TW499496B - Purification, analysis and deposition of titanium amides - Google Patents
Purification, analysis and deposition of titanium amides Download PDFInfo
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499496499496
五、樣明說明〇 )V. Sample instructions
發明的背景 諸如氮化鈦的鈦化合物在許多應用上日異受到廣泛使 用,特別是用於製造電腦晶片的積體電路的電$材二\ 氮化鈦為電子電路提供增強的導電性,而對於在石夕夷 質上的其他金屬沈積物則有著優異的阻絕性質。於果 $ 子裝置製造業日異普遍在後續導體金屬沈積之前=鈦化人 物沈積作為塗覆物。 口 文獻已經記載有以四(二甲烷基胺基)鈦(tdmat)和四 (二乙烷基胺基)鈦(TDEAT )進行氮化鈦沈積的技術。例 如,吳國專利5, 1 39, 825偈示於減壓及使用例如氮氣或氦 氣的一種惰性載體氣體並在100到40(rc,較佳為15、〇到“Ο °C,最佳為2 0 0到25(TC的化學蒸氣沈積(CVD)條件之下使 TDMAT或者1'1)^1'與氨氣反應來進行氮化鈦的沈積,以將氮 化鈦沈積在一例如受熱含矽基質的受熱基質上。BACKGROUND OF THE INVENTION Titanium compounds such as titanium nitride are widely used in many applications, especially electrical materials used in the manufacture of integrated circuits for computer chips. Titanium nitride provides enhanced electrical conductivity to electronic circuits, and It has excellent barrier properties for other metal deposits on Shi Xiyi. The rapid development of the sub-device manufacturing industry generally precedes subsequent deposition of conductive metal = titaniumized human deposits as coatings. Oral literature has documented a technique for depositing titanium nitride with tetrakis (dimethylalkylamino) titanium (tdmat) and tetrakis (diethaneamino) titanium (TDEAT). For example, Wu Guo Patent No. 5, 1 39, 825 is shown in decompression and using an inert carrier gas such as nitrogen or helium at 100 to 40 (rc, preferably 15, 0 to "0 ° C, most preferably The deposition of titanium nitride is performed by reacting TDMAT or 1'1) ^ 1 'with ammonia gas under the conditions of chemical vapor deposition (CVD) of TC to 2000 to 25 (TC) to deposit titanium nitride under a condition such as heat On a silicon-containing substrate on a heated substrate.
然而,歷年來氮化鈦的沈積率一直是變化很大且不 用於電子製造業的重複性精確使用,於電子製造業中許 矽晶圓同時受到處理’而且許多批晶圓連續受到處理°。However, the deposition rate of titanium nitride has changed greatly over the years and is not used for the repeated and accurate use in the electronics manufacturing industry. In the electronics manufacturing industry, silicon wafers are simultaneously processed 'and many batches of wafers are continuously processed.
高產率之電性上可接受的晶圓,方能使氮化鈦製 商業上為電子製造業所接受。此外,沈積的速度是旦 關鍵性的,以在電子製造業自空白矽晶圓至最終電性上 接文的個別積體電路的數以百計的製程步驟中提供且有 濟效益之塗覆有氮化鈦的晶圓製程。 八 物 本發明藉由加入胺添加物和/ 而思外地克服以C V D自含欽先 次移除微ϊ碳氯不純 驅物沈積鈦化合物的低Electrically acceptable wafers with high yields can make titanium nitride commercially acceptable to the electronics manufacturing industry. In addition, the speed of deposition is critical to provide cost-effective coatings in hundreds of process steps in individual integrated circuits from blank silicon wafers to final electrical interconnections in the electronics manufacturing industry. Wafer process with titanium nitride. The present invention overcomes the low level of titanium compounds that are removed by CV D from the carbon dioxide and the impure impurities by the addition of amine additives and /
499496 五、發明說明(2) 沈積率及不固定沈積率等問題,其細節詳述如後 發明概述 本發明是一種自含鈦先驅物增強化學蒸氣沈積氮化鈦 的方法,該含鈦先驅物選自由四(二甲烷基胺基)鈦和四 (一乙烷基胺基)鈦及其混合物組成的族群,該方法包含加 入相對於含鈦先驅物大約10重量百萬分之一到1〇重量百分 比’較佳為50重量百萬分之-到i. 〇重量百分比,最佳為 】00重量百萬分之一到5000重量百萬分之一的有機胺(例如 二丙基胺)使含鈦先驅物與氨氣反應以 生氮化鈦,其中,在進行該反應之 +入¥ 胃β 、則,该含鈦先驅物受到 含鈦先驅物移除唆氫不純物。研究顯 不二:加少篁有機胺可以增進氮化鈦的沈積率,而且例如 鈦的沈積率。 一化合物之存在會減緩氮化 φ蔣ϋ::ί:一種決定一批含鈦先驅物於化學蒸氣沈積 :㈣“匕合物沈積在基質上的預測沈積率的方法,其包 含:为析該批之有機胺含量以決定經分析的胺含量;將該 經分析的胺含量與一胺含量桿準 Α ^ 量標準之差從一沈積率標準決定該預= 率,^ *該經分析的胺含量大於該胺含量標準時,則 ? ϋ ΐ ϊ率大於該沈積率標準,而當該經分析的胺含量 广亥胺,量標準時,則該預測沈積率小於該沈 準〇 w499496 V. Description of the invention (2) The deposition rate and the non-fixed deposition rate are described in detail below. The present invention is a method for enhancing chemical vapor deposition of titanium nitride from a titanium-containing precursor, the titanium-containing precursor Selected from the group consisting of tetrakis (dimethylamino) titanium and tetrakis (monoethylamino) titanium, and mixtures thereof, the method comprising adding about 10 parts by weight to about 10 parts by weight relative to the titanium-containing precursor % By weight 'is preferably 50 parts by weight-to i. 〇 by weight, most preferably] 00 parts by weight to 5000 parts by weight of organic amines (such as dipropylamine) The titanium-containing precursor reacts with ammonia gas to generate titanium nitride. Among these reactions, when the reaction is carried out into the stomach β, the titanium-containing precursor is removed by the titanium-containing precursor to remove hydrogen impurities. The research is obvious: adding less organic amines can increase the deposition rate of titanium nitride, and for example, the deposition rate of titanium. Presence of a compound will slow nitridation Jiang Jiang :: ί: a method for determining the predicted deposition rate of a batch of titanium-containing precursors deposited on a chemical vapor: The organic amine content of the batch is used to determine the analyzed amine content; the difference between the analyzed amine content and the monoamine content standard is determined from a deposition rate standard. When the content is greater than the amine content standard, then the? Ϋ ΐ rate is greater than the deposition rate standard, and when the analyzed amine content is glutamine, the predicted deposition rate is less than the Shen Jun 0 w
\\CHENLIN\Lika\PI-Α457.ptd 第7頁 499496 五、發明說明(3) 本發明進 沈積中 其包含 合物含 量標準 物含量 中,當 準時, 碳氫化 沈積率 將含鈦化 •分析該 量;將該 比較,基 標準之差 該分析性 則該預測 合物含量 大於該沈 步是一 合物沈 批之碳 分析性 於該分 從一沈 碳氫化 沈積率 小於該 積率標 種決定一 積在基質 氫化合物 碳氫化合 析性碳氫 積率標準 合物含量 小於該沈 碳氫化合 準。 批含鈦 上的預 含量以 物含量 化合物 決定該 大於該 積率標 物含量 先驅物 測沈積 決定分 與一碳 含量與 預測沈 碳氯化準,而 標準時 於化學蒸氣 率的方法, 析性碳氫化 虱化合物含 該碳氫化合 積率;其 合物含量標 當該分析性 ’則該預測 _ 發明的詳細描述 美國專利5,1 39,825偈示於減壓及加溫的CVD條件之下 使含鈦先驅物與氨氣反應來將鈦化合物沈積在例如含石夕基 質的基質上,美國專利5, 1 39, 825之全文併入本發明以供 參考。 本發明是一種自例如四(二烷基胺基)鈦的含鈦先驅物 增強化學蒸氣沈積例如氮化鈦的含鈦化合物的方法,特定 言之該含鈦先驅物選自由四(二曱烷基胺基)鈦和四(二乙 烷基胺基)鈦及其混合物組成的族群,該方法包含加入相 對於含鈦先驅物大約1 〇重量百萬分之一到1 〇重量百分比, 較佳為5 0重量百萬分之一到1 · 〇重量百分比,最佳為1 0 〇重 量百萬分之一到5 0 0 0重量百萬分之一的有機胺(例如二丙 基胺)並於減壓及使用例如氮氣或氦氣的一種惰性載體氣\\ CHENLIN \ Lika \ PI-Α457.ptd Page 7 499496 V. Description of the invention (3) The present invention includes the compound content standard content in the deposition. When on time, the hydrocarbon deposition rate will contain titanium analysis. The amount, the difference between the comparison, the base standard, the analytical content, the predicted compound content is greater than that of the sink step, the carbon analysis of a compound sink batch, and the fraction from a precipitated hydrocarbon to a sedimentation rate is less than the product standard. It is determined that the content of a standard product of hydrocarbon condensable hydrocarbon accumulating in a matrix hydrogen compound is smaller than the precipitation hydrocarbon standard. The pre-content on the batch containing titanium is determined by the content of the compound, which is greater than the product of the standard. The content of the precursor is determined by the determination of the determination of the carbon content and the predicted carbon deposition and chlorination standard. The standard method is the chemical vapor rate method. The hydrogenation lice compound contains the hydrocarbon accumulation rate; the content of the compound is indicated as the analytical 'then the prediction_ Detailed description of the invention US Patent 5,1 39,825 is shown under reduced pressure and warmed CVD conditions The titanium-containing precursor is reacted with ammonia gas to deposit a titanium compound on a substrate, such as a stone-containing substrate, the entirety of US Patent No. 5,139,825 is incorporated herein by reference. The present invention is a method for enhancing chemical vapor deposition of a titanium-containing compound, such as titanium nitride, from a titanium-containing precursor such as tetrakis (dialkylamino) titanium. In particular, the titanium-containing precursor is selected from the group consisting of tetrakis (dioxane). A group consisting of aminoamino) titanium and tetrakis (diethylaminoamino) titanium and mixtures thereof, the method comprising adding about 10 parts by weight to 10 parts by weight relative to the titanium-containing precursor, preferably Organic amines (eg, dipropylamine) from 50 parts per million to 1.0 weight percent, most preferably from 100 parts per million to 5000 parts per million For decompression and use of an inert carrier gas such as nitrogen or helium
\\CHENLIN\Lika\PI-A457.ptd 第8頁 499496 五、發明說明(4) 體並在100到400 °c,較佳為15(^,]3〇(rc,最佳為2〇〇到25〇 C的化學蒸氣沈積(CVD)條件之下使該含鈦先驅物與氨氣 反應以在半導體基質上產生該含鈦化合物,以將氮化鈦沈 積在一例如受熱含矽基質的受熱基質上。 本發明發展出一種預測自例如四(二烷基胺基)鈦(較 佳為四(一甲烧基胺基)鈦(τ隨AT)和四(二乙烷基胺基)鈦( TDEAT ))的含鈦先驅物進行氮化鈦化學蒸氣沈積之性能的 方法。一種先驅物樣本首先被用水水解,然後受到典型的 溶劑萃取或固相微萃取(微萃取)。萃取物受到氣體層析儀 分析’所得到萃取化合物的量及本質能被使用於預測化學 品的沈積性能。 TDM AT和TDE AT能夠藉由直接加入水或加到冰上讓冰融 化而受到水解。水解的方式取決於將被水解的樣本的量而 定。低於0 · 1克的量通常直接加入水中受到水解,而較大 的量(0 · 1到5克)則使用冰的方式水解以符合放熱水解反應 的安全性考量及減少損失揮發性化合物。 典型使用冰水解的方式包含將1 〇克的水加入一可封閉 的容器(小瓶或離心管),將水冷柬,然後加入所需要量的 TDM AT或TDE AT。該容器受到封閉以免散失揮發性的化合 物,而且該容器被放置在室溫中以讓冰融化。在冰融化的 過程中,液態水以控制的方式水解TDMAT或者TDEAT。 萃取是以兩種模式進行。固相微萃取(SPME)是一種無 溶劑技術,其日漸被用於不同類的分析中。所選用的纖維 類型取決於相關的化合物類型。本文所述的一般分析使用\\ CHENLIN \ Lika \ PI-A457.ptd Page 8 499496 V. Description of the invention (4) The body is at 100 to 400 ° C, preferably 15 (^,] 3〇 (rc, most preferably 200). Reacting the titanium-containing precursor with ammonia under chemical vapor deposition (CVD) conditions to 25 ° C to produce the titanium-containing compound on a semiconductor substrate to deposit titanium nitride on a heated substrate such as a heated silicon-containing substrate The present invention develops a prediction from, for example, tetrakis (dialkylamino) titanium (preferably tetrakis (monomethylamino) titanium) (τ with AT) and tetrakis (diethylamino) titanium (TDEAT)) A method for the performance of titanium nitride chemical vapor deposition of a titanium-containing precursor. A precursor sample is first hydrolyzed with water and then subjected to a typical solvent extraction or solid-phase microextraction (microextraction). The extract is subjected to gas Chromatograph analysis' The amount and nature of the extracted compounds can be used to predict the deposition properties of chemicals. TDM AT and TDE AT can be hydrolyzed by directly adding water or adding to ice to melt the ice. Ways of hydrolysis Depends on the amount of sample to be hydrolyzed. Flux below 0 · 1 g It is directly added to water to undergo hydrolysis, while larger amounts (0.1 to 5 grams) are hydrolyzed using ice to meet the safety considerations of the exothermic hydrolysis reaction and reduce the loss of volatile compounds. Typical methods using ice hydrolysis include 1 0 grams of water is added to a closable container (vial or centrifuge tube), the water is cooled, and the required amount of TDM AT or TDE AT is added. The container is sealed to prevent the loss of volatile compounds, and the container is placed in At room temperature, the ice is allowed to melt. During the melting of the ice, liquid water hydrolyzes TDMAT or TDEAT in a controlled manner. Extraction is performed in two modes. Solid phase microextraction (SPME) is a solvent-free technology that is increasingly being used. Used in different types of analysis. The type of fiber used depends on the type of compound involved. The general analysis described in this article uses
\\CHENLIN\Lika\PI-A457.ptd 第9頁 499496 五、發明說明(5) 一藉 1 η η 氧燒的纖維。可以 合物的萃取。例 基笨纖維曾經被用 化合物之萃取效 典型的分析使用在 中丁DMAT 或TDEAT 已 埠進行1分鐘的去 部分的揮發物,而 性化分析。較長或 化合物的萃取或者 任何與水不互溶而 經發現合適的萃取 一氣甲烧。這些溶 有低沸點、密度大 中的不純物。水對 物的濃度到一適合 υ a m非結合型塗覆有 選用其他·型的纖維以提高;::j基石夕 如二種65_聚二甲基石夕氣^類別化 來提②發現於TDMAT和TDEat\ 一乙烯 率。 中的含氮 準確的SPME條件必須受到” 小瓶的頂部空間之2到4分鐘Z佳化。 經受到水解,接著在氣體層拚附、,其 吸附。此操作被用以自樣本,、,>主入 且將它們去吸附進入氣體層^卒取大 者較短的時間可能被使用於最== 降低分析時間。 土化特疋 傳統以溶劑為基礎的萃取 萃取化合物具有親和性的二 劑有一乙醚,甲基異丁基g同,甲苯,和 劑中,以二氯曱烷最常被使用,因其具 於水、且沒有類似發現於tdmat *tdeat 萃取溶劑的比率可以被改變以調整萃取 於氣體層析儀偵測器的水平。 SPME或溶劑的萃取物可以用氣體層析儀加以分析。所 選用的管柱類型取決於所欲達到的分離程度。下列的管柱 及氣體層析參數已經成功地被用以分離TDM AT和TDE AT的可 萃取物。\\ CHENLIN \ Lika \ PI-A457.ptd Page 9 499496 V. Description of the invention (5) A lending fiber with 1 η η oxygen. Extraction of compounds. Example: The extraction efficiency of compounds based on chemical compounds has been used. Typical analysis uses volatile compounds in DMAT or TDEAT for 1 minute to perform partial chemical analysis. Longer or compound extraction or any immiscible with water found suitable extraction in one gas. These have low-boiling and high-density impurities. The concentration of the water to the object is suitable for the non-combined coating, and other types of fibers are used to increase; TDMAT and TDEat \ one ethylene rate. The nitrogen-containing accurate SPME conditions must be optimized for 2 to 4 minutes in the head space of the vial. After being hydrolyzed, and then attached to the gas layer, its adsorption. This operation is used to self-sample, & gt The main method is to desorb them into the gas layer. The shorter time may be used to reduce the analysis time. The traditional chemical solvent-based extraction and extraction compounds have two affinities. Diethyl ether, methyl isobutyl g, toluene, and dichloromethane are the most commonly used, because it has water and there is no similarity found in tdmat * tdeat extraction solvent ratio can be changed to adjust Extracted at the level of a gas chromatograph detector. SPME or solvent extracts can be analyzed by a gas chromatograph. The type of column used depends on the degree of separation desired. The following columns and gas chromatography Parameters have been successfully used to separate extractables from TDM AT and TDE AT.
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499496 五、發明說明(6) 表1 分析條件1 管柱相 相厚度(// m) 管柱長度(公尺) 管柱直徑(mm) 流率(毫升/分鐘) 注入埠溫度(°C ) 注射量(// L ) 最初的爐溫度(°C )及時間(分鐘) 爐溫升溫率 最終爐溫度及時間 偵測器 偵測器溫度 表2 分析條件2499496 V. Description of the invention (6) Table 1 Analysis conditions 1 Phase thickness of the column (/ m) Length of the column (meters) Diameter of the column (mm) Flow rate (ml / min) Injection port temperature (° C) Injection volume (// L) Initial furnace temperature (° C) and time (minutes) Furnace temperature heating rate Final furnace temperature and time Detector detector temperature table 2 Analysis conditions 2
100% 聚, 5 30 0. 53 8. 0 190 5,未分流 5 0 °C / 5分鐘 1 0 °C /分鐘 2 5 0 °C / 5 分鐘 熱導電率型 2 60 °C 甲基矽氧烷 管柱相 相厚度(// m ) 管柱長度(公尺) 管柱直徑(mm) 流率(毫升/分鐘) 注入埠溫度(°C ) 注射量(// L ) 100% 聚 5 30 0. 53 8. 0 1901. 0 二甲基矽氧烷100% poly, 5 30 0. 53 8. 0 190 5, undivided 5 0 ° C / 5 minutes 1 0 ° C / minute 2 5 0 ° C / 5 minutes Thermal conductivity type 2 60 ° C Methylsiloxy Phase thickness of alkane column (// m) Length of column (meters) Diameter of column (mm) Flow rate (ml / min) Injection port temperature (° C) Injection volume (// L) 100% Poly 5 30 0. 53 8. 0 1901. 0 Dimethylsilane
\\CHENLIN\Lika\PI-A457.ptd 第11頁 499496 五、發明說明(7) 最初的爐溫度(°C )及時間(分鐘) 爐溫升溫率 最終爐溫度及時間 偵測器 偵測器溫度 5 0 °C / 5分鐘 2 0 °C /分鐘 2 5 (TC / 5 分鐘 熱導電率型 2 60 t:\\ CHENLIN \ Lika \ PI-A457.ptd Page 11 499496 V. Description of the invention (7) Initial furnace temperature (° C) and time (minutes) Furnace temperature heating rate Final furnace temperature and time detector detector Temperature 5 0 ° C / 5 minutes 2 0 ° C / minute 2 5 (TC / 5 minutes Thermal conductivity type 2 60 t:
管柱相 相厚度(/zm) 管柱長度(公尺) 管柱直徑(mm) 流率(毫升/分鐘) 注入埠溫度(°C) 注射量(//L) 最初的爐温度(°C )及時間(分鐘) 爐溫升溫率 最終爐溫度及時間 偵測器 4貞測器溫度Phase thickness of the column (/ zm) Length of the column (meters) String diameter (mm) Flow rate (ml / min) Injection port temperature (° C) Injection volume (// L) Initial furnace temperature (° C ) And time (minutes) furnace temperature heating rate final furnace temperature and time detector 4 temperature detector temperature
表3 分析條件3 κ 一曱基矽氧烷/5%二乙烯基苯 0. 5 60 0. 25 50 190 0 · 2,1 : 1 0 0 分流 1 0 0 °C / 5 分鐘 1 0 °C /分鐘 2 5 0 °C / 5 分鐘 質譜儀(Finnegan GCQ) 260 °CTable 3 Analysis conditions 3 κ monofluorenylsiloxane / 5% divinylbenzene 0.5 60 0. 25 50 190 0 · 2, 1: 1 0 0 split 1 0 0 ° C / 5 minutes 1 0 ° C 2 5 0 ° C / 5 minutes Finnegan GCQ 260 ° C
貝譜儀冒經被用以分析發現於TDMAT *TDEAT中的化合 物。以使用質譜儀的氣體層析儀獲得的層析圖被關聯至氣 體層析儀的熱導電率檢測,以方便快速分類所萃取的化合Shell spectrometer analysis was used to analyze compounds found in TDMAT * TDEAT. The chromatogram obtained with a gas chromatograph using a mass spectrometer is linked to the thermal conductivity detection of the gas chromatograph to facilitate rapid classification of the extracted compounds
五、發明說明(8) 物。使用於氣體層析儀的其他偵測哭 各表中所列的偵測器,以提供更破用以取代上列 偵測器、氮磷偵測器、光離子化偵哭。火焰離子化 器、及原子放射偵測器能被使用於隼;二電子捕集偵測 合物及/或提高其靈敏度。 於集中刀析特殊類型的化 好幾種方法可以被用來對所萃取的化人進。 標準加成方法及用於此分析變彳b ° 進仃杈準 _ L 文1匕的固相微萃敌夕々卜邱耨渔 可以被用來進行校準。經發現外 ^ : 選擇,取決於被定量化合物的錄搞旱及軚準加成方法的 乎可以傕用LA括七+ 、種類。脂肪族碳氫化合物似 从 用上述兩種方法而受到完全萃取,而日4以栋用 外部標準受到校準。由於1 、 而且T以使用 類化合物無法受到完全萃取、而7溶液相的親和性,含氮 質配合校準以獲得精確定量j且需要標準加成方法或基 上述分析方法所獲得的纟士 性能。上述分析方法中的;預測先驅物的沈積 於TDEAT和TDMAT中的化人‘曰義k員可以被用來確認發現 飽和胺類和脂肪族碳氫;匕人物典ff ’樣本經發現含有不 術。 化5物’經推測其為衍生自合成技 合物鑑i (即是^每體層析滯留時間可以測定,初步化 熱導率偵測哭_ σ物所屬的類別)和被萃取TDEA丁的 j 響應可以被列表。 表4和圖1和2顯示 用。經由分析所私規沾方法被用以預測沈積性能的功 有氮雜原子(Ν ),\ 一化合物被分成兩大類別,其一為含 〃 一則未含有氮雜原子(HC),其他者則5. Description of the invention (8). Other detectors used in gas chromatographs The detectors listed in the tables are provided to replace the detectors listed above, nitrogen and phosphorus detectors, and photoionization detectors. Flame ionizers and atomic emission detectors can be used for plutonium; two-electron capture compounds and / or increase their sensitivity. Focusing on the analysis of specific types of chemistry Several methods can be used to advance the extracted chemistry. The standard addition method and the method used for this analysis 彳 b ° 仃 准 准 _ L Wen 1 d solid phase micro-extraction Dixie Qiu Qiu Yuyu can be used for calibration. It has been found that ^: The choice depends on the method of quantification of the compound and the standard addition method. It is possible to use LA to enclose seven types and types. Aliphatic hydrocarbons appear to be completely extracted from both of the methods described above, while Day 4 is calibrated to external standards. Because 1, and T can not be completely extracted using the compound, and the affinity of the 7 solution phase, the nitrogen-containing substance is calibrated to obtain accurate quantitative j and requires standard addition methods or based on the above-mentioned analytical methods. In the above analysis method; the person who predicts the deposition of precursors in TDEAT and TDMAT can be used to confirm the discovery of saturated amines and aliphatic hydrocarbons; the sample ff 'was found to contain inoperative . The chemical compound 5 is speculated to be derived from the synthetic compound Jian i (that is, the retention time of each chromatographic chromatography can be measured, and the preliminary thermal conductivity is detected to determine the category to which the compound belongs). j responses can be listed. Table 4 and Figures 1 and 2 are shown. The functional nitrogen heteroatom (N) was used to predict the deposition performance through the analysis method of the Institute. A compound is divided into two categories, one containing 含 and one that does not contain nitrogen heteroatom (HC), and the others
哪496 五、發明說明(9) 未能被明確地分類於上述兩類之任一類(未分類)。 表4 / 口著測彳于沈積率來自萃取物分析的結果(任意單位) (每分鐘之埃數) Ν HC 未分類 沈積率 2829 511 131 1. 41 1265 4219 84 1. 0 2143 669 153 1. 37 954 1464 530 1.12 1331 1978 580 1.13 1355 1694 418 1.12 1481 98 62 1.19 2720 123 58 1. 42 的μ Ξ2顯不'亥兩類化合物與化學品的沈積率性能之間 曰3關聯丨生。 可JL右 μ AX主類中發現的個別化合物對於沈積性能 抵號 129 135 137 138 139 140 142 144 總數 3471 5568 2 9 6 5 2948 3889 3467 1641 290 1 4b务二札 」的攻果。上述的程序可用以特定地測量這 =’和藉以預測TDMAT和TDEAT的沈積性能。 (TM二明二種能夠读測四(二甲烧基㈣ 分—克量的碳氫化不八純^物的方法。該方法能夠偵測出百萬 的偵測極限。由^物,該極限乃導因於百萬分之一範圍 合物的校準變得尤所測得化合物的數目’使得對於個別化 ^合實際。碳氫化合物的總量以正癸烷計Which 496 Fifth, the description of the invention (9) could not be clearly classified in one of the two categories (unclassified). Table 4 / Oral measurement of the deposition rate from the results of extract analysis (arbitrary units) (Angstroms per minute) Ν HC Unclassified deposition rate 2829 511 131 1. 41 1265 4219 84 1. 0 2143 669 153 1. 37 954 1464 530 1.12 1331 1978 580 1.13 1355 1694 418 1.12 1481 98 62 1.19 2720 123 58 1. 42 μ μ 2 shows that there is a 3 correlation between the two types of compounds and the deposition rate performance of chemicals. However, the deposition properties of individual compounds found in the main class of JL right μ AX for the deposit number 129 135 137 138 139 140 142 144 total 3471 5568 2 9 6 5 2948 3889 3467 1641 290 1 4b. The above procedure can be used to specifically measure this = 'and thereby predict the deposition performance of TDMAT and TDEAT. (TM Erming two methods capable of reading and measuring tetrakis (dimethyl sulfenyl fluorene centi-grams) of hydrocarbon impure substances. This method can detect the detection limit of one million. From the substances, the limit This is due to the calibration of compounds in the parts per million range. The number of compounds measured makes it practical for individual compounds. The total amount of hydrocarbons is in n-decane.
\\CHENLIN\Lika\PI-A457. 第14頁 499496 五、發明說明(ίο) 算,且由於假設所有碳氫化合物皆具有與正癸烷相同的靈 敏度,所以該值是半定量性的。藉由在TDMAT樣本中加入 680 0和3580重量ppm的正癸烷,本方法的正確性得以被證 實。回收率分別為106和120重量%。 四(一曱烧基胺基)鈦(TDM AT)的分子量不純物的分析 或測量是困難的,這是因為其揮發性非常的低而且無法使 用氣體層析儀加以分析。數種固定相及溫度曲線皆未能成 功地提供顯示TDM AT樣本的整體純度的可重複性結果。空 氣及水分的反應性使得逆相液體層析法無法被用σ來進行1分 析,逆相液體層析法常被用於分析非揮發性或埶不輕定性 的化合物。正常相液體層析法未能成功地提供分析,這可 能是由於TDMAT與管柱充填物的極性位置及移動相中的殘 餘水分進行反應的結果。 目前評估TDMAT分析的方法包括取得核磁共振光譜 (NMR),並且檢查該光譜是否有任何不屬於tdmat的尖峰 由於樣本的製備未受到控制,且沒有任何形式的標準化; 校準,因此現有的程序在本質上僅是定性的。由於麗能 夠偵測大約1%水平的不純物,“丁_信號所存在的任 何信號顯示了<99%的分析。相反地,未出現尖峰顯示>99 的分析(所有的百分比皆為重量百分比)。 TDMAT與水分的反應性被用來發展出一種決定存在於 TDMAT中微量碳氯化合物的方法。不同於避免分解,整個 樣本完全受到水解。在水解之後,樣本受到萃取以將心 到水解的碳氫化合物以及二氧化鈦和例如二甲胺的水溶丨\\ CHENLIN \ Lika \ PI-A457. Page 14 499496 V. Explanation of the invention (ίο) Calculation, and since all hydrocarbons are assumed to have the same sensitivity as n-decane, this value is semi-quantitative. The correctness of this method was verified by adding 680 0 and 3580 ppm by weight of n-decane to the TDMAT sample. The recoveries were 106 and 120% by weight, respectively. The analysis or measurement of molecular weight impurities of tetrakis (monofluorenylamino) titanium (TDM AT) is difficult because it is very volatile and cannot be analyzed by a gas chromatograph. Several stationary phases and temperature profiles have failed to provide reproducible results showing the overall purity of TDM AT samples. The reactivity of air and moisture prevents reverse phase liquid chromatography from being used for sigma 1 analysis. Reverse phase liquid chromatography is often used to analyze non-volatile or non-lightly volatile compounds. Normal phase liquid chromatography failed to provide analysis, which may be the result of the reaction of TDMAT with the polar position of the column packing and the residual water in the mobile phase. Current methods for evaluating TDMAT analysis include obtaining a nuclear magnetic resonance spectrum (NMR) and checking whether the spectrum has any spikes that do not belong to tdmat. Because sample preparation is not controlled and there is no standardization of any kind; calibration, so existing procedures are essentially The above is only qualitative. Since Li is able to detect impurities at a level of about 1%, "any signal present in the D-signal shows an analysis of <99%. Conversely, no spikes appear> 99 analysis (all percentages are weight percentages) ). The reactivity of TDMAT with moisture was used to develop a method to determine the amount of chlorocarbons present in TDMAT. Instead of avoiding decomposition, the entire sample was completely hydrolyzed. After hydrolysis, the sample was extracted to get the heart to the hydrolyzed Hydrocarbons and water-soluble titanium dioxide and, for example, dimethylamine 丨
499496 五、發明說明(Π) ' - 不純物加以分離。這些碳氫化合物據揣測為來自被使用於 ^成TDMAT的溶劑,因其不是合成反應的副產物。萃取伴 Ik使用固相微萃取。此技術使用塗覆有聚甲基二矽氧烷的 玻璃纖維以吸附對於塗覆物而言具有高親和力的化合物。 極性的化合物(水,二甲胺)對於塗覆物而言具有低親和 力,因此其被吸附的量較少。以此方式,一個受到水解的 樣本可以以具有重複性且使用少量溶劑的方式很快地 萃取。 被吸附的化合物在氣體層析儀的熱注入埠受到去吸 附,亚且使用適當的偵測器以正常相氣體層析的方式受到 分析。相對地少量的水和二曱胺被輸送至以,此確保碳氫 不純物受到良好的偵測。 固相微萃取(SPME)的進行為使用來自Suplc〇 IncJBellefonte,PA)的SPME設備。所使用纖維的類型為 100 /z,塗覆有未鍵結聚曱基二矽氧烷(PDMS)的纖維,而且 樣本是以手動的方式導入。經秤重整數量的TDMAT(0 . 〇1〇 到0 · 1 0 0克)經由注射器被注射進入一個密閉且容積為 15raL内含5mL蒸餾的去離子水的小瓶中,導致馬上=解。 由於該小瓶帶有隔膜和蓋子,使得揮發性的化合物被保留 在瓶中。在大約十分鐘讓樣本與週遭溫度達成平衡之後, 在該小瓶的頂部空間用SPME纖維取樣2· 〇分鐘。該纖維被 移轉到GC的注入埠,而且化合物在丨9 〇艺被去吸附丨· 〇分 鐘。圖3顯示一典型的層析圖及GC條件。 在大約1分鐘的時候,儀器顯示一寬闊的雙峰尖峰,499496 V. Description of the Invention (Π) '-Impurities are separated. These hydrocarbons are estimated to be derived from the solvents used to form TDMAT, as they are not by-products of the synthetic reaction. Extraction with Ik uses solid-phase microextraction. This technique uses polymethyldisilazane-coated glass fibers to adsorb compounds that have a high affinity for the coating. The polar compounds (water, dimethylamine) have a low affinity for the coating, and therefore they are less adsorbed. In this way, a hydrolyzed sample can be quickly extracted in a reproducible manner using a small amount of solvent. The adsorbed compounds are desorbed at the thermal injection port of the gas chromatograph, and analyzed by normal phase gas chromatography using appropriate detectors. A relatively small amount of water and dioxamine are delivered to this, which ensures that hydrocarbon impurities are well detected. Solid phase microextraction (SPME) was performed using a SPME apparatus from Suplc Inc Inc (Bellefonte, PA). The type of fiber used was 100 / z, fiber coated with unbonded poly (fluorenyldisilazane) (PDMS), and samples were introduced manually. A reconstituted amount of TDMAT (0.010 to 0.100 g) was injected via syringe into a closed vial with a volume of 15raL containing 5 mL of distilled deionized water, resulting in immediate solution. Because the vial has a septum and a cap, volatile compounds are retained in the bottle. After equilibrating the sample to ambient temperature for approximately ten minutes, the headspace of the vial was sampled with SPME fibers for 2.0 minutes. The fiber was transferred to the injection port of the GC, and the compound was desorbed in the 90 minute process. Figure 3 shows a typical chromatogram and GC conditions. At about 1 minute, the instrument showed a broad doublet peak,
499496 五、發明說明(12) 这疋由於在導入SPME纖維時有空氣進入Gc中。該尖峰的* 度取決於SPME纖維被保持於Gc的注入埠中的時間。有一= 因於纖維所吸附的水所產生的大尖峰,以及一導因於、 TDM^T的水解所產生的二甲胺所產生的較小尖峰與該尖 重豐。儀器沒有偵測到其他高揮發性的成分。大約八八 的滯留時間之後,開始出現一系列來自碳氯不純物的二、·里499496 V. Description of the invention (12) This is because air enters Gc when SPME fiber is introduced. The degree of this peak depends on how long the SPME fiber is held in the Gc injection port. There is a large spike due to the water absorbed by the fiber, and a small spike due to the dimethylamine produced by the hydrolysis of TDM ^ T and the sharp peak. The instrument did not detect other highly volatile components. After a residence time of about eight or eight, a series of two, ·
峰。藉由使用GC-質譜儀及將正癸烷加入樣本中,正 的尖峰得以被確認。 ' R f氫化合物的GC響應取決於兩個主要的因素,每種化 ::於偵測器的靈敏度以及每種化合物對於纖維塗層的 親和力。為了要正確地校準,每種化合物的本質以及上 =個^要因素皆須受到確認。剛開始的實驗使用I質雄 ,以確涊卒取自TDMAT的不純物。檢索質譜資 ^ ;示:大部分的化合物是_〇院類以及二; ” f香族化合物。經發現不純物的數量大於30。由於% 具!類似的光譜’使得明確辨認所有的不純物變成 物來二: = 性的方式進行,使用單-種化合 捏i::: 。由Gc滯留時間顯*,由於复 軍I I·在所測得碳氫化合物範圍内為居中,所以正八俨 代表性化合物。因此其對於纖維的親和力被; 有奴虱化合物的代表。所使用的偵 率 (JCD),㈣這些化合物提供大約均—的〜、、上電全羊二^ 疋為全部的碳氫化合物,以百萬分之一正八;° =果 示。計算之進行為將7與14分鐘之間的所有V0峰Γ以積peak. By using a GC-mass spectrometer and adding n-decane to the sample, positive spikes were confirmed. The GC response of the R f hydrogen compound depends on two main factors, the sensitivity of each detector to the detector, and the affinity of each compound for the fiber coating. In order to be properly calibrated, the nature of each compound and the essential factors must be confirmed. The first experiment used a male I to confirm that the impure material was taken from TDMAT. Retrieve mass spectrometry data ^; shows: most of the compounds are _〇 class and two; "f fragrant compounds. The number of impurities is found to be greater than 30. Because of%! Similar spectra 'make it clear to identify all impurities into objects. Two: = sex method, using a single-type compound i :::. The Gc residence time is marked *. Since Fu Jun II · is centered in the range of measured hydrocarbons, it is a representative compound of octahedral. Therefore, its affinity for fiber is represented by slave lice compounds. The detection rate (JCD) used is that these compounds provide approximately uniformly, ~, and power on the whole sheep ^ 疋 for all hydrocarbons, to One millionth of a million; ° = result. The calculation is performed by multiplying all V0 peaks Γ between 7 and 14 minutes.
499496 五、發明說明(13) 分’以獲得總碳氫化合物尖峰面積。在1 4分鐘之後未出現 其他尖峰。 在異丙醇中製備一種正癸烷標準,以進行校準。與經 水解的T D M A T類似的方式,經科重的異丙醇被加入一個容 積為15mL内含5mL蒸餾水的小瓶中,以建構校準曲線。也 經由加入標準以進行校準,以決定本方法的靈敏度是否受 到經水解的TDM AT之存在的影響。499496 V. Description of the invention (13) Points' to obtain the total hydrocarbon spike area. No other spikes appeared after 14 minutes. Prepare an n-decane standard in isopropanol for calibration. In a similar way to hydrolyzed T D M A T, a weighted isopropanol was added to a 15 mL vial containing 5 mL of distilled water to construct a calibration curve. Calibration was also performed by adding standards to determine whether the sensitivity of the method was affected by the presence of hydrolyzed TDM AT.
SPME纖維有著有限的容量。此容量的決定為藉由分析 漸增濃度的標準以及改變TDMAT的樣本大小。圖4和圖5顯 示尖峰面積相對樣本數量的資料。 圖4的線性範圍顯示纖維容量為大約2 5 0 // g的癸烷。 產生總尖峰面積高於1 20 00的TDM AT樣本必須減小其樣本大 小’因為$纖維超載的時候纖維/偵測器結合的響應是非 線f生的。,^樣本大小受到樣本的碳氫化合物的濃度所影 響。對於奴氫化合物濃度低於1重量%而言,最大的TDM AT 樣本大小大約是纖維容量除以碳氫化合物濃度。(25〇 #SPME fibers have limited capacity. This capacity was determined by analyzing the increasing concentration criteria and changing the sample size of the TDMAT. Figures 4 and 5 show the spike area vs. sample size data. The linear range of Figure 4 shows a decane with a fiber capacity of approximately 2 5 0 // g. TDM AT samples that produce a total spike area greater than 1 200 must reduce their sample size because the fiber / detector combination response is non-linear when the fiber is overloaded. The sample size is affected by the concentration of hydrocarbons in the sample. For slaves concentrations below 1% by weight, the maximum TDM AT sample size is approximately the fiber capacity divided by the hydrocarbon concentration. (25〇 #
§/〇、.,〇1=25,〇〇〇//以1)^丁或25/^)。圖5藉由評估當樣本大 ^增加時的線性以評估樣本大小。當樣本體積高達25 # [ :仍可產生線性響應,顯示纖維容量未被超出。假設總碳 氫不純物疋大約1重量%,正癸烷校準實驗和TDM AT樣本大 小皆顯示大約相同的纖維容量。 基質效果存在的評估為藉由製備一水性基質的校準曲 線以及一含有經水解的TDMAT,並且比較斜率或靈敏度。 見下表5。§ / 〇,., 〇1 = 25, 〇〇〇 // 1) ^ or 25 / ^). Figure 5 evaluates the sample size by evaluating the linearity as the sample size increases. When the sample volume is as high as 25 # [: a linear response can still be generated, showing that the fiber capacity has not been exceeded. Assuming that the total hydrocarbon impurities are approximately 1% by weight, both the n-decane calibration experiment and the TDM AT sample size show approximately the same fiber capacity. The presence of matrix effects was evaluated by preparing a calibration curve for an aqueous matrix and a hydrolyzed TDMAT, and comparing slope or sensitivity. See Table 5 below.
\\CHENLIN\Lika\PI-A457.ptd 第18頁 499496 五、發明說明(14) 表5 在水性和TDMAT基質中的碳氫化合物(以癸烷表示)之 校準資料。水性斜率= 35. 4,斜率的水性標準誤差=2. 6, TDMAT 斜率= 36. 5 ,TDMAT斜率的標準誤差 =6. 5 所添加的癸烷, β g 面積(水性基質) 面積(TDMAT基質) 0. 0 0 2 940, 3 63 1 11. 0 526. 8 388 1,40 02 22. 5 823·3, 905·5, 1087 3681, 4204 25· 0 1627, 1673 5032, 5032 斜率的95%信心區間重疊,顯示經水解TMDAT的存在並 沒有明顯地影響斜率靈敏度。為了簡化分析,進一步的校 準皆僅在水性基貝中進行。因為靈敏度主要為取決於纖維 對於碳氫化合物的親和力,而且會隨著時間或纖維的改變 而改變,因此校準應該定期進行或更換spME纖維時即進 行0 校準資料顯示準確度可能不好,特別是在TDMAT基質 中。重複分析及分析在不同天進行被用來評估準確度。重 複分析之相對標準差為5到1 5%之間。水性的或TDMAT—基質 樣本的精確度並沒有不同,一些未知/未受到控制的因素、 似乎導致所測量到的高變異性。導致差精確度的因素之'一 是小的樣本大小。纖維對於碳氣化合物的高親和力和 TDMAT中相對地高的碳氫化合物濃度使得小的樣本大小成\\ CHENLIN \ Lika \ PI-A457.ptd Page 18 499496 V. Description of the invention (14) Table 5 Calibration data of hydrocarbons (represented by decane) in aqueous and TDMAT matrix. Water-based slope = 35.4, Water-based standard error of slope = 2.6, TDMAT slope = 36.5, Standard error of TDMAT slope = 6.5 Decane added, β g area (aqueous substrate) Area (TDMAT substrate ) 0. 0 0 2 940, 3 63 1 11. 0 526. 8 388 1, 40 02 22. 5 823 · 3, 905 · 5, 1087 3681, 4204 25 · 0 1627, 1673 5032, 5032 95% of the slope The confidence intervals overlap, showing that the presence of hydrolyzed TMDAT did not significantly affect slope sensitivity. To simplify the analysis, further calibrations were performed only on water-based substrates. Because the sensitivity mainly depends on the affinity of the fiber for hydrocarbons, and it will change with time or the change of the fiber, so the calibration should be performed regularly or when the spME fiber is replaced. 0 The calibration data shows that the accuracy may not be good, especially In TDMAT matrix. Repeated analyses and analyses performed on different days were used to assess accuracy. The relative standard deviation of repeated analyses was between 5 and 15%. The accuracy of aqueous or TDMAT-matrix samples is not different, and some unknown / uncontrolled factors seem to cause the high variability measured. One of the factors leading to poor accuracy is the small sample size. The fiber's high affinity for carbon compounds and the relatively high hydrocarbon concentration in TDMAT make small sample sizes
值無法使用任何異常值測試而被丟棄。任意移除該低值可 以將精確度提高至16606±395。此結果與第一天的分析沒 有明顯差異。The value cannot be discarded using any outlier test. Arbitrarily removing this low value improves accuracy to 16606 ± 395. This result is not significantly different from the analysis on the first day.
\\CHENLIN\Lika\PI-A457.ptd 第20頁 499496 五、發明說明(16) 1 在放熱的水解步驟中潛在碳氫化合物損失的評估& # 由將癸烷直接加入TDMAT樣本中並且實施整個分析程序。错 兩個不同量的癸烷被加入兩個等分的TDM AT樣本中。其# 果摘要列表於表7中。 表7 正癸烧標定入TDMAT中進行標定及回收研究的結果。 所有的樣本皆受到兩次分析且表中 量(以ppm的正癸烷) 未標定的 標定的結 標定濃 結果(ppm)果(ppm) 度(ppm) 8988 16238 6801 8988 13300 3582 列有平均碳氫化合物含\\ CHENLIN \ Lika \ PI-A457.ptd Page 20 499496 V. Description of the invention (16) 1 Assessment of potential hydrocarbon loss in the exothermic hydrolysis step &# Add decane directly to the TDMAT sample and implement The entire analysis process. Wrong Two different amounts of decane were added to two equally divided TDM AT samples. Its # fruit summary list is in Table 7. Table 7 Calibration results of n-decay burn in TDMAT for calibration and recovery studies. All samples were analyzed twice and the amount in the table (in ppm n-decane). Uncalibrated calibration results (ppm) Fruit (ppm) Degrees (ppm) 8988 16238 6801 8988 13300 3582 Average carbon listed Hydrogen compounds containing
差值(標定-未回收 標定)(ppm) 百分比 7250 106.6 4312 120.4 加入TDMAT中的正癸烷有著令人滿意的回收。最初未 標定的樣本比受到標定的樣本提早_天受到分析,顯示良 好的天與天之間的重現性。Difference (calibrated-not recovered) (ppm) Percentage 7250 106.6 4312 120.4 The n-decane added to TDMAT has satisfactory recovery. Samples that were initially uncalibrated were analyzed _ days earlier than those that were calibrated, showing good day-to-day reproducibility.
π A本毛明發展出一種能夠偵測存在KTDMAT中的碳氫不 、n因ΐ只有正癸烷一種化合物被用於校準,本文所」 =定性的。雖然目前的精確度有著5-15% 夠偵測碳氫不純物和在不同來源間> 本方法的限制是高相對 由確認所有的不純物及校準 精確度以及半定量的結果。藉 每一個不純物或找出每個不純π A Ben Maoming has developed a compound that can detect the presence of hydrocarbons in KTDMAT, and n because only n-decane is used for calibration. This article is qualitative. Although the current accuracy is 5-15% sufficient to detect hydrocarbon impurities and between different sources > The limitation of this method is high relative to confirm all impurities and calibration accuracy and semi-quantitative results. Borrow every impure or find out every impure
499496499496
五、發明說明(17) 物相對於正癸烷的相對響應因子,本方法在本質上可以變 成定量的。這些相對響應因子必須將每一個化合物對於 PDMS纖維的親和力列入考慮。 四(二乙烷基胺基)鈦被用於碳氫不純物的另一分析以 及胺的分析研究中。四(二乙烷基胺基)鈦(TDEAT)在一個6 .祭拭薄膜蒸顧器(Pope Scientific,Inc·,V. Description of the invention The relative response factor of (17) to n-decane. This method can be quantitative in nature. These relative response factors must take into account the affinity of each compound for PDMS fibers. Tetrakis (diethaneamino) titanium is used in another analysis of hydrocarbon impurities and in the analysis of amines. Tetrakis (diethaneamino) titanium (TDEAT) in a 6. sacrificial film evaporator (Pope Scientific, Inc.,
Milwaukee,Wisconsin )上藉由短路徑蒸餾而受到純 化。 、 將許多種揮發性不純物降低至 、轉子速度、真空度、壁溫、 分館冷凝器溫度、和預分餾燒 化以將揮發性不純物降低至可 短路徑蒸餾是一種程序, 低揮發性的化學品可以受到分 品或其成分。在真空條件下化 文熱管狀内壁上。同軸於該管 器。液態化學品流下該蒸餾器 揮發性的成分在同軸定位的冷 別的收集出口將所得到的冷凝 部的低揮發性液體或殘留物移 原先的程序參數並沒有 可接受的濃度。包括進料率 後壁溫、主冷凝器溫度、預 瓶溫度的這些參數受到最佳 接受的濃度。 本案發明人使用擦拭薄膜 參數由什异而得’在應用這此 的分析技術可獲得可接受的結 精此在未廣泛暴露於熱之下 離’否則熱可能分解該化學 學品被導入一蒸餾器的下流 狀受熱壁内的是一個冷凝 的受熱壁的内表面,且更多 凝器上受到揮發及冷凝。個 液或蒸餾液以及在蒸餾器底 離0 ,麵來純化TDEAT。原先的 寥數時發現使用當時被使用 果 當時唯一使用中的分析Milwaukee, Wisconsin) was purified by short path distillation. Reducing many types of volatile impurities to, rotor speed, vacuum, wall temperature, branch condenser temperature, and prefractionation calcination to reduce volatile impurities to short-path distillation is a process, a low-volatile chemical May be subject to fractions or ingredients. On the inner wall of the tube heated under vacuum. Coaxial to the tube. Liquid chemicals flow down the distiller. Volatile components are coaxially located at the cold collection outlet. The resulting low-volatile liquid or residue in the condensate is removed. The original process parameters did not have an acceptable concentration. These parameters, including feed rate, rear wall temperature, main condenser temperature, and pre-bottle temperature, are the best accepted concentrations. The inventors of this case obtained the difference from the parameters of the wiping film, 'Acceptable spermatozoa can be obtained in the application of this analytical technique, and this ion is not widely exposed to heat.' Otherwise, the chemical may be decomposed and introduced into a distillation. Inside the downstream heating wall of the condenser is the inner surface of a condensing heating wall, and more condensers are subjected to volatilization and condensation. Individual liquid or distillate and remove 0 at the bottom of the still to purify TDEAT. It was originally found that a few were used at the time, and the only analysis in use at the time
499496 五、發明說明(18) 方法是NMR。在本案發明人進一步發展此產品之後,本案 發明人發展出一種分析例如碳氫化合物和胺的揮發性化合 物之技術。此新穎的分析技術強調改進純化能力的需要。 原先的參數包含120 °C的蒸發(壁)溫度。在低壓的此 溫度是高於TDEAT蒸發所需的溫度。因此,較高沸點的揮 發物將也會蒸發離開該壁。原先的冷凝(指針)溫度是工〇 °C,該溫度低得不只足以冷凝TDEAT,同時也可以冷凝許 多其他較低沸點的揮發物。這些絕對溫度並未考慮及蒸餾 室内真空度的改變,而蒸餾室内的真空度是取 料組成及進料率的許多因素。 、於匕括原 兩種方式被用來處理此問題。第一個方式是將絕對溫 度改成相對溫度。考慮到控制真空的固有問題,壁溫和指 針溫度之間的差值比壁或指針的絕對溫度來得更=要。』 及=體的接觸時間(為轉子速度的函數)也被列入考慮。^ 讓帶有不同組成的原料被使用於此系統。499496 V. Description of the invention (18) The method is NMR. After the inventor of the present case further developed this product, the inventor of the present case developed a technique for analyzing volatile compounds such as hydrocarbons and amines. This novel analytical technique emphasizes the need for improved purification capabilities. The original parameters included an evaporation (wall) temperature of 120 ° C. This temperature at low pressure is higher than the temperature required for TDEAT evaporation. Therefore, higher boiling volatiles will also evaporate away from the wall. The original condensation (pointer) temperature was 0 ° C. This temperature is not only low enough to condense TDEAT, but it can also condense many other lower boiling volatiles. These absolute temperatures do not take into account changes in the degree of vacuum in the distillation chamber, and the degree of vacuum in the distillation chamber is a number of factors for the composition of the feed and the feed rate. Two methods are used to deal with this problem. The first method is to change the absolute temperature to the relative temperature. Considering the inherent problem of controlling vacuum, the difference between the wall temperature and the pointer temperature is more important than the absolute temperature of the wall or pointer. The contact time of the body (as a function of rotor speed) is also considered. ^ Let raw materials with different compositions be used in this system.
第二方式是集中在一個更健全的系統。第一方式的實 =需要更精確的溫度控制。其包括改進在壁上液體之測、 里’以f當液體離開壁的受熱部分時的溫度量测。其亦需 要改進指針溫度量測。預分餾燒瓶溫度受到降低以確保較 低沸,的揮發物在被收集之後不會再次蒸發。 六個實驗被實施以研究改變參數對於純度的影響。 ^ 實驗#1 本實驗將指針溫度從lor逐漸增加到7(rc。在其他參The second way is to focus on a more robust system. Reality of the first way = more precise temperature control is required. This includes improving the measurement of liquid on the wall, and the temperature measurement when the liquid leaves the heated part of the wall. It also needs to improve pointer temperature measurement. The temperature of the prefractionation flask was reduced to ensure a lower boiling and the volatiles did not evaporate again after being collected. Six experiments were performed to study the effect of changing parameters on purity. ^ Experiment # 1 This experiment gradually increased the pointer temperature from lor to 7 (rc.
499496 五、發明說明(19) 數維持固定之下,指針溫度被設定在10 °C,30 °C,50 t,和 7 0 °C。在每個設定處理二公升的原料,全部共計處理八公 升的原料。在每個指針溫度處理一個樣本,且在每個溫度 的預分顧體積受到紀錄。樣本的碳氫化合物(H C)狀態受到 分析。 表8比較實驗#1中在各種指針溫度的HC的ppm含量。因 為所有的預分餾物皆是HC,因此數字是高的。隨著溫度增 加所收集物的體積亦增加,顯示低沸點的HC並未冷凝在指 針。此批的HC是2630。499496 V. Description of the invention (19) The number is kept constant, and the pointer temperature is set at 10 ° C, 30 ° C, 50 t, and 70 ° C. At each setting, two liters of raw materials are processed, and a total of eight liters of raw materials are processed. One sample is processed at each pointer temperature, and the pre-concerned volume at each temperature is recorded. The hydrocarbon (HC) state of the sample was analyzed. Table 8 compares the ppm content of HC at various pointer temperatures in Experiment # 1. Because all prefractions are HC, the numbers are high. As the temperature increased, the volume of the collected material also increased, and HC showing a low boiling point did not condense on the pointer. The HC for this batch is 2630.
溫度(°c) QASS# 原料(8L) 1036 10 1037 30 1038 50 1039 70 1040 總體積 N/A 表8 HC PF 體積(mi) 5559 N/A 50715 5 52626 5 55101 10 47342 15 N / A 3 5 m 1 主流(L) 尾部(L) N/A N/A 1.8 Λ 2.0 .4 1· 8 .3 1. 2 .6 68 1. 3 化 實驗#2 本實驗藉由設定壁及指針的相對溫度來使操作最佳 在將指針溫度固定在7〇t之下,壁溫受到提=到主 分餾物被看到流入接收中。在壁、、w姑 針溫度被提高直到沒有液體流入;在该溫度,指 、王接叉器中。接著指針溫Temperature (° c) QASS # Raw material (8L) 1036 10 1037 30 1038 50 1039 70 1040 Total volume N / A Table 8 HC PF volume (mi) 5559 N / A 50715 5 52626 5 55101 10 47342 15 N / A 3 5 m 1 Main stream (L) Tail (L) N / AN / A 1.8 Λ 2.0 .4 1 · 8 .3 1. 2 .6 68 1. 3 Chemical experiment # 2 In this experiment, the relative temperature of the wall and pointer is set. Optimizing the operation By fixing the pointer temperature below 70 t, the wall temperature is increased to the point where the main fraction is seen flowing into the receiver. At the wall, the temperature of the needle is increased until no liquid flows in; at this temperature, the finger and the king are in the fork. Pointer temperature
\\CHENLIN\Lika\PI-A457.ptd 499496 五、發明說明(20) 度受到降低直到液體流動恢復。 、表9顯示實驗#2中壁溫及指針溫度之間的關係。藉 改變洛發(壁)溫度或冷凝(指針)溫度可以是流動開始 止。這些溫度僅適用於本操作。首先增加蒸發溫度直_ ,產品開始流動。產品繼續流動直到冷凝溫度增加 C三於該溫度產品停止流動。當溫度降低至84它時, 恢復流動。本批的HC是l 772ppm。 ⑽ 壁溫 指針溫度 流入接收器 的液流 70 75 70 70 無無 表9 80 85 70 70 無 無 90 90 90 90 90 7〇 75 80 85 84 有有有無有 本 支熱電 液體的 估計液 定之下 上液體 計其到 受到改 體流至 實驗探 偶被加 準確溫 體離開 ,轉子 的滯留 達槽底 變,以 器壁上 實驗#3 討轉子速度及進料率 入器壁的外部中間以 度。另一支熱電偶被 受熱區域時的溫度。 速度從2 0 0 R P Μ被改變 時間。液體以固定的 的時間。接著轉子速 觀察使液體在器壁上 的效果。當器壁底部 對於純度的 較佳地估計 加入器壁的 在其他所有 到350RPM以 流率被導入 度被維持固 溢流以及使 的溫度低於 影響。另— 在内壁上的 外部底部以 參數維持固 估計在器壁 槽中,而估 定而進料率 不足量的液 指針溫度5 499496 五、發明說明(21) 的溫度已達到最佳 C時’被認為進料率、轉子速度及 化。 有 表1 0比車乂貝U 3中液體離開器壁 與冷凝溫度(指針)之間的相對(差 ==酿度(底部) 子速度、進料率和器壁溫度的函數。)咖度。底部溫度是轉 時間(小時) 1 指針 80 底部 98 差值 18 2 3 表10 4 5 84 83 84 85 82 72 72 62 2 11 12 23 6 7 8 9 83 83 84 84 66 69 80 70 17 14 4 14 實驗#4 本貫驗探討蒸餾帶有少量碳氫化合物雜質的物質之效 果。批號# 1 41使用新決定的最佳化技術在下文表1 3中的批 號# 1 4 2的參數下受到再蒸德。 表11是批號#141和批號#143的程序參數之比較。所列 之值為代表性的,但是會改變。\\ CHENLIN \ Lika \ PI-A457.ptd 499496 V. Description of the invention (20) The degree is reduced until the liquid flow is restored. Table 9 shows the relationship between wall temperature and pointer temperature in experiment # 2. By changing the Lofa (wall) temperature or the condensation (pointer) temperature, the flow can start and stop. These temperatures apply only to this operation. First increase the evaporation temperature until the product begins to flow. The product continues to flow until the condensation temperature increases C. At this temperature the product stops flowing. When the temperature drops to 84 ° C, flow resumes. The HC for this batch was 772 ppm.指针 Wall temperature pointer Temperature liquid flow into the receiver 70 75 70 70 No No Table 9 80 85 70 70 No No 90 90 90 90 90 7 0 75 80 85 84 Yes Yes No Yes Estimated liquid level of the thermoelectric liquid The liquid was flowed to the experimental probe, and the experimental probe was heated and left. The rotor stayed up to the bottom of the tank. Experiment # 3 on the wall was used to discuss the rotor speed and feed rate into the outer middle of the wall in degrees. The temperature of another thermocouple when it is heated. The speed is changed from 200 R P M to time. Liquid for a fixed time. Then the rotor speed observes the effect of the liquid on the wall. When the bottom of the vessel wall is a better estimate of purity, the other is added to the vessel wall at 350 RPM and the flow rate is maintained to maintain a solid overflow and keep the temperature below the effect. Another — the outer bottom on the inner wall is maintained in the tank wall with parameters to maintain a solid estimate, and the liquid pointer temperature that is estimated and the feed rate is insufficient 5 499496 V. Description of the invention (21) When the temperature has reached the optimal C 'is It is considered that the feed rate, rotor speed, and speed are reduced. Table 1 The relative between the liquid leaving the wall and the condensing temperature (pointer) in the 10-carriage shellfish U 3 (difference == brewing degree (bottom) as a function of sub-velocity, feed rate and wall temperature.). Bottom temperature is the turn time (hours) 1 Hand 80 Bottom 98 Difference 18 2 3 Table 10 4 5 84 83 84 85 82 72 72 62 2 11 12 23 6 7 8 9 83 83 84 84 66 69 80 70 17 14 4 14 Experiment # 4 This experiment examines the effect of distilling substances with a small amount of hydrocarbon impurities. Lot # 1 41 was re-steamed using the newly determined optimization technique under the parameters of Lot # 1 4 2 in Table 13 below. Table 11 is a comparison of the program parameters for lot # 141 and lot # 143. The values listed are representative but subject to change.
表11 指針 溫度 批號#141 70 批號#1 43 84 壁溫速度 真空度流率(公升HC(ppm) (RPM) (mTorr) / 小時) 120 202 500 2.2 2630 83 275 500 2.2 33Table 11 Pointer Temperature Lot # 141 70 Lot # 1 43 84 Wall temperature speed Vacuum degree flow rate (liters HC (ppm) (RPM) (mTorr) / hour) 120 202 500 2.2 2630 83 275 500 2.2 33
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五、發明說明(22) 實驗#5 本實驗探討將預分餾燒瓶裝入乾冰以預防任何捕捉、 揮發物重新揮發的效果。原料是廠商供應的批原料,复的 型HC含量為5 0 0 0ppm。 、典 實驗#6 本實驗探討以最佳化程序參數純化回收物質及客戶退 貨的效果。此類原料正常是在3〇〇〇ppm的範圍。 、 表1 2記載這些批號的參數。這些值為代表性的,但是 會改變。 表12 指針中間底部壁溫速度真空度 流率(HC 溫度壁溫壁溫設定(RPM) (mTorr)公升/(ppm) 點 小時) 批號 1 44 84 87 80 1 〇〇 275 800 0.6 70 批號 14584 86 72 96 275 1 000 〇. 7 242 表1 3是實驗批號的摘要。所列的範圍是高值及低值而 未考慮平均值。 表13 批號HC 指針壁溫中間 底部真空 流率速度產率V. Description of the Invention (22) Experiment # 5 This experiment explores the effect of filling a prefractionation flask with dry ice to prevent any capture and re-evaporation of volatiles. The raw materials are batch materials supplied by the manufacturer, and the complex HC content is 5000 ppm. Dian Experiment # 6 This experiment explores the effect of purifying the recovered material with the optimized process parameters and customer returns. Such raw materials are normally in the range of 3000 ppm. Table 12 describes the parameters of these batches. These values are representative but will change. Table 12 Pointer middle bottom wall temperature velocity vacuum degree flow rate (HC temperature wall temperature wall temperature setting (RPM) (mTorr) liters / (ppm) point hours) Lot No. 1 44 84 87 80 1 00275 800 0.6 70 Lot No. 14584 86 72 96 275 1 000 〇 7 242 Table 13 is a summary of the experimental batch numbers. The ranges listed are high and low without considering the average. Table 13 Batch HC pointer wall temperature middle bottom vacuum flow rate velocity yield
\\CHENLlN\Lika\PI-A457.ptd 第27頁 499496 五、發明說明(23) 溫度設定壁溫 點 141 2630 10-70 12〇 一 142 1772 78-84 70-95 143 33 80-85 1〇° 80 - 91 144 70 82-84 1〇〇 83 - 91 145 242 84 59-96 85 - 87 壁溫 度(公升/(RPM) 0/〇 (mTorr)小時) - 240-950 2·2 202 75 - 425-7001.0 350 77 66 450-600 .85200 71 - 8 2 - 3 5 0 70 800-1200 ·6 27574 -84 68 5 0 0- 1 1 〇〇 · 7 275 66 -72\\ CHENLlN \ Lika \ PI-A457.ptd Page 27 499496 V. Description of the invention (23) Temperature setting wall temperature point 141 2630 10-70 12〇 one 142 1772 78-84 70-95 143 33 80-85 1〇 ° 80-91 144 70 82-84 1〇〇83-91 145 242 84 59-96 85-87 Wall temperature (liters / (RPM) 0 / 〇 (mTorr) hours)-240-950 2 · 2 202 75- 425-7001.0 350 77 66 450-600 .85200 71-8 2-3 5 0 70 800-12006 27574 -84 68 5 0 0- 1 1 〇〇 · 7 275 66 -72
碳氫不純物可以使用適當的程序參數而被有效地移 除。因為擦拭薄膜槽的内部真空度疋取決於包括原料不純 物濃度、進料率、壁溫度、真空幫浦條件、液態氮捕集器 溫度和預分顧冷凝器捕集器溫度的許多因素’所以絕對溫 度無法很好地使設備能力最佳化。相對溫度較適用於移除 揮發性不純物。蒸發溫度和冷’旋>JDL度之間的相對分離是適 當短路徑蒸餾的最佳指標。此兩種溫度附近的絕對溫度可 能依照槽内真空度而改變,但是兩者之間的相對溫度應該Hydrocarbon impurities can be effectively removed using appropriate process parameters. Because the internal vacuum of the wiped film tank depends on many factors including the impurity concentration of the raw materials, the feed rate, the wall temperature, the vacuum pumping conditions, the temperature of the liquid nitrogen trap, and the temperature of the condenser trap in advance, so the absolute temperature Does not optimize equipment capabilities well. Relative temperature is more suitable for removing volatile impurities. The relative separation between the evaporation temperature and the degree of cold > JDL is the best indicator of proper short path distillation. The absolute temperature near these two temperatures may change according to the vacuum in the tank, but the relative temperature between the two should be
維持固定。 冷凝溫度是一種相當簡單的測量,除了浴測量之外尚 建議在入口及出口的指針點進行測量。欲真正測量擦拭自 壁的液體是略為困難。進行此測量的最簡單方式是在受熱 壁正下方的未受熱壁安裳一熱電偶。沒有蒸發的液體在該 點流下該壁,而該點的溫度應該剛好高於冷凝溫度、。如Stay fixed. Condensing temperature is a fairly simple measurement. It is recommended to measure at the inlet and outlet pointer points in addition to the bath measurement. It is slightly more difficult to actually measure the liquid wiped from the wall. The easiest way to make this measurement is an unheated wall Ansang thermocouple directly below the heated wall. Non-evaporated liquid flows down the wall at this point, and the temperature at this point should be just above the condensation temperature. Such as
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果低於該 效率的。 純物也將 確保 的,以提 正常,仍 低,也有 達槽底之 設為與底 時間時即 的加熱, 蒸發乾。 ’所以蒸餾是無 存於液體中的不 度。 時間也是重要 使流出物的溫度 。如果流率過 的所有液體在到 中間管柱的溫度 在完成一半滯留 時間中沒有額外 底之前不至於被 溫度,因為一些TDEAT沒有蒸發 如果高於冷凝溫度太多,應該留 會蒸發,因而降低了主德份的純 器壁與液體之間有著足夠的接觸 高蒸發效率。如果壁溫過高,即 然有液體在”過熱點”分解的危險 可能包含一些高沸點不純物在内 前即已蒸發。此現象之達成為將 部溫度相配。如此操作確保液體 已達到蒸發溫度,在剩餘的滯留 而且流率高得足以在液體到達槽 / 由於尾部物及預餾份的增加,使得產率提高約丨〇重量 /〇。然而,此技術允許尾部物及預餾份的修改來萃取剩餘 的TDEAT,而且此彌補了一些損失的產率。此技術似乎可 用於任何以短路徑蒸餾純化化學品的最佳化。 實驗#7 經建議吸附是降低HC不純物的有用技術。製備tdeat 對吸附劑大約是1 ·· 1重量比的樣本。批號#14〇被選為本實 驗之T D E A T來源,而氣化欽、活性碳和p u r a s p e c 2 2 2 1 (IC I ) 被選為吸附劑。這些樣本每天受到以手動攪 拌’而且一週後被取樣以分析HC含量。Ti02樣本沒有可以 確認的改變。碳樣本中的大部分顏色以及一些HC受到移The result is lower than this efficiency. The pure substance will also be ensured to improve normality, still low, and there is also the time to reach the bottom of the tank, which is heated immediately, and evaporated to dryness. 'So distillation is not inferior in liquids. Time is also important to make the temperature of the effluent. If the flow rate of all liquids is not to be heated before the temperature to the intermediate column is completed without an extra bottom in half of the residence time, because some TDEAT does not evaporate. If it is too high above the condensation temperature, it should stay and evaporate, thus reducing There is sufficient contact between the pure wall of the main component and the liquid and high evaporation efficiency. If the wall temperature is too high, there is a danger that the liquid will decompose in "over-hot spots" and may contain some high-boiling impurities before it has evaporated. This phenomenon is achieved by matching the partial temperatures. This operation ensures that the liquid has reached the evaporation temperature, remains in the remainder, and the flow rate is high enough that the liquid reaches the tank / due to the increase in tailings and pre-distillate, the yield is increased by about 0 weight / 0. However, this technique allows modification of tails and pre-distillates to extract the remaining TDEAT, and this makes up for some lost yield. This technique seems to be applicable to any optimization of short-path distillation purification chemicals. Experiment # 7 It is suggested that adsorption is a useful technique to reduce HC impurities. Prepare a sample with a weight ratio of tdeat to adsorbent of approximately 1 ·· 1. Lot # 14〇 was selected as the T D E A T source for this experiment, while gasification, activated carbon, and p u r s p e c 2 2 2 1 (IC I) were selected as adsorbents. These samples were subjected to manual agitation 'every day and were sampled one week later to analyze HC content. There is no identifiable change in the Ti02 sample. Most of the colors in the carbon sample and some HCs have been shifted
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五、發明說明(25) 除在PurasPec樣本中’HC被降低至315 ppm,且一些顏 色受到移除。Puraspec樣本接受好幾個供HC的重複Spme測 试’實驗值為133和15 9 ppm的HC。 樣本 # 140VT Q20 0 6-A 項目批號140VT 對照 HC 4800 4403 表14 Q2006-B Q2006-C Q2006-D i 02 碳 Puraspec 4818 2646 315 實驗#8 夂重複貫驗#7以確認結果,但是吸附劑對TDEAT的比率 降低至1:2重量比。一個5〇/5〇碳和puraspec222 1混合比的 ,外樣本被加入,以決定是否顏色和HC可以在一個步驟中 文到改進。同時,在兩天之後一個中間樣本(Q2〇i3D)被移 ^fhraspec 222 1小瓶中,以同時檢查吸附劑以及對照 Ϊί Γ013^1)的移除效率。在24小時之内, 五I =自5475ρριη降低到2793ppm。在一周之後,該些小瓶 n:t樣’且其結果列於下表中。結果顯示相同的趨 ^ ^ ^ σ ,但疋兩者的移除效率皆無法達到單獨純 冉夂地奴被庄意到可移除大部分顏色, 而Puraspec 222 1被注意到可移除大部分Hc。 表1 55. Description of the invention (25) Except in PurasPec sample, HC was reduced to 315 ppm, and some colors were removed. The Puraspec samples received several repeated Spme tests for HC. The experimental values were 133 and 159 ppm HC. Sample # 140VT Q20 0 6-A Item lot number 140VT Control HC 4800 4403 Table 14 Q2006-B Q2006-C Q2006-D i 02 Carbon Puraspec 4818 2646 315 Experiment # 8 夂 Repeated run # 7 to confirm the result, but the adsorbent pair The ratio of TDEAT is reduced to 1: 2 weight ratio. A 50/50 carbon and puraspec222 1 mixing ratio of the outer sample was added to determine whether color and HC could be improved in one step. At the same time, an intermediate sample (Q20i3D) was moved to ^ fhraspec 222 1 vial two days later to check the removal efficiency of both the adsorbent and the control (ΪΓ0131). Within 24 hours, five I = decreased from 5475ρρη to 2793ppm. After one week, the vials were n: t-like 'and the results are listed in the table below. The results show the same trend ^ ^ ^ σ, but the removal efficiency of both can not reach the pure pure ranchidino alone to be able to remove most colors, while Puraspec 222 1 was noticed to remove most of the colors Hc. Table 1 5
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樣本#140VT Q2015-A Q2015-B Q2015-C Q2015-D Q2015-E 五、發明說明(26) 項目 批號1 40VT Ti02 混合物 碳 Puraspec 對照 HC 4800 4570 1036 4010 650 4937 實驗#9 本實驗測試放大Pur a spec 222 1程序的可能性。在一 個手套箱中,一個燒瓶被注入20 0 9克的TDEAT和204克的 Puraspec 222 1。這個混合的TDEAT對吸附劑的比率是1 〇重 量%和大約4比1的體積比。該密封的燒瓶被以攪拌棒裝置 攪拌一周。該混合物於兩天、四天和一周受到取樣。在一 周時的樣本是在吸附劑受到過濾之後被取出。過濾之進行 是首先使用1 0微米過濾器 (Arbortech,Model#PolycapHD),和最後使用 〇.2 微米過濾 器(Balston,Model#AAQ)。此程序生產大約2公斤。 表16 樣本# Q2030-A Q2030-B Q 2 0 3 3 - A Q2033 Q2046 項目 2天對照 2天吸附 4天對照 4天吸附 最後 HC 2988 1552 932 678 441 吸附似乎是自TDEAT移除HC的可行方法。該方法亦顯 示有效於移除一些有色不純物。本程序的額外技術也受到 考慮。這些包括壓力過濾、高/低溫過濾、連續過淚、帶Sample # 140VT Q2015-A Q2015-B Q2015-C Q2015-D Q2015-E V. Description of the Invention (26) Item Lot No. 1 40VT Ti02 Mixture Carbon Puraspec Control HC 4800 4570 1036 4010 650 4937 Experiment # 9 This experiment is to enlarge Pur a spec 222 1 program possibilities. In a glove box, a flask was filled with 209 grams of TDEAT and 204 grams of Puraspec 222 1. The ratio of this mixed TDEAT to adsorbent is 10% by weight and a volume ratio of about 4 to 1. The sealed flask was stirred for one week with a stirring rod device. The mixture was sampled on two, four and one week. The sample at one week was taken after the sorbent was filtered. Filtration was performed first using a 10 micron filter (Arbortech, Model # PolycapHD), and finally using a 0.2 micron filter (Balston, Model # AAQ). This procedure produces about 2 kg. Table 16 Sample # Q2030-A Q2030-B Q 2 0 3 3-A Q2033 Q2046 Item 2 days control 2 days adsorption 4 days control 4 days adsorption Final HC 2988 1552 932 678 441 Adsorption seems to be a viable method to remove HC from TDEAT . This method has also been shown to be effective in removing some colored impurities. Additional techniques for this procedure are also considered. These include pressure filtration, high / low temperature filtration, continuous tearing,
\\CHENLIN\Lika\PI-A457.ptd 第31頁 499496 五、發明說明(27) 狀層析、和迴流過濾床。 實驗#10 本實驗觀察一系列燒瓶到燒瓶(一板)蒸餾的效果。一 個5公升的燒瓶被裝入TDEAT(批號140),並在動態真空下 受到蒸餾。10重量%的預餾份被收集,而且10重量%的尾端 物被留下來。主餾份受到取樣,而且程序被重複進行三次 蒸餾。本方法似乎是移除TDE AT中的HC含量的另一個方 法。本實驗顯示每一次蒸餾將HC降低至開始時HC的大約四 分之一。 表17 樣本# 140VT Q2010VT Q2032VT Q2041VT 項目 批物質 IX 2X 3X HC 4800 1677 469 92 實驗#11 架設一種Older shaw蒸餾系統以檢查此類裝置的TDE AT 作用。一個5公升的再沸器被裝設以一個1 ”的5板 Oldershaw 管柱,該系統被置於 5 0 0mTorr( + / —2〇〇mT〇rr)的 動恶真空中。進行兩次操作,其中一個預鶴份被取樣以及 一個主餾份被收集。第一次操作是批號# 1 35的重新使用, 而第二次操作是使用來自另一來源的物質。據觀察主餾份 的顏色比原來顏色改善許多。本技術也是移除碳氫化合物\\ CHENLIN \ Lika \ PI-A457.ptd Page 31 499496 V. Description of the invention (27) Chromatography, and reflux filter bed. Experiment # 10 This experiment observes the effect of a series of flask-to-flask (one plate) distillations. A 5 liter flask was charged with TDEAT (Lot 140) and subjected to distillation under dynamic vacuum. 10% by weight of the predistillate was collected, and 10% by weight of the tails were left behind. The main fraction was sampled and the procedure was repeated three times. This method seems to be another method to remove the HC content in TDE AT. This experiment shows that each distillation reduces the HC to about one-quarter of the HC at the beginning. Table 17 Sample # 140VT Q2010VT Q2032VT Q2041VT Item Batch Substance IX 2X 3X HC 4800 1677 469 92 Experiment # 11 An Older shaw distillation system was set up to check the TDE AT effect of such devices. A 5 liter reboiler was installed with a 1 "5-plate Oldershaw column, and the system was placed in a vacuum of 500mTorr (+ / 200mTorr). Two operations were performed. One of the pre-cracks was sampled and one main distillate was collected. The first operation was the reuse of lot # 1 35, and the second operation was the use of a substance from another source. The color of the main distillate was observed Much better than the original color. This technology also removes hydrocarbons
\\CHENLIN\Lika\PI-A457.ptd 第32頁 499496 五、發明說明(28) 的有用方法。 表18 樣本# Q1093VT Q1097VT Q2002VT Q2014VT 項目 第一次操 第一次操 第二次操 第二次操 作-原料 作-主成分 作-原料 作-主成分 HC 9019 1107 3720 1780\\ CHENLIN \ Lika \ PI-A457.ptd Page 32 499496 V. Useful Method of Invention Description (28). Table 18 Sample # Q1093VT Q1097VT Q2002VT Q2014VT Project First operation First operation Second operation Second operation-raw material work-main component work-raw material work-main component HC 9019 1107 3720 1780
基於上述的結果,本案發明人創先發展出一種方法, 能夠基於對於不同批之商業上製得的含鈦先驅物分析其胺 和碳氫化合物含量,而預測含鈦先驅物的沈積率,該些含 欽先驅物可供用於例如電子製造業的最終使用,其中產率 及產量對於積體電路製造的經濟性具有關鍵性。 本案發明人發展出一種決定一 -----. 批兮鈦先驅物於化學 氣沈積中將含鈦化合物沈積在基質上的預測沈積率的方Based on the above results, the inventor of this case pioneered the development of a method that can analyze the amine and hydrocarbon content of titanium-containing precursors made in different batches of commercial preparations, and predict the deposition rate of titanium-containing precursors. Chitin-containing precursors are available for end use in, for example, electronics manufacturing, where yield and yield are critical to the economics of integrated circuit manufacturing. The inventor of this case has developed a method for determining the predicted deposition rate of a titanium oxide-containing compound deposited on a substrate in a chemical gas deposition.
法其包έ •分析該批之有機胺含量以決定經分析的胺 量;將該經分析的胺含量與一胺含量標準比較(該胺含f 標準可能編輯自將一系列胺含量分析結果加以平均),遵 於該經分析的胺含量與該胺含量標準之差從一沈積率標 (其可能編輯自將一系列鈦化合物沈積加以平均)決定該 $沈積率;其中,當該經分析的胺含量大於該胺含量標 日::=該預測沈積率大於該沈積率標準,而當該經分析 ^ ΐ小於該胺含量標準時,則該預測沈積率小於該沈 罕準。Method: • Analyze the organic amine content in the batch to determine the amount of amines analyzed; compare the analyzed amine content with a standard for amine content (the amine content f standard may be edited from a series of amine content analysis results Average), the $ deposition rate is determined from a deposition rate standard (which may be edited by averaging a series of titanium compound deposits) in accordance with the difference between the analyzed amine content and the amine content standard; where, when the analyzed The amine content is greater than the amine content standard date :: = The predicted deposition rate is greater than the deposition rate standard, and when the analyzed ^ ΐ is less than the amine content standard, the predicted deposition rate is less than the Shen Hanzhun.
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颂=,,本案發明人發展出一種決定一批含鈦先驅物 於化學瘵乳沈積中將含鈦化合物沈積在基質上的預測沈積 率的Τ ί ’其包含:分析該批之碳氫化合物含量以決定分 ,性奴氫化合物含量;將該分析性碳氫化合物含量與一碳 ^ =合物含1標準(其可能編輯自將一系列碳氫化合物含 i分析1ί,加以平均)比較,基於該分析性碳氫化合物含 $與该碳氫化合物含量標準之差從一沈積率標準(其可能 編輯自將一系列欽化合物沈積加以平均)決定該預測沈積 率旦ΐ中’當該分析性碳氯化合物含量大於該礙氯化合物 含Ϊ標則該預測沈積率小於該沈積率標準,而當該 ,析性碳氫化合物含量小於該碳氫化合物含量標準時,則 该預測沈積率大於該沈積率標準。 本案發明人也發展出一種將一批含鈦先驅物中經分析 的胺含置與經分析的碳氫化合物含量相關聯以基於該些批 中胺及碳氫化合物含量的衝擊或影響而決定預測沈積率 方法。Song =, the inventor of the present case has developed a method for determining the predicted deposition rate of a batch of titanium-containing precursors for depositing titanium-containing compounds on a substrate during chemical milk deposition, which includes: analyzing the hydrocarbon content of the batch To determine the content of sex slaves; compare the analytical hydrocarbon content with the one-carbon ^ compound 1 standard (which may be edited by analyzing a series of hydrocarbons containing i and average them), based The difference between the analytical hydrocarbon content and the hydrocarbon content standard is determined from a deposition rate standard (which may be edited by averaging a series of Chin compounds). When the analytical carbon If the content of chlorine compound is greater than the target of chlorine-containing compounds, the predicted deposition rate is smaller than the deposition rate standard, and when the content of analytical hydrocarbons is smaller than the hydrocarbon content standard, the predicted deposition rate is greater than the deposition rate standard . The inventors of this case have also developed a method to correlate the analyzed amine content in a batch of titanium-containing precursors with the analyzed hydrocarbon content to determine predictions based on the impact or impact of the amine and hydrocarbon content in the batches Deposition rate method.
本發明提供技術以個別確定用於鈦化合物沈積的含鈦 先驅物中胺與碳氫化合物及/或不純物的含量,以增強鈦 化合物的沈積率。在低ppm水平,其增強(胺)或遲滯(碳氕 化合物)沈積率,很重要的是有分析技術敏感得足以偵測' 如此低水平的胺或碳氫化合物官能性。偵測胺或碳氫化合 物的水平或以控制量的胺來進行特定的胺掺雜或標定是重 要的’以能夠使使用含鈦先驅物以沈積含鈦薄膜的客戶 (特別是電子製造業)能正確及精確地預測商業型批之含欽The present invention provides techniques for individually determining the content of amines and hydrocarbons and / or impurities in titanium-containing precursors used for titanium compound deposition to enhance the titanium compound deposition rate. At low ppm levels, its enhanced (amine) or retarded (carbohydrate) deposition rate, it is important to have analytical techniques sensitive enough to detect 'such low levels of amine or hydrocarbon functionality. It is important to detect amine or hydrocarbon levels or to control specific amounts of amines for specific amine doping or calibration 'to enable customers who use titanium-containing precursors to deposit titanium-containing films (especially electronics manufacturing) Can accurately and accurately predict the content of commercial batches
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499496 五、發明說明(30) 先驅物的沈積率,電子製造業需要配方及重現性結果以維 持高產率可接受積體電路及相關電子設備的大量製造。 除此之外,胺含量及碳氫不純物對於含鈦先驅物沈積 速率的影響的發現,導致發展出加強在積體電路及其他電 子裝置上沈積含鈦化合物(例如薄膜)的新穎及令人料所未 及的方法。將胺加入含鈦先驅物將加強鈦化合物在基質上 的沈積率並不是明顯的,因為對於許多較佳的商業上可行 的含鈦先驅物(例如TDMAT和TDEAT)而言,胺官能性是這Z 先驅物在氮化欽的CVD沈積在半導體上時來自這些先驅物 的副產物。 本發明已經偈示於數個較佳的具體實施例,但是本 明的全部範圍被規定於下述的申請專利範圍中。 x499496 V. Description of the invention (30) For the deposition rate of precursors, the electronics manufacturing industry needs formulas and reproducible results to maintain high yields and accept mass production of integrated circuits and related electronic equipment. In addition, the discovery of the effects of amine content and hydrocarbon impurities on the deposition rate of titanium-containing precursors has led to the development of novel and surprising enhancements to the deposition of titanium-containing compounds (such as films) on integrated circuits and other electronic devices. Unexpected approach. Adding amines to titanium-containing precursors will not enhance the deposition rate of titanium compounds on the substrate, as for many of the better commercially viable titanium-containing precursors (such as TDMAT and TDEAT), the amine functionality is this Z precursors are by-products of these precursors when they are deposited on semiconductors by CVD. The present invention has been shown in several preferred embodiments, but the full scope of the present invention is defined in the following patent application scope. x
499496499496
圖示之簡述 圖1是含氮化合物與沈積率的關係式(每分鐘之埃 數)°線性迴歸:斜率= 67·2,截距=-3334,相關係數, r二0· 924 〇 圖2是碳氫化合物與沈積率的關係式(每分鐘之埃 數)°線性迴歸:斜率= -111,截距二9774,相關係數, r = - 0· 7 9 7 〇 圖3是一種在水解的丁仙人了樣本的頂部空間經由spme〜 取樣的水解的TMDAT樣本的典型層析圖。GC條件:注射器 溫度:190°c ;爐條件:維持4〇。〇2分鐘,以25°c/分鐘升 狐’維持2 5 0 °c 2分鐘;偵測器:熱導電率型,溫度=2 5 〇 C,官柱· DB-1,30公尺長X 0· 53毫米内徑x 5 薄 膜。 圖4疋加入有量的癸烷時,尖峰面積的變化圖。條 件:5毫升水溶液體積,10毫升頂部空間,1〇〇//m⑼…纖 維,吸附2分鐘,去吸m分!童,熱導電率型偵測器。六個 資料點涵蓋〇· 4到1 720 //g的正癸燒。 圖5是總碳氫化合物尖峰面積為樣本體積之函數的圖 不(1 eL = l〇〇〇 #g)。條件:5毫升水溶液體積,1〇毫升頂 部空間,100 //m PDMS纖維,吸附2分鐘,去吸分鐘, 熱導電率型偵測器。Brief description of the diagrams Figure 1 is the relationship between nitrogen-containing compounds and sedimentation rate (Angstroms per minute) ° linear regression: slope = 67 · 2, intercept = -3334, correlation coefficient, r = 0.2924 2 is the relationship between hydrocarbons and sedimentation rate (Angstroms per minute) ° linear regression: slope = -111, intercept 29774, correlation coefficient, r =-0 · 7 9 7 〇 Figure 3 is a kind of hydrolysis A typical chromatogram of the hydrolyzed TMDAT sample taken from the headspace of the sample by Ding Xianren. GC conditions: syringe temperature: 190 ° C; furnace conditions: maintained at 40. 〇2 minutes, maintained at 25 ° c / min for 2 minutes at 2 50 ° c; Detector: Thermal conductivity type, temperature = 25.0 ° C, Guanzhu · DB-1, 30 meters long X 0.53mm ID x 5 film. Fig. 4 shows the change in peak area when a large amount of decane is added. Conditions: 5 ml of aqueous solution volume, 10 ml of headspace, 100 // m⑼ ... fiber, adsorption for 2 minutes, to absorb m minutes! Child, thermal conductivity type detector. The six data points cover 0.4 to 1 720 // g n-decay. Figure 5 is a plot of the total hydrocarbon spike area as a function of sample volume (1 eL = 100 #g). Conditions: 5 ml of aqueous solution volume, 10 ml of head space, 100 // m PDMS fiber, adsorption for 2 minutes, desorption for 1 minute, thermal conductivity type detector.
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