TW459113B - Improved manufacture of ball valve - Google Patents

Improved manufacture of ball valve Download PDF

Info

Publication number
TW459113B
TW459113B TW89107814A TW89107814A TW459113B TW 459113 B TW459113 B TW 459113B TW 89107814 A TW89107814 A TW 89107814A TW 89107814 A TW89107814 A TW 89107814A TW 459113 B TW459113 B TW 459113B
Authority
TW
Taiwan
Prior art keywords
semi
round tube
ball plug
mold
ball
Prior art date
Application number
TW89107814A
Other languages
Chinese (zh)
Inventor
Le-Ruei Wu
Original Assignee
Wu Le Ruei
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wu Le Ruei filed Critical Wu Le Ruei
Priority to TW89107814A priority Critical patent/TW459113B/en
Application granted granted Critical
Publication of TW459113B publication Critical patent/TW459113B/en

Links

Landscapes

  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

This invention is related to an improved manufacture of ball valve using tube forming process, comprising the steps of: obtaining a round tube of an appropriate specification; forming the upper and lower end edges of the tube with chamfers inclining inwards; placing and punching the chamfered tube into a punching mold to form a ball valve semi-product with a top opening greater than the bottom opening, the bottom opening being normal to the outlet edge; placing a round tube having a diameter accommodating the bottom opening above the top opening of the ball valve semi-product, the round tube having an upper and a lower end edges being formed with chamfers inclining outwards, such that after insertion, the bottom edge of the round tube aligns with the outlet edge of the ball valve semi-product; placing the ball valve semi-product inserted with a round tube into another punching mold, to form a ball valve final product with a top opening pressing and urging against and the round tube, and a top outlet edge aligning with the chamfer of the round tube, whereby a direct passageway is formed at the ball valve center to allow smooth water flow without resulting in turbulence, such that the ball valve is produced in a simple and an efficient manner without involving the procedures of welding and roundness rectification.

Description

經漓部中戎榡漆扃貨工消费合作社印装 459113_^_ ‘ ;、發明説明() ' 一種凡而球塞之製法改良’預先於管材上下端緣由外 往内傾斜導角’並將導角後之圓管置放於沖壓模中沖聲出 球塞半成品’再於球塞半成品之項開口上方置放一直徑配 合底開口大小之圓管’且該圚管之上下端緣由内往外傾斜 導角,使得置入後’圓管底緣恰與球塞半成品之出口緣形 成一直線狀態;待沖出一頂開口壓擠圓管而與亂管貼合之 球塞完成品者,藉由球塞中心具有一直流通環,供水流可 順暢流通’而不會形成擾流之情形者;且因球塞於製造成 型時’無須焊接、以及真圓度續正等加工製造流程,使得 製造過程簡單’而可加快生產者逮度者。 按習式之凡而球塞製造方法,請參考申請案號第 85219580號之「球塞凡而之球塞改良結構」,其主要係將 兩平面狀之金屬板材’以衝模方式衝壓成二個形狀相對稱 之上、下半球殺體’並將兩半球殼體對合熔接,以形成一 球形殼體者;再配合將一長度與外徑規格適當之中管插設 於球狀般體中’並施以焊接接合,以組構成球塞之粗胜者 ;最後’再經過真圓度矯正及表面磨光後,以完成一球塞 結構者; - 此一球塞製造方法雖可達成凡而球塞之功能要求,然 而卻因為球塞必須由 ^球殼體對合痒接,且二半球殼體 必;?員在過冲模及邊修整專加工步驟,再者,因兩半球般體 之邊緣又均須經過真圓度正及表面磨光修整之處理,讓兩 半球殼體可以精密對合成具真圓度之球狀殼體,使得整個 製造流程複雜,增加加工困難度。 2 本用中國國家標準(CNS ) Λ4現格(2〗OX29·?公釐) f請先聞讀背面之注意事項再填寫本頁} ,ιτ 4-59113 A 7 B7 ______ 五、發明説明.() 為克月艮上述之缺點,業界遂研發出一種中空球塞製造 方法’請參考申請案號第87121847號之「滅塞犁造方法」 ,如第一囷所示,其主要係取一直徑規格可配合衝模之圓 形管村,再將管材置放於衝模内,其中,該衝模係於上、 下模之令央部位分別設有模槽,且模槽中央設有模塊,如 此,利用油壓衝床進行衝模力σ工,供圓管可順ί模槽之弧 球面做派度變化,以形成一球塞者; 惟此種製造方法雖可達成凡而球塞之功能要求,然而 卻因為圓管受強力壓擠後,其端緣部會會因受壓而卡掣於 模槽與衝桿之尖角處,導致成型之球塞取出困難,甚至夾 壓太緊時,必須以敲打之方式,使夾合塵擠之部位緊密度 鬆脫,然而如此,卻容易造成球塞表面之損傷,而造成水 流由球塞表面之不平穩處滲出。 再且,因習式凡而球塞係呈一内部空心圓球狀閥體, 致由水龍頭之通水孔流入凡而球塞中之水流,會碰撞到圓 球壁使管内而形成氣泡,造成液體無法平順流出,而形成 擾流之情形。 本發明者有鑑於習式製造方法及成品上揭之實際葬 端’乃積極地研發設計,期間歷經多次之試做與修正,終 於成功地發展出能完全革除上揭習式者之種種缺失,且更 能大幅增進其功效,更獲得經濟上之利用價值者。 本發明主要目的,乃係在於提供一種應用管件成型之 凡而球塞製法,首先取—適度規格之圊形管材,並預先於 管材上下端緣由外往内傾斜導角,旅將導角後之圓管置放 3 ______ 本紙張尺度適用中國國家彳票準(CMS ) Α4規格(210Χ 297公1 > (請先閱讀背面之注$項再填莴本頁) ----------------_ 装-------ΪΤ------ 經濟部中听梂隼局!^工消费合作社印製 經洎部中央標辛局—消贽合作社印製 A7 B7 五、發明説明() 於沖壓模中沖壓;待沖出一頂開口大於底開口’且底開口 係與出口緣呈垂直狀態之球塞半成品後;於球塞半成品之 頂開口上方置放一直徑配合底開口大小之圓管,且該圓管 之上下端緣由内往外傾斜導角,使得置入後,圓管底緣恰 與球塞半成品之出口緣形成一直線狀態;再將内置有圓管 之球塞半成品放入另一具沖塵模中沖壓,待沖項開0 與圓管貼合,且頂出口緣與圓管之導角呈直線狀態之球塞 完成品’並使得該圓管恰可形成球塞之直流通道者;藉由 球塞中心具有一直流通道,供水流可順暢流通,而不會形 成擾流之情形者;且因球塞於製造成型時’無須焊接、 及真圓度橋正等加工製造流程,使得製造過程簡單,而可 加快生產者速度者。 兹舉本發明之一較具體實施例,並配合圖式、圖號說 明於後,相信本發明之技彳标手段’以及所達成之功能、目 的,均得由以下之說明獲得清晰之瞭解。 (一) 圖式部份: 第一圖係習式球塞之平面剖示圖。 第二圖係本發明沖壓圓管之製造流程圖。 第三圖係本發明沖壓球塞半成品之製造流程圖。 第四圖係本發明沖麗成球塞之製造流程圖。 第五圖係球塞之製造步驟流程圊。 (二) 圖號部份: 圓管(1 ) 1/ 傾斜導角(1 1 ) 沖塵模(M) 上模(Ml) 本紙張尺度適用中國國家椟準(CNS ) Λ4規格(210x 297公釐) ----------- ! (請先閲讀背面之注意事項再填蹲本頁j 訂 Α7 _ Β7 模槽(Mil) 下模(M2) 模槽(M21 ) 尖角處(M22) 頂出塊(M3) 推拔錐度CM31) 球塞半成品C 2) 頂開口( 2 1 ) 底開口( 2 2 ) 出口緣(2 3 ) 圓管(3 ) 傾斜導角(3 1 ) 沖壓模(N) 上模(N1 ) 模槽(N12) 下模(N2) 頂出環(N21 ) 模槽(N22) 尖角處(N23) 下模模整(N3) 頂出銷(N31 ) 上模頂出塊(N4) 推拔錐度(N41 ) 中心桿(N5) 推拔錐度(N51) 下模頂出塊(N6) 下模頂出環(N21 ) 球塞(4 ) 頂開口( 4 1 ) 底開口( 4 2 ) 直流通道(4 3 ) Δ5 911 3 五、發明說明() 批衣 (諳先閱讀背面之注意事項再填筠本頁) • η— T -3 ---▲ 經承部中央標隼局貞工消赀合作钍印製 請配合參閱第二圖〜第四圖所示,該製法係應用管件 成型之凡而球塞製法,該製法係包含有(a)沖壓圓管、(b) 沖壓球塞半成品、以及(c)沖壓成球塞等,其中: (a)沖壓圓管: 先取一適度規格之圓形管材,並預先於管材上下端緣 由外往内傾斜導角(1 1 ),並將導角後之圓管(1 )置 放於沖壓模(M)中沖壓(如第二圖-A、B所示); 5 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210\297公釐) 459113 A7 B7 ¾濟部中央標华局^^工消费合竹社印衆 五、發明説明() 又該沖壓模(Μ )係由中心部位皆設有頂出塊.(M3 ) 之上、下模(Μ〇 (M2)所組成,又頂出塊於凸出端略 具推拔錐度(Μ31)者,以利沖歷後方便拔模者;其中, 該上模(Ml )於頂出塊周緣形成一頂出口直徑較大之圓 孤狀模槽(Mil )’而該下模(M2)則於頂出塊周緣形成 一底出口直徑較小之半圓狐模槽(M21 ),使上、下模相 互對合沖壓後,可順著模槽之滅球面做旅度變化(如第二 圖-C所示)’以形成球塞半成品(2 )者;又分模後,因 球塞半成品(2 )受強力壓擠,其端緣會卡擎於模槽與頂 出塊之尖角處(M22 ) ’此時,藉由作動頂出塊()往 上,即可將球塞半成品推出’以脫離模槽(M21)之卡掣 (如第三圊-D所示),藉以形成係呈頂開口( 2 1 )大於 底開口( 2 2 ),且底開口係與出口緣(2 3 )呈垂直狀 態之球塞半成品C 2 )者(如第二圖_E所示); (b)沖壓球塞半成品: 該球塞半成品可由頂開口(21)上方置放一直徑配 合底開口大小之圓管(3 ),‘且該圓管(3 )之上下端緣 由内往外傾斜導角C 3 1 )(如第三圖-A所示),使得置 入後,圓管底緣恰與球塞半成品之出口緣(2 )形成一 直線狀態(如第三圖_B所示); 將内置有圓管(3 )之球塞半成品(2)放入另—具 沖歷模(N)中,該沖壓模(N)係由模檜中央設有上楔 頂出塊(N4)之上模(N1)、模槽中央設有中心桿(N5), 且中心桿外圍組設有頂出環(N21 )之下棋(犯)、紐設於 中國國家標隼(CMS ) A4規格(210X297公釐) . ~ . ΐ衣 ,114巩 {請先閱讀背面之注項再填寫本頁) A7 B7 A59113 五、發明説明() 下模底端’且配合頂出環底端設有頂出銷(N31)之下棋 模整(N3)、以及位於下模模墊底端,且恰可推抵頂出銷 (N31)之下模頂出塊(N6)所組成;又上模頂出塊與中 心桿皆呈凸出端略具推拔錐度(N4i ) (N51 )之桿體結構, 且上、下模之模槽(N12) (N22)皆呈配合球塞半成品底 半部大小之半圓狐狀凹槽形態者(如第三圖-C所示); 又該球塞半成品置入下模後,位於球塞半成品内部之 圓管恰套設於中心桿(N5)外圍,使上、下模相互對合沖 壓後’球塞半成品可順著模槽之孤_球面做藏度變化(如第 三圖-D所示),以形成球塞(4 )完成品者; (c )沖壓成球塞: 分模後’因球塞半成品受強力壓擠,其端緣會卡掣於 模槽與中心桿之尖角處(N23),此時,藉由作動下模頂 出環(N21)往上,即可將球塞推出,使球塞可輕易脫離 模槽之卡掣(如第四圊-A〕,藉以形成一開口端壓擠圓管 後’其頂、底開口(41)(42)分別與圓管(3 )之 導角(3 1 )貼合,並呈直線狀態之球塞c 4 )完成品者; 並使得該圓管恰可形成球塞中央之直流通道(4 3 );以 達到應用圓管一體成型之凡而球塞成品製法者(如第四圖 -B戶斤示);再配合於球閥(4 )周面適當部位另衝製一-掣槽,以形成一球塞之完成品者;。 請再參閱第五圖所示,可清楚瞭解球塞之製造流程, 預先於管材上下端緣由外往内傾斜導角(1 如第五 圖-A)’並將導角後之圓管(1)沖製成一呈頂開口(2 7 本紙张尺度適用中國國家標準(CNS ) Λ4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) --....裝------訂----- 經濟部中史標隼局吳工消贽合作社印# 1^1___ --- - - -- - !^— 11 1. - -· i 45 9Π 3 at __ B7 五、發明説明() 1 )大於底開口( 2 2 )’且底開口係與出口緣呈垂直狀 態之球塞半成品C 2 )者(如第五圖_B);再配合於球塞 半成品内放置一圓管(3 )(如第五圖_〇),以沖壓成一 頂、底開口與圓管之導角(3丄)貼合,並呈直線狀態之 球塞(4)完成品,並使得該圓管恰可形成球塞中央之直 流通道(43)者(如第五圖_;e); - 藉此,因球塞中心具有一直流通道,供水流可順暢流 通,而不會形成擾流之情形者;再且,因本發明之凡而球 塞於製造成型時,無須焊接、以及真圓度綠正與表面磨光 等加工製造流程,使得製造過輕簡單,而可加快生產者速 度者。 綜上所述’本發明「凡而球塞之製法改良」,藉其特 有之製法特徵,確切能達原創目的之各項要求,直大幅增 進習式者之莫大實用功效,更未見有相同製法技術之公開 ’顯見本案實已完全符合發明專利之成立要件,袭依法提 出專利之申請,懸請早日賜准本案專利,以彰顯尊刺法獎 勵國人發明之立法輪神,是所至盼。 (請先聞讀背面之注意事項再填寫本頁) 訂 ,經滴部中央標準局员工消费合作社印製 __ 8 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公漦)Printed by Li Rongzhong Paint Co., Ltd. Cargo Workers Consumer Cooperatives Co., Ltd. 459113 _ ^ _ ';, Description of the invention ()' An improvement of the production method of ordinary ball plugs'. The round tube after the angle is placed in the stamping die to punch the ball plug semi-finished product, and then a round tube with a diameter matching the size of the bottom opening is placed above the item opening of the ball plug semi-finished product, and the upper and lower end edges of the tube are inclined from the inside to the outside. The lead angle makes the bottom edge of the round tube exactly in line with the exit edge of the semi-finished product of the plug after it is inserted; The plug center has a continuous circulation ring, and the water supply flow can be smoothly flowed without forming a turbulent situation; and because the ball plug is manufactured and formed, there is no need to weld, and the roundness and continuity of the manufacturing process make the manufacturing process simple. 'And can speed up producer catch. According to the customary method of manufacturing the ordinary ball plug, please refer to the application No. 85219580 "Improved structure of the ball plug", which is mainly punching two flat metal plates into two by a die. The shape of the upper and lower hemispheres is symmetrical, and the two hemisphere shells are welded together to form a spherical shell. Then, a tube with a proper length and outer diameter is inserted into the spherical body. 'And apply welding to join to form the rough winner of the ball plug; finally' After roundness correction and surface polishing, to complete a ball plug structure;-Although this ball plug manufacturing method can reach all The function requirements of the ball plug, however, because the ball plug must be connected by the ball shell, and the two hemisphere shell must be; the special processing steps in the over punch and edge trimming, and because of the two hemisphere-like body The edges must also be processed for true roundness and surface polishing, so that the two hemisphere shells can accurately synthesize a spherical shell with true roundness, which complicates the entire manufacturing process and increases processing difficulty. 2 Chinese National Standard (CNS) Λ4 is now available (2〗 OX29 ·? Mm) f Please read the notes on the back before filling in this page}, ιτ 4-59113 A 7 B7 ______ 5. Description of the invention. ) In order to overcome the above-mentioned shortcomings of Ke Yuegen, the industry has developed a method for manufacturing hollow ball plugs. 'Please refer to the application method of plunger plowing for making application No. 87121847. As shown in the first figure, it mainly takes a diameter The specifications can be matched with the circular pipe village of the die, and then the pipe is placed in the die. Among them, the die is provided with a die slot at the center of the upper and lower die, and a module is provided in the center of the die slot. The hydraulic punch presses the die force σ for the round tube to follow the arc spherical surface of the die groove to change the degree to form a ball plug. However, although this manufacturing method can meet the functional requirements of ordinary ball plugs, After the round tube is squeezed by strong force, its end edge will be locked at the sharp corner of the die groove and the punch due to the pressure, which will make it difficult to remove the formed ball plug. Even when the pinch is too tight, it must be beaten. Way to loosen the tightness of the part where the dust is squeezed in. Causing damage to the surface of the ball plug, causing uneven water flow at the surface of the ball plug leakage. Furthermore, due to the traditional Fan, the ball plug is an internal hollow ball-shaped valve body, so that the water flowing from the water hole of the faucet into the Fan plug will collide with the wall of the ball and form a bubble in the tube, causing a liquid. Unsmooth outflow and formation of turbulence. In view of the fact that the customary manufacturing method and the actual burial end of the finished product are actively researched and developed, the inventor has successfully developed a number of trials and amendments during the period, and finally successfully developed a variety of deficiencies that can be completely eliminated. , And can greatly enhance its effectiveness, and more economic value. The main purpose of the present invention is to provide a universal ball plug manufacturing method for forming pipe fittings. Firstly, take a moderately shaped piping tube, and tilt the leading angle from the outside to the inside of the upper and lower ends of the pipe in advance. Round tube placement 3 ______ This paper size is applicable to the Chinese national standard (CMS) Α4 size (210 × 297 male 1 > (Please read the note $ on the back before filling in the lettuce page) -------- --------_ Install ------- ΪΤ ------ China National Bureau of Economic Affairs, the Ministry of Economic Affairs! ^ Printed by the Ministry of Economic Affairs, the Central Bureau of Standards of the Ministry of Economic Affairs, the Consumer Cooperatives. System A7 B7 V. Description of the invention () Stamping in a stamping die; after punching a ball plug semi-finished product whose top opening is larger than the bottom opening 'and the bottom opening is perpendicular to the exit edge; place above the top opening of the ball plug semi-finished product Put a round tube with a diameter that matches the size of the bottom opening, and the upper and lower end edges of the round tube are inclined from the inside to the outside, so that after insertion, the bottom edge of the round tube and the exit edge of the semi-finished ball plug form a straight line; The semi-finished product of the ball plug of the round pipe is put into another punching die for punching. The finished product of the ball plug in which the leading edge of the top exit and the round pipe are in a straight line, and the round pipe can just form a DC channel of the ball plug. With the ball plug center having a direct flow channel, the water supply flow can flow smoothly, and Those who do not form a turbulent situation; and those who do not need welding and roundness bridges during manufacturing and forming process make the manufacturing process simple and speed up the speed of the producer. A more specific embodiment will be described later in conjunction with the drawings and figures. It is believed that the technical means of the present invention, as well as the functions and objectives achieved, can be clearly understood from the following description. Part: The first figure is a plan sectional view of a conventional ball plug. The second figure is a manufacturing flow chart of a stamped round pipe of the present invention. The third figure is a manufacturing flow chart of a semi-finished product of the stamped ball plug of the present invention. The fourth figure is the present invention. The manufacturing flow chart of Chonglicheng ball plug. The fifth picture is the manufacturing process flow of ball plug. (II) Figure No. part: round tube (1) 1 / inclined guide angle (1 1) dust mold (M) Upper mold (Ml) This paper size applies to China Furniture standard (CNS) Λ4 size (210x 297 mm) -----------! (Please read the precautions on the back before filling this page j Order Α7 _ Β7 under the mold slot (Mil) Mold (M2) Mold groove (M21) Sharp corner (M22) Eject block (M3) Push taper CM31) Ball plug semi-finished product C 2) Top opening (2 1) Bottom opening (2 2) Exit edge (2 3) Round tube (3) Inclined lead angle (3 1) Stamping die (N) Upper die (N1) Die slot (N12) Lower die (N2) Eject ring (N21) Die slot (N22) Under the sharp corner (N23) Die shaping (N3) ejector pin (N31) Upper die ejecting block (N4) Push taper (N41) Center rod (N5) Pushing taper (N51) Lower die ejecting block (N6) Lower die ejecting ring (N21) Ball plug (4) Top opening (4 1) Bottom opening (4 2) DC channel (4 3) Δ5 911 3 V. Description of the invention () Appropriation (谙 Read the precautions on the back before filling this page) ) • η— T -3 --- ▲ Printed in cooperation with the Central Bureau of Standardization of the Ministry of Economic Affairs, printed and printed. Please refer to the second to fourth pictures. Manufacturing method, which includes (a) stamped round tubes, (b) Semi-finished products of stamped ball plugs, and (c) stamped ball plugs, etc., among which: (a) stamped round pipe: first take a circular pipe of a moderate size, and tilt the leading angle from outside to inside at the upper and lower ends of the pipe in advance (1 1) , And the round tube (1) after the lead angle is placed in the stamping die (M) and punched (as shown in the second picture -A, B); 5 This paper size applies to the Chinese National Standard (CNS) Λ4 specification (210 \ 297mm) 459113 A7 B7 ¾ Central Bureau of Standardization of the Ministry of Economic Affairs ^^ Industrial and consumer Hezhu Society Yinzhong V. Description of the invention () The stamping die (Μ) is provided with ejection blocks from the center. (M3 ) The upper and lower molds (M0 (M2)), and the ejection block at the protruding end is slightly pusher taper (M31), in order to facilitate punching after the calendar; Among them, the upper mold (Ml ) A circular solitary mold groove (Mil) with a larger exit diameter is formed on the periphery of the ejection block, and the lower mold (M2) forms a semicircular fox mold groove (M21) with a smaller outlet diameter on the periphery of the ejection block. ), After the upper and lower dies are mated with each other and punched, the degree of travel can be changed along the spheroidal surface of the die groove (as shown in the second figure -C) to form a semi-finished ball plug (2) After splitting the mold, the ball plug semi-finished product (2) is strongly squeezed, and its end edge will be stuck at the sharp corner of the mold groove and the ejection block (M22). At this time, the ejection block () The semi-finished product of the ball plug can be pushed out to release the latch of the mold slot (M21) (as shown in the third 圊 -D), so that the top opening (2 1) is larger than the bottom opening (2 2), and The bottom opening is a ball plug semi-finished product C 2) perpendicular to the exit edge (2 3) (as shown in the second figure _E); (b) stamped ball plug semi-finished product: the ball plug semi-finished product can be opened by the top (21) A round pipe (3) with a diameter matching the size of the bottom opening is placed above, and the upper and lower end edges of the round pipe (3) are inclined from the inside to the outside by a leading angle C 3 1) (as shown in the third figure -A), so that After being inserted, the bottom edge of the round tube is exactly in line with the exit edge (2) of the semi-finished product of the ball plug (as shown in Figure 3_B); the semi-finished ball plug (2) with the built-in round tube (3) is placed in another -In the punching die (N), the punching die (N) is provided with an upper wedge ejection block (N4), an upper die (N1), and a central rod (N5) in the center of the die groove, and Center pole peripheral group There is a top chess ring (N21), chess (offender), set in the Chinese National Standard (CMS) A4 size (210X297 mm). ~. Ϊ́ 衣, 114 {{Please read the note on the back before filling in this Page) A7 B7 A59113 V. Description of the invention () The bottom end of the lower mold 'and the bottom end of the ejection ring is provided with a ejector pin (N31). The chess piece is adjusted (N3), and it is located at the bottom end of the lower mold cushion. It can be pushed against the ejection pin (N6) under the ejection pin (N31); the upper ejection block and the center rod are both rod bodies with protruding ends with a slight taper (N4i) (N51). , And the mold grooves (N12) (N22) of the upper and lower molds are in the form of semi-circular fox-shaped grooves matching the size of the bottom half of the ball plug semi-finished product (as shown in the third figure -C); After entering the lower mold, the round tube located inside the semi-finished product of the ball plug is set on the periphery of the center rod (N5), so that the upper and lower molds are aligned with each other and punched. Change (as shown in the third figure-D) to form a ball plug (4) The finished product; (c) Stamping into a ball plug: After the mold is separated, 'the semi-finished product of the ball plug is strongly squeezed, and its end edge will catch. At the sharp corner (N23) of the mold groove and the center rod, at this time, by actuating the lower mold ejection ring (N21) upward, the ball plug can be pushed out, so that the ball plug can be easily released from the latch of the mold groove (such as (Fourth 圊 -A), to form an open end after squeezing the round tube, its top and bottom openings (41) (42) are respectively attached to the lead angle (3 1) of the round tube (3), and are in a straight state The ball plug c 4) is completed; and the round tube can form a direct current channel (4 3) in the center of the ball plug; in order to achieve the universal ball plug manufacturing method (such as the fourth figure- B households are shown); in addition to the ball valve (4) the appropriate part of the peripheral surface of another punch-a slot, to form a finished product of a ball plug ;. Please refer to the fifth figure again for a clear understanding of the manufacturing process of the ball plug. The upper and lower end edges of the pipe are tilted from outside to inside with a leading angle (1 as shown in Figure 5-A). ) Punched into a top opening (2 7 This paper size applies to Chinese National Standard (CNS) Λ4 specification (210X 297 mm) (Please read the precautions on the back before filling this page) ---... ----- Order ----- Seal of Wu Gong Xiao Cooperative Cooperative, Bureau of History and Standards, Ministry of Economic Affairs # 1 ^ 1 ___ -------! ^ — 11 1.--· i 45 9Π 3 at __ B7 V. Description of the invention () 1) The ball plug semi-finished product C 2) larger than the bottom opening (2 2) 'and the bottom opening is perpendicular to the exit edge (as shown in the fifth figure _B); A semi-finished product is placed with a round tube (3) (as shown in the fifth figure _〇), and the top and bottom openings are stamped to fit the round tube's lead angle (3 丄), and the ball plug (4) is in a straight state. And make the round tube just form the direct current channel (43) in the center of the ball plug (such as the fifth figure _; e);-By this, because the ball plug center has a direct flow channel, the water supply flow can flow smoothly without Those who create spoilers; In addition, because of the advantages of the present invention, the ball plugs are not required to be welded, and the roundness of the green roundness and the surface polishing are not required when manufacturing and forming, so that the manufacturing is too light and simple, and the speed of the producer can be accelerated. To sum up, the "improvement of the manufacturing method of ball plugs" of the present invention, by virtue of its unique manufacturing method characteristics, can exactly meet the requirements of the original purpose, which greatly enhances the great practical effect of the practitioners, and has not seen the same. It is obvious that the disclosure of law-making technology is in full compliance with the requirements for the establishment of an invention patent. The application for a patent is based on the law, and we request that the patent in this case be granted as soon as possible to highlight the legislative deities that reward the Chinese people with inventions. (Please read the notes on the back before filling out this page) Order, printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of __ 8 This paper size applies to the Chinese National Standard (CNS) Λ4 specification (210X 297 cm)

Claims (1)

Λ 經濟部智恷財產局員工消費合作社印製 六、申請專利範圍 I —種凡而球塞之製法改良,該製法係包含有(a)沖 壓圓管、〔b)沖壓球塞半成品、以及(c)沖壓成球塞等, 其中: (a)沖壓圓管·· 先取一適度規格之圓形管材,並預先於管材上下端緣 由外往内傾斜導角’並將導角後之圓管置放於沖《壓模中沖 壓; 又該沖壓模係由中心部位皆設有頂出塊之上、下模所 組成,又頂出塊之凸出端略具推拔雜度者,以利沖壓後方 便拔模者;其中,該上模於頂出塊周緣形成一頂出口直徑 較大之圓孤狀模槽,而該下模則於頂出塊周緣形成一底出 口直徑較小之半圓派模槽,使上、下模相互對合沖壓後, 圓管可順著模槽之弧球面做弧度變化;又分模後,因球塞 半成品受強力壓擠’其端緣會卡掣於模槽與頂出塊之尖角 處,此時,藉由作動頂出塊往上,即可將球塞半成品推出 ,以脫離模槽之卡掣,藉以形咸係呈頂開口大於底開口, 且底開口係與出口緣呈垂直狀態之球塞半成品者; (b)沖廢球塞半成品: 該球塞半成品可由頂開口上方置放一直徑配合底開 口大小之圓管,且該圓管之上下端緣由内往外傾斜導角, 使得置入後,圓管底緣恰與球塞半成品之出口緣形成—直 線狀態; 將内置有圓管之球塞半成品放入另—具沖壓模中,該 沖壓模係由模槽中央設有上模頂出塊之上模、模槽中央設 有中心桿,且中心桿外圍組設有頂出環之下模、組設於下 -------_ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^ ---- ---------T.------it—.-------線..>> i ... .· K _· * 1 (請先閣讀背面之注意事項再填寫本頁j 459113 Α8 BS CS D8 六、申請專利範圍 模底端,且配合頂出環底端設有頂出銷之下模模墊、以及 位於下模模塾底端,且恰可推抵頂出销之下模頂出塊所組 成;又上模項出塊與中心桿皆呈凸出端略具推拔錐度之桿 體結•,且上、下模之模槽皆呈配合球塞半成品底半部大 小之半圓孤狀凹槽形態者; 又該球塞半成品置入下模後,位於球塞半^品内部之 圓管恰套設於中心桿外圍,使上、下模相互對合沖壓後, 球塞半成品可順著模槽之紙球面做弧度變化; (C )沖壓成球塞: 刀模後’因球塞半成品受強.力壓擠,其端緣會卡擎 模槽與中心桿之尖角處,此時,藉由作動下模頂出環往上 ,即可將球塞推出,使球塞可輕易脫離模槽之卡掣,藉以 形成一頂開口壓擠圓管後,其頂出口緣與圓管之導角貼合 ,並呈直線狀態之球塞完成品者:並使得該圓管恰可形成 球塞中央之直流通道;以達到應用圓管一體成型之凡而球 塞成製法者;再配合於球間周面適當部位另衝製__ 槽’以形成一球塞之完成品者。 f請先聞讀背面之注意ΐ項再填寫本頁) ,.—訂 經濟部智慧財產局員工消費合作社印製 t I 现 40-Λ Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. Scope of application for patents I—Improvement of the manufacturing method of all kinds of ball plugs, which includes (a) stamped round pipes, (b) semi-finished products of stamped ball plugs, and ( c) Stamping into ball plugs, etc., among them: (a) Stamping round pipe ... Take a circular pipe of a moderate size first, and tilt the leading angle from outside to inside of the upper and lower end edges of the pipe in advance and set the round pipe after the leading angle. Putting in the punch "Stamping in the die; and the punching die is composed of upper and lower molds with ejection blocks at the center, and the protruding ends of the ejection blocks are slightly pushed out to facilitate punching. The latter is convenient for drafting; among them, the upper mold forms a round solitary mold groove with a larger exit diameter on the periphery of the ejection block, and the lower mold forms a semicircular pie with a smaller outlet diameter on the periphery of the ejection block. Mould groove, after the upper and lower dies are mated with each other and punched, the round pipe can change the arc along the arc surface of the mould groove; after the mold is split, the semi-finished product of the ball plug is strongly squeezed, and its end edge will be caught in the mold. At the sharp corner of the groove and the ejection block, at this time, the ball can be lifted by actuating the ejection block upward. The plug semi-finished product is pushed out to release the latch of the mold slot, so that the top opening is larger than the bottom opening, and the bottom opening is a ball plug semi-finished product perpendicular to the exit edge; (b) Waste ball plug semi-finished product: The ball The semi-finished product of the plug can be placed above the top opening with a round tube with a diameter matching the size of the bottom opening, and the upper and lower end edges of the round tube are inclined from the inside to the outside, so that the bottom edge of the round tube just forms the exit edge of the semi-finished product after insertion. — A straight line state; put the semi-finished product of the ball plug with a built-in round tube into another — a stamping die, which is provided with an upper die ejecting block from the center of the die slot, a central rod at the center of the die slot, and The outer group of the center rod is provided with a lower die and a lower die. The paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) ^ ---- --- ------ T .------ it --.------- line .. > > i ... .. K _ · * 1 (Please read the note on the back first Please fill in this page again j 459113 Α8 BS CS D8 6. The bottom of the patent application mold, and the bottom end of the ejection ring is provided with a lower mold pad for the ejection pin, and a lower mold mold. The bottom end can just push against the ejection block under the ejection pin; the upper mold item and the center rod both have a rod body with a slightly tapered push-out at the protruding end, and the upper and lower molds The mold grooves are in the form of semicircular solitary grooves matching the size of the bottom half of the semi-finished product of the ball plug. After the semi-finished product of the ball plug is placed in the lower mold, the round tube located inside the semi-finished product of the ball plug is set on the periphery of the center rod. After the upper and lower dies are punched against each other, the semi-finished ball plug can be curved along the paper surface of the die groove; (C) Stamping into a ball plug: After the die die, the semi-finished ball plug is pressed by force. The end edge will be stuck at the sharp corner of the mold slot and the center rod. At this time, by actuating the lower mold to eject the ring upward, the ball plug can be pushed out, so that the ball plug can be easily released from the latch of the mold slot. After forming a top opening to squeeze the round tube, the top exit edge of the round tube fits the lead angle of the round tube, and the ball plug is in a straight state: and the round tube can just form a DC channel in the center of the ball plug; To achieve the application of the round tube integrated molding and the ball plug into the manufacturing method; then cooperate with the appropriate part of the peripheral surface of the ball and punch __ groove ' To form the finished product of a ball plug. f Please read the note on the back before filling in this page). --- Order printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs t I now 40-
TW89107814A 2000-04-26 2000-04-26 Improved manufacture of ball valve TW459113B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW89107814A TW459113B (en) 2000-04-26 2000-04-26 Improved manufacture of ball valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW89107814A TW459113B (en) 2000-04-26 2000-04-26 Improved manufacture of ball valve

Publications (1)

Publication Number Publication Date
TW459113B true TW459113B (en) 2001-10-11

Family

ID=21659519

Family Applications (1)

Application Number Title Priority Date Filing Date
TW89107814A TW459113B (en) 2000-04-26 2000-04-26 Improved manufacture of ball valve

Country Status (1)

Country Link
TW (1) TW459113B (en)

Similar Documents

Publication Publication Date Title
CN202097223U (en) Die for manufacturing T-shaped iron
US20180071966A1 (en) Eartip, mold device for manufacturing the eartip, and method of manufacturing the eartip
TW526317B (en) Metal diaphragm valve
TW459113B (en) Improved manufacture of ball valve
CN206779278U (en) Expanding die for connector in nuclear power generation device
CN103851255A (en) Faucet lock and pressing type faucet
JPS5848262B2 (en) Manufacturing method for parts with ears such as butterfly nuts
JPS6336857B2 (en)
TWI222503B (en) Method for making ball valve
CN211944461U (en) Cold and hot dual-purpose paper pulp bowl cover
CN209986082U (en) Hole flanging natural chamfering device
TW467776B (en) Manufacture of valve ball implementing continuous stamping of steel plate
KR20100131191A (en) Mold device for formation of protrusion on the spherical surface
CN107004993A (en) A kind of manufacture method and manufacturing equipment of USB interface metal shell
JP2544689B2 (en) Method for incorporating valve structure into mountain cap and apparatus for incorporating valve structure into mountain cap
CN209156881U (en) Pull out mouth mold tool
TW431974B (en) Method for manufacturing two-layer wheel arc rim of bicycle
CN208323720U (en) A kind of refractory material molding die
US3075246A (en) Stiller
JPH04370492A (en) Manifold and manufacture thereof
CN211990816U (en) Wax mould for hip joint double moving head
CN207386280U (en) Pre-shaping device
TWI222906B (en) Method for producing a ball valve
JPS579245A (en) Manufacture of curved type field coil
TW498145B (en) Manufacture of ball plug of ball valve

Legal Events

Date Code Title Description
GD4A Issue of patent certificate for granted invention patent
MM4A Annulment or lapse of patent due to non-payment of fees