TW494126B - Molding compounds, method for preparing the same, and moldings produced from the same - Google Patents

Molding compounds, method for preparing the same, and moldings produced from the same Download PDF

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TW494126B
TW494126B TW85106659A TW85106659A TW494126B TW 494126 B TW494126 B TW 494126B TW 85106659 A TW85106659 A TW 85106659A TW 85106659 A TW85106659 A TW 85106659A TW 494126 B TW494126 B TW 494126B
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Taiwan
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compound
reaction
monomer
molding material
molding
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TW85106659A
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Chinese (zh)
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Yasuhiro Matsuda
Nobuhiko Yugawa
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Nippon Catalytic Chem Ind
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Priority claimed from JP852495A external-priority patent/JP2726244B2/en
Priority claimed from JP1905595A external-priority patent/JP2726245B2/en
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Publication of TW494126B publication Critical patent/TW494126B/en

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Abstract

To obtain a molding particles suitable for producing molded items with various patterns by crushing a composition containing a product formed by a reaction other than a free-radical reaction and a liquid monomer polymerizable by a free-radical polymerization. This molding material is obtained by crushing a composition containing a product formed by bonding a compound (A) having at least one reactive substitution groups and a compound (B) reactive with compound A to a non-free-radical reaction and a liquid monomer polymerizable with a free-radical polymerization before crushing into a predetermined size. Further, the molding material of this same invention can be obtained from adding the above molding particles to the monomer B copolymerizing with monomer A of the above. According to this, a molding material with required pattern of strips or clouds could be produced. Moreover, by molding the molding material, it can be easy to produce products rich in 3-D effect, e.g. synthetic stones similar to granite, limestone, and marble, etc.

Description

本發明係關於例如成形用材料及其製造方法,以及成形 用材料製成之成形品,該成形用材料係適用於製造其表面 上具例如花崗石花紋、大理石花紋及斑點狀花紋等各種花 紋之成形品。The present invention relates to, for example, a molding material, a manufacturing method thereof, and a molded product made of the molding material. The molding material is suitable for manufacturing various patterns on the surface, such as granite patterns, marble patterns, and speckle patterns. Shaped article.

本案之發明人等以前曾提出下示之方法,在合成樹脂之 坯體中,混合形成所謂條紋及雲形花紋之成纹材料,而製 =具大理石或瑪瑙狀外觀之人工石(成形品)^即以有機過 氧化物等固化劑使固化性樹脂中產生三維交聯,所得之具 特定黏度(遇外力即變形之黏度大小)之半固化膠狀聚合物 做為上述之成紋材料,將此半固化膠狀聚合物碎化為預定 大小後,混合於做為坯體之合成樹脂中而固化、成形:、以 製造該亡工石(日本專利公開公報平2_157146號卜亦即, 上述以前之人工石係藉由上述半固化膠狀聚合物人 工石表面呈現花紋者。 然而’因上述半固化膠狀聚合物係自固化性樹脂之自由 =合二應聚合而得者,很難將其黏度切度等控制於適 :f合半固化膠狀聚合物於合成樹脂之駐體 中、以混練機等將兩者混練後,益 ^ 5 ^ ^ , χ …去使黏度及硬度等值調 正至預疋㈣内時,半固化膠狀聚合 亦即,半固化膠狀聚合物之—部分向尤s冷化 半固化膠狀聚合物與合成樹脂 ^樹脂中,而使 清。因此不能維時具該半固化膠狀聚變得模糊不 水σ物艾砰面之形狀, 五、發明説明(2 ) 而無法製得呈現所需花紋之人工石。 工二卜’欲:造具類似花崗岩及花崗石等天然石外觀之人 日、,為主現此寺花紋,一般方法係於做為坯妒之入_ 樹脂中,散布染為不同色調之數種樹脂粒子而使其旦固二。 ::後子:物將可形成該樹脂粒子之合成樹脂固化物大致碎 並碎^ Γ韻切化機、輥料機及錘魏機等粉碎機使 二:更細’並將該粉碎物分級為—致之預定粒子直徑, 而製侍上述樹脂粒子。 …、而’上述万法《粉碎過程十分麻煩,並且 :量之較所需粒子直徑為小之粉碎樹脂粒子,而使自曰上ί :成:脂固化物塊製得可用於製造人工石之樹脂粒子之= =即W產率)變低。另外’於做為㈣之合成樹脂中散 广釭予而使其固化時’因該合成樹脂與己固化終了之 U子之界面處之黏合強度㈣,而使 :強度等物性變差。再者,因為通常上述樹脂粒子= 與做為坯體之合成樹脂混合時會吸收該 使該合成樹脂之黏度上升、樹脂粒子之分散性=曰且: 脂粒子公太丁认、 丨牛他’且樹 強产等物I 即,上述以前之方法很難製造出機械 點^物性艮好、且呈現所需花紋之人工石,此為其問題 碎的係提供—種成形用材料及其製造方法,其 之合成樹二且時產率亦良而且即使例如混一 曰中時,亦可維持碎面之形狀並呈現所需之花 -5- A7The inventors of the present case have previously proposed the method shown below. In the body of synthetic resin, a material forming a so-called stripe and cloud pattern is mixed to produce an artificial stone (shaped product) with a marble or agate-like appearance ^ That is, using a curing agent such as organic peroxide to cause three-dimensional cross-linking in the curable resin, the semi-cured gel-like polymer with a specific viscosity (viscosity that deforms when exposed to external forces) is used as the above-mentioned texture material. After the semi-cured colloidal polymer is shredded into a predetermined size, it is mixed with a synthetic resin as a green body to be cured and shaped: to manufacture the dead stone (Japanese Patent Laid-Open Publication No. Hei 2_157146) The artificial stone is patterned by the surface of the artificial stone of the semi-cured colloidal polymer. However, because of the freedom of the semi-cured colloidal polymer-based self-curing resin = combined polymerization, it is difficult to make its viscosity The cutting degree is controlled to be appropriate: f compound semi-cured colloidal polymer in the resident of synthetic resin, after mixing the two with a kneading machine, etc., it is necessary to adjust the viscosity and hardness values ^ 5 ^ ^ Up to When it is inside, the semi-cured gel-like polymer, that is, a part of the semi-cured gel-like polymer, is partially cooled in the semi-cured gel-like polymer and the synthetic resin ^ to make it clear. Therefore, it is not possible to maintain the semi-cured gel-like polymer. The shape of the cured gelatinous aggregate becomes obscure, and the shape of the surface of Aibang surface is vague. 5. The description of the invention (2) can not produce artificial stones showing the required pattern. Gong Erbu's desire: to make similar granite and granite. The natural pattern of natural stone appearance is mainly based on the appearance of this temple pattern. The general method is to insert the resin as a blank, and disperse it with several resin particles dyed in different colors to make it solid. 2: 后 子 : The synthetic resin cured product that can form the resin particles is roughly crushed and crushed ^ Γ grinders such as cutters, roll mills, and hammer mills make the two: finer and classify the crushed product into- The diameter of the particles, and the above-mentioned resin particles. ..., and the above-mentioned method "the crushing process is very troublesome, and: the amount of particles is smaller than the required particle diameter of the crushed resin particles, so that the above said: into: fat curing The block made of resin particles that can be used to make artificial stones = = W (Yield) becomes lower. In addition, ‘when it is cured by dispersing it in a synthetic resin as a resin’, the physical strength of the synthetic resin is deteriorated due to the adhesion strength at the interface between the synthetic resin and the cured U-substance. In addition, because the above-mentioned resin particles = usually mixed with synthetic resin as a green body will absorb the synthetic resin and increase the viscosity of the synthetic resin, and the dispersibility of the resin particles = and: The strong product such as tree I, that is, it is difficult to produce artificial stones with good mechanical properties and the desired pattern, which is provided by the previous method. This provides a problem-breaking system-a molding material and a manufacturing method thereof. The synthetic tree has a good yield and also maintains the shape of the broken surface and shows the desired flower even when mixed for example. A-5

紋。另外提供適用於製造其表面上具例如花岗石花软 花紋等各種花紋之成形品之成形用材料 “万法。再者,提供機械強度等物性良好、且呈斑拚 需花紋之例如人工石等之成形品。Pattern. In addition, we provide materials that are suitable for the manufacture of molded articles with various patterns such as granite flower patterns on the surface. "Wanfa. In addition, we provide artificial stones such as mechanical stones with good physical properties such as mechanical strength and which require a pattern." Shaped article.

本發明之發明者等為達成上述目的,專心研究成形 科及其製造方法。結果發現’以自由基反應以外之反應鍵 結具多個反應性取代基之化合物A、及與該化合物Μ 《化合物Β而形成反應化合物後,自包含該反應化合物^ 以自由基聚合反應聚合之液態單體Α之组合物製成成形 材料’因其具適當軟度’故可簡單碎化為預定大小,/而 且’即使例如混合於做為坯體之合成樹脂中時,亦 砰面之形狀並呈現所需之花紋。另外發現,於上述單h 存在下,〃自由基反應以外之反應鍵結具多個反應性取&代 基之化合物A'及與該化合物A反應之化合物B而形成反 應化合物’繼而於上述單體A與共聚合單體b中添加該反 應化合物後,將反應化合物碎化為預定大小,藉此可製造 機械強度等物性良好、且其表面呈現所需花紋之成形用材 料,於是完成本發明。 亦即,為it成上述目@,根據本發明之成形用材料之特 徵係以自由基反應以外之反應鍵結具至少—個反應性取代 基之化口物A、及與该化合物A反應之化合物b而形成反 應化合物後’包含該反應化合物及以自由基聚合反應聚合 <液態單體A之組合物可簡單碎化為預定大小。 根據上述結構’成形用材料係具適當軟度,故以較小力 -6- 4 五、發明説明( 即可將其簡單碎化。 乎不會生成較所需粒予直徑=子具適當黏性1 所謂粉碎產率。亦即’根據上述結 可將其簡單碎化、且粉碎產率極高之成利=較小力即 另外,為達成上述目的,根據 +。 方法之特徵#、口人 發月之成形用材料製造 乃古又特欲係混合上述化合物 衣、 以自由基反應以外之反應鍵社口及單體A後, ΠΓ — σ上述兩化合物A、R品职士 後去繼而將該反應化合物碎化為預定大小 紅《成形用材料。而且,因成 ,〜寺所而化 雲形等豐富多采之花紋,可容易 Z成㈣條纹及 之成形品、具類似例如花崗::卜有互體感 之外觀之人工石。 n石…及大理石等天然石 ’根據本發明之成形 足大小而製得之成形 品之特徵係 用材料成形 再者,為達成上述目的 自使上述組合物碎化為預 而得。 根據上述結構,可容易製得機械強度等物性良好、且呈 現所需花紋之例如人工石等之成形品。 卜為達成上述目白勺,根據本發明之成形用材料製造 万法之特徵係於上述單體八存在下…由基反應以外之 反應鍵結上述化合物A及化合_而形成反應化合物,繼 而於上述單體A與共聚合單體B中添加該反應化合物後, 將反應化合物碎化為預定大小。 根據上逑万法,可容易且簡單製造機械強度等物性良 本紙張尺度宁國國家標準(CNS) a4規格㈣X 297公赘)_ 五 、發明説明(5 A7 B7 好、且其表面可呈 之成形料科。^ 所1胃鮮明邊緣之斑點狀所需花紋 形等幽&夕/ ’因成形用材料中形成所謂條紋及雲 成形1:1==:可容易且簡單地製造富有立體感之 外觀之人工石。12化岡岩、花崗石及大理石等天然石之 根據下示記述,岸 科 ^ 心了无分瞭解本發明之其他目的、特 欲,及優點。另外, 發明之益處 ,v"可參考附圖、由下述說明以明瞭本In order to achieve the above-mentioned object, the inventors of the present invention have devoted themselves to studying the molding department and its manufacturing method. As a result, it was found that the compound A having a plurality of reactive substituents is bonded by a reaction other than a radical reaction, and the compound M and the compound B are formed into a reaction compound, and the reaction compound containing the reaction compound is polymerized by a radical polymerization reaction. The composition of the liquid monomer A is formed into a molding material 'because of its appropriate softness', and can be simply shredded to a predetermined size, and / or' shaped even when mixed with a synthetic resin as a green body, for example And present the desired pattern. In addition, it was found that in the presence of the above-mentioned single h, the reaction bond other than the hydrazone free radical reaction has a compound A ' having multiple reactive radicals and a compound B which reacts with the compound A to form a reactive compound ' After the reaction compound is added to the monomer A and the copolymerized monomer b, the reaction compound is reduced to a predetermined size, so that a molding material having good physical properties such as mechanical strength and a desired pattern on the surface can be produced. invention. That is, in order to make it into the above-mentioned @, the forming material according to the present invention is characterized by a reaction bond other than a radical reaction with at least one reactive substituent A, and a compound that reacts with the compound A After the compound b is formed into a reaction compound, a composition containing the reaction compound and polymerized by the radical polymerization reaction < liquid monomer A " can be simply reduced to a predetermined size. According to the above structure, the forming material has appropriate softness, so with a small force of -6- 4 V. Description of the invention (that is, it can be simply broken. It will not generate more particles than required. Diameter = proper viscosity Property 1 The so-called crushing yield. That is, it can be simply crushed according to the above knot, and the crushing yield is extremely high. The profit = small force, that is, in addition, in order to achieve the above purpose, according to +. Method characteristics # 、 口The human hair month is made of molding materials. It is ancient and special. After mixing the above compound coat, using a reaction bond other than a free radical reaction, and the monomer A, ΠΓ — σ, the two compounds A and R are followed. The reaction compound is reduced to a predetermined size red "forming material. In addition, various patterns such as cloud shapes are formed due to the formation of ~ temples, and can be easily transformed into a stripe and a shaped product, such as granite. :: Artificial stone with the appearance of mutual body feeling. Natural stone such as n stone ... and marble '. The characteristics of the molded article made according to the size of the forming foot of the present invention are formed by using the material. Furthermore, the above-mentioned purpose is self-made. The composition is broken into According to the above structure, a molded product such as artificial stone, which has good physical properties such as mechanical strength and exhibits a desired pattern, can be easily produced. In order to achieve the above objective, the manufacturing method of the molding material according to the present invention is characterized by In the presence of the above-mentioned monomer VIII, the above-mentioned compound A and the compound _ are bonded by a reaction other than a radical reaction to form a reaction compound, and then the reaction compound is added to the above-mentioned monomer A and copolymerized monomer B, and the reaction compound is crushed It is a predetermined size. According to the above method, it is easy and simple to produce good physical properties such as mechanical strength. Paper size Ningguo National Standard (CNS) a4 specifications ㈣ X 297 public redundant) _ 5. Description of the invention (5 A7 B7 Good, and its The surface can be made of molding materials. ^ The shape of the desired pattern of the bright edge of the stomach, etc. & evening / 'Because the formation of so-called stripes and cloud formation in the molding material 1: 1 ==: easy and simple Manufacture artificial stone with a three-dimensional appearance. 12 Natural stones such as fossil rocks, granites, and marbles are described below. Kishike ^ understands the other purposes, special desires, and advantages of the present invention Further, the benefits of the invention, v " refer to the accompanying drawings, in apparent by the following description of the present

簡單說I 广係以本發明實例10中之製造方法所製得之人工石 (成形品)重要部分之正面圖。 是-體例之說明 以下詳細說明本發明。Briefly speaking, I is a front view of an important part of an artificial stone (molded article) produced by the manufacturing method in Example 10 of the present invention. Description of Yes-System The invention will be described in detail below.

根據本發明之点來M M j足烕形用材料(以下為說明方便起見,簡稱 為成形用材料A)係以自由基反應以外之反應鍵結具至少 個反應性取代基之化合物A、及與該化合物A反應之化 口物B而形成反應化合物後,將包含該反應化合物及以自 由基永口反應I合之液態單體A之組合物碎化為預定大小 而得者。 做為根據本發明之成形用材料A之原料之化合物a,凡 可與化合物B可藉由自由基反應以外之反應鍵結之化合物 皆可:並未特別限定。上述化合物八可為一分子中具兩個 以上經基及羧基等反應性取代基之單體,&其聚合物(亦 即熱塑性樹脂),具體言之,可為例如乙二醇、二乙二 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 裝 訂 線 五、發明説明(6 醇、1,4-丁二醇、新戊二醇、三羥甲基丙烷及雙酚a等多 疋醇;丙二酸、己二酸、間苯二甲酸及對苯二甲酸等多元 夢久酸等單體。另外,可為乙烯酯樹脂;不飽和聚酯樹脂; ^和聚醋樹脂;2 -羥基甲基丙烯酸酯等丙烯酸系化合物之 永合物;苯乙烯及^ _甲基苯乙烯等芳族乙晞化合物及丙 缔酸系化合物之共聚物等聚合物。 、根據本發明之做為成形用材料A之原料之化合物b係所 叫增稠用化合物,凡可與化合物B可藉由自由基反應以外 又反應鍵結之化合物皆可,並未特別限定。具體言之,上 I化口物B可為甲苯二異氰酸、氫化曱苯二異氰酸、亞甲 一異氰酸、己基甲二異氰酸等多官能聚異氰酸化合物;銨 f丙氧化物等有機銨化合物;氧化鎂等鹼土族金屬氧化物 等。 〜根據本發明之做為成形用材料A之原料之單體A,凡可 藉由自由基聚合反應聚合之單體皆可,並未特別限定。 又,關於單體A詳見後述。 μ而且,反應物係使化合物A、B藉由習知方法反應而製 侍。應依據例如成形用材料A成形後所得成形品之用途、 孩成形品所需具有之物性及成形時所需具有之物性等條 件,適當組合使用此等化合物A、B較佳。亦即成形用^ 料A中,上述化合物A、B之摻合組份及二者之使用量等 並未特別限定。另外,化合物A、B反應時之反應條件等 並未特別限定。因此,化合物A、B可使用所有可藉由自 由基反應以外之反應鍵結之化合物。又,化合物A、b具According to the point of the present invention, the MM j foot-shaped material (hereinafter referred to as molding material A for convenience of description) is a compound A having at least one reactive substituent bonded by a reaction other than a radical reaction, and After reacting the compound B with the compound A to form a reaction compound, a composition containing the reaction compound and the liquid monomer A combined with the radical free radical reaction I is crushed into a predetermined size. The compound a as a raw material of the molding material A according to the present invention may be any compound that can be bonded to the compound B by a reaction other than a radical reaction: it is not particularly limited. The above compound VIII may be a monomer having two or more reactive substituents such as a carboxyl group and a carboxyl group in one molecule, and its polymer (that is, a thermoplastic resin), specifically, for example, ethylene glycol, diethyl Two paper sizes are applicable to China National Standard (CNS) A4 (210X 297 mm) gutter 5. Description of the invention (6 alcohols, 1,4-butanediol, neopentyl glycol, trimethylolpropane and bisphenol Polyols such as a; Polymonomers such as malonic acid, adipic acid, isophthalic acid, and terephthalic acid. In addition, they can be vinyl ester resins; unsaturated polyester resins; Resins; permanent compounds of acrylic compounds such as 2-hydroxymethacrylic acid ester; polymers such as copolymers of aromatic acetamidine compounds such as styrene and ^ -methylstyrene and acrylic acid compounds, etc., according to the present invention The compound b, which is a raw material for the molding material A, is a so-called thickening compound, and any compound that can be bonded to the compound B by a reaction other than a radical reaction is not particularly limited. Specifically, the above The chemical substance B can be toluene diisocyanate, hydrogenated diphenylbenzene Multifunctional polyisocyanate compounds such as cyanic acid, methylene monoisocyanate, and hexylmethyldiisocyanate; organic ammonium compounds such as ammonium f propoxide; alkaline earth metal oxides such as magnesium oxide, etc. ~ According to the invention The monomer A as a raw material for the molding material A is not particularly limited as long as it is a monomer that can be polymerized by a radical polymerization reaction. Further, the monomer A will be described later in detail. Compounds A and B are reacted by conventional methods. They should be appropriately combined according to conditions such as the use of the molded product obtained after molding material A, the physical properties required for the molded product, and the physical properties required for the molding. It is preferable to use these compounds A and B. That is, in the molding material A, the blending components of the above-mentioned compounds A and B and the usage amounts of the two are not particularly limited. In addition, when the compounds A and B react, The reaction conditions and the like are not particularly limited. Therefore, as the compounds A and B, all compounds that can be bonded by a reaction other than a radical reaction can be used. In addition, the compounds A and b have

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例如雙鍵等自由基反應官能基亦可。 二=:::::=:(即增網)時可使用増 工砍榷稠用觸媒可為例如二月桂酸二 惟並未特別以。上述增稠用觸媒之:料並= 聯構造得具備三維交 Μ ’上述反應化合物中可添加雲母及有色雲母、碳酸 脫::乳化銘等填料;金屬惠及磷酸酉旨化合物、蠟等内部 胺::二笔未至6毫米長之玻璃纖維、聚酯及芳基聚醯 寺各種5成纖維、碳纖維等增強劑;氧化鎂等金屬氧化 二:異酸鹽化合物等增稠劑;等各種添加劑,或可添加 水士尽一甲鉍乙二醇酯(ΡΕΤ)等合成樹脂及經著色之Ρ 浑膜片:。例如’冑由於反應化合物中添加著色劑可適當 改變所得成形用材料八之色調及透明纟。另外 : =反應化合物切加填料,可賦予所得成形用材料Α= 及難燃性’ @時可減小成形用材料Α於成形固化時之收 縮度,而且,可増加所得成形品之表面硬度同時防止阻塞 發生:據此’藉心反應化合物中添加上述各種添加劑, 可製得亡備預定之物性且呈現所需花紋之成形用材料A。 上述著色劑並未特別限^,可使用凡對上 B(及後述之化合物C、D)、亦即反應化合物而;::可 用之有機及無機顏料等,惟具優良耐氣候性等各種、 且不5對化合物A、B造成不良影響之著色劑為佳。另 外’著色劑之顏色並未特別限定,依據所需花紋顏色適當 - 10- 494126 五、發明説明(8 調整為佳。藉由依據所… , 據斤而化紋顏色適當調整著色劑,可形 ^。’五》Γ崗石化紋、大理石花紋及斑點狀花紋等各種花 二軲,於呈現更加複雜且細緻之花紋之情況下,合併 使用數種色碉相盈之莶έ卞 ^ 耆色,,j為佳。而且,於反應化合物 ::二物入A、B等之混合物)中加入著色劑時,該著色劑 =士化5物均勾混合亦可,另外,為可形成所謂條紋及 ⑼化紋,該著色劑對反應化合物不均勾混合亦可。亦 反應化合物中添加著色劑時,著色劑完全混合於反 合物中攪拌=3卜,4劑未完全混合於反應化 混合化合物A與化合㈣與單體A後,藉由自由基以外 之反應鍵結上述兩化合物A、B,形成利用上述單體A而 膨潤之反應化合物’繼而於預定大小碎化該反應化合物, 可製得根據本發明之成形用材料A。於反應化合物中 體A之使用量並未特別限定,可使該反應化合物充分膨潤 之量為佳。另外,化合物A與化合⑽與單體八之混人方 法(添加)等並未特別限$。再|,上述碎化方法並未特別 限定,例如以所謂切割刀等切斷膨潤之反 組合物)等’彳簡單進行敎之方法。因成形用 具適當軟度,一經碎化後破碎面之形狀會形成所謂銳角 形0 於以下之說明中,為方便起見,據此製得之成形用材料 A稱為成形用粒子,以區別該成形用粒子及藉由混人上十 單體A及共聚合之單體B所之成形用材料a。又,成开/述 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 494126For example, a radical-reactive functional group such as a double bond may be used. Two = :::::: =: (that is, to increase the network) can be used to determine the thickness of the catalyst can be, for example, dilauric acid, but not particularly. The above-mentioned thickening catalysts: material combination = three-dimensional cross-linked structure. Mica, colored mica, and carbonic acid can be added to the above reaction compounds: fillers such as emulsions; metals benefit internal amines such as phosphate compounds and waxes : Reinforcers such as glass fiber, polyester, and ary poly rayon temple, which are less than 6 mm in length, and 5 kinds of fiber, carbon fiber and other reinforcing agents; metal oxides such as magnesium oxide; thickeners such as isoacid compounds; and various additives Or, you can add synthetic resins such as water stilbene methyl bismuth ethylene glycol ester (PET) and pigmented P muddy film :. For example, the addition of a colorant to the reaction compound can appropriately change the hue and transparency of the obtained molding material VIII. In addition: = Reactive compound can be added to the filler to give the obtained molding material A = and flame retardancy '@' can reduce the shrinkage of molding material A during molding and curing, and can increase the surface hardness of the obtained molded product at the same time Preventing blocking: Accordingly, by adding the above-mentioned various additives to the reaction compound, a molding material A having predetermined physical properties and exhibiting a desired pattern can be obtained. The above-mentioned colorants are not particularly limited ^, and can be used for the above B (and the compounds C and D described later), that is, the reactive compounds; :: usable organic and inorganic pigments, etc., with various weather resistance, etc., In addition, a coloring agent that does not adversely affect compounds A and B is preferred. In addition, the color of the colorant is not particularly limited, and it is appropriate according to the required pattern color.-10- 494126 V. Description of the invention (8 is better adjusted. By adjusting the colorant according to the color of the pattern, the shape can be shaped. ^. "Five" Γ Gang petrified pattern, marble pattern and speckled pattern, etc. In the case of more complex and detailed patterns, a combination of several colors 碉 盈 卞 盈 color, , j is better. In addition, when a colorant is added to the reaction compound :: a mixture of two substances into A, B, etc., the colorant = Shihua 5 substances can be mixed and mixed, in addition, in order to form the so-called stripes and It is also possible to mix the coloring agent with uneven coloring of the reaction compound. When the colorant is added to the reaction compound, the colorant is completely mixed in the reaction mixture and stirred = 3 phr. The 4 agents are not completely mixed in the reactive compound A and the compound fluorene and the monomer A, and then reacted by a reaction other than a radical. The above-mentioned two compounds A and B are bonded to form a reaction compound 'which is swollen with the above-mentioned monomer A, and then the reaction compound is crushed in a predetermined size to obtain a molding material A according to the present invention. The amount of the body A to be used in the reaction compound is not particularly limited, and it is preferable to make the reaction compound sufficiently swell. In addition, the compounding method (addition) of compound A, compound hydrazone, and monomer eight is not particularly limited. Furthermore, the above-mentioned crushing method is not particularly limited, and for example, a method of simply performing "敎" such as cutting the swelling inverse composition with a so-called cutter or the like. Due to the appropriate softness of the molding tool, the shape of the crushed surface will become the so-called acute angle shape after being crushed. In the following description, for convenience, the molding material A prepared according to this is referred to as molding particles to distinguish the Molding particles and a molding material a obtained by mixing ten monomers A and copolymerized monomers B. In addition, Cheng Kai / Statement This paper size applies Chinese National Standard (CNS) A4 (210 X 297 mm) 494126

粒子之粒子直徑並未特別限 範圍為佳。·再者,於混人單㈣2所需花紋適當選定其 亦可,另外,藉由於例如中二::形成成形用粒子 機、七R μ 低逮攪拌機及捏製器等混練 機、或具備所謂旋轉式切割 w r gp „ . ^ λ w 态又谷态内投入反應化合物 (即組合物)及單體B後,攪 、 舲工pb 件兩者,進行碎化該反應化合 物而形成成形用粒子亦可。 成形用粒子可簡單碎化為預 Λ ^ _ i 与頂疋大小,而且,即使例如混 入早m Β中之情況下,具備、 ,k , 窗了、准持破砰面形狀(即使施加 外力亦不變形)之黏度及 次更度數值為佳。使用海氏 人㈣黏度計測定例如單體A等組份,上述黏度值係大 万;1〇,_泊(poise)為佳,另外’使用D型狄洛(Dur〇meter) 硬度計敎之上述硬度值(_)係小於丨⑽為佳。因成形 用粒予係具適當軟度’可以較小力即簡單將其碎化。另 外’因成形用粒子係具適當黏性,幾乎不會生成較所需粒 子直控為細之經碎化粒子,故可提高製得該粒子時之產率 (所謂粉碎產率)。 做為根據本發明成形用材料A之原料之單體B係盥單 A及單體C(見後述)共聚合之單體,㈣藉由自由基聚: 反應聚合之單體為佳,並未特別限定。上述單體A、B可 為以前習用之各種單體及其合物,具體言之,例如可為苯 乙晞及α -甲基苯乙晞等芳族乙婦化合物及其聚合物;不 飽和聚酯;(偏)丙烯酸酯及甲基甲基丙烯酸酯、異丁基甲 基丙晞醋、乙一醇二(偏)丙晞酸g旨、三甲醇丙燒三(偏) 丙烯酸酯等丙晞酸系化合物及其聚合物;芳族乙晞化合物 -12 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公爱)The particle diameter of the particles is not particularly limited in a preferred range. · Furthermore, it is also possible to appropriately select the pattern required for the mixed person ㈣2. In addition, for example, in the second form: a forming particle machine, a seven R μ low-cutter mixer, a kneader, and the like, or a so-called Rotary cutting of the wr gp „. ^ Λ w state and the reaction state (ie, the composition) and the monomer B are put into the valley state, and both the pb pieces are stirred and the reaction compound is crushed to form particles for forming. Yes. The particles for molding can be easily reduced to the size of pre-Λ ^ _ i and the top ridge, and even if, for example, they are mixed in the early m Β, they have,, k, window, and quasi-holding the shape of the pop surface (even if applied The external force does not deform) viscosity and sub-degree values are better. Use a Heinz rhenium viscometer to measure components such as monomer A. The above viscosity value is Dawan; 10, Poise is better. In addition, 'The above hardness value (_) using D-type Durometer hardness tester 系 is preferably smaller than 丨 ⑽. Because the pellets for molding have a proper softness', they can be simply broken down with less force. In addition, due to the appropriate viscosity of the molding particle system, almost no more The particles are directly controlled into fine crushed particles, so the yield (so-called pulverization yield) when the particles are obtained can be improved. The monomer B, which is the raw material of the molding material A according to the present invention, is the toilet sheet A and the single The monomers copolymerized by the body C (see below), by radical polymerization: The monomers to be polymerized by reaction are preferred, and are not particularly limited. The above monomers A and B may be various conventional monomers and mixtures thereof. Specifically, for example, it can be aromatic ethyl ethene compounds such as phenethylhydrazone and α-methylphenethylhydrazone and their polymers; unsaturated polyesters; (partial) acrylates and methmethacrylates, isobutyl formyl Acrylic acid vinegar, ethylene glycol di (meta) propanoic acid g purpose, trimethanol propylene tris (meta) acrylate and other propionic acid compounds and their polymers; aromatic acetam compound-12-Applicable to this paper size China National Standard (CNS) A4 specification (210X297 public love)

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五、發明説明(1〇 ) 及丙晞化=系化合物及其共聚物等。於此等例示之化合物 乙一醇二(偏)丙婦酸酯及三甲醇丙垸三(偏)丙缔酸 寺多百能1偏)丙埽酸g旨因具特別優良之反應性,故為佳。曰 另卜水乙酸乙烯及聚丁二婦等熱塑性樹脂與單_ B共同做為成形用粒子或成形用材料a之原料亦可。丘 於單體A、B中接合熱塑性樹脂,可減小成形用粒子^ 形用材料A於成形固化時之收縮度,而且,所得成來 表=可變平滑,同時可防止阻塞發生。又,使用熱塑:樹 月^時,相對於丨00重量單位之單體A或單體b,摻合5重量 單位至3 0重量單位範圍之熱塑性樹脂為佳。若摻合多於 3 0重量部之熱塑性樹脂,所得成形品之透明性、耐熱性 及防水性恐將變差,故較不佳。 、混合化合物A與化合㈣與單體A後,#由自由基反應 以外之反應鍵結上述化合物A、B,形成利用上述單體A 而膨潤之反應化合物,繼而於預定大小碎化該反應化合物 而形成成形用粒子(碎化物)後,將該成形用粒子混入單體 B中’而製得根據本發明之成形用材料八。又,將成形用 粒子混入單體B中之混合方法並未特別限定。 於共聚合上述單體A及單體B時’亦即,成形成形用材 料A而製得成形品時’可使用固化劑(即聚合起始劑卜上 述固化劑可為例如苯酿過氧化物、環己画同過氧化物、甲基 乙基酮過氧化物、第三丁基過氧苯甲酸酯、第三丁基過氧 辛酸酯、第三丁基過氧三甲基乙酸醋、.雙(4_第三丁基環 己基)過氧一碳酸酯、二異丙基過氧二碳酸酯、1,卜雙(第 -13 - 本紙張尺度適财g國家標準(CNS) A4規格(210 X 297公爱) 494126 A7 B7 五、發明説明(ή 三丁基過氧基)-3,3,5-三甲基環己烷、2,4,4_三甲基芊基 過氧新癸酸酯等有機過氧化物,然而並未特別限定。相對 於單體A及單體B之總計量1 〇 〇重量單位,上述固化劑之 使用量係於〇 · 5重量單位至2 · 〇重量部分之範圍内為佳。 藉由共聚合單體A及單體B,可製具備三維交聯構成之成 形品。又,固化劑之添加方法並未特別限定,例如可預先 添加於單體A、即成形用粒子中,另外亦可添加於單體6 中 〇 而且,單體B中可添加雲母及有色雲母、碳酸鈣、氫氧 化銘等填料;金屬4及磷酸g旨化合物、壤等内部脫模劑;5. Description of the invention (10) and propylated compounds and copolymers thereof. The exemplified compounds such as glycol (di) propionate and trimethylolpropane (tris (tri) propionate, stilbene, etc. 1)) propionic acid g are particularly excellent in reactivity, so good. It is also possible to use thermoplastic resins such as water vinyl acetate and polybutadiene together with mono_B as the raw material for forming particles or forming material a. The joining of thermoplastic resin to monomers A and B can reduce the shrinkage of molding particles ^ when molding material A is solidified, and the resulting product can be made smooth and variable, and can prevent blocking. In addition, when using thermoplastic resin: it is better to blend a thermoplastic resin in a range of 5 to 30 weight units with respect to monomer A or monomer b in a weight unit of 00. If more than 30 parts by weight of thermoplastic resin is blended, the transparency, heat resistance, and water resistance of the obtained molded product may be deteriorated, which is not preferable. 2. After mixing compound A with compound fluorene and monomer A, # the above compounds A and B are bonded by a reaction other than a radical reaction to form a reaction compound that swells with the above monomer A, and then the reaction compound is crushed in a predetermined size Then, after forming particles (fragments) are formed, the forming particles are mixed into the monomer B to obtain a forming material 8 according to the present invention. The method of mixing the particles for molding into the monomer B is not particularly limited. When the above-mentioned monomer A and monomer B are copolymerized, that is, when the molding material A is formed to obtain a molded product, a curing agent may be used (that is, the polymerization initiator may be, for example, a benzene peroxide). , Cyclohexyl isoperoxide, methyl ethyl ketone peroxide, third butyl peroxybenzoate, third butyl peroxyoctanoate, third butyl peroxy trimethyl acetate .. Bis (4-tert-butylcyclohexyl) peroxymonocarbonate, diisopropylperoxydicarbonate, 1, bis (P-13)-National Standard (CNS) A4 Specifications (210 X 297 public love) 494126 A7 B7 V. Description of the invention (Tributylperoxy) -3,3,5-trimethylcyclohexane, 2,4,4_trimethylfluorenyl peroxide Organic peroxides such as oxygen neodecanoate are not particularly limited. The amount of the curing agent used is from 0.5 to 2 weight units relative to the total weight of monomer A and monomer B of 1,000 weight units. · It is preferably within the range of weight portion. By copolymerizing monomer A and monomer B, a molded article having a three-dimensional crosslinked structure can be produced. In addition, the method for adding a curing agent is not particularly limited. Examples For example, it can be added to monomer A, that is, the particles for molding, or to monomer 6. In addition, fillers such as mica and colored mica, calcium carbonate, and hydroxide can be added to monomer B; metal 4 and Internal release agent such as phosphoric acid g compound and soil;

1毫米至6毫米長之玻璃纖維、聚酿及芳基聚醯胺等各種 合成纖維、碳纖維等增強劑;氧化鎂等金屬氧化物、二異 酸鹽化合物等增稠劑;β_巯基丙酸辛基等聚合調整劑γ 等各種添加劑,或可添加聚對苯二甲酸乙二醇酯(ρΕτ)等 合成樹脂及經著色之PET薄膜片等。例如,藉由於單體β 中添加著色劑可適當改變所得成形品之色調及透明度。另 外’例如藉由於單體Β中添加填料’彳減小成形用材料A 於成形固化時之收縮度,而且’可増加所得成形品之表面 硬度同時賦予其透明性及難燃性,並可防止阻塞發生。據 此,藉由於單體Β中添加上述各種添加劑,可製得具備預 定之物性且呈現所需花紋之成形品。&,添加劑等之添加 方法並未特別限定。另夕卜’上述著色劑並未特別限定,可 使用前述之著色劑。 成形用粒子與單體Β之混合(添加)比率並未特別限定, -14-1mm to 6mm long glass fiber, polystyrene, aryl polyamine and other synthetic fibers, carbon fibers and other reinforcing agents; metal oxides and other metal oxides, thickening agents such as diisoacid compounds; β-mercaptopropionate Various additives such as polymerization regulators such as γ, or synthetic resins such as polyethylene terephthalate (ρΕτ), and colored PET film sheets can be added. For example, by adding a colorant to the monomer β, the hue and transparency of the obtained molded product can be appropriately changed. In addition, 'for example, by adding a filler to the monomer B', the shrinkage of the molding material A during molding and curing is reduced, and the surface hardness of the obtained molded product can be added to impart transparency and flame resistance, and prevent Blocking occurs. Accordingly, by adding the above-mentioned various additives to the monomer B, a molded product having predetermined physical properties and exhibiting a desired pattern can be obtained. The method of adding &, additives, etc. is not particularly limited. In addition, the colorant is not particularly limited, and the aforementioned colorant can be used. The mixing (addition) ratio of the molding particles and the monomer B is not particularly limited, -14-

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五、發明説明(12 ) 例如依據所需花紋適當敎為佳,然而相對於i⑽重量單 =體B,使用約5重量單位至3〇重量單位範圍内之成 元用粒子為佳。另外,於呈4 、铉六卜 於王現更加複雜且華麗之花紋之情 況下,合併使用數種色調相異之著色劑為佳。再者,成形 用I子與早_《混合方法並未特別限定’例如使用中、 低速擾拌機及捏製器等混練機加以混合為佳。因成形用粒 子係已充份膨潤,&amp;即使混入單體Β中亦不會吸收該單體 二。因此,單體Β、即成形用材料Α之黏度會維持於預定 值、混合等操作性將變佳,同時成形用粒子之分散性將變 佳而產生適當之花紋。 裝 根據本發明之成形品係將成形用粒子成形而得者。另 外’成形品係將成形用材料Α成形而得者。亦即,上述成 形用粒子及成利材料A可藉㈣縮成料射出成形等習 訂 知成形方法加熱、加壓成形為所需形狀,簡單作成成形 品。而且’例如固化、成形成形用材料A時,目成形用粒 子中之單體A與單體B會產生共聚合反應,故該成形用粒 線 子與早體B之界面處黏合強度會變高。另夕卜,例如固化、 成形成形用粒子時’因成形用粒子中之單體A會產生聚人 反應’故該成形用粒子彼此之間之界面處黏合強二 南。是故所得成形品之機械強度等物性會變佳。又,成开: 用粒子及成形用材料A之忐y成元 限定。另夕卜,成形品成形條件等並未特別 心义狀寺並未特別限定。 再者’所需花紋係更加複雜之情況下,藉由以預定方法 砰化上述成形用材料A,可將該成形用材料A再作成成形 -15- 本紙張尺度適_開家·((3Ν3) 10X297 公釐) 五、發明説明(13 體即'成形用材料A可做為成形用粒子與其他單 合。藉由碎化成形用材料A製得成形用粒子(二 之,I Q其粒子中已具預定花紋,使用該成形用粒子 &lt;成开》品例如用於告 複雜且華麗之花纹。^ ^,可使該人工石具備更加 為成形用粒子(」次,子二於將上述成形用材料八再度做 詳述之。 (一,入粒子)又成形用材料製造方法於後段中 ^所述由自由基反應以外之反應鍵結化合物八及 -:物f :形成反應化合物後’ *包含該反應化合物與單 二=5物碎化為衫大小,而構成根據本發明之成形 ^杠子D用粒子係具適當軟度,以較小之力即 早將其碎化。另外’因成形用材料具適當黏性 =所需粒子直徑為小之碎化粒子,因此可提高所謂: 另外’根據本發明之成形用粒子之製造方法係混合化合 與單體八後,以自由基反應以外之反應鍵 …上述兩化合物A、B而形成反應化合物,繼而將該反應 化口物砰化為預定大小之方法。再者,根據本發明之成形 用材料(製造万法係將上述成形用粒子混人單㈣中之、 法。因成形用粒子已經充分膨潤,故即使混入:體心 不會吸收該單體B。因此’單體B、即成形用材料八之 度會維持於預定值、混合等操作性將變佳,同時成形 子之分散性將變佳而產生適當之花紋。而且,即使例如: 入單體B中之情況下,因成形用粒子具備可維持破碎二 -16- 本紙張尺度適用中國國家標準(CNS) A4現格(210 X 297公爱) 訂 線 494126 五、發明説明(14 ) 狀之黏度及硬度,故可呈現所需之花紋。 上述構成之成形用材科八可於成形用粒子中 紋及雲形等所需花紋。亦即,因使用具花纹二= 子,上述構成〈成形用材科A可呈現豐富多采之花^ ' 此=成L上述成形用材料八,可容易且簡單地製:富: 互體感之成形品、具類似例如花岗岩、花岗 天然石之外觀之人工石。上述成形用材料a可庳用::: =領域’特別適用於大量生產呈現所需花紋之上述: 另二根據本發明之成形品係成形成形 者。固化、成形成形用粒子時,因成形用粒子中之單= 反f,故該成形用粒子彼此之間之界面處黏合 又曰乂问。疋故所得成形品之機械強度等物性會變佳。 其次說明根據本發明之成形用材料(以下為說明方便起 見,間無為成形用材料B)之製造方法。根據本發明之成 形用材料B之製造方法係於上述單體A存在下,以自由基 反:以外,反應鍵結上述化合物八及化合_而形成反應 化口物’繼而於上述單體B中添加該反應化合物後,將反 應化合物碎化為預定大小之方法。另外,將上述成形用材 料A再度做為成形用粒子(二次粒子)之成形用材料製造方 法’亦即根據本發明之成形用材料B之製造方法係於上述 單體A存在下’進行以自由基反應以外之反應鍵結上述化 合物A及化合物B而形成反應化合物之程序後,於該反應 化合物中添加具多個反應性取代基之化合物c、與該化合 -17 本紙張尺度適财S國Μ規格(2iqX297公爱)· 494126 A7 B7 五、發明説明(15 ) 物C反應之化合物D,以及與上述單體A共聚合之液體狀 單體C後,將上述反應化合物碎化為預定大小,同時重覆 進行以自由基反應以外之反應鍵結上述兩化合物C、D而 形成其他反應化合物之程序一次以上,繼而於上述單體B 中添加上述其他反應化合物後,將上述反應化合物碎化為 預定大小之方法。 又,於以下之說明中,為方便起見,於需要區別反應化 合物之情況下,將以自由基反應以外之反應鍵結上述化合 物A、B而形成之反應化合物稱為一次反應化合物,而將 包含該一次反應化合物、且以自由基反應以外之反應鍵結 化合物C、D而形成之反應化合物(其他之反應化合物)稱 為一次反應化合物。 根據本發明之成形用材料B之製造方法中做為原料使用 之化合物C,以可與化合物D藉由自由基反應以外之反應 鍵結之化合物為佳,並未特別限定。上述化合物c可為例 如於例π化合物A時之多元醇、多元羧酸及各種聚合物 等。 又,化合物A與化合物c互相相同亦可,另外互相相異 亦可。再者,多次重覆由二次反應化合物再形成其他二次 反應化合物之程序時,各程序中所用之化合物C係互相相 同亦可’另外互相相異亦可。 根據本發明之成形用材料3之製造方法中,做為原料使 用〜《化合物D係' 所謂增稠用化合物,以可與上述化合物c 精由自由基反應以外之反應鍵結之化合物為佳,並未特別 -18-V. Description of the invention (12) For example, it is better to use appropriate 依据 according to the required pattern. However, relative to i⑽ weight sheet = body B, it is better to use particles for the element in the range of about 5 to 30 weight units. In addition, in the case of the more complicated and gorgeous patterns presented by Wang and Liu Liu, it is better to use several colorants with different hue in combination. In addition, the "I" for molding and the "mixing method are not particularly limited", for example, it is preferable to use a kneading machine such as a medium- and low-speed stirrer and a kneader. Since the molding particles are sufficiently swollen, &amp; even if mixed into the monomer B, the monomer 2 will not be absorbed. Therefore, the viscosity of the monomer B, that is, the molding material A is maintained at a predetermined value, and the operability such as mixing will be improved, and at the same time, the dispersibility of the molding particles will be improved to generate an appropriate pattern. The molded product according to the present invention is obtained by molding molding particles. The 'molded product' is obtained by molding the molding material A. That is, the forming particles and the forming material A can be formed into a desired shape by heating and pressing to form a desired shape by a known forming method, such as shrinkage injection molding. In addition, for example, when the molding material A is cured and molded, the monomer A and the monomer B in the mesh molding particles undergo a copolymerization reaction, so the bonding strength at the interface between the molding granules and the early body B becomes high. . In addition, for example, when the molding particles are cured and molded, 'the monomer A in the molding particles causes a polymerization reaction', so the bonding between the molding particles at the interface is strong. Therefore, the physical properties such as mechanical strength of the obtained molded article are improved. In addition, it is limited by the particles and the forming material A. In addition, the molding conditions and the like of the molded product are not particularly limited. Furthermore, when the required pattern is more complicated, the forming material A can be reshaped by slamming the forming material A in a predetermined method. -15- This paper is suitable for size_ 开 家 · ((3Ν3 ) 10X297 mm) 5. Description of the invention (13 bodies, that is, the forming material A can be used as forming particles to combine with other units. The forming particles are obtained by crushing the forming material A (second, IQ among the particles) A predetermined pattern is already in use, and the forming particles &lt; products &quot; are used for, for example, for complicated and gorgeous patterns. ^^, the artificial stone can be provided with more forming particles ("times"). Use material eight again for detailed description. (I. Into particles) The manufacturing method of forming material is described in the following paragraph. ^ Compounds VIII and-: f are formed by reactions other than the radical reaction. Including the reaction compound and the single di = 5 matter are reduced to the size of the shirt, and the particle system for forming the ^ rod D according to the present invention has an appropriate degree of softness, and it can be broken up as soon as possible with a small force. Material with proper viscosity = small required particle diameter The crushed particles can improve the so-called: In addition, the method for producing the particles for molding according to the present invention is a method in which the compound and the monomer VIII are mixed and then reacted with a reaction bond other than a radical reaction ... the two compounds A and B form a reaction compound. Then, the method for smashing the reacted mouthpiece to a predetermined size. Furthermore, according to the molding material of the present invention (manufacturing method is a method of mixing the above-mentioned molding particles into a single sheet. Because the molding particles have been Fully swelled, so even if mixed in: the body heart will not absorb the monomer B. Therefore, the 'monomer B, that is, the molding material will be maintained at a predetermined value, the operability such as mixing will be improved, and the dispersibility of the mold will be improved. It will become better and produce a suitable pattern. Moreover, even if it is in the case of monomer B, the particles for molding can be maintained to be broken. 2-16-This paper applies the Chinese National Standard (CNS) A4. (210 X 297 public love) Order line 494126 V. Description of the invention (14) Viscosity and hardness of the shape, so it can show the desired pattern. The forming material section of the above structure can be used for grain and cloud shape in the forming particles. That is, because of the use of the pattern two = child, the above-mentioned structure <the forming material section A can present a rich and colorful flower ^ 'This = into the above-mentioned forming material eight, which can be easily and simply made: rich: interbody The artificial material with the appearance similar to, for example, granite or granite natural stone. The aforesaid forming material a can be used: :: = field 'is especially suitable for mass production of the above-mentioned required pattern: the other two according to the present invention The molding product is a molding product. When solidifying and molding the molding particles, since the single of the molding particles = inverse f, the interface between the molding particles is adhered to each other. The physical properties such as mechanical strength will be improved. Next, a method for manufacturing the molding material (hereinafter referred to as the molding material B for convenience of description) according to the present invention will be described. The manufacturing method of the molding material B according to the present invention is in the presence of the above-mentioned monomer A, and reacts with free radicals: in addition, the above-mentioned compound VIII and the compound _ are reacted to form a reaction product, and then the above-mentioned monomer B is formed. After adding the reaction compound, the reaction compound is crushed into a predetermined size. In addition, the method for manufacturing a molding material using the above-mentioned molding material A as molding particles (secondary particles) again, that is, the method for manufacturing the molding material B according to the present invention is performed in the presence of the above-mentioned monomer A. After a process other than a radical reaction bonds the above-mentioned compound A and compound B to form a reaction compound, a compound c having a plurality of reactive substituents is added to the reaction compound, and the compound is -17 National M specifications (2iqX297 public love) · 494126 A7 B7 V. Description of the invention (15) Compound D reacted with compound C and liquid monomer C copolymerized with the above-mentioned monomer A, the above-mentioned reactive compounds are broken into predetermined Size, at the same time, repeat the procedure of bonding the two compounds C and D to form other reaction compounds by a reaction other than a radical reaction, and then add the other reaction compounds to the monomer B, and then crush the reaction compounds. Method for reducing to a predetermined size. In the following description, for the sake of convenience, when it is necessary to distinguish the reaction compounds, a reaction compound formed by bonding the above compounds A and B by a reaction other than a radical reaction is referred to as a primary reaction compound, and A reaction compound (other reaction compounds) containing the primary reaction compound and bonding compounds C and D by a reaction other than a radical reaction is referred to as a primary reaction compound. The compound C used as a raw material in the manufacturing method of the molding material B according to the present invention is preferably a compound that can be bonded to the compound D by a reaction other than a radical reaction, and is not particularly limited. The aforementioned compound c may be, for example, a polyol, a polycarboxylic acid, various polymers and the like as in the case of the compound? The compound A and the compound c may be the same as each other, or may be different from each other. In addition, when the procedure of forming a secondary reaction compound from another secondary reaction compound is repeated a plurality of times, the compounds C used in each procedure may be the same as each other, or they may be different from each other. In the manufacturing method of the molding material 3 according to the present invention, it is used as a raw material ~ "Compound D-based" The so-called thickening compound is preferably a compound which can be bonded to the above compound c by a reaction other than a radical reaction, Not special-18-

2疋。上述化合物D可為例如於例示化合物B時之多官能 #異氰酸化合物、有機銨化合物及驗土族金屬氧化物等。 、又,化合物B與化合物〇五相相同亦可,另外互相相異 亦可。再者’多次重覆由二次反應化合物再形成其他二次 =應化合物之程序時’各程序中所用之化合物㈣互相相 同亦可’另外互相相異亦可。 、根據本發明之成形用材料B之製造方法中做為原料使用 〈化合物C,以可與單體八共聚合之液體單體為佳,並未 特别限足。上述化合物C可為例如於例示單體A、B時之 各種單體及其聚合物等。此等例示之化合物中,乙二醇二 (偏)丙缔酸酯及三甲醇丙烷三(偏)丙烯酸酯等多官能(偏) 丙烯酸酯因具特別優良之反應性,故為佳。 又,單體A、單體B與單體C互相相同亦可,另外互相 相異料。再者,多次重覆由二次反應化合物㈣成其他 二次反應化合物之程序時,各程序中所用之單體c係=相 相同亦可,另外互相相異亦可。 另外,永乙酸乙婦及聚丁二烯等熱塑性樹脂與單體A、 C共同做為成形用粒子或成形用材料A之原料亦可。 精由於單體A、B、C中摻合熱塑性樹脂,可減小成形用 粒子及成形用材料B於成形固化時之收縮度,而且,所得 成形品之表面可變平滑,同時可防止阻塞發生。又,使用 熱塑性樹脂時,相對於丨〇 〇重量單位之單體A、單體B或 早體C,摻合5重量單位至5〇重量單位範圍之熱塑性樹脂 為佳。若摻合多於5 〇重量部之熱塑性樹脂,所得成形品 •19- 本紙張尺度適财國國家標準(CNS) Α4ϋ^Γ()Χ297公&amp;2 疋. The compound D may be, for example, a polyfunctional #isocyanate compound, an organic ammonium compound, and an earth metal oxide in the case of the exemplified compound B. The compound B and the compound 05 may be the same as each other, and may be different from each other. Furthermore, in the case of "the process of repeating the secondary reaction compound to form another secondary = compound application process", the compounds used in each process may be the same as each other, or they may be different from each other. 2. The use of <Compound C as a raw material in the manufacturing method of the molding material B according to the present invention is preferably a liquid monomer that can be copolymerized with the monomer VIII, and is not particularly limited. The compound C may be, for example, various monomers and polymers thereof when the monomers A and B are exemplified. Among these exemplified compounds, polyfunctional (meta) acrylates such as ethylene glycol di (meta) acrylate and trimethylolpropane tri (meta) acrylate are particularly preferred because of their particularly excellent reactivity. The monomers A, B, and C may be the same as each other, and may be different from each other. In addition, when the procedures for converting the secondary reaction compound into other secondary reaction compounds are repeated several times, the monomers c used in each procedure may be the same or different from each other. In addition, thermoplastic resins such as ethyl acetate and polybutadiene, together with monomers A and C, may be used as a raw material for molding particles or molding material A. Because the thermoplastic resin is blended into the monomers A, B, and C, the shrinkage of the molding particles and the molding material B during molding and curing can be reduced, and the surface of the obtained molded product can be smoothed, and at the same time, blocking can be prevented. . When a thermoplastic resin is used, it is preferable to blend a thermoplastic resin in a range of 5 to 50 weight units with respect to monomer A, monomer B, or precursor C of 1,000 weight units. If more than 50 parts by weight of thermoplastic resin is blended, the resulting molded product • 19- This paper is sized to the National Standard of the Country (CNS) Α4ϋ ^ Γ () × 297 male &amp;

足透明性、耐熱性及防水性恐將變差,故較不佳。 而且,一次反應化合物係使化合物A、B藉由習知方 反應而製得。3外,二次反應化合物係使化合物C '。藉 由習知方法反應而製得。應依據例如成形用材料 ς =得成形品之用途、該成形品所需具有之物性及成形時所 而具有之物性等條件,適當組合使用此等化合物A、Β、 C、、D較佳.亦即成形用材料B中,可製成_;次反應化合 物炙上述化合物A、B之摻合組份及二者之使用量,以及 成形用材料B中,可製成二次反應化合物之上述化合物 C、D之摻合組份及二者之使用量等並未特別限定。另 外化合物A、B反應時之反應條件等,以及化合物c、〇 反應時之反應條件等並未特別限定。因此,化合物A、 B、C、D可使用所有可藉由自由基反應以外之反應鍵結 之化合物。又,化合物A、B、c、D具例如雙鍵等自由基 反應官能基亦可。 上述化合物A及化合物B反應鍵結(即增稠)時,以及上 述化合物C及化合物D反應鍵結(即增稠)時可使用增稠用 觸媒。上述增稠用觸媒可為前述例示之化合物,惟並未特 別限定。另外,增稠用觸媒之使用量並未特別限定。藉由 键結化合物A及化合物B可得具備三維交聯構造之一次反 應化合物。另外,藉由鍵結化合物c及化合物D可得具備 三維交聯構造之二次反應化合物。 另外,上述一次反應化合物及/或二次反應化合物中可 添加前述例示之各種添加劑,或PET等合成樹脂及經著色 -20- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公爱)The transparency, heat resistance and water resistance of the foot are likely to deteriorate, so it is not good. The primary reaction compound is obtained by reacting compounds A and B by a known method. In addition to 3, the secondary reaction compound is compound C '. It is produced by the reaction of the conventional method. The compounds A, B, C, and D are preferably used in combination in accordance with conditions such as the material for molding = the use of the molded product, the physical properties required for the molded product, and the physical properties possessed during molding. That is, in the forming material B, it can be made into _; the secondary reaction compound can be used as the blending component of the above compounds A and B and the amount of both, and the forming material B can be made into the above-mentioned secondary reaction compound. The blending components of the compounds C and D and the amounts of use of the two are not particularly limited. In addition, the reaction conditions and the like when the compounds A and B react, and the reaction conditions and the like when the compounds c and 0 react are not particularly limited. Therefore, as the compounds A, B, C, and D, all compounds which can be bonded by a reaction other than a radical reaction can be used. The compounds A, B, c, and D may have a radical-reactive functional group such as a double bond. When the compound A and the compound B are reacted (i.e. thickened) and the compound C and the compound D are reactively bonded (i.e. thickened), a thickening catalyst may be used. The thickening catalyst may be the compounds exemplified above, but it is not particularly limited. The amount of the thickening catalyst used is not particularly limited. By bonding the compound A and the compound B, a primary reaction compound having a three-dimensional crosslinked structure can be obtained. In addition, a secondary reaction compound having a three-dimensional crosslinked structure can be obtained by bonding the compound c and the compound D. In addition, the above-mentioned primary reaction compounds and / or secondary reaction compounds can be added with the various additives exemplified above, or synthetic resins such as PET and colored. -20- This paper size applies Chinese National Standard (CNS) A4 specifications (210X297 public love)

足PET薄膜片等。藉由於反應化合物中添加此等各種添加 劑’可達成前述之種種效果。 —又,因二次反應化合物係具來自一次反應化合物之預定 花紋,以該二次反應化合物製得之成形用材料b,使用成 形用材料B义成形品例如用於製造人工石時,可使該人工 石具備更加複雜且華麗之花紋。 於一次反應化合物中,單體A之使用量並未特別限定, 可使該一次反應化合物充分膨潤之量為佳。另外,於二次 反應化合物中,單體C之使用量並未特別限定,可使該二 次反應化合物充分膨潤之量為佳。再者,化合物八與化合 物B與單體A之混合(添加)方法等,以及一次反應化合物 與化合物C與化合物D與單體C之混合(添加)方法等,並 未特別限定。Foot PET film sheet and so on. The various effects mentioned above can be achieved by adding these various additives' to the reaction compound. -Also, because the secondary reaction compound has a predetermined pattern from the primary reaction compound, the molding material b prepared from the secondary reaction compound, and when the molding material B is used as a molded product, for example, it can be used to manufacture artificial stones. The artificial stone has a more complicated and gorgeous pattern. The amount of the monomer A used in the primary reaction compound is not particularly limited, and an amount that can sufficiently swell the primary reaction compound is preferred. In addition, the amount of the monomer C used in the secondary reaction compound is not particularly limited, and it is preferable that the amount of the secondary reaction compound be sufficiently swelled. The method of mixing (adding) compound 8 with compound B and monomer A, and the method of mixing (adding) compound and compound C with compound D and monomer C in a primary reaction are not particularly limited.

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/人反應化合物係藉由於例如中、低速攪掉機及捏製 等混練機、或具備所謂旋轉式切割器之容器内—起投入 體B或單體C後加以授拌,而將其碎化為預定大小。 外,二次反應化合物係藉由於上述容器内一起投入單體 或單體C後加以攪拌’而將其碎化為預定大小。因反應 合物係具適當軟度’-經碎化後破碎面之形狀會形朗 銳角形。〖,經碎化之反應化合物粒子直徑並未特別 定丄依據所需花紋適當敎其範圍為佳。另外,於單體 或單C中添加反應化合物中添加方法並未特別限定。 反應化合物可簡單碎化為預定大小,而且,例如添加 單體B或單體C中之情況下,具備可維持破碎面形狀(即 訂The human / human reaction compound is crushed by mixing into a body B or a monomer C after mixing it with a kneading machine such as a medium- and low-speed stirring machine and a kneader, or a container provided with a so-called rotary cutter. For a predetermined size. In addition, the secondary reaction compound is reduced to a predetermined size by adding monomers or monomers C together into the container and stirring them. Because the reactant is of appropriate softness, the shape of the crushed surface will be sharp and sharp. [The diameter of the particles of the crushed reaction compound is not specifically determined, and the range is preferably appropriate according to the desired pattern. The method for adding the reaction compound to the monomer or monomer C is not particularly limited. The reaction compound can be easily reduced to a predetermined size, and, for example, when monomer B or monomer C is added,

線 -21 - 494126Line -21-494126

施加外力亦不變形)之黏度及硬度數值為佳。使用海氏 (Helipas)黏度計測定例如單體A、c等組份,上述黏产值 係大於1〇,_泊為佳,另外,使用D型狄洛⑴―:)硬 度計測定之上述硬度值(HDD)係小於1〇〇為佳。因成形用 粒子係具適當軟度,可以較小力即簡單將其碎化。另外, 因成形用粒子係具適當黏性,故幾乎不會生成㈣需粒子 直徑為細之經碎化粒子。The viscosity and hardness values are not deformed when external force is applied). Use a Helipas viscometer to measure components such as monomers A and c. The above-mentioned viscosity production value is greater than 10, and poise is preferred. In addition, the above-mentioned hardness value measured using a D-type Dilox hardness tester (: HDD) is preferably less than 100. Since the particles used for molding have an appropriate degree of softness, they can be easily broken into pieces with a small force. In addition, since the molding particles are appropriately viscous, shredded particles having a small diameter are hardly produced.

因反應化合物係已充份膨潤’故即使添加於單體B或; 體C中亦不會吸收該單體B、c。因此,單體B、c之^ 會維持於敎值、添加、混合等㈣性將變佳,同時Μ 化合物之分散性將變佳而產生適當之花紋。 ^ 於共聚合上述單體Α及單體Β時,或於共聚合上述單清 A、單體B及單體C時,亦即,成形成形用材料w製得力 形品時,可使用固化劑。上述固化劑可為前述例示之有才 過,化物’惟並未特別限定q目對於單體A及單體 汁1100重I早位,或單體A、單體B及單體c之純 ,重量單位,上述固化劑之使用量係〇.5重量單位至2 重量邵分之範圍内為佳。藉由共聚合單體a、b、。,; 製具備三維交聯構成之成形品。又,固化劑之添加方法』 未特别限$例如可預先添加於單體a及單體。、即反肩 化合物中,另外亦可添加於單體B中。 〜 :士,單體B中可添加前述例示之各種添加劑 2藉由於單體B中添加各種添加劑及合成樹脂, 前述之種種效果。 成 -22-Since the reaction compound is sufficiently swollen ', the monomers B and c will not be absorbed even when added to the monomer B or the monomer C. Therefore, the properties of monomers B and c will be maintained at a value of 、, added, mixed, and the like, and the dispersibility of the M compound will be improved to produce an appropriate pattern. ^ When the above monomers A and B are copolymerized, or when the above-mentioned monomers A, B and C are copolymerized, that is, when the molding material w is used to produce a force-shaped product, a curing agent may be used. . The above-mentioned curing agent may be the talented example exemplified above, but the compound 'is not particularly limited to the early position of monomer A and monomer juice 1100, or the purity of monomer A, monomer B, and monomer c. The weight unit is preferably in a range of 0.5 weight unit to 2 weight points. By copolymerizing the monomers a, b, and. ,; Making a molded product with a three-dimensional cross-linked structure. The method of adding the curing agent is not particularly limited. For example, it may be added to the monomer a and the monomer in advance. In other words, it can also be added to the monomer B in the reverse shoulder compound. ~: Various additives exemplified above can be added to the monomer B. 2 By adding various additives and synthetic resin to the monomer B, the aforementioned various effects can be obtained. Into -22-

裝 訂Binding

線 494126 五、發明説明(2〇 ) 反應化合物與單體B之混合(添加)比率 例如:據所需花紋適當選定為佳,然而相對於!。:重:單 位之單體B,使用約5重量單位至 b 、 里 反應化合物為佳。另外,於!單位範圍内之 产、Y T人η 、 更加複雜且華麗之花紋之 清況下,合併使用數種色調相異之著色劑為佳。Line 494126 V. Description of the invention (20) The mixing (addition) ratio of the reaction compound and the monomer B For example: It is better to choose appropriately according to the required pattern, but it is relative to!. : Weight: The unit of monomer B is preferably about 5 weight units to b. In addition, Yu! In the case of production within the unit range, Y T person η, more complex and gorgeous patterns, it is better to use several colorants with different hue in combination.

藉由根據本發明之製造方法傷搵 形製得成形u Ρ I侍成形用材料Β,將其成 及化合物B而形成一次反應化合物’繼而於該一次反應化 合物中添加單體八與共聚合之單體B,將一次反應化合物 碎化為預疋大小之方法。另外,根據本發明之成形用材料 B之製造方法係於上述一次反應化合物中添加化合物c、 化合物D及單體c後,將上述一次反應化合物碎化為預定 ’上述成形用材_可藉由壓縮成形 寺習知成形方法加熱、加壓成形為所需形狀, ::乍成成形品。而且’固化、成形成形用材料B時,因 ^A、B、C會產生共聚合反應’故反應化合物與單體B :::處黏合強度會變高。是故所得成形品之機械強度等 物性曰變佳。X ’成形用材料Β之成形方法及成形條件等 並未特別限^。另夕卜成形品之形狀等並未特別限定。 π據上所述,根據本發明之成形用材料3之製造方法係於 早體Α存在下’藉由自由基反應以外之反應鍵結化合物a 大小,同時重覆進行以自由基反應以外之反應鍵結上述兩 化合物C、D而形成二次反應化合物之程序一次以上,繼 而於上述單體A、C與共聚合單體B中添加上述二次反應 化合物後,將該二次反應化合物碎化為預定大小之方法。 -23- 494126By the method of manufacturing according to the present invention, a molding material U P I is formed into a molding material B, which is formed into a compound B to form a primary reaction compound, and then the monomer 8 and the copolymerized compound are added to the primary reaction compound. Monomer B is a method of reducing the primary reaction compound to a pre-reduced size. In addition, the manufacturing method of the molding material B according to the present invention is to add the compound c, the compound D, and the monomer c to the primary reaction compound, and then crush the primary reaction compound into a predetermined 'the molding material_ can be compressed by Molding temples are known to be molded by heating and pressing into a desired shape. In addition, when "the material B for curing and molding is copolymerized with ^ A, B, and C", the adhesion strength between the reactive compound and the monomer B :: becomes high. Therefore, the physical properties such as mechanical strength of the obtained molded article are improved. The forming method and forming conditions of X 'forming material B are not particularly limited ^. The shape and the like of the molded product are not particularly limited. π According to the above, the manufacturing method of the molding material 3 according to the present invention is to bond the size of the compound a by a reaction other than the radical reaction in the presence of the early body A, and repeat the reaction other than the radical reaction at the same time The procedure of bonding the two compounds C and D to form a secondary reaction compound is performed more than once, and then the secondary reaction compound is added to the monomers A, C and the copolymerized monomer B, and the secondary reaction compound is crushed. Method for predetermined size. -23- 494126

以㈣MW適#軟度、之力即可簡單將其碎 化。另外,因成形用材料具適當黏性,故幾乎不合 所需粒子直徑為小之碎化粒子。It can be easily shredded with the power of ㈣MW 适 # softness. In addition, since the molding material is appropriately viscous, it is almost undesired that the crushed particles having a small particle diameter are small.

触因反應化合物係已充份膨潤,故即使添加於單體B或單 體C中亦不會吸收該單體B、C。因此,單體B、c之黏度 會維持於預定值、添加、混合等操作性將變佳,同時反應 化合物之分散性將變佳而產生適當之花紋。而且,因反2 化合物添加於單體B或單體C中之情況下,具備可維持= 碎面形狀之黏度及硬度數值,故可呈現所需之花紋。因 此,例如藉由上述方法(具形成二次反應化合物程序之方 法)所得成形用材料Β係於反應化合物中形成所謂條紋及 雲形之花紋。亦即,因使用具有花紋之一次反應化合物,The triggering reaction compound is sufficiently swelled, so that the monomers B and C are not absorbed even when added to the monomer B or the monomer C. Therefore, the viscosities of the monomers B and c will be maintained at a predetermined value, and operability such as addition and mixing will be improved, and at the same time, the dispersibility of the reaction compounds will be improved to produce an appropriate pattern. In addition, when the anti-2 compound is added to the monomer B or the monomer C, it has a viscosity and hardness value that can maintain the shape of the broken surface, so it can exhibit the desired pattern. Therefore, for example, the molding material B obtained by the above method (a method for forming a secondary reaction compound procedure) forms a so-called streak and cloud pattern in the reaction compound. That is, since a primary reaction compound having a pattern is used,

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故上述構成之成形用材料Β可呈現豐富多采之花紋。ε 此,藉由成形以上述方法所得之成形用材料Β,可容易」 簡單地製造冨有立體感之成形品、具類似例如花崗岩、^ 崗石及大理石等天然石之外觀之人工石。另外,固化、力 形成形用材料Β時,因單體A、Β、C會產生共聚合反應/ 故反應化合物與單體B之界面處黏合強度會變高。是故戶 得成形品之機械強度等物性會變佳。以上述製得之成來^ 材料B可應用於各式各樣之領域,特別適用於大量生產 現所需花紋之上述人工石等成形品。 以下根據實例及比較例更詳細說明本發明,但並不因此 限定本發明之範圍。又,於實例及比較例中記載之「部 份」係表示「重量單位」。 -24- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)Therefore, the forming material B having the above-mentioned structure can present a rich variety of patterns. ε Therefore, by molding the molding material B obtained by the above-mentioned method, it is easy to simply manufacture a three-dimensional molded article and an artificial stone having an appearance similar to natural stones such as granite, diamond, and marble. In addition, when the material B for curing and force forming is used, a copolymerization reaction occurs between the monomers A, B, and C. Therefore, the adhesion strength at the interface between the reaction compound and the monomer B becomes high. Therefore, the physical properties such as the mechanical strength of the molded product will be improved. The material B obtained from the above can be used in various fields, and is particularly suitable for mass production of the above-mentioned artificial stone and other shaped products with desired patterns. Hereinafter, the present invention will be described in more detail based on examples and comparative examples, but the scope of the present invention is not limited thereto. The "part" described in the examples and comparative examples means "weight unit". -24- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)

494126 A7 B7 五、發明説明(22 ) [實例1 ]494126 A7 B7 V. Description of the invention (22) [Example 1]

於做為單體A之甲基甲基丙婦酸@旨7 0 · 9部份中,混合做 為化合物A之苯乙晞-2 -羥乙基甲基丙烯酸酯共聚物(積水 化子工業股份有限公司製造’商品名稱·· LMSH200)25部 份’形成漿狀物。於此漿狀物中加入做為化合物B之六亞 甲一異氰酸酯三聚物(日本聚氨酯工業股份有限公司製 造,商品名稱:卡羅尼多(C〇r〇nate)HX)4· 1部份、做為增 稠用觸媒之二月桂酸二丁基錫0·01部份、做為固化劑之 1,1-雙(第三丁基過氧基)-3,3,5_三甲基環己烷〇·5部份, 及做為填料之氫氧化鋁(住友化學工業股份有限公司製 造,商品名稱:CW-325B)160部份,使用混合機加以攪 掉、、w合而製得混合物。 而後,將上述混合物分為3等 於谷混合物等份中添Methyl methacrylic acid as monomer A @ Purpose 7 0 · 9 is mixed as phenethylpyrene-2-hydroxyethyl methacrylate copolymer of compound A (Sekisui Chemical Industry Co., Ltd. "Product name · LMSH200) 25 parts" made by a corporation, Ltd., forming a slurry. To this slurry was added hexamethylene-isocyanate terpolymer as compound B (manufactured by Japan Polyurethane Industry Co., Ltd., trade name: Caronate HX), part 4.1. 0,01 part of dibutyltin dilaurate as a thickening catalyst, and 1,1-bis (third butylperoxy) -3,3,5_trimethyl ring as a curing agent Hexane 0.5 part, and 160 parts of aluminum hydroxide (made by Sumitomo Chemical Industry Co., Ltd., trade name: CW-325B) as a filler, agitated with a mixer, and combined to obtain a mixture. . Then, divide the above mixture into 3 equal parts of cereal mixture.

加不同著色劑(大日精化工業股份有限公司製造)。亦即 於第-混合物等份中添加做為著色劑之自色調色劑(商品 名稱:ΑΤ·3)1·〇部份’並加以攪拌,將該份混合物著色為 白色。同樣地,於第:混合物等份中添加做為著色劑之愛 色調色劑(商品名稱:ΑΤ_256)1.8部份,而著色為黑色’, 同時於第三混合物等份中添加做為著色劑之茶色調色劑 =品名稱:ΑΤ·96)()·8部份,而著色為茶色。而後,❹ 疋万法減壓、去除此等混合物等份中所含氣泡。 接著混合上述混合物等份’然其相互之顏色並未完全混 勾,之後使其流入預定形狀之型箱中,於⑽下加埶3〇 分鐘。據…六亞甲二異氰酸黯三聚物使苯乙埽 -25-Add different colorants (manufactured by Dainichi Fine Chemical Industry Co., Ltd.). That is, a self-toner toner (trade name: AT · 3) 1 · 〇 as a colorant is added to an equal portion of the-mixture and stirred, and the mixture is colored white. Similarly, add the love color toner (trade name: AT_256) part 1.8 as the colorant in the equal part of the mixture, and the color is black, and add the colorant as the colorant in the third part of the mixture. Tea color toner = product name: AT 96 () · 8 parts, and the color is brown. Thereafter, the pressure was reduced to remove air bubbles contained in aliquots of these mixtures. Then, the above mixture is mixed in equal parts', but the colors of each other are not completely mixed, and then it is allowed to flow into a mold of a predetermined shape, and added for 30 minutes. It is reported that hexamethylene diisocyanate dark trimer makes phenethylhydrazone -25-

494126494126

乙基甲基丙烯酸酯共聚物增稠,而根據上述三色製得呈現 所需花紋之.反應化合物,即藉甲基甲基丙酸g旨而膨潤之膠 狀反應化合物(組合物)。使用A型狄洛(Durometer)硬度計 測定上述反應化合物之硬度(HDA)為2 5。 而後,使用所謂切割刀切斷上述反應化合物,並加以分 類’而製得粒子直徑為4毫米至〇15毫米之成形用粒子。 所得成形用粒子内係形成所謂條紋及雲形之花紋。[實例2 ] 混合聚甲基甲基丙晞酸酯3〇部份、甲基甲基丙晞酸酯 7 〇部饧及乙一醇一曱基丙埽酸酯(共榮社油脂化學工業 时有限公司製造,商品名稱··輕ggEG)3 〇部份,形成做 為單體B之漿狀物。於此漿狀物中加入做為聚合調整劑之 β-巯基丙酸辛基(淀化學股份有限公司製造,商品名稱: β-ΜΡΑ-2ΕΗ)0·5部份、做為填料之氫氧化鋁(住友化學工 業股份有限公司製造,商品名稱:CW-325Lv)i3〇部份, 及上述實例1所得之成形用粒子丨〇 〇部份,將其加以攪 拌、混合而製得混合物。 接著於上述混合物中,再加入做為固化劑之2,4,仁三甲 基芊基過氧新癸酸酯(化藥阿克壯(Akz〇)股份有限公^製 造,商品名稱:崔格諾斯(Trig〇n〇x)151)〇3部份,攪拌、 混合後,以預定方法減壓、去除該混合物中所含氣泡。據 此製得具花崗石狀花紋之成形用材料(成形用材料A )。 而後’使上述成形用材料流入預定形狀之型箱中,於 6〇°C下固化2小時後,再於120。〇下固化丨小時。據此製 -26- Ϊ紙張尺度適财S @家辟(CNS) A4規格(⑽x 297公爱) -------------The ethyl methacrylate copolymer is thickened, and a reaction compound exhibiting a desired pattern according to the above three colors is obtained, that is, a gel-like reaction compound (composition) which is swollen by methyl methylpropionic acid. The hardness (HDA) of the above-mentioned reaction compound was measured using a Durometer durometer of type A to be 25. Then, the above-mentioned reaction compound is cut using a so-called cutter and classified 'to obtain shaped particles having a particle diameter of 4 mm to 0.15 mm. In the obtained molding particles, a so-called streak and cloud pattern is formed. [Example 2] Mixed 30 parts of polymethyl methylpropionate, 70 parts of methyl methyl propionate, and ethylene glycol monomethyl propionate (limited by Kyoeisha Oil Chemical Industry Co., Ltd. Manufactured by the company, trade name: light ggEG) 30%, forming a slurry as monomer B. To this slurry was added part 0.5 of octyl β-mercaptopropionate (manufactured by Yodo Chemical Co., Ltd., trade name: β-ΜΡ-2-2Η) as a polymerization regulator, and aluminum hydroxide (as a filler) Manufactured by Sumitomo Chemical Industry Co., Ltd., trade name: CW-325Lv) i30 part, and the molding particle part 00 obtained in the above Example 1, which was stirred and mixed to obtain a mixture. Then, to the above mixture, add 2,4 as a curing agent, renyltrimethylfluorenyl peroxy neodecanoate (manufactured by Akzo Chemical Co., Ltd.), trade name: Trigg Trigonox 151) 〇3, after stirring and mixing, reduce the pressure in a predetermined method to remove bubbles contained in the mixture. According to this, a granulating material (forming material A) having a granite-like pattern was prepared. Then, the above-mentioned molding material is poured into a molding box having a predetermined shape, and is cured at 60 ° C for 2 hours, and then at 120 ° C. Cured below 0 hours. Based on this system -26- ΪPaper size suitable for S @ 家 ° (CNS) A4 specifications (⑽ x 297 公 爱) -------------

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:…花崗石狀花紋、·! 3毫米厚之成形品。繼而使用 =糙度之砂紙研磨上述成形品表面,而製得具類似花 石外硯、高設計性之人工石。 [實例3 ] &amp;進仃與則述實例Ί相同之攪拌、混合操作而得混合物。 繼而’將上述混合物分為2等份,於各混合物等份 =著色劑(大日精化工業股份有限公司製造)。亦即,於 二口物等份中添加做為著色劑之白色調色劑(商品名 私—AT-3)1.G部份,而著色為白色。同樣地,於另一混合 物等份中添加做為著色劑之黑色調色劑(商品名稱:Μ· 256)0.6部份,而著色為黑而後,以預定方法減壓、 去除此等混合物等份中所含氣泡。 、接著,使上述混合物等份各自流入預定形狀之型箱中, 於6 0 C下固化3小時。據此製得白色及黑色膠狀之反應化 口物(、JL。物)》使用A型狄洛(Dur〇mete〇硬度計測定上述 反應化合物之硬度(HDA),兩者皆為35。而後,使用所相 切割刀切斷上述各反應化合物,並加以分類,而各別製3 粒子直徑為4毫米至0.15毫米之成形用粒子。 [實例4 ] 進行與實例2相同之各種操作,惟使用於實例3所得之 白色及黑色成形用粒子總計丨00部份取代實例1之成形用 粒子100部份,製得呈現花崗石狀花紋、13毫米厚之成形 品。而後使用預定粗糙度之砂紙研磨上述成形品表面,^ 製得具類似花崗石外觀、高設計性之人工石。 -27- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公羞): ... Granite-like pattern, ...! 3 mm thick molded product. Then, the surface of the molded product was polished with sandpaper of = roughness, and artificial stone with high design quality similar to stone outer walls was obtained. [Example 3] A mixture was obtained by performing the same stirring and mixing operation as in Example VII. Then, the above mixture was divided into 2 equal parts, and equal parts in each mixture = coloring agent (manufactured by Daiichi Fine Chemical Industry Co., Ltd.). That is, a white toner (trade name: AT-3) 1.G is added as a colorant to two equal parts, and the color is white. Similarly, add 0.6 parts of a black toner (trade name: M · 256) as a colorant to another aliquot of the mixture, and make the color black, and then decompress and remove the aliquots of the mixture by a predetermined method. Contains air bubbles. Then, aliquots of the above-mentioned mixture were each poured into a molding box having a predetermined shape, and cured at 60 ° C. for 3 hours. Based on this, white and black colloidal reactants (, JL.) Were prepared. The hardness (HDA) of the above reaction compounds was measured using a Duromete hardness tester, both of which were 35. Each of the above-mentioned reaction compounds was cut and classified using a corresponding cutting knife, and each of them was used for forming particles having a diameter of 4 mm to 0.15 mm. [Example 4] Various operations were performed in the same manner as in Example 2, except that A total of 00 parts of the white and black forming particles obtained in Example 3 were replaced with 100 parts of the forming particles of Example 1. A granulated product with a granite pattern and a thickness of 13 mm was prepared. Then, a sandpaper with a predetermined roughness was used. Grind the surface of the above-mentioned molded products to make artificial stones with a granite-like appearance and high design. -27- This paper size applies to China National Standard (CNS) A4 (210X297)

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[實例5 ] 於做為單體A之甲基甲基丙烯酸酯部份共聚物丨〇 〇部份 中,加入做為化合物Β之氧化鎂1 · 〇部份、做為固化劑之 1,1-雙(第三丁基過氧基)-3,3,5-三甲基環己烷〇5部份, 及做為填料之氫氧化鋁(住友化學工業股份有限公司製 造,商品名稱:CW-325LV)160部份,使用混合機加以攪 摔、混合而製得混合物。 繼而,將上述混合物分為2等份,於一混合物等份中添 加做為著色劑之白色調色劑(商品名稱:at_3)i 〇部份, 而著色為白色,同時於另一混合物等份中添加做為著色劑 之黑色調色劑(商品名稱:ΑΤ-256)〇·6部份,而著色為黑 色。而後,以預定方法減壓、去除此等混合物等份中所含 氣泡。兩種上述混合物等份之黏度皆為4 5泊。 接著,使上述混合物等份各自流入預定形狀之型箱中, 於2 3 °C下放置1 7小時使其增稠。據此製得白色及黑色膠 狀足反應化合物(組合物)。兩種上述混合物等份之黏度皆 為740,000泊,而表面並不會發黏。χ,藉由不會增稠: 甲基丙缔酸酯-甲基甲基丙埽酸酯部份共聚物(單體句使 此等反應化合物膨潤。[實例6 ] 混合聚甲基甲基丙缔酸酯3〇部❾、甲基甲基丙缔酸 70部份’及乙二醇二甲基丙婦酸酯3 〇部份,形成做為 體Β之漿狀物。繼而於具備所謂旋轉式切割器之容器内 入上述漿狀物、做為聚合調整劑之β_鲮基丙酸辛基 -28-[Example 5] In the methyl methacrylate partial copolymer 丨 00 part as the monomer A, magnesium oxide 1 · 〇 part as the compound B was added, and 1, 1 was used as the curing agent. -Bis (third butylperoxy) -3,3,5-trimethylcyclohexane part 05, and aluminum hydroxide as a filler (manufactured by Sumitomo Chemical Industries, Ltd., trade name: CW -325LV) 160, use a mixer to stir and mix to obtain a mixture. Then, the above mixture was divided into 2 equal parts, and a white toner (trade name: at_3) i 〇 part was added as a colorant to one equal part of the mixture. A black toner (trade name: AT-256) was added as a colorant, and the color was black. Then, the air bubbles contained in the aliquots of these mixtures were removed under reduced pressure by a predetermined method. The viscosities of the two equal parts of the above two mixtures are 45 poises. Next, aliquots of the above-mentioned mixture were each poured into a molding box having a predetermined shape, and left to stand at 23 ° C for 17 hours to thicken it. Thereby, a white and black gel-like foot reaction compound (composition) was prepared. The aliquots of the two above-mentioned mixtures are 740,000 poise without sticky surfaces. χ, by not thickening: methylmalonate-methylmethylpropionate partial copolymer (monomer sentence swells these reactive compounds. [Example 6] Mixed polymethylmethylpropane Associated with 30 parts of hydrazone, 70 'of methyl methyl acrylate and 30' of ethylene glycol dimethyl propionate, forming a slurry as body B. Then, it has a so-called rotation The above-mentioned slurry is put into the container of the type cutter, and β-fluorenyl octyl propionate is used as a polymerization regulator.

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1 土及做為填料之氫氧化鋁(住友化學工業股份有限公司 ,垅,商品,名稱:CW_325LV)13〇部份,同時投入於前述 貝例5所得白色及黑色反應化合物總計$ 〇部份。其後,授 摔此寺混合物,並以旋轉式切割器碎化該反應化合物而作 成成形用粒子。1 Soil and aluminum hydroxide (Sumitomo Chemical Industry Co., Ltd., Sumitomo Chemical Co., Ltd., name: CW_325LV) as part of the filler, 13%, and the total amount of the white and black reaction compounds obtained in the aforementioned Example 5 was $ 0. After that, the temple mixture was dispensed, and the reaction compound was pulverized by a rotary cutter to form particles for molding.

一接著再於上述混合物中加入做為固化劑之2,4,仁三甲扁 芊基過氧新癸酸酯〇·3部份,加以攪摔、混合後,以預^ 万^減壓、去除該混合物中所含氣泡。據此製得具花岗3 狀花紋之成形用粒子(成形用材料Α )。 而後,使上述成形用材料流入預定形狀之型箱中,方6 〇 °C下固化2小時後,具於】? n和丁 m ^_ 才傻冉於120 C下固化1小時。據此I仔主現才匕崗石狀花紋、1 3亳夫屋夕士 A J笔木7子又成形品。繼而使用f 疋粗糖度之砂紙研磨上述成形品矣 二制~ ’ ^ t 风y P口表面,而製得具類似花擇 石外觀、高設計性之人工石。[實例7 J —丨 此貧探作而得混合 混合物分為3等份’…混合物等份中添加 者色劑之白色調色劑(商品名稱:Ατ_3)ι〇部份,而 另外’於第二混合物等份中添加做為著色劑 /周色劑(商品名稱:ΑΤ·5〇9)1〇部份,而著色為黃 同時於第三混合物等份中添加做 ^ Γ商〇 為者色劑又黑色調 (商口口名稱:ΑΤ-256)1.8部份,而著色 預定方法減壓、去除此等混合物等份中所:氣彳 接著混合上述混合物等份’然其相互之;色並未完 -29^After that, the 2,3,3-tribenzylidene peroxyneodecanoate 0.3 part as a curing agent was added to the above mixture, and after stirring and mixing, the pressure was reduced and removed in advance. Bubbles contained in the mixture. According to this, granulation particles (forming material A) having a granite 3-shaped pattern were produced. Then, the above-mentioned molding material was poured into a molding box having a predetermined shape, and it was cured at 60 ° C for 2 hours. n and Ding m ^ _ were foolishly cured at 120 C for 1 hour. Based on this, the lord of the prince now only has a dagger-like stone pattern, and a 13-year-old coward house AJ pen wood 7-shaped article. Then use f 疋 coarse sugar sandpaper to grind the above-mentioned molded product 矣 2nd ~ ^ t wind y P mouth surface, and artificial stone with high appearance and design similar to flower selection stone is produced. [Example 7 J — 丨 The mixture obtained by this lean exploration is divided into 3 equal parts '... white toner (trade name: Ατ_3) ιο added to the toner in equal parts of the mixture, and the other' Add two parts of the second mixture as the colorant / colorant (commercial name: AT · 509), and the color is yellow, and add it to the third mixture of the same part to make ^ quotient 0 for the color The agent has a black tone (Shangkoukou name: AT-256) part 1.8, and the coloring predetermined method is to decompress and remove these mixtures of equal parts: discourage the mixture and then mix the equal parts of the above-mentioned mixture, then let them be mutually; color and Unfinished-29 ^

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494126 A7 B7 五、發明説明(27 )494126 A7 B7 V. Description of the invention (27)

勻,义後使其流入預定形狀之型箱中,於6 〇。〇下加熱3 〇 分鐘。據此·,根據上述三色製得呈現所需花紋之反應化合 物(組合物)。使用A型狄洛(Dur〇meter)硬度計測定上述反 應化合物之硬度(HDA)為25。 而後,使用刀刃長25毫米之旋轉式切割器(泰斯高 (Tescom)電氣股份有限公司,商品名稱:TM_8〇〇),於 l,000rpm下旋轉該刀刃8秒,而切斷上述反應化合物25〇 克。繼而分類切斷之反應化合物,而製得粒子直徑為4毫 米至0.15毫米之成形用粒子。所得成形用粒子内係形成 所謂條紋及雲形之花紋。 [實例8 1 進行與貫例2相同之各種操作,惟使用於實例7所得之 成开》用粒子5 0部份取代實例1之成形用粒子1 〇 〇部份,製 得呈現花崗石狀花紋、1 3毫米厚之成形品。 以預定方法測定所得成形品之各種物性,結果為··彎曲 強度為7 · 3公斤力/平方毫米、彎曲彈性率為8 2 〇公斤力/ 平方毫米、伊諾(Izod)衝擊強度為3·8公斤力•釐米/釐 米,且巴可(Bacol)934-l硬度為65。繼而使用預定粗糙度 之砂紙研磨上述成形品表面,而製得具類似花崗石外觀、 高設計性之人工石。 [實例9 ] 加熱、加壓成形於實例7所得之成形用粒子。亦即,將 上述成形用粒子500克填充入預定形狀之模具中,於上模 溫度120C、下模溫度125。(:及壓力3 7ton之條件下,使其 -30- 本紙張尺度適财0 g家標準(CNS) A4規格(21G&gt;&lt;297公I)Mix well, let it flow into the shape box of the predetermined shape, and set it at 60. Heated at 0 ° C for 30 minutes. Based on this, a reaction compound (composition) having a desired pattern was prepared from the above three colors. The hardness (HDA) of the above-mentioned reaction compound was measured using a Durometer hardness meter of 25 and found to be 25. Then, using a rotary cutter with a blade length of 25 mm (Tescom Electric Co., Ltd., trade name: TM_800), the blade was rotated at 1,000 rpm for 8 seconds to cut off the above-mentioned reaction compound 25. 〇 克。 0 grams. Then, the cut-off reaction compounds are classified to obtain shaped particles having a particle diameter of 4 mm to 0.15 mm. The obtained particles for molding are formed into so-called stripes and cloud patterns. [Example 8 1 The same operations as in Example 2 were performed, except that the preparation obtained in Example 7 was used. "Part 50 of particles were replaced with part 50 of the particles for molding 1 of Example 1 to obtain a granite-like shape. Patterned, 13 mm thick molded product. Various physical properties of the obtained molded product were measured by a predetermined method. As a result, the flexural strength was 7.3 kgf / mm2, the flexural modulus was 820 kgf / mm2, and the Izod impact strength was 3. 8 kgf • cm / cm and Bacol hardness is 934-1. Then, the surface of the molded product is polished with sandpaper having a predetermined roughness, and an artificial stone with a granite-like appearance and high designability is produced. [Example 9] The molding particles obtained in Example 7 were formed by heating and pressing. That is, 500 g of the above-mentioned molding particles were filled into a mold having a predetermined shape, and the temperature was set at an upper mold temperature of 120C and a lower mold temperature of 125. (: Under the condition of pressure of 7 ton, make it -30- this paper size is suitable for 0 g family standard (CNS) A4 specification (21G &gt; &lt; 297 male I)

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494126 A7494126 A7

壓力成开^。此成形品無裂縫及要凹凸處 於天然石上無法看到之美麗花紋。 [比較例1 ] 而且其表面呈現 於甲基甲基丙烯酸酯部分共聚物100部份中 加入乙The pressure becomes open ^. This molded product is free of cracks and uneven patterns that cannot be seen on natural stone. [Comparative Example 1] Moreover, the surface was shown in 100 parts of the methmethacrylate copolymer.

醇二甲基丙婦酸酯3.0部份、氳氧化鋁16〇部份,2,4,仁三 甲基爷基過氧新癸酸g旨〇·3部份,攪拌、混合後,以預^ 方法減壓、去除該混合物中所含氣泡,而製得混合物。〃 繼而使上述混合物流入預定形狀之型箱中,於6〇t下 固化2小時後,再於12〇。。下固化j小時,製得13亳米厚 之固化物。該固化物之巴可(Bac〇1)934]硬度為㈠。使: ,式碎化機使此固化物大致碎化後,再以㈣碎機使其碎 得更細。而後藉由分類該粉碎固化物,製得每平方英吋 20至80孔眼數之比較用成形用粒子。此比較用成形用粒 子之粉碎產率係低於66%,且生成多量較每平方英吋 孔眼數為細之粉碎樹脂粒子。Alcohol dimethyl propionate 3.0 part, aluminum oxide 160 part, 2,4, n-trimethyl ethyyl peroxy neodecanoic acid g part 0.3 part, after stirring and mixing, ^ The method decompresses and removes air bubbles contained in the mixture to prepare a mixture.使 The above mixture is then poured into a moulding box of a predetermined shape, and cured at 60 t for 2 hours, and then at 120. . After curing for j hours, a 13 mm thick solid was obtained. The cured product had a Baco 934] hardness of ㈠. Make: This type of crusher makes the solidified product roughly broken, and then uses a crusher to make it more fine. Then, the pulverized and cured product was classified to obtain comparative molding particles having 20 to 80 holes per square inch. The pulverization yield of the comparative molding particles is less than 66%, and a large amount of pulverized resin particles having a finer number of pores per square inch than the number of pores per square inch are formed.

接著混合聚甲基甲基丙烯酸酯3 〇部份、甲基甲其丙缔 酸酯70部份,及乙二醇二曱基丙烯酸酯3 〇部份而&amp;成漿 狀物。繼而於此漿狀物中加入β _巯基丙酸辛基〇 5部饮、 氫氧化鋁13 0部份、2,4,4-三曱基芊基過氧新癸酸酯〇 3部 份’及上述比較用成形用粒子4 0部份,加以授掉、混人 後’以預定方法減壓、去除該混合物中所含氣泡,而製^ 比較用成形用粒子。 而後’將上述比較用成形用粒子流入預定形狀之型箱 中’於6 0 °C下固化2小時後,再於1 2 0 °C下固化i小時, -31 - 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) A7 B7Then, 30 parts of polymethylmethacrylate, 70 parts of methyl methyl acrylate and 30 parts of ethylene glycol difluorenyl acrylate were mixed to form a slurry. Next, β-mercaptopropionate octyl alcohol, 0.5 part of aluminum hydroxide, 130 parts of aluminum hydroxide, 2,4,4-trismidinofluorenyl peroxyneodecanoate part 03, and A portion of the above-mentioned comparative molding particles 40 was added, mixed and mixed, and then the pressure in the mixture was reduced by a predetermined method to remove bubbles contained in the mixture, thereby preparing comparative molding particles. Then 'flow the above-mentioned molding particles for comparison into a box of a predetermined shape', and then cure it at 60 ° C for 2 hours, and then cure it at 120 ° C for 1 hour. (CNS) A4 size (210 X 297 mm) A7 B7

五、發明説明(29 ) 而製得1 3毫米厚之比較用成形品。 以預定方法測定所得成形品之各種物性,結果為··彎曲 強度為6.0么斤力/平方毫米、彎曲彈性率為公斤力/ 平万毫米、伊諾(Izod)衝擊強度為2.5公斤力•釐米/釐 米且巴可(Bacol)934-l硬度為6 5。由此可知,比較用成 形品之機械強度等物性較實例8之成形品為劣。 [實例1 0 ] 進行與前述實例丨相同之操作,以六亞甲二異氰酸酯三 聚物增稠苯乙缔羥乙基甲基丙缔酸酯共聚物,而製得 以三色(白、黑、茶)呈現所謂條紋及雲形花紋之一次反應 化合物,即以甲基甲基丙晞酸酯加以膨潤之膠狀一次反應 化合物。使用A型狄洛(Durometer)硬度計測定上述一次反 應化合物之硬度(HDA)為25。 接著,於做為單體C之甲基甲基丙烯酸酯7 〇 . 9部份中, 混合做為化合物C之苯乙晞-2 -羥乙基甲基丙烯酸酯共聚 物(積水化學工業股份有限公司製造,商品名稱: LMSH200)25部份而形成漿狀物。繼而,於具備刀刃長2 $ 毫米之旋轉式切割器(泰斯高(Tescom)電氣股份有限公 司,商品名稱·· TM-800)之容器中,投入上述滎狀物、上 述一次反應化合物5 0部份、做為化合物d之六亞甲二異氛 酸酯三聚物(日本聚氨酯工業股份有限公司製造,商品名 稱:卡羅尼多(Coronate)HX)4.1部份、做為增稠用觸媒之 二月桂酸二丁基錫0 · 0 1部份、做為固化劑之1 1 _雙(第二 丁基過乳基)-3,3,5-二甲基%己坑(日本油脂有限公司製 •32- 本纸張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 494126 A7 ___B7 五、發明説明(3〇 ) 造,商品名稱:倍赫斯(Pehex)3M)0.5部份,及做為填料 之氫氧化鋁.(住友化學工業股份有限公司製造,商品名 稱:CW-325B) 130部份。其後攪拌此等混合物,且於 l,000rpm下旋轉上述旋轉式切割器之刀刀1〇秒,而碎化 一次反應化合物。 繼而以預定方法減壓、去除上述混合物中所含氣泡後, 觸| 使該混合物流入預定形狀之型箱中,於6 0 °C下加熱3 0分 鐘。據此製得藉由一次反應化合物而呈現所謂斑點狀花紋 之膠狀二次反應化合物。 接著混合聚甲基甲基丙晞酸酯3 〇部份、甲基甲基丙缔 酸酯7 0部份,及乙二醇二甲基丙晞酸酯(共榮社油脂化學 工業股份有限公司製造,商品名稱:輕酯Eg)3.〇部份,而 开&gt; 成做為單體B之漿狀物。繼而於具備上述旋轉式切劃器 之容器中投入上述漿狀物、上述二次反應化合物1〇()部 份、做為聚合調整劑之β-巯基丙酸辛基(淀化學股份有限 φ 公司製造,商品名稱:b_MpA-2EH)0.5部份、做為填料之 氫氧化鋁(住友化學工業股份有限公司製造,商品名稱: CW-325B)130部份,及做為固化劑之2,4,4•三甲基芊基過 氧新癸酸酯(化藥阿克壯(Akzo)股份有限公司製造,^品 名稱:崔格諾斯(Tdgonox)151)0.3部份。其後攪掉此等混 合物,且於l,00〇rpm下旋轉上述旋轉式切割器之刀刀二 秒’而碎化二次反應化合物。 繼而以預定方法減壓、去除上述混合物中所含氣泡後。 據此製得具花崗石狀花紋之成形用材料(成形用材料B )。 -33 - 本紙張尺度適用中國國家標準(CNS) A4現格(210X297公釐]一&quot;&quot;' -------- 494126 A7 B7 五、發明説明(31 )5. Description of the invention (29) A comparative molded article having a thickness of 13 mm was prepared. Various physical properties of the obtained molded product were measured by a predetermined method. As a result, the bending strength was 6.0 kgf / mm2, the bending elasticity was kgf / million, and the Izod impact strength was 2.5 kgf · cm. / Cm and Bacol 934-1 hardness was 65. From this, it can be seen that the physical properties such as mechanical strength of the comparative molded product are inferior to those of the molded product of Example 8. [Example 10] The same operation as in the previous example 丨 was performed, and a phenylene hydroxyethyl methyl acrylate copolymer was thickened with a hexamethylene diisocyanate terpolymer to obtain a three-color (white, black, (Tea) Primary reaction compounds exhibiting so-called stripes and cloud patterns, that is, gelatinous primary reaction compounds swelled with methyl methylpropionate. The hardness (HDA) of the above-mentioned primary reaction compound was 25 using a Durometer durometer. Next, in part 70.9 of methmethacrylate as monomer C, phenethylpyrene-2-hydroxyethyl methacrylate copolymer was compounded as compound C (Sekisui Chemical Industry Co., Ltd. Made by the company, trade name: LMSH200) 25 parts to form a slurry. Then, in a container provided with a rotary cutter (Tescom Electric Co., Ltd., TM-800) with a blade length of 2 $ mm, the above-mentioned maggot and the above-mentioned primary reaction compound 50 were charged. Part, as the compound d hexamethylene diisocyanate terpolymer (manufactured by Japan Polyurethane Industry Co., Ltd., trade name: Coronate HX) 4.1 part, as a thickening contact Dibutyltin laurate 0 · 0 1 part, as the curing agent 1 1 _bis (second butyl perlactate) -3,3,5-dimethyl% hexane (Japan Oils and Fats Co., Ltd. • 32- This paper size is in accordance with Chinese National Standard (CNS) A4 specification (210X297 mm) 494126 A7 ___B7 V. Description of the invention (30) Product name: Pehex 3M) part 0.5, And aluminum hydroxide as a filler. (Made by Sumitomo Chemical Industry Co., Ltd., trade name: CW-325B) 130 parts. Thereafter, the mixture was stirred, and the blade of the above-mentioned rotary cutter was rotated at 1,000 rpm for 10 seconds to disintegrate the reaction compound once. After decompressing in a predetermined method to remove the air bubbles contained in the above mixture, the mixture was poured into a predetermined shape by touching | and heated at 60 ° C for 30 minutes. Accordingly, a gel-like secondary reaction compound exhibiting a so-called speckled pattern by the primary reaction compound was prepared. Then, 30 parts of polymethylmethacrylate, 70 parts of methylmethacrylate, and ethylene glycol dimethylpropionate (Kyoeisha Oil Chemical Industry Co., Ltd.) were mixed. Manufacture, trade name: light ester Eg) part 3.0, and opened &gt; as a slurry of monomer B. Then, put the slurry, the 10 () part of the secondary reaction compound, and β-mercaptopropionate octyl (manufactured by Yodo Chemical Co., Ltd.) into the container equipped with the rotary cutter. , Product name: b_MpA-2EH) part 0.5, aluminum hydroxide as a filler (manufactured by Sumitomo Chemical Industry Co., Ltd., product name: CW-325B) part 130, and 2,4,4 as a curing agent • Trimethylfluorenyl peroxy neodecanoate (manufactured by Akzo Co., Ltd., product name: Tdgonox 151), part 0.3. Thereafter, these mixtures were agitated, and the knife of the rotary cutter was rotated at 1,000 rpm for two seconds' to disintegrate the secondary reaction compound. Then, the pressure contained in the mixture is reduced by a predetermined method to remove bubbles contained in the mixture. According to this, a granulating material (forming material B) having a granite-like pattern was prepared. -33-This paper size is applicable to Chinese National Standard (CNS) A4 (210X297mm) A &quot; &quot; '-------- 494126 A7 B7 V. Description of the invention (31)

而後,將上述成形用材料流入預定形狀之型箱中,於 6 0 °C下固化2小時後,再於1 2 0 °C下固化1小時。據此製 仔王現化岡石狀化紋、1 3笔米厚之成形品。繼而使用預 定粗糙度之砂紙研磨上述成形品表面,而製得具類似花崗 石外觀、南設計性之人工石。 上述人工石係如圖1所示,自單體B之固化物組成之胚 體3中分散有碎化之二次反應化合物2 ···,藉由該二次 反應化合物2 ···而呈現所謂斑點狀之花紋。另外,於 上述二次反應化合物2 ···中適當分散有碎化之一次反 應化合物1 · · ·,藉由該一次反應化合物1 · ·.而呈現 所謂斑點狀之花紋。 [實例1 1 ] 進行與實例5相同之各種操作,製得白色及黑色膠狀之 一次反應化合物。兩種上述一次反應化合物之黏度皆為 740, 〇〇〇泊’而表面並不會發黏。又,藉由不會增稠之曱 基丙婦酸S旨-甲基甲基丙晞酸g旨部份共聚物(單體A)使此 等一次反應化合物膨潤。 接著混合聚甲基甲基丙烯酸酯3 0部份、甲基甲基丙稀 酸酯70部份,及乙二醇二甲基丙晞酸酯3·〇部份,而形成 做為單體B之漿狀物。繼而於具備前述旋轉式切割器之容 器中投入上述漿狀物、上述一次反應化合物總計5 〇部 份、做為聚合調整劑之β -鏡基丙酸辛基〇 · 5部份,及做為 填料之氫氧化鋁(住友化學工業股份有限公司製造,商品 名稱:CW-325LV)130部份。其後攪摔此等混合物,且以 -34 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐)Then, the above-mentioned molding material was poured into a molding box having a predetermined shape, and was cured at 60 ° C for 2 hours, and then cured at 120 ° C for 1 hour. Based on this, the King Wang's petrified stone pattern and 13-meter-thick molded articles were made. Then, the surface of the above-mentioned molded article was ground with sandpaper having a predetermined roughness, and an artificial stone with a granite-like appearance and southern design was produced. The artificial stone system is shown in FIG. 1, and the fragmented secondary reaction compound 2 is dispersed in the embryonic body 3 composed of the cured product of the monomer B, and the secondary reaction compound 2 is displayed as The so-called speckled pattern. In addition, a fragmented primary reaction compound 1 ··· is appropriately dispersed in the secondary reaction compound 2 ···, and a so-called speckled pattern is exhibited by the primary reaction compound 1 ···. [Example 11] The same operations as in Example 5 were carried out to prepare white and black gelatinous primary reaction compounds. The viscosity of the two above-mentioned primary reaction compounds is 740,00 poise 'and the surface is not sticky. In addition, these primary reaction compounds were swelled by a copolymer (monomer A) of fluorenylpropanoic acid S-methylmethylpropionate g that did not thicken (monomer A). Then, 30 parts of polymethyl methacrylate, 70 parts of methyl methyl acrylate and 30 parts of ethylene glycol dimethyl propionate were mixed to form monomer B. The slurry. Then put the above slurry into a container equipped with the aforementioned rotary cutter, a total of 50 parts of the above-mentioned primary reaction compounds, β-octyl octyl 0.5 as a polymerization regulator, and a filler. Part 130 of aluminum hydroxide (manufactured by Sumitomo Chemical Industries, Ltd., trade name: CW-325LV). These mixtures were then smashed, and the paper size was -34-the Chinese National Standard (CNS) A4 size (210X 297 mm)

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五、發明説明(32 ) 旋轉式切割器碎化一次反應化合物。 ,著於上,逑混合物中,再加入做為固化劑之2〆〆·三甲 過ί新癸酸醋°·3部份,攪拌、混合後,以預定方 :二、去除孩混合物中所含氣泡。據此製得具花岗石狀 化、·又&lt;成形用材料(成形用材料Β)。 而後,使上述成形用材料流入預定形狀 ;°呈…'時後,再於⑽下固-小時。據此製 仔主現化岡石狀花镑】宴 ^ 化、、又13笔未厚又成形品。繼而使用預 石1糙度:t紙研磨上述成形品表面,而製得具類似花崗 卜觀、南設計性之人工石。 根據上述實例1至11及比較例1之結果可明確瞭解:因 =應化合物具適當軟度,故以較小力即可將其簡單碎化. =外’因所得成形用粒子(或反應化合物)具適當黏性,幾 =會=所需粒子直徑為小之碎化粒子,因此 所4碎產率;另外,藉由成形本實例之方法所得 用粒子’可簡單而容易地製造機械強度等物性良好I 類似天然石外觀之人工石之成形品;亦即,本實例之成开: 及成形用㈣可適當提供呈現所需花紋之成形品^ 做為發明詳細說明事項中之具體實施態樣或故而 係用以明示本發明之技術内容,並不應僅以該等具 限足、狹義地解釋本發明’ ^本發明之精神盘以下^ 申請專利範圍之範圍内,可容許作許多改變而加以實己^5. Description of the invention (32) The rotary cutter reduces the reaction compounds once. In the above, add 逑 mixture of 2〆〆 · trimethyl hexadecanoate vinegar ° · 3 as a curing agent, stir, mix, and use the predetermined method: 2. Remove the content of the mixture bubble. Thereby, a granite-like, &lt; forming material (forming material B) was obtained. After that, the above-mentioned molding material is allowed to flow into a predetermined shape; after the ° is in the shape of ... ', it is further solidified under a pan for one hour. According to this system, the owner of the petrified flower is a banquet, which has 13 thick and shaped articles. Then, the roughness of the pre-stone 1 was used: t-paper was used to grind the surface of the above-mentioned formed article, and an artificial stone with granite-like view and southern design was prepared. According to the results of Examples 1 to 11 and Comparative Example 1, it can be clearly understood that: = the compound has a suitable softness, so it can be simply broken with a small force. = External particles due to molding (or reaction compounds) ) With proper viscosity, a few = will = the required particle diameter is small, shredded particles, so the yield is 4; In addition, the particles obtained by the method of forming this example can be simply and easily manufactured mechanical strength, etc. Good physical properties I. A molded article of artificial stone similar to the appearance of natural stone; that is, the opening of this example: and molding ㈣ can appropriately provide a molded article showing the desired pattern ^ as a specific implementation aspect in the detailed description of the invention or Therefore, it is used to express the technical content of the present invention, and the present invention should not be interpreted in a limited and narrow sense only. ^ The spirit of the present invention is below ^ Within the scope of the patent application, many changes can be allowed to be applied. Be Yourself ^

Claims (1)

1·-種成形用材料’其係藉化合物A之反應性取代基虚 化合物B之反應,使化合物A及化合物B進行三次元 架橋鍵結而形成—反應化合物,並藉可經自由基聚合 反應而聚合之液狀單體A使該反應化合物膨潤而形成 組合物,再將該組合物碎化為預定之大小, 其中該化合物A係具有至少一個選自羥基及羧基之反 應性取代基之化合物’化合物B係多官能基聚異氰酸 酉曰化合物、有機銘化合物及驗土金屬氧化物之至少一 種之化合物,該化合物A及該化合物B之至少一者為 3官能基以上之化合物。 2. 根據申請專利範圍第i項之成形用材料,其中上述組 合物在碎化時可維持破碎面之形狀。 3. 根據申請專利範圍第…項之成形用材料,並中上 述反應性取代基與化合物B之反應係超基或幾基與多 5能基聚異氰酸醋化合物之反應、或是幾基與有機銘 化合物或鹼土金屬氧化物之反應。 4. 根據中請專㈣圍第i項之成形用材料,其中上述組 合物用海氏(Helipas)黏度計所測得之粘度大於 1 〇,0 0 0 泊。 、 5. :種成形用材料之製造方法’其係混合化合物A、化 口物B、及可經自由基聚合反應而聚合之液狀單體 A ; -36- 本紙張尺度適^1^準(咖)A4規力2·1()Χ297公爱) A8 B8 C8 D81 · -A kind of molding material 'It is formed by reacting the reactive substituent of compound A with virtual compound B, which makes compound A and compound B undergo a three-dimensional bridge bonding to form a reactive compound, and can be subjected to a radical polymerization reaction. The polymerized liquid monomer A swells the reaction compound to form a composition, and the composition is reduced to a predetermined size. The compound A is a compound having at least one reactive substituent selected from a hydroxyl group and a carboxyl group. 'Compound B is a compound of at least one of a polyfunctional polyisocyanate compound, an organic compound, and a soil metal oxide, and at least one of the compound A and the compound B is a compound having three or more functional groups. 2. The molding material according to item i of the patent application range, wherein the above composition can maintain the shape of the crushed surface when it is crushed. 3. The molding material according to the scope of the patent application, in which the reaction between the above-mentioned reactive substituent and compound B is a super group or a few groups with a multi-energetic polyisocyanate compound, or a few groups Reacts with organic compounds or alkaline earth metal oxides. 4. According to the request for the molding material of item i, the viscosity of the above composition measured by a Helipas viscometer is greater than 10,000,00 poise. 5 .: A method for manufacturing a molding material 'It is a compound A, a chemical B, and a liquid monomer A that can be polymerized by a radical polymerization reaction; -36- This paper is suitable for ^ 1 ^ standard (Coffee) A4 gauge power 2 · 1 () X297 public love) A8 B8 C8 D8 、申請專利範圍 轉化合物A之反應.性取代基與化合物β之反應,使化 合物A及化合物B鍵結’再藉該單體a使之膨潤而形 成具有三次元架橋構造之反應化合物;且 再將已膨潤之反應化合物碎化為預定之大小者, 其中該化合物A係具有至少一個選自羥基及羧基之反 應性取代基之化合物’化合# B係多官能基聚異氰酸 酯化合物、有機鋁化合物及鹼土金屬氧化物之至少一 種之化合物,該化合物A及該化合物B之至少一者為 3 έ能基以上之化合物。 如申請專利範圍第5項之成形用材料之製造方法,其 中係碎化成之破碎物混合於與單體Α可籍自由基聚合 反應而聚合之單體Β中。 一種成形品,其特徵在於係由根據申請專利範圍第i 至4項中任一項之成形用材料所成形者。 如申請專利範圍第5項之成形用材料之製造方法,其 中係將该膨潤之反應化合物添加到可與單體A經自由 基聚合反應而聚合之液狀單體B中,再將該膨潤之反 應化合物於茲單體B之存在下碎化成預定之大小者。The scope of the patent application is for the conversion of the reaction of compound A. The reaction of the sexual substituent with compound β causes the compound A and compound B to be bonded, and then swells with the monomer a to form a reaction compound with a three-dimensional bridge structure; and The swollen reactive compound is reduced to a predetermined size, wherein the compound A is a compound having at least one reactive substituent selected from a hydroxyl group and a carboxyl group. 'Chemical # B is a polyfunctional polyisocyanate compound, an organoaluminum compound, and A compound of at least one kind of alkaline earth metal oxide, and at least one of the compound A and the compound B is a compound having 3 or more energy groups. For example, the method for manufacturing a molding material according to item 5 of the application, wherein the crushed material is mixed with the monomer B that can be polymerized by the radical polymerization reaction with the monomer A. A molded article characterized by being formed from a molding material according to any one of claims i to 4 of the scope of patent application. For example, the method for manufacturing a molding material according to item 5 of the patent application, wherein the swelled reaction compound is added to the liquid monomer B that can be polymerized with the monomer A through a radical polymerization reaction, and the swelled The reaction compound is reduced to a predetermined size in the presence of the monomer B. Hold Order -37--37-
TW85106659A 1995-01-23 1996-06-04 Molding compounds, method for preparing the same, and moldings produced from the same TW494126B (en)

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JP852495A JP2726244B2 (en) 1995-01-23 1995-01-23 Molding material, method for producing the same, and molded article using the molding material
JP1905595A JP2726245B2 (en) 1995-02-07 1995-02-07 Manufacturing method of molding material

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