【發明領域】 本發明係提供一種高傳 尤指一種藉由本發明改良後 距位置之各端子’僅須由一 下製程時間及模具成本，以 程時係一起被彎折，可使整 精準的品質上。 [發明背景】 輸電連接器端子之製造方法， 之製程’令—端子組中不同間 ，模具即可沖製而成，俾可省 提昇生產效率，且在作彎折製 M t折角度的尺寸能控制在最 按’習知每一連接器大都 一根端子間的間距係固定平行 加工之目的，但因傳輸速率的 滿足訊號傳輸的需求，因此， 同的設計’如第七圖所示，為 組6、7，該等端子組6、7之接 排，而插接腳6 1 3、7 1 3則係排 接腳613、71 3中間的兩根端子 在同一金屬片帶上一起沖製出 製成塑； 由複數根端子所組成，且每 排列’以達節省材料及容易 提昇’現有的製造方式無法 即有每一端子間之間距不相 習知高傳輸電連接器之端子 觸部6 1 1，、7 1 1，係排列成一 列成前後兩排，由於兩排插 係相互對應，因此無法直接 8根端子，必須分成兩次沖 故，如第八圖所示，習知技術即是先利用一套模具沖 製及彎折出一排間距不同的端子組6，每一根端子6 1具有 接觸部6 1 1 ’接觸部6 11—端連接有料帶6 1 2，另一端則彎 析呈「狀插接腳6 1 3，以焊固在電路板上；請績參照第九 圖所示，再利用第二套模具沖製及彎折出另一排間距不同 的端子組7，每一根端子71亦具有接觸部711，接觸部711 〆端連接有料帶7 1 2，另一端則彎折呈「狀插接腳7 1 3，以 f 4 5 9 ^9126348 年月曰_«：_ 五、發明說明（2) 焊固在電路板上；嗣後，將該兩排端子組6、7分別的插設 在塑膠基座8上（如第七圖所示），最後，再該等端子 6 1、7 1之接觸部6 1 1、7 1 1上沖彎有圓弧接觸部6 1 Γ、 711’，並加以電鍍，如此，即可完成高傳輸電連接器端子 2 0的製程及成品； 惟，在習知的製造過程中，必須準備有兩套的模具， 以分別沖壓出兩排的端子6、7、，此除了會增加製造成本 及耗工之外，亦會使沖壓出來之兩排端子6卜7 1的尺寸精 度無法一致，尤其是在沖壓彎折出圓弧接觸部6 1 1 ’、7 1 Γ 時，由於係先將該等端子6、7插接在塑膠基座8上，再予 以沖壓彎折出圓弧接觸部6 1 Γ。7 1 1 ’，俾在沖壓彎折時較 不方便，容易造成角度偏移或彎度不一致之情形，嚴重影 響品質。 有鑑於習知，本案發明人遂以從事該行業多年之經 驗，並本著精益求精之精神，積極研究改良，遂有本發明 『高傳輸電連接器端子之製造方法』之產生。 【發明目的】 本發明之一目的在於提供一種高傳輸電連接器端子之 製造方法，其係指一種藉由本發明改良後之製程，令一端 子组中不同間距位置之各端子，僅須由一套模具即可沖製 而成。 本發明之另一目的在於提供一種高傳輸電連接器端子 之製造方法，尤係藉由本發明改良後之製程，俾可省下製 程時間及模具成本，以提昇生產效率。 本發明之又一目的在於提供一種高傳輸電連接器端子[Field of the invention] The present invention provides a high transmission, especially a terminal with improved back distance position by the present invention, which only needs to be bent together during the process time and the mold cost, so that the whole quality can be improved. [Background of the invention] The manufacturing method of the terminal of the power transmission connector, the manufacturing process of the "order-the terminal group is different, the mold can be punched, which can save the improvement of production efficiency, and make the size of the M t-fold angle in bending It can be controlled in the most pressing way. “The distance between most of the terminals of each connector is known to be fixed and processed in parallel. However, because the transmission rate meets the requirements for signal transmission, the same design is shown in the seventh figure. For groups 6,7, these terminal groups 6,7 are connected to each other, and plug pins 6 1 3, 7 1 3 are the two terminals in the middle of row pins 613, 71 3 punched together on the same metal strip. It is made of plastic; it is composed of a plurality of terminals, and each arrangement is 'to save material and easy to upgrade'. The existing manufacturing method cannot have the contact between the terminals. Parts 6 1 1 and 7 1 1 are arranged in a row with two rows in front and back. Because the two rows of plugs correspond to each other, it is not possible to directly connect 8 terminals. They must be divided into two punches, as shown in the eighth figure. The technology is to first use a set of die punching and bending Terminal groups 6 with different row spacings, each terminal 6 1 has a contact portion 6 1 1 'contact portion 6 11-a strip 6 1 2 is connected at one end, and the other end is bent into a "shaped plug 6 1 3", Soldering on the circuit board; please refer to the ninth figure, and then use the second set of molds to punch and bend another row of terminal groups 7 with different pitches. Each terminal 71 also has a contact portion 711. A strip 7 1 2 is connected to the bottom end of the part 711, and the other end is bent into a “shaped plug 7 1 3, which is f 4 5 9 ^ 9126348. _« ： _ V. Description of the invention (2) Welded on Circuit board; after that, the two rows of terminal groups 6, 7 are respectively inserted on the plastic base 8 (as shown in the seventh figure), and finally, the contact portions 6 1 of the terminals 6 1 and 7 1 1, 7 1 1 is punched with a circular arc contact portion 6 1 Γ, 711 'and electroplated, so that the process and finished product of high transmission electrical connector terminal 20 can be completed; however, in the conventional manufacturing process In the process, two sets of dies must be prepared to punch out the two rows of terminals 6, 7, respectively. This will not only increase the manufacturing cost and labor consumption, but also make the two rows punched out. The dimensional accuracy of the terminals 6 and 7 1 cannot be consistent, especially when the arc contact portions 6 1 1 ′, 7 1 Γ are stamped and bent, because these terminals 6 and 7 are first plugged into the plastic base 8 Then, the arc contact portion 6 1 Γ is stamped and bent. 7 1 1 ′, 俾 is inconvenient in stamping and bending, and is likely to cause angular deviation or inconsistency, which seriously affects the quality. In view of the fact that The inventor of this case then, based on years of experience in the industry and actively researching and improving in the spirit of excellence, has produced the "method for manufacturing high-transmission electrical connector terminals" of the present invention. [Objective of the Invention] One object of the present invention The purpose is to provide a method for manufacturing high-transmission electrical connector terminals, which refers to a method for making terminals at different pitch positions in a terminal group by only using a set of molds through the improved process of the present invention. Another object of the present invention is to provide a method for manufacturing a high-transmission electrical connector terminal, especially by using the improved process of the present invention, which can save process time and mold cost to improve production efficiency. Another object of the present invention is to provide a high-transmission electrical connector terminal.
第6頁 4 59你 89126348 五、發明說明（3) -年月曰 修正 之製造方法，茲係藉由本發明改良後之製程，俾能精準控 制端子的尺寸，以達到最佳品質之效果者。 本發明之特徵在於，俾先在一金屬片帶上沖壓有上下 相對應之複數端子組，使上、下排端子組間由料帶連接在 一起，沖壓後先作第一次彎折，使各端子之接觸部與插接 腳彎折成不在同一平面，嗣後’作第二次的彎折，令上排 之複數端子組往下排端子組方向彎折，使上、下排端子組 疊合在一起，疊合時，因上、下排各端子間之間距不同， 可使上、下排之各端子的接觸部排列在同一排上，而各端 子的插接腳因未與其接觸部同一平面，則會使上、下排各 端子的插接腳間相隔有一定距離，最後，再將上、下排各 端子的接觸部沖彎有一圓弧接觸部，並加以電鍍，如此， 即可完成一尚傳輸電連接器端子之成品。 有關本發明為達上述目的、特徵所採用的技術手段及 其功效，兹例舉較佳實施例並配合圖式說明如 【發明說明】 本發明係-種「高傳輪電連接器端子之製造方法」， 請參照第一圖所示，係本發明之製造流程圖，其係包含以 下步驟： 首先，在一金屬片帶上沖製成型有上下兩排相對應 之複數端子組卜2，使上、下排端子組卜2間分別由料帶 11、21連接在一起，且使各端子12、22之接觸部12卜221 與插接腳122、2 22沖彎成不在同_平面； 嗣後，將上排之複數端子組1往下排端子組2方向彎 折，令上、下兩排端子組卜2之端子i 2、22的接觸部Page 6 4 59you 89126348 V. Description of the invention (3)-Year, month, and date The modified manufacturing method is the one that can precisely control the size of the terminal to achieve the best quality effect through the improved process of the present invention. The invention is characterized in that: first, a plurality of terminal groups corresponding to the upper and lower sides are punched on a metal sheet strip, so that the upper and lower terminal groups are connected by a strip; The contact part of each terminal and the pin are bent so that they are not on the same plane. After that, make a second bend to bend the multiple terminal groups in the upper row toward the terminal group in the lower row, so that the upper and lower terminal groups are stacked. When put together, because the distance between the terminals of the upper and lower rows is different, the contact parts of the upper and lower rows of the terminals can be arranged on the same row, and the pins of each terminal are not in contact with the contact parts. On the same plane, there will be a certain distance between the pins of the upper and lower rows of terminals. Finally, the contact portions of the upper and lower rows of terminals are punched with a circular arc contact portion and plated, so that: Can complete a finished transmission electrical connector terminal. Regarding the technical means adopted by the present invention to achieve the above-mentioned objects and features, and its effects, the preferred embodiments are illustrated in conjunction with the drawings, such as [Invention Description] The present invention is a "manufacturing of high-pass wheel electrical connector terminals" Method ", please refer to the first figure, which is the manufacturing flow chart of the present invention, which includes the following steps: First, a metal strip is punched to form a plurality of upper and lower rows of corresponding terminal blocks 2, Connect the upper and lower row terminal groups 2 with strips 11 and 21 respectively, and make the contact portions 12 and 221 of the terminals 12 and 22 and the pins 122 and 2 22 punched and bent out of the same plane; After that, bend the plurality of terminal groups 1 in the upper row toward the terminal group 2 in the lower row, and make the contact portions of the terminals i 2 and 22 of the upper and lower terminal groups 2
第7頁 4 59 4^4 --_89126348_年 月__日___正 五、發明說明（4) 121、221係排列呈一排’而各端子12、22的插接腳ι22、 2 2 2因未與其接觸部121、221同一平面，則會使上、下排 各端子12、22的插接腳122、222之間相隔有一定距離； 最後，再將上、下排各端子12、22的接觸部121、221 沖彎有一圓弧接觸部1 21，、221 ’，並加以電鍍，如此，即 可完成一高傳輸電連接器端子之成品。 為了讓熟知該項技術之人士能更加瞭解本發明之特 徵，特舉一實施例並配合各圖式加以說明；請先參照第二 圖所示、’其中，係先在一金屬片帶上沖壓有上、下兩排相 對應之複數個端子組1、2，而上、下兩排端子組〗、2之間 係刀別由料帶1卜2 1相互連接在一起，於該下排端子組2 所連結之料帶2 1上係設有數個穿孔23，在本實施例中，每 一端子組1、2分別具有4根端子1 2、22，在製程的第一步 驟中，該端子1 2、2 2係具有一直條狀接觸部} 2 1、2 2 1及插 接腳122、222，且上排每一端子丨2之接觸部121與下排每 端子2 2之接觸部2 2 1間的間距位置係相互錯開並未重 疊。 請續參照第三圖所示’其次，於第一步驟中已沖壓成 型之上、下兩排端子12、2 2上進行第一次的沖製彎折步 驟，令上排端子組1所連結的料帶丨1中形成有數個定位柱 1 3，s亥專疋位柱1 3對應於下排端子組2之料帶2 1上所設的 穿孔23，且兩上、下排端子組卜2之料帶i丨、2丨相連接處 並形成有折彎線3,又，每一端子12、22之直條狀接觸部 121、221與插接腳122、2 2 2間連接有折f部123、2 23,使 該折彎部123、2 2 3f折成與接觸部ι21、221呈垂直的角Page 7 4 59 4 ^ 4 --_ 89126348_year month__day ___ five, description of the invention (4) 121, 221 are arranged in a row 'and the pins 22, 2 of each terminal 12, 22 2 2 Because the contact portions 121 and 221 are not on the same plane, there will be a certain distance between the pins 122 and 222 of the upper and lower rows of terminals 12, 22; Finally, the upper and lower rows of terminals 12 The contact portions 121 and 221 of 22 are punched and bent with a circular arc contact portion 1 21 and 221 ′ and plated, so that a finished product of a high-transmission electrical connector terminal can be completed. In order to enable those familiar with the technology to better understand the features of the present invention, an embodiment will be given and explained in conjunction with the drawings; please refer to the second figure first, 'wherein, it is first stamped on a metal strip There are a plurality of terminal groups 1 and 2 corresponding to the upper and lower rows, and the upper and lower two terminal groups are connected to each other by a tape 1 and 2 1 and the terminals of the lower row are connected to each other. A plurality of perforations 23 are provided on the material strip 21 connected to the group 2. In this embodiment, each terminal group 1 and 2 have four terminals 1 and 22 respectively. In the first step of the process, the terminal 1 2, 2 2 has a straight strip-shaped contact portion} 2 1, 2, 2 1 and plug pins 122, 222, and the contact portion 121 of each terminal 2 in the upper row and the contact portion 2 of each terminal 2 2 in the lower row The space between 2 and 1 is staggered and does not overlap. Please continue to refer to the third figure. 'Secondly, in the first step, the first punching and bending steps are performed on the upper and lower rows of terminals 12, 2 and 2 to connect the upper row of terminal groups 1. A number of positioning posts 1 3 are formed in the strip 丨 1, and the position posts 13 correspond to the perforations 23 provided on the strip 21 of the lower row terminal group 2, and two upper and lower row terminal groups are provided. A bending line 3 is formed at the connection between the strips i 丨 and 2 丨 of 2, and a straight strip-shaped contact portion 121, 221 of each terminal 12, 22 is connected with a pin 122, 2 2 2 f sections 123, 2 23, and the bent sections 123, 2 2 3f are folded at an angle perpendicular to the contact sections 21, 221
第8頁 丨，'4 594 2 4 _案號 89126348_年月日__ 五、發明說明（5) 度，令接觸部121、221與插接腳122、22 2不位於同一平面 上。 請參照第四圖所示，嗣後，將上排之端子組1從折彎 線3處往下排端子組2之方向彎折，令上棑端子組1之料帶 1 1上的定位柱1 3卡合於下排端子組2之料帶2 1上的穿孔2 3 中，因上、下兩排端子組1、2之各端子1 2、2 2的間距位置 不同且相互錯開，使各端子1 2、2 2之直條狀接觸部1 2 1、 2 2 1皆位於同一排上，而各端子1 2、2 2的插接腳1 2 2、2 2 2 因未與其接觸部121、221同一平面，則會使上、下排各端 子1 2、2 2的插接腳1 2 2、2 2 2間相隔有一定距離，即如第五 圖所示。 請續參照第六圖所示，最後，再將上、下排各端子 1 2、22呈直條狀接觸部1 2 1、22 1沖彎成一圓弧狀接觸部 1 2 Γ、2 2 Γ，並加以電鍍，俾以此作為接觸點，如此，即 可完成一完整之高傳輸電連接器之端子10，嗣後，可將每 一組共8根端子1 2、2 2且已沖彎出圓弧狀接觸部1 2 Γ、 221’之端子組10插接在一塑膠基座上，再將該塑膠基座固 設在電路板上即可完成一高傳輸電連接器。 本發明中，由於，僅須藉由一套模具即可沖製出不同 間距位置之各端子1 2、2 2，俾可省下許多製程時間及模具 成本，進而加以提昇生產效率，且無論係在沖製、彎折、 電鍍或插接等各製程中，該組不同間距之數根端子1 2、2 2 皆係一同完成，茲能很精準的控制每一根端子1 2、2 2的尺 寸，以達到最佳品質之效果。 綜上所述，本發明之「高傳輸電連接器端子之製造方Page 8 丨, '4 594 2 4 _Case No. 89126348_Year Month Day__ 5. Description of the invention (5) Degrees, so that the contact portions 121 and 221 and the pins 122 and 22 2 are not on the same plane. Please refer to the fourth figure, after that, bend the upper terminal group 1 from the bending line 3 to the lower terminal group 2 to make the positioning post 1 on the strip 11 of the upper terminal group 1 3 is engaged in the perforation 2 3 on the strip 21 of the lower row terminal group 2 because the positions of the terminals 1 2 and 2 2 of the upper and lower row terminal groups 1 and 2 are different and staggered from each other, so that each The strip-shaped contact portions 1 2 1 and 2 2 1 of the terminals 1 2 and 2 2 are all located on the same row, and the pin 1 2 2 2 2 of each terminal 1 2 2 2 2 is not in contact with the contact portion 121 And 221 are on the same plane, the pins 1 2 and 2 2 of the upper and lower rows of terminals 1 2 and 2 2 are separated by a certain distance, as shown in the fifth figure. Please continue to refer to the sixth figure. Finally, the upper and lower rows of terminals 1 2 and 22 are straight contact portions 1 2 1 and 22 1 are bent into an arc-shaped contact portion 1 2 Γ, 2 2 Γ , And electroplating, using this as a contact point, so that a complete high transmission electrical connector terminal 10 can be completed, after that, each group can be a total of 8 terminals 1 2, 2 2 and punched out The terminal group 10 of the arc-shaped contact portion 1 2 Γ, 221 ′ is inserted into a plastic base, and then the plastic base is fixed on the circuit board to complete a high-transmission electrical connector. In the present invention, since terminals 1 2 and 2 of different positions can be punched out only through a set of molds, it can save a lot of process time and mold costs, and further improve production efficiency, regardless of the system. In the processes of punching, bending, plating or plugging, the group of terminals 1 2 and 2 2 with different pitches are all completed together, which can accurately control each terminal 1 2 and 2 2 Size for best quality. In summary, the "manufacturer of high-transmission electrical connector terminals" of the present invention
第9頁 4594 2 4 _案號89126348 年月日 修正_ 五、發明說明（6) 法」，的確能藉由上述所揭露之構造，達到所述之功效。 且本發明申請前未見於刊物亦未公開使用，誠已符合新型 專利之新穎、進步等要件。 惟，上述所揭之圖式及說明，僅為本發明之實施例而 已，非為限定本發明之實施例；大凡熟悉該項技藝之人 士，其所依本發明之特徵範疇，所作之其它等效變化或修 飾，皆應涵蓋在以下本案之申請專利範圍内。 89126348 年 修正 圖式簡單說明 第一圖係本發明高傳輸電連接器製造方法之製造流程圖。 第二圖係本發明高傳輸電連接器製造方法經沖製成型端子 之立體圖。 第三圖係本發明高傳輸電連接器製造方法經折彎出插接 腳之立體圖。 第四圖係本發明高傳輸電連接器製造方法將上排端子組往 下排端子組彎折情形之立體圖。 第五圖係本發明高傳輸電連接器製造方法將上排端子組往 下排端子組彎折後之立體圖。 第六圖係本發明高傳輸電連接器製造方法將端子組沖彎出 圓弧接觸部之立體圖。 第七圖係習知高傳輸電連接器之端子插接在塑膠基座上 之立體圖。 第八圖係習知高傳輸電連接器其中一排端子之立體圖。 第九圖係習知高傳輸電連接器另一排端子之立體圖。 【元件符號說明】 端子組 1、2 料帶 1 1、2 1 接觸部 1 2 卜 2 2 1、1 2 1 ’、2 2 1 ’ 插接腳 1 2 2、2 2 2 折彎部 1 2 3、2 2 3 定位柱 13 穿孔 2 3 折彎線 3Page 9 4594 2 4 _Case No. 89126348 Rev. _ V. Explanation of the Invention (6) Method "indeed, can achieve the stated effect through the structure disclosed above. And this application has not been seen in publications or publicly used before application, and it has already met the requirements of novelty and progress of new patents. However, the drawings and descriptions disclosed above are only the embodiments of the present invention, and are not intended to limit the embodiments of the present invention. Those who are familiar with the technology, based on the features and scope of the present invention, etc. Changes or modifications shall be covered by the scope of patent application in the following case. 89126348 Revised diagrams Brief description The first diagram is a manufacturing flowchart of a method for manufacturing a high transmission electrical connector according to the present invention. The second figure is a perspective view of a punched terminal of the manufacturing method of the high-transmission electrical connector of the present invention. The third figure is a perspective view of the method of manufacturing the high-transmission electrical connector according to the present invention by bending out the plug pins. The fourth figure is a perspective view of the method for manufacturing the high-transmission electrical connector according to the present invention by bending the upper terminal group to the lower terminal group. The fifth figure is a perspective view of the method for manufacturing a high-transmission electrical connector according to the present invention after the upper terminal group is bent to the lower terminal group. The sixth figure is a perspective view of a method for manufacturing a high-transmission electrical connector according to the present invention by punching out a terminal group from an arc contact portion. The seventh figure is a perspective view of a terminal of a conventional high-transmission electrical connector plugged into a plastic base. The eighth diagram is a perspective view of one row of terminals of a conventional high transmission electrical connector. The ninth figure is a perspective view of another row of terminals of the conventional high transmission electrical connector. [Description of component symbols] Terminal group 1, 2 Strip 1 1, 2 1 Contact part 1 2 Bu 2 2 1, 1 2 1 ', 2 2 1' Plug pin 1 2 2, 2 2 2 Bending part 1 2 3, 2 2 3 Positioning post 13 Perforation 2 3 Bend line 3
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