳統方法如振動法予以處理。 為達到不同的彈簧率,可選擇及混合不同的塑模材料。 較佳地,如圖1之一般線型構造之彈簧體係以拉擠成 型程序所製成,其中玻璃纖維自液態狀之塑膠材料槽拉出 ,經過一個賦予彈簧體橫切面構造之模型,彈簧體再被切 成特定長度。塑模材料中可加入色素以便容易辨別不同彈 簧率之模組,這相當有助於下列組裝程序之進行。在此所 稱之「複合」係指彈簧體的塑膠材料及彈簣體内纖維之組 成。「複合」乙詞同時也包括在彈簧體上塑模以形成連接 10 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^--------^---------線 (請先閱讀背面之注意事項再填寫本頁) 五、發明說明(7) 配接之第三種材料之組成,將在後面詳細說明。 複合材料彈簧模組的某些構造,將在下面進一步揭示 八可L拉松成型及連續拉擠成型產生’例如由玻璃纖維 強化塑♦,其中纖維束(包括,但不限於玻璃纖維,以viar@ Mylai ’石墨’碳或鋼束)由捲筒經過一樹脂浸潰槽拉 出,再連續拉過一個成形及固化模型,然後複合材料之連 $長束被橫向㈣(沿著其橫切面)成特定長度以:完成彈 二耻拉$成型特別適合具有實質線性構.造之彈簧體高產 量的大規模生產。曲線彈簧模組構造可依前述拉擠成型及 =或拉擠成型及壓縮製模製程產生。利用這些製程生產彈 簧模組的另一個特殊優點係只須改變纖維的數目,及/或 纖維f模組内之位置及方向,就可以很容易改變彈簧模組 的舞育特性。在難實施财,纖維係沿著彈簧模組的長 =向排列,並實質延伸至彈簧模組的整個長度。在另一實 把例,纖維係以一固定或隨意角度交錯排列。 複合材料彈簀模組16與一體成型連接配件的結合將於 :面床墊基座中說明,該基座具有框架結構,可以支撐彈 ^模組,並有一框網被彈簧模組反射性支撐著。然而,將 彈X杈組結合至任何其他支撐結構或框架結構,以及選擇 1±如·任何類型結構或組件結合至彈簣模組以提供一反射性 表面或物件的技術,都屬本發明的範圍。彈簧模組可以結 合的結構及組件的特殊例子包括各式各樣傢俱,包括汽= 座椅及飛機座椅等之座椅,能源吸收牆,例如減震支架之 地板或其他表面,及懸浮系統。 ^ 經濟部智慧財產局員工消費合作社印製 502091 A7 B7_ 五、發明說明((〇 ) 圖2圖示本發明具有複數個複合材料彈簧模組16之低 型床墊基座實施例。基座10包括一個新穎低型框架,均以 圖號12標示,其支撐複個數結合在框網或矩陣14上之彈 簧模組16,框網平行置於框架12上,形成床墊支撐表面。 在本實施例中,框架12包括兩個縱向延伸外框構件18,一 個中央縱軸構件19,及複數個居中橫軸構件21,所有構件 可以是木材,或鋼,或鋁等金屬,或其他如拉擠成型或擠 壓之束條狀成份或吹洩塑模或結構式泡棉成份等適合材料 ,並固定在一起形成一直線框架。 在低型框架中,橫軸構件21為平放,軸寬寬度為wt ,緊靠置在縱軸構件18及19上,並與縱軸構件18及19 之軸寬wp平行,而橫軸構件21之窄邊e與縱軸構件18及 19之頂面正交。複數個縱向延伸之上層縱轴框架構件22 ( 其可為木材或鋼,或擠壓或拉擠成型塑膠如聚乙烯或聚丙 烯,聚氯乙烯或玻璃纖維強化塑膠)正交連接在橫軸構件21 之軸寬wt (頂面)上。一個末端飾板或長片23安裝在框架 每一個外端橫軸構件上,正對著位在縱轴構件18末端之橫 軸構件21之外窄邊。因此,飾板23之軸寬wf與外端橫軸 構件21之軸寬wt形成直角,而飾板之下窄邊與縱軸構件之 底面在同一平面上,飾板23的底邊與外框構件之底面在同 一平面上,形成一個可安裝床套之平滑連續表面。飾板23 可垂直延伸至外端橫軸構件21的上面,以作為上層縱軸框 架構件22之墊木。上層縱轴框架構件22切割成等長,末 端緊靠著飾板23,以確保在組裝時可檢查及調正框架。彈 12 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 装--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 502091 A7 B7_ 五、發明說明(〈/) 簧模組16係安裝在上層縱軸框架構件22的頂面,將在稍 後再詳述。 框網14係由外沿邊界構件24,亦稱作「邊線」所形 成,與框架12的寬度及長度相同。複數個縱軸網線26以 夾子,或焊接,或簡單彎折,或鉤住方法固定在邊線24上 ,而複數個橫轴網線28 (在此亦稱作「交錯網線」)與縱轴 網線26交錯,形成一個正矩形框網14,其作為床墊的支撐 表面。框網14 (包括網線24,26及28)’可由低碳或高碳 鋼製成,亦可由複合材料例如玻璃纖維強化塑膠製成,其 再經膠黏或超音波焊接或鎖扣在矩形矩陣或其他排列上, 或經過適合大形結構之塑膠或複合材料塑模程序形成單一 完整結構,例如結構泡棉之轉動塑模或注射塑模。 橫軸網線或交錯網線28的終端為朝下彎折以形成垂直 支撐網線30,其上有腳扣31固定在框架12上,以支撐邊 線24及將框網14夾在框架12上。支撐網線30可選擇性 在框架12上形成任何特定高度,以自邊線24延伸至外框 構件18上,並如所熟知的彈簧的方式偏向。 如圖2所示,框網14係利用複數個彈簧模組16支撐 在框架12上,彈簧模組16的底面與上層縱轴框架構件22 連接,而其上端與框網14之網線26及28的交錯點連接。 如圖1A-1C及圖3A及3B所示,每一個框網連接支柱配件 36包括固定在彈簧體32兩端之基座41,以彈性鉸鏈43結 合至基座41之直立構件42 (亦稱作「支柱」),及一對位 在支柱42對應端之指扣44,指扣44之構造恰可將縱軸框 13 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------^--------- (請先閱讀背面之注意事項再填寫本頁) 502091 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(/2) 線26扣住,並跨置在與縱軸網線%交錯浐 ,如圖3A及3B所示。在此實 、’曰“軸、、、罔線28上 汽知例中,縱軸框網26舌田士 橫軸網線28上以將橫軸網線28鎖住在凹槽们上。重豐在 圖1A及圖3A-B中彈簧模組之框 每一個指…括一橫向延伸鎖片 : 32之長度漏,並延伸越過内側開口 # 道46恰可容納基触件之—_ %。上^溝 軸網線26很容易的進入溝道奶内,而鎖片4 ;吏縱 朝下斜角,將縱轴網線26導向及穿越内側開:46 = 溝道4 6内。較佳地,内側開口 4 6。之高度比線^ 橫切面寬度小,當縱轴網線26通過 =將鎖片向上推擠後嗜合,將縱軸網線%鎖住。在溝道而= 如圖1B所示,指扣44亦可為延 鎖頭45 ’其大小恰可容納縱轴網線%,並以;捧方;2 縱軸網線26。同樣的’ _個與溝道%成 ^式^ 可容納橫軸網線28。如圖lc所 角凹抬47恰 延伸之第二半圓鎖頭48,以摩擦方 # j凹^竹 如…示,橫軸網線上二=_。 其間隔恰好緊密跨坐在支柱42之上# £直偏位凹口 29, 件沿橫轴網線28之移動。連接支柱配:’从限制框網連接配 及28彈性固定在正確的對應位置,6將交叉的網線26 在彈簧體及框網之間的彈性鉸鏈43 、助基座快速組裝。位 能給予多元次活動式反應。以彈性^何置於框網之負载 <勝製成整個框網連接 ____ 14 尺度適用中國國家標準(CNS)A4規~^1() χ挪公·^ - - I--------^---------^ (請先閱讀背面之注音?事項再填寫本頁) 五、發明說明(/3 ) 指扣並可完全去除 如圖3B所示,本發明進—步曰一 位291之橫軸網線28或交錯網線^ 條具水平横向偏 ^ 36 平橫向偏位291與鎖片44dh部份重疊,動。而且,水 網線在連接配件的機械。齒合。橫向偏位四=交錯框網 ;;指沿交錯網線28結合而成之框網頂面形成之^ < 丁貞立而有一大小對靡夕p弓丨 ;7 : :Γ' 如圖…所示)自鎖二/::二 大於上層縱軸框架構件22之開孔寬度 =度 經濟部智慧財產局員工消費合作社印 度後,開孔之邊緣卡在頸部,以機械夂C轉90 組與框架構繪。相同的,如圓6=,方鎖^ 度可比上層縱姉架構件22之槽勒寬更長,以便 =度後’產生結合屋縮力使鎖片沿著上層縱軸框架構件U ,度放置。或者是,上層縱軸框架構件22的開孔之大 谷納鎖>1 37及頸部39後仍有空隙,並進—步在旁 個小空位,當整個彈簧模組在滑人小空位後可將鎖片卡< 五、發明說明(ίφ) H滑動喷合之構造圖示在圖6 利用-體成型連接配件34 中; 架結構之簡單方式並不需 將弹黃模組安裝至框 及36使彈簧模組安裂至 壬何分離鎖扣。連接配件34 彈簧模組連接配件與床塾基座1^變得相得簡易及快速。 倶之機械式交錯嚙合方法使本發明結構如座椅及傢 化組裝。而且,連接配件34 / 吊^合以人工或自動 及較佳地為-種比彈菁體 身彈性/塑膠材料( 固有彈性性質,給予整個彈^才科更具彈性的材料)的 重自由度,而減少將連接配件二4目對^匡架及框網有多 音的任何可能性。 衣至框架或框網時產生嗓 具有鋼線彈菩γ έ 又’、汽&、小於傳統基座的高度, 明基座的低利高。本發 之極,度來達成,但其仍具有相等於或更優if: 的鋼線彈簧之偏向特性。 飞更優於同度更咼 接點可而自且由:r單簧模組16在上層縱轴框架構件22的連 一組具有高Ξ二何特定高度。圖4為 -甘由扯 呵型基座1〇,尚型框架均以圖號25標 不’、二軸構件21係以軸寬wt垂直放置以達到更高 度’其將安裝在窄邊e之上層縱轴框架構件22 (及彈菁= 高。換句話說,外框構件18為扁平,而橫轴構件 為直。橫軸構件21之下窄邊置放在縱軸外框構件18 16 本紙張尺㈣財關家^^S)A4規格⑵〇 x 297公釐) 502091 A7 五、發明說明( 及中央縱軸構件19之頂面或轴寬 件22係安裝在橫軸構件21之上* P 上層縱軸框架構 樣為垂直,沿外端橫減件21 同 寬參轴構件21之軸寬%形成直角,而=之軸 窄邊與縱軸外框構件18的底面在同— 、=板23之下 外端橫軸構件21被兩片並排垂 這種結構使兩 座一個非常硬堅的架拖。當然,度2;=赋予基 加厚窄邊e來加強,橫軸構件21上 . 更度可藉由 件22。亦可利用附加框架構件來提昇高^=轴框架構 高型框架25構成之高型基座中,橫軸網:28 :垂:—個 網線30的高度增加,自框網14延 杜直支撐 訂 或者,連接支柱配件36的支柱框構件I 高度’以使彈簧模組及框架最上層構件::框十广:何特定 高度。例如,® 5為另一個實施例 :定 件36為框網連接線5〇取代,其尾端;;支柱配 連接配件36嚙合,並延伸上至框網, ^可一另—種 與中段52交錯鎖合。當秋,尾兩個尾端&之間 以製造特定高度之基座。 <垂直高度可以改變 本發明在複合材料彈簧體上一 =可貫徹在任何形狀或構造之_ = ^ 6A_6D所不之^戈c型構造彈菁模 圖 簧體32及兩個共平面 :具“·曲之彈The earth is equipped with connecting accessories, and it fits on the metal rail with teeth. For example, the patented sJ meter Hr * on ™ is not specifically set out. Summary of the invention: Provided by Qingyi—a composite spring module for use For example, it is an elastic support element with a seat structure and a mid-cut structure. The composite elastic module is a spring body and connection accessories, and the spring system is covered by glass fiber. . Formed by plastic shading, the connecting fitting is formed by integrally forming a second plastic or polymer, or is molded or joined to the spring body. Mattress beauty ::! Plastic material of the same or different spring body. Butt to ^, use the bow early yellow weight group ′ This connection accessory can be selectively configured to connect the structure. Because the plastic connection accessories are in the second place: the special detachable locking buckle fixes the zongzan on the plane of the frame net and the frame member. In an implementation ^ bee whistle module can be directly placed in the ~ ~ composite spring Na standard applicable (CNS) A4 rules Qiaoϋ order -------- ^ --------- line (Please read the note on the back? Matters before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 502091 A7 B7 V. Description of the invention (S) The module is directly installed on the frame member, and the frame member is not Specially designed to engage or house a spring module. The spring module is mounted on the frame by a lock like an elbow needle, and the elbow needle passes through the mounting portion of the spring module to the frame member. The present invention further provides an assembly frame for fixing the spring module to the frame member and aligning the frame member on which the spring module is installed so as to be connected to the frame net. The invention further achieves the production of a novel low-profile / low-height, anti-abuse, and long-life mattress base that incorporates a composite material spring module with connecting accessories. This composite spring module replaces traditional steel wire springs as the main reflective support component. In one embodiment, the total south degree of the base of the low-composite material mattress is about 50-60% of the south degree of the traditional base, but it has improved bias / elasticity characteristics than the traditional base. The present invention further provides a high-profile or traditional-height mattress base using a composite material spring module mounted on a novel high-profile frame. The present invention further includes a novel manufacturing method for producing an impeller module using, for example, an epoxy resin / polyester and glass fiber combination, which molds the material into various spring shapes, and is particularly suitable for use as a supporting element of a mattress base. "Composite" as used herein refers to a composition in which at least two materials are mixed together in a solid form, such as any plastic material that can be molded, extruded or pultruded, and bonded or sleeved or otherwise connected Fiber material of plastic material. The term "composite" also refers to the use of moldable materials to form a connection fitting on a plastic-coated fiber spring body. The invention also includes a novel selective assembly method for a mattress base using a composite material spring module. The impeachment module is a 7-selection line. (Please read the precautions on the back before filling out this page) This paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 502091 A7 B7 V. Description of the invention ( 6) Selectively arranged and fixed on the frame structure and the frame net. In the preferred embodiment of the spring module, the composite material is pultruded to provide a low depth / height and effective pressure and load distribution in a common planar elongated spring module. The use of plastic mold / pultrusion composite spring modules, especially those with flat and elongated structures, has many advantages over the manufacturing and assembly of steel wire springs, including simplified base construction. Spring module production and processing, and can be applied to the automatic production and assembly process of the sub-assembly and final assembly of the base. In addition, the novel manufacturing method for the production of the base impulse module from composite materials can be applied to the manufacture of spring modules of various shapes and with different spring rate support and deflection characteristics, without the need to substantially change tools or modify Basic process, which has very high reproducibility of performance characteristics. The invention further includes novel high and low base frames, which can support spring modules and frame nets. The low profile frame has a parallel longitudinal axis member and a central member, a transverse axis member, and an end trim. The axis width of the horizontal axis member is parallel to the axis width of the vertical axis member, and the axis width of the trim plate and the axis width of the horizontal axis member are at a positive angle. The high frame has a parallel longitudinal axis outer frame member and a central member, and a transverse axis member and an end trim which are orthogonally connected to the longitudinal axis member. The axis width of the transverse axis member and the trim plate is at right angles to the axis width of the longitudinal axis member. The narrow side of the trim is on the same plane as the longitudinal axis member. Since there is a sufficient amount of wood, it is easy to construct and it is cheap. It is a good material for the frame of the bed base. In the above embodiment, the structure of the frame connection fitting can be locked with the opening at the top end of the vertical axis frame member, so the top end of the upper vertical axis frame member must have an opening. However, once the wooden frame is constructed ------------------------ (Please read the precautions on the back before filling this page) 1 2 This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 502091 A7 V. Description of the invention (,) When there is a series of openings in the strip, the frame members will not have sufficient support on the base force. The present invention provides another embodiment for fixing a composite elastic module to a folding frame member. It can be produced with a shell: a point of one 'and a base: = The present invention further includes a wooden frame with low cost and high production efficiency, which is very suitable for manual or automated production. -Other objects and structural design of the present invention will be described with reference to the drawings shown in the drawings—a detailed description of an example of the embodiment as follows: Figures 1A-1C are composite springs of the present invention Mold limbs η, one integral molding, the frame arranged in the middle section is formed on the two corresponding ends of the 5 early corpus luteum 32, and the frame connection frame 2 is west and 4 d. Frame connecting fittings 34 and connecting pillar fittings 3 Column fittings%) can be made of any material suitable for the structure, such as fittings along the elastic cyan ... each corresponding position is molded, bonded, two = belong to the 'and: = middle' connecting accessories 34 and 36 It is based on insert two: upper body molding. For example, a spring body 32 (such as a Japanese-ΪΪ pageless, rectangular structure or revealed in this and related applications (^ 二 间 单 平) is placed with a money-type towel, depending on the other structure—4,36 Intellectual Property of the Ministry of Economic Affairs Printed by the Bureau ’s Consumer Cooperatives 502091 A7 B7_ V. Description of the invention ((f) Molding materials, such as polypropylene, polyethylene, SantopreneTM, nylon or propylene-butadiene-styrene-acetonitrile (ABS), partly Or completely surround the spring body 32. Alternatively, the entire spring module 16 (including the spring body 32 and the connection accessories 34, 36) is molded from a single material, such as glass fiber reinforced plastic. Moreover, the connection accessories can be separately molded Or pultrusion, and then bonded to the spring body. The elastic body 32 can be made of various composite materials, such as glass fiber reinforced plastic, mixed with epoxy or ethylene or polyester fiber, 'high density plastic such as polyethylene, High-density plastic foam, coated steel and alloy steel, or any other material that can exhibit the required spring rate and cycle life. If glass fiber composite materials are used, under heating and pressure, or pultrusion, the spring mold It can be made into a male / female mold space through a compound mold and / or compression mold. For example, a continuous glass fiber bundle of about 60% to 80% of the product volume is passed through a groove of epoxy or ethylene resin. After the wire or pultrusion process, it has a saturated resin, which accounts for about 20 to 40% of the product volume. The material is then loaded into a compression mold, molded and cured, and then processed using traditional methods such as vibration. To achieve different spring rates, different plastic materials can be selected and mixed. Preferably, the spring system with a general linear structure as shown in Figure 1 is made by a pultrusion process, in which glass fibers are pulled from a liquid plastic material tank The spring body is cut to a specific length after a model that gives the cross-section structure to the spring body. Colors can be added to the mold material to easily identify modules with different spring rates, which is quite helpful for the following assembly process. The term "composite" as used herein refers to the composition of the plastic material of the spring body and the fibers in the elastic body. The word "composite" also includes molding on the spring body to form a connection. National Standard (CNS) A4 Specification (210 X 297 mm) ^ -------- ^ --------- Line (Please read the precautions on the back before filling this page) V. Invention Explanation (7) The composition of the third material to be mated will be described in detail later. Some structures of the composite spring module will be further disclosed below. Glass fiber reinforced plastics, in which fiber bundles (including, but not limited to, glass fibers, viar @ Mylai 'graphite' carbon or steel bundles) are drawn from a roll through a resin impregnation tank, and then continuously drawn through a forming and curing The model, then the long bundle of composite material is transversely splayed (along its cross-section) to a specific length to: complete the two-shaft pull molding is particularly suitable for large-scale production of spring bodies with a substantially linear structure. The curve spring module structure can be produced according to the aforementioned pultrusion and pultrusion and compression molding processes. Another special advantage of using these processes to produce spring modules is that the dance characteristics of the spring module can be easily changed by changing the number of fibers and / or the position and orientation of the fiber f module. In difficult cases, the fiber system is aligned along the length of the spring module and extends substantially to the entire length of the spring module. In another example, the fibers are staggered at a fixed or random angle. The combination of the composite spring module 16 and the one-piece connection accessories will be described in the base of the surface mattress. The base has a frame structure that can support the spring module, and a frame net is reflectively supported by the spring module. With. However, the technique of combining a bomb X-bracket group with any other support structure or frame structure, and selecting 1 ± such as any type of structure or component to the bomb module to provide a reflective surface or object, all belong to the present invention. range. Special examples of structures and components that can be combined with spring modules include a variety of furniture, including seats for automotive seats and aircraft seats, energy-absorbing walls, such as floor or other surfaces for shock-absorbing brackets, and suspension systems . ^ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 502091 A7 B7_ V. Description of the invention ((〇) Figure 2 illustrates an embodiment of a low-profile mattress base with a plurality of composite spring modules 16 according to the present invention. Base 10 Includes a novel low-profile frame, all marked with figure number 12, which supports a plurality of spring modules 16 combined on a frame net or matrix 14, which is placed on the frame 12 in parallel to form a mattress support surface. In the embodiment, the frame 12 includes two longitudinally extending outer frame members 18, a central longitudinal axis member 19, and a plurality of central transverse axis members 21. All the members may be wood, or steel, or a metal such as aluminum, or other materials such as Extruded or extruded bundle-like components or blow molds or structural foam components are suitable materials and are fixed together to form a linear frame. In the low-profile frame, the horizontal axis member 21 is flat and the shaft width Is wt, is placed on the longitudinal axis members 18 and 19 and is parallel to the axial width wp of the longitudinal axis members 18 and 19, and the narrow side e of the transverse axis member 21 is orthogonal to the top surfaces of the longitudinal axis members 18 and 19 . A plurality of longitudinally extending upper vertical frame members 22 (It may be wood or steel, or extruded or pultruded plastic such as polyethylene or polypropylene, polyvinyl chloride or glass fiber reinforced plastic) orthogonally connected to the shaft width wt (top surface) of the horizontal shaft member 21. An end trim plate or a long piece 23 is mounted on each outer end transverse axis member of the frame, facing the narrow side outside the transverse axis member 21 at the end of the longitudinal axis member 18. Therefore, the axis width wf of the trim plate 23 and The axial width wt of the outer end transverse axis member 21 forms a right angle, and the narrow side under the trim plate is on the same plane as the bottom face of the longitudinal axis member, and the bottom side of the trim plate 23 and the bottom face of the outer frame member are on the same plane, forming a The bed cover can be installed on a smooth continuous surface. The decorative panel 23 can be vertically extended to the upper end of the horizontal axis member 21 to serve as a cushion for the upper vertical axis frame member 22. The upper vertical axis frame member 22 is cut into equal lengths and the ends are tight. Lean against the trim plate 23 to ensure that the frame can be inspected and adjusted during assembly. The paper size of this paper is applicable to China National Standard (CNS) A4 (210 X 297 mm). -------- Order- -------- Line (Please read the notes on the back before filling this page) Intellectual Property of the Ministry of Economic Affairs Printed by the employee consumer cooperative 502091 A7 B7_ V. Description of the invention (</) The spring module 16 is installed on the top surface of the upper longitudinal axis frame member 22, which will be described in detail later. The frame net 14 is composed of outer border members 24, also referred to as "edge line", is formed with the same width and length as the frame 12. A plurality of vertical axis network lines 26 are fixed to the edge line 24 with a clip, or welding, or simply bending, or hooking, and a plurality of A horizontal axis network cable 28 (also referred to herein as a "staggered network cable") is interleaved with a vertical axis network cable 26 to form a regular rectangular frame network 14 as a support surface for the mattress. The frame network 14 (including the network cable 24) (26 and 28) 'can be made of low carbon or high carbon steel, or it can be made of composite materials such as glass fiber reinforced plastic, which is then glued or ultrasonic welded or locked to a rectangular matrix or other arrangement, or The plastic or composite material molding process suitable for large structures forms a single complete structure, such as a rotary mold or an injection mold of structural foam. The end of the horizontal axis network cable or staggered network cable 28 is bent downward to form a vertical support network cable 30, with foot buckles 31 fixed on the frame 12, to support the side line 24 and to clamp the frame network 14 on the frame 12. . The supporting mesh 30 may be selectively formed at any specific height on the frame 12 so as to extend from the side line 24 to the outer frame member 18 and be biased in the manner of a well-known spring. As shown in FIG. 2, the frame net 14 is supported on the frame 12 by a plurality of spring modules 16. The bottom surface of the spring module 16 is connected to the upper longitudinal frame member 22, and the upper end thereof is connected to the network wires 26 and 28 staggered connection. As shown in FIGS. 1A-1C and FIGS. 3A and 3B, each frame and net connection pillar fitting 36 includes a base 41 fixed at both ends of the spring body 32, and an elastic member 43 coupled to the upright member 42 of the base 41 (also known as As “pillars”), and a pair of finger clasps 44 at the corresponding ends of the pillars 42. The structure of the finger clasps 44 can just fit the vertical axis frame 13. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ) -------- ^ --------- (Please read the notes on the back before filling out this page) 502091 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 V. Invention Description (/ 2) The line 26 is buckled and straddled in a staggered line with the vertical axis network line, as shown in FIGS. 3A and 3B. In this example of SAIC, the "axis, axis, and stern line 28" of SAIC, the vertical axis frame net 26 and the Tiantian horizontal axis net line 28 are used to lock the horizontal axis net line 28 on the grooves. Zhongfeng In Figures 1A and 3A-B, each finger of the frame of the spring module ... includes a laterally extending locking piece: 32 length leaks and extends beyond the inner opening # 道 46 can only accommodate _% of the base contacts. ^ The groove axis network cable 26 easily enters the channel milk, and the lock plate 4 is vertically inclined downward, and guides the vertical axis network cable 26 and passes through the inner side: 46 = inside the channel 46. Preferably , The inside opening 4 6. The height is smaller than the line ^ cross-section width. When the vertical axis network cable 26 passes = pushes the locking piece upward and engages, the vertical axis network cable% is locked. As shown in FIG. 1B, the finger clasp 44 can also be a lock head 45 'whose size is just enough to accommodate the vertical axis network cable%, and the holding side; 2 vertical axis network cable 26. The same' _ is formed with the channel% ^ The formula ^ can accommodate the horizontal axis network cable 28. As shown in FIG. 1c, the second semi-circular lock 48 extending from the angle of the concave 47 is exactly the same as shown in the figure. Sit tightly across the top of Pillar 42 # Straight The notch 29, the piece moves along the horizontal axis of the network cable 28. The connecting pillars are: 'Fixed from the restricted frame network connection and 28 elastically fixed in the correct corresponding position, 6 will cross the network cable 26 between the spring body and the frame network The elastic hinge 43 helps the base to be assembled quickly. It can give multiple movable reactions. The load placed on the frame net with elasticity ^ makes the entire frame net connection ____ 14 The scale applies to Chinese National Standards (CNS) A4 rules ~ ^ 1 () χ 挪 公 · ^--I -------- ^ --------- ^ (Please read the note on the back? Matters before filling out this page) 5. Description of the invention (/ 3) The finger buckle can be completely removed. As shown in FIG. 3B, the present invention further advances a horizontal axis network cable 28 or a staggered network cable of 291 ^ horizontal horizontal offset ^ 36 horizontal lateral offset 291 It overlaps with the locking piece 44dh, and moves. In addition, the water network cable is connected to the machinery of the fittings. Tooth meshing. Lateral offset 4 = staggered frame network; refers to the top surface of the frame network formed along the staggered network line 28. ^ < Ding Zhenli has a size pair of bows and bows; 7: : Γ ′ as shown in the figure) Self-locking II / :: II is larger than the opening width of the upper vertical axis frame member 22 = degree of wisdom of the Ministry of Economic Affairs After the production bureau staff consumed the cooperative in India, the edge of the opening was stuck on the neck, and it was painted with 90 frames and frames. The same, such as circle 6 =, the square lock ^ degree can be compared with the slot of the upper vertical frame 22 The width is longer so that after = degrees, a combination of contraction force is generated to place the locking piece along the upper longitudinal axis frame member U. Or, the Otani lock of the opening of the upper longitudinal frame member 22 > 1 37 There is still a gap behind the neck and 39, and go forward-next to a small empty space, when the entire spring module is in the small empty space, the lock card can be clicked. V. Description of the invention (ίφ) H sliding spray structure It is shown in Fig. 6 using the -body forming connection fitting 34; the simple way of the frame structure does not require the elastic yellow module to be mounted to the frame and 36 to make the spring module crack to the detachable lock. Connecting accessories 34 The spring module connecting accessories and the bed base 1 ^ become easy and fast. The mechanical staggered meshing method of the present invention enables the structure of the present invention such as a seat and a household assembly. Moreover, the connection accessory 34 / suspension is combined with manual or automatic and preferably-a kind of high degree of freedom than the elastic body / plastic material of the elastic body (inherent elastic properties, which gives the entire elastic body more elastic material). , And reduce any possibility of connecting accessories 2 to 4 meshes to ^ Kuang frame and frame nets. The voice is produced when the clothes reach the frame or the frame net. It has steel wire elasticity, is smaller than the height of the traditional base, and has a low profit and high profit. This is the best way to achieve this, but it still has the deflection characteristics of a steel wire spring equal to or better than if :. Fly is better than the same degree and the contact is free and free: the r single-reed module 16 has a high height and a specific height in a group of upper vertical axis frame members 22. Figure 4 is a gantry-type base 10, and the frame is marked with the number 25, and the two-axis member 21 is placed vertically with the shaft width wt to achieve a higher height, which will be installed on the narrow side e. The upper vertical axis frame member 22 (and the elastic frame = high. In other words, the outer frame member 18 is flat, and the horizontal axis member is straight. The narrow side of the horizontal axis member 21 is placed on the vertical axis frame member 18 16 Paper ruler ^^ S) A4 size ⑵〇x 297 mm) 502091 A7 V. Description of the invention (and the top surface of the central longitudinal axis member 19 or the shaft width member 22 is installed on the transverse axis member 21 * P The upper vertical axis frame is vertical, and the axial width% of the axial reference member 21 is the same as the width of the axial reduction member 21 along the outer end, and the narrow side of = is the same as the bottom surface of the vertical frame member 18-, = The horizontal axis member 21 at the lower end of the plate 23 is suspended by two pieces side by side. This structure makes the two seats tow a very rigid frame. Of course, degree 2; = gives the base a thicker narrow side e to strengthen the horizontal axis member 21 The degree can be improved by piece 22. It is also possible to use an additional frame member to raise the height ^ = the axis frame constitutes a high-profile base 25, the horizontal axis network: 28: vertical:-a The height of the line 30 is increased, and the frame net 14 is directly supported by the frame or the height of the pillar frame member I connected to the pillar fitting 36 is to make the spring module and the uppermost member of the frame :: frame ten wide: any specific height. For example, ® 5 is another embodiment: the fixed piece 36 is replaced by the frame net connecting wire 50, and its tail end; the pillar is equipped with the connection fitting 36 to be engaged and extended to the frame net, ^ can be another—a staggered lock with the middle section 52 Close. When autumn, between the two tail ends & to make a base of a specific height. ≪ The vertical height can be changed on the composite spring body of the present invention = = can be implemented in any shape or structure _ = ^ 6A_6D What can't be said ^ Ge c type structure elastic model figure spring body 32 and two coplanar: with "· 曲 之 弹
中央之料科使㈣録轉明床L (_17 本紙張尺度適fflt國?ii^s)A4規格⑽χ 297公$ A7 A7 五 發明說明(Μ , 忙、、’罔上之壓縮力可順著 係沿彈簧模組的中央 $衩、、且之深度被吸收,而且通常 料所構成’其可壓縮至實平:型彈簧模組係以-種材 變形」情形。因此,总不干面位置而不至發生「彈簧 ,U型彈簧模組仍不二本發明床塾基座在過度負载情況 下,彈簧模組不會發生或失效,因為即使在最大偏向 圖6B為依擔4 架構件22,並以摩^^方式將,37嵌入上層縱軸框 柱配件36之u刑彈"、/:方式將交錯框網網線卡在連接支 屬線或肘針之外加機^組16°如目6D戶斤示,-種如金 丨〜外加機械鎖扣35可‘壯+ 上以進—步將彈簧模組固定在上/ =框架連接配件34 種鎖固方法,如圖u及1B_ 構件上。對該 紋38,可放置鎖扣%,如圖6妾配件34上配置有凹 將彈簧模組鎖固在,心很术構件所示。以鎖扣 上,而不需要鎖片371 ° ’如框架構件之平面支撐結構的 。在這種情況下,框架== 部份⑽夠提供連接舰或使鎖扣就;V即凹賴形成的 圖7展示一種依據本發明建構, 彈簧模組16之低型床墊基座1〇。哕其、有複數個複合材料 ’均以圖號12標示,其支撐複數:3二〇包括低型框架 上之複合材料彈簧模组16,框網14 :衣在框網或矩陣Η 成-個彈性支撐表面。如同其他實施:置於框架12上構 限制在床墊基座,可財效應用在本發明並未只 如在家用或商用傢俱中,其包括一 π性支撐表面,例 1擇彈簧元件之框架 18 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐 袭--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印?衣 經濟部智慧財產局員工消費合作社印製 502091 A7 B7 五、發明說明(〇) 結構。在本實施例中,框架12包括兩個縱向延伸外框構件 18,一個中央縱軸構件19,及複數個自一個外框構件18延 伸至另一個外框構件18之橫軸構件21。框架構件可為木質 、金屬、塑膠、或加工塑膠如包括無機或有機材料之塑模 複合物。在低型框架中,橫軸構件21為平放,其軸寬%與 外框縱轴構件18及中央縱軸構件19平行,並靠置在外框 構件18及中央縱轴構件19上,而其窄連e與外樞縱軸構 件18及中央縱軸構件19成正角。上層縱轴框架構件67安 裝在橫軸構件21上,並與其軸寬wt (頂面)正交。一末端 飾板23安裝在框架最外端的橫軸構件21上,位在縱軸外 框構件18兩端之橫轴構件之外窄邊上。因此,飾板23之 軸寬wf與外端橫軸構件21之軸寬wt成正角。而飾板23之 下窄邊與縱軸構件之底面在同一平面上。飾板23之下窄邊 與外框構件之底面亦在同一平面上,以形成一個可安裝床 套之平滑連續表面。飾板23可垂直延伸至外端橫軸構件21 的上面,以作為上層縱軸框架構件67兩端可靠置之墊板。 上層縱軸框架構件67切割為等長,其兩端緊靠在飾板上, 以便當構件鎖合在一起時,確保框架被墊板所墊住並成方 正0 圖8A-8B圖示一個具有腳架構件68之複合材料彈簧 模組,其可直接安裝及嚙合在一平面上,例如上層縱軸框 架構件67之頂面,其具有長方形橫切面。腳架構件68之 底部69約為平面狀。底部69之接觸面70為扁平狀。在接 觸面70縱向中間有一道凹槽71。底部69之頂面72亦為扁 19 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 裝--------訂---------^線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 502091 A7 _B7_ 五、發明說明U(f) 平,但在頂面72上對應著接觸面70之凹槽71處,有一道 脊緣73。凹槽71及脊緣73都跨越底部69之中央,並與凹 紋38對齊,使彈簧模組之中心點正好在凹槽71及脊緣73 上。當腳架構件68固定在上層縱轴框架構件67時,其底 部69之中心係位於上層縱軸框架構件67之軸寬之中央 處。 如圖9A及9B所示,一個底部鎖固件75被用來將腳 架構件68直接固定在上層縱軸框架構件67之平面上。在 較佳實例中有使用U型肘釘,然而,亦可為釘子、閂、螺 絲、鉚釘、針、膠水或任何其他鎖固件及熟識該項技藝人 仕可使用之類似物品。要將底部69固定在上層縱軸框架構 件67上,例如U型肘針75之鎖固件穿越底部69之頂面72 至上層縱軸框架構件67中。脊緣73之設計可容置U型釘 ,使得脊緣73與肘釘75緊靠在一起。脊緣73導引肘釘75 之放置。當肘釘75貫穿底部69,其尖嘴76位在脊緣73之 兩對邊。脊緣73因此確保肘釘75彼此對齊,並對齊彈簧 模組16之中心及腳架構件68之橫向中央處。這種排列機 制有助以人工及自動化方式將腳架構件68固定至上層縱軸 框架構件67,例如利用電動釘搶。 圖10為一個安裝在上層縱軸框架構件67上,並與框 網14之交錯網線2 6及2 8 σ齒合之彈餐模組16。該圖式說明 腳架構件68在上層縱軸框架構件67平面上之位置必須很 精密,以精確將連接支柱配件36之指扣44定位在網線26 及28的交錯點。例如當上層縱軸框架構件67為硬木材質 20 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) :裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印制衣 502091 A7 B7 五、發明說明((?) ,並無刻度或記號的情形下,必須配合框網14的大小,以 在安裝彈簧模組至框網前,決定每一個彈簧模組在框架構 件之正確位置。 圖11-15說明將彈簀模組16依標示或測量安裝至上層 縱軸框架構件67之裝配機架,使得彈簧模組能夠正確定位 ,當框架構件組裝在一起時能,彈簧模組能與框網網線交 錯點嚙合。圖11A-11C展示將複合材料彈簧模組16,定位及 固定至上層縱軸框架構件67上之裝配機架。為達到最大負 載分配及穩定性,複合材料彈簧模組16沿每一個上層縱軸 框架構件67之縱向中心軸排列。裝配機架78包括一槽道79 ,例如擠壓體,其上安裝有複數個可滑動之滑車80。最靠 近槽道79兩端之滑車80上裝有外端停止器81。在裝組時 ,上層縱軸框架構件67成一直線,定位於每一個滑車80 内及兩個外端停止器81之間。滑車80之間隔距離恰好使 兩個外端停止器間81之距離等於嵌置在裝配機架78内之 上層縱軸框架構件67之長度。槽道79上滑車80之數目係 依據上層縱軸框架構件67要安裝之彈簧模組數目而定。 每一個滑車80係由滑動器88構成,滑動器88安裝在 滑塊98。 如圖12及13所示,槽道79具有對稱接合之X形框 架結構之橫切面構造,其具有一個網狀構造85,在槽道之 對應半邊形成三個狹溝84。槽道79較佳地係以擠壓鋁製成 ,但以高強度合成及聚合物材料形成亦可。 滑動器88係安裝在槽道79上,其上有橫向對慮朝下 21 本&張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) ^02091 五、發明說明(二〇) 延伸之凸緣87,跨置及重疊在 可為鋁製或鋁合金製。滑行墊91 .技’ 84上。滑動器88 直接與槽道79及狹溝84之軸承面_内側面, 係以與槽道表面具有低摩擦係數;订1較佳地 例如紹之金屬接觸時具有此項性併 I成▲蜂夕塑膠與 屬該類塑膠,尼龍亦適合。例;子聚乙烯 面上以進一步減少摩擦。 潤π悧可用在材料界 滑行塾9i延伸超過τ型狹溝8 達 部份。鎖扣93將滑行塾91接 ;^曰道79邊緣一 塾91上有開孔92以便鎖扣妾= ⑽,當鎖扣93鎖進時,鎖扣93 1^:^上有雜形 表面上。滑行墊91為裝備中唯一在二動裔88之外 工作既快速又容易,只須將鎖扣93拆門後而更換 裳上新的滑行墊91即可。 拆開後在滑動器88再 ,每—個滑行墊91上都有對準鍵94,與、 導引滑動器88在槽道79 i + / 接口以 行墊91 一^刑二上千順地滑動。對準鍵94可由滑 m J1月豆成型延伸而出。較佳地 為長方形。而且,對準鍵94 1 尹、刀 伸。在較俨趣# φ ^ 了仃墊91的縱向長度延 伸在較“轭中,在三個滑行塾9 對準鍵分财合奸道7 9的三_溝%上,因此在;ζ 一個方向私/骨動為穩妥地固定。 在滑動器88之兩對應面上有定位孔浙, 器88及滑行墊91。藉由沪谇姑1Λ< * 〆、貝$ '月動 it 79 穿過定位孔107插在槽 X/ ,可將滑動器88及滑行墊91沿槽道79 1_____ 22 本紙張尺糾財_練準 訂 線 經濟部智慧財產局員工消費合作社印製 502091 A7 B7 五、發明說明(> /) 定位,以固定滑車的分佈。 如圖13及14所示,四個安裝螺栓97自滑塊98朝下 延伸貫穿滑動器88水平面上之安裝孔96。滑塊98可鎖在 螺栓97上或配有螺栓孔以便具螺紋之螺栓97鎖進。較佳 地,滑塊98為鋁製,但亦可為塑膠或木材等其他材料所製 成。 每一個滑塊98包括一個位於滑動器88頂面上之底面 98a,及側邊對應圍牆99。圍牆99的内對應面100為朝向 滑塊98中央之斜面,使得在側邊對應圍牆99頂面101之 中央間之距離山,比側邊對應圍牆99在底面98a處之距離 d2小。斜對應面100有助上層縱軸框架構件67之嵌置及定 位。側邊對應圍牆99間之距離越往底面98a越小,使上層 縱轴框架構件67很容易置於側邊對應圍牆99之間,當上 層縱轴框架構件67置於滑車80的滑塊98上時,側邊對應 圍牆99之間提供一個合適的安置位置。 圖12和13展示複合材料彈簧模組16位在滑塊98内 上層縱轴框架構件67上的情形。滑塊98之對應圍牆99的 兩個頂面101分別有兩個孔102,可供彈簧定位銷103插置 。彈簧定位銷103為圓柱狀,但是其他例如長方形銷亦可 使用。彈簧定位銷103係特別設計來標示複合材料彈簧模 組16之彈簧體邊緣上凹爪77的位置(圖9B有更清楚圖示 )° 當彈簧模組16嵌置在滑塊98時,凹爪77與彈簧定位 銷103對齊。四個彈簧定位銷103促使彈簧模組16與上層 23 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱^ 裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 502091 A7The Central Materials Division makes the record transfer to a bright bed L (_17 This paper is suitable for fflt country? Ii ^ s) A4 size ⑽ 297 $ $ A7 A7 Five invention description (M, busy, compressive force on the 罔 can follow It is absorbed along the center of the spring module, and its depth is absorbed, and usually it is composed of 'it can be compressed to be flat: the spring module is deformed with seed material'. Therefore, the total dry surface position Without “spring”, the U-shaped spring module is still the same. Under the condition of excessive load of the bed base of the present invention, the spring module will not occur or fail, because even at the maximum deviation, FIG. , And embed the 37 in the upper vertical axis frame column fitting 36 of the tortoise shell in the way of ^^ ", /: way, the staggered frame network cable is connected outside the branch line or elbow needle and added ^ group 16 ° As shown in the head of 6D households,-a kind of gold 丨 ~ plus a mechanical lock 35 can be 'strength + up'-to further fix the spring module / = frame connection accessories 34 kinds of locking methods, as shown in Figure u and 1B_ On the component. The lock 38 can be placed on the pattern 38, as shown in Fig. 6. The recess 34 is configured on the accessory 34 to lock the spring module. To lock the buckle without the need for the lock plate 371 ° 'as the plane supporting structure of the frame member. In this case, the frame == part is not enough to provide the connection ship or make the buckle; V is formed by the recess Figure 7 shows a low-profile mattress base 10 of a spring module 16 constructed in accordance with the present invention. 哕 There are a plurality of composite materials, all of which are marked with Figure No. 12, and the supporting multiples: 3-20 include a low-profile frame. The composite spring module 16 and the frame net 14 are formed on the frame net or matrix to form an elastic supporting surface. As in other implementations, the structure is placed on the frame 12 and is limited to the mattress base. The invention is not only in home or commercial furniture, which includes a π-shaped support surface, example 1 Selecting the frame of the spring element 18 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) --- ----- Order --------- line (Please read the precautions on the back before filling out this page) Printed by the Consumers 'Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs? Printed by the Employees' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 502091 A7 B7 V. Description of the invention (〇) Structure. In this embodiment, the frame 12 includes two longitudinally extending outer frame members 18, a central longitudinal axis member 19, and a plurality of transverse axis members 21 extending from one outer frame member 18 to another outer frame member 18. The frame members may be wood, metal, plastic Or processing plastic such as a mold compound including inorganic or organic materials. In the low-profile frame, the horizontal axis member 21 is flat, and its axial width% is parallel to the outer frame longitudinal axis member 18 and the central longitudinal axis member 19, and It rests on the outer frame member 18 and the central longitudinal axis member 19, and its narrow connection e makes a positive angle with the outer pivot longitudinal axis member 18 and the central longitudinal axis member 19. The upper longitudinal axis frame member 67 is mounted on the transverse axis member 21, and Orthogonal to its axial width wt (top surface). One end trim plate 23 is mounted on the horizontal axis member 21 at the outermost end of the frame, and is located on the narrow side outside the horizontal axis member at both ends of the vertical axis outer frame member 18. Therefore, the axial width wf of the trim plate 23 and the axial width wt of the outer end transverse axis member 21 form a positive angle. The narrow side under the trim plate 23 is on the same plane as the bottom surface of the longitudinal axis member. The narrow side under the trim panel 23 is also on the same plane as the bottom surface of the outer frame member to form a smooth continuous surface on which the bed cover can be mounted. The trim plate 23 can be vertically extended to the upper end of the horizontal axis member 21 at the outer end, and serves as a reliable backing plate at both ends of the upper vertical axis frame member 67. The upper longitudinal axis frame member 67 is cut into equal lengths, and its two ends are abutted against the trim plate, so that when the members are locked together, it is ensured that the frame is cushioned and squared by the pad. Fig. 8A-8B illustrates a The composite spring module of the foot frame member 68 can be directly mounted and engaged on a plane, for example, the top surface of the upper longitudinal frame member 67 has a rectangular cross-section. The bottom 69 of the leg member 68 is approximately planar. The contact surface 70 of the bottom 69 is flat. A groove 71 is formed in the middle of the contact surface 70 in the longitudinal direction. The bottom surface 72 and the top surface 72 are also flat 19. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm). -------- Order --------- ^ line (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 502091 A7 _B7_ V. Description of the invention U (f) is flat, but the top surface 72 corresponds to the groove of the contact surface 70 At 71, there is a ridge 73. Both the groove 71 and the ridge 73 span the center of the bottom 69 and align with the groove 38, so that the center point of the spring module is exactly on the groove 71 and the ridge 73. When the leg member 68 is fixed to the upper vertical axis frame member 67, the center of the bottom portion 69 is located at the center of the width of the upper vertical axis frame member 67. As shown in Figs. 9A and 9B, a bottom fastener 75 is used to directly fix the leg member 68 to the plane of the upper longitudinal frame member 67. U-shaped elbow nails are used in the preferred example, however, nails, bolts, screws, rivets, pins, glue, or any other fasteners and similar items that can be used by those skilled in the art can also be used. To fix the bottom 69 to the upper vertical axis frame member 67, for example, the locking member of the U-shaped elbow needle 75 passes through the top surface 72 of the bottom 69 into the upper vertical axis frame member 67. The ridge 73 is designed to accommodate U-shaped nails, so that the ridge 73 and the elbow nail 75 are close together. The spine 73 guides the placement of the elbow nail 75. When the elbow nail 75 penetrates the bottom 69, its pointed mouth 76 is located on two opposite sides of the ridge 73. The ridge 73 thus ensures that the elbow nails 75 are aligned with each other and the center of the spring module 16 and the lateral center of the leg member 68. This alignment mechanism facilitates the manual and automated fixing of the leg members 68 to the upper longitudinal axis frame member 67, for example, using electric nails. FIG. 10 is a pop-up meal module 16 which is installed on the upper longitudinal frame member 67 and is intertwined with the interlaced network wires 26 and 28 of the frame net 14. The figure illustrates that the position of the leg frame member 68 on the plane of the upper longitudinal axis frame member 67 must be precise to accurately position the finger clasp 44 connecting the pillar fitting 36 at the intersection of the network cables 26 and 28. For example, when the upper vertical axis frame member 67 is made of hardwood 20, the paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm): installed -------- order -------- -Line (please read the precautions on the back before filling this page) Printed clothing for employees' cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 502091 A7 B7 V. Description of the invention ((?) If there is no scale or mark, you must cooperate with the box The size of the net 14 is to determine the correct position of each spring module in the frame member before installing the spring module to the frame net. Figure 11-15 illustrates the installation of the spring module 16 to the upper vertical axis frame according to the label or measurement. The assembly frame of member 67 enables the spring module to be positioned correctly. When the frame members are assembled together, the spring module can mesh with the staggered points of the frame network cable. Figures 11A-11C show the composite spring module 16, An assembly rack positioned and fixed to the upper longitudinal axis frame member 67. For maximum load distribution and stability, the composite spring module 16 is arranged along the longitudinal center axis of each upper longitudinal axis frame member 67. The assembly rack 78 Includes a slot 79, such as The extruded body is provided with a plurality of slidable pulleys 80. The pulleys 80 closest to the two ends of the channel 79 are equipped with external stoppers 81. During assembly, the upper longitudinal frame member 67 is aligned and positioned Between each block 80 and between the two outer stoppers 81. The spacing distance of the block 80 is exactly so that the distance between the two outer stoppers 81 is equal to the upper vertical frame member 67 embedded in the assembly frame 78 The length of the carriages 80 on the channel 79 is determined by the number of spring modules to be installed on the upper longitudinal axis frame member 67. Each carriage 80 is composed of a slider 88, which is mounted on the slider 98. As shown in Figs. 12 and 13, the channel 79 has a cross-sectional structure of a symmetrically joined X-shaped frame structure, which has a mesh structure 85, and three slits 84 are formed on the corresponding half of the channel. The channel 79 is preferably It is made of extruded aluminum, but it can also be formed of high-strength synthetic and polymer materials. Slider 88 is installed on the channel 79, with lateral considerations facing downwards. 21 & Zhang scales apply Chinese national standards (CNS) A4 Specification (210 X 297 mm) Packing -------- Order --------- (Please read the notes on the back before filling this page) ^ 02091 V. Description of the Invention (20) The extended flange 87 can be straddled and overlapped. It can be made of aluminum or aluminum alloy. Slide pad 91. 84. Slider 88 is in direct contact with the bearing surface of the groove 79 and the inner surface of the groove 84, so that it has a low coefficient of friction with the surface of the groove; ▲ Fengxi Plastic and this kind of plastic, nylon is also suitable. For example; sub-polyethylene surface to further reduce friction. Run π 悧 can be used in the material industry glide 塾 9i extends beyond the τ-shaped slot 8 up to part. The lock 93 connects the sliding 塾 91; ^ said that the edge of the road 79 has an opening 92 on the 塾 91 for the lock 妾 = ⑽. When the lock 93 is locked in, the lock 93 1 ^: ^ has a irregular surface on it . The sliding mat 91 is the only one in the equipment that works outside the second-generation 88. It is fast and easy to work. You only need to remove the lock 93 and replace the new sliding mat 91 on the clothes. After disassembling, each slider 88 has an alignment key 94 on each of the sliding pads 91, and guides the slider 88 in the channel 79 i + / interface with the row pad 91. slide. The alignment key 94 can be extended by sliding m J1 moon beans. It is preferably rectangular. In addition, the alignment keys 94 1 and 25 are extended. In the more 俨 趣 # φ ^ 仃 pad 91 extends the longitudinal length of the 较 yoke in three sliding 塾 9 alignment keys divided into three _ ditch% of the gangway 7 9, so in one direction; ζ The private / bone movement is securely fixed. There are positioning holes on the two corresponding surfaces of the slider 88, the device 88, and the sliding pad 91. With the hukou aunt 1Λ < * 贝, shell $ '月 动 it 79 through the positioning The hole 107 is inserted in the slot X /, and the slider 88 and the sliding pad 91 can be along the channel 79 1_____ 22 This paper ruler can be used to correct money _ practice and order line printed by the Ministry of Economic Affairs Intellectual Property Bureau employee consumer cooperative 502091 A7 B7 V. Description of the invention (≫ /) Positioning to fix the distribution of the pulleys. As shown in Figures 13 and 14, four mounting bolts 97 extend downward from the slider 98 through the mounting holes 96 on the horizontal surface of the slider 88. The slider 98 can be locked in Bolts 97 or bolt holes are provided for locking the threaded bolts 97. Preferably, the sliders 98 are made of aluminum, but they can also be made of other materials such as plastic or wood. Each slider 98 includes a The bottom surface 98a on the top surface of the slider 88 and the side edges correspond to the surrounding wall 99. The inner corresponding surface 100 of the surrounding wall 99 faces the center of the slider 98. The inclined surface makes the distance between the center of the side corresponding to the top surface 101 of the surrounding wall 99 smaller than the distance d2 of the side corresponding to the surrounding wall 99 at the bottom surface 98a. The inclined corresponding surface 100 facilitates the embedding of the upper longitudinal frame member 67 and Positioning. The distance between the side corresponding fences 99 decreases toward the bottom surface 98a, so that the upper vertical axis frame member 67 is easily placed between the side corresponding fences 99. When the upper vertical axis frame member 67 is placed on the slider of the pulley 80 At 98, the side corresponds to a suitable placement position between the surrounding walls 99. Figures 12 and 13 show the composite spring module 16 position on the upper vertical axis frame member 67 inside the slider 98. Correspondence of the slider 98 The two top surfaces 101 of the fence 99 have two holes 102 for the spring positioning pins 103. The spring positioning pins 103 are cylindrical, but other rectangular pins can also be used. The spring positioning pins 103 are specially designed to indicate Position of the concave claw 77 on the edge of the spring body of the composite spring module 16 (more clearly shown in FIG. 9B) ° When the spring module 16 is embedded in the slider 98, the concave claw 77 is aligned with the spring positioning pin 103. Spring positioning pins 103 16 and upper layer 23 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 public love ^ installed -------- order --------- line (please read the note on the back first) (Fill in this page again) 502091 A7
五、發明說明 塾基座10之上層處。 加如圖16及π所示,在安裝彈簧模組後,上層縱· H67平行位於框網安裝機架内’均以圖號二標示f C、120為包括兩個平行框架支撐結構122構成之框 =、、、°冓,亚在上層縱軸框架構件67之末端處有托架124。 母—個托架124有一對分離的釘子125,釘子125之間為上 =、、從軸框架構件67的末端。上層縱軸框架構件67置二托 =124上,藉由定位導板126,框網14固定在上層飨軸框 卞構件67的彈簧模組16上,框網之交會點與彈簧模組μ =連接配件的指扣44相互連接。框網安裝機架12〇較 或檯子上,其具有如圖示之托軌130。這可將 旁的;;;r上人二^ ^ p + 有刻有弹貫模組間隔(及對應框網大小) 床、么、’二不同尺忖之床塾基座使用,例如雙人床、加大 框_ 671成^=在架子132上,以便當上層縱車由 機加12Π % 外後,可以錢插人框網安事 执木120内。裝配機架78 裝 安裝在架? 132上 之以79可以降洛或鉸鏈方式 利用活節架以垂直方向鎖i::顧 A、真、, 直万门鎖口,而裝配機架78可置於架子u =,亚以朝下或縮進方位,使裝配機架78收_子13 口此不冒干擾裝配員將上層縱軸框架構件67摘入扩 網女I機架120内。 入框 如圖18所不’框網安裝機架12〇可用來支擔不同類型 經濟部智慧財產局員工消費合作社印製 502091 A7 B7_ 五、發明說明(〉山) 之框架構件,例如鋼製構件167,如圖示在框架次組合中之 兩個中央構件。在裝配機架120完成之框架構件/框網次 組合被取出並安裝至支架的底部,如圖7及19所示,其包 括外框構件18,及支撐上層縱軸框架構件67的橫轴構件21 。橫轴構件21之軸寬wt平行排列於外框構件18之頂面, 如圖2所示,或與外框構件18之頂面成正角排列,如圖19 所示,視乎彈簧床墊結構之預定高度而定。 本發明之製造及組裝方法及程序中,由於彈簧模組尺 吋小,幾何形狀簡單,使複合材料床墊基座之組裝相當具 有彈性及簡單,例如,選擇性組合本發明複合材料床墊基 座時,下列步驟可以以任何邏輯次序進行。將彈簧模組16 安裝至裝配機架78中之上層縱軸框架構件67。再將上層縱 軸框架構件67插入框網安裝機架120,並將框網交錯點與 各彈簧模組之連接配件固定。然後將該框網/彈簧/框架 次組合從裝配機架120取出,置於基座框架次組合之外框 構件及橫轴構件上,請參閱圖2,7及19。彈簀模組16並 非置於上層縱軸框架構件22/67與橫軸構件21之交錯點處 ,以免干擾構件在該處之交互連接。 彈簧模組之類型可依型狀及/或顏色(標示彈簧率) 來選擇,可為統一或不同彈簧特性。例如,高彈簧率之模 組可置於基座之臂部及/或背部區域,而低彈簣率則置於 邊緣處。同樣的,較強彈簧模組可置於基座的外框以提供 床墊邊緣較大之支撐力。再將框網交錯點(網線26及28) 從上或旁邊卡入支柱之指扣44,以將框網14固定在彈簧模 26 裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 502091 A7 B7 五、發明說明(>Π 組16之連接支柱配件36上,如前所述。然後裝上内墊及 布套。由於彈簧模組的尺吋小,重量輕及幾何形狀簡單, 每一個組裝步驟都適合自動化,免除笨拙的多捲圈鋼緣彈 黃的尺忖限制。 以上已將本創作之較佳實施例作一說明,凡精於此項 技藝者當可依據上述之說明作其它種種之改良。特別是, 具有一體成型連接配件之複合材料彈簧模組可連搔至或應 用於任何支撐結構,或框架和元件,或例如框網或矩陣設 計等任何可將載重移轉至彈簧之覆蓋結構之構件,例如, 但並未限制為床墊,傢倶,座椅,減震裝置,及柱何需要 反射重量或負載表面之結構或組件。 而且,任何形式一體成型或結合在彈簧體上的連接配 件,其用於連結至支撐彈簧模組的構件,以及連結至彈簧 模組所支撐之結構,都屬本發明之專利範圍。所有改變仍 屬於本發明之創作精神及以下所界定之專利範圍中。 (一)圖式簡要說明: 圖1A-1C.為本發明具有一體成型連接配件之複合材料 彈簧模組之立體圖; 圖2為本發明床墊基座之立體圖,其具有一體成型連 接配件的複合材料彈簧模組; 圖3Α及3Β為本發明複合材料彈簧模組與床墊基座框 網交錯點嚙合之立體圖; 圖4為本發明高型床墊基座之立體圖,其具有一體成 27 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 502091 Α7 Β7 五、發明說明(二Μ 型連接配件之複合材料彈簧模組; 圖5為本發明床墊基座另一實施例之部份立體圖; 圖6Α為本發明具一體成型連接配件的複合材料彈簧 模組之另一實施例立體圖; 圖6Β為本發明彈簧模組之另一實施例立體圖; 圖6C為本發明彈簀模組與床墊基座框架構件及框網 嚙合之正視圖; 圖6D為本發明彈簧模組安裝在床墊基座框架構件之 立體圖; 圖7為依據本發明建構之低型床墊基座框架與彈簧模 組之立體圖; 圖8Α為複合材料彈簧模組直接安裝在一種結構之棰 架構件的支撐表面之較佳實施例之立體圖; 圖8Β為圖8Α複合材料彈簧模組較佳實施例之底面立 體圖; 圖9Α為複合材料彈簣模組直接安裝至彈簧結構之框 架構件上之斷面圖; 圖9Β為複合材料彈簀模組直接安裝至彈簧結構之框 架構件上之頂視圖; 圖10為複合材料彈簧模組安裝在框架構件上並接合至 框網交錯鋼線上之立體圖; 圖11Α為以裝配機架將複合材料彈簧模組固定在彈篑 結構的框架構件上之立體圖; 圖11Β為以裝配機架將複合材料彈簧模組固定在彈簧 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 502091 A7 _B7_ 五、發明說明(>7) 結構的框架構件上之頂視圖; 圖11C為以裝配機架將複合材料彈簧模組固定在彈簧 結構的框架構件上之側視圖, 圖12為本發明裝配機架之部份立體圖; 圖13為本發明裝配機架之斷面圖; 圖14為二個分別安裝在本發明裝配機架槽道上的滑車 之立體圖; 圖15為本發明裝配機架末端之立體圖; 圖16,17及18為床墊基座裝配機架之立體圖,圖示 配有複合材料彈簧模組之框架構件及接合在彈簧 模組上之框網; 圖19為依據本發明建構之高型床墊基座框架及彈簧模 組之立體圖。 --------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) (二)圖號說明: 10 基座 12 框架 14 框網 16 彈簧模組 18 外框構件 19 縱軸構件 21 橫軸構件 22 上層縱軸框架構件 23 飾板 29 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 502091 A7 B7 經濟部智慧財產局員工消費合作社印製 24 邊線 25 框架 26 縱軸網線 28 橫軸網線 29 偏位凹口 30 支撐網線 31 腳扣 32 彈簧體 34 連接配件 35 鎖扣 36 連接支柱配件 37 鎖片 38 凹紋 39 頸部 41 基座 42 支柱 43 彈性鉸鏈 44 指扣 44dh 鎖片 45 半圓鎖頭 46 溝道 46〇 内側開口 47 凹槽 50 框網連接金屬絲 30 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 502091 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(>/) 51 尾端 52 中段 67 框架構件 68 腳架構件 69 底部 70 接觸面 71 凹槽 72 頂面 73 脊緣 75 鎖固件 76 尖嘴 77 凹爪 78 裝配機架 79 槽道 80 滑車 81 外端停止器 84 狹溝 85 網狀構造 87 凸緣 88 滑動器 89 内緣 90 錐形口 91 滑行墊 92 開孔 31 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 502091 A7 B7 五、發明說明(1°) 經濟部智慧財產局員工消費合作社印製 93 鎖扣 94 對準鍵 95 第一面 96 安裝孔 97 螺栓 98 滑塊 98a 底面 99 圍牆 100 對應面 101 頂面 102 子L 103 定位銷 104 定位孔 106 定位銷 107 定位孔 120 安裝機架 122 框架支撐結構 124 托架 125 釘子 126 定位導板 130 托軌 132 架子 167 鋼製構件 291 橫向偏位 32 ---------------------訂--------- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)V. Description of the invention 塾 The base 10 is above. As shown in Figures 16 and π, after the spring module is installed, the upper vertical · H67 is located in the frame net installation rack '. All are marked with the number two, f C and 120, which are composed of two parallel frame support structures 122. Frames = ,,, and ° 冓 have a bracket 124 at the end of the upper vertical axis frame member 67. The female-to-bracket 124 has a pair of separated nails 125 with the upper and lower ends of the slave shaft frame member 67 between the nails 125. The upper vertical axis frame member 67 is set to two brackets = 124. With the positioning guide 126, the frame net 14 is fixed on the spring module 16 of the upper yoke frame frame member 67. The intersection of the frame net and the spring module μ = The finger clasps 44 of the connection accessories are connected to each other. The frame net installation rack 120 or the table has a supporting rail 130 as shown in the figure. This can be used next to ;;; r 上人 二 ^ ^ p + with carved module spacing (and corresponding frame mesh size) bed, bed, 'two different size bed bed base, such as a double bed 、 Increase the frame _ 671% ^ = on the shelf 132, so that when the upper vertical car is increased by 12 Π% outside, you can insert money into the frame network security 120. Mounting rack 78 mounted on the rack? From 132 to 79, you can use the hinge bracket to lock in the vertical direction with 79 hinges or hinges. I :: Gu A, Zhen ,, Straight door lock, and the assembly rack 78 can be placed on the shelf Or retract the orientation, so that the assembly frame 78 is closed. This does not interfere with the assembly of the upper vertical axis frame member 67 into the expanded female I frame 120. The frame is installed in the frame as shown in Figure 18. The frame mounting frame 12 can be used to support the printing of different types of employees ’cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 502091 A7 B7_ V. Description of the frame (> mountain), such as steel components 167, as shown in the two central members of the frame subassembly. The frame member / frame mesh combination completed in the assembly rack 120 is taken out and mounted to the bottom of the bracket, as shown in FIGS. 7 and 19, which includes an outer frame member 18 and a horizontal axis member supporting the upper vertical axis frame member 67. twenty one . The axial width wt of the horizontal axis member 21 is arranged parallel to the top surface of the outer frame member 18, as shown in FIG. 2, or arranged at a positive angle with the top surface of the outer frame member 18, as shown in FIG. 19, depending on the spring mattress structure. It depends on the predetermined height. In the manufacturing and assembling method and procedure of the present invention, because the spring module is small in size and simple in geometry, the assembly of the composite mattress base is quite flexible and simple. For example, the composite mattress base of the present invention is selectively combined. The following steps can be performed in any logical order. The spring module 16 is attached to the upper vertical axis frame member 67 in the mounting frame 78. Then, the upper longitudinal frame member 67 is inserted into the frame net installation frame 120, and the staggered points of the frame net are fixed to the connection accessories of each spring module. Then remove the frame net / spring / frame sub-assembly from the assembly frame 120 and place it on the outer frame member and the horizontal axis member of the sub-frame sub-assembly, please refer to FIGS. 2, 7 and 19. The impeachment module 16 is not placed at the intersection of the upper vertical axis frame members 22/67 and the horizontal axis member 21 so as not to interfere with the interactive connection of the members there. The type of spring module can be selected according to the shape and / or color (indicating the spring rate), which can be uniform or different spring characteristics. For example, a high spring rate module can be placed on the arm and / or back area of the base, while a low spring rate is placed on the edge. Similarly, a stronger spring module can be placed in the outer frame of the base to provide greater support at the edge of the mattress. Then the frame net interlaced points (network cables 26 and 28) are snapped into the finger clasp 44 of the pillar from above or beside to fix the frame net 14 to the spring mold 26. -------- Order ----- ---- Line (Please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) Printed by the Employees ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 502091 A7 B7 V. Description of the invention (> Π on the connecting pillar fitting 36 of the group 16 as described above. Then install the inner pad and cloth cover. Because the spring module is small in size, light in weight and simple in geometry, each assembly The steps are suitable for automation, avoiding the awkward multi-coiled steel edge elastic yellow ruler limitation. The preferred embodiment of this creation has been described above, and those skilled in this art can make other kinds according to the above description. In particular, a composite spring module with an integrally formed connection fitting can be connected to or applied to any supporting structure, or frame and element, or any such as a frame net or matrix design that can transfer the load to the spring Covering structural members, for example, but not limited to Mattresses, furniture, seats, shock absorbers, and pillars need structures or components that reflect weight or load surfaces. Also, any form of integral or integral attachment to the spring body is used to attach to the support spring The components of the module, as well as the structure supported by the spring module, belong to the patent scope of the present invention. All changes still belong to the creative spirit of the invention and the patent scope defined below. (1) Brief description of the diagram: Figs. 1A-1C are perspective views of a composite spring module with integrally formed connection fittings according to the present invention; Fig. 2 is a perspective view of a mattress base of the present invention with a composite material spring module with integrally formed connection attachments; Figs. 3A and 3B is a perspective view of the composite material spring module of the present invention meshing with the staggered points of the mattress base frame mesh; Figure 4 is a perspective view of the high-type mattress base of the present invention, which has an integrated 27 paper size applicable to Chinese national standards (CNS ) A4 size (210 X 297 mm) ------------------------- Order --------- line (Please read the note on the back first (Please fill in this page for matters) Printed by the consumer cooperative 502091 Α7 Β7 V. Description of the invention (composite spring module with two M-type connection accessories; Figure 5 is a partial perspective view of another embodiment of the mattress base of the present invention; Figure 6A is an integral molding of the present invention A perspective view of another embodiment of a composite spring module for connecting accessories; FIG. 6B is a perspective view of another embodiment of the spring module of the present invention; FIG. 6C is an engagement of the impeachment module of the present invention with the frame member and the frame of the mattress base 6D is a perspective view of a spring module installed on a mattress base frame member according to the present invention; FIG. 7 is a perspective view of a low-profile mattress base frame and a spring module constructed according to the present invention; FIG. 8A is a composite material A perspective view of a preferred embodiment of a spring module directly mounted on the supporting surface of a structural frame member; FIG. 8B is a bottom perspective view of the preferred embodiment of the composite spring module of FIG. 8A; FIG. 9A is a composite spring module A cross-sectional view of a frame member directly mounted to a spring structure; FIG. 9B is a top view of a composite spring module directly mounted to a frame member of a spring structure; FIG. 10 is a composite view A perspective view of a material spring module mounted on a frame member and joined to a frame mesh staggered steel wire; FIG. 11A is a perspective view of a composite spring module fixed to a frame member of a spring structure by an assembly frame; FIG. 11B is an assembly The frame fixes the composite spring module to the spring. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm). --Order --------- line (please read the notes on the back before filling this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Employee Cooperatives 502091 A7 _B7_ V. Description of the invention (> 7) Structure Top view on the frame member; FIG. 11C is a side view of the composite material spring module fixed to the frame member of the spring structure by an assembly frame, FIG. 12 is a partial perspective view of the assembly frame of the present invention; FIG. 13 is the present invention Sectional view of the assembly rack; Figure 14 is a perspective view of two pulleys respectively installed on the channel of the assembly rack of the present invention; Figure 15 is a perspective view of the end of the assembly rack of the present invention; Figures 16, 17 and 18 are mattress bases A perspective view of the mounting frame, shown with a composite spring mold The frame members of the group and the frame net attached to the spring module; Fig. 19 is a perspective view of the high-type mattress base frame and the spring module constructed according to the present invention. -------------- install -------- order --------- line (please read the precautions on the back before filling this page) (2) Description of drawing number: 10 base 12 frame 14 frame net 16 spring module 18 outer frame member 19 vertical axis member 21 horizontal axis member 22 upper vertical axis frame member 23 veneer 29 This paper standard applies to China National Standard (CNS) A4 (210 X 297 mm) 502091 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 24 Sideline 25 Frame 26 Vertical axis network cable 28 Horizontal axis network cable 29 Offset notch 30 Supporting network cable 31 Foot buckle 32 Spring body 34 Connecting accessories 35 Locking buckle 36 Connecting pillar fittings 37 Locking piece 38 Groove 39 Neck 41 Base 42 Pillar 43 Elastic hinge 44 Finger buckle 44dh Locking piece 45 Semicircular lock 46 Channel 46 Inner opening 47 Groove 50 Frame mesh connection Metal wire 30 (Please read the precautions on the back before filling this page) This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) 502091 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Invention description (> /) 51 tail end 52 middle section 67 box Component 68 Foot frame 69 Bottom 70 Contact surface 71 Groove 72 Top surface 73 Ridge 75 Locking fastener 76 Spout 77 Claw 78 Assembly frame 79 Slot 80 Pulley 81 Outer stop 84 Slot 85 Mesh structure 87 Flange 88 Slider 89 Inner edge 90 Tapered port 91 Sliding pad 92 Opening hole 31 (Please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ) 502091 A7 B7 V. Description of the invention (1 °) Printed by the Intellectual Property Bureau of the Ministry of Economy, Employees' Cooperatives, 93 Locks 94 Alignment keys 95 First side 96 Mounting holes 97 Bolts 98 Slider 98a Bottom side 99 Fence 100 Corresponding side 101 Top Surface 102 Sub L 103 Locating pin 104 Locating hole 106 Locating pin 107 Locating hole 120 Mounting frame 122 Frame support structure 124 Bracket 125 Nail 126 Positioning guide 130 Jog rail 132 Shelf 167 Steel member 291 Lateral offset 32 --- ------------------ Order --------- (Please read the precautions on the back before filling this page) This paper size applies to Chinese National Standards (CNS ) A4 size (210 X 297 male %)