TW470979B - Surface mounted choke coil - Google Patents

Surface mounted choke coil Download PDF

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Publication number
TW470979B
TW470979B TW90100914A TW90100914A TW470979B TW 470979 B TW470979 B TW 470979B TW 90100914 A TW90100914 A TW 90100914A TW 90100914 A TW90100914 A TW 90100914A TW 470979 B TW470979 B TW 470979B
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Taiwan
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adhesive
scope
patent application
item
winding
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TW90100914A
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Chinese (zh)
Inventor
Tai-Lung Han
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Audix Corp
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Publication of TW470979B publication Critical patent/TW470979B/en

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Abstract

A surface mounted choke coil is disclosed, which comprises: a slightly cylindrical iron core having an axial part and two circular plate surface parts, the axial part having two ends connected with two circular plate surfaces, the iron core having a slightly horizontal H shape side view; at least a winding surrounding the axial part of the iron core; and at least two electrode terminals glued to one of the circular plate surface parts of the iron core. The known metal case and electrode terminal are replaced by the surface mounted electrode terminal of the present invention, so as to reduce the thickness of the choke coil, and the weight of the whole choke coil. Furthermore, when the electrode terminal is pasted, the winding of iron core won't be blocked, so that the processes of the winding and entangled wires are continuous.

Description

470979 A7 7085twf.doc/008 ^ 五、發明說明(丨) 本發明是有關於一種扼流圈結構,且特別是有關於一 種表面黏著式扼流圏結構。 (請先閱讀背面之注音?事項再填寫本頁) 由於電子科技的進步及需求,各種電子相關產品無不 向輕、薄、短、小化發展。以筆記型電腦爲例,其液晶顯 示器面板厚度從數年前的8mm降至7mm、6mm再降至最 近的5mm,對於薄控制面板內常使用的具昇壓功能的扼流 圈,厚度及重量的要求更是一降再降。然而習知的扼流圈 對於厚度及重量的降低,仍存在有一些問題點,詳如下 述。 請參照第1圖,其繪示爲習知扼流圏製程的流程圖。 請同時參照第2圖至第5圖,其繪示爲習知扼流圏製程測 試步驟前各步驟的剖面圖。習知的扼流圈製程包括下列步 驟: 首先請參照第2圖,提供一鐵心(如第1圖之112),其 中,鐵心110係略呈圓柱狀,側面係略呈工字形,其材質 爲肥粒鐵結構,鐵心110並具有一軸心部分110a及兩圓板 面部分110b。接著進行進行一捲線製程(如第1圖之114), 將一繞線102沿著鐵心11〇之軸心部分110a之表面圍繞。 經濟部智慧財產局員工消費合作社印製 請參考第3圖,另一方面,進行金屬外殻及端子加工^ 製程(如第1圖之116),完成金屬外殻及端子加工後’進行 套入鐵心步驟(如第1圖之118),將金屬外殼1〇〇套入捲線 完成的鐵心110。請再同時參考第6圖及第7圖,其中第6 圖係第3圖的上視圖,第7圖係第6圖之剖視圖(爲了淸楚 起見,於第7圖中並未將繞線畫出),金屬外殻1〇〇係由兩 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 470979 B7 7085twf.doc/008 五、發明說明(π) 個對稱的圓弧片組成,每一個圓弧片具有一向外凸出的電 極端子106’於圓弧片上、下兩側並具有向內凸出的凸出 部100a、100b。此一套入鐵心的步驟係藉由金屬外殼1〇〇 的凸出部l〇〇a、100b,分別將鐵心no的上、下圓板面部 分ll〇b扣夾住以固定。 請參考第4圖,再進行一纏線製程(如第1圖之120), 將各繞線102之線頭及線尾分別纏繞於電極端子106上, 如第4圖之纏線部分108所示。其中,繞線202之材質爲 銅線。 請參考第5圖’進行纏線腳焊錫製程(如第丨圖之 122) ’利用焊錫104將纏線部分1〇8固定於電極端子1〇6 上。再依序進行後續的測試(如第1圖之12句、捺印(如第1 圖之K6)及包裝製程(如第1圖之128)。 習知的扼流圈,其電極端子係與金屬外殻一體成形, 並藉由金屬外殻的凸出部扣夾住鐵心,又由於鐵心爲易脆 材質,爲了對應於扣夾產生的力量,上、下圓板面的厚度 勢必增厚。若仍欲維持原有鐵心之軸心部分的電磁效應, 其軸心部分之高度需維持不變。因此,習知的扼流圈高度 不易降低。 習知的扼流圈,因具有金屬外殼的緣故,其重量亦不 容易降低。 習知的扼流圈,其捲線製程完成後,需進行套入鐵心 製程,之後才進行纏線製程,造成製程的不連貫。 因此本發明的目的就是提供一種表面黏著式扼流圈, 4 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) "~ ------I!---夂裝----- - 訂.! (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 470979 7085twf.doc/008 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明()) 以表面黏著式的電極端子取代習知的金屬外殼及電極端 子,不需使用扣夾的方式將電極端子固定,因而可減低鐵 心之圓板面部分的厚度,可降低整體扼流圈的厚度。 本發明的另一目的就是提供一種表面黏著式扼流圈, 以表面黏著式的電極端子取代習知的金屬外殼及電極端 子,因而不需使用金屬外殻而使整體扼流圈之重量降低。 本發明的另一目的就是提供一種表面黏著式扼流圈, 以表面黏著式的電極端子取代習知的金屬外殻及電極端 子,其貼附電極端子時,不會阻擋到鐵心之繞線,因而可 使捲線及纏線的製程連貫。 爲達成本發明之上述和其他目的,提出一種表面黏著 式扼流圈,包括:.一鐵心,略呈圓柱狀,具有一軸心部分 及兩圓板面部分,軸心部分的兩端係分別與兩圓板面相連 接,且鐵心側視係略呈工字形;至少一繞線,沿著鐵心的 軸心部分之表面圍繞;以及至少二電極端子,黏貼於鐵心 之圓板面部分之一。 爲讓本發明之上述和其他目的、特徵、和優點能更明 顯易懂,下文特舉一較佳實施例,並配合所附圖式,作詳 細說明如下: 圖式之簡單說明: 第1圖繪示爲習知扼流圈製程的流程圖; 第2圖至第5圖所繪示爲習知扼流圏製程包裝前各步 驟的剖面圖; 第6圖係第3圖之上視圖; 5 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 470979 7085twf.doc/008 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(y?) 第7圖係第6圖之剖視圖(省略部分元件); 第8圖繪示依照本發明較佳實施例之一種表面黏著式 扼流圈製程的流程圖; 第9圖至第13圖所繪示爲依照本發明較佳實施例之一 種表面黏著式扼流圈製程包裝前各步驟的剖面圖; 第14圖係第9圖之上視圖; 第15圖係第12圖之底視圖。 圖示標號說明 100 :金屬外殻 100a、100b :凸出部 102、202 :繞線 104 :焊錫 106、206 :電極端子 108、208 :纏線部分 110、210 :鐵心 110a、210a :軸心部分 110b、210b :圓板面部分 112 :提供一鐵心 114、214 :捲線 116 :金屬外殻及端子加工 118 :套入鐵心 120、220 纏線 122、222 :纏線腳焊錫 124、224 :測試 閲 讀 背 面 之 注 意 事 項 再 填 I:裝 頁 訂 線 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 470979 A7 B7 7085twf.doc/008 五、發明說明(l) 126、226 :捺印 (請先閱讀背面之注意事項再填寫本頁) 128、228 :包裝 201 :裁斷線 203 •.繞線缺口 2 0 5 : 而子導線架 206a :纏線腳端 206b :接合部 206c:焊錫腳端 207 :接合材料 209 導孔 211 :連接桿 212 :導軌 213 :端子導線架加工 215 :導線架分段 217 :點膠 經濟部智慧財產局員工消費合作社印製 219 :貼附鐵心 221 :烘乾 223 :裁斷 225 :單元 較佳實施例 請參照第8圖,其繪示依照本發明較佳實施例的一種 表面黏著式扼流圏製程流程圖。請同時參照第9圖至第13 圖,其所繪示爲本發明較佳實施例的一種表面黏著式扼流 圏製程測試步驟前各步驟的剖面圖。本發明較佳實施例的 7 本^張又度適用中國國家標準(CNS)A4規格(210 X 297公釐) 470979 A7 B7 7085twf.doc/008 五、發明說明(t ) 一種表面黏著式扼流圈製程包括下列步驟: 首先請參照第9圖,進行一端子導線架加工製程(如第 8圖之213),提供一電極端子導線架205,其材質較佳的 是以磷青銅爲底材,電鍍鎳以及電鍍錫以得。請同時參考 第14圖,其繪示電極端子導線架之上視圖。電極端子導 線架205的圖形係以沖壓形成,於電極端子導線架205上 具有多個單元225,相鄰的單元225之間係藉由連接桿211 彼此連接。每一個單元225具有至少二個電極端子206, 較佳的是具有四個電極端子206,彼此對稱分布於單元225 內。其中,每一個電極端子206係略呈L形,包括一纏線 腳端2〇6a,一焊錫腳端206c以及一接合部206b,用以連 接纏線腳端206a及焊錫腳端206c。纏線腳端206a更具有 一纏線缺口 203。此外,電極端子導線架205上更具有多 個導孔209及兩導軌212,用以在製程中帶動電極端子導 線架205前進。其中,201係將電極端子206自電極端子 導線架裁離的裁斷線,將詳述於裁斷製程。 接著進行導線架分段(如第8圖之215),以適當的單元 225數(即適當的長度),將長形的電極端子導線架205分葬受 (圖未繪示)以進行後續的加工。請同時參考第10圖及第第 I4圖,進行一點膠製程(如第8圖之2Π)及貼附鐵心製程 (如第8圖之2丨9),先將接合材料2〇7點膠於電極端子導線 架205上各個電極端子206的接合部206c(如第14圖),再 將鐵心210貼附於電極端子導線架2〇5上。其中,接合材 料2〇7,包括環氧樹脂,鐵心210係由具磁性的材料所構 8 ------------,裝--------訂-------- ·線 (請先閱讀背面之注意事項再氣寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 470979 A7 B7 7085twf.doc/〇〇8 五、發明說明(9 ) 成,包括逢鎳合金、鎳鋅合金等的肥粒鐵(Ferrite)。鐵心 210係略呈圓柱狀’一般其係由粉末冶金成形再配合硏磨 製程以得,其具有一軸心部分21 〇a及兩圓板面部分21 Ob, 軸心部分210a的兩端係分別與兩圓板面21〇b相連接,鐵 心210之側視係略呈工字形。點膠完成後,進行烘乾製程 (如第8圖之221),使接合材料207固化。 請同時參考第11圖及第14圖,進行一裁斷製程(如第 8圖之223) ’依裁斷線201所示,將電極端子206裁離電 極端子導線架2〇5。其中,裁斷線201係位於,分別自接 合部206b沿著纏線腳端206a及焊錫腳端2〇6c向外一適當 的距離處,以使黏著後的電極端子206之纏線腳端2〇6a 及焊錫腳端206c突出於鐵心210圓板面部分210b的邊 緣。 請同時參考第12圖及第15圖,依序進行一捲線製程 (如第8圖之214)及一纏線製程(如第8圖之220),其中第 15圖係第12圖之底視圖。將至少一繞線2〇2,較佳的是 使用二繞線202分別沿著鐵心210之軸心部分21〇a之表面 圍繞,捲線完成後,再將各繞線202之線頭及線尾分別纏 繞於各電極端子206之纏線腳端206a之纏線缺口 203上 (如第15圖)及如第12圖之纏線部分208所示。其中’繞 線202之材質包括聚亞胺脂銅線。一般纏線製程中’線頭 與線尾的纏線位置係相對稱,以本發明二繞線202、4個 電極端子206爲例(如第15圖),若其中一繞線202之線頭 纏線於右上方電極端子206之纏線缺口 203,則此繞線202 9 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I \ , n n n n I n-^aJ 1 n n n I (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 470979 A7 B7 708 5 twf. doc/008 五、發明說明(?) 對應之線尾就會纏線在左下方電極端子206之纏線缺口 203 ° 請參考第13圖,進行纏線腳焊錫製程(如第8圖之 222),利用焊錫204將纏線部分208固定於纏線缺口內。 再依序進行後續的測試(如第8圖之224)、捺印(如第8圖 之226)及包裝製程(如第8圖之228)。 依實施例所述,本發明以表面黏著式的電極端子取代 習知的金屬外殻及電極端子,不需使用扣夾的方式將電極 端子固定,因而可減低鐵心之圓板面部分的厚度’可降低 整體扼流圈的厚度,亦可使整體扼流圈之重量降低。 依實施例所述,本發明以表面黏著式的電極端子取代 習知的金屬外殻及電極端子,其貼附電極端子時,不會阻 擋到鐵心之繞線,而可使捲線及纏線的製程連貫。 依照本發明之塞孔製程至少具有下列優點: (1) 以表面黏著式的電極端子取代習知的金屬外殼及 電極端子,不需使用扣夾的方式將電極端子固定,因而可 減低鐵心之圓板面部分的厚度,故可在同樣的鐵心電磁效 應的標準下,降低整體扼流圈的厚度。 (2) 以表面黏著式的電極端子取代習知的金屬外殼及· 電極端子,在同樣的鐵心電磁效應的標準下,因不需使用 金屬外殼而使整體扼流圏之重量降低。 (3) 以表面黏著式的電極端子取代習知的金屬外殻及 電極端子,其貼附電極端子時,不會阻擋到鐵心之繞線, 而可使捲線及纏線的製程連貫。 本紙張尺度適用中國國家標準(CNS〉A4規格(210 X 297公釐) I---1! ^, !—訂·! ! (請先閲讀背面之注意事項再壤寫本頁) 經濟部智慧財產局員工消費合作社印製 470979 470979 A7 B7 7085twf.doc/008 五、發明說明(1 ) (4)如(1)所述減低鐵心的厚度時,連帶地可降低鐵心的 重量。 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明,任何熟習此技藝者,在不脫離本發明之精神 和範圍內,當可作些許之更動與潤飾,因此本發明之保護 範圍當視後附之申請專利範圍所界定者爲準。 I----------!裝--- (請先閱讀背面之注意事項再填寫本頁) 訂,. 線· 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)470979 A7 7085twf.doc / 008 ^ 5. Description of the invention (丨) The present invention relates to a choke structure, and in particular to a surface-adhesive choke structure. (Please read the note on the back? Matters before filling out this page.) Due to the advancement and demand of electronic technology, all kinds of electronic related products have been developed to be light, thin, short and small. Taking a notebook computer as an example, the thickness of its LCD panel has been reduced from 8mm to 7mm a few years ago, 6mm to the nearest 5mm. For booster chokes, thickness and weight, which are often used in thin control panels, The demand is even lower. However, the conventional choke coil still has some problems in reducing the thickness and weight, as described below. Please refer to FIG. 1, which is a flowchart of a conventional choke process. Please refer to FIG. 2 to FIG. 5 at the same time, which are sectional views of each step before the test procedure of the conventional choke process. The conventional choke manufacturing process includes the following steps: First, please refer to Fig. 2 to provide an iron core (such as 112 in Fig. 1). The iron core 110 is slightly cylindrical and the side is slightly I-shaped. The material is The ferrous iron structure has an iron core 110 with an axial center portion 110a and two circular plate surface portions 110b. Then, a winding process is performed (such as 114 in FIG. 1), and a winding wire 102 is wound along the surface of the core portion 110 a of the iron core 110. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, please refer to Figure 3. On the other hand, the metal shell and terminals are processed (such as 116 in Figure 1). After the metal shell and terminals are processed, they are inserted. In the iron core step (such as 118 in FIG. 1), the metal shell 100 is sleeved into the iron core 110 completed by winding. Please refer to Figure 6 and Figure 7 at the same time, where Figure 6 is the top view of Figure 3 and Figure 7 is the sectional view of Figure 6 (for the sake of clarity, the winding is not shown in Figure 7) Draw), the metal housing 100 is composed of two 3 paper sizes that are applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 470979 B7 7085twf.doc / 008 5. Description of the invention (π) symmetrical Each of the arc pieces has an electrode terminal 106 ′ protruding outward on the upper and lower sides of the arc piece, and has protruding portions 100 a and 100 b protruding inward. This step of inserting the iron core is performed by clamping the upper and lower circular plate parts of the iron core no. 100a and 100b with the protruding portions 100a and 100b of the metal housing 100, respectively, for fixing. Please refer to Figure 4, and then perform a winding process (such as 120 in Figure 1). Wrap the ends and ends of each winding 102 on the electrode terminals 106, as shown in the winding part 108 in Figure 4. Show. The material of the winding 202 is copper wire. Please refer to Fig. 5 'for the wire-wound soldering process (such as 122 in Fig. 丨)' using the solder 104 to fix the wire-wound portion 108 to the electrode terminal 106. Follow-up tests are carried out in sequence (such as the 12th sentence in Figure 1, the seal (such as K6 in Figure 1)) and the packaging process (such as 128 in Figure 1). The conventional choke coil, its electrode terminals and metal The shell is integrally formed, and the core is clamped by the protruding portion of the metal shell. Because the core is a brittle material, the thickness of the upper and lower circular plate surfaces must increase in response to the force generated by the clamp. It is still necessary to maintain the electromagnetic effect of the axial part of the original iron core, and the height of the axial part needs to be maintained unchanged. Therefore, the height of the conventional choke coil is not easy to decrease. The conventional choke coil has a metal case. The weight of the conventional choke coil is not easy to be reduced. After the winding process of the conventional choke coil is completed, it is necessary to carry out the process of inserting the core, and then the winding process is performed, which causes the process to be incoherent. Therefore, the object of the present invention is to provide a surface. Adhesive choke, 4 paper sizes are applicable to China National Standard (CNS) A4 (210 X 297 mm) " ~ ------ I! --- Outfitting ------Order. (Please read the notes on the back before filling out this page) Member of Intellectual Property Bureau, Ministry of Economic Affairs Printed by the Consumer Cooperative 470979 7085twf.doc / 008 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention ()) Replace the conventional metal casing and electrode terminals with surface-attached electrode terminals without the use of buckles. The electrode terminal is fixed by the clip method, so the thickness of the disc surface portion of the core can be reduced, and the thickness of the overall choke can be reduced. Another object of the present invention is to provide a surface-adhesive choke coil, which replaces a conventional metal case and electrode terminal with a surface-adhesive electrode terminal. Therefore, the weight of the entire choke coil is reduced without using a metal case. Another object of the present invention is to provide a surface-adhesive choke coil, which replaces a conventional metal case and an electrode terminal with a surface-adhesive electrode terminal, and when it is attached to the electrode terminal, it does not block the winding of the core, Therefore, the process of winding and winding can be made continuous. In order to achieve the above and other objects of the present invention, a surface-adhesive choke is provided, including: an iron core, which is slightly cylindrical, has an axial center portion and two circular plate surface portions, and the two ends of the axial center portion are respectively It is connected to the two circular plate surfaces, and the side view of the core is slightly I-shaped; at least one winding is surrounded along the surface of the core portion of the core; and at least two electrode terminals are adhered to one of the circular plate surfaces of the core. In order to make the above and other objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below in conjunction with the accompanying drawings for detailed description as follows: Brief description of the drawings: FIG. 1 Shown is the flow chart of the conventional choke process; Figures 2 to 5 are sectional views of the steps before the packaging of the conventional choke process; Figure 6 is the top view of Figure 3; 5 (Please read the precautions on the back before filling out this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 470979 7085twf.doc / 008 A7 B7 Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Description of the invention (y?) Figure 7 is a sectional view of Figure 6 (some components are omitted); Figure 8 shows a flowchart of a surface-adhesive choke manufacturing process according to a preferred embodiment of the present invention; 13 to 13 are cross-sectional views of each step before packaging of a surface-adhesive choke according to a preferred embodiment of the present invention; FIG. 14 is a top view of FIG. 9; and FIG. 15 is a 12th view. Bottom view of the figure. Explanation of reference numerals 100: metal cases 100a, 100b: protruding portions 102, 202: windings 104: solders 106, 206: electrode terminals 108, 208: wire-wound portions 110, 210: iron cores 110a, 210a: shaft portions 110b, 210b: Round plate surface part 112: Provide a core 114, 214: Coil 116: Metal case and terminal processing 118: Insert core 120, 220 Wire 122, 222: Wire solder 124, 224: Test read back Note for re-filling I: Binding page size The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 470979 A7 B7 7085twf.doc / 008 V. Description of the invention (l) 126, 226: Seal (Please read the precautions on the back before filling in this page) 128, 228: Packaging 201: Cutting wire 203 •. Winding notch 2 0 5: Sub-lead frame 206a: Winding leg 206b: Junction 206c: Solder leg 207: Bonding material 209 Guide hole 211: Connecting rod 212: Guide rail 213: Terminal lead frame processing 215: Lead frame segment 217: Dispensing printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 219: Attaching the iron core 221: Drying 223 : Cut 225: Refer to the preferred embodiment of the unit Figure 8, which shows rings of adhesive Choke process flowchart according to one embodiment of the preferred embodiment of the surface of the present invention. Please refer to FIG. 9 to FIG. 13 at the same time, which are cross-sectional views of each step before the test step of a surface-adhesive choke-rolling process according to a preferred embodiment of the present invention. 7 sheets of the preferred embodiment of the present invention are again applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 470979 A7 B7 7085twf.doc / 008 5. Description of the invention (t) A surface-adhesive choke The loop manufacturing process includes the following steps: First, please refer to FIG. 9 to perform a terminal lead frame processing process (such as 213 in FIG. 8), and provide an electrode terminal lead frame 205. The material is preferably phosphor bronze as the substrate. To obtain nickel and tin plating. Please also refer to Figure 14 for a top view of the electrode terminal lead frame. The pattern of the electrode terminal lead frame 205 is formed by stamping. The electrode terminal lead frame 205 has a plurality of units 225, and adjacent units 225 are connected to each other by a connecting rod 211. Each unit 225 has at least two electrode terminals 206, preferably four electrode terminals 206, which are symmetrically distributed within the unit 225. Each of the electrode terminals 206 is slightly L-shaped, and includes a wire leg 206a, a solder leg 206c, and a joint portion 206b for connecting the wire leg 206a and the solder leg 206c. The wire-wound leg end 206a further has a wire-wound notch 203. In addition, the electrode terminal lead frame 205 further has a plurality of guide holes 209 and two guide rails 212 for driving the electrode terminal lead frame 205 forward during the manufacturing process. Among them, 201 is a cutting line for cutting the electrode terminal 206 from the electrode terminal lead frame, which will be described in detail in the cutting process. Next, the lead frame is segmented (such as 215 in Fig. 8), and the long electrode terminal lead frame 205 is divided into burials (not shown in the figure) with the appropriate unit 225 number (that is, the appropriate length) for subsequent follow-up machining. Please refer to Figure 10 and Figure I4 at the same time for a one-point glue process (such as 2Π in Figure 8) and an iron core attaching process (such as 2 丨 9 in Figure 8). The iron core 210 is attached to the electrode terminal lead frame 205 at the joint portions 206c (as shown in FIG. 14) of each electrode terminal 206 on the electrode terminal lead frame 205. Among them, the bonding material 207 includes epoxy resin, and the iron core 210 is made of a magnetic material 8 ------------, installed -------- order --- ----- · Line (Please read the precautions on the back before writing this page) Printed on the paper by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 470979 A7 B7 7085twf.doc / 〇〇8 V. Description of the invention (9), including ferrite of nickel alloy, nickel-zinc alloy, etc. The iron core 210 is slightly cylindrical. Generally, it is obtained by powder metallurgy and then combined with a honing process. It has an axial portion 21 0a and two circular plate surface portions 21 Ob. The two ends of the axial portion 210a are respectively Connected to the two circular plate surfaces 21b, the side view of the iron core 210 is slightly I-shaped. After the dispensing is completed, a drying process (such as 221 in FIG. 8) is performed to cure the bonding material 207. Please refer to FIG. 11 and FIG. 14 at the same time, and perform a cutting process (such as 223 in FIG. 8) ′, as shown by the cutting line 201, cut the electrode terminal 206 away from the electric terminal lead frame 205. Among them, the cutting line 201 is located at a proper distance from the joint portion 206b along the wire-wound leg end 206a and the solder foot end 206c, so that the wire-wound leg end 206a and The solder leg end 206c protrudes from the edge of the disc surface portion 210b of the core 210. Please refer to FIG. 12 and FIG. 15 at the same time, and sequentially perform a winding process (such as 214 in FIG. 8) and a winding process (such as 220 in FIG. 8), in which FIG. 15 is a bottom view of FIG. 12 . Surround at least one winding 202, preferably two windings 202 along the surface of the core portion 21a of the iron core 210 respectively. After the winding is completed, the ends and ends of each winding 202 It is wound around the winding notch 203 (as shown in FIG. 15) and the winding part 208 of FIG. 12 respectively on the winding notch 203 of the winding leg 206a of each electrode terminal 206. The material of the 'winding wire 202' includes polyurethane copper wire. In the general winding process, the positions of the winding ends of the wire ends and the wire ends are symmetrical. Take the second winding 202 and the four electrode terminals 206 of the present invention as an example (as shown in FIG. 15). The wire is wound on the wire wound notch 203 of the upper right electrode terminal 206, then this wire is wound 202 9 This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) I \, nnnn I n- ^ aJ 1 nnn I (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 470979 A7 B7 708 5 twf. Doc / 008 V. Description of the invention (?) The wire wound notch 203 ° of the lower left electrode terminal 206 Please refer to FIG. 13 to perform a wire winding soldering process (such as 222 in FIG. 8), and use the solder 204 to fix the wire wound portion 208 in the wire wound notch. Then carry out subsequent tests (such as 224 in Figure 8), seals (such as 226 in Figure 8), and packaging processes (such as 228 in Figure 8). According to the embodiment, the present invention replaces the conventional metal casing and electrode terminals with surface-adhesive electrode terminals, and does not require the use of a clip to fix the electrode terminals, thereby reducing the thickness of the circular plate surface portion of the core. It can reduce the thickness of the whole choke, and it can also reduce the weight of the whole choke. According to the embodiment, the present invention replaces the conventional metal case and electrode terminal with a surface-adhesive electrode terminal. When it is attached to the electrode terminal, it does not block the winding of the iron core, and can make the coil and the wire wound. Coherent process. The plugging process according to the present invention has at least the following advantages: (1) The conventional metal casing and electrode terminals are replaced with surface-attached electrode terminals, and the electrode terminals are not fixed by using a clip, so that the circle of the core can be reduced. The thickness of the plate surface part can reduce the thickness of the overall choke coil under the same standard of the core electromagnetic effect. (2) Replace the conventional metal case and electrode terminals with surface-adhesive electrode terminals. Under the same standard of core electromagnetic effect, the weight of the overall choke is reduced because the metal case is not required. (3) Surface-adhesive electrode terminals are used to replace the conventional metal case and electrode terminals. When attaching the electrode terminals, the winding of the core will not be blocked, and the winding and winding processes can be made continuous. This paper size applies to Chinese national standards (CNS> A4 size (210 X 297 mm) I --- 1! ^,! —Order ... !!! (Please read the precautions on the back before writing this page) Wisdom of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Property Bureau 470979 470979 A7 B7 7085twf.doc / 008 V. Description of the invention (1) (4) When reducing the thickness of the core as described in (1), the weight of the core can be reduced in conjunction. Although the present invention has The above is disclosed in a preferred embodiment, but it is not intended to limit the present invention. Any person skilled in the art can make some modifications and retouching without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be Subject to the definition of the scope of patent application attached. I ----------! Equipment --- (Please read the precautions on the back before filling out this page) Order. The paper size printed by the Property Cooperative Consumer Cooperative is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

經濟部智慧財產局員工消費合作社印製 470979 B8 7085twf‘doc/008 ^ 六、申請專利範圍 1. 一種表面黏著式扼流圈,包括: 一鐵心,略呈圓柱狀,具有一軸心部分及兩圓板面 部分,該軸心部分的兩端係分別與該兩圓板面相連接,且 該鐵心側視係略呈工字形; 至少一繞線,沿著該鐵心的該軸心部分之表面圍 繞;以及 至少二電極端子,黏貼於該鐵心之該圓板面部分之 -- Q 2. 如申請專利範圍第1項所述之表面黏著式扼流 圈,其中每一個該些電極端子係略呈L形,每一個該些電 極端子包括: 一纏線腳端,用以纏繞該繞線; 一焊錫腳端,用以對外電性連接;以及 一接合部,用以連接該纏線腳端及該焊錫腳端。 3. 如申請專利範圍第1項所述之表面黏著式扼流 圏,更包括一接合材料介於該鐵心之該圓板面部分之一與 該電極端子之間,用以將該電極端子黏接到該圓板面部分 之一。 4. 如申請專利範圍第1項所述之表面黏著式扼流 圈,其中該電極端子係由一電極端子導線架沖壓形成。 5. 如申請專利範圍第1項所述之表面黏著式扼流 圈,其中該電極端子之材質係由磷青銅爲底材,電鍍鎳以 及電鍍錫形成。 6. 如申請專利範圍第1項所述之表面黏著式扼流 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------------裝·------丨訂---------線 (請先閱讀背面之注意事項再填寫本頁) 470979 C8 7085twf.doc/008 D8 六、申請專利範圍 圈,其中該鐵心之材料結構爲肥粒鐵。 (請先閱讀背面之注意事項再填寫本頁) 7·如申請專利範圍第1項所述之表面黏著式扼流 圈,其中g亥繞線材質包括聚亞肢脂銅線。 8. 如申請專利範圍第2項所述之表面黏著式扼流 圈,其中該電極端子之該纏線腳端更具有一纏線缺口,用 以將該繞線纏繞固定於該纏線缺口。 9. 如申請專利範圍第3項所述之表面黏著式扼流 圈,其中該接合材料更包括環氧樹脂。 10. 如申請專利範圍第1項所述之表面黏著式扼流 圈,其中該鐵心係由具磁性的材質所構成,其材質係選自 於錳鋅合金、鎳鋅合金等及該等之組合所組成之族群中的 一種材質。 11. 如申請專利範圍第4項所述之表面黏著式扼流 圏,其中該鐵心係藉由點膠製程,以一接合材料黏貼於該 電極端子導線架上。 12. —種表面黏著式扼流圈,包括: 經濟部智慧財產局員工消費合作社印製 一鐵心,略呈圓柱狀,具有一軸心部分及兩圓板面 部分,該軸心部分的兩端係分別與該兩圓板面相連接,且 該鐵心側視係略呈工字形; 二繞線,沿著該鐵心的該軸心部分之表面圍繞;以 及 4個電極端子,黏貼於該鐵心之該圓板面部分之 一,其中,該些電極端子係突出於該鐵心之該圓板面部分 的邊緣。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 470979 C8 7085twf.doc/008 D8 六、申請專利範圍 (請先閱讀背面之注意事項再填寫本頁) 13_如申請專利範圍第12項所述之表面黏著式扼流 圈,其中每一個該些電極端子係略呈L形,每一個該些電 極端子包括: 一纏線腳端,用以纏繞該繞線; 一焊錫腳端,用以對外電性連接;以及 一接合部’用以連接該纏線腳端及該焊錫腳端。 14·如申請專利範圍第12項所述之表面黏著式扼流 圈’更包括一接合材料介於該鐵心之該圓板面部分之一與 該電極端子之間,用以將該電極端子黏接到該圓板面部分 之一。 15·如申請專利範圍第12項所述之表面黏著式扼流 圈,其中該電極端子係由一電極端子導線架沖壓形成。 16·如申請專利範圍第12項所述之表面黏著式扼流 圏,其中該電極端子之材質係由磷青銅爲底材,電鍍鎳以 及電鍍錫形成。 17·如申請專利範圍第12項所述之表面黏著式扼流 圈,其中該鐵心之材料結構爲肥粒鐵。 經濟部智慧財產局員工消費合作社印製 18·如申請專利範圍第12項所述之表面黏著式扼流 圈,其中該繞線材質包括聚亞胺脂銅線。 19·如申請專利範圍第13項所述之表面黏著式扼流 圈,其中該電極端子之該纏線腳端更具有一纏線缺□,用 以將該繞線纏繞固定於該纏線缺口。 20.如申請專利範圍第14項所述之表面黏著式扼流 圏,其中該接合材料更包括環氧樹脂。 14 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) 470979 A8 B8 C8 7085twf.doc/008 D8 六、申請專利範圍 21.如申請專利範圍第12項所述之表面黏著式扼流 圈,其中該鐵心係由具磁性的材質所構成,其材質係選自 於錳鋅合金、鎳鋅合金等及該等之組合所組成之族群中的 一種材質。 2 2 ·如申g靑專利軔圍弟15項所述之表面黏著式扼流 圏,其中該鐵心係藉由點膠製程,以一接合材料黏貼於該 電極端子導線架上。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 470979 B8 7085twf'doc / 008 ^ VI. Patent application scope 1. A surface-adhesive choke, including: an iron core, slightly cylindrical, with an axial part and two A circular plate surface portion, two ends of the shaft portion are respectively connected to the two circular plate surfaces, and the side view of the core is slightly I-shaped; at least one winding is surrounded by the surface of the core portion of the core And at least two electrode terminals, which are adhered to the surface portion of the circular plate of the iron core-Q 2. The surface-adhesive choke coils described in item 1 of the scope of patent application, each of which is slightly L-shaped, each of the electrode terminals includes: a wire-wound pin end for winding the winding wire; a solder foot-end for external electrical connection; and a joint for connecting the wire-wound leg end and the solder Toes. 3. The surface-adhesive choke as described in item 1 of the scope of patent application, further comprising a bonding material interposed between one of the circular plate surface portions of the iron core and the electrode terminal for bonding the electrode terminal Connected to one of the circular plate surface parts. 4. The surface-adhesive choke coil according to item 1 of the scope of patent application, wherein the electrode terminal is formed by punching an electrode terminal lead frame. 5. The surface-adhesive choke coil described in item 1 of the scope of the patent application, wherein the material of the electrode terminal is formed by phosphor bronze as a substrate, electroplated nickel, and electroplated tin. 6. The surface-adhesive choke as described in item 1 of the scope of patent application. The paper size applies to the Chinese National Standard (CNS) A4 (210 X 297 mm) -------------- Installation · ------ 丨 Order --------- line (please read the precautions on the back before filling in this page) 470979 C8 7085twf.doc / 008 D8 The material structure of the iron core is fat iron. (Please read the precautions on the back before filling in this page) 7. The surface-adhesive choke coil as described in item 1 of the scope of patent application, in which the material of the g-hide winding includes polycopper grease copper wire. 8. The surface-adhesive choke coil as described in item 2 of the scope of the patent application, wherein the wire wound leg end of the electrode terminal is further provided with a wire wound notch for winding and fixing the wire to the wire wound notch. 9. The surface-adhesive choke coil according to item 3 of the patent application scope, wherein the bonding material further comprises epoxy resin. 10. The surface-adhesive choke coil described in item 1 of the scope of patent application, wherein the core is made of a magnetic material, and the material is selected from the group consisting of manganese zinc alloy, nickel zinc alloy, and the like A material in the group of people. 11. The surface-adhesive choke as described in item 4 of the scope of patent application, wherein the iron core is adhered to the electrode terminal lead frame with a bonding material through a dispensing process. 12. A kind of surface-adhesive choke, including: an iron core printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, which is slightly cylindrical, has an axis portion and two circular plate surface portions, and the two ends of the axis portion Are respectively connected to the two circular plate surfaces, and the side view of the core is slightly I-shaped; two winding wires are surrounded along the surface of the core portion of the core; and 4 electrode terminals are adhered to the core of the core. One of the circular plate surface portions, wherein the electrode terminals protrude from the edge of the circular plate surface portion of the iron core. This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 470979 C8 7085twf.doc / 008 D8 6. Scope of patent application (please read the precautions on the back before filling this page) 13_If you apply for a patent The surface-adhesive choke coil as described in the item 12 of the scope, wherein each of the electrode terminals is slightly L-shaped, and each of the electrode terminals includes: a wire-wound end for winding the wire; a solder foot A terminal for electrically connecting to the outside; and a joint portion 'for connecting the wire-wound foot end and the solder foot end. 14. The surface-adhered choke coil as described in item 12 of the scope of patent application, further comprising a bonding material interposed between one of the circular plate surface portions of the iron core and the electrode terminal, for adhering the electrode terminal Connected to one of the circular plate surface parts. 15. The surface-adhesive choke coil as described in item 12 of the scope of patent application, wherein the electrode terminal is formed by punching an electrode terminal lead frame. 16. The surface-adhesive choke as described in item 12 of the scope of patent application, wherein the material of the electrode terminal is made of phosphor bronze as a substrate, electroplated nickel, and electroplated tin. 17. The surface-adhesive choke coil as described in item 12 of the scope of patent application, wherein the material structure of the iron core is fat iron. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 18. The surface-adhesive choke coil as described in item 12 of the scope of patent application, wherein the winding material includes polyurethane copper wire. 19. The surface-adhesive choke coil according to item 13 of the scope of the patent application, wherein the winding leg end of the electrode terminal is further provided with a winding gap □ for fixing the winding to the winding notch. 20. The surface-adhesive choke tube according to item 14 of the patent application scope, wherein the bonding material further comprises epoxy resin. 14 This paper size applies to China National Standard (CNS) A4 (210 X 297) 470979 A8 B8 C8 7085twf.doc / 008 D8 VI. Application for patent scope 21. Surface adhesive type as described in item 12 of the scope of patent application The choke coil, wherein the core is made of a magnetic material, and the material is a material selected from the group consisting of manganese zinc alloy, nickel zinc alloy, and the like. 2 2 · The surface-adhesive choke as described in the 15th patent of the patent application, wherein the iron core is adhered to the electrode terminal lead frame with a bonding material through a dispensing process. (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is in accordance with China National Standard (CNS) A4 (210 X 297 mm)
TW90100914A 2001-01-16 2001-01-16 Surface mounted choke coil TW470979B (en)

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