TW468218B - Manufacture of semiconductor device and semiconductor manufacturing apparatus comprising the formation engineering of Aluminum alloy wiring film - Google Patents

Manufacture of semiconductor device and semiconductor manufacturing apparatus comprising the formation engineering of Aluminum alloy wiring film Download PDF

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Publication number
TW468218B
TW468218B TW089105004A TW89105004A TW468218B TW 468218 B TW468218 B TW 468218B TW 089105004 A TW089105004 A TW 089105004A TW 89105004 A TW89105004 A TW 89105004A TW 468218 B TW468218 B TW 468218B
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Taiwan
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temperature
alloy film
copper
film
aluminum
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TW089105004A
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Chinese (zh)
Inventor
Masaki Narita
Hitohisa Ono
Tomio Katada
Toru Sasaki
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Toshiba Corp
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Publication of TW468218B publication Critical patent/TW468218B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)

Abstract

This invention provides a method to prevent the deposition of copper or silicon generated in a step of forming a film containing aluminum as a main component and containing at least copper or silicon, or in a thermal step of heating and quenching the film during pattern processing after the film formation. The film is heated to the temperature above the solid solution temperature of copper added aluminum or silicon added aluminum, which is a temperature greater than 280 DEG C to be specific. The patterned film is quenched to the temperature which can inhibit the deposition of copper or silicon at the grain boundary of aluminum or called triple point, which is below 150 DEG C at a cooling rate of about 20 DEG C/sec or more.

Description

46 82 1 B A7 ____B7_ 五、發明説明(1 ) 【發明背景】 (請先聞讀背面之注意事項再填寫本頁) 本發明係有關半導體裝置之製造方法及半導體製造裝 置,尤其有關使用由鋁作爲主要成分之合金之配線膜之成 膜方法,再形成圖案(patternning )方法及成膜裝置,抗 蝕劑灰化(resist ashing )裝置者,適用於將鋁作爲主要成 分之合金所成之配線之形成。 於半導體製造製程,由鋁作爲主要成分之合金所成之 配線,通常爲由以下之製程彤成。+ 首先,在半導體基板上依序形成將絕緣膜及由鋁作爲 主要成分之鋁配線膜。此際,通常,對於鋁配線膜之成膜 係使用噴濺(superitering )_裝置。又,在上述銘配線膜, 爲Γ減低錦之電子遷移(electro migration ),應力遷移( stress migration )等含有銅.,矽等。這些銅,矽等,一般 在室溫含有超過固溶界限之量。依據此鋁配線膜成膜之條 件,銅,矽等之含有物雖然是非平衡狀態但是固溶於鋁中 ,可得到均勻品質之膜。 經濟部智慧財產局員工消費合作社印製 然而,欲將鋁配線膜加工成所需之圖案時,通常係在 鋁配線膜上塗布抗蝕劑,藉曝光,顯像形成所需之光罩圖 案(mask pattern )。此時,最近形成微細化之圖案時,並 不會一定經常可得到所需之圖案,曝光時之焦距對不準, 或有時會發生與質地圖案對不準等之不良現象。 這種情形時,暫且剝離抗蝕劑圖案,再進行抗蝕劑塗 布,曝光,顯像,重新形成爲所需之圖案。此時,一般形 成不良圖案之抗蝕劑之剝離係使用乾灰化(dry ashing ) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -A -46 82 1 B A7 ____B7_ V. Description of the invention (1) [Background of the invention] (Please read the precautions on the back before filling out this page) The present invention relates to the manufacturing method of semiconductor devices and semiconductor manufacturing devices, especially to the use of aluminum Film forming method, patterning method, film forming device, and resist ashing device for wiring film of alloy as main component, suitable for wiring made of alloy with aluminum as main component Formation. In the semiconductor manufacturing process, the wiring made of an alloy containing aluminum as a main component is usually formed by the following process. + First, an insulating film and an aluminum wiring film containing aluminum as a main component are sequentially formed on a semiconductor substrate. At this time, generally, a superitering device is used for the film formation of the aluminum wiring film. In addition, in the above-mentioned wiring film, Γ reduces electromigration (electro migration), stress migration (stress migration), etc. contain copper, silicon, and the like. These copper, silicon and the like generally contain an amount exceeding the solid solution limit at room temperature. According to the conditions for forming the aluminum wiring film, although the contents of copper and silicon are in an unbalanced state, they are solid-solved in aluminum to obtain a film of uniform quality. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. However, when the aluminum wiring film is to be processed into a desired pattern, a resist is usually coated on the aluminum wiring film, and the required mask pattern is developed by exposure to display ( mask pattern). At this time, when a micronized pattern is recently formed, a desired pattern may not always be obtained, and the focal length may be misaligned during exposure, or an undesirable phenomenon such as misalignment with a texture pattern may occur. In this case, the resist pattern is temporarily removed, and then the resist is applied, exposed, developed, and reformed into a desired pattern. At this time, the stripping of the resist that generally forms a bad pattern uses dry ashing. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) -A-

d6 82 1 B A7 _____B7 五、發明説明(2 ) 裝置。 ϊ 於乾灰化裝置,使用氧自由基灰化抗蝕劑。其時,爲 了促進反應,通常係需要將處理基板溫度提高爲高溫,,通 常’係在2 0 0 °C到3 0 0 °c之範圍進行灰化。 抗蝕劑之灰化後,係不必特別控制處理基板之溫度, 處理基板將被自然冷卻。於其冷卻過程,固溶於鋁中之銅 或矽會澱積。 此機制認爲如下。亦即,以〇 . 5 %之比例含有銅之 鋁合金膜使用噴濺法成膜時,成膜即後,銅雖然非平衡固 溶於鋁中。但是,爲了重新形成圖案將抗蝕劑乾灰化時, 處理基板之溫度上升到3 0 〇°C附近,銅係於平衡狀態固 溶於鋁中。灰化處理後,通常,處理基板將被自然地冷卻 ’仍保持平衡狀態之被冷郤到室溫附近。例如,鉬合金以 0 · 5 %之比例含有銅時,在2 3 0 °C以上係於平衡狀態 固溶,但是在2 3 0 °C.以下時就不能固溶銅,固溶不完之 銅將澱積於鋁之粒界或三重點(triple point )。 將如上述之乾灰化所引起之不良圖案之剝離藉在低溫 進行,可某程度防止固溶於鋁中之銅或矽之澱積。但是, 使用於最近之微細圖案用之化學放大型抗蝕劑時,需要在 抗蝕劑下部形成由有機物所成之反射防止膜,在低溫剝離 條件下,不能完全去除此有機反射防止膜。其結果,在高 溫下剝離爲不可或缺,致使銅或矽之澱積也會變成顯著 於如上述之現狀之配線工程,可能引起鋁中之銅或矽 之澱積之虞之製程具有幾種 > 例如,條....有時..也„_會 本紙張尺度適用中國國家榇準(CNS ) A4規格(210X297公釐) (諳先聞讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作杜印製 -5-d6 82 1 B A7 _____B7 5. Description of the Invention (2) Device.干 In dry ashing equipment, use oxygen radical to ash the resist. At this time, in order to promote the reaction, it is usually necessary to raise the temperature of the processing substrate to a high temperature, and generally, ashing is performed in a range of 200 ° C to 300 ° C. After the ashing of the resist, there is no need to specifically control the temperature of the processing substrate, and the processing substrate will be naturally cooled. During its cooling process, copper or silicon, which is solid-dissolved in aluminum, is deposited. This mechanism is considered as follows. That is, when an aluminum alloy film containing copper at a ratio of 0.5% is formed by a sputtering method, copper is dissolved in aluminum although it is non-equilibrium immediately after film formation. However, when the resist is dry-ashed in order to reform the pattern, the temperature of the processing substrate rises to about 300 ° C, and copper is solid-dissolved in aluminum in an equilibrium state. After the ashing process, normally, the processing substrate will be naturally cooled, and it will be cooled to room temperature while still maintaining an equilibrium state. For example, when a molybdenum alloy contains copper in a proportion of 0.5%, it will be solid-dissolved in an equilibrium state above 230 ° C, but cannot be solid-dissolved in copper below 230 ° C. Copper will be deposited at the grain boundaries or triple points of the aluminum. By stripping the bad pattern caused by dry ashing as described above at a low temperature, the deposition of copper or silicon that is solid-dissolved in aluminum can be prevented to a certain extent. However, in the case of a chemically amplified resist used for a recent fine pattern, it is necessary to form an antireflection film made of an organic substance under the resist, and the organic antireflection film cannot be completely removed under the condition of low temperature peeling. As a result, peeling at an elevated temperature is indispensable, causing the deposition of copper or silicon to become a significant wiring project as described above. There are several processes that may cause the deposition of copper or silicon in aluminum. > For example, the article ... sometimes sometimes ... also __ This paper size applies to China National Standard (CNS) A4 (210X297 mm) (谙 Please read the precautions on the back before filling this page) Order Consumption Cooperation of Employees of Intellectual Property Bureau, Ministry of Economic Affairs

46821B A7 _B7 五、發明説明(3 ) · 在成膜中(已經澱積銅之情形。當銅或矽澱積於鋁粒界或三 '重點時,就變成鋁之蝕刻加工時之微型光罩(micro mask (請先閲讀背面之注意事項再填寫本頁) ),引起所請之蝕刻殘渣。 尤其銅,係欲蝕刻加工鋁時通常所使用之蝕刻氣體時 就不產生蒸氣壓高之化合物,欲去除蝕刻殘渣時,採用噴 濺性強之製程之方法。 但是,欲形成如現在之微細圖案時爲了確保對焦餘裕 因抗蝕劑膜厚爲薄,所以,必須維持高之對抗蝕劑選擇比 ,蝕刻加工鋁時之蝕刻殘渣之去除將變成非常困難。 如上述之習知方法,係將鋁作爲主要成分,成膜至少 含有銅或矽之膜時,或在成膜後之圖案加工時之不良抗蝕 劑圖案之剝離時之熱工程時所發生之銅或矽之澱積起因會 發生蝕刻殘渣之問題 【發明之簡要】 經濟部智慧財產局員工消費合作社印製 因此,本發明之目的,係提供一種,將鋁作爲主要成 分’成膜至少含有銅或矽之膜時,或防止於成膜後之圖案 加I工時之不良抗蝕劑圖案之剝離時之熱工程時所發生之銅 或矽之澱積,得以加工不具殘渣之良好圖案之半導體裝置 之製造方法及半導體製造裝置。 若依據本發明之第1態樣(申請專利範圍第1項), 係提供一種,準備半導體基板之工程,在上述基板上經由 絕緣膜,形成將鋁作爲主要成分至少含有銅或矽之任一方 之合金膜之工程,與將上述合金膜加熱至既定溫度以上之 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X297公釐) -6-46821B A7 _B7 V. Explanation of the invention (3) · In the case of film formation (copper has been deposited. When copper or silicon is deposited on the aluminum grain boundary or three's point, it becomes a miniature photomask during aluminum etching processing (Micro mask (please read the precautions on the back before filling in this page)), which will cause the requested etching residues. Especially copper is a compound that does not generate high vapor pressure when the etching gas usually used in etching aluminum is processed. In order to remove the etching residue, a method with a strong spraying method is used. However, when forming a fine pattern like the current one, in order to ensure the focus margin due to the thin film thickness of the resist, it is necessary to maintain a high resist selection ratio Removal of etching residues during etching of aluminum will become very difficult. As in the conventional method described above, aluminum is used as the main component when forming a film containing at least copper or silicon, or during pattern processing after film formation. The problem of etching residues caused by the deposition of copper or silicon during thermal engineering during the stripping of bad resist patterns [Brief of the invention] Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The object of the present invention is to provide a heat treatment when aluminum is used as a main component to form a film containing at least copper or silicon, or to prevent peeling of a poor resist pattern when the pattern is formed after the film is added to the film. The deposition of copper or silicon during the process can be used to manufacture semiconductor devices and semiconductor manufacturing devices with good patterns without residues. According to the first aspect of the present invention (item 1 of the scope of patent application), it is provided A method of preparing a semiconductor substrate, forming an alloy film containing aluminum as a main component and containing at least either copper or silicon through an insulating film on the above substrate, and heating the alloy film to a paper size above a predetermined temperature Applicable to China National Standard (CNS) A4 specification (21 × 297 mm) -6-

4 6 82 1 B A7 B7 五、發明説明(4 (請先閲讀背面之注意事項再填寫本頁) 後,向既;定溫度以下在既定時間以內急速地冷卻,藉此抑 、止在上述合金膜中澱積上述銅或矽之工程所構成之半導體 裝置之製造方法·' 若依據本發明之第2態樣(申請專利範圍第7項), 係提供一種,準備半導體基板之工程,在上述基板上經由 絕緣膜,形成將鋁作爲主要成分至少含有銅或矽之任一方 之合金膜之工程,在上述合金膜上形成蝕刻用之抗蝕劑圖 案之工程,與將上述抗蝕劑圖案由乾灰化加以剝離之工程 ,與將上述合金膜加熱至既定溫度以上之後,向既定溫度 以下在既定時間以內急速冷卻,藉此抑止上述合金膜中澱 積上述銅或矽之工程,與在上述合金膜上再次形成蝕刻用 之抗蝕劑圖案之工程所構成之半導體裝置之製造方法。 經濟部智慧財產局員工消費合作社印製 若依據本發明之第3態樣(申請專利範圍第1 5項) ’係提供一種具有;在半導體基板上成膜,將鋁作爲主要 成分至少含有銅或矽之任一方之合金膜之成膜裝置,與接 受在上述成膜裝置所成膜之上述合金膜之半導體基板,將 此半導體基板加熱至既定溫度以上之加熱裝置,與接受在 上述加熱裝置所加熱之上述半導體基板,將被加熱之上述 半導體基板向既定溫度以下在既定時間內急速冷卻之冷卻 裝置之半導體製造裝置。 若依據本發明之第4態樣(申請專利範圍第1 7項0 ’係提供一種具有.;接受將鋁作爲主要成分形成至少含有 銅或矽之任一方之合金膜之半導體基板,將此半導體基板 加熱至既定溫度以上之加熱裝置,與接受在上述加熱裝置 私紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐> 468218 A7 _B7__ 五、發明説明(5 ) (請先聞讀背面之注意事項再填寫本頁) 所加熱之(上述半導體基板,將被加熱之上述半導體基板向 ’既定溫度以下在既定時間內急速冷卻之急速冷卻裝置,與 接受在上述急速冷卻裝置所急速冷卻之上述半導體基板, 在上述合金膜上形成抗蝕劑圖案之抗蝕劑圖案形成裝置之 半導體製造裝置。 若依據本發明之第5態樣(申請專利範圍第1 9項) ,係提供一種具有;接受將鋁作爲主要成分形成至少含有 銅或矽之任一方之合金膜及形成於此合金膜上具有抗蝕劑 圖案之半導體基板,將此半導體基板上之抗蝕劑圖案由灰 化法剝離之抗蝕劑剝離裝置,與接受在上述抗鈾劑剝離裝 置被剝離抗蝕劑圖案之上述半導體基板,將此半導體基板 加熱至既定溫度以上之加熱裝置,接受於上述加熱裝置所 加熱之上述半導體基板,將被加熱之上述半導體基板向既 定溫度以下在既定時間以內急速冷卻之急速冷卻裝置之半 導體製造裝置。 【發明之詳細說明】 經濟部智慧財產局員工消費合作社印製 茲參照圖面就本發明實施形態之詳細說明如下。按, 關於相同部分將全體標示相同符號而避免重複說明。 首先,說明本發明之槪要。 本發明人等,係將鋁作爲主要成分,由至少含有銅膜 中之銅澱積爲成膜條件1成膜後之膜之熱履歷,就究竟如 何變化,形成評價樣品加以調査。按,膜中之銅澱積程度 ,係將鋁膜由反應性離子蝕刻法(R I E )法加以蝕刻, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -8- d6 821 3 A 7 _B7___ 五、發明説明(ό ) 由其殘_之頻次加以判斷。 (請先閲讀背面之注意事項再填寫本頁) 首先,作爲鋁之成膜方法使用磁控管噴濺(magenetron sputtering )裝置,使用將銅例如以5 %之比例含有之鋁 合金作爲標靶,形成了如第1圖所示剖面構造之評價樣品 。於第1圖,1係矽晶.圓,2係膜厚爲例如4 0 0 n m之 T E 0 S ( Tetraethyl orthosil.icate )氧化膜,3 係膜厚爲 例如2 5 0 nm之Τ ί膜,4係膜厚爲例如2 5 0 nm之 T i N膜,T i膜3及T i N膜係形成爲障壁金屬( barrier metal ) 〇 5係由磁控管噴濺法所成膜之膜厚爲例如4 0 0 nm 之A1 Cu合金膜,6係膜厚爲例如5nm之Ti膜,7 係膜厚爲例如60nm之TiN膜,Ti膜6及TiN膜 7係彩成爲障壁金屬。 經濟部智慧財產局員工消費合作社印製 8係化學放大型抗蝕劑之形成圖案時作爲防止反射爲 目的所形成之膜厚爲例如4 5 nm之有機膜,9係化學放 大型抗蝕劑之圖案,抗蝕劑圖案9係例如4 5 0 n m,線 寬爲0 20;am空間寬爲〇 . 20gm,可由線間之任 選/短路(option/short )之判定之良率測定之抗触劑圖案 將如上述之評價樣品改變鋁銅合金膜之成膜溫度製作 數種類,就各樣品將抗蝕劑圖案9作爲光罩進行鋁銅合金 膜5之蝕刻加工,將鋁銅合金膜5之成膜溫度作爲參數調 査了蝕刻殘渣(相當於銅之澱積)之程度。 按,鋁銅合金膜5之蝕刻,係使用ICP ( Inductive 本紙張尺度適用中國國家標準(CNS ) A4规格(210X 297公釐) -9- 4 6 821 8 A7 B7 五、發明說明(7 ) coupled plasma)型之R I E裝置進行R I E。依據此 ’ R I E之鋁銅合金膜5之蝕刻條件,係電線感應功率爲 500W,偏壓功率爲1 50W,壓力爲1 2mTo r r (1 . 3 6 P a ),晶圓溫度爲40 t:,蝕刻氣體爲Cl2 /BC 13,此蝕刻氣體之流量爲75 s c cm (C 12氣 ),7〇3(:(;111(8(:13氣)。像這樣使用含有^:12 氣之蝕刻氣藉蝕刻鋁銅合金膜5,A 1與C i發生反應成 爲反應產生物A 1 C 1 3。此A 1 C 1 3係產生時會發光, 加工鋁時直到此發光消失爲止之時間之2倍時間進行蝕刻 。按,此時,爲了欲將帶電爲正之C 1 2離子有效率地碰撞 屬於標靶之鋁銅合金膜5,對於與鋁銅合金膜5.電氣性地 連接之其他配線層施加負之直流偏壓Vdc,此直流偏壓 Vdc係成爲約—7 0V。 茲使用如上述之C I 2 / B C I 3之混合氣體所形成表 示於第1圖之評價樣品之鋁銅合金膜5之噴濺成膜溫度, 與評價樣品以上述蝕刻條件由RIE之鋁銅合金膜5進行 蝕刻加工後之銅澱積所起因'之殘渣之發生頻次及短路良率 (short yield )之關係表示於下表1。4 6 82 1 B A7 B7 V. Description of the invention (4 (please read the precautions on the back before filling this page), and then cool down to a fixed temperature within a given time, thereby suppressing and stopping the above alloys Method for manufacturing a semiconductor device composed of the above process of depositing copper or silicon in a film · 'According to the second aspect of the present invention (item 7 of the scope of patent application), a process for preparing a semiconductor substrate is provided. A process of forming an alloy film containing aluminum as a main component and containing at least either copper or silicon through an insulating film on a substrate; a process of forming a resist pattern for etching on the alloy film; and a process of forming the resist pattern The process of dry ashing and peeling, and heating the alloy film above a predetermined temperature, and rapidly cooling it below the predetermined temperature within a predetermined time, thereby preventing the process of depositing the above-mentioned copper or silicon in the above-mentioned alloy film, and the above-mentioned Manufacturing method of semiconductor device constituted by the process of forming a resist pattern for etching on the alloy film again. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. According to the third aspect of the present invention (item 15 of the scope of patent application), a film forming device having an alloy film formed on a semiconductor substrate and containing aluminum as a main component and containing at least either copper or silicon is provided. And a semiconductor device that receives the alloy film formed by the film forming device, a heating device that heats the semiconductor substrate to a predetermined temperature or higher, and a semiconductor device that receives the semiconductor substrate heated by the heating device, The semiconductor substrate is a semiconductor manufacturing device for a cooling device that rapidly cools below a predetermined temperature within a predetermined time. According to the fourth aspect of the present invention (the 17th item in the scope of the patent application, 0 'is to provide a kind of; has accepted aluminum as the main The composition forms a semiconductor substrate containing an alloy film of at least either copper or silicon, a heating device for heating this semiconductor substrate to a temperature higher than a predetermined temperature, and a Chinese standard (CNS) A4 specification (210X297) accepted for the above-mentioned heating device private paper scale Mm > 468218 A7 _B7__ V. Description of the Invention (5) (Please read the notes on the back before filling (Write this page) The heated semiconductor substrate (the aforementioned semiconductor substrate, the rapid cooling device that rapidly cools the heated semiconductor substrate below a predetermined temperature within a predetermined time, and the semiconductor substrate that is rapidly cooled by the rapid cooling device, A semiconductor manufacturing apparatus for a resist pattern forming apparatus for forming a resist pattern on the above alloy film. According to a fifth aspect of the present invention (item 19 of the scope of application for a patent), there is provided a device having: The main component is to form an alloy film containing at least either copper or silicon, and a semiconductor substrate having a resist pattern formed on the alloy film, and the resist pattern on the semiconductor substrate is peeled off by the resist stripped by the ashing method. And the semiconductor substrate that has received the resist pattern peeled off in the uranium resist stripping device, a heating device that heats the semiconductor substrate to a predetermined temperature or more, and the semiconductor substrate that is heated by the heating device is heated The above-mentioned semiconductor substrate is rapidly cooled below a predetermined temperature within a predetermined time. But means of semiconductor manufacturing. [Detailed description of the invention] Printed by the Consumer Consumption Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The detailed description of the embodiment of the present invention is as follows with reference to the drawings. Press, the same parts will be marked with the same symbols to avoid duplication. First, the gist of the present invention will be described. The inventors of the present invention used aluminum as a main component, and deposited copper containing at least a copper film as the film formation condition 1. After the film was formed, the thermal history of the film was changed to form an evaluation sample for investigation. According to the degree of copper deposition in the film, the aluminum film is etched by the reactive ion etching method (RIE). The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -8- d6 821 3 A 7 _B7___ Fifth, the invention description (ό) is judged by the frequency of its residual _. (Please read the precautions on the back before filling in this page) First, as a method of forming aluminum, use a magnetron sputtering device, and use an aluminum alloy containing copper at, for example, 5% as a target. An evaluation sample having a cross-sectional structure as shown in FIG. 1 was formed. In Fig. 1, 1 series of silicon crystals, round, 2 series of film thicknesses are TE 0 S (Tetraethyl orthosil.icate) oxide film, for example, 400 nm, and 3 series of film thicknesses are, for example, 250 nm T film. The film thickness of the 4 series is, for example, a T i N film of 250 nm, and the T i film 3 and the T i N film are formed as a barrier metal. 0 5 is a film thickness formed by a magnetron sputtering method. For example, it is an A1 Cu alloy film with a thickness of 400 nm, a Ti film with a thickness of 6 series is, for example, a Ti film with a thickness of 5 nm, a TiN film with a thickness of 7 series is, for example, a 60 nm film, and the Ti film 6 and the TiN film 7 are barrier metals. For example, an organic film with a thickness of 4 5 nm is formed for the purpose of preventing reflection when an 8-series chemically amplified resist is printed by the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Pattern, resist pattern 9 is, for example, 4 50 nm, line width is 0 20; am space width is 0.20 gm, which can be determined by the yield of the option / short between lines. The pattern of the agent will be changed as described above to change the film forming temperature of the aluminum-copper alloy film. For each sample, the aluminum-copper alloy film 5 will be etched with the resist pattern 9 as a photomask. The film formation temperature was used as a parameter to investigate the extent of the etching residue (equivalent to the deposition of copper). According to the etching of the aluminum-copper alloy film 5, the ICP (Inductive) paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) -9- 4 6 821 8 A7 B7 V. Description of the invention (7) A plasma) type RIE device performs RIE. According to the etching conditions of the aluminum-copper alloy film 5 of RIE, the induction power of the wire is 500W, the bias power is 150W, the pressure is 12mTo rr (1.36 P a), and the wafer temperature is 40 t :, The etching gas is Cl 2 / BC 13, and the flow rate of this etching gas is 75 sc cm (C 12 gas), 70 ((;; 111 (8 (: 13 gas). Use an etching gas containing ^: 12 gas like this By etching the aluminum-copper alloy film 5, A 1 reacts with Ci to become the reaction product A 1 C 1 3. This A 1 C 1 3 system emits light when it is generated, and twice the time until the light disappears when aluminum is processed. Time to etch. Press, at this time, in order to efficiently charge the positively charged C 1 2 ions to collide with the aluminum-copper alloy film 5 belonging to the target, apply to other wiring layers electrically connected to the aluminum-copper alloy film 5. Negative DC bias voltage Vdc, this DC bias voltage Vdc is about -7 0 V. The aluminum-copper alloy film 5 shown in the evaluation sample shown in FIG. 1 is formed by using the above-mentioned mixed gas of CI 2 / BCI 3 The sputtering film formation temperature and the evaluation sample were subjected to the above-mentioned etching conditions by the copper deposition site after the aluminum copper alloy film 5 was etched by RIE. Relationship between frequency and short yield (short yield) occurs due to the 'represents the residue of the following Table 1.

Ik ΪΡ 塞 !才 1 (請先開讀背面之注意事項再填寫本頁> 線o- 於此,殘渣之個數係指鋁銅合金膜5被蝕g,關於質地之 氧化膜所露出之部分,以光學顯微鏡之暗視野像(倍率 X 5 0 0 )觀察時之每1視野之亮點之個數。 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -10- 468218 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(8 ) 表 1 成膜溫度 q 因殘渣之亮點 短路良率 室溫(無加熱) 4 3 8 7 % 1 5 0 °c 1 2 8 7 2 % 2 5 0 °C 2 2 4 6 1 % 3 5 〇 °C 10 2 7 8 % 由表1所示之測定結果就可淸楚’曉得了錦銅合金膜 5之成膜條件與殘渣之發生情形有相關關係。 第2圖係表示,於表1其殘渣之發生頻次最多之成膜 溫度2 5 0 °C下所成膜之情形時,將殘渣由Energy D ispersive X-ray Spectrophotometer ( E D X )所分析之光譜 結果。 由第2圖所示之分析結果就可淸楚,在鋁銅合金膜5 之殘渣含有銅,認爲銅之澱積成爲殘渣之原因° 如上述將改變鋁銅合金膜5之成膜溫度所製作之評價. 樣品之基板,在鋁銅合金膜5之成膜後放在熱板(hot plate) 上,以2 5 0 °C施加1 8 0秒鐘之熱處理,其後,對於鋁 銅合金膜5施加蝕刻進行配線之圖案形成。 像這樣,在成膜後施加熱履歷之半導體基板上之^銅 合金膜5之配線膜加工後,關於鋁銅合金膜5被蝕刻而質 地之氧化膜露出後之部分,使用光學顯微鏡觀察暗視野像 (倍率X 5 0 0 )時測定每一視野之個數之結果表示於表 2 ° 本紙蒗尺度適用t國國家標準(CNS ) A4規格(210 X 297公釐) (諳先閱讀背面之注意事項再镇寫本頁}Ik ΪΡ plug! Only 1 (Please read the precautions on the back before filling out this page> Line o- Here, the number of residues refers to the etched g of the aluminum-copper alloy film 5 and the exposed oxide film on the texture In part, the number of bright spots per 1 field of view when observing with a dark field image (magnification X 5 0 0) of an optical microscope. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -10 -468218 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (8) Table 1 Film formation temperature q Brightness due to residue short-circuit yield room temperature (no heating) 4 3 8 7% 1 5 0 ° c 1 2 8 7 2% 2 5 0 ° C 2 2 4 6 1% 3 5 0 ° C 10 2 7 8% From the measurement results shown in Table 1, we can clearly understand the film formation of brocade copper alloy film 5. The conditions are related to the occurrence of residues. Figure 2 shows that in Table 1, when the film formation temperature at which the residues occur most frequently is at 250 ° C, the residues are subjected to Energy D ispersive X- Spectral results analyzed by ray Spectrophotometer (EDX). The analysis results shown in Figure 2 can be seen clearly in the aluminum-copper alloy film 5 The residue contains copper, and the deposition of copper is considered to be the cause of the residue ° As described above, the evaluation is made by changing the film forming temperature of the aluminum-copper alloy film 5. The substrate of the sample is placed in the heat after the aluminum-copper alloy film 5 is formed. On a hot plate, a heat treatment is applied at 250 ° C for 180 seconds, and then the aluminum-copper alloy film 5 is etched to pattern the wiring. In this way, the heat history is applied after film formation. After processing the wiring film of ^ copper alloy film 5 on the semiconductor substrate, the portion after the aluminum-copper alloy film 5 is etched and the oxide film of texture is exposed, the dark field image (magnification X 5 0 0) is measured with an optical microscope. The results of the number of fields of view are shown in Table 2 ° The size of this paper is applicable to the national standard (CNS) A4 specification (210 X 297 mm) (谙 Please read the precautions on the back before writing this page}

-11 - 46 8218 A7 __B7 五、發明説明(9 ) 表 2 成膜溫度 成膜即後之亮點 2 5 0 °C / 1 8 0 秒加 熱處理後之亮點 室溫(無加熱) 3 3 7 2 3 1 5 0 t 8 9 7 4 6 2 5 0 °C 18 7 6 8 7 3 5 0。。 7 5 7 9 8 4 5 0 °C 8 7 6 9 8 (請先閲讀背面之注意事項再填窝本頁) 經濟部智慧財產局員工消費合作社印製 由表2所示之測定結果就可淸楚,由於鋁銅合金膜5 之成膜溫度將殘渣之程度相異之評價樣品在熱板上施加2 5 〇°C,1 8 0秒鐘之熱處理之後,無論在那一溫度條件 所成膜之鋁銅合金膜殘渣之頻次(程度)都一樣。 又,在相同條件下成膜鋁銅合金膜之評價樣品,將如 上述之評價樣品在熱板上熱處理時,與沒有進行地處理之 情形比較,觀察到很多殘渣之頻次。 按,在熱板之2 5 0 °C之熱處理,係通常,爲了形成 光罩圖案所用之抗蝕劑重新形成圖案時,將相當於將不良 之光罩圖案(抗蝕劑膜)加以乾灰化時之灰化溫度。此灰 化溫度,雖然依裝置,製程而稍爲不同,但是大約進行此 種程度之灰化。 由這些事實,在鋁銅合金膜之形成圖案加工後成爲殘 渣留下,但是量係大爲依存於鋁銅合金膜之成膜溫度,又 ,曉得了重新形成圖案時,由於在去除不良圖案之乾灰化 本紙張尺度逋用中國國家標準(CNS ) A4規格(210X297公釐) -12, 46 82 1 8 a? B7 五、發明説明(10 ) 工程之高,溫下之製程(2 5 0°C左右)而會增加。 ,上述現象,被推測爲大約如以下說明所起因者。 (諳先闆讀背面之注意事項再填寫本頁) 由於噴濺製程成膜鋁銅合金膜時’從標靶所彈出之原 子爲衝突,吸附,堆積於基板(晶圓)’但是其時’若基 板溫度低時,一下子就失去原子所具之能量’不能在基板 之溫度成爲安定之平衡相,而存在於凍結之狀態(不平衡 狀態)。其時,即使含有超過固溶限度之銅也不至於澱積 固溶於過飽和。 但是,若基板溫度高時’所堆積之膜係給與熱能,在 其溫度下變成最安定之相。例如’在室溫成膜時’被認爲 起因於銅之澱積之殘渣爲少。此係被認爲基板溫度低’雖 然不平衡而在過飽和狀態固溶所致。 經濟部智慧財產局員工消費合作社印製 與其相對,在2 5 0 °C成膜時,堆積於基板之膜給與 原子充分擴散之能量,認爲在其溫度形成安定之相。原本 ,2 5 0 °C雖然是銅開始澱積附近之溫度,但是,起因於 銅之殘渣所以能夠顯著地見到,係由於成膜裝置形成鋁銅 合金膜之後,不能充分進行晶圓之冷卻,認爲被緩慢地被 冷卻。 又,在更高溫下成膜之鋁銅合金膜時,起因於銅之澱 積之殘渣所以會減少,是較成膜溫度發生澱積之溫度相當 之高溫,成膜中係完全安定地固溶,即使徐冷因處於發生 銅澱積之溫度範圍(2 5 0 °C〜2 3 0 °C附近)之時間爲 短,所以認爲不充分澱積所致。 爲了改善這一點,如上述在種種溫度進行ig銅合金膜 本紙張尺度適用t國國家標準(CNS ) A4規格(210 X 297公釐) -13- d6 82 1 8 A7 五、發明說明(11) (請先閲讀背面之注意事項再填寫本頁) 之成膜 '再如上述起因於銅之澱積之殘渣增加之處理溫度 (2 5 0 C )進行1 8 0秒之熱處理,其後,再加熱壓 350°(:,保持5分鐘,其後,銅或矽(厶1.〇11, S i膜時)凍結固溶於鋁中之狀態之目的,例如以4 〇 °c /秒之冷卻速度進行冷卻至室溫,再將鋁銅合金膜進行蝕 刻加工,觀察銅澱積之殘渣之結果表示於表3。 表 3 成膜溫度 成膜即後 之亮點 250 °C/180 秒 之加熱處理後之亮點 從 3 5 0 °C 急冷後之壳點 室溫(無加熱). 33 7 2 3 0 1 5 0 °C 8 9 7 4 6 0 2 5 0 °C 18 7 6 8 7 0 3 5 0 °C 7 5 7 9 8 0 4 5 0 °C 8 7 6 9 8 0 從表3所示測定結果,即使於銅之澱積積極地發生之 鋁銅合金膜,加熱到3 5 0°C保持,急冷時,就可防止銅 之澱積,嘵得了可完全防止或之澱積所起因之殘渣。 按,若將鋁銅合金膜加熱壓4 0 0 °C以上時,在防止 澱積之點爲良好。但是,合金膜中之鋁粒成長,在合金膜 表面發生起伏,可能會發生對於光刻成像製序之障礙之虞 〇 於是,依據本發明之第1實施形態之方法,係如第3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -14- 46 821 8 A7 B7 五、發明説明(12 ) 圖所示,;在砂晶圓上形成T E 0 S氧化膜2之後,在其上 '形成由T i膜3及T i N膜4所成之障壁金屬,並且,在 其上例如由磁控管噴濺法堆積鋁銅合金膜5。接著,在其 上形成由T i膜6及T i N膜7所成之障壁金屬,並且, 在其上形成有機反射防止膜8之後,在2 8 0艺以上之溫 度例如加熱,保持5分鐘,接著將2 0 °C /秒以上之冷卻 速度(例如2 8 0 °C以上到1 5 0 °C以下6 . 5秒以內〕 急速地冷卻。 於此,對於第3圖所示基板進行加熱處理及冷卻時, 變化種種加熱,保持溫度與冷卻速度,將測定其時所發生 之亮點數之結果表示於表4。 (請先閣讀背面之注意事碩再填寫本頁) li. 訂 M. 猓. 經濟部智慧財產局員工消費合作社印製 表 4 冷卻速度 加熱•保持溫度 2 0 0 °C 2 3 0 t: 3 0 0 °C 3 5 0 °C 1 0 °c / 秒 6 3 3 5 8 4 5 7 7 4 8 0 2 0 °C / 秒 6 7 4 7 3 4 2 3 6 3 0 °C / 秒 5 9 8 4 3 4 5 4 0 t / 秒 6 0 3 3 5 0 0 由表4所示之結果,雖然冷卻速度愈大愈佳’但是在 大約2 8 0 °C以上之加熱,保持與約2 or/秒以上之冷 卻速度之條件範圍發現了效果。 以上之結果,f形成鋁銅合金膜5時,即使於此合金 本紙張尺度適用中國國家標準(CNS ) A4規格(2ί〇Χ297公釐) -15- 4· 6 82 18 Λ7 ’ Α7 ___Β7_ 五、發明説明(13 ) {請先聞讀背面之注意事項再填寫本頁) 膜中暫且^發生銅之澱積,再加熱,保持固溶溫度以上,使 '其再固溶,爲了防止銅之澱積加以急冷,雖然有過-和之 狀態,顯示可防止銅之澱積。 因此,從成膜即後澱積銅之鋁銅合金膜防止澱積if。 茲就本發明之第2實施形態之方法說明如下。 首先,如第4圖Α所示,在矽晶圓1上形成TEOS 氧化膜2後,在其上形成由T i膜3及T i N膜4所成之 障壁金屬,再其上例如由磁控管噴濺法堆積鋁銅合金膜5 ',其次|在其上形成由T i膜6及T i N膜7所成之障壁 金屬,並且,在其上形成有機反射防止膜8之後,與上述 第1實形態之情形時相同,以2 8 0 °C以上之冷卻速度急 速地冷卻。其後,與第1圖之情形同樣,形成抗蝕劑圖案 9。此時,在抗蝕劑圖案9假定發生曝光時之對焦不準, 或與質地圖案之對不準等之不良。 經濟部智慧財產局員工消費合作社印製 這種情形時,使用乾灰化裝置如第4圖B所示,抗蝕 劑圖案9及其下之有機反射防止膜8由於灰化而被剝離。 如上述乾灰化裝置,係使用氧自由基將抗蝕劑灰化時,所 以,爲了促進其反應需要提高基板溫度爲高溫,通常係從 2 0 0 °C到3 0 0 °C之範圍進行灰化。因此,經過灰化之 後,與成膜時同樣,在鋁銅合金膜5澱積銅。 於是,於此實施形態,剝離不良抗蝕劑圖案9之後, 與上述第1實施形態之時同樣,基板在2 8 0°C以上溫度 例如進行5分鐘加熱,保持,接著’在約2 0 °C /秒以上 之冷卻速度急速地冷卻。藉此’抗鈾劑圖案9之灰化時即 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ 16- 經濟部智慧財產局員工消費合作社印製 468218 A7 B7 五、發明説明(14 ) 使在鋁,合金膜&中再次發生銅之澱積,因再被固溶溫度 •以上加熱,保持被固溶,並且爲了防止銅之澱積加以 急冷,雖然處於過飽和狀態,但是可防止在鋁銅合金膜5 中之銅澱積。 加熱,急冷後係如第4圖C所示,再次堆積有機反射 防止膜8,再在其上再次形成抗蝕劑圖案9。此後係由使 用此抗蝕劑圖案9之RIE進行蝕刻。 像這樣,若依據此實施形態,將所需之鋁銅合金膜5 上之抗蝕劑雖然加以一次形成圖案但是得不到所需之圖案 ,爲了再次進行形成圖案,由不良圖案之乾脫裸(dry strip) 時之熱履歷就可防止從鋁銅合金膜5澱積出銅。 茲說明本發明之第3實施形態之方法如下。 於先前之第1及第2實施形態到形成抗蝕劑圖案9之 製程爲相同,其後係使用抗蝕劑圖案9進行蝕刻,而形成 鋁銅合金膜5及其上下之障壁金屬之圖案。形成此圖案後 ,不需要之抗蝕劑圖案9及其下部之有機反射防止膜8爲 使用乾灰化裝置加以剝離。即使於此情形時,通常係從 2〇0 °C到3 0 0 °C之範圍進行灰化。又,灰化後進行有 機鹼系溶液之洗淨製程及水洗製程。 I 1 因此,經過不需要抗蝕劑圖案之灰化製序之後,係與 成膜時同樣,在鋁銅合金膜5澱積出銅。若澱積銅時,在 有機鹼系溶液之洗淨製程後之水洗製程,由澱積之銅與鋁 之電池效果,如第6圖A之斜視_及第6圖B之平面圖所 示,有時所澱積之銅周邊之鋁溶出,在配線會發生穿孔現 本紙蒗尺度適用中國國家標隼(CNS > A4規格(210X297公釐〉 (諳先閣讀背面之注$項再填寫本頁}-11-46 8218 A7 __B7 V. Description of the invention (9) Table 2 Film formation temperature Bright point after film formation 2 50 0 ° C / 1 80 seconds Bright point after heat treatment Room temperature (without heating) 3 3 7 2 3 1 5 0 t 8 9 7 4 6 2 5 0 ° C 18 7 6 8 7 3 5 0. . 7 5 7 9 8 4 5 0 ° C 8 7 6 9 8 (Please read the precautions on the back before filling in this page) The employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs can print the measurement results shown in Table 2. However, due to the film formation temperature of the aluminum-copper alloy film 5, the degree of residue is different. The evaluation sample is applied to a hot plate at 250 ° C for 180 seconds, regardless of the temperature. The frequency (degree) of the aluminum-copper alloy film residue is the same. In addition, in the evaluation sample of the aluminum-copper alloy film formed under the same conditions, when the evaluation sample as described above was heat-treated on a hot plate, the frequency of many residues was observed in comparison with the case where it was not processed. According to the heat treatment at 250 ° C of the hot plate, usually, when the resist used for forming the mask pattern is re-patterned, the defective mask pattern (resist film) is equivalent to dry ash. Ashing temperature during aging. Although the ashing temperature is slightly different depending on the device and process, the ashing is performed to such an extent. From these facts, it remains as a residue after the patterning process of the aluminum-copper alloy film, but the amount is largely dependent on the film-forming temperature of the aluminum-copper alloy film. It is also known that when the pattern is re-formed, For dry ashing, this paper uses the Chinese National Standard (CNS) A4 (210X297 mm) -12, 46 82 1 8 a? B7 V. Description of the invention (10) High engineering and warm process (2 5 0 ° C) and will increase. The above-mentioned phenomenon is presumed to be caused by approximately as described below. (谙 Please read the precautions on the back of the board before filling in this page.) Due to the collision of the atoms ejected from the target during the sputtering process to form the aluminum-copper alloy film, they are adsorbed and deposited on the substrate (wafer). If the temperature of the substrate is low, the energy possessed by the atoms will be lost at once. 'It cannot become a stable equilibrium phase at the temperature of the substrate, but exists in a frozen state (unbalanced state). At this time, even if it contains copper exceeding the solid solution limit, it will not be deposited. However, when the substrate temperature is high, the deposited film is given thermal energy, and becomes the most stable phase at that temperature. For example, "when film-forming at room temperature" is considered to have less residue due to the deposition of copper. This is considered to be caused by a low substrate temperature, although it is unbalanced and solid-solved in a supersaturated state. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. At the time of film formation at 250 ° C, the film deposited on the substrate gives the atom sufficient energy to diffuse, and it is believed that a stable phase is formed at its temperature. Originally, although 250 ° C was the temperature near the beginning of copper deposition, it can be clearly seen due to the copper residue. After the aluminum-copper alloy film was formed by the film forming device, the wafer could not be cooled sufficiently. , Thought to be slowly cooled. In addition, when the aluminum-copper alloy film is formed at a higher temperature, the residue due to the deposition of copper is reduced, and the temperature is relatively high compared to the temperature at which the film is deposited. The film formation is completely stable and solid solution. Even if Xu Leng is in the temperature range where copper deposition occurs (around 250 ° C ~ 230 ° C) for a short period of time, it is considered to be caused by insufficient deposition. In order to improve this, the ig copper alloy film is carried out at various temperatures as described above. The paper size is applicable to the national standard (CNS) A4 specification (210 X 297 mm) -13- d6 82 1 8 A7 V. Description of the invention (11) (Please read the precautions on the back before filling this page) The film formation 'is then heat-treated for 180 seconds as the above-mentioned increase in the processing temperature (250 C) caused by the deposition of copper, and then, Heating and pressing at 350 ° (: hold for 5 minutes, after which copper or silicon (厶 1.01, S i film)) is frozen in the state of solid solution in aluminum, for example, cooling at 40 ° c / second The temperature is cooled to room temperature, and then the aluminum-copper alloy film is subjected to etching processing. The results of observing the residue of copper deposition are shown in Table 3. Table 3 Film formation temperature Film formation temperature immediately after the film is heated at 250 ° C / 180 seconds for heat treatment The next bright spot is from 3 5 0 ° C. The temperature of the shell after quenching is room temperature (no heating). 33 7 2 3 0 1 5 0 ° C 8 9 7 4 6 0 2 5 0 ° C 18 7 6 8 7 0 3 5 0 ° C 7 5 7 9 8 0 4 5 0 ° C 8 7 6 9 8 0 From the measurement results shown in Table 3, even if the aluminum-copper alloy film that actively occurs on copper deposits is heated to 3 5 0 ° C Guarantee In the case of rapid cooling, the deposition of copper can be prevented, and the residues that can completely prevent or cause the deposition can be obtained. Press, if the aluminum-copper alloy film is heated and pressed above 40 ° C, it will prevent the deposition. The point is good. However, the growth of aluminum particles in the alloy film and the undulations on the surface of the alloy film may cause obstacles to the lithographic imaging sequence. Therefore, the method according to the first embodiment of the present invention is as follows The third paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -14- 46 821 8 A7 B7 V. Description of the invention (12) As shown in the figure, TE 0 S is formed on the sand wafer After the oxide film 2 is formed thereon, a barrier metal formed by the T i film 3 and the T i N film 4 is formed, and an aluminum copper alloy film 5 is deposited thereon by, for example, a magnetron sputtering method. Next, in A barrier metal formed by the T i film 6 and the T i N film 7 is formed thereon, and after the organic antireflection film 8 is formed thereon, it is heated, for example, at a temperature of 280 ° C or higher for 5 minutes, and then Cooling rate above 20 ° C / second (for example, above 28 ° C to below 150 ° C within 6.5 seconds) Quick cooling. Here, when the substrate shown in Figure 3 is subjected to heat treatment and cooling, various heating is changed, the temperature and cooling rate are maintained, and the results of measuring the number of bright spots occurring at that time are shown in Table 4. (Please first Note on the back of the Geshuo Master, please fill out this page again) li. Order M. 猓. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 Cooling rate Heating • Holding temperature 2 0 0 ° C 2 3 0 t: 3 0 0 ° C 3 5 0 ° C 1 0 ° c / second 6 3 3 5 8 4 5 7 7 4 8 0 2 0 ° C / second 6 7 4 7 3 4 2 3 6 3 0 ° C / second 5 9 8 4 3 4 5 4 0 t / s 6 0 3 3 5 0 0 According to the results shown in Table 4, although the greater the cooling rate is, the better it is. However, if the temperature is above about 2 0 0 ° C, it is maintained at about 2 or / s. The effect range was found in the above range of the cooling rate. From the above results, when f forms the aluminum-copper alloy film 5, even if the paper size of this alloy is in accordance with the Chinese National Standard (CNS) A4 specification (2ί〇 × 297 mm) -15- 4 · 6 82 18 Λ7 'Α7 ___ Β7_ 5. Description of the invention (13) {Please read the precautions on the reverse side before filling out this page) Temporary deposition of copper in the film, and then heating to maintain the solid solution temperature above the temperature, so that it's solid solution again, in order to prevent copper precipitation Accumulation was quenched, although there was a -sum state, showing that it could prevent the deposition of copper. Therefore, the copper-aluminum-copper alloy film is prevented from being deposited if it is deposited after film formation. The method of the second embodiment of the present invention will be described below. First, as shown in FIG. 4A, after a TEOS oxide film 2 is formed on a silicon wafer 1, a barrier metal made of a T i film 3 and a T i N film 4 is formed thereon, and then, for example, a magnetic film is formed thereon. The aluminum-copper alloy film 5 ′ is deposited by a controlled sputtering method. Secondly, a barrier metal made of the T i film 6 and the T i N film 7 is formed thereon, and after the organic antireflection film 8 is formed thereon, and The same applies to the first embodiment described above, and it is rapidly cooled at a cooling rate of 280 ° C or higher. Thereafter, as in the case of FIG. 1, a resist pattern 9 is formed. At this time, it is assumed that the focus of the resist pattern 9 is out of focus at the time of exposure, or the alignment with the texture pattern is bad. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs in this case, using a dry ashing device as shown in FIG. 4B, the resist pattern 9 and the organic antireflection film 8 thereunder are peeled off due to ashing. As described above, the dry ashing device uses an oxygen radical to ash the resist. Therefore, in order to promote the reaction, it is necessary to raise the substrate temperature to a high temperature. Generally, it is performed in a range from 200 ° C to 300 ° C. Ashing. Therefore, after the ashing, copper is deposited on the aluminum-copper alloy film 5 as in the case of film formation. Therefore, in this embodiment, after the poor resist pattern 9 is peeled off, as in the first embodiment described above, the substrate is heated at a temperature of 280 ° C or higher, for example, for 5 minutes, held, and then 'at about 20 ° The cooling rate is faster than C / sec. This way, when the ash of the anti-uranium agent pattern 9 is ashed, the paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ~ 16- Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives 468218 A7 B7 V. Invention Explanation (14) The copper deposition occurs again in aluminum, alloy film & because it is heated at the solid solution temperature and above, it is kept solid solution, and it is quenched in order to prevent copper deposition, although it is in a supersaturated state, However, copper deposition in the aluminum-copper alloy film 5 can be prevented. After heating and quenching, as shown in Fig. 4C, the organic antireflection film 8 is deposited again, and a resist pattern 9 is formed thereon again. Thereafter, etching is performed by RIE using this resist pattern 9. In this way, according to this embodiment, although the required resist on the aluminum-copper alloy film 5 is patterned once, the desired pattern is not obtained. In order to perform the pattern formation again, the bare pattern is dry-debarred. The thermal history at the time of (dry strip) prevents copper from being deposited from the aluminum-copper alloy film 5. The method for explaining the third embodiment of the present invention is as follows. In the previous first and second embodiments, the process from forming the resist pattern 9 is the same. Thereafter, the resist pattern 9 is used for etching to form the aluminum-copper alloy film 5 and the barrier metal pattern above and below. After this pattern is formed, the unnecessary resist pattern 9 and the organic antireflection film 8 underneath are peeled off using a dry ashing device. Even in this case, ashing is usually performed in a range from 200 ° C to 300 ° C. After the ashing, an organic alkaline solution washing process and a water washing process are performed. I 1 Therefore, after the ashing process that does not require a resist pattern, copper is deposited on the aluminum-copper alloy film 5 as in the case of film formation. If copper is deposited, the water washing process after the washing process of the organic alkaline solution, the effect of the deposited copper and aluminum battery is as shown in the oblique view of FIG. 6A and the plan view of FIG. 6B. When the aluminum deposited around the copper dissolves at the time, perforation will occur in the wiring. The size of the paper is applicable to the Chinese national standard (CNS > A4 specification (210X297 mm). (Please read the note on the back of the first page before filling in this page) }

-17" 46 8218 A7 ____B7 五、發明説明(15 ) 象。 ^ 1 (請先閱讀背面之注意事項再填寫本頁) ' 於半導體積體電路之配線寬度益形縮小化之當今,若 發生這種穿孔現象時,就顯著地增加配線電阻,也容易發 考斷線。 於是,於此第3之實施形態,係與第1及第2實施形 態之情形同樣,如第5圖A所示,在矽晶圓1上形成 TEOS氧化膜2之後,在其上形成由T i膜3及T i N 膜4所成之障壁金屬,再在其上,例如磁控管噴濺法,堆 積鋁銅合金膜5,接著,在其上形成由Ti膜6及TiN 膜7所成之障壁金屬,再在其上形成有機反射防止膜8之 後,與上述第1及第2實施形態之情形同樣,晶圓爲在 2 8 0 °C以上溫度例如加熱,保持5分鐘,接著,以約 2 0 °C /秒以上之冷卻速度急速地冷卻。 其後,與第1圖等同樣,如第5圖B所示,形成抗蝕 劑圖案9。 其次,由R I E進行蝕刻,如第5圖C所示*形成鋁 銅合金膜5及其上下之障壁金屬之圖案。 經濟部智慧財產局員工消費合作社印製 接著,如第5圖D所示,不需要之抗蝕劑圖案9及其 下部之有機反射防止膜8使用乾燥灰化裝置加以剝離。此 時,通常係在3 0 0 °C範圍進行灰化所以經過灰化後,係 與成膜時或不需要抗蝕劑圖案之剝離後同樣,在由鋁銅合 金膜5所成之配線澱積銅。 於是,於本實施形態之方法,係在由有機鹼系溶液之 洗淨製序及其後之水洗製程之前|晶圓在2 8 0 °C以上之 本紙張尺度適用中國國家標準(CNS〉A4規格(210X:297公釐) -18- 468218 A? B7 五、發明説明(16 ) 溫度例如|加熱,保持5分鐘,接著,以約2 0 °C /秒以上 '之速度急速被冷卻。藉此,抗蝕劑圖案9之灰化時,即使 由鋁銅合金膜5所成之配線中發生澱積銅,再在固溶溫度 以上被加熱,保持,再被固溶,爲了防止銅之澱積加以急 冷,所以即使於過飽和狀態下1但是,在配線中可防止銅 之澱積。 此結果,經過有機洗淨製程及真後之水洗製程之後, 如先前之第6圖A之斜蹢圖及第6圖B之平面圖所示,可 防止配線之穿孔現象之發生。 例如,將2 0 寬度之配線與習知方法與上述實施 形態之方法兩者形成之後,由S EM觀察1 〇條配線時, 於習知方法觀察到4 3個之孔,與此相較,由上述實施形 態之方法者孔就變成零。 茲就本發明之半導體製造裝置之種種實施形態說明如 下。 第7圖係表示有關本發明第4實施彤態之金屬膜形成 裝置之槪略性構成之平面圖。於圖,1 1係處理前晶圓存 儲室,1 2係處理完晶圓儲存室。在處理前晶圓存儲室 1 1收容有各個處理前之矽晶圓所成套(set )之複數卡匣 。又,在處理完晶圓儲存室1 2,收容有各個處理後之矽 晶圓所成套(set )之複數卡匣。 設定於收容在上述處理前晶圓存儲室1 1內之卡匣之 處理前之矽晶圓(矽半導體基板),係由運送機構13送 到成膜T i膜及T i N膜之第1成膜裝置1 4,在此依序 本纸涞尺度適用中國國家梯準(CNS )八4规格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)-17 " 46 8218 A7 ____B7 V. Description of invention (15). ^ 1 (Please read the precautions on the back before filling this page) '' In today's semiconductor integrated circuit, the width of the wiring has been shrinking. If this kind of through-hole phenomenon occurs, the wiring resistance will increase significantly, and it is easy to test. Disconnected. Therefore, the third embodiment is the same as the first and second embodiments. As shown in FIG. 5A, after the TEOS oxide film 2 is formed on the silicon wafer 1, a TOS oxide film 2 is formed thereon. The barrier metal formed by the i film 3 and the T i N film 4 is deposited thereon, such as a magnetron sputtering method, to deposit an aluminum-copper alloy film 5, and then a Ti film 6 and a TiN film 7 are formed thereon. After forming the barrier metal and forming the organic anti-reflection film 8 thereon, as in the case of the first and second embodiments described above, the wafer is heated at a temperature of 280 ° C or higher for 5 minutes, and then, It is rapidly cooled at a cooling rate of about 20 ° C / second or more. Thereafter, as in FIG. 1 and the like, as shown in FIG. 5B, a resist pattern 9 is formed. Next, etching is performed by R I E, and as shown in FIG. 5C *, a pattern of the aluminum-copper alloy film 5 and the barrier metal above and below it is formed. Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs Next, as shown in FIG. 5D, the unnecessary resist pattern 9 and the organic antireflection film 8 on the lower part thereof are peeled off using a dry ashing device. At this time, ashing is usually performed at 300 ° C. Therefore, after ashing, it is the same as the wiring deposition formed by the aluminum-copper alloy film 5 after the ashing is performed, as in the case of film formation or after the peeling of the resist pattern is not required. Accumulated copper. Therefore, in the method of this embodiment, before the washing process of the organic alkaline solution and the subsequent washing process | the paper size of the wafer above 280 ° C applies the Chinese national standard (CNS> A4) Specifications (210X: 297 mm) -18- 468218 A? B7 V. Description of the invention (16) The temperature, such as | heating, hold for 5 minutes, and then quickly cooled at a rate of about 20 ° C / second or more. Therefore, when the resist pattern 9 is ashed, even if copper is deposited in the wiring formed by the aluminum-copper alloy film 5, it is heated above the solid solution temperature, maintained, and solidified again, in order to prevent copper deposition. The product is rapidly cooled, so even in the supersaturated state1, copper can be prevented from being deposited in the wiring. As a result, after the organic cleaning process and the real water washing process, as shown in the previous oblique diagram of FIG. 6A As shown in the plan view of FIG. 6B, the occurrence of the perforation of the wiring can be prevented. For example, after forming a wiring with a width of 20 and a conventional method and the method of the above embodiment, observe 10 wiring by S EM At the time, 4 3 holes were observed in the conventional method, and In comparison, the hole in the method of the above embodiment mode becomes zero. Various embodiments of the semiconductor manufacturing apparatus of the present invention are described below. Fig. 7 shows a fourth embodiment of the metal film forming apparatus of the present invention. A schematic plan view of the structure. In the figure, 11 is a wafer storage chamber before processing, and 12 is a wafer storage chamber after processing. The wafer storage chamber before processing 1 contains a set of silicon wafers before processing. (Set) of multiple cassettes. In the processed wafer storage chamber 12, a plurality of cassettes of each processed silicon wafer set are housed. The cassettes are set in the wafer storage chamber stored before the processing. The silicon wafer (silicon semiconductor substrate) before processing of the cassettes in 1 is sent to the first film forming device 14 for forming the T i film and the T i N film by the conveying mechanism 13. The paper scale is applicable to China National Standard (CNS) 8-4 (210X297 mm) (Please read the precautions on the back before filling this page)

,1T 經濟部智慧財產局員工消費合作社印製 -19- 468218 A7 _B7 _ 五、發明説明(17 ) 成膜T it膜及T i N膜。按,在矽晶圓上預先形成 'TEOS氧化膜。被成膜T i膜及T i N膜之晶圓,係由 運送機構1 3將鋁銅合金膜送到進行成膜之成膜裝置1 5 。在此,於晶圓上成膜鋁銅合金膜。作爲第2成膜裝置 Γ 5使用磁控管噴濺裝置,將銅例如以0 . 5 %比例所含 之鋁膜藉使用爲標靶,成膜例如將銅以0. 5%比例所含 之鋁銅合金膜。被成膜鋁銅合金膜之晶圓.,係由運送機構 1 3再次送到第1成膜裝置1 4,在此再依序成膜T i膜 及T i N膜。成膜第二次之T i膜及T i N膜之晶圓係由 運送機構1 3送到加熱裝置1 6。在此加熱裝置1 6係晶 圓在2 8 0 °C以上溫度例如加熱,保持5分鐘。由加熱裝 置1 6之加熱後之晶圓,係由運送機構1· 3立即送到冷卻 裝置」>7 '。於此冷卻裝置1 7,晶圓係以約2 0 °C /秒以 上之冷卻速度(例如從2 5 0 °C以上到1 5 0 °C以下於 6 . 5秒以內)快速地被冷郤。冷卻後之晶圓,係由運送 機構1 3送到處理完晶圓儲存室1 2,作爲處理後之晶圓 設定於卡匣而被收容。 使用如上述之第7圖之金屬膜形成裝置製作了如第1 圖所示構造之評價樣品。按,作爲鋁銅合金膜5之成膜溫 度進行設定爲室溫(無加熱),1 5 0°C,25 CTC, 3 5 0°c之4個條件之成膜之後,於第7圖所示裝置之加 熱裝置1 6內將晶圓加熱至3 5 0度,保持3分鐘,其後 ,在冷卻裝置1 7內約以4 0度/秒之冷卻速度加以急冷 。其後,就各評價樣品將抗蝕劑圖案9作爲光罩進行鋁銅 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 20 46 82 1 8 A7 B7 五、發明説明(18 ) 合金膜5之蝕刻加工,將鋁銅合金膜5之成膜溫度作爲參 ) '數調查了蝕刻殘渣(相當於銅之澱稹)程度。 (讀先閱讀背面之注意事項再填寫本頁) 按,上述蝕刻加工係使用I CP型之R I E裝置以 R I E進行。此際,對於有機反射防止膜8之蝕刻加工之 條件,係電漿感應功率5 0 0W,偏壓功率2 5 0W,壓 力1 . 3 6 P a ,晶圓溫度4 0 °C,蝕刻氣之種類及流量 係 C I2/BC 13/〇2及 3. 0 s c cm/4〇 s c cm / 1 0 s c c m,蝕刻時間係2 0秒。此後,持續對於鋁 銅合金膜5之鈾刻加工之條件1係定爲電漿感應功率 500W,偏壓功率150W,壓力1 . 36Pa ,晶圓 溫度4 0 t:,蝕刻氣之種類及流量係C I 2 / B C 1 3 / 〇2及7 5 s c cm/7 0 s c cm,直到加工錯時之發光 消失爲止之時間之2倍時間進行蝕刻。按,此時之直流偏 壓Vdc係約略—70V。 經濟部智慧財產局員工消費合作社印製 如上述條件下進行蝕刻加工,,關於鋁銅合金膜5之質 地之氧化膜露出之部分,由光學顯微鏡觀察暗視野像(倍 率X 5 0 0 )進行每一視野之亮點(起因於銅澱之殘渣) 之計數,將鋁銅合金膜5之配線圖案之電氣性測定之短路 良率之測定之結果表示於表5。 本紙張尺度通用中國國家搮準(CNS)A4規格(2ί〇χ297公釐) -21 - 468218 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(19 ) m_5 成膜溫度 由於殘渣之亮點 短路良率 室溫(無加熱) 3 9 9 % 1 5 0 °C 3 10 0% 2 5 0 °C 2 10 0% 3 5 0 °C 2 9 9 % 如表5所示之結果,由成膜溫度所觀察之殘渣之ίΐ向 已消失,約略在任何條件都看不到殘渣之發生。又,隨此 短路良率也約略變成1 0 0 %。 由此實施形態之金屬膜形成裝置,係設有將成膜鋁銅 合金膜之晶圓於2 8 0°C以上溫度例如加熱,保持5分鐘 之加熱裝置1 6,與由此加熱裝置1 6加熱之晶圓約略以 2 0 °C /秒以上之冷卻速度快速地冷卻之冷卻裝置1 7, 所以可防止從成膜即後如澱積銅之鋁銅合金膜澱積銅之現 象。 按,於此實施形態之裝置,係就進行T i膜及T i N 膜之成膜之第1成膜裝置14及進行鋁銅合金膜之成膜之 成膜裝置1 5分別只設1個時做了說明,但是爲了提高生 產量也可以分別裝設2個以上。 第8圖係表示有關本發明之第5實施形態之光刻裝置 之槪略構成之平面圖。於圖,2 1係處理前晶圓儲存室, 2 2係已處理晶圓儲存室。於處理前晶圓儲存室2 1係收 容有形成上述鋁銅合金膜等之處理前之矽晶圓被設定之複 本紙浪尺度適用1f7國國家標準(CNS ) A4規格(210X297公釐} (請先閲讀背面之注意事項再填寫本頁), 1T Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -19- 468218 A7 _B7 _ V. Description of the invention (17) Film formation of T it film and T i N film. Press to form a TEOS oxide film on the silicon wafer in advance. The wafer on which the Ti film and the Ti film are formed is sent to the film forming apparatus 15 for film formation by the transport mechanism 13. Here, an aluminum-copper alloy film is formed on the wafer. As a second film forming device Γ 5 a magnetron sputtering device is used, for example, an aluminum film containing copper at a ratio of 0.5% is used as a target, and a film is formed with copper at a ratio of 0.5% Aluminum copper alloy film. The wafer on which the aluminum-copper alloy film is formed is sent to the first film forming apparatus 14 again by the transport mechanism 13, and the T i film and T i N film are sequentially formed here. The second film forming of the Ti film and the Ti film is sent from the transport mechanism 13 to the heating device 16. In this heating device, the 16-series crystal circle is heated at a temperature of 280 ° C or higher for 5 minutes, for example. The wafer heated by the heating device 16 is immediately sent to the cooling device "&7; 7" by the transport mechanism 1.3. In this cooling device 17, the wafer is quickly cooled at a cooling rate of about 20 ° C / sec or more (for example, from 250 ° C or more to 150 ° C or less within 6.5 seconds). . The cooled wafers are sent by the transport mechanism 13 to the processed wafer storage chamber 12 and set as a processed wafer in a cassette to be stored. An evaluation sample having the structure shown in Fig. 1 was produced using the metal film forming apparatus shown in Fig. 7 described above. Press, as the film formation temperature of the aluminum-copper alloy film 5 is set to room temperature (without heating), 4 conditions of 150 ° C, 25 CTC, and 3 50 ° c. In the heating device 16 of the display device, the wafer is heated to 350 ° C for 3 minutes, and thereafter, it is rapidly cooled in the cooling device 17 at a cooling rate of about 40 ° C / sec. After that, the resist pattern 9 was used as a mask for each evaluation sample. The aluminum-copper paper size was applied to the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Employee Consumer Cooperatives, 20 46 82 1 8 A7 B7 V. Description of the invention (18) Etching of alloy film 5, using the film forming temperature of aluminum-copper alloy film 5 as a parameter Residue (equivalent to copper nodule). (Read the precautions on the back before you fill out this page.) Press. The above etching process is performed using the R CP device of the I CP type with R I E. At this time, the conditions for the etching process of the organic antireflection film 8 are plasma induction power of 500W, bias power of 250W, pressure of 1.36Pa, wafer temperature of 40 ° C, and The type and flow rate are C I2 / BC 13 / 〇2 and 3.0 sccm / 4〇sc cm / 1 10 sccm, and the etching time is 20 seconds. Thereafter, the conditions 1 for the uranium engraving process of the aluminum-copper alloy film 5 are set to be plasma induction power of 500W, bias power of 150W, pressure of 1.36Pa, wafer temperature of 40 t :, the type and flow rate of the etching gas CI 2 / BC 1 3 / 〇2 and 7 5 sc cm / 7 0 sc cm are etched twice as long as the light emission disappears at the time of processing error. Press, the DC bias voltage Vdc at this time is about -70V. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the etching process under the above conditions. The exposed part of the oxide film of the texture of the aluminum-copper alloy film 5 is observed with an optical microscope to observe the dark field image (magnification X 5 0 0). Table 5 shows the number of bright spots (residues caused by copper lakes) in one field of view, and the results of the short-circuit yield measurement of the electrical measurement of the wiring pattern of the aluminum-copper alloy film 5 are shown in Table 5. The paper size is in accordance with China National Standard (CNS) A4 (2ί〇χ297mm) -21-468218 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (19) m_5 Film formation temperature due to the residue Bright point short circuit yield room temperature (without heating) 3 9 9% 1 5 0 ° C 3 10 0% 2 5 0 ° C 2 10 0% 3 5 0 ° C 2 9 9% The results shown in Table 5 are given by The oblique direction of the residue observed at the film formation temperature has disappeared, and the occurrence of the residue cannot be seen under almost any conditions. In addition, the short-circuit yield also became approximately 100%. The metal film forming apparatus of this embodiment is provided with a heating device 16 that heats a film formed of an aluminum-copper alloy film at a temperature of 280 ° C or higher for 5 minutes, and a heating device 16 The heated wafer is a cooling device 17 which rapidly cools at a cooling rate of more than 20 ° C / sec, so that copper can be prevented from being deposited from the aluminum-copper alloy film such as copper after film formation. According to the device in this embodiment, only the first film forming device 14 for forming the Ti film and the T i N film and the film forming device 15 for forming the aluminum copper alloy film are provided. The explanation was given at the time, but in order to increase the production capacity, two or more can be installed separately. Fig. 8 is a plan view showing a schematic configuration of a lithographic apparatus according to a fifth embodiment of the present invention. In the figure, 21 is a wafer storage chamber before processing, and 22 is a processed wafer storage chamber. The pre-processing wafer storage room 21 is a copy paper set to contain silicon wafers before processing to form the above-mentioned aluminum-copper alloy film. The paper size is applicable to 1f7 national standards (CNS) A4 specifications (210X297 mm) (please (Read the notes on the back before filling out this page)

-22- d6 82 l 8 A7 ___B7 五、發明説明(2〇 ) 數卡匣。,又’在已處理晶圓儲存室2 2收容有光蝕刻處理 、後之矽晶圓所設定之複數卡匣。 (請先閲讀背面之注意事項再填寫本頁} 儲存於處理前晶圓儲存室21內之卡匣所套設之處理 前之砂晶圓(政半導體基板)’係由未圖示之運送機構送 到加熱裝置2 3。在此加熱裝置2 3,晶圓爲在2 8 0 °C 以上溫度例如加熱,保持5分鐘ί。由加熱裝置2 3之加熱 後之晶圓,立即被送到冷卻裝置1 4。在此冷卻裝置2 4 ,係晶圓以約2 0 °C /秒以上之冷卻速度(例如從2 8 0 °C以上到2 5 0 °C以下在6 . 5秒以內)快速地被冷卻。 冷卻後之晶圓係送到抗蝕劑塗布裝置2. 5,在此塗布抗蝕 劑。塗布抗蝕劑後之晶圓係被送到曝光裝置2 .6,於此對 於抗蝕劑曝光既定之圖案。曝光後之晶圓係送到抗蝕劑顯 像裝置2 7,於此進行抗蝕劑之顯像。顯像後之晶圓係依 序送到幾個後處理裝置2 8〜30,作爲處理後之晶圓係 被套裝於卡匣,被收容》按,作爲上述後處理裝置2 8〜 3 0係例如有水洗裝置,乾燥裝置等。 經濟部智慧財產局員工消費合作社印製 由此實施形態之光蝕刻裝置,係成膜鋁銅合金膜之後 將未經過如上述之加熱/快速冷卻之晶圓作爲處理前晶圓 使用時,在抗蝕劑圖案之形成前進行加熱,保持及冷卻速 度,所以可防止從成膜即後澱積銅之鋁銅合金膜澱積銅之 現象。 按,於此實施形態之裝置,曾就分別只設1個抗蝕劑 塗布裝置2 5及抗蝕劑顯像裝置2 7之情形做了說明,但 是爲了提高生產量也可以分別設置2個以上9 本紙張尺度適用中國國家標準(CNS ) A4規格(.210X297公釐) -23- 4 6 82 1 8 A7 B7 五、發明説明(21 ) 第圖係表示有關本發明之第6實施形態之乾灰化裝 '置之槪略構成之平面圖。於圖’ 3 1係處理前晶圓儲存室 ,3 2係已處理晶圓儲存室3 2。在處理前晶圓儲存室 31收容有裝套被灰化欲剝離之不良抗_劑圖案爲形成於 鋁銅合金膜上之處理前之矽晶圓之複數卡匣。又’在已處 理晶圓儲存室3 2收容裝套有灰化後之矽晶圓之複數卡匣 收容於處理前晶圓儲存室31內裝套於卡匣之處理前 之矽晶圓(矽半導體基板),係由運送機構3 3送到第1 或第2灰化裝置3 4,35之任何一方,而灰化不良抗蝕 劑圖案。灰化後之晶圓係由運送機構3 3送到加熱裝置 3 6。在此加熱裝置3 6,係晶圓在2 8 0 °C以上之溫度 例如加熱,保持5分鐘。經加熱裝置3 6加熱後之晶圓, 係立即送到冷卻裝置3 7。於此冷卻裝置3 7,晶圓係約 以2 0 °C /秒以上之冷卻速度(例如從2 8 0 °C以上到 1 5 0 °C以下在6 . 5秒以內)快速地被冷卻。冷卻後之 晶圓係由運送機構3 3送到已處理晶圓儲存室3 2,作爲 處理反之晶圓裝套於卡匣而被收容。 通常*欲進行抗蝕劑圖案形成時,若發生曝光時之對 不準焦距或與質地圖案之對不準時,由乾灰化裝置暫且將 抗蝕劑剝離’再次進行圖案之形成。其時,乾灰化,通常 係在氧氣電漿雰圍或下流方式由氧之活性種進行剝離,但 是爲了提高灰化速度在2 5 0。0到3 0 0 °C溫度範圍進行 。由包括像這種高溫剝離製程之熱履歷,如上述在鋁粒界 本纸張尺度適用中國國家橾準(C»S ) A4規格(2丨0X297公整) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -24- 6 82 1 8 A7 __B7 五 '發明説明(22 ) 或三重哥發生銅或矽(鋁,銅,矽膜時)之澱積,變成殘 '渣之原因,變成降低良率之原因。 (請先閲讀背面之注意事項再填寫本頁} 於是,依據本實施形態之乾灰化裝置,係在鋁銅合金 膜上暫且所形成作爲抗蝕劑圖案未能得到所需光罩圖案時 ’’剝離不良抗蝕劑圖案及有機反射防止膜。此剝離係於下 流方式之灰化裝置在3 0 0 °C下由氧自由基進行。 並且,如上述將抗蝕劑及有機反射防止膜由灰化加以 剝離之後如以往再次進行形成圖案與習知之樣品,將如上 述將抗蝕劑及有機反射防止膜由灰化加以剝離後,.加熱裝 置36加熱到350 °C,保持3分鐘,其後,在冷卻裝置 3 7以約3 0度/秒之冷卻速度快冷之後,就再次形成圖 案之實施例樣品,使用I C R型之R I E裝置施加鋁銅合 金膜之蝕刻加工。 此蝕刻加工之條件,係關於有機反射防止膜8,定爲 電漿感應功率5 0 0W,偏壓功率2 5 0W,壓力 經濟部智慧財產局員工消費合作社印製 1 . 3 6 P a,晶圓溫度4 0 °C,蝕刻氣體之種類及流量 係 C I2/BC I3/O2 及 30s c cm/40 s c cm / 1 0 s c c m,蝕刻時間爲2 0秒。此後,持續關於鋁 銅合金膜5,係定爲電漿感應功率5 0 0W.,偏壓功率 2 5 0 W,壓力1 . 3 6 P a ,晶圓溫度4 0 °C,蝕刻氣 體之種類及流量係C 12/BC 13及75 S c cm/70 s c cm,直到加工鋁時之發光消失爲止之時間之2倍時 間進行蝕刻。將其結果表示於表6。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) -25- d6 8218 A7 B7 五、發明説明(23 ) 表6 成膜溫度 習知之灰化後 由本實施形態之處理後 亮點 良率短少 53 F* 冗點 短路良率 室溫(無加熱) 3 2 5 .3 5 % 2 9 9 % 1 5 0 t 3 3 4 3 8 % 4 9 8 % 2 5 0 °C 3 8 8 3 4 % 3 1 0 0 % 3 5 0 °C 2 9 8 3 1 % 2 9 9 % (诗先閱讀背面之注意事項再填寫本頁) 若依據表6之結果,爲了進行再次形成圖案,進行一 次灰化處理時,與樣品之成膜溫度無關,起因於銅澱積之 殘渣之頻次增加很多,隨此也見到短路良率之大幅度降低 〇 與此相較,即使進行一次灰化時藉使用本實施形態之 裝置進行處理,可抑制殘渣之發生,短路良率至少也得到 約略1 0 0 %。 經濟部智慧財產局員工消費合作社印製 像這樣,由本實施形態之乾灰化裝置,不良抗蝕劑圖 案被灰化之後,因進行晶圓之加熱,保持及冷卻速度,所 以可防止從成膜即後澱積銅從鋁銅合金膜澱積銅之現象。 第10圖係表示由第4至第6各實施形態之裝置所使 用之加熱裝置及冷卻裝置一例之詳細構成。 於第1 Q圖,4 1係處理前晶圓儲存室,4 2係已處 理晶圓儲存室,4 3係加熱裝置,4 4係冷卻裝置4 4, 處理前晶圓儲存室41係對應於上述處理前晶圓存儲室 1 1,2 1 ,3 1,已處理晶圓儲存室42係對應於上述 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -26 4682 1 8 Α7 Β7 五、發明説明(24 ) 處理完巧圓儲存室1 2,2 2 , 3 2,加熱裝置4 3係對 應於上述加熱裝置16 ’ 23 ’ 36,冷卻裝置44係對 (請先閱讀背面之注意事項再填寫本頁) 應於上述冷卻裝置1 7,24,37。 處理HU晶圓儲存室4 1,係儲存有分別裝套處理前晶 圓4 5之複數卡匣4 6。4 7係從處理前晶圓儲存室4 1 將裝套處理前晶圓4 5之卡匣4 6運送至加熱裝置4 3之 上述運送機構之一部》4 8係孤立閥(閘門閥)。 於加熱裝置4 3 ’ 49係對於加熱器供給功率之電纜 ’ 5 0係將處理前晶圓4 5從上部加熱所用之燈加熱器, 5 1係搭載加熱處理中之晶圓5 2加熱器內藏型之加熱台 ,5 3係保持上述加熱台5 1之台,5 4係監視上述加熱 台5 1溫度之熱電偶,5 5係於晶圓5 2之加熱中防止配 線金屬之表面氧化所需在加熱裝置4 3內供給氮氣之氣體 導入管線。按’若不需要在加熱裝置4 3內供給氮氣閥, 也可省略此氣體導入管線5 5。 於冷卻裝置4 4,5 6係搭載冷卻(急冷)處理中之 晶圓5 7之冷卻台,5 8係保持上述冷卻台5 6之台, 經濟部智慧財產局員工消費合作社印製 5 9係對於冷卻台5 6供給冷卻水水冷冷卻台5 6所用之 冷卻水供給管線5 9,6 0係在冷卻裝置4 4內供給氮氣 之氣體導入管線。 已處理晶圓儲存室4 2係儲存分別裝套已處理完晶圓 6 1之複數卡匣6 2 ^ 茲就第1 0圖所示裝置之晶圓之加熱/冷卻處理說明 如下。 本紙張尺度適用中國國劇峰4規格(21〇χ赠)善 46 8218 A7 B7 五、發明説明(25 ) (屬先閣讀背面之注意事項再填寫本頁) 處理,前晶圓4 5係設定於卡匣4 6,由運送機構4 7 經由孤立閥(閘門閥)4 8運送到加熱裝置4 3之加熱台 5 1。 於加熱裝置4 3,加熱台5 1係因由於內藏有加熱器 台本身受到加熱’藉熱傳導於搭載於其上裝套於卡匣4 6 之晶圓5 2來加熱晶圓5 2。又,晶圓5 2係從上部由燈 加熱器5 0所加熱。此際’由氣體導入管線5 5導入氮氣 ’來防止於晶圓5 2加熱中之配線金屬之表面氧化。 按’於上述加熱裝置4 3,雖然未將晶圓5 2固定於 加熱台5 1,但是爲了改善晶圓5 2與加熱台5 1間之熱 傳導由夾具將晶圓5 2固定於加熱台5 1,使用靜電夾 具將晶圓5 2固定於加熱台5 1較佳。 如上述由加熱裝置4 3施加加熱處理之晶圓由運送機 構運送到冷卻裝置4 4中之冷卻台5 6上,進行急冷處理 。冷卻台5 6係由冷卻水水冷。 經濟部智慧財產局員工消費合作社印製 按,於冷卻裝置4 4,雖然未將晶圓5 7固定於冷卻 台5 6,但是爲了改善晶圓5 7與冷卻台5 6間之熱傳導 ,使用夾具將晶圓5 7固定於冷卻台5 6或使用靜電夾具 將晶圓5 7固定於晶圓5 7較佳。 又,冷卻晶圓5 7時,從氮氣供給管線6 0導入氮氣 。此時,藉改變冷卻裝置4 4內之氮氣壓力,也可將晶圓 57之冷卻速度稍加變化。 並且,結束如上述加熱,冷卻(急冷)處理之晶圓 61係由運送機構送回到卡匣62。 本紙張尺度適用中國國家樣舉(CNS ) A4規格(2!0Χ297公釐) -28- d6 821 β A7 B7 五、發明説明(26 ) 若依據如上述之半導體製造裝置之製造方法及製造裝 ί (諳先閱讀背面之注意事項再填寫本頁) 、置,對於鋁銅膜,藉加熱至銅之固溶溫度以上,進行急冷 處理,即使將於通常室溫超過固溶限度之銅添加於鋁膜時 ,也可防止銅之原子或微粒子之擴散,澱積,尤其對於半 導體裝置之配線加工時爲有效。 _ 又,藉進行如上述之銅之固溶溫度以上之加熱,急冷 處理,就可抑制由R I Ε之形成圖案加工後因銅澱積之殘 渣。 又,將如上述之銅固溶溫度以上之加熱,急冷處理施 加由成膜裝置之鋁銅膜之成膜後,在任何成膜條件下所成 膜之膜,也可防止銅之澱積係如上述,也可以將進行銅固 溶溫度以上之加熱之加熱機構,急冷處理之急冷機構裝套 於成膜裝置。 --- 經濟部智慧財產局員工消費合作社印製 若依據如上述之本發明,將鋁作爲主要成分,至少含 有銅或矽之膜之成膜,或可防止於成膜後之圖案加工時之 不良抗蝕劑圖案之剝離時之熱製程時所發生之銅或矽之澱 積,可提供得以加工沒有殘渣之良好圖案之半導體裝置之 製造方法及半導體製造裝置。 圖式之簡單說明 第1圖係表示由本發明之半導體裝置之製造方法所製 造之評價樣品構造之剖面圖, 第2圖係表示第1圖之評價樣品之中鋁銅膜之成膜溫 度爲於2 5 0 °C評價樣品之配線加工後起因於銅澱積之殘 本紙浪尺度適用t國國家標準(CNS ) A4規格(210X297公釐) -29- 468218 A7 B7 五、發明説明(27 ) 渣由E D(X分析結果之光譜圖。 第3圖係表示由本發明之第1實施形態之方法之一製 程之剖面圖, 弟4圖A〜第4圖C係依序表示由本發明之第2實施 形態之方法之各製程之剖面圖, 第5圖A〜第5.圖D係依序表示由本發明之第3實施 形態之方法之各製程之剖面圖, 第6圖A及第6圖B係表示形成圖案後由有機鹼系溶 液之洗淨製程及經過水洗製程後之配線狀態之斜視圖及平 面圖, 第7圖係表示由本發明之第4實施形態之金屬膜形成 裝置之槪略構成之平面圖, 第8圖係表示由本發明之第5實施形態之光刻成像裝 置之槪略構成之平面圖, 第9圖係表示由本發明之第6實施形態之乾灰化裝置 之槪略構成之平面圖, 第10圖係表示於第4至第6之各實施形態之裝置所 使用之加熱裝置及冷卻裝置一例之詳細構成之圖。 主要元件對照表 1 矽晶圓 2 TE〇S氧化膜. 3、 6 T i 膜 4、 7 T i N 膜 本紙張尺度適用中國國家搮準(CNS ) Α4规格(2丨0X297公釐) (請先閲讀背面之注意事項再填寫本頁) 钉 經濟部智慧財產局員工消費合作社印製 -30- 經濟部智慧財產局員工消費合作社印製 468218 A7 B7 五、發明説明(28 ) 5 鋁銅 1 合 金 膜 ' 8 有機 反射 防止 膜 9 抗触 劑 圖 案 3 1、 11 、 2 1 處 理 刖 晶 圓 儲 存 室 3 2、 12 2 2 處 理 兀 晶 圓 儲 存 室 4 9、 13 、 3 3 運 送 機 構 1 4 成 膜 裝 置 1 6、 4 3 加熱 裝 置 1 Ί、 4 4 冷卻 裝 置 2 5 曝 光 裝 置 4 6 卡 匣 5 2 晶 圓 5 1 加 熱 台 6 0 氣 體 導 入管 路 (讀先聞讀背面之注意事碩再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -31 ~-22- d6 82 l 8 A7 ___B7 V. Description of the invention (20) Number of cassettes. In the processed wafer storage chamber 22, a plurality of cassettes set by a photo-etched silicon wafer are set. (Please read the precautions on the back before filling out this page} The pre-processed sand wafer (Semiconductor substrate) stored in the cassette stored in the pre-processed wafer storage chamber 21 is a transport mechanism not shown Send to heating device 2 3. In this heating device 2 3, the wafer is heated at a temperature above 280 ° C, for example, and held for 5 minutes. The wafer heated by the heating device 2 3 is immediately sent to cooling Device 1 4. In this cooling device 24, the wafer is cooled at a cooling rate of about 20 ° C / sec or more (for example, from 280 ° C or more to 2.5 ° C or less within 6.5 seconds). The ground is cooled. The cooled wafer is sent to the resist coating device 2.5, where the resist is applied. The wafer after the resist is applied is sent to the exposure device 2.5. The resist is exposed to a predetermined pattern. The exposed wafer is sent to a resist developing device 27, where the resist is developed. The developed wafer is sequentially sent to several post-processing devices. 2 8 ~ 30, as the processed wafer system is set in the cassette and stored. Press, as the above-mentioned post-processing device 2 8 ~ 30 system, for example, water Device, drying device, etc. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the photoetching device in this embodiment. After forming an aluminum-copper alloy film, the wafer that has not been heated / quickly cooled as described above is used as a pre-processing wafer When using a circle, heating, holding, and cooling speeds are performed before the formation of the resist pattern, so that copper can be prevented from being deposited from the aluminum-copper alloy film that deposits copper after film formation, that is, the device in this embodiment. In the past, the case where only one resist coating device 25 and the resist development device 27 were provided was explained, but in order to increase the production capacity, two or more 9 can be set separately. (CNS) A4 specification (.210X297 mm) -23- 4 6 82 1 8 A7 B7 V. Description of the invention (21) The figure shows the schematic structure of the dry ashing equipment according to the sixth embodiment of the present invention. The plan view is shown in Fig. '3 1 before processing wafer storage chamber, 3 2 is processed wafer storage chamber 3 2. Before processing, the wafer storage chamber 31 contains a bad anti-agent which is set to be peeled off by ashing. The pattern is formed on the aluminum-copper alloy film The multiple cassettes of the silicon wafers before processing. Also, the multiple cassettes containing the ashed silicon wafers are stored in the processed wafer storage chamber 3 2 and are housed in the pre-processing wafer storage chamber 31. The silicon wafer (silicon semiconductor substrate) before the processing of the cassette is sent to either the first or second ashing device 3 4, 35 by the conveying mechanism 33 to ash the poor resist pattern. Ash The converted wafer is sent from the transport mechanism 33 to the heating device 36. Here, the heating device 36 is used for heating the wafer at a temperature above 280 ° C for 5 minutes. The heating device 36 heats the wafer. The subsequent wafers are immediately sent to the cooling device 37. In this cooling device 37, the wafer is rapidly cooled at a cooling rate of more than 20 ° C / second (for example, from 280 ° C or more to 150 ° C or less within 6.5 seconds). The cooled wafer is sent from the transport mechanism 33 to the processed wafer storage chamber 32, and the wafer is placed in a cassette and stored as a processed wafer. Normally * when the resist pattern is to be formed, if the misalignment of the focal length during exposure or the misalignment with the texture pattern occurs, the dry ashing device will temporarily peel off the resist 'to perform pattern formation again. At this time, dry ashing is usually carried out by the active species of oxygen in an oxygen plasma atmosphere or in a downstream manner, but in order to increase the ashing speed, the temperature is in the range of 25.0 to 300 ° C. Including the thermal history of such high-temperature peeling processes, as mentioned above, this paper applies the Chinese National Standard (C »S) A4 specification (2 丨 0X297) in the aluminum grain boundary (please read the precautions on the back first) (Fill in this page) Order printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -24- 6 82 1 8 A7 __B7 Five 'Invention Note (22) or Mie Brother copper or silicon (aluminum, copper, silicon film) deposition , The reason for becoming residual 'slag, the reason for reducing yield. (Please read the precautions on the back before filling in this page} Therefore, the dry ashing device according to this embodiment is formed on the aluminum-copper alloy film for the time being, and the resist pattern is not used to obtain the required mask pattern. ' 'The poor resist pattern and the organic antireflection film are peeled off. This peeling is performed by an oxygen ash at 300 ° C in a downstream ashing device. The resist and the organic antireflection film are peeled off as described above. After the ashing and peeling, pattern formation and conventional samples are performed again as before. After the resist and the organic antireflection film are peeled off from the ashing as described above, the heating device 36 is heated to 350 ° C and held for 3 minutes. Then, after the cooling device 37 is rapidly cooled at a cooling rate of about 30 degrees / second, the patterned example sample is formed again, and an etching process of an aluminum-copper alloy film is applied using an ICR type RIE apparatus. Conditions for this etching process For the organic anti-reflection film 8, the plasma induction power is set to 500W, the bias power is 250W, printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, 1. 3 6 P a, and the wafer temperature is 40 ° C, The type and flow rate of the etching gas are C I2 / BC I3 / O2 and 30 s c cm / 40 sc cm / 1 0 sccm, and the etching time is 20 seconds. After that, the aluminum-copper alloy film 5 continues to be plasma induction Power 5 0 0 W., bias power 2 50 W, pressure 1.3 6 P a, wafer temperature 40 ° C, type and flow of etching gas are C 12 / BC 13 and 75 S c cm / 70 sc cm, etching time is twice the time until the luminescence disappears when aluminum is processed. The results are shown in Table 6. This paper size applies Chinese National Standard (CNS) A4 specification (210X297 cm) -25- d6 8218 A7 B7 V. Description of the invention (23) Table 6 The film formation temperature is known after the ashing. After the processing of this embodiment, the bright spot yield is short 53 F * Redundant short circuit yield room temperature (without heating) 3 2 5 .3 5% 2 9 9% 1 5 0 t 3 3 4 3 8% 4 9 8% 2 5 0 ° C 3 8 8 3 4% 3 1 0 0% 3 5 0 ° C 2 9 8 3 1% 2 9 9% (Poetry (Please read the precautions on the back before filling in this page.) According to the results in Table 6, in order to perform the pattern formation again, when performing an ashing process, it has nothing to do with the film forming temperature of the sample, which is caused by the copper deposition. The frequency of slag increases a lot, and the short-circuit yield is also greatly reduced. Compared with this, even if the ashing is performed by using the device of this embodiment, the occurrence of residue can be suppressed, and the short-circuit yield is at least Also got about 100%. This is printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. After the defective resist pattern is ashed by the dry ashing device of this embodiment, the wafer is heated, maintained, and cooled down, which prevents film formation. That is, the phenomenon that copper is later deposited from an aluminum-copper alloy film. Fig. 10 is a detailed configuration showing an example of a heating device and a cooling device used in the devices of the fourth to sixth embodiments. In Fig. 1 Q, 41 1 series pre-processing wafer storage room, 4 2 series processed wafer storage room, 4 3 series heating device, 4 4 series cooling device 4 4, and pre-processing wafer storage room 41 correspond to The above-mentioned pre-processed wafer storage chambers 1 1, 2 1, 31, and the processed wafer storage chambers 42 correspond to the above-mentioned paper standards and apply the Chinese National Standard (CNS) A4 specification (210X297 mm) -26 4682 1 8 Α7 Β7 V. Description of the invention (24) Handle round storage room 1 2, 2 2 and 3 2, heating device 4 3 corresponds to the above heating device 16 '23' 36, cooling device 44 pair (please read the first Note: Please fill in this page again). The processing HU wafer storage chamber 4 1 stores a plurality of cassettes 4 6 for storing pre-processed wafers 4 5. 4 7 is mounted from the pre-processing wafer storage chamber 4 1 for pre-processing wafers 4 5 The cassette 46 is transported to one of the above-mentioned transport mechanisms of the heating device 43, and the series 8 is an isolation valve (gate valve). In the heating device 4 3 '49 is a cable for supplying power to the heater' 5 0 is a lamp heater used to heat the pre-processed wafer 4 5 from above, and 5 1 is equipped with a wafer 5 2 in the heating process. The Tibetan type heating table, 5 3 is a table that holds the above heating table 51, 5 4 is a thermocouple that monitors the temperature of the above heating table 51, and 5 5 is a surface oxidation prevention mechanism for the wiring metal during heating of the wafer 5 2 It is necessary to supply a nitrogen gas introduction line in the heating device 43. If it is not necessary to supply a nitrogen valve in the heating device 43, the gas introduction line 55 may be omitted. The cooling device 4 4, 5 6 is equipped with a cooling stage for cooling (quenching) wafers 5 7 and 5 8 is the same as the cooling stage 56. The 5 9 series is printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Supply of cooling water to the cooling station 56 The cooling water supply line 59, 60 used in the cooling station 56 is a gas introduction line for supplying nitrogen in the cooling device 44. The processed wafer storage chamber 4 2 stores the processed wafers 6 1 and the multiple cassettes 6 1 ^ The heating / cooling processing of the wafers in the apparatus shown in FIG. 10 is described below. This paper size applies to the Chinese National Opera Peak 4 specifications (gifted by 21〇χ) Shan 46 8218 A7 B7 V. Description of the invention (25) (Because of the precautions on the back of the first cabinet, please fill in this page) Processing, the front wafer 4 5 series It is set in the cassette 4 6 and is transported by the transport mechanism 4 7 to the heating table 51 of the heating device 4 3 through the isolation valve (gate valve) 4 8. In the heating device 4 3, the heating stage 51 is heated because the built-in heater stage itself is heated 'to heat the wafer 5 2 by heat conduction to the wafer 5 2 mounted on the cassette 4 6. The wafer 52 is heated from above by a lamp heater 50. At this time, 'the nitrogen is introduced from the gas introduction line 55' to prevent the surface of the wiring metal from being oxidized during the heating of the wafer 52. According to the above-mentioned heating device 4 3, although the wafer 5 2 is not fixed to the heating table 5 1, in order to improve the heat conduction between the wafer 5 2 and the heating table 5 1, the wafer 5 2 is fixed to the heating table 5 by a jig. 1. It is preferable to fix the wafer 5 2 to the heating table 51 using an electrostatic clamp. As described above, the wafer subjected to the heat treatment by the heating device 4 3 is transported by the transport mechanism to the cooling table 56 in the cooling device 4 4 to be quenched. The cooling stations 5 and 6 are cooled by cooling water. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs on the cooling device 4 4. Although the wafer 5 7 is not fixed to the cooling table 5 6, in order to improve the heat conduction between the wafer 57 and the cooling table 5 6, a fixture is used. It is preferable to fix the wafer 5 7 to the cooling stage 56 or to fix the wafer 5 7 to the wafer 57 with an electrostatic clamp. When the wafer 57 is cooled, nitrogen is introduced from the nitrogen supply line 60. At this time, by changing the nitrogen pressure in the cooling device 44, the cooling speed of the wafer 57 can also be slightly changed. Then, the wafer 61 that has been heated and cooled as described above is returned to the cassette 62 by the transport mechanism. This paper size applies to China National Sample (CNS) A4 specification (2! 0 × 297 mm) -28- d6 821 β A7 B7 V. Description of the invention (26) If the manufacturing method and manufacturing equipment of the semiconductor manufacturing device are based on the above (谙 Please read the precautions on the back before filling this page). For aluminum-copper film, heat-treat to a temperature above the solid solution temperature of copper for rapid cooling, even if copper is added to aluminum at room temperature exceeding the solid solution limit. It can also prevent the diffusion and deposition of copper atoms or fine particles during the film formation, and it is especially effective for wiring processing of semiconductor devices. _ By heating and quenching at a temperature above the solid solution temperature of copper as described above, rapid cooling treatment can suppress the residue due to copper deposition after the pattern forming process of R I Ε. In addition, after the above-mentioned copper solid solution temperature is heated and quenched, the aluminum-copper film formed by the film-forming device is applied, and the film formed under any film-forming conditions can also prevent the deposition of copper. As described above, the heating mechanism for heating at a temperature higher than the solid solution temperature of copper and the quenching mechanism for quenching may be installed in the film forming apparatus. --- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. According to the invention as described above, the film formation using aluminum as the main component, at least containing copper or silicon, can be prevented during pattern processing after film formation. The deposition of copper or silicon that occurs during the thermal process at the time of peeling of the poor resist pattern can provide a semiconductor device manufacturing method and a semiconductor manufacturing device that can process a good pattern without residue. Brief Description of the Drawings Fig. 1 is a cross-sectional view showing the structure of an evaluation sample manufactured by the method for manufacturing a semiconductor device of the present invention, and Fig. 2 is a view showing the film formation temperature of the aluminum-copper film in the evaluation sample of Fig. 1 The scale of the residual paper due to copper deposition after the wiring processing of the evaluation sample at 2 0 ° C is applicable to the national standard (CNS) A4 specification (210X297 mm) -29- 468218 A7 B7 V. Description of the invention (27) Spectral chart of the analysis result by ED (X. Figure 3 is a cross-sectional view showing a process by one of the methods of the first embodiment of the present invention, Figure 4A ~ Figure 4C are sequentially shown by the second implementation of the present invention A sectional view of each process of the method of the form, FIGS. 5A to 5. FIG. D is a sectional view of each process of the method of the third embodiment of the present invention in sequence, and FIGS. 6A and 6B are An oblique view and a plan view showing a washing process of an organic alkali-based solution and a wiring state after a water washing process after forming a pattern, and FIG. 7 is a plan view showing a schematic configuration of a metal film forming apparatus according to a fourth embodiment of the present invention. FIG. 8 shows the structure of the invention A plan view of a schematic configuration of a lithographic imaging apparatus according to a fifth embodiment, FIG. 9 is a plan view illustrating a schematic configuration of a dry ashing apparatus according to a sixth embodiment of the present invention, and FIG. 10 is a plan view illustrating the fourth to fourth sections. Figure 6 shows the detailed structure of an example of the heating device and cooling device used in the devices of each embodiment. Table 1 Comparison of main components 1 Silicon wafer 2 TEOS film. 3, 6 T i film 4, 7 T i N film This paper size applies to China National Standard (CNS) Α4 size (2 丨 0X297 mm) (Please read the precautions on the back before filling out this page) Nail Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives -30 Printed by the Consumer Cooperative of the Property Bureau 468218 A7 B7 V. Description of the invention (28) 5 Aluminum-copper 1 alloy film '8 Organic anti-reflection film 9 Anti-contact agent pattern 3 1, 11, 11 2 Processing / wafer storage room 3 2, 12 2 2 Processing wafer storage room 4 9, 13, 13 3 Transport mechanism 1 4 Film forming device 1 6, 4 3 Heating device 1Ί, 4 4 Cooling device 2 5 Exposure device 4 6 Cassette 5 2 Wafer 5 1 Heating table 6 0 Gas introduction line (read the first notice and read the back page before filling out this page) The paper size of the book is applicable to China National Standard (CNS) A4 (210X297 mm) -31 ~

Claims (1)

468218 C8 D8 六、申請專利範圍 1 、一種半導體裝置之製造方法,其係由;準備半導 '體基板之製程,與 在上述基板上經由絕緣膜,形成將鋁作爲主要成分至 少含有銅及矽之任一方合金膜之製程,與 將上述合金膜加熱壓既定溫度之後,向既定溫度以下 在既定時間以內急速地冷卻,藉此抑制在上述合金膜中澱 積上述銅或矽之製程所構成。 2..如申請專利範圍第1項之之方法,其中加熱上述 合金膜之溫度,係添加於上述鋁之銅及矽之任一方所固溶 之溫度以上,冷卻上述合金膜之溫度,係在上述鋁之粒界 或三重點抑制上述銅及矽之任一方澱積之溫度。 3 .如申請專利範圍第1項之之方法,其中將上述合 金膜加熱2 8 0 °C以上之後,向1 5 0 t:以下以2 0 °C / 秒以上速度急速冷卻。 4 .如申請專利範圍第1項之方法,其中再具有; 在上述合金膜之加熱及急速冷卻之後,在上述合金膜 上形成蝕刻用之抗蝕劑圖案之製程1與 由使用上述抗蝕劑圖案之乾蝕刻法將上述合金膜形成 既定形狀圖案之製程,與 將上述抗蝕劑圖案由乾灰化加以剝離之製程’與 在由上述有機鹼系溶液洗淨之前,將上述抗蝕劑圖案 之上述合金膜加熱至既定溫度以上之後,向既定溫度以下 在既定時間以內加以急速冷卻,藉此在形成圖案之上述合 金膜中抑制上述銅或矽澱積之製程。 本紙張尺度逋用中國國家榇準(CNS ) Α4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消费合作社印製 -32- A8 B8 C8 D8 468218 六、申請專利範圍 5 .t如申請專利範圍第4項之方法,其中加熱被形成 '圖案之上述合金膜之溫度,係添加於上述鋁之銅及矽之任 一方所固溶之溫度以上,冷卻由形成圖案之上述合金膜之 溫度,係在上述鋁或三重點抑制上述銅及矽之任一方之澱 積之溫度。 .’ 6 .如申請專利範圍第5項之方法,其中將上述被形 成圖案之合金膜加熱至2 8 0 °C以上之後,向1 5 OeC以 下以2 0 °C /秒以上之速度加以急速冷卻。 7 · —種半導體裝置之製造方法,其係由; 準備半導體基板之製程,與 在上述基板上經由絕緣膜,形成將鋁作爲主要成分至 少含有銅及矽之任一方之合金膜之製程 > 與 在上述合金膜上形成蝕刻用之抗蝕劑圖案之製程,與 將上述抗蝕劑圖案由乾灰化加.以剝離之製程,與 將上述合金膜加熱至既定溫度以上之後,向既定溫度 以下在既定時間以內急速地冷卻,藉此在抑制上述合金膜 中之銅或矽之澱積之製程,與 在上述合金膜上再次形成蝕刻用之抗蝕劑圖案之製鸷 所構成。 ‘, 8如申請專利範圍第7項之方法,其中加熱上述合 金膜之溫度,係添加於上述鋁之銅及矽之任一方爲固溶以 上之溫度以上,冷卻上述合金膜之溫度,係在上述鋁之粒 界或三重點抑制上述銅及矽之任一方之澱積之溫度。 9.如申請專利範圍第7項之方法,其中形成上述合 本紙乐尺度適财關家襟準(CNS ) 44祕(2丨0X297公釐) '~ -33- (請先聞讀背面之注意事項再填寫本賓) 、1Τ 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8 d6 821 3 六、申請專利乾圍 金膜之後.,形成上述抗蝕劑圖案之前,再具有將上述合金 、膜加熱到既定溫度以上之後,向既定溫度以下在既定時間 內加以急速冷卻,藉此在上述合金膜中抑制上述銅或矽之 澱積之製程= 1 〇 .如申請專利範圍第9項之方法,其中加熱上述 合金膜之溫度,係添加於上述鋁之銅及矽之任一方爲固溶 以上之溫度以上,冷卻上述合金膜之溫度,係在上述鋁之 粒界或三重點抑制上述銅及矽之任一方之澱積之溫度》 1 1 .如申請專利範圍第1 〇項之方法,其中將上述 合金膜加熱至2 8 Ot:以上之後,向1 5 0°C以下以2 0 °C /秒以上之速度進行急速冷卻。 1 2 .如申請專利範圍第7項之方法,其中由使用再 次被形成之上述抗蝕劑圖案之乾蝕刻法將上述合金膜形成 爲既定之形狀圖案之製程,與 .將再次所形成之上述抗蝕劑圖案由乾灰化加以剝離之 製程,與 將上述基板由有機鹼系溶液洗淨之前,將被形成圖案 之上述合金膜加熱至既定溫度以上之後,向既定溫度以下 在既定時間以內急速冷卻,藉此_,再具有在被形成圖案之 上述合金膜中抑制上述銅或矽之澱積之製程= 1 3 .如申請專利範圍第1 2項之方法,其中加熱被 形成圖案之上述合金膜之溫度,係添加於上述鋁之銅及矽 之任一方爲固溶之溫度以上,欲冷卻被形成圖案之上述合 金膜之溫度,係在上述鋁粒界或三重點抑制上述銅及矽之 本紙张尺度適用t國國家揉準(CNS ) A4現格(210X297公釐) — iβ,—— (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -34- ^68218 AS B8 CS D8 六、申請專利範圍 任一方之澱積之溫度11 ) 、 1 4 ·如申請專利範圍第1 3項之方法’其中將上述 (請先閎讀背面之注意事項再填寫本頁) 被形成圖案之合金膜加熱至2 8 0 °C以上之後’向1 5 0 °C以下以2 0 °C /秒以上之速度急速冷卻。 1 5 種半導體製造裝置,其係具有; 將鋁作爲主要成分,將至少含有銅及矽之任一方之合 金膜成膜於半導體基板之成膜裝置,與 由上述成膜裝置接受成膜上述合金膜之半導體基板’ 將此半導體基板加熱至既定溫度以上之加熱裝置,與 接受由上述加熱裝置所加熱之上述半導體基板,將被 加熱之上述半導體基板向既定溫度以下在既定時間以內急 速冷卻之急速冷卻裝置。 4^^ 1 6 .如申請專利範圍第1 5項之#中上述力口 '' ζ>ψ 熱裝置,係將上述半導體基板加熱至2 8 0 °C'豫上, 上述急速冷卻裝置,係將被加熱至2 8 0°C以上之上 述半導體基板向1 5 0 °C以下以2 0 °C /秒以上速度急速 冷卻。 經濟部智慧財產局員工消費合作社印製 17.—種半導體製造裝置,其係具有; 接受形成有將鋁作爲主要成分.,至少含有銅及矽之任 一方之合金膜之半導體基板,將此半導體基板加熱至既定 溫度以上之加熱裝置,與 接受在上述加熱裝置所加熱之上述半導體基板,將所 加熱之上述半導體基板向既定溫度以下在既定時間以內急 速冷卻之急速冷卻裝置,與 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X 297公着) -35- 46 82 18 as 丨 B8 C3 D8 一 . ^_____ 六、申請專利範圍 在上述急速冷卻裝置接受被急速冷卻之上述半導體基 '板,在上述.合金膜上形成抗蝕劑圖案之抗蝕劑圖案形成裝 (請先閲讀背面之注意事項再填寫本頁) a 〇 8 .如申請專利範圍第1 7項之裝置,其中上述加 熱裝置,係將上述半導體基板加熱至2 8 0 °C以上, 上述急速冷卻裝置,係將被加熱2 8 0 °C以上之上述 半導體基板向1 5 0 °C以下以2 0 t /秒以上之速度急速 冷卻。 1 9 . 一種半導體製H置,其係具有: 接受形成有將鋁作爲主要成分,至少含有銅及矽之任 〜方之合金膜及形成於此合金膜上之具有抗飩劑圖案之半 導體基板,將此半導體基板上之抗蝕劑圖案由灰化法加以 剝離之抗蝕劑剝離裝置,與 接受由上述抗蝕劑剝離裝置剝離抗蝕劑圖案之上述半 導體基板,將此半導體基板加熱至既定溫度以上之加熱裝 釐,與, 經濟部智慧財產局員工消費合作社印製 接受由上述加熱裝置所加熱之上述半導體基板,將被 加熱之上述半導體基板向既定溫度以下在既定時間以內加 以急速冷卻之急速冷卻裝置。 2 〇 ·如申請專利範圍第1 9項之裝置,其中上述加 熱裝置,係將上述半導體基板加熱至2 8 〇 以上, 上述急速冷卻裝置係將被加熱至2 8 0 °C以上之上述 半導體基板向1 5 0°C以下以2 0°C/秒以上之速度急速 冷卻。 本紙張尺度適用中國國家標準(CNS ) Α4規格(2丨0X297公董) -36-468218 C8 D8 VI. Application for Patent Scope 1. A method for manufacturing a semiconductor device; the process of preparing a semiconductor substrate, and forming an aluminum film as the main component through the insulating film on the above substrate, containing at least copper and silicon The production process of any one of the alloy films is composed of a process of suppressing the deposition of the copper or silicon in the alloy film by rapidly cooling the alloy film to a predetermined temperature below the predetermined temperature after heating and pressing the predetermined temperature. 2. The method according to item 1 of the scope of patent application, wherein the temperature of heating the alloy film is above the temperature at which the above-mentioned aluminum and copper and silicon are solid-dissolved, and the temperature of cooling the alloy film is at The grain boundary or triple point of the aluminum suppresses the temperature at which either of the copper and silicon is deposited. 3. The method according to item 1 of the scope of patent application, wherein after the above alloy film is heated above 280 ° C, it is rapidly cooled to below 150 t: below 20 ° C / sec. 4. The method according to item 1 of the scope of patent application, further comprising: after heating and rapid cooling of the alloy film, a process 1 of forming a resist pattern for etching on the alloy film and using the resist Dry etching of patterns: a process of forming the alloy film into a predetermined shape pattern, a process of peeling the resist pattern by dry ashing and peeling the resist pattern, and washing the resist pattern before washing with the organic alkaline solution After the above-mentioned alloy film is heated above a predetermined temperature, it is rapidly cooled below the predetermined temperature within a predetermined time, thereby suppressing the deposition of the copper or silicon in the patterned alloy film. This paper uses China National Standards (CNS) A4 size (210 X 297 mm) (Please read the precautions on the back before filling out this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives-32- A8 B8 C8 D8 468218 6. Application for patent scope 5. The method according to item 4 of the scope of patent application, wherein the temperature of heating the above-mentioned alloy film formed with a pattern is a solid solution added to either of the above-mentioned copper and silicon. Above the temperature, the temperature at which the above-mentioned alloy film forming the pattern is cooled is a temperature at which the deposition of either of the above-mentioned copper and silicon is suppressed in the above-mentioned aluminum or triple point. . 6. The method according to item 5 of the scope of patent application, wherein the patterned alloy film is heated to a temperature above 280 ° C, and then rapidly to a temperature below 15 OeC at a speed above 20 ° C / sec. cool down. 7 · A method for manufacturing a semiconductor device, comprising: a process for preparing a semiconductor substrate, and a process for forming an alloy film containing aluminum as a main component containing at least one of copper and silicon via an insulating film on the substrate; > And a process of forming a resist pattern for etching on the alloy film, a process of adding the resist pattern from dry ashing, and a process of peeling, and heating the alloy film to a predetermined temperature or higher, and then moving to the predetermined temperature In the following, rapid cooling is performed within a predetermined time, thereby suppressing the deposition of copper or silicon in the alloy film, and forming a resist pattern for etching on the alloy film again. ', 8 The method according to item 7 of the scope of the patent application, wherein the temperature of heating the alloy film is higher than the temperature of either solid copper or silicon added to the above aluminum, and the temperature of cooling the alloy film is The grain boundary or triple point of the aluminum suppresses the deposition temperature of either of the copper and silicon. 9. The method according to item 7 of the scope of patent application, in which the above-mentioned paper-making paper scale (CNS) 44 secret (2 丨 0X297 mm) is formed ~~ -33- (Please read the note on the back first Please fill in this item again), 1T printed A8 B8 C8 D8 d6 821 3 by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. After applying for a patent to dry the gold film, before forming the above-mentioned resist pattern, it is necessary to have the above alloy, After the film is heated above the predetermined temperature, it is rapidly cooled below the predetermined temperature within a predetermined time, thereby suppressing the deposition of the above-mentioned copper or silicon in the above-mentioned alloy film = 1 〇. The method as described in item 9 of the scope of patent application The temperature at which the alloy film is heated is the temperature at which any one of the copper and silicon added to the aluminum is above the solid solution, and the temperature at which the alloy film is cooled is to suppress the copper and Temperature of deposition of any one of the silicon "1 1. The method as described in item 10 of the patent application range, wherein the above alloy film is heated to 2 8 Ot: after the above, it is lowered to 150 ° C to 20 ° C Speed above 1 second Perform rapid cooling. 12. The method according to item 7 of the scope of patent application, wherein the above process of forming the alloy film into a predetermined shape pattern is performed by a dry etching method using the above-mentioned resist pattern to be formed again, and the above-mentioned will be formed again The process of removing the resist pattern by dry ashing, and before the substrate is washed with an organic alkali-based solution, the patterned alloy film is heated to a predetermined temperature or higher, and then rapidly lowered to a predetermined temperature within a predetermined time. Cooling, thereby _, has the process of suppressing the deposition of the above-mentioned copper or silicon in the patterned above-mentioned alloy film = 1 3. The method according to item 12 of the patent application scope, wherein the patterned above-mentioned alloy is heated The temperature of the film is higher than the temperature at which either the copper or silicon added to the above-mentioned aluminum is a solid solution. The temperature of the alloy film to be patterned is to cool the copper or silicon at the aluminum grain boundary or the three points. This paper size is applicable to the national standard (CNS) A4 (210X297 mm) — iβ, —— (Please read the precautions on the back before filling this page) Order the Ministry of Economic Affairs Printed by the Consumer Property Cooperative of the Intellectual Property Bureau -34- ^ 68218 AS B8 CS D8 VI. Deposition temperature of any party applying for patent scope 11), 1 4 · If the method of applying for patent scope item No. 13 'is the above ( Please read the precautions on the back before filling in this page.) After the patterned alloy film is heated to more than 280 ° C, it will be rapidly cooled below 150 ° C at a rate of 20 ° C / s or more. 15 types of semiconductor manufacturing devices, comprising: a film forming device that uses aluminum as a main component and forms an alloy film containing at least one of copper and silicon on a semiconductor substrate; and the film forming device receives and forms the alloy Film semiconductor substrate 'A heating device that heats this semiconductor substrate to a predetermined temperature or higher, and receives the semiconductor substrate heated by the heating device, and rapidly heats the heated semiconductor substrate to a temperature lower than a predetermined temperature within a predetermined time. Cooling device. 4 ^^ 1 6. As described in # 15 of the scope of the patent application, the above-mentioned force port ζ > ψ thermal device is used to heat the semiconductor substrate to 280 ° C, and the rapid cooling device is The semiconductor substrate heated to a temperature of 280 ° C or more is rapidly cooled to a temperature of 150 ° C or less at a speed of 20 ° C / sec or more. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 17. A semiconductor manufacturing device having: Accepted a semiconductor substrate formed with aluminum as a main component and an alloy film containing at least one of copper and silicon; A heating device that heats the substrate to a predetermined temperature or higher, and a rapid cooling device that rapidly cools the heated semiconductor substrate below a predetermined temperature within a predetermined time while receiving the semiconductor substrate heated by the heating device, which is suitable for this paper. China National Standard (CNS) A4 specification (21 × X 297) -35- 46 82 18 as 丨 B8 C3 D8 I. ^ _____ VI. The scope of patent application is in the above rapid cooling device to accept the above semiconductor base that is rapidly cooled. Plate, forming a resist pattern on the above-mentioned alloy film (please read the precautions on the back before filling out this page) a 08. For the device in the 17th scope of the patent application, the above The heating device is used for heating the semiconductor substrate to a temperature above 280 ° C. The rapid cooling device is used for heating. The above-mentioned semiconductor substrate having a heat of 2 0 0 ° C or more is rapidly cooled to a temperature of 15 0 ° C or less at a rate of 20 t / s or more. 19. A semiconductor device comprising: receiving an alloy film having aluminum as a main component and containing at least any one of copper and silicon; and a semiconductor substrate having an anti-rhenium pattern formed on the alloy film A resist peeling device for peeling the resist pattern on the semiconductor substrate by an ashing method, and the semiconductor substrate receiving the peeling of the resist pattern by the resist peeling device, and heating the semiconductor substrate to a predetermined value The heating device above the temperature, and the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints and accepts the semiconductor substrate heated by the heating device, and the heated semiconductor substrate is rapidly cooled below a predetermined temperature within a predetermined time. Rapid cooling device. 2 0. The device according to item 19 of the scope of patent application, wherein the heating device is to heat the semiconductor substrate to above 280, and the rapid cooling device is to be heated to the semiconductor substrate above 280 ° C. It is cooled rapidly below 150 ° C and at a speed above 20 ° C / sec. This paper size applies to China National Standard (CNS) Α4 specification (2 丨 0X297 public director) -36-
TW089105004A 1999-03-19 2000-03-17 Manufacture of semiconductor device and semiconductor manufacturing apparatus comprising the formation engineering of Aluminum alloy wiring film TW468218B (en)

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