五、 發明說明(/) 本,明係-種氣壓式的空氣除水裝置’尤指一種直接 用工乳壓力流通經過設有多個氣室及階梯型分離導昇管 壯 容n,有效地達顺高除水效能之氣壓式空氣除水 衣置者。 在自動化生產機器設備的時代,使用高壓空氣機作為 化動力來源,已經成為自動化工業不可或缺的一環, 惟空氣經過壓縮雖然可以提供動力來源,卻同時會產生水 份的問題,如果在自動化的設備沒有把水份的問題除去, 2能會破壞空壓管路,嚴重時會造成末以具母機的不 項暢或知壞’導致產生不良品或交貨遲延等問題。 為解決空壓空氣的水份問題,已經成為各先進國家或 ,開發國家邁人生產自動化的重要課題。目前解決空壓空 氣含水問題的主要技術方案係如第士 ,λ 木你如弟九圖所不,空氣壓縮機 (50)1空氣壓縮且儲存於空氣槽(51),利用管路 (6 0)依序傳送經過-乾燥機(52)〔部份的系^ 乾燥機之乾燥設備〕及-除水器(9Q),降低空壓^ 的含附的水份後,再傳送到各種末端機器(5 3 )提 _ 】匕一開銷售或相關技術用書揭 示的壓縮空氣除水裝置的技術主要有·· 1、 多層式精密過濾除水器; 2、 螺旋式過濾除水器;. 3、 冷凍式乾燥除水裝置; 4、 吸附式乾燥除水裝置; 5、 利用以上四者搭配組合的除水裝置;· · - , •等等;利 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐了 (請先閱讀背面之注意事項再填寫本頁) 訂---------線一 經濟部智慧財產局員工消費合作社印製 499547 A7 五、發明說明(2:) 用這些除水裝置之設計’達到除去空壓空氣水份之目的。 然而經過實際的實施使用經驗發現,現有習用除水裝 置普遍存在除水效果差或結構設計複雜或價格昂貴或乾費 能源·····等等問題;因此,如何尋找設計更精進、 更適當的除水裝置設計,貫為相關業者極欲突破的重要課 題。 緣是,創作人即針對現有習用除水裝置之各項缺弊及 限制,積極地加以研究改進,終於開發設計出本發明。 本發明之主要目的係提供一種結構精簡且具備高除水 效能之氣壓式空氣除水裝置;該除水裝置係設有多個氣室 及階梯型分離導昇管的高壓容器,由於空氣壓縮導入高壓 容器會產生水氣分離之現象,可以利用多個氣室及階梯型 刀離V昇&來改,交空氣流動的角度、容積及流速,有效地 以免電力、免濾心及無冷媒之精簡設計,組構成一種具超 高除水效能之氣壓式空氣除水裝置創新發明者。 為使貝審查委員能進一步瞭解本發明的特徵及實用 功效,玆附以較佳實施例及其圖式,詳細說明如后: (請先閱讀背面之注意事項再填寫本頁) a衣 tr---------線- 第一圖 第二圖 第三圖 弟四圖 第五圖 弟六圖 圖式部份: 係本發明較佳實施例之立體外觀示意圖。 係本發明較佳實施例之剖面結構示意圖。 係本發明較佳實施例之實施使用示意圖。 仏本發明第二較佳實施例之剖面結構示意圖。 係本卷月第二較佳實施例 < 剖面結構示意圖。 係本發明第四較佳實施例之剖面結構示意圖。 製 本紙張尺度適用中國國家標準 :297公釐) A7 A7 經濟部智慧財產局員工消費合作社印製 五、發明說明(3) ^七圖.:係本發明第五較佳實施例之剖面結構示意圖 八圖·係本發明第六較佳實施円 =九圖H氣除水H之安裝使用狀態示意圖。 (一) 、圖號部份: (1 0)除水裝置 (1 1 0)筒槽 (112) (113)氣室 (115)窗孔 (1 2)頂蓋 (1 2 4)出氣口 (14)導昇管 (1 5 2 )氣孔 (1 6 2 )排水口 (17)氣壓錶 (5 〇 )空氣壓縮 (5 2 )乾燥機 (6 0 )管路 (9 〇 )除水器 (二) 、附件部份: 附件一·「財團法人工業技術研究院能源與資源研究所 之除水率性能測試報告。 本發明係為一種氣壓式空氣除水裝置,請參看第一 二圖所不,該除水裝置(1 0 )係設有一筒體(1 1 ) 汶间to ( 1 1 )係為一頂部形成開口的長管狀筒體型態 --------------- (請先閱讀背面之注意事項再填寫本頁) (1 1 )筒體 (1 1 1 )内襯 (114)集水室 (1 1 6 )視窗 (1 2 2 )進氣口 (1 3 )隔管 (1 5 )隔板, (1 β ) ( 1 6 4 )排水管 (1 6 6 )閥體 (51)空氣槽 (5 3 )末端機器 機 j 本紙張尺度適用中國國家W(CNS)A4規格 x 297公釐) 499547V. Description of the invention (/) This is the Ming Department-a type of air pressure type air dewatering device, especially a type that directly uses the working milk to circulate through the air with a plurality of air chambers and a stepped separation riser. Air-pressure air dewatering clothes with high dewatering efficiency. In the era of automated production machinery and equipment, the use of high-pressure air machines as a source of chemical power has become an indispensable part of the automation industry. Although compressed air can provide a source of power, it will also produce water problems at the same time. The equipment does not remove the problem of moisture. 2 It can damage the air pressure pipeline. In serious cases, it will cause problems such as failure or failure of the main machine, resulting in problems such as defective products or delayed delivery. In order to solve the moisture problem of air pressure, it has become an important subject for advanced countries or countries to develop production automation. At present, the main technical solution to solve the problem of water content in compressed air is as follows: Di Shi, λ, as you do in the ninth figure, the air compressor (50) 1 is compressed and stored in the air tank (51), and the pipeline (6 0 ) Sequentially pass through-dryer (52) [part of the drying equipment of ^ dryer] and-water separator (9Q), reduce the moisture contained in air pressure ^, and then transfer to various end machines (5 3) _】 The technology of compressed air dewatering devices disclosed in the sales or related technical books is mainly 1. Multi-layer precision filter dewaterer; 2. Spiral filter dewaterer; 3 , Freeze-drying dewatering device; 4, Adsorption-type dry dewatering device; 5, Dewatering device using the combination of the above four; · ·-, • etc .; The paper size of this paper applies Chinese National Standard (CNS) A4 Specifications (210 X 297 mm (please read the notes on the back before filling out this page) Order --------- Printed by 499547 A7, Employee Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 :) The design of these dewatering devices is used to achieve the purpose of removing moisture from the air pressure. Through actual implementation and use experience, it is found that the existing conventional water removal devices generally have problems such as poor water removal effects, complicated structural designs, expensive or dry energy, etc .; therefore, how to find more sophisticated and appropriate designs The design of the water removal device has always been an important subject that the related industry is eager to break through. The reason is that the creator actively researched and improved the defects and limitations of the existing conventional water removal device, and finally developed and designed the present invention. The main purpose of the invention is to provide a pneumatic air dewatering device with a simplified structure and high water removal efficiency. The dewatering device is a high-pressure container with multiple air chambers and stepped separation risers. The container will produce the phenomenon of water and gas separation. You can use multiple air chambers and step-type knives to separate V liters, and change the angle, volume, and flow rate of air flow, effectively avoiding the simplification of electricity, filters and refrigerants. The design and group constitute an innovative inventor of a pneumatic air dewatering device with ultra-high dewatering efficiency. Features and practical effects are attached with the preferred embodiment and its drawings, detailed description is as follows: (Please read the precautions on the back before filling this page) a clothes tr --------- 线- The first figure, the second figure, the third figure, the fourth figure, the fifth figure, and the sixth figure. Schematic parts: It is a schematic diagram of the three-dimensional appearance of the preferred embodiment of the present invention. It is a schematic view of the cross-sectional structure of the preferred embodiment of the present invention. Schematic diagram of the implementation and use of the preferred embodiment. 示意图 Schematic diagram of the cross-section structure of the second preferred embodiment of the present invention. Schematic diagram of the cross-section structure of the second preferred embodiment of this volume. Schematic diagram of the fourth preferred embodiment of the present invention. Schematic diagram of the structure. The paper size of the paper is applicable to the Chinese national standard: 297 mm.) A7 A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (3) ^ 7. Figure: Sectional view of the fifth preferred embodiment of the present invention Schematic diagram of the eighth figure is the sixth preferred embodiment of the present invention. (1) Part of drawing number: (1 0) water removal device (1 1 0) tank groove (112) (113) air chamber (115) window hole (1 2) top cover (1 2 4) air outlet ( 14) Boom tube (15 2), air hole (16 2), water outlet (17), barometer (50), air compression (5 2), dryer (60), pipeline (9), water separator (2) ) 、 Attachment part: Attachment 1 · "Water removal performance test report of Energy and Resources Research Institute of Industrial Technology Research Institute. The present invention is a pneumatic air dewatering device. The dewatering device (1 0) is provided with a cylinder (1 1). Wen to (1 1) is a long tubular cylinder with an opening at the top ------------- -(Please read the precautions on the back before filling out this page) (1 1) Cylinder (1 1 1) Lined (114) Water collecting chamber (1 1 6) Window (1 2 2) Air inlet (1 3) Separator pipe (1 5) partition plate, (1 β) (1 6 4) drain pipe (1 6 6) valve body (51) air tank (5 3) end machine j This paper size is applicable to China W ( CNS) A4 size x 297 mm) 499547
五、發明說明(夺) 忒筒體(11)的内壁設有一層内襯(ill),並於筒 體(1 1 )頂面的開口部位結合有一頂蓋(丄2 ),讓筒 體(1 1 )的内部形成一可以承受高壓空氣的筒槽(工丄 0),讜頂盍(12)係設有一連通筒槽(11〇)頂部 側邊的進氣口( i 2 2)及一連通於筒槽(丄丄〇)頂部 中央的出氣口(124),並可以於出氣口(124)的 位置直接連接一氣壓錶(17); 本發明於筒體(1 1)的筒槽(1 1〇)至少設有一 層以上保持相互間隔的隔管(13),可以將筒槽(11 ^區Pm出複數個氣室,如圖所示的實施例係設有一直立型 ㈣隔管(1 3 ) ’該隔管(1 3 )的頂部係固設連結於 頂蓋(1 2 )底面,將筒槽(丄工)區隔成位於内襯(工 H)與隔管(1 3 )之間的第一氣室(1 1 2 )、位於 隔管(1 3 )内部的第二氣f (工工3 )及位於隔管(丄 )下方的木水至(1 3 4 )等數個空間,並讓設於頂蓋 (12)的進氣口(122)係連通於第一氣室(7 )的位置; 本發明於隔管(1 3 )的内部再設有一導昇管(2 4 )忒一昇官(1 4)係以頂部固設連結於頂蓋(丄2 ) 底面且直徑及長度均小於隔管(1 3 ),並讓設於頂蓋( ϋ的出氣口( 1 2、4)連通於導昇管(1 4)的頂部 二二(1 4)的内部設有至少二層以上互為間隔的 〔反(U),於各隔板(15)至少開設有一氣孔(1 並且將相鄰隔板(1 5 )的氣孔(1 5 2 )設為 χ 挪公髮 (請先閱讀背面之注意事項再填寫本頁) t------------線一 經 濟 部 智 慧 財 產 局 員 工 消 費 合 社 印 製 __ 6 499547 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(夕) 互相交錯的錯位型態、’於導昇管(工4)的内 階梯型式的水氣分離管路設計;如圖所示的的導^管(工 4):設有:層相互間隔的隔板(15),並且於各隔板 I 1 5 )開设一小孔徑的氣孔(丄5 2 ); 本發明於筒體(11)側壁對應於隔管(13)底端 的位置開設有一窗孔(115),於該窗孔(115)設 一可以通視筒槽(丄工〇)的視窗(丄丄6),藉以供ς 用者於必要時可以觀察筒體(1 1 )内部筒槽(i i ◦) 的狀態:X’於筒體(11)底部設有—受自控閥體〔圖 中未示〕控制之排水管(16),該排水管(16)的排 化口( 1 6 2 )係设有過濾'網面且位於筒槽(1 1 〇 )的 木水至(1 1 4 )底部,可以將分離積存於集水室(丄工 j )的水加以排除,同時為了清理的需要,可以再於排水 b ( 1 6 )的旁側設有一以手動閥體(丄6 6 )啟閉的排 水管(1 6 4 ); 如此,利用别述的構造組成一種如第一、二圖所示的 氣壓式空氣除水裝置。 明參看第三圖所示’本發明於可以承受空氣高壓的筒 體(1 1 )内部利用隔管(1 3 )與具多層隔板(1 5 ) 的階梯型的導昇管(1 4 )等設計,搭配空氣壓縮導入高 壓容器會產生水氣分離現·象之特性及原理,可以大幅度地 改’’交由進氣口( 1 2 2 )導入的高壓空氣之流動角度及容 積’並且以階梯型導昇管(1 4 )的小孔徑氣孔(1 5 2 )強制改變空氣的流速,讓高壓空氣含附的水份凝結於内 (請先閲讀背面之注意事項再填寫本頁)V. Description of the invention (capture) The inner wall of the cylinder body (11) is provided with a layer of lining, and a top cover (2) is combined with the opening portion on the top surface of the cylinder body (1 1), so that the cylinder body (11) 1 1), a cylinder groove (worker 0) capable of withstanding high-pressure air is formed inside, and the 谠 top 谠 (12) is provided with an air inlet (i 2 2) which communicates with the top side of the cylinder groove (11) and An air outlet (124) connected to the top center of the cylinder groove (丄 丄 〇), and can be directly connected to an air pressure gauge (17) at the position of the air outlet (124); the invention relates to the cylinder groove of the cylinder (1 1) (11 1) At least one layer of spacers (13) is provided to keep the spaced apart from each other, and a plurality of air chambers can be taken out of the tube groove (11 ^ area Pm). The embodiment shown in the figure is provided with an upright diaphragm spacer. (1 3) 'The top of the partition pipe (1 3) is fixedly connected to the bottom surface of the top cover (1 2) to separate the tube groove (masonry) into the inner lining (work H) and the partition pipe (1 3 ), The first air chamber (1 1 2), the second gas f (工 工 3) located inside the partition pipe (1 3), and the wood water (1 3 4) located below the partition pipe (丄), etc. Several spaces and let the air in the top cover (12) (122) is connected to the position of the first air chamber (7); the present invention is further provided with a riser (2 4) inside the partition pipe (1 3); a promotion officer (1 4) is fixedly connected at the top The bottom surface of the top cover (丄 2) is smaller in diameter and length than the partition pipe (1 3), and the air outlet (1 2, 4) provided in the top cover (ϋ) communicates with the top two of the riser (1 4) Two (1 4) interiors are provided with at least two or more layers of [Inverted (U), at least one air hole (1 is provided in each partition (15), and the air holes (1 of adjacent partitions (1 5) 5 2) Set to χNuo Gongfa (please read the notes on the back before filling this page) t ------------ Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs __ 6 499547 Printed by A7 B7, Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (Even) Interlaced staggered pattern, 'Inside ladder type water and gas separation pipeline design for the riser (Ing. 4); such as The guide tube shown in the figure (Work 4) is provided with: a layer of partitions (15) spaced from each other, and a small-pore air hole (丄 5 2) is opened at each of the partitions I 1 5); the present invention In the cylinder (11 A window hole (115) is provided at the side of the side wall corresponding to the bottom end of the partition pipe (13). A window (可以 6) is provided in the window hole (115), which can pass through the trough (〇 工 〇). The user can observe the state of the inner cylinder groove (ii ◦) of the cylinder (1 1) when necessary: X 'is provided at the bottom of the cylinder (11)-a drainage pipe controlled by a self-control valve body (not shown in the figure) ( 16), the drainage port (16 2) of the drainage pipe (16) is provided with a filtering 'mesh surface and wood water located in the barrel groove (1 10) to the bottom of (1 1 4), and the separation can be accumulated in The water in the water collecting chamber (masonry j) is drained. At the same time, for the purpose of cleaning, a drainage pipe (1 6) which is opened and closed by a manual valve body (丄 6 6) can be provided beside the drainage b (1 6). 4); In this way, a pressure-type air dewatering device as shown in Figs. As shown in the third figure, the present invention uses a partition tube (1 3) and a stepped type riser tube (1 4) with a multi-layer partition (1 5) inside the cylinder (1 1) that can withstand the high pressure of air. And other designs, the introduction of high-pressure vessels with air compression will produce the characteristics and principles of water-gas separation phenomenon, which can greatly change the `` flow angle and volume of high-pressure air introduced through the air inlet (1 2 2) '' and The small-aperture pores (1 5 2) of the step-type riser (1 4) forcefully change the air flow rate, so that the moisture contained in the high-pressure air condenses inside (please read the precautions on the back before filling this page)
A7 五、發明說明(6) 1 5)等丄I、隔官(1 3)、導昇管(14)及隔板( 到筒槽(110)底部的集水 並且於佟止運二有效去除而壓容器水份之目的, 於U運轉時,可以利用自控閥體將集水室( )的積水由排水管(1 6 )排除,^ i 明。 1丄b j排除喊為一種絕佳的創新發 ,施型ί發明的結構設計不限於如第一〜三圖所示的較佳實 β悲,可以靈活地變化設計成如第四、五、六、七、八 圖所不的各種不同實施態樣,只要係於可承受高壓的筒體 =設有多個氣室及階梯型的分離導昇料設計,改變空 乱机動的角度、容積及流速,達到有效地將空氣的水份分 離凝結排除者,即為本發明欲保護的標的。 本毛月的、纟U構精簡,設備成本低廉,並且無需額外能 源濾心或冷媒,即可以有效地將高壓空氣的水份分離凝 結排除,請參看附件一由「財團法人工業技術研究院能源 與資源研究所」之除水率性能測試報告所示,本發明具有 除Jc率向達99.9%以上的超高除水效能,完全達到國際級 的尚品質水準,可以充分確保末端工具母機運轉的順暢及 產品良率;特別是本發明的氣壓式空氣除水裝置設計,不 而要特別的保養及維修,對於目前自動化機械設備具有高 度的貝獻’深具產業利用·價值之經濟效益。 綜上所述,本發明於可承受高壓的筒體内部設有多個 氣室及階梯型的分離導昇管等特殊設計,可以大幅改變高 壓空氣流動的角度、容積及流速,有效地空氣的水份可以 本紐尺賴財國國家標準(CNiirii^21〇 X1) (請先閱讀背面之注意事項再填寫本頁) 訂---------線一 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 499547 A7A7 V. Description of the invention (6) 1 5) Etc. I, divider (1 3), riser (14) and baffle (collect the water to the bottom of the tank (110) and remove it effectively in the second stop) For the purpose of compressing the water in the container, when the U is running, the water in the water collecting chamber () can be drained by the drain pipe (16) by using the automatic control valve body. ^ I is clear. 1 丄 bj exclusion is an excellent innovation. The structural design of the invention is not limited to the best practice β as shown in the first to third drawings, and can be flexibly changed to design different implementations as shown in the fourth, fifth, sixth, seventh, and eighth drawings. As long as it is tied to a cylinder that can withstand high pressure = there are multiple air chambers and a stepped separation guide design, which can change the angle, volume and flow rate of air movement, and effectively separate and condense the moisture of the air. The excluded person is the subject of protection of the present invention. The gross structure of this month is simple, the equipment cost is low, and no additional energy filter or refrigerant is needed to effectively separate and condense the water in the high-pressure air. See Annex 1 by "Institute of Energy and Resources, Industrial Technology Research Institute" The water removal rate performance test report shows that the present invention has an ultra-high water removal efficiency in addition to the Jc rate of more than 99.9%, and fully reaches the international level of high quality, which can fully ensure the smooth operation of the end tool mother machine and the product yield; In particular, the design of the pneumatic air dewatering device of the present invention does not require special maintenance and repair, and has a high degree of economic benefits for current automated machinery and equipment. It has economic benefits of industrial utilization and value. In summary, the present invention Inside the cylinder that can withstand high pressure, there are special designs such as multiple air chambers and stepped separation risers, which can greatly change the angle, volume and flow rate of high pressure air. Effectively, the moisture of the air can National Standard (CNiirii ^ 21〇X1) (Please read the precautions on the back before filling out this page) Order --------- Line 1 Employees of Intellectual Property Bureau of the Ministry of Economic Affairs Consumption Cooperatives Print Employees of Intellectual Property Bureau of the Ministry of Economic Affairs Printed by Consumer Cooperative 499547 A7
分離凝結排除,組構成一種結構精簡、無需額外能源且可 以產生超高除水效能之氣壓式空氣除水裝置之創新發明, 在同類產品中均未見有類似之創作或發表,應已符合發明 專利之申請要件,乃爰依法提出申請。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)The separation and condensation are eliminated, and the group constitutes an innovative invention of a pneumatic air dewatering device with a simplified structure, which requires no additional energy and can produce super high water removal efficiency. No similar creation or publication has been seen in similar products, and it should have met the invention. The application requirements for a patent are submitted in accordance with the law. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page)