A7 A7 B7 五、發明說明( 本發明係一種虫累技—力 筋攻牙部位,利用冷锻牙法,尤指-種在鋼 織結構再進行攻牙作 、加工硬化,以改變鋼筋組 設計者。 一而可達到強化鋼筋接續端之方法 按,現今營建工 放棄傳統搭接方式,而改採 有攻牙的油壓套管$、σ法’包括在鋼筋上沒 接,惟,直高成本她 麼接、火藥溶接及磨擦溶 為其主要二=須進口取得,且生產速度較慢 1/、土资缺點,而在鋼筋上有攻 續端上進行車牙法、穿牙 、/,則疋在鋼筋接 n 滾牙法及加強型擴頭攻牙法。 如弟四圖所示之一般型車 訂 ”後,利用攻牙機車牙ί; 能= 5 1 )必須削除鋼筋外皮才 a以成断面圓徑損失,以及車牙(^ 1 )知 工凹痕之應力,使得鋼筋(5 加 4 ,其利用俨!士哭Γ R 9、 ) 強度急速下降 )聯結經試驗結果不是脫牙,就是 在加工部位造成斷裂。 如第五圖所示滾牙法,則是在鋼筋(6〇)裁切後, 利用削皮機在續接端削出錐面(6工)外型再進行滾牙作 業(62) ’、此一滾牙方式之牙面平滑且螺牙表面加工硬 化及形成機械纖維組織,會比—般傳統車牙之強产要言, 然-韻鋼筋—(雜^;接^位 之斷面積減少及強度下降’而無法利用滾牙方式提昇強度 至原鋼筋母材應有的強度,加上滾牙加工易發生錯牙變動A7 A7 B7 V. Description of the invention (The present invention is a kind of worm-stretching technique. It uses the cold forging method, especially-a kind of tapping and hardening in the steel woven structure to change the design of the reinforcing steel group. In order to achieve the method of strengthening the splicing ends of reinforced steel bars, the construction workers now give up traditional splicing methods and use tapped hydraulic casings $ and σ method, which are not included in the steel bars. The main cost is the cost of welding, gunpowder melting and friction dissolving. The main two are: import must be obtained, and the production speed is slower 1 /, the shortcomings of land resources, and the car teeth method, threading, /疋 The steel bar is connected with n-rolling method and reinforced expanding head tapping method. After the general car booking as shown in the fourth figure, the tapping locomotive tooth is used; energy = 5 1) The outer skin of the steel bar must be removed before a The loss of cross-section circle diameter and the stress of the indentation of the teeth (^ 1) make the reinforcing steel (5 plus 4, which uses 俨! 士 哭 Γ R 9 ,,) the strength drops rapidly) The test result is not tooth loss, It is the fracture at the processed part. As shown in the fifth figure, the hobbing method is After the steel bar (60) is cut, use a peeler to cut out the tapered surface (6 workers) at the continuation end and then perform the rolling operation (62) '. The surface of this rolling method is smooth and the surface of the screw teeth Work hardening and the formation of mechanical fibrous structure will be more important than the traditional production of strong teeth. However-rhyme rebar-(Miscellaneous ^; the reduction of the broken area and the strength of the joints' cannot be used to increase the strength to The original strength of the original steel base material, plus the rolling process is prone to the wrong tooth changes
500864 五、發明說明(一1) ,二作人員必須非常注意,不然只會生產出有牙型(63 )部沒有螺紋的產品,並且,在 牙及加工處斷《問題。在象,亦常發生脫 圖所示之擴頭攻牙法,其施工流程,先將鋼筋 (7〇)裁切完成後,以模具(8〇)夾持鋼〜〇) ,亚以橫向熱鍛或冷鍛之模具(8丨)推擠,讓車牙加工 部位擴大為原來的15%〜18%之擴大部(71)再進行車 牙作業,使鋼筋續接端具有螺牙(72),其使用基礎應 力乘上面積等於拉力,而當擴大鋼筋斷面車牙後依块大於 原母輯面⑽時,由定義可知,其一定大於原母材之強 度,但是在現場試做試驗時,其結果還 產生斷裂’其原因在於,國内各家生產鋼筋的廠 規格及比重標準,然而,因竹節鋼筋上的花紋不同,造成 鋼筋直徑略有不同,加上原鋼胚來自不同國家,所製造出 來的降伏強度46kg/mm2〜64kg/mm2及伸長率nEu%〜 20Eu%等^非常大,而擴頭攻牙法僅注重斷面積擴大, 卻忽略了鋼筋之降伏強度及伸長率易發生過度塑性加工造 成。鋼筋組統脆化等問題’加上鋼筋擴大面積面帛15%〜 18%,易發生組織病變,加上冷鍛推擠易發生偏心而不易 攻牙,所以,其生產的產品品質非常不穩定。 有鑑於此,本發明者遂精心研究加以創新設計,其間 丄‘作一―終發明出一種可使鋼省續接端獲得 高強度’以提昇工程安全性之『螺接式鋼筋縮頭攻牙法』 (cns)a4^m ----I.---r---•裝 (請先閱讀背面之注意事項再填寫本頁) ----I' (210 x 297 公釐) 五 、發明說明 為達成上述耳的,本發明係提供一 =其係包括第—步驟,裁切鋼筋續接m頭 金屬央杈央持鋼筋續接端進 ,第一^驟 接端之圓徑縮小密實, 加工,使鋼筋續 面 ,使鋼筋續接端具有螺牙,藉:;:進=續接端車牙 生差排而彼此互相牵n'排,使金屬結晶因增 力,促使鋼筋續接端:材:^ 鋼筋續接端形成圓棒,而r遠至:具^、方法設計,可使 果,並且,可增加鋼筋續接b端強rr之加卫穩定性效 有效提昇之絕佳功效。 &使工程安全性能獲得 為使貴審查委昌〜、奋μ 徵H戈及^ 了解本發明設計之結構特 二::目的’I附以圖式詳細說明如后: (一)圖式部份: ° 係本發明方法製造步驟流程圖。 j、本孓月方去苑予鋼筋續接端製造步驟示意圖。 系本毛月方去施予鋼筋續接端壓縮前、壓縮後之 第四圖 第五圖 第六圖 材料内σ卩金屬結晶滑移增加差排之示意圖。 習用鋼筋續接端以車牙法製造之示意圖。 f用鋼筋續接端以滾牙法製造之示意圖。 。白用鋼肋_接端以擴頭攻牙法製法之示意圖。 圖號 (1 0 )鋼筋 (1 2)螺牙 (1 1 )續接端 (2 0 )金屬夾模 ilT張尺度適用中國國家標準 5 ^V7VJ〇〇q.500864 V. Description of the Invention (1) The second crew must pay great attention to it, otherwise only the products with the tooth profile (63) without thread will be produced, and the problem will be broken at the teeth and the processing place. In the elephant, the flaring and tapping method shown in the figure often occurs. In the construction process, after the steel bar (70) is cut, the steel (0) is clamped by the mold (80). The forging or cold forging die (8 丨) is pushed so that the processing area of the turning tool is enlarged to the original enlarged portion (71) of 15% to 18%, and then the turning operation is performed, so that the continuous end of the steel bar has a screw tooth (72) , Which uses the base stress multiplied by the area equal to the tensile force, and when the enlarged section of the rebar is larger than the original parent face by the block, it can be known by definition that it must be greater than the strength of the original parent material, but when the test is performed on site The result is also fracture. The reason is that the domestic manufacturers of steel bars produce specifications and specific gravity standards. However, due to the different patterns on the bamboo bars, the diameter of the bars is slightly different. In addition, the original steel embryos come from different countries. The manufactured yield strength is 46kg / mm2 ~ 64kg / mm2, and the elongation rate is nEu% ~ 20Eu%, etc. ^ Very large, while the expanded head tapping method only focuses on the expansion of the broken area, but ignores the yield strength and elongation of the steel bar, which is prone to excessive Caused by plastic working. Reinforcement system embrittlement and other issues' plus the expansion area of the reinforcement 帛 15% ~ 18%, prone to tissue lesions, plus cold forging is prone to eccentricity and not easy to tap, so the quality of its products is very unstable . In view of this, the inventor then carefully studied and innovated the design, and in the meantime, "worked out-finally invented a" steel province to obtain high-strength joints to obtain high strength "to improve the safety of the project" screw-type steel bar taper Method "(cns) a4 ^ m ---- I .--- r --- • installation (please read the precautions on the back before filling this page) ---- I '(210 x 297 mm) 5 2. Description of the invention In order to achieve the above-mentioned ear, the present invention provides one = it includes the first step, cutting the steel bar renewal m head metal central branch centrally holding the steel bar rebar end connection, the diameter of the first round end is reduced. Density, processing, making the continuous surface of the steel bar, so that the splicing end of the steel bar has screw teeth. Termination: Material: ^ Rebar connection ends form a round bar, and r is as far as: ^, method design can make fruit, and can increase the stability of the rr reinforcement at the b end. Good effect. & Enhance the safety performance of the project In order to make your review committee better, try to learn more about the structure of the design of the present invention, special purpose 2 :: Purpose 'I attached a detailed description of the diagram as follows: (1) Schematic Department Parts: ° is a flowchart of the manufacturing steps of the method of the present invention. j. Schematic diagram of the manufacturing steps for the rebar end of the rebar at Yuanyuan. This is the schematic diagram of the Mao Yuefang to apply the rebar connection end before compression, after compression Figure 4 Figure 5 Figure 6 Schematic diagram of σ 卩 metal crystal slip in the material to increase the difference. Schematic diagram of conventional rebar connecting end manufactured by turning method. f Schematic diagram of the method of using the rebar connection to manufacture by rolling method. . Schematic diagram of the method of using white steel ribs at the end to expand by tapping. Drawing number (1 0) steel bar (1 2) screw thread (1 1) continuation end (2 0) metal clamp ilT Zhang scale is applicable to Chinese national standard 5 ^ V7VJ〇〇q.
(2 1 )半圓槽 (4 Ο )壓縮後結晶差排 (51)車牙 (6 0 )鋼筋 (6 2 )滾牙作業 (7 0 )鋼筋 (7 2 )螺牙 (8 1 )模具 (B)第二步驟 本發明方法 (3 〇 )壓縮前結晶差排 (5 〇 )鋼筋 (5 2 )聯結器 (6 1 )錐面 (6 3 )牙型 (71)擴大部 (8 〇 )模具 (A)第一步驟 (C )第三步驟 在鋼筋續接端上加工,可配合參看第 圖及第二圖所示,其製造步驟包括: f-步驟(A)裁切鋼筋(1 0 )續接端(i\ ) 第二步驟(B),以金屬夾模(2 〇 )夾持鋼筋 〇)續接端(1 1)進行冷鍛壓縮加工,使鋼筋(1 續接端(1 1)之圓徑縮小; 第三步驟(C),進行鋼筋(1〇)續接端(1 車牙,使鋼筋(1 〇)續接端(Ί丄)具有螺牙(2 0 )1 ) 2 ) 上述製造方法中,以金屬夾模(2 〇 )夾持鋼筋(工 〇 )績接端(1 1)使其圓徑縮小後,而鋼筋(丄〇)内 部材料組織之金屬結晶的差排變化,可配合參看第三圖所 示,最土壓旅氣(—3·⑽及屋縮-後 〇)之圖式中清楚看出,鋼筋(iQ)續接端丄)經 由冷鍛壓縮後,其金屬結晶受壓力產生反作力而滑移變形 表紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐 (請先閱讀背面之注意事項再填寫本頁) 一裝 --訂---------. A7 A7 B7 可清楚看出本 其製造方法之 步驟,則是以 使鋼筋續接 五、發明說明(f) ,使差排彼此互相牽制, ^ ^ ^ % ^ 而此增加内應力,並且,可促使 ^ .W -, π , ^ /、強度,稭此徑向壓縮方法,而先將 :二=接端(11)壓縮密實,可使鋼筋(10 定性效果。 易於進仃車牙’可達到提高加工穩 义因此,經由上述發明方法之詳細說明 舍明方法之特點,在於: 提i、種『螺接式鋼筋縮頭攻牙法』 第-步驟是先將鋼筋續接端進行裁切,第 金屬夹模线鋼筋續接端進行冷鍛I縮加 小密實,第三步驟進行鋼筋續接端 肋^並化具有螺牙,如此而使鋼筋續接端之金屬結晶滑移 相可增生金屬結晶之差排作用,使金屬結晶能彼此互 制^均加該部位材料内應力,及促使鋼筋續接端之 =、·且織強化’其可讓鋼筋續接端形成圓棒,而能達到易 ,;車牙之加工穩定性效果,以及,可增加鋼慕續接端強度 此而使工私女全能獲得大幅提昇之絕佳功效。 综上所述,本發明之『螺接式鋼筋縮頭攻牙法』,乃 :用自然法則技術思想之高度創作,可增加鋼筋續二端強 又,其符合發明專利中請要件,爰依法倶文提出申請。 中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) I ^ ----- 線0/(2 1) Semi-circular groove (4 〇) after compression, crystal difference row (51) turnings (6 0) rebar (6 2) rolling operation (7 0) rebar (7 2) screw thread (8 1) mold (B ) The second step of the method (30) of the present invention before compressing the differential crystallization (50) rebar (5 2) coupler (6 1) cone surface (6 3) tooth profile (71) enlarged portion (80) mold ( A) The first step (C) and the third step are processed on the continuation of the reinforcing steel bar. The manufacturing steps include: f-step (A) cutting the reinforcing bar (1 0) continued (I \) The second step (B), the steel bar (20) is used to clamp the steel bar. 0) The continuous bar (1 1) is cold forged and compressed to make the steel bar (1 bar) (1 1). The diameter of the circle is reduced; the third step (C) is to carry out the reinforcing bar (10) splicing end (1 lathe, so that the reinforcing bar (10) splicing end (Ί 丄) has a screw tooth (2 0) 1) 2) In the above manufacturing method, a metal clamp (20) is used to clamp the steel bar (work 0) end (11) to reduce the circular diameter, and the difference in the metal crystal structure of the internal material structure of the steel bar (20) changes. , Can be coordinated as shown in the third figure, the most earth pressure travel (-3 · ⑽ and the contraction-after 〇) It can be clearly seen in the figure that after the steel bar (iQ) is connected to the end 丄) after cold forging, its metal crystals are subject to pressure to generate a reaction force and slip and deform. The paper dimensions are in accordance with Chinese National Standard (CNS) A4 specifications (210 X 297 mm (please read the precautions on the back before filling out this page) One Pack-Binding ---------. A7 A7 B7 can clearly see the steps of its manufacturing method, so that Reinforcement of the steel bar 5. Description of the invention (f), the differential rows restrain each other, ^ ^ ^% ^ and this increases the internal stress, and can promote ^ .W-, π, ^ /, strength, this radial compression Method, and first: two = the end (11) compacted compactly, can make the steel bar (10 qualitative effect. Easy to enter the car's teeth can be achieved to improve the stability of processing. Therefore, the characteristics of the method are explained in detail through the above method of the invention It consists of the following steps: First, the first step is to cut the continuation of the reinforcing bar, and the cold continuity of the continuity of the second clamping line of the steel bar is reduced and compacted. The third step is to reinforce the splicing ends of the reinforcing bars and merge the screws, so that the metal of the splicing ends of the reinforcing bars crystallizes. The slip phase can promote the differential displacement of metal crystals, which can make the metal crystals mutually interact with each other. ^ Both the internal stress of the material at the part, and the reinforcement of the reinforcing bar splicing end =, and weaving and strengthening ', which can make the reinforcing bar splicing end form. Round rods can be easily achieved; the processing stability of the teeth, and can increase the strength of the continuous connection of the steel mold, so that the workers and private women can obtain a great improvement in all-round effect. In summary, the present invention "Screw-reinforced Retractable Head Tapping Method" is: Created with the high degree of the technical idea of natural law, which can increase the strength of the second end of the rebar, which meets the requirements of the invention patent, and applies according to the law. China National Standard (CNS) A4 Specification (210 X 297 Public Love) (Please read the precautions on the back before filling this page) I ^ ----- 线 0 /