TW483752B - Materials having z-firection fibers and folds and method for producing same - Google Patents

Materials having z-firection fibers and folds and method for producing same Download PDF

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Publication number
TW483752B
TW483752B TW89122833A TW89122833A TW483752B TW 483752 B TW483752 B TW 483752B TW 89122833 A TW89122833 A TW 89122833A TW 89122833 A TW89122833 A TW 89122833A TW 483752 B TW483752 B TW 483752B
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Taiwan
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moving surface
shape
patent application
item
scope
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TW89122833A
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Chinese (zh)
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Edward Jason White
Kurtis Lee Brown
John Herbert Conrad
Robert James Gerndt
Jose Enrique Maldonado
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Kimberly Clark Co
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Priority claimed from US09/538,744 external-priority patent/US6867156B1/en
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Publication of TW483752B publication Critical patent/TW483752B/en

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Abstract

A method for producing a material having z-direction ridges or folds in which a layer of continuous fibers is conveyed on a first moving surface into a nip formed by the first moving surface and a second surface which is traveling at a slower speed than the first moving surface, resulting in formation of a plurality of z-direction loops in the fibers giving loft to the material and a wave pattern producing ridges on both major surfaces of the resultant nonwoven web. The method permits easy real time adjustment of manufacturing parameters to produce a variety of materials. The method further produces lofty nonwovens at a commercially viable rate.

Description

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五、發明說明(1 ) 此發明爲關於包括在原料至 _ 疊或隆起線之薄膜及非織物的製造斤—科表方面方向折 =於從連續纖維製造的膨鬆非織造原料,非織造原料的 :=包含具有2方向織物的纖維,藉以大多數在至少 一非織造織物表面上形成大多數 隆起鏈或折疊。這些原料尤 >、可適S使用於廣泛應用範圍,包 命、产μ 岡匕括^體支配(湧流)、空氣 人夜肢過濾、聽覺與熱隔離、包裝 .,, 衣何枓、吸收物及清洗原料。 特别的是,這些材料可適當使用作爲㈣、間隔層㈣咖 —0、過遽原料及個人看顧用品(包括可棄式尿布、失禁物 件及=看顧用品(比如衛生襯塾及尿布與面膜)、外科手術 衣、I菌繃帶外科懸布)中的吸收層。 jjjjl技術揮讨 廣泛使用吸收性個人看顧物件,比如衛生襯塾及尿 布、可棄式尿布、失禁看顧襯塾等等,且有很多努力來改善 功效及功能。這些物件—般包括不透液屏障薄片的液體吸收 原料。欲提高舒適感,吸收原料具有覆蓋至少用品之面體表 面的原料面。此包裹原料的目的爲幫助結構上含有吸收原 料,並^護穿戴者免得與事先弄濕之吸收原料連續直接接 觸、g晨原料一般爲較低基重的非織造織品。已在這些用品 I透過結合包裹原料與吸收原料之間的漠流支配原料而獲 得改善用品性能。此湧流支配原料乃由較高基重、低密度、 后妃織造織物原料製造。 在非織造織物中,包含織物的纖維一般位於織物的χ_γ (請先閱讀背面之注意事項再填寫本頁) --------訂--------•線 經濟部智慧財產局員工消費合作社印製 483752 A7 五、發明說明( 平面,結果非織造織物較薄,即缺乏膨鬆或顯著厚度。適去 使用於個人看顧吸收性物件的非織造織物中的膨鬆或厚二 乃促進使消費者感到舒適(柔軟),湧流支配及將流體^ 鄰近層。 王V. Description of the invention (1) This invention relates to the manufacture of films and non-woven fabrics including raw materials to folds or ridges—the direction of the scientific and technological aspects = bulky nonwoven materials made from continuous fibers, and nonwoven materials : = Contains fibers with a 2-directional fabric, whereby most ridges or folds are formed on the surface of at least one nonwoven fabric. These raw materials are particularly suitable for a wide range of applications, including life, production and control of the body (surge current), air human nocturnal filtration, hearing and thermal isolation, packaging, clothing, absorption, etc. Materials and cleaning materials. In particular, these materials can be appropriately used as ㈣, spacer ㈣-0, raw materials and personal care products (including disposable diapers, incontinence articles and care products (such as sanitary linings and diapers and masks), Absorbent layer in surgical gowns, I-band dressings). jjjjl technology uses a wide range of absorbent personal care items, such as sanitary pads and diapers, disposable diapers, incontinence care pads, etc., and there are many efforts to improve efficacy and function. These items typically include liquid-absorbent materials of liquid-impermeable barrier sheets. To improve comfort, the absorbent material has a material surface that covers at least the surface of the article. The purpose of this wrapping material is to help the structure contain absorbent materials and to protect the wearer from continuous direct contact with absorbent materials that have been wetted in advance. Generally, the raw materials are nonwoven fabrics with a lower basis weight. Improved article performance has been achieved in these articles by controlling the raw materials by combining the indifference between the wrapping material and the absorbing material. This surge-controlling raw material is made from a higher basis weight, low-density, concubine woven fabric material. In non-woven fabrics, the fibers containing the fabric are generally located at the χ_γ of the fabric (please read the precautions on the back before filling this page) -------- Order -------- • Wisdom of the Ministry of Economics Printed by the Consumer Affairs Cooperative of the Property Bureau 483752 A7 V. Description of the invention (flat, the result is that the non-woven fabric is thinner, that is, it lacks bulk or significant thickness. It is suitable for bulky or thick non-woven fabrics used in personal care of absorbent articles. The second is to promote consumer comfort (softness), dominance of currents and adjacent fluids.

爲了添加非織造織物的膨鬆或厚度,一般理想的是至 少包含織物的纖維部分位於z方向中。傳統上,此類膨鬆非 織造織物乃使用短纖維(staple flbe〇製造。舉例來説,視美 國專利編號第4,837,067號,此指示熱隔離纖維層(bau)的非 織物,此纖維層包含短纖維與黏合短纖維結構,其糾纏在一 起,且大體上在正面部分與纖維層正面平行,且大體上與纖 維層的正面垂直,以及美國專利編號第號,其指 示包括由包含短長度熱塑性纖維之較小百分比熱塑性纖^ 所穩足的主要百分比熱機械木質紙漿纖維。或者,傳統高膨 鬆形成作用乃憑藉預形成作用(比如在水平鐵絲或捲線幸H 形成的纖維摺縐)與後形成作用(比如起縐或打褶形成織物 發明槪述 與已知技藝對照,本發明非首次形成原料織物及打 褶。更確切的是,在本身捲繞的這些纖維非首次形成原料織 物。由第一織物之主要表面至第二主要表面的這些纖維圈環 聚禁於交又機械方向中’以形成僵硬結構,其有時稱爲“波 狀”(wave)或“折疊,,(fold),以便與“打褶”(pieats)區 别,打褶引用已在本身折疊的執行織物或網狀原料。“波 長’’(wavelength)—般可爲在織物主要表面上連續凹點之間 的扣環變化。 本紙張尺度適用侧家標準咖A4規格(⑽咖公f二 (請先閱讀背面之注音?事項再填寫本頁) --------訂---------線! 展濟部智慧財雇居員工消費合作社印製 483752 3 五、發明說明( 因此’此發明的目的爲提供大體上包 非、織造原料製造之短纖維相對的連續纖維之膨:統使用於 物原料。 心鬆非織造織 此發明的另—目的爲提供製造具有 造原料的方法。 向°卩分之非織 此發明的這些及其他目的乃 上未成形及水平底面原料之連續纖維的;=载運大體 方,假使理想的話將第-移動表面上的這些原:力®之材! -咎動表面及第二移動表面形成的軋面,第二浐動:至由弟 進速度比第一移動表面低,結μ 夕表面的前 多數ζ方向折叠。此發明的方法爲形成大 (軋點)而載運材料,藉以從有限空間移動原限空間 料輸入至有限表面的速率,a '、、、率小於原 -料。Z方向組成製作二 線或波紋。根據此方法的隆起線範圍可輕易由呼 起 要素(包括(但不限定)作用原料類型、有限空間的2限疋 在有限空間中從第一表面轉移 、可圖形、 士认紅人 弟一表面的裝置、存在赉、、乃 有的黏合劑(比如黏著劑)以及第一與第 …又 速度)影響,因此結果形成原料特徵。 的相對 -般有限空曝點)的大小與移動表面的速度 ,、有理想折叠密度之織物形成有關。舉例來説,對二移動表 同速度而言,軋點大小將非常小。當不 冋速度增加時,軋點大小將也增加。 根據於此以此發明方法製造的實施例,此發明的原料 本紙張尺度適用中國國家標準(CNS)A4規格(210 —----- 厶厘)軸勤_0纖抑肅_侧麵謂〇刚_切 483752 4 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明( 包“有大多數大體上具有Z方向及在非織造織物主要表 /成大夕數折S或隆起線之連續纖維的非織造織物。 在根據本發明膨鬆非織造織物的實施例中,在本身上 方:繞纖維而製成第-形狀。膨鬆織物的第-形狀乃以規則 仉z方向中的織物平面延伸之成形隆起物產生,且顯現規 則性圖案或週期性在機械(x軸)或交又機械(y軸)方向、且有 略微固定於第-形狀之隆起物。隆起物的第狀破裂,且 :如乙控制拉伸而重新整形成第二預先測定的形狀。然後將 k二隆起物固疋於第二形狀,結果變成新的外形及週期性隆 起物。因此第二形狀無黏著隆起物波形的前緣或後緣。透過 使用於第一形狀的作用,第二形狀-般難以達成。尤其此原 料對過攄媒介物4其他織品結構(此處爲已知隆起物外形) 有用處’理想爲具有週期性。此實施例也可利用於控制週期 性控制及事先打褶織物的打褶外形。 在另外其他實施例中,本發明尋求創造,且利用具有 z方向纖維但無可辨别隆起物結構之連續纖維的膨鬆非織 造織物之優點,此導致流體水道及某—不宜應用之其他原有 隆起物結構特徵。因此’在此實施例的目的之中提供包含大 體上作爲與使用於此非織造原料製造之傳統短纖維相對的 連續纖料蓬鬆非織造織物,並提供製造具有無區❹環或 打褶質量之z方向部分的非織造原料,以產生具有不可辨别 隆起物結構及無線定流體通道的原料織物。 在本發明的另一實施例中’ <吏用立體形成表面形成具 有不同基重的母體原料’此可爲一鐵線或一成形組件。因: (請先閱讀背面之注意事項再填寫本頁)In order to add bulk or thickness to the nonwoven fabric, it is generally desirable that at least the fiber portion of the fabric is located in the z direction. Traditionally, such bulky non-woven fabrics are made of staple fibers (staple flbe. For example, according to U.S. Patent No. 4,837,067, this indicates a non-woven fabric of thermally insulated fibrous layers (bau), which fibrous layers contain short Fiber and bonded staple fiber structure, which are entangled and generally parallel to the front of the fiber layer in the front portion and substantially perpendicular to the front of the fiber layer, and US Patent No. A small percentage of thermoplastic fibers ^ The main percentage of thermomechanical wood pulp fibers stabilized. Alternatively, the traditional high-bulk formation effect is based on pre-formation (such as fiber crepe formed by horizontal iron wire or coil H) and subsequent formation Function (such as creping or pleating to form a fabric. In contrast to known techniques, the present invention does not form a raw fabric and pleating for the first time. Rather, these fibers wound around themselves do not form a raw fabric for the first time. These fiber loops from the main surface to the second main surface of the fabric are confined in the intersecting and mechanical directions to form a stiff knot. Structures, which are sometimes called "waves" or "folds," to distinguish them from "pieats," pleats refer to a fabric or mesh material that has been folded in itself. "Wavelength"-generally can be the change of the buckle between the continuous pits on the main surface of the fabric. This paper size is applicable to the standard A4 specification (⑽ coffee public f2 (please read the note on the back? Please fill in this page again for matters) -------- Order --------- Online! Printed by the Ministry of Economic Affairs, Smart Wealth, Employees, Consumer Cooperatives, printed 483752 3 V. Description of the invention (hence 'this invented The purpose is to provide the expansion of continuous fibers, which are generally made of non-woven and woven raw materials, and are used for raw materials. Xinsong non-woven weaving Another purpose of this invention is to provide a method for manufacturing raw materials. These and other purposes of the non-woven fabric of this invention are continuous fibers of unformed and horizontal base materials; = to carry the general square, if ideal, to move these elements on the first-moving surface: Force®'s material!-Blame Rolling surface formed by moving surface and second moving surface, second movement: to Since the advance speed is lower than the first moving surface, the front surface of the μ μ surface folds in the direction of ζ. The method of this invention carries materials to form a large (rolling point), thereby moving the original limited space material from the limited space to the limited surface. The rate of a ',,, and the rate is less than the original-material. The Z-direction composition makes a second line or ripple. The range of the bulge line according to this method can be easily influenced by factors (including (but not limited to)) the type of raw material, the limited space. 2 Limiting the transfer of the surface from the first surface in a limited space, the shape, the device that recognizes the surface of the red brother, the presence of the adhesive, such as the adhesive (such as adhesives), and the effects of the first and first ... and speed) Therefore, the result is the formation of the characteristics of the raw material. The size of the relative-normally limited air exposure point) is related to the speed of the moving surface and the formation of a fabric with an ideal folding density. For example, for two moving tables at the same speed, the rolling point size will be very small. As the speed increases, the rolling point size will also increase. According to the embodiment manufactured by the method of this invention, the paper size of the raw material of this invention is applicable to the Chinese National Standard (CNS) A4 specification (210 —----- 厶). 〇 Gang_cut 483752 4 Printed A7 by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (including "the majority of which have a Z direction and are mainly on the non-woven fabrics, and the number of folding S or ridge lines is large." Non-woven fabric of continuous fibers. In the embodiment of the bulky nonwoven fabric according to the present invention, above itself: the fiber is made into a first shape. The first shape of the bulky fabric is a fabric in a regular z direction. Plane-shaped protuberances are generated and show regular patterns or periodically in the mechanical (x-axis) or cross-mechanical (y-axis) direction and are slightly fixed to the first shape. The first shape of the bump is broken And: if B is controlled to stretch and reshape to a second predetermined shape. Then the k-two ridges are fixed to the second shape, and the result becomes a new shape and periodic ridges. Therefore, the second shape has no sticky ridges. Leading edge of object waveform or The second shape is generally difficult to achieve through the use of the first shape. In particular, this material is useful for the other fabric structures of the media 4 (here, the shape of the known bump). It is ideal to have periodicity. This embodiment can also be used to control the pleating profile of the periodic control and prior pleating of the fabric. In yet other embodiments, the present invention seeks to create and utilize continuous fibers with z-direction fibers but no discernable ridge structure. The advantages of bulky nonwoven fabrics, which result in fluid channels and some other unusable structural features of the original bumps. Therefore, 'the purpose of this embodiment is to provide a material that is generally used as Continuous staple fiber fluffy non-woven fabrics opposed to traditional short fibers, and provide non-woven raw materials with zoneless loops or pleated z-direction portions to produce raw material fabrics with indistinguishable ridge structures and wireless fixed fluid channels In another embodiment of the present invention, " Forming a parent material with a different basis weight using a three-dimensional forming surface " This may be An iron wire or a formed component. Because: (Please read the precautions on the back before filling this page)

^cky-Meidodo^ha^ESPmm-OOi 〇A070i\PK-00^70f.D〇c Apri,2S>: A7 B7 5 五、發明說明( 形成較咼及較低基重的衣帶,最好在交又方向轉動及在母體 織物之機械方向輪流。然後以一般沿較高及較低基重衣帶之 間的邊緣打褶或折疊母體原料。然後結果產生膨鬆織物原料 可在第-基重原料與z方向(此由第二與不同基重原料組成) 中主要表面間之空隙原料的x_y平面中具有主要表面。或 者,僅一主要表面可爲較高基重原料或高基重與低基重褶交 T而於單一薄片中製造。此原料尤其對所知隆起物外形的織 品結構有用處,且理想爲具週期性。 此發明的這些及其他目的與特性將從以下結合圖示詳 逑而更加瞭解,其中: 第一圖爲此發明製造具有z方向成分材料的方法概要 圖; 第二圖爲依照此發明方法在隆起線或波紋形式中具有 z方向之非織造織物的侧面圖; 及高膨鬆 第π B圖爲依照此發明個别傳統非織造織物 戴物的圖樣模型; 、製造具_ Z方向成分之第二或最後膨鬆織 法之概要圖; 第X 根據本發明具有由並排聚合物、捲曲纖 維:底部原料形成之不需規則或可辨識隆起線之乙方向成分 的第二非織造織物之側圖相片; 第六圖及第七圖爲製造具有條紋分布於交又方向之不 同基重之先前原科的立體形成表面概要圖; 本紙張尺度適用中國國家標準(CNS)A4規格咖χ挪公g^ cky-Meidodo ^ ha ^ ESPmm-OOi 〇A070i \ PK-00 ^ 70f.D〇c Apri, 2S >: A7 B7 5 V. Description of the invention (formation of a heavier and lower basis weight belt, preferably in Turn in the cross direction and take turns in the mechanical direction of the mother fabric. Then pleate or fold the mother material along the edge between the upper and lower basis weight belts. The result is that the bulky material can be produced at the first basis weight. Raw materials and the z-direction (this is composed of second and different basis weight raw materials). The raw materials have major surfaces in the x_y plane. Alternatively, only one major surface can be a higher basis weight raw material or a high basis weight and low The basis weight is pleated T and manufactured in a single sheet. This material is particularly useful for fabric structures with known bulge shapes and is ideally cyclic. These and other objects and characteristics of this invention will be detailed from the following combined drawings. It is better understood, wherein: the first figure is a schematic view of a method for manufacturing a material having a z-direction component according to the present invention; the second figure is a side view of a non-woven fabric having a z-direction in the form of ridges or corrugations according to the method of the present invention; And the high bulky π B picture is According to the invention, a pattern model of an individual traditional non-woven fabric wearing article; a schematic drawing of the second or final bulky weaving method with components in the Z direction; the Xth aspect of the present invention has side-by-side polymers and crimped fibers: bottom Photographs of the side view of the second non-woven fabric formed by the raw material, which does not require regular or recognizable components in the B direction of the ridge; Figures 6 and 7 are the original originals with different basis weights with stripes distributed in the intersection direction Schematic drawing of the three-dimensional formation surface; This paper size is applicable to China National Standard (CNS) A4 size coffee χ Norwegian G

MavisA\Becky-Meidodo\Share_BPfiT£NT\Pk<)〇i 〇7\〇7〇/| ]^'〇〇1-0701.Docfipril25, 2001 483752 A7 B7 五、發明說明( 6 經濟部智慧財產局員工消費合作社印製 第八圖爲具有z方向成分之合成膨鬆非織造織物實旅 例的側圖; 第九圖爲具有Z方向成分之合成膨鬆非織造織物第二 實施例的側圖; 第十圖爲具有由混合較高與較低基重原料之Z方向成 分之合成膨鬆非織造織物第三實施例的側圖; 弟十一圖爲具有由交替較高與較低基重原料之z方向 成分之合成膨鬆非織造織物第三實施例的侧圖。 較诖實施例詳鈿描述 如此處所使用「非織造織物」(n〇nw〇ven web)或「非 織造原料」(n〇nwoven material)一詞意旨具有個别纖維、單 纖維或交叉直紋細絲,但不是規則或同一方式,比如已原纖 維形成作用的編織織品或薄膜。非織造織物或原料已由許多 作用形成,比方舉例來説有熔吹式作用、紡黏作用及黏合梳 機纖維網作用。非織造織物或原料的基重通常以每平方英碼 原料的盎司(osy)表示,且可用纖維直徑通常以微米表示(注 意由osy轉換成gsm需將〇sy乘上33 91)。 如此處所使用「Z_方向」(Z-directi〇n)一詞意旨配置於 織物平面外側的纖維。第三A圖爲顯示無Z方向纖維的非 織造織物®。即所有纖維—般位相箭頭27標示的方向。 經由比較圖爲依照本發明具有z方向纖維之非織 造織物圖示。即除了纖維位於箭頭28方向外,纖維也位於 箭頭29即30的方向。如此#蛴你田「π 。 如此處所使用「形成ζ方向纖維」(as formed z-direction fibers、一旬咅匕冷山斗 S) d思曰與由非織造織物之後作 (請先閱讀背面之注音?事項再填寫本頁) 訂---------線 »MavisA \ Becky-Meidodo \ Share_BPfiT £ NT \ Pk <) 〇i 〇7 \ 〇7〇 / |] ^ '〇〇1-0701.Docfipril25, 2001 483752 A7 B7 V. Description of Invention (6 Employees of Intellectual Property Bureau, Ministry of Economic Affairs The eighth figure printed by a consumer cooperative is a side view of a practical example of a synthetic bulky nonwoven fabric with a z-direction component; the ninth figure is a side view of a second embodiment of a synthetic bulky nonwoven fabric with a z-direction component; Figure 10 is a side view of the third embodiment of a synthetic bulky nonwoven fabric with Z-direction components mixed with higher and lower basis weight raw materials; A side view of a third embodiment of a synthetic bulky nonwoven fabric with a z-direction component. A more detailed description of the embodiment describes a "nonwoven fabric" (non-woven web) or "non-woven material" (n. The term "nwoven material" means individual fibers, single fibers, or intersecting straight filaments, but not in a regular or identical manner, such as woven fabrics or films that have formed fibril. Nonwoven fabrics or raw materials have been formed by many actions, For example, meltblown Use, spunbond, and bonded card fiber web. The basis weight of nonwoven fabrics or raw materials is usually expressed in ounces per square yard of raw material (osy), and the available fiber diameter is usually expressed in microns (note the conversion from osy to gsm 〇sy needs to be multiplied by 33 91). As used herein, the term “Z-direct” (Z-direction) means fibers arranged outside the plane of the fabric. The third picture A is a nonwoven fabric showing no Z-direction fibers ®. That is, all fibers-the direction indicated by the general phase arrow 27. The comparison diagram is a diagram of a nonwoven fabric with fibers in the z direction according to the present invention. That is, in addition to the fibers in the direction of arrow 28, the fibers are also in the direction of arrows 29 and 30 . ## 你 你 田 "π. As used herein" as formed z-direction fibers "(as formed z-direction fibers S) d thinking about making with non-woven fabrics (please read the back first Phonetic notation? Please fill out this page again) Order --------- line »

Mavis-\\Becky-Meidodo\Shi '^ΒΡΑΓΕΝΤψ^οί 07\07Q1\PK-O0t-0701.DOC April25, 2 7483752 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 A7 五、發明說明( 用(比如機械式捲曲或起縐的非織造之物)引起之具有z方向 纖維區别下而在非織造織物形成期間變成位於z方向的纖 維。 如此處所使用「紡黏纖維」(spunb〇nd fibers)_詞意旨 由擠壓鑄造熱塑性原料形成的小直徑纖維,如由大多數纖 細、通常吐絲管之環狀毛細管,舉例來説由Appel等人指示 的美國專利編號第4,34〇,563號以及Matsuki等人的美國專 利編號第3,8〇2,817號。 如此處所使用「溶吹式纖維」(meltbi〇WI1 fibers)—詞 引用當鑄造細絲或單纖維進入使鑄造熱塑性原料之單纖維 ’交細的集中咼速氣流^ (舉例來説有氣流(airstrearn),以減少其 直徑,可變成微纖維直徑)時,由擠壓一鑄造熱塑性原料經 過大多數纖細、通常環狀毛細管而形成的纖維。舉例來説, 由Butin的美國專利編號第3,849,241號揭發此一作用。 如此處所使用「微纖維」(microfibers) —詞意旨具有平 均直徑不大於約75微米的小直徑纖維,舉例來説有具有约 0.5至50微米的平均直徑,或更特别的是具有約2至4〇微 米的平均直徑。 如此處所使用「聚合物」(polymer) —詞一般包括(但無 限定)相同聚合物、共聚物(比方舉例來説有成塊、分枝、任 意與交替共聚物、三共聚物等等)以及其混合物及變更。再 者,除非不同明確限定,所使用「聚合物」一詞也包括原料 的所有可能幾何形狀。這些形狀包括(但無限定)、反式立 構、無規立構及任意對稱。 (請先閱讀背面之注意事項再填寫本頁)Mavis-\\ Becky-Meidodo \ Shi '^ ΒΡΑΓΕΝΤψ ^ οί 07 \ 07Q1 \ PK-O0t-0701.DOC April25, 2 7483752 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 5. Description of the invention (using (such as mechanical Crimped or creped nonwoven) caused by the difference in fibers in the z direction to become fibers in the z direction during the formation of the nonwoven fabric. "Spunbond fibers" as used herein_word meaning Small-diameter fibers formed from extrusion-cast thermoplastic materials, such as annular capillaries made of most slender, usually spinnerets, for example, U.S. Patent No. 4,34,563, indicated by Appel et al., And Matsuki et al. U.S. Patent No. 3,802,817. As used herein, "meltblow fibers" (word melt fibers)-the word citation is used when the casting filaments or single fibers enter the single fibers that make the casting thermoplastic raw material thin Concentrated high-speed airflow ^ (for example, airstrearn to reduce its diameter, which can be changed into microfiber diameter), extruding a casting thermoplastic material through most of the fine, Fibers formed by annular capillaries. For example, this effect is disclosed by Butin, U.S. Patent No. 3,849,241. As used herein, "microfibers"-the word means having a small diameter with an average diameter of not more than about 75 microns Fibers, for example, have an average diameter of about 0.5 to 50 micrometers, or more specifically have an average diameter of about 2 to 40 micrometers. As used herein "polymer" — the term generally includes (but is not limited to) ) Identical polymers, copolymers (for example, block, branch, arbitrary and alternating copolymers, terpolymers, etc.) and their mixtures and modifications. Furthermore, unless the difference is clearly defined, the "polymer "The term also includes all possible geometries of the raw material. These shapes include (but are not limited to), trans stereo, atactic, and arbitrary symmetry. (Please read the notes on the back before filling out this page)

Waw-\\fierty-Afe/rfotfo\S/?are_£VJAr£W7\P*-00/OA070/\PK-00/-070/.D, April 25, 2001Waw-\\ fierty-Afe / rfotfo \ S /? Are_ £ VJAr £ W7 \ P * -00 / OA070 / \ PK-00 / -070 / .D, April 25, 2001

/DZ 1 員 工 消 費 本紙&度適用中關家標準(CNS)A4規格(2ig χ 2&公餐) A7 五、發明說明(8 如此處所使用「個人看顧吸收性物件」(personal care absorbent amcle)—詞意旨可棄式尿布、兒童訓練用褲、吸 收觀裤、成人失禁用品、女性衛生用品等等。 如此處所使用「相同單纖維」(h〇m〇filament)一詞意旨 僅由-聚合物形成的纖維。此意謂排除一聚合物形成的纖 維’以便已加人著色、抗靜電特性、潤滑、親水性等等少量 添加物。 如此處所使用「雙成分纖維」(bic〇mp〇nent fibers) — 詞意旨以從分離擠出機擠出二個聚合物形成但卻紡紗在一 起的纖#隹。雙《分纖維有時也稱爲共輕纖維或多&分纖維。 雙成分纖維由Pike等人指示於美國專利編號第5 382 4〇〇 號。 如此處所使用「雙組成纖維」(Mc〇nstituent) 一詞意旨 已從作爲混合之相同擠出機的至少二個聚合物形成的纖 維。「混合物」(blend)—詞定義於下。雙組成纖維有時也稱 爲多組成纖維。舉例來説,此一般類型的纖維由Gessner探 討於美國專利編號第5,1〇8,827號。如此處所使用「混合物」 (blend)—詞意旨意謂二或更多聚合物的混合物。 如此處所使用「大體上連續纖維」(substantiaUy ⑶ntlnuous flbers) 一詞意旨纖維,其包括(無限制)紡黏及熔 吹式纖維,其並非在形成非織造織物或織品之前從最初長度 切割。大體上連續纖維可具有约大於15公分至超過丨公尺 範圍的平均長度,且大到形成織物或織品的長度。「大體上 連續纖維」(substantially continuous fibers)的定義包括並非/ DZ 1 Employees' consumption of paper & degree applies to Zhongguanjia Standard (CNS) A4 specification (2ig χ 2 & public meal) A7 V. Description of the invention (8 As used herein "personal care absorbent amcle" — The word means disposable diapers, child training pants, absorbent pants, adult incontinence products, feminine hygiene products, etc. As used herein, the term "same single fiber" (homofilament) is intended only by-polymer Formed fibers. This means that a polymer-formed fiber is excluded so as to add a small amount of additives such as coloring, antistatic properties, lubricity, hydrophilicity, etc. As used herein, "bicomponent fibers" (bicompon fibers) ) — The word means a fiber formed by extruding two polymers from a separate extruder but spun together. Double fibers are sometimes referred to as co-light fibers or multi-amp fibers. Bicomponent fibers Indicated by Pike et al. In U.S. Patent No. 5 382 400. As used herein, the term "McConstituent" means that at least two polymers have been removed from the same extruder as a blend The fiber formed. "Blend"-the word is defined below. Bicomponent fibers are sometimes also referred to as multicomponent fibers. For example, this general type of fiber was discussed by Gessner in U.S. Patent No. 5,108,827 No. As used herein "blend"-the word means a mixture of two or more polymers. As used herein, the term "substantia Uy ⑶ntlnuous flbers" means fibers including (unlimited) Spunbond and meltblown fibers, which are not cut from the initial length before forming a nonwoven fabric or fabric. Generally continuous fibers may have an average length in the range of greater than 15 cm to more than 丨 meters, and are large enough to form a fabric or fabric Length. The definition of "substantially continuous fibers" includes not

MaVis-\\B9cky-Meidodo\Share_BPAT£Nm-00i ΟΆ0701ΨΚ-0014)701.Doc April 25, 2001 (請先閱讀背面之注意事項再填寫本頁)MaVis-\\ B9cky-Meidodo \ Share_BPAT £ Nm-00i ΟΆ0701ΨΚ-0014) 701.Doc April 25, 2001 (Please read the notes on the back before filling this page)

I 483752 A7 B7 五、發明說明(9 在切成非織造織物或織品之前的纖維,但當切割非織造織物 或織品時之後切割,且纖維大體上爲直線或捲曲。 、 如此處所使用「短纖維」(staple fibers) —詞意旨在形 成織物之前,天然或從製造單纖維切割的纖維,並具有範圍 約在0.1〜15公分的平均長度,一般約爲〇 2〜7公分。 如此處所使用「完全空氣黏結」(thr〇ugh_air b〇nding) 或TAB」一同意旨舉例來説爲以空氣充分加熱熔解其中一 由強制經由織物製造織物纖維之聚合物而黏結一非織物、一 雙成分纖維織物。 如此處所使用「共形成」(c〇f〇rm)一詞意旨至少一熔 吹式螺模頭排列於斜槽附近,此斜槽可使其他原料經過而添 加至基本原料或形成織物上。舉例來説,此類原料可爲紙 漿、超吸收顆粒、纖維質或短纖維。共形成作用一般歸於 Lau的美國專利編號第4,818,464號。 第一圖爲顯示此發明製造原料方法的概要圖,此原料 包括(但不限定)薄膜、非織造原料及在至少一面上之隆起線 或頂點形式中具有z方向成分的織造原料。依照此發明方法 形成的隆起線或頂點可爲規則性間隔或不規則間隔及成形。 如第一圖所示,將第一移動表面(1 υ上稍微或無法黏 結纖維的底部原料(21)以由第一移動表面(11)及第二移動表 面(12)形成之軋點(13)運送或載運至有限空間。「無法黏結」 (nonfunctionally bonded)爲依照此方法僅充分黏結以將纖維 固定於一處以作用,但並非少到以手動操作而無法將纖維固 定在一起。假使理想的話,此黏結可爲附帶或完全剔除。爲I 483752 A7 B7 V. Description of the invention (9 Fibers before being cut into non-woven fabrics or fabrics, but cut when non-woven fabrics or fabrics are cut, and the fibers are generally straight or curled. As used herein, "short fibers ”(Staple fibers) — The word means fibers that are natural or cut from the manufacture of single fibers before forming a fabric, and have an average length in the range of about 0.1 to 15 cm, typically about 0 to 7 cm. As used herein" complete "Through air bonding" or TAB "agrees, for example, to fully fuse a non-woven, bi-component fiber fabric by melting air with one of the polymers forced to make fabric fibers through the fabric. As used herein, the term "coformation" (cofom) means that at least one meltblown screw die is arranged near a chute, which allows other raw materials to pass through and be added to the basic raw materials or to form the fabric. Examples For example, such raw materials can be pulp, superabsorbent particles, fibrous or short fibers. Co-formation is generally attributed to US Patent No. 4,818,464 to Lau. One figure is a schematic diagram showing a method for manufacturing a raw material according to the present invention. The raw material includes (but is not limited to) a film, a nonwoven material, and a woven material having a z-direction component in the form of ridges or vertices on at least one side. A method according to the invention The formed ridges or vertices can be regularly spaced or irregularly spaced and shaped. As shown in the first figure, the first moving surface (1 υ is slightly or unable to bind the bottom raw material (21) of the fiber to be moved by the first The rolling point (13) formed by the surface (11) and the second moving surface (12) is transported or carried to a limited space. "Nonfunctionally bonded" is only fully bonded according to this method to fix the fibers in one place to function, But it is not so rare that the fibers cannot be held together manually. If desired, this bond can be incidental or completely removed.

Mavk-\\Becky~Mei(hMShan_E\fWENT\Pk~001 ΟΛ07〇ηΡΚ-001·0701.Doc April2S,20〇t 483752 本紙張尺度適 A7 B7 五、發明說明(1〇) 了將額外原料添加至y基本原料,在纖維分配裝置之出 口附近附加共形成裝置(44)。第一移動表面(11)在箭頭(18) 方向以足速度移動。基本原料(12)以一向下固定眞空(14) 而往下固定於第一移動表面(11)。在軋點(13)中,經由從第 :移動表面(11)下之吹脹箱(15a)與第二移動表面下之轉移 眞空(20)的正氣壓而使基本原料以箭頭(19)所標示的方向移 動轉移至第二移動表面(12)。從第_移動表面⑴)至第二移 動表面(12)於軋點(13)中的原料轉移乃由第二移動表面 下之轉私呉仝應用完成,此由高眞空狹缝(i5b)產生,且轉 私具工以爹照編號2G表示。將瞭解本發明不需正確乳點而 可操作,即第-及第二表面可連續偏移至無實際重疊於反面 的刻度。第二移動表面以比第—移動表面⑴)緩慢的速度移 動。第-及第二移動表面—般爲有孔或齒孔、鐵絲網帶(已 知技藝爲“金屬線”(而es))。依照此發明的一較佳實施 例’第-移動表面(11)的速度範圍約爲第二移動表面(12)速 度之1.25至7倍。 限制軋點(13)的特質即爲當纖維之基本原料(21)進入 軋點(13)並以第二移動表面(12)之缓慢速度抓住時,基本原 料(21)堆積於乾點(13)上’引起纖維起褶並變成z方向取代 直到汪滿軋點(13)之眞空。更明確的是,移動於箭頭(η)標 不万向的基本原料(21)遇到軋點⑴)十減速,結果基本原料 (川在ζ方向_移動直到其撞到第二移動表面(12)的表面, 並精以除去。結果,從氣點(13)離去的原料包含至少一表 面’-般爲二個表面,其具有隆起線或頂點,如以參照編號 ^is-WBscky-MeidodoXShan £\PAT£N7\Pt^n, Λ -m^-〇〇f〇m〇m-OOf^70f.DocApril2S 2001Mavk-\\ Becky ~ Mei (hMShan_E \ fWENT \ Pk ~ 001 〇Λ07〇ηΡΚ-001 · 0701.Doc April2S, 20〇t 483752 This paper is suitable for A7 B7 V. Description of the invention (1〇) Added additional raw materials to y The basic raw material is provided with a co-forming device (44) near the exit of the fiber distribution device. The first moving surface (11) moves at a sufficient speed in the direction of the arrow (18). The basic raw material (12) is fixed downward with a hollow (14) And it is fixed downward on the first moving surface (11). In the rolling point (13), it is emptied (20) by transferring from the inflation box (15a) below the first: moving surface (11) and below the second moving surface. The positive air pressure causes the basic material to move in the direction indicated by the arrow (19) and transfer to the second moving surface (12). From the _th moving surface ⑴) to the second moving surface (12) in the rolling point (13) The transfer of raw materials is completed by the application of the transfer of private goods under the second moving surface, which is generated by the high-profile empty slit (i5b), and the transfer of private goods is indicated by the number 2G. It will be understood that the present invention is operable without the need for a correct pip, i.e., the first and second surfaces may be continuously offset to a scale that does not actually overlap the back surface. The second moving surface moves at a slower speed than the first-moving surface i). The first and second moving surfaces are generally perforated or perforated, barbed wire belts (known as "metal wires" (and es)). According to a preferred embodiment of the present invention, the speed range of the first moving surface (11) is about 1.25 to 7 times the speed of the second moving surface (12). The characteristic of the restricted rolling point (13) is that when the basic raw material (21) of the fiber enters the rolling point (13) and is grasped at a slow speed of the second moving surface (12), the basic raw material (21) accumulates at the dry point ( 13) The 'up' causes the fiber to fold and change into the z-direction to replace the emptiness of the Wang Man rolling point (13). More specifically, the basic raw material (21) moving in the direction of the arrow (η) is decelerated, and the basic raw material (Sichuan moves in the ζ direction until it hits the second moving surface (12). ), And refined to remove. As a result, the raw material leaving from the gas point (13) contains at least one surface-generally two surfaces, which have ridges or vertices, such as with the reference number ^ is-WBscky-MeidodoXShan £ \ PAT £ N7 \ Pt ^ n, Λ -m ^ -〇〇f〇m〇m-OOf ^ 70f.DocApril2S 2001

-線· (請先閱讀背面之注意事項再填寫本頁) 483752 A7 ______B7 五、發明說明(11) 22標示。 (請先閱讀背面之注意事項再填寫本頁) 雖然適當製造隆起薄膜與打褶編織,此發明的方法尤 其適合製造壓倒性開口或低密度、具有Z方向成分的連續纖 維之非織造織物。換句話説,依照此發明之較佳實施例所製 造的原料爲包含大多數大體上具有位於Z方向即形成隆起 線或頂點(22)的非織造織物。 大體上連續纖維最好選自由相同單纖維、二成分纖 維、二組成纖維及其組合成的群組。大體上連續纖維最好以 聚合物形成,這些聚合物選自由聚烴、聚醯胺、聚酷、聚碳 酸鹽、聚苯乙烯、熱塑性人造橡膠、氟化聚合物、乙烯聚合 物及其混合物與共聚物的群組。 經濟部智慧財產局員工消費合作社印製 適當的聚烴包括(但不限定)聚乙烯、聚丙烯、聚丁烯 等等;適當的聚醯胺包括(但不限定)尼龍6、尼龍6/6、尼龍 10、尼龍12等等;且適當的聚酯包括(但不限定)聚乙烯、 對苯二甲酸鹽等等。尤其適當使用於本發明的聚合物爲聚烴 舉例來説包括聚乙埽(線性低密度聚乙烯、低密度聚乙烯、 中等密度聚乙烯、高密度聚乙烯及其混合物)、聚丙婦、聚 丁埽及共聚物以及其混合物。此外,形成聚合物的適當纖維 可具有混合的熱塑性人造橡膠。另夕卜,在非織造織物中可運 用短纖維。 、爲了提供製品原料的穩定性,不是應用黏結系統(25) (黏著物就是熱黏結(比如完全空氣黏結、軋光等等)或以熱 氣刀片(HAKK24)來黏結非織造織物。熱氣刀片使用於將各 轴、,"在一起,因此對隨後的-Line · (Please read the notes on the back before filling in this page) 483752 A7 ______B7 V. Description of Invention (11) 22 (Please read the notes on the back before filling out this page.) Although the bulge film and pleated weave are properly manufactured, the method of this invention is particularly suitable for the manufacture of overwhelming openings or low-density continuous fibers with Z-direction components. In other words, the raw material made in accordance with the preferred embodiment of the present invention is a nonwoven fabric comprising most of them having a ridge or apex (22) located substantially in the Z direction. The substantially continuous fibers are preferably selected from the group consisting of the same single fiber, bicomponent fiber, bicomponent fiber, and combinations thereof. The substantially continuous fibers are preferably formed from polymers selected from the group consisting of polyhydrocarbons, polyamides, polycarbonates, polycarbonates, polystyrenes, thermoplastic elastomers, fluorinated polymers, ethylene polymers and mixtures thereof and Group of copolymers. Appropriate polyhydrocarbons printed by employees' cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs include (but not limited to) polyethylene, polypropylene, polybutene, etc .; suitable polyamides include (but are not limited to) nylon 6, nylon 6/6 , Nylon 10, nylon 12, and the like; and suitable polyesters include (but are not limited to) polyethylene, terephthalate, and the like. Polymers that are particularly suitable for use in the present invention are polyhydrocarbons, for example including polyethylene (linear low density polyethylene, low density polyethylene, medium density polyethylene, high density polyethylene, and mixtures thereof), polypropylene, polybutylene埽 and copolymers and mixtures thereof. In addition, suitable fibers forming the polymer may have a mixed thermoplastic elastomer. In addition, short fibers can be used in nonwoven fabrics. In order to provide the stability of the raw materials of the product, the bonding system (25) is not used (adhesive is thermal bonding (such as complete air bonding, calendering, etc.) or a hot air blade (HAKK24) is used to bond the non-woven fabric. Put the axes, " together, so for the subsequent

本紙張尺度翻巾關家鮮(CNS)A4娜⑵Q χ Mavis^ky-Meid〇d〇\Shai ^-^ENm-OOi ΟΆ070ίΨΚ-001·0701.Doc April25 2001The size of this paper is turned over. Guan Jiaxian (CNS) A4 Na⑵Q χ Mavis ^ ky-Meid〇d〇 \ Shai ^-^ ENm-OOi ΟΆ070ίΨΚ-001 · 0701.Doc April25 2001

個聚合物纖維在各種不同位置中黏处A A? B7 五、發明說明(12) 處理方式(比如通過一穿+命 疋王二虱黏結(tab)裝置)而言,可增 :::成物強度及結構完整性。傳統的熱氣刀片包括具有狹缝的 :轴’此狹缝將噴出的熱氣吹至非織造織物表面。舉例來 說,此熱氣刀片由Arnold等人j匕-、人* m 土 5,7〇7,468號。 w…纟國專利編號第 如第-圖所示,大體上將連續纖維的基 =分布裝置⑽銀入第-移動表面⑼上。無論如二將 那些^基本料(21)纖維的熟知技術可直接在第一 移動表面(U)上直接形成,或從預先捲繞線軸等等捲繞。 適當使用於此發明原料及方法的基本原料最好選自由 纺黏、炼吹式、纺黏老吹式-纺黏疊層塑膠、共形成、纺黏 -薄膜纺黏疊層塑膠、二成分纺黏、二成分炼吹式、二組成 紡黏、二組成熔吹式、紙漿、超吸收物及其组合組成。 依…、此發明方法製造的原料特徵可依軋點幾何形狀之 万法要素而k化’包括在第—移動表面⑴)與第二移動表面 (12)之間的垂直距離’以及在第一移動表面⑴)與第二移動 表面(12)之間重疊範圍、眞空強度及位置、黏結機構及進入 與離開軋點(13)的原料速度。纖維類型將對織物製造形態也 具有效果。另外,雖然本發明一般製造本身支撐膨鬆織物, 最後製品可包括-文標結構或第二原料(23),如從退繞⑽ 傳入軋點(13)所示。 九 第二圖爲顯示依照此發明方法(包含藉由大體上連續 纖維形成的折疊)製造z方向成分非織造織物(4〇)的側面圖: 依照此發明的一較佳實施例,大體上連續纖維爲二成 本紙張尺度適用中國公髮) ^^cky^eidocloXSha^BPArEN^k-OO} 〇7\〇7〇nPK-〇〇1^7〇1.D〇cfip/jl25 2〇〇f 483752 A7A polymer fiber sticks to AA in various positions. B7 V. Description of the invention (12) The processing method (for example, through a penetrating + life prince and two lice adhesion (tab) device) can increase ::: adult matter. Strength and structural integrity. A conventional hot air blade includes a: shaft 'with a slit. This slit blows the hot air that is ejected to the surface of the nonwoven fabric. By way of example, this hot gas blade was manufactured by Arnold et al., J.D., No. 5,7,07,468. w ... Lao Patent No. No. As shown in the first figure, substantially the continuous fiber base = distribution device ⑽silver is placed on the first moving surface⑼. The well-known techniques of the basic material (21) fibers can be directly formed on the first moving surface (U), or can be wound from a pre-winding bobbin or the like. The basic raw materials suitably used in the raw materials and methods of this invention are preferably selected from the group consisting of spunbond, smelt-blown, spunbond old-blown-spunbond laminated plastic, co-formation, spunbond-film spunbonded laminated plastic, two-component spinning Viscosity, two-component smelting and blowing, two-component spunbond, two-component melt-blown, pulp, superabsorbent and combinations thereof. The characteristics of the raw materials manufactured according to the method of the present invention can be k 'according to the elements of the rolling point geometry' including the vertical distance between the first moving surface (i) and the second moving surface (12) 'and the first The overlapping range, moving strength and position between the moving surface ⑴) and the second moving surface (12), the bonding mechanism and the speed of the raw materials entering and leaving the rolling point (13). The fiber type will also have an effect on the fabric manufacturing morphology. In addition, although the present invention generally manufactures a bulky fabric that supports itself, the final product may include a textural structure or a second raw material (23), as shown from the unwinding roll to the rolling point (13). Nine second figure is a side view showing the manufacturing of a z-direction component nonwoven fabric (40) according to the method of the present invention (including folds formed by substantially continuous fibers): According to a preferred embodiment of the present invention, it is substantially continuous Fiber is a two-cost paper standard applicable to China public hair) ^^ cky ^ eidocloXSha ^ BPArEN ^ k-OO} 〇7 \ 〇7〇nPK-〇〇1 ^ 7〇1.D〇cfip / jl25 2〇〇f 483752 A7

(請先閱讀背面之注意事項再填寫本頁) --------訂---------線·· 483752 A7(Please read the precautions on the back before filling this page) -------- Order --------- line · 483752 A7

45W A745W A7

^3752^ 3752

、發明說明(16) 低基重原料(85)之第二主要表面(89)。結果織物具有在交又 機械方向延伸的一定共同通道。 弟十圖爲結果膨鬆非織造織物的另一實施例之側面 圖’其中可調整變更上面已描述的先驅及作用,以提供由較 高基重(83)及較低基重(85)材料二者組成的z方向成分。 第十一圖爲結果膨鬆非織造織物的另_實施例之側面 圖’其中可調整變更上面已描述的先驅及作用,以提供由較 高基重(83)及較低基重(S5)材料之交替折疊所組成的z方向 成分。 此實施例之非織造織物的潛在應用包括個人看顧吸收 性物件,比如尿布、兒童訓練用褲、失禁物件、女性看顧用 品(包括衛生襯墊及尿布)、所有湧流原料、拉鉤及扣環的奴 扣環、空氣過濾、液體過濾、刷體墊、油吸收、工業用與身 體擦拭、絶緣原料、包裝原料及半透明或燈罩的陰暗原料等 等。在過濾原料情況中,此發明的方法大大增加可過遽利用 的表面地區。 儘管前面詳述,此發明已描述某一較佳實施例,且爲 了圖解目的已發表許多詳述,顯然些熟知的發明技藝易受額 外實施力所影響,且描述於此的某一實施例不需達反發明基 本原理而做相當性地變化。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 2賴公釐) (請先閱讀背面之注意事項再填寫本頁) 訂---------線 經 濟 部 智 慧 財 產 局 員 工 消 費 合 社 印 製2. Description of the invention (16) The second major surface (89) of the low basis weight raw material (85). As a result, the fabric has certain common channels extending in the cross-machine direction. Figure 10 is a side view of another embodiment of the resulting bulky nonwoven fabric, wherein the precursors and effects described above can be adjusted to provide materials with higher basis weight (83) and lower basis weight (85) The z-direction component of the two. The eleventh figure is a side view of another embodiment of the resulting bulky nonwoven fabric, wherein the pioneers and effects described above can be adjusted to provide higher basis weight (83) and lower basis weight (S5) The z-direction component of alternating folding of materials. Potential applications for the nonwoven fabric of this embodiment include personal care absorbent articles, such as diapers, child training pants, incontinence articles, feminine care products (including sanitary pads and diapers), all current materials, hooks and clasps Buckles, air filtration, liquid filtration, body pads, oil absorption, industrial and body wipes, insulation materials, packaging materials, and semi-transparent or shaded materials for lampshades, etc. In the case of filtering raw materials, the method of the invention greatly increases the surface area available for reuse. Although the present invention has been described in detail, a preferred embodiment has been described, and many detailed descriptions have been published for the purpose of illustration. It is clear that some well-known invention techniques are susceptible to additional implementation forces, and that one embodiment described herein is not The basic principles of anti-invention need to be changed considerably. This paper size applies to China National Standard (CNS) A4 specification (210 X 2 Lai mm) (Please read the precautions on the back before filling this page) Order --------- Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by Consumer Cooperative

Mavis-\\Becky-Meid〇d〇\Shi ^-0701.Doc April 25, 200/ 483752 A7 B7 五、發明說明(17) —11 —- ----—. first moving surface 12 -----— 1 ——_ second moving surface 13 ------ ----^ nip 14 vacuum 15a blow up box 15b high vacuum slot 16 fiber distribution unit 17 unwind 第一移動表面 第二移動表面 軋點 眞空 吹脹箱 高眞空狹缝 纖維分配裝置 退繞 轉移眞空 (請先閱讀背面之注音?事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 20 transfer vacuum 21 base material 基本原料 22 ridge or peak 隆起線或頂點 24 hot air knife 熱氣刀片 25 adhesive system 黏著系統 40 Z-direction component nonwoven web Z方向成分非織造織物 41 fold ---- 折疊 43 intra-ridge ----- 内部隆起、線 44 coform unit 共形成裝置 50 inter-ridge —----- 内側隆起線 59 first configuration 第一形狀 61 controlled force F 控制力F 69 hot air knife ---- 熱氣刀片 —---— 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 2狗公f )齡—議 '*-00/ 〇m701\PK-001-0701.Doc April 25, 2 483752 A7 B7 經濟部智慧財產局員工消費合作社印製 18 五、發明說明() 71 three dimensional forming 立體形成表面 surface 73 thin raised line 細凸出條紋 75 linking point 連接點 77 lofty nonwoven web 膨鬆非織造織物 79 fold 折疊 81 junction 接合點 83 higher basic weight 較高基重 85 lower basic weight 較低基重 87 first major surface 第一主要表面 89 second major surface 第二主要表面 91 channel 通道 (請先閱讀背面之注意事項再填寫本頁) 本紙張足度適用中國國豕4示準(CNS)A4規格(210 X②^公叙)Mavis-\\ Becky-Meid〇d〇 \ Shi ^ -0701.Doc April 25, 200/483752 A7 B7 V. Description of the invention (17) —11 —- ----—. First moving surface 12 ---- -— 1 ——_ second moving surface 13 ------ ---- ^ nip 14 vacuum 15a blow up box 15b high vacuum slot 16 fiber distribution unit 17 unwind Expansion tank high-empty slit fiber distribution device unwinds and transfers empty space (please read the note on the back? Matters before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 20 transfer vacuum 21 base material Basic materials 22 ridge or peak Line or apex 24 hot air knife 25 adhesive system 40 Z-direction component nonwoven web Z-direction component nonwoven web 41 fold ---- fold 43 intra-ridge ----- internal bulge, line 44 coform unit Co-forming device 50 inter-ridge —----- Inner ridges 59 first configuration 61 shaped first controlled force F 69 control force F 69 hot air knife ---- Applicable to China National Standard (CNS) A4 specification (210 X 2 dog male f) age-Negotiation '* -00 / 〇m701 \ PK-001-0701.Doc April 25, 2 483752 A7 B7 Employees ’Cooperatives of Intellectual Property Bureau of the Ministry of Economic Affairs Printed 18 V. Description of the invention 71 Three dimensional forming surface 73 thin raised line 75 protruding points 75 linking point connection point 77 lofty nonwoven web Bulk nonwoven fabric 79 fold fold 81 junction Junction point 83 higher basic weight 85 lower basic weight 87 lower major weight first major surface 89 second major surface 91 major channel Second channel (please read the notes on the back before filling this page) This paper is fully applicable in China National Standard 4 (CNS) A4 specification (210 X② ^ public description)

Claims (1)

// 、申請專利範圍 h —種製造具有z方向 ®原枓的方法,其包含: 知弟一移動表面上的連續 送至第二移動n Μ 、减本㈣㈣表面運 # 移動表面前進移動速度比第 矛夕動表面慢,处果形士広, ^r—^ 一 、…果形成原料大多數z方 一·表面上。 2’ 申請專利範圍第卜員製造具有Z方向 包含: •原料之 並 經濟部智慧財產局員Η消費合作社印製 和'弟一移動表面及第-於* 士 — 成—軋點。 弟—私動表面配置成在之間形 •如申清專利範圍第1項 黏、稼吹式、έ、赴h 法,其中連續纖維選自由纺 、.Ί _、谷吹式-紡黏疊層塑膠、共形成、$ 黏-薄膜-纺黏疊層塑膠、二成分纺黏、二成分=式 4 —組成纺黏、二组成溶吹式及其組合組成。 如=圍第1項的方法’其中第-移動表面比第 一私動表面前進快1.1至7倍。 5·如申請專利範圍第1項的 維上形成表面。 法、中弟一移動表面在纖 76, ΓΠΓ範圍第1項的方法,其中這些纖維略微黏結。 專利範圍第!項的方法’其中非織造原料至少以 一黏耆黏結作用及一熱黏結作用黏結。 8.如申請專利範圍第丨項的方 二移動表面爲有齒孔。.…-㈣表面及第 9·如申請專利範項的方法,其中原料❹ 空而從第-移動表面移至第二移動表面,藉以原料在第 本紙張尺度適用中國國家標準(CNS)A4規格(210公爱) (請先閱讀背面之注意事項再填寫本頁) 0 訂---------率 Mavis-\\Becky-M9id〇d〇\Shi 、抑一 BP/mim 侧 m〇f_〇i t-〇T〇/.Doc April25. 2001 ^s/yi A8 B8 C8 D8 、申請專利範圍 二移動表面方向中拉出。 士申:專利範園第9項的方法,其中原料使用一正氣壓 /第私動表面移至第二移動表面,藉以原料在第二 移動表面方向中拉出。 如申請專利範圍第η的方法,其中至少—額外原料使 用於底原料面,形成一合成物或疊層塑膠。 12·如申叫專利範圍第1項的方法,其中第-移動表面及第 二移動表面爲相對方向。 士申Μ專利範園帛12項的方法’其中第一移動表面及 第一私動表面無直接相對面以形成一通道。 14.如申請專利範圍第1項的方法,其中連續纖維包含大多 數熱塑性纖維。 4申叫專利範圍第i項製造具有Ζ方向折疊原料的方 法,其包含: 將大體上一層連續纖維的底部原料做成具有Z方 向折® <第一形狀中的非織造織物,此形成在機械或交 又機械方向中具有規則周期性的規則成形隆起線; 將隆起線略微固定於第一形狀; 切斷固定的隆起線,並重新將隆起線放置於第二預 定形狀;以及 將隆起線固定於第二形狀。 16.如申請專利範圍第B項的方法,其中略微將隆起線固 疋於第一形狀的步驟更進一步包括在形成第一形狀之 後將黏著物運用至底部原料。 尽紙張尺度適用中國國家標準(CNS)A4規格(21^^:釐) (請先閱讀背面之注意事項再填寫本頁) #--------訂---------線丨赢 經濟部智慧財產局員H消費合作社印製 -n n I n ϋ n n n n n ·1> n βϋ ϋ 1 ϋ I · 23 Mavis-\\Becky-Meidodo\Shan E\PATENT\Pk-〇〇i ΟΆ07Ο/ΨΚ-00ί-07Ο1.Doc April25, 200i 六、申請專利範圍 如申請專利範圍第15 定於第-形狀的步驟更’其中略微將隆起線固 前將黏著物運用至底部原科。’匕括在形成第-形狀之 18.如申請專利範圚第ls項 定於第-形狀的步驟更 :其:略微將隆起線固 形狀中的纖物。 ,L套將熱運用至在第一 其中隆起線規則周期 其中隆起線延伸跨越 其中將隆起線重新放 括控制織物拉伸至第 19.如申請專利範圍第ls項的方珐 性的出現於機械方向中。 20·如申請專利範圍第19項的方珐 叉叉機械方向中的織物。 21·如申請專利範圍第u項的方法, 置於第二形狀的步驟更進一步包 二形狀。 22.如申請專利範圍第15項的方 …一 / / 7万法,其中將隆起線固定於 第/狀的步驟更進一步包括將織物黏結至第二形狀 中的薄膜,藉以將隆起線安置於第二形狀。 2 J ·如申清專利範圍第1 5 0¾的士 圏乐員的万法,其中將隆起線固定於 弟一形狀的步驟更進~ ^ L^ κ义運步包括運用黏著物至第二形狀 中的織物。 24·如申請專利範圍第23項的方法,其中將隆起線固定於 第一形狀的步驟更進一步包括運用加熱至第二形狀中 的織物。 2 5 .如申叫專利範圍第15項的方法,其中將隆起線固定於 本紙張尺度適用中國國冢“準(CNS)A4規格(210 X 297公髮) Ma\/is-\\Becky~Meidodo\Shm_BPPTB4VPk~001 07\070ΙΨΚ-001·0701.Doc Aprils 2001 24Scope of patent application h—A method for manufacturing a zigzag® original zirconium, which includes: continuous sending on a moving surface of a brother to a second moving n Μ, minus the surface of the moving surface # moving surface forward moving speed faster than the first spear Evening moving surface is slow, and fruit-shaped 広, ^ r— ^ First, most of the fruit forming raw materials are on the surface. 2 ’The scope of the patent application for the diviner manufacturing has the Z direction. Contains: • Raw materials are printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and printed by the Consumer Cooperative. Brother—Private moving surface is configured in the shape of the surface. • For example, the first item in the scope of the patent application is the sticky, blown, and h. Method, where the continuous fiber is selected from spinning, .Ί _, valley blowing-spun-bonded. Layer plastic, co-formation, viscose-film-spunbond laminated plastic, two-component spunbond, two-component = Formula 4—composition spunbond, two-component melt-blown, and their combined composition. For example, the method around item 1 'wherein the -moving surface advances 1.1 to 7 times faster than the first moving surface. 5. The surface is formed in the dimension of the first patent application scope. Method, the method of moving the surface to fiber 76, ΓΠΓ is the first method, in which these fibers are slightly sticky. No. of patent scope! The method of the item ', wherein the non-woven material is bonded by at least one adhesive bond and one thermal bond. 8. The second moving surface as in item 丨 of the patent application scope has perforations. ....- ㈣ surface and the method of 9th patent application, in which the raw material is empty and moved from the first moving surface to the second moving surface, so that the Chinese National Standard (CNS) A4 specification is applied to the raw material at the first paper scale. (210 public love) (Please read the notes on the back before filling this page) 0 Order --------- Rate Mavis-\\ Becky-M9id〇d〇 \ Shi 、 Yi BP / mim side m 〇f_〇i t-〇T〇 / .Doc April 25. 2001 ^ s / yi A8 B8 C8 D8, the patent application scope 2 is pulled out in the direction of the moving surface. Shi Shen: The method of Patent Fanyuan Item 9, in which the raw material is moved to the second moving surface using a positive air pressure / the first moving surface, whereby the raw material is pulled out in the direction of the second moving surface. For example, in the method of applying for the scope of patent application, at least-additional raw materials are used for the bottom raw material surface to form a composite or laminated plastic. 12. The method as claimed in item 1 of the patent scope, wherein the first moving surface and the second moving surface are in opposite directions. Shishen M's patent Fan Yuan's method of item 12 wherein the first moving surface and the first private moving surface have no direct opposite sides to form a channel. 14. The method of claim 1 in which the continuous fibers comprise a majority of thermoplastic fibers. 4 The method of manufacturing a material with a z-fold is described in item i of the patent scope, which includes: making a bottom material of a substantially continuous fiber layer into a non-woven fabric with a z-fold in the first shape, which is formed in Regularly shaped ridges with regular periodicity in the mechanical or cross-machine direction; slightly fixing the ridges in the first shape; cutting off the fixed ridges and relocating the ridges in the second predetermined shape; and placing the ridges in a second predetermined shape; and Fixed to the second shape. 16. The method of claim B, wherein the step of slightly fixing the ridges to the first shape further includes applying an adhesive to the bottom material after forming the first shape. Applicable to Chinese National Standards (CNS) A4 specifications (21 ^^:%) as far as possible paper size (Please read the precautions on the back before filling this page) # -------- Order -------- -Line 丨 Printed by H Consumer Cooperative, Member of Intellectual Property Bureau, Ministry of Economic Affairs-nn I n ϋ nnnnn · 1 > n βϋ ϋ 1 ϋ I · 23 Mavis-\\ Becky-Meidodo \ Shan E \ PATENT \ Pk-〇〇i 〇Ά07〇 /ΨΚ-00ί-07Ο1.Doc April25, 200i Sixth, the scope of patent application, such as the scope of the patent application, the 15th step is determined to be more-in which the adhesive is applied to the bottom original department before the ridge is slightly fixed. The step of forming the first shape is as described in item 18. The step of determining the first shape as in item ls of the patent application: it: slightly fixes the ridges to the fibrous objects in the shape. The L set applies heat to the regular cycle of the first bulge line, where the bulge line extends across, and the bulge line is re-enclosed to control the fabric to stretch to 19. The square enamel appearance of the scope of patent application item ls appears in machinery In the direction. 20. The fabric in the mechanical direction of the square enamel fork as claimed in item 19 of the patent application. 21. The method of applying for item u of the patent scope, the step of placing in the second shape further includes the second shape. 22. According to the method of applying for the 15th item of the patent scope ... a // 70,000 method, wherein the step of fixing the raised line to the first shape further includes bonding the fabric to a film in the second shape, so as to place the raised line on the Second shape. 2 J · As stated in the patent application No. 15 0¾ of the method for taxi musicians, in which the step of fixing the ridge to the shape of the brother is more advanced ~ ^ L ^ κ The meaning of the step includes the use of adhesive to the second shape In the fabric. 24. The method of claim 23, wherein the step of fixing the ridges to the first shape further includes using a fabric heated to the second shape. 25. For example, the method of claim No. 15 in the scope of patent application, in which the ridge is fixed to the standard of this paper, is applicable to China's National Tomb Standard (CNS) A4 (210 X 297). Meidodo \ Shm_BPPTB4VPk ~ 001 07 \ 070ΙΨΚ-001 · 0701.Doc Aprils 2001 24 、申請專利範 弟二形狀的步驟更進—步包括 的織物。 肖運用加熱至第二形狀中 26.如申請專利範圍第15項的方法 笛— /、τ知隆起緩固今 罘一形狀的步驟更進一步包括 疋於 狀中的織物。 h括運用額外纖維至第二形 7’如申請專利範園第26項的方法,其 性纖維。 ^ ^卜減維爲熱固 Μ·如申請專利範園第27项的方 維的更進一步步驟: “括運用加熱至額 請專利範圍第1項製造具有 —步包含: 万向折登原料的方法 麵===方向纖維…無法辨别隆起 3〇:申:專利範圍第29項製造具有ζ方向折叠原料的方 法、中底邵原料爲無黏結功能之連續纖維的 A如申請專利範圍第29項製造具有ζ方向折疊原料^ 法,其中底邵原料爲一黏合梳機纖維網。 1如申請專利範圍第29項製造具有ζ方向折疊原料的方 法其中底4原料爲一層捲曲的連續纖維。 33. 如申請專㈣圍第29項製造具有ζ方向折疊原料的方 法’其中第-移動表面具有結合眞空以固定底部原料。 34. 如申請專利範圍第29項製造具有ζ方向折疊原料的方 法’其中第二移動表面具有結合眞空以固定底部原料。 35. 如申請專利範圍第29項製造具有ζ方向折疊原料的方 rtt先閱讀背面之注音?事項再填窝本頁} 0 --------t--------- 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 本紙張尺度適用中國國家標準(α^7Α4規^^χ 297公爱 -11 n ϋ n I I n n n 1 n n n I n n ϋ I 1 ϋ I · 25 MavisA\Becky-Meidodo\Shan ΕΨατρ^ 483752 A8 B8 C8 D8 六、申請專利範圍 法’其中第二移動表面具有結合高度眞空,以將底部原 料從第一移動表面轉移至第二移動表面。 (請先閱讀背面之注意事項再填寫本頁) φ 訂---------線· 經濟部智慧財產局員工消費合作社印製 ^™t00^^(CNS)A4«(21〇^7^ ) Mavis-\\Becky-Meidodo\ShanJSPPTENT^Pk-001 0A0701\PK-00i-0701.Doc April25, 20012. Applying for a patent application, the shape of the second step is more advanced-the step includes the fabric. Xiao uses heating to the second shape. 26. The method of item 15 of the scope of the patent application. The step of dithering / τ knowing the bulging and curing of the first shape further includes the fabric in the shape. h includes the method of applying additional fibers to the second form 7 ', such as the method of item 26 of the patent application park, and the natural fibers. ^ ^ Bu Weiwei is a thermosetting M. For example, Fang Wei, the 27th step of the patent application park, further steps: "Including the use of heating to the top of the patent, the first item of manufacturing has-steps including: universal folding of raw materials Method surface === Directional fiber ... Can't distinguish the bulge 30: Application: Item 29 of the patent scope, a method for manufacturing a raw material with a zeta-folded material, and the material of the bottom sole is a continuous fiber without bonding function. A method for manufacturing a raw material having a zeta-direction folding, wherein the bottom material is a bonded comb fiber web. 1 The method for manufacturing a raw material having a zeta-direction folding material, such as the 29th aspect of the patent application, wherein the bottom 4 material is a layer of curled continuous fibers. 33. For example, if you apply for the 29th method of manufacturing raw materials with zeta-direction folding, 'where the # -moving surface has a combination of voids to fix the bottom raw material. 34. If you apply for the 29th method of patent application, the first method of manufacturing raw materials with zeta-direction folding' is where 2. The moving surface has a combination of hollows to fix the bottom material. 35. For example, if you want to manufacture a square rtt with a zeta-folded material in the 29th scope of the patent application, read the phonetic on the back. Matters need to be refilled on this page} 0 -------- t --------- Printed on paper standards of employees' cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, Chinese paper standards (α ^ 7Α4Α ^^ χ 297 Public Love-11 n ϋ n II nnn 1 nnn I nn ϋ I 1 ϋ I Highly empty to transfer the bottom material from the first moving surface to the second moving surface. (Please read the precautions on the back before filling out this page) φ Order --------- Line · Intellectual Property Bureau of the Ministry of Economic Affairs Printed by Employee Consumer Cooperatives ^ ™ t00 ^^ (CNS) A4 «(21〇 ^ 7 ^) Mavis-\\ Becky-Meidodo \ ShanJSPPTENT ^ Pk-001 0A0701 \ PK-00i-0701.Doc April25, 2001
TW89122833A 2000-03-30 2000-10-30 Materials having z-firection fibers and folds and method for producing same TW483752B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US09/538,744 US6867156B1 (en) 1999-04-30 2000-03-30 Materials having z-direction fibers and folds and method for producing same
US19992500P 2000-04-26 2000-04-26
US55915500A 2000-04-26 2000-04-26
US19992200P 2000-04-26 2000-04-26

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