TW476683B - Forming mould and forming method for bathroom hanger fitting - Google Patents

Forming mould and forming method for bathroom hanger fitting Download PDF

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Publication number
TW476683B
TW476683B TW89124022A TW89124022A TW476683B TW 476683 B TW476683 B TW 476683B TW 89124022 A TW89124022 A TW 89124022A TW 89124022 A TW89124022 A TW 89124022A TW 476683 B TW476683 B TW 476683B
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Taiwan
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mold
fixed
joint
cavity
mold base
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TW89124022A
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Chinese (zh)
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Ming-Shiau Lai
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Ming-Shiau Lai
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Publication of TW476683B publication Critical patent/TW476683B/en

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Abstract

The present invention provides a forming mould and forming method for manufacturing a bathroom hanger fitting, mainly including a special mould configuration comprised of a base, a fixed mould member, a movable mould member, a driving device and a pressing die whereby a blank that is heated to a proper temperature is placed in a cavity between the fixed mould member and the movable mould member. The portion of the mould cavity that forms a bottom end of the hanger fitting is facing upward whereby an opening is formed at an upper side of the mould cavity and confronting the pressing die. By means of the movable mould member brought into engagement with the fixed mould member and the pressing die forcibly moved downward to have a forming end of the pressing die inserted into the cavity via the opening, an unfinished fitting having a mounting slot defined therein is formed. Thus, costs and materials can be substantially reduced.

Description

476683476683

本發明係提供一種衛浴掛架接頭之成型模具及其成型 方法’其主要係藉由成型模具之活動模座向固定模座靠合 ’並使沖壓件衝下而定止於模穴内而促使模穴内之胚料得 直接形成一具組接槽之掛架接頭粗胚,進而達到大幅降低 加工及材料成本之實用目的者。 按,衛浴用掛架接頭係一種用以供毛巾架桿或是置物 盤固疋於牆壁上之接駁結構,一般掛架接頭(B)因順應毛巾 架桿及置物盤之最佳組裝角度,而使其結構上一般係由軸 向互為垂直之座端(10)及頭端(11)所構成(如第1圖所示) ’其座端(1 0 )得形成組接槽(1 7 )以便鎖組於組接座上,其 頭端則開設有座孔(12)以供毛巾架桿或置物盤組接定位, 一般掛架接頭(B)之製造方法,在此,特別是指一體成型 之掛架接頭結構,其製造成型之方法及步驟如下述·· 务其係利用具對應模穴之上、下模座(如第2圖所示), 藉由沖鍛方式製成,而為考量上、下模座脫模之便益性, 使得該,彎曲型之掛架接頭(B)於模具内之設置角度得受制 而如該附圖所示意之狀態,也因此,促使其脫模成型後之 粗胚(A)係為一實心結構體(如第2圖所示),接著,該粗 胚(A)得利用加工機鑽銑切削而形成掛架接頭(B)頭端(11) 之座孔(1 2 )部份以及座端(1 〇 )内部之組接槽(丨7 )部份,再 經由細部之加工方形成最終之成品,而此種製造成型之方 法所產生之缺弊諸如下述: 1 ·加工成本高:須使用昂貴之二軸加工機方得以同 時切削形成其頭端(11)之座孔(12)以及座端(1〇)之組接槽The present invention provides a forming mold for a bathroom rack joint and a forming method thereof, which mainly uses a movable die seat of the forming die to abut against a fixed die seat, and causes the stamping part to be punched down to be fixed in the die cavity to promote the die. The embryo material in the cavity can directly form a rough embryo of the hanger joint with a set of grooves, thereby achieving the practical purpose of greatly reducing the processing and material costs. According to the press, the bathroom rack connector is a connection structure for fixing the towel rack bar or the tray to the wall. Generally, the hanger connector (B) conforms to the optimal assembly angle of the towel rack bar and the tray. The structure is generally composed of a seat end (10) and a head end (11) whose axial directions are perpendicular to each other (as shown in FIG. 1). 'The seat end (1 0) must form an assembly groove (1 7) In order to lock the assembly on the assembly seat, the head end is provided with a seat hole (12) for the towel rack rod or storage tray to be assembled and positioned. The general manufacturing method of the hanger joint (B), here, especially Refers to the integrally formed hanger joint structure. The manufacturing method and steps are as follows. • It is made by punching and forging using the upper and lower die seats with corresponding mold cavities (as shown in Figure 2). In order to consider the convenience of demoulding the upper and lower mold bases, the angle of the bending type hanger joint (B) in the mold is controlled to the state as shown in the figure, and therefore, it promotes the The rough embryo (A) after demolding is a solid structure (as shown in Figure 2), and then the rough embryo (A) can be used The processing machine drills and cuts to form the seat hole (1 2) part of the head end (11) of the hanger joint (B) and the assembly groove (丨 7) part inside the seat end (10), and then passes through the detail The processing side forms the final product, and the disadvantages of this method of manufacturing and molding are as follows: 1. High processing costs: expensive two-axis processing machines must be used to cut and form the seat of the head end (11) at the same time. Assembly slot of hole (12) and seat end (10)

476683 曰476683 said

案號 891240M 五、發明說明(2) (17)部份,因此,不僅加工成本提高,也因而增加其失 率而使得加工時間延長之可能性提高。 2 ·材料資源之浪費··其實心之粗胚(A)經過二軸加 工機之切削加工過程後所形成之廢料體積, 粗胚體積之一半,此就材料成本及節省資源、環田保於之原 觀點而吕,實為一項重大之缺弊。 ’、 是故,如何發展出一種確具理想實用 型方法,實有待相關業界加以思索突破之發展 與設==經:明從事模具相關事業之開發 得一確具創新性與實用性之本發明。 之成型模1及要目的,係在提供一種衛浴掛架接頭 法,,主要藉由基座體、固定模座 其活動模座向固壓件所構組成之特殊模具,藉 穴内,以使模推合’同時使沖壓件衝下定止於模 粗胚,夢此特疾古胚料得直接形成具組接槽之掛架接頭 成本之==:法製程,俾可達到大幅降低加工及材料 有更=步以rt㈣、特徵及功效能夠 后: 一 μ識,拉配合如下列圖示詳細說明如 〈圖式說明&gt; 第1圖·係掛架接頭之成品示意圖。 Ι^Β 第5頁Case No. 891240M V. Part (2) and (17) of the invention description, therefore, not only the processing cost is increased, but also its failure rate is increased, which increases the possibility of prolonging the processing time. 2 · Waste of material resources ·· In fact, the rough embryo (A) is a half of the volume of the rough material after the cutting process of the two-axis processing machine. This is about the cost of materials and saving resources. The original view is a major disadvantage. '、 Therefore, how to develop a truly ideal and practical method that needs to be considered by the relevant industry for breakthroughs in development and design == by: Ming: engaged in the development of mold-related business to obtain a truly innovative and practical invention . The forming mold 1 and the main purpose are to provide a bathroom rack joint method, which is mainly composed of a special mold composed of a base body, a fixed mold base, and a movable mold base toward a solid pressure part. The cavity is used to make the mold. At the same time, the “press and push” punching part is settled on the die rough embryo. The dream ancient embryo material can be directly formed into a rack joint with a joint slot. The cost of ==: method can greatly reduce the processing and materials. More = step with rt㈣, features and effects can be achieved: a μ, the pull fit as shown in the following illustrations, such as <Schematic description> Figure 1 · Schematic diagram of the finished product of the hanger connector. Ι ^ Β page 5

五、發明說明&lt; :3) 第 2 圖 第 3 圖 第 4 圖 第 5 圖 第 6 圖 第 7 圖 第 8 圖· 係傳統成型模具所製成之粗胚示意圖 係本發明之成型模具結構示意圖。 係本發明之實施步驟示意圖一。 係本發明之實施步驟示意圖二。 係本發明之實施步驟示意圖三。 係本發明之實施步驟示意圖四。 &lt;圖號說明&gt; 粗胚(A)(Ai) 座端(10) 組接槽(1 7 ) 基座體(20) 固定模座(30) 活動模座(40) 滑軌(43) 驅動裝置(50) 沖壓件(60) 係本發明之接架接頭粗胚成品示意圖 胚料(Bi) 座孔(12) 敞口(32) 敞口(42) 掛架接頭(B) 頭端(11) 模穴(31) 模穴(41) 伸縮支桿(51) 型端頭(61) 本發明係提供一種衛浴掛架接頭之成型模具及其成型 方法’請先參閱第3圖所示,其模具結構係包括·· 一基座體(20),以及 一固疋模座(3〇),係固組於基座體(2〇)上適當位置, 其具一構成掛架接頭(B) —半部之模穴(31),且使掛架接 頭(B)之座端(1〇)部位朝上設置而於該固定模座頂面 形成一敞口(32);V. Description of the invention &lt;: 3) 2nd figure 3rd figure 4th figure 5th figure 6th figure 7th figure 8th figure . It is the first schematic diagram of the implementation steps of the present invention. It is the second schematic diagram of the implementation steps of the present invention. It is the third schematic diagram of the implementation steps of the present invention. It is the fourth schematic diagram of the implementation steps of the present invention. &lt; Illustration of drawing number &gt; Coarse embryo (A) (Ai) Seat end (10) Assembly slot (1 7) Base body (20) Fixed mold base (30) Movable mold base (40) Slide rail (43) The driving device (50), the stamping part (60) is a rough rough finished product of the bracket joint of the present invention, the blank (Bi), the seat hole (12), the opening (32), the opening (42), the hanger joint (B), the head end ( 11) Mold cavity (31) Mold cavity (41) Telescopic support rod (51) -type end (61) The present invention provides a molding mold for a bathroom hanger joint and a molding method thereof. 'Please refer to FIG. 3 first, The mold structure includes a base body (20) and a fixed mold base (30), which is fixed at an appropriate position on the base body (20), and has a hanger joint (B ) — Half of the mold cavity (31), and the seat end (10) of the hanger joint (B) is set up to form an opening (32) on the top surface of the fixed mold base;

IHI 476683 _案號89124022_年月日 修正__ 五、發明說明(4) 一活動模座(40),係藉由滑軌(43.)樞組於基座體上之 與固定模座(30)相臨位置,且其對應固定模座(30)之模穴 (31)設有一構成掛架接頭(B)另一半部之模穴(41),而使 該活動模座(40)頂面亦對應形成一敞口(42); 一驅動裝置(50),係固組於基座體(20)上,其具一伸 縮支桿(5 1 )藉以帶動活動模座(4 0 )滑移而呈與固定模座(3 〇)抵止靠合或分離狀態; 一沖壓件(60),其係設於固定模座(30)與活動模座(4 〇)呈靠合狀態時之正上方,其對應模穴(3 1)(41)所形成之 敞口(31)(41)具有一可構成掛架接頭(B)座端(1〇)組接槽( 17)之型端頭(61 )者。 2 · —種衛浴掛架接頭之成型模具及其成型方法,其 步驟係包括: a·將構成掛架接頭(B)之胚料(Bi)加熱至適當溫度。 b ·使固定模座(3 0 )、活動模座(4 0 )、沖壓件(6 〇 )皆呈 分離之狀態,以將加熱後之胚料(BJ置入模穴(31) (41)中(如第5圖所示)。 c·啟動驅動裝置(50)促使活動模座(40)向固定模座(3 0)抵止靠合’並同時使沖壓件(6〇)衝下構成其型端 頭(61)經敞口(42)而定止於模穴(31)(41)内預設位 置;此過程,該胚料(BD將同時受固定模座(3〇)、 活動模座(40)及沖壓件(60)三者之壓塑,而逕形成 具組接槽(17)之掛架接頭粗胚(Αι)(如第6圖所示)IHI 476683 _Case No. 89124022_ Year, Month and Day Amendment __ V. Description of the Invention (4) A movable mold base (40) is pivoted on the base body by a slide rail (43.) and fixed to the mold base ( 30) Adjacent positions, and the cavity (31) corresponding to the fixed mold base (30) is provided with a cavity (41) constituting the other half of the hanger joint (B), so that the movable mold base (40) tops The surface also correspondingly forms an opening (42); a driving device (50) is fastened to the base body (20), and has a telescopic support rod (5 1) to drive the movable mold base (4 0) to slide It is in a state of abutting or separating from the fixed mold base (30); a stamped part (60) is provided when the fixed mold base (30) and the movable mold base (40) are in abutting state. Immediately above, the opening (31) (41) formed by the corresponding cavity (3 1) (41) has a shape end that can form a bracket joint (B) seat end (1) and an assembly groove (17). Head (61). 2-A mold and method for forming a bathroom rack joint, the steps of which include: a. Heating the blank (Bi) constituting the rack joint (B) to an appropriate temperature. b. The fixed mold base (30), the movable mold base (40), and the stamping parts (60) are all separated, so that the heated blank (BJ) is placed in the mold cavity (31) (41) Medium (as shown in Figure 5). C. Start the driving device (50) to push the movable mold base (40) to the fixed mold base (30) to abut against the abutment and simultaneously punch the stamped part (60) down. Its end (61) is fixed at the preset position in the mold cavity (31) (41) through the opening (42); in this process, the blank (BD will be subject to the fixed mold base (30), movable at the same time) The die base (40) and the stamped part (60) are compression-molded, and the diameter of the rack joint rough (Al) with the assembly groove (17) is formed (as shown in FIG. 6).

第7頁 476683Page 7 476683

d·使沖壓件(60)抽離模穴(3 1)(41)回歸原位,續使活 動模座(40)滑移退離固定模座(3〇)(如第7、8圖 所示)。 e·取出成型之掛架接頭粗胚(Αι)。 f ·加工形成掛架接頭之頭端(i丨)座孔(丨2 )部位。 g ·貫施細部加工修飾(如外觀之抛光、電鍍等等)。 h·完成掛架接頭(B)成品(如第1圖所示)。 其中,該驅動裝置(5 0 )係可以是一油壓缸組件者。 上述已將本發明之結構、特徵及其組合之相關位置做 一詳述,相彳§ 貴審委員對本發明已有一定程度之瞭解, 為使本發明之目的、特徵及功效更為卓著,以下茲就其使 用情形及預期達到之功效、優點說明如后: 藉此可達到之功效及目的如下述: 本發明主要係藉由前述組成模具結構及成型方法步驟 而,以直接成形具有組接槽(17)之掛架接頭(B)粗胚(Μ) 降低加工成本··因其經過模具壓塑成型後之粗胚 ’故後續加工時僅藉由簡d · Remove the stamping part (60) from the mold cavity (3 1) (41) to return to the original position, and then continue to slide the movable mold base (40) away from the fixed mold base (30) (as shown in Figures 7 and 8). Show). e · Remove the formed rough joint (Al). f · Machining to form the head end (i 丨) seat hole (丨 2) of the hanger joint. g · Apply detailed processing and modification (such as appearance polishing, plating, etc.). h. Finish the finished hanger joint (B) (as shown in Figure 1). The driving device (50) may be a hydraulic cylinder assembly. The structure, features and combinations of the present invention have been described in detail above. Relatively, § Your reviewers have a certain degree of understanding of the present invention. In order to make the object, features and effects of the present invention more outstanding, the following The following is a description of its use situation and expected effects and advantages: The effects and objectives that can be achieved by this are as follows: The present invention mainly uses the aforementioned composition of the mold structure and molding method steps to directly form an assembly groove. (17) Hanger joint (B) Coarse embryo (M) Reduces processing costs .... Because of the coarse embryo after compression molding by the mold, only simple

(Ai )已直接形成組接槽(1 7 )部位, 易之單轴加工機 不僅使得加工成本大幅降低 加工機之故障率,進而亦有 2 ·節省材料資源及成本: 間至少占粗胚(Ad整體材積之三 本發明之作法,將使其胚料(Βι) 節省三分之一以上,相對地,尹 476683 _ 案號89124022_年月日 修正 五、發明說明(6) 亦因數量大幅減小而能有效改善,因此,就材料成本及節 省資源、環保之觀點而言,其確為十分理想及實用性之作 法。 綜上所述,係本發明係提供一種衛浴掛架接頭之成型 模具及其成型方法,其確已達到本發明之所有目的,另其 組合結構之空間形態未見於同類產品,亦未曾公開於申請 前,已符合專利法之規定,爰依法提出申請。(Ai) has directly formed the assembly groove (1 7), the easy single-axis processing machine not only makes the processing cost significantly reduce the failure rate of the processing machine, but also has 2 · saving material resources and costs: at least the rough embryo ( The overall volume of Ad No. 3 The method of the present invention will save more than one-third of its raw material (Bι). In contrast, Yin 476683 _ Case No. 89124022 _ year month day amendment V. Invention description (6) also due to the large amount It can be effectively improved by reducing it. Therefore, it is indeed an ideal and practical method from the viewpoint of material cost, saving resources, and environmental protection. In summary, the present invention provides a molding of a bathroom rack joint. The mold and its molding method have indeed achieved all the purposes of the present invention. In addition, the spatial configuration of its combined structure has not been seen in similar products, nor has it been disclosed before the application. It has complied with the provisions of the Patent Law and filed an application according to law.

476683 _案號89124022_年月日 修正 圖式簡單說明 賴 第10頁476683 _Case No. 89124022_ Year Month Day Amendment Simple Illustration Lai Page 10

Claims (1)

月 曰 括: 一種衛浴掛架接頭之成型模具 修正_—一 — 其模具結構係包 一基座體,以及 杰姐Σ固定模座,係固組於基座體上適當位置,其具一構 &lt; s /、接頭一半部之模穴,且使掛架接頭之座端部位朝上 叹置而於該固定模座頂面形成一敞口; 活動模座,係藉由滑軌樞組於基座體上之與固定模 =相2位置,且其對應固定模座之模穴設有一構成掛架接 一、另一半部之模穴,而使該活動模座頂面亦對應形成一敞 口; 册一驅動裝置,係固組於基座體上,其具一伸縮支桿藉 以帶動活動模座滑移而呈與固定模座抵止靠合或分離狀態 9 冲壓件,其係設於固定模座與活動模座呈靠合狀態 時之正上方,其對應模穴所形成之敞口具有一可構·成掛架 接頭座端組接槽之型端頭者。 2 種衛浴掛架接頭之成型方法,其成型步驟係包 括: a·將構成掛架接頭之胚料加熱至適當溫度; b·使固定模座、活動模座、沖壓件皆呈分離之狀態, 以將加熱後之胚料置入模穴中; c·啟動驅動裝置促使活動模座與固定模座抵止靠合, 並同時使沖壓件衝下構成其型端頭經敞口而定止於 模穴内預没位置,此過程,該胚料將同時受固定模Months include: Modification of a forming mold for a bathroom rack joint _— one— The mold structure includes a base body, and Jiejie Σ fixed mold base, which is fixed at a suitable position on the base body. It has a structure &lt; s /, the mold cavity of the half of the joint, and the seat end of the hanger joint is sighed upward to form an opening on the top surface of the fixed mold base; the movable mold base is assembled by the slide rail pivot The position on the base body and the fixed mold = phase 2 and the cavity corresponding to the fixed mold base is provided with a mold cavity constituting a hanger to connect one and the other half, so that the top surface of the movable mold base also forms an opening correspondingly. A drive device is fixed on the base body, and it has a telescopic support rod to drive the movable mold base to slide into abutting or separating state with the fixed mold base. 9 Stamping parts, which are arranged on The fixed mold base and the movable mold base are directly above when they are in a closed state, and the opening formed by the corresponding mold cavity has a type of end that can be configured and formed into a hanger joint end socket assembly groove. 2 methods for forming the joints of bathroom racks, the forming steps of which include: a. Heating the blanks constituting the rack joints to an appropriate temperature; b. Separating the fixed mold base, the movable mold base and the stamping parts, The heated blank is placed in the mold cavity; c. The driving device is started to cause the movable mold holder and the fixed mold holder to abut against each other, and at the same time, the stamped part is punched down to form its shaped end through the opening and is fixed at There is no pre-position in the cavity. During this process, the blank will be affected by the fixed mold at the same time. 第11頁 476683 修正 曰 案號 89124022 六、申請專利範圍 座、活動模座及沖壓件三者之壓塑,而逕形成具組 接槽之掛架接頭粗胚; d·使沖壓件抽離模穴回歸原位,續使活動模座滑移退 離固定.模座; e.取出成型之掛架接頭粗胚; f•加工形成掛架接頭之頭端座孔部位; f·實施細部加工修飾(如外觀之拋光、電鍍等 h•完成掛架接頭成品。 ’ 3 ·依據申請專利範圍第〗瑁 成型模具,其中,該驅動項所述之衛冷掛架接頭之 4 · ^ μ ^ 裝置係可以是一油壓缸組件者。 4 依據申請專利範圍第?馆% 々杜 成型方法,盆中,該驅2項所述之衛浴掛架接頭之 ^動裝置係可以是一油壓缸組件者。 第12頁Page 11 476683 Amendment Case No. 89124022 6. Application for patent molding of the seat, movable die seat and stamping parts of three compression molding, and the diameter of the rack to form a rough joint of the hanger joint; d · the stamping parts are pulled out of the mold The cavity is returned to its original position, and the movable mold base is slid back to be fixed. The mold base; e. Take out the rough embryo of the hanger joint; f • Process to form the hole on the head end of the hanger joint; f. (Such as the appearance of polishing, electroplating, etc.) • Finish the finished rack joint. '3 · According to the scope of the application for patent 瑁 瑁 molding mold, in which the 4 · ^ μ ^ device system of the cold rack joint described in the drive item It can be a hydraulic cylinder assembly. 4 According to the scope of the patent application, the library construction method, in the basin, the actuator of the bathroom rack joint described in item 2 of this drive can be a hydraulic cylinder assembly. Page 12
TW89124022A 2000-11-10 2000-11-10 Forming mould and forming method for bathroom hanger fitting TW476683B (en)

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