TW495772B - Soft magnetic alloy powder for electromagnetic wave absorbing sheet, electromagnetic wave absorbing sheet, and method for manufacturing them - Google Patents

Soft magnetic alloy powder for electromagnetic wave absorbing sheet, electromagnetic wave absorbing sheet, and method for manufacturing them Download PDF

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TW495772B
TW495772B TW90116199A TW90116199A TW495772B TW 495772 B TW495772 B TW 495772B TW 90116199 A TW90116199 A TW 90116199A TW 90116199 A TW90116199 A TW 90116199A TW 495772 B TW495772 B TW 495772B
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Taiwan
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electromagnetic wave
soft magnetic
alloy powder
wave absorbing
magnetic alloy
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TW90116199A
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Chinese (zh)
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Narihira Matsumoto
Kimiharu Ohta
Masutaro Hayase
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Sumitomo Spec Metals
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding
    • H05K9/0083Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising electro-conductive non-fibrous particles embedded in an electrically insulating supporting structure, e.g. powder, flakes, whiskers
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition
    • H01F1/14708Fe-Ni based alloys
    • H01F1/14733Fe-Ni based alloys in the form of particles
    • H01F1/14741Fe-Ni based alloys in the form of particles pressed, sintered or bonded together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition
    • H01F1/14766Fe-Si based alloys
    • H01F1/14775Fe-Si based alloys in the form of sheets

Abstract

The object of the present invention is to provide a soft magnetic alloy powder for an electromagnetic wave absorbing sheet, which has a sufficiently large magnetic loss term (μr"") even in a high-frequency band, and which is excellent in the electromagnetic wave absorbing performance in a high-frequency band of over 100 MHz, and an electromagnetic wave absorbing sheet and a method for manufacturing them. Soft magnetic alloy powder for a flat electromagnetic wave absorbing sheet, which has a magnetic loss term (μr""), is improved drastically within a specific composition range in a Fe-Si alloy or a Fe-Ni alloy, and the electromagnetic wave absorbing characteristics excellent in the high-frequency band are delivered by optimizing conditions such as particle size, thickness and aspect ratio according to an alloy within the above composition range.

Description

495772495772

%活等之 生雜訊之 電磁波吸 系軟磁性 冬發 上,用 磁波, 磁波吸 其製造 近年 急速地 成為造 良影響 作為 其發生 戌漏。 出。 明,係 以吸收 尤其是 4欠片材 方法。 Jt 來,隨 發達與 成其他 等,電 對於此 源以電 作為該 等之電子 不必要的 原因,或 〇 向來係施 止不必要 之材料及 關於可簡單地裝在行動 造成内部的電子零件發 有100MHz以上高頻域之 ,及應用於該片材之鐵 著個人電腦及行動電話 普及,由其等所產生之 的電子器材錯誤動作之 磁波障害已然成為問題 等電磁波障害之對策, 磁波吸收體等覆蓋,防 電磁波吸收體,有種種 電子器材 不必要的電 收性能之電 合金粉末及 資訊器材之 電磁波,或 給予人體不 行著經由將 的電磁波的 構造被提 上述之電磁波吸收體 複雜化,必須是薄且具 之故,通常係將橡膠或 粉末混合,成形作成片 又,電子器材、資訊 等’其所產生之電磁波 其等高頻域之電磁波吸 作為此等電磁波吸收 Fe~Al-Si 合金(Sendust 為了因應器材之小型、薄型化或 y因應複雜的形狀之可撓性。因此 树月曰專之有機結合劑與軟磁性材料 材狀而使用。 器材,隨著CPU時計速率之高速化 的頻率也跟著高頻化,因此,對於 收性能優異之產品有殷切的需求。 體’曾被提出者有:例如,將 ’鐵矽鋁磁性合金)之水霧化粉末The electromagnetic wave absorption of noise generated by the living system is soft magnetic. In the winter, magnetic waves are used to absorb the magnetic waves. Its manufacturing has rapidly become a positive influence in recent years as a leakage. Out. Ming, the system to absorb especially 4 under-sheet method. From Jt, with the development and development of others, electricity is unnecessary for this source to use electricity as the cause of such electrons, or it has always been necessary to stop unnecessary materials and related to the internal electronic parts that can be simply installed in action. In the high-frequency range above 100MHz, and the widespread use of iron-clad personal computers and mobile phones for this sheet, the electromagnetic wave barriers caused by the malfunction of electronic equipment caused by them have become countermeasures such as electromagnetic wave barriers. Magnetic wave absorbers Such as covering, anti-electromagnetic wave absorbers, electromagnetic alloy powders of various electronic devices with unnecessary electrical receiving properties and electromagnetic waves of information equipment, or giving the human body the possibility that the above-mentioned electromagnetic wave absorbers are complicated by the structure of the electromagnetic wave, which must be complicated. It is thin and for the reason, usually it is a mixture of rubber or powder, formed into a sheet, and the electromagnetic waves generated by electronic equipment, information, and other high-frequency regions are absorbed by these electromagnetic waves as Fe ~ Al-Si alloys. (Sendust responds to the equipment's small size, thinness, or flexibility for complex shapes. Therefore Yueyue specializes in the use of organic binders and soft magnetic materials. Equipment, as the frequency of the CPU clock speed increases, the frequency also increases, so there is a strong demand for products with excellent collection performance. Proponents include: for example, water atomized powder of 'iron-silicon-aluminum magnetic alloy'

495772 、發明說明(2) 以磨碎機等使扁平化, 纟 ‘ 樹脂混合後,成形& #壯^平粉末與聚氨基甲酸乙酯 平化,將該粉末與‘膠混“之,務化粉末以磨碎機等使扁 狀之電磁波吸收體(曰本專 ’ ^輥輪施以成形成片材 然而,於使用上述提案之ί/m \'δ7⑴號)等。 波吸收體,由於在高頻域的複導磁屬粉末之電磁 小,並無法滿足近年來所要 失項(/^”) 能。 、回,皮域之電磁波吸收性 發明之揭示 本發明之目的在於提供,可 於高頻域其磁氣損失項(# r ”)也、^述名知的問題,即使 以上的高頻域之電磁波吸收性^ =大,尤其是於ίοΟΜΗζ 軟磁性合金粉末,電磁波 b二,、之電磁波吸收片材用 發明者等,未達成上述=片f’及其等製造方法。 於Fe-Si系合金或Fe-Ni系合金中、、里刻意研究的結果,發現 時’可大幅提高其磁氣損失項(作成特定的組成範圍 由對因應於該組成範圍的合金 句又,發明者等,經 等之條件作最適化,得以發現於言=托厚度、縱橫尺寸比 收特性,而知悉可製得扁平#的:,或之優異的電磁波吸 合金粉末。 于扁千狀的電磁波吸收片材用軟磁性 進而 一,一 um 、- w 結合劑,1混練,成形加工成片::狀合金粉末添加有機 因應複雜形狀之可撓性,得以了私丄可得到薄且具有可 了解於兩頻域之優異的電磁495772, description of the invention (2) flattening with a grinder, etc., after mixing the resin, molding &# 壮 ^ flat powder and polyurethane are flattened, the powder is mixed with 'gum' The powder is made into a flat electromagnetic wave absorber by a grinder or the like (a roll is applied to form a sheet, however, the above-mentioned proposal is used as ί / m \ 'δ7⑴), etc. The wave absorber, because In the high-frequency region, the magnetic permeability of the complex magnetic powder is small, and it cannot satisfy the missing term (/ ^ ”) performance in recent years. The disclosure of the electromagnetic wave absorptive invention of the skin domain is to provide a magnetic loss term (#r) in the high frequency domain, which is a well-known problem, even in the above high frequency domain. The electromagnetic wave absorptivity ^ = is large, especially for ίοΟΜίζ soft magnetic alloy powder, electromagnetic wave b II, the inventors of electromagnetic wave absorbing sheets, etc., have not achieved the above = sheet f 'and its manufacturing methods. In Fe-Si based alloys Or the results of deliberate research in Fe, Ni-based alloys, and found that the magnetic loss term can be greatly increased (the specific composition range is made by the alloy sentence corresponding to the composition range, the inventor, etc., etc. The conditions were optimized, and it was found that the thickness of the bracket and the aspect ratio characteristics were flat, and it was known that the flat #: or the excellent electromagnetic wave absorbing alloy powder can be produced. The flat electromagnetic wave absorbing sheet is soft The magnetic properties are further combined with a um and -w binding agent, 1 mixed, formed into a sheet :: shaped alloy powder added with the flexibility of organic shapes in response to complex shapes, which can be obtained thinly and with a depth that can be understood in two frequency domains. excellent Different electromagnetic

495772 五、發明說明(3)495772 V. Description of the invention (3)

S 波吸=性能之電磁波吸收片材,而完成本發明。 ^發明’係一種電磁波吸收片材用軟磁性合金粉末,其 特彳政在於’係厚度d為0 · 0 1 // m〜0 · 6 // m,縱橫尺寸比(長度 1/厚度d)/為1〇〜5〇〇之扁平狀,且飽和磁化is為丨·2τ以上 之F e S i系或e — Ν 土系之軟磁性合金。本發明之軟磁性合金 的組成,其特徵為,Fe-Si系為:由Si3重量%〜9重量%其殘 〇餘不可避免的雜質所成;Fe-Ni系為,由Ni36重量 〇〜重$%,其殘餘為Fe及不可避·免的雜質所成。 盆U : ’係一種電磁波吸收片材,其特徵在於, 二.二i,s有之電磁波吸收片材用軟磁性合金粉末,俜 由.可為上述組成的Fe—Sl系合金粉末 = 之單獨組成耠古%#n. 77 + e n 1糸合金粉末 粉末以適Ϊ Κί,或Fe_Sl系合金粉末與系合金 、田比例混合之複合粉末所成。 土 本發明,係一種電磁波吸收 之製造方法,其特微方你 材用軚磁性合金粉末The S-wave absorption = performance electromagnetic wave absorbing sheet, and completed the present invention. ^ Invention 'is a soft magnetic alloy powder for electromagnetic wave absorbing sheet. Its special feature is that the thickness d is 0 · 0 1 // m ~ 0 · 6 // m, aspect ratio (length 1 / thickness d) / Is a soft magnetic alloy in a flat shape with a saturation magnetization of 1 · 2τ or more and an e-N soil-based soft magnetic alloy having a flat shape of 10 to 500. The composition of the soft magnetic alloy of the present invention is characterized in that the Fe-Si system is made of Si3 wt% to 9 wt% of the remaining unavoidable impurities; the Fe-Ni system is made of Ni36 wt. $%, The residue of Fe and unavoidable impurities. Basin U: 'is an electromagnetic wave absorbing sheet, which is characterized in that two, two, i, s have soft magnetic alloy powder for electromagnetic wave absorbing sheets, and can be Fe-Sl series alloy powder of the above composition = alone Composition 耠 古 % # n. 77 + en 1 糸 alloy powder powder is made of suitable powder, or composite powder of Fe_Sl series alloy powder and alloy and field ratio. The present invention relates to a method for manufacturing electromagnetic wave absorption.

Fe-M系組成之平均 ^為,、匕έ :備妥上述Fe-Si系或 末之準備製程;鱼對m λ 〇_之軟磁性合金粉 d為二广尺 ==械加工,作成厚度 500之扁平狀合金粉末之製)了=(,長度厚度d)為10〜 併提出:機械加工前的合 於上述組成中,亦— 進行機械加工。 ,,末為務化粉末,並以磨碎機 進而本發明,係一種電磁波吸收 特徵在於’係包含:對於由上述方法=之勢造方法’其 即上一系合金粉末或Fe_NlJ =合金粉末,亦 ___一 盃杨末,或Fe-Si系The average composition of the Fe-M series is 、. The preparation process of the Fe-Si series or the above is prepared; the soft magnetic alloy powder d of the fish m λ _ is two-wide rule == mechanical processing, and the thickness is made. Made of 500 flat alloy powder) = (, length and thickness d) is 10 ~ and proposes that: before the machining, it is combined with the above composition, and also-machined. In the end, it is a commercial powder, and a grinder and the present invention are an electromagnetic wave absorption feature characterized by the 'system contains: For the method created by the above method = potential method', that is, the previous series of alloy powder or Fe_NlJ = alloy powder, Also ___ a cup of Yang Mo, or Fe-Si series

\\312\2d-code\90-09\90]16199 ptd 第6頁 哪772 五、發明說明(4) 合金粉末與Fe-N i系合金粉末以適當比例混合之複合粉 末,以有機結合劑混合之製程;與將該混合物加工成片材 狀之製程。 最佳形態 本發明之特徵在於,係使用下述所規定之特定組成範圍 的Si-Fe系及Ni〜Fe系電磁波吸收片材用軟磁性合金粉末。 且,本發明經由因應該組成範圍的合金之將粒徑、厚度、 縱橫尺寸比等條件作最適化,而得到於高頻域有優異的電 磁波吸收性能之軟磁性合金粉末及使用該粉末之電磁波吸 收片材。 。欲維持於高頻之電磁波吸收特性,飽和磁通量密度Bs與 電阻值以較大為佳,惟若Si未滿3重量%時,由於異相(7 相)之^析出’於導磁率#降低之同時,電阻值也變小,非 為所: 又’若Si超過9重量%時,由於異相(Fe3Si相)會 開始你徐析出,同時導磁率#及飽和磁通量密度Bs會降 低’亦非所喜。於本發明中,Si為3〜9重量%時,只有 ί I ^ '谷體(bCC相)存在,可得到高飽和磁通量密度Bs盘 电阻值’而可維持優異的高頻特性。 N i -- F e ^ m 右Νι未滿36重量%,由於 造 定66貼能 π , χ 日w k曰座生k:化’為不安 ,的狀恶,同時飽和磁通量密 :不女 喜。又,若Ni超過49曹詈。/,目,丨山曰丨牛低之故,非為所 加,而降低導磁率3, 1 則由於保磁力He會徐徐增 丨+低V磁率#之故,亦非。\\ 312 \ 2d-code \ 90-09 \ 90] 16199 ptd page 6 which 772 5. Description of the invention (4) Compound powder in which alloy powder and Fe-N i-based alloy powder are mixed at an appropriate ratio, and an organic binder is used. A process of mixing; and a process of processing the mixture into a sheet. Best Mode The present invention is characterized by using soft magnetic alloy powders for Si-Fe based and Ni ~ Fe based electromagnetic wave absorbing sheets in a specific composition range specified below. In addition, the present invention obtains a soft magnetic alloy powder having excellent electromagnetic wave absorption performance in a high frequency region by optimizing particle diameter, thickness, aspect ratio, and other conditions according to alloys having a composition range, and electromagnetic waves using the powder Absorbent sheet. . In order to maintain the electromagnetic wave absorption characteristics at high frequencies, the saturation magnetic flux density Bs and the resistance value are preferably larger, but if the Si is less than 3% by weight, due to the precipitation of the heterogeneous phase (7 phases), while the magnetic permeability # decreases, , The resistance value also becomes smaller, which is not the reason: and 'If Si exceeds 9% by weight, due to the heterophase (Fe3Si phase), you will begin to precipitate, and the magnetic permeability # and the saturation magnetic flux density Bs will decrease. In the present invention, when Si is 3 to 9% by weight, only I ^ 'valley (bCC phase) exists, and a high saturation magnetic flux density Bs disk resistance value' can be obtained while maintaining excellent high frequency characteristics. N i-F e ^ m The right Νι is less than 36% by weight. Due to the creation of 66 energy π, χ wk, the position of k: turn into an uneasy state, and the saturation magnetic flux density is dense: not female. If Ni exceeds 49, Cao Yong. /, Head, the reason that the mountain is low, it is not added, and the decrease of the magnetic permeability 3, 1 is due to the coercive force He will increase slowly 丨 + low V magnetic permeability #, nor is it.

外5772 五、發明說明(5) J常’經由來自磁性體外部的交流磁場而被磁 =磁感應的法則’隨著磁通量變化會於 ,由此渦電,在磁性體中心為G,而在端部成Μ產大生渴 :由讀生脰的磁通量密度在端部成為 (tum匕。石兹性體的磁通量密度,自表面往^ 成以電阻,f=頻率,P導磁率)之深度處衰ί ,。此深度’稱為「表皮深度」。從而 了減 2非較此表皮深度薄,則無法以渦電流將 二 :丄而使得磁氣損失減少。例如,將頻 :: (:,,貫;部"r,降低,使高頻域之高的電磁波吸收,二Γ Q // rπ )變成無法得到。 队扭月匕 :本發明中,軟磁性合金粉末的厚度以〇 〇卜 :二。亦即’若超過0.6…則由於渦電流之發生^為古 頻域之電磁波吸收性能會降低之故。 叫同 ” m、導磁率降低之故。又,於厚度為〇 .…二 广的扁平粉末中’於製造上’不可避免的會含有超過〇. :或未滿0. 01 _之厚度的扁平粉末,只要是不影響到 寺性之程度的含有量,並無特別問題。 在本發明中,軟磁性合金粉末的縱橫尺寸比(長度i /厚 xd)若未滿10,由於無法經由依於因合金粉末的形狀之反 磁%得到大的導磁率,非為所喜。縱橫尺寸比愈大,則片 材中充填之合金粉末於磁化之際,於合金粉末内部所產生 之反磁場的影響變小,是較佳者。然而,縱橫尺寸比若超Out of 5772 5. Description of the invention (5) J Chang 'is magnetically = the law of magnetic induction via an alternating magnetic field from the outside of a magnetic body'. As the magnetic flux changes, the eddy current is G at the center of the magnetic body and at the end. The formation of the thirst of thirst: the magnetic flux density of the reading ridge at the end becomes (tum dagger. The magnetic flux density of the stone body is attenuated from the surface to the depth of resistance, f = frequency, P permeability). ί. This depth 'is called "epidermal depth". As a result, minus 2 is thinner than this epidermis, and it is impossible to reduce the magnetic loss by eddy current to 2: 二. For example, lowering the frequency :: (: ,, ;; quot; r, lower, so that the high electromagnetic wave absorption in the high frequency range, two Γ Q // rπ) becomes unavailable. Twisting moon dagger: In the present invention, the thickness of the soft magnetic alloy powder is 0 to 200. That is, if it exceeds 0.6, the occurrence of eddy current ^ is an electromagnetic wave absorption performance in the ancient frequency domain, which may decrease. The same as "m", the magnetic permeability is reduced. In addition, in the flat powder with a thickness of… Erguang, 'manufacturing' will inevitably contain a thickness of more than 0.00: or less than 0.01 _ of the flat There is no particular problem as long as the powder is contained to such an extent that it does not affect the temple. In the present invention, if the aspect ratio (length i / thickness xd) of the soft magnetic alloy powder is less than 10, it cannot pass through. The magnetic permeability of the shape of the alloy powder gives a large magnetic permeability, which is not desirable. The larger the aspect ratio, the greater the aspect ratio of the alloy powder filled in the sheet during the magnetization, the influence of the antimagnetic field inside the alloy powder. Smaller, it is better. However, the aspect ratio is larger than

W312\2d-code\90-09\90116199.ptd 第8頁 / /2 發明說明(6) :5〇0 ’則薄板狀合金粉末或易彎曲’或易 :明;而縱巧尺寸比以為較佳之範圍。又:本 灵尺寸比雖限定為10〜5〇〇,惟亦可含有若不ί 造上所不可避免之無法滿足此條件者。门3有右干製 軟磁性合令4八士 Μ 態下,有"Tt 和磁化,以在爲平狀合金粉末的狀 法得到於高頻域之作為目的之電磁波吸:=2Τ ’則無 於本發明中,若軟磁性合金粉末的=η m或超過4 0 " m,目丨丨士人Λ 十勺粒l D5〇未滿1 〇 " 厚度d為0 〇1〜〇 6、;後面的製程之機械加工後,難以作成 勹υ. υι ◦. 6 及縱橫尺寸比為“ , 丨卜成 =向頻域之優異的電磁波吸收特:法獲得 平均粒徑D,妒讲/1 η _马所吾。特別是, 扁平化同;;要力二則5 、、了 y貝要加工時間,亦非所喜。 不 上述之軟磁性合金粉末,係採 : 冷法、通常之熔解、炫經德、止、本。^知的務化法、輥輪急 製得之球狀粉末和形狀則=^ 是,使用以霧化法 狀粉末,目此係較;;:則可奋易地製得特性優異的扁平 用以將軟磁性合金粉末扁平化之 (Stamp mill)等。特別是,磨碎機 γ 磨機 於短時間内扁平化,因此係較佳者。易將&金粉末 於本發明中,電磁 所要的軟磁性合金粉末 1=將有機結合劑添加到 作成片材狀。軟磁性、末^=,再將混合物加工製 Q金叔末,例如可因應作為目的之高W312 \ 2d-code \ 90-09 \ 90116199.ptd Page 8 / / 2 Description of the invention (6): 50000 'thin thin plate-like alloy powder or easy to bend' or easy: bright; and the size ratio is more Good range. In addition: Although the size ratio of the spirit is limited to 10 ~ 500, it can also contain those who cannot meet this condition if it is inevitable. In the door 3, there is a right-dried soft magnetic coupling. In the state of 48 Å, there are "Tt and magnetization. The electromagnetic wave absorption for the purpose of obtaining high frequency in the form of a flat alloy powder method: = 2T ' In the present invention, if the soft magnetic alloy powder has η m or more than 4 0 " m, the head of the scholar Λ ten spoons of grain D5〇 less than 1 〇 " thickness d is 0 〇1 ~ 〇6 After mechanical processing of the following process, it is difficult to make 勹 υ. Υι ◦ 6 and the aspect ratio is “” = = excellent electromagnetic wave absorption characteristics in the frequency domain: method to obtain the average particle diameter D, jealousy / 1 η _ Ma Suowu. In particular, flattening is the same; the force of two is 5, it takes time to process the y shell, which is not a welcome. The soft magnetic alloy powder not mentioned above is used: cold method, usually Melting, dazzling Jingde, Zhi, and Ben. ^ Known business methods, spherical powder and shape made by rollers = ^ Yes, using atomized powder, for the sake of comparison ;: ok It is easy to produce a flat plate with excellent characteristics for flattening soft magnetic alloy powder (Stamp mill, etc.) In particular, the attritor γ mill has a short time Flattening, so it's better. Easy to apply & gold powder in the present invention, soft magnetic alloy powder required for electromagnetic 1 = add organic binder to sheet shape. Soft magnetic, final ^ =, then mix Processing Q gold uncle, for example, can respond to the high purpose

五 發明說明(7) 頻域的頻率,使用 . 粉末的單獨粉末,a^Fe;Sl系合金粉末或Fe-Ni系合金 以適當比例混合之=1糸合金粉末與Fe-Ni系合金粉末 亦可採用以含有Fe〜Si"—人入。又,作為電磁波吸收片材, 粉末之層所適當地積y之5金/分末之層與含有Fe—Ni系合金 於本發明中,你达、日 & ° 卞丨 天月甲作為添加到扃卓灿入人 3:以使用氯化聚乙烯樹脂、:::金粉末之有機結合 系枒脂、聚氯化乙烯 ♦虱基甲酸乙酯樹脂、聚酯 乙烯-丁二烯系橡膠等&曰、丙烯腈-丁二烯系橡膠、苯 述有機結合劑之外,為改盖1\塑性樹脂為佳。又,除了上 劑。添加量以依有機二^可塑性,可小量添加各種可塑 寺k擇攻適的添加量為佳。 頭 及片材的形狀、特性 金^且,除了上述有機結合劑之认 人有機結合劑之濡濕性,外,為使扁平狀金屬粉末 Zr系等之耦合劑。耦合:夭可添加Ti系、Si系、A1系、 時並提高製得之電磁波二=、加,由於可提高成形性,同 者。 材之耐蝕性之故,是較佳 、、日扁平狀合金粉末與有機結人 此合報輪等公知的混合機(、、e ☆ ^ ,可使用加壓式捏合機、 混合機混合之粉末,在使用匕、、東機)進行混合與混練。經由 滾輪等之成形機成形為片材=出成形機、砑光滚輪、混合 用途、形狀、特性等竹 、。片材厚度,可因應片材的 ^ 4 »F週當的遵 貫施例 、疋。 實施例1Fifth invention description (7) Frequency in the frequency domain, use. Separate powder of powder, a ^ Fe; Sl-based alloy powder or Fe-Ni-based alloy mixed in an appropriate ratio = 1 糸 alloy powder and Fe-Ni-based alloy powder also It can be used to contain Fe ~ Si " -into. In addition, as an electromagnetic wave absorbing sheet, a layer of powder appropriately accumulates a layer of 5 gold per minute and a layer containing Fe—Ni-based alloy. In the present invention, you reach the date and time as the day of the month. Cannengren 3: Use chlorinated polyethylene resins ::: organic powders of gold-bonded organic powders, polyvinyl chloride, vinyl formate resins, polyester ethylene-butadiene rubbers, etc. & In addition to acrylonitrile-butadiene rubber and benzene organic binder, it is better to cover 1 plastic resin. Again, except for the agent. The amount of addition is based on the organic plasticity, and a small amount of various plastics can be added. The shape and characteristics of the head and the sheet are not limited to the wettability of the above-mentioned organic binder, but also a coupling agent such as a flat metal powder of the Zr type. Coupling: 系 Ti, Si, and A1 can be added, and the electromagnetic wave produced can be increased. When added, it can improve the formability, as well. Because of the corrosion resistance of the material, it is a well-known mixing machine (,, e ☆ ^, etc.), which is a flat alloy powder and an organic binder. The powder can be mixed with a pressure kneader and a mixer. , Using daggers, and dongji) for mixing and kneading. Formed into sheet material by forming machines such as rollers = extrusion machines, calendering rollers, hybrid applications, shapes, characteristics, etc. The thickness of the sheet can correspond to the ^ 4 »F weekly and consistent implementation examples of the sheet. Example 1

4yy/72 五、發明說明(8) "製 1 出 r.,Fei°°-X(X=1.5, 3.0, 4·5, “,7.5,4yy / 72 V. Description of the invention (8) " Manufacture 1 out of r., Fei °° -X (X = 1.5, 3.0, 4 · 5, ", 7.5,

Bs、’體積電阻!:)所成之合金。該合金之飽和磁通量密度 、電阻率、構成相如表1所示。 低由可明白知道:飽和磁通量密度隨著Si的增加而降 旦4 積電阻率則隨著Si量的增加而增大。又,s 3 01相會開始析出。Bs, ’volume resistance! :) alloy. The saturation magnetic flux density, resistivity, and constituent phases of this alloy are shown in Table 1. It is clear from the low that the saturation magnetic flux density decreases with increasing Si and the product resistivity increases with increasing Si. In addition, the s 3 01 meeting began to precipitate.

實施例j 表1 二^织所製作之sixFel。。“X=1 5 3 0 6。9。 /°)所成之合金,施行水霧化,得到孚Μ # ^D % Π从m的球灿人人,、丄 付到+均粒位D5()為 用磨碎機I .粉末。將該合金粉末以異丙醇混合,使 午機於回轉數20 0rpm X 5小時作廏边忐m从 抑人人 耠太公龅礼 了丨f M碎處理後,將合金 知禾刀雖,乾燥製作出扁平狀的合金 然後,對該扁平狀合金粉末添加作:° 广 乙烯樹脂與少量的可塑齊卜使該粉】成:機結合劑之虱化 不成為60體積%,之Example j Table 1 SixFel produced by the two weaving. . "X = 1 5 3 0 6.9. / °), the alloy formed by water atomization was used to obtain the fu M # ^ D% Π from the ball of m, and the average particle size D5 ( ) Is a powder using a grinder I. The alloy powder is mixed with isopropanol, and the afternoon machine is rotated at a speed of 200 rpm X for 5 hours. After that, the alloy Zhihe knife is dried to make a flat alloy, and then the flat alloy powder is added as follows: ° Polyethylene resin and a small amount of plastic can be combined to make the powder into: Becomes 60% by volume

495772 五、發明說明(9) 後,以混合滾輪進行混合與成形,製作出電磁波吸收片 材。 所得之電磁波吸收片材之1MHz〜1 OGHz的電磁波吸收特 性’如圖1及圖2所示。圖1之複數比導磁率之實數部# r’ 、圖2之複數比導磁率之虛數部// rn分別示於縱轴,橫 軸則表示頻率。圖中之本發明 線a,本發明之6.0%Si-Fe之狀 S i - F e之狀況以細線c來表示。 測定,係將電磁波吸收片材 (toroidal)狀之樣品,500MHz 終端線圈(e n d c 〇 i 1 )之測試固 抗分析儀(HP - 4 2 9 1 A )測定阻抗 時’將該試料插入同轴管中,495772 V. Description of the invention (9) After mixing and forming with a mixing roller, an electromagnetic wave absorbing sheet is produced. The electromagnetic wave absorption characteristics of the obtained electromagnetic wave absorbing sheet of 1 MHz to 10 GHz are shown in Figs. 1 and 2. The real number part # r 'of the complex specific permeability in FIG. 1 and the imaginary part // rn of the complex specific permeability in FIG. 2 are shown on the vertical axis, and the horizontal axis represents the frequency. In the figure, the line a of the present invention and the state of 6.0% Si-Fe in the present invention, S i-F e, are indicated by a thin line c. For the measurement, the sample is in the form of an electromagnetic wave absorbing sheet (toroidal), and a 500MHz terminal coil (endc 〇i 1) is used to measure the impedance of the analyzer (HP-4 2 9 1 A). in,

Analyzer, HP-8720D)求出S 參 Niclolson-Ross, Weir 法求出 由圖1及圖2可明白得知:S i 中,特別地可提高對100MHz以 性0 之3.0%Si-Fe之狀況以中粗 況以粗線b,本發明之9. 〇 % 加工作成超環面立體 以下,將該試料插入形成1 定物(test fixture),以阻 而求出。又,500MHz以上 以網路分析儀(N e t w 〇 r k 數,由該S參數,依 複數比導磁率# r,、# r ”。 量於3· 0〜9· 〇重量%的範圍 上的高頻域之電磁波吸收特Analyzer, HP-8720D) to obtain the S parameter Niclolson-Ross, and the Weir method to obtain It can be clearly understood from Fig. 1 and Fig. 2 that, in Si, the condition of 3.0% Si-Fe which is 0% at 100MHz can be improved. In the medium and rough condition, with the thick line b, the 9.0% of the present invention is added to work below the toroidal volume, and the sample is inserted to form a test fixture, which is obtained by resistance. For 500 MHz or more, the network analyzer (N etw rk number, from this S parameter, the permeability ratio # r, # r) is determined by the complex number. The amount is higher in the range of 3.0 to 9 wt%. Absorption characteristics of electromagnetic waves in the frequency domain

比較例1 除了係使用組成為SyAlJe84 (重量%)所成之平均粒徑〇 為17 之以水霧化法製得之球狀合金粉末之外,其餘為£ 與實施例2同樣的方法製作出作為比較例之電磁波吸收片 材。Comparative Example 1 Except for using a spherical alloy powder having a composition of SyAlJe84 (wt%) and an average particle diameter of 17 which was prepared by a water atomization method, the rest was £. It was produced in the same manner as in Example 2. The electromagnetic wave absorbing sheet of the comparative example.

495772 五、發明說明(10) 1 M H Z〜1 〇 G Η Z之電磁波吸收特性。其結果如圖1及圖2所示。 圖中,比較例之1 · 5%S i _Fe的情況以中粗線d,比較例之 1 0 · 5 % S i - F e的情況以細線e,比較例之F e ϋ — a 1的情況以f 中粗線表示。 由圖1及圖2可明白得知:比較例之片材,於高頻域下, 電磁波吸收特性會急遽地降低,而本發明之片材,於高頻 域亦維持著優異的電磁波吸收特性。 實施例3495772 V. Description of the invention (10) Electromagnetic wave absorption characteristics of 1 M H Z ~ 1 〇 G Η Z. The results are shown in Figs. 1 and 2. In the figure, the case of 1 · 5% S i _Fe of the comparative example is a thick line d, and the case of 10 · 5% S i-F e of the comparative example is a thin line e. F e ϋ — a 1 of the comparative example The situation is indicated by the thick line in f. It can be clearly understood from FIG. 1 and FIG. 2 that the sheet of the comparative example has a sharp decrease in electromagnetic wave absorption characteristics in the high frequency region, and the sheet of the present invention maintains excellent electromagnetic wave absorption characteristics in the high frequency region. . Example 3

使用以實施例1所製作之Si6Fe94所成之合金,施行水霧 化,準備平均粒徑D5G為8 // m、1 8 // m、5 0 # m的球狀合金彩 末。將各球狀合金粉末,以與實施例2同樣之製程成形為 片材狀,製作成電磁波吸收片材。所得之電磁波吸收片 之在100MHz、50 0MHz、1GHz之電磁波吸收特 磁率的虛數部/z r”)示如表2。 硬數比導 表2The alloy made of Si6Fe94 prepared in Example 1 was used to perform water atomization to prepare spherical alloy colors with average particle diameters D5G of 8 // m, 1 8 // m, and 50 #m. Each spherical alloy powder was formed into a sheet shape by the same process as in Example 2 to produce an electromagnetic wave absorbing sheet. The imaginary part of the electromagnetic wave absorption characteristics of the obtained electromagnetic wave absorption sheet at 100 MHz, 50 MHz, and 1 GHz / z r ”) is shown in Table 2. Hard number ratio guide Table 2

,表2可明白得知··合金粉末的 ,顯示出優異的電磁波吸收特性,而D為;5°為18_ 者,電磁波吸收特性則降低。 μ為8 、50 “丨As can be clearly seen in Table 2, the alloy powder exhibits excellent electromagnetic wave absorption characteristics, while D is; 5 ° is 18 °, and the electromagnetic wave absorption characteristics are reduced. μ is 8, 50 "丨

貫施例4 使用以實施例1所製作 仏劣 > 人入 化,準備平均粒徑d5Q為18 SleFe94所金,施行水霧 金粉末不以磨碎機作的球狀合金粉末。所得之合 卒處理,亦即,合金粉末的縱橫尺 :比為1之狀態下,分別製作成:以與實施例2同樣的製: 成形為片材狀者(比較例);及以與實施例2同樣製程施以 磨碎處理並經扁平化之合金粉末(合金粉末厚度為〇· 5 // m、縱橫尺寸比=丨〇 〇 ),在將其以與實施例2同樣製程成 形為片材狀者(實施例)。Throughout Example 4, a gold alloy having an average particle diameter d5Q of 18 SleFe94 was prepared using a manganese product made in Example 1 and a spherical alloy powder made of a water atomizer gold powder was not used. The obtained combined treatment, that is, the aspect ratio of the alloy powder: in the state of 1: was prepared in the same manner as in Example 2: formed into a sheet shape (comparative example); and Example 2 The same process was followed by grinding and flattened alloy powder (alloy powder thickness was 0.5 5 // m, aspect ratio = 丨 〇〇), and it was formed into a sheet by the same process as in Example 2. Timber-like (example).

所得之電磁波吸收片材之1 MHz〜1 OGHz的電磁波吸收特性 示於如圖3中。於圖3中,粗線A為本發明的複數比導磁率 从r ’ ,中粗線β為比較例的複數比導磁率// r,,細線c為本 發明的複數比導磁率的虡數部# r’’ ,極細線D為比較例的 複數比導磁率的虛數部// r”。又’測定係以與實施例2同 樣的方法施行。 由圖3可明白得知:使用縱橫尺寸比為10〇的扁平狀合金 粉末之電磁波吸收片材,較之使用縱橫尺寸比為j的球口狀孟 合金粉末之電磁波吸收片材’其電磁波吸收特性較為'件 異。 “ & 實施例5 m 製作出組成為NixFe⑽-Χ(χ = 32’ 36, 42, 45, 49, 52重量 成之合金。該合金的初導磁率、飽和磁通量密度、保1磁 力、體積電阻率,示如表3° 由表3可明白得知··初導磁率㈣1量為45重量%程度時成The electromagnetic wave absorption characteristics of the obtained electromagnetic wave absorbing sheet from 1 MHz to 10 GHz are shown in Fig. 3. In FIG. 3, the thick line A is the complex specific permeability of the present invention from r ′, the medium thick line β is the complex specific permeability of the comparative example // r, and the thin line c is the unitary number of the complex specific permeability of the present invention. Part #r '', and the extremely thin line D is the imaginary part of the complex specific permeability of the comparative example // r ”. The measurement is performed in the same manner as in Example 2. As can be seen from FIG. 3, the vertical and horizontal dimensions are used. The electromagnetic wave absorbing sheet of flat alloy powder having a ratio of 100 is different from the electromagnetic wave absorbing sheet of spherical mouth-shaped Meng alloy powder having an aspect ratio of j, which has "different electromagnetic wave absorption characteristics". &Amp; Example 5 m alloys with a composition of NixFe⑽-χ (χ = 32 '36, 42, 45, 49, 52 are produced. The alloy's initial magnetic permeability, saturation magnetic flux density, 1 magnetic force, and volume resistivity are shown in the table. 3 ° It is clear from Table 3 that the initial magnetic permeability ㈣1 is about 45% by weight.

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495772 五、發明說明(12) 為最大。飽和磁通量密度則隨著Ni量的增加而增大,反 之,保磁率、體積電阻率則隨著Ni量的增加而減少。 表3 保磁力 .£c(A/m) _一體積電阻率 (Ω · rn) 13 —7 . 0 〇 X1 〇 *' -^i^· 5 8 —6 . 3 3x1 〇*7 6 5 ^^5 . OOxlO"7 2 3.87 —4 · 33xl〇-7 69 3 . 6 3 X 1 〇 '' ---—---- 3 . 2 6 X 1 〇 '7 實施例6 使用依實施例5所製作之NixFei.x(x = 32, 36, 42,45,49, 52重量%)所成合金,施行水霧化,得到平均粒徑‘為17 # m的球狀合金粉末。對該合金粉末以異内醇混合,使用磨 碎機於回轉數20 0rpm X 5小時作磨碎處理之後,將合金粉 末分離並乾燥,製作出扁平狀合金粉末。 然後,對該扁平狀合金粉末添加作為有機結合劑之氯化 乙稀樹脂與少量的可塑劑,使該粉末成為6〇體積%,之 後,以混合輥輪進行混合與成形,製作出電磁波吸收片 材。 所得之電磁波吸收片材之1MHz〜10GHz的電磁波吸收 性,如圖4及圖5所示。圖4之複數比導磁率之實數部 I·’ 、圖5之複數比導磁率之虛數部# Γ"分別示ς縱軸^橫495772 V. Description of invention (12) is the largest. The saturation magnetic flux density increases as the amount of Ni increases. Conversely, the coercivity and volume resistivity decrease as the amount of Ni increases. Table 3 Coercive force. £ c (A / m) _ one volume resistivity (Ω · rn) 13 —7. 0 〇X1 〇 * '-^ i ^ · 5 8 —6. 3 3x1 〇 * 7 6 5 ^ ^ 5. OOxlO " 7 2 3.87 —4 · 33xl0-7 69 3. 6 3 X 1 〇 '' ----------- 3. 2 6 X 1 〇'7 Example 6 Use according to Example 5 The prepared NixFei.x (x = 32, 36, 42, 45, 49, 52% by weight) alloy was water atomized to obtain a spherical alloy powder having an average particle size of 17 # m. This alloy powder was mixed with isolactone, and was ground with a mill at a rotation speed of 200 rpm x 5 hours, and then the alloy powder was separated and dried to produce a flat alloy powder. Then, a chlorinated vinyl resin as an organic binder and a small amount of a plasticizer were added to the flat alloy powder to make the powder 60% by volume, and then mixed and shaped by a mixing roller to produce an electromagnetic wave absorbing sheet. material. The electromagnetic wave absorptivity of the obtained electromagnetic wave absorbing sheet from 1 MHz to 10 GHz is shown in Figs. 4 and 5. The real part I · ′ of the complex specific permeability in FIG. 4 and the imaginary part # of the complex specific permeability in FIG. 5 # Γ "

495772 五、發明說明(13) 軸則表示頻率。測定,則以與實施例2同樣、 又,一併將比較例1之片材的電磁波吸收牲^方法求出。 作為參考。 荷性表示出來, 圖中的本發明之36%Ni-Fe的情況,以中 一 發明之42%Ni-Fe的情況,以粗線h表示(但二線§表示,本 線]1),本發明之49_:146的情況,以細線/圖_5中則以細 中則以粗線i),比較例的32%Ni-Fe的愔、'不(但於圖5 示,比較例的52%Ni-Fe的情況,以細矣— 琛J表495772 5. Description of the invention (13) The axis represents frequency. The measurement was carried out in the same manner as in Example 2, and was also determined by the method of absorbing electromagnetic waves of the sheet of Comparative Example 1. Reference. The chargeability is shown. In the figure, the case of 36% Ni-Fe of the present invention, and the case of 42% Ni-Fe of the first invention, are indicated by the thick line h (but the second line § indicates that the line] 1). In the case of 49_: 146 of the invention, the thin line / the thick line in Figure _5 and the thin line in Figure _5), 愔, 'No (but shown in Figure 5, Comparative Example 52) of the 32% Ni-Fe of the comparative example % Ni-Fe case, detailed

Fe-Si-M的情況,以中粗線丨表示。、、Μ表不,比較例的 =4及圖5可明白得知:感量為36〜49重量%的範圍, 特別疋可提高於100MHz以上的高頻域之電磁波吸收特性。 又,與比較例(Si-Al-Fe合金)相比,可知於高頻域之 磁波吸收特性優異。 實施例7 <1 使用依實施例5所製作之Nije58所成合金,施行水霧 化,準備平均粒徑1V為、17/zm、50#m的球狀合金粉 末。將各球狀合金粉末,以與實施例6同樣之製程成形為 片材狀’製作成電磁波吸收片材。所得之電磁波吸收片材 之在100MHz、50 0MHz、1GHz之電磁波吸收特性(複數比導 磁率的虛數部// r,,)示於如表4。 表4The case of Fe-Si-M is indicated by a medium-thick line. The values of, and M indicate that the comparison example = 4 and FIG. 5 clearly show that the sensitivity is in the range of 36 to 49% by weight, and in particular, it can improve the electromagnetic wave absorption characteristics in the high frequency range above 100 MHz. Moreover, compared with the comparative example (Si-Al-Fe alloy), it turns out that it is excellent in the magnetic-wave absorption characteristic in a high frequency range. Example 7 < 1 Spherical alloy powder having an average particle diameter of 1V, 17 / zm, and 50 # m was prepared by water atomization using the alloy made of Nije58 prepared in Example 5. Each spherical alloy powder was formed into a sheet shape by the same process as in Example 6 to prepare an electromagnetic wave absorbing sheet. The electromagnetic wave absorption characteristics of the obtained electromagnetic wave absorbing sheet at 100 MHz, 50 MHz, and 1 GHz (the imaginary part of the complex specific permeability // r ,,) are shown in Table 4. Table 4

No . Dso (β να) 複數比轉 ,磁率的虛數部β r〃 10 ΟΜΗζ 500MHz 1GHz 比較例 1 8 1 . 8 4 . 0 4.3 實施例 2 17 3.0 6 . 5 7.0 比較例 3 5 0 2 . 0 4 . 2 -4 . 5No. Dso (β να) complex ratio rotation, imaginary part of magnetic permeability β r〃 10 ΟΜΗζ 500MHz 1GHz Comparative Example 1 8 1. 8 4. 0 4.3 Example 2 17 3.0 6. 5 7.0 Comparative Example 3 5 0 2. 0 4. 2 -4. 5

\\312\2d-code\90-09\90116199.ptd 第16頁 495772 五、發明說明(14) 均粒徑D5。為1 7 // m者 5〇 為 8//m、50"m 者, 由表4可明白得知:合金粉末的 顯示出優異的電磁波吸收特性,而D 電磁波吸收特性則降低。 使用以實施例5所製作之旧^ 化,準備平均拉彳& D 7 58斤成之合金,施行水霧 干丨角卞:^桩徑Dm為1 8 // m的球狀人全 金粉末不以磨碎機作磨碎處理,亦即口,Y二。所得之B 寸比為1之狀態T,分別製作成的縱^ =片材狀者(比較例);及以與實施例6同樣製程施以 磨碎處理並經扁平化之合金粉末(合金粉末厚度為〇.5 # m、縱橫尺寸比=100),在將其以與實施例6同樣製程成形 為片材狀者(實施例)。 所得之電磁波吸收片材之1 MHz〜1 0GHz的電磁波吸收特性 示於如圖6。於圖6中,粗實線E為本發明的複數比導磁率 从r’ ,中粗線ρ為比較例的複數比導磁率// r’ ,細線g為本 發明的複數比導磁率的虛數部μ r’,,極細線Η為比較例的 複數比導磁率的虚數部μ r ”。又’測定係以與實施例6同 樣的方法施行。 由圖6可明白得知··使用縱橫尺寸比為1 〇 〇的扁平狀合金 粉末之電磁波吸收片材,較之使用縱橫尺寸比為1的球狀 合金粉末之電磁波吸收片材,其電磁波吸收特性較為優\\ 312 \ 2d-code \ 90-09 \ 90116199.ptd Page 16 495772 V. Description of the invention (14) The average particle diameter is D5. If it is 1 7 // m and if 50 is 8 // m, 50 " m, it can be understood from Table 4 that the alloy powder exhibits excellent electromagnetic wave absorption characteristics, while D electromagnetic wave absorption characteristics decrease. Using the old method made in Example 5, prepare an alloy of 彳 & D 7 58 kg, and apply water mist to dry it. 卞 Angle: ^ Spherical human gold with a pile diameter Dm of 1 8 // m The powder is not ground by a grinder, that is, mouth, Y2. The obtained state T with a B-inch ratio of 1 was made into a longitudinal shape ^ = sheet-like (comparative example); and an alloy powder (alloy powder) that was subjected to grinding treatment and flattened in the same process as in Example 6. The thickness is 0.5 # m, and the aspect ratio is 100), and it is formed into a sheet shape by the same process as in Example 6 (Example). The electromagnetic wave absorption characteristics of the obtained electromagnetic wave absorbing sheet from 1 MHz to 10 GHz are shown in Fig. 6. In FIG. 6, the thick solid line E is the complex specific permeability of the present invention from r ', the medium thick line ρ is the complex specific permeability of the comparative example // r', and the thin line g is the imaginary number of the complex specific permeability of the present invention. The part μ r ′, and the extremely thin line Η are the imaginary part μ r of the complex specific permeability of the comparative example. The measurement is performed in the same manner as in Example 6. As can be clearly understood from FIG. 6. The electromagnetic wave absorption sheet of a flat alloy powder having a size ratio of 100 has better electromagnetic wave absorption characteristics than the electromagnetic wave absorption sheet using a spherical alloy powder having an aspect ratio of 1.

\\312\2d-code\90-09\90116199.ptd 第17頁 495772 五、發明說明(15) 異。 實施例9 對使用以實施例2製作之Si6Fe94所成合金, 粉末添加有機結合劑混合之後的混合物,遍 a對#用以實施 6製作之Ni42Fe58所成合金之扁平狀合金粉東、夫 & ^ ♦力U右機έ士合 劑混合之後的混合物,將其調製成分別成A R Λ q Μ ^ σ 為5〇體積%後, 以混合輥輪進行混合,並成形製作成電磁、此 κ 夜吸收片材。 所得之電磁波吸收片材之1 MHz〜1 0GHz的Φ 电礙波吸收特性 示於如圖7。於圖7中,實線Μ表示為複數比裝^ ^ 丄 ¥磁率的管崖全 部# r ’,實線N表示為複數比導磁率的虛數部 ” 、 測定係以與實施例2同樣的方法施行。 口 。又’ 由圖7可明白得知:含有由SieFe94所成之合金與Ni 所成之合金混合成之軟磁性合金粉末之電磁、皮吸' 42 058 與於圖1和圖2中之實線b所示之由“〆〜所成合金H, 情況相比較,於1ΜΗζ~1〇〇ΜΗΖ止之電波吸收特性雖 之 降低,但於100MHz〜400MHz附近的電波吸收特性則有J干 高。 、 產業上利用的可能性 依據本發明,即使於高頻域,磁氣損失項(# r") 大,特別是,於1 00MHz以上的高頻域下的電磁波吸二 優異之電磁波吸收片材用軟磁性合金粉末,之提供f能 能。 ’、从馮可 又,依據本發明,經由對該軟磁性合金粉末添加有 合劑,經混練,成形加工成片材狀,可提供既薄且=結 J因應\\ 312 \ 2d-code \ 90-09 \ 90116199.ptd Page 17 495772 V. Description of the invention (15) Different. Example 9 For a mixture of the alloy formed by using Si6Fe94 prepared in Example 2 and powder mixed with an organic binder, a pair of flat alloy powders used for the alloy formed by Ni42Fe58 produced in Example 6 was used. ^ ♦ After mixing the right and right mixture, mix them to AR Λ q Μ ^ σ is 50% by volume, mix with a mixing roller, and shape to make electromagnetic and κ night absorption Sheet. The Φ obstructed wave absorption characteristics of the obtained electromagnetic wave absorbing sheet from 1 MHz to 10 GHz are shown in Fig. 7. In FIG. 7, the solid line M is represented by all the complex ratios of the complex ratio ^ ^ 全部 ¥, and the solid line N is represented by the imaginary part of the complex ratio permeability. The measurement is performed in the same manner as in Example 2. It can be clearly understood from FIG. 7 that electromagnetic and skin absorption of soft magnetic alloy powder containing a mixture of an alloy made of SieFe94 and an alloy made of Ni '42 058 is shown in FIG. 1 and FIG. 2. As shown by solid line b, "〆 ~ alloy H formed, compared with the case, the radio wave absorption characteristics at 1MΗζ ~ 100MΗZ are reduced, but the radio wave absorption characteristics near 100MHz ~ 400MHz have J interference. high. Industrial Possibility According to the present invention, even in the high frequency range, the magnetic loss term (# r ") is large. In particular, the electromagnetic wave absorption in the high frequency range above 100 MHz is excellent. Use soft magnetic alloy powder, which provides f energy. From Feng Ke, according to the present invention, by adding a mixture to the soft magnetic alloy powder, kneading and forming into a sheet shape, it can provide both

495772 五、發明說明(16) 複雜的形狀之具有可撓性之在高頻域之電磁波吸收性能優 異之電磁波吸收片材。 «495772 V. Description of the invention (16) A complex-shaped electromagnetic wave absorbing sheet that is flexible and has excellent electromagnetic wave absorption performance in the high frequency range. «

BII \\312\2d-code\90-09\90116199.ptd 第19頁 495772 圖式簡單說明 圖1為表示實施例2中之依據本發明之電磁波吸收片材的 電磁波吸收性能(頻率數MHz與複數比導磁率// r’之關係) 之曲線圖。 圖2為表示實施例2中之依據本發明之電磁波吸收片材的 電磁波吸收性能(頻率數MHz與複數比導磁率的虛數部/z rn , 之關係)之曲線圖。 - 圖3為表示實施例4中之依據本發明之電磁波吸收片材的 電磁波吸收性能(頻率數MHz與複數比導磁率// r’與其虛數 部// rπ之關係)之曲線圖。 圖4為表示實施例6中之依據本發明之電磁波吸收片材的 電磁波吸收性能(頻率數MHz與複數比導磁率// r ’之關係) 之曲線圖。 圖5為表示實施例6中之依據本發明之電磁波吸收片材的 電磁波吸收性能(頻率數MHz與複數比導磁率的虛數部// rn 之關係)之曲線圖。 圖6為表示實施例8中之依據本發明之電磁波吸收片材的 電磁波吸收性能(頻率數MHz與複數比導磁率// r’與其虛數 部// rπ之關係)之曲線圖。 圖7為表示實施例9中之依據本發明之電磁波吸收片材的 電磁波吸收性能(頻率數MHz與複數比導磁率// r’與其虛數 部# r ’’之關係)之曲線圖。BII \\ 312 \ 2d-code \ 90-09 \ 90116199.ptd Page 19 495772 Brief Description of Drawings Figure 1 shows the electromagnetic wave absorption performance (frequency of MHz and (Relationship between complex ratio permeability and r '). FIG. 2 is a graph showing the electromagnetic wave absorption performance (the relationship between the frequency of MHz and the imaginary number part / z rn of the complex specific permeability) of the electromagnetic wave absorbing sheet according to the present invention in Example 2. FIG. -Figure 3 is a graph showing the electromagnetic wave absorption performance (relationship between frequency MHz and complex specific permeability // r 'and its imaginary number part // rπ) of the electromagnetic wave absorbing sheet according to the present invention in Example 4. Fig. 4 is a graph showing the electromagnetic wave absorption performance (relationship between frequency MHz and complex specific permeability // r ') of the electromagnetic wave absorbing sheet according to the present invention in Example 6. Fig. 5 is a graph showing the electromagnetic wave absorption performance (the relationship between the frequency of MHz and the imaginary number part of the complex specific permeability // rn) of the electromagnetic wave absorbing sheet according to the present invention in Example 6. Fig. 6 is a graph showing the electromagnetic wave absorption performance (relationship between frequency MHz and complex specific permeability // r 'and its imaginary number part // rπ) of the electromagnetic wave absorbing sheet according to the present invention in Example 8. Fig. 7 is a graph showing the electromagnetic wave absorption performance (relationship between frequency MHz and complex specific permeability // r 'and its imaginary part # r' ') of the electromagnetic wave absorbing sheet according to the present invention in Example 9.

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Claims (1)

495772495772 六、申請專利範圍 1 · 一種電磁波吸收片材用軟磁性合金粉末,其係由s i或 N i之任一種與Fe及不可避免的雜質所成之軟磁性合金粉 末’其厚度d為0.01 //m〜’縱橫尺寸比(長度1/厚度 d)為10〜500之扁平狀,且飽和磁化Is為1.2T以上。 2.如申請專利範圍第1項之電磁波吸收片材用軟磁性合 金粉末,其中,軟磁性合金之組成為,S i 3重量%〜9重量 % ’其餘部為Fe及不可避免的雜質。 3 ·如申請專利範圍第1項之電磁波吸收片材用軟磁性合 金粉末,其中,軟磁性合金之組成為,Ni 36重量%〜49重量 %,其餘部為Fe及不可避免的雜質。 4 · 一種電磁波吸 重量%〜9重量%、其 性合金粉末,與N i 避免的雜質所成之 為 〇.〇1 Mm 〜0.6 //m 之扁平狀,且飽和 5 · —種電磁波吸 Fe及不可避免的雜 0·01 //ηι 〜0.6 //m, 扁平狀,且飽和磁 磁性合金粉末。6. Scope of patent application1. A soft magnetic alloy powder for electromagnetic wave absorbing sheet, which is a soft magnetic alloy powder made of any of si or Ni with Fe and unavoidable impurities. Its thickness d is 0.01 // The aspect ratio (length / thickness d) of m ~ 'is a flat shape of 10 ~ 500, and the saturation magnetization Is is 1.2T or more. 2. The soft magnetic alloy powder for an electromagnetic wave absorbing sheet according to item 1 of the patent application scope, wherein the composition of the soft magnetic alloy is Si 3% to 9% by weight, and the rest is Fe and unavoidable impurities. 3. The soft magnetic alloy powder for electromagnetic wave absorbing sheet according to item 1 of the patent application scope, wherein the composition of the soft magnetic alloy is 36% to 49% by weight of Ni, and the rest is Fe and inevitable impurities. 4 · An electromagnetic wave absorbing weight% to 9% by weight, its alloy powder, and the impurities avoided by Ni are 0.001 Mm to 0.6 // m flat shape, and saturated 5 ·-An electromagnetic wave absorbing Fe And unavoidable miscellaneous 0 · 01 // η ~ 0.6 // m, flat, and saturated magnetic magnetic alloy powder. 收片材用軟磁性合金粉末,其係由s i 3 餘部為F e及不可避免的雜質所成之軟有 36重量%〜49重量%、其餘部為Fe及不可 車人磁性合金粉末之複合粉末,其厚度d ,縱橫尺寸比(長度1/厚度d)為1〇〜5〇 磁化Is為1· 2T以上。Soft magnetic alloy powder for sheet material, which is a composite powder consisting of 36% by weight to 49% by weight of Si 3 with Fe and unavoidable impurities in the rest, and Fe and Fe alloy magnetic powder The thickness d and the aspect ratio (length 1 / thickness d) are 10 to 50, and the magnetization Is is 1.2 T or more. =片材,其係含有由S i或N i之任一種| 質所成之軟磁性合金粉末,其厚度4為 縱枳尺寸比(長度1/厚度d)為1〇〜5⑽$ 化1s為1· 2丁以上之電磁波吸收片材用 6.如申請專利範圍第5項之雷 貝 < 冤磁波吸收片材,苴Φ ,釙 磁性合金粉末之組成為,s n /、甲 幸人 及不可避免的雜質所成之& me 八餘邰為Fe 之'、且成、或Νι36重量%〜49重量%、= Sheet, which is a soft magnetic alloy powder made of any of Si or Ni. Its thickness 4 is the longitudinal dimension ratio (length 1 / thickness d) of 10 ~ 5. For 1.2 or more electromagnetic wave absorbing sheets 6. If the Leibei magnetic wave absorbing sheet of item 5 of the patent application scope, the composition of 苴 Φ and 钋 magnetic alloy powder is: &Amp; me Eighty 邰 is Fe's, and is formed by impurities, or Ni 36% to 49% by weight, 495772 六、申請專利範圍 其餘部為F e及不可避免的雜質所成之組成。 7 · —種電磁波吸收片材,其係含有:由s i 3重量%〜9重量 %、其餘部為Fe及不可避免的雜質所成之軟磁性合金粉里 $,與Νι 36重量%〜4 9重量%、其餘部為Fe及不可避免的雜 質所成之軟磁性合金粉末之複合粉末;其厚度d為〇. 〇丨“ 〜〇.6/zm,縱橫尺寸比(長度丨/厚度d)為1〇〜5〇〇之扁平狀m ,且飽和磁化Is為1.2T以上之電磁波吸收片材用軟磁 金粉末。 5 8· —種電磁波吸收片材用軟磁性合金粉 其係含有: 衣以万法, 備妥由Si或Ni之任一種與Fe及不可避免的雜 均粒徑^為10 /zm〜40 //m之軟磁性合金粉末之、 平 與對該合金粉末施以機械加工,作成厚度己::, in〜〇·6 //m,縱橫尺寸比(長度丨/厚度d)、1〇〜 ·: 合金粉末之製程。 00之扁平狀 9 ·如申請專利範圍第8項之電磁波吸收 金粉末之製造方法,其中,軟磁性合金材用軟磁性合 量%〜9重量%、其餘部為Fe及不可避免的雜j成為,Si 3重 1 0 ·如申明專利範圍第8項之電磁波D及、 金粉末之製造方法,其中,軟磁性合金^材用軟磁性合 量%〜49重量%、其餘部為心及不可避免的雜Ί成為,Ni36重 11. 一種電磁波吸收片材用軟磁性合金扒f。 法,其係含有: 77末之製造方 備妥由Si 3重量%〜9重量%、其餘部為Fe $可避免的雜495772 VI. Scope of patent application The rest is composed of Fe and unavoidable impurities. 7 · An electromagnetic wave absorbing sheet comprising: 3% to 9% by weight of si, the rest of which is made of soft magnetic alloy powder made of Fe and inevitable impurities, and 36% by weight to 4 9% Wt%, the rest is a composite powder of soft magnetic alloy powder made of Fe and unavoidable impurities; its thickness d is 0.0. 丨 "~ 0.6 / zm, the aspect ratio (length 丨 / thickness d) is Soft magnetic gold powder for electromagnetic wave absorbing sheets with a flat m of 1 ~ 500 and saturated magnetization Is of 1.2 T or more. 5 8 · —A kind of soft magnetic alloy powder for electromagnetic wave absorbing sheets, which contains: The method is to prepare one of Si or Ni and Fe and the unavoidable heterogeneous average particle diameter of soft magnetic alloy powder of 10 / zm ~ 40 // m. Thickness ::, in ~ 〇 · 6 // m, aspect ratio (length 丨 / thickness d), 1 ~~ :: alloy powder manufacturing process. 00 flat shape 9 · Such as the electromagnetic wave of the eighth patent application Method for producing gold-absorbing powder, wherein the soft magnetic alloy material for the soft magnetic alloy material has a total amount of% to 9% by weight The remaining parts are Fe and unavoidable impurities. Si 3 weighs 10. · As described in the patent claim No. 8 of the electromagnetic wave D and the method of manufacturing gold powder, in which the soft magnetic alloy ^ material has a soft magnetic content of% ~ 49% by weight, the rest is heart and unavoidable impurities. Ni36 weighs 11. A soft magnetic alloy for electromagnetic wave absorbing sheet f. Method, which contains: 77% by manufacturer ~ 9% by weight, the rest is Fe $ 495772495772 ,縱横尺寸比(長度"厚声作1厚度d為 金粉末之製程。 又為10〜500之扁平狀合 1 2 · 士申清專利範圍第8或u項 性合金粉末之製造方法,、=皮吸收片材用軟磁 末,係為霧化粉末。、中》機械加工前之合金粉 與對该合金粉末施以 14^入如t申請專利範圍第8或U項之電磁波吸收片材用軟磁 性〇孟叔末之製造方法,其中,機械加工係磨碎機。 1 4. 一種電磁波吸收片材之製造方法,係含有··、 對由Si或Ni之任一種與Fe及不可避免的雜質所成之軟磁 性合金粉末,其厚度(!為〇. 〇1 #„^0 . 6 ,縱橫尺寸比(長 度1/厚度d)為1〇〜5 0 0之扁平狀,且飽和磁化Is為1· 2丁以 上之電磁波吸收片材用軟磁性合金粉末,以有機結合劑混 合之製程; 與將該混合物加工成片材狀之製程。 1 5 ·如申請專利範圍第1 4項之電磁波吸收片材之製造方 法,其中,軟磁性合金粉末之組成為,Si 3重量%〜9重量% 、其餘部為Fe及不可避免的雜質所成之組成、或W36重量 %〜49重量%、其餘部為Fe及不可避免的雜質所成之組成。 1 6 · —種電磁波吸收片材之製造方法,包含·, Aspect ratio (length " thick sound 1 thickness d is the process of gold powder. Also flattened from 10 to 500 1 2 · Shi Shenqing patent scope of the 8th or u-shaped alloy powder manufacturing method, = Soft magnetic powder for skin absorption sheet, which is an atomized powder. For medium> alloy powder before machining and electromagnetic wave absorption sheet with 14 ^ applied to the alloy powder such as item 8 or U of the patent application range A method for manufacturing soft magnetic 〇 Meng Meng, wherein the machining is a grinder. 1 4. A method for manufacturing an electromagnetic wave absorbing sheet, containing one of Si or Ni and Fe and unavoidable The thickness of the soft magnetic alloy powder formed by impurities (! Is 〇. 〇1 # „^ 0.6, the aspect ratio (length 1 / thickness d) is flat and the saturation magnetization is Is It is a process of mixing soft magnetic alloy powder for electromagnetic wave absorbing sheets with a size of 1.2 or more, using an organic binder; and a process of processing the mixture into a sheet. Method for manufacturing absorbent sheet, wherein composition of soft magnetic alloy powder It is a composition consisting of 3% by weight to 9% by weight of Si, the remainder being composed of Fe and unavoidable impurities, or a composition consisting of 36% by weight to 49% by weight, and the remainder being composed of Fe and unavoidable impurities. 1 6 -A method for manufacturing an electromagnetic wave absorbing sheet, including: \\312\2d-code\90-09\90116199.ptd 第23頁 495772 六、申請專利範圍 對由Si3重量%〜9重量%、其餘部為Fe及不可避免的雜質 所成之軟磁性合金粉末,與Ni36重量%〜49重量%、其餘部 為Fe及不可避免的雜質所成之軟磁性合金粉末之複合粉 末,其厚度d為0.01 //m〜0.6//m,縱橫尺寸比(長度1/厚度 d)為10〜5 0 0之扁平狀,且飽和磁化Is為1. 2T以上之電磁 波吸收片材用軟磁性合金粉末,以有機結合劑混合之製 程; 與將該混合物加工成片材狀之製程。 # Φ\\ 312 \ 2d-code \ 90-09 \ 90116199.ptd Page 23 495772 6. The scope of patent application is for soft magnetic alloy powder made of Si3% -9% by weight, the rest is Fe and unavoidable impurities The composite powder with a soft magnetic alloy powder made of 36% by weight to 49% by weight of Ni and the rest of Fe and unavoidable impurities has a thickness d of 0.01 // m to 0.6 // m, an aspect ratio (length 1 / Thickness d) is a flat shape of 10 ~ 500, and a soft magnetic alloy powder for an electromagnetic wave absorbing sheet with a saturated magnetization Is of 1.2 T or more, a process of mixing with an organic binder; and processing the mixture into a sheet State of the process. # Φ C:\2D-CODE\90-09\90116199.ptd 第24頁C: \ 2D-CODE \ 90-09 \ 90116199.ptd Page 24
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