經濟部智慧財產局員工消費合作社印製 466 17 〇 A7 B7 五、發明說明（丨） 本項發明是有關於一種以層壓材料製作出球之改良方 法。相較於傳統的加工方法，此改良方法在該產品之若干 製造步驟或製造階段中可以減少大約50%的人力運用，而 且在8小時的工作時間內依然可以得到高達3倍的較高產 量。與該改良方法有關之上述結果導致人力運用的節省和 得到相當高的產量。結果顯然是能夠產出更高的收益。然 而，此項改良方法並不會劣化產品的品質。一般而言，在 傳統加工方法和新的改良方法中之產品均是經由一種旋轉 模造加工方法而被製作出來。 每一個公司的營運目的是在減少其生產線數量而以較 低成本達到其生產目標之狀況下。爲了要達到此項目標， 必須要有特定的硏究內容和資源去發展或改良製造方法， 另外，在相關的技術領域中之特定技術亦必須具有。許多 工時、實驗室測試、設備改善、時間和工件移動狀況分析 、生產線現代化所需之額外費用，以及若干項其他考量均 已被採用，但是應用以上這些方案的結果最多可以節省生 產人力運用不超過15到25%，而且生產情況被視爲是可 以從10%提升到15%的最佳狀況。 至於本項發明的改良方法，該項方法特別可以節省製 造產品所使用之人力達到50%，而且增加製造該產品的生 產量達到3倍，此項結果表示本項改良方法具有與用於以 層壓材料來製作出球之先前加工方法不同的顯著特徵。 有關於本項改良方法之背景，授予本項專利申請案之 發明人的墨西哥專利編號第163049號大致是有關一種用於 4 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (諝先閲讀背面之注$項再填寫本頁) -----t---------- 4 66 1 7 0 A7 B7 五、發明說明（y) 製作出泡沬PVC材質球的加工方法，其主要目的是節省原 材料和製作出較輕的球，而且不犧牲球的抗壓性和使用性 等特點。以上這些球是以一傳統式旋轉模造加工方法而被 製作出來，加工方法的改良項目特別是針對加工步驟的順 序和可觀察到的操作狀況。顯然地，產品的改良項目亦包 含由配合泡沬PVC材質所得到之球壁厚度的特點。 另外一項被視爲是組成本項發明之部份先前技術的背 景爲墨西哥專利編號第164〇53號，其中揭示了一種改良式 旋轉模造加工方法，爲了要達到裝飾充氣物品之目的，在 材料要送去承受相對應的模造溫度之前，下列所述之額外 '特徵將會提供予被加工的塑膠材料，其中有已預先設定數 量的具不同色調之色彩鮮明小裝飾品會被輸送至產品（亦 即是球壁面）處，因此，一種以小點隨意分佈於球體表面 爲基礎的裝飾被提供予球，使球具有吸引人注意的外表和 裝飾效果。 從以上所提及之專利中揭示得到的加工方法中，可以 得知到目前爲止和在本項專利申請人發展出改良方法之前 ’受限於已被開發出來之新材料的使用結果，製作球的技 術幾乎未曾有任何重大改變。在得到以上這些改良項目之 前，沒有其他不同的加工程序是伴隨著本項發明加工方法 之優點而被設計出來。以上這些優點產生一種具高度競爭 力的加工方法，不僅是設備投資額降低和產値增加，而且 在生產線上所運用的人力亦可以減少。 於是’本項發明之一項目的是施行一種用於製作出具 5 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公g ) (請先閲讀背面之注意事項再填寫本頁) i ---.--·Ί---1---------線·( 經濟部智慧財產局員工消費合作社印製 α66 17 A7 B7 五、發明說明（）） 層壓外側表面之球的改良式旋轉模造加工方法，其中生產 階段已被精簡，而不致於影響到成品的品質。 本項發明之另外一項目的是提供一種以高生產量來製 作出高品質層壓材料球的製作出層壓材料球之加工方法。 本項發明之另外一項目的是施行一種製作出層壓材料 球的加工方法，其中生產線所使用的設備數量較少。 本項發明之另外一項目的是提供一種製作出層壓材料 球的改良方法，此改良方法的使用將可以有效降低所得到 產品的成本，成品成本的降低主要是由於減少在生產線所 運用之工作人員數目、增加生產量和所使用之設備的投資 較低所致》 以上這些和其他目的，以及甚至是在上文中未被提出 之其他目的將可以從隨附之本項發明加工方法的詳細揭示 內容中被淸楚得知。 爲了要比較本項加工方法與以層壓材料製作出球之現 有最佳加工方法的不同，傳統式加工方法之處理步驟或階 段的簡述內容可以被說明如下： (1) 依照所.使用之原材料的特性不同，在一已預先設 定之溫度範圍內，以摩擦作用來將橡膠和硫化劑成份混合 於一滾壓機內。 (2) 將該先前已混合好之原材料混合物接受—輾壓步 驟’用以得到一平坦和連續的層壓糊狀物。 (3) 修飾或以型砧來敲擊上述之平坦和連續的層壓板 片，用以得到四個邊緣可以結合組成球體樣板的斷片，並 6 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -I 一§1llll—ΙΙΙ — I -- — — — — — — — — — — — — — — — 本紙張尺度適用令國國家標準（CNS)A4規格（210 X 297公釐) 4 66 17 ^ A7 B7 五、發明說明（午） 將此球體樣板與充氣閥門的母件結合在一起。 (4) 將該球體樣板導入至一高熱球形模具內，噴射壓 縮空氣和增加球形模具的溫度’保持能夠使球體樣板產生 硫化作用所需的時間’直到該球體樣板變成球的特殊球彤 形狀爲止。 (5) 隨後將從前一個步驟所得到之已硫化氣囊接受— 纒繞步驟，其中是用防捻線或細絲以一已預先設定之纏繞 圈數均勻地分佈於所有氣囊表面的周圍。 (6) 以一非硫化過橡膠層來包覆從前一個步驟所得到 的已硫化和纏繞過（假縫）的氣囊，而且安置二個半球形 物體包覆住盤繞狀的表面；以及隨後將該氣囊接受一高溫 下的第二硫化處理步驟或階段，而且施加一黏著層至第二 層橡膠的外側表面。 (7) 依照一已預先設定之樣板，以黏著劑包覆住第二 橡膠層，而且將該黏著劑安置於層壓材料的嵌板或斷片之 上，再一次將該球連同被放置於球外側表面上之層壓部件 一起安置於一用於修飾球外表的中空模具內，此中空模具 .的設計將會對應球外表的設計方式；以及 (8) 將球洩氣，而且從相對應之中空模具中取出所完 成的產品。 爲了要經由傳統式加工方法來施行以上所提及之用於 製作出層壓材料球的不同處理階段’必須要使用相當大量 的設備，人工成本和作業費用的上升將會增加產品的成本 ，因而降低了銷售產品所得到的利潤。 7 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 I，一-' · I - - - - - - J I ^ — — — — — — — — — — — — 466170 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明（ς) 經由傳統式加工方法而以層壓材料製作出球所使用的 設備可以被簡述如下：蒸氣鍋爐；壓縮機，攪拌機（ bamburi),切削截斷機，—滾壓機，—個用於捏合和—個 用於混合；輥軋膠布機；液壓機，用於敲擊樣板的型砧； 用於硫化热囊的模具’防擒線或細絲的捲線機；用於真空 成型得到球殼的模具；用於硫化已被纏繞之氣_的模具； 環圈放送器和洗滌槽；用於施加蒸氣加熱過之黏著劑的輸 送機烤箱；用於應用至層壓材料球之外部嵌板的最終真空 模具。 爲了要操作以上所列出的設備，必須要使用21位工人 ’而在最佳之狀況下’ 8小時的工作時間內可以生產出8〇〇 件成品。 屬於先前技術之以上所提及的加工方法必須被區分爲 高溫和高壓硫化加工方法，其中還需要能夠產生所需之溫 度和壓力的額外設備，用以採用層壓材料來製作出球。 在此，由於若干項處理階段和各種設備的使用已被省 略，本項發明之新奇改良方法爲一被簡化的室溫加工方法 .，並容許其本身被區分爲是一高性能的加工方法。在該加 工方法的每一個處理階段中，亦可顯著地減少所需使用的 工人數目。 與本項發明相關的改良方法包含有下列步驟： (1)經由一標準型旋轉模造加工方法來形成一個以熱 塑性或熱固性材料組成球體或氣囊的中空球狀物，以足夠 的空氣量提供予氣囊，直到該氣囊到達一確實的外徑判斷 8 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公爱） (锖先閲讚背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 466 17 〇 A7 B7 V. Description of the Invention (丨) This invention relates to an improved method for making balls from laminated materials. Compared with the traditional processing method, this improved method can reduce the use of manpower by about 50% in several manufacturing steps or stages of the product, and can still achieve a higher output of up to 3 times in 8 hours of working time. The above-mentioned results related to the improved method lead to a saving in manpower utilization and a relatively high yield. The result is obviously able to produce higher returns. However, this improvement does not degrade the quality of the product. Generally speaking, the products in the traditional processing method and the new improved method are manufactured through a rotary molding processing method. Each company's operating objective is to reduce its number of production lines and achieve its production goals at a lower cost. In order to achieve this goal, there must be specific research content and resources to develop or improve manufacturing methods. In addition, specific technologies in related technical fields must also be available. Many man-hours, laboratory tests, equipment improvements, analysis of time and workpiece movements, additional costs required for modernizing the production line, and several other considerations have been adopted, but the results of applying these solutions can save production manpower at most. More than 15 to 25%, and production conditions are considered to be the best conditions to improve from 10% to 15%. As for the improved method of this invention, this method can save 50% of manpower used to manufacture the product, and increase the production of the product by three times. This result indicates that this improved method Compressing materials to make balls has different salient features of previous processing methods. Regarding the background of this improved method, Mexican Patent No. 163049 granted to the inventor of this patent application is roughly related to a paper size applicable to the Chinese paper standard (CNS) A4 (210 X 297 mm) ) (谞 Please read the note on the back before filling in this page) ----- t ---------- 4 66 1 7 0 A7 B7 V. Description of the invention (y) Making foamed PVC The main purpose of the material ball processing method is to save raw materials and make lighter balls without sacrificing the ball's pressure resistance and usability. The above balls are made by a traditional rotary molding processing method, and the improvement items of the processing method are especially aimed at the order of the processing steps and the observable operating conditions. Obviously, the product improvement project also includes the characteristics of the thickness of the ball wall obtained by using the foamed PVC material. Another prior art that is considered to form part of this invention is Mexican Patent No. 164053, which discloses an improved rotary molding process. In order to achieve the purpose of decorating inflatable articles, Before being sent to withstand the corresponding molding temperature, the additional 'features described below will be provided to the processed plastic material, among which a pre-set number of brightly colored trinkets with different shades will be delivered to the product ( (That is, the wall surface of the ball). Therefore, a decoration based on small dots randomly distributed on the surface of the ball is provided to the ball, so that the ball has an attractive appearance and decorative effect. From the processing methods disclosed in the patents mentioned above, it can be known that until now and before the applicant of this patent developed an improved method, it was' limited by the results of the use of new materials that have been developed to make balls. The technology has hardly changed in any significant way. Before these improved items were obtained, no other processing program was designed with the advantages of the processing method of the invention. These advantages result in a highly competitive processing method, which not only reduces equipment investment and increases production capacity, but also reduces the manpower used on the production line. So 'one of this invention's project is to implement a paper size for 5 paper sizes applicable to Chinese National Standard (CNS) A4 (210 X 297 g) (Please read the precautions on the back before filling out this page) i ---.-- · Ί --- 1 --------- Line · (Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs α66 17 A7 B7 V. Description of the invention ()) An improved rotary mold processing method for balls, in which the production stage has been streamlined without affecting the quality of the finished product. Another object of the present invention is to provide a method for manufacturing a laminated material ball by manufacturing a high-quality laminated material ball with a high throughput. Another object of this invention is to implement a processing method for making laminated material balls, in which the number of equipment used in the production line is small. Another object of this invention is to provide an improved method for making laminated material balls. The use of this improved method can effectively reduce the cost of the products obtained. The reduction in the cost of finished products is mainly due to the reduction of the work used in the production line. The number of personnel, increased production, and lower investment in equipment used "These and other purposes, and even other purposes not mentioned above, can be revealed from the accompanying detailed processing method of the invention Learned in the content. In order to compare this processing method with the current best processing method for making balls from laminated materials, the brief description of the processing steps or stages of traditional processing methods can be explained as follows: (1) According to the used The characteristics of the raw materials are different. In a preset temperature range, the rubber and vulcanizing agent components are mixed in a rolling machine by friction. (2) Accept the previously mixed raw material mixture-rolling step 'to obtain a flat and continuous laminated paste. (3) Decorate or tap the flat and continuous laminated sheet with an anvil to get the four edges that can be combined to form a sphere model, and 6 (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -I-§1llll—ΙΙΙ — I-— — — — — — — — — — — — — This paper size applies the national standard (CNS) A4 specification ( 210 X 297 mm) 4 66 17 ^ A7 B7 V. Description of the invention (afternoon) Combine this sphere sample with the parent of the inflatable valve. (4) Introduce the sphere template into a high-heat spherical mold, spray compressed air and increase the temperature of the sphere mold to 'maintain the time required to cause the sphere template to undergo vulcanization' until the sphere template becomes a special ball shape of the ball . (5) The vulcanized airbags obtained from the previous step are then subjected to a rewinding step in which anti-twist threads or filaments are evenly distributed around the surface of all airbags with a predetermined number of winding turns. (6) A non-vulcanized rubber layer is used to cover the vulcanized and wound (fake seam) airbag obtained from the previous step, and two hemispherical objects are placed to cover the coiled surface; and then the The airbag undergoes a second vulcanization step or stage at a high temperature, and an adhesive layer is applied to the outer surface of the second rubber. (7) According to a preset template, cover the second rubber layer with an adhesive, and place the adhesive on the laminate panel or fragment, and place the ball with the ball again. The laminated parts on the outer surface are placed together in a hollow mold for modifying the appearance of the ball. The design of the hollow mold will correspond to the way the ball is designed; and (8) the ball is deflated and the corresponding hollow Remove the finished product from the mold. In order to carry out the above-mentioned different processing stages for producing laminated material balls through a traditional processing method, a considerable amount of equipment must be used. The increase in labor costs and operating costs will increase the cost of the product, and therefore Reduced profits from selling products. 7 This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the notes on the back before filling out this page) Printed by I, I- '-I ------JI ^ — — — — — — — — — — — 466170 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (ς) Laminated materials through traditional processing methods The equipment used to make the balls can be briefly described as follows: steam boilers; compressors, bamburis, cutting and cutting machines, —rollers, —for kneading and —for mixing; Hydraulic press, used to strike the anvil of the template; mold 'catch-proof or filament winding machine for vulcanizing heat capsules; mold for vacuum forming to obtain a spherical shell; mold for vulcanized gas_ Ring dispensers and sinks; conveyor ovens for applying steam-heated adhesives; final vacuum molds for external panels applied to laminate balls. In order to operate the equipment listed above, it is necessary to use 21 workers 'and under the best conditions' 8 hours of work can produce 800 finished products. The above-mentioned processing methods, which belong to the prior art, must be distinguished into high-temperature and high-pressure vulcanization processing methods, in which additional equipment capable of generating the required temperature and pressure is required to make balls using laminated materials. Here, since several processing stages and the use of various equipment have been omitted, the novel and improved method of this invention is a simplified room temperature processing method, and allows itself to be classified as a high-performance processing method. In each processing stage of the processing method, the number of workers required can also be significantly reduced. The improved method related to this invention includes the following steps: (1) forming a hollow sphere composed of thermoplastic or thermosetting material spheres or airbags through a standard rotary molding process, and providing the airbags with a sufficient amount of air Until the airbag reaches a certain outer diameter judgment 8 This paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 public love) (锖 Please read the precautions on the back of the page before filling in this page)
經濟部智慧財產局員工消費合作社印製 66 17 0 A7 ' ___B7 ___ 五、發明說明（L ) 尺度爲止，於是，提供所需的重量和直徑大小予氣囊，而 且將用於將球充氣的母閥門包括至同~個旋轉模造加工步 驟中。 (2) 以防捻線或細絲來纏繞已充氣的氣囊主體，其中 防捻線或細絲是被均勻地分佈於在氣囊表面上的該纒繞層 ，而且以黏著劑來包覆住已被纒繞的外部防捻線。 (3) 以已預先設定材料之嵌板或斷片來包覆和設計出 球的外側表面。 (4) 在室溫下，於一球形模具內導入被嵌板或斷片所 包覆住的球β (5) 在壓力的作用下，關閉上述之模具和以足夠的壓 力來將球充氣，用以將球體往外突出朝向模具的內部表面 ，於是，在球體上之嵌板或斷片得到適宜的黏著效果；以 及 (6) 從球內抽出空氣和從模具中取出球，得到球的成 品。 如同以上所提及之內容，在與本項發明相關之新奇加 工方法的若干項處理步驟中，每8小時的工作時間內，使 用Π位操作人員即可以生產出總數達到3000個球的產量 。因此，施行本項發明之改良方法能夠得到相當大的收益 〇 施行本項發明以層壓材料製作出球之改良方法所使用 的設備可以被簡述如下：旋轉模造裝置，壓縮機，捲線裝 置，用於施加黏著劑的輸送機，以及一個用於將外部嵌板 9 本紙張尺度適用t國國家標準（CNS)A4規格（210 X 297公爱） (請先閲讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 66 17 0 A7 '___B7 ___ 5. As far as the scale of invention (L), provide the required weight and diameter to the airbag, and it will be used to inflate the ball. Including to the same ~ rotary molding processing steps. (2) Winding the inflated airbag body with twist-resistant threads or filaments, where the twist-resistant threads or filaments are evenly distributed on the entangled layer on the surface of the airbag, and the adhesive is used to cover the Coiled external twist-resistant wire. (3) Cover and design the outer surface of the ball with panels or fragments of preset materials. (4) At room temperature, introduce the ball β covered by the panel or fragment into a spherical mold. (5) Under pressure, close the mold and inflate the ball with sufficient pressure. In order to protrude the sphere outward toward the inner surface of the mold, the panel or fragment on the sphere obtains a suitable adhesion effect; and (6) extract air from the sphere and remove the sphere from the mold to obtain the finished product of the sphere. As mentioned above, in several processing steps of the novel processing method related to this invention, every eight hours of working time, a total of 3,000 balls can be produced by using Π operators. Therefore, implementing the improved method of the present invention can obtain considerable benefits. The equipment used to implement the improved method of the present invention to make balls from laminated materials can be briefly described as follows: rotary molding device, compressor, winding device, Conveyor for applying adhesive, and an external panel 9 This paper size is applicable to national standard (CNS) A4 (210 X 297 public love) (Please read the precautions on the back before filling this page )
466 17 〇 A7 B7 五、發明說明（7) 固定至球體上的真空模具。 考量以上所描述之內容，相較於用來製作出已硫化之 球的傳統式加工方法所使用之設備，依照本項發明之改良 方法，顯然可以減少製作層壓材料球所使用之設備的數量 0 從以上所描述之內容中，可以歸納得知：在不偏離本 '項發明之範疇和精神的狀況下，每一個先前所描述之目的 均已完成，而且顯然在各種不同處理階段中’可以針對本 項發明之改良方法做更改或修正，以上這些更改或修正後 的結果亦可被視爲是本項發明的組成部份。 -- - J -------------w - JI JM — ί ---------λ (諳先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 10 本紙張尺度適用中國國家標準（CNS)A4規格（21〇 X 297公爱）466 17 〇 A7 B7 V. Description of the invention (7) Vacuum mold fixed to the sphere. Considering the content described above, compared with the equipment used in the traditional processing method used to make vulcanized balls, the improved method of this invention can obviously reduce the number of equipment used to make laminated material balls. 0 From what has been described above, it can be concluded that without deviating from the scope and spirit of this invention, each of the previously described purposes has been completed, and obviously it can be used in various stages of processing. Changes or amendments are made to the improvement methods of this invention, and the results of these changes or amendments can also be considered as part of this invention. --J ------------- w-JI JM — ί --------- λ (谙 Please read the notes on the back before filling this page) Intellectual Property of the Ministry of Economic Affairs Printed by the Bureau ’s Consumer Cooperatives 10 This paper size is applicable to China National Standard (CNS) A4 (21〇X 297 Public Love)