TW477846B - Controller for sewing machine motor - Google Patents

Controller for sewing machine motor Download PDF

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Publication number
TW477846B
TW477846B TW89116102A TW89116102A TW477846B TW 477846 B TW477846 B TW 477846B TW 89116102 A TW89116102 A TW 89116102A TW 89116102 A TW89116102 A TW 89116102A TW 477846 B TW477846 B TW 477846B
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TW
Taiwan
Prior art keywords
motor
sewing machine
rotation speed
machine motor
lock
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Application number
TW89116102A
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Chinese (zh)
Inventor
Sen Mizuhara
Original Assignee
Juki Kk
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Publication of TW477846B publication Critical patent/TW477846B/en

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/36Devices for stopping drive when abnormal conditions occur, e.g. thread breakage

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

It is an object of the present invention to prevent the failure of a sewing machine motor through the control of the sewing machine motor corresponding to the driving situation of the sewing machine motor. In a controller for a sewing machine motor, the number of locks of a sewing machine motor 2 which are detected by a rotational position signal or a rotational speed signal output from motor rotational speed detecting means 16 is counted and the subsequent control of the sewing machine motor is changed when the counted number of locks reaches a predetermined number.

Description

經濟部智慧財產局員工消費合作社印製 <發明所屬技術領域> 本發明係關於工業用縫紉機之控制裝置。 <習知之技術> 近年來,在工業用縫紉機中,在縫紉機本體裝備有 促動器,以及自動切線與回針等之縫製動作自動化之機 在第3圖中,工業用縫紉機1〇〇,係依縫紉機本體i、 縫紉機馬達2、控制箱3、開關操作,藉接續、切斷商用 電源至控制箱3之電源開關4、踏板5及操作員進行各種縫 製型態等之設定,並概略地由操作控制板6、針7、針棒8 、及皮帶10所構成。 另外,在操作控制板中,操作員所設定之各種設定 資訊,係被送至控制箱3。藉操作員操作踏板5,將縫紉 機之啟動指令或者停止指令送信至控制箱3,藉控制箱3 内部之控制回路驅動控制縫紉機馬達2,縫紉機馬達2之 動力則介由皮帶10與主軸9傳達至針棒8。 縫紉機馬達2為了進行其旋轉位置控制與旋轉速度控 制,一般而言,在換流器控制方式的場合使用感應馬達 而在AC伺服控制方式的場合則使用AC伺服馬達。 由第4圖加以說明控制箱3,藉電源開關4之〇1^的操作 ,由商用電源供給至控制回路之交流電力,可以在整流 部11及平滑部12變換成直流。 使用AC伺服馬達作為縫紉機馬達2,當進行控制ac 伺服馬達的場合時,藉操作踏板5由踏板輸入檢出裝置2 ^ ----------------Γ---訂---------線 (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs < Technical Field of Invention > The present invention relates to a control device for an industrial sewing machine. < Knowledged technology > In recent years, industrial sewing machines are equipped with actuators and automatic sewing operations such as automatic thread trimming and return stitching. In FIG. 3, industrial sewing machines 100 According to the sewing machine body i, the sewing machine motor 2, the control box 3, and the switch operation, the power switch 4, the pedal 5, and the operator are used to connect and cut off the commercial power to the control box 3. The ground is composed of the operation control board 6, the needle 7, the needle bar 8, and the belt 10. In addition, in the operation control panel, various setting information set by the operator is sent to the control box 3. The operator operates the pedal 5 to send the start or stop command of the sewing machine to the control box 3. The control circuit inside the control box 3 drives and controls the sewing machine motor 2. The power of the sewing machine motor 2 is transmitted to the belt 10 and the main shaft 9 to Needle bar 8. In order to control the rotation position and the rotation speed of the sewing machine motor 2, generally, an induction motor is used in the case of inverter control method, and an AC servo motor is used in case of AC servo control method. The control box 3 will be described with reference to FIG. 4. By the operation of the power switch 4, the AC power supplied from the commercial power source to the control circuit can be converted into DC by the rectifier section 11 and the smoothing section 12. AC servo motor is used as the sewing machine motor 2. When the ac servo motor is controlled, the pedal input detection device 2 is operated by operating the pedal 5 ^ ---------------- Γ-- -Order --------- Line (Please read the precautions on the back before filling this page)

477846 A7 B7 五、發明說明(2 ,將縫紉機控制信號輸入CPU(Central Pr〇cessing 。CPU13係根據該縫紉機控制信號,將馬達旋轉指令信號 LSi及速度指令信號SPC輸入馬達控制裝置14。 馬達控制裝置14係輸入前述馬達旋轉指令信號Lsi及 速度指令信號spc,將驅動控制信號送信至馬達傳動器15 ,在整流部11及平滑部12變換成直流之電力,以馬達傳 動器15啟動使縫紉機馬達2旋轉。 另外,檢裝置16係檢出縫紉機馬達2旋轉速度,同時 ,藉計算編碼器(省略圖示)的脈衝檢出縫紉機馬達2旋轉 角度’將其旋轉角度檢出信號送信至CPU 13。 CPU 13因應所輸入之旋轉速度檢出信號,將縫紉機馬 達2之最適當旋轉速度之速度指令信號spc輸入馬達控制 裝置14。 另外,CPU13藉比較馬達旋轉指令信號LSi,與由檢 出裝置16之旋轉速度檢出信號,判斷縫紉機馬達2之旋轉 速度,在預定之預定旋轉速度以下之狀態為預定時間繼 續,或處於馬達鎖定狀態。 馬達電流之切換裝置19,係以檢出部19a檢出流至縫 幼機馬達2之電流,比較部1913係比較由比較部19a輸入之 馬達電流值與由CPU13輸入之Ref值,當馬達電流值比Ref 值還大的場合,則輸入停止信號送信至馬達控制裝置j 4 〇 馬達控制裝置14,係藉由切換裝置19輸入之上述輸 入停止信號,為了瞬時間終止通電至縫紉機馬達2,可以 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^--------- (請先閱讀背面之注意事項再填寫本頁) - 經濟部智慧財產局員工消費合作社印製477846 A7 B7 V. Description of the invention (2. Input the sewing machine control signal to the CPU (Central PrOcessing.) CPU13 is based on the sewing machine control signal, the motor rotation command signal LSi and the speed command signal SPC are input to the motor control device 14. Motor control device 14 series inputs the aforementioned motor rotation instruction signal Lsi and speed instruction signal spc, sends the drive control signal to the motor actuator 15, and converts it into DC power at the rectifier section 11 and the smoothing section 12, and starts the motor actuator 15 to make the sewing machine motor 2 In addition, the detection device 16 detects the rotation speed of the sewing machine motor 2 and, at the same time, detects the rotation angle of the sewing machine motor 2 by calculating the pulse of an encoder (not shown), and sends its rotation angle detection signal to the CPU 13. CPU 13 In response to the input rotation speed detection signal, the speed command signal spc of the most appropriate rotation speed of the sewing machine motor 2 is input to the motor control device 14. In addition, the CPU 13 compares the rotation signal of the motor rotation command signal LSi with the rotation of the detection device 16. The speed detection signal determines the rotation speed of the sewing machine motor 2 at a predetermined predetermined rotation speed. The following states are continued for a predetermined period of time, or the motor is locked. The motor current switching device 19 detects the current flowing to the sewing machine motor 2 by the detection unit 19a, and the comparison unit 1913 compares the input from the comparison unit 19a. The motor current value and the Ref value input by the CPU 13. When the motor current value is greater than the Ref value, the input stop signal is sent to the motor control device j 4. The motor control device 14 is the above input input through the switching device 19 Stop signal, in order to terminate the power to the sewing machine motor 2 in an instant, the paper size can apply the Chinese National Standard (CNS) A4 (210 X 297 mm) ^ --------- (Please read the note on the back first Please fill in this page again)-Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs

477846 A7 B7 五、發明說明( 經 濟 部 智 慧 財 產 局 消 費 合 作 社 印 限制流至縫紉機馬達2之電流不超過基準水準。 另外’ CPU13藉輸入檢出部19b之Ref值,可以控制流 至縫初機馬達2之電流的上限值。 CPU電源之reset回路17,係接續於CPU13之RESET 端子(省略圖示),監視供給至CPU13之電源之電壓,當電 源電壓在CPU13之動作補償電壓範圍外之電壓的場合時, 保持CPU13之RESET端子於Lo水準,以防止CPU13之動作 補償電壓外之誤動作。 CPU 13當在其處理程序進行中確定馬達鎖定的場合, 為了保護縫紉機馬達2停止通電至縫紉機馬達2,形成H OLD狀態。另外,藉電源開關4之〇卯的操作,一旦遮斷 供給至控制回路之電力,藉遮斷供給電源至cpu 13解除 hold狀態,其次,電源開關4操作為〇1^後,藉cpu電源 RESET回路17之回路動作之信號,cpui3回覆到主程序, 依知、主私序進行處理。總稱此些由電源〇ff至電源OR之 連處理動作’暫時稱作為p〇WER on RESET動作。 電源OFF;^出裝置,係檢知電源開關4之之 狀態’也就是檢知供給控制回路之電源是處於供給狀 ,或者是處於遮斷狀態,㉟該檢知信號輸入cpui3。而& ,cpun在接受電源㈣檢知信_,因電源〇ff消去戶: 發生,機能上不變之資料,則等待於不揮發性儲存器。持續藉其次之電源0N的操作,依電源供給之C則3 配合主程序的處理,可以將等待之資料由不揮發性之 存器20讀出。 本紙張尺度適用中國國家標準(CNS}A4規格(2i〇 X 297公爱) 態 且 20 儲 -----------------„----訂-------;—線 (請先閱讀背面之注意事項再填寫本頁) 25 25 五、發明 上477846 A7 B7 V. Description of the invention (The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs restricts the current flowing to the sewing machine motor 2 not exceeding the reference level. In addition, the CPU 13 can control the flow to the sewing machine motor by referring to the Ref value of the detection unit 19b. The upper limit of the current of 2. The reset circuit 17 of the CPU power supply is connected to the RESET terminal (not shown) of the CPU13 to monitor the voltage of the power supply to the CPU13. When the power supply voltage is outside the range of the CPU13's action compensation voltage In case, keep the RESET terminal of CPU13 at Lo level to prevent malfunctions other than the compensation voltage of CPU13. When CPU 13 determines that the motor is locked while its processing program is in progress, in order to protect the sewing machine motor 2 from stopping power to the sewing machine motor 2 The HOLD state is formed. In addition, by the operation of the power switch 4 卯, once the power supplied to the control circuit is interrupted, the hold state is released by interrupting the power supply to the CPU 13 and secondly, the operation of the power switch 4 is 〇1 ^ Then, by using the signal of the circuit action of the cpu power RESET circuit 17, cpui3 responds to the main program and processes it according to the knowledge and the main private sequence. Collectively, these connected processing operations from the power source ff to the power source OR are temporarily referred to as the power on RESET action. The power is turned off; the output device detects the state of the power switch 4, which is also the detection of the supply control circuit. The power supply is in the supply state or is in an interrupted state, and the detection signal is input to cpui3. And &, cpun is receiving the power supply ㈣ detection letter _, because the power supply is removed by the user: Occurred, the function is unchanged , Then wait in the non-volatile memory. Continue to borrow the operation of the next 0N power supply, according to the power supply of C 3 and cooperate with the processing of the main program, you can read the waiting data from the non-volatile memory 20. This paper The standard is applicable to the Chinese national standard (CNS) A4 specification (2i〇X 297 public love) state and 20 storages ----------------- „---- Order ----- -;-Line (Please read the notes on the back before filling out this page) 25 25 V. Invention

經濟部智慧財產局員工消費合作社印製 4 $ ,達牽引會發生因弟軸燒在一起,或針穿入極 厚之被縫物時之抵抗,或下線捲入_軸之現象,對於該 現象為了保護縫紉機馬達2,進行如以下之控制。 •馬達電心疋否超過預定值(precjetermined),或馬達 電2為預定範圍,當縫紉機馬達2在預定旋轉數以下繼續 預疋^間日^,判斷為馬達牽引則停止馬達通電。 八a ·在縫紉機馬達2内部設置溫度檢知回路或溫度檢知 刀子,在檢知預定以上之溫度時,判斷為馬達鎖定狀 則停止馬達通電。 針對習知之馬達鎖定時之控制方法,參照第/圖加 說明。 / 在第4圖中,定時⑴變成馬達鎖定狀態的場合,繼續 "疋守間t(sec)%,以預定時間(sec)繼續之定時(2), 判斷馬達鎖定狀態,停止通電至縫切機馬達2。在此之間 ,在縫匆機馬達2之線圈為了使縫_馬達成旋轉狀態流 入巨大之電流,馬達内部溫度主要在銅帮PRT發熱,馬達 内部溫度由圖中(3)移至(4)。 而且I為/;,L至縫紉機馬達2之電流,R為馬達線圈抵 抗,t為馬達鎖定之持續時間。 、如此之馬達鎖定現象,通常在縫紉機主軸之一旋轉 中為最大之負荷時期’由於發生於針7刺入縫製中之布等 。所以如第4圖所示,在定時⑴針7則位置於刺入縫製物 之位置。The Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints 4 $, and the traction will occur due to the burning of the shaft, the resistance of the needle when it penetrates into a very thick quilt, or the phenomenon that the thread is caught in the _axis. For this phenomenon, To protect the sewing machine motor 2, the following control is performed. • Whether the motor core exceeds a predetermined value (precjetermined), or if the motor power 2 is within a predetermined range. When the sewing machine motor 2 continues below the predetermined number of rotations for a period of time ^ between days ^, it is judged that the motor is stopped and the motor power is stopped. Eight a · A temperature detection circuit or a temperature detection knife is installed inside the sewing machine motor 2. When it detects a predetermined temperature or more, it is determined that the motor is locked and the motor is stopped. Regarding the conventional control method when the motor is locked, please refer to Figure / Figure plus description. / In the fourth figure, when the timing 马达 becomes the motor lock state, continue to 疋 间 t (sec)%, continue the timing (2) at a predetermined time (sec), determine the motor lock state, stop the power to the sewing Cutting machine motor 2. In the meantime, the coil of the sewing machine motor 2 flows a huge current in order to make the sewing motor rotate, and the internal temperature of the motor is mainly generated by the copper PRT. . And I is / ;, the current from L to the sewing machine motor 2, R is the motor coil resistance, and t is the duration of the motor lock. 2. Such a motor lock phenomenon is usually the maximum load period during the rotation of one of the main shafts of the sewing machine 'because it occurs when the needle 7 penetrates into the sewing cloth or the like. Therefore, as shown in Fig. 4, the timing needle 7 is positioned at the position where the sewing product is pierced.

從而以圖中(5)之定時進行上述POWER ON RESETTherefore, the above POWER ON RESET is performed at the timing of (5) in the figure

態 以State

1^1·. -線· (請先閱讀背面之注意事項再填寫本頁) •-裝 477846 五、發明説明 4 A7 B71 ^ 1 ·.-Line · (Please read the notes on the back before filling this page) • -Packing 477846 V. Description of the invention 4 A7 B7

上述馬達牽引會發生因釜軸燒在一起,或針穿入極广 之被縫物時之抵抗,或下線捲入釜軸之現象,對於該現象 為了保護縫紉機馬達2,進行如以下之控制。 1 ·馬達電流是否超過預定值(predetermined),或馬達 電流為預定範圍,當縫紉機馬達2在預定旋轉數以下繼續 預疋%間時’判斷為馬達牽引則停止馬達通電。 、 2·在縫紉機馬達2内部設置溫度檢知回路成⑽ 分子,在檢知預定以上之溫度時,判斷為馬達 停止馬達通電。 針對習知之馬達鎖定時之控制方法,參照第5圖加以 說明。 在第5圖中,定時(1)變成馬達鎖定狀態的場合,繼續 一定時間t(Sec)時,以預定時間(sec)繼續之定時(2),cpui 3 判斷馬達鎖定狀態,停止通電至_機馬達2。在此之間 ,在縫_馬達2之線圈為了使縫_馬達成旋轉狀態流 入巨大之電流,馬達内部溫度主要在鋼損阶發熱,馬達 内部溫度由圖中(3)移至(4)。 >而且,1為流至縫_馬達2之電流,R為馬達線圈抵 抗’ t為馬達鎖定之持續時間。 、『如此之馬達鎖定現象,通常在縫㈣主軸之—旋轉中 為最大之負荷^期’由於發生於針7刺人縫製中之布等。 所以如第5圖所示,在定時⑴針7則位置於刺入縫製物之位 置。 從而以圖中(5)之定時進行上述POWER ON RESET 本紙張尺度適财關緖The above-mentioned motor traction may occur due to the burning of the kettle shaft, resistance when the needle penetrates a very wide sewing object, or the thread is caught in the kettle shaft. In order to protect the sewing machine motor 2, the phenomenon is controlled as follows. 1 · Whether the motor current exceeds a predetermined value (predetermined) or the motor current is within a predetermined range. When the sewing machine motor 2 continues below the predetermined number of rotations for a pre-determined interval, it is determined that the motor is stopped and the motor is stopped. 2 · A temperature detection circuit element is set inside the sewing machine motor 2. When it detects a temperature higher than a predetermined value, it is determined that the motor is stopped and the motor is energized. The conventional control method when the motor is locked will be described with reference to FIG. 5. In Figure 5, when the timing (1) becomes the motor lock state, when the time t (Sec) continues for a predetermined time (sec), the timing (2) continues. Cpui 3 determines the motor lock state and stops the power to _ Machine motor 2. In the meantime, in order to make the slit_motor 2 rotate in a huge current, the internal temperature of the motor is mainly generated in the steel damage stage, and the internal temperature of the motor moves from (3) to (4) in the figure. > 1 is the current flowing to the seam_motor 2 and R is the motor coil resistance ' t is the duration of the motor lock. "" This kind of motor locking phenomenon is usually the maximum load during the rotation of the main shaft of the sewing machine ^ period "because it occurs when the needle 7 pierces a person's sewing. Therefore, as shown in Fig. 5, the timing needle 7 is positioned at the position where the sewing product is pierced. Therefore, the above POWER ON RESET is performed at the timing of (5) in the figure.

(請先閱讀背面之注意事項再填寫本頁) Φ! .訂丨 7 五、發明説明(5 ) 動作後,由於藉針位置檢出裝置顯示針7之針位置不在上 位置之針位置信號出力,所以如前述之cpui3控制縫幼機 針7往上位置移動。 <發明欲解決的課題> 述’在習知之縫匆機馬達的控制中,在馬達鎖定 後尚未解除馬達鎖定的原因時,隨著p〇WER ⑽ RESET動作,進行重複啟動縫訪機,如第$圖所示,如此 縫幼機馬達2之内部溫度逐漸上升,達到有可能燒毀的程 度0 也就是,作為通常之馬達的特性,係在馬達鎖定時由 於流至馬達線圈之平均單位時間之平均電流變大,所以馬 達線圈溫度持續急激的上升。 … 该狀悲在持續預定時間t(sec)後,cpui3判斷馬達鎖定 ,仔止馬達通電,並將鎖定狀態通報給操作員。 但是,在馬達鎖定的原因未去除之狀態下,電源開關 4-端置於0FF後,立刻再投入(p〇WER 〇n咖叫的 場合,再次進入通常之控制程序,藉縫紉機踏板5等之操 作進行再次通電至馬達。 此種場合,馬達線圈溫度因此次之通電使溫度上升, 溫度並在累積至前次通電時之溫度上升之狀態下上升。因 該溫度的上升,在使用AC伺服馬達的場合時,有可能發生 因磁輔—減磁超越降低轉距與馬達線圈之耐熱程度而使内 部短路。 另外,裝備於縫紉機馬達2内部之編碼器回路,若超 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公楚) 477846 五 越半導體分子之動作範圍,有可能會目 機馬達2造成損害。 在縫製工廠為了不使作業能率降低,作業員即使在 馬達鎖定等發生錯誤時,均在操作電源卿之後,立列又 進行ON之動作(P0WER 〇N虹叫而且有可能在短 時間之内重複幾次的進行該〇N/〇FF之操作,如上述在 縫幼機馬達内部發生溫度上升現象之可能性很高。 特別是,在AC伺服馬達巾,因利用於馬達磁轴之 素材之進步、導葉設計技術與磁氣回路之模擬技術之成 果’使馬達逐漸變成小型輕量化,與習知之大型馬達相 比,由於馬達凸緣之熱容量變小,所以不利於導葉捲 之放熱,使線圈溫度的上升速度有變快之傾向。 對於如此之問題,有構想使判斷縫紉機鎖定狀離 時叭财)縮短,但是,在縫製厚物時頻發生縫匆機鎖 判定,會有對通常之縫製作業帶來阻礙之問題。 另外,馬達溫度以比較和緩的角度上升的場合,係 在馬達内部設置溫度檢知回路,藉超越編碼器室内分子 及磁軸減磁、線圈鎖定種,可以防止内部短路。但是, 當發生馬達鎖定時,由於馬達線圈溫度急速上升,因 傳導的遲延來不及檢知應答,因而無法防止上述故障 發生。 作為改善該檢知應答延遲之裝置,係在馬達線圈 體a又置溫度保護等之溫度檢知分子之方法,但是,由々 馬達線圈變成高電壓部,因而發生因鎖定之信賴性與馬 熱 之 本 於 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 新 成 線 之 定(Please read the precautions on the back before filling this page) Φ! .Order 丨 7 V. Description of the invention (5) After the operation, the needle position signal of the needle position detection device showing that the needle position of needle 7 is not in the upper position is output. Therefore, as described above, cpui3 controls the sewing needle 7 to move upward. < Problems to be Solved by the Invention > In the control of the conventional sewing machine motor, when the cause of the motor lock has not been released after the motor is locked, the sewing machine is repeatedly started with the po p RESET action. As shown in Fig. $, The internal temperature of the sewing machine motor 2 gradually rises to the extent that it may be burned out. That is, as a normal motor characteristic, it is the average unit time flowing to the motor coil when the motor is locked. Since the average current becomes larger, the temperature of the motor coil continues to rise sharply. … After this condition lasts for a predetermined time t (sec), cpui3 judges that the motor is locked, stops the motor from being energized, and notifies the operator of the locked state. However, in the state where the cause of the motor lock has not been removed, after the 4-terminal of the power switch is set to 0FF, immediately turn it on again (when the power is called, enter the normal control program again, borrow the sewing machine pedal 5 and so on). The operation is conducted again to the motor. In this case, the motor coil temperature is increased by the next energization, and the temperature is increased under the state that the temperature has accumulated until the previous energization. Due to this temperature increase, the AC servo motor is used. In the occasions, internal short-circuit may occur due to magnetic auxiliary-demagnetization, reducing the torque and the heat resistance of the motor coil. In addition, the encoder circuit equipped in the motor 2 of the sewing machine is subject to Chinese national standards if it exceeds the paper size. (CNS) A4 specification (210X297). 477846 The operating range of Goetsu Semiconductor may cause damage to the eyepiece motor 2. In the sewing factory, in order not to reduce the work efficiency, even when the operator locks the motor, an error occurs. After operating the power supply, Li Li performed the ON action again (P0WER 〇N screams and may repeat several times within a short time It is very likely that the temperature rise in the sewing machine motor as described above is performed. Especially, in the AC servo motor towel, the material used in the magnetic shaft of the motor is improved and guided. The result of the leaf design technology and the simulation technology of the magnetic circuit 'makes the motor gradually smaller and lighter. Compared with the conventional large motor, the heat capacity of the motor flange is smaller, which is not conducive to the heat dissipation of the guide vane roll and the coil temperature. There is a tendency for the ascent speed to become faster. For such a problem, there is an idea to shorten the judgment of the sewing machine ’s lock-up status. However, if the sewing machine lock judgment occurs frequently when sewing thick objects, it may cause normal sewing operations. In addition, when the temperature of the motor rises at a relatively gentle angle, a temperature detection circuit is installed inside the motor. By overriding the molecular and magnetic shaft demagnetization and coil lock types in the encoder room, internal short circuits can be prevented. However, when the motor is locked, the temperature of the motor coil rises rapidly, and the delay in conduction is too late to detect the response, so it cannot be prevented. As a means to improve the delay in detecting and responding, a method of temperature detecting molecules such as temperature protection is placed in the motor coil body a, but since the motor coil becomes a high-voltage part, trust due to locking occurs. The nature and the nature of horse fever apply the Chinese National Standard (CNS) A4 specification (210X297 mm) at this paper size.

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P 9 A7 慧P 9 A7

I 社 印 五、 發明說明( B7 達本體大型化等安裝之問題,鱼 < 過高之問題。 者°又置而產生總成本 本發明之課題是提供一種馬 速的檢知縫匆機鎖定的發生, :制裝置’可以迅 门"在正常動作時不會誤制_較。 <解決課題的手段> 為了解決上述課題 申:專利範圍第,項之發明,係包含有:旋轉檢出裝 對應如第4圖所示檢出裝置16),係檢出縫匆機 ‘二二ΓΓ旋轉速度之任何一方,輸出旋轉位置 .就’鎖定檢出裝置(例如,如第!圖所示流程圖之 ^ 對應第4圖所示cpui3),係藉上述旋轉檢出 ’根據所輸出之前料轉位置信號或前述旋轉速度, 號’檢出前述馬達是否位於鎖定之狀態;馬達停止裝置 例如’如第!圖所示流程圖之步驟S15;對應如第4圖所 CpUl3),係根據前述鎖定檢出裝置之檢出結果,停止前 述縫紉機馬達之轉動。 該縫初機馬達控制裝置,更包含有:牽引次數計算 裝置(例如,對應如第1圖所示流程圖之步驟S7),係藉前 述鎖疋‘出裝置檢出馬達鎖定計算其次數,·變更控制裝 置(例如,對應如第!圖所示流程圖之步驟Μ),係當前述 鎖定次數計算裝置所計算之鎖定次數,達到預定之鎖 人數捋,加以變更其後之縫鲂機馬達之控制。 依據該申請專利範圍第〗項之發明,當以鎖定次數計 裝 信 示 定 --- (請先閱讀背面之注意事項再填寫本頁) ί l·---^---------Μ0Ι — , 本紙張尺度適財祕準(CNS)A4規格⑵Q χ挪 4//846 A7 B7 五、發明說明(8 ) f. 員 工 消 社 印 异馬達鎖定達到預定之鎖定次數時,由於藉 ==變更裝置變更縫切機馬達之控制,因而可 口應縫勿機馬達之驅動狀況來控制縫匆機的 … ’、可以防止工業用縫紉機馬達的故障。 申請專利範圍第2項之發明 係在申請專利範圍第1項之縫初機馬達之控制裝置中 該控㈣更裝置係具有限㈣述控㈣置供給前述 =1電流的最大值比通常的值還小之最大電流限制裝 置(例如,對應如第4圖所示馬達電流切換裝置19)。 依據申請專利範圍第2項之發明,藉具有控制變更裝 置之最大電流限制裝置,在民雜—α太丄 忒置在馬達鎖疋時由於限制供給電 ^的最大值比通常的還小,所以可以降低馬達鎖定時之 :達溫度的上升’亦可以防止工業用縫劫機之馬達的故 申請專利範圍第3項之發明 係在申請專利範圍第!項之縫初機馬達之控制裝置中 該控制變更裝置係變更該前述鎖定檢出 1 鎖定檢出方法之檢出方法變更裝置(例如,對應如第】圖所 示流程圖之步驟S9)。 依據申請專利範圍第3項之發明,對應縫紉機馬達 馬達鎖定的發生狀況,由於藉鎖定檢出方法變更裝置 更馬達鎖定檢出方法’因而可以提供一種因應縫勿機 達之驅動狀況來控制縫紉機的馬達,亦可以防止工業 縫初機馬達的故障。 '、 之 變 馬 用 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐)I. Press release 5. Description of the invention (B7 installation problems such as large size of the body, and the problem of excessively high fish. The problem is that the total cost is incurred. The problem of the present invention is to provide a horse speed detection sewing machine lock. The occurrence of :: the control device 'can be a quick door " will not be mistakenly made in normal operation. ≪ means for solving the problem > In order to solve the above-mentioned problem, the invention of the scope of patent No. 1 includes: rotation The detection device corresponds to the detection device 16 shown in Fig. 4). It detects the rotation speed of the sewing machine 'two two ΓΓ' and outputs the rotation position. The detection device is locked (for example, as shown in Fig. The flow chart shown ^ corresponds to cpui3) shown in Figure 4. Based on the above rotation detection, 'based on the previous output rotation position signal or the aforementioned rotation speed, the number' detects whether the aforementioned motor is in a locked state; for example, the motor stop device is 'As the first! Step S15 of the flowchart shown in the figure; corresponding to CpUl3) shown in Fig. 4) is to stop the rotation of the sewing machine motor according to the detection result of the lock detection device. The sewing machine motor control device further includes a traction number calculation device (for example, corresponding to step S7 of the flowchart shown in FIG. 1), which is calculated by detecting the motor lock by the aforementioned lock-out device, The change control device (for example, corresponding to step M of the flowchart shown in the figure!) Is when the number of locks calculated by the foregoing lock number calculation device reaches a predetermined number of locks, and the subsequent sewing machine motor is changed. control. According to the invention in the scope of the patent application, when the letter of lock is counted based on the number of locks --- (Please read the precautions on the back before filling this page) ί l · --- ^ ------- --Μ0Ι —, The paper size is suitable for financial secrets (CNS) A4 specifications ⑵Q χ Norwegian 4 // 846 A7 B7 V. Description of the invention (8) f. When the employee cancels the lock of the motor, it reaches the predetermined number of locks. By means of == changing device to change the control of the sewing machine motor, so it is possible to control the sewing machine's driving status by using the delicious state of the sewing machine motor ... ', it can prevent the failure of industrial sewing machine motor. The invention of item 2 in the scope of patent application is the control device for the sewing machine motor of the first item in the scope of patent application. The control and changing device has a limit value that controls the setting to supply the aforementioned = 1 current to the maximum value than the usual value. A small maximum current limiting device (for example, corresponding to the motor current switching device 19 shown in FIG. 4). According to the invention in item 2 of the scope of patent application, by using a maximum current limiting device with a control changing device, the maximum value of the limited power supply is smaller than the normal value when the consumer-α is too large and placed in the motor lock, so It can reduce the time when the motor is locked: the temperature rise can also prevent the motor of the industrial sewing machine. Therefore, the invention in the scope of patent application No. 3 is in the scope of patent application! In the control device of the initial sewing machine of the item, the control changing device is a detection method changing device that changes the aforementioned lock detection 1 lock detection method (for example, corresponding to step S9 of the flowchart shown in the figure). According to the invention in item 3 of the scope of patent application, corresponding to the occurrence of the motor lock of the sewing machine, the lock detection method is changed to change the motor lock detection method. Therefore, it is possible to provide a method for controlling the sewing machine in accordance with the driving status of the sewing machine. The motor can also prevent the failure of the industrial sewing machine motor. ', Change for horses This paper size applies to China National Standard (CNS) A4 (210x297 mm)

裝---------訂------ (請先閱讀背面之注意事項再填寫本頁) - — II. --線·--------- Order ------ (Please read the precautions on the back before filling this page)--II. --Line ·

經濟部智慧財產局員工消費合作社印製 五、發明說明(9 ) <發明的實施型態> 以下,在第1圖、第2圖中詳細說明本實施型態。 在本實施型態中,為了實施與第3圖及第4圖所說明 之構造之同一構造,因而省略其圖示及構造說明。另外 ,在以下之說明中,在與習知之工業用縫紉機之同一處 所,則使用同一符號加以說明。 不揮發性儲存器20,其個別的名稱擁有如以下所示 之資料領域。 1 ·初期值C ;為後述變數資料c丨之初期值,並為正 的整數之固定值。 2 支數資料C1,在工業用縫紉機之工廠出貨時記憶 初期值c。並為〇或正的整數變數值。當縫紉機馬達2連續 重複馬達鎖定時,CPU 13則隨時更新該變數資料c i。而 且,當C1 = 0之後,則更後述馬達鎖定繼續狀態之 監視時間tl及馬達電流限制資料A。 3.預疋旋轉速度d;藉CPU 13使用於判斷馬達鎖定為 正整數之固定值。當CPU13發生軸鎖定場合,藉檢出裝置 16檢出馬達旋轉速度不滿預定旋轉速度D之狀態,在前述 監視時間tl以上繼續的場合,則判斷馬達鎖定。 4·馬達鎖定繼續狀態之監視時間tl ;藉cPul3使用於 判斷馬達鎖定為正整數之固定值。CPU13於縫紉機馬達2 方疋轉速度,在預定旋轉速度D以下監視時間11以上繼續 的場合判斷為馬達鎖定。 5·馬達鎖定繼續狀態之監視時間t2 ;為滿足t2<tl2 本紙張尺度細 ----------------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 12 五、發明說明(10 ) 固定值。當馬達鎖定連續進 、 丁 C -人至c 1 = 〇的場合(參照上 述1),CPU13變更該監視時 专間為tl —t2,並判斷其後之馬 達鎖定。 —6·4達值A;在不發生C次連續之縫切機鎖 疋之正常狀恕下’為流到縫初機馬達2之電流的上限值。 cPU13在馬達電流切換裝置19之比㈣i9b,出力馬達電 流限制值A,藉該比較部19b之出力信號,控制流至縫初 機馬達2之電流的上限值。 •馬達UL P艮制值B ;為B ^ A之固定值。當馬達鎖 定連續進行c次的場合(參照上述丨),cpm3出力至馬達電 ,切換裝置19之比較部19b,冑更馬達電流限制值至a— b ,並控制流至縫紉機馬達2之電流的上限值。 8 ·彳工制k更解除之預定旋轉速度E ;滿足£ ^ d為正 值之固定值。另外,控制變更解除之預定旋㈣度1;(度) ’為正值之固定值。當馬達鎖定連續發生C次的場合(C1 〇) CPU13在t2(Stl)馬達鎖定繼續狀態之監視時間tl, 經濟部智慧財產局員工消費合作社印製 且變更馬達電流限制值八至叫^ A),其後進行馬達鎖定的 判斷。但是,藉檢出裝置1 6檢出之縫紉機馬達速度若到 預定旋轉速度E以上的話,則cpui3判斷解除馬達鎖定狀 悲,馬達鎖定繼續狀態之監視時間t2回覆到u,且馬達電 流限制值B回覆到A。更進一步,CPU13將變數資料c〗回 覆到C。 尚且’依該預定旋轉速度E的檢出之控制變更的解除 ’係可以依預定旋轉角度F之檢出,藉控制變更的解除加 13 本紙張尺度適用中國國豕標準(CNS)A4規格⑵Q χ 297公爱) 加以說明 、發明說明(n) 以又換。藉檢出裝置檢知預定之旋轉角度以上之縫紉機 =達2之旋轉的場合,則cpui3判斷解除馬達鎖定,可以 貝:同樣的處理。另外,進一步藉前述預定旋轉速度E, 及引述預疋旋轉角度F之檢出,可以併用控制變更之解除 其次’針對在本實施型態中之CPU 13之動作 &首先,操作電源開關4置於ON之後,藉操作者之縫紉 機踏板5之操作,馬達啟動信號由踏板入力檢出裝置21入 力於CPU13,CPU13則從不揮發性儲存器2〇讀出變數資料 C1(步驟 S1)。 、 其_人,CPU13判別C1是否等於0(步驟S2),當以不等 於〇時(步驟S2 ; NO),CPU13將馬達電流限制值A出力至 馬達電流切換裝置19之比較部⑽,實行縫幼機馬達2之 旋轉控制(步驟S3)。 而且CPU13在縫㉚機馬達2之旋轉中以預定之間隔 ’定期的藉檢出裝置16監視檢出之縫紉機馬達2之旋轉速 度,判別縫幼機馬達2之旋轉速度是否在預定旋轉速度D 以下(步驟S4),若超過預定旋轉速度D的場合(步驟% N〇) ,則CPU13由Cl回復到C(步驟S6),並回復到步驟!。 另外,若為預定旋轉速度〇以下的場合(步驟Μ; YU) ’則CPU13監視態監視時間u之間之縫切機馬達2之旋轉 速度,判別其狀態了解監視時間是否繼續在u以上。 在此’縫幼機馬達2之旋轉速度變成預定旋轉速度 MW l·—訂---------線#- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Explanation of Invention (9) < Implementation Mode of Invention > Hereinafter, this embodiment mode will be described in detail in FIG. 1 and FIG. 2. In this embodiment mode, in order to implement the same structure as that described in Figs. 3 and 4, the illustration and the structure description are omitted. In the following description, the same place as the conventional industrial sewing machine will be described using the same symbol. The individual names of the nonvolatile storage 20 have data fields as shown below. 1 · Initial value C; is the initial value of the variable data c 丨 described later, and is a fixed value of a positive integer. 2 count data C1, the initial value c is memorized when it is shipped from the factory for industrial sewing machines. And it is 0 or a positive integer variable value. When the sewing machine motor 2 continuously repeats the motor lock, the CPU 13 updates the variable data c i at any time. In addition, when C1 = 0, the monitoring time t1 of the motor lock continued state and the motor current limit data A will be described later. 3. Pre-rotation speed d; CPU 13 is used to determine that the motor lock is a fixed value of a positive integer. When the CPU 13 has a shaft lock, the detection device 16 detects that the motor rotation speed is less than the predetermined rotation speed D. When the monitoring time t1 continues, the motor lock is determined. 4. Monitoring time t1 of the motor lock continued state; cPul3 is used to determine that the motor lock is a fixed value of a positive integer. The CPU 13 determines that the motor is locked when the rotation speed of the sewing machine motor 2 continues at a predetermined rotation speed D and the monitoring time 11 or more continues. 5 · Monitoring time t2 of motor lock continued state; To meet t2 < tl2 The paper size is fine ---------------------- Order ------- --Line (please read the notes on the back before filling this page) 12 V. Description of the invention (10) Fixed value. When the motor lock is continuously advanced and C-man to c 1 = 0 (refer to 1 above), the CPU 13 changes the monitoring interval to tl-t2, and judges the subsequent motor lock. —6 · 4 reach value A; under the normal condition that C continuous stitching machine lock 疋 does not occur ′ is the upper limit of the current flowing to the sewing machine motor 2 at the beginning. The ratio ㈣i9b of the cPU13 in the motor current switching device 19, the output motor current limit value A, controls the upper limit of the current flowing to the sewing machine motor 2 by the output signal of the comparison unit 19b. • Motor UL P system value B; is a fixed value of B ^ A. When the motor is locked for c consecutive times (refer to the above), cpm3 outputs power to the motor, and the comparison unit 19b of the switching device 19 changes the motor current limit value to a-b and controls the current flowing to the sewing machine motor 2. Upper limit. 8 · Predetermined rotation speed E of the machinist system k is released; satisfying a fixed value of £ ^ d which is a positive value. In addition, the predetermined rotation degree 1 at which the control change is released; (degree) 'is a fixed value with a positive value. When the motor lock occurs C times in a row (C1 〇) The monitoring time t1 of CPU13 at t2 (Stl) motor lock continuity state, printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs and changing the motor current limit value to ^ A) Then, judge the motor lock. However, if the motor speed of the sewing machine detected by the detection device 16 is higher than the predetermined rotation speed E, cpui3 judges that the motor lock is released, the monitoring time t2 of the motor lock continuation state is returned to u, and the motor current limit value B Reply to A. Furthermore, the CPU 13 returns the variable data c to C. Moreover, the “cancellation of control changes detected at the predetermined rotation speed E” can be detected at the predetermined rotation angle F, and the cancellation of the control change plus 13 paper standards are applicable to China National Standard (CNS) A4 specifications ⑵ Q χ 297 public love) to explain, to explain the invention (n) for another. If the detection device detects a sewing machine with a predetermined rotation angle or more = 2 rotations, cpui3 determines that the motor lock is released, and the same process can be performed. In addition, by further detecting the predetermined rotation speed E and quoting the pre-rotation angle F, it is possible to use the combination of the control change and the release of the second action on the CPU 13 in this embodiment mode. First, operate the power switch 4 to set After turning on, by the operation of the operator's sewing machine pedal 5, the motor start signal is input to the CPU 13 by the pedal input detection device 21, and the CPU 13 reads the variable data C1 from the non-volatile memory 20 (step S1). If the CPU 13 determines whether C1 is equal to 0 (step S2), when it is not equal to 0 (step S2; NO), the CPU 13 outputs the motor current limit value A to the comparison unit 马达 of the motor current switching device 19, and performs sewing. Rotation control of the juvenile motor 2 (step S3). In addition, the CPU 13 monitors the detected rotation speed of the sewing machine motor 2 at regular intervals during the rotation of the sewing machine motor 2 at a predetermined interval, and determines whether the rotation speed of the sewing machine motor 2 is below the predetermined rotation speed D. (Step S4) If the predetermined rotation speed D is exceeded (step% NO), the CPU 13 returns from Cl to C (step S6), and returns to step! . In addition, if the predetermined rotation speed is 0 or less (step M; YU) ', the CPU 13 monitors the rotation speed of the sewing machine motor 2 between the state monitoring time u, determines its state, and knows whether the monitoring time continues above u. Here, the rotation speed of the sewing machine motor 2 becomes the predetermined rotation speed MW l · —Order --------- Thread #-(Please read the precautions on the back before filling this page) Intellectual Property Bureau of the Ministry of Economic Affairs Printed by Employee Consumer Cooperative

DD

經濟部.智慧財產局員工消費合作社印製 五、發明說明 以下,監視日才間未繼續在tl以上之場合(步驟S5 ; N0), 則回到步驟S4,CPU13判別再度旋轉速度是否在預定旋轉 速度以下,以後重複實行步驟S4與步驟S5,判別縫紉機2 之旋轉速度,在預定旋轉速度D以下監視時間是否繼續在 tl以上。另外,縫紉機馬達2之旋轉速度在預定旋轉速度 D以下’若監視時間繼續在tl以上的場合(步驟S5 ; YES) ’ CPU13減縮變數資料C1(步驟S7),判別C1是否等於〇(步 驟 S8), 而且,當Cl等於〇時(步驟S8 ; YES),則cpiJ13變更 監視時間由tl縮短至t2,馬達電流限制值變更為由八至B 之更小數值(步驟S9)。更進一步,CPU13使縫紉機馬達停 止(步驟S15),電源變成位於〇FF之等待狀態(步驟16),結 束處理。 另外,當C1不等於〇時(步驟S8 ; N〇),則移至步驟S15 ’〇?1;13使縫劫機馬達停止(步驟815),電源變成位於〇1^ 之等待狀態(步驟s 16),結束處理。— 在步驟S2中,當ci = 〇的場合時,(步驟S2 ; YES), 則移至步驟S10。在此,所謂C1 = 〇,係在前次之縫紉機 鎖定檢出時,由於設定監視時間為t2,且馬達電流限制值 B,CPU13以監視時間t2及電流限制值B來實行縫紉機馬 達2之旋轉控制。 其次’ CPU13藉檢出裝置監視所檢出之旋轉速度檢出 L唬,並判別縫紉機馬達2之旋轉速度有否在預定旋轉速 度E以上(步驟S11),若為預定旋轉速度E以上的場合(步驟 本紙張尺度適財@國家標準(CNS;i\4規格(2i〇 X 297公爱) 15 ^----------^---------^ (請先閱讀背面之注意事項再填寫本頁) 477846 , 91. 1.2b 1 ; >' ' A7 .... 、_- ‘ 1 一」_B7_ 五、發明説明(12 ) 以下,監視時間未繼續在ti以上之場合(步驟S5 ; N〇), 則回到步驟S4,CPU13判別再度旋轉速度是否在預定旋轉 速度以下,以後重複實行步驟S4與步驟S5,判別縫幼機2 之旋轉速度,在預定旋轉速度D以下監視時間是否繼續在 tl以土。另外,縫紉機馬達2之旋轉速度在預定旋轉速度 D以下,若監視時間繼續在11以上的場合(步驟$5 ; yes) ,CPU13減縮變數資料Cl(步驟S7),判別ci是否等於〇( 步驟S8), ir- 而且,當C1等於0時(步驟S8 ; YES),則CPU13變更 監視時間由tl縮短至t2,馬達電流限制值變更為由八至B 之更小數值(步驟S9)。更進一步,CPU1w^縫紉機馬達停 止(步驟S15),電源變成位於0FF之等待狀態(步驟16),結 束處理。 另外’當C1不等於〇時(步驟s8 ; NO),則移至步驟s 15 ,CPU13使縫紉機馬達停止(步驟S15),電源變成位於〇FF 之等待狀態(步驟S16),結束處理。 在步驟S2中,當Cl = 〇的場合時,(步驟S2 ; YES), 則移至步驟S。在此,所謂c 1 == 〇,係在前次之縫紉機鎖 定檢出時,由於設定監視時間為〇,且馬達電流限制值B ,CPU13以監視時間t2及電流限制值B來實行縫紉機馬達2 之旋轉控制。 其次’ CPU13藉檢出裝置監視所檢出之旋轉疋度檢出 信號,並判別縫紉機馬達2之旋轉速度有否在預定旋轉速 • 度E以上(步驟S11),若為預定旋轉速度E以上的場合(步驟 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公楚) H//846Printed by the Consumers ’Cooperative of the Ministry of Economic Affairs and Intellectual Property Bureau. 5. Description of the invention: In the case where the monitoring day has not continued above tl (step S5; N0), return to step S4, and the CPU 13 determines whether the rotation speed is again at the predetermined rotation. Below the speed, step S4 and step S5 are repeatedly performed to judge the rotation speed of the sewing machine 2 and whether the monitoring time continues below t1 above the predetermined rotation speed D. In addition, the rotation speed of the sewing machine motor 2 is below the predetermined rotation speed D. 'If the monitoring time continues to be longer than t1 (step S5; YES)' CPU13 reduction variable data C1 (step S7), determine whether C1 is equal to 0 (step S8) Moreover, when Cl is equal to 0 (step S8; YES), the cpiJ13 change monitoring time is shortened from t1 to t2, and the motor current limit value is changed to a smaller value from eight to B (step S9). Furthermore, the CPU 13 stops the sewing machine motor (step S15), and the power supply is placed in a standby state of 0FF (step 16), and the processing is ended. In addition, when C1 is not equal to 0 (step S8; N〇), it moves to step S15 '〇? 1; 13 stops the sewing machine motor (step 815), and the power supply becomes in a waiting state of 01 ^ (step s 16). ) To end processing. — When ci = 0 in step S2 (step S2; YES), go to step S10. Here, the so-called C1 = 〇 is the monitoring time t2 and the motor current limit value B during the previous sewing machine lock detection, and the CPU 13 performs the rotation of the sewing machine motor 2 at the monitoring time t2 and the current limit value B. control. Next, the CPU 13 detects the detected rotation speed by the detection device, and determines whether the rotation speed of the sewing machine motor 2 is higher than the predetermined rotation speed E (step S11), and if it is higher than the predetermined rotation speed E ( Steps This paper size is suitable for financial @ National Standards (CNS; i \ 4 specifications (2i〇X 297 public love) 15 ^ ---------- ^ --------- ^ (please first Read the notes on the back and fill in this page) 477846, 91. 1.2b 1; > '' A7 ...., _- '1 1 "_B7_ 5. Description of the invention (12), the monitoring time has not continued at ti In the above cases (step S5; No), return to step S4, the CPU 13 determines whether the re-rotation speed is below the predetermined rotation speed, and then repeats the steps S4 and S5 to determine the rotation speed of the sewing machine 2 at the predetermined rotation. Does the monitoring time below speed D continue at tl. In addition, if the rotation speed of sewing machine motor 2 is below the predetermined rotation speed D, if the monitoring time continues above 11 (step $ 5; yes), CPU13 reduces the variable data Cl (step S7), determine whether ci is equal to 0 (step S8), ir- and when C1 is equal to 0 (step S8; YES), the CPU13 change monitoring time is shortened from t1 to t2, and the motor current limit value is changed to a smaller value from eight to B (step S9). Furthermore, CPU1w ^ the sewing machine motor is stopped (step S15), and the power supply becomes Wait at 0FF (step 16), and end the process. In addition, when C1 is not equal to 0 (step s8; NO), move to step s15, the CPU13 stops the sewing machine motor (step S15), and the power source becomes at FF Waiting state (step S16), the process ends. In step S2, when Cl = 〇, (step S2; YES), move to step S. Here, the so-called c 1 == 〇, which is the first Next, when the sewing machine lock is detected, since the monitoring time is set to 0 and the motor current limit value B, the CPU 13 implements the rotation control of the sewing machine motor 2 at the monitoring time t2 and the current limit value B. Next, the CPU 13 borrows a detection device to monitor the location The detected rotation angle detection signal determines whether the rotation speed of the sewing machine motor 2 is higher than a predetermined rotation speed E (step S11). If the rotation speed is higher than a predetermined rotation speed E (steps, the paper size is applicable to China) Home Standard (CNS) A4 Specification (210X297 Gongchu) H // 846

五、發明說明(13 )V. Description of the invention (13)

Sll ; YES),將監視時間t2回到tl 值A,更進一步,將變數資料C1回到初期值c(步驟S14) 其後回到步驟S1。 另外’在步驟S11中,當未達到旋轉速度E的場合(歩 驟Sll ; NO),則CPU13判別縫紉機馬達2之旋轉速度是否 在預定旋轉速度D以下(步驟S12),若超過預定旋轉速度Σ 的場合時(步驟S12;N0),則回到步驟S1。另外,若在拜 定旋轉速度D以下的場合時(步驟S12 ; YES),則cpui3^ 視監視時間t2之間之縫紉機馬達2之旋轉速度,並判別預 疋旋轉速度D以下之狀態監視時間是否繼續在12以上(步骑 S13) 〇 在此’當監視時間繼續t2以上的場合時(步驟S1 3 ; yes ,則移至步驟S15使縫初機馬達2之旋轉停止,電源變成 位於OFF之等待狀悲(步驟s j 6),結束處理。另外,若監 視時間未繼續在t2以上的場合(步驟⑴;_,則回到; 驟S12,判別是否在再度敎旋轉速❹以下,以後重複 實行步㈣2與步驟SU,旋轉速度為D以下之狀態則判別 監視時間是否繼續在t2以上。 機5達2::貫施型態中之工業用縫匆機’縫匆 機馬達在預疋旋轉速度D以下,監視時間繼續在tl之門 =合’判斷㈣機馬達敎„,料馬達的電杯 給停止縫紉機馬達2的運韓, ’、 度上升。 連#可以防止縫幼機馬達2的溫 而且,在馬達鎖定時縮減變數資⑽,當變數資 (請先閱讀背面之注意事項再填寫本頁) 訂---------線, 經濟部智慧財產局員工消費合作社印製Sll; YES), return the monitoring time t2 to the value t1, and further, return the variable data C1 to the initial value c (step S14), and then return to step S1. In addition, when the rotation speed E is not reached in step S11 (step S11; NO), the CPU 13 determines whether the rotation speed of the sewing machine motor 2 is below the predetermined rotation speed D (step S12). If it exceeds the predetermined rotation speed Σ In the case (step S12; N0), the process returns to step S1. In addition, if it is determined that the rotation speed is lower than D (step S12; YES), cpui3 ^ determines the monitoring speed of the sewing machine motor 2 between the monitoring time t2, and determines whether the state monitoring time is lower than the pre-rotation speed D. Continue to 12 or more (step riding S13) 〇 Here 'When the monitoring time continues for t2 or more (step S1 3; yes, move to step S15 to stop the rotation of the sewing machine motor 2 and wait for the power to turn off If it is sad (step sj 6), the process ends. In addition, if the monitoring time does not continue above t2 (step ⑴; _, return to; step S12, determine whether it is below 敎 rotation speed , again, and then repeat the step. ㈣2 and step SU, if the rotation speed is below D, it is judged whether the monitoring time continues to be above t2. Machine 5 to 2: 2: Industrial sewing machine in the continuous application mode 'The sewing machine motor is at the pre-rotation speed D In the following, the monitoring time will continue at the door of tl = 'Judging the machine motor', the electric cup of the material motor will stop the transportation of the sewing machine motor 2, and the degree will increase. Lian # can prevent the temperature of the sewing machine motor 2 and When the motor is locked Reduce variable variable assets, current variable assets (please read the notes on the back before filling this page) Order --------- line, printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs

本紙張尺度 + _ mWTcmAi ^(2ί〇 χ 297公釐) ,經濟部·智慧財產局員工消費合作社印製 五、發明說明(Η 變時間且藉變更馬達電流限制值-2之心中達鎖定檢出條件。另外,爾後在縫匆機馬達 續在速度E以上,監視時 檢出條件 的…則回覆到原來所變更之馬達鎖定 動的設定變更j應工業用縫匆機之運轉狀況’藉自 機馬達的鎖定檢出條件,可以防止工業用縫匆 另外,控制輸入馬達電流切換裝置Μ之比較部19b之 馬達電流值,藉限制流入縫初機馬達2之電流的最大值, ;σ 乂 f1牛低馬達牽引時之縫紉機馬達2的内部溫度的上 升,因而可以提昇工業用縫紉機的信賴性。 a、尚且在以上之說明中,預定旋轉速度D以下之狀態 -視日守間繼績在"之間,當變數資料c卜〇的場合時,則 ^于監視時間tbt2、Α—β之變更處理,但是,如此之 •變更並不需要兩方都變更,不用說即使僅變更任何一方 皆可。 更進一步,在上述實施型態中,當縫紉機馬達2之旋 轉速度不在預定旋轉速度D以下的場合,則將變數資料C1 回覆到原先初期值C(第!圖步驟S6),但是,設置別法再設 定開關藉該開關之操作一面將變數資料C1回覆到初期值C ,或者在監視馬達鎖定檢出後之時間之預定時間縫紉機 尚未啟動的場合,一面使其回覆到原先之初期值C亦可。 另外’藉檢出預定旋轉速度E之解除控制變更,係可 以依預定旋轉角度F之檢出,藉解除控制變更的互換, 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^\η---~--- ^---------^---------線 ί請先閱讀背面之注意事項再填寫本頁) A7 A7 五、 經濟部智慧財產局員工消費合作社印製 更 流 縫 馬 而 機 發明說明(IS ) 了 藉^出裝置16檢知預定之旋轉角度f後,Cpu 13在檢 知則述預定旋轉速度E時,可以進行與已實行之縫紉機馬 達&制之同樣的控制。更進一步,同時進行預定旋轉速 及預疋旋轉角度F之檢出,當檢出任何一項的場合時 即使進行解除控制的變更亦可。 另外,預定旋轉角度F的檢出,係不僅限於啟動縫紉 幾馬達2的捋候,該檢出即使在未啟動縫紉機馬達2時亦 ' 藉預先‘述預定旋轉角度F以上之縫紉機馬達2 在疑轉的日讀’看作為去除馬達鎖定的原因,即使進行 解除控制的變更亦可。 <發明的效果> 管依據申請專利範圍第旧之發明,由於藉鎖定次數計 二裝置根據馬達鎖^次數變更縫㈣馬達的控制,因而 可以提供-種因應縫幼機馬達之驅動狀況來控制縫初機 的馬達,亦可以防止工業用縫紉機馬達的故障。 依據申請專利範圍第2之發明,由於藉具有控制變 裝置之最大電流限制裝置,限制供給縫匆機馬達之電 的最大值比通常的還小,因而可以降低馬達鎖定時之策 幼機馬達的内部溫度的上升,亦可以防 馬達的故障。 m刀機 =申請專利範圍第3項之發明,由於因應縫幼機 達之=達鎖定的發生狀況變更馬達鎖定檢出方法,因 供-種因應縫纺機馬達之驅動狀況來控制縫幼 的馬達,亦可以防止工業用縫匆機馬達的故障。 -----------------=----訂---------線 IAW. (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度中關家料(CNS)A4規格⑵Q χ挪公£ 6 五 發明說明(l6 ) <圖面的簡單說明> 第1圖為在本實施型態中表示縫 圖 圖 切機馬達之控制流程 弟2圖為在本實施型態中表示縫勿機馬達之控制流程 第3圖為表示習知 外觀圖。 之工業用縫紉機100之要部構造 之 第4圖為表示習知之工業用縫匆機1〇〇之 部控制回路之回路圖。 目 3之内 時圖。 第5圖為在馬達上鎖時表示習知之縫匆機之控制 之定 元件標號對照 *經濟部·智慧財產局員工消費合作社印製 縫紉機本體 9 · · ·主輛 縫紉機馬達 10···皮帶 控制箱 u···整流部 電源開關 U···平滑部 操作控制板 13---CPU 針 14···馬達控制裝置 針棒 15···馬達傳動裝置 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 19 477846 A7 B/ 五、發明說明(17 16…馬達旋轉速度檢出裝置 19b···比較部 17…CPU電源RESET回路 18…電源OFF檢出裝置 19…馬達電流切換裝置 19a…檢出部 20…不揮發性儲存器 21…踏板入力檢出裝置 100···工業用縫紉機 •---------------------訂---------線"^1^— (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)This paper size + _ mWTcmAi ^ (2ί〇χ 297 mm), printed by the Consumer Cooperatives of the Ministry of Economic Affairs and Intellectual Property Bureau. 5. Description of the invention (Η Change the time and change the motor current limit value -2. In addition, if the motor of the sewing machine continues to be above the speed E, and the conditions are detected during the monitoring, then the setting of the motor lock operation will be changed. The operation status of the industrial sewing machine will be borrowed from the machine. The motor lock detection condition can prevent industrial sewing. In addition, the motor current value of the comparison unit 19b input to the motor current switching device M is controlled to limit the maximum current flowing into the sewing machine motor 2; σ 乂 f1 cattle The rise in the internal temperature of the sewing machine motor 2 during low-motor traction can improve the reliability of industrial sewing machines. A. In the above description, the state below the predetermined rotation speed D-depending on the performance In the case of variable data cb0, the change processing at the monitoring time tbt2, A-β, but in this case, the change does not need to be changed by both parties, needless to say Only one of them may be changed. Furthermore, in the above-mentioned embodiment, when the rotation speed of the sewing machine motor 2 is lower than the predetermined rotation speed D, the variable data C1 is returned to the original initial value C (the first step in the figure! S6), but set another method and set the switch to return the variable data C1 to the initial value C by the operation of the switch, or when the sewing machine has not been started for a predetermined time monitoring the time after the motor lock is detected, make it reply It is also possible to reach the original initial value C. In addition, 'By detecting the change of the release control of the predetermined rotation speed E, it is possible to detect the change of the change of the control according to the predetermined rotation angle F, and this paper size applies the Chinese national standard (CNS ) A4 size (210 X 297 mm) ^ \ η --- ~ --- ^ --------- ^ --------- line ί Please read the precautions on the back first (Fill in this page) A7 A7 5. The Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs printed a more elaborate invention (IS). After the borrowing device 16 detected the predetermined rotation angle f, CPU 13 described the inspection. At a predetermined rotation speed E, The implementation of the sewing machine motor & of the same control system. Furthermore, the detection of the predetermined rotation speed and the pre-rotational rotation angle F is performed at the same time. When any one of them is detected, even if the release control is changed. In addition, the detection of the predetermined rotation angle F is not limited to the time when the sewing motor 2 is started. The detection is “by borrowing” that the sewing machine motor 2 above the predetermined rotation angle F is suspected even when the sewing machine motor 2 is not started. The daily reading of the rotation is regarded as the cause of removing the motor lock, even if the release control is changed. < Effect of the invention > According to the oldest invention according to the scope of the patent application, since the device for controlling the number of times of the sewing machine is changed according to the number of times of the motor lock by the number of locks, it can provide a kind of motor drive according to the driving status of the sewing machine Controlling the motor of the sewing machine can also prevent the motor of the industrial sewing machine from malfunctioning. According to the invention in the scope of patent application No. 2, because the maximum current limiting device with a control transformer device is used to limit the maximum value of the electricity supplied to the sewing machine motor than usual, it can reduce the strategy of the motor when the motor is locked. The rise in internal temperature can also prevent motor failure. m-knife machine = the invention in the scope of patent application No. 3, because the method of detecting the motor lock is changed in response to the occurrence of the sewing machine = reaching the lock status The motor can also prevent the malfunction of the industrial sewing machine motor. ----------------- = ---- Order --------- Line IAW. (Please read the notes on the back before filling this page) This paper Dimensions in the family material (CNS) A4 specification ⑵ Q χ Norwegian Kung £ 6 Five invention description (l6) < Simplified description of the drawing > Figure 1 shows the control of the motor of the sewing diagram cutting machine in this embodiment Figure 2 shows the control flow of the sewing machine motor in this embodiment. Figure 3 shows the conventional appearance. The structure of the main part of the industrial sewing machine 100 is shown in Fig. 4. Fig. 4 is a circuit diagram showing a control circuit of a conventional industrial sewing machine 100. Time chart within item 3. Figure 5 shows the comparison of the fixed component codes of the conventional sewing machine control when the motor is locked. * The sewing machine body printed by the Ministry of Economic Affairs, the Intellectual Property Bureau employee consumer cooperative 9 · · · the main sewing machine motor 10 · · · belt control Box u ··· Rectifier section power switch U ··· Smoothing section operation control board 13 --- CPU pin 14 ··· Motor control device needle bar 15 ··· Motor transmission device This paper size applies to Chinese National Standard (CNS) A4 specification (210 X 297 mm) 19 477846 A7 B / V. Description of the invention (17 16 ... motor rotation speed detection device 19b ... comparison unit 17 ... CPU power reset circuit 18 ... power OFF detection device 19 ... motor Current switching device 19a ... detection section 20 ... non-volatile storage 21 ... pedal force detection device 100 ... industrial sewing machine -------------------- -Order --------- line " ^ 1 ^ — (Please read the notes on the back before filling out this page) The paper size printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs applies to Chinese national standards (CNS ) A4 size (210 X 297 mm)

Claims (1)

/ΟΗΌ έΐ/ ΟΗΌ έΐ
TW89116102A 1999-08-10 2000-08-10 Controller for sewing machine motor TW477846B (en)

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JP11226680A JP2001046773A (en) 1999-08-10 1999-08-10 Control device of sewing machine motor

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JP4419661B2 (en) * 2004-04-20 2010-02-24 ブラザー工業株式会社 sewing machine
JP2005328972A (en) * 2004-05-19 2005-12-02 Brother Ind Ltd Device and method for controlling sewing machine motor
JP2005328973A (en) * 2004-05-19 2005-12-02 Brother Ind Ltd Device and method for controlling sewing machine motor
CN101834556A (en) * 2010-03-19 2010-09-15 义乌市华晨机电有限公司 Quick shutdown system and method of industrial sewing machine
JP6861934B2 (en) * 2016-04-05 2021-04-21 ヤマトミシン製造株式会社 Sewing machine with automatic stop device for detecting the end of sewing
KR102235164B1 (en) * 2017-03-28 2021-04-01 엘에스일렉트릭(주) Method for controlling inverter for vacuum pump
CN110842950A (en) * 2019-11-24 2020-02-28 深圳华数机器人有限公司 Driving and controlling integrated control system compatible with multi-field bus protocol

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