TW496824B - Process for producing complex film of thermoplastic polyurethane and poly vinyl chloride - Google Patents
Process for producing complex film of thermoplastic polyurethane and poly vinyl chloride Download PDFInfo
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- TW496824B TW496824B TW89108368A TW89108368A TW496824B TW 496824 B TW496824 B TW 496824B TW 89108368 A TW89108368 A TW 89108368A TW 89108368 A TW89108368 A TW 89108368A TW 496824 B TW496824 B TW 496824B
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496824 五、發明說明(1) 發明領域: 本發明係有關一種混合膠膜製 有熱可塑性聚脲S旨樹脂(Thermop: TPU)以及聚氯乙烯(Poly Vinyl 合膠膜。 發明背景: 按,傳統生產熱可塑性聚脲酯 塑膠皮的方法,如第一圖所示,其 聚脲酯樹脂1 0與聚氯乙烯1 2膠粒依 例通常為前者1 0〜5 0%、後者9 〇〜 1 4均勻混合在一起,並同時加入溶 壓延膠布機(Calendar Machine) 一混合塑膠皮2 0的完成品,如第二 脲酯樹脂1 0材料係與聚氯乙烯丨2材 但上述混合塑膠皮之成份,不 有聚氯乙烯成份,在安全使用上無 缺點。再者,傳統混合塑膠皮是由 ’壓延膠布機無法生產高黏稠性材 氐於〇·〇 5毫米的超薄膠布,埶 能超過70V ^ σ ^ …、 Λ 、,產的厚度亦無法低 裳、ΐ 1卜,熱可塑性聚脲酿樹脂的 主几蠢裂、柔軟觸感以 特性,fe、、+ 口 …、贴口 =、、去展現在傳統的混合膠皮 ' 解傳統混合塑膠皮的缺點後 品’特別是關於一種具 astic Polyurethane, Chloride, PVC)的複 樹脂與聚氯乙烯之混合 係將顆粒狀的熱可塑性 一定的比例混合,其比 5 0%,再利用一攪拌機 劑1 6充分攪拌後,經一 1 8壓製成膜,即可完成 圖所示,該熱可塑性聚 料充分混合在一起。 管在任何新分子中均含 法屏除含有聚氣乙烯的 壓延膠布機壓製而成者 料,更無法製造出厚度 性聚脲酯樹脂的比例不 於 0· 0 5mm 〇 材料特性,如耐磨、而于 後具有局剝離強度等的 上。因此,本發明人在 ,經潛心研究測試後終496824 V. Description of the invention (1) Field of the invention: The present invention relates to a thermoplastic film made of thermoplastic polyurea S resin (Thermop: TPU) and polyvinyl chloride (Poly Vinyl film). Background of the invention: Traditional, traditional As shown in the first figure, the method for producing a thermoplastic polyurea plastic skin is generally such that the polyurea resin 10 and polyvinyl chloride 12 rubber particles are usually the former 10 to 50% and the latter 90 to 1 4 Evenly mixed together, and at the same time added the calendering machine (Calendar Machine) A mixed plastic leather 20 finished product, such as the second urea ester resin 10 material is made of polyvinyl chloride 丨 2 materials but the above mixed plastic leather Ingredients, no polyvinyl chloride ingredients, no disadvantages in safe use. Furthermore, the traditional mixed plastic leather is not able to produce ultra-thin adhesive tapes with a thickness of 0.05 mm by the 'calendering blanket machine, which can exceed 70V ^ σ ^…, Λ, the thickness of the product can not be low, ΐ1, the main thermoplastic polyurea resin resin is stupid, soft touch with characteristics, fe ,, + mouth ..., paste mouth =, To show off in traditional blending rubber ' Disadvantages of plastic leather after-products', especially about a compound resin with polyvinyl chloride (PVC) and a mixture of polyvinyl chloride, which mixes a certain proportion of granular thermoplasticity, with a ratio of 50%. After the blender agent 16 is fully stirred, it is pressed into a film by 18 to complete the figure, and the thermoplastic polymer is fully mixed together. The tube contains any new molecules in addition to the material pressed by a calendering blanket machine containing polyethylene gas. It is also impossible to produce a thick polyurea resin with a ratio of less than 0.5 mm. Material characteristics such as wear resistance, On the other hand, it has a local peel strength and the like. Therefore, the inventor ended up in
496824 五、發明說明(2) 於突破傳統之單層混合材料的生產方式,提供一種以更良 好的製造方法所生產的複合膠膜。 發明目的與概述: 本發明之主要係在提供一種以押出淋膜方式緊密黏合 在一起的複合膠膜,使其同時具有熱可塑性聚尿酯樹脂與 聚氯乙烯二種原料本身之優良特性,且該複合薄膜具有無 毒、而ί磨、财寒、抗靜電、防霉及南週波接合力佳等的功 效,以便能夠安全且廣泛的應用在日常生活中。496824 V. Description of the invention (2) To break through the traditional production method of single-layer mixed materials and provide a composite film produced by a better manufacturing method. Purpose and summary of the invention: The main purpose of the present invention is to provide a composite adhesive film which is tightly adhered together in the form of extruded leaching film, so that it has the excellent characteristics of two raw materials of thermoplastic polyurethane resin and polyvinyl chloride, and The composite film is non-toxic, and has the effects of grinding, cold, antistatic, anti-mildew, and good adhesion of the southern frequency, so that it can be safely and widely used in daily life.
本發明之另一目的係在提供一種超薄的複合膠膜。 根據本發明,係在一聚氯乙烯膠皮上,以壓出淋膜方 式將熱可塑性聚脲酯樹脂薄膜淋在聚氯乙烯之膠皮上,因 熱可塑性聚脲酯樹脂薄膜在高溫下立刻能與聚氯乙稀產生 膠合作用而無須假藉其他接著劑而能緊密貼合在一起,進 而形成一複合膠膜。 底下藉由具體實施例配合所附的圖式詳加說明,當更 容易暸解本發明之目的、技術内容、特點及其所達成之功 效0 圖號說明: 1 2與聚氯乙烯 1 6溶劑 2 0混合塑膠皮 3 2樹脂薄膜 3 6複合膠膜Another object of the present invention is to provide an ultra-thin composite film. According to the present invention, a thermoplastic polyurea resin film is poured onto a polyvinyl chloride rubber film by extruding a film on a polyvinyl chloride rubber film. Polyvinyl chloride produces glue, which can be closely adhered without the need to borrow other adhesives, thereby forming a composite glue film. The detailed descriptions are provided below with specific examples and accompanying drawings to make it easier to understand the purpose, technical content, features and effects of the present invention. 0 Drawing number description: 1 2 and polyvinyl chloride 1 6 solvent 2 0 mixed plastic skin 3 2 resin film 3 6 composite film
1 0熱可塑性聚脲酯樹脂 1 4攪拌機 1 8壓延膠布機 3 0熱可塑性聚脲酯樹脂 3 4聚氯乙烯膠皮 詳細說明:1 0 Thermoplastic polyurea resin 1 4 Mixer 1 8 Calender tape machine 3 0 Thermoplastic polyurea resin 3 4 Polyvinyl chloride rubber Detailed description:
第6頁 496824 五、發明說明 第三 如圖所示 合膠膜的 生產前先 的溫度先 押出機内 攪拌至完 ,通常維 (3) ^-- 圖所示為本發明在製作複合膠膜的製造流程圖。 ’一種具有熱可塑性聚脲酯樹脂與聚氯乙埽之複 製造方法係包括下列步驟:首先,如步驟S1,在 將熱可塑性聚脲酯樹脂3 〇以烘乾機在6 〇〜9 〇。〇下 行烘乾約1 2 0分鐘後,將烘乾後的樹脂3 〇送進一 ’如步驟S2所示,使其在溫度1 5 〇〜2 3 0°C下熱溶 全炫解,並嚴控模頭溫度以保持其在一定的黏度 持黏度在1 0 0 〇 〇〜2 0 0 0 0 c p S左右,以利擠壓成膜 的螺t ^驟S3所示,上述處理過的樹脂在一擠押淋膜機 二疑s。中產生熱熔並均勻混合後,其中加熱溫度為1 5 〇 〜2 3 (Tc,之後再擠壓經過擠壓淋膜機的τ帶模 Γ\ Λ 〇 ’、 /λ. jXl "· Μ〜1 · 5mm的透明彈性的樹脂薄膜32 ;再將厚度約為 哉〇5mm〜l 5ram的聚氯乙烯膠皮34利用放料輪經電極或預 二、ί ί入該淋膜機之模唇下方的一組内轉之擠壓輪處,使 "亥ΛΚ氯乙稀膠皮3 4與該樹脂薄膜3 2經加壓貼合在一起,如 步驟S4,貼合速度約每分鐘丨〇〜35公尺,擠壓壓力為5〜 公斤’且擠壓輪係經拋光處理以避免上述薄模反黏在擠 β、輪上’最後,將經貼合後之薄膜表面去除黏性後即完成 —複合膠膜3 4的完成品。 完成後的複合膠膜3 4的結構如第四圖所示,該複合膠 3 4係在一聚氯乙坤膠皮3 4上’以押出淋膜方式將熱可塑 性聚脲酯樹脂薄膜32在高溫下與聚氯乙烯膠皮34緊密接 合’使樹脂薄膜32黏貼在膠皮34之其中一表面,以形成該Page 6 496824 V. Description of the invention The third one is as shown in the figure. The temperature before the production of the glue film is first stirred in the extruder. Usually, the dimension (3) ^-The picture shows the process of making the composite film in the present invention. Manufacturing flowchart. A method for manufacturing a polyurea resin having a thermoplastic polyurea resin and polyvinyl chloride includes the following steps: First, in step S1, the thermoplastic polyurea resin is 30 and a dryer is used at 60 to 90. 〇 After drying for about 120 minutes, send the dried resin 3 〇 into a 'as shown in step S2, so that it is completely melted at a temperature of 150 to 230 ° C, and Strictly control the temperature of the die to keep it at a certain viscosity. The viscosity is about 100 〇 ~ 2 0 0 0 cp S, in order to facilitate the extrusion of the screw t ^ as shown in step S3. Two suspicious s in a squeeze membrane machine. After the hot melt is generated and uniformly mixed, the heating temperature is 1 5 0 ~ 2 3 (Tc, and then the τ band die Γ \ Λ 〇 ′, / λ. JXl " · M ~ 1.5mm transparent and elastic resin film 32; and then polyvinyl chloride rubber 34 with a thickness of about 0.05mm ~ l 5ram is placed under the die lip of the coating machine through the electrode or pre-secondary using a discharge wheel. At a set of inwardly-extending pressing wheels, "Hyalkaline vinyl chloride rubber 3 4 and the resin film 32 are bonded together under pressure, as in step S4, the bonding speed is about every minute. 〇 ~ 35 Meters, the extrusion pressure is 5 ~ kg ', and the extrusion wheel train is polished to avoid the above thin die from sticking to the extrusion β, the wheel'. Finally, the surface of the film after lamination is removed to remove the stickiness. The finished product of the composite adhesive film 34. The structure of the completed composite adhesive film 34 is shown in the fourth figure, and the composite adhesive film 34 is tied to a polyvinyl chloride rubber film 3 4 to extrude the heat The plastic polyurea resin film 32 is tightly bonded with the polyvinyl chloride rubber 34 at a high temperature, so that the resin film 32 is adhered to one surface of the rubber 34, and Into the
第7頁 496824 五、發明說明(4) —--- 複合膠膜3 4。 其中,本發明以熱可塑性聚腺酯樹脂薄膜32作為面、 聚氣乙烯膠皮34為底材的複合膠骐所生產製造之產品呈有 1·無毒優點,以適用於接觸身體皮膚之填充傢倶或嬰^填 充玩具;2.耐磨優點,適用於作鞋面、手袋、桌巾、水床 、救身衣,3 ·耐寒優點,適用於高空廣告氣球或雪地包裝 材料;4.抗靜電防霉優點,適用於電子產品;5•高週波接 合力佳’適用於汽艇、水床與救身衣等的優點。除此之外 ’本發明更可以聚氯乙烯膠皮作為面材,以熱可塑性聚脲 酉旨樹脂薄膜作為底材的複合膠膜,以作為另外一實施例, 使其產品適用於醫療包裝用品、食物袋或嬰兒貼身物品等 由上可知’本發明係在將熱可塑性聚脲酯樹脂薄膜與 ^乳乙烯膠皮緊密貼合在一起,而龙非以習知混合方式形 的缺Γ以在安全使用上可有效屏除成份中皆含有聚氯乙烯 成者點。另外,本發明之複合薄膜是由擠壓淋膜機製造而 亳半故可生產南黏稠性材料,更β製造出厚度低於0 · 0 5 〃的超薄複合膠膜。 樹脂材i i ί發明之複合膠膜係同時具有熱可塑性聚尿酯 、耐熱、1 的特性,如無毒、不含重金屬、对磨、财寒 的特性,^龜f、柔軟觸感及熱貼合後具有高剝離強度等 色良好、如及氯乙稀材料本身的特性,如價格低廉、著 習知渑人^石^ ^可調整及耐用壽命長等特性,以有效解決 。少皮的缺失。因此,以押出淋膜方式緊密黏合在Page 7 496824 V. Description of the invention (4) ----- Composite adhesive film 34. Among them, the product produced by the present invention with a composite plastic film using a thermoplastic polyurethane resin film 32 as a surface and a polyvinyl rubber film 34 as a substrate has a non-toxic advantage, and is suitable for filling furniture that touches the body's skin. Or baby ^ stuffed toys; 2. Wear-resistant advantages, suitable for shoe uppers, handbags, table towels, waterbeds, life-saving clothes, 3. Cold-resistant advantages, suitable for high-altitude advertising balloons or snow packaging materials; 4. Antistatic The advantages of anti-mildew are suitable for electronic products; 5 • Good high-frequency bonding force is suitable for the advantages of motorboats, waterbeds and lifesaving clothes. In addition, the present invention can be a composite rubber film with polyvinyl chloride rubber as a surface material and a thermoplastic polyurea resin film as a substrate, as another embodiment, making its products suitable for medical packaging products, From the above, it can be known from the above that the present invention relates to the close adhesion of the thermoplastic polyurea resin film and the latex vinyl rubber, and Long Fei is formed in a conventionally mixed manner to be safely used. The effective ingredients on the screen are all containing polyvinyl chloride. In addition, the composite film of the present invention is manufactured by an extrusion coating machine, so it can produce southern viscous materials, and moreover, it can produce ultra-thin composite film with a thickness of less than 0. 0 5 〃. Resin material ii The composite adhesive film of the invention also has the characteristics of thermoplastic polyurethane, heat resistance, 1 such as non-toxic, non-heavy metal, anti-wear, and financial characteristics, ^ turtle f, soft touch and thermal bonding After having high peel strength and other good color, such as the characteristics of vinyl chloride material itself, such as low price, familiar with people ^ stone ^ ^ adjustable and long life and other characteristics to effectively solve. Missing skin. Therefore, adhere to the
496824 五、發明說明(5) 一起的複合膠膜係具有無毒、耐磨、耐寒、抗靜電、防霉 及高週波接合力佳等的功效,以便能夠安全且廣泛的應用 在曰常生活中。 以上所述實施例僅係為說明本發明之技術思想及特點 ,其目的在使熟習此項技藝之人士能夠瞭解本發明之内容 並據以實施,當不能以之限定本發明之專利範圍,即大凡 依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋 在本發明之專利範圍内。496824 V. Description of the invention (5) The composite adhesive film system is non-toxic, wear-resistant, cold-resistant, anti-static, mildew-proof, and has good high-frequency bonding power, so that it can be safely and widely used in daily life. The above-mentioned embodiments are only for explaining the technical ideas and characteristics of the present invention. The purpose is to enable those skilled in the art to understand the contents of the present invention and implement them accordingly. When the scope of the patent of the present invention cannot be limited, Any equal changes or modifications made according to the spirit disclosed in the present invention should still be covered by the patent scope of the present invention.
第9頁 496824 圖式簡單說明 第一圖為傳統混合塑膠皮的製造方法。 第二圖為傳統混合塑膠皮的結構示意圖。 第三圖為本發明的在製作複合膠膜的製造方法。 第四圖為本發明之複合膠膜的結構示意圖。Page 9 496824 Brief description of the drawings The first picture shows the manufacturing method of traditional mixed plastic leather. The second figure is a schematic diagram of the structure of a traditional hybrid plastic skin. The third figure is a method for manufacturing a composite adhesive film according to the present invention. The fourth figure is a schematic structural diagram of a composite film of the present invention.
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