TW496905B - Molded ceramic articles and production method thereof - Google Patents
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本發明僳有關模製陶瓷物件及其製法,特別係關於模 製陶瓷物件之製法,其可經由將液體添加劑加入粉狀混合 物内作原料,將所生成之混合物以液體靜壓狀態壓縮模製 成預成型體,然後煅燒預成型證%^及藉此種方法獲得模製 /愈 陶瓷物件可有效提供具有顯鲁改良v磨性及防蝕性之模製陶 瓷物件。 先前抟術 β希望生産陶瓷等之模製物件,欲獲得其預成型髏,有 一種單軸壓縮模製法,其中作為原料粉末混合物以單軸方 向壓縮;液體靜力壓缩模製法其中粉狀混合物經製粒,壓 縮.模製用添加劑加入所得穎粒内及所得混合物於液髏靜壓 下壓縮;及一種利用射出成型機器之方法。 於單軸壓縮模製法中,‘經由將多種形狀粒子所組成的 混合原料僅以單一方向壓縮來使其塑性變形而進行模製。 此種情況下,單純單軸壓縮模製粉狀混合物本身無法對金. 體原料_均勻施加壓力,歸咎於毗鄰粒子間之抗摩擦性及 粒子之大小硬度等不同之故。因此難以獲得具有金然均勻 密度的模製件。. 依據流體靜力.壓縮模製法,可同時對混合原料粒子表 面施加相等壓力。因此比較單軸壓縮模製之粒可獲得具有 更均勻厚度的模製件。然而此種方法如同液體靜力壓縮模 製實施前之方法一般\通常需要造粒過程來使得混合原料 之粒子大小均勻及液體添加劑添加粒子過程來對粒子施加 496905 經濟部中央標準局印製 A6 __BJ_ 五、發明説明.() 液體靜壓,此外需要脱蠟過程以便於模製後從所生成之預 成型體去除添加劑。此外,液體靜力壓縮模製法中所用之 裝置極為昂貴。由此等结果可見液體靜力壓縮模製法之生 産力變差,因而由此種模製法所得之模製件較昂貴。 此外曾經使甩射出成型法,特別希望改良生産時之成 型時間,預成型體之表面粗度及大量生産力。 此種習知技術概略包括下述步驟。換言之,首先最重 要地為具有期望組成的混合徹粒狀原料。欲求改良粉狀混 合物之流動性,壓力傳遞性及模製性,將有機化合物例如 石油石蠟及酚樹脂所組成的低黏度添加劑佔總重2G-5Gwt . ' %之比例加入其中,將其均勻混合藉此獲得混合原料。 _射出成型法中,混合原料加熱至120- 1281C來改良 # 流動性。加熱後之混合原料被射入預先加熱至如同混合物 原料相同溫度的成型模内進行模製,然後冷卻及固化,藉 此獲得預成型體。如此所得預成型體進行所謂之脱蠟過程 (將低黏度添加劑由預成型體中去除)後,煅燒預成型體 而獲得模製陶瓷件。 欲求緻密混合以高達佔總重2Q-5 0wt.%之比例添加的 低黏度添加劑與微粒狀原料及將如此所得混合原料饋入成 型模内,必須要改良混合原料之流動性。欲逹成此目的, *需要將模預先加熱,此外需要朋熱微粒狀原料及低黏度添 加劑。此外需要駸格控制模溫,以便藉著將混合原料射入 模内進行模製,然後冷卻及固化而獲得預成型體。 此外由於低黏度添加劑偽由有機化合物例如石油石蟠 甲 4 (210X297公釐) (請先閲讀背面之注意事項再填寫本頁)The invention relates to a molded ceramic article and a method for manufacturing the same, and particularly to a method for molding a ceramic article. The method can be performed by adding a liquid additive to a powdery mixture as a raw material, and compressing the resulting mixture in a hydrostatic state. The preform, and then the preform certificate is calcined and the molded / healed ceramic article obtained by this method can effectively provide a molded ceramic article with significantly improved v-grindability and corrosion resistance. Previously, β technique hoped to produce molded objects such as ceramics. To obtain its preformed skeleton, there is a uniaxial compression molding method in which the powder mixture as a raw material is compressed in a uniaxial direction; the hydrostatic compression molding method in which the powder mixture is Granulation, compression. Additives for molding are added to the obtained granules and the resulting mixture is compressed under the static pressure of the liquid skull; and a method using an injection molding machine. In the uniaxial compression molding method, ′ is molded by plastically deforming a mixed raw material composed of particles having a plurality of shapes in only one direction to plastically deform it. In this case, the uniaxial compression molding of the powdery mixture alone cannot uniformly apply pressure to the gold and bulk materials. This is due to the differences in friction resistance between adjacent particles and the size and hardness of the particles. It is therefore difficult to obtain a molded article having a uniform density. According to the hydrostatic and compression molding method, equal pressure can be simultaneously applied to the surface of the mixed raw material particles. Therefore, comparing uniaxial compression-molded pellets, a molded article having a more uniform thickness can be obtained. However, this method is the same as the method before the implementation of liquid static compression molding. Generally, the granulation process is required to make the particle size of the mixed raw materials uniform and the liquid additive is added to the particle process to apply 496905 to the particles. Printed by the Central Standards Bureau of the Ministry of Economic Affairs. V. Description of the invention. () Hydrostatic pressure. In addition, a dewaxing process is needed in order to remove additives from the resulting preform after molding. In addition, the equipment used in the hydrostatic compression molding method is extremely expensive. From these results, it can be seen that the productivity of the hydrostatic compression molding method is deteriorated, and thus the molded parts obtained by this molding method are relatively expensive. In addition, the injection molding method has been used, and it is particularly desirable to improve the molding time during production, the surface roughness of the preform, and a large amount of productivity. This conventional technique outline includes the following steps. In other words, first of all, the most important is a mixed, finely divided raw material having a desired composition. To improve the fluidity, pressure transmission and moldability of the powdery mixture, add a low viscosity additive composed of organic compounds such as petroleum paraffin and phenol resin to the total weight of 2G-5Gwt. '%, And mix it uniformly Thereby, a mixed raw material is obtained. _In the injection molding method, the mixed raw materials are heated to 120-1281C to improve # fluidity. The mixed raw material after heating is injected into a molding die heated in advance to the same temperature as the mixed raw material for molding, and then cooled and solidified, thereby obtaining a preform. The preform thus obtained is subjected to a so-called dewaxing process (removing the low viscosity additive from the preform), and the preform is calcined to obtain a molded ceramic part. In order to densely mix low viscosity additives and particulate raw materials added at a ratio of up to 2Q-5 0wt.% Of the total weight and feed the mixed raw materials thus obtained into the mold, the fluidity of the mixed raw materials must be improved. To achieve this, * the mold needs to be heated in advance, and in addition, hot particulate materials and low viscosity additives are required. In addition, it is necessary to control the mold temperature in order to obtain a preform by injecting the mixed raw materials into the mold for molding, and then cooling and solidifying. In addition, due to low viscosity additives, organic compounds such as petrolatum A 4 (210X297 mm) (please read the precautions on the back before filling this page)
•線· —— 496905 經濟部中央標準局印製 A6 __ B 6__ 五、發明説明() 及酚樹脂所組成,故可能有會造成所得模製件脆變及瑕疵 主因之缺點,除非添加劑於預成型體燒结之前藉脱蠟過程 分解及去除才可。 然而欲求克服此等缺點,必需於加壓或減壓下將預成 型體加熱5-1G日以便去除低黏度添加劑,換言之,有機化 合物,而未對預成型體産生不.良影鎏。因此生産效率不佳 Ο 近年來多種物料廣泛用於模製陶瓷件。例如使用陶瓷 材料且具有高度耐久性之複合物料.用於多種領域。至於其 適例值得一提者有電阻熔接機器之電極尖,隨時施加大電 流的斷路器觸點等。 有鑑於此,日本專利公開案第152232 / 1 989號其中使 用陶瓷-銅複合物作電極尖,此種技術理念為陶瓷如氧化 鋁(Al2〇3)使用雷射光束等熔接於銅f金所組成的電極尖 邊緣,而於電極尖邊上生成陶瓷膜。 此外如日本專利公開案第78683 / 1 9 7 9號所掲示有另 一種技術構想,其中陶瓷包埋於銅合金所組成的電極尖遠 端,藉此改良耐久性。此外於日本專利公開案第2 4 7 9 / 1 985號掲示另一技術構想,其中陶瓷與銅合金混合及將所 得混合物燒結,藉此改良耐久性。 然而先前技術例如日本專利公開案第15 2 2 3 2 / 1 9 8 9號 ft所掲示之複合物具有銅合金與陶瓷間之濕潤性差之缺點 ,因此陶瓷容易與銅合金分開。 • 此外日本專利公開案第78683 / 197 9號所掲示之先前 甲 4 (210X297公釐) (請先閲讀背面之注意事項再填寫本頁) •裝· •線· 496905 A6 _B_6__ 五、發明説明() 技術複合物容易在銅合金與陶瓷間放電。此外當用作電阻 熔接機器之電極尖時,耐久性不可靠。 另一方面,以日本專利公開案第2479 / 1985號所掲示 之先前技術為例,與不含陶瓷之銅合金/½¾,耐久性僅改 良約2 0- 3 0% 。因此至今尚未能提供具#嘴望的耐久性之 電極尖。 換言之,於先前技術所掲示之陶瓷複合物中,用作電 極尖主要材料之銅粒子例)經常具有樹枝狀構造。因 此具有不同組分之粒子難以進入樹枝狀構造内之空間。 甚至當銅粒子為球形時也僅可能藉習知添加陶瓷粒子 之方法分散粒子尺寸屬於微米等级的陶瓷粒子。因此無法 增加陶瓷添加數量而未升高複合物之電阻。 此外作為陶瓷尖之材料,某些例中可使用Cr-Cii合金. 以便改良機槭強度及防止熔接金屬内名不同粒子物種擴散 入電極内。 然而,Cr-Cu合金對鍍鋅熔接金屬的濕潤性高,因此 ,當使用Cir-Cii作電極材料熔接鍍銲熔接金屬時,合金與 熔接金屬熔接。換言之,顯出下列缺點。金屬如Zn及Fe藉 熔接等摻透入Cr.-Cu合金内時,Zn, Fe及Ci:被大氣中之氧 * 氧化,氧化物放大使得合金構造變脆,合金裂開最後進行 '熔接。此外由於金屬滲透使其電阻增高,因此電導下降。 經濟部中央標準局印製 (請先閱讀背面之注意事項再填寫本頁) 此外就例如此種陶瓷模製件所生成之電極尖而言,依 據模製件之组成而定也有下列缺點。此種缺點之一例示於 第la及lb圖。 4 (210X297公釐) 4496905 經濟部中央標準局印製 A 6 ___B6_ 五、發明説明() 第la圖顯示先前技術之Cr-Cii合金陶瓷模製件所生成 的電極尖10與使用後熔接的情況。如圖中可見.於遠端·明顯 出現裂痕A 〇 第lb圖為裂痕A經過100.倍放大冶金顯微鏡所見放大 圖。可見Fel4及Fe與Zn滲透本體金屬12結構内之擴散層16 Ο 欲求克服前逑缺點,近來使用下逑者作電極材料:經 由將氧化鋁所組成的陶瓷组分擴散入作為本體金屬之銅結 晶構造内及燒結所得的氧化鋁分散及加強的銅合金。換言 之,銅晶體結構内之空間填滿氧化鋁,以便藉著所謂的銷 化作用來防止金屬如Zri及Fe之滲透。當銅甩於藉此法所模 製之電極尖内作電極材料之本體金屬時,常使用具有樹枝 狀結構的銅粉。其他金屬组分難以分散及滲透入具有樹枝. 狀結構的銅粉粒間空間。另一方面當雩化鋁也分散於_粉 粒間之空間時,僅能分散粒徑在數微米等级的粒子。因此 添加作陶瓷組分之氯化鋁數量無法再增高而未提升銅合金 之電阻。 此外,即使於使用合金氧化法之例中,氧擴散入晶體 結構内部(此乃生成陶瓷所必需)也經常不足。因此陶瓷 數量無法未經提升複合物電阻即增加。 換言之甚至當氧化鋁分散及加強的銅合金用作電極材 料時,由細氧化鋁所組成的陶瓷組分也無法以充分數量分 散及沈積來於銅粉粒間空間進行所謂銷化作用。 結果難以稱當鍍鋅熔接金屬被.熔接時由於例如Zri及Fe fM (210X297公釐) (請先閲讀背面之注意事項再填寫本頁) •裝· •線· 496905 A 6 _B6_ 五、發明説明() 金屬滲透所引起的熔接現象已經解決。此外其使用壽命比 較使用Cr-Cu合金作電極材料之例僅增約20-30%。 換言之,難以稱使甩氧化銘分散及加強的銅合金作電 極材料就其功效而言較佳,.咎於其生産過程複雜及生産成 本高之故。 此外,即使當使用磺粒子填滿銅粉之粒間空間也無法 大量使用,歸咎於會降低銅粉之導電性。此外,因於碩元 素就此沈積,未經燒結轉成陶瓷,因此稠密陶瓷之分散及 沈積受抑制,防止金屬Zn及Fe之滲透。舉例言之第2a圖顯 示氧化鋁分散於銅合金内經熔接後之電極尖20。於其 觀察到所謂銷化作用引起裂痕B並未一致地達成。第 2b圖為裂痕B經由100倍放大的冶金顯微鏡觀察的放大圖 。可見Fe24及Fe, Zn及Cu所組成之氧化物合金26滲透,此. 外Zri及Fe所組成的擴散層28擴散入電_尖内部。 ‘發明夕日的 本發明之一主要目的係提供陶瓷模製件之製法,該方 法藉著將液體添加劑加入作為原料的粉狀混合物内來促 進粉狀混合物之流動性及壓力傳遞能力可使用經濟的装置 依據簡單方法生産具有均匀密度及安定性餐的陶瓷模製件 ,及藉此種方法所得的陶瓷模製件。 經濟部中央標準局印製 本發明有另一目的傺提供具有改良&久性及防蝕性之 陶瓷模製件,歸因於事先將預定量之添加劑組分加入粉狀 原料内,如此不會突然增高電阻且可防止金屬組分從一種 材料成分滲透入其他材料成分内,藉此經由所述一種材料 496905 A6 B 6 五、發明説明() 第一步驟 原料; 第二步驟 所得混合原料 ;及 _ 第三步驟,將第二步驟所得預成型體煅燒獲得陶瓷模 製件。 本發明之又另一目的俗提供生産陶瓷模製件之方法, 其中粉狀原料包括Cii作主要組分及選自Cr, Ni, Co, Fe, Ti, V, Μη, Mo, Al, Mg及Si中之至少兩種粉末與至少一 種氧化物如Cut), Cu20,纟纟2〇及511〇之混合物。 經 濟 中 央 標 準 局 印 製 中之金屬組分與所述另一種材料之成分反應,及生成氯化 物來抑制任合金或固體溶液之生成;及此種陶瓷模製件之 製法。 本發明之另一目的傜提.供機械強度及導電性卓越且可 延長作為電極的使用壽命之陶瓷模製件,藉著於鍍鋅熔接 金屬,鋁合金等熔接時減少電極與熔接金屬合金而延長壽 命;及此種陶瓷模製件之製法。 本發明之又一目的偽提供一種生産陶瓷模製件之方法 ,該方法包括: 將粉狀原料與液體添加劑混合藉此獲得混 於液體靜壓施加條件下壓縮模製第一步驟 藉此去除過量液體添加劑而獲得預成型體 (請先閱讀背面之注意事項再填寫本頁) 本發明之又另一目的俗提供生産陶瓷模製件之方法, 其中之液體添加劑包括下列之至少一者:醇如甲醇,乙醇 及2-丙醇,芳烯如苯,甲苯及二甲苯,酮如丙酮·,烷如己 烷,含氟烷等,及水。 甲 4 (210X297公釐) 496905 A6 B 6 經 濟 部 中 央 標 準 局 t 五、發明説明() 本發明之又另一目的偽提供生産陶瓷模製件之方法, 其中第二步驟包括將第一步驟所得之混合原料使用單軸壓 縮模製機器進行單軸壓縮模製,因而從模中去除過量液體 添加劑獲得預成型髏。 本發明之又另一目的偽提供一種生産陶瓷模製件之方 法,其中於混合物可彈性變形的壓力範圍内之某種壓力下 ,經由施加液體靜壓條件壓縮混合物進行單軸壓縮模製, 因而將混合物模製成預成型體。 本發明之又另一目的係提供一種生産陶瓷模製件之方 法,其中第二步驟包括將第一步驟所得混合原料使用射出 成型機射入成型模内及於比射出壓力更高的壓力下成型之 從模中排出過量液體添加劑獲得預成型體。 本發明之又另一目的傺提供一種生産陶瓷模製件之方 法,其中高於射出壓‘力之壓力包括射g壓力,混合原料維 持於模内處於施加流體靜壓條件下之壓力及從模中去除過 量液體添加劑之壓力。 -本發明之又另一目的偽提供一種生産陶瓷模製件之方 法,該方法包括 第一步驟,濕式混合作原料的粉狀混合物,其中包括 電解銅粉作主要組分,及組成範圍由至少〇.4wt·%至至多 3.0wt·% (以粉狀混合物總重為準)之鉻粉及含磺物料其 中磺殘渣之組成範圍至多為O.lwt.% ;或鉻粉其相對於粉 狀混合物之比例由至少4mg至至多3〇mg/g粉狀混合物及含 磺物料其中碩殘渣之比例為至多lfflg/g粉狀混合物來使得 甲 4 (210X297公釐) (請先閲讀背面之注意事項再填寫本頁)• Line · —— 496905 A6 __ B 6__ printed by the Central Standards Bureau of the Ministry of Economic Affairs 5. Composition of the invention () and phenol resin, so there may be disadvantages that will cause the resulting molded parts to become brittle and defective, unless the additives are in advance Decomposed and removed by dewaxing before the molded body is sintered. However, in order to overcome these disadvantages, it is necessary to heat the preform under pressure or reduced pressure for 5-1G days in order to remove the low viscosity additive, in other words, an organic compound without causing a bad effect on the preform. Therefore, the production efficiency is not good 〇 In recent years, a variety of materials have been widely used for molding ceramic parts. For example, ceramic materials and highly durable composite materials are used in various fields. As for its suitable examples, it is worth mentioning the electrode tips of resistance welding machines, circuit breaker contacts that apply large current at any time, and so on. In view of this, Japanese Patent Publication No. 152232/1 989 uses a ceramic-copper composite as the electrode tip. This technical idea is that ceramics such as alumina (Al203) are welded to a copper alloy using a laser beam. The electrode tip edge is formed, and a ceramic film is formed on the electrode tip edge. In addition, as shown in Japanese Patent Laid-Open No. 78683/1799, there is another technical idea in which ceramics are embedded at the distal end of an electrode tip made of a copper alloy, thereby improving durability. In addition, Japanese Patent Laid-Open No. 2 4 7/1 985 shows another technical idea in which a ceramic is mixed with a copper alloy and the resulting mixture is sintered, thereby improving durability. However, the composites shown in the prior art, such as Japanese Patent Publication No. 15 2 2 3/1 9 8 9 ft, have the disadvantage of poor wettability between the copper alloy and the ceramic, so the ceramic is easily separated from the copper alloy. • In addition, the previous A 4 (210X297 mm) shown in Japanese Patent Publication No. 78683/197 (Please read the precautions on the back before filling out this page) • Installation · • Line · 496905 A6 _B_6__ 5. Description of the invention ( ) Technology composites are prone to discharge between copper alloys and ceramics. In addition, when used as an electrode tip of a resistance welding machine, durability is not reliable. On the other hand, taking the prior art shown in Japanese Patent Laid-Open No. 2479/1985 as an example, the durability is only improved by about 20% to 30% compared with the ceramic-free copper alloy / ½¾. Therefore, a durable electrode tip has not been provided so far. In other words, in the ceramic composites shown in the prior art, the copper particles used as the main material of the electrode tip) often have a dendritic structure. It is therefore difficult for particles with different compositions to enter the space within the dendritic structure. Even when the copper particles are spherical, it is only possible to disperse ceramic particles having a particle size in the micrometer range by the conventional method of adding ceramic particles. Therefore, it is impossible to increase the amount of ceramics added without increasing the resistance of the composite. In addition, as the material of the ceramic tip, Cr-Cii alloy can be used in some cases. In order to improve the strength of the maple and prevent the particle species in the weld metal from diffusing into the electrode. However, Cr-Cu alloy has high wettability to the galvanized weld metal. Therefore, when Cir-Cii is used as the electrode material to weld the weld metal, the alloy is welded to the weld metal. In other words, the following disadvantages appear. When metals such as Zn and Fe are incorporated into the Cr.-Cu alloy by welding, Zn, Fe, and Ci: are oxidized by oxygen * in the atmosphere, and the oxide is enlarged to make the alloy structure brittle, and the alloy is cracked and finally 'welded. In addition, the electrical conductivity decreases due to the increase in resistance due to metal penetration. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). In addition, for example, the electrode tips generated by such ceramic molded parts have the following disadvantages depending on the composition of the molded parts. One such disadvantage is illustrated in Figures la and lb. 4 (210X297 mm) 4496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A 6 ___B6_ V. Description of the invention () Figure la shows the electrode tip 10 generated by the Cr-Cii alloy ceramic molded part of the prior art and welding after use . As can be seen in the figure. At the far end, cracks A clearly appear. Figure lb shows the enlarged view of crack A through a 100.x magnification metallurgical microscope. It can be seen that Fel4, Fe, and Zn penetrate the diffusion layer 16 in the structure of the bulk metal 12. To overcome the disadvantages of the former, the following has recently been used as the electrode material: by diffusing the ceramic component composed of alumina into the copper crystal as the bulk metal Alumina dispersed and reinforced copper alloy in structure and sintered. In other words, the space within the copper crystal structure is filled with alumina to prevent the penetration of metals such as Zri and Fe by so-called pinning. When copper is thrown on the electrode tip molded by this method as the bulk metal of the electrode material, copper powder with a dendritic structure is often used. Other metal components are difficult to disperse and penetrate into the space between copper particles with a dendritic structure. On the other hand, when aluminum halide is also dispersed in the space between the particles, it can only disperse particles with a particle size of a few microns. Therefore, the amount of aluminum chloride added as a ceramic component cannot be increased further without increasing the resistance of the copper alloy. In addition, even in the case where an alloy oxidation method is used, oxygen diffusion into the crystal structure, which is necessary for the production of ceramics, is often insufficient. Therefore, the number of ceramics cannot be increased without increasing the resistance of the composite. In other words, even when an alumina-dispersed and reinforced copper alloy is used as an electrode material, a ceramic component composed of fine alumina cannot be dispersed and deposited in a sufficient amount to perform a so-called pinning effect in a space between copper particles. The result is difficult to say when the galvanized welding metal is fused. For example, because of Zri and Fe fM (210X297 mm) (please read the precautions on the back before filling in this page) • Installation · • Wire · 496905 A 6 _B6_ 5. Description of the invention () Welding caused by metal penetration has been resolved. In addition, its service life is only about 20-30% longer than the case of using Cr-Cu alloy as the electrode material. In other words, it is difficult to say that the copper alloy which disperses and strengthens the oxidized oxide is better as an electrode material in terms of its efficacy, due to its complicated production process and high production cost. In addition, even when the intergranular space of the copper powder is filled with sulfonic particles, it cannot be used in large quantities, which is attributed to the decrease in the conductivity of the copper powder. In addition, since the master element is deposited in this way and converted to ceramics without sintering, the dispersion and deposition of dense ceramics are suppressed to prevent the penetration of the metal Zn and Fe. For example, Fig. 2a shows the electrode tip 20 of alumina dispersed in a copper alloy after welding. Yu observed that the so-called pinning-induced cracking B was not achieved uniformly. Figure 2b is an enlarged view of the crack B observed by a metallurgical microscope at a magnification of 100 times. It can be seen that the oxide alloy 26 composed of Fe24 and Fe, Zn, and Cu penetrates, and the diffusion layer 28 composed of outer Zri and Fe diffuses into the interior of the electric tip. 'One of the main objects of the present invention is to provide a method for manufacturing a ceramic molded article. This method promotes the fluidity and pressure transmitting ability of a powdery mixture by adding a liquid additive to the powdery mixture as a raw material. The device produces a ceramic molded article having a uniform density and a stable meal according to a simple method, and a ceramic molded article obtained by this method. The printing of the present invention by the Central Bureau of Standards of the Ministry of Economic Affairs has another object: to provide ceramic molded parts with improved & durability and corrosion resistance, due to the addition of a predetermined amount of additive components to the powdery raw material in advance, so that Suddenly increase the resistance and prevent the penetration of metal components from one material component into other material components, thereby passing through the one material 496905 A6 B 6 V. Description of the invention () First step raw materials; second step raw materials; and _ The third step is to calcine the preform obtained in the second step to obtain a ceramic molded article. Another object of the present invention is to provide a method for producing a ceramic molding, wherein the powdery raw material includes Cii as a main component and is selected from the group consisting of Cr, Ni, Co, Fe, Ti, V, Μη, Mo, Al, Mg and A mixture of at least two powders in Si and at least one oxide such as Cut), Cu20, 纟 纟 20 and 511. The metal component in the printing of the Central Bureau of Economic Standards reacts with the composition of the other material and generates chlorides to inhibit the formation of any alloy or solid solution; and a method for manufacturing such ceramic molded parts. Another object of the present invention is to provide a ceramic molded article which is excellent in mechanical strength and electrical conductivity and can prolong the service life of an electrode, by reducing the electrode and the welded metal alloy during welding of galvanized welded metal, aluminum alloy and the like Prolong the life; and the manufacturing method of this ceramic molding. Another object of the present invention is to provide a method for producing a ceramic molded article, the method comprising: mixing a powdery raw material with a liquid additive to obtain a first step of compression molding under conditions of hydrostatic pressure application to remove excess Preforms obtained from liquid additives (please read the notes on the back before filling this page) Yet another object of the present invention is to provide a method for producing ceramic molded parts, wherein the liquid additives include at least one of the following: alcohol such as Methanol, ethanol and 2-propanol, arene such as benzene, toluene and xylene, ketone such as acetone, alkane such as hexane, fluoroalkane, etc., and water. A 4 (210X297 mm) 496905 A6 B 6 Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention () Another purpose of the present invention is to provide a method for producing ceramic molded parts, wherein the second step includes the step 1 The mixed raw materials are uniaxially compression-molded using a uniaxial compression molding machine, so excess liquid additives are removed from the mold to obtain a preformed skeleton. Yet another object of the present invention is to provide a method for producing a ceramic molded article, in which the mixture is subjected to uniaxial compression molding under a certain pressure within a pressure range in which the mixture can be elastically deformed, thereby compressing the mixture by applying a hydrostatic pressure condition. The mixture is molded into a preform. Yet another object of the present invention is to provide a method for producing a ceramic molded article, wherein the second step includes injecting the mixed raw material obtained in the first step into an injection mold using an injection molding machine and molding at a pressure higher than the injection pressure. It discharges excess liquid additives from the mold to obtain a preform. Yet another object of the present invention is to provide a method for producing a ceramic molded article, wherein the pressure higher than the injection pressure includes the injection pressure, and the mixed raw materials are maintained in the mold under the pressure of hydrostatic pressure and the pressure from the mold. Pressure to remove excess liquid additives. -Another object of the present invention is to provide a method for producing a ceramic molded article. The method includes a first step of wet-mixing a powdery mixture as a raw material, including electrolytic copper powder as a main component, and the composition range is At least 0.4 wt.% Up to 3.0 wt.% (Based on the total weight of the powdery mixture) of chromium powder and sulphur-containing materials in which the composition range of the sulphur residue is at most 0.1 wt.%; Or chromium powder relative to the powder The ratio of the powdery mixture is from at least 4mg to at most 30mg / g of powdery mixture and the sulphur-containing material, and the proportion of the slag is at most lfflg / g of powdery mixture to make A 4 (210X297 mm) (Fill in this page again)
496905 經濟部中央標準局印製 A6 B 6 五、發明説明() 鉻粉滲透入電解銅粉内,因而獲得混合原料; 第二步驟,於流體靜壓施加條件下壓縮模製第一步驟 所得之混合原料,因而去除過量液體添加劑獲得預成型體 •,及 第三步驟,將第二步驟所得預成型體於至多700°C之 溫度範圍内於惰性氣髏氛圍下接受熱處理,然後於至少 9501C至至多1065°C之溫度範圍内,於惰性氣體氛圍下, 其壓力低於lQKg/cin2者燒結預成型體,因而將加強物沈積 於鉻粉部分表面上。 本發明之又另一目的俗提供一種生産陶瓷模製件之方 法,其中於第三步驟沈積的加強物為選自Cr4C3, Cr3C2, CrH2, CrN及Ci:(C, N)中之至少一種磺化物,氮化物或磺 氮化物。 本發明之又另一目的偽提供一種丰産陶瓷擇製件之方 法,其中之惰性氣體氛圍係藉著將H2, C0或NH3加入惰性 氣體内而得者。 本發明之又另一目的傜提供一種生産陶瓷模製件之方 法,該方法包括: 第一步驟,濕式混合作原料的粉狀混合物,其中包括 電解銅粉作主要組分,及組成範圍由至少至至多 3 . Qwt. % (以粉狀混合物總重為準)之鉻粉或以相對於粉 狀混合物之比例由至少4nig至至# 3Gmg/g之粉狀混合物來 使得鉻粉滲透入電解銅粉内,因而獲得混合物原料; 第二步驟,於流體靜壓施加條件下壓縮模製第一步驟 甲 4 r?inx?Q7公螫) (請先閲讀背面之注意事項再填寫本頁) •裝· •線· 496905 經濟部中央標準局印製 A 6 _______B 6 _五、發明説明() 所得之混合原料,因而去除過量液體添加劑獲得預成型證 ;及 β 第三步驟,將第二步驟所得預成型體於至少1Q(TC至 至多3 0 0 °c之溫度範圍内於惰性氣體氛圍下接受熱處理, 然後於至少95 0它至至多1 0 65 °c之溫度範圍内,於惰性氣 體氛圍下,其壓力低於lQKg/cm2者燒結預成型體,因而將 加強物沈積於鉻粉部分表面上。 本發明之又另一目的係提供一種生産陶瓷模製件之製 法,其中’於第三步驟沈積及分散的加強物為選自Cr〇, ,(:]:〇2及(:]:2〇3中之至少一種氧化物。 本發明之又另一目的傺提供一種生産陶瓷模製件之方 法,該方法包括: 第一步驟,濕式混合作原料的粉狀混合物,其中包括 電解銅粉作為主要組分,及組成範圍申至少G.4wt.%至至 多3.Gwt.% (以粉狀混合物總重為準)之鉻粉,組成範圍 由至少0.05wt·%至至多1.2wt·%之鋁粉,組成範圍由至 少0.0 3wt.%至至多l.Owt·%之鈦粉及含磺物料,其中磺 殘渣之組成範圍至多為Llwt. % ;或鉻粉其相對於粉狀混 合物之比例由至少“g至至多30nu/g粉狀混合物,鋁粉之 比例由至少〇.5π^至至多12nig/g粉狀混合物,鈦粉之比例 ‘由至少0.3ing至至多lOmg/g粉狀混合物及含磺物料其中碩 殘渣之比例為至多lnig/g粉狀混合物來使得鉻粉,鋁粉及 鈦粉滲透入電解銅粉内,因而獲得混合物料; 第二步驟,於流體靜壓施加條件下壓縮模製第一步驟 (請先閱讀背面之注意事項再填寫本頁) •裝· •訂·· 4 甲4 m〇X297公釐) 496905 A 6 ____B6_ 五、發明説明() 〆 所得之混合原料,因而去除過量液體添加劑獲得預成型證 ;及 第三步驟,將第二步驟所得預成型體於至多7()0¾之 溫度範圍内於惰性氣體氛圍下接受熱處理,然後於至少 95 0 °C至至多1 0 65 ^之溫度範圍内,於惰性氣體氛圍下, 其壓力低於lOKg/cm2者燒結預成型體,因而將加強物沈積 於鉻粉部分表面上及於鋁粉及鈦粉之至少部分表面上。 本發明之又另一目的傺提供一種生産陶瓷模製件之方 法,其中於第三步驟所得之加強物包括: 選自 Cr4C3, Cr3C2, CrN2, CrN, TiN 及 TiC 中之至少 一種碩化物或氮化物; 選自Cr(C,H)及Ti(C,N).中之至少一種磺氮化物,·及 選自Al2〇3, Ti〇2及TiO中之至少一種氧化物。 本發明之又另一目的偽提供一種丰産陶瓷模製件之方 法,其中之愫性氣體氛圍傜經由將H2, C0或1^3加入惰性 氣髏内而得者。 本發明之又另一目的偽提供一種生産陶瓷模製件之方 法,該方法包括: 經濟部中央標準局印製 (請先閲讀背面之注意事項再填寫本頁) 訂 第一步驟,濕式混合作原料的粉狀混合物,其中包括 電解銅粉作主要組分,及組成範圍由至少%至至多 '3.0VU·% (以粉狀混合物總重為準)或比例由至少4mg至 至多30ing/g之粉狀混合物,鋁粉之組成範圍由至少0.05 wt.%至至多1.2wt·% (以粉狀混合物之總重為準)或其 比例由至少〇.5rag至至多120g/g粉狀混合物及鈦粉之組成 496905 經濟部中央標準局印製 A 6 _ B 6_ 五、發明説明() 範圍由至少〇.〇3wt.%至至多l.Owt·% (以粉狀混合物之 總重為準)或其比例由至少0.3mg至至多lOmg/g粉狀混合 物來使得鉻粉,鋁粉及鈦粉擴飲入電解銅粉内,因而獲得 混合原料; 第二步驟,於流體靜壓施加條件下壓縮模製第一步驟 所得之混合原料,因而去除過量液髏添加劑獲得預成型體 ;及 第三步驟,將第二步驟所得預成型體於至少ιοου至 至多300°C之溫度範圍内於惰性氣體氛圍下接受熱處理, 然後於至少950°C至至多1065C之溫度範圍内,於惰性氣 髏氛圍下,其壓力低於l〇Kg/cni2者燒結預成型體,因而將 加強物沈積於鉻粉部分表面上及於鋁粉及鈦粉之至少部分 表面上。 本發明之又另一目的僳提供一種丰産陶瓷模製件之方 法,其中於第三步驟所得之分散加強物為選自CrO, Cr〇2, Cr2 0 3 , A 1 2 0 3 , TiO及Ti〇2*之至少一種氧化物。 本發明之又另一目的偽提供一種陶瓷模製件,其中包 括銅作主要組分及Cr*及Ni作必要組分,Cr及Ni具有如下組 成範圍: 0. Cr < 2vt.96 0· IS Ni < 10wt·% 且又包括選自如下組成範圍之至少一種添加劑組分: OS Fe < 5wt ·%496905 A6 B 6 printed by the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention () Chromium powder penetrates into the electrolytic copper powder, thus obtaining mixed raw materials; The second step is obtained by compression molding under the conditions of hydrostatic pressure application. The raw materials are mixed, so that excess liquid additives are removed to obtain a preform, and in the third step, the preform obtained in the second step is subjected to heat treatment in an inert atmosphere at a temperature range of up to 700 ° C, and then at least 9501C to In a temperature range of up to 1065 ° C, the preform is sintered in an inert gas atmosphere at a pressure lower than 1QKg / cin2, so the reinforcement is deposited on the surface of the chromium powder part. Yet another object of the present invention is to provide a method for producing a ceramic molded article, wherein the reinforcement deposited in the third step is at least one sulfonate selected from the group consisting of Cr4C3, Cr3C2, CrH2, CrN, and Ci: (C, N). Carbide, nitride or sulfo-nitride. Yet another object of the present invention is to provide a method for selecting ceramic products with high yield, wherein the inert gas atmosphere is obtained by adding H2, C0 or NH3 into the inert gas. Yet another object of the present invention is to provide a method for producing a ceramic molded article, the method comprising: a first step, wet mixing a powdery mixture as a raw material, including electrolytic copper powder as a main component, and a composition range of At least 3. Qwt.% (Based on the total weight of the powdery mixture) of chromium powder or powdery mixture in a ratio of at least 4nig to # 3Gmg / g relative to the powdery mixture to allow the chromium powder to penetrate into the electrolyte In copper powder, the raw material of the mixture is obtained. The second step is compression molding under the condition of hydrostatic pressure. The first step is a 4 r? Inx? Q7 male.) (Please read the precautions on the back before filling this page) • Installation · • Line · 496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A 6 _______B 6 _ V. Description of the invention () The obtained mixed raw materials, thus removing excess liquid additives to obtain a preform certificate; and β The third step, which will be obtained in the second step The preform is subjected to heat treatment in an inert gas atmosphere at a temperature range of at least 1Q (TC up to 300 ° C), and then in an inert gas atmosphere at a temperature range of at least 9500 to at most 10 65 ° c. , If the pressure is lower than 1QKg / cm2, the preform is sintered, and thus the reinforcement is deposited on the surface of the chromium powder part. Another object of the present invention is to provide a method for producing a ceramic molding, wherein 'the deposition is performed in the third step. And dispersed reinforcement is at least one oxide selected from Cr0,, (:): 〇2 and (:): 203. Yet another object of the present invention is to provide a method for producing a ceramic molded article. The method includes: a first step, wet mixing a powdery mixture as a raw material, including electrolytic copper powder as a main component, and a composition range of at least G.4wt.% To at most 3.Gwt.% (In powder form) The total weight of the mixture is based on chromium powder, whose composition ranges from at least 0.05wt ·% to at most 1.2wt ·% of aluminum powder, whose composition ranges from at least 0.0 3wt.% To at most 1.0 wt ·% of titanium powder and sulphur-containing materials. Wherein the composition range of the sulphur residue is at most Llwt.%; Or the proportion of chromium powder relative to the powdery mixture is from at least "g to at most 30nu / g of powdery mixture, and the ratio of aluminum powder is from at least 0.5 π to at most 12nig / g powdery mixture, the proportion of titanium powder 'from at least 0.3ing up to 10mg / g powdery mixture The proportion of the slag in the material and the sulphur-containing material is at most lnig / g powdery mixture to make the chromium powder, aluminum powder and titanium powder penetrate into the electrolytic copper powder, thereby obtaining the mixed material; the second step is to apply the conditions of hydrostatic pressure The first step of the compression molding (please read the precautions on the back before filling this page) • installation · • ordering · 4 A 4 m × 297 mm) 496905 A 6 ____B6_ 5. Description of the invention () 〆The resulting mixture Raw materials, thus removing excess liquid additives to obtain a preform certificate; and in the third step, the preform obtained in the second step is subjected to heat treatment in an inert gas atmosphere at a temperature range of up to 7 () 0¾, and then at least 95 0 ° C In the temperature range of up to 10 65 ^, the preform is sintered in an inert gas atmosphere with a pressure lower than lOKg / cm2, so the reinforcement is deposited on the surface of the chromium powder part and at least the aluminum powder and titanium powder. Part on the surface. Yet another object of the present invention is to provide a method for producing a ceramic molding, wherein the reinforcement obtained in the third step includes: at least one master compound or nitrogen selected from the group consisting of Cr4C3, Cr3C2, CrN2, CrN, TiN, and TiC Compounds; at least one sulfonitride selected from Cr (C, H) and Ti (C, N) .; and at least one oxide selected from Al203, Ti02 and TiO. Still another object of the present invention is to provide a method for producing a ceramic product with high yield, in which the toxic gas atmosphere is obtained by adding H2, C0 or 1 ^ 3 into an inert gas skeleton. Yet another object of the present invention is to provide a method for producing ceramic molded parts, the method includes: printed by the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) order the first step, wet mixing Powdery mixture as raw materials, which includes electrolytic copper powder as the main component, and the composition range from at least% to at most '3.0VU ·% (based on the total weight of the powdery mixture) or the ratio from at least 4mg to at most 30ing / g Powder mixture, aluminum powder composition range from at least 0.05 wt.% To at most 1.2wt ·% (based on the total weight of the powder mixture) or its ratio from at least 0.5rag to 120g / g powder mixture and Composition of titanium powder 496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A 6 _ B 6_ V. Description of the invention () Range from at least 0.03 wt.% To at most 1.0 wt ·% (based on the total weight of the powdery mixture) Or a ratio of at least 0.3 mg to at most 10 mg / g of powdery mixture to make chromium powder, aluminum powder and titanium powder expand into electrolytic copper powder, thereby obtaining mixed raw materials; second step, compression under hydrostatic pressure application conditions Mold the mixed raw material obtained in the first step, so Excess liquid and cross-border additives to obtain a preform; and a third step, subjecting the preform obtained in the second step to a heat treatment in an inert gas atmosphere at a temperature range of at least οου up to 300 ° C, and then at least 950 ° C up to In the temperature range of 1065C, in an inert atmosphere, the pressure is lower than 10Kg / cni2, and the preform is sintered, so the reinforcement is deposited on the surface of the chromium powder and at least part of the surface of the aluminum powder and titanium powder. on. Still another object of the present invention is to provide a method for producing a ceramic product with high yield, wherein the dispersion reinforcement obtained in the third step is selected from the group consisting of CrO, Cr〇2, Cr2 0 3, A 1 2 0 3, TiO and At least one oxide of TiO2 *. Another object of the present invention is to provide a ceramic molded article including copper as the main component and Cr * and Ni as the necessary components. Cr and Ni have the following composition range: 0. Cr < 2vt.96 0 · IS Ni < 10wt ·% and further including at least one additive component selected from the following composition range: OS Fe < 5wt ·%
Co <5wt.% 甲 4 公势) (請先閱讀背面之注意事項再填寫本頁) •裝· •線· 496905 經濟部中央標準局印製 A 6 _B6_ 五、發明説明() OS Al < 10wt ·% Ti { 20wt .¾ Ho < 3wt .¾ Si { 3wt .¾ 0刍 V <3wt·% Mg < lvt.96 OS C 〈 5wt ·% 及具有選自如下組成比之至少一種組成範圍: 0〈 02〈 10wt ·% 0 <N2 <5wt.% 0 < B < 10wt ·% 〇 本發明之又另一目的係提供一種陶瓷模製件,其中作 為主要組分之銅為電解銅或不含氧銅,呈粒徑lGG^in或以 下之粉末形式。 _ 本發明之又另一目的傜提供一種陶瓷模製件,其中Ti ,A1或Si傜以通式Ti(0R)4, A1(0R)3或Si(0R)4所代表之 有機化合物形式摻混者。 本發明之又另一目的傜提供一種陶瓷模製件,其中之 添加劑組分傜以乙氧化物,丙氧化物,丁氧化物或羰基化 合物形式而摻混者。 本發明之又另一目的俗提供一種陶瓷模製件,其中包 括銅作主要組分,·及選自Cir, Ni/Co, Fe, Ti, V, Hn, Ho, Al, Hg及Si中之至少兩種粉末以不低於0.5wt·%但低 於3 0 wt.%之比例者作添加劑原料。 (請先閱讀背面之注意事項·#填寫本頁) •裝· 訂· •線· 甲 4 f?inx?q7公蝥 1 496905 經濟部中央標準局印製 A6 ___BJ_ 五、發明説明() 本發明之又另一目的偽提供一種陶瓷模製件,其中包 括銅作本~體金屬及鉻其組成範圍由至少至至多 3.0wt.% (以陶瓷件之總重為準),或其比例由至少4nig 至至多30ing/g陶瓷件,且於各部分之外表面上具有經由沈 積磺化物沈積或氮化物層所得之加強物。 本發明之又另一目的像提供一種陶瓷模製件其中之加 強物為選自Cr4C3, Cr3C2,中之至少一種磺化 物或氮化物及/或碩氮化物Cr(C,N)。 本發明之又另一目的偽提供一種陶瓷模製件,其中包 括銅作本體金屬及鉻其組成範圍由至少0.4 wt.%至至多 3.0wt·% (以陶瓷件之總重為準),或其比例由至少4ing 至至多30mg/g陶瓷件,且具有經由將部分鉻成型於陶瓷内 所得之沈積及分散加強物。 本發明之又另一目的傺提供一種_瓷模製件,其中沈 積及分散的加強物為選自CrO, Cr02&Cr2〇3中之至少一種 氧化物。 本發明之又另一目的傜提供一種陶瓷模製件,其中包 括: 銅作本髏金®; 鉻之組成範圍由至少〇.4wt·%至至多3.0wt·% (以陶 瓷件之總重為準)或其比例由至少4ing至至多30ing/g陶瓷 件; 鋁之組成範圍由至少〇.〇5wt.%至至多1.2wt·% (以 陶瓷件之總重為準)或其bb例由至少0.5ing至至多12ing/g 曱 4 (210X297公釐) -1 (請先閲讀背面之注意事項再填寫本頁) •裝· 496905 經濟部中央標準局印製 A6 ___JBJ__ 五、發明説明() 陶瓷件;及 鈦之組成範圍由至少〇.〇3wt.%至至多l.Owt·% (以 陶瓷件之總重為準)或其比例由至少(K 3 ng至至多10 ng/g 陶瓷件;及 具有藉如下方式所得之加強物: 該碩化物層及/或氮化物層沈積於鉻外表面上; 將氧化物層沈積於至少部分鋁之外表面上;及 將氧化物層沈積於鈦之部分外表面上及將碩化物或氮 化物層沈積於其餘部分之外表面上。 本發明之又另一目的係提供一種陶瓷模製件,其中之 加強物包括: 選自 Cr4C3, Cr3C2., CrN2, CrN, TiN 及 TiC 中之至少 一種碩化物或氮化物; 選自Cr(C,N)及Ti(C,N)中之至少種磺氮化物;及 選自Al2〇3, 1^02及1^0中之至少一種氧化物。 本發明之又另一目的僳提供一種陶瓷模製件,其中包 括: 銅作本體金屬; 鉻之組成範圍由至少〇.4wt.%至至多3.0wt.% (以陶 瓷件之總重為準)或其比例由至少4nig至至多30nig/g陶瓷 •件;. 鋁之組成範圍由至少0.05wt.%至至多1.2wt·% (以 陶瓷件之總重為準)或其比例由至少0.5mg至至多12nig/g 陶瓷件;及 甲 4 (210X297公釐) (請先閱讀背面之注意事項再填寫本頁) •装· 496905 A6 B 6 五、發明説明( 鈦之組成範圍由至少〇,〇3wt·%至至多l.Owt.% (以 陶瓷件之總重為準)或其比例由至少至至多l〇iag/g 陶瓷件;及 具有經由將部分鉻及至少部分鋁及鈦成型於陶瓷内所 得之沈積及分散的加強物。 本發明之又另一目的俗提供一種陶瓷^件,其中沈 "Α1;203 積及分散的加強物傺選自CrO, Ci:02, Cr2 0 3 ,VTi0及Ti02 中之至少一種沈積及分散的加強物。 嚀瓷 麵麵 I.Swt·%或其比例由至少0:5ing至至:夢l5Hig/g之陶瓷模製 件0 本發明之其他目的及優點從本發明之較佳具體例將顯 然易明,以下將參照附圖詳細說明較佳具體例。 園忒:> 筋簠镋昍 · 附圖中: 第la圖為先前技術使用Cr-Cu合金之電極尖之側視圖 (請先閲讀背面之注意事項再填寫本頁) •裝· •線· 經濟部中央標準局印製 第lb圖為先前技術使用Cir-Cu合金之電極尖遠端的取 大視圖; 第2a圖為先前技術使用氯化鋁分散的銅合金所製成之 電極尖之側視圖; 第2 b圖為先前技術使用氧化鋁分散的合金所製成之電 極尖遠端的放大視圖; 第3圖為應用本發明方法之單軸壓縮模製機器之示意 甲 4 (210X297公釐〉 496905 經濟部中央標準局印製 A6 _BJ___ 五、發明説明() 說明圖; 第4圖為實驗例B1之預成型體内水含量與施加於射出 成型時所施加的壓力間之關傺圖; 第5圖為於實驗例B1中預成型體之密度與施加壓力間 之關傺説.明圖; 第6圖為實驗例B1中陶瓷模製件之密度與施加壓力間 之闋偽説明圖; 第7 _為實驗例B2中陶瓷模製件之密度與射出成型時 所施加壓力間之關傜說明圖; 第8圖為實驗例B3及其比較例中陶瓷模製件之密度與 射出成型時所施加壓力間之關傜説明圖; 第9圖為實驗例D中依據本發明之製法之較佳具體例 所得陶瓷模製樣品之試驗結果說明圖;. 第圖為實驗例E2中依據本發0之製法之較佳具體 例所得陶瓷模製樣品之组成之説明圖; 第l〇b圖為實驗例E2中依據本發明之製法之較佳具體 例所得陶瓷模製樣品之試驗結果說明圖; 第l〇c圖為實驗例E3中依據本發明之製法之較佳具體 例所得陶瓷模製樣品之試驗結果說明圖; 第l〇d圖為實驗例E4中依據本發明之製法之較佳具體 *例所得陶瓷模製樣品之試驗結呆説明圖; 第11圖為實驗例E5中依據本發明之製法之較佳具髏例 所得陶瓷模製樣品之試驗結果説明圖; 第12圖為實驗F1中依據本發明之製法之較佳具體例所 (請先閲讀背面之注意事項再填寫本頁) •裝· •線· 曱 4 (210X297公釐) 一 19- 496905 A6 B 6 五、發明説明() Ί寻陶瓷模製樣品之試驗結果説明圖; 第13圖為賁驗例F2中依據本發明之製法之較佳具體例 所得陶瓷模製樣品之組成之説明圖; 第14圖為實驗例F2中依據本發明之製法之較佳具體例 所得陶瓷模製樣品之試驗結果説明圖; 第15a圖為實驗例F3中依據本發明之製法之較佳具體 例所得陶瓷模製樣品之组成之説明圖; 第15b圖為實驗例F3中依據本發明之製法之較佳具體 例所得陶瓷模製樣品之試驗結果說明圖; 第16a圖為使用鍍鋅銷板作熔接金屬相對於實驗例G1 中依據本發明之製法之較佳具體例所得陶瓷模製樣品進行 試驗之結果說明圖; 第16b圖為使用鋁板作熔接金屬相對於實驗例G1中依 據本發明之製法之較佳具體例所得陶奪模製樣品進行試驗 之結果説明圖; 第17圖為實驗例G2中依據本發明之製法之較佳具體例 所得陶瓷模製樣品之組成之說明圖; 第18圖為實驗例G2中依據本發明之製法之較佳具體例 所得陶瓷模製樣品之試驗結果説明圖; 經 濟 ip 中 央 標 準 Μ 印 製 第19a圖為實驗例G3中依據本發明之製法之較佳具體 '例及燒結時置於預先設定的條件下所得陶瓷樣品之組成之 說明圖; 第19b圖為賁驗例G3中依據本發明之製法之較佳具體 例所得陶瓷模製樣品之試驗結果説明圖; .on. (請先閱讀背面之注意事項再填寫本頁) 甲 4 (210X297公釐) 496905 A6 B6 經 濟 部 中 標 準 五、發明説明( 第20a圖為使用鍍鋅銷板作熔接金屬相對於實驗例H1 中依據本發明之製法之較佳具體例所得陶瓷模製樣品進行 試驗之結果説明圖; 第20b圖為使用鋁板作熔接金屬相對於實驗例H1中依 據本發明之製法之較佳具體例所得陶瓷模製樣品進行試驗 ~ · · - — ~— ... . . ·— :· r**· ·· ·.-s * - - — · 之結果說明圖; 一 第21圖為實驗例H2中依據本發明之製法之較佳具體例 所得陶瓷模製樣品之組成之説明圖; 第2 2圖為賁驗例H2中依據本發明之製法之較佳具證例 所得陶瓷模製樣品之試驗結果說明圖; 第2 3圖為實驗例I中依據本發明之製法之較佳具證例 進行第1至第7實驗之實驗條件之説明圖; 第24圖為開放性空隙倩況説明圖; 第25圖為封閉性空隙情況說明圖卩 第26圖為用於本發明之製法之較佳具體例中之模製機 器垂直斷面圖; 第27圖為於實驗例I中依據本發明之製法之較佳具證 例及先前技術二者生産陶瓷模製件之製程說明圖; 第28圖為於實驗例I中依據本發明之製法之較佳具疆 例於個別製法中粒子的壓縮密度説明圖; 第2 9圖為於實驗例I中依據本發明之製法之較佳具體 例於過渡方法中介於混合物及衝頭與成型模間之闋傜說明 圖; 第30圖為第29圖之Μ段放大視圖;及 (請先閲讀背面之注意事項再填寫本頁) •裝· .線· 製 甲 4 (210X297公釐) 496905 A6 B 6 五、發明説明() 經 濟 部 中 央 標 準 Μ 第31圖為於實驗例I中依據本發明之製法之較佳具體 例於過渡方法中所生成的橋連之放大視圖。 鲛徉具鵲例詳細說明 後文中將説明藉著使用第3圖所示之單軸壓縮模製機 器依據本發明之第一具體例生産陶瓷模製件之方法。 單軸壓—縮製機^包含下-頭34及上衝頭36 /以其_彼 此相反關傜嵌入模30内界定的穴32中。 於第一步驟中徹底混合原料37呈混合物,傜由彈性模 量高之粉末及彈性模量低之粉末所組,例如金屬-陶瓷複 合物,長好的樹枝狀結晶如電解質粉末所組成的粉末,呈 淬冷凝結粉末製成的板晶,或具有尖角的粉末,於混合物 内加入液體添加劑39作.液相·産物。 此例中液體添加劑39可選自水,醇如乙醇,甲醇及異 丙醇,芳香化合物例如甲苯,二甲苯尽苯及飽和有機化合 物如己烷。藉此,需要以適合填滿原料37之空間的數量加 入添加劑39來獲得流體靜壓,詳逑如後。數量必須例如依 據所用粉末之形狀,類別,粒徑,粒徑分佈等預先設定。 特別適合例如以l〇_30wt.% (以lOOwt·%原料37為主)之 比例加入液體添加劑.39。 · 於第二步驟中.,第所得混合物38偽由原料37與 液體添加劑39所組成 禮第3 圖所示單軸壓縮模製機器 之模穴32内。隨後混合物38使用下衝頭34及上衝頭36進行 (請先閲讀背面之注意事項再填寫本頁) •裝· •線· 网中所施加之壓力經由 39, 單軸壓縮模製而生成預成型體中所施加 、均匇《遞到辱料37,換言液體添加劑 液S在,3壓3海>岛勻傳遞到亙料3 7 ,因而 製 甲 4 (210X297公釐) 496905 A6 ____B6___ 五、發明説明() 可獲得如同液體靜壓之相同功效,而與壓力之單軸施加以 及混合物38是否均勻壓縮無關。 又進一步如前逑進行單軸壓縮模製,因此混合物38内 之過量液諼添加劑39通過模30,下衝頭34及上衝頭36所界 定之間隙排放出。換言之上衝頭36及下衝頭34嵌入模30内 而餘隙比原料37之尺寸更窄。因此液體添加劑39經由餘隙 滲德出而原料37保留於模穴内。相信30MPa至l〇GPa之壓 力適合於第三步驟施加。 最後,下衝頭34及上衝頭36彼此分開,打開模30,將 混合物38從模30中取出。 審駱例A1 : l〇wt·%異丙氧化鈦加入100wt·%混合原料37内,原 料俗由96wt·%電解銅粉( 325篩號),lwt.%Ni粉(平均 粒徑:0.5/iin)及 3wt.%Al2〇3粉(平均粒徑:OMyn) 所組成且將其徹底混合。 然後將2Gwt·%丙酮及80wt.%乙醇所組成的液體添加 劑39(3 0wt·%)加入原料37内且經徹底混合而生成混合物 38。此例中異丙氧化鈦沈積且藉著液體添加劑3 9凝結於樹 枝狀生長的電解銅粉表面及混合原料37其他組分表面上。 然後混合物38饋入第3圖所示單軸壓縮模製機器之模 ‘穴32内來於3 0 0 MPa之壓力下壓縮模製之。 經濟部中央標準局印製 此種情況下模30與下衝頭34及上衝頭36間之餘隙為 100-2GQuin,且將上衝頭36至模30之滑動面砑光。於壓縮 模製過程中,當所施加壓力高於30MPa時,過量液體添加 23- (請先閱讀背面之注意事項再填寫本頁) 甲 4 (210X297公釐) 496905 經濟部中央標準局印製 A 6 _._B 6 _ 五、發明説明() 劑39通過模30與下衝頭34及上衝頭36間之餘隙流出。此種 流動證實通過液體添加劑39對混合原料37施加之壓力均勻 Ο 壓力又增高至、3 0 0MPa後,從單軸壓縮模製機器内取出 混合物38。此例中需要從模製機器中移出混合物38預成型 體的壓力為lOMPa或以下,因此其移出操作極為容易。 然後煅燒混合物38之預成型體。煅燒後,獲得A1203 及Ti02精細分散於其中的陶瓷模製件。雖然於燒結體中 不容易獲得佔理論值95%或以上之密度,但實驗例A1中陶 瓷模製件之密度達99%或以上,且未發現任何空隙。於穎 粒邊界除了以02外也生成Ti(N,C),因此其中所存在的H2 效應不成問題。 此外,使用之混合原料37為其中霧化銅粉之平均 粒徑為8yin者取代電解銅粉,以前述$式於3GQMPa之壓力 下進行單軸壓縮模製。結果也獲得品質良好的陶瓷模製件 Ο hh鲛例A1 : 僅具有如實驗例A 1相同組成的混合原料3 7於8 Q °C乾燥 24小時。然後饋入第3圖所示單軸壓縮模製機器内而於 30OHPa之壓力下模製預成型體。此種倩況下模穴32内壓増 高且需5 0- 1 0 0 MPa之壓力來從單軸壓縮模製機器中移出預* 成型體。因此無法移出預成型體而不産生變形問題。此法 所得全部預成型髏皆被破壞。實驗例A1中即使經100次射 出後,模3G保持乾淨未觀察到原料37黏著現象,而於模30 甲 4 (210X297公釐) (請先閲讀背面之注意事項再填寫本頁) •裝· •線· 496905 經濟部中央標準局印製 A6 __Be_ 五、發明説明() 之内周面出現預成型體所産生之抱曳現象,由模30中取出 預成型體,即使於比較例A1經一次射出後,砑光面變成經 刮擦或熔接的狀態。 審驗例A2 :. 適量由丙烯酸樹脂乳液,褐藻酸銨及水溶性酚樹脂所 .組成的液體添加劑39加入由9Gwt·%氮化矽,5wt·%氧化 鋁及5wt.%氧化釔所组成之混合原料37内,原料之平均粒 徑為1.2 y m,且又以50重量份/ 100童量份原料37之比例 加水。於球磨機内濕式混合24小時。所得混合物38於70°C 進行除氣經歴48小時然後乾燥及研磨獲得30篩號粒徑。如 此研磨後之混合物38之水含量利用恆濕器及噴水器控制於 18-21%,因而製得預成型用混合物38。此混合物38以手 指摩擦具有麵糰感。 然後混合物38於2G0MPa之壓力下_受單軸壓縮模製成 、 尺寸為8QX 3GX 40πιπι之預成型體。如此所模製之30預成型 體進行層昼,並未觀察到層S引起裂痕。 各預成型體於65Q°C脱蠟後,於175Q°C於250巴之下進 行不合膠囊之ίΠΡ燒結2小時。概略而言,當預成型體於脱 釋藉著加壓燒結煅燒時,預成型髏鬻曲;或當預成型體 度差異大時變形,出現多種目測無法觀察到之成型缺 '陷,且容易出現裂痕或斷裂。然而,以前述預成型體為例 ,30預成型體中僅有一者出現小裂_痕。其結果極佳。 hh龄例A2 : 僅有具有如實驗例A2之相同組成之混合原料37於球磨 甲 4 (210X297公釐) (請先閲讀背面之注意事項再填寫本頁) •裝· •線· 496905 經濟部中央標準局印製 A 6 __B 6_ 五、發明説明() 機濕式混合後,於7G°C乾燥48小時然後研磨30篩號粒徑。 如此研磨後之原料於如同實驗例A2之條件下,接受單軸壓 縮模製,獲得預成堃體。 本例中,於如此模製之40預成型體中之29預成型體觀 察到層疊而引起的裂痕而導致缺陷模製品。此外,當預成 型體於實驗例A2之相同條件下燒結時,所有燒结S上出現 層昼所引起的裂痕且變形。 下文將詳細說明本發明之第二具體例。 依據本發明之此具體例生産模製件之方法中,液體添 加劑加入作粉狀的混合物内獲得混合原料,液體添加劑之 組成為醇如乙醇及2-丙醇,酮如丙酮,芳烯如苯,甲苯及 二甲苯,烷如己烷,含氟烷中之至少一者,且以約5-40重 量份/ 10 0重量份粉狀混合物之比例加水。若比例低於5 重量份,則無法改良粉狀混合物之流性。此外,於射出 ^ 成型之最初階段無法實現流體靜壓施加條件,空隙被粉狀 混合物粒所阻塞,換言之被镇充材料之塑性變形所阻塞, 因此填滿液體添加劑之排放路徑。相反地,若比例高於40 重量份,則施加壓力時過量液體添加劑分離,_末組分分 散及懸浮於液體内,然後通過固定模與活動模間之邊界從 模中流出或通過HIP通風口流出。此外,當液相之比例超 過4Q重量份時,於各組分混合期間可能出現組分分離,粒 徑等之分離現象。由於液體添加劑比較習用低黏度添加劑 (亦即有機化合物如石油石蠟及酚樹脂,其添加比例傜佔 混合原料總重之2G-50wt.%)具有低黏度,換言之具有高 (請先閲讀背面之注意事項再填寫本頁) •裝· 訂· •線· 曱 4 (210X297公釐) 496905 經濟部中央標準局印製 A6 ___B_6_ 五、發明說明() 流動性,故與粉狀原料之混合能力變高。因此可緻密混合 混合原料無需將饋入混合原料用之混煉機及模,或液體添 加劑及混合原料本身事先加熱。 如此經緻密混合的混合原料射入模内且藉施加壓力維 持於液體靜壓下。如此於液體靜壓施加條件下壓力傳遞通 過液相。雖然由於粉末粒子末端彼此聯結産生粒子間之摩 擦及架橋,現象導致壓力分散不均勻,且今日需要過高壓力 ,但本例中壓力可於液髏靜壓條件下均勻傳遞。因此可模 製重型物件。 此外,當模内壓升高至某一閥值或更高時,模内之液 體靜壓施加條件破痰,換言之模内混合物液相破痰,因此 經由模之k氣口或其他餘隙排放出過量液it。過量液體排 放後混合原料保持於粉末塑性變形時,所謂之交纏,因此 液體添加劑含量對金屬模製件而言約等lwt · %至小於5wt . %,或對陶瓷模製件而言由3wt·%至小於15wt.%。又復 ,由於過量液體添加劑從模製件中排放出,故可避免於隨 後乾燥步驟中液體濺射或蒸發導致之缺陷或脆變現象。又 復,由於適量液體添加劑保留於模製件内而過量液體添加 劑被排放出,故無需進行長時間的脱蠟過程,亦即於锻燒 前去除有機化合物所組成的不必要的液體添加劑之過程。 相信由於成型模與原料經由液相接觸,此外清潔力卓 越之化合物如“氟龍溶膠〃(其中含氟)包含於·液體添加 劑内,故模經常保持乾淨,無任何原料熔接於模上或抱曳 於模上。因此可延長模之耐久性及獲得具有表面粗度小的 (請先閲讀背面之注意事項再填寫本頁) •裝· 訂. •線· 甲 4 (210X297公釐) -27- 496905 經濟部中央標準局印製 A 6 _____B_6__ 五、發明説明() 高品質預成型髏。如此,藉著煅燒表面粗度小的高品質預 成型體所得陶瓷模製件可具有期望的品質。 後文中將藉如下實驗例明本發明之具髏例。 奮駱例Μ : 經由稱量-325篩號罨解銅粉,平均粒徑2μ π之金屬鉻 粉,平均粒徑0.6“ m之氧化鋁粉,-325篩號鈦粉及- 325篩 號金屬鋁粉,其比例分別為98.3重量份,0.8重量份,0.5 重量份,0.3重量份及G.1重量份,獲得粉狀混合物作原 料。 然後由80vqI%乙醇及2Ονο 1% 2-丙醇所組成的液體添 加劑以12重量份/ 1QG重量份粉狀混合物之比例加入粉狀 混合物内,且混合至緻密混合為止,因而獲得混合原料。 然後混合原料於30 0- 2 , 0 0 0kg f/cin2之壓力下使用射出成 型機器射出成型,因而獲得預成型體。如所得預成型體各 別尺寸為18ΕΠ寬及80ιηιπ長。然後預成型體於lGGt:乾燥32 小時,於乾燥前及後從其重量分別算出預成型體内殘留的 液體添加劑數量,藉此由此數量測出預成型體密度。就各 別預成型體而言,水含量及射出成型時所施加的壓力間之 關偽示於第4圖,而密度及此時所施加的壓力間之關係示 於第5圖。 . 隨後使用燒結爐以15°C / min之速度將預成型體分開 加熱且於25 0 °C, 35Q°C及6 5 0°C各-持30分鐘,然後於950 °C維持30分鐘,於>, 0 0 0 °C維持30分鐘及於1,050°C維持 2小時,藉此獲得燒結體作陶瓷模製件。就各別陶瓷模製 甲 4 (210X297公釐) (請先閲讀背面之注意事項再填寫本頁) •裝· 496905 經濟部中央標準局印製 A6 __B^6_ 五、發明説明() 氣氛圍下燒結1小時,因而獲得陶瓷模製件。就各別陶瓷 模製件而言,密度及射出成型時施加的壓力間之關傺示於 弟广圖。 然後如此所得之陶瓷模製件各別接受熱等角壓縮(後 文稱之為”HIP”),鑑於使其製成更為稠密之高強度産物 。陶瓷模製件首先成型為28Χ8Χ72πιιη尺寸。如此生成之 物件置於不銹銅囊内。囊經除氣然後真空密封,使得陶瓷 件於5 6 0 °C於200Qatin下接受HIP經歴30分鐘。 測定處理後之陶瓷件密度。結果發現藉著於2 0 0kg f/ cm2以上之壓力燒結所得者幾乎指示真實密度至少佔理 論值97%。相信於先前技術之射出條件下需將所得預成型 體加熱至6QG°C以便完全蒸^去除低黏度添加劑如石油石 蠟及酚樹脂,此種添加觏改良流動性及填充性者。 如此當預成型體被加熱至600°C隨後接受脱蠟過程時,添 加劑與預成型體内包含作本體金屬之鋁反應。因而無法使 用鋁作原料進行射出成型。因此之故於習知技術中作單軸 壓縮模製或擠壓獲得原料,所得原料進行鑄造藉此成型。 此外發現若未添加添加劑則鬚晶附聚,因此將原料镇充入 模内時遭到困難.,因而無法獲得模製件。 亦即於根據本具體例之陶瓷模製件製法中容易使用鋁 ’作原料獲得陶瓷模製件且於射出成型後接受HIP。 啻驗B3 : 經由稱量平均粒徑G.8/iin之碩化矽粉,平均粒徑〇·4 “ m之氣化釔粉,平均粒徑0 . 6.^ Di之氣化鋁粉及.平均粒徑 (請先閲讀背面之注意事項再填寫本頁) 訂· •線· 甲 4 (210X297公釐) 496905 A6 __BJ__ 五、發明説明() lu mg氧化鑭粉使其比例為89重量份,5重量份,4重量 份及2重量份因而提供粉狀混合物作原料。·至於液體添加 劑係以20重量份/ 1QQ重量份粉狀混合物比例加純水,及 使甩蝻磨機濕式混合24小時。所得混合物於減壓下除氣將 水含量調整至2Gwt.% ,藉此獲得混合原料。混合原料經 混煉機混煉後所得混合原料於30D-2,0Q0之壓力. … 下使用射出成型機射出成型獲得預成型體。 然後所得預成型體經乾燥然後經煅燒獲得陶瓷模製件 ,分別計算其密度。第8圖說明射出成型時施加壓力於各 別陶瓷模製件密度間之關僳。 至於比較例,經由使用同實驗例B3之原料粉狀混合物 作混合原料,亦即.經由稱量平均粒徑(KSiUDl之碩化矽粉, 平均粒徑G . 4 a m之氧化釔粉,平均粒徑0 . 6 // in之氧化鋁粉 及平均粒徑1 M m之氧化鑭粉使其比例#別為89重量份,5 重量份,4重量份及2重量份獲得粉狀混合物加入由30 vol%甲階酚醛樹脂及70vqI%石油石蠟所組成之添加劑以 4 0 vq 1% / 10 Ονο 1%粉狀混合物之比例作低黏度添加劑, 然後混合獲得緻密混合物。 經濟部中央標準局印製 (請先閱讀背面之注意事項再填寫本頁) 如此所得混合原料藉著預熱至16Q°C之混煉機完全混 煉,然後於3 0 0- 2,0 00kg f/ cm3之壓力下注入預熱至80°C '之模内模製,因而獲得預成型Μ。此製程週期控制為40秒 ,其中包括加壓停留時間。隨後所得預成型體以5°C / min 之速率分別加熱至180°C及於相同溫度維持4小時,然後 於2 6 0 °C及300°C維持6小時。然後以1°C / l〇min之速率由 甲 4 (210X297公釐) 1 496905 A6 B 6 五、發明説明( 3 0 0 °C開始加熱且各於330°C,350°C, 3δ〇Ό及420°C維持 6小時。又以1°C / 之速率從22Q°C ’開始加熱且於 3 3 0°(:, 35 0 1〇,380。(^20。(:維持6小時。又復以1<〇/20 min之速率從420°C開始~加熱且於430°C , 4一50°C,480°C, 50 0eC, 52〇°C, 54(TC及56〇°C各維持12小時,.然後於爐内 冷卻。因而前述脱蠟過程時間合計--約?曰。如此所得陶瓷 ·. . · -: -·?:._···.〜- . - .. ........…_ 模製件密度以0號集合示於第8圖。 由前逑條件設定顯然易知比較例之方法,亦即使用低 黏度添加劑之方法需要依據複雜長時間的溫度設定及進行 脱蠟及燒結過程;又復比較實驗例B3僅可於1,100-1,300 kg f/ CDJ2之壓力範圍内進行聲學陶瓷件之模製,由第8 圖比較例之0號顯然易見。比較例中,於前述範圍以外之 壓力下所有陶瓷模製件皆所生裂痕。因此僅可於狹窄壓力 範圍内進行模製。 _ * 經濟部中央標準局印製 請 先 閲 讀 背 之 注 意 事 •.項 再 填 寫 本 頁 線 此外,於實驗例Β3中於l,8〇〇kg f/ cm2以上之任何壓 力下於陶瓷模製件中生成裂痕。由此了解高於此限度之任 何壓力下液體靜壓施加條件皆被破痰,粒子彼此撞擊因此 煅燒過程中放出大量殘餘應力。此外也需了解實驗例B3中 於7 0 0kg f/ cm2以下之壓力下進行射出成型時,由於隔開 之故粒子間矩變大,因此無法逹成有效燒結。如此可察覺 於實驗例B3中當生成陶瓷模製件時依.據複雜及長時間溫度 設定的脱蠟及燒結方法無用,允許陶瓷件作深度模製的溫 度範圍變寬。 以下將就第三較佳具體例詳細說明依據本發明之陶瓷 曱 4 (210X297公釐) 496905 A6 B 6 五、發明説明( 經 濟 部 中 央 標 準 Μ 印 製 模製件及其製法。 本具體例中進行如下試驗,其中使用陶瓷模製件所製 成的熔接電極尖。當用於熔接的電極尖接受分析時,觀察 到前述先俞技術所兩電極尖乏金屬組分擴散程度¥/。電 極尖内擴散的金屬組分-與電極尖組分反應而生成合金或固 體溶液。.如此,電極尖之電阻增窩,電極尖遠端産熱因而 -·.... .. .. . · -、- · 進一步有助於擴散且最终於電極尖生成氣化物。 欲求促進電極尖之耐久及防蝕需要於組成電極尖之材 料中至少含有一成分,其可事先防止金屬組分從電極尖擴 散出且生成固體溶液者。 換言之作為’包括銅作為主要組分中之合金組分,可添 加選自Cr, Ni, Co, Fe等中之至少一種組分來増強強度及 防止金屬組分從金工摻混;添加選自Zn, A 1, Si, B, P, Hn, Ho, W, V, Nb, Ti, Zr, Hf, Ca,. Mg, Be等中之至少 一種組分來促進防蝕性及添加選自Sb, Bi, Pb, Ag, Au等 中之至少一種組分來幫助煅燒之密化作用。相信所有前述 添加組分皆會突然升高電極尖之電阻。欲求使得含有此等 組分之電極尖實用,需要以至多50wt.%之數量使用合金 組分。此外也需將其含量控制至至少G · 3wt · %來獲得作添 加劑組分之功效。如此,添加劑組分控制為不低於Q.5wt. %但低於3Qwt·%之數量。 小量的至少一種氧化物如CuO, Cu2〇, Ag20, SnO或 ZnO ,或細粒碩如碩黑摻混於電極尖成分内使其於煅燒過 程或鑄造過程之反應中或反應之初步作為部分氧源Γ舉例 (請先閲讀背面之注意事項再填寫本頁) •裝· •訂· •線· 甲 4 (210X297公葷) -33- 496905 A 6 _B6__ 五、發明説明() 言之以CuO為例,銅氧化物容易消除惰性氛圍中之氯或添 加氫氣之惰性氛圍中之氧而被轉成金屬銅。此時放出之活 性氧可氧化Cr, Ni, Cg, Al, Ti等,此等為活性金屬而生 成陶瓷粒子。藉此_方式於此反應中從金工渗透之金屬比銅 ..更容易被氧化。因此也預·期可進行交換反應,反應中對金 -" .... * * · ♦ _ !趕$赛兩兔散專變。二因_哄尽is無需進行寧 - -. · - . * :,二 -厂·- 乂…· · . " * 又復,沈積之陶瓷用來將基體與陶瓷黏合因此生成陶 瓷成型金屬。換言之陶瓷粒子放大而藉燒結密化。 依據本具體例之方法將於後文中藉如下實驗例詳細説 明。 奮驗列C:: 呈樹枝狀生長的樹枝形銅粉作主要原料,而其他原料 0 · 8wt ·% Cr, 0 · 5wt ·% Ni , 0 · 5wt ·% Α1, 0 · 6wt ·% Ti , (Klwt.%B, 0.1wt.%Fe 及 1.2wt.%02 绛稱重與收集。然 後於混合機内混合且使用模製機械單軸壓縮模製加壓模製 ,因而獲得預成型體。如此所得預成型體經乾燥後,於真 空燒結燧内煅燒然後進行溶液處理。溶液處理後,接受冷 卻處理然後老化處理因而獲得陶瓷模製件所製成的電極尖 Ο 經濟部中央標準局印製 依據前述方法生成實驗例C所用之電極尖樣品。如此 電極尖樣品包括銅作主要組分及0.8 wt. % Cr·者用於比較例 C。實驗例C及比較例C所用之電極尖樣品成型為尖端直 徑6-12πππ之圓頂型電極。 使用各別電極尖樣品,使用鍍鋅銷板厚<3·75πιΠΓ作金工 甲 4 (210X297公釐) 496905 A 6 B 6 經濟部中央標準局印製 五、發明説明() 於預先設定之條件下進行點焊耐久性試驗,條件為施壓 180-2<00kg f/cm2,熔接電流ΙΙ,ΟΟΟΑ及熔接時間12秒。 結果發現比較例C中於60 0點出現電極尖與金工之熔接。 .另一方面,實驗例C、中2 , 000點首次出現熔接.。因此可判. 斷-依據實_驗:例C :之電極尖耐久性約改食>三嚅?一 . - —· · 一- 二::其-咨:,用!光舅粤里里·L Ρ·現电劈例C ^t "T — . ~ "T一"·~~τ.ν · —-* :.·· '* - - 一.- . Ζη之滲透逹極高程度,但實驗例C中程度輕微僅達此等程 度之數分之一。 此外嘗試藉X光繞射鑑別生成的産物。結果實驗例C 及比較例C皆觀察到生成CuZn及CiuZru,此乃组成電極尖 之各別合金的組分。然而僅於比較例C發現生成CuO,Co < 5wt.% A 4 public power) (Please read the precautions on the back before filling this page) • Installation · • Line · 496905 Printed by the Central Bureau of Standards A 6 _B6_ V. Description of the invention () OS Al < 10wt ·% Ti {20wt .¾ Ho < 3wt .¾ Si {3wt .¾ 0 < 3wt ·% Mg < lvt. 96 OS C <5wt ·% and at least one composition range selected from the following composition ratios: 0 <02 <10wt ·% 0 < N2 < 5wt.% 0 < B < 10wt ·% 〇 Still another object of the present invention is to provide a ceramic molded article in which copper as a main component is electrolytic copper or oxygen-free copper, and has a particle size of 1GG ^ in or less. _ Yet another object of the present invention is to provide a ceramic molded article in which Ti, A1 or Si is doped in the form of an organic compound represented by the general formula Ti (0R) 4, A1 (0R) 3 or Si (0R) 4. Bastard. Still another object of the present invention is to provide a ceramic molded article in which an additive component is blended in the form of ethoxide, propoxide, butoxide or carbonyl compound. Yet another object of the present invention is to provide a ceramic molded article including copper as a main component, and selected from among Cir, Ni / Co, Fe, Ti, V, Hn, Ho, Al, Hg, and Si. At least two kinds of powders are used as additive raw materials in a proportion of not less than 0.5 wt.% But less than 30 wt.%. (Please read the note on the back first #Fill this page) • Binding, binding, • thread, A 4 f? Inx? Q7 male 1 496905 A6 printed by the Central Bureau of Standards of the Ministry of Economic Affairs ___BJ_ 5. Description of the invention () The present invention Yet another object is to provide a ceramic molded part, which includes copper as the base metal and chromium, and its composition range is from at least 3.0 wt.% (Based on the total weight of the ceramic part), or its proportion is at least 4nig up to 30ing / g ceramic parts, and on the outer surface of each part has a reinforcement obtained by sedimentation sulfide deposition or nitride layer. Still another object of the present invention is to provide a ceramic molded article in which the reinforcement is at least one sulfide or nitride selected from Cr4C3, Cr3C2, and / or master nitride Cr (C, N). Yet another object of the present invention is to provide a ceramic molded article comprising copper as the bulk metal and chromium, whose composition ranges from at least 0.4 wt.% To at most 3.0 wt ·% (based on the total weight of the ceramic part), or The ratio is from at least 4ing to at most 30mg / g of ceramic pieces, and has a deposition and dispersion reinforcement obtained by molding a part of chromium in the ceramic. Yet another object of the present invention is to provide a porcelain molded article, wherein the deposited and dispersed reinforcement is at least one oxide selected from the group consisting of CrO, Cr02 & Cr203. Yet another object of the present invention is to provide a ceramic molded article including: copper as the skeleton gold; chromium composition range from at least 0.4 wt.% To at most 3.0 wt.% (Based on the total weight of the ceramic part is (Standard) or its ratio from at least 4ing to at most 30ing / g of ceramic parts; the composition of aluminum ranges from at least 0.05wt.% To at most 1.2wt ·% (based on the total weight of ceramic parts) or its bb from at least 0.5ing up to 12ing / g 曱 4 (210X297mm) -1 (Please read the precautions on the back before filling this page) • Installation · 496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A6 ___JBJ__ 5. Description of the invention () Ceramic parts ; And the composition range of titanium is from at least 0.03 wt.% To at most 1.0 wt ·% (based on the total weight of the ceramic part) or the proportion thereof is at least (K 3 ng to at most 10 ng / g ceramic part); and Having a reinforcement obtained by: depositing the master layer and / or nitride layer on an outer surface of chromium; depositing an oxide layer on at least a portion of an outer surface of aluminum; and depositing an oxide layer on a portion of titanium On the outer surface and a sulfide or nitride layer is deposited on the outer surface of the rest. One object is to provide a ceramic molded article, wherein the reinforcement includes: at least one master compound or nitride selected from the group consisting of Cr4C3, Cr3C2., CrN2, CrN, TiN, and TiC; selected from the group consisting of Cr (C, N) and Ti (C, N) at least one kind of sulfonitride; and at least one oxide selected from Al203, 1 ^ 02, and 1 ^ 0. Yet another object of the present invention is to provide a ceramic molding, wherein Including: Copper as the bulk metal; The composition range of chromium is from at least 0.4wt.% To at most 3.0wt.% (Based on the total weight of ceramic parts) or its ratio is from at least 4nig to at most 30nig / g ceramics ;. The composition of aluminum ranges from at least 0.05wt.% To at most 1.2wt ·% (based on the total weight of ceramic parts) or its proportion is from at least 0.5mg to at most 12nig / g ceramic parts; and A 4 (210X297 mm) ( Please read the notes on the back before filling out this page) • Installation · 496905 A6 B 6 V. Description of the invention (The composition range of titanium is from at least 0.03 wt.% To at most 1.0 wt.% (Total weight of ceramic parts) (Whichever is) or the proportion thereof is at least 10 iag / g of ceramic parts; and the ceramic parts are formed by molding part of chromium and at least part of aluminum and titanium in the ceramic Deposited and dispersed reinforcement. Yet another object of the present invention is to provide a ceramic article, wherein the "Α1; 203 accumulated and dispersed reinforcement is selected from the group consisting of CrO, Ci: 02, Cr2 0 3, VTi0 and At least one kind of deposited and dispersed reinforcement in Ti02. Porcelain ceramic surface I.Swt ·% or its ratio from at least 0: 5ing to: dream l5Hig / g ceramic molded parts 0 Other objects and advantages of the present invention are from The preferred specific examples of the present invention will be obvious, and the preferred specific examples will be described in detail below with reference to the drawings. Garden 忒: > Reed 簠 镋 昍 In the drawing: Figure la is a side view of the electrode tip using Cr-Cu alloy in the prior art (please read the precautions on the back before filling this page) Figure lb printed by the Central Bureau of Standards of the Ministry of Economic Affairs is a large view of the distal end of the electrode tip using Cir-Cu alloy in the prior art; Figure 2a is the side of the electrode tip made of copper alloy dispersed with aluminum chloride in the prior art View; Figure 2b is an enlarged view of the distal end of an electrode tip made of an alumina-dispersed alloy in the prior art; Figure 3 is a schematic illustration of a uniaxial compression molding machine applying the method of the present invention 4 (210X297 mm 〉 496905 A6 _BJ___ printed by the Central Bureau of Standards of the Ministry of Economics 5. Explanation of the invention () An explanatory diagram; Figure 4 is a graph showing the relationship between the water content in the preform of Experimental Example B1 and the pressure applied during injection molding; FIG. 5 is a diagram illustrating the relationship between the density of the preform in Experimental Example B1 and the applied pressure. FIG. 6 is a pseudo explanatory diagram between the density of the ceramic molded part in Experimental Example B1 and the applied pressure; No. 7 _ is the density of ceramic molded parts in experimental example B2 Figure 8 illustrates the relationship between the pressure applied during injection molding; Figure 8 illustrates the relationship between the density of the ceramic molding in Experimental Example B3 and its comparative example and the pressure applied during injection molding; Figure 9 illustrates the experiment The illustration of the experimental results of the ceramic molding samples obtained according to the preferred embodiment of the manufacturing method of the present invention in Example D. The figure is the composition of the ceramic molding samples obtained in the preferred embodiment of the manufacturing method of the present invention in Experimental Example E2. The explanatory diagram; Fig. 10b is an explanatory diagram of the test result of the ceramic molding sample obtained according to the preferred embodiment of the manufacturing method of the present invention in Experimental Example E2; and Fig. 10c is the manufacturing method according to the present invention in Experimental Example E3. Figure 10d illustrates the test results of the ceramic molded samples obtained from the preferred specific examples; Figure 10d is a graph illustrating the experimental results of the ceramic molded samples obtained from the preferred specific * method of the present invention in Experimental Example E4; Figure 11 is an illustration of the experimental results of the ceramic molding sample obtained from the preferred method of the present invention in Experimental Example E5; Figure 12 is the preferred specific example of the manufacturing method according to the present invention in Experiment F1 (please first Read the note on the back Please fill in this page again) • Installation · • Thread · 曱 4 (210X297mm) 1919- 496905 A6 B 6 V. Description of the invention () Ί See the explanatory diagram of the test results of ceramic moulding samples; The composition diagram of the ceramic molding sample obtained in accordance with the preferred embodiment of the method of the present invention in Example F2; FIG. 14 is the test result of the ceramic molding sample obtained in accordance with the preferred embodiment of the method of the present invention in Experimental Example F2 Explanatory diagram; FIG. 15a is an explanatory diagram of the composition of a ceramic molding sample obtained according to the preferred embodiment of the manufacturing method of the present invention in Experimental Example F3; FIG. 15b is a preferred specific embodiment of the manufacturing method according to the present invention in Experimental Example F3 Figure 16a is an explanatory diagram of the test results of the obtained ceramic molding samples. Figure 16a is an explanatory diagram of the test results of the ceramic molding samples obtained in accordance with the preferred embodiment of the method of the present invention in Experimental Example G1 using galvanized pin plates as welding metals. Figure 16b is an explanatory diagram of the test results using the aluminum plate as the welding metal with respect to the ceramic molded sample obtained in accordance with the preferred embodiment of the method of the present invention in Experimental Example G1; Figure 17 is the experimental example G2 in accordance with FIG. 18 is an explanatory diagram of the composition of a ceramic molding sample obtained from a preferred embodiment of the manufacturing method of the present invention; FIG. 18 is an explanatory diagram of a test result of a ceramic molding sample obtained from the preferred embodiment of the manufacturing method of the present invention in Experimental Example G2; The 19th printed figure of the ip central standard M is a better specific example of the manufacturing method according to the present invention in Experimental Example G3 and an explanatory diagram of the composition of the ceramic sample obtained under the preset conditions during sintering; Figure 19b is a test Illustration of test results of ceramic molded samples obtained in the preferred specific example of the method of the present invention in Example G3; .on. (Please read the precautions on the back before filling this page) A 4 (210X297 mm) 496905 A6 B6 Standard V of the Ministry of Economic Affairs, Description of Invention (Figure 20a is a diagram illustrating the results of tests performed on ceramic molding samples obtained in accordance with the preferred embodiment of the method of the invention in Experimental Example H1 using galvanized pin plates as welding metals; Figure 20b shows the use of an aluminum plate as the welding metal against the ceramic molding samples obtained in accordance with the preferred embodiment of the method of the present invention in Experimental Example H1. · ——: · r ** · ··· .-s *--— · Results explanation diagram; Figure 21 is the composition of the ceramic molding sample obtained in Experimental Example H2 according to the preferred embodiment of the production method of the present invention Illustrative diagrams; Figure 2 2 is a test result explanatory diagram of the ceramic molded sample obtained from the better evidence of the manufacturing method according to the present invention in Test Example H2; Figure 23 is a manufacturing method according to the present invention in Experimental Example I The better illustrated examples of experimental conditions for the first to seventh experiments; Figure 24 is an illustration of open void conditions; Figure 25 is an illustration of closed voids; Figure 26 is for the present Vertical sectional view of a molding machine in a preferred specific example of the manufacturing method of the invention; FIG. 27 is a process of producing a ceramic molded part according to both the preferred example of the manufacturing method of the invention and the prior art in Experimental Example I Explanatory diagrams; FIG. 28 is a diagram illustrating the compression density of particles in an individual manufacturing method, which is a preferred example of the manufacturing method according to the present invention in Experimental Example I; and FIG. 29 is a manufacturing method according to the present invention method in Experimental Example I. The preferred embodiment is between the mixture and the punch and the forming die in the transition method. Explanatory diagrams; Figure 30 is an enlarged view of paragraph M of Figure 29; and (please read the precautions on the back before filling out this page) • Installation · Line · Armor 4 (210X297 mm) 496905 A6 B 6 V. Description of the Invention () Central Standard M of the Ministry of Economic Affairs Figure 31 is an enlarged view of the bridges generated in the transition method according to the preferred embodiment of the manufacturing method of the present invention in Experimental Example I. Detailed description of the fixture example The method of producing a ceramic molded article according to the first embodiment of the present invention by using a uniaxial compression molding machine shown in Fig. 3 will be described later. The uniaxial pressing-shrinking machine ^ includes a lower head 34 and an upper punch 36 / oppositely to each other in the cavity 32 defined in the die 30. In the first step, the raw materials 37 are thoroughly mixed to form a mixture, which is composed of a powder having a high modulus of elasticity and a powder having a low modulus of elasticity, such as a metal-ceramic composite, a powder composed of fine dendritic crystals such as electrolyte powder , Is a plate crystal made of quenched and condensed powder, or a powder with sharp corners, and a liquid additive 39 is added to the mixture as a liquid phase product. The liquid additive 39 in this example may be selected from water, alcohols such as ethanol, methanol and isopropanol, aromatic compounds such as toluene, xylene benzene and saturated organic compounds such as hexane. Therefore, it is necessary to add the additive 39 in an amount suitable for filling the space of the raw material 37 to obtain the hydrostatic pressure, as described later. The amount must be set in advance according to the shape, type, particle size, particle size distribution, etc. of the powder used. It is particularly suitable to add the liquid additive .39 at a ratio of 10-30 wt.% (Mainly 100 wt ·% raw material 37). In the second step, the first mixture 38 is pseudo-composed of the raw material 37 and the liquid additive 39 inside the cavity 32 of the uniaxial compression molding machine shown in FIG. 3. The mixture 38 is then performed using the lower punch 34 and the upper punch 36 (please read the precautions on the back before filling out this page). • Assembly · • Wire · Net pressure is generated by 39, uniaxial compression molding The application of the molding, uniformly "handed over to the humiliation material 37, in other words, the liquid additive liquid S is at 3 pressures and 3 seas" and the island is transferred to the material material 3 7, so the armor 4 (210X297 mm) 496905 A6 ____B6___ 5 Explanation of the invention () The same effect as hydrostatic pressure can be obtained, regardless of the uniaxial application of pressure and whether the mixture 38 is uniformly compressed. Further, uniaxial compression molding is performed as before, so the excess liquid additive 39 in the mixture 38 is discharged through the gap defined by the die 30, the lower punch 34, and the upper punch 36. In other words, the upper punch 36 and the lower punch 34 are embedded in the die 30 and the clearance is narrower than the size of the raw material 37. Therefore, the liquid additive 39 seeps out through the clearance and the raw material 37 remains in the cavity. It is believed that a pressure of 30 MPa to 10 GPa is suitable for the third step. Finally, the lower punch 34 and the upper punch 36 are separated from each other, the die 30 is opened, and the mixture 38 is taken out of the die 30. Examination case A1: l0wt ·% titanium isopropoxide was added to 100wt ·% mixed raw material 37, and the raw materials consisted of 96wt ·% electrolytic copper powder (325 mesh size), lwt.% Ni powder (average particle size: 0.5 / iin) and 3wt.% Al203 powder (average particle size: OMyn) and thoroughly mixed. Then, a liquid additive 39 (30 wt.%) Consisting of 2 Gwt.% Acetone and 80 wt.% Ethanol was added to the raw material 37 and thoroughly mixed to form a mixture 38. In this example, titanium isopropoxide is deposited and coagulated on the surface of the tree-shaped electrolytic copper powder and the surface of the mixed raw material 37 by the liquid additive 39. Then, the mixture 38 is fed into the mold of the uniaxial compression molding machine shown in FIG. 3 and the cavity 32 is compression-molded under a pressure of 300 MPa. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs. In this case, the clearance between the die 30 and the lower punch 34 and the upper punch 36 is 100-2GQuin, and the sliding surface of the upper punch 36 to the die 30 is polished. In the compression molding process, when the applied pressure is higher than 30MPa, excess liquid is added. 23- (Please read the precautions on the back before filling this page) A 4 (210X297 mm) 496905 Printed by the Central Standards Bureau of the Ministry of Economic Affairs A 6 _._ B 6 _ V. Description of the invention () Agent 39 flows out through the clearance between die 30 and lower punch 34 and upper punch 36. This flow confirmed that the pressure applied to the mixed raw material 37 by the liquid additive 39 was uniform. After the pressure was increased to 300 MPa, the mixture 38 was taken out from the uniaxial compression molding machine. In this example, it is necessary to remove the preform of the mixture 38 from the molding machine at a pressure of 10 MPa or less, so that the removal operation is extremely easy. The preform of the mixture 38 is then calcined. After calcination, A1203 and Ti02 finely dispersed ceramic molded parts were obtained. Although it is not easy to obtain a density of 95% or more in the sintered body, the density of the ceramic molded article in Experimental Example A1 was 99% or more, and no void was found. In addition to the boundary of Yu Ying, Ti (N, C) is also generated, so the H2 effect is not a problem. In addition, the mixed raw material 37 used was an atomized copper powder having an average particle diameter of 8 μin instead of electrolytic copper powder, and uniaxial compression molding was performed at a pressure of 3 GQ MPa according to the aforementioned formula. As a result, a good-quality ceramic molded part was also obtained. 0 hh Example A1: Only a mixed raw material 37 having the same composition as in Experimental Example A 1 was dried at 8 Q ° C for 24 hours. It was then fed into a uniaxial compression molding machine shown in Fig. 3 to mold a preform at a pressure of 30 OHPa. In this case, the internal pressure of the cavity 32 is high and a pressure of 50-100 MPa is required to remove the pre- * molded body from the uniaxial compression molding machine. It is therefore impossible to remove the preform without causing deformation problems. All the preformed skeletons obtained by this method were destroyed. In Experimental Example A1, even after 100 shots, the mold 3G remained clean. No sticking phenomenon of the raw material 37 was observed, and the mold 30 A 4 (210X297 mm) (please read the precautions on the back before filling this page). • Line · 496905 A6 printed by the Central Bureau of Standards of the Ministry of Economic Affairs __Be_ V. Description of the invention () The appearance of the preform on the inner peripheral surface, the preform was taken out of the mold 30, even after a comparison with A1 After injection, the smooth surface becomes scratched or welded. Examination example A2 :. Appropriate amount of liquid additive 39 composed of acrylic resin emulsion, ammonium alginate and water-soluble phenol resin. 39 mixed with 9Gwt ·% silicon nitride, 5wt ·% alumina and 5wt.% Yttrium oxide. In the raw material 37, the average particle diameter of the raw material was 1.2 μm, and water was added at a ratio of 50 parts by weight to 100 parts by weight of the raw material 37. Wet mix in a ball mill for 24 hours. The resulting mixture 38 was degassed at 70 ° C. for 48 hours and then dried and ground to obtain a particle size of 30 mesh. In this way, the water content of the ground mixture 38 is controlled to 18-21% by using a humidistat and a water sprayer, so that a preformed mixture 38 is prepared. This mixture 38 has a doughy feel when rubbed with fingers. Then the mixture 38 was preformed under uniaxial compression molding under the pressure of 2G0MPa, with a size of 8QX 3GX 40m. The 30 preforms molded in this way were subjected to layer daytimes, and no cracks caused by layer S were observed. After dewaxing each preform at 65Q ° C, sintering of non-capsules was performed at 250 ° C at 175Q ° C for 2 hours. Generally speaking, when the preform is released and calcined by pressure sintering, the preform is crooked; or when the preform has a large difference in shape, it deforms, and a variety of molding defects can not be observed by visual inspection, and it is easy Cracks or breaks appear. However, taking the aforementioned preform as an example, only one of the 30 preforms has small cracks. The results were excellent. hh age example A2: Only mixed raw materials 37 with the same composition as in experimental example A2 are used in ball mill nail 4 (210X297 mm) (Please read the precautions on the back before filling this page) • Installation · • Line · 496905 Ministry of Economic Affairs Printed by the Central Bureau of Standards A 6 __B 6_ V. Description of the invention () After the machine is wet-mixed, it is dried at 7G ° C for 48 hours and then ground to a size of 30 mesh. The raw material thus ground was subjected to uniaxial compression molding under the same conditions as in Experimental Example A2 to obtain a preformed carcass. In this example, in 29 of the 40 preforms thus molded, cracks due to lamination were observed to cause defective molded products. In addition, when the preform was sintered under the same conditions as in Experimental Example A2, cracks and deformation caused by the daytime appeared on all the sintered S. Hereinafter, a second specific example of the present invention will be described in detail. In the method for producing a molded part according to this specific example of the present invention, a liquid additive is added to a powdery mixture to obtain a mixed raw material. The composition of the liquid additive is alcohol such as ethanol and 2-propanol, ketone such as acetone, and arene such as benzene. At least one of toluene, xylene, alkane such as hexane, and fluoroalkane, and water is added at a ratio of about 5-40 parts by weight / 100 parts by weight of the powdery mixture. If the ratio is less than 5 parts by weight, the flowability of the powdery mixture cannot be improved. In addition, in the initial stage of injection molding, the hydrostatic pressure application conditions could not be achieved, and the voids were blocked by the powdery mixture particles, in other words, they were blocked by the plastic deformation of the ballasting material, so they filled the discharge path of the liquid additive. Conversely, if the ratio is higher than 40 parts by weight, the excess liquid additive is separated when the pressure is applied, the final component is dispersed and suspended in the liquid, and then flows out of the mold through the boundary between the fixed mold and the movable mold or through the HIP vent Outflow. In addition, when the ratio of the liquid phase exceeds 4Q parts by weight, separation of components, particle size, etc. may occur during mixing of the components. Because liquid additives are compared with conventional low viscosity additives (that is, organic compounds such as petroleum paraffin and phenol resins, the addition ratio of which is 2G-50wt.% Of the total weight of the mixed raw materials) has low viscosity, in other words, high viscosity (please read the note on the back first Please fill in this page again for matters) • Binding, binding, • thread, 曱 4 (210X297mm) 496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A6 ___B_6_ 5. Description of the invention () Fluidity, so the mixing ability with powdery raw materials becomes higher . Therefore, it is possible to densely mix the mixed raw materials without heating the kneader and the mold for feeding the mixed raw materials, or the liquid additives and the mixed raw materials themselves in advance. The densely mixed raw materials thus injected are injected into the mold and maintained under the hydrostatic pressure by applying pressure. Thus, under the conditions of hydrostatic pressure application, pressure is transmitted through the liquid phase. Although friction and bridging between particles are caused by the end of powder particles being connected to each other, the phenomenon results in uneven pressure dispersion and high pressure is required today, but in this case, the pressure can be transmitted uniformly under the static pressure of the liquid skull. Therefore, heavy objects can be molded. In addition, when the internal pressure of the mold rises to a certain threshold or higher, the hydrostatic pressure in the mold is applied to break the sputum, in other words, the liquid mixture in the mold is broken through the liquid phase, so it is discharged through the k port of the mold or other clearance. Excess liquid it. After the excess liquid is discharged, the mixed raw materials are kept in the plastic deformation of the powder, so-called entanglement, so the liquid additive content is about lwt ·% to less than 5wt.% For metal molded parts, or 3wt. For ceramic molded parts. % To less than 15 wt.%. Furthermore, since excessive liquid additives are discharged from the molded article, defects or embrittlement caused by liquid sputtering or evaporation in the subsequent drying step can be avoided. Moreover, since a proper amount of liquid additive remains in the molded part and excess liquid additive is discharged, there is no need to perform a long dewaxing process, that is, a process of removing unnecessary liquid additives composed of organic compounds before calcination. . It is believed that due to the contact between the mold and the raw material through the liquid phase, in addition, compounds with excellent cleaning power, such as "Flonon sol (containing fluorine), are contained in the liquid additive, so the mold is often kept clean without any raw materials welded on the mold or held. Drag on the mold. Therefore, it can extend the durability of the mold and have a small surface roughness (please read the precautions on the back before filling in this page) • binding and binding. • thread · A 4 (210X297 mm) -27 -496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A 6 _____B_6__ 5. Description of the invention () High-quality preformed crossbones. In this way, ceramic molded parts obtained by calcining high-quality preforms with a small surface roughness can have the desired quality. In the following, the following examples will be used to illustrate the examples of the present invention. Fen Luo Example M: The copper powder was decomposed by weighing -325 sieve, and the average particle diameter was 2μπ. Aluminum powder, -325 mesh titanium powder, and -325 mesh metal aluminum powder, the proportions of which are 98.3 parts by weight, 0.8 parts by weight, 0.5 parts by weight, 0.3 parts by weight, and G.1 parts by weight, and a powdery mixture is used as a raw material. . Then, a liquid additive consisting of 80vqI% ethanol and 2Ονο 1% 2-propanol was added to the powdery mixture at a ratio of 12 parts by weight to 1QG by weight of the powdery mixture, and mixed until densely mixed, thereby obtaining a mixed raw material. The mixed raw materials were then injection-molded using an injection molding machine under a pressure of 300-2,000 kg f / cin2, thereby obtaining a preform. The respective sizes of the obtained preforms were 18EΠ wide and 80m long. Then, the preform was dried at 1GGt: 32 hours, and the amount of the liquid additive remaining in the preform was calculated from its weight before and after drying, and the density of the preform was measured from the amount. For each preform, the relationship between the water content and the pressure applied during injection molding is shown in Fig. 4, and the relationship between the density and the pressure applied at this time is shown in Fig. 5. . Then use a sintering furnace to heat the preform separately at a rate of 15 ° C / min and hold each at 25 0 ° C, 35Q ° C and 65 ° C for 30 minutes, and then maintain it at 950 ° C for 30 minutes. It was maintained at > 0, 0 ° C for 30 minutes and 1,050 ° C for 2 hours, thereby obtaining a sintered body as a ceramic molded article. For individual ceramic molded armor 4 (210X297 mm) (Please read the precautions on the back before filling out this page) • Equipment · 496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A6 __B ^ 6_ V. Description of the invention () Under the atmosphere Sintering was performed for 1 hour, thereby obtaining a ceramic molded article. For individual ceramic molded parts, the relationship between density and the pressure applied during injection molding is shown in Figure 1. The ceramic molded parts thus obtained are each subjected to thermal iso-angle compression (hereinafter referred to as "HIP"), in view of making it into a denser high-strength product. The ceramic molded part was first formed into a size of 28 × 8 × 72 μm. The object thus produced was placed in a stainless copper pouch. The capsules were degassed and then vacuum-sealed, so that the ceramic pieces were subjected to HIP at 200 ° C for 30 minutes at 600 ° C. Measure the density of ceramic parts after treatment. It was found that those obtained by sintering at a pressure of more than 200 kg f / cm2 almost indicated that the true density was at least 97% of the theoretical value. It is believed that under the injection conditions of the prior art, the obtained preform needs to be heated to 6QG ° C in order to completely evaporate and remove low-viscosity additives such as petroleum paraffin and phenol resin. Such additions do not improve flowability and filling properties. When the preform is heated to 600 ° C and then subjected to a dewaxing process, the additive reacts with the aluminum contained in the preform as the bulk metal. Therefore, injection molding cannot be performed using aluminum as a raw material. Therefore, the raw materials are obtained by uniaxial compression molding or extrusion in the conventional technology, and the obtained raw materials are cast to form the raw materials. In addition, it was found that if no additives were added, the whiskers would agglomerate, so it was difficult to fill the raw material into the mold, and thus it was impossible to obtain a molded part. That is, in the method for manufacturing a ceramic molded article according to this embodiment, it is easy to obtain a ceramic molded article using aluminum 'as a raw material, and to receive HIP after injection molding. Test B3: After weighing the sulfonated silicon powder with an average particle size of G.8 / iin, a yttrium powder with an average particle size of 0.4 "m, and a gasified aluminum powder with an average particle size of 0.6 ^ Di and .Average particle size (please read the notes on the back before filling this page) Order · • Line · A 4 (210X297 mm) 496905 A6 __BJ__ 5. Description of the invention () Lu mg lanthanum oxide powder so that its proportion is 89 parts by weight 5 parts by weight, 4 parts by weight, and 2 parts by weight, thus providing a powdery mixture as a raw material. As for the liquid additive, 20% by weight / 1QQ by weight of the powdery mixture is added with pure water, and the honing machine is wet-mixed 24 hours. The resulting mixture is degassed under reduced pressure to adjust the water content to 2Gwt.%, Thereby obtaining a mixed raw material. The mixed raw material is mixed by a kneader to obtain a mixed raw material at a pressure of 30D-2,0Q0.... The injection molding machine is used for injection molding to obtain preforms. Then the obtained preforms are dried and then calcined to obtain ceramic molded parts, and the density is calculated respectively. Figure 8 illustrates the pressure applied to the density of each ceramic molded part during injection molding. As for the comparative example, by using the same experimental example B3 The powdery mixture is used as the mixed raw material, that is, by weighing the average particle size (KSiUDl's master chemical silicon powder, the average particle size is G. 4 am, yttrium oxide powder, and the average particle size is 0.6 / in alumina powder). And lanthanum oxide powder with an average particle size of 1 M m so that its proportion # is 89 parts by weight, 5 parts by weight, 4 parts by weight, and 2 parts by weight. A powdery mixture is obtained by adding 30 vol% resole resin and 70vqI% petroleum paraffin. The additive is composed of 40 vq 1% / 10 Ονο 1% powder mixture as a low viscosity additive, and then mixed to obtain a dense mixture. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) ) The raw materials thus obtained are fully kneaded by a kneader preheated to 16Q ° C, and then injected into a mold preheated to 80 ° C under a pressure of 300-2,000 kg f / cm3. Therefore, a preform M is obtained. This process cycle is controlled to 40 seconds, including the pressure residence time. The resulting preform is then heated to 180 ° C at a rate of 5 ° C / min and maintained at the same temperature for 4 hours, and then Maintained at 2 60 ° C and 300 ° C for 6 hours. Then at a rate of 1 ° C / 10min A 4 (210X297 mm) 1 496905 A6 B 6 V. Description of the invention (300 ° C began to heat and maintained at 330 ° C, 350 ° C, 3δ〇Ό and 420 ° C for 6 hours. 1 ° The rate of C / starts from 22Q ° C 'and starts to heat at 3 3 0 ° (:, 35 0 1 0, 380. (^ 20. (: Maintained for 6 hours. Again with 1 < 〇 / 20 min rate starting from 420 ° C ~ heating and at 430 ° C, 4-50 ° C, 480 ° C, 50 0eC, 52 ° C, 54 (TC and 56 ° C each maintained 12 Hours, and then cooled in the furnace. Therefore, the total time of the aforementioned dewaxing process is about-??. The ceramics thus obtained are .....-----?: ._ ···. ~ -.-... ........_ The density of the molded parts is shown in Figure 8 as a collection of No. 0. The method of the comparative example is clearly known from the setting of the previous conditions, that is, the method of using low viscosity additives needs to be set according to complex and long-term temperature And dewaxing and sintering processes; and comparative experimental example B3 can only be used to mold acoustic ceramics in the pressure range of 1,100-1,300 kg f / CDJ2, which is clearly visible from No. 0 of the comparative example in Fig. 8. Comparison In the example, all ceramic molded parts have cracks under the pressure outside the aforementioned range. Therefore, it can only be molded in a narrow pressure range. _ * Printed by the Central Bureau of Standards of the Ministry of Economics, please read the notes on the back first. Fill in the line of this page again. In addition, in Experimental Example B3, cracks were generated in the ceramic molded article at any pressure of 1,800 kg f / cm2 or more. It is understood that under any pressure above this limit, the hydrostatic pressure application conditions are broken, and the particles collide with each other, so a large amount of residual stress is released during the calcination process. In addition, it is also necessary to understand the pressure below 700 kg f / cm2 in Experimental Example B3. When injection molding is performed next, the moment between particles becomes large due to the separation, so it cannot be effectively sintered. This can be observed when the ceramic molding is produced in Experimental Example B3. The wax and sintering method are useless, and the temperature range that allows the ceramics to be deeply molded is widened. The third preferred embodiment will be described in detail below. Ceramic 依据 4 (210X297 mm) 496905 A6 B 6 V. Description of the invention (Ministry of Economics Central Standard M printed moldings and methods of making them. In this specific example, the following tests were performed in which welded electrode tips made of ceramic molded parts were used. When the electrode tips used for welding were analyzed, it was observed The degree of diffusion of the depleted metal component of the two electrode tips of the aforementioned Xianyu Institute is ¥ /. The metal component diffused in the electrode tip-reacts with the electrode tip component to form an alloy or a solid solution. ... In this way, the resistance of the electrode tip increases, and the distal end of the electrode tip generates heat. Therefore ...-..... The durability and corrosion resistance of the electrode tip need to contain at least one component in the material constituting the electrode tip, which can prevent the metal component from diffusing out of the electrode tip in advance and generate a solid solution. In other words, as an alloy group including copper as the main component At least one component selected from the group consisting of Cr, Ni, Co, Fe, etc. can be added to strengthen the strength and prevent metal components from being blended from the metalworking; add selected from Zn, A 1, Si, B, P, Hn, Ho , W, V, Nb, Ti, Zr, Hf, Ca,. Mg, Be, etc. to promote corrosion resistance and add at least one component selected from Sb, Bi, Pb, Ag, Au, etc. To help the densification of calcination. It is believed that all the aforementioned added components will suddenly increase the resistance of the electrode tip. To make electrode tips containing these components practical, it is necessary to use alloy components in an amount of up to 50 wt.%. In addition, its content must be controlled to at least G · 3wt ·% to obtain the efficacy as an additive component. As such, the additive component is controlled to an amount not less than Q.5 wt.% But less than 3Qwt ·%. A small amount of at least one oxide such as CuO, Cu2O, Ag20, SnO or ZnO, or fine particles such as gigantic black are blended into the electrode tip component to make it part of the reaction during the calcination or casting process or the initial part of the reaction Example of oxygen source Γ (please read the precautions on the back before filling out this page) • Installation · • Ordering · • Thread · A 4 (210X297 Gong) -33- 496905 A 6 _B6__ V. Description of the Invention () CuO For example, copper oxide is easily converted to metallic copper by eliminating chlorine in an inert atmosphere or oxygen in an inert atmosphere with hydrogen added. The active oxygen released at this time can oxidize Cr, Ni, Cg, Al, Ti, etc. These are active metals and generate ceramic particles. In this way, the metal infiltrated from the metalworking in this reaction is more easily oxidized than copper. Therefore, the exchange reaction can be carried out in advance. The reaction to gold-" .... * * · ♦ _! Two reasons _ coercion is not necessary Ning--. ·-. *:, Two-factory ·-乂… · ·. &Quot; * Again, the deposited ceramics are used to bond the substrate with the ceramics, thus forming a ceramic forming metal. In other words, the ceramic particles are enlarged and densified by sintering. The method based on this specific example will be explained in detail later with the following experimental examples. Endeavor column C :: Dendritic copper powder growing as a main raw material, and other raw materials 0 · 8wt ·% Cr, 0 · 5wt ·% Ni, 0 · 5wt ·% Α1, 0 · 6wt ·% Ti, (Klwt.% B, 0.1wt.% Fe and 1.2wt.% 02 绛 Weigh and collect. Then mix in a mixer and press-mold using uniaxial compression molding using a molding machine to obtain a preform. The obtained preform is dried, calcined in a vacuum sintering grate, and then subjected to a solution treatment. After the solution treatment, it is subjected to a cooling treatment and then an aging treatment to obtain an electrode tip made of a ceramic molded part. The foregoing method generates the electrode tip sample used in Experimental Example C. In this way, the electrode tip sample includes copper as the main component and 0.8 wt.% Cr · is used in Comparative Example C. The electrode tip samples used in Experimental Example C and Comparative Example C are formed into Dome-shaped electrode with a tip diameter of 6-12πππ. Use individual electrode tip samples and use zinc-plated pin thickness < 3 · 75πιΠΓ for metalwork 4 (210X297 mm) 496905 A 6 B 6 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention () Spot welding durability test is performed under preset conditions under the conditions of 180 pressure -2 < 00kg f / cm2, welding current ΙΙΟΟΟΑ, and welding time 12 seconds. As a result, it was found that in Comparative Example C, welding between the electrode tip and the metalwork occurred at 60 o'clock. On the other hand, for example C and 2,000 points, for the first time, fusion occurred. Therefore, it can be judged. Broken-based on actual test: Example C: The durability of the electrode tip is about to be changed. One.--· · One-two :::--: use! Guangxi Yuelili · L ρ · Example of current split C ^ t " T —. ~ &Quot; T 一 " · ~~ τ.ν · —- *:. · '' *--一 .-. The penetration of Zη is extremely high, but the degree in Experimental Example C is only a few fractions of those. Also try to identify the products by X-ray diffraction. Results The formation of CuZn and CiuZru was observed in Experimental Example C and Comparative Example C, which are the components of the respective alloys that make up the electrode tip. However, only in Comparative Example C was found to generate CuO,
Cu2 Cr204及 Zn〇2 0 至於·電極尖之遷移腐蝕,於比較例C出現0.7-1.1之 差異而實驗例C之差異觀察值小至〇.〇_5ιππι。 由使用後電極尖段所生成之産物使用EPHA分析結果, 所生成的産物藉X光繞射鑑別結果,及比較例C中遷移腐 蝕資料,可了解大量Zri從工件組件擴散出且滲透深入電極 尖辱品的深度方向,'因而生成大量新穎合金。如此所生成 的新合金可増加樣品之電阻因而增加産熱且最终樣品遠端 被氧化。因此樣品上産生之熱量又二度升高因而熔融Zn與 電極尖樣品遠端黏合,藉著氧化伴隨著産熱生成绝緣層。 • » 結果可了解遷移腐蝕引起的放電産生至相當大程度。 實驗例C中工作組件之Zn比較比較例C僅能以極小量 擴散及滲透同時滲透深度極淺。因此考慮藉著添加組分或 甲 4 (210X297公釐) (請先閲讀背面之注意事項β填寫本頁) •裝· •線· 496905 A6 B 6 經濟部中央標準局印製 五、發明説明() 沈積陶瓷粒子可防止Zri之滲透及擴散因而增強防蝕性。 電極尖硬度為實驗C HRB65及比較例C HRB 63至HRB70 Ο 、由前述資料證實依據本具·體Μ ,可防止金屬組分、從7 . — . ‘ 二. 種材料·中亦即工_件中擴散;S渗透入·材料护亦iiP電極尖γ 里此可藉著娇%氣種树料與:另二種財料之'金〔屬组I反:慝-,;. 彳ί·合金或ii溶液之1成及氧物: W此可 將電極尖之耐久性及防蝕性改良至相當大程度。 以下將藉第四較佳具體例詳細說明本發明之陶瓷模製 件及其製法。 如賁驗例c所示,於概略使甩陶瓷模製件的熔接電極 尖且適當的付諸使用者,使用後於電極尖上生成氧化物。 欲求促進電極尖之耐久性及防蝕性,因此需要於組成電極 .尖之一種材料内含括至少一種成分,寧成分可事先防止金 屬組分從電極尖工作件擴散而生成固體溶液。 換言之具有樹枝狀結構且為電極尖本體金屬的銅粉中 摻混至少一種氧化物粉末,磺粉或金屬粉,該等粉末之粒 徑小可填磘樹枝狀結_之空隙,於煅燒期間或反應初步反 /、畴 應時生成部分氧。此時此種組分使得金屬或碩擴散 ,而氯化物本身轉成元素金屬。此時釋放出之氯將活性金 屬氧化而生成陶瓷粒子。 此外,使用沈積的陶瓷來將基體與陶瓷連結,因而生 成陶瓷成型金屬。換言之,陶瓷粒子藉燒結放大而密化。 奮驗例D : 請 先 閱 背 面. 之 注 意二 項. f 甲 4 (210X297公釐) -36- 496905 A6 B 6 五、發明説明( 經由將-325篩號樹枝狀電解銅粉作主要原料及其他原 料稱重及收集分開製得混合原料,其他原料之組成為0-1.5wt.%Cr作沈積與加強材料,0-0.7wt.%Ni, 0.5-1.5 wt·%Al2〇3, 0y5-l·5wt·%Ti02, 0-0·3wt·涔 Si及 0-3 -wt·% SiC作分散材料,-0-0,8wt·% Co及 0-0.5vit·% Ti作沈 0-〇 . 8wt :¾ Fe , ΰ-0 . 3 . 90 i C ,T〇- 6.5 -.~ — ».—»——* .- . - - Ϊ 1-·*—-. *·*- »一 --.—·· ·υ· _u-y· . - ....... ..: —. .一 — 1 r% .aR-ί^·———.- - • w t ·努 T i N , 0 - 10 w t ·’% T i B 2 及 G - 10 w t · % i r B、2 作溶液固體生 成性,沈積性及加強性材料,l-l〇wt.%異丙氧化鈦作分 散與加強材料,及Q-3wt.%異丙氧化鋁作分散與加強材料 然後利甩混合機將所得混合原料混合10-30分鐘,同 時將水含量控制為10-15%。 b 然後所得混合物於1-2 t/cni2之壓力下使用模製機器 藉單軸壓縮模製分開壓縮模製獲得預@型體。所得預成型 體於80-12G°C之乾燥溫度至少乾燥2小時。隨後於真空燒 結爐内於980- 1,0 6 Q°C之燒結溫度下煅燒3-5小時且又於 1, 〇 〇 〇 °C進行溶液處理卜2小時。 經 濟 部 中 央 標 Μ £ (請先閲讀背面之泣意事項再^寫本頁) 溶液處理後於氮氣共存之下進行氣體冷卻處理。 然後於5GG°C之溫度接受老化處理1-2小時,獲得由 對應的_瓷模製件所製成的電極尖。所得電極尖之電阻於 約0·卜100^几· cm下於末端直徑30πιπι之條件下藉著精準 電阻儀測量,且又證實其多種物理性質。隨後電極尖進行 精準壓紋因而獲得電極尖樣品。 就實驗例1至9及比較例1及2之如此所得電極尖樣 曱 4 (210X297公釐) 496905 A6 B 6 五、發明説明() 經 濟 ip 中 央 標 準 局 印 製 品而言(示於第9圖),使用雙側豬-鍍鋅銷板(G.75g/ cm2)作工作件進行連續點焊之耐久性試驗,傜於施加壓力 180-2 0 0 kgf/cm2,熔接電流11KA及熔接時間12秒之試驗條件下進行〇 : ___________ • - J \ ·-一 :::·:如此各別用電極尖樣品之直售、為Smiii -,而熔接·性之 •........·一 ,— ·_ — ·‘:二:.三測淀測龙媿盖道:制㉝ " S果-由第9 ®系示i—料顯然易見,簦現於比較例i及 2中,電極尖與工作件熔接前之熔接次數為6 00點及800 點,而實驗例1至9此乃依據本發明者,即使最少情況下 熔接次數也為2,500點而最多之例中為3,000-3,500點。因 此判斷當連績點焊時本發明之電極尖之耐久性改良。 • / 使用第7例作為本具體例之典型例,下文將説明且特 別分析電極尖樣品及多種試驗結果。 經由將下列原料稱量及收集製得f合原料:94.7wt. %_ 3 25篩號之樹枝狀電解銅粉作主要原料,0.3^1%(^作 沈積與加強材料(粒徑至多lQyin) , 5wt.%Hi作分散材 料(粒徑至多5un〇及5wt.%丙氧化鈦,lwt.%異丙氧化 鋁及a.2wt.%聚甲醯5夕烷作分散與加強材料。 如此經稱量之原料中作分散與加強材料的異丙氧化鋁 與聚甲醯矽烷事先溶解於乙醇與二甲苯組成之溶劑内。溶 '液加入其他原料内,原料總量再度使用乙醇於混合機内濕 式混合。 濕式混合後混合原料内之溶劑含量調整至1 2重量份, 以於控制於SG°C之乾燥器内稱量之100重量份之原料為基 請 先 閱 讀 背 面 之 注 意 事 -項 t 裝 線 曱 4 (210X297公釐) 3R- 496905 A6 B 6 五、發明説明() 準。 然後如此所得混合原料於l-2t/ cm2之壓力下,使用 模製機器藉單軸壓縮模製壓縮模製成2GX 2GX 75πππ之桿狀 預成型體。 …: … r . 一 . · ____— . - ·.— •乂〜一 ,.· •一爭 -- - '麵麵預:成里 請 先 閱 背 之 注一 意、 事:Cu2 Cr204 and Zn〇2 0 As for the migration corrosion of the electrode tip, a difference of 0.7-1.1 appeared in Comparative Example C and the observed value of the difference in Experimental Example C was as small as 0.00-5pm. The product generated from the electrode tip after using the EPHA analysis results. The generated product was identified by X-ray diffraction and the migration corrosion data in Comparative Example C. It can be understood that a large amount of Zri diffused from the workpiece component and penetrated deep into the electrode tip. The depth direction of the insult, 'thereby generating a large number of novel alloys. The new alloy thus produced can increase the resistance of the sample, thereby increasing heat generation and eventually oxidizing the distal end of the sample. Therefore, the heat generated on the sample rises again for two times, so that the molten Zn is adhered to the distal end of the electrode tip sample, and an insulating layer is generated by heat generation with oxidation. • »Results show that discharges due to migration corrosion are generated to a considerable extent. The comparative Zn of the working component in the experimental example C can be diffused and penetrated with a very small amount and the penetration depth is extremely shallow. Therefore, consider adding components or A 4 (210X297 mm) (please read the precautions on the back β to fill out this page) • installation · • line · 496905 A6 B 6 printed by the Central Bureau of Standards of the Ministry of Economic Affairs ) Deposition of ceramic particles can prevent the penetration and diffusion of Zri and thus enhance the corrosion resistance. The hardness of the electrode tip is experimental C HRB65 and comparative examples C HRB 63 to HRB70 〇. It is confirmed by the foregoing data that according to this tool and body M, the metal component can be prevented from 7.... Diffusion in the material; S penetrates into the material iiP electrode tip γ This can be achieved through the use of Jiao% gas tree material and: the other two kinds of material 'gold [genus group I anti: 慝-,;. 彳 ί · 10% of alloy or ii solution and oxygen: W This can improve the durability and corrosion resistance of the electrode tip to a considerable degree. Hereinafter, the fourth preferred embodiment will be used to explain the ceramic molded article of the present invention and its manufacturing method in detail. As shown in Examination Example c, the welding electrode tip of the ceramic molded article is roughly put to the user, and an oxide is formed on the electrode tip after use. In order to promote the durability and corrosion resistance of the electrode tip, it is necessary to include at least one component in the material of the electrode tip. Rather, the component can prevent the metal component from diffusing from the electrode tip working piece in advance to generate a solid solution. In other words, copper powder having a dendritic structure and being the electrode tip body metal is mixed with at least one oxide powder, sulphur powder or metal powder, and the particle size of these powders is small enough to fill the voids of the dendritic knots. The reaction initially reacted, and a part of the oxygen was generated in time. At this time, such a component causes the metal or the master to diffuse, and the chloride itself turns into an elemental metal. The chlorine released at this time oxidizes the active metal to produce ceramic particles. In addition, the deposited ceramic is used to connect the substrate to the ceramic, thereby producing a ceramic molding metal. In other words, ceramic particles are densified by sintering. Test example D: Please read the back first. Note two items. F A 4 (210X297 mm) -36- 496905 A6 B 6 V. Description of the invention (via -325 sieve dendritic copper powder as the main raw material Weigh and collect other raw materials to prepare mixed raw materials. The composition of other raw materials is 0-1.5wt.% Cr as deposition and reinforcement materials, 0-0.7wt.% Ni, 0.5-1.5 wt ·% Al203, 0y5- l · 5wt ·% Ti02, 0-0 · 3wt · 涔 Si and 0-3 -wt ·% SiC as the dispersing material, -0-0,8wt ·% Co and 0-0.5vit ·% Ti as the dispersing material 0-〇 8wt: ¾ Fe, ΰ-0. 3. 90 i C, T〇- 6.5-. ~ — ».—» —— * .-.--Ϊ 1- · * —-. * · *-»一--.— ·· υ · _u-y ·.-....... ..: — —. 1 — 1 r% .aR-ί ^ · ———.--• wt · 努 T i N, 0-10 wt · '% T i B 2 and G-10 wt ·% ir B, 2 as solution solid forming, depositing and reinforcing materials, 110 wt.% titanium isopropoxide as dispersion and Reinforcement material, and Q-3wt.% Isopropyl alumina as dispersing and reinforcing material, and then mix the obtained mixed raw materials for 10-30 minutes with a shaker mixer, while controlling the water content to 10-15%. B Then the obtained mixture Use a molding machine to separate the pre-shaped body by uniaxial compression molding under a pressure of 1-2 t / cni2 to obtain a pre-shaped body. The resulting pre-shaped body is dried at a drying temperature of 80-12G ° C for at least 2 hours. It is then vacuumed. Calcined in a sintering furnace at a sintering temperature of 980-1,0 6 Q ° C for 3-5 hours and solution treatment at 1,000 ° C for 2 hours. The central Ministry of Economic Affairs marked M £ (please read the back first) Weeping matters again ^ write this page) After the solution treatment, the gas cooling treatment is performed under the coexistence of nitrogen. Then, it is subjected to aging treatment at 5GG ° C for 1-2 hours to obtain the corresponding _ porcelain molded parts. The resistance of the obtained electrode tip was measured by an accurate resistance meter under the condition of a terminal diameter of 30 μm at a depth of about 0 · 100 100 cm and a number of physical properties were confirmed. Subsequently, the electrode tip was accurately embossed. Obtain electrode tip samples. As for the electrode tip samples 4 (210X297 mm) 496905 A6 B 6 thus obtained in Experimental Examples 1 to 9 and Comparative Examples 1 and 2, V. Description of the invention () Economic IP Central Bureau of Standards printed products ( (Shown in Figure 9), using double-sided pig-galvanized pins The plate (G.75g / cm2) is used as a work piece for continuous spot welding endurance test, under the test conditions of 180-2 0 0 kgf / cm2 applied pressure, welding current 11KA and welding time 12 seconds 〇: ___________ • -J \ ·-一 ::: ·: Smiii-, so that the electrode tip samples are sold directly, and the welding is easy .............. Two: Three measurements and long test cover: "㉝ 果"-shown by the 9th series-the material is obviously easy to see, as shown in Comparative Examples i and 2, before the electrode tip and the work piece are welded The number of welding times is 600 points and 800 points, and Experimental Examples 1 to 9 are based on the present inventors. The welding number is 2,500 points in the minimum case and 3,000-3,500 points in the largest case. Therefore, it is judged that the durability of the electrode tip of the present invention is improved when continuous spot welding is performed. • / Use the seventh example as a typical example of this specific example, which will be explained below and the electrode tip sample and various test results will be specifically analyzed. The f raw material was prepared by weighing and collecting the following raw materials: 94.7wt.% _ 3 25 mesh sized dendritic electrolytic copper powder as the main raw material, 0.3 ^ 1% (^ as deposition and reinforcement material (particle size up to lQyin) 5wt.% Hi as the dispersing material (particle size up to 5un〇 and 5wt.% Titanium propylene oxide, lwt.% Isopropyl alumina and a.2wt.% Polymethyloxetane as the dispersing and reinforcing material. The isopropyl alumina and polymethylsilyl in the amount of raw materials used as dispersing and reinforcing materials are dissolved in a solvent consisting of ethanol and xylene in advance. The solution is added to other raw materials, and the total amount of raw materials is again used in the wet type of ethanol in the mixer. Mix. After wet mixing, adjust the solvent content in the mixed raw materials to 12 parts by weight, based on 100 parts by weight of raw materials weighed in a dryer controlled at SG ° C. Please read the note on the back-item t first. Assembly line 4 (210X297 mm) 3R- 496905 A6 B 6 V. The description of the invention is accurate. Then the mixed raw material obtained in this way is molded at a pressure of 1-2t / cm2 by a uniaxial compression molding compression mold using a molding machine. 2GX 2GX 75πππ rod-shaped preforms are made.…:… R. ____—.-· .— • 乂 ~ 一,. · • contend --- 'Face to face: Chengli, please read the note of the memorandum, thing:
隨_後以飞〇m Γ/ Γη之流速首_先將氣氣引進真空燒結爐 内,乾燥後之預成型體以l〇°C/DJin之速率於爐内加入於 25 0 °C維持3D分鐘,於3 2 0 °C維持ί5分鐘,於380 °C維持 15分鐘及於485 °C雒持30分鐘及於6 5 0 °C加熱維持1小時 裝 經濟部中央標準局印製 然後加熱速度改成15°C / min,預成型體接受煅燒處 理,於 75 0°C, 88 0 °C, 9 2 0 °C, 9 7 0 °C 及 1 , 0 3 0 °C 各經歴 30 分鐘,及於l,〇50°C及1,0 6 0 °C各經1φ時。 如此處理後之預成型體以80 °C / id in之冷卻速率冷卻 至1,020°C及相同溫度維持1小時後,於氮氣氛圍中冷卻 且立刻於5QG°C溫度接受老化處理2小時,因而獲得陶瓷 模製件製成的電極尖樣品。 所得電極尖樣品之物理性質經測量獲得下列結果。 電極尖樣品具有密度8.87g/cm3,硬度HRB 65- 68,直 線收縮係數15.6%,及電阻2/^〇。 此外進行連續點焊之耐久性試驗。結|出現熔接需要 3, 5QQ點。此外,試驗後之電極尖樣品藉X光繞射分析。 結果證賁A1203, TiC, TiH及Ti02存在作組分。 線 甲 4 (210X297公釐) 496905 A6 B 6 0 五、發明説明() 此外經由電子顯微鏡觀察所生成的陶瓷粒子。结果證 實粒徑細小至約20-70Θ,同時於界面粒子與基體黏合。 由前述資料顯葬易見,即使陶瓷以比較比較例2更大 :_二^之:數遣加.時㉝J且為么认服-低:於;_-tb_敕例2_.之是 麵観禱 .·…一二乂 .-…, — · · -- -·..:二Γ 乂〜· 一-—T:二:乂 4 V,:-二:.:-7 二,二Followed by the flow rate of flying 0m Γ / Γη. First, the gas is introduced into the vacuum sintering furnace, and the dried preform is added in the furnace at a rate of 10 ° C / DJin at 25 0 ° C to maintain 3D. Minutes, maintained at 3 2 0 ° C for 5 minutes, maintained at 380 ° C for 15 minutes, held at 485 ° C for 30 minutes, and heated at 6 50 ° C for 1 hour, printed by the Central Standard Bureau of the Ministry of Economic Affairs and then heated Changed to 15 ° C / min, the preform was subjected to calcination treatment, at 750 ° C, 880 ° C, 920 ° C, 970 ° C and 1,030 ° C for 30 minutes each, And at 1,050 ° C and 1,600 ° C when each 1φ. The preform thus treated was cooled to 1,020 ° C at a cooling rate of 80 ° C / id in and maintained at the same temperature for 1 hour, then cooled in a nitrogen atmosphere and immediately subjected to aging treatment at 5QG ° C for 2 hours, thereby obtaining Sample electrode tip made of ceramic molded parts. The physical properties of the obtained electrode tip samples were measured to obtain the following results. The electrode tip sample has a density of 8.87 g / cm3, a hardness of HRB 65-68, a linear shrinkage factor of 15.6%, and a resistance of 2 / ^ 〇. In addition, the durability test of continuous spot welding was performed. Knot | Welding takes 3, 5QQ points. In addition, the electrode tip samples after the test were analyzed by X-ray diffraction. The results proved that A1203, TiC, TiH and Ti02 existed as components. Wire A 4 (210X297 mm) 496905 A6 B 6 0 5. Description of the invention () In addition, the generated ceramic particles were observed through an electron microscope. The results confirmed that the particle size was as small as about 20-70Θ, and the particles were bonded to the matrix at the interface. It is easy to see from the foregoing information, even if the ceramic is larger in Comparative Comparative Example 2: _ 二 ^ 之: 数 加. When ㉝J and why admit it-Low: Yu; _-tb_ 敕 例 2_. 的 面面Prayer ..... One or two 乂 .-..., — · ·--· ..: Two Γ · ~ · One --- T: Two: 乂 4 V,:-Two:.: -7 Two, Two
陶瓷添_加量丁ΊΤ可減少穎粒間~電'姐厂穎粒滴放'電及電解腐 蝕。 (請先—|霧1 顏 一 r……: 本頁)· •裝· 以下將參照附圖就第5較佳具體例詳細說明本發明之 陶瓷模製件。 於本發明之此具體例之陶瓷模製件製法中,使用電解 銅粉作主要組分以便提供高導電傜數的銅作本體金屬。 然而由於銅硬度低故添加鉻粉獲得Cu-Cr合金。此合 金之機槭強度以抗張強度表示%逹45kg f/ cm2,由於其 原子間力強之故。此外由滅^^低,故其導電傜數佔銅單 純物質之7Q-8Q%水平。與熔接金屬接觸表面所産生的熱 量也較少。 經濟部中央標準局印製 然而當使用前述合金作電極材料來熔接鍍鋅熔接金屬 時,合金組分以外之金屬組分如Zn及Fe容易滲透入合金之 晶體結構内,而此種不同的金屬組分於工作氛圍内使甩氧 氧化而生成放大的氧化物因此晶體結構脆變,合金裂開最 後與熔接金屬熔接。 因此於此具體例中欲求避免導致熔接的現象而.又未降 低合金的導電傜數,可使細鉻粉滲透入電解銅粉内然後生 甲 4 (210X297公釐) 496905 A6 B 6 五、發明説明() 經 ★ 部 央 標 準 Μ 成陶瓷,·因而使晶髏結構密化來防止金屬组分不同的滲透 。如此於陶瓷生成時可使用純的未氧化粉末。 此外於_瓷生成前混合原料粉末藉壓縮模製等進行塑 性變形,因而使得原料粉之粒子彼此黏合。隨^後部分表面 經氧化^生成0.0 01-0.01 y m等级之氧化物膜。 此種部分氧化膜之生成原因為當原料粉之總表面覆蓋 氧化物膜時,隨後之燒結作用受阻結果導致無法獲得密化 陶瓷。此外比〇.Glum更厚的氧化物膜會阻礙燒結。相反 地比G . Q 0 1 a id更薄的氧化物膜會阻礙鉻氧化物之生成及氧 化物膜之生長,因此無法成功地生成陶瓷也因而無法達成 期望的功效。 於預成型體組成粒子表面上生成的氧化物膜於燒結之 最末階段累積於晶粒周界,同時依據如下反應式有助於鉻· 之氧化且因而有助其燒結。 3CuO+2Cr=3Cu+Cra〇3 (+Cr02) (+CrO) 如此欲求於預成型體之組成粒子表面上生成氧化物膜 ,預成型體於大氣中.於100-3G0°C,較好1 3 0- 25 0 °C接受熱 處理。 熱處理後預成型體以1G-3 0 Qm Ι/min之流速於氮氛圍中 燒结以便於燒結前將吸附的氧從糸統中去除且使得氣化物 膜於粒子表面均勻生成。比30Oml/iDin更高之流速使得爐 内之溫度分佈更寛廣結果無法均勻完成。相反地流速低於 (請先閲讀背面之注意事項再填寫本頁) •裝· •訂· 線· 甲 4 (210X297公釐) -41 - 496905 A 6 、 _BJ__ 五、發明説明() 1 Oral/inin無法獲得期望功效。 燒結係於950- 1 , 0 65 °C之溫度範圍進行至少30分鐘, 但至多6小時。 · 低於95G°C之溫度難以使得燒結順利進行。相反地, ——高於Τ,Ό65Ί〇之溫度會使得燒結體轉化變If且蒸發去除銅-_ -組分。然後蒸發的銅固化使得陶瓷模製件破壞,因而可能 造成工作人員受傷之問題。必須將溫度事先設定於前述範 圍内。 後文中將參照附圖藉如下實驗例詳細説明本具體例。 奮驗例ΚΙ : 經由稱量下列組分獲得粉狀混合物作原料:平均粒徑 44 之電解銅粉作主分生成性本體金屬,及平均粒徑Q.8 u m之鉻粉作添加組分,以粉狀混合物之總重為主其比例 分別為 98.5wt·% 及 1.5wt·%。 所得粉狀混合物添加乙醇,混合物於球磨機内濕磨分 散,及將鉻粉混合入電解銅粉内。 然後將乙醇含量調整至約12-13%,調整後之粉狀混 合物接受塑性變形。隨後變形後之粉狀混合物藉單軸壓縮 模製成2 2 X 2 2 X 7 5·尺寸之預成型體。 經濟部中央標準局印製 (請先閲讀背面之注意事項再填寫本頁) 如此所得預成型體於80 °C乾燥4小時然後於大氣中於 110 °C接受熱處理1小時及於2 1G它處理4小時,因而於組 成預成型體之粒子表面上生成O.G 01-0.0 1/i id等级之氣化 物膜。 如此處理後之預成型體以1G°C /m in之速度於.氮氛圍中 甲 4 (210X297公釐) 496905 A 6 ___Bj5_ 五、發明説明() · 以4 0iul/iijin之流速加熱65G°C且於65(TC維持30分鐘。但流 速降至15 m Ι/m in後,預成型體以1G 1C /min之速度加熱至 103 0 °C且於同溫維持1小時,又以3;C /min之速度加熱至 1,G55°C且於同溫維持15分鐘,因而燒結預成型體。 -~ r ----1-- - · .^r · 'r- ·—V .... . - . · . .. ...:-- - -· .. · · ..... -- --- 燒結後所得燒結體於燒結爐内冷卻,於l,QQ〇°C於氬 氛圍中接受溶液處理2小時,然後藉油冷卻獲得陶瓷模製 件。 * 依據前述方法所得陶瓷模製件用作樣品進行下列多種 試驗。 首先説明熔接試驗。使用二熔接金屬彼此堆叠放置, 偽由兩側鍍有45g/m2鋅及厚度0.8ηιιπ之銷板所組成,·於施 加壓力2 0 0kg f/ cm2,熔接直流電流ΙΟ,ΟΟΟΑ及熔接時間 10秒之熔接條件下,試驗其連續點焊能力與熔接金屬的熔 接表現。 · 隨後,使用前述燒結體製成的電極尖於試驗時經水冷 卻。供比較之用使用氧化鋁分散的銅。 結果連績點焊次數改善2. 4倍,熔接百分率由比較例 之 14. 3% 降至 3. 14%。 依阿基米德原理測得比較例樣品密度為8 · 65 ,而本實 驗例樣品密度升高至8.89。 經濟部中央標準局印製 (請先閲讀背面之注意事項再填寫本頁) •線· 比較例樣品之硬度HRB洛克威爾硬度試驗使用銷珠測 得為7 2 ,而本實驗例樣品之硬度為5 2 ,硬度為比較例之7 2 由化學分析結果發現陶瓷模製件含有98.l%Cu, 1.5 曱 4 (210X297公釐) 496905 A6 — _B 6 ·_ 五、發明説明() %Ci:及0·4%02因而證實含氧。結果確立如下反應条統。 3Cu0(Cua0,份)+2Cr = Cr2〇3 + 3Cu(6Cu,份) 必S· 了 ϋ其―Γίΐϋί理生i S化物膜的銅粒子與鉻間 ^ y藉燒'結出現電轉移來氧祀鉻因而導'致連續點焊熔接性改善〜 〇 使甩F.eCl:^ HC1之混合液體蝕刻樣品觀察得樣品結 晶。結果比較例樣品呈纖維狀而實驗例樣品觀察到稠密晶 格。 使用電子顯徹鏡觀察結構式於銅晶粒上觀察到陶瓷組 分沈積。必須了解此種陶瓷組分傜於陶瓷-生成過程中藉 氧化鉻而沈積者。此外觀察到沈積組分與銅晶粒黏合。需 了解此種黏合為伴隨著擴散化學鍵黏合。 使用顯微定焦X光分析鑑別鉻氧^物,測知Ci: 2 0 3及 小量C r 0 2。 管驗例R2 : 使用如同實驗例E1所用之粉狀原料。乙醇加入第1至 第2 6粉狀混合物内,混合物之對應組成比圖示於第10 a圖 。所得混合物於.球磨機内各別濕混5日,來將鉻粉分散及 混合入電解銅粉内。 經濟部中央標準局印製 (請先閲讀背面之注意事項再填寫本頁) 所得混合物分別以實驗例E1之相同方式各別模製,獲 得預成型體。所得預成型髏於8Q°C乾燥。隨後依據第l〇a 圖所示之第1至第26製程條件分別處理,獲得陶瓷模製件 曱 4 (210X297公釐) 496905 A6 ____BJ_;_ 五、發明説明() 如此所得第1至第26燒結體分別用作樣品進行實驗例 E1之相同試驗。結果示於第l〇b圖。由試驗结杲整體判斷 出當鉻之添加量處於〇·4 wt· %至至多3.0 wt·%,較好至少 :一一 7. 8w t: 至多2.4 w t · %之範圍時,所得陶瓷$¥件適合 啻骼例K3 : 使用如賁驗例E1及E2之粉狀原料及以實驗例E1及E2之 相同方式各別獲得其中添加〇 · 8wt · %及1 · 4wt · %比例的鉻 粉之預成型體。 如此所得預成型體於大氣中於2 4 0 °C分開接受熱處理 因而於組成此種預成型體之粒子表面上生成〇·〇〇 1-〇·〇1 “ ID之氧化物膜。 處理後之預成型體分別以IGml/min之流速於1,G60°C 於氬氛圍中燒結。 . 燒结後燒結體於1GGG°C維持4小時及藉油冷卻淬冷, 接著於3 0 0 - 6 Q0°C溫度範圍内之不同溫度分別接受老化4 小時獲得各別陶瓷模製件。如此本實驗例所得陶瓷模製件 樣品具有密度8. 91-8.9 3g/cid3。 就各模製件.而言硬度與老化溫度間之關傜圖示於第10 c圖。記號0及X分別代表陶瓷模製件添加G.Swt.%鉻粉 及1.4wt .%鉻粉。 經濟部中央標準局印製 由第10c圖判斷老化溫度較好預先設定於450- 5 3 0 °C ,較好480- 5 2 0 °C之溫度。 審驗例R4 : -45- (請先閲讀背,面之注意事項再填寫本頁) 甲 4 (210X297公釐) 496905 A6 B 6 五、發明說明( 使用如實驗例E3之粉狀原料及以實驗例E3之相同方式 煅燒。然後老化溫度預先設定於5G0°C,所得燒結體於800 -1, Q60°C之不等溫度分別接受溶液處理。就所得模製件而 i Γ硬度ϋ液處理之ΐ度間之闋傜圖示於第1以圖。記 ist 0-X嗍案,=別添Inrff Sw d潞匍皮々〒炻舊氣芝爾^ 瓷模製件。 ‘ 適合供使用之HRB為5G或以上。低於HRB 5G之硬度於 具有如此低硬度的陶瓷模製件用作電極時無法忍受軟化, 磨耗及外在壓力,因此可了解電流密度將下降。由第l〇d 圖顯然判斷溶液處理之溫度適合設定於950-1,050°C ,較 好38Q- 1 , 0 3 0 °C之範圍。 啻驗例R5 : 使用如實驗例E1及E4之粉狀原料及以實驗例E1及E4之 相同方式分別獲得以〇.8wt·% , 1.4wt.%及2.4wt·%之比 例添加鉻粉的預成型體。 如此所得預成型體於3 0 0 °C於大氣中分別進行熱處理 而於組成預成型體之粒子表面上生成約G.GQl-Q.Ql/i id之 氣化膜。 處理後之預成型體於流逯為3GGml/iniri之氫與氮之混 合氣體氛圍下於1 , 0 6 0 °C分別燒結。 經濟部中央標準局印製 請 先 閲 讀 % 面· 之 注 意 事 項 再 填 寫 本 頁 燒結後所得燒結髏於氬氛圍中於1,GG〇°C分別維持4 小時且使其接受溶液處理,處理後之燒結體藉油冷卻淬冷 ,接著於5Q(TC老化處理4小時獲得陶瓷模製件。 如此混合氣體中之氫濃度分別為〇wt.%, 5wt.%, 15 甲 4 (210X297公釐) 一 496905 A6 B 6 五、發明説明() wt ·% 及 35wt·% 〇 如此所得第1至第12燒結體分別用作樣品於實驗例El 及E2相同條進行相同試驗。結果示於第11圖。 由i 1 ΐ圖顯然易見ϊ於ϋΐϋ過量氧及還原銅粒 經濟部中央標準局印製 . - . :. · ... ' 燒結體之燒結密度,發現·硬度及熔接次數结果提高。 本發明之陶瓷模製件及製法將於後文中藉第6較佳具 體例詳細說明。 於本發明之此具體例的陶瓷模製件製法中使用添加鉻 粉至電解銅粉作本體金靥之Cu-Cr合金。 然而當此合金甩作電極材料來熔接鍍鋅熔接金屬時, 合金組分以外之金屬組分例如Zri及Fe容易滲透入合金晶體 結構内不同的金屬組分於工作氛圍中與氧氧化而生成放大 的氣化物,因此晶體結構變脆,合金寧生裂紋,最後與熔 接金屬熔接。 因而於本具體例中欲求避免會導致熔接的現象又未降 低合金之導電傺數,令細鉻粉滲透入電解銅粉内,然後所 得混合物於惰性氣體氛圍例如m氣之下燒結,而於鉻表面 上生成氮化物層及碩化物層,以便對應於鉻之沈積增加表 面陶瓷粒子,因而可避免不同金屬組分之滲透。 於至少0.4wt.%至至多3.0wt.%組成範圍内添加鉻。 大於3 · Gwt · %之數量會使得晶粒周界敏化,因此鉻氧化進 行至比需要者更大程度,因而於鉻上方出現顆粒間腐蝕的 現象,此外,此種合金所製成的電極材料隨著時間變形。 閱 背 之 注 :意二 事 項 再 填 寫 本 頁 裝 線 曱 4 (210X297公釐) 496905 A6 B 6 經濟部中央標準局印製 五、發明説明() 因此,若以此種數量添加鉻實質無法達成預期功效。另一 方面,添加數量低於G. 4 wt.%也會導致無法逹成預期功效 Ο " 欲求提供®•述惰性:氣ϋ圍厂可ϋ—使¥ i·磊或ϋ一 —. ·-·... · . · - . . · . ..*-··· * *' * - * · .. * * .. 本之故,單獨使用氬氣價昂,而單獨使用氫氣又有爆炸危 ·· .-· - · . — · : : · ··...... - .... · '· . ______.乙· :. · - · 險。 …- 也可藉著將一氧化碩氣,氨氣等加入惰性氣體來促進 反應效率。 鑑於氧化後之粉末表面之清潔,提高鉻之氮化功效且 用於鉻之碩化作用,含磺物料以磺殘渣為至多0.1 wt. %之 比例添加。 超過G.lwt.%之磺殘渣可抑制所得燒結體之密化。同 時從逹成緊密分散之觀點來看需要添力JI於前述範圍的含碩 物料。 所添加的含磺物料希望為液態如醇類,但也可呈細粒 形式如碩黑。 欲求逹成氧化後粉末表面之清潔,此乃前述目的之一 又未抑制燒结作用需要預先設定至多700°C之溫度範圍, 於此混度時所添加的含磺物料被氣化。 惰性氣體流速藉真空泵浦抽吸維持於約G . 5- 2 α/πι in 。超過2Q4/inin之流速將使得嫿溫分佈更寬導致清潔效率 降低。相反地,低於G.5f/min之流速將無法進行清潔。 因此,燒結於不低於〇.1但至多l〇Kg f/cm2 甲 4 (210X297公釐) 請 先 閲 讀 背 —面.一 之 注一 事 項 再 I 本 頁 裝 496905 A6 B 6 五、發明説明() 之壓力下進行。燒結壓力於最初階段逐漸降低隨後逐漸升 高。低於之壓力無法獲得良好燒結效率。相 反地高於力將抑制燒結。 審驗例F1 : . .· - 一 一 - · . ’ ' ’ —:¾ 無 •賴 44// πι之電解銅粉作為組成本體金屬的主要组分,及平均 粒徑為1 .Gm之鉻粉及碩黑作添加劑組分因而1粉狀混士 物總重為準,其比例分別為9S.55tft.%, 1.4wt.%及0.05 wt ·% 〇 乙醇加入粉狀混合物内,混合物於球磨機内濕混來使 得鉻粉分散及擴散入電解銅粉内。 然後乙醇含量調整至約12-13% ,諝整後之粉狀混合 物於15QMPa之壓力下藉單軸壓縮模製成尺寸為2 2 X 2 2 X 75 πππ之預成型體。 · 所得預成型體於8G°C乾燥6小時及於大氣中加熱至 110 °C乾燥4小時。 乾燥後之預成型體於流速為2l/inin之氮氛圍下以10°C /min之速率加熱至35G°C且於同溫維持1小時,然後以10 °C/inin之速率加熱至485 °C及於同溫維持1小時。於此過 .程中預成型體内所含之氧被消除。 * 預成型體於燧内以l〇°C /nun之速率又加熱至9 0 0 °C及 經濟部中央標準局印製 於同溫維持30分鐘,氮氣填充入烷内至5巴之壓力來使得 所生成的陶瓷膜充分安定化。如此經處理的預成型體以10 °C/min之速率加熱至98G°C及於同溫維持30分鐘,且又以 一 49- 甲 4 (210X297公釐) 496905 A 6 B 6 5°〇:/1^11之速率加熱至1,()3()1〇且於同溫維持3()分鐘,而 又以5°C /min之速率加熱至1,05 0*0及於同溫維持3 0分鐘。 然後如此所得燒結體立刻冷卻至.1, 0 0 Ό °C維持4小時Addition of ceramics can increase the amount of electricity and electrolytic corrosion between granules and electricity. (Please first— | Mist 1 Yan Yi r ......: this page) ································ 5] The ceramic mold according to the present invention will be described in detail with reference to the accompanying drawings. In the ceramic molded article manufacturing method of this specific example of the present invention, electrolytic copper powder is used as a main component so as to provide copper having a high electrical conductivity as the bulk metal. However, Cu-Cr alloy is obtained by adding chromium powder due to low copper hardness. The strength of this alloy's organic maple is expressed as tensile strength% 强度 45kg f / cm2, due to its strong interatomic force. In addition, since it is low, its conductivity is 7Q-8Q% of copper simple substance. Less heat is generated from the surface in contact with the weld metal. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs. However, when the aforementioned alloy is used as the electrode material to weld the galvanized weld metal, metal components other than the alloy component such as Zn and Fe easily penetrate into the crystal structure of the alloy. The components in the working atmosphere oxidize oxygen and generate enlarged oxides, so the crystal structure is brittle, and the alloy cracks and finally welds with the weld metal. Therefore, in this specific example, we want to avoid the phenomenon that leads to welding. Without reducing the conductive ratio of the alloy, fine chromium powder can be penetrated into the electrolytic copper powder and then a formazan 4 (210X297 mm) 496905 A6 B 6 V. Invention Explanation () It is made into ceramics by ★ Ministry of Standards M, so the crystal structure is densified to prevent different penetration of metal components. In this way, pure unoxidized powder can be used in ceramic production. In addition, the raw material powder is mixed to be plastically deformed by compression molding before the porcelain is formed, so that the particles of the raw material powder are adhered to each other. Subsequently, a part of the surface is oxidized to form an oxide film of the order of 0.01 to 0.01 μm. The reason for the formation of such a partial oxide film is that when the total surface of the raw material powder is covered with the oxide film, the subsequent sintering effect is hindered, so that the densified ceramic cannot be obtained. In addition, thicker oxide films than 0.1 Glum can prevent sintering. Conversely, an oxide film thinner than G. Q 0 1 a id hinders the formation of chromium oxide and the growth of the oxide film, so ceramics cannot be successfully produced and the desired effect cannot be achieved. The oxide film formed on the surface of the preformed constituent particles accumulates on the perimeter of the crystal grains at the final stage of sintering, and at the same time, it contributes to the oxidation of chromium and thus sintering according to the following reaction formula. 3CuO + 2Cr = 3Cu + Cra〇3 (+ Cr02) (+ CrO) In order to form an oxide film on the surface of the particles of the preform, the preform is in the atmosphere. At 100-3G0 ° C, preferably 1 3 0- 25 0 ° C heat treatment. After the heat treatment, the preform is sintered in a nitrogen atmosphere at a flow rate of 1G-3 0 Qm Ι / min in order to remove the adsorbed oxygen from the system before sintering and make the gas film uniformly formed on the particle surface. The higher flow rate than 30Oml / iDin makes the temperature distribution in the furnace wider and the results cannot be completed uniformly. On the contrary, the flow velocity is lower (please read the precautions on the back before filling in this page) • Assembly · • Order · Thread · A 4 (210X297 mm) -41-496905 A 6 、 _BJ__ V. Description of the invention () 1 Oral / inin cannot get the desired effect. Sintering is performed at a temperature range of 950-1, 0 65 ° C for at least 30 minutes, but at most 6 hours. · Temperatures below 95G ° C make it difficult for sintering to proceed smoothly. Conversely, a temperature higher than T, Ό65Ί〇 will cause the sintered body to transform into If and evaporate to remove copper -_- components. The evaporated copper then solidifies and destroys the ceramic molding, which can cause injury to workers. The temperature must be set within the aforementioned range in advance. Hereinafter, this specific example will be described in detail by the following experimental examples with reference to the drawings. Experiential Example KI: A powdery mixture is obtained as a raw material by weighing the following components: electrolytic copper powder with an average particle size of 44 as the main component generating bulk metal, and chromium powder with an average particle size of Q.8 um as an additive component, The total weight of the powdery mixture is 98.5wt ·% and 1.5wt ·%, respectively. The obtained powdery mixture was added with ethanol, the mixture was wet-milled and dispersed in a ball mill, and chromium powder was mixed into electrolytic copper powder. Then, the ethanol content was adjusted to about 12-13%, and the adjusted powdery mixture received plastic deformation. The deformed powdery mixture was then uniaxially compressed into a 2 2 X 2 2 X 7 5 · size preform. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling in this page). The preform thus obtained is dried at 80 ° C for 4 hours and then subjected to heat treatment at 110 ° C in the atmosphere for 1 hour and at 2 1G. For 4 hours, a gas film of the order of OG 01-0.0 1 / i id was thus formed on the surface of the particles constituting the preform. The preform after the treatment is at a speed of 1G ° C / m in. A 4 (210X297 mm) in a nitrogen atmosphere 496905 A 6 ___Bj5_ 5. Description of the invention () · Heat 65G ° C at a flow rate of 40iul / iijin And maintained at 65 ° C for 30 minutes. However, after the flow rate was reduced to 15 ml / min, the preform was heated to 1030 ° C at a rate of 1G 1C / min and maintained at the same temperature for 1 hour, and then at 3; C / min is heated to 1, G55 ° C and maintained at the same temperature for 15 minutes, thus sintering the preform.-~ r ---- 1---·. ^ r · 'r- · -V ... ..-. ·. .. ::---· .. · .....---- The sintered body obtained after sintering is cooled in a sintering furnace, at 1, QQ 0 ° C at The solution was treated in an argon atmosphere for 2 hours, and then the ceramic molding was obtained by cooling with oil. * The ceramic molding obtained according to the aforementioned method was used as a sample to perform the following various tests. First, the welding test was described. Two welding metals were stacked on top of each other. Consisting of 45g / m2 zinc plated pin plates with a thickness of 0.8ηιπ on both sides, tested under continuous welding conditions of 200 kg f / cm2 pressure, welding DC current ΙΟ, ΟΟΟΑ and welding time of 10 seconds. Spot welding ability and welding performance of the weld metal. · Subsequently, the electrode tip made of the aforementioned sintered body was cooled by water during the test. For comparison, alumina dispersed copper was used. As a result, the number of consecutive spot welds improved by 2.4 Times, the fusion percentage decreased from 14.3% of the comparative example to 3.14%. The density of the sample of the comparative example measured according to Archimedes' principle was 8.65, while the density of the sample of this experimental example increased to 8.89. Central of the Ministry of Economic Affairs Printed by the Standard Bureau (please read the precautions on the back before filling in this page) • Hardness of the sample of the comparative example HRB Rockwell hardness test using a pin to measure 7 2, while the hardness of the sample of this experimental example is 5 2 The hardness is 7 in Comparative Example. 2 According to the results of chemical analysis, the ceramic molding contains 98.l% Cu, 1.5 曱 4 (210X297 mm) 496905 A6 — _B 6 · _ 5. Description of the invention ()% Ci: and 0 · 4% 02 thus confirmed the oxygen content. The results established the following reaction system. 3Cu0 (Cua0, parts) + 2Cr = Cr2〇3 + 3Cu (6Cu, parts) It is necessary to understand the copper of its 〈I〉 film Particles and chromium ^ y by sintering 'junction appears to transfer electricity to oxygen target chromium and thus lead to continuous spot welding fusion Good ~ square the rejection F.eCl: ^ HC1 etched sample of the mixed liquid crystals were observed to obtain the results of the sample of Comparative Example and Experimental Example fibrous sample was observed in the sample dense lattice. The structure of the ceramic component was observed on the copper grains using an electron microscope to observe the structural formula. It is important to understand that such ceramic components are deposited in the ceramic-forming process by chromium oxide. In addition, adhesion of the deposited components to the copper grains was observed. It is important to understand that this type of adhesion is accompanied by diffusion chemical bonds. Chromium oxide was identified by micro-focus X-ray analysis, and Ci: 2 0 3 and a small amount of C r 0 2 were measured. Test Example R2: Use the powdery raw material as used in Experimental Example E1. Ethanol was added to the 1st to 26th powdery mixtures, and the corresponding composition ratio of the mixture is shown in Figure 10a. The obtained mixtures were individually wet-mixed in a ball mill for 5 days to disperse and mix the chromium powder into the electrolytic copper powder. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The resulting mixtures were separately molded in the same manner as in Experimental Example E1 to obtain preforms. The resulting preformed skeleton was dried at 8Q ° C. Then according to the processing conditions of the 1st to 26th processes shown in Figure 10a, the ceramic molded parts 曱 4 (210X297 mm) 496905 A6 ____BJ_; _ 5. Description of the invention () The 1st to 26th The sintered bodies were respectively used as samples to carry out the same test of Experimental Example E1. The results are shown in Figure 10b. Judging from the test results as a whole, it is determined that when the added amount of chromium is in the range of 0.4 wt.% Up to 3.0 wt.%, Preferably at least: 7.8 wt: up to 2.4 wt.%, The ceramic obtained is $ ¥ This case is suitable for Example K3: using powdered raw materials such as Test Examples E1 and E2 and using the same methods as Experimental Examples E1 and E2 to obtain Cr powders added with a ratio of 0.8 wt.% And 1.4 wt.%, Respectively. Preform. The thus obtained preform was separately heat-treated at 240 ° C in the atmosphere, and a oxide film of "ID" was formed on the surface of the particles constituting this preform. The preforms were sintered in an argon atmosphere at a flow rate of IGml / min at 1, G60 ° C. After sintering, the sintered bodies were maintained at 1GGG ° C for 4 hours and quenched with oil cooling, then at 300-6 Q0 Different temperature within the temperature range of ° C were subjected to aging for 4 hours to obtain respective ceramic moldings. Thus, the ceramic molding samples obtained in this experimental example have a density of 8.91-8.9 3g / cid3. As for each molding. The relationship between hardness and aging temperature is shown in Figure 10c. The symbols 0 and X represent the addition of G.Swt.% Chromium powder and 1.4wt.% Chromium powder to ceramic molded parts. Printed by the Central Standards Bureau of the Ministry of Economic Affairs Figure 10c shows that the aging temperature is preferably set to 450- 5 3 0 ° C, and preferably 480- 5 2 0 ° C. Examination example R4: -45- (Please read the back and the precautions before you fill in This page) A 4 (210X297 mm) 496905 A6 B 6 V. Description of the invention (using powdered materials such as Experimental Example E3 and the phase of Experimental Example E3 It is calcined in the same way. Then the aging temperature is set in advance at 5G0 ° C, and the obtained sintered bodies are respectively subjected to solution treatment at different temperatures of 800 -1 and Q60 ° C. For the obtained molded parts, the hardness of the Γ hardness solution is The diagram is shown in Figure 1. Remember the ist 0-X case, = do not add Inrff Sw d 潞 匍 skin 々〒 炻 old gas chil ^ porcelain molded parts. '' HRB suitable for use is 5G or Above. The hardness lower than HRB 5G cannot be softened, abraded, and external pressure when a ceramic molded part having such a low hardness is used as an electrode, so it can be understood that the current density will decrease. Obviously judge the solution treatment from the lOd chart The temperature is suitable to be set in the range of 950-1,050 ° C, preferably 38Q-1, 0 30 ° C. 啻 Examination example R5: Use powdery raw materials such as experimental examples E1 and E4 and the same as experimental examples E1 and E4 The preforms were obtained by adding chromium powder in the ratios of 0.8wt ·%, 1.4wt.% And 2.4wt ·%. The preforms thus obtained were respectively heat-treated at 300 ° C in the atmosphere and pre-formed in composition. A gasified film of about G.GQl-Q.Ql / i id is formed on the surface of the particles of the molded body. The preform after treatment is 3GGml / Iniri hydrogen and nitrogen mixed gas sintered separately at 1, 0 60 ° C. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs, please read the notes on the side and fill in this page. It was maintained at 1, GG0 ° C for 4 hours and subjected to solution treatment. The sintered body after the treatment was cooled by oil cooling and quenching, and then a ceramic molded article was obtained at 5Q (TC aging treatment for 4 hours). The hydrogen concentration in the mixed gas is 0wt.%, 5wt.%, 15 A 4 (210X297 mm)-496905 A6 B 6 V. Description of the invention () wt ·% and 35 wt ·% The twelfth sintered body was used as a sample, and the same test was performed on the same strips of Experimental Examples El and E2. The results are shown in Figure 11. It is obvious from the figure of i 1 that the excess oxygen and reduced copper particles are printed by the Central Bureau of Standards of the Ministry of Economic Affairs.-.:. · ... 'The sintering density of the sintered body was found to increase the hardness and the number of welding times. The ceramic molded article and manufacturing method of the present invention will be described in detail later by taking a sixth preferred specific example. In the method for manufacturing a ceramic molded article according to this embodiment of the present invention, a Cu-Cr alloy in which chromium powder is added to electrolytic copper powder as the bulk metal is used. However, when this alloy is used as an electrode material to weld galvanized metal, metal components other than the alloy components such as Zri and Fe easily penetrate into the alloy crystal structure. Different metal components are oxidized with oxygen in the working atmosphere to generate amplification. As a result, the crystal structure becomes brittle, the alloy cracks, and finally welds with the weld metal. Therefore, in this specific example, it is desired to avoid the phenomenon that will lead to welding without reducing the electrical conductivity of the alloy, so that the fine chromium powder penetrates into the electrolytic copper powder, and then the resulting mixture is sintered in an inert gas atmosphere such as m gas, and then chromium A nitride layer and a masterbatch layer are formed on the surface, so as to increase the surface ceramic particles corresponding to the deposition of chromium, thereby preventing the penetration of different metal components. Chromium is added in a composition range of at least 0.4 wt.% Up to 3.0 wt.%. An amount greater than 3 · Gwt ·% will sensitize the grain perimeter, so the chromium oxidation progresses to a greater extent than required, and intergranular corrosion occurs above chromium. In addition, the electrode material made of this alloy varies with With time deformation. Read the back note: Please fill in this page for the second item and install it on the page 4 (210X297 mm) 496905 A6 B 6 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention () Therefore, adding chromium in this amount cannot be achieved in reality Expected efficacy. On the other hand, adding less than G. 4 wt.% Will also lead to the failure to achieve the expected efficacy. 0 " Desire to provide ® • Said inertia: gas ϋ Wai plant can ϋ—make ¥ i · 磊 or ϋ 一 —. · -· ... ·. ·-.. · .. *-··· * * '*-* · .. * * .. For this reason, using argon alone is expensive, while using hydrogen alone has Explosion hazard..........::: · · ............-.... · '·. ______. B ·: ·-· Risk. …-The reaction efficiency can also be promoted by adding inert gas such as monoxide, ammonia, etc. In view of the cleanliness of the surface of the oxidized powder, the improvement of the nitriding effect of chromium and the mastery of chromium, sulfide-containing materials are added in a proportion of up to 0.1 wt.% Of the sulphur residue. Sulfur residue exceeding G.lwt.% Can suppress the densification of the obtained sintered body. At the same time, from the standpoint of compact dispersion, it is necessary to add powerful JI materials in the aforementioned range. The added sulphur-containing material is desirably in a liquid state such as an alcohol, but may also be in the form of fine particles such as a large black. In order to clean the surface of the powder after oxidation, this is one of the aforementioned purposes, and it does not inhibit the sintering effect. It is necessary to set a temperature range of up to 700 ° C in advance. The sulfide-containing material added during this mixing is gasified. The inert gas flow rate was maintained at about G. 5- 2 α / πι in by vacuum pumping. A flow rate in excess of 2Q4 / inin will make the temperature distribution wider and reduce the cleaning efficiency. Conversely, flow rates below G.5f / min will not allow cleaning. Therefore, sinter at not less than 0.1 but at most 10Kg f / cm2 A 4 (210X297 mm) Please read the back-to-side. Note 1 to note 1 and then I page 496905 A6 B 6 Description of the invention () Under pressure. The sintering pressure gradually decreases in the initial stage and then gradually increases. Below this pressure, good sintering efficiency cannot be obtained. Conversely higher forces will inhibit sintering. Examination example F1:..-----. '' '—: ¾ Lai 44 // π electrolytic copper powder as the main component of the bulk metal, and chromium powder with an average particle size of 1. Gm As a black and white additive component, the total weight of the powder mixture is based on 9S.55tft.%, 1.4wt.%, And 0.05wt ·%. Ethanol is added to the powder mixture, and the mixture is placed in a ball mill. Wet mixing to disperse and diffuse chromium powder into electrolytic copper powder. Then, the ethanol content was adjusted to about 12-13%, and the powdered mixture after finishing was subjected to a uniaxial compression molding under a pressure of 15 QMPa to form a preform having a size of 2 2 X 2 2 X 75 πππ. · The resulting preform is dried at 8G ° C for 6 hours and heated to 110 ° C in the atmosphere for 4 hours. The dried preform was heated to 35G ° C at a rate of 10 ° C / min in a nitrogen atmosphere with a flow rate of 2 l / inin and maintained at the same temperature for 1 hour, and then heated to 485 ° at a rate of 10 ° C / inin. C and maintained at the same temperature for 1 hour. During this process, the oxygen contained in the preform is eliminated. * The preform is heated to 900 ° C at a rate of 10 ° C / nun in a tincture and printed by the Central Standard Bureau of the Ministry of Economic Affairs for 30 minutes at the same temperature. Nitrogen is filled into the alkane to a pressure of 5 bar. The resulting ceramic film is sufficiently stabilized. The preform thus treated was heated to 98G ° C at a rate of 10 ° C / min and maintained at the same temperature for 30 minutes, and again at a temperature of 49-A4 (210X297 mm) 496905 A 6 B 6 5 ° 〇: / 1 ^ 11 is heated to 1, () 3 () 10 and maintained at the same temperature for 3 () minutes, and then heated at a rate of 5 ° C / min to 1,050 0 * 0 and maintained at the same temperature 30 minutes. The sintered body thus obtained was immediately cooled to .1, 0 0 Ό ° C for 4 hours
五、發明説明() 首先説明熔接性試驗。 使用二熔接金屬堆昼放置,金屬係由兩面鍍上45g/in2 鋅之銅板製成,厚0·8ππη ,於施加壓力200Kg f/cm2熔接 ,直流電流10, 000A及熔接時間10秒之熔接條件下試驗熔 接金屬的連續點焊能力及熔接表現。 供比較之用使用含〇.8wt.%氧化鋁之氧化鋁分散銅。 結果示於第12圖。由第12圖顯然f見本例中可能之連 績點焊次數為2 , 5 0 0點而比較例為900點。因此可能連 缋點焊次數改良至約278 %而熔接降至1/5。顯然本實驗 例之耐久性顯著改善。 依據阿基米德法測得賁驗例樣品密度為8 · 7 6 ,而本實 驗例之樣品密度增至8.89。 硬度藉洛克威爾B刻度測量。比較例之樣品硬度H 為74而本實驗例之樣品硬度Hrb為53為比較樣品的72%。 由化學分析結果發現陶瓷模製件含有98.5%Cu,1·38 %Cr, 0.03%C,G.G1%N及差額為〇2,因而證實含氧及氮 。如此考慮添加的磺呈一氧化磺及二氧化磺揮發. 甲 4 (210X297公釐)5. Description of the invention () First, the weldability test will be described. The two welding metal piles are placed in the daytime. The metal is made of copper plates coated with 45g / in2 zinc on both sides, with a thickness of 0.8 ππη. The next test is the continuous spot welding ability and welding performance of the weld metal. For comparison, an alumina-dispersed copper containing 0.8 wt.% Alumina was used. The results are shown in Figure 12. It is clear from Fig. 12 that the number of possible spot weldings in this example is 2,500 points and that of the comparative example is 900 points. Therefore, the number of consecutive spot welding may be improved to about 278% and the welding time may be reduced to 1/5. Obviously, the durability of this experimental example is significantly improved. According to the Archimedes method, the sample density of the test example was 8.76, and the sample density of this test example was increased to 8.89. Hardness is measured by Rockwell B scale. The hardness H of the sample of the comparative example was 74 and the hardness Hrb of the sample of the experimental example was 53 which was 72% of the comparative sample. The chemical analysis found that the ceramic molded part contained 98.5% Cu, 1.38% Cr, 0.03% C, G.G1% N and the difference was 〇2, thus confirming the oxygen and nitrogen. In this way, the added sulphur is volatile with sulphur monoxide and sulphur dioxide. A 4 (210X297 mm)
線 經 濟 中 央 標 準 496905 A6 B 6 五、發明説明() 經濟部中央標準局印製 經由觀察結構及分析沈積層及沈積物,證實銅晶粒不 存在有碩及氮。因此判斷碩及氮與鉻反應。也鑑別鉻之碩 化物及氮化物分別為(:1^3及Ci:N2且含括部分非晶層。 管驗例F?.: 赞用如同實驗例π之粉狀原。作液體介質之z:醇力α • - 、·- ♦ · · 入第1至第28松狀混合物内,其對應組成tb®示於13圖· 。各混合物於球磨機内濕混來將鉻粉分散及福合入i解銅 粉内。 同時就添加的含磺物料而言於第6,第12,第18及第 19例中乙基溶纖素之用量基於混合物之總重為10wt. % ; 而於其他例中使兩平均粒徑5〇S之碩黑,其對應數量示於 第13圖。 原料混合物乾燥後其水含量於7〇°C調整至11-13 wt. %。 . . 各混合物冷卻至室溫,然後於實驗例F1之相同方式下 模製獲得尺寸為22 X 2 2 X 7510之預成型體。所得預成型體 於801C乾燥24小時及於110°C乾燥24小時。 然後爐内壓力於流速為lW/niin之氮氛圍下藉真空泵 浦降至約0.1U托耳。 然後於第13圖所示預先設定之條件下進行燒结。第13 圖所示的壓力為控制壓力,可自動控制由於引入爐内之氣 體熱膨脹所引起的氣體壓力變化。 - 燒结60分鐘後所得燒結體依實驗例F 1之方法進行溶液 處理及老化處理。 η 請 先 閲 ik 背 面 之 注 事 ..再·1' 本 線 甲 4 (210X297公釐) -51- 496905 經濟部中央標準局印製 A6 _B 6 .__ 五、發明説明() 以前述方法所得之第1至第28陶瓷模製件分別用作樣 品進行如實驗例F1之相同試驗。結果示於第14圖。 由第13及14圖顯然易見就用作比較例之含0.8wt. %氧 __________________化_藏煎皇北_锡_^_11鈕_©_製滅_的_樣_品1_言」.可能之葭績勗.焊.·. 次數為9CG點及熔接百分率為Γ4.3% ,而本發明之此實驗7 - ——例樣品其可能之連績點焊次-數改良2.德及_接表現降室1人 10至1/5 0。因此可判斷本發明之陶瓷模製件用作電極材料 較佳〆 也需了解較好使用乙基溶纖素亦即液髏物料作含碩物 料。 奮驗例F3 : 使用如實驗例F1及F2之粉狀原料,其中分別以0.8wt. %, 1.4wt.%及2.4wt.%之比例添加鉻粉的陶瓷模製件分 別依據鉻及其他添加劑組分之對應组承範圍,生成惰性氣 體氛圍的惰性氣體與添加物氣體之對應組成獲得;所逑組 成範圍及組成示於第15a圖,獲得方式示於實驗例F1及F2 圖,但僅燒結時間減少至30分鐘。此外/就含碩物料添加 物而言,乙基溶纖素用於第16至第18例,其他例中使用碩 黑。 如此所得陶瓷模製件分別用作樣品來進行如實驗例F1 '及F2之試驗。結果示於第15b圖。 當第15 b圖所示之本實驗例試驗結果與第14圖所示之 賁驗例F2比較時,發現本實驗例樣品之基本物理性質例如 密度及硬度更穩定,且熔接表現及可能連绩點焊次數改進 甲4 010X297公釐) (請先閲讀背面之;注意事項苒填寫本頁) •裝· •線· 496905 A6 _^_B6_ 五、發明説明() 。如此判斷藉著將NH3, C0及/或112添加入惰性氣體内可 清潔原料粉末表面。 此外,就燒結時間而言,各例中實驗例F2需要60分鐘 來燒結預成型體。相反地,於本實驗例之各例中,雖然燒 結時間被縮短為30分鐘但可獲得期望功效。 因此,判斷氮化及碳化效率増強,如此有助於燒結。 下文將藉第7較佳具髏例詳細說明本發明之陶瓷模製 件及其製法。 於本發明之陶瓷模製件之製法過程中,所得的Cii-Cr 合金於熔接鍍鋅熔接金屬及鋁合金之時進行熔接。 因此,於本具體例中,欲求避免熔接現象而又未降低 合金之導電偽數,令鉻/鋁及鈦細粉擴散入電解銅粉内, 然後,所得混合物於惰性氣體氛圍如氮氣中燒結,而於鉻 表面上生成氮化物層及碩化物層,藉1¾相對於鉻之沈積增 加表面陶瓷粒子及將鋁氧化成Al2〇3及將鈦氧化成Ti02及 fLine Economy Central Standard 496905 A6 B 6 V. Description of the Invention () Printed by the Central Bureau of Standards of the Ministry of Economic Affairs. By observing the structure and analyzing the deposits and sediments, it was confirmed that the copper grains were free of nitrogen and nitrogen. Therefore, it is judged that the nitrogen and chromium react. It is also identified that the master compounds and nitrides of chromium are (: 1 ^ 3 and Ci: N2 and include a portion of the amorphous layer. Tube Test Example F?.: Like the powdered precursor of Experimental Example π. As a liquid medium z: Alcohol α •-, ·-♦ ··· Into the first to 28th pine-like mixtures, the corresponding composition tb® is shown in Figure 13 ·. Each mixture is wet-mixed in a ball mill to disperse and fuse the chromium powder Into the i-copper powder. At the same time, the amount of ethyl fibrinolysin in the sixth, twelfth, eighteenth, and nineteenth examples of the added sulphur-containing material is 10wt.% Based on the total weight of the mixture; and in other In the example, two blacks with an average particle size of 50 S are shown in Figure 13. After the raw material mixture is dried, the water content is adjusted to 11-13 wt.% At 70 ° C. Each mixture is cooled to At room temperature, it was then molded in the same manner as in Experimental Example F1 to obtain a preform having a size of 22 X 2 2 X 7510. The obtained preform was dried at 801C for 24 hours and 110 ° C for 24 hours. Then the pressure in the furnace It is reduced to about 0.1 U Torr by vacuum pumping under a nitrogen atmosphere with a flow rate of 1 W / niin. Then, sintering is performed under the preset conditions shown in FIG. 13. The pressure shown is the control pressure, which can automatically control the gas pressure change caused by the thermal expansion of the gas introduced into the furnace.-The sintered body obtained after sintering for 60 minutes is subjected to solution treatment and aging treatment according to the method of Experimental Example F 1. η Please first Read the note on the back of ik: Re · 1 'Line A 4 (210X297 mm) -51- 496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A6 _B 6 .__ V. Description of the invention () The 28th ceramic molded article was used as a sample to carry out the same test as in Experimental Example F1. The results are shown in Fig. 14. It is apparent from Figs. 13 and 14 that it is used as a comparative example containing 0.8wt.% Oxygen __________________ _ 藏 藏 皇 北 _Tin _ ^ _ 11Button_ © _ 制 灭 __ 样 _ 品 1_ 言 」. Possible performances. Welding .. The number is 9CG points and the welding percentage is Γ4.3%, and This experiment 7 of the present invention-the possible continuous improvement of spot welding times and counts of the sample 2. German and _ connected performance drop room 1 person 10 to 1/5 0. Therefore, the ceramic molded part of the present invention can be judged It is better to use as electrode material. It is also necessary to understand that it is better to use ethyl fibrinolysin, that is, liquid skull material, as masterbatch material. Experiential Example F3 Use powdery raw materials such as Experimental Examples F1 and F2, in which ceramic moldings with chromium powder added at a ratio of 0.8wt.%, 1.4wt.% And 2.4wt.%, Respectively, are based on the corresponding groups of chromium and other additive components The corresponding composition of the inert gas and the additive gas generated in the inert gas atmosphere is obtained; the composition range and composition are shown in Fig. 15a, and the obtaining method is shown in the experimental examples F1 and F2, but only the sintering time is reduced to 30 minutes . In addition / for masterbatch-containing additives, ethyl fibrinolysin was used in the 16th to 18th cases, and in other cases, the black was used. The ceramic moldings thus obtained were used as samples to perform tests such as Experimental Examples F1 'and F2. The results are shown in Figure 15b. When the test results of this experimental example shown in Fig. 15b are compared with the test example F2 shown in Fig. 14, it is found that the basic physical properties of the samples of this experimental example such as density and hardness are more stable, and the welding performance and possible continuous performance Spot welding times improved A 4 010X297 mm) (Please read the back first; note 苒 fill out this page) • installation · • line · 496905 A6 _ ^ _ B6_ 5. Description of the invention (). It is thus judged that the surface of the raw material powder can be cleaned by adding NH3, C0 and / or 112 into the inert gas. In addition, in terms of sintering time, Experimental Example F2 in each case required 60 minutes to sinter the preform. In contrast, in each of the experimental examples, although the sintering time was shortened to 30 minutes, the desired effect was obtained. Therefore, it is judged that the nitriding and carbonization efficiency is strong, which is helpful for sintering. Hereinafter, the ceramic molded article of the present invention and a method for manufacturing the same will be described in detail by using a seventh preferred example. During the manufacturing process of the ceramic molded article of the present invention, the obtained Cii-Cr alloy is welded when the zinc-plated welded metal and aluminum alloy are welded. Therefore, in this specific example, in order to avoid the welding phenomenon without reducing the conductive pseudo number of the alloy, the chromium / aluminum and titanium fine powder is diffused into the electrolytic copper powder, and then the obtained mixture is sintered in an inert gas atmosphere such as nitrogen. On the surface of chromium, a nitride layer and a compound layer are formed. By depositing 1¾ on chromium, the surface ceramic particles are increased, and aluminum is oxidized to Al203, and titanium is oxidized to Ti02 and f.
TiO,且又將鈦氮化及碩化成TiN, TiC及Ti(C,N)因而增加 陶瓷粒子,如此可避免不同的金屬組分滲透。 經濟部中央標準局印製 添加鉻,鋁及鈦之組成範圍分別由至少G.4wt.%至至 多3.0wt.%,由至少0.05wt·%至至多1.2wt.%及由至少 〇〇3vft.%至至多l.Ovft.%。大於3.0wt.%之鉻將使得晶粒 '周界敏化鉻之氧化作用進行至大於所需程度,因此於其上 方出現顆粒間腐蝕等現象;此外由此種合金所組成的電極 材料會隨著時間而變形。因此若以此種數量添加鉻實質無 法完成預期功效。另一方面,添加低於Q. 4 wt. %之鉻也無 -53- (請先閲讀背面之注意事項再填寫本頁) 甲 4 (210X297公愛) 496905 經濟部中央標準局印製 A6 __JB6__ 五、發明説明() ^ ^ 法逹成預期功效。就鋁而言,低於〇.〇5wt·%之數量將導 致無法達成預期功效。相反地,超過1.2wt.%之數量將使 得合金電阻增大,因而合金無法付諸實用。同時就鈦而言 .,添加小於〇. 03wt.%之數量將導致無法達成預期功效, 而超過l.Owt.%之數量也將使得合金變大,因此無法將.合 金付諸實用。 欲求提供前逑惰性氣體氛圍,單獨使用氮氣及氬氣及 /或氫氣之混合氣體作惰性氣體。單獨使用氬氣之成本高 ,但單獨使用氫氣有爆炸危險。 也可藉著將一氧化碩氣髏,氨氣及/或等加入惰性氣 髏内來促進反應效率。 鑑於清潔經氧化的粉末表面,促進鉻及鈦之氮化功效 及將鉻及鈦用於磺化反應,使用含碩物料其比例為碩殘渣 至多為G.lwt.%。超過O.lwt.%之碩殘渣將抑制所生成的 * * 燒結體的密化作用。同時由逹成緻密分散之觀點看來,需 要加入於前述範圍之含碩物料。 宮驗例G1 : 作為原料之粉狀混合物偽由下述提供,稱量平均粒徑 為44 am之電解銅粉作為組成本體金屬之主要組分,其平 均粒徑為1.6um之鉻粉,平均粒徑為0.8“ m之鋁粉,平均 '粒徑為1. 8 v π之鈦粉及碩黑作為添加組分,以粉狀混合物 之總重為準其比例分別為98.0wt.%, 0.4wt· % , (K2wt·% 及 0.05wt·%。 乙醇添加入粉狀混合物内,混合物於球磨機内濕混來 (請先閲讀背面之注意事項再填寫本頁) 訂· •線· 甲 4 (210X297公釐) -54- 496905 經濟部中央標準局印製 A6 __B_6__ 五、發明説明() 將鉻粉分散及擴散入電解銅粉内。 然後將乙醇含量調整至約12-13% ,調整後之粉狀混 合物於15QMPa之壓力下藉單軸壓縮成型為尺寸為2 2 X 2 2 X 75πππ之預成型體。 所得預成型體於8G°C乾燥6小時,然後於大氣中加熱 至ll〇°C乾燥4小時。 如此乾燥後之預成型體於流速為β/iDiii之氮氛圍下以 10°C/nin之速率加熱至35Q°C及於同溫維持1小時,然後 以10°C /min之速率加熱至485°C及於同溫維持1小時。於 此過程中去除預成型體所吸附的氧。 預成型體於爐内以1G°C /min之速率又加熱至9G Qt:且 於同溫維持30分鐘後,.將氮氣填充入燧内至5巴壓力使得 所生成的陶瓷膜充分穩定化。然後經如此處理後之預成型 體以10°C /min之速率加熱至980°C及珍同溫維持30分鐘且 又以5eC/min之速率加熱至1 , 03 0°C‘及於同溫維持30分鐘 ,又以5°C/miri之速率加熱至1,05 0 °C及於同溫維持30分 鐘。 然後,如此所得燒結體立刻冷卻至保持4 小時而生成鉻溶液接著藉油冷卻淬冷。 淬冷之後,燒結體於500°C接受老化處理2小時以使 沈積及生成鉻細粒及施加殘餘應力。 如此所得陶瓷模製件用作樣品來進行下列各試驗。 首先,說明熔接性試驗。 使用二熔接金屬重疊放置,金屬傜由兩側各.鑛以45g/ 甲 4 (210X297公釐) (請先閲讀背面之注意事項再填寫本頁) •裝· •線· -55- 496905 A 6 __B_6_ 五、發明説明() E2鋅且厚度為Q. 8mm之銷板所組成,於施壓20 0 kg f/bm2 ,熔接直流電流10,000A及熔接時間10秒之熔接條件下試 驗連绩點焊性及與熔接金屬的熔接表現。 此外使用二熔接金屬重昼放置,金屬係由JISA 5052P 所規定之鋁材所製成,厚2·5ιηπι,於施壓70GKg f/cma及熔 接電流3 , 500A之熔接條件下試驗連續點焊能力及與熔接金 屬之溶接表現。 供比較之用使用〇.8wt.%氧化鋁之氧化鋁分散銅。 結果示於第16a及16b圖。由圖中顯然易見,第16a圖 所示與鑛_板及第16b圖所示與鋁合金之可能連續熔接 次數較例改進2 0 0%及3 3 0%。另一方面,各例中熔 接表現(熔接次數)降至0。因此顯然依據本實驗.例之耐 久性顯著改善。 依據阿基米德法測得比較例樣品名密度為8.76,而本 實驗例之樣品密度增至8.91。 藉洛克威爾B刻度測量硬度。比較例硬度樣品為 74,而本實驗例樣品硬度Ηϋ為6 2,其為比較樣品之84% Ο 分析結果發.現陶瓷模製件含98.48%Cu, 1.38%Cr*, 0.03%C, G.07%N而差額為02,因而證實含氧及氮。同時 考慮所添加之磺呈一氧化磺及二氧化磺揮發。 經濟部中央標準局印製TiO, and nitriding and mastering titanium into TiN, TiC and Ti (C, N) thus increase the ceramic particles, which can prevent the penetration of different metal components. The Central Bureau of Standards of the Ministry of Economic Affairs has added chromium, aluminum and titanium in a composition range from at least G.4 wt.% To at most 3.0 wt.%, From at least 0.05 wt.% To at most 1.2 wt.%, And from at least 0.003 vft. % At most l.Ovft.%. Chromium greater than 3.0wt.% Will cause the oxidation of grain-peripheral sensitized chromium to a degree greater than required, so intergranular corrosion and other phenomena appear above it; in addition, the electrode material composed of this alloy will over time While deformed. Therefore, the addition of chromium in this amount does not substantially achieve the desired effect. On the other hand, the addition of chromium below Q. 4 wt.% Is also without -53- (Please read the precautions on the back before filling this page) A 4 (210X297 public love) 496905 A6 printed by the Central Bureau of Standards of the Ministry of Economic Affairs __JB6__ V. Description of the invention () ^ ^ The method is effective. In the case of aluminum, amounts below 0.05 wt.% Will result in failure to achieve the desired effect. On the contrary, an amount exceeding 1.2 wt.% Will increase the alloy resistance, so that the alloy cannot be put into practical use. At the same time, in the case of titanium, adding less than 0.03 wt.% Will lead to the failure to achieve the desired effect, and more than 1.0 wt.% Will also make the alloy larger, so the alloy cannot be put into practical use. To provide an inert gas atmosphere, use a mixture of nitrogen and argon and / or hydrogen as the inert gas. The cost of using argon alone is high, but the use of hydrogen alone has the danger of explosion. The reaction efficiency can also be promoted by adding monoxide, ammonia and / or the like into the inert gas skeleton. In view of cleaning the surface of the oxidized powder, promoting the nitriding effect of chromium and titanium, and using chromium and titanium for sulfonation, the proportion of masterbatch-containing materials is at most G.lwt.%. A master residue exceeding 0.1 wt.% Will suppress the densification of the sintered body formed. At the same time, from the standpoint of compacting and dispersing, it is necessary to add masterbatch materials in the aforementioned range. Palace test example G1: The powdery mixture as a raw material is provided by the following, the electrolytic copper powder with an average particle size of 44 am is weighed as the main component of the bulk metal, and the chromium powder with an average particle size of 1.6um is averaged. Aluminum powder with a particle size of 0.8 "m, titanium powder with an average particle size of 1.8 v π, and black as the additional components, the proportions of which are based on the total weight of the powdery mixture are 98.0wt.%, 0.4 wt ·%, (K2wt ·% and 0.05wt ·%. Ethanol is added to the powdery mixture, and the mixture is wet-mixed in a ball mill (please read the precautions on the back before filling this page). Order · • Line · A 4 ( 210X297 mm) -54- 496905 A6 printed by the Central Bureau of Standards of the Ministry of Economic Affairs __B_6__ V. Description of the invention () Disperse and diffuse the chromium powder into the electrolytic copper powder. Then adjust the ethanol content to about 12-13%. The powdery mixture was uniaxially compressed into a preform having a size of 2 2 X 2 2 X 75πππ under a pressure of 15QMPa. The obtained preform was dried at 8G ° C for 6 hours, and then heated to 110 ° C in the atmosphere. Dry for 4 hours. The preform thus dried is exposed to a flow rate of β / iDiii in a nitrogen atmosphere at 10 The rate of ° C / nin is heated to 35Q ° C and maintained at the same temperature for 1 hour, and then heated at the rate of 10 ° C / min to 485 ° C and maintained at the same temperature for 1 hour. In this process, the preform is removed. Adsorbed oxygen. The preform was heated to 9G again in the furnace at a rate of 1G ° C / min Qt: and maintained at the same temperature for 30 minutes. Nitrogen was filled into the krypton to a pressure of 5 bar so that the ceramic film formed Fully stabilized. Then the preform after this treatment is heated to 980 ° C at a rate of 10 ° C / min and maintained at the same temperature for 30 minutes and heated to 1,03 0 ° C 'at a rate of 5eC / min. It was maintained at the same temperature for 30 minutes, and then heated at a rate of 5 ° C / miri to 1,050 ° C and maintained at the same temperature for 30 minutes. Then, the sintered body thus obtained was immediately cooled to hold for 4 hours to form a chromium solution. It was quenched by cooling with oil. After quenching, the sintered body was subjected to an aging treatment at 500 ° C for 2 hours to deposit and form chromium fine particles and apply residual stress. The ceramic molded article thus obtained was used as a sample for the following tests. First , Explain the weldability test. Use two welded metals to be placed on top of each other, with metal cymbals on each side. 45g / A 4 (210X297mm) (Please read the precautions on the back before filling out this page) • Installation · • Cable · -55- 496905 A 6 __B_6_ 5. Description of the invention () E2 zinc and thickness Q. 8mm It consists of a pin plate and is tested for continuous spot weldability and welding performance with the weld metal under the welding conditions of a pressure of 200 kg f / bm2, a welding direct current of 10,000A and a welding time of 10 seconds. In addition, two welded metals are used for heavy daytime storage. The metal is made of aluminum specified by JISA 5052P. The thickness is 2.5m. And the welding performance with the weld metal. For comparison, 0.8 wt.% Alumina was used to disperse alumina. The results are shown in Figures 16a and 16b. It is obvious from the figure that the number of possible continuous welding times with the aluminum alloy shown in Fig. 16a and the aluminum alloy shown in Fig. 16b is improved by 200% and 330% compared with the examples. On the other hand, the welding performance (the number of welding times) was reduced to 0 in each case. Therefore, it is obvious that the durability of the example is significantly improved according to this experiment. According to the Archimedes method, the density of the sample name of the comparative example was 8.76, while the density of the sample of this experimental example increased to 8.91. The Rockwell B scale was used to measure hardness. The hardness sample of the comparative example is 74, and the hardness of the sample of the experimental example is 2, 6, which is 84% of the comparative sample. The analysis result is found. The ceramic molded part contains 98.48% Cu, 1.38% Cr *, 0.03% C, G .07% N with a difference of 02, thus confirming oxygen and nitrogen. At the same time, it is considered that the added sulphur is volatile with sulphur monoxide and sulphur dioxide. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs
經由觀察結構及分析沈積層及沈積物證實銅晶粒内不 存在有碩及氮。因此判斷碩及氮與鉻及鈦反應。也鑑別鉻 及鈦之碩化物及氮化物分別為Cr2C3及CrN2,及TiN, TiC -56- (請先閲讀背面之注意事項再填寫本頁) 曱 4 (210X297公釐) 4496905 A6 B 6 五、發明説明() 及Ti(C,N),其中部分含括非晶層。 窨驗例Π?: 使甩如實驗例G1之粉狀原料。作液體介質之乙醇加入 第1至第35粉狀混合物内,其對應組成比圖示於第17圔。 所得混合物於球磨機内濕混,來將鉻粉分散及混合入電解 銅粉内。 同時就所添加的含碩物料内於第7 ,第13,第19,第 2 0及第2 7例中乙基溶纖素各別之用量基於混合物之總重為 l〇wt.%,而於其他例中使用平均粒徑為5〇1之磺黑,其 對應數量示於第17圖。 作原料之混合物乾燥後,水含量於7Q1C調整至11-13 w t · % 〇 各混合物冷卻至室溫然後以實驗例G1之相同方式模製 ,因而獲得尺寸為20X2QX7QM之預;^型體。所得預成型 體於80t!乾燥24小時及於110它乾燥24小時。 然後於流速為l(^/min之氮氛圍下藉·真空泵浦將燧内 壓力降至約G · 1-G · 3托耳。 然後於第17圖所示之預先設定條件下進行燒結。第17圖 所示壓力為經控制的壓力,由於引進爐内之氣體進行熱膨 脹所導致的氣體壓力變化受自動控制。 經 濟 中 央 標 準 局 £ 燒结60分鐘後所得各別燒結體依據實驗例G 1之方法接 受溶液處理及老化處理。 依前述方法所得之第1至第35陶瓷模製件分別用作樣 品來進行如實驗例G1之試驗。结果示於第18圖。 -57- (請先閲讀背面之注意事項再填寫本頁) 甲 4 (210X297公釐) 496905 A6 _B6__ 五、發明説明() 由第17及18圖可見,就用作比較例的由含0.8wt.%氧 化鋁之氧化鋁分散銅所製成的樣品而言,可能連績點焊次 數為9QQ點及熔接百分率為14.3% ,而本實驗俗之'樣品傺. __..依據本發明者其可能之連屬點焊:次數改良約2_倍而燬i妾表 現幾乎降至0。因此判斷依據本發明之陶瓷模製件用作電 極材料較為優異。 也需了解較好使用乙基溶纖素亦即液體物料作含磺物 料。 奮驗例G3 : 使用如實驗例G1及G2之粉狀原料及陶瓷模製件其中合 併加入鉻,鋁及鈦粉,其比例分別為〇.8wt.%, 0.3wt.% 及 O.lwt·%, 1.5wt·%, 0:5wt·% 及 0.3wt·%,及 2.8wt· %, 〇.5wt·%及G.3wt.%者,分別依據鉻,鋁,鈦及含碩 物料之對應組成範圍及生成惰性氣髏_圍的惰性氣體及添 加氣體之對應組成而分別獲得;所述組成範圍及組成示於 第19a圖,陶瓷模製件傜以實驗例G1及G2之相同方式獲得 ,但燒結時間減至30分鐘。就所添加之含磺物料而言,乙 基溶纖素用於第13至第15例中,而於其他例中使用碩黑。 如此所得陶瓷模製件分別用作樣品來進行如實驗例G1 及G2之試驗。結果示於第19b圖。 經濟部中央標準局印製 當第19b圖所示本實驗例Z試驗結果與第18圖所示賁 驗例G2比較時發現本實驗例樣品之基本物理性質如密度及 硬度更穩定且熔接表現及可能連績點焊次數及時間更改良 。如此判斷原料粉末表面被添加NH3, C0及/或^至惰性 一58- (請先閱讀背面之注意事項再填寫本頁) 曱 4 (210X297公釐) 496905 A6 ____Β6__ 五、發明説明() 氣體而清潔。 此外就繞結時間而言各例中實驗例G2需時60分鐘來燒 •结預成型體。雖然本實驗例於各例中燒結時間縮短為30分 鐘伹相反地可達成期望.结果。. .. . 因此判_氮化及碩化功效增強如此有助於燒結。 後文將藉第8較佳具體例詳細説明依本發明之陶瓷模 製件及其製法。 於依本發明之陶瓷模製件之製法過程中所得的Cn-Ci: 合金於鍍鋅熔接金屬及鋁合金熔接時進行熔接。 因此於本具體例中欲求避免熔接現象而未降低合金的 導電偽數,令鉻,鋁及鈦細粉擴散入電解銅粉内然锋生成 陶瓷,藉此使得晶體結構更緻密來防止不同金屬組分之滲 透。陶瓷生成當中使用經純化而未經氯化的粉末。 此外於陶瓷生成前藉壓縮模製等哼混合原料粉末塑性 變形如此使得粉末粒子彼此黏合。隨後,其表面接受處理 而於表面上生成(KG 01-0. Gla id等级之氧化物膜及氯化部 分添加的鋁及鈦。 經濟部中央標準局印製 (請先閲讀背面之注意事項再填寫本頁) 此種部分氧化膜之生成原因為當原料粉之總表面覆蓋 氧化物膜時,隨後之燒结作用受阻結果導致無法獲得密化 陶瓷。此外比Q. 0 1 ν id更厚的氧化物膜會阻礙燒結。相反 地比0 . 001 α id更薄的氧化物膜會阻礙鉻氧化物之生成及氧 化物膜之生長,因此無法成功地生成陶瓷也因而無法逹成 期望的功效。 於預成型體組成粒子表面上生成的氧化物膜.於燒結之 甲 4 (210X297公釐) 4496905 A6 __B6_ 五、發明説明() 最末階段累積於晶粒周界,同時依據如下反應式有助於鉻 ,鋁及鈦之氧化且因而有助其燒結。 3CuO+2Cr=3Cu+Cra〇3 • - * — * - _ —. —.. —__ 一—. *-·· —一一· — — * —·— · * - — (+CrO) 3CuO+2A1=3Cu+A12〇3 2CuO+Ti=2Cu+Ti〇2 如此欲求於預成型體之組成粒子表面上生成氧化物膜 ,預成型體於大氣中於l〇〇-3Q(rc ,較好13G-250°C接受熱 處理。 熱處理後預成型體以l〇-30Ginl/iDin之流速於氮氛圍中 燒結以便於燒結前將吸附的·氧從糸統中去除且使得氧化物 膜於粒子表面均勻生成。比3QQml/iDin更高之流速使得爐 内之溫度分佈更寛廣結果無法均勻完#。相反地流速低於 lOinl/min無法獲得期望功效。 燒結傺於95Q-1,0 65°C之溫度範圍進行至少30分鐘, 但至多6小時。 低於95G°C之溫度難以使得燒结順利進行。相反地, 高於1, 0 6 5 °C之溫度會使得燒結體轉化變形且蒸發去除銅 組分。然後蒸發的銅固化使得陶瓷模製件破壞,因而可能 *造成工作人員受傷之問題。 經濟部中央標準局印製 (請先閱讀背面之注意事項再填寫本頁) •線· 宮驗例Η1 : 經由稱量下列組分獲得粉狀混合物作原料:平均粒徑 44u π之電解銅粉作主分生成性本體金屬,及平,粒徑0.8 甲 4 (210X297公釐) -60- 4496905 A6 __B6__ 五、發明説明() u id之鉻粉,平均粒徑2.4 m m之鋁粉,具有平均粒徑1.8 u id之鈦粉作添加組分,以粉狀混合物之總重為主其比例 分別為 98.6wt·%, 0.8wt·%, 0.4wt·% 及 O.2wt.%0 — _ . . _ 所得粉狀混合物添加乙醇_,混_合物於球磨機内濕磨分 散,及將鉻,鋁及鈦粉混合入電解銅粉内。 然後將乙醇含量調整至約12-13%,調整後之粉狀混 合物接受單軸壓縮模製成尺寸為22X 22X 75ιππι之預成型髏 〇 如此所得預成型體於80°c乾燥4小時然後於大氣中於 ll〇°C接受熱處理1小時及於210°C處理4小時,因而於組 成預成型體之粒子表面上生成G.QQl-Q.Oliu m等级之氧化 物膜。 如此處理後之預成型體以l〇°C /min之速度於氮氛圍中 以4Qml/iiiin之流速加熱65G°C且於650°p維持30分鐘。但流 速降至15ml/πin後,預成型體以10°C /min之速度加熱至 1 0 3 0 °C且於同溫維持1小時,又以3°C /min之速度加熱至 1,055 °C且於同溫維持15分鐘,因而燒結預成型體。 燒結後所得燒結體於燒結爐内冷卻,於l,〇QG°C於氬 氛圍中接受溶液處理2小時,然後藉油冷卻獲得陶瓷模製 件。 經濟部中央標準局印製 依據前述方法所得陶瓷寧裟件用作樣品進行下列多種 試驗。 首先説明熔接試驗。使用二熔接金屬彼此堆叠放置, 偽由兩側鍍有45g/in2鋅及厚度0.8mni之銷板所組成,於施 -61- (請先閱讀背面之注意事項再填寫本頁) •訂· 甲 4 (210X297公釐) 496905 經濟部中央標準局印製 A6 _____B^6__ 五、發明説明() 加壓力2 0 0kg f/ cm2,熔接直流電流ΙΟ,ΟΟΟΑ及熔接時間 10秒之熔接條件下,試驗其連績點焊能力與熔接金屬的熔 接表現。結果示於第20a圖。 .隨後,使用前述釋結體翠成的電極尖於試驗時經水冷. 卻。供比較之用使用氧化鋁分散的銅。 此外使用二堆疊放置之熔接金屬,金屬為鋁板材料,< 5052 (相當於JIS A50529 ,美國標準AA5052,德國標準 DIN AlMg2.5,法國標準HF A-G25C,加拿大標準CSA5052 及澳洲標準A5G52)厚度為2.Giniij,連績點焊能力及與熔接 金屬之熔接表現係於施加壓力7 0 0kg f/ cm2及熔接直流電’ 流35,000Α之熔接條件下試驗。至於另一比較例,除了 AU〇3分散銅之外可使用鉻-銅商品。 結果集合示於第2Qb圖。 由第20a圖顯然可見可能連績點g次數比較氧化鋁分 散銅製樣品作比較例,改良1. 7倍;而熔接百分率由氣化 鋁分散銅製樣品之14.3%降至〇%。 氣化鋁分散銅製樣品作比較例之密度依據阿基米德法 測得為8.65,而本實驗例樣品密度增至8.92。 使用氧化鋁分散銅製比較例樣品之HRB硬度依據阿基 米德硬度試驗使用銷珠進行測得為72 ,而本實驗例樣品之 ^硬度HRB為63,為比較樣品之72%。 由化學分析結果發現陶瓷模製件含有98.1%Cu, 1.5 %Cr, 0·4%Α1, 0.2%Ti及0·9%02因此證實含氧。由此 結果確立如下反應条統。 (請先閱讀背面之·注意事項再填寫本頁) r •裝· 訂· 參 甲 4 (210X297公釐) 496905 A6 B 6 經濟部中央標準局印製 五、發明説明() 3Cu(Cu20,份)+2Cr = Cr2〇3 + 3Cu(6Cu,份) 3Cu0+2Al=3Cu+Al20a 2CuO + T i = 2Cu + T i〇2 可了解於其上方藉加熱處理生成氧化物膜之銅粒子間 出現電子轉移,及鉻,鋁及鈦藉燒結而氧化鉻,鋁及鈦因 此導致連續點焊能力改良。 FeCUXHCl之混合液蝕刻樣品,觀察樣品之結晶度 。結果比較例樣品僳呈纖維形,實驗例樣品上觀察到稠密 晶格。 使用電子顯微鏡觀察結構式於銅晶粒上觀察到陶瓷組 分沈積。需了解於鉻之陶瓷生成過程中藉氧化沈積此種陶 瓷組合。此外,觀察沈積組分與銅晶粒間之黏合。相信此 種黏合為化學鍵且伴隨有擴散現象。_ 使用微聚焦X光分析來分別氧化物及界定Cr2 0 3 ,Ti〇2 ,A1203及小量 Cr〇2及 TiO。 雖然分別使用金屬鋁粉及金屬鈦粉用作本實驗例之鋁 及鈦氧化物之原料,但也可從一開始即以氧化物形式添加 〇 啻驗例H2 : 使用如實驗例H1之粉狀原料。乙醇加入第1至第35粉 狀混合物内,其組成比圖示於第2 1圖。所得混合物於球磨 機内濕混5日來將鉻粉分散混合於電解銅粉内。 所得混合物以實驗例E1之相同方式分開模製因而獲得 (請先閱讀背面之注意事項再填寫本頁) •装· •線· 甲 4 (210X297公釐) -63- 496905 A6 B 6 經濟部中央標準局印製 五、發明説明() 各別預成型體。如此所得預成型體於80它乾燥。隨後預成 型體分別依據第l〇a圖所示之第1至第25製程條件處理來 獲得陶瓷模製件。 如_此所得第1至第35燒結體分別用作樣品來進行實驗 * - - . .· * - - 例H1之試驗。結果示於第22圖。由試驗結果整體判斷,當 鉻之添加量於至少G.ht.%至至多3.Gwt.% ,較好至少 0.8wt ·%至至多2.4wt之範圍,鋁之添加量於0 . 05wt · %至至多1.2wt.%,較好至少O.lwt.%至至多().8wt·%之 範圍,及鈦之添加量由至少0.03wt.%至至多l.Otft.% , 較好至少0.05wt.%至至多0.6wt·.%之範圍時,所得陶瓷 模製件適合供實用。 以下將就第9較佳具髏例詳細說明本發明之陶瓷模製 件及其製法。 於習知單軸壓縮模製中各別粒子^行移動過程複雜, 僳由於毗連粒子間之抗磨擦性及/或粒子之大小,硬度等 差異,或槙製裝置40内模界定模穴44之材料及/或表面粗 度等之差異所引起,如第26圖所示。如此難以對粒子組成 的原料45施加均勻壓力以便獲得全體密度均勻的預成型體 。因此試圖對原料45施加過大壓力來使得原料45塑性變形 成第24及25圖所示狀態來增高密度。即使於此種情況下, *低密度部分及高密度部分仍保留於預成型體内。 當如此所得預成型饈經煅燒獲得陶瓷模製件時,殘留 原料45之粒子45a間之氣體45b經由粒子空間所生成的路 徑排放出,此粒子間空間係於粒子被燒結密化時以壓縮粉 (請先閲讀背面之注意事項再填寫本頁) •裝· •訂· •線· 曱 4 (210X297公釐) 4*496905 A6 B 6 經 中 央 標 準 局 £ 五、發明説明() 末(如第24圖所示0於原料45之低密度部分生成。如第25 圖所示,於壓縮原料45之高密度部分,殘餘氣體45b卻被 粒子45a所璟繞,因此産生所謂的密閉空隙,且殘餘氣髏 45b被封閉於牵隙内無法排放出。此外,雖然當預成型體 缓慢燒結時,殘餘氣體45b之體積逐漸縮小直到燒結時的 密化壓力到逹與殘餘氣體45b的内壓平衡為止,但也難以 使密閉空隙完全消失。 -f- 相反地本實驗例中,’當%^液體添加劑49添加入原料 \混合物50以粉末形式运赛箪軸着-模製時,經由於, 壁(組成模製裝之模穴44)與衝頭&之間隙42 a至42b使得粒子之頂點及/或邊緣彼此交聯,可使得辱 料45之各別粒子生成橋64。隨後通過橋64之空隙去除過量 液體添加劑49,同時於.原料45可塑性變形之壓力範圍内經 由施加液體靜.壓將原料45模製成預成型體。结果獲得具有 均勻密度之預成型體。此外粒子間之^餘氣體可於燒結時 排放出。 審駱例T : 於實驗例I之陶瓷模製件製法中,使用第26圖所示之 模製裝置4 G。首先將第2 3圖所示之液體添加劑4 9分別以粉 末形式加入對應之第1至第7原料(如第23圖所示)接著 混合獲得各別混合物50。 i 然後混合物50填充為摸製裝置40之各別模穴44内。此 .xilfcy 時介於組成模穴44^1^與下衝頭45及上衝頭48間所界定 的空隙42a至42d其各別尺寸示於第23圖。將下衝頭46及 上衝頭48與模40間之滑動面砑光。 甲 4 (210X297公釐) (請先閱讀背面之注意事項再填寫本頁) 496905 A6 B 6 五、發明説明() 隨後開始藉下衝頭46及上衝頭48壓縮各混合物50。於 第27圖中本實驗例中於預成型體模製過程中所施加的壓力 與密度間之關係以實線66表示於先前技術於預成型體模製 過程中(其中不含任何液體添加劑)之關俗以實線68表示 ,此外所排放出之過量液體添加劑數量與施加壓力間之關 傺以實線70表示。 於第27圖以A表示之粗負載過程中,組成混合物50之 原料45之粒子獨立分散於液體添加劑49内,如第28圖(a) 所示。 進一步施壓移動粒子45a及排放過量液體組分,因此 將粒子45a之壓縮過程轉成密度之傳遞過程B直到原料47 之粒子45a之邊綠及/或頂點彼此接合為止,如第28圖之 (b)所示。轉移成傳遞過程B時,施壓通常為75 0kg f/ cm2。 經濟部中央標準局印製 傳遞過程B中下衝頭46及上衝頭48受到於各別接觸面 46a , 4 8a來自混合物50的反應力所拘限.如第26圖所示 。結果接觸面46a, 48a延長向模42,因此間隙42a至42d彎 窄。如此就組成混合物50之粒子45a之流動性而言,位在 中央的部分粒子.45a具有比另一部分(位在模4 2附近)粒 子45a更高的流動性,此乃歸因於模42之壁面與粒子45a 間之摩擦力比蚍連粒子45a更大之故。此外由於前述兩大 因素對混合物50之邊緣60a至60d施加最大應力。結果粒子 45a從邊緣6Qa至60d開始密化。隨著施加壓力之増高,已 m 經由於密化彼此連接的部分粒子45a最後於邊緣60a至60d -66- 請 先 閲 讀 背 面 之 注 意 事 項 再 填 ✓ 甲 4 (210X297公釐) 496905 經濟部中央標準局印製 A6 B 6 五、發明説明() 與模42之壁面間生成橋64 (第31圖)。 如此所生成的橋64可避免組成混合物50之粒子45a流 出模穴44之外。此外,藉著適量殘留的液體添加劑49可保 持流體靜壓,.因此粒子45a之歷縮過程轉成密化負載過程 C。相信於此過程中對全體混合物50所施加的壓力均勻。 於密化負載過程C中(如第27圖中之實線66所示), 於混合物50被塑性變形之壓力範圍内經由施加液體靜壓同 時排放過量液體組分可使得混合物更進一步密化。結果依 本實驗例模製之預成型體變均勻,各部分之密度均勻。此 外,由於粒子45a放置於塑性變形區域内,故粒子間隙也 保持呈開放間隙狀態。 於密化負載過程C中若施加高於l,5GGkg f/cm2之壓 力罕見預成型體之密度增高。此時完成預成型體之模製。 相反地於先前技術之方法中,其中不含任何液體添加劑且 以實線68表示者,需要將壓力進一步增高至約75,GGOkg f/cin2 (包括隨後之煅燒過程)以便提供期望密度給預成 型體而完成模製。依據本實驗例之方法,因此可於先前技 術所需壓力之約1/5C至1/1Q0之壓力下獲得預成型體。 先前技術方法所得預成型體厚度至多約IGm。依據本 實驗例方法可模製至多約120ιπιη厚度之預成型體。 '·最後藉前述方法所得預成型體分別煅燒獲得各別陶瓷 模製件。依先前技術方法所得預成型體於各部分之壓縮條 件並不均勻且具有如第28圖之(d)所示之密閉空隙。因此 此種預成型護之強度不足。另一方面本實驗例所得預成型 甲 4 (210X297公釐) -67-Observation of the structure and analysis of the deposits and deposits confirmed that no copper and nitrogen were present in the copper grains. Therefore, it is judged that the master and nitrogen react with chromium and titanium. Also identify the master compounds and nitrides of chromium and titanium are Cr2C3 and CrN2, and TiN, TiC -56- (Please read the precautions on the back before filling this page) 曱 4 (210X297 mm) 4496905 A6 B 6 V. Description of the invention () and Ti (C, N), some of which include an amorphous layer.窨 Experimental Example Π ?: The powdery raw material such as Experimental Example G1 was thrown away. Ethanol as a liquid medium is added to the powder mixtures Nos. 1 to 35, and the corresponding composition ratio is shown in Fig. 17 (a). The resulting mixture was wet-mixed in a ball mill to disperse and mix the chromium powder into the electrolytic copper powder. At the same time, the respective amounts of ethyl fibrinolysin in the seventh, thirteenth, nineteenth, nineteenth, twentyth, and twenty-seventh examples of the added material were based on the total weight of the mixture, and 10wt.%, And In other examples, sulphur black having an average particle size of 501 was used, and the corresponding amount is shown in FIG. 17. After the mixture of raw materials was dried, the water content was adjusted to 11-13 w t ·% at 7Q1C. Each mixture was cooled to room temperature and then molded in the same manner as in Experimental Example G1, thereby obtaining a preform having a size of 20X2QX7QM. The resulting preform was dried at 80 t! For 24 hours and at 110 it for 24 hours. Then, in a nitrogen atmosphere with a flow rate of l / min / min, the internal pressure was reduced to about G · 1-G · 3 Torr by vacuum pumping. Then, the sintering was performed under the preset conditions shown in Fig. 17. The pressure shown in Fig. 17 is a controlled pressure, and the gas pressure change caused by the thermal expansion of the gas introduced into the furnace is automatically controlled. The Central Bureau of Economic Standards £ Each sintered body obtained after sintering for 60 minutes is based on Experimental Example G 1 The method accepts solution treatment and aging treatment. The first to thirty-five ceramic moldings obtained according to the foregoing method are used as samples to perform the test such as Experimental Example G1. The results are shown in Figure 18. -57- (Please read the back first Note: Please fill in this page again) A 4 (210X297 mm) 496905 A6 _B6__ 5. Description of the invention () As can be seen from Figures 17 and 18, it is used as a comparative example to be dispersed by alumina containing 0.8wt.% Alumina For samples made of copper, the number of consecutive spot welding may be 9QQ spots and the welding percentage is 14.3%, and the 'sample 傺 .__ .. according to the inventor's possible consecutive spot welding: number of times The improvement is about 2_ times and the performance of i is almost reduced to 0. Because This judgement is that the ceramic molded part according to the present invention is excellent as an electrode material. It is also necessary to understand that ethylcellolysin, that is, a liquid material is preferably used as a sulfide-containing material. Test example G3: Uses such as experimental examples G1 and G2 Powdery raw materials and ceramic moldings are combined with chromium, aluminum and titanium powder, the proportions of which are 0.8 wt.%, 0.3 wt.% And 0.1 wt.%, 1.5 wt.%, 0: 5 wt.% And 0.3wt ·%, and 2.8wt ·%, 0.5wt ·%, and G.3wt.%, Respectively according to the corresponding composition range of chromium, aluminum, titanium, and master-containing materials and the generation of inert gas The corresponding composition of the added gas was obtained separately; the composition range and composition are shown in Fig. 19a, and the ceramic molding 傜 was obtained in the same manner as in Experimental Examples G1 and G2, but the sintering time was reduced to 30 minutes. For sulfonic materials, ethyl fibrinolysin was used in the 13th to 15th cases, and in other cases, the black was used. The ceramic moldings obtained in this way were used as samples to perform tests such as Experimental Examples G1 and G2. The results are shown in Figure 19b. Printed by the Central Standards Bureau of the Ministry of Economic Affairs比较 When comparing G2, it is found that the basic physical properties of the sample of this experimental example such as density and hardness are more stable, and the welding performance and possible continuous spot welding times and times are changed. In this way, it is judged that the surface of the raw material powder is added with NH3, C0 and / or To inertia 58- (Please read the precautions on the back before filling out this page) 曱 4 (210X297mm) 496905 A6 ____ Β6__ V. Description of the invention () Gas and clean. In addition, the experimental examples in each case in terms of entanglement time G2 takes 60 minutes to sinter and preform. Although the experimental example shortened the sintering time to 30 minutes in each case, the expectation was achieved on the contrary. ... Therefore, the enhancement of nitriding and mastering functions is so helpful for sintering. Hereinafter, a ceramic molded article according to the present invention and a manufacturing method thereof will be described in detail by using an eighth preferred specific example. The Cn-Ci: alloy obtained during the manufacturing process of the ceramic molded part according to the present invention is welded when the galvanized weld metal and the aluminum alloy are welded. Therefore, in this specific example, it is desired to avoid the welding phenomenon without reducing the conductive pseudo number of the alloy, so that chromium, aluminum and titanium fine powders diffuse into the electrolytic copper powder to form ceramics, thereby making the crystal structure denser to prevent different metal groups. Percent penetration. Ceramics are produced using purified powder without chlorination. In addition, the plastic deformation of the mixed raw material powder by compression molding or the like before the ceramics are formed so that the powder particles adhere to each other. Subsequently, the surface was treated to form (KG 01-0. Gla id grade oxide film and aluminum and titanium added to the chlorinated part. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back first) (Fill in this page) The reason for the formation of this partial oxide film is that when the total surface of the raw material powder is covered with the oxide film, the subsequent sintering effect is hindered, so that dense ceramics cannot be obtained. In addition, it is thicker than Q. 0 1 ν id The oxide film will hinder sintering. Conversely, an oxide film thinner than 0.001 α id will hinder the generation of chromium oxide and the growth of the oxide film. Therefore, ceramics cannot be successfully produced and the desired effect cannot be achieved. The oxide film formed on the surface of the particles of the preform. On the sintered nail 4 (210X297 mm) 4496905 A6 __B6_ 5. Description of the invention () The final stage accumulates on the perimeter of the crystal grains. At the same time, the following reaction formula is helpful For the oxidation of chromium, aluminum and titanium and thus help it to sinter. 3CuO + 2Cr = 3Cu + Cra〇3 •-* — *-_ —. — .. —__ 一 —. *-·· — 一一 · — — — * — · — · *-— (+ CrO) 3CuO + 2A1 = 3Cu + A 12〇3 2CuO + Ti = 2Cu + Ti〇2 In order to form an oxide film on the surface of the constituent particles of the preform, the preform is in the air at 100-3Q (rc, preferably 13G-250 ° C). Accept heat treatment. After the heat treatment, the preform is sintered in a nitrogen atmosphere at a flow rate of 10-30Ginl / iDin in order to remove the adsorbed oxygen from the system before sintering and make the oxide film uniformly formed on the particle surface. Than 3QQml / The higher flow rate of iDin makes the temperature distribution in the furnace wider and the result can not be completed evenly. Conversely, the flow rate below 10inl / min cannot achieve the desired effect. Sintering is performed at a temperature range of 95Q-1,0 65 ° C for at least 30 Minutes, but up to 6 hours. Temperatures below 95G ° C make it difficult for sintering to proceed smoothly. Conversely, temperatures above 1, 0 65 ° C will transform and deform the sintered body and evaporate the copper components. Then evaporate The solidification of copper caused damage to the ceramic molded parts, which may * cause injuries to the staff. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) Measure the following components to obtain a powdery mixture as Materials: Electrolytic copper powder with an average particle diameter of 44u π is used as the main productive bulk metal, and the average particle diameter is 0.8 A 4 (210X297 mm) -60- 4496905 A6 __B6__ 5. Description of the invention () U id chromium powder, Aluminum powder with an average particle diameter of 2.4 mm, titanium powder with an average particle diameter of 1.8 u id as the additive component, based on the total weight of the powdery mixture, the proportions of which are 98.6wt ·%, 0.8wt ·%, 0.4wt · % And O.2wt.% 0 — _.. _ The obtained powdery mixture is added with ethanol, and the mixture is wet-milled and dispersed in a ball mill, and chromium, aluminum and titanium powder is mixed into electrolytic copper powder. Then adjust the ethanol content to about 12-13%, and the adjusted powdery mixture is subjected to uniaxial compression molding to form a preform with a size of 22X 22X 75 ιπι. The preform thus obtained is dried at 80 ° C for 4 hours and then exposed to the atmosphere. After undergoing heat treatment at 110 ° C for 1 hour and 210 ° C for 4 hours, a G.QQl-Q.Oliu m oxide film was formed on the surface of the particles constituting the preform. The preform thus treated was heated at 10 ° C / min in a nitrogen atmosphere at 65 G ° C at a flow rate of 4 Qml / iiiin and maintained at 650 ° p for 30 minutes. However, after the flow rate was reduced to 15ml / πin, the preform was heated to 1030 ° C at 10 ° C / min and maintained at the same temperature for 1 hour, and then heated to 1,055 ° C at 3 ° C / min. It was maintained at the same temperature for 15 minutes, and the preform was sintered. The sintered body obtained after the sintering was cooled in a sintering furnace, and subjected to a solution treatment in an argon atmosphere at 1, QG ° C for 2 hours, and then cooled by oil to obtain a ceramic molded article. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs. First, a fusion test will be described. The two welded metals are stacked on top of each other. It consists of pin plates with 45g / in2 zinc plated on both sides and 0.8mni thick. Yu-61- (Please read the precautions on the back before filling out this page) • Order · A 4 (210X297 mm) 496905 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs A6 _____ B ^ 6__ V. Description of the invention () Applying pressure 2 0 0 kg f / cm2, welding DC current IO, 〇〇〇Α and welding time 10 seconds under the welding conditions, test Its continuous spot welding ability and welding performance of welding metal. The results are shown in Figure 20a. Subsequently, the electrode tip formed using the foregoing release body was water-cooled during the test. For comparison, alumina-dispersed copper was used. In addition, two stacked welding metals are used. The metal is an aluminum plate material, <5052 (equivalent to JIS A50529, US standard AA5052, German standard DIN AlMg2.5, French standard HF A-G25C, Canadian standard CSA5052 and Australian standard A5G52). For 2.Giniij, the continuous spot welding ability and welding performance with the welding metal are tested under welding conditions with a pressure of 700 kg f / cm2 and a welding DC current of 35,000 Å. As for another comparative example, a chromium-copper commodity can be used in addition to AU03 dispersed copper. The result set is shown in Figure 2Qb. From Fig. 20a, it can be clearly seen that the number of possible consecutive points g is compared with the alumina dispersed copper sample as a comparative example, which is improved by 1.7 times; and the fusion percentage is reduced from 14.3% of the vaporized aluminum dispersed copper sample to 0%. The density of the vaporized aluminum-dispersed copper sample as a comparative example was 8.65 according to the Archimedes method, and the density of the sample in this experimental example was increased to 8.92. The HRB hardness of the comparative example made of alumina-dispersed copper was 72 according to the Archimedes hardness test using pin beads, and the hardness HRB of the sample of this experimental example was 63, which was 72% of the comparative sample. Chemical analysis found that the ceramic molded parts contained 98.1% Cu, 1.5% Cr, 0.4% A1, 0.2% Ti, and 0.9% 02, thus confirming the oxygen content. From this result, the following reaction system was established. (Please read the precautions on the back before filling out this page) r • Binding, binding, and reference 4 (210X297 mm) 496905 A6 B 6 Printed by the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention () 3Cu (Cu20, copies ) + 2Cr = Cr2〇3 + 3Cu (6Cu, parts) 3Cu0 + 2Al = 3Cu + Al20a 2CuO + T i = 2Cu + T i〇2 It can be seen that electrons appear above the copper particles that generate an oxide film by heat treatment Migration, and chromium, aluminum, and titanium are oxidized by sintering, and aluminum and titanium thus lead to improved continuous spot welding capabilities. The FeCUXHCl mixed solution etched the sample and observed the crystallinity of the sample. As a result, the comparative example sample was fibrous, and a dense crystal lattice was observed on the experimental example sample. The observation of the structural formula using an electron microscope revealed the deposition of ceramic components on the copper grains. It is necessary to understand that this ceramic combination is deposited by oxidation during the production of chromium ceramics. In addition, the adhesion between the deposited components and the copper grains was observed. It is believed that this adhesion is a chemical bond and is accompanied by diffusion. _ Use micro-focus X-ray analysis to define oxides and define Cr203, Ti02, A1203, and small amounts of Cr02 and TiO, respectively. Although metal aluminum powder and metal titanium powder are used as the raw materials of aluminum and titanium oxide in this experimental example, it can also be added in the form of oxide from the beginning. Test Example H2: Use the powder like Experimental Example H1. raw material. Ethanol is added to the powder mixtures Nos. 1 to 35, and its composition ratio is shown in Fig. 21. The obtained mixture was wet-mixed in a ball mill for 5 days to disperse and mix chromium powder into electrolytic copper powder. The obtained mixture was molded separately in the same manner as in Experimental Example E1 (please read the precautions on the back before filling this page) • Packing • • Thread • A 4 (210X297 mm) -63- 496905 A6 B 6 Central Ministry of Economic Affairs Printed by the Bureau of Standards V. Description of Invention () Individual preforms. The preform thus obtained was dried at 80 ° C. The preforms were then processed according to the first to 25th process conditions shown in Fig. 10a to obtain ceramic molded parts. The sintered bodies 1 to 35 thus obtained were used as samples to perform experiments *--... *--Test of Example H1. The results are shown in Figure 22. Judging from the results of the test as a whole, when the amount of chromium is at least G.ht.% to at most 3.Gwt.%, Preferably at least 0.8wt.% To at most 2.4wt, the amount of aluminum is 0.05wt.% Up to 1.2 wt.%, Preferably at least 0.1 wt.% To at most () .8 wt ·%, and the addition amount of titanium from at least 0.03 wt.% To at most 1.0 wt.%, Preferably at least 0.05 wt. In the range of.% Up to 0.6wt ..%, the obtained ceramic molded article is suitable for practical use. Hereinafter, the ceramic molded article of the present invention and its manufacturing method will be described in detail with reference to the ninth preferred embodiment. In the conventional uniaxial compression molding, the movement process of the individual particles is complicated, due to the friction resistance between adjacent particles and / or the size and hardness of the particles, or the inner cavity of the molding device 40 defines the cavity 44. Caused by differences in materials and / or surface roughness, as shown in Figure 26. It is thus difficult to apply uniform pressure to the raw material 45 composed of particles in order to obtain a preform having a uniform density throughout. Therefore, an attempt is made to apply excessive pressure to the raw material 45 to plastically deform the raw material 45 into the state shown in Figs. 24 and 25 to increase the density. Even in this case, * the low-density portion and the high-density portion remain in the preform. When the preformed slab thus obtained is calcined to obtain a ceramic molded part, the gas 45b between the particles 45a of the residual raw material 45 is discharged through the path generated by the particle space. This interparticle space is compressed by the powder when the particles are sintered and densified. (Please read the precautions on the back before filling out this page) • Installation · • Ordering · • Cable · 曱 4 (210X297mm) 4 * 496905 A6 B 6 Approved by the Central Bureau of Standards As shown in Figure 24, 0 is generated in the low-density part of the raw material 45. As shown in Figure 25, in the high-density part of the compressed raw material 45, the residual gas 45b is entangled by the particles 45a, so a so-called closed void is generated, and The gas skull 45b is closed in the gap and cannot be discharged. In addition, while the preform is slowly sintered, the volume of the residual gas 45b gradually decreases until the densification pressure during sintering reaches the internal pressure of 逹 and the residual gas 45b. However, it is also difficult to completely eliminate the closed void. -F- Conversely, in this experimental example, 'when% ^ liquid additive 49 is added to the raw material \ mixture 50 in powder form, it is axially-molded via the wall ( group The gaps 42 a to 42 b of the molded cavity 44) and the punches & make the vertices and / or edges of the particles cross-linked to each other, so that the individual particles of the shame 45 can form a bridge 64. Then, the gaps of the bridge 64 are passed through The excess liquid additive 49 is removed, and at the same time, the raw material 45 is molded into a preform in the pressure range of the plastic deformation of the raw material 45 through the application of liquid static pressure. As a result, a preform having a uniform density is obtained. In addition, the remaining gas between the particles It can be discharged during sintering. Case T: In the ceramic molding method of Experimental Example I, the molding device 4 G shown in Fig. 26 is used. First, the liquid additive shown in Fig. 23 is 4 9 Add the corresponding 1st to 7th raw materials in powder form (as shown in Figure 23) and mix to obtain the respective mixture 50. i Then the mixture 50 is filled into the respective mold cavities 44 of the molding device 40. This.xilfcy The gaps 42a to 42d defined between the forming die cavity 44 ^ 1 ^ and the lower punch 45 and the upper punch 48 are shown in Fig. 23. The lower punch 46 and the upper punch 48 and the die are shown in Fig. 23. The sliding surface of 40 rooms is light. A 4 (210X297 mm) (Please read the notes on the back first (Fill in this page again) 496905 A6 B 6 V. Description of the invention () Then began to compress each mixture 50 by borrowing the punch 46 and the upper punch 48. As shown in Figure 27 during the preform molding process in this experimental example The relationship between the applied pressure and the density is indicated by the solid line 66. The custom of the prior art during the molding of the preform (which does not contain any liquid additives) is indicated by the solid line 68. In addition, the amount of excess liquid additives discharged The relationship between the pressure and the applied pressure is indicated by the solid line 70. During the rough load process indicated by A in Fig. 27, the particles of the raw material 45 constituting the mixture 50 are independently dispersed in the liquid additive 49, as shown in Fig. 28 (a) Show. Further pressure is applied to move the particles 45a and discharge excess liquid components, so the compression process of the particles 45a is converted to the density transfer process B until the edges of the particles 45a of the raw material 47 and / or the vertices are joined to each other, as shown in FIG. 28 ( b) shown. When transferring to transfer process B, the pressure is usually 750 kg f / cm2. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs The lower punch 46 and the upper punch 48 in the transmission process B are restricted by the reaction force of the respective contact surfaces 46a, 48a from the mixture 50, as shown in Figure 26. As a result, the contact surfaces 46a, 48a are extended toward the die 42, so that the gaps 42a to 42d are narrowed. Thus, in terms of the fluidity of the particles 45a constituting the mixture 50, the part of the particles located in the center. 45a has a higher fluidity than the other part (located near the mode 4 2) of the particles 45a, which is attributed to the mode 42 The frictional force between the wall surface and the particles 45a is larger than that of the interlocking particles 45a. In addition, the maximum stress is applied to the edges 60a to 60d of the mixture 50 due to the aforementioned two factors. As a result, the particles 45a are densified from the edges 6Qa to 60d. With the increase in pressure, some particles 45a that have been connected to each other due to densification are finally at the edges 60a to 60d -66- Please read the precautions on the back before filling ✓ A 4 (210X297 mm) 496905 Central Ministry of Economic Affairs Printed by the Bureau of Standards A6 B 6 Fifth, the description of the invention () and the wall of the mold 42 to generate a bridge 64 (Figure 31). The bridge 64 thus generated prevents the particles 45a constituting the mixture 50 from flowing out of the cavity 44. In addition, the hydrostatic pressure can be maintained by an appropriate amount of the remaining liquid additive 49. Therefore, the contraction process of the particles 45a is converted into a dense load process C. It is believed that the pressure applied to the entire mixture 50 during this process is uniform. During the densification load process C (as shown by the solid line 66 in FIG. 27), the mixture is further densified by discharging excess liquid components while applying liquid static pressure within the pressure range in which the mixture 50 is plastically deformed. As a result, the preform molded according to this experimental example became uniform, and the density of each part was uniform. In addition, since the particles 45a are placed in the plastic deformation region, the particle gaps also remain in an open gap state. If a pressure higher than 1,5 GGkg f / cm2 is applied during the densification load C, the density of the rare preform will increase. At this point, the molding of the preform is completed. In contrast, in the prior art method, which does not contain any liquid additives and is indicated by the solid line 68, the pressure needs to be further increased to about 75, GGOkg f / cin2 (including the subsequent calcination process) in order to provide the desired density to the preform To complete the molding. According to the method of this experimental example, a preform can be obtained at a pressure of about 1 / 5C to 1 / 1Q0 of the pressure required by the prior art. The thickness of the preform obtained by the prior art method is at most about IGm. According to the method of this experimental example, a preform having a thickness of at most about 120 μm can be molded. '· Finally, the preforms obtained by the aforementioned methods were separately calcined to obtain respective ceramic molded articles. The compression conditions of each part of the preform obtained according to the prior art method are not uniform and have closed voids as shown in (d) of FIG. 28. Therefore, the strength of this preformed protection is insufficient. On the other hand, the preform A obtained in this experimental example 4 (210X297 mm) -67-
496905 m A 6 _B6_ 五、發明説明() 體之壓縮條件具有如第28圖(c)所示之開放空隙。因此可 排放出預成型體内部所殘留之氣體因而消除锻燒後之任何 空隙。可獲得具有高密度之陶瓷模製件。 依據本發明之·陶瓷模製件之製法(-如前述)…由於壓縮、- • . 模製傺使用液體添加劑於液體靜壓條件下進行故可對作原 料的粉狀混合物施加均勻壓力,因而可依據簡單方法藉著 施加小的壓力而容易地提供具有均勻密度及小表面粗度之 高品質陶瓷模製件。此外由於液體添加劑之清潔力高,故 模可經常保持清潔因而獲得模之使用壽命顯著延長的功效 〇 此外依據本發明之陶瓷模製件之製法可改良與基體之 濕潤性,進行界面接黏因而藉燒結製成陶瓷模製件。如此 當使用陶瓷模製件作電極材料等時,可避免工作件内之金 -屬組分擴散或滲透入電極等,及與金屬組分生成合金或固 體溶液,及進一步生成氯化物,及獲得顆粒間電阻,顆粒 間放電及基體電解腐蝕減少等功效。 此外,依據本發明之陶瓷模製件之製法,可獲得陶瓷 模製件當其用作電極材料時具有卓越機械強度及導電偽數 ,且用作電極材料等之使用壽命可延長,此乃由於與熔接 金屬之熔接表現減少之故,此外由於燒結效率改良,故可 以低成本容易地獲得電極材料等。 (請先閱讀背面之注意事項再填#本頁) •裝· # •線· 經濟部中央標準局印製 甲 4 (210X297公釐) 496905 A7 B7 五、發明説明(‘—) 元件符號對照表: A 裂痕 42c 間隙 B 裂痕 42d 間隙 10 電極尖 44 模穴 12 本體金屬 45 原料 14 Fe 45 a 粒子 16 擴散層 45b 氣體 20 電極尖 46 下衝頭 24 Fe 46a 接觸面 26 氧化物合金 48 上衝頭 28 擴散層 48a 接觸面 30 模 49 液體添加劑 32 模穴 50 混合物 34 下衝頭 60a 邊緣 36 上衝頭 60b 邊緣 37 原料 60c 邊緣 38 混合物 60d 邊緣 39 液體添加劑 64 橋 40 模製裝置 66 實線 42 模 68 實線 42a 間隙 70 實線 42b 間隙 (請先閲讀背面之注意事項再填窝本頁) 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) -69-496905 m A 6 _B6_ V. Description of the invention The compression condition of the body has an open space as shown in Figure 28 (c). Therefore, the gas remaining inside the preform can be discharged, thereby eliminating any voids after calcination. Ceramic molded parts having high density can be obtained. According to the method of the present invention for the production of ceramic molded parts (as described above) ... due to compression,-•. Molding is performed using liquid additives under hydrostatic pressure conditions, so uniform pressure can be applied to the powdery mixture as a raw material, so A high-quality ceramic molded article having a uniform density and a small surface roughness can be easily provided by applying a small pressure according to a simple method. In addition, due to the high cleaning power of the liquid additive, the mold can often be kept clean, thereby achieving a significantly extended life. In addition, according to the ceramic molding method of the present invention, the wettability with the substrate can be improved, and interface bonding can be performed. Ceramic moldings are made by sintering. In this way, when ceramic molded parts are used as electrode materials, the metal-metal components in the work piece can be prevented from diffusing or penetrating into the electrodes, etc., and alloys or solid solutions can be formed with the metal components, and chlorides can be further formed, and obtained. Interparticle resistance, interparticle discharge, and reduction of matrix electrolytic corrosion. In addition, according to the manufacturing method of the ceramic molded article of the present invention, it can be obtained that the ceramic molded article has excellent mechanical strength and conductive pseudo number when used as an electrode material, and the service life of the electrode molded article can be prolonged, because Since the welding performance with the welding metal is reduced, and because the sintering efficiency is improved, electrode materials and the like can be easily obtained at low cost. (Please read the notes on the back before filling #page) • Installation · # • Thread · Printed Armor 4 (210X297mm) by the Central Bureau of Standards of the Ministry of Economic Affairs 496905 A7 B7 V. Description of the Invention ('—) Component Symbol Cross Reference Table : A crack 42c gap B crack 42d gap 10 electrode tip 44 die cavity 12 body metal 45 raw material 14 Fe 45 a particle 16 diffusion layer 45b gas 20 electrode tip 46 lower punch 24 Fe 46a contact surface 26 oxide alloy 48 upper punch 28 Diffusion layer 48a Contact surface 30 Mold 49 Liquid additive 32 Mold cavity 50 Mixture 34 Lower punch 60a Edge 36 Upper punch 60b Edge 37 Raw material 60c Edge 38 Mixture 60d Edge 39 Liquid additive 64 Bridge 40 Molding device 66 Solid line 42 Mold 68 solid line 42a gap 70 solid line 42b gap (please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) -69-
Claims (1)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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JP3302390 | 1990-02-13 | ||
JP4197690A JP2854916B2 (en) | 1990-02-22 | 1990-02-22 | Ceramic-copper alloy composite |
JP7285490A JPH03271339A (en) | 1990-03-22 | 1990-03-22 | Ceramic-copper composite body and its manufacture |
JP2076131A JPH0717925B2 (en) | 1990-03-26 | 1990-03-26 | Molded body manufacturing method |
JP29245090A JP2846941B2 (en) | 1990-10-30 | 1990-10-30 | Electrode material and method for manufacturing electrode material |
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TW496905B true TW496905B (en) | 2002-08-01 |
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TW80101159A TW235310B (en) | 1990-02-13 | 1991-02-02 | |
TW82110252A TW496905B (en) | 1990-02-13 | 1991-02-12 | Molded ceramic articles and production method thereof |
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TWI455775B (en) * | 2010-06-24 | 2014-10-11 | Meidensha Electric Mfg Co Ltd | Method for electrode materials for vacuum circuit breaker, electrode materials for vacuum circuit breaker and electrode for vacuum circuit breaker |
TWI586461B (en) * | 2012-08-29 | 2017-06-11 | Ngk Spark Plug Co | An alumina sintered body and a method for producing the same |
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1991
- 1991-02-02 TW TW80101159A patent/TW235310B/zh active
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