TW483775B - Exhaust cleaning device and use thereof - Google Patents
Exhaust cleaning device and use thereof Download PDFInfo
- Publication number
- TW483775B TW483775B TW090117470A TW90117470A TW483775B TW 483775 B TW483775 B TW 483775B TW 090117470 A TW090117470 A TW 090117470A TW 90117470 A TW90117470 A TW 90117470A TW 483775 B TW483775 B TW 483775B
- Authority
- TW
- Taiwan
- Prior art keywords
- exhaust gas
- exhaust
- photocatalyst
- filter
- purification device
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title abstract description 14
- 239000011941 photocatalyst Substances 0.000 claims abstract description 182
- 239000002245 particle Substances 0.000 claims abstract description 103
- 239000000428 dust Substances 0.000 claims abstract description 57
- 239000000779 smoke Substances 0.000 claims abstract description 17
- 238000002203 pretreatment Methods 0.000 claims abstract description 7
- 238000000746 purification Methods 0.000 claims description 101
- 239000000919 ceramic Substances 0.000 claims description 96
- 238000012545 processing Methods 0.000 claims description 67
- 238000005238 degreasing Methods 0.000 claims description 61
- 230000003750 conditioning effect Effects 0.000 claims description 53
- 239000000758 substrate Substances 0.000 claims description 30
- 239000003344 environmental pollutant Substances 0.000 claims description 29
- 231100000719 pollutant Toxicity 0.000 claims description 29
- 238000007781 pre-processing Methods 0.000 claims description 19
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
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- 230000001678 irradiating effect Effects 0.000 claims description 5
- 230000001143 conditioned effect Effects 0.000 claims description 2
- 238000010411 cooking Methods 0.000 abstract description 14
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- 239000000356 contaminant Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 151
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 29
- 239000004519 grease Substances 0.000 description 25
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 18
- 239000002002 slurry Substances 0.000 description 17
- 238000002834 transmittance Methods 0.000 description 15
- 239000003921 oil Substances 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- 238000002347 injection Methods 0.000 description 9
- 239000007924 injection Substances 0.000 description 9
- 238000011144 upstream manufacturing Methods 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 7
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- 238000010586 diagram Methods 0.000 description 6
- 230000014759 maintenance of location Effects 0.000 description 6
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
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- -1 peroxy ions Chemical class 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
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- 229910052863 mullite Inorganic materials 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
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- 238000000926 separation method Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 210000002700 urine Anatomy 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 101100258086 Postia placenta (strain ATCC 44394 / Madison 698-R) STS-01 gene Proteins 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 235000015090 marinades Nutrition 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
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- 239000011800 void material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C15/00—Details
- F24C15/20—Removing cooking fumes
- F24C15/2035—Arrangement or mounting of filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/003—Arrangements of devices for treating smoke or fumes for supplying chemicals to fumes, e.g. using injection devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
- F23J15/025—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow using filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/80—Type of catalytic reaction
- B01D2255/802—Photocatalytic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2900/00—Special arrangements for conducting or purifying combustion fumes; Treatment of fumes or ashes
- F23J2900/15003—Supplying fumes with ozone
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2900/00—Special arrangements for conducting or purifying combustion fumes; Treatment of fumes or ashes
- F23J2900/15024—Photocatalytic filters
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Environmental & Geological Engineering (AREA)
- Combustion & Propulsion (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Catalysts (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
483775 五、發明說明(1) 技術領域 本發明係有關於一種用以淨化排氣之排氣淨化裝置。 特別是有關於一種用以淨化含油脂成份等污染物質及臭氣 成份之排氣之排氣淨化裝置。又,本發明係有關於一種具 備該排氣淨化裝置之排氣淨化箱及調理器。進而,本發明 係有關於一種具備該調理器之調理系統。 技術背景 在進行食物之調理時,會產生含有油脂成份等污染物 質及臭氣成份之排氣。用以由排氣中將污染物質及臭氣成 份除去之淨化處理裝置,係有實開平1-97136號公報中所 示之排氣淨化裝置。該排氣淨化裝置係於排氣管中配置有 風扇Λ過濾器,先藉著風扇將排氣吸引過來,再利用過濾 器將排氣中之污染物質捕捉住。又,特開平6-190223號公 報、特開平9-141024號公報及特開平1-224025號公報中 亦揭露了一種用以將排氣中之污染物質捕捉之過濾器,實 開平7-24423號公報中揭露了 一種可一面使筒狀之過濾器 旋轉,一面使排氣通過該旋轉之過濾器,以捕捉污染物質 之排氣淨化裝置。但是,這些排氣淨化裝置皆具有無法將 排氣中所含之臭氣成份完全去除之缺點。 此外,特開平11-207136號公報中揭露了一種利用紫 外線照射具有光觸媒之過濾器(光觸媒過濾器),而可藉光 觸媒作用將含於排氣中之油脂成份及臭氣成份等分解之排 氣淨化裝置。具有光觸媒之過濾器亦於特開2001-38218號 公報中有揭露。但是,由於含有許多污染物質之排氣通過 483775483775 V. Description of the invention (1) TECHNICAL FIELD The present invention relates to an exhaust gas purification device for purifying exhaust gas. In particular, it relates to an exhaust gas purifying device for purifying exhaust gas containing polluting substances such as grease and odorous components. The present invention also relates to an exhaust purification box and a conditioner provided with the exhaust purification device. Furthermore, the present invention relates to a conditioning system including the conditioner. Technical background During the conditioning of food, exhaust gas containing pollutants such as grease and odorous components is generated. The purification treatment device for removing pollutants and odor components from exhaust gas is an exhaust gas purification device shown in Shikai Hei 1-97136. The exhaust purification device is equipped with a fan Λ filter in the exhaust pipe. The exhaust gas is first attracted by the fan, and then the filter catches the pollutants in the exhaust gas. Also, Japanese Unexamined Patent Publication No. 6-190223, Japanese Unexamined Patent Publication No. 9-141024, and Japanese Unexamined Patent Publication No. 1-224025 also disclose a filter for capturing pollutants in exhaust gas, and Japanese Unexamined Patent Publication No. 7-24423 The gazette discloses an exhaust gas purification device capable of rotating a cylindrical filter while passing exhaust gas through the rotating filter to capture pollutants. However, these exhaust gas purification devices have the disadvantage that they cannot completely remove the odorous components contained in the exhaust gas. In addition, Japanese Unexamined Patent Publication No. 11-207136 discloses a filter having a photocatalyst (photocatalyst filter) irradiated with ultraviolet rays, and an exhaust gas that can decompose the oily and odorous components contained in the exhaust gas by the action of the photocatalyst Purification device. A filter having a photocatalyst is also disclosed in JP 2001-38218. However, because the exhaust gas containing many pollutants passes through 483775
五、發明說明(2) 上述光觸媒過濾器時,被捕捉之污染物質(油脂成份、塵 埃及焦油狀物質等)會覆著於光觸媒過濾器之表面,結果, 造成光觸媒無法照到紫外線,而無法發揮光觸媒作用。 發明之揭示 本發明之目的係提供一種可將由調理等而發生之含有 污柒物質(油脂成份等)及臭氣成份之排氣加以淨化之排 氣淨化裝置。本發明之另一目的係提供一種具備該排氣淨 化裝置之排氣淨化箱。本發明之又一目的係提供一種具備 該排氣淨化裝置之調理器。進而,本發明之又一目的係提 供一種具備該調理器之調理系統。 依本發明而提供之排氣淨化裝置係供配設於排氣流路 中,且具備有:一前處理部,係用以捕捉排氣中之污染物 質者’及一光處理部’係具有光觸媒過濾器者。又,相對 於排氣通路中流通之排氣之流動方向,該光處理部係配設 於該前處理部之下流側。 具備此構造之排氣淨化裝置,由於已將排氣中之污染 物質(油粒子、煙粒子、塵埃等不揮發性成份)中之至少 一部份於前處理部捕捉,故可減少供給至光觸媒過濾器之 排氣(已於前處理部處理過之排氣)中之污染物質量,因 此’可解決或減輕因污染物質之附着而使光觸媒過濾器功 能低下之問題。 又’本發明之排氣淨化裝置中之該光觸媒過濾器係具 備有陶瓷基體及保持於該陶瓷基體之光觸媒。該陶瓷基體 係由具有三次元網狀構造之陶瓷多孔體及保持於該陶瓷多 5 483775 五、發明說明(3) 孔體之陶究粒子所構成。於此,該陶究粒子之平均粒徑為 Ιμπι以上、ΙΟΟμιη以下。該光觸媒過濾器中之該陶究多孔 體之骨格結構之平均直徑為ΙΟΟμπι以上、i〇〇〇pm以下。 進而,又以滿足下列至少一項之光觸媒過濾器為較佳,即: (1)空隙率65%以上、95%以下;(2)體積密度(u5g/cm3 以上、0.60g/cm3 以下;及(3)單元(cell)數 10個/25111111 以上、30個/25mm以下。 本發明之排氣淨化裝置中之該前處理部係具備一用以 捕捉排氣中之粒子(油粒子、煙粒子及塵埃等)之粒子過遽 器。該粒子過渡器係可採用用以捕捉排氣中之煙粒子之集 塵機及用以捕捉排氣中之油脂成份(油粒子等)之脫油過 濾器等。該脫油過濾器宜為具有除去排氣中油脂成份(油 煙)70wt%以上(以90wt%以上為佳,95wt%為更佳)之性 能者。以下係將排氣通過脫油過濾器而能去除之油脂成份 的比例稱為該脫油過濾器之「油去除率」。又,於前處理部 具有複數個脫油過濾器(諸如複數個板狀脫油過濾器)時, 由這些脫油過濾器去除之油脂成份總比例亦為前述油去除 率。 本發明之排氣淨化裝置之另一實施形態係前述前處理 部具備有用以捕捉排氣中之油脂成份之脫油過濾器及用以 捕捉排氣中之煙粒子之集塵機。於此,該集塵機係配設於 前述脫油過濾器之下流側。又,設置有該脫油過濾器、集 塵機及光觸媒過濾器處之各流入側的前述排氣通路之斷面 面積係宜依照上述脫油過濾器、集塵機及光觸媒過濾器之 五、發明說明(4) 順序逐漸增大。 依本發明所提供之另一個排氣淨化裝置,係於上述本 發明之任一排氣淨化裝置外,進而具備有一具有吸氣口及 排氣口之箱體。 依本發明所提供之另一個排氣淨化裝置,係於上述本 發明之任一排氣淨化裝置外,進而具有一調理器本體,該 調理器本體係包含用以進行被調理物之加熱調理之調理 部、用以將該調理部之排氣吸入之吸氣口、用以排出經淨 化處理之排氣之排氣口及由該吸氣口至該排氣口之排氣通 路。 本發明之任一排氣淨化裝置,於該光處理部係宜備有 用以照射光於該光觸媒過濾器之光源。又,於該排氣通路 係宜備有用以供給臭氧之臭氧供給器。 依本發明所提供之排氣淨化箱係於具備有吸氣口、排 氣口及由該吸氣口至該排氣口之排氣通路之箱體中,收容 有本發明之任一排氣淨化裝置者。 依本發明所提供之調理器,係於具備有用以進行被調 理物之加熱調理之調理部、用以將該調理部發生之排氣吸 入之吸氣口、用以將經淨化處理之排氣排出之排氣口及由 該吸氣口至該排氣口之排氣通路之調理器本體中,收容有 本發明之任一排氣淨化裝置者。 進而,依本發明所提供之調理系統,係具備有複數台 本發明之調理器及與該各調理器之排氣口相接續之主管 者0 、發明說明(5) 圖面之簡單說明 圖1係模式的顯示排氣淨化裝置之第1實施例之說明 圖。 圖2係模式的顯示調理室之說明圖。 圖3係模式的顯示第1實施例之排氣淨化裝置中之光 處理部之斷面圖。 圖4係顯示光觸媒單元之正面圖。 圖5係圖4之V箭頭方向示意圖。 圖6係模式的顯示光觸媒過濾器之立體圖。 圖7係顯示陶瓷基體之構造之說明圖。 圖8係圖7之VIII-VIII線之斷面圖。 圖9係模式的顯示第1實施例之排氣淨化裝置中之光 處理部之另一構造之斷面圖。 圖1〇係顯示骨架結構之平均直徑與壓力損失之關係 之特性圖。 圖11係顯不光觸媒過濾器之乙醛分解能之特性圖。 圖12係模式的顯示第3實施例之排氣淨化箱之斷面 圖。 圖13係圖12之Χίπ箭頭方向示意圖。 圖14係圖12之xiv箭頭方向示意圖。 圖15係模式的顯示第4實施例之調理器之斷面圖。 圖16係模式的^㈣㈣ 5實施例之調理系統之調理 器之斷面圖。 圖17係模式的顯示構成第6實施例之調理系統之調理 483775 五、發明說明(6) 器之斷面圖。 發明之最佳實施形態 以下係說明本發明之最佳實施形態。V. Description of the invention (2) When the above photocatalyst filter is used, the captured pollutants (grease, dust, tar-like substances, etc.) will cover the surface of the photocatalyst filter. As a result, the photocatalyst cannot be exposed to ultraviolet rays and cannot Play the role of photocatalyst. DISCLOSURE OF THE INVENTION The object of the present invention is to provide an exhaust gas purifying device capable of purifying exhaust gas containing pollution substances (such as oil and fat components) and odor components generated by conditioning and the like. Another object of the present invention is to provide an exhaust purification box provided with the exhaust purification device. Another object of the present invention is to provide a conditioner including the exhaust purification device. Furthermore, another object of the present invention is to provide a conditioning system including the conditioner. The exhaust gas purification device provided according to the present invention is provided in the exhaust gas flow path and is provided with: a pre-treatment section for capturing pollutants in the exhaust gas; and a light processing section having Photocatalyst filter. The light processing section is arranged on the downstream side of the preprocessing section with respect to the flow direction of the exhaust gas flowing through the exhaust path. An exhaust purification device having this structure can reduce the supply of photocatalysts because at least a part of the pollutants (non-volatile components such as oil particles, smoke particles, and dust) in the exhaust gas has been captured in the pre-processing section. The quality of the pollutants in the exhaust of the filter (the exhaust that has been processed in the pre-treatment section), so 'can solve or reduce the problem of the photocatalyst filter's low function due to the adhesion of pollutants. Furthermore, the photocatalyst filter in the exhaust gas purification device of the present invention is provided with a ceramic substrate and a photocatalyst held on the ceramic substrate. The ceramic matrix is composed of a ceramic porous body having a three-dimensional network structure and ceramic particles held in the ceramic. 5 、 Explanation (3) Porous body. Here, the average particle diameter of the ceramic particles is 1 μm or more and 100 μm or less. The average diameter of the bone structure of the ceramic porous body in the photocatalyst filter is 100 μm or more and 100 μm or less. Furthermore, a photocatalyst filter that satisfies at least one of the following is preferred, namely: (1) a void ratio of 65% to 95%; (2) a bulk density (u5g / cm3 or more, 0.60g / cm3 or less); and (3) The number of cells is more than 10/25111111 and less than 30 / 25mm. The pre-processing part in the exhaust purification device of the present invention is provided with a particle (oil particle, smoke particle) for capturing the exhaust gas And dust, etc.). The particle transition device can be a dust collector for capturing smoke particles in the exhaust gas and a degreasing filter for capturing grease components (oil particles, etc.) in the exhaust gas. The degreasing filter should be capable of removing 70% by weight or more (more than 90% by weight, and more preferably 95% by weight) of the grease component (oil fume) in the exhaust gas. The ratio of the removed grease component is called the "oil removal rate" of the degreasing filter. When the pretreatment section has a plurality of degreasing filters (such as a plurality of plate-shaped degreasing filters), these degreasing The total proportion of grease components removed by the filter is also the aforementioned oil removal rate According to another embodiment of the exhaust gas purification device of the present invention, the aforementioned pre-processing section is provided with a deoiling filter for capturing oil and fat components in the exhaust gas and a dust collector for capturing smoke particles in the exhaust gas. Here, the dust collector It is arranged on the downstream side of the degreasing filter. In addition, the cross-sectional area of the exhaust passage on the inflow side where the degreasing filter, dust collector and photocatalyst filter are provided is preferably in accordance with the degreasing filter. 5. Dust collector and photocatalyst filter Fifth, description of the invention (4) The order is gradually increasing. Another exhaust gas purification device provided according to the present invention is provided outside of any of the above-mentioned exhaust gas purification devices of the present invention, and further includes a device having Box for suction port and exhaust port. Another exhaust purification device provided according to the present invention is outside of any of the exhaust purification devices of the present invention described above, and further has a conditioner body. The conditioner system It includes a conditioning section for heating and conditioning the object to be conditioned, a suction port for sucking the exhaust gas from the conditioning section, an exhaust port for discharging the purified exhaust gas, and the An exhaust path from the air inlet to the exhaust port. Any exhaust gas purification device of the present invention should be provided with a light source for irradiating light to the photocatalyst filter in the light processing section. Also, in the exhaust path An ozone supply device for supplying ozone should be provided. The exhaust purification box provided according to the present invention is a box provided with an intake port, an exhaust port, and an exhaust passage from the intake port to the exhaust port. One of the exhaust purification devices of the present invention is accommodated in the body. The conditioner provided according to the present invention is provided with a conditioning unit for heating conditioning of the object to be treated, and an exhaust unit for generating the conditioning unit. The suction port of the air suction, the exhaust port for exhausting the purified exhaust gas, and the conditioner body of the exhaust passage from the suction port to the exhaust port contain any row of the present invention. Gas purifiers. Furthermore, according to the conditioning system provided by the present invention, there are a plurality of conditioners of the present invention and a supervisor 0 connected to the exhaust port of each of the conditioners. Brief description of the invention (5) Figure 1 An explanatory view of a first embodiment of a mode display exhaust purification system. Fig. 2 is an explanatory diagram of a display conditioning room in a mode. Fig. 3 is a sectional view showing a light processing section in the exhaust purification system of the first embodiment in a mode. FIG. 4 is a front view showing a photocatalyst unit. FIG. 5 is a schematic diagram of the direction of arrow V in FIG. 4. FIG. 6 is a perspective view showing a photocatalyst filter in a mode. Fig. 7 is an explanatory diagram showing the structure of a ceramic substrate. FIG. 8 is a sectional view taken along the line VIII-VIII in FIG. 7. Fig. 9 is a sectional view showing another structure of the light processing section in the exhaust purification system of the first embodiment in a mode. Fig. 10 is a characteristic diagram showing the relationship between the average diameter of the skeleton structure and the pressure loss. FIG. 11 is a characteristic diagram showing acetaldehyde decomposition energy of a photocatalyst filter. Fig. 12 is a sectional view showing an exhaust purification box according to a third embodiment in a mode. FIG. 13 is a schematic view of the arrow X direction in FIG. 12. FIG. 14 is a schematic diagram of the direction of arrow xiv in FIG. 12. Fig. 15 is a sectional view showing a conditioner of a fourth embodiment in a mode. Fig. 16 is a sectional view of a conditioner of a conditioning system of the fifth embodiment of the mode 16; Fig. 17 shows the mode of conditioning of the conditioning system of the sixth embodiment. 483775 V. Description of the invention (6) A sectional view of the device. Best Mode for Carrying Out the Invention A best mode for carrying out the invention will be described below.
本發明之排氣淨化裝置中所用之光觸媒過濾器係宜具 備於陶瓷多孔體表面保持有陶瓷粒子之陶瓷基體。藉著該 陶瓷粒子之保持就可賦予陶瓷多孔體表面凹凸。藉著此凹 凸產生之錨(anchor)效果,就可安定光觸媒,使保持於 陶瓷基體上。又,由於此凹凸增加了陶瓷多孔體之表面積, 故可使母單位體積保持較多之光觸媒。進而,此凹凸可使 光觸媒過瀘、器之每單位體積之表面積增大。藉這些作用由 於可使排氣與光觸媒之接觸性向上,故排氣可更有效率的 淨化。The photocatalyst filter used in the exhaust gas purification device of the present invention is preferably a ceramic substrate having ceramic particles held on the surface of the porous ceramic body. By holding the ceramic particles, the surface of the ceramic porous body can be uneven. By the anchor effect produced by the concave and convex, the photocatalyst can be stabilized and held on the ceramic substrate. In addition, since the unevenness increases the surface area of the ceramic porous body, it is possible to maintain a large amount of photocatalyst per unit volume. Furthermore, the unevenness can increase the surface area per unit volume of the photocatalyst. Due to these effects, the contact between the exhaust gas and the photocatalyst can be increased, so the exhaust gas can be more efficiently purified.
於此,陶瓷粒子宜使用平均粒徑1μιη以上、1〇〇μιη以 下者,又以平均粒徑20μπι以上、50μπι以下者為較佳。陶 瓷粒子之平均粒徑小於1μιη時,賦予陶瓷多孔體表面凹凸 的效果會變差。另一方面,陶瓷粒子之平均粒徑大於1〇〇μιη 時,會使陶瓷粒子難以安定的保持於陶瓷多孔體表面。 陶瓷多孔體宜為由直徑100μηι以上、1〇〇〇μιη以下之 骨架結構所構成β骨架結構之平均直徑為100μπ1以上(較 佳為上)H是多孔體,由於具有適當之機械強 度,故製造性及使用性皆良好。骨架結構之平均直徑大於 ΙΟΟΟμηι _ ’會使具備該陶究多孔體之光觸媒過濾器之光 透過性低下,而不能充份的活用保持於光觸媒過滤器内部 之光觸媒。X,排氣通過光觸媒過濾器時之壓力損失亦會 9 483775 五、發明說明(7) 過大。 進而,光觸媒過濾器宜滿足以下三個條件中之至少一 個條件,即:(1)空隙率65%以上、95%以下;(2)體積 密度 0.15g/cm3 以上、〇.60g/cm3 以下;及(3)單元(ceii) 數10個/25mm以上、30個/25mm以下。 空隙率95%以下、體積密度〇.15g/cm3以上或單元 (cell)數30個/25mm以下之光觸媒過濾器,由於具有適 當之機械強度,故製造性及使用性皆良好。光觸媒過濾器 之空隙率小於65%以下、體積密度0.60g/cm3以上或單元 (cell)數小於10個/25mm之光觸媒過濾器,則會有排氣 通過時之壓力損失過大之情形。又,該光觸媒過濾器會有 到達其内部之光量變少之傾向。進而,排氣中之臭氣成份 (主要為氣體狀之有機化合物)等與光觸媒之接觸比例變 低,而使光觸媒之處理效率低下。 該光觸媒過濾器為厚度5mm時,宜具有10%以上、50% 以下(較佳為20%以上、50%以下)之光透過率。光透過 率為10%以上之光觸媒過濾器,由於可使光浸透至其内 部’故可有效的利用保持於光觸媒過濾器之光觸媒。上述 範圍之光透過率,係可藉著滿足上述三個條件中之一個以 上(以二個以上為佳,又以全滿足為更佳)條件而實現。 該光觸媒過濾器係可以下列製造方法而獲得,該方法 包含有以下步驟,即:(a )含浸步驟,係使三次元網狀構 造之有機多孔體含浸於含有陶瓷微粉末及結合材之漿料 中;(b)附着步驟,係使陶瓷粒子附着於未乾燥之前述漿 10 483775Here, the ceramic particles preferably have an average particle size of 1 μm or more and 100 μm or less, and more preferably an average particle size of 20 μm or more and 50 μm or less. When the average particle diameter of the ceramic particles is less than 1 µm, the effect of imparting unevenness to the surface of the ceramic porous body is deteriorated. On the other hand, when the average particle diameter of the ceramic particles is more than 100 μm, it is difficult to stably hold the ceramic particles on the surface of the ceramic porous body. The ceramic porous body is preferably composed of a skeleton structure with a diameter of 100 μm or more and 1,000 μm or less. The average diameter of the β-skeleton structure is 100 μπ1 or more (preferably above). H is a porous body and has appropriate mechanical strength. Good performance and usability. The average diameter of the skeleton structure is larger than 100 μm μ _ ′, which will cause the light transmittance of the photocatalyst filter having the ceramic porous body to be low, and cannot fully utilize the photocatalyst held inside the photocatalyst filter. X, the pressure loss when the exhaust gas passes through the photocatalyst filter will also be 9 483775 5. The invention description (7) is too large. Furthermore, the photocatalyst filter should satisfy at least one of the following three conditions, namely: (1) the porosity is 65% or more and 95% or less; (2) the bulk density is 0.15g / cm3 or more and 0.60g / cm3 or less; And (3) the unit (ceii) number of 10 / 25mm or more, 30 / 25mm or less. Photocatalyst filters with a porosity of 95% or less, a bulk density of 0.15 g / cm3 or more, or 30 cells / 25 mm or less have appropriate mechanical strength, and therefore have good manufacturability and usability. A photocatalyst filter with a porosity of less than 65%, a bulk density of 0.60g / cm3 or more, or a cell number of less than 10 / 25mm may cause excessive pressure loss when the exhaust gas passes. In addition, the photocatalyst filter tends to reduce the amount of light reaching the inside thereof. Furthermore, the contact ratio of odorous components (mainly gaseous organic compounds) and the like with the photocatalyst in the exhaust gas becomes low, so that the photocatalyst processing efficiency is low. When the photocatalyst filter has a thickness of 5 mm, it is preferable to have a light transmittance of 10% or more and 50% or less (preferably 20% or more and 50% or less). A photocatalyst filter having a light transmittance of 10% or more can effectively penetrate the photocatalyst held in the photocatalyst filter because it allows light to penetrate into the interior '. The light transmittance in the above range can be achieved by satisfying one or more of the above three conditions (preferably more than two, and more preferably all satisfied). The photocatalyst filter can be obtained by the following manufacturing method, which includes the following steps: (a) an impregnation step in which an organic porous body having a three-dimensional network structure is impregnated with a slurry containing a ceramic fine powder and a bonding material (B) an attaching step, which attaches the ceramic particles to the aforementioned dried slurry 10 483775
五、發明說明(s) 料,(c)製作陶瓷基體步驟,係加熱將前述有機多孔體燒 掉’以製成於陶瓷多孔體保持有陶瓷粒子之陶瓷基體;(d ) 被覆形成步驟,係於該陶瓷基體表面被覆形成含有光觸媒 之光觸媒層。 以下係更具體的說明製造方法之一例。 首先,將陶瓷微粉末(可使用氧化鋁、二氧化矽及莫 來石等所構成之微粉末之一種或二種以上)及作為結合材 料之結合劑(可使用糊精、甲基纖維素、聚乙烯醇等有機 系結合劑或黏土、矽酸鈉等無機系結合劑中之任一),加入 適當的水,混合攪拌後,調製用以形成陶瓷多孔體之漿料。 然後,將具有三次元網狀構造之有機多孔體(發泡尿烷樹 脂等)含浸於前述漿料中。 接著,於漿料處於濕潤狀態之有機多孔體上,撒上陶 瓷粒子(可使用氧化鋁、二氧化矽及莫來石等所構成之粒 子之一種或二種以上)。藉此,將陶瓷粒子附着於未乾燥之 漿料上。之後,乾燥漿料、焙燒,以使有機多孔體燒掉, 同時使構成漿料之陶瓷微粉末與陶瓷粒子燒結成一體。藉 此,如圖7及圖8所示,形成具有燒結陶瓷微粉末而形成 之陶瓷多孔體71及於其表面一體的保持(燒結)之陶瓷粒 子72之陶瓷基體73。又,有機多孔體被燒掉之部份,係 如圖8所示,形成燒痕78。 然後’調製以光觸媒為主成份之含有機系或無機系結 合劑之光觸媒漿料。使前述陶瓷基體73含浸於該光觸媒裝 料中,乾燥後,焙燒,以形成覆蓋於陶瓷基體73表面之光 11 483775 五、發明說明(9) 觸媒層76(參照圖8)。如此即得到光觸媒過濾器62。 又,光觸媒係可使用由氧化鈦、氧化鎢、氧化鋅、氧 化釩及氧化锆等中選擇出之一種或二種以上。典型的係使 用氧化鈦。 於光處理部係宜配置挾著光源且兩側相對向之光觸媒 過濾器。藉此構造,可有效的活用光源放射至四方的光。 光源則宜隨著保持於光觸媒過濾器之光觸媒之種類,使用 能照射使光觸媒充份發揮機能之波長的光。典型而言,係 可使用所謂的不可見光(black light)等之螢光燈、超高壓 水銀燈、低壓水銀燈等之紫外線燈。光觸媒為氧化鈦時, 特別以使用可照射波長300nm以上、420nm以下之紫外線 (諸如具有360nm以上、380nm以下峯值之紫外線)之紫 外線燈為佳。 本發明之排氣淨化裝置可於排氣流路進而具備有供給 臭氧之臭氧供給器。藉此,則除光觸媒作用外,進而具有 因臭氧而發揮之強力氧化作用,而可將排氣中之臭氣成份 及/或污染物質進一步加以高度的淨化處理。臭氧供給器係 可使用照射波長略185nm之光之紫外線燈(諸如低壓水銀 燈)等。藉著對排氣通路中之氧照射波長略185nm之光, 而發生臭氧。該紫外線燈係以與照射光於光觸媒過濾器之 光源共用為佳。 本發明之排氣淨化裝置中之集塵機,係可使用諸如電 氣集塵機、濾過集塵機、音波集塵機及離心力集塵機等。 典型的是使用電氣集塵機。此集塵機宜設置於脫油過濾器 12 483775 五、發明說明(ίο) 之下流。 本發明之排氣淨化裝置中所用之脫油過濾器,係可使 用脂肪過濾器、脂肪分離器及脂肪抽出器等一般的脫油過 濾器。脫油過濾器中係以油去除率為70wt%以上者為佳, 以90wt%以上者為較佳,以95wt%以上者為最佳。 脫油過濾器宜由金屬纖維(諸如鋁纖維)等不燃性材 料或玻璃纖維等難燃性材料所構成。可使用由鋼絲絨(諸 如不鏽鋼鋼絲絨)等金屬線或金屬帶狀物等金屬纖維所構 成之脫油過濾器。 此脫油過濾器可配設成於通過前處理部之距離間,使 排氣通過過濾器構成材料複數回(即,排氣之流動係藉由 過遽器構成材料而於複數處被阻擋)者。例如,脫油過滤 器為板狀,將此複數個板狀過濾器設置成分別阻擋排氣之 流動的樣子。 本發明之排氣淨化裝置之構成構件中,對於集塵機(特 別是電氣集塵機)及光觸媒而言,排氣能較慢的通過是對 提升淨化效率較有利。而排氣之流速則可藉諸如調整排氣 流路之開口面積(排氣通路之斷面面積)而調整。具體而 言,將於脫油過濾器之上流側(流入側)之排氣通路之斷 面面積變小,可使流速變快,於集塵機之上流側之斷面面 積變大,可使流速變慢。又,於光觸媒過滤器之上流側, 係宜使斷面面積更進一步變大,同時使排氣分散(擴散)。 藉此構造,係可將排氣以適當的流速分別供給至脫油過濾 器、集塵機及光觸媒過濾器,而有效的去除各種污染物質。 13 483775 五、發明說明(11 又,調整排氣流速之方法,係除了上述變化排氣通路 之斷面面積之方法外,亦可於排氣通路内藉著設置擋板來 變化排氣之流動,以使流速變慢。或者,於脫油過濾器之 上流側設置風扇,以加快供給至脫油過濾器之排氣之流速。 本發明之排氣淨化裝置係可進一步具備有由吸氣口、 排氣口及由吸氣口至排氣口之排氣通路所構成之箱體。此 具有該箱體之排氣淨化裝置(排氣淨化箱)係可輕易移動 至任意場所使用。因此,提高了排氣淨化裝置之泛用性。 又’此排氣淨化裝置不僅可用於排氣之淨化,作為家庭用 或車内用之空氣清淨器使用亦可。 此時,宜於箱體之下部設置吸氣口,於上部設置排氣 口 ’以形成排氣由下朝上流動於箱體内之排氣通路。依此 構造,由於排氣中之污染物質(油粒子等)是被設置於下 方之前處理部去除,故即使該前處理部捕捉到之油脂成份 等有漏洩,亦難以到達設置於上方之光處理部。因此,可 有效的抑制油脂成份附着於光觸媒過濾器之問題。又,防 止油脂成份朝光處理部浸入之其他方法,亦有將箱體内劃 分成複數個處理室,而將各構成部件(諸如脫油過濾器、 集塵機及光觸媒過濾器)設置於該等處理室者。 又,如能使前處理部與光處理部諸如適當的分離,且 能充份的防止於前處理部捕捉之油脂成份浸入光處理部, 則於箱體之上部形成吸氣口,於下部形成排氣口亦可、進 而’箱體做成橫長狀時,亦可將前處理部與光處理部構造 成於水平方向並列配置。 14 483775V. Description of the invention (s), (c) The step of preparing the ceramic substrate is to burn out the organic porous body by heating to make the ceramic substrate containing the ceramic particles in the ceramic porous body; (d) the step of forming the coating, A photocatalyst layer containing a photocatalyst is formed on the surface of the ceramic substrate. The following is an example of a more specific manufacturing method. First, ceramic fine powder (one or two types of fine powder composed of alumina, silica, and mullite can be used) and a binder (dextrin, methyl cellulose, Either an organic binder such as polyvinyl alcohol or an inorganic binder such as clay or sodium silicate), after adding appropriate water, mixing and stirring, a slurry for forming a porous ceramic body is prepared. Then, an organic porous body (foamed urethane resin, etc.) having a three-dimensional network structure is impregnated into the aforementioned slurry. Next, on the organic porous body in which the slurry is in a wet state, sprinkle ceramic particles (one or two types of particles composed of alumina, silicon dioxide, mullite, etc.) can be used. Thereby, ceramic particles are adhered to the undried slurry. After that, the slurry is dried and fired to burn off the organic porous body, and the ceramic fine powder and the ceramic particles constituting the slurry are sintered into one body. Thus, as shown in Figs. 7 and 8, a ceramic porous body 71 having a ceramic fine powder sintered and a ceramic base body 73 of ceramic particles 72 held (sintered) integrally on its surface are formed. The burnt portion of the organic porous body is as shown in Fig. 8 to form burn marks 78. As shown in Figs. Then, a photocatalyst slurry containing an organic or inorganic binder containing a photocatalyst as a main component is prepared. The ceramic substrate 73 is impregnated in the photocatalyst material, dried, and fired to form light covering the surface of the ceramic substrate 73. 11 483775 V. Description of the invention (9) Catalyst layer 76 (see Fig. 8). In this way, a photocatalyst filter 62 is obtained. As the photocatalyst system, one kind or two or more kinds selected from titanium oxide, tungsten oxide, zinc oxide, vanadium oxide, and zirconia can be used. A typical system uses titanium oxide. A photocatalyst filter with a light source facing opposite sides should be arranged in the light processing section. With this structure, the light emitted from the light source to the four sides can be effectively utilized. As the light source, it is desirable to use light having a wavelength that allows the photocatalyst to fully function according to the type of the photocatalyst held in the photocatalyst filter. Typically, ultraviolet lamps such as so-called black light fluorescent lamps, ultra-high pressure mercury lamps, and low-pressure mercury lamps can be used. When the photocatalyst is titanium oxide, it is particularly preferable to use an ultraviolet lamp that can irradiate ultraviolet rays having a wavelength of 300 nm to 420 nm (such as ultraviolet rays having peaks of 360 nm to 380 nm). The exhaust gas purification device of the present invention may further include an ozone supplier for supplying ozone in the exhaust gas flow path. In this way, in addition to the photocatalyst effect, it also has a strong oxidation effect due to ozone, and the odor components and / or pollutants in the exhaust gas can be further purified. The ozone supply unit can use an ultraviolet lamp (such as a low-pressure mercury lamp) that irradiates light with a wavelength of approximately 185 nm. Ozone is generated by irradiating the oxygen in the exhaust path with light having a wavelength of slightly 185 nm. The ultraviolet lamp is preferably shared with a light source that irradiates light to a photocatalyst filter. The dust collector in the exhaust gas purification device of the present invention can be used, for example, an electric dust collector, a filter dust collector, a sonic dust collector, a centrifugal dust collector, and the like. Typically, an electric dust collector is used. This dust collector should be installed under the deoiling filter 12 483775 V. Description of the invention (ίο) Downstream. The degreasing filter used in the exhaust gas purification device of the present invention can be a general degreasing filter such as a fat filter, a fat separator, and a fat extractor. In the degreasing filter, the oil removal rate is preferably 70% by weight or more, more preferably 90% by weight or more, and more preferably 95% by weight or more. The degreasing filter should be composed of non-combustible materials such as metal fibers (such as aluminum fibers) or non-combustible materials such as glass fibers. Degreasing filters made of metal wire such as steel wool (such as stainless steel wool) or metal fibers such as metal ribbons can be used. This degreasing filter can be arranged between the distances passing through the pre-treatment section, so that the exhaust gas passes through the filter constituent material multiple times (that is, the flow of the exhaust gas is blocked at a plurality of places by the filter constituent material) By. For example, the deoiling filter has a plate shape, and the plurality of plate filters are provided so as to block the flow of exhaust gas, respectively. Among the constituent components of the exhaust gas purification device of the present invention, for dust collectors (especially electric dust collectors) and photocatalysts, the slower passage of exhaust gas is more advantageous for improving purification efficiency. The flow velocity of the exhaust gas can be adjusted by, for example, adjusting the opening area of the exhaust flow path (the cross-sectional area of the exhaust passage). Specifically, the cross-sectional area of the exhaust passage on the upstream side (inflow side) of the degreasing filter is reduced to increase the flow rate, and the cross-sectional area on the upstream side of the dust collector is increased to increase the flow rate. slow. On the upstream side of the photocatalyst filter, it is desirable to further increase the cross-sectional area and to disperse (diffuse) the exhaust gas. With this structure, the exhaust gas can be supplied to the degreasing filter, dust collector and photocatalyst filter at an appropriate flow rate, thereby effectively removing various pollutants. 13 483775 V. Description of the invention (11 In addition, the method of adjusting the exhaust flow rate is in addition to the above-mentioned method of changing the cross-sectional area of the exhaust passage, and the exhaust flow can be changed by setting a baffle in the exhaust passage. In order to make the flow rate slower, or a fan is provided on the upstream side of the deoiling filter to speed up the flow rate of the exhaust gas supplied to the deoiling filter. The exhaust gas purification device of the present invention may further be provided with a suction port. 、 Exhaust port and the box formed by the exhaust path from the suction port to the exhaust port. The exhaust purification device (exhaust purification box) with this box can be easily moved to any place for use. Therefore, Improved the versatility of the exhaust purification device. Also, this exhaust purification device can not only be used for purification of exhaust gas, but also be used as an air cleaner for home or car use. At this time, it should be installed in the lower part of the box The suction port is provided with an exhaust port 'at the top to form an exhaust path through which the exhaust gas flows from the bottom to the top of the box. According to this structure, the pollutants (oil particles, etc.) in the exhaust gas are arranged below Go to the processing department before Therefore, even if the grease component captured by the pre-processing portion leaks, it is difficult to reach the light processing portion provided above. Therefore, the problem that the grease component is attached to the photocatalyst filter can be effectively suppressed. Also, the grease component is prevented from facing the light Other methods of immersing the processing unit include dividing the cabinet into a plurality of processing chambers, and installing each component (such as a degreasing filter, a dust collector, and a photocatalyst filter) in these processing chambers. If the pre-processing part and the light-processing part are properly separated, and the grease components captured in the pre-processing part can be prevented from infiltrating the light-processing part, an air inlet is formed on the upper part of the box, and an air outlet is formed on the lower part. Yes, and further, when the box is formed in a horizontally long shape, the pre-processing section and the light-processing section may be arranged in a horizontal direction. 14 483775
五、發明說明(12) 此種排氣淨化箱係可將其排氣口與調理室等之主管相 接’藉此,可使於箱體内形成之排氣通路與主管内之排氣 通路相連通。如此,藉著將一台或複數台排氣淨化箱與主 管相連通,即可構成一排氣淨化系統。 又,本發明之排氣淨化裝置係可進一步具備一由調理 部、吸氣口、排氣口及由吸氣口至排氣口之排氣通路所構 成之調理器本體。這樣的排氣淨化裝置(調理器)之前處 理部具有脫油過濾器時,係不宜配置於光觸媒過渡器之下 方,而宜使脫油過濾器與光觸媒過濾器於水平方向錯開的 配置。又,調理器本體為移動式之烹飪台亦可。藉著具有 這樣之烹飪台,就可將本發明之排氣淨化裝置構成無煙調 理器。 此調理器(附有排氣淨化裝置之調理器)係可藉著將 其排氣口與調理室等之主管相接續,而與上述排氣淨化箱 相同地,構成含一台或複數台調理器之調理系統。 茲以下列實施例進一步詳細說明本發明。 <第1實施例;排氣淨化裝置(1) > 此第1實施例係為將本發明之排氣淨化裝置設置於由 調理室至外部之排氣管内之例。 如圖1及圖2所示,藉著建築物1〇1之構造壁1〇4係 劃出一調理室105。於構造壁1〇4則形成有出入口 1〇3。於 調理室105則設置有複數(諸如5台)個調理台1〇6。於 各調理106之上方則分別安裝有換氣罩111(rangeh〇0(〇。 各換氣罩111内,則開口於沿著建築物1〇1之外壁面延伸 15 五、發明說明(13) 至屋頂排氣口 112之排氣管108之一端。 排氣淨化裝置107,簡單的說,係由與排氣管1〇8之 一端相接續的前處理部117及設置於排氣管108内之靠近 另一端之光處理部119所構成。前處理部ip與光處理部 119之間則設置有風扇114。一使風扇114運轉,就如圖1 中箭頭所示的’產生由調理室105内,經由前處理部η?、 排氣官108及光處理部119,然後由排氣口 112排出至外 部之排氣的流動。 於刚處理部117係配置有脫油過濾器2〇。此脫油過渡 器20係為一般的脂肪過濾器,且具有去除排氣中油脂成份 70wt%以上之能力。 光處理部119係如圖3所示,具備有複數個(於此為二 個)配設於排氣管108内之光觸媒單元61。如圖4及圖$ 所示,各光觸媒單元61具備有複數個(諸如12個)光觸 媒過濾、器62及用以對該等光觸媒過濾器62照射光之光源 63。光觸媒過濾器62係挾著光源63而相對向配置,並一 體的保持於框架64内。 光觸媒過濾器62係如圖6所示,成形成平板狀。該光 觸媒過濾器62係如圖7所示,具備有陶瓷基體73及被覆 於前述陶瓷基體73表面之光觸媒層76(參照圖8卜光觸媒 層76係以作為光觸媒之氧化鈦為主成份。陶瓷基體73則 如圖7所示,由藉三次元網狀構造之骨架結構77所構成之 陶瓷多孔體71及保持於該陶瓷多孔體71表面之多數個陶 瓷粒子72所構成。於陶瓷基體73之表面,則藉著保持於 16 483775V. Description of the invention (12) This exhaust purification box can be connected with its exhaust port and the supervisor of the conditioning room, etc. This way, the exhaust passage formed in the box and the exhaust passage in the main pipe can be made. Connected. In this way, an exhaust purification system can be constructed by connecting one or more exhaust purification boxes to the main pipe. The exhaust gas purification device of the present invention may further include a conditioner body composed of a conditioning unit, an air inlet, an air outlet, and an exhaust passage from the air inlet to the air outlet. When the pre-processing section of such an exhaust gas purification device (conditioner) has a degreasing filter, it should not be arranged below the photocatalyst transition device, and the degreasing filter and the photocatalyst filter should be arranged horizontally staggered. In addition, the main body of the conditioner may be a mobile cooking table. By having such a cooking table, the exhaust gas purification device of the present invention can be configured as a smokeless conditioner. This conditioner (conditioner with exhaust purification device) can be connected to the main head of the conditioning room by connecting its exhaust port, and the same as the above-mentioned exhaust purification box, it is composed of one or a plurality of conditioners. Conditioning system. The following examples further illustrate the present invention. < First embodiment; Exhaust gas purification device (1) > This first embodiment is an example in which the exhaust gas purification device of the present invention is installed in an exhaust pipe from a conditioning room to the outside. As shown in FIG. 1 and FIG. 2, a conditioning room 105 is demarcated by the structure wall 104 of the building 101. An entrance 103 is formed on the structural wall 104. The conditioning room 105 is provided with a plurality of (such as 5) conditioning stations 106. Above each conditioning 106, a ventilation hood 111 (rangeh00 (0) is installed. Inside each ventilation hood 111, the opening is extended along the outer wall surface of the building 101. V. Description of the invention (13) To one end of the exhaust pipe 108 on the roof exhaust port 112. The exhaust purification device 107 is simply a pre-processing part 117 connected to one end of the exhaust pipe 108 and is provided in the exhaust pipe 108 It is composed of a light processing unit 119 near the other end. A fan 114 is provided between the pre-processing unit ip and the light processing unit 119. As soon as the fan 114 is turned on, as shown by the arrow in FIG. The exhaust gas flows through the pre-processing section η ?, the exhaust officer 108, and the light processing section 119, and then is discharged to the outside through the exhaust port 112. The degreasing filter 20 is arranged in the rigid processing section 117. Here The degreasing transition device 20 is a general fat filter, and has the ability to remove more than 70% by weight of the fat component in the exhaust gas. As shown in FIG. 3, the light processing unit 119 is provided with a plurality (here two) A photocatalyst unit 61 provided in the exhaust pipe 108. As shown in FIG. 4 and FIG. There are a plurality of (such as 12) photocatalyst filters, filters 62, and a light source 63 for irradiating light to the photocatalyst filters 62. The photocatalyst filters 62 are arranged opposite to each other with the light sources 63, and are integrally held on the frame 64 As shown in FIG. 6, the photocatalyst filter 62 is formed into a flat plate shape. As shown in FIG. 7, the photocatalyst filter 62 is provided with a ceramic substrate 73 and a photocatalyst layer 76 (see FIG. 6) covering the surface of the ceramic substrate 73. The photocatalyst layer 76 is mainly composed of titanium oxide as a photocatalyst. As shown in FIG. 7, the ceramic matrix 73 is a ceramic porous body 71 composed of a three-dimensional network structure skeleton structure 77 and held in the ceramic porous body. The surface of the body 71 is composed of a plurality of ceramic particles 72. The surface of the ceramic substrate 73 is maintained at 16 483775
五、發明說明(l4) 陶瓷多孔體71之陶瓷粒子72而形成凹凸。又,為說明上 的方便,於圖7之部份,係省略了陶瓷粒子72,而使陶瓷 多孔體71之骨架結構77露出。又,圖8係顯示圖7中於 陶瓷基體73形成有光觸媒層76之狀態下,VIII-VIII線之 斷面圖。 於本實施例中所用之光觸媒過濾器62,其陶瓷粒子72 為平均粒徑22μιη之氧化鋁粒子。又,陶瓷多孔體71之骨 架結構77之平均直徑為ΙΟΟμπι以上、ΙΟΟΟμπι以下。此光 觸媒過濾器62係空隙率65%以上、95%以下,體積密度 0· 15g/cm3 以上、0.60g/cm3 以下,且單元(cell)數 10 個 /25mm以上、30個/25mm以下。進而,此光觸媒過濾器 62之光透過率,於厚度5mm時,為10%以上、50%以下。 如圖4及圖5所示,框架64係藉著不鏽鋼等耐蝕性金 屬而形成箱狀,且其相對向一對之側面係開有開口。然後, 將複數個(諸如6個)光觸媒過濾器62並列於同一面上, 保持成一格子狀之框體68,而構成一平板狀之光觸媒模組 69。設於框架64兩側面之開口係分別安裝有二個光觸媒模 組69。這些光觸媒模組69之間,係相互平行配置有保持 於框架64之複數個光源63。於此構造之光觸媒單元61 中,光觸媒過濾器62係由框架64之兩側之開口而露出於 外部。排氣則是經由二層的光觸媒過濾器62而通過該光觸 媒單元61。於本實施例中,係使用四支紫外線燈作為光源 63 〇 又,亦可取代與光觸媒過濾器62及光源63成一體化 17 483775 五、發明說明(l5) 之光觸媒單元61,而如圖9中所示,將光觸媒過濾器62 與光源63分別配設於排氣管108中。光源63係配設於二 牧光觸媒過濾器62之間。又,相對於排氣流動方向,光源 63宜配設於較最下流側之光觸媒過濾器62更進一步下流 側處。又,將光源63配設於較最上流側之光觸媒過濾器 62更進一步上流側處亦可。這些配設於上流側或下流側之 光源63係宜於不與光觸媒過濾器62相對之側,設有反射 板79 〇 以下係說明此排氣淨化裝置107之動作。 如圖1所示,於調理室105内藉著進行調理,而發生 含有污染物質及異臭成份之排氣。這些含有污染物質及異 臭成份之排氣係藉著風扇114之驅動而吸引至換氧罩111 内,首先通過設置於前處理部117之脫油過濾器20。藉此, 將排氣中之油脂成份70wt%以上(以90wt%以上為佳, 95wt%以上為較佳)去除。 通過前處理部117之排氣,係於排氣管108内朝光處 理部119流動,通過光觸媒單元61具備之光觸媒過濾器 62。此時之排氣係非直線的通過,即,曲折穿過光觸媒過 濾器62之三次元網狀構造。藉此,於排氣中殘留的少量污 染物質係於光觸媒過濾器62捕捉。又,殘留於排氣中之異 臭成份,係藉著排氣通過時產生的亂流而接觸於形成於光 觸媒過濾器62表面之光觸媒層76。這些污染物質及異臭 成份則藉著光觸媒層76之主成份-氧化鈦之光觸媒作用而 被光分解。 18 483775V. Description of the Invention (14) The ceramic particles 72 of the ceramic porous body 71 form irregularities. For convenience of explanation, in the part of Fig. 7, the ceramic particles 72 are omitted, and the skeleton structure 77 of the ceramic porous body 71 is exposed. Fig. 8 is a sectional view taken along the line VIII-VIII in the state where the photocatalyst layer 76 is formed on the ceramic base 73 in Fig. 7. In the photocatalyst filter 62 used in this embodiment, the ceramic particles 72 are alumina particles having an average particle diameter of 22 μm. The average diameter of the skeleton structure 77 of the ceramic porous body 71 is 100 μm or more and 100 μm or less. The photocatalyst filter 62 has a porosity of 65% to 95%, a bulk density of 0.15 g / cm3 to 0.60 g / cm3, and a number of cells of 10 / 25mm to 30 / 25mm. Furthermore, the light transmittance of this photocatalyst filter 62 is 10% or more and 50% or less when the thickness is 5 mm. As shown in Figs. 4 and 5, the frame 64 is formed in a box shape by using a corrosion-resistant metal such as stainless steel, and has a pair of openings facing each other. Then, a plurality of (for example, six) photocatalyst filters 62 are juxtaposed on the same surface, and are held in a lattice-shaped frame body 68 to form a flat plate-shaped photocatalyst module 69. The openings provided on both sides of the frame 64 are respectively installed with two photocatalyst mold groups 69. The photocatalyst modules 69 are provided with a plurality of light sources 63 held in a frame 64 in parallel with each other. In the photocatalyst unit 61 having this structure, the photocatalyst filter 62 is exposed to the outside through the openings on both sides of the frame 64. The exhaust gas is passed through the photocatalyst unit 61 through the second-layer photocatalyst filter 62. In this embodiment, four ultraviolet lamps are used as the light source 63. It can also replace the integration with the photocatalyst filter 62 and the light source 63 17 483775 V. Photocatalyst unit 61 of the invention description (15), as shown in FIG. 9 As shown in the figure, the photocatalyst filter 62 and the light source 63 are respectively arranged in the exhaust pipe 108. The light source 63 is disposed between the Nimaki photocatalyst filters 62. Further, it is preferable that the light source 63 is disposed further downstream than the photocatalyst filter 62 on the downstream side with respect to the exhaust gas flow direction. The light source 63 may be disposed further upstream than the photocatalyst filter 62 on the upstream side. These light sources 63 arranged on the upstream side or the downstream side are suitable for the side which is not opposite to the photocatalyst filter 62, and a reflecting plate 79 is provided. The operation of the exhaust gas purification device 107 will be described below. As shown in FIG. 1, the conditioning in the conditioning room 105 causes exhaust gas containing pollutants and odorous components. These exhausts containing pollutants and odorous components are sucked into the oxygen exchange cover 111 by the drive of the fan 114, and first pass through the degreasing filter 20 provided in the pre-processing section 117. In this way, 70% by weight or more (preferably 90% by weight or more, and 95% by weight or more) of the grease component in the exhaust gas is removed. The exhaust gas passing through the pre-processing section 117 flows in the exhaust pipe 108 toward the light processing section 119 and passes through a photocatalyst filter 62 provided in the photocatalyst unit 61. The exhaust gas at this time is a non-linear passage, that is, a three-dimensional network structure that zigzags through the photocatalyst filter 62. Thereby, a small amount of pollutants remaining in the exhaust gas is captured by the photocatalyst filter 62. The odorous components remaining in the exhaust gas are brought into contact with the photocatalyst layer 76 formed on the surface of the photocatalyst filter 62 by the turbulence generated when the exhaust gas passes through. These pollutants and odorous components are decomposed by the photocatalyst of titanium oxide, which is the main component of the photocatalyst layer 76. 18 483775
五、發明說明(l6) 即,氧化鈦一照射到由光源63發出之紫外線,附著於 光觸媒層76表面之水分(H20)及排氣中之水分就會氧化, 生成羥基(· 0H),同時還原氧,生成過氧離子(· 02〇。 由於這些羥基及過氧離子皆顯示強力的氧化作用,故可將 被光觸媒過濾器62表面捕捉或接觸之污染物質(特別是有 機化合物)分解。因此,排氣中之臭氣成份或微細的污染 物質,係可藉著光觸媒作用由排氣中分解去除。然後,排 氣係成為清淨之空氣而由排氣口 112排出至外部。 <第2實施例;排氣淨化試驗> 使用第1實施例所示構造之排氣淨化裝置107,淨化 處理由家常菜調理場發生之排氣。 於圖1及圖2所示之調理室105内,係設置油炸爐5 台、瓦斯爐3台及蒸籠器1台。於此調理室105内,進行 每日10小時之炸物、餃子、滷物及醃物之調理及魚貝類之 準備。然後,以排氣淨化裝置107將由前述家常菜調理場 產生之排氣,以排氣量2000m3/h、流速0.76m2/s之速度進 行淨化處理。 於此,前處理部117之脫油過濾器20係使用 TortekJapan股份公司製之「air-wonder」(商標)〇 又,光處理部119之光觸媒單元61係如圖4及圖5 所示,將6牧光觸媒過濾器62並排成橫500mm、縱 400mm、厚13mm,保持成框體68,然後,於其厚度方向 (排氣流通方向)隔38mm排成二層,組成框架64。此光 觸媒單元61之外徑尺寸為橫506mm、縱444mm、厚 19 483775 五、發明說明(I?)V. Explanation of the Invention (16) That is, as soon as the titanium oxide is irradiated with the ultraviolet light emitted from the light source 63, the moisture (H20) attached to the surface of the photocatalyst layer 76 and the moisture in the exhaust gas will be oxidized to form a hydroxyl group (· 0H). Reduction of oxygen to generate peroxy ions (· 02〇. Since these hydroxyl groups and peroxy ions show strong oxidation, they can decompose pollutants (especially organic compounds) captured or contacted by the surface of the photocatalyst filter 62. Therefore The odor components or fine pollutants in the exhaust gas can be decomposed and removed from the exhaust gas by the action of photocatalyst. Then, the exhaust gas becomes clean air and is discharged to the outside through the exhaust port 112. < Second 2 Example; Exhaust gas purification test> An exhaust gas purification device 107 having the structure shown in the first embodiment is used to purify exhaust gas generated from a home cooking conditioning field. In the conditioning room 105 shown in Figs. 1 and 2, It is equipped with 5 deep-fryeres, 3 gas stoves, and 1 steamer. In this conditioning room 105, 10 hours of daily fry, dumplings, halogens and marinades are prepared and fish and shellfish are prepared. Then To exhaust net The device 107 purifies the exhaust gas generated by the aforementioned home cooking conditioning field at a rate of 2000 m3 / h and a flow rate of 0.76 m2 / s. Here, the degreasing filter 20 of the pre-processing section 117 uses Tortek Japan Corporation "Air-wonder" (trademark) manufactured by the company, and the photocatalyst unit 61 of the light processing unit 119 is shown in Figs. 4 and 5. Hold the frame 68, and then arrange it in two layers with a thickness of 38mm in the thickness direction (exhaust flow direction) to form a frame 64. The outer diameter of this photocatalyst unit 61 is 506mm horizontal, 444mm vertical, and 19 483775 thick Explanation (I?)
64mm。於各光觸媒單元61中係具有作為光源63之四支紫 外線燈。此紫外線燈係使用燈徑為6mm之6W之不可見光 (股份公司Noritatekanpnirimited製(音譯);商品名「HL 燈」’波長300〜420nm,峰波長值360〜380nm )。橫方向的 連結3牧,製作2組光觸媒單元61,於排氣管108内相對 於排氣之流通方向設置成2層。 於此條件下,進行1個月及4個月排氣之淨化處理。 之後’臭氣測定士進行3點比較式臭袋法,測定由排氣管 之排出口排出之排氣之臭氣濃度。又,於排氣之淨化處理 中係連續點亮紫外線燈。為了比較,係相同的測定於排氣 淨化裝置設置前之由排氣管之排出口排出之排氣之臭氣濃 度及聚集由調理室產生之垃圾之垃圾放置場之臭氣濃度。 其結果顯示於表1。於此,臭氣指數Z與臭氣濃度Y之關 係為 Z=l〇l〇gY。 試料名 (原臭) 化裝置設置前) 排出^ (排氣淨化裝置設置1個 月後) 排出0 (排氣淨化裝置設置4個 月後)64mm. Each photocatalyst unit 61 is provided with four ultraviolet lamps as a light source 63. This ultraviolet lamp uses 6W invisible light with a lamp diameter of 6mm (manufactured by Noritatekanpnirimited (transliteration); trade name "HL lamp" 'wavelength 300 ~ 420nm, peak wavelength 360 ~ 380nm). The horizontal direction is connected to three lines, and two sets of photocatalyst units 61 are produced, and two layers are arranged in the exhaust pipe 108 with respect to the flow direction of the exhaust gas. Under these conditions, the exhaust gas is purified for 1 month and 4 months. After that, the odor measurement person performed a three-point comparison type odor bag method to measure the odor concentration of the exhaust gas discharged from the exhaust port of the exhaust pipe. In the purification process of the exhaust gas, the ultraviolet lamp is continuously turned on. For comparison, the odor concentration of the exhaust gas discharged from the exhaust port of the exhaust pipe before the installation of the exhaust purification device and the odor concentration of the garbage collection site where the garbage generated by the conditioning room is collected are measured. The results are shown in Table 1. Here, the relationship between the odor index Z and the odor concentration Y is Z = 1101 gY. Sample name (original odor) Before the installation of the device) Discharge ^ (1 month after the exhaust purification device is installed) Exhaust 0 (4 months after the exhaust purification device is installed)
9898
730 如表1所示,設置排氣淨化裝置前之由排 20 16 29 出口排出之 20 483775730 As shown in Table 1, before the exhaust purification device is installed
五、發明說明(ι〇 排氣,係具有與垃圾放置場相同高之臭氣濃度。此排氣之 臭氣濃度較烹飪食物下之排氣臭(原臭)高的原因為,以 前附著於排氣管内之污染物質及異臭成份之影響。另一方 面,設置排氣淨化裝置1個月後,臭氣濃度大幅的降低, 在官能上全然沒有感覺到排氣臭。此乃由於藉著排氣淨化 裝置之設置,新排出之排氣中之污染物質及異臭成份,與 附著於排氣管内之舊的異臭成份一同被去除所故。又,即 使疋設置排氣淨化裝置4個月後’亦能得到與設置1個月 後同等或以上之良好結果。 <試驗例1> 構成第1實施例之排氣淨化裝置之光觸媒過濾器,係 使用於三次元網狀構造之陶瓷多孔體中保持有陶瓷粒子之 陶瓷基體,且於該陶瓷基體保持有光觸媒者。以下,係製 作幾個試料品,以檢討使用此形狀之陶瓷基體構成光觸媒 過濾器之效果及陶瓷粒子之適當尺寸。 各試料品係以下列方法製作。 首先,於容量2公升之聚乙烯製之球磨罐内,放入陶 曼微粉末(氧化鋁微粉末)446.5g、滑石I6.0g、木粉黏土 36.5g、水i55g及分散劑12.5g。進而,將直徑10mm之氧 化紹球投入球磨罐中,至球磨罐的1/3,混合攪拌5小時。 之後’添加有機結合劑127.1 g(第一工業製藥股份公司製; 商品名「celamo (音譯)TB-01」)至前述球磨罐内,再攪 拌20小時。如此,調製成用以形成陶瓷多孔體之漿料。 之後,將具有三次元網狀構造之有機多孔體(於此為 21 483775 五、發明說明(l9) 板狀之發泡尿烷)投入該漿料中,含浸於漿料。然後,由 漿料中將發泡尿烷取出,將剩餘的漿料以滚輪推出除去。 然後,於該發泡尿烷上撒上陶瓷粒子(氧化鋁粒子), 使附著於未乾燥之聚料上。此時,係一面振動發泡尿烧一 面撒上氧化鋁粒子。藉此,可抑制氧化鋁粒子附著不平均, 同時可使多餘的氧化鋁粒子落入發泡尿烷裏面。 之後,將附著有漿料及氧化鋁粒子之發泡尿烷於70°C 乾燥24小時,再於1600°C焙燒1小時。藉此焙燒,將發 泡尿烷燒掉,同時得到於三次元網狀構造之陶瓷多孔體保 持(燒結)有氧化鋁粒子之陶瓷基體。 除了改變附著於未乾燥漿料上之氧化鋁粒子之平均粒 徑外,係與上述相同地,製作各種陶瓷基體。 將這些陶瓷基體含浸於光觸媒漿料後,於500°C焙燒 成。藉此,係將用以被覆於陶瓷基體表面之光觸媒層燒上 於該陶瓷基體。又,光觸媒漿料係使用銳鈦礦(anatase) 型之氧化鈦(光觸媒)之微粒子單分散於水系溶劑中,且 以二氧化矽作為無機結合劑(相對於漿料為20wt%)之光 觸媒漿料(石原產業製,商品名「ST-K01」)。此時,製成 具有不同平均粒徑之氧化鋁粒子(陶瓷粒子)之陶瓷基體 之各種試料體(光觸媒過濾器)。 又,除不使用氧化鋁粒子外,係與上述相同地,製作 於陶瓷多孔體(於此不保持氧化鋁粒子)表面形成有光觸 媒層之試料體。 於此,係由陶瓷基體(即,不使用氧化鋁粒子之試料 22 483775 五、發明說明(2〇 ) 體中之陶瓷多孔體)與試料體之質量差,求得保持於各試 料體之光觸媒層之質量,再乘上光觸媒之含有量,即求得 光觸媒之保持量。又,測定各試料體之外形尺寸(體積), 由光觸媒之保持量及試料體之體積,算出各試料體之每單 位體積保持之光觸媒之質量。 又’由各試料體之體積及質量算出試料體之體積密 度。進而,以 BET(Brunauer-Emmett-Teller)l 點法測定各 試料體之比表面積。茲以這些值,以下列之計算式算出各 試料體之每單位體積之表面積。 (試料體每1 cm3之表面積) =(比表面積〔m2/g〕)X (鱧積密度〔g/cm3〕) 關於各試料體之每單位體積之光觸媒保持量及表面積 係顯示於表2 ^又,以下各值為測定6個試料體結果之平 均值。 表2 氧化銘粒子之平均粒徑 光觸媒保持量 表面積 〔μιη〕 〔g/cm3〕 〔m2/cm3〕 0.8 0.006 0.62 22 0.013 3.73 47 0.013 4.50 102 0.012 4.43 (無氧化鋁粒子) 0.006 0.61 如表2所示,相較於陶瓷多孔體無保持有氧化鋁粒子 但設置有光觸媒層之試料體,於具有平均粒徑 1 μιη以上、V. Description of the invention (ι〇 Exhaust gas has the same high odor concentration as garbage dumps. The reason why the odor concentration of this exhaust gas is higher than that of cooking food (original odor) is that it was previously attached to The influence of pollutants and odor components in the exhaust pipe. On the other hand, after the exhaust purification device was installed for one month, the odor concentration was greatly reduced, and the exhaust odor was not felt at all functionally. The installation of the air purification device, the pollutants and odor components in the newly discharged exhaust gas are removed together with the old odor components attached to the exhaust pipe. Also, even if the exhaust gas purification device is installed 4 months later, Good results equivalent to or more than one month after installation were also obtained. ≪ Test Example 1 > The photocatalyst filter constituting the exhaust gas purification device of the first embodiment was used in a ceramic porous body having a three-dimensional network structure. Those who hold a ceramic substrate with ceramic particles and a photocatalyst on the ceramic substrate. Below, several samples are made to review the effect of using this shape of the ceramic substrate to form a photocatalyst filter. Appropriate size of ceramic particles. Each sample was prepared by the following method. First, in a ball mill tank of polyethylene with a capacity of 2 liters, 446.5 g of Taurman fine powder (alumina fine powder), talc I6.0 g, Wood flour clay 36.5g, water i55g, and dispersant 12.5g. Furthermore, put a 10mm diameter oxide ball into a ball mill tank to 1/3 of the ball mill tank, mix and stir for 5 hours. After that, add an organic binder 127.1 g ( Made by Daiichi Kogyo Pharmaceutical Co., Ltd .; trade name "celamo (transliteration) TB-01") into the aforementioned ball mill tank, and stirred for another 20 hours. In this way, a slurry for forming a porous ceramic body is prepared. After that, it will have three times An organic porous body with a net-like structure (here, 21 483775 V. Description of the Invention (19) Plate-shaped foamed urethane) is put into the slurry, and the slurry is impregnated. Then, the foamed urine is poured from the slurry. The alkane is taken out, and the remaining slurry is pushed out and removed by a roller. Then, the foamed urethane is sprinkled with ceramic particles (alumina particles) to adhere to the undried polymer. At this time, the foam is vibrated on one side. Urine burning side sprinkled with alumina particles This can prevent uneven adhesion of alumina particles and allow excess alumina particles to fall into the foamed urethane. After that, the foamed urethane with the slurry and alumina particles attached is dried at 70 ° C. 24 Hours, and then fired at 1600 ° C for 1 hour. By this firing, the foamed urethane is burned off, and at the same time, a ceramic matrix with alumina particles held in a three-dimensional network structure (sintered) is obtained. Besides changing the adhesion Except for the average particle size of the alumina particles on the un-dried slurry, various ceramic substrates were prepared in the same manner as described above. These ceramic substrates were impregnated with a photocatalyst slurry and then fired at 500 ° C. A photocatalyst layer for covering the surface of the ceramic substrate is burned onto the ceramic substrate. In addition, the photocatalyst paste is monodispersed with fine particles of anatase-type titanium oxide (photocatalyst) in an aqueous solvent, and is oxidized with dioxide. Silicon is a photocatalyst paste (made by Ishihara Industries, trade name "ST-K01") as an inorganic binder (20 wt% based on the paste). At this time, various samples (photocatalyst filters) of ceramic substrates having alumina particles (ceramic particles) having different average particle diameters were prepared. A sample body having a photocatalyst layer formed on the surface of a ceramic porous body (the alumina particle is not held here) was prepared in the same manner as above except that alumina particles were not used. Here, the photocatalyst maintained in each sample is obtained from the difference in mass between the ceramic substrate (ie, sample 22 without alumina particles 22 483775 V. Description of ceramic porous body in the body of the invention (20)) and the sample. The mass of the layer is multiplied by the content of the photocatalyst to obtain the retention of the photocatalyst. The external dimensions (volumes) of each sample were measured, and the mass of the photocatalyst held per unit volume of each sample was calculated from the amount of photocatalyst held and the volume of the sample. The volume density of each sample is calculated from the volume and mass of each sample. Furthermore, the specific surface area of each sample was measured by the BET (Brunauer-Emmett-Teller) 1-point method. Based on these values, the surface area per unit volume of each sample was calculated by the following calculation formula. (Surface area per 1 cm3 of the sample body) = (Specific surface area [m2 / g]) X (Bulk density [g / cm3]) The retention amount and surface area of the photocatalyst per unit volume of each sample body are shown in Table 2 ^ In addition, the following values are average values of the results of the measurement of six samples. Table 2 Average particle diameter of photocatalyst particles Photocatalyst retention surface area [μιη] [g / cm3] [m2 / cm3] 0.8 0.006 0.62 22 0.013 3.73 47 0.013 4.50 102 0.012 4.43 (without alumina particles) 0.006 0.61 As shown in Table 2 It shows that compared with a ceramic porous body, which has no alumina particles but is provided with a photocatalyst layer, it has an average particle size of 1 μm or more,
23 483775 五、發明說明(2l) ΙΟΟμχη以下之氧化鋁粒子之陶瓷基體設置光觸媒層之試料 體之每單位體積之光觸媒保持量及表面積係大幅的增加。 又,將這些試料體加以振動後,以掃描式電子顯微鏡觀察 其表面,結果確認氧化鋁之平均粒徑超過ΙΟΟμιη之試料體 有氧化鋁粒子脫落。又,保持於陶瓷多孔體之氧化鋁粒子 之平均粒徑未滿Ιμιη之試料體,係無光觸媒保持量及表面 積向上之效果。 <試驗例2> 取代試驗例1所用之光觸媒漿料,使用不含無機結合 劑之光觸媒漿料(石原產業製,商品名「STS-01」)。此光 觸媒漿料之氧化鈦濃度大約為30%。陶瓷粒子係使用表3 所示之平均粒徑之氧化鋁粒子。其他點則以與試驗例1相 同之方法形成各種試料體。又,與試驗例1相同,製作於 無保持氧化鋁粒子之陶瓷多孔體表面形成光觸媒層之試料 體。 關於這些試料體,則與試驗例1相同地,測定光觸媒 保持量及表面積。又,將各試料體加以振動後,以掃描式 電子顯微鏡觀察表面。其結果則顯示於表3。又,各值係 分別為對6個試料體測定之結果之平均值。 表3 氧化鋁粒子之平均粒徑 〔μηι〕 光觸媒保持量 〔g/cm3〕 表面積 〔m2/cm3〕 8 0.061 25.00 22 0.068 23.08 24 48377523 483775 V. Description of the invention (2l) Photocatalyst retention per unit volume and surface area of ceramic substrates with alumina particles below 100 μxη are provided with a photocatalyst layer. Further, after vibrating these samples, the surface was observed with a scanning electron microscope. As a result, it was confirmed that the samples having an average alumina particle size exceeding 100 µm had alumina particles falling off. In addition, a sample body having an average particle size of alumina particles held in the ceramic porous body of less than 1 μm has the effects of no photocatalyst retention and upward surface area. < Test Example 2 > Instead of the photocatalyst paste used in Test Example 1, a photocatalyst paste (made by Ishihara Industries, trade name "STS-01") containing no inorganic binder was used. The titanium oxide concentration of this photocatalyst paste is about 30%. As the ceramic particles, alumina particles having an average particle diameter shown in Table 3 were used. In other points, various samples were formed in the same manner as in Test Example 1. In the same manner as in Test Example 1, a sample in which a photocatalyst layer was formed on the surface of a ceramic porous body without holding alumina particles was prepared. About these samples, the photocatalyst holding amount and the surface area were measured in the same manner as in Test Example 1. After each sample was shaken, the surface was observed with a scanning electron microscope. The results are shown in Table 3. In addition, each value is an average value of the results of measurement on six samples. Table 3 Average particle size of alumina particles [μηι] Photocatalyst retention amount [g / cm3] Surface area [m2 / cm3] 8 0.061 25.00 22 0.068 23.08 24 483775
25 五、發明說明(23) 〜 76 0.01 ^_ 101 0.2 560 -------- 0.4 — 981 0.8 — 1490 1.5 如表4所示,壓縮強度係隨著骨架結構變細而變低。 月架結構之平均直徑較ΙΟΟμπι小之試料體,以手取時就會 崩裂而損傷。相對於此,骨架結構之平均直徑為1〇〇μπι以 上之試料體就具有充份的使用強度。 <試驗例4 > 檢討骨架結構之平均直徑與壓力損失之關係。 對於試驗例3製作之各試料體,測定於飲食店等排氣 &内之一般排氣流速下之壓力損失。其結果顯示於表5及 圖10 〇 表5 月架結構之平均直徑 ί β τη) 壓力損失〔mmAq〕 流速 1.5m/sec 流速 3.0m/sec 流速 4.5m/sec 76 1.4 2.6 5.9 101 1.6 2.7 6.1 560 2.5 4.2 7.5 981 3.4 5.9 10.1 1490 8.2 13.7 18.5 如表5及圖10所示,骨架結構之平均直徑一超過1〇〇〇 26 483775 五、發明說明(24) /zm時,壓力損失會急速的增加。試驗例3、4之結果係顯 示構成陶瓷多孔體之骨架結構之平均直徑宜於l〇〇Am以 上、lOOOem以下之範圍。 <試驗例5> 檢討光觸媒過濾器之光透過性。 與試驗例3相同地,骨架結構之平均直徑有891 μιη及 1490μχη兩種,厚度則分別有5mm、10mm、15mm及20mm 四種,製作8種不同之試料體。 如以下所示的測定該等試料體之光透過率。即,於距 離試料體表面7cm之位置處設置不可見光燈(東芝萊依納 克(音譯)製,商品名「FL10BLB」,波長300〜420nm, 峯波長360nm)。又,配置與試料體裏面相接觸之紫外線強 度計(米諾露塔(音譯)股份有限公司製,商品名 「UM-10」),測定透過試料體之紫外線強度。光透過率則 如下式所示的,以試料體設置於不可見光與紫外線強度計 之間與不設置試料體時之比率而算出。其結果如表6所示。 光透過率〔%〕= {(試料體設置時之測定強度)/(試料體未設置時之 測定強度)丨X 100 表6 光透過率〔%〕 光觸媒過濾器之厚度 骨架結構之平均 骨架結構之平均 〔mm〕 直徑 直徑 891μιη 1490μπι 27 483775 五、發明說明(25) 20 0.5 0.0 15 2.0 0.0 10 8.4 0.6 5 27.0 8.0 如表6所示的,骨架結構之平均直徑一超過ΙΟΟΟμιη, 試料體之厚度l〇mm以上時,光透過率幾乎為0%。另一方 面,骨架結構之平均直徑為ΙΟΟΟμιη以下之試料體,厚度 10mm時,光透過率為8.4%,厚度5mm時,光透過率為 25%以上,皆顯示良好之光透過性。由此光透過率之實驗 結果可知,構成陶瓷多孔體之骨架結構之平均直徑宜於 ΙΟΟΟμιη 以下。 又,測定這些試料體各別之空隙率、體積密度及每長 度25mm之單元(cell)數。於此,空隙率係以水銀壓入法 測定,體積密度以與試驗例1相同方法測定,單元數則藉 光學顯微鏡以目測測定之。 結果,能得到良好實驗結果之試料體,不論哪一個皆 滿足下列三個條件中之至少一個,即:(1 )空隙率65%以 上、95%以下(較佳為75%以上、85%以下);(2)體積密 度0.15g/cm3以上、0.60g/cm3以下(較佳為0.18g/cm3以上、 0.40g/cm3 以下);及(3)單元(cell)數 10 個 /25 mm 以上、 30個/25mm以下(較佳為12個/25mm以上、20個/25mm 以下)。滿足上述條件二個之試料體顯示較良好之結果,全 滿足上述條件之試料體則顯示最好之結果。 <試驗例6> 28 483775 五、發明說明(26) 檢討光觸媒過濾器之乙醛分解能。 於容量0.0013m3 (1.3升)且具備攪拌子之容器 (PYLEX製)内,將縱50mm、橫50mm、厚10mm之試 料體以其平面(50mmx50mm的面)呈垂直狀態的懸吊設 置。此容器係具備有用以使容器内之氣體流動之攪拌子。 又,於容器之側方係配置不可見光,以波長360nm、 lmW/cm2之條件照射紫外線於試料體之平面。 試料體則使用於保持有平均粒徑22μιη之氧化鋁粒子 之陶瓷基體上形成光觸媒層之試料體(試料體1)及於沒 有保持氧化鋁粒子之陶瓷基體上形成光觸媒層之試料體 (試料體2)。於光觸媒層之形成則使用與試驗例2相同之 光觸媒。 然後,一面回轉攪拌子使容器内之氣體流動,一面於 不可見光點亮後之0分(與點亮同時)、20分、40分、60 分及80分後,分別注入0.2ml之乙醛(純度90%、23°C之 飽和狀態)於容器内。又,不可見光於點亮後之58分後熄 滅。然後,採取由不可見光點亮至預定時間後之容器内之 氣體,以氣體色層(分離)譜進行定量分析。結果顯示於 表7及圖11。 表7 時間(min ) 乙酸濃度〔ppm〕 試料體1 試料體2 無試料體 0 107 107 107 1 26 62 102 29 H-OJ / /J 五、發明說明(27) 10 --—___ 0 12 99 20 ---~— 0 -—^一 0 96 注入 ~^ 107 107 203 21 22 61 198 30 0 10 195 4〇 0 0 193 注入 ---^一 107 107 300 41 -—^-___ 25 60 296 50 —--- 0 11 293 60 0 0 291 注入 --- 107 107 398 61 21 62 395 70 --—__ 1 16 392 80 ----^一 1 5 388 注入 108 107 495 81 23 68 490 9〇 2 19 485 1〇〇 1 10 482 如表7及圖11所示’於容器内未設置試料趙而照射不 可^光之空白實驗,其容器内之乙搭濃度幾乎沒有減少, /、疋依照每次注人而累積。此結果係顯示僅照射紫外線是 幾乎無法分解乙醛的。相對於此,使用試料體2 (無具有 氧化鋁粒子之光觸媒過濾器)之實驗,則於乙醛注入1分 鐘後,就使濃度減少至約3/5,於注入20分鐘後則幾乎檢 30 483775 五、發明說明(28) 測不出乙醛。又,使用試料體ι(具有氧化鋁粒子之光觸 媒過濾器)之實驗,則於乙醛注入1分鐘後,將濃度減少 至約1/4,於注入ίο分鐘後就幾乎檢測不出乙醛(完全分 解)。由上述結果係顯示於上述實驗條件中不論是試料體i 或試料體2皆可藉著20分鐘之光觸媒作用將〇.2ml之乙醛 幾乎完全分解。又,於保持有氧化鋁粒子之陶瓷基體上形 成光觸媒層之试料體1係顯不具有較試料體2更佳之分解 能。 <第3實施例;排氣淨化箱> 以下係以圖12〜圖14說明本發明之具有箱體之排氣淨 化裝置之實施例(排氣淨化箱)。以下,關於具有與第i 實施例相同作用之構件係賦予相同符號,省略其說明。 本排氣淨化裝置係於形成有吸氣口 201及排氣口 202 之箱體203内,具備有用以去除油脂成份之脫油過濾器 80,81、用以去除煙粒子之集塵機50、脫臭用之光觸媒單 元61及用以將排氣吸入至箱體203内再於淨化後排氣之風 扇207。又,光觸媒單元61之構造係與第1實施例相同。 箱體203係形成縱長之箱狀,於底面則安裝有移動用 之腳輪208。箱體203之相對向二個側面的下部,於其中 央係分別形成有吸氣口 201。此吸氣口 201為圖形之孔。 於形成吸氣口 201相同之側面之上部係分別形成有排氣口 202。此排氣口 202是由多數的細縫所構成。又,排氣口 202不僅可於箱體203之二個側面,亦可形成於三個或四 個側面,甚至形成於箱體203之上面亦可。或,僅形成於 31 483775 五、發明說明(29) 側面及上面中之一個面亦可。 於箱體203内係階層的分成4個室。於最下層之最下 層室210係設置有吸氣口 201。最下層室201之上依次為 設置脫油過濾器80,81之第1處理室211、設置集塵機50 之第2處理室21及設置光觸媒單元61、風扇2〇7之第3 處理室213。如圖12中所示,於最下層室210之上面之一 端側形成有與第1處理室211相通之開口 214。於第1處 理室211之上面之一端側(圖12中右側)則形成有與第2處 理室212相通之開口 215。第2處理室212之上面之另一 端側(與開口 214,215反對側;於圖12中左側)則形成有 與第3處理室213相通之開口 216。於第3處理室213係 設置有排氣口 202。藉此,係於箱體203内形成由吸氣口 201,經由最下層室210、第1處理室211、第2處理室212、 第3處理室213’至排氣口 202之排氣通路。由吸氣口 2〇1 吸入之排氣係沿著該排氣通路,如圖12及圖13中所示箭 頭般的流動。 第1處理室211係藉著於他端側(與開口 214,215反 對側)具有開口 217之分隔板218被劃分成上下二層。由 開口 214流入第1處理室211之排氣,係由第1處理室之 下層之一端側向他端側流動,經由開口 217朝開口 215流 動,即,由上層之他端側向一端側流動。於此排氣通路弯 曲之部份,係隔著一間隔配設二牧平板狀之脫油過濾器 80,81。即,一個脫油過濾器80是相對於流動方向成傾斜 狀態的安裝,以遮蔽排氣通路,另一個脫油過濾器81則是25 V. Description of the invention (23) ~ 76 0.01 ^ _ 101 0.2 560 -------- 0.4 — 981 0.8 — 1490 1.5 As shown in Table 4, the compressive strength becomes lower as the skeleton structure becomes thinner. Samples with an average diameter of the moon frame structure smaller than 100 μm will crack and damage when taken by hand. In contrast, a sample body having an average diameter of 100 μm or more of the skeleton structure has sufficient use strength. < Test Example 4 > The relationship between the average diameter of the skeleton structure and the pressure loss was examined. For each sample prepared in Test Example 3, the pressure loss at a normal exhaust flow rate in exhaust & The results are shown in Tables 5 and 10. Table 5 The average diameter of the shelf structure ί β τη) Pressure loss [mmAq] Flow velocity 1.5m / sec Flow velocity 3.0m / sec Flow velocity 4.5m / sec 76 1.4 2.6 5.9 101 1.6 2.7 6.1 560 2.5 4.2 7.5 981 3.4 5.9 10.1 1490 8.2 13.7 18.5 As shown in Table 5 and Figure 10, the average diameter of the skeletal structure exceeds 10026 483775 V. Description of the invention (24) / zm, the pressure loss will be rapid increase. The results of Test Examples 3 and 4 show that the average diameter of the skeleton structure constituting the ceramic porous body is preferably in the range of 100 Am or more and 1000 Em or less. < Test Example 5 > The light transmittance of the photocatalyst filter was examined. As in Test Example 3, the average diameter of the skeleton structure was two types: 891 μm and 1490 μxη, and the thicknesses were four types: 5mm, 10mm, 15mm, and 20mm. Eight different samples were made. The light transmittance of these samples was measured as shown below. That is, an invisible light lamp (trade name "FL10BLB", manufactured by Toshiba Reineck Co., Ltd., with a wavelength of 300 to 420 nm, and a peak wavelength of 360 nm) was installed at a distance of 7 cm from the surface of the sample body. An ultraviolet intensity meter (manufactured by Minorota, Inc., trade name "UM-10") was placed in contact with the inside of the sample body, and the intensity of ultraviolet rays passing through the sample body was measured. The light transmittance is calculated as shown in the following formula, and is calculated as the ratio of the sample body between the invisible light and the ultraviolet intensity meter and when the sample body is not provided. The results are shown in Table 6. Light transmittance (%) = {(Measured intensity when the sample is set) / (Measured intensity when the sample is not set) 丨 X 100 Table 6 Light transmittance (%) Average thickness of the skeleton structure of the photocatalyst filter Average [mm] Diameter 891μιη 1490μπι 27 483775 V. Description of the invention (25) 20 0.5 0.0 15 2.0 0.0 10 8.4 0.6 5 27.0 8.0 As shown in Table 6, the average diameter of the skeleton structure exceeds 100 μm, the thickness of the sample body Above 10 mm, the light transmittance is almost 0%. On the other hand, samples with an average diameter of skeletal structure of 100 μm or less had a light transmittance of 8.4% at a thickness of 10 mm and a light transmittance of 25% or more at a thickness of 5 mm, all showing good light transmittance. From the experimental results of light transmittance, it can be known that the average diameter of the skeleton structure constituting the ceramic porous body is preferably below 100 μm. The porosity, bulk density, and number of cells per 25 mm in length of each of these samples were measured. Here, the porosity was measured by a mercury intrusion method, the bulk density was measured by the same method as in Test Example 1, and the number of units was measured by an optical microscope by visual inspection. As a result, no matter which sample can obtain good experimental results, at least one of the following three conditions is satisfied, namely: (1) the porosity is 65% or more and 95% or less (preferably 75% or more and 85% or less) ); (2) Bulk density of 0.15g / cm3 or more and 0.60g / cm3 or less (preferably 0.18g / cm3 or more and 0.40g / cm3 or less); and (3) 10 cells / 25 mm or more 、 30 pieces / 25mm or less (preferably 12 pieces / 25mm or more and 20 pieces / 25mm or less). Samples that met the two conditions above showed better results, while samples that fully met the above conditions showed the best results. < Experimental Example 6 > 28 483775 5. Explanation of the invention (26) Review the acetaldehyde decomposition energy of the photocatalyst filter. In a container (manufactured by PYLEX) with a capacity of 0.0013 m3 (1.3 liters) and a stirrer, a sample body with a length of 50 mm, a width of 50 mm, and a thickness of 10 mm was suspended vertically with its plane (50 mm x 50 mm surface). This container is provided with a stirrer for flowing the gas in the container. In addition, invisible light is arranged on the side of the container, and ultraviolet rays are irradiated on the plane of the sample body under conditions of a wavelength of 360 nm and lmW / cm2. The sample is a sample (sample 1) for forming a photocatalyst layer on a ceramic substrate holding alumina particles with an average particle diameter of 22 μm (sample 1) and a sample (sample) for forming a photocatalyst layer on a ceramic substrate that does not hold alumina particles 2). For the formation of the photocatalyst layer, the same photocatalyst as in Test Example 2 was used. Then, while turning the stirrer to make the gas in the container flow, while invisible light is lit at 0 (at the same time as lighting), 20 minutes, 40 minutes, 60 minutes, and 80 minutes, 0.2 ml of acetaldehyde is injected. (Saturated state of 90% purity, 23 ° C) in a container. The invisible light goes out 58 minutes after the light is turned on. Then, the gas in the container after being lit from invisible light for a predetermined time is used for quantitative analysis by gas chromatography (separation) spectrum. The results are shown in Table 7 and Figure 11. Table 7 Time (min) Acetic acid concentration [ppm] Sample 1 Sample 2 No sample 0 107 107 107 1 26 62 102 29 H-OJ / / J V. Description of the invention (27) 10 ---___ 0 12 99 20 --- ~-0 --- ^ one 0 96 injection ~ ^ 107 107 203 21 22 61 198 30 0 10 195 4 0 0 0 193 injection --- ^ one 107 107 300 41 --- ^ -___ 25 60 296 50 ----- 0 11 293 60 0 0 291 injection --- 107 107 398 61 21 62 395 70 ---__ 1 16 392 80 ---- ^ 1 1 5 388 injection 108 107 495 81 23 68 490 9 〇2 19 485 1〇〇1 10 482 As shown in Table 7 and Figure 11, 'the blank experiment in which no sample Zhao is set in the container and the light is not irradiated, the ethylene concentration in the container is almost not reduced. Accumulate with each injection. This result shows that acetaldehyde is hardly decomposed by irradiating only ultraviolet rays. In contrast, in the experiment using sample body 2 (without a photocatalyst filter with alumina particles), the concentration was reduced to about 3/5 after 1 minute of acetaldehyde injection, and almost 30% after 20 minutes of injection. 483775 5. Description of the invention (28) No acetaldehyde can be detected. In addition, in the experiment using a sample body (photocatalyst filter with alumina particles), the concentration was reduced to about 1/4 after 1 minute of acetaldehyde injection, and acetaldehyde was hardly detected after 1 minute of injection ( Completely decomposed). From the above results, it is shown that in the above experimental conditions, either sample body i or sample body 2 can almost completely decompose 0.2 ml of acetaldehyde by the photocatalytic action of 20 minutes. In addition, the sample body 1 on which the photocatalyst layer was formed on the ceramic substrate holding the alumina particles did not have a better decomposition performance than the sample body 2. < Third Embodiment; Exhaust Purification Box > An embodiment (exhaust purification box) of an exhaust purification system having a case according to the present invention will be described below with reference to Figs. 12 to 14. Hereinafter, members having the same functions as those in the i-th embodiment are given the same reference numerals, and descriptions thereof are omitted. The exhaust purification device is located in a box 203 formed with an intake port 201 and an exhaust port 202, and is provided with degreasing filters 80, 81 for removing grease components, a dust collector 50 for removing smoke particles, and deodorization A photocatalyst unit 61 and a fan 207 for sucking exhaust gas into the cabinet 203 and exhausting it after purification. The structure of the photocatalyst unit 61 is the same as that of the first embodiment. The case 203 is formed in a longitudinally long box shape, and casters 208 for movement are mounted on the bottom surface. The lower part of the box body 203 opposite to the two sides is formed with suction ports 201 in the central system, respectively. The suction port 201 is a patterned hole. Exhaust ports 202 are formed on upper portions of the same side surfaces forming the intake ports 201, respectively. The exhaust port 202 is composed of a plurality of slits. In addition, the exhaust port 202 may be formed not only on the two sides of the box 203, but also on three or four sides, and even on the top of the box 203. Or, it may be formed only on 31 483775 V. Description of Invention (29) One of the sides and the upper side. It is divided into four rooms in a hierarchy in the cabinet 203. The lowermost chamber 210 is provided with an air inlet 201. Above the lowermost chamber 201 are a first processing chamber 211 provided with deoiling filters 80 and 81, a second processing chamber 21 provided with a dust collector 50, and a third processing chamber 213 provided with a photocatalyst unit 61 and a fan 207. As shown in Fig. 12, an opening 214 communicating with the first processing chamber 211 is formed on one end side of the upper surface of the lowermost chamber 210. An opening 215 communicating with the second processing chamber 212 is formed on one end side (right side in Fig. 12) of the upper surface of the first processing chamber 211. An opening 216 communicating with the third processing chamber 213 is formed on the other end side of the second processing chamber 212 (the side opposite to the openings 214, 215; on the left side in FIG. 12). An exhaust port 202 is provided in the third processing chamber 213. Thereby, an exhaust passage is formed in the casing 203 from the suction port 201 through the lowermost chamber 210, the first processing chamber 211, the second processing chamber 212, and the third processing chamber 213 'to the exhaust port 202. The exhaust gas sucked in through the suction port 201 is flowing along the exhaust path as shown by arrows in Figs. 12 and 13. The first processing chamber 211 is divided into two upper and lower floors by a partition plate 218 having an opening 217 on the other end side (opposite the openings 214, 215). The exhaust gas flowing into the first processing chamber 211 through the opening 214 flows from one end side of the lower layer of the first processing chamber to the other end side, and flows through the opening 217 toward the opening 215, that is, flows from the other end side of the upper layer to one end side. . The curved part of the exhaust passage is provided with a dehumidifying filter 80,81 in the shape of a two-muddle plate at an interval. That is, one degreasing filter 80 is installed inclined with respect to the flow direction to shield the exhaust passage, and the other degreasing filter 81 is
32 483775 五、發明說明(30) 於上述脫油過濾器80之上方,與上述脫油過濾器8〇呈相 反方向的傾斜安裝。這樣藉著使脫油過濾器8〇,81傾斜, 可使脫油過濾器80,81與排氣之接觸面積增大,故可捕捉 到較多污染物質。又,脫油過濾器80,81為一般之脂肪過 濾器,且油去除率為70wt%以上。又,此部份配設三個以 上脫油過濾器亦可。 集塵機50係於集塵箱53中將放電極51與集塵極52 交互的平行並排於排氣流動方向之電氣集塵機。藉著外加 高電壓於放電極51而引起之電暈放電,而使放電極51發 生負離子及電子。再藉著煙或霧等粒子與該負離子及電子 相衝突,而使粒子帶電。藉著將已帶電之粒子靜電的吸着 的集塵極52,則可將排氣中之粒子(煙粒子等)分離去除。 於第2處理室212内,係安裝有二個相對於排氣通路 直列的並排且可裝卸之集塵機50。於此,於第2處理室212 之排氣通路之斷面面積係做成較第1處理室211之排氣通 路之斷面面積大。因此,相較於第1處理室211,第2處 理室212内之排氣流速會變慢。集塵機5〇由於是藉著將帶 電的粒子靜電的吸着而捕捉粒子,故帶電粒子的移動速度 較吸着速度快時,粒子就會直接通過集塵極52而不被吸 着。藉著如本實施例般的,使第2處理室212之斷面面積 較第1處理室211大,因為可使排氣較緩慢的通過集塵機 50 ’故粒子之除去率會上升。 如圖13所示,光觸媒單元61係配置成覆着於形成於 第3處理室213側壁之排氣口 202的樣子。第3處理室213 33 483775 五、發明說明(31) 具有較其他處理室大的容積。又,於此,第3處理室213 係設置有風扇207。如圖12所示,風扇207係覆蓋於用以 連通第2處理室212與第3處理室213之開口 216上。由 第2處理室212吸引來之排氣,係藉著風扇207分散排出 於第3處理室213内(參照圖13)。藉著將排氣擴散於第3 處理室213内,而使排氣變成通過斷面面積較大之排氣通 路。結果,由於排氣的流速變慢,故排氣與光觸媒過濾器 61之接觸時間增大,而可得到良好之脫臭效率。由於光觸 媒單元61是配置於箱體203之最上層,故排氣中之油脂成 份不會到達於此。因為,可防止油脂成份附着於光觸媒過 濾器62而使機能低下。 以下係說明此排氣淨化箱之動作。首先,將具備有排 氣淨化裝置之箱體203移動至調理室内。藉著調理發生之 排氣(含油粒子或煙粒子等污染物質及臭氣成份等)係藉 著風扇207之驅動產生之吸引力,而由吸氣口 201吸引至 箱體203内。被吸引之排氣,則如圖12所示,由最下層室 210進入第1處理室211,通過脫油過濾器80,81。藉此, 將排氣中之油脂成份70wt〇/〇以上去除。 脫油過濾器80,81係適合去除污染物質中質量較大之 成份(油脂成份等)。另一方面,部份之煙粒子等微細的污 染物質或大部份的氣體狀臭氣成份係通過脫油過濾器 80,81。這些排氣則由第1處理室211流入第2處理室212。 一進入第2處理室212,由於排氣通路之斷面面積變較大, 故排氣是以流速變慢的狀態到達集塵機5〇。當排氣通過集32 483775 5. Description of the invention (30) It is installed above the degreasing filter 80 in an oblique direction opposite to the above degreasing filter 80. In this way, by tilting the degreasing filters 80, 81, the contact area between the degreasing filters 80, 81 and the exhaust gas can be increased, so that more pollutants can be captured. The degreasing filters 80 and 81 are general fat filters, and the oil removal rate is 70% by weight or more. It is also possible to equip this part with three or more degreasing filters. The dust collector 50 is an electric dust collector in the dust collection box 53 that alternates the discharge electrode 51 and the dust collection electrode 52 in parallel in the exhaust gas flow direction. The corona discharge caused by applying a high voltage to the discharge electrode 51 causes the discharge electrode 51 to generate negative ions and electrons. Then, particles such as smoke or fog collide with the negative ions and electrons to charge the particles. By electrostatically absorbing the dust collecting electrode 52 of the charged particles, the particles (smoke particles, etc.) in the exhaust gas can be separated and removed. In the second processing chamber 212, two dust collectors 50 which are detachably arranged in parallel with the exhaust passage are installed in parallel. Here, the cross-sectional area of the exhaust passage in the second processing chamber 212 is made larger than the cross-sectional area of the exhaust passage in the first processing chamber 211. Therefore, the flow velocity of the exhaust gas in the second processing chamber 212 is slower than that in the first processing chamber 211. Since the dust collector 50 captures particles by electrostatically absorbing the charged particles, when the moving speed of the charged particles is faster than the absorbing speed, the particles directly pass through the dust collecting electrode 52 without being attracted. By making the cross-sectional area of the second processing chamber 212 larger than that of the first processing chamber 211 as in the present embodiment, the exhaust gas can be passed through the dust collector 50 'more slowly, so that the particle removal rate is increased. As shown in Fig. 13, the photocatalyst unit 61 is arranged so as to cover the exhaust port 202 formed on the side wall of the third processing chamber 213. Third processing chamber 213 33 483775 5. Description of the invention (31) It has a larger volume than other processing chambers. Here, the third processing chamber 213 is provided with a fan 207. As shown in FIG. 12, the fan 207 is covered on an opening 216 for connecting the second processing chamber 212 and the third processing chamber 213. The exhaust gas sucked by the second processing chamber 212 is dispersed and discharged into the third processing chamber 213 by the fan 207 (see FIG. 13). By diffusing the exhaust gas into the third processing chamber 213, the exhaust gas becomes an exhaust gas passage having a large cross-sectional area. As a result, since the flow velocity of the exhaust gas becomes slow, the contact time between the exhaust gas and the photocatalyst filter 61 increases, and a good deodorizing efficiency can be obtained. Since the photocatalyst unit 61 is disposed on the uppermost layer of the case 203, the grease component in the exhaust gas will not reach here. This is because the grease component can be prevented from adhering to the photocatalyst filter 62 and the function can be reduced. The following describes the operation of this exhaust purification box. First, the cabinet 203 provided with the exhaust gas purification device is moved into a conditioning room. The exhaust gas generated by the conditioning (including pollutants such as oil particles or smoke particles, odor components, etc.) is attracted by the suction of the fan 207 and is sucked into the cabinet 203 by the suction port 201. The suctioned exhaust gas enters the first processing chamber 211 from the lowermost chamber 210 as shown in FIG. 12, and passes through the degreasing filters 80 and 81. As a result, the grease component in the exhaust gas was removed at 70 wt% or more. Degreasing filters 80 and 81 are suitable for removing the higher-quality components (grease components, etc.) in pollutants. On the other hand, some fine pollutants such as smoke particles or most gaseous odor components pass through the degreasing filters 80,81. These exhaust gases flow from the first processing chamber 211 into the second processing chamber 212. Upon entering the second processing chamber 212, since the cross-sectional area of the exhaust passage becomes larger, the exhaust gas reaches the dust collector 50 in a state where the flow velocity becomes slower. When the exhaust passes through the set
34 483775 五、發明說明(32 ) 塵機50時,藉著使煙等粒子帶電,吸着於集塵極52,將 排氣中之煙及霧等粒子去除。34 483775 V. Description of the invention (32) When the dust machine 50 is charged, particles such as smoke are charged and attracted to the dust collecting pole 52 to remove particles such as smoke and mist in the exhaust gas.
於第2處理室212處理完之排氣,係被吸入至第3處 理室213。如圖13所示的,藉著風扇207擴散放出至該室 内。充滿於第3處理室213内之排氣係均勻的接觸於光觸 媒單元61,並通過而由排氣口 202排出至箱體203外部。 此時,排氣中之臭氣成份或於集塵機50不能去除之污染物 質係接觸於光觸媒過濾器62之表面或被捕捉。這些臭氣成 份或微粒子則藉著光觸媒作用被分解。 可是,此構造之排氣淨化箱,伴隨著使用時間的經過, 會有被過濾器80,81捕捉之油脂滴下,或沿著脫油過濾器 80,81流下之事發生。因此,於脫油過濾器80之下方宜設 置一接油槽。又,即使油脂由脫油過濾器80,81滴下,由 於排氣通路係將箱體203之上方構造成下流,故不會有滴 下之油脂污染下流側之排氣通路之事。 又,宜設置一用以洗淨脫油過濾器80,81之洗淨器。 諸如’於脫油過濾器80,81之上方設置用以喷射洗淨液之 喷嘴’於下方則配設受液槽,藉著由喷嘴喷射洗淨液於脫 油過渡器80,81,可將於脫油過濾器8〇,81捕捉之油脂成份 清洗掉。藉此,可長久維持脫油過濾器8〇,81之性能,減 少保養之頻率。 又’脫油過濾器80,81、集塵機50及光觸媒單元61 是内裝於箱體203,故皆可容易安裝或拆卸。因此,當隨 著排氣之淨化處理之進行,由排氣去除之污染物質等不斷 35 483775The exhaust gas processed in the second processing chamber 212 is sucked into the third processing chamber 213. As shown in Fig. 13, the fan 207 is diffused and released into the room. The exhaust gas filled in the third processing chamber 213 uniformly contacts the photocatalyst unit 61 and passes through the exhaust port 202 to the outside of the cabinet 203. At this time, odor components in the exhaust gas or pollutants that cannot be removed by the dust collector 50 are in contact with the surface of the photocatalyst filter 62 or are captured. These odorous components or fine particles are decomposed by the action of photocatalyst. However, in the exhaust purification box of this structure, the grease captured by the filters 80,81 drips or flows down along the degreasing filters 80,81 as the use time passes. Therefore, an oil receiving tank should be provided below the degreasing filter 80. In addition, even if the grease is dripped by the degreasing filters 80 and 81, the exhaust passage is structured downstream from the case 203, so that the dripping grease does not contaminate the exhaust passage on the downstream side. Furthermore, a cleaner for cleaning the degreasing filters 80 and 81 should be provided. For example, 'a nozzle for spraying cleaning liquid is provided above the degreasing filter 80,81', and a liquid receiving tank is provided below, and by spraying the cleaning liquid through the nozzle on the degreasing transition device 80,81, The grease component captured in the degreasing filter 80,81 is washed away. This can maintain the performance of the degreasing filter 80,81 for a long time and reduce the frequency of maintenance. The degreasing filters 80, 81, the dust collector 50, and the photocatalyst unit 61 are built into the case 203, so they can be easily installed or removed. Therefore, as the purification process of the exhaust gas proceeds, the pollutants and the like removed by the exhaust gas continue to be 35 483775
五、發明說明(33) 累積時’將可容易的進行將這些構件由箱體203中取出清 洗,或換新品等保養。 <第4實施例;附有排氣淨化裝置之調理器>V. Description of the invention (33) At the time of accumulation ', these components can be easily taken out of the box 203 for cleaning, or replaced with new products for maintenance. < Fourth embodiment; conditioner with exhaust purification device >
圖15係顯示本發明之排氣淨化裝置具有調理器本體 之實施例(附有排氣淨化裝置之調理器)。此調理器本體係 可使用周知之無煙烤箱等。於調理器本體3〇1之天花板 301a係設置有中央開口,於此則嵌入具有加熱器3〇2及調 理板303之調理部。又,加熱器302係可使用瓦斯、加熱 裝置、炭或電磁誘導加熱器等任一。調理板3〇3則可使用 烘烤器、網、鐵板及非導電性盤等。Fig. 15 shows an embodiment in which the exhaust gas purification device of the present invention has a conditioner body (a conditioner with an exhaust gas purification device). This conditioner can use well-known smokeless ovens. A central opening is provided in the ceiling 301a of the conditioner body 301, and a conditioning section having a heater 302 and a conditioning board 303 is embedded therein. The heater 302 may be a gas, a heating device, a charcoal, or an electromagnetic induction heater. The conditioning board 303 can be used for baking, mesh, iron plate and non-conductive plate.
於此’調理器本體3〇1中係内藏有用以將由調理部發 生之排氣淨化(脫油、脫煙及脫臭)之排氣淨化裝置。排 氣淨化裝置包含有:用以去除吸入之排氣中之油脂之脫油 過漶器20、用以去除煙粒子之集塵機5〇、脫臭用之光觸媒 單元61及用以將排氣吸入而於淨化後排出之風扇3〇7。 又’脫油過渡器20及光觸媒單元61之構造係與第1實施 例相同,集塵機50之構造則與第3實施例相同。 加熱器302及調理板303係裝卸自由的裝着於内箱 308。内箱308係内裝於外箱309内,此外箱309則固定於 調理器本體301。於天花板301a之中央開口之周緣則安裝 有吸氣板310,吸氣板310與内箱308之上部周緣之間形 成有吸氣口 311。内箱308與外箱309之間係形成有一圍 住内箱308之間隙,吸氣口 311則與此間隙相通。又,於 調理器本體301之四個側面中之至少一個側面之下部係形 36 483775 五、發明說明(34) 成排氣口 312。 脫油過濾器20是配置於外箱309之側方,集塵機50 及風扇307則配置於外箱309之下方,光觸媒單元61則相 對向於排氣口 312 (覆蓋於排氣口 312般)配置。如此, 於調理器本體301内形成由吸氣口 311,經由脫油過濾器 20、集塵機50及光觸媒單元61,至排氣口 312之排氣通 路。又,内箱308與外箱309之間之間隙亦成為排氣通路 之一部份。於調理部藉著加熱調理而由被調理物發生之排 氣(含油脂成份、煙粒子、臭氣成份等),係如圖中箭頭所 示,藉著風扇307之驅動而產生之吸引力由吸氣口 311吸 引至排氣通路。此排氣係沿著内箱308之外面向側方流 動,由外箱309之側方通過脫油過濾器20朝下方流動。進 而,通過集塵機50及光觸媒單元61,由排氣口 312排出 至外部。 於此,配置脫油過濾器20之地方為排氣通路由外箱 309之側方朝下方彎曲之部份。又,至脫油過濾器2〇之排 氣通路,由於係形成於調理器本體301側面與外箱309之 間,故斷面面積較小。因此,通過此部份之排氣流速較快。 另一方面,集塵機50係裝卸自由的安裝於外箱309 下方之排氣通路内。由過濾器單元10至集塵機50之排氣 通路係於調理部下方水平方向展開。此部份之排氣通路之 斷面面積可較至脫油過濾器20部份之排氣通路大。藉此, 相較於脫油過濾器20之上流側,排氣之流速可較慢。藉著 適度的減緩排氣之流速,則可使配置於此之集塵機50更有 37 483775The 'conditioner body 301' contains an exhaust purification device for purifying (deoiling, deodorizing, and deodorizing) the exhaust gas generated by the conditioning unit. The exhaust gas purification device includes: a degreasing purifier 20 for removing grease in the exhausted exhaust gas, a dust collector 50 for removing smoke particles, a photocatalyst unit 61 for deodorization, and a device for sucking exhaust gas. Fan 307 discharged after purification. The structures of the degreasing transition device 20 and the photocatalyst unit 61 are the same as those of the first embodiment, and the structure of the dust collector 50 is the same as that of the third embodiment. The heater 302 and the conditioning board 303 are detachably mounted on the inner case 308. The inner box 308 is housed in the outer box 309, and the outer box 309 is fixed to the conditioner body 301. A suction plate 310 is installed on the periphery of the central opening of the ceiling 301a, and a suction port 311 is formed between the suction plate 310 and the upper periphery of the inner box 308. A gap is formed between the inner box 308 and the outer box 309 to surround the inner box 308, and the suction port 311 communicates with this gap. In addition, the lower portion of at least one of the four sides of the conditioner body 301 is shaped 36 483775 V. Description of the invention (34) An exhaust port 312 is formed. The degreasing filter 20 is disposed on the side of the outer box 309, the dust collector 50 and the fan 307 are disposed below the outer box 309, and the photocatalyst unit 61 is disposed opposite to the exhaust port 312 (covering the exhaust port 312). . In this way, an exhaust passage is formed in the conditioner body 301 from the suction port 311 through the degreasing filter 20, the dust collector 50, and the photocatalyst unit 61 to the exhaust port 312. The gap between the inner case 308 and the outer case 309 also becomes part of the exhaust passage. The exhaust gas (containing grease, smoke particles, odor components, etc.) generated by the conditioner in the conditioning department through heating and conditioning is shown by the arrow in the figure, and the attractive force generated by the fan 307 is driven by The suction port 311 is sucked into the exhaust passage. This exhaust system flows sideways along the outside of the inner case 308, and flows downward from the side of the outer case 309 through the degreasing filter 20. Further, it is discharged to the outside through the exhaust port 312 through the dust collector 50 and the photocatalyst unit 61. Here, the place where the deoiling filter 20 is arranged is a portion where the exhaust passage is bent downward from the side of the outer case 309. The exhaust passage to the degreasing filter 20 is formed between the side of the conditioner body 301 and the outer case 309, so the cross-sectional area is small. Therefore, the exhaust gas flow velocity through this part is faster. On the other hand, the dust collector 50 is detachably installed in an exhaust passage below the outer box 309. The exhaust path from the filter unit 10 to the dust collector 50 is opened horizontally under the conditioning section. The cross-sectional area of the exhaust passage of this part may be larger than that of the exhaust passage 20 of the degreasing filter. As a result, the flow velocity of the exhaust gas can be slower than that on the upstream side of the degreasing filter 20. By moderately slowing the flow rate of the exhaust gas, the dust collector 50 disposed there can be more 37 483775
五、發明說明(35) 效率的分離去除排氣中之煙粒子等。V. Explanation of the invention (35) Efficient separation and removal of smoke particles and the like in the exhaust gas.
光觸媒單元61係配置成覆蓋於形成於調理器本體3〇 j 之側面之排氣口 312的樣子,光觸媒過濾器62則面向排氣 口 312。由於配置有光觸媒單元61之排氣通路係於調理器 本體301内之下部,故易確保寬廣的空間。吸引至此之排 氣則藉著風扇307而分散排出至調理器本體301内之四 處。藉此,可進一步減緩排氣之流速,而與第3實施例相 同地’使光觸媒過濾器62更有效率的去除排氣中之臭氣成 份等。 <第5實施例,·調理系統(丨)> 本實施例係有關於連結複數台本發明之附有排氣淨化 裝置之調理器之調理系統。使用於此實施例之各調理器係 如圖16所示。此調理器雖然具有與第4實施例之調理器類 似之構造,但以下各點則不同。The photocatalyst unit 61 is arranged so as to cover the exhaust port 312 formed on the side of the conditioner body 30j, and the photocatalyst filter 62 faces the exhaust port 312. Since the exhaust passage in which the photocatalyst unit 61 is arranged is located in the lower part of the conditioner body 301, it is easy to secure a wide space. The exhaust air attracted here is dispersed and discharged to four places in the conditioner body 301 by the fan 307. Thereby, the flow velocity of the exhaust gas can be further reduced, and the photocatalyst filter 62 can more effectively remove the odor components and the like in the exhaust gas in the same manner as the third embodiment. < Fifth embodiment, conditioning system (丨) > This embodiment relates to a conditioning system for connecting a plurality of conditioners with exhaust purification devices according to the present invention. The conditioners used in this embodiment are shown in FIG. Although this conditioner has a structure similar to that of the fourth embodiment, the following points are different.
脫油過濾器20是配置於外箱309之下方。集塵機50 及光觸媒單元61係於脫油過濾器20之側方,以上下並排 的配置。由調理部發生之排氣係由内箱308之側面,沿著 下面,向内箱308下方之脫油過濾器20流動。此部份之排 氣通路較為狹小,藉此可提高排氣之流速。於本實施例中, 藉著將光觸媒單元61相對於排氣之流通方向設置成二 層,而使排氣與光觸媒之接觸面積增大,可提高了淨化效 率。於此,調理器之内部係無設置風扇。 設置於調理器本體301底面之排氣口 312之處,係接 續有管370。各調理器本體301之排氣口 312係經由該管 38 483775 五、發明說明(36) 370而與圖中未示之主管相接續。藉此,使形成於調理器 本體301内之排氣通路與主管内之排氣通路相連通。然 後,藉著設置於主管之大型風扇(圖中未示)之驅動,由各 調理器之吸氣口 311將排氣吸引入,於朝排氣口 3 12流動 之過程中淨化處理後,由管370朝主管吸引。 又,如於各調理器之管370設置開閉閥,將不使用之 調理器之開閉閥關閉,而僅打開使用中之調理器之開閉 閥,就可有效的利用設置於主管内之大型風扇產生之吸引 力。藉此,可提升排氣之吸引能力。進而,可使排氣之淨 化能力向上。 <第6實施例;調理系統(2)> 本實施例係有關於連結複數台本發明之附有排氣淨化 裝置之調理器之調理系統之另一例。使用於此實施例之各 調理器係如圖17所示。於此實施例係取代於第5實施例所 用之脫油過濾器20,而將二牧平板狀之過濾器80,81以相 隔一間隔配設於排氣通路内。過濾器80,81則使用與第3 實施例相同者。與第4實施例相同的,過濾器80,81配設 於外箱309之側方,集塵機50配設於外箱309之下方。又, 由集塵機50至管370之排氣通路之斷面面積係較大,於此 係將光觸媒單元61以水平方向並列配置複數個(於此為2 個)。其他部份之構造則與第5實施例相同。 過濾器80,81係與第3實施例相同的配置於由外箱309 之側方向下方彎曲之排氣通路部份。但,與第3實施例不 同點為’本實施例中,排氣是由上朝下的通過這些過濾器 39 483775 五、發明說明(37 ) 8〇,81。又,配置於下方之過濾器81之下面係形成有凹部 84。此凹部84係具有過濾器80,81捕捉之油脂成份滴下, 或沿著過濾器80,81落下時,作為接油器之功能。藉此, 可防止排氣通路之下流側因油脂成份而污染。此調理器係 與第3實施例相同的,可進一步具備有一用以洗淨過濾器 80,81之洗淨器。The degreasing filter 20 is disposed below the outer box 309. The dust collector 50 and the photocatalyst unit 61 are arranged on the side of the degreasing filter 20, and are arranged side by side. The exhaust gas generated by the conditioning unit flows from the side of the inner box 308 to the degreasing filter 20 below the inner box 308 along the lower surface. The exhaust passage in this part is relatively narrow, which can increase the exhaust flow rate. In this embodiment, by setting the photocatalyst unit 61 in two layers with respect to the flow direction of the exhaust gas, the contact area between the exhaust gas and the photocatalyst is increased, and the purification efficiency can be improved. There is no fan inside the conditioner. A pipe 370 is connected to the exhaust port 312 on the bottom surface of the conditioner body 301. The exhaust port 312 of each conditioner body 301 is connected to a main pipe (not shown) through the pipe 38 483775 V. Invention Description (36) 370. This allows the exhaust passage formed in the conditioner body 301 to communicate with the exhaust passage in the main pipe. Then, by the driving of a large fan (not shown) provided in the main pipe, the exhaust gas is sucked in by the suction port 311 of each conditioner, and after being purified during the flow toward the exhaust port 3 12, The tube 370 draws towards the supervisor. In addition, if an on-off valve is provided in the pipe 370 of each conditioner, the on-off valve of the unused conditioner is closed, and only the on-off valve of the in-use conditioner is opened, and the large fan provided in the main pipe can be effectively used to generate Attractive. Thereby, the suction capacity of the exhaust gas can be improved. Further, the purification ability of the exhaust gas can be increased. < Sixth embodiment; conditioning system (2) > This embodiment is another example of a conditioning system in which a plurality of conditioners with exhaust purification devices according to the present invention are connected. The conditioners used in this embodiment are shown in FIG. In this embodiment, instead of the deoiling filter 20 used in the fifth embodiment, the two-mubu-plate-shaped filters 80 and 81 are arranged in the exhaust passage at an interval. The filters 80 and 81 are the same as those in the third embodiment. As in the fourth embodiment, the filters 80 and 81 are disposed on the side of the outer box 309, and the dust collector 50 is disposed below the outer box 309. The cross-sectional area of the exhaust path from the dust collector 50 to the tube 370 is relatively large. Here, a plurality of photocatalyst units 61 are arranged side by side in the horizontal direction (here, two). The structure of other parts is the same as that of the fifth embodiment. The filters 80 and 81 are the same as those in the third embodiment, and are arranged in the exhaust passage portion bent downward from the side of the outer case 309. However, the difference from the third embodiment is that in this embodiment, the exhaust gas passes through these filters from top to bottom 39 483775 V. Description of the invention (37) 80,81. A recess 84 is formed on the lower surface of the filter 81 disposed below. This recessed portion 84 has the function of an oil receiver when the grease component captured by the filters 80, 81 is dripped or dropped along the filters 80, 81. This prevents the downstream side of the exhaust passage from being contaminated by the grease component. This conditioner is the same as the third embodiment, and may further include a cleaner for cleaning the filters 80, 81.
又’於光觸媒單元61之上流側(諸如中央部)可設置 一分流板。藉此,可將排氣導向光觸媒單元61之兩側,有 效的利用於水平方向複數的並列配置(廣面積)之光觸媒 單元61。Further, a shunt plate may be provided on the upstream side (such as the center portion) of the photocatalyst unit 61. Thereby, the exhaust gas can be guided to both sides of the photocatalyst unit 61, and the photocatalyst units 61 arranged in parallel (wide area) in a plurality of horizontal directions can be effectively used.
以上只疋詳細的說明本發明之具體例而已,不能以這 些例示限定本發明申請專利之範圍。於申請專利範圍内所 «己载之技術’係包含上述例示之具體例之種種變形及變更。 ^又,於本說明書或圖面所說明之技術要素,可單獨或 藉各種組合錢技術發揮㈣性,並錢只限制於申請時 請求項記載之各種組合。又,於本說明書或圖 面所例示之 技術係可同時達成複數個目的,可達成其中—個目的者 亦為具有技術之有用性。 符號說明 10···過濾器單元 1 〇 1 ···建築物 103···出入口 104…構造壁 105···調理室 106…調理台 io?…排氣淨化裝置 108…排氣管 111…換氣罩 112…排氣口The foregoing is only a detailed description of specific examples of the present invention, and these examples cannot be used to limit the scope of patent application of the present invention. The "technology already contained" within the scope of the patent application includes various modifications and changes of the specific examples illustrated above. ^ In addition, the technical elements described in this specification or drawings can be used alone or by various combinations of money technology, and the money is limited to the various combinations described in the request at the time of application. In addition, the technology exemplified in this specification or the drawings can achieve a plurality of purposes at the same time, and those who can achieve one of the purposes are also technically useful. DESCRIPTION OF SYMBOLS 10 ... Filter unit 1 〇 ... Building 103 ... Entrance 104 ... Structure wall 105 ... Conditioning room 106 ... Conditioner io? ... Exhaust purification device 108 ... Exhaust pipe 111 ... Breathing hood 112 ... Exhaust port
40 48377540 483775
五、發明說明(38) 114.. .風扇 117…前處理部 119…光處理部 20.. .脫油過濾器 201…吸氣口 202.. .排氣口 203…箱體 207…風扇 208.··腳輪 210…最下層室 211…第1處理室 212…第2處理室 213…第3處理室 214···開口 215···開口 216···開口 217···開口 218.. .分隔板 301.. .調理器本體 301a...天花板 302···加熱器 303.. .調理板307.. .風扇 308···内箱 309.. .外箱 310.. .吸氣板 311···吸氣口 370…管 50.. .集塵機 50.. .集塵機 51…放電極 52.. .集塵極 53.. .集塵箱 61…光觸媒單元 62.. .光觸媒過濾器 6 3...光源 64…框架 68.. .框體 69.. .光觸媒模組 71…陶瓷多孔體 72.. .陶瓷粒子 73…陶瓷基體 76.. .光觸媒層 77.. .骨架結構 78…燒痕 79.. .反射板 80…脫油過濾器 81.. .脫油過滤器 41 483775 五、發明說明(39) 84···凹部 312...排氣口 42V. Description of the invention (38) 114.... Fan 117… pre-processing section 119… light processing section 20.. Deoiling filter 201… suction port 202 .. exhaust port 203… box 207… fan 208 .. Caster 210 ... Lowest floor room 211 ... First processing room 212 ... Second processing room 213 ... Third processing room 214 ... Opening 215 ... Opening 216 .Partition board 301 .. Conditioner body 301a ... Ceiling 302..Heater 303..Condition board 307..Fan 308..Inner box 309..Outer box 310 .. Air plate 311 ... Suction port 370 ... Pipe 50 ... Dust collector 50 ... Dust collector 51 ... Discharge electrode 52 ... Dust collector 53 ... Dust box 61 ... Photocatalyst unit 62 ... Photocatalyst filter Device 6 3 ... light source 64 ... frame 68 ... frame 69 ... photocatalyst module 71 ... ceramic porous body 72 ... ceramic particles 73 ... ceramic substrate 76 ... photocatalyst layer 77 ... frame structure 78… burn marks 79 ... reflector 80. deoiling filter 81 .. deoiling filter 41 483775 5. Description of the invention (39) 84 ··· recess 312 ... exhaust port 42
Claims (1)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2000008794A JP2001198437A (en) | 2000-01-18 | 2000-01-18 | Exhaust gas cleaning apparatus |
JP2000059306A JP3347120B2 (en) | 2000-03-03 | 2000-03-03 | Flue gas treatment equipment |
JP2000060204A JP3466982B2 (en) | 2000-03-06 | 2000-03-06 | Smokeless cooker |
PCT/JP2001/006112 WO2003008073A1 (en) | 2001-07-13 | 2001-07-13 | Exhaust emission purifier and utilization thereof |
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TW483775B true TW483775B (en) | 2002-04-21 |
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TW090117470A TW483775B (en) | 2000-01-18 | 2001-07-17 | Exhaust cleaning device and use thereof |
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US (1) | US20040110458A1 (en) |
TW (1) | TW483775B (en) |
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TWI477323B (en) * | 2010-07-14 | 2015-03-21 | Hitachi Ltd | Dust collection equipment |
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- 2001-07-13 US US10/480,820 patent/US20040110458A1/en not_active Abandoned
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TWI477323B (en) * | 2010-07-14 | 2015-03-21 | Hitachi Ltd | Dust collection equipment |
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