TW495559B - Coated steel material having corrosion resistance and improved workability and a method for producing the same - Google Patents
Coated steel material having corrosion resistance and improved workability and a method for producing the same Download PDFInfo
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495559495559
經濟部智慧財產局員工消費合作社印制衣 本發明係有關於一種鍍敷鋼材及其製造方法,其係使 裸露於建築物、堤防工事、魚網及圍籬等屋外使用之鋼材 之耐姓性及加工性提高者。鍍敷鋼材係諸如有金網用鐵線 、混凝土補強用纖維、橋樑用鐵線、pWS鐵線、PC鋼線、 ROPE等之鍍敷鋼線、H型鋼、鋼矢板等之構造用鋼材、螺 絲、螺杯、彈簧等之機械用零件、鋼板等之鋼製品。 錢敷鋼材特別是鍍敷鋼線係使用有鍍鋅鋼線及較該鍍 鋅鋼材之耐蝕性優異之鋅一鋁合金鍍敷鋼線。該鋅一鋁合 金鍍敷鋼線一般是使用下列方法製造者,即,藉洗淨及脫 脂等對鋼線進行清淨化處理,隨後執行FLUX處理後,在 第一階段上實施以鋅為主體之熔融鍍敷,接著在第二階段 則藉A1添加量10%之Zn—A1合金浴實施熔融鍍敷,或者是 直接以A1添加量10%之211一八丨合金浴進行鍍敷,隨後由鍍 敷浴垂直拉起,冷卻後繞捲者。 該鋅一鋁合金鍍敷鋼線,其耐蝕性良好,但為了進一 步提高其耐蝕性,所以採用一將鍍敷厚度增加之方法。用 以確保所需鍍敷厚度之一方法,係提高鋼線之移動速度( 線速)’以兩速將鋼線由鑛敷浴拉出,藉溶融鍍敷合金之黏 性,以使增加可附著於該鋼線之鍍敷合金量者。惟,在該 方法中,經高速化,使得沿鍍敷鋼線之長向於直角之剖面 上容易發生鑛敷厚度之不均,在鍍敷設備上係有其限度。 因此,以現今之鍍敷設備之鍍鋅、藉Zn—A1合金之熔融鍍 敷,其耐蝕性難謂足矣,在鍍敷鋼線之長壽化之需求曰益 愈增之情況下,而有無法完全滿足該需求之問題存在。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 丨.Ί. -------訂---------線争« (請先閱讀背面之注意事項再填寫本頁) 4 495559 A7The present invention relates to a plated steel and a method for manufacturing the same. The present invention relates to the survivability of steel materials exposed outside buildings, embankments, fishnets, and fences, and their manufacturing methods. Improved workability. The plated steel is plated steel wire such as iron wire for gold mesh, fiber for concrete reinforcement, bridge wire, pWS wire, PC steel wire, ROPE, etc., structural steel for H-beams, steel plates, screws, Mechanical parts for screw cups, springs, steel products such as steel plates. Qianshi steel, especially plated steel wire, uses galvanized steel wire and zinc-aluminum alloy plated steel wire which is superior in corrosion resistance to the galvanized steel. The zinc-aluminum alloy plated steel wire is generally manufactured by the following methods, that is, cleaning and degreasing the steel wire by washing, degreasing, etc., and then performing FLUX treatment, and then implementing zinc as the main body in the first stage. Melt plating, and then in the second stage, use Zn—A1 alloy bath with 10% A1 addition amount to perform molten plating, or directly use 211-18 alloy bath with 10% A1 addition amount, followed by plating The bath is pulled up vertically, and the coiler is wound after cooling. The zinc-aluminum alloy plated steel wire has good corrosion resistance, but in order to further improve its corrosion resistance, a method of increasing the plating thickness is adopted. One method to ensure the required plating thickness is to increase the moving speed (wire speed) of the steel wire. 'The steel wire is pulled out of the ore bath at two speeds, and the viscosity of the plating alloy is dissolved to increase the The amount of plating alloy attached to the steel wire. However, in this method, due to the high speed, unevenness in the thickness of the ore deposits is prone to occur on the section along the length of the plated steel line at right angles, which has its limits on the plating equipment. Therefore, with the current galvanization of the plating equipment and the fusion plating by Zn-A1 alloy, the corrosion resistance is hardly sufficient. Under the circumstances that the demand for the longevity of the plated steel wire is increasing, there are The problem of not being able to fully meet this demand exists. This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) 丨 .Ί. ------- Order --------- Line contention «(Please read the note on the back first (Fill in this page again) 4 495559 A7
% % 經濟部智慧財產局員工消費合作社印製 五、發明說明(2 ) 為了解決該問題,而在鍍敷浴中添加Mg以提高耐蝕性 之Zn-Al-Mg合金系鍍敷組成係揭露於曰本專利公報特開 平10-226865號中。根據該鍍敷組成之鍍敷方法係以鋼板用 之薄鍍為前提,而將方法用在以裸露於建築物、堤岸工事 、魚網、圍牆等屋外使用之鋼線為主之厚鍍鋼線時,則有 於鍍敷鋼線加工時在鑛敷層發生裂開之問題。又,在公報 特開平7-2 07421號中係揭示一將Zn-Al-Mg合金鑛敷加厚之 方法,但將該方法以原有狀態用於鋼線之鑛敷時,則有 Fe-Zn合金層變厚,且於鍍敷鋼線加工合金層裂開 、造成剝離等問題發生。 本發明係有鑑於上述各種問題,而以提供一種施有溶 融鋅合金鍍敷之鍍敷鋼材及其製造方法為目的,尤其是一 種鍍敷鋼線之耐蝕性優越且在該鍍敷鋼線加工時,鍍敷層 及/或鍍敷合金層不引起裂開及剝離之加工性優異之鑛敷 鋼線及其製造方法。 本發明人係就可解決上述課題之方法進行各種檢討, 結果完成本發明者,其綱要係如下列所述。 (1) 一種具南耐姓性及優異加工性之錢敷鋼材,其特 徵在於:該鍍敷鋼材中,於鍍敷層-質鐵界面上具有一厚 度20μιη以下之合金層,該合金層係含有:以質量%表示時 ,Fe : 25%以下、Α1 : 30%以下、Mg ·· 5%以下,及剩餘部 分Zn者。 (2) —種具高耐蝕性及優異加工性之鍍敷鋼材,其特 徵在於··該鍍敷鋼材中,於鍍敷層-質鐵界面上具有一 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公爱) ^----I---訂--------- (請先閱讀背面之注意事項再填寫本頁} 495559 A7 一 B7 五、發明說明(3 ) 度20μιη以下之合金層,該合金層係含有:以質量%表示時 ,Fe : 25%以下、Α1 : 30%以下、Mg : 5%以下,及剩餘部 分Zn者;且前述合金層上係具有一鍍敷層,其平均組成係 以質量 %表示時,含有 A1 : 4-20%、Mg : 0.8-5%、Fe : 2% 以下、及剩餘部分Zn者。 (3) —種具高耐餘性及優異加工性之鍵敷鋼材,其特 徵在於:該鍍敷鋼材中,於鍍敷層·質鐵界面上具有一由 5μιη以下之合金内層及厚度30μπι以下之合金外層所構成 之合金層,該合金内層係含有:以質量%表示時,Fe: 15% 以上、A1 : 20%以上、Si : 2%以上、Mg : 5%以下,及剩 餘部分Zn者;該合金外層則含有:以質量%表示時,Fe : 25%以下、A1 : 30%以下、Si : 2%以上、Mg : 5%以下、及 剩餘部分Zn者。 經濟部智慧財產局員工消費合作社印製 (4) 一種具高耐蝕性及優異加工性之鍍敷鋼材,其特 徵在於:該鍍敷鋼材中,於鍍敷層-質鐵界面上具有一由 5μπι以下之合金内層及厚度3〇μτη以下之合金外層所構成 之合金層,該合金内層係含有:以質量%表示時,Fe : 15〇/〇 以上、A1 : 20%以上、Si : 2%以上、Mg : 5%以下,及剩 餘部分211者;該合金外層則含有:?6:25%以下、八1:30〇/〇 以下、Si : 2%以上、Mg : 5%以下、及剩餘部分Zn者;且 前述合金外層上係具有一鍍敷層,其平均組成係以質量% 表示時,含有 A1 : 4-20%、Mg : 0.8-5%、Si : 〇.〇1_2%、Fe :2%以下、及剩餘部分Zn,該鍍敷層中係有Mg2Si分散存 在者。 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 495559 • A7 ____B7 五、發明說明(4%% Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (2) In order to solve this problem, the Zn-Al-Mg alloy-based plating composition system in which Mg is added to the plating bath to improve corrosion resistance is disclosed at Japanese Patent Publication No. 10-226865. The plating method based on this plating composition is based on the premise of thin plating for steel plates, and the method is used for thick plating steel wires mainly exposed to steel wires used outdoors such as buildings, embankments, fishnets, fences, etc. , There is a problem of cracking in the ore coating during the processing of the plated steel wire. Furthermore, Japanese Patent Application Laid-Open No. 7-2 07421 discloses a method for thickening a Zn-Al-Mg alloy ore deposit. However, when this method is used for the ore deposit of a steel wire in its original state, Fe- The Zn alloy layer becomes thicker, and problems such as cracking and peeling of the alloy layer during plating steel wire processing occur. The present invention has been made in view of the various problems described above, and aims at providing a plated steel material provided with molten zinc alloy plating and a manufacturing method thereof. In particular, a plated steel wire has excellent corrosion resistance and is processed in the plated steel wire. In this case, the plated layer and / or the plated alloy layer are excellent in workability without causing cracking and peeling, and a method for manufacturing the same. The present inventors have conducted various reviews on methods that can solve the above-mentioned problems, and as a result, have completed the present inventors. The outline is as follows. (1) A money-applied steel with southern surname resistance and excellent processability, characterized in that the plated steel has an alloy layer with a thickness of 20 μm or less at the interface between the plating layer and the iron, and the alloy layer system Contained: In terms of mass%, Fe: 25% or less, A1: 30% or less, Mg ·· 5% or less, and the remainder Zn. (2) —A kind of plated steel with high corrosion resistance and excellent processability, which is characterized in that: The plated steel has a paper size on the interface between the plating layer and the iron, which is applicable to the Chinese National Standard (CNS) A4 specifications (21〇X 297 public love) ^ ---- I --- Order --------- (Please read the notes on the back before filling out this page} 495559 A7 A B7 V. Description of the invention (3) An alloy layer having a degree of 20 μm or less, the alloy layer contains: when expressed in mass%, Fe: 25% or less, A1: 30% or less, Mg: 5% or less, and the remaining Zn; and the foregoing alloy layer The upper system has a plating layer, and when its average composition is expressed in mass%, it contains A1: 4-20%, Mg: 0.8-5%, Fe: 2% or less, and the remaining portion of Zn. (3)-species A key-coated steel with high remanence and excellent workability is characterized in that the plated steel has an inner layer of an alloy of 5 μm or less and an outer layer of an alloy of 30 μm or less at the interface between the plating layer and the iron. Alloy layer, the alloy inner layer contains: when expressed in mass%, Fe: 15% or more, A1: 20% or more, Si: 2% or more, Mg: 5% or more And the remaining part of Zn; the alloy outer layer contains: when expressed in mass%, Fe: 25% or less, A1: 30% or less, Si: 2% or more, Mg: 5% or less, and the remaining Zn. Printed by the Consumer Cooperative of the Ministry of Intellectual Property Bureau (4) A plated steel with high corrosion resistance and excellent processability, characterized in that the plated steel has a thickness of 5 μm or less on the plating layer-quality iron interface. An alloy layer composed of an alloy inner layer and an alloy outer layer having a thickness of 30 μτη or less. The alloy inner layer contains, when expressed in mass%, Fe: 15 0/0 or more, A1: 20% or more, Si: 2% or more, Mg: 5% or less, and the remaining portion 211; the outer layer of the alloy contains:? 6: 25% or less, 8: 30/0 or less, Si: 2% or more, Mg: 5% or less, and the remaining portion of Zn And the above-mentioned alloy has a plating layer on the outer layer, and when its average composition is expressed in mass%, it contains A1: 4-20%, Mg: 0.8-5%, Si: 〇.〇1_2%, Fe: 2 % And the remaining part of Zn, there are those dispersed Mg2Si in the plating layer. This paper size is applicable to China National Standard (CNS) A 4 Specifications (210 X 297 public love) 495559 • A7 ____B7 5. Description of the invention (4
經濟部智慧財產局員工消費合作社印製 (5) 如上述第2項之具南财姓性及優異加工性之鍵敷 鋼材,其特徵在於:其中該鍍敷層之凝固組織為粒狀晶組 織或柱狀晶組織。 (6) 如上述第2或4項之具高耐蝕性及優異加工性之鍍 敷鋼材’其特徵在於:其中該鍍敷層組織中各有以A1_Zn 為主要成分之α相、由單獨Zn或Mg-Zn合金層所構成之冷 相,及Zn-Al-Mg三元共晶相存在者。 (7) 如上述第6項之具高耐姓性及優異加工性之鑛敷 鋼材’其特徵在於:其中該存在於鍍敷層組織中之石相之 體積率係20%以下者。 (8) 如上述第2或4項之具高耐蝕性及優異加工性之鍍 敷鋼材,其特徵在於:其中該鍍敷層係包含有下列a、b、 c、d群中之一或多群中之一或多數元素者; a :各含有 Ti、Li、Be、Na、K、Ca、Cu、La、Hf中之 一或多數元素0.01-1.0質量% ; 1>:各含有]\4〇、界、>^、丁3中之一或多數元素0.01-0.2 質量% ; c:各含有Pb、Bi中之一或多數元素〇.〇ι_〇·2質量% ; d:各含有Sr、V、Cr、Mn、Sn中之一或多數元素0.01-0 質量%。 (9) 如上述第1至8項中任一項之具高耐蝕性及優異 工性之鍍敷鋼材,其特徵在於:其中該鍍敷層並形成有 覆被覆及重抗蝕被覆之其中一種被覆者。 (10) 如上述第9項之具高耐蝕性及優異加工性之鍍 5 加塗 ^----------------- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國豕標準(CNS)A4規格(210 X 297公爱) ----- 7 495559 A7 --------- B7 五、發明說明(5 ) 敷鋼材’其特徵在於··其中該重抗钱被覆係選自氯化乙烯 、聚乙烯、聚脲酯、氟樹脂中至少1種之高分子化合物。 (11) 如上述第1至10項中任一項之具高耐蝕性及優 異加工性之鍍敷鋼材,其特徵在於:其中該鍍敷鋼材為鍍 敷鋼線。 (12) —種具高耐蝕性及優異加工性之鍍敷鋼材之製 造方法,其特徵在於:對鋼材,在第一階段實施含有以質 量%表示時為A1 : 3%以下及Mg : 0.5%以下之熔融鋅鍍敷 ’接著在第二階段實施其平均組成包含有以質量%表示時 為 A1 : 4-20%、Mg : 0.8-5%、Fe : 2%以下及剩餘部分Zn 之溶融合金鍍敷’並於鑛敷層-質鐵界面上形成有由以質 量%表示時為Fe : 25%以下、A1 : 30%以下、Mg : 5%以下 及剩餘部分Zn所構成且厚度20μιη以下之合金層,隨後進 一步以300°C/sec以下之冷卻速度進行冷卻,使鍍敷層之凝 固組織形成粒狀晶組織,或以300°c/sec以上之冷卻速度進 行冷卻,以使鍍敷層之凝固組織形成柱狀晶組織者。 經濟部智慧財產局員工消費合作社印製 (13) —種具高耐蝕性及優異加工性之鍍敷鋼材之製 造方法,其特徵在於:對鋼材,在第一階段實施含有以質 量%表示時為A1 : 3%以下及Mg : 0.5%以下之熔融鋅鍍敷 ’接著在第二段實施其平均組成包含有以質量%表示時為 A1 : 4-20%、Mg : 0.8-5%、Si : 0.01-2%、Fe : 2%以下及 剩餘部分Zn之熔融合金鑛敷,並於鍍敷層-質鐵界面上形 成有經由以質量%表示時為Fe : 15%以上、A1 : 20%以上 、Si : 2%以上、Mg : 5%以下及剩餘部分211所構成且厚度 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 495559 Α7 Β7 五、發明說明(6) 5μηι以下之合金内層,及,Fe : 25%以上、A1 : 30%以下 " 、Si : 2%以上、Mg : 5%以下及剩餘部分Zn所構成且厚度 • 30μπι以下之合金外層所構成之合金層,隨後進一步以300 °C/sec以下之冷卻速度進行冷卻,使鍍敷層之凝固組織形 成粒狀晶組織,或以300°C /sec以上之冷卻速度進行冷卻, 以使鍍敷層之凝固組織形成柱狀晶組織者。 (14) 如上述第12或13項之具高耐蝕性及優異加工性 & 之鍍敷鋼材之製造方法,其特徵在於··其中該第二階段之 溶融合金鑛敷並包含有下列a、b、c、d群中之一或多群中 之一或多數元素者; a :各含有 Ti、Li、Be、Na、K、Ca、Cu、La、Hf中之 一或多數元素0.01-1 ·0質量% ; b :各含有Mo、W、Nb、Ta中之一或多數元素0·01-0·2 質量% ; c:各含有Pb、Bi中之一或多數元素〇·〇ι_〇·2質量〇/0 ; _(1:各含有31-¥、(^、]^11、811中之一或多數元素0.01-0.5 _ 質量%。 (15) 如申請專利範圍第12或13項之具高耐姓性及優 異加工性之鍵敷鋼材之製造方法,其特徵在於:其中該一 ·— 階段之熔融鋅鍍敷係實施20秒以下之鍍敷浸泡時間,其次 • 前述第二階段之熔融鋅合金鍍敷則係實施20秒以下之鍍 敷浸泡時間’且將由前述第一階段及第二階段之錢敷浴拉 出鑛敷鋼材之部分以氮氣清洗,以防止鍍敷浴表面及鑛敷 鋼材之氧化者。 本紙張尺度顧巾關家標準(CNS)A4規格(21ΰ χ 297公爱) " -- -9 - ---------------------^---------^ (請先閱讀背面之注意事項再填寫本頁) 495559 A7 ____B7 _______ 五、發明說明(7 ) (16) 如上述第12或13項之具高耐蝕性及優異加工性 之鍍敷鋼材之製造方法,其特徵在於前述第二階段實施熔 融合金鋅鍍敷,且在將鍍敷鋼材由鍍敷浴拉出後,馬上以 f水、氣水噴霧或水流中一種冷卻方式直接冷卻,使錢敷 合金凝固者。 (17) 如上述第12或13項之具高耐蝕性及優異加工性 之鍛敷鋼材之製造方法’其特徵在於使前述鍵敷鋼材在冷 卻時之冷卻開始溫度設定為鍍敷合金之熔點+ 2〇 t以下 者。 (18) 如上述第12或17項之具局耐餘性及優異加工性 之鍍敷鋼材之製造方法,其特徵在於,其中該鍍敷鋼材為 鍍敷鋼線。 圖式簡單說明 第1 (a)圖係顯示本發明之施有Fe-Zn-Al-Mg合金鍍敷之 鍍敷構造,第1(b)圖係本發明之施有Fe-Zn-Al-Mg-Si合金鍍 敷之鍍敷構造者。 第2圖係顯示本發明之施有Fe-Zn-Al-Mg-Si合金鍍敷 時之鍍敷合金外層厚度及繞捲試驗裂痕條數之關係圖。 第3(a)圖係用以顯示鍍敷鋼線中具有柱狀晶組織之鍍 敷組織之圖;第3(b)及3(c)圖係顯示鍍敷鋼線中具有粒狀晶 組織之鍍敷組織者;第3(d)圖係顯示具有第1(b)圖之内層、 外層之合金層之粒狀晶組織之鍍敷層者。 第4圖係用以針對施有Fe-Zn-Al-Mg_(Si)合金鍍敷之鍍 本紙張尺度適用中國國家標準(CNS)A4規格(2】0 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂---------' 經濟部智慧財產局員工消費合作社印製 10 495559 五、發明說明(8 敷鋼線,以 條數)之圖 送氣中斷的有無來比較繞捲試驗時之表面裂痕( % 經濟部智慧財產局員工消費合作社印製 圖中標號之說明 1…·質鐵 2····合金層 3 ····合金内層 4 ·…合金外層 5.…鍍敷層 用以實施本發明之最佳形態 本發明之鍍敷鋼線,該鍍敷鋼材中,鍍敷層之其平均組 成係以質量%表示時,含有A1 : 4_2〇%、Mg : 〇·8·5%、以 :2%以下、及剩餘部分211者,進而於前述鍍敷層_質鐵界 面上具有一厚度20μπι以下之合金層,該合金層係含有:以 質量%表示時,Fe : 25%以下、Α1 ·· 30%以下、Mg : 5%以 下,及剩餘部分Zn者,又,本發明之鍍敷鋼線中,於鍍敷 層-質鐵界面上具有一厚度2〇μηι以下之合金層,該合金層 係含有:以質量%表示時,Fe : 25%以下、Α1 : 30%以下、 Mg : 5%以下,及剩餘部分211者。進而,鍍敷層之平均組 成係除了以質量%表示時,A1 : 4-20%、Mg : 0.8-5%、Fe :2%以下外,還可加上耐蝕性提高元素、鍍敷硬度提高元 素、鍍敷組織微細化元素,及鍍敷加工性提高元素中之一 或多種元素,與剩餘部分Zn所形成者。 依本發明之鍍敷鋼線之平均組成係含有··其平均組成以 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) Μ--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 11 經濟部智慧財產局員工消費合作社印製 495559 A7 -----___ 五、發明說明(9 ) 質量 %表示時,除了 A1 : 4_20%、Mg : 〇8_5%、Si : 〇〇1_2% 、Fe · 2%以下外,還可加上耐蝕性提高元素、鍍敷硬度提 南元素、鍵敷組織微細化元素,及鍍敷加工性提高元素中 之一或多種元素,與剩餘部分Zn所形成,並具有一於層中 有MgzSi分散存在之鍍敷層,且,於鍍敷層-質鐵界面上具 有一由厚度5μιη以下之合金内層及厚度3〇μιη以下之合金 外層所構成之合金層,該合金内層係含有:以質量%表示 時,Fe : 15%以上、Α1 : 20%以上、Si : 2%以上、Mg : 5% 以下,及剩餘部分Zn者;該合金外層則含有:以質量%表 示時,Fe : 20%以下、A1 : 30%以下、Si ·· 2%以上、Mg : 5%以下、及剩餘部分zn者。 首先就鍍敷層及用以形成鍍敷層-質鐵界面之合金元素 之作用及其含量進行說明。 於鏡敷層_質鐵界面上形成有以Fe-Zn為主之合金層。該 Fe-Zn合金層之構造嚴格地說,為一以質量%表示時由^ :25%以下、A1 : 30%以下、Mg : 5%以下、剩餘部分Zn 所構成之合金層’其厚度為2〇μηχ以下。又,依本發明之鑛 敷鋼線中,上述鍍敷層-質鐵界面上形成有由 Mg-Si所構成之合金層,該合金層係由厚度5μιη以下之合金 内層(圖中編號3),及,厚度30μιη以下之合金外層(圖中編 號4)所構成之合金層,該合金内層係含有:以質量%表示 時,Fe : 15%以上、Α1 : 20%以上、Si : 2%以上、Mg : 5〇/〇 以下’及剩餘部分Zn者;該合金外層則含有:以質量%表 示時,Fe : 25%以下、A1 : 30%以下、Si : 2%以上、Mg ·· I紙張尺度剌中酬家標準(〇sjs)A4規格(21ϋ X 297公爱) '""-- -12 - (請先閱讀背面之注意事項再填寫本頁) -— II — I ϋ ϋ ϋ· I ϋ I Βϋ emf I # 經濟部智慧財產局員工消費合作社印制衣 495559 A7 B7 五、發明說明(10 ) 5%以下、及剩餘部分Zn者。 首先針對由Fe-Zn-Al-Mg所構成之合金層說明。 如第1(a)圖所示,於鍍敷層5及質鐵1之界面上形成有 Fe-Zn合金層2。Fe-Zn合金層係具有一可使鍵敷與質鐵相連 結之作用,可做到附與鍍敷之作用,同時在質鐵受到彈性 變形或塑性變形等之變形時,可吸收鍍敷合金與質鐵之彈 性率或變形抗阻之差所造成之變形率之差,具有可防止鍍 | 敷剝離之作用。另一方面,Fe-Zn合金層係具有脆性,當Fe 超25%時在加工時合金層裂開,造成鍍敷剝離,因此以25% 為上限。Fe之最佳添加量為2-25%。藉使該合金層中有A1 存在時,可使合金層獲得延性,但一超過30%時,將發生 硬化相,造成加工性降低,因此以30%為上限。A1之最佳 添加量為2-30%。Mg係具有合金層之耐蝕性提高效果,同 時造成該合金層之脆化,因此不引起脆化之上限為5%,而 以5%為上限。 上述合金層很厚時,將使合金層裂開,及,容易使合金 B 層與質鐵界面或合金層與鍍敷界面裂開。鍍敷合金層之厚 度超過20μτη時,裂痕變多,使界面容易裂開,對鍍敷而言 ,在實用面無法承受之。該合金層原本比耐蝕性還差,所 - 以以厚度較小為佳,以ΙΟμπι以下者為佳,尤以3μηι以下者 為佳。由上述理由可知,合金層之厚度在無損加工性之上 限為20μιη,因此Fe_Zn合金層之厚度為20μπι以下。 又,在本發明中,針對合金層中含有Si時之合金層之内 外層進行說明。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 13 495559 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(11 ) 合金層中含有Si時,如第1(b)圖所示,形成於鍍敷層5及 質鐵1界面上之合金層之組織,其合金組成及組織係與合金 層之組成及組織不同,有厚度5μιη以下左右之薄層存在(合 金内層:第1(b)圖之3),且對有該薄層存在之鋼線而言, 與沒有該薄層之鋼線相比,發現其耐蝕性極為優異。 以前述合金内層之存在可將耐蝕性大為提高之理由在 於:雖然目前仍未明確,仍舊可推測出係因該層係帶有遮 阻腐蝕進行之作用之緣故。 前述合金内層之厚度係於5μιη以下者。厚度一超過5μπι ,阻礙質鐵與位於外側之合金層的密著性,降低鍍敷鋼線 之加工性。此外’上述合金内層之厚度係為得到所期望之 耐蝕性,而以〇·〇5μπι以上者為佳。 前述合金内層之Mg係與鍍敷層中之Mg同樣,設定為5% 以下’而在該合金内層中,Fe 15%不到,Ai2〇%不到,或 Si 2%不到時,則須將任一元素的含量增多,如此一來,導 致相分離,合金層無法安定存在,不能得到所期望之耐蝕 性’因此在上述合金内層中,對Fe、Al、Si而言,須含有 Fe : 15%以上、A1 : 20%以上、Si : 2%以上者。 接著說明合金外層(第1(b)中編號4) 一形成於前述合金 内層之外側,並由以質量%表示時,Fe : 25%以下、A1 : 30%以下、Si : 2%以上、Mg : 5%以下,及剩餘部分Zn所 構成,且厚度30μιη以下者。 上述合金外層係將幾個合金組織混合而形成者,具脆性 ,Fe—超過25%時,加工時合金外層裂開,造成鍍敷剝離 ---------- (請先閱讀背面之注意事項再填寫本頁) 訂---------線泰 14 9 5Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (5) The key-coated steel with Nancai's surname and excellent processability as described in item 2 above, characterized in that the solidified structure of the plating layer is a granular crystal structure Or columnar crystal structure. (6) The plated steel with high corrosion resistance and excellent workability as described in item 2 or 4 above, characterized in that: each of the plating layer structure has an α phase containing A1_Zn as a main component, and Zn or The cold phase composed of the Mg-Zn alloy layer and the Zn-Al-Mg ternary eutectic phase exist. (7) The mineralized steel with high surname resistance and excellent processability according to item 6 above, characterized in that the volume fraction of the stone phase existing in the structure of the plating layer is 20% or less. (8) The plated steel with high corrosion resistance and excellent workability as described in item 2 or 4 above, wherein the plating layer comprises one or more of the following groups a, b, c, and d One or more elements in the group; a: each containing one or most elements of Ti, Li, Be, Na, K, Ca, Cu, La, Hf 0.01-1.0% by mass; 1 >: each containing] \ 4 〇, Boundary, > ^, D 3 or one or more elements 0.01-0.2% by mass; c: each containing Pb, Bi or one or most elements 〇〇〇〇_2 · 2% by mass; d: each contains One or most of Sr, V, Cr, Mn, and Sn are 0.01 to 0% by mass. (9) The plated steel with high corrosion resistance and excellent workability as in any one of the above items 1 to 8, characterized in that the plating layer is formed with one of a coating coating and a heavy-resistance coating Covered. (10) Coating 5 with high corrosion resistance and excellent processability as in item 9 above ^ ----------------- (Please read the precautions on the back before filling (This page) This paper size is applicable to China National Standard (CNS) A4 (210 X 297 public love) ----- 7 495559 A7 --------- B7 V. Description of the invention (5) Laminating steel It is characterized in that the heavy-duty coating is a polymer compound selected from at least one kind of vinyl chloride, polyethylene, polyurea, and fluororesin. (11) The plated steel with high corrosion resistance and excellent workability as in any one of the above items 1 to 10, wherein the plated steel is a plated steel wire. (12) — A method for manufacturing a plated steel material with high corrosion resistance and excellent workability, characterized in that the steel material is implemented in the first stage to contain A1: 3% or less and Mg: 0.5% The following molten zinc plating is then carried out in the second stage. The average composition includes A1: 4-20% when expressed in mass%, Mg: 0.8-5%, Fe: 2% or less, and the remainder of Zn. "Plating" is formed on the interface between the mineral deposit and the ferrous iron. The thickness of Fe is 25% or less, A1 is 30% or less, Mg is 5% or less, and the remaining portion of Zn is formed at a thickness of 20 μm or less. The alloy layer is then further cooled at a cooling rate of 300 ° C / sec or less, so that the solidified structure of the plating layer forms a granular crystal structure, or cooled at a cooling rate of 300 ° c / sec or more, so that the plating layer The solidified structure forms a columnar crystal structure. Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (13) — A method for manufacturing plated steel with high corrosion resistance and excellent processability, which is characterized in that the first phase A1: Fused zinc plating of 3% or less and Mg: 0.5% or less. Next, the average composition is carried out in the second stage. The average composition includes A1: 4-20%, Mg: 0.8-5%, Si: 0.01-2%, Fe: 2% or less and the remaining portion of Zn is a molten alloy ore deposit, and is formed on the plating layer-quality iron interface via Fe: 15% or more when expressed in mass%, A1: 20% or more , Si: 2% or more, Mg: 5% or less and the thickness of the remaining part 211 and the thickness This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy 495559 Α7 Β7 V. Description of the invention (6) Inner layer of alloy below 5μηι, and Fe: 25% or more, A1: 30% or less ", Si: 2% or more, Mg: 5% or less and the remaining part made of Zn and the thickness • Alloy layer made of alloy outer layer below 30μπι, and then further at 300 ° C Cooling at a cooling rate of less than / sec to make the solidified structure of the plating layer form a granular crystal structure, or cooling at a cooling rate of 300 ° C / sec or more to form a columnar crystal structure of the solidified structure of the plating layer . (14) The method for manufacturing a plated steel material with high corrosion resistance and excellent processability as described in item 12 or 13 above, characterized in that the second phase of the molten gold deposit includes the following a, One or more elements in one or more of the b, c, and d groups; a: Each containing one or most of the elements Ti, Li, Be, Na, K, Ca, Cu, La, Hf 0.01-1 0% by mass; b: each containing one or most elements of Mo, W, Nb, and Ta 0.01-0.2% by mass; c: each containing one or most elements of Pb, Bi 〇〇〇_ 〇 2 mass 〇 / 0; _ (1: each containing 31- ¥, (^,] ^ 11, 811 or most of the elements 0.01-0.5 _ mass%. (15) If the scope of patent application is 12 or 13 The method for manufacturing key-coated steel with high surname resistance and excellent processability is characterized in that: the first-stage molten zinc plating is performed with a plating immersion time of less than 20 seconds, and secondly, the aforementioned second The molten zinc alloy plating at the stage is to perform a plating immersion time of less than 20 seconds, and the part of the mineralized steel drawn from the first and second stage money deposit baths is cleaned with nitrogen, and Prevent the oxidation of the surface of the plating bath and the mineralized steel. The paper size is based on the family standard (CNS) A4 specification (21 公 χ 297 public love) "--9----------- ----------- ^ --------- ^ (Please read the notes on the back before filling this page) 495559 A7 ____B7 _______ V. Description of the invention (7) (16) If The method for manufacturing a plated steel material with high corrosion resistance and excellent processability according to item 12 or 13 above, characterized in that the molten alloy zinc plating is performed in the second stage, and after the plated steel material is pulled out of the plating bath, , Immediately cooling by one of the f water, air water spray or water flow, so that the alloy is solidified. (17) Manufacture of forged steel with high corrosion resistance and excellent workability as described in item 12 or 13 above. Method 'characterized in that the cooling start temperature of the aforementioned key-coated steel material during cooling is set to the melting point of the plating alloy + 20 t or less. (18) Local residual resistance and excellent processing as described in item 12 or 17 above. A method for producing a flexible plated steel material is characterized in that the plated steel material is a plated steel wire. Brief Description of Drawings Figure 1 (a) shows The invention is a plating structure to which Fe-Zn-Al-Mg alloy plating is applied, and Fig. 1 (b) shows the plating structure to which Fe-Zn-Al-Mg-Si alloy plating is applied according to the present invention. Fig. 2 is a diagram showing the relationship between the thickness of the outer layer of the plating alloy and the number of cracks in the winding test when the Fe-Zn-Al-Mg-Si alloy plating is applied according to the present invention. Fig. 3 (a) is used to show the plating Diagrams of the plating structure with columnar crystal structure in the coated steel wire; Figures 3 (b) and 3 (c) show the plating structure with granular crystal structure in the plated steel wire; Section 3 (d) The figure shows a plating layer having a granular crystal structure with an alloy layer of an inner layer and an outer layer of Fig. 1 (b). Figure 4 is for the size of coated paper coated with Fe-Zn-Al-Mg_ (Si) alloy. Applicable to China National Standard (CNS) A4 (2) 0 X 297 mm. (Please read the back first Please pay attention to this page before filling in this page) Order --------- 'Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 10 495559 V. Description of the invention (8 steel-covered wire, by number) Have you compared the surface cracks during the winding test (% Description of the symbols in the printed figure of the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1 ... · Quality iron 2 ···· Inner alloy layer 3 ···· Inner alloy layer 4 · ... Alloy Outer layer 5. The plated layer is used to implement the best form of the present invention. The plated steel wire of the present invention, in which the average composition of the plated layer is expressed in mass%, contains A1: 4_2% , Mg: 0.8%, 5% or less: 2% or less, and the remaining portion 211, and further, an alloy layer having a thickness of 20 μm or less is provided on the aforementioned plating layer_quality iron interface, and the alloy layer contains: When expressed in%, Fe: 25% or less, A1 · 30% or less, Mg: 5% or less, and the remaining portion of Zn, and the present invention In the plated steel wire, an alloy layer having a thickness of 20 μm or less is provided at the interface between the plating layer and the ferrous iron. The alloy layer contains Fe: 25% or less, A1: 30% or less when expressed in mass%, Mg: 5% or less and the remaining 211. In addition, the average composition of the plating layer is in addition to A1: 4-20%, Mg: 0.8-5%, and Fe: 2% or less when expressed in terms of mass%. It can be formed by adding one or more of the elements for improving the corrosion resistance, the element for increasing the hardness of the plating, the element for refining the plating structure, and the element for improving the plating processability, and the remaining part of Zn. The plated steel according to the present invention The average composition of the line contains ... The average composition of this paper applies the Chinese National Standard (CNS) A4 specification (210 X 297 public love) at this paper scale. M -------- Order --------- (Please read the precautions on the back before filling this page) 11 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 495559 A7 -----___ V. Description of the invention (9) Except for A1: 4_20% , Mg: 〇8_5%, Si: 〇〇1_2%, Fe · 2% or less, can also add elements to improve corrosion resistance, plating hardness of South One or more elements of the bonding structure micronization element and the plating processability improving element are formed with the remaining part of Zn and have a plating layer in which MgzSi is dispersed in the layer, and the plating layer -An alloy layer composed of an inner alloy layer having a thickness of 5 μm or less and an outer alloy layer having a thickness of 30 μm or less is provided on the interface of the ferrous iron, and the inner layer of the alloy contains: when expressed in mass%, Fe: 15% or more, A1: 20 % Or more, Si: 2% or more, Mg: 5% or less, and the remainder of Zn; the alloy outer layer contains: when expressed in mass%, Fe: 20% or less, A1: 30% or less, Si ·· 2% Above, Mg: 5% or less, and the remainder zn. First, the role and content of the plating layer and the alloying elements used to form the plating layer-quality iron interface will be described. An alloy layer mainly composed of Fe-Zn is formed on the interface of the mirror coating layer and the quality iron. Strictly speaking, the structure of the Fe-Zn alloy layer is an alloy layer composed of ^: 25% or less, A1: 30% or less, Mg: 5% or less, and the remaining portion of Zn when expressed in mass%. Its thickness is 20 μηχ or less. Moreover, in the steel-coated steel wire according to the present invention, an alloy layer composed of Mg-Si is formed on the above-mentioned plating layer-quality iron interface, and the alloy layer is an inner layer of an alloy having a thickness of 5 μm or less (No. 3 in the figure). And, an alloy layer composed of an outer alloy layer (No. 4 in the figure) having a thickness of 30 μm or less, the inner layer of the alloy contains: when expressed in mass%, Fe: 15% or more, A1: 20% or more, and Si: 2% or more , Mg: less than 50 / 〇 'and the rest of Zn; the outer layer of the alloy contains: when expressed in mass%, Fe: 25% or less, A1: 30% or less, Si: 2% or more, Mg ·· I paper Standards: Standards in the Compensator (〇sjs) A4 (21ϋ X 297 public love) '" "--12-(Please read the precautions on the back before filling this page) -— II — I ϋ ϋ ϋ · I ϋ I Βϋ emf I # Printed clothing for employees' cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 495559 A7 B7 V. Description of the invention (10) Less than 5% and the remaining part of Zn. First, an alloy layer composed of Fe-Zn-Al-Mg will be described. As shown in Fig. 1 (a), an Fe-Zn alloy layer 2 is formed on the interface between the plating layer 5 and the iron 1. The Fe-Zn alloy layer has the function of connecting the bond to the high-quality iron, which can be attached to the plating. At the same time, the high-quality iron can absorb the plating alloy when it is deformed by elastic deformation or plastic deformation. The difference from the deformation rate caused by the difference in elasticity or deformation resistance of the quality iron can prevent the plating and coating from peeling. On the other hand, the Fe-Zn alloy layer system is brittle. When Fe exceeds 25%, the alloy layer cracks during processing, causing plating peeling, so the upper limit is 25%. The optimal amount of Fe is 2-25%. When A1 is present in the alloy layer, the alloy layer can obtain ductility, but when it exceeds 30%, a hardening phase occurs and the workability is reduced, so the upper limit is 30%. The best addition of A1 is 2-30%. Mg has the effect of improving the corrosion resistance of the alloy layer, and at the same time, it causes embrittlement of the alloy layer. Therefore, the upper limit without causing embrittlement is 5%, and the upper limit is 5%. When the alloy layer is very thick, the alloy layer is cracked, and the interface between the alloy B layer and the ferrous iron or the alloy layer and the plating interface is easily cracked. When the thickness of the plating alloy layer exceeds 20 μτη, the number of cracks increases, which makes the interface easy to crack. For the plating, it cannot bear it on the practical side. The alloy layer is originally inferior to the corrosion resistance, so it is better to have a smaller thickness, preferably 10 μm or less, especially 3 μm or less. From the above reasons, it is understood that the upper limit of the thickness of the alloy layer above the non-destructive workability is 20 µm, and therefore the thickness of the Fe_Zn alloy layer is 20 µm or less. In the present invention, the inner and outer layers of the alloy layer when Si is contained in the alloy layer will be described. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) ------------- Installation -------- Order -------- -Line (Please read the precautions on the back before filling this page) 13 495559 A7 B7 Printed by the Consumers' Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of invention (11) When the alloy layer contains Si, as shown in Figure 1 (b) As shown, the structure of the alloy layer formed on the interface between the plating layer 5 and the iron 1 has a different alloy composition and structure from that of the alloy layer, and there are thin layers with a thickness of about 5 μm or less (inner alloy layer: 1 (b) (3), and it is found that the steel wire with the thin layer has extremely excellent corrosion resistance compared with the steel wire without the thin layer. The reason that the existence of the aforementioned alloy inner layer can greatly improve the corrosion resistance is that although it is not clear at present, it can be speculated that the layer has a function of blocking the progress of corrosion. The thickness of the aforementioned alloy inner layer is less than 5 μm. A thickness of more than 5 μm hinders the adhesion between the high-quality iron and the alloy layer on the outside, and reduces the workability of the plated steel wire. In addition, the thickness of the above-mentioned alloy inner layer is in order to obtain a desired corrosion resistance, and it is preferably at least 0.05 μm. The Mg of the aforementioned alloy inner layer is the same as that of Mg in the plating layer, and is set to 5% or less. In the alloy inner layer, when Fe is less than 15%, Ai20% is less than, or Si 2% is less, Increasing the content of any element will cause phase separation, the alloy layer cannot be stable, and the desired corrosion resistance cannot be obtained. Therefore, in the above alloy inner layer, Fe, Al, and Si must contain Fe: 15% or more, A1: 20% or more, Si: 2% or more. Next, the outer alloy layer (No. 4 in 1 (b)) is formed on the outer side of the inner layer of the alloy and is expressed by mass%. Fe: 25% or less, A1: 30% or less, Si: 2% or more, Mg : 5% or less, and the remaining part of Zn, and the thickness of 30μm or less. The above alloy outer layer is formed by mixing several alloy structures. It is brittle. When Fe— exceeds 25%, the alloy outer layer cracks during processing, causing plating peeling ---------- (Please read the back first (Please note this page before filling out this page) Order --------- Line Thai 14 9 5
經濟部智慧財產局員工消費合作社印製 A7 ________B7__ 發明說明(l2 ) ’因此Fe之上限為25%。Fe之最佳量為2-20%。使於該合金 外層中存在有A1時,可使於合金外層附予延展性,A1—超 過30%時,則發生硬化相,降低加工性,因此八丨之上限為 30%。A1之最佳量為2-25%。 在上述合金外層中,Si不到2%時,不能所期望之耐蝕性 ,因此Si為2%以上。但Si太多時,則有使合金外層硬化、 脆化之傾向,因此Si係以15%以下左右為佳。Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ________B7__ Invention Description (l2) ’Therefore, the upper limit of Fe is 25%. The optimal amount of Fe is 2-20%. When A1 is present in the outer layer of the alloy, ductility can be imparted to the outer layer of the alloy. When A1 is more than 30%, a hardened phase occurs and the workability is reduced, so the upper limit of 丨 is 30%. The optimal amount of A1 is 2-25%. In the above-mentioned alloy outer layer, when Si is less than 2%, the desired corrosion resistance cannot be achieved, so Si is 2% or more. However, when there is too much Si, the alloy outer layer tends to harden and become brittle. Therefore, the Si content is preferably about 15% or less.
Mg係可具提高合金層之耐蝕性之效果,同時也造成脆化 ’因此以不引起脆化之上限的5〇/0為Mg之上限。Mg之最佳 量為 0.5-5%。 上述合金外層很厚時,將使合金層裂開,或容易使合金 層與質鐵界面或合金層與鍍敷界面裂開。 第2圖係顯示下列關係,在zn—11%A1—l%Mg—0.1%Si 合金之形態中,用合金外層之厚度以及繞捲試驗時之裂痕( 條數)之關係以顯示合金外層之鍍敷密著性者。由該第2圖 可知,合金外層之厚度超過3〇μη^^,則裂痕明顯地增多, 作為鍍敷時成不堪於實用者。 該合金外層之耐蝕性係原本比鍍敷層來得差,因此希望 厚度較薄,為15μιη以下,尤以5μχη以下者為佳。理想狀態 的是以該合金外層為不存在者為佳。 由上述理由’而使合金外層之厚度,無損加工性之上限 為30μιη,所以設定Fe—A1—Si—Ζη合金外層厚度在3叫111 以下者。 其次,針對鍍敷層中之合金元素的作用及其含量進行說 本紙張尺度適用中國國家標準(CNS)A4規格(21G X 297公爱) ^--------^--------- (請先閱讀背面之注意事項再填寫本頁) -15 495559 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(l3 ) 明。 A1係可提高耐蝕性,或具有防止鍍敷層中之另一元素氧 化之效果,但在添加下而不到4%時,則無法得到可防止鍍 敷浴中之Mg氧化之效果。又,添加μ超過2〇%時,則使所 形成之鍍敷層變硬變脆,造成無法進行加工。因此,鍍敷 層中之A1添加量之範圍設定為4·2〇%。在鋼線之鍍敷時, 為進行厚敷時,宜為9-14%,以該範圍,可得到安定的鍍 敷層。Mg has the effect of improving the corrosion resistance of the alloy layer, and also causes embrittlement. Therefore, the upper limit of Mg is 50/0 which does not cause an embrittlement upper limit. The optimal amount of Mg is 0.5-5%. When the outer layer of the alloy is very thick, the alloy layer will be cracked, or the interface between the alloy layer and the ferrous iron or the alloy layer and the plating interface will be easily cracked. Figure 2 shows the following relationship. In the form of zn-11% A1-l% Mg-0.1% Si alloy, the relationship between the thickness of the outer layer of the alloy and the cracks (number) during the winding test is used to show the relationship of the outer layer of the alloy. Plating adhesion. As can be seen from the second figure, when the thickness of the outer layer of the alloy exceeds 30 μη ^^, the number of cracks increases remarkably, making it unsuitable for practical use during plating. The corrosion resistance of the outer layer of the alloy is originally inferior to that of the plated layer. Therefore, it is desirable that the thickness of the outer layer is thinner, preferably 15 µm or less, and particularly preferably 5 µx or less. Ideally, it is preferable that the outer layer of the alloy is absent. For the above reasons, the upper limit of the thickness of the alloy outer layer and the non-destructive workability is 30 µm. Therefore, the thickness of the Fe-A1-Si-Zη alloy outer layer is set to 3 or less than 111. Secondly, according to the role and content of alloying elements in the plating layer, the paper size is applicable to the Chinese National Standard (CNS) A4 specification (21G X 297 public love) ^ -------- ^ ---- ----- (Please read the notes on the back before filling out this page) -15 495559 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (l3). A1 can improve the corrosion resistance or prevent the oxidation of another element in the plating layer, but when it is added to less than 4%, the effect of preventing the oxidation of Mg in the plating bath cannot be obtained. In addition, when more than 20% is added, the formed plating layer becomes hard and brittle, making processing impossible. Therefore, the range of the amount of A1 added to the plating layer is set to 4.20%. When the steel wire is plated, it is preferably 9-14% for thick coating. Within this range, a stable plating layer can be obtained.
Mg係具有下列作用,即,使鍍敷之腐蝕生成物均勻生成 ,對含有Mg之腐蝕生成物而言,可阻礙腐蝕之進行者,因 此Mg具有可提昇鍍敷合金之耐蝕性之效果。惟,在添加不 到0.8%時,無法得到耐蝕性提昇之效果,反之,添加超過 5%時,則易於鍍敷浴表面生成氧化物,且大量發生浮渣, 使鍍敷之操作變得困難。為使耐蝕性與浮渣發生量的平衡 ,而使Mg添加量之範圍為0.8-5%者。Mg has the effect of uniformly generating the corrosion products of the plating. For corrosion products containing Mg, it can hinder the progress of corrosion. Therefore, Mg has the effect of improving the corrosion resistance of the plating alloy. However, when the addition is less than 0.8%, the effect of improving the corrosion resistance cannot be obtained. On the other hand, when the addition is more than 5%, it is easy to generate oxides on the surface of the plating bath, and a large amount of scum occurs, making the plating operation difficult. . In order to balance the corrosion resistance and the amount of scum generation, the range of the Mg addition amount is 0.8-5%.
Fe係具有於鍍敷時由鋼析出之形態,或為雜質而存在於 鍍敷質地金屬之形態,但超過2%時,將造成耐蝕性降低, 因此设定上限為2%。此外,Fe之添加量的下限不無特別限 定,依情形也可不加F e。Fe is in the form of being precipitated from steel during plating or in the form of impurities and being present in plated texture metal. However, if it exceeds 2%, the corrosion resistance will be lowered. Therefore, the upper limit is set to 2%. In addition, the lower limit of the Fe addition amount is not particularly limited, and Fe may not be added depending on the circumstances.
Si,係於鍍敷層中生成Mg:?Si,進而為提高耐蝕性而添 加之元素。Mgji之大小大約在左右,在鍍敷層中 均勻地微細分散,可附與耐蝕性的提昇。在添加不到〇 〇1% 時,不能生成可足以作到耐蝕性提昇之量的Mg2Si,無法 得到所需之耐#性提升之效果。Si係可在A1添加量愈多而 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公爱) —.1 一 -------^--------- (請先閱讀背面之注意事項再填寫本頁) 16 495559 A7 發明說明(Μ ) 愈能發揮效用,A1添加量在最A2G%時,Si的最大添加量 為2%。因此,Si之添加量範圍係於〇〇1_2%内。 又,在本發明中,除了上述之A1、Mg、以外,還可含有 選自下列之a、b、c、d之各群中之一或多數元數。 a:各含有 Ti、Li、Be、Na、K、Ca、Cu、La、Hf 中之一或 多數元素0·〇Μ·〇質量〇/0 ;Si is an element that is added to the plating layer to generate Mg:? Si, and to improve corrosion resistance. The size of Mgji is about the same, and it is evenly and finely dispersed in the plating layer, which can increase the corrosion resistance. When the content is less than 0.01%, Mg2Si cannot be generated in an amount sufficient to improve the corrosion resistance, and the desired effect of improving the resistance cannot be obtained. The more Si can be added in A1 and the paper size applies the Chinese National Standard (CNS) A4 specification (210x297 public love) —.1 A ------- ^ --------- (Please (Please read the notes on the back before filling this page) 16 495559 A7 Description of Invention (M) The more effective it is, the maximum amount of Si added is 2% when A1 is added to A2G%. Therefore, the amount of Si added is in the range of 001_2%. In addition, in the present invention, in addition to A1, Mg described above, one or more quaternions selected from the following groups a, b, c, and d may be contained. a: each containing one or most of Ti, Li, Be, Na, K, Ca, Cu, La, Hf 0. 0M. 0 mass 0/0;
b:各含有Mo、W、Nb、Ta中之一或多數元素〇〇1〇2質量 % ; c :各含有Pb、Bi中之一或多數元素〇·〇1_〇 2質量0/〇 ; d:各含有Sr、V、Cr、Mn、Sn中之一或多數元素〇〇1〇5 質量%。 訂 線 Τι係具有提昇耐蝕性之效果,具有同樣效果的元素為 Li、Be、Na、Κ、Ca、Cu ' La,及Hf。藉添加其中一或多 數元素0.01-0.5質量%時,可提高耐蝕性。不到〇 〇1%時, 則無法展現效果,超過1·〇%時,則使於鍍敷凝固時,有引 起相分離之可能性,因此其範圍係於〇 〇1-〇 5〇/〇。 係具有提高鍍敷層之硬度,且難以損傷之效果,具 有同樣效果的元素有W、Nb、Ta,藉添加其一或多數元素 〇.〇1-0.2質量%時,可提高鍍敷層之硬度,且難以損傷。b: each containing one or most of Mo, W, Nb, Ta, or 0.001% by mass; c: each containing one or most of Pb, Bi, or most of the element, 〇1_〇2 mass 0 / 〇; d: each of which contains one or most of Sr, V, Cr, Mn, and Sn is 0.0015% by mass. Threading Ti has the effect of improving the corrosion resistance. The elements with the same effect are Li, Be, Na, K, Ca, Cu'La, and Hf. By adding 0.01 to 0.5 mass% of one or more of these elements, the corrosion resistance can be improved. If it is less than 0.001%, the effect cannot be exhibited, and when it exceeds 1.0%, there is a possibility that phase separation may occur when the plating is solidified. Therefore, the range is in the range of 0.001-0050 / 〇 . It has the effect of increasing the hardness of the plating layer and being difficult to damage. The elements having the same effect are W, Nb, and Ta. By adding one or most of the elements in the range of 0.01-0.2% by mass, the plating layer can be improved. Hard and difficult to damage.
Pb與Βι係具有可將鍍敷表面之結晶成微細狀態之效果 。在鍍敷面大的板或形鋼等鍍敷鋼材上,鍍敷合金在鍍敷 表面大大成長,成可看出模樣之形態。為避免此種現象的 發生’可添加不與Zn及Fe固熔之Pb或Bi,在鍍敷中,形成 凝固的核,促進微細結晶的成長,不會有模樣發生。可得 本紙張尺度適財關家標準(CNS)A4規格(21·ό· x 297公爱「 -17 - 495559 A7 B7 五、發明說明(15 ) 到此效果的範圍在於〇e〇le〇.2質量〇/0。Pb and Bι have the effect of crystallizing the plating surface into a fine state. On a plated steel such as a plate or shaped steel with a large plated surface, the plated alloy greatly grows on the plated surface, so that the appearance can be seen. In order to avoid this phenomenon ', Pb or Bi that is not solid-solved with Zn and Fe can be added. During the plating, solidified nuclei are formed to promote the growth of fine crystals without appearance. The paper size can be obtained according to CNS A4 specification (21 · ό · x 297 Public Love -17-495559 A7 B7 V. Description of the invention (15) The scope of this effect lies in 〇e〇le〇. 2 mass 0/0.
Sr、V、Cr、Mn、Sn係具有提昇加工性之效果。但不 到0.01%時,則無法顯現效果,反之超過〇5%時,則使偏 析明顯,在加工鍍敷鋼材時容易發生裂開,因此係於 0.01-0.5%範圍内者。 鐘敷層一質鐵界面上形成有以Fe-Zn為主之合金層。該 Fe-Zn合金層之構造嚴格地說,係以質量%表示時,Fe: 25% 以下、A1 : 30%以下、Mg : 5%以下及剩餘部分〜所構成之 合金層,且其厚度在20μπι以下。Fe_Zn合金層係具脆性, Fe超過25%時,合金層在加工時將裂開,引起鍍敷剝離, 因此將上限設為25%。該Fe之最佳添加量係於2-25%。使於 該合金層中有A1存在,可使合金層具有延展性,但超過3〇% 時’則發生硬化相,造成加工性降低,因此將上限設為3〇0/〇 。A1之最佳添加量為2-30%。Mg雖具有可提昇合金層耐蝕 性之效果,但同時也造成該合金層的脆化,因此不引起脆 化之上限為5%,而將5%定為上限。Mg之最佳添加量為 0.5-5%。 經濟部智慧財產局員工消費合作社印製 進而,本發明之鍍敷鋼材中,係以A1、Mg為主要成分 ’因此It鍛敷後之冷卻’可使以Al-Zn為主要成分之α相、 由Ζη單相或Mg-Zn合金層所形成之沒相,及zn/Al/Zn-Mg 三元共晶相共存於存在於錢敷-質鐵界面上之合金層外側 之鍍敷合金層(鍍敷層)中。其中,藉Zn/Al/Zn-Mg三元共晶 相之存在,可獲得腐蝕生成物之均勻生成及腐蝕生成物之 腐蝕進展防止效果。又,/3相係與其他相比較,其耐蝕性 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 18 495559 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(16) 較差,容易導致局部性腐敍。又者,/3相之體積率超過20% 時,將導致耐蝕性降低,因此將体積率定為20%以下者。 在本發明中係於鍍敷後施行冷卻處理,該冷卻係以緩 冷卻或急冷卻都無妨。亦即,以緩冷卻之形式時,鍍敷的 凝固組織形成粒狀晶組織,而在急冷卻時,則該組織形成 柱狀晶組織。若是要求兼具耐蝕性及加工性之鍍敷鋼材時 ,則凝固組織以粒狀晶組織為佳,即使犧牲少許加工性, _ 單單要求耐餘性,則可形成柱狀晶組織。前述之冷卻速度 係宜於100-400°C/sec範圍内者。 將鍍敷層之凝固組織成粒狀晶化之目的在於:除了對 鑛敷鋼材附與耐餘性外還附與加工性者。該粒狀晶組織, 係施以熔融鋅鍍敷後,進一步再施行熔融鋅合金鍍敷處理 ,隨後以冷卻速度300°C/sec以下之速度進行冷卻處理,即 可將鍍敷層之凝固組織成粒狀晶化者。 又,將鍍敷層之凝固組織成柱狀晶化之目的在於:對 鍍敷鋼材附與耐蝕性者。該柱狀晶組織,係施以熔融鋅鍍 敷後,進一步再施行熔融鋅合金鍍敷處理,隨後以冷卻速 度300°C/sec以上之速度進行冷卻處理,即可將鍍敷層之凝 固組織成柱狀晶化者。 - 第3圖係顯示鑛敷層之組織之模式圖。鍵敷冷卻速度各 為,(a)350°C/sec; (b)、(c)150°C/sec。第 1(a)圖為柱狀晶之 錢敷層之凝固組織。凝固時在發達的樹枝狀組織間產生有 類似微細粒狀晶組織者。第3(a)圖之由本發明所得到之鑛 敷層之凝固組織為柱狀晶之鍍敷層之凝固組織。凝固時在 本紙張尺度適用中國國家標準(CNS)A4規格⑵Q χ撕公爱) ---------------------訂---------線 (請先閱讀背面之ii意事頊再填寫本頁) 19 495559 A7 B7Sr, V, Cr, Mn, and Sn are effective in improving workability. However, if it is less than 0.01%, the effect cannot be displayed. On the other hand, if it is more than 5%, segregation is noticeable and cracking is easy to occur when processing plated steel. Therefore, it is within the range of 0.01-0.5%. An alloy layer mainly composed of Fe-Zn is formed on the interface of the first layer of iron in the bell layer. Strictly speaking, the structure of the Fe-Zn alloy layer is an alloy layer composed of Fe: 25% or less, A1: 30% or less, Mg: 5% or less and the remainder when expressed in mass%, and its thickness is within 20μπι or less. The Fe_Zn alloy layer is brittle. When Fe exceeds 25%, the alloy layer will crack during processing and cause plating to peel off. Therefore, the upper limit is set to 25%. The optimal amount of Fe added is 2-25%. The presence of A1 in this alloy layer can make the alloy layer ductile, but when it exceeds 30%, a hardening phase occurs and the workability is reduced, so the upper limit is set to 300/0. The best addition of A1 is 2-30%. Although Mg has the effect of improving the corrosion resistance of the alloy layer, it also causes embrittlement of the alloy layer. Therefore, the upper limit without causing embrittlement is 5%, and 5% is set as the upper limit. The optimal amount of Mg is 0.5-5%. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Furthermore, in the plated steel of the present invention, A1 and Mg are used as the main component 'so it is cooled after forging'. Phases formed by a single phase of Zη or an Mg-Zn alloy layer, and a ternary eutectic phase of zn / Al / Zn-Mg coexist in a plating alloy layer outside the alloy layer existing at the money-quality iron interface ( Plating)). Among them, by the existence of the Zn / Al / Zn-Mg ternary eutectic phase, the uniform formation of corrosion products and the effect of preventing corrosion progress of corrosion products can be obtained. In addition, the / 3 series is compared with others. The paper size is in accordance with the Chinese National Standard (CNS) A4 specification (210 X 297 mm). 18 495559 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention It shows that (16) is poor, and it is easy to cause partial corruption. In addition, if the volume ratio of the / 3 phase exceeds 20%, the corrosion resistance will decrease, so the volume ratio is set to 20% or less. In the present invention, a cooling treatment is performed after plating, and the cooling may be performed by slow cooling or rapid cooling. That is, in the form of slow cooling, the plated solidified structure forms a granular crystal structure, and when rapidly cooled, the structure forms a columnar crystal structure. If it is a plated steel material that requires both corrosion resistance and workability, the solidified structure is preferably a granular crystal structure. Even if a small amount of workability is sacrificed, a columnar crystal structure can be formed when only the residual resistance is required. The aforementioned cooling rate is preferably in the range of 100-400 ° C / sec. The purpose of crystallizing the solidified structure of the plated layer is to add not only the residual resistance to the mineralized steel but also the workability. After the granular crystal structure is subjected to molten zinc plating, further molten zinc alloy plating treatment is performed, followed by cooling treatment at a cooling rate of 300 ° C / sec or less, and the solidified structure of the plating layer can be obtained. Grained crystallizers. The purpose of crystallizing the solidified structure of the plated layer into a columnar shape is to provide corrosion resistance to the plated steel. The columnar crystal structure is subjected to molten zinc plating, and then further subjected to molten zinc alloy plating treatment, followed by cooling treatment at a cooling rate of 300 ° C / sec or more, so that the solidified structure of the plating layer can be obtained. Columnar crystallizers. -Figure 3 is a schematic diagram showing the structure of the mineral deposit. The bonding cooling rates are (a) 350 ° C / sec; (b), (c) 150 ° C / sec. Fig. 1 (a) shows the solidified structure of the columnar crystal money coating. During the solidification, similar fine-grained grains were generated between the developed dendritic structures. The solidified structure of the mineral coating obtained by the present invention in Fig. 3 (a) is the solidified structure of the columnar crystal plated coating. At the time of solidification, the Chinese national standard (CNS) A4 specification (Q χ tear public love) applies to this paper scale. --------------------- Order ------- --Line (please read the ii idea on the back before filling this page) 19 495559 A7 B7
I 五、發明說明(π 發達的樹枝狀組織間產生有微細粒狀晶組織。由於組織變 細且耐蝕性低之組織不連續之緣故,難以使腐蝕由表層開 始進行,其耐蝕性高。第3(b)、3(C)圖係呈現粒狀晶組織。 第3(b)、3(c)圖之由本發明所得到的鍍敷層之凝固組織呈現 出完全粒狀晶組織。在鍍敷鋼線之形態時,使於拉線加工 時之減面率超過60%般之強加工時,可使粒狀之柔軟的組 織在柱狀的硬組織間展伸,因此不發生裂痕。 又,第3(d)圖係顯示在合金層含有以且冷卻速度為15〇 °C/sec之形態者,合金層之内、外層都呈現粒狀晶組織。 經濟部智慧財產局員工消費合作社印製 本發明之鍍敷鋼材之製造方法係採用二段式鍍敷法。 在第一階段裡,係施以鋅為主體之熔融鋅鍍敷,形成Fe-Zn 合金層,接著第二階段係施以具有本發明所規定之平均組 成之溶融鋅合金鍍敷,可有效率地得到本發明之鍍敷鋼材 。第一階段,熔融鋅鍍敷中所使用之鋅係可使用純Zn,或 於Zn中以鍍敷浴之氧化防止或改善流動性為目的而添加 微量之稀土金屬、Si、Pb等之以鋅為主體之合金浴,或以 鑛敷合金層之成長為目的,也可使用含有以質量%表示時 A1 : 3%以下、Mg : 0.5%以下之熔融鋅合金。以第一階段 的溶融鋅鑛敷得到Fe-Zn合金層時,該Fe-Zn合金層中含有 A卜Mg時,可產生出使Al、Mg容易進入該鍍敷合金中。 依本發明之鍍敷鋼材之製造方法,藉氮氣清洗由鍍敷 浴中拉出鍍敷鋼材之部分,防止鍍敷浴表面及鍍敷鋼材之 氧化’圖謀加工性的提升。在鍍敷後鍍敷表面馬上生成氧 化物,或於鍍敷浴表面附著有生成後之氧化物時,在鍍敷 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 20 B7 B7I. Explanation of the invention (There is a fine granular crystal structure between the well-developed dendritic structure. Due to the discontinuity of the structure due to the thinning of the structure and the low corrosion resistance, it is difficult to start the corrosion from the surface layer, and its corrosion resistance is high. Figures 3 (b) and 3 (C) show a granular crystal structure. The solidified structure of the plating layer obtained by the present invention shown in Figures 3 (b) and 3 (c) shows a completely granular crystal structure. In the form of a coated steel wire, when the strength reduction is more than 60% during wire drawing, the granular soft tissue can be stretched between columnar hard tissues, so no cracks occur. Figure 3 (d) shows that if the alloy layer contains a morphology with a cooling rate of 15 ° C / sec, the inner and outer layers of the alloy layer show a granular crystal structure. The manufacturing method for manufacturing the plated steel of the present invention is a two-stage plating method. In the first stage, molten zinc plating with zinc as the main body is applied to form a Fe-Zn alloy layer, and then the second stage is applied. It can be efficiently plated with molten zinc alloy having an average composition prescribed by the present invention The plated steel of the present invention is obtained. In the first stage, the zinc used in molten zinc plating can be pure Zn, or a small amount of rare earth metal can be added to Zn for the purpose of preventing oxidation of the plating bath or improving fluidity. For alloy baths mainly containing zinc, Si, Pb, etc., or for the growth of mineralized alloy layers, molten zinc alloys containing A1: 3% or less and Mg: 0.5% or less when expressed in mass% may also be used. When a Fe-Zn alloy layer is obtained by applying the first-stage molten zinc ore, when the Fe-Zn alloy layer contains Al and Mg, Al and Mg can be easily entered into the plating alloy. The manufacturing method of the coated steel sheet is to clean the part of the plated steel sheet drawn out from the plating bath by nitrogen to prevent oxidation of the surface of the plating bath and the plated steel sheet, thereby improving the workability. Oxidation is generated immediately after plating When the formed oxide is adhered to the surface of the plating bath, the Chinese National Standard (CNS) A4 specification (210 X 297 public love) applies to the paper size of the plating. 20 B7 B7
經濟部智慧財產局員工消費合作社印製 五、發明說明(18 ) %冑以氧化物為核心,而使鍍敷裂開者。因此 ,拉出^之氧化防止成為重要之任務。防止氧化時,除 了氮氣外也可用氬、氦等惰性氣體,由成本來看係以氮為 最佳。 第4圖係針對本發明之鍍敷合金組成(Zn•跳A!] 、ζη-ιο%Α1·3%Μ^0·1%Μ)之鍍敷鋼材,以氣體中斷之有 無比較繞捲試驗時之表面裂痕(條數)者。供氣無中斷時, 於表面所產生之裂痕係出現超過容許界限條數。 在本發明以二段式鍍敷法得到鍍敷鋼材時,為使鍍敷 合金之成長適當,須於第一階段,將以鋅為主體之熔融鋅 鍵敷施行20秒以下之鍍敷浴浸泡時間,接著,在第二階段 ’將溶融鋅合金艘敷實施2〇秒以下之錄敷浴浸泡時間來進 行。這是因為施以長時間的鍍敷時,將使合金層變厚,而 超過20μπι,因此須於第一階段,在以鋅為主體之熔融鍍敷 實施20秒以下之鍍敷浴浸泡時間,接著,在第二階段,熔 融鋅合金鍍敷實施20秒以下之鍍敷浴浸泡時間。 第一階段在鍍敷浴中進行20秒以下之鍍敷,即使在合 金層成長之狀態下,在第二階段之熔融鋅合金鍍敷中合金 層之厚度的成長在鍍敷合金浸泡時間20秒以下時很少,可 使合金層厚度維持在20μπι以下者。 在本發明中,在鍍敷後處理施行冷卻處理之具體的冷 卻方法係採用下列手法,即,在第二階段之熔融鋅合金鍍 敷後,將鍍敷鋼線由前述熔融鋅合金鍍敷浴中拉起後隨即 以通過裝設有喷水、氣水喷霧、或水流之一種方式之斷氣 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 21 (請先閱讀背面之注意事項再填寫本頁) 495559 A7 B7 五、發明說明(l9 筒之直接冷卻’使鍍敷合金凝固者,其中宜藉以噴水或氣 水噴霧’使前述冷卻時之冷卻開始溫度大於鍍敷合金之融 點20°c ’可得到一安定之鍍敷層。第1圖中顯示有藉使於前 述斷氣筒之供氣中斷的有無,與線材或鋼線在繞捲試驗裂 痕條數之關係。利用同一組成之鍍敷浴,且使斷氣筒有無 以外條件相同下進行鍍敷,將該鍍敷過之鋼線進行繞捲試 驗,比較該表面裂痕之條數。由結果可知,斷氣筒呈現出 一相當大的效果。 此外,在本發明中所使用之鍍敷鋼材之成分組成係可 適用於低碳鋼之鋼材,其中為代表者係以質量%表示時, 係以 C : 0.02-0.25%、Si: 1%以下、Μη : 0.6%以下、P : 0.04% 以下、S ·· 0.04%以下、剩餘部分Fe及不可避免之雜質所形 成之鋼材尤佳。 又’在本發明中,在最後,在鍍敷鋼線表面施以塗覆 被覆,或施以氣化乙烯、聚乙烯、聚脲酯、氟樹脂中之一 種高分子化合被覆之重防蝕被覆,可進一步使耐姓性提昇 〇 經濟部智慧財產局員工消費合作社印製 本發明係以鑛敷鋼材’特別是鋼線為中心進行說明, 當然不用說也可足以適用在鋼板、鋼管迄至鋼構造物者。 實施例 <實施例1> 在於鋼線材JIS G 3505 SWRM6之表面上施有純211鍍敷 之4mm 口徑之鋼線上,以表1中所示之條件施行Zn_A1_Mg -22 - 495559 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(2〇 ) 系鋅合金鍍敷後,對此進行評價。比較例係以改變鍍敷組 成及Fe-Zn合金層之形態,並同樣評價之。全部使用斷氣筒 • ,且斷氣淹内部藉氮氟進行清洗。鍍敷組織之觀察係研磨 鍍敷線之C切面,以ΕΡΜΑ觀察之。合金層之組成分析係使 分子束徑為2μπι,進行定量分析。耐钱性,係藉25〇小時之 連續鹽水喷霧,由試驗前後重量差,每單位面積之鍍敷腐 姓之量為腐餘減量。在本試驗中係設定2〇g/m2以下為及格 | ,以判定合格與否。 加工性之評價,係將作成後之鍍敷線繞捲於6inm 口徑 鋼線6圈’目視觀察其表面,以有無裂痕進行判定。又,在 裂痕判定後於樣本上黏貼膠帶,觀察撕開時有無鍍敷剝離 ’以裂痕在1條以下且無剝離之狀態為合格之條件。 表1中係顯示有鍍敷組成、合金層組成及厚度、鍍敷組 織及/5相體積率及耐餘性、加工性、鑛敷浴之浮渣生成之 關係。本發明之每一實施例均顯示具有良好的耐蝕性及加 工性,且所生成之浮渣也很少。 比較例1至5係指鍍敷合金組成超出本發明所規定之範 圍外者。比較例1、2之A1或Mg量比下限還低,耐蝕性很差 。比較例3-5之A1或Mg量高於上限,耐蝕性也差。比較例6 、 、7係指鍍敷合金層之厚度超出本發明所規定之範圍外者, 得到加工性差之結果。比較例8_10係指鍍敷組織中之冷相 超出本發明之範圍之外者,耐蝕性差。 本纸張尺度適用中國國家標準(CNs)A4規格(210 X 297公釐) ϋ n »ϋ ϋ n ϋ I n l ϋ ϋ I · n ϋ n I I— II 一σ4I ϋ an ϋ ·ϋ I 11 I (請先閱讀背面之注意事項再填寫本頁) 23 495559 A7B7 五、發明說明(21 ) 〇〇〇〇〇〇〇〇〇 〇〇〇X〇〇〇〇〇〇 〇〇〇〇〇〇〇〇〇 〇〇〇〇〇X χ〇〇〇 〇〇〇〇〇〇〇〇〇 〇〇〇〇〇X χ〇〇〇 B '—bo as a 〇 m 寸 ^—4 >nt^oo〇tnrfmO(N〇o 寸(N寸mm ——寸Orn x x x x x xxx 0/0 Ο 卜 寸 m mmmi ««H 4 ^-H f—Η V—4Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (18)% The oxide is the core and the plating is cracked. Therefore, the oxidation prevention of the pull-out ^ becomes an important task. In order to prevent oxidation, in addition to nitrogen, inert gases such as argon and helium can be used. From the cost point of view, nitrogen is the best. Fig. 4 is a comparative winding test for the plated steel composition (Zn • Jump A!], Ζη-ιο% Α1 · 3% Μ ^ 0 · 1% Μ) of the plating alloy of the present invention, with or without gas interruption When the surface cracks (number). When the air supply is not interrupted, the number of cracks on the surface exceeds the allowable limit. When the plating steel is obtained by the two-stage plating method in the present invention, in order to properly grow the plating alloy, in the first stage, the molten zinc bond with zinc as the main body must be immersed in a plating bath for less than 20 seconds. Then, in the second stage, the molten zinc alloy boat was subjected to a bath immersion time of 20 seconds or less. This is because when the plating is performed for a long time, the alloy layer will be thicker than 20 μm. Therefore, it is necessary to perform a plating bath immersion time of less than 20 seconds in the zinc-based melt plating in the first stage. Next, in the second stage, the molten zinc alloy plating is performed for a bath immersion time of 20 seconds or less. The first stage is performed in a plating bath for 20 seconds or less. Even in the state where the alloy layer is growing, the thickness of the alloy layer in the second stage of molten zinc alloy plating is increased by the plating alloy immersion time for 20 seconds. In the following cases, it is rare, and the thickness of the alloy layer can be maintained below 20 μm. In the present invention, the specific cooling method for performing the cooling treatment after the plating treatment is to adopt the following method, that is, after the second stage of molten zinc alloy plating, the plated steel wire is subjected to the aforementioned molten zinc alloy plating bath After being pulled up, the air will be cut off by one of the methods of water spray, water spray, or water flow. The paper size applies the Chinese National Standard (CNS) A4 (210 X 297 mm) 21 (Please read the back first Note: Please fill in this page again.) 495559 A7 B7 V. Description of the invention (l9 tube's direct cooling 'to solidify the plating alloy, which should be sprayed with water or gas water spray' to make the cooling start temperature in the aforementioned cooling is greater than the plating alloy A melting point of 20 ° c 'can obtain a stable plating layer. Figure 1 shows the relationship between the presence or absence of air supply interruption by the aforementioned gas interrupter and the number of cracks in the coil or steel wire during the winding test. Using a plating bath of the same composition, and performing plating under the same conditions as the presence or absence of a gas-breaker, a coiling test was performed on the coated steel wire, and the number of cracks on the surface was compared. From the results, it can be seen that the gas-cut Significant effect. In addition, the composition of the plated steel used in the present invention is applicable to steels of low carbon steel, of which the representative is expressed by mass%, which is C: 0.02-0.25%, Si: 1% or less, Mn: 0.6% or less, P: 0.04% or less, S · 0.04% or less, the steel formed by the remaining Fe and unavoidable impurities is particularly preferred. Also in the present invention, at the end, Applying a coating coating on the surface of the plated steel wire, or applying a heavy-duty corrosion protection coating of a polymer compound coating of vaporized ethylene, polyethylene, polyurea, or fluororesin, can further improve the surname. 0 Ministry of Economic Affairs Printed by the Intellectual Property Bureau's Consumer Cooperatives The present invention is described with reference to mineral-coated steel, especially steel wires, and it goes without saying that it can be applied to steel plates and steel pipes up to steel structures. Examples < Example 1 > On the steel wire with a diameter of 4mm caliber coated with pure 211 on the surface of the steel wire JIS G 3505 SWRM6, Zn_A1_Mg -22-495559 printed on the conditions of the conditions shown in Table 1 printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 Five Note (20) is evaluated after zinc alloy plating. Comparative examples are similarly evaluated by changing the plating composition and the shape of the Fe-Zn alloy layer. All gas interrupters are used, and the internal gas interruption is used for flooding. Nitrogen and fluorine are used for cleaning. The observation of the plating structure is the C-section of the abrasive plating line, which is observed by EPMA. The composition analysis of the alloy layer is based on a quantitative analysis of the molecular beam diameter of 2 μm. The continuous salt water spraying is based on the weight difference before and after the test, and the amount of plating corrosion per unit area is the reduction of residue. In this test, a pass of less than 20 g / m2 is set to determine the pass or fail. The evaluation of the workability was performed by winding the plated wire around a 6-in.-caliber steel wire 6 times, and visually observing the surface, and judged with or without cracks. In addition, after the crack was judged, an adhesive tape was affixed to the sample, and the presence or absence of plating peeling at the time of tearing was observed. The condition is that the number of cracks is 1 or less and no peeling is acceptable. Table 1 shows the relationship between the plating composition, the composition and thickness of the alloy layer, the plating structure and the / 5 phase volume ratio, the residual resistance, the processability, and the scum formation in the mineral bath. Each of the embodiments of the present invention shows good corrosion resistance and workability, and few scums are formed. Comparative Examples 1 to 5 refer to those in which the composition of the plated alloy is outside the range prescribed by the present invention. In Comparative Examples 1 and 2, the amount of A1 or Mg was lower than the lower limit, and the corrosion resistance was poor. In Comparative Examples 3-5, the amount of A1 or Mg was higher than the upper limit, and the corrosion resistance was also poor. Comparative examples 6, 7 and 7 refer to those in which the thickness of the plated alloy layer is outside the range prescribed by the present invention, and results in which the workability is poor are obtained. Comparative Examples 8-10 refer to those in which the cold phase in the plating structure is outside the range of the present invention and the corrosion resistance is poor. This paper size is in accordance with Chinese National Standards (CNs) A4 (210 X 297 mm) ϋ n »ϋ ϋ n ϋ I nl ϋ ϋ I · n ϋ n II— II-σ4I ϋ an ϋ · ϋ I 11 I ( (Please read the notes on the back before filling out this page) 23 495559 A7B7 V. Description of the invention (21) 000000000000000000X00000000000000000000000000. 〇〇〇〇〇χ 〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇 〇 〇〇〇〇 B '—bo as a 〇m inch ^ -4 > nt ^ oo〇tnrfmO (N 〇o inch (N inch mm —— inch Orn xxxxx xxx 0/0 〇 b inch mm mmmi «« H 4 ^ -H f—Η V—4
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五、發明說明(22 )V. Description of the invention (22)
經濟部智慧財產局員工消費合作社印製 〈貫施例2 > 在於鋼線材JIS G 3505 SWRM6之表面上施有純以鍍敷 之4mm 口徑之鋼線上,以表2、表3中所示之條件施行 Zn-Al-Mg系鋅合金鍍敷後,對此進行評價。比較例係以改 麦鐘敷組成及Fe-Zn合金層之形態,並同樣評價之。全部使 用斷氣筒,且斷氣筒内部藉氮氣進行清洗。鍍敷組織之觀 察係研磨艘敷線之C切面,以ΕΡΜΑ觀察之。合金層之組成 分析係使分子束徑為2μιη,進行定量分析。耐蝕性,係藉 250小時之連續鹽水喷霧,由試驗前後重量差,每單位面積 之鑛敷腐姓之量為腐姓減量。在本試驗中係設定2〇g/m2以 下為及格,以判定合格與否。 加工性之評價,係將作成後之鍍敷線繞捲於6mm 口徑 鋼線6圈,目視觀察其表面,以有無裂痕進行判定。又,在 裂痕判定後於樣本上黏貼膠帶,觀察撕開時有無鍍敷剝離 ’以裂痕在1條以下且無剝離之狀態為合格之條件。 表2、表3中係顯示有鑛敷組成、合金層組成及厚度、 鍍敷組織及沒相體積率及耐蝕性、加工性、鍍敷浴之浮渣 生成之關係。本發明之每一實施例均顯示具有良好的耐蝕 性及加工性,且所生成之浮潰也很少。 比較例11至15係指鍍敷合金組成超出本發明所規定之 範圍外者。比較例11、12之A1或Mg量比下限還低,耐蝕性 很差。比較例13-15之A1或Mg量高於上限,耐蝕性也差。 比較例6、7係指鍍敷合金層之厚度超出本發明所規定之範 圍外者,得到加工性差之結果。比較例18-20係指鍍敷組織 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^-----------------^ (請先閱讀背面之注意事項再填寫本頁) 25 495559 A7 B7 五、發明說明(23 中之/3相超出本發明之範圍之外者,耐蝕性差 9·寸ετι 寸· 寸 eo- 9·6. 寸‘ 寸· Ι- τ τ e-si1VO1CO % % 二ΰβΙΛΙ 聲^^Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs <Example 2> The steel wire JIS G 3505 SWRM6 is coated with a pure 4 mm diameter steel wire on the surface of the steel wire, as shown in Tables 2 and 3. The conditions were evaluated after Zn-Al-Mg-based zinc alloy plating. The comparative example was modified in the composition of barley and the shape of the Fe-Zn alloy layer, and evaluated in the same manner. All of them were used gas blowers, and the interior of the gas blowers was purged with nitrogen. The observation of the plating structure is the C-section of the lapping line, which is observed by EPMA. The composition analysis of the alloy layer was carried out with a molecular beam diameter of 2 μm for quantitative analysis. Corrosion resistance is based on 250 hours of continuous salt water spray. The weight difference between before and after the test is calculated. In this test, a pass of less than 20 g / m2 is set to determine the pass or fail. The evaluation of processability was performed by winding the plated wire on a 6-mm-diameter steel wire 6 times after making it, and visually observing the surface to determine whether there were cracks. In addition, after the crack was judged, an adhesive tape was affixed to the sample, and the presence or absence of plating peeling at the time of tearing was observed. The condition is that the number of cracks is 1 or less and no peeling is acceptable. Tables 2 and 3 show the relationships between the composition of the ore deposit, the composition and thickness of the alloy layer, the plating structure and phase volume ratio, corrosion resistance, processability, and scum formation in the plating bath. Each of the examples of the present invention shows good corrosion resistance and workability, and few blemishes are generated. Comparative Examples 11 to 15 refer to those in which the composition of the plating alloy is outside the range prescribed by the present invention. The amounts of A1 or Mg in Comparative Examples 11 and 12 were lower than the lower limit, and the corrosion resistance was poor. In Comparative Examples 13-15, the amount of A1 or Mg was higher than the upper limit, and the corrosion resistance was also poor. Comparative Examples 6 and 7 refer to those in which the thickness of the plated alloy layer is outside the range specified in the present invention, and results in poor workability. Comparative Examples 18-20 refer to plated tissue. The paper size is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) ^ ----------------- ^ (Please Read the precautions on the back before filling this page) 25 495559 A7 B7 V. Description of the invention (Three of the / 3 phases in 23 are outside the scope of the present invention, and the corrosion resistance is 9 · inch ετι inch · inch eo- 9 · 6. Inch 'Inch · Ι- τ τ e-si1VO1CO%% ΰβΙΛΙ sound ^^
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<實施例3 > 在於鋼線材JIS G 3505 SWRM6之表面上施有純211鍍敷 之4mm 口徑之鋼線上,以表丨中所示之條件施行Zn_Ai_Mg 系鋅合金鍍敷後,對此評價各種特性。比較例係以改變鍍 敷組成及Fe-Zn合金層之形態,並同樣評價之。鍍敷組織之 觀察係研磨鍍敷線之C切面,以ΕΡΜΑ觀察之。合金層之組 成分析係使分子束徑為2μιη,進行定量分析。耐蝕性,係 藉2 50小時之連續鹽水喷霧,由試驗前後重量差,算出每單 位面積之鍵敷腐姓之量為腐姓減量。在本試驗中係設定 20g/m2以下為及格,以判定合格與否。 加工性之评價’係將作成後之錢敷線繞捲於6mm 口徑 鋼線6圈,目視觀察其表面,以有無裂痕進行判定。又,在 裂痕判定後於樣本上黏貼膠帶,黏貼後再撕開,觀察有無 鍵敷剝離’以裂痕在1條以下,或,無剝離之狀態為合格之 條件。 表4中係顯示有鍍敷平均組成、合金内/外層組成及厚度 、鍍敷層厚度、組織及/3相體積率及耐蝕性、加工性、鏡 敷浴之浮渣生成之關係。 經濟部智慧財產局員工消費合作社印划取 本發明之每一實施例均顯示具有良好的耐姓性及加工 性,且所生成之浮渣也很少。 比較例1至7係指鍍敷合金組成超出本發明所規定之範 圍外者。比較例1 -3之Al、Mg或Si量比本發明範圍之下限 還低’耐餘性很差。比較例4-6之Al、Mg或Si量高於本發 明範圍之上限,耐餘性也差,且浮渣之生成量很多,而影 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 28 495559 五、發明說明(26 ) 響作業。比較例8、9係指鍍敷合金層之厚度超出本發明所 規定之範圍外者,得到加工性差之結果。比較例1〇_12係指 鍍敷組織中之0相超出本發明之範圍之外者,耐蝕性差。< Example 3 > This steel wire was subjected to Zn_Ai_Mg-based zinc alloy plating under the conditions shown in Table 丨 on a 4mm-diameter steel wire on which the surface of steel wire JIS G 3505 SWRM6 was subjected to pure 211 plating. Various characteristics. In the comparative example, the plating composition and the shape of the Fe-Zn alloy layer were changed, and they were evaluated in the same manner. The observation of the plating structure was a C-section of the abrasive plating line, and the observation was performed by EPMA. The analysis of the composition of the alloy layer was carried out with a molecular beam diameter of 2 µm for quantitative analysis. Corrosion resistance is calculated by applying a continuous salt water spray for 2 to 50 hours, and calculating the amount of bond surname per unit area from the weight difference before and after the test. In this test, a pass of 20 g / m2 or lower is set to pass or fail. Evaluation of processability 'was to wind the money-applied wire after it was made on a 6-mm-diameter steel wire 6 times, and visually observe the surface to determine whether there were cracks. In addition, after the crack was judged, an adhesive tape was affixed to the sample, and then it was torn apart after the sticking was observed. The presence or absence of keying peeling was evaluated as a condition where the number of cracks was 1 or less, and the condition of no peeling was acceptable. Table 4 shows the relationship between the average composition of the plating, the composition and thickness of the inner and outer layers of the alloy, the thickness of the plating layer, the microstructure and the / 3 phase volume ratio, corrosion resistance, processability, and scum formation in the mirror bath. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Each embodiment of the present invention shows good surname resistance and processability, and few scums are generated. Comparative Examples 1 to 7 refer to those in which the composition of the plating alloy is outside the range prescribed by the present invention. The amount of Al, Mg, or Si in Comparative Example 1 to 3 was lower than the lower limit of the range of the present invention 'and the remaining resistance was poor. The amount of Al, Mg or Si in Comparative Example 4-6 is higher than the upper limit of the range of the present invention, the margin resistance is also poor, and the amount of scum generation is large. X 297 mm) 28 495559 V. Description of invention (26) Comparative Examples 8 and 9 are those in which the thickness of the plated alloy layer is outside the range prescribed by the present invention, and results in which the workability is poor. Comparative Example 10-12 means that phase 0 in the plating structure is outside the range of the present invention, and the corrosion resistance is poor.
--------------裝--- (請先閱讀背面之注意事項再填寫本頁) _線- 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 29 495559 A7 B7 五、發明說明(27 經濟部智慧財產局員工消費合作社印製-------------- Install --- (Please read the precautions on the back before filling out this page) _Line-Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is applicable to China Standard (CNS) A4 specification (210 X 297 public love) 29 495559 A7 B7 V. Description of invention (27 Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs
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OS *〇 〇 m 二 *〇 00 00 卜 »r> X 卜 (N X <N X oo X o m X ro (N X m X m Ό 呀 X (N v〇 X oc m X ϊ|π 〇 卜 ON *〇 - m CN 寸 m 卜 to 卜 v〇 m 卜 CN m CN X Ό fN X m X 〇§ 、 05. « 〇§ 、》1 03. — « 〇S 、,1 « 〇S 、 « 〇S 、 、 « 〇S »Ί 、 〇CL 、 〇S 、,1 « 〇g u! 〇α 、 « 〇S 'Vs 、、l 、 « 〇§ »«! 、 qq. 、 « ®s Ul 、 QCL « 〇S μ! « tng 、,1 、 « 〇S 'Ί 〇i 、 « 〇S 、,1 QQ. « 吨 Qi 、 tag 、,1 «s 、 、 «Dg QQ. 、 〇S 、,1 、 « < 、,1 、 « 〇S "1 、 03. « ®s « 〇S 〇§ Μ 〇S # mg - og 起 ®§ 4S 〇S # z £ =L m v〇 iN *n CN m m 卜 Tf m rs ON fN so in (N v〇 *r> CN m m 寸 o m S 〇 m (N Γ^ϊ S 〇 »n o 00 〇 S 時 £ =L m a\ (Ν 卜 «Ν rs ro m »n CN ON 寸 m <N 00 oo 寸 00 呀 ON 卜 00 v〇 rn 对 〇s 00 <N ΓΟ 卜 m <N m to 00 rs CN m X 卜 «Ν ^f vo m <D (JU — fN 〇 oo r〇 rs in tt fN ON rN Q) CN m m rn NO v£> rN iN 00 — 00 , m vd 00 00 Tt NO to 00 m 呀 r4 rn »n <N m o rn* cn (N 卜 CN 00 m 00 (N m CN m 寸 «Ν <N ΓΝ 00 <N ΓΟ m fN <N <N <N rs <N v〇 <N rn ri <N r^> r- m rN m m Ό m 卜 rn s〇 00 d d 二 r- CN Tt 寸 trj 卜 b VO ΓΝ m < <^ o rs m CN (N <N S (N S «Ν <N O) d 寸 v〇 〇s 00 «Ν 寸 in ON CN 00 rn <N 寸 On 对 w-i <N ON m tgm ε a. v〇 Tt 寸 ON 寸 CN O) d o On O Ό fS o 6 OO <N 00 (N 00 <N On d ON m 卜 ΓΝ 卜 X Os — 寸 m m 卜 £ r〇 »〇 <N ro rs 00 <N 卜 <N rs <N rN 00 »〇 CN 00 CN ra ^t (N VO (N 5 <N VO 00 <N On fN Ό <N v〇 对 r4 <N 卜 v〇 卜 s〇 CN 寸 00 Tf «Ν — <N Os 'O 寸 m 寸 NO m 〇 m r〇 On <N m CN 〇 m 们 rN fN CN 卜 <N m m rsi <N tn m 卜 m Os· m m m <N r4 On <N v〇 ΓΛ 卜 rn tn <N — m r^i v〇 r〇 卜 VO 00 d 'O r〇 »〇 m m v〇 寸 rn <N rn 二 00 ri 寸 rn < VO (N ro «Ν rs <N <N g (N m (N 艺 m «η m 卜 d *〇 <N NO m v〇 CN rn 〇 <N 00 s On rs SO d ro m NO <> <N ST c\ 0> b (N Os d g d Os Ό d 00 00 d (N d oo 卜 b s d On ON »n d s〇 m \〇 ό 00 d v〇 d * 00 d 寸 d O) 00 c> o iri l〇 00 b b π q d VO 卜 s d On m ON m s〇 σ^ ro d d 卜 O d ON <N 00 d ON <N o ό CN d ON d m 卜 d Μ 50 2 〇〇 <N On d 00 ON d ro 二 m —· rn d o <N m 〇 v〇 o rn o v〇 On d m (N On 6 (N <N rn < o fN v〇 00 二 m 卜 ON O fN 二 <N 卜 们 rs rs 卜 00 二 〇 00 m 〇 寸 — <N m 寸 v〇 卜 00 Os O 二 — «Ν m 寸 v〇 卜 OO Os 〇 二 <N (請先閱讀背面之注意事項再填寫本頁) -------^—----1^^ 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 30 495559 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(28) <實施例4 > 在於鋼線材JIS G 3505 SWRM6之表面上施有純211鍍敷 之4mm 口徑之鋼線上,以表5中所示之條件施行Zn-A1_Mg 系鋅合金鑛敷後’對此進行評價。比較例係以改變鍍敷組 成及Fe-Zn合金層之形態,並同樣評價之。鍍敷組織之觀察 係研磨鍛敷線之C切面’以ΕΡΜΑ觀察之。合金層之組成分 析係使分子束徑為2μιη ’進行定量分析。耐姓性,係藉2 5〇 _ 小時之連續鹽水喷霧’由試驗前後重量差,算出每單位面 積之鑛敷腐姓之量為腐钱減量。在本試驗中係設定2〇g/m2 以下為及格,以判定合格與否。 加工性之評價,係將作成後之鍍敷線繞捲於6mm 口徑 鋼線6圈,目視觀察其表面,以有無裂痕進行判定。又,在 裂痕判定後於樣本上黏貼膠帶,黏貼後再撕開,觀察有無 鐘敷剝離,且以裂痕在1條以下,又,無剝離之狀態為合格 之條件。 表5中係顯示有鍍敷平均組成、合金内/外層組成及厚度 _ 、鍵敷層厚度、組織及/5相體積率及财餘性、加工性、鍵 敷浴之浮渣生成之關係。本發明之每一實施例均顯示具有 良好的耐钱性及加工性,且所生成之浮渣也很少。 比較例13至19係指鍍敷合金組成超出本發明所規定之 範圍外者。比較例13-15之Al、Mg或Si量比本發明之下限 還低,耐蝕性很差。比較例16-18之Al、Mg或Si量高於本 發明範圍之上限,其結果係得到加工性差,且鍍敷浴中浮 潰之生成量很多,而影響作業。比較例20、21係指鍍敷合 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^--------^---------^ (請先閱讀背面之注意事項再填寫本頁) 31 495559 A7 五、發明說明(29 ) 金層之厚度超出本發明所規定之範圍外者,得到 之結果。比較例22-24係指鍍敷組織中之万相加工性差 範圍之外者,而得到耐㈣差之結$。 。&本發明之 {請先閱讀背面之注意事項再填寫本頁) • -------訂--------- 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) '32 495559 A7 B7 五、發明說明(30)^ ^ ^ ^ 〇 〇 〇 〇 〇 〇 X X X X 摄 X 摄 摄 摄 摄 摄 摄 摄 摄 摄 摄 摄 000,000 〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇〇 〇〇〇 遨 ♦! OS * 〇〇m 二 * 0000 00 »r > X ((NX < NX oo X om X ro ( NX m X m Ό 呀 X (N v〇X oc m X ϊ | π 〇 ON * 〇- m CN inch m 卜 to 卜 v〇m CN CN m CN X Ό fN X m X 〇§, 05. « 〇§ 、 1 03. — «〇S ,, 1« 〇S, «〇S,,« 〇S »Ί, 〇CL, 〇S, 1« 〇gu! 〇α, «〇S 'Vs, , L, «〇§» «!, Qq.,« ®s Ul, QCL «〇S μ!« Tng,, 1, «〇S 'Ί 〇i,« 〇S,, 1 QQ. «Ton Qi, tag,, 1 «s,,« Dg QQ., 〇S,, 1, «<,, 1,« 〇S " 1, 03. «®s« 〇S 〇§ Μ 〇S # mg-og From®§ 4S 〇S # z £ = L mv〇iN * n CN mm bu Tf m rs ON fN so in (N v〇 * r > CN mm inch om S 〇m (N Γ ^ ϊ S 〇 »no 00 〇S time £ = L ma \ (Ν 〈N rs ro m» n CN ON inch m < N 00 oo inch 00 ya ON bu 00 v〇rn pair 〇s 00 < N ΓΟ bu m < N m to 00 rs CN m X bu 『N ^ f vo m < D (JU — fN 〇oo r〇rs in tt fN ON rN Q) CN mm rn NO v £ > rN iN 00 — 00, m vd 00 00 Tt NO to 00 m ye r4 rn »n < N mo rn * cn (N 卜 CN 00 m 00 (N m CN m inch «N < N ΓΝ 00 < N ΓΟ m fN < N < N < N rs < N v〇 < N rn ri < N r ^ > r- m rN mm Ό m rnrn s〇00 dd two r- CN Tt inch trj b VO ΓΝ m < < ^ o rs m CN (N < NS (NS «Ν < NO) d inch v〇〇 s 00 «Ν inch in ON CN 00 rn < N inch On to wi < N ON m tgm ε a. v〇Tt inch ON inch CN O) do On O Ό fS o 6 OO < N 00 (N 00 < N On d ON m BUΓN BU X Os — inch mm BU £ r〇 »〇 < N ro rs 00 < N BU < N rs < N rN 00» 〇CN 00 CN ra ^ t (N VO (N 5 < N VO 00 < N On fN Ό < N v〇 vs r4 < N BU v〇 卜 s〇CN inch 00 Tf «N — < N Os' O inch m inch NO m 〇mr〇On < N m CN 〇m rN fN CN BU < N mm rsi < N tn m mm Os · mmm < N r4 On < N v〇ΓΛ rn tn < N — mr ^ iv〇r〇 VO 00 d 'O r〇 »〇mmv〇inchrn < N rn 00 ri inch rn < VO (N ro «Ν rs < N < N g (N m (N yi m« η m BU d * 〇 < N NO mv〇CN rn 〇 < N 00 s On rs SO d ro m NO < > < N ST c \ 0 > b (N Os dgd Os Ό d 00 00 d (N d oo bsd On ON »nds〇m \ 〇ό 00 dv〇d * 00 d inch d O) 00 c > o iri l〇00 bb π qd VO b sd On m ON ms〇σ ^ ro dd b O d ON < N 00 d ON < N o ό CN d ON dm b d Μ 50 2 〇〇 < N On d 00 ON d ro two m — · rn do < N m 〇v〇o rn ov〇On dm (N On 6 (N < N rn < o fN v〇00 two m BU ON O fN II < N BU rs rs BO 00 200 00 m ○ inch — &N; N m inch v 0 00 00 O 2 — «N m inch v 0 OOO 〇 2 < N ( Please read first Note on the back, please fill in this page again) ------- ^ ------ 1 ^^ This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 30 495559 Intellectual Property of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Bureau A7 B7 V. Description of the invention (28) < Example 4 > The 4mm diameter steel wire with pure 211 plating on the surface of the steel wire JIS G 3505 SWRM6, as shown in Table 5. This condition was evaluated after applying Zn-A1_Mg-based zinc alloy deposit under the conditions shown. In the comparative example, the plating composition and the shape of the Fe-Zn alloy layer were changed, and the same evaluation was performed. Observation of the plating structure is the C-section 'of the abrasive forging wire, which is observed by EPMA. The composition analysis of the alloy layer was performed with a molecular beam diameter of 2 m '. The survivability of the surname is based on the continuous salt water spray of 2500 hours, and the weight difference between the front and back of the test is used to calculate the amount of rotten surname per unit area. In this test, a pass of less than 20 g / m2 is set to determine the pass or fail. The evaluation of processability was performed by winding the plated wire on a 6-mm-diameter steel wire 6 times after making it, and visually observing the surface to determine whether there were cracks. In addition, after the crack was judged, an adhesive tape was affixed to the sample, and then it was torn apart after the sticking was observed, and the presence or absence of the peeling was observed, and the number of cracks was 1 or less. Table 5 shows the relationship between the average composition of the plating, the composition and thickness of the inner / outer layer of the alloy, the thickness of the keyed layer, the structure and the volume ratio of the / 5 phase, and the surplus, processability, and scum formation of the keyed bath. Each of the examples of the present invention shows good money resistance and processability, and few scums are formed. Comparative Examples 13 to 19 refer to those in which the composition of the plating alloy is outside the range prescribed by the present invention. The amounts of Al, Mg or Si in Comparative Examples 13-15 were lower than the lower limit of the present invention, and the corrosion resistance was poor. The amounts of Al, Mg, or Si in Comparative Examples 16 to 18 were higher than the upper limit of the range of the present invention. As a result, the processability was poor, and the amount of floating formation in the plating bath was large, which affected the operation. Comparative Examples 20 and 21 refer to the size of the coated paper and the applicable Chinese National Standard (CNS) A4 (210 X 297 mm) ^ -------- ^ --------- ^ ( (Please read the notes on the back before filling this page) 31 495559 A7 V. Description of the Invention (29) The thickness of the gold layer is beyond the range specified in the present invention, and the result is obtained. Comparative Examples 22-24 refer to those outside the range of poor phase processability in the plated structure, resulting in a difference in resistance to creep. . & This invention {Please read the notes on the back before filling out this page) • ------- Order --------- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economics This paper is applicable to paper standards China National Standard (CNS) A4 Specification (210 X 297 mm) '32 495559 A7 B7 V. Description of Invention (30)
經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
鍍敷浴 浮渣 生成 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 X 〇 〇 〇 〇 〇 〇 〇 繞捲 試驗 剝離 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 X X 〇 〇 〇 裂痕 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 X X 〇 X 〇 〇 〇 X X 〇 〇 X 腐蝕 減量 g/m2 〇\ Ο ΓΛ ^Τί 00 寸 00 卜 x 45 x 27 x 23 x 48 x 30 x 23 m X 寸 x 46 x 62 x 38 冷相體 積率% o 卜 〇\ 二 v〇 <N m 卜 卜 so 卜 <N ON x 23 Ό <N X | x 35 組織 α //5/三元共晶 a /β/三元共晶 a//3/三元共晶 a//5/三元共晶 a//3/三元共晶 α/β/三元共晶 α/β/三元共晶 a//5/三元共晶 |a/;S/三元共晶 |a//5/三元共晶 cr//3/三元共晶 a//5/三元共晶 a/)9/三元共晶 三元共晶 d/沒/三元共晶 a/冷/三元共晶1 |α/β/三元共晶1 a//5/三元共晶 a//S/三元共晶 α/β/三元共晶 a//9/三元共晶1 a/石/三元共晶 a//3/三元共晶 冷卻 組織 粒狀晶 2 柱狀晶 粒狀晶 粒狀晶 2 2 柱狀晶 3 粒狀晶 柱狀晶 厚度 B =L 13.5 16.5 25.2 13.3 34.7 m (Ν 25.6 25.6 43.3 30.4 g Ο 二 <N <N 〇 00 Ο 合金外層 厚度 B =L 29.3 12.7 13.2 25.3 〇\ 13.4 18.2 18.6 寸 00 rn 00 v〇 14.3 28.9 m 23.3 ro 24.8 <N x 35 12.7 14.4 13.6 φ! 0> 24.6 11.0 23.8 14.5 29.2 C\ <N rn rn 16.6 27.2 00 00 一 卜· ΓΟ VD 00 οο vd 17.5 OO m 12.4 [15.3 <N 寸 rn 3.0 «Ν <N 卜 fS OO ΓΛ 00 Γ-Ί <N rn ri m ri OO ri rn «Ν ίΝ fN cs VO ri cs SO <N ΡΠ <Ν in rs 3.6 — (Ν m fn VO Γ<ί 卜 ΓΛ v〇 00 卜 d 寸 〇· 二 卜 — <N — 'n fN ^Ti 卜 d ν〇 <Ν rr rn < 〇\ νο rs m <N «Ν <Ν tN rs m rs 艺 10.9 寸 vd 28.9 15.4 29.6 ΟΟ m <Ν 19.4 DO 25.4 〇\ 11.3 厚度 μηι 4.6 叶 〇\ ri 0.9 o 0.9 CN 0.03 00 in (N 00 ri 00 ri Os 6 〇\ cn 卜 <N 卜 X ON — 寸 ΓΟ ΓΛ 卜 Un 15.3 23.2 27.8 25.7 22.2 18.5 25.6 00 CN 24.2 27.6 00 rs 〇\ \〇 <N 22.4 卜 卜 SO 1 21.4 1_ 令 00 νο … Tf (N rs 〇\ v〇 rr r〇 ν〇 o m m 对· Os rs CO <N 〇 U-i «Ν «Ν (N 卜 ΓΜ m m <N <Ν >rj rn 卜 ON rn m ro fS rsi Os <N VO 卜 m <n fS m wn v〇 m 卜 rn v〇 〇〇 d NO r〇 m r^i rn v〇 CN rn 00 <Ν rn < Ό (Ν rs rsi <Ν <N <N (N 15.3 i 30.7 fN 36.5 26.5 20.3 30.8 ON «Ν 30.6 33.4 29.6 鍍敷平均組成(質量%) 5 0.4 0.18 fN d Ο o m U 0.05 〇 v〇 〇 0.18 rn o 〇 d d 6 Η 0.18 0.92 0.23 0.06 (N 0.45 0.22 0.19 0.77 <N <N m (N cd z 0.23 0.05 0.43 0.88 ΓΛ 0.62 0.48 0.75 0.90 0.02 r〇 d 0.04 VD 0.24 0.91 0.43 00 d d - OO d Ο On OO d o U-i 00 d d $ -1 0.7913 0.1725 -1 1.0883 ! 1 1.6238 0.002 1.5439 〇〇 卜 0.677 s; 1.758 〇 o 0.007 〇 <N 00 ο Os 0.002 rN 〇 Os o r〇 卜 d 2.96 00 00 OO m 4.62 «Ν 3.44 卜 <N 2.79 0.92 3.21 a\ ri 二 6 2.0 rn 〇 SO ο rn 〇 VO 0.9 1 m rs σ\ d rs <N r〇 < 寸 On 4.46 7.99 00 17.9 11.8 12.9 <N <N »〇 rs (N 卜 00 — 〇 00 m 〇 <N 对 VO 卜 00 On iN ΓΜ 寸 40 VO 卜 00 ON <N IN (N (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 33 495559 A7 _B7_ 五、發明說明(31 ) 產業上之可利用性 由以上之說明可知,依本發明,可得到一種具有高耐 #性且加工性優異之鋅鑛敷鋼材,特別是鋅鍵敷鋼線。 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 34Plating bath dross formation of 2000000 000 000 000 000 000 5,000 roll reel test stripping 10000 000 000 000 000 000 〇XX 〇〇〇 Crack 〇〇〇〇〇〇〇〇〇〇〇〇XX 〇 × 〇〇〇XX 〇〇X Corrosion loss g / m2 〇 \ 〇 ΓΛ ^ Τί 00 inch 00 Bu x 45 x 27 x 23 x 48 x 30 x 23 m X inch x 46 x 62 x 38 volume fraction of cold phase% 〇 〇 〇 2 〇 〈N m 〔So〕 〈N ON x 23 Ό < NX | x 35 organization α // 5 / Ternary eutectic a / β / Ternary eutectic a // 3 / Ternary eutectic a // 5 / Ternary eutectic a // 3 / Ternary eutectic α / β / Ternary eutectic α / β / Ternary eutectic a // 5 / Ternary eutectic | a /; S / Ternary eutectic | a // 5 / Ternary eutectic cr // 3 / Ternary eutectic a // 5 / Ternary eutectic a /) 9 / Ternary eutectic Ternary eutectic d / No / Ternary eutectic a / Cold / Ternary eutectic 1α / β / Ternary eutectic 1 a / 5/5 Ternary Eutectic a // S / ternary eutectic α / β / ternary eutectic a // 9 / ternary eutectic 1 a / stone / ternary eutectic a // 3 / ternary eutectic cooling structure granular Crystal 2 Granular crystal grains 2 2 Columnar crystals 3 Granular crystal columnar crystal thickness B = L 13.5 16.5 25.2 13.3 34.7 m (N 25.6 25.6 43.3 30.4 g 〇 2 < N < N 〇00 〇 Alloy outer layer thickness B = L 29.3 12.7 13.2 25.3 〇 \ 13.4 18.2 18.6 inch 00 rn 00 v〇14.3 28.9 m 23.3 ro 24.8 < N x 35 12.7 14.4 13.6 φ! 0 > 24.6 11.0 23.8 14.5 29.2 C \ < N rn rn 16.6 27.2 00 00 Yibu · ΓΟ VD 00 οο vd 17.5 OO m 12.4 [15.3 < N inch rn 3.0 «Ν < N Bu fS OO ΓΛ 00 Γ-Ί < N rn ri m ri OO ri rn« Ν ίΝ fN cs VO ri cs SO < N ΡΠ < N in rs 3.6 — (N m fn VO Γ < ί Γ Λ v00 00 π d inch 〇 · 二 卜 — < N — 'n fN ^ Ti ρ d ν〇 < Ν rr rn < 〇 \ νο rs m < N «Ν < Ν tN rs m rs art 10.9 inch vd 28.9 15.4 29.6 Ο m < N 19.4 DO 25.4 〇 \ 11.3 thickness μηι 4.6 leaf 〇 \ ri 0.9 o 0.9 CN 0.03 00 in (N 00 ri 00 ri Os 6 〇 \ cn < N bu X ON — inch ΓΟ ΓΛ bu Un 15.3 23.2 27.8 25.7 22.2 18.5 25.6 00 CN 24.2 27.6 00 rs 〇 \ \ < N 22.4 BU SO 1 21.4 1_ Order 00 νο… Tf (N rs 〇 \ v〇rr r〇ν〇omm pair · Os rs CO < N 〇Ui «Ν« Ν (N ΓΓMM mm < N < N > rj rn BU ON rn m ro fS rsi Os < N VO BU m < n fS m wn v〇m BU rn v〇〇〇d NO r〇mr ^ i rn v〇CN rn 00 < N rn < Ό (N rs rsi < N < N < N (N 15.3 i 30.7 fN 36.5 26.5 20.3 30.8 ON «Ν 30.6 33.4 29.6 average plating composition (mass%)) 5 0.4 0.18 fN d Ο om U 0.05 〇v〇〇0.18 rn o 〇dd 6 Η 0.18 0.92 0.23 0.06 (N 0.45 0.22 0.19 0.77 < N < N m (N cd z 0.23 0.05 0.43 0.88 ΓΛ 0.62 0.48 0.75 0.90 0.02 r〇d 0.04 VD 0.24 0.91 0.43 00 dd-OO d 〇 On OO do Ui 00 dd $ -1 0.7913 0.1725 -1 1.0883! 1 1.6238 0.002 1.5439 〇〇 0.667 s; 1.758 〇o 0.007 〇 < N 00 ο Os 0.002 rN 〇Os or〇 Bud 2.96 00 00 OO m 4.62 «N 3.4 4 B & N 2.79 0.92 3.21 a \ ri 2 6 2.0 rn 〇SO ο rn 〇VO 0.9 1 m rs σ \ d rs < N r〇 < inch On 4.46 7.99 00 17.9 11.8 12.9 < N < N »〇rs (N 0000 — 〇00 m 〇 < N to VO 0000 On iN ΓΜ Inch 40 VO 0000 ON < N IN (N (Please read the notes on the back before filling this page) The paper dimensions Applicable to China National Standard (CNS) A4 specification (210 X 297 public love) 33 495559 A7 _B7_ V. Description of the invention (31) Industrial availability According to the above description, according to the present invention, a kind of high resistance # Zinc-coated steel, especially zinc-bonded steel wire. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is sized to the Chinese National Standard (CNS) A4 (210 X 297 mm) 34
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JP2000054542 | 2000-02-29 | ||
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111989420A (en) * | 2018-05-16 | 2020-11-24 | 日本制铁株式会社 | Plated steel material |
CN112639154A (en) * | 2018-08-30 | 2021-04-09 | Posco公司 | Aluminum-zinc alloy plated steel sheet having excellent hot formability and corrosion resistance, and method for producing same |
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2001
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111989420A (en) * | 2018-05-16 | 2020-11-24 | 日本制铁株式会社 | Plated steel material |
CN112639154A (en) * | 2018-08-30 | 2021-04-09 | Posco公司 | Aluminum-zinc alloy plated steel sheet having excellent hot formability and corrosion resistance, and method for producing same |
CN112639154B (en) * | 2018-08-30 | 2023-06-16 | 浦项股份有限公司 | Aluminum-zinc alloy plated steel sheet excellent in hot formability and corrosion resistance, and method for producing same |
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