經濟部智慧財產局員工消費合作社印製 4 54 21 3 A7 _ B7 五、發明說明（/ ) 本發明之領域 本發明有關於感應裝置之領域，而更特別的是，有關 於如變壓器、扼流圈、線圈、鎭流器、以及其相似物的金 屬線鐵心之感應裝置。 本發明之背景 對於由磁性鐵心所組成的低頻應用之變壓器以及其它 感應裝置而言，常見且普遍的是，其由多層鋼片所構成， 且其鋼片被冲切以及堆疊_ ’藉以產生所要的鐵心厚度。近 幾年來，已經藉由一套渦流電流大小對所需要片塊數目之 周密限制方法，來決定壓印的厚度（如所需要的片塊數目） 。由於其理由，經選擇厚度的各別鋼片會塗上一層氧化物 、塗漆或者以其它方式彼此電氣絕緣，藉以降低/最小化磁 性鐵心中的渦流電流。 變壓器的磁性鐵心或其相似物通常會穿過導電繞組的 中心，並且終止於其上，藉以提供封閉的磁性迴路。由於 5兹性鐵心還會支撐導電繞組，因此同樣也用鐵心來支撐變 壓器乃是順理成章的。換言之，將磁性鐵心附著於一容器 或基板上，藉以支撐變壓器。 變壓器以及其它的感應裝置本質上會產生熱量，而且 .必須將其熱量散逸，否則會改變其功率特性。如果變壓器 以及其它的感應裝置過熱，則導電繞組便會短路而燒毀。> 在小裝置中，通常依靠空氣來冷卻，有時會以散熱片/散熱 器或者其相似物來輔助散熱。在大裝置中，繞組和磁性鐵 心可以藉由推進加速的空氣、或者將其沈浸在油料或其它 4 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） ^------------^ .'-^—_----訂-------—線：、 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作杜印製 45421 3 A7 ___ B7 五、發明說明（上） 液體之中來冷卻。還使用容器上的散熱片、輻射器導管或 其二者，此集中的水流經由冷卻散熱片或導管來流動受熱 的液體。如果需要進一步的冷卻，則一般會求助幫浦，藉 以迫使液體流動’以及/或者求助風扇’使更多的空氣流通 於其冷卻機構。 當使用堆疊的金屬片來充當感應裝置的磁性鐵心時， 其通常會提及其外型，諸如E，其所具有的導電繞組位於 E中心腳上。在設置繞組之後，則通常會以另外的I配置 之片狀堆疊來連接E的末端，藉以完成其磁性迴路。使用 這種技術將會了解到，繞組需要各別地纏繞，其後並且設 置在磁性鐵心上。其繞組因此必須夠大，以穿插於磁性鐵 心上。由於導電繞組必定會稍微鬆脫於鐵心，因此如此的 架構會促成固有的雜音。所以，當交流電壓應甩至導電繞 組時，其金屬片會隨著交流磁場或者與次諧波和應，致使 鐵心有振動的傾向。導電組件和磁性組件之間所產生的任 何間隙或空間同樣也會降低耦合作用與實行的效率。 變壓器和其它的感應裝置本質上同樣也會產生電磁場 。裝置之外如此的電磁場會降低其效率，並且會干擾當時 的外部環境。儘管電磁場的強读會隨著離開變壓器的距離 減小，然而通常需要電磁場源或者所影響的組件之防護。 隨著今日電子界中的組件製作得更爲靈敏以及包裝更爲密& 集，引人注目的是，其對電磁交互作用的磁化率增加。爲 確保這些組件最佳的效能，在實質的成本上必須將雜散的 電磁場減至最小。如同以上所提到的，可以將這些電磁場 5 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公爱） '------------< 衷---K-----訂---------Ί /ί\. '( (請先閱讀背面之注意事項再填寫本頁) 4542 1 3 A7 B7 五、發明說明（3 ) 減至最小的方式會提供其來源周圍的防護，藉以抑制電磁 場，並且藉以避免外部來源的干擾。 因此，本發明重要的觀點乃是以有效率及有成本效率 的方式來提供一種金屬線鐵心感應裝置，諸如變壓器或受 防護的變壓器。_ 本發明之槪要 所以，本發明主要的目的乃是提供一種用來克服習知 技術限制的方法及機構，並且提供一種具有多條金屬線所 形成的磁性鐵心之改良感應裝置。. 本發明的另一個目的爲提供一種感應裝置，其藉由延 長形成磁性鐵心的金屬線環繞於導電繞組，而致使其磁性 鐵心會實質地抑制從裝置上放射出來的電磁場。Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 54 21 3 A7 _ B7 V. Description of the invention (/) Field of the invention The present invention relates to the field of induction devices, and more particularly, it relates to Coil, coil, ballast, and similar metal core iron induction device. BACKGROUND OF THE INVENTION For transformers and other inductive devices for low-frequency applications consisting of a magnetic core, it is common and common that it is composed of multiple layers of steel sheets, and the steel sheets are punched and stacked to produce the desired Core thickness. In recent years, the thickness of the embossing (such as the number of pieces required) has been determined by a set of eddy current currents that carefully limit the number of pieces required. For this reason, individual steel sheets of a selected thickness are coated with an oxide, lacquered or otherwise electrically insulated from each other, thereby reducing / minimizing eddy currents in the magnetic core. The magnetic core of a transformer or the like usually passes through the center of the conductive winding and terminates thereon, thereby providing a closed magnetic circuit. Since the 5 core can also support conductive windings, it is logical to also use the core to support the transformer. In other words, a magnetic core is attached to a container or a substrate to support the transformer. Transformers and other inductive devices generate heat in nature, and they must be dissipated, otherwise their power characteristics will be changed. If the transformer and other induction devices are overheated, the conductive windings will be shorted and burned. > In small devices, air is usually used for cooling, and sometimes heat sinks / heat sinks or the like are used to assist heat dissipation. In large installations, windings and magnetic cores can be propelled by accelerating air, or immersed in oil or other 4 paper sizes applicable to China National Standard (CNS) A4 (210 X 297 mm) ^ ---- -------- ^ .'- ^ —_---- Order --------- Line :, (Please read the notes on the back before filling out this page) Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Consumption Cooperation Du Yin 45421 3 A7 ___ B7 V. Description of the Invention (I) Cooling in liquid. Heat sinks, radiator ducts, or both are also used on the container, and this concentrated stream of water flows through the cooling fins or ducts to the heated liquid. If further cooling is required, a pump is generally resorted to to force the liquid to flow 'and / or a fan' to allow more air to circulate through its cooling mechanism. When a stacked metal sheet is used as the magnetic core of the induction device, it usually mentions its appearance, such as E, which has a conductive winding on the center leg of E. After the winding is set, the end of E is usually connected in another I-shaped stack to complete its magnetic circuit. Using this technique, it will be understood that the windings need to be individually wound and thereafter placed on a magnetic core. The windings must therefore be large enough to pass through the magnetic core. Since the conductive winding must be loosened slightly from the core, such a structure will contribute to the inherent noise. Therefore, when the AC voltage should be dropped to the conductive winding, the metal piece will follow the AC magnetic field or subharmonic response, causing the iron core to vibrate. Any gaps or spaces created between conductive and magnetic components will also reduce the efficiency of coupling and implementation. Transformers and other inductive devices also generate electromagnetic fields in nature. Such an electromagnetic field outside the device would reduce its efficiency and interfere with the external environment at the time. Although the strong reading of the electromagnetic field decreases with the distance from the transformer, the protection of the electromagnetic field source or the affected components is usually required. As components in today's electronics world are made more sensitive and packaging is denser, it is striking that its susceptibility to electromagnetic interactions has increased. To ensure the best performance of these components, stray electromagnetic fields must be minimized at a substantial cost. As mentioned above, these paper fields can be applied to the 5 paper sizes of the Chinese National Standard (CNS) A4 (210 X 297 public love) '------------ < sincere --- K ----- Order --------- Ί / ί \. '((Please read the notes on the back before filling out this page) 4542 1 3 A7 B7 V. Description of the invention (3) Reduced to The minimal method will provide protection around its source to suppress electromagnetic fields and avoid interference from external sources. Therefore, an important aspect of the present invention is to provide a metal wire core induction device in an efficient and cost-effective manner, Such as a transformer or a protected transformer._ The main purpose of the present invention is to provide a method and mechanism for overcoming the limitations of the conventional technology, and to provide a magnetic core formed by a plurality of metal wires. The improved induction device .. Another object of the present invention is to provide an induction device which extends the metal wire surrounding the magnetic core to surround the conductive winding, so that the magnetic core will substantially suppress the electromagnetic field radiated from the device.
本發明的另一個目的爲提供製做使用多條金屬線來形 成磁性鐵心並且提供防護的感應裝置。S 本發明額外的目的、優點、以及其它的新穎的特點將 會部份地提出於說明書之中，對熟習技術者而言，依照以 下的檢查，在某種程度上會是顯而易見的，或者能以本發 明的慣例來學知。藉由特別在申請例範圍中所點出的方法 及組合，則可以了解並且得知本發明的目的和優點。 爲了實現前述以及其它的目的，.並且根據在此所說明 的本發明之目的，提供一種改良的感應裝置，其磁性鐵心.-.二 由所綑住的多條金屬線所構成，藉以成形其鐵心。導電繞 組不是直接纏繞在鐵心上，便是各別地纏繞而滑過鐵心。 根據本發明重要的觀點，形成鐵心的金屬線末端延展 本紙張尺度適用十國國家標準（CNS)A4規格（210 X 297公釐） (請先.閱讀背面之注意事項再填寫本頁) 〕裝---.-----訂---------線· 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 45421 3 A7 ----- B7 五、發明說明（中） 且形成於導電繞組之外，連接其金屬線的兩端，藉以形成 完整的磁性迴路。一箍帶或其它的連接器構件將金屬線的 末端固持在一起。有益的是，以如此方式所形成的金屬線 會包住導電繞組以及磁性鐵心，藉以提供防護，實質地抑 制從裝置中所放射出來的電磁場，並且降低來自外部來源 的電磁場之干擾。藉由橫向纏繞的金屬線來綑住至少一部 分形成防護的金屬線也可以提供額外防護行爲。 感應裝置可以包含一種縛於形成磁性鐵心並且延伸出 鐵心的多條金屬線之架置支柱’藉以可支撐地架置其裝置 。如有需要，架置支柱可以延伸出磁性鐵心的一邊或者兩 邊。同樣地’磁性鐵心的構造可以考慮其它的變化。可以 使用各種直徑的金屬線來實現較大密度的鐵心；些許的大 金屬線可以隔開鐵心，藉以提供其剛性；並且可以將一個 或多個的空管合倂於鐵心中，其空管傳送用來冷卻其感應 裝置的液體。冷卻空管較佳地由非磁性及非電氣傳導性的 材質來建構之。 在實現本發明的方法中，形成磁性鐵心的步驟包含由 多條金屬線形成一個磁性鐵心，沿著所形成的鐵心長度的 方向設置至少一個的導電繞組，並藉由將磁性鐵心的金屬 線形成超出至少一個導電繞組的形式，來包住其繞組，且 形成完整的磁性迴路’藉以防護其感應裝置。 . 對熟習技術者而言，藉由以下的說明，本發明的其它 目的將會是顯而易見的，其中_示並且說明本發明的較佳 實施例’以闡述一些實現本發明的最佳模式來簡化其說明 7 -I 、^---------訂·！-------線 f (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） 經濟部智慧財產局員工消費合作社印製 ' 454213 A7 _____ B7_________ 五、發明說明（女） 。如同將會了解到的，本發明能夠從事其它不同的實施例 ，並且其數偃細節能夠從事各種的修改，而明顯的觀點皆 不會違反本發明。所以，將認爲其附圖與說明在本質上僅 爲闉述之用，而不應限制之。 附圖之簡略說明 合倂並且形成本說明書之一部分的附圖闡述本發明的 數個觀點，並且與其說明一同用來解釋本發明的原理。在 附圖中. 圖1爲根據本發明所製做的變壓器之透視圖； 圖2爲變壓器的剖視圖，顯示金屬線磁性鐵心上所形 成的導電繞組，其金屬線根據本發明包住導電繞組與鐵心 ，藉以提供防護； 圖3爲相似於圖2的剖視圖，而其根據本發明之另一 實施例，顯不磁性鐵心上並排形成的導電繞組， 圖4a闡述用來形成磁性鐵心的步驟，其顯示將多條從 卷線軸架所拉出的金屬線聚集成爲一線綑、以箍帶固定其 金屬線、並且切斷所綑成的金屬線之步驟； 圖4.b闡述在磁性繞組上直接形成導電繞組的步驟； 圖U和4d闡述用來形成磁性鐵心的替代方法，其乃 是藉由纏繞一條萬多條金屬線於一主軸上，並且切斷所纏 繞的金屬線，藉以形成其鐵心； 圖闡述防護變壓器的步驟，其顯示藉由形成超出導 電繞組的多條磁性鐵心之金屬線，來包住其繞組’藉以形 成完整的磁性迴路； 8 紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） Ί- ^ I I ^--^^裝---- ,/.>v (請先閱讀背面之注意事項再填寫本頁) 訂·1:-----!c 454213 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明（t ) 圖5爲俯視剖面圖，顯示感應裝置的磁性鐵心可替代 :之實施例，其包含多條用來支撐其裝置的大直徑之金屬線 ;以及 圖6爲上剖視圖，顯示感應裝置的磁性鐵心可替代之 實施例，其包含多個用來流通液體的空管，藉以移除裝置 的熱量。 現在將詳細地參考本發明的較佳實施例，其中的範例 闡述於附圖之中。 元件符號之說明 10 改良的變壓器 11導線 12 導線 13防護體 14架置支柱 15 箍帶 16 磁性鐵心 17金屬線 18 導電繞組 19 導電繞組 20變壓器 23橫向纏繞的金屬線 25 架置支柱 28線綑 29磁性鐵心 . 9 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閱讀背面之注意事項再填寫本頁> 波---------訂---------線一 45421 3 A7 B7 五、發明說明(7 ) 30箍帶 31導電繞組 32磁性鐵心 33多條金屬線 34所纏繞的金屬線 3 5 導電繞組 30 磁性鐵心 37 導電繞組 38大金屬線或桿條 39較小的金屬線 40感應裝置 41磁性鐵心 42 導電繞組 43 空管 44 較小的金屬線 較佳實施例之細節說明 現在參照圖1，其顯示一種改良的變壓器1〇，變壓器 10具有用來連接電源(並無顯示)與變壓器10 —次側繞組的 導線11、以及用來連接變壓器10二次側繞組與負載(並無 顯示）的導線12。熟習技術者將會了解一次側和二次側繞 組的指定乃是任意的，因此可以使用導線12來連接一次側-〜 繞組，並且可以使用導線η來連接負載。因此，在此方便 地使用”一次側”和”二次側”，而應要了解其繞組乃是可調 換的。 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閱讀背面之注音？事項再填寫本頁) '裝--------訂·--------線· 經濟部智慧財產局員X消費合作杜印製 經濟部智慧財產局員工消費合作社印製 4δ42ί3 --------- B7 五、發明說明（（） 如最佳顯示於圖2的並且根據本發明重要的觀點，變 壓器10的磁性鐵心16爲多條金屬線17所構成，而不是傳 統的鋼片。而導電繞組18和19通常會收到磁性鐵心上。 用來形成磁性鐵心16的多條金屬線17延伸出且進一 步地環繞於鐵心16，並包住導電繞組18和19。多條金屬 線Π的末端相會合，並由箍帶15固持在一起，形成完整 的磁性迴路。導線11和12分別通過多條金屬線17之間， 藉以連接到導電繞組18和19。 根據本發明另一個目的，金屬線17形成防護體13， 實質地抑制從變壓器10所放射出來的電磁場，並且降低包 含電磁干擾及/或來自外部來源的磁通量之電磁場倂入。藉 由橫向纏繞的金屬線23來綑住形成防護體13至少一部分 的金屬線，可以如圖3所示地提供額外的防護。較佳地， 金屬線23爲一種純淨的鐵質或鋼線，其用來綑住金屬線 I7的末端，因而替代箍帶15或至少防護體13的一部分。 架置支柱14穿過而延伸出變壓器10的底部，提供變 壓器1〇方便的架置構件。位於磁性鐵心16的中心，適當 並簡單地藉由埋藏於形成磁性鐵心16的多條金屬線17之 內來支撐架置支柱14。當然，如圖1和2所闡述的，架置 支柱14可以從底部來支撐變壓器1〇，或能以變壓器1〇依 靠著架置支柱14，替代地延伸出變壓器1〇的頂部。 如圖3所示的，根據本發明的變壓器20之可替代實施 例相似於變壓器10，而在彼此近旁地將導電繞組21和22 設置於磁性鐵心24上，而不是如同.變壓器:1〇的，其中一 11 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） ^----------—^^---^-----^訂---------線 r ......_/V (請先閱讀背面之注意事項再填寫本頁) 454213 五、發明說明（？） (請先閱讀背面之注意事項再填寫本頁) 個繞組在另一個繞組之上。此外，架置支柱25延伸出變壓 器20的頂部及底部。必然的是，可以從頂部或底部、或者 從其兩端開始來架置變壓器20。 儘管使用架置支柱來提供一種架置變壓器容易方便的 方式，然仍希望以傳統的裝設來使用本發明的變壓器，而 其中的架置支柱卻不是方便的。傳統變壓器典型地藉由其 磁性鐵心的架構來支撐。由於本發明較佳實施例的磁性鐵 心並不是適合用來提供類似的支撐，因此可以使用架置支 柱14或25，以便將變壓器固定在托架上，而能夠設置用 以充當一種傳統的變壓器。可替代的是，磁性鐵心的區域 可能不具有間柱，而充滿著以其它諸如外部環帶的構件所 牢固架置的鐵心金屬線，。 經濟部智慧財產局員工消費合作社印製 使用多條金屬線來形成磁性鐵心及電磁防護體會產生 用來製作感應裝置有效率的方法。根據其方法，圖4a顯示 形成磁性鐵心29的步驟，其將多條從卷線軸架(並無顯示) 所拉出的金屬線聚集成爲一線綑28，並且將其線綑^成所 預定的長度。藉由箍帶30或其相似物將所產生的磁性鐵心 29固持在一起。將會受到承認的是從卷線軸架所拉出的 多條金屬線可以全部都是相同的直徑，也可以是不同直徑 的組合。如以上所提及的，使用不同直徑的金屬線來提供 磁性鐵心29更爲密集的包裝，藉以改善其磁性特性。， 根據此一較佳的方法，室少一個導電繞組31接著設置 於磁性鐵心29上。根據習知技術，可以藉由纏繞金屬線線 圈或主軸S來形成導電繞組，藉以穿插於磁性鐵心。然而 12 本紙張尺度1¾用中國國家標準(CNS)A4規格（210 X 297公釐） ： " 45421 3 A7 B7 五、發明說明（θ) ，根據本發明較佳的一個重要觀點’導電繞組31乃是直接 纏繞在磁性鐵心29上’如P 4b由實行箭頭A所示的β有 益的是，導電繞組31如此直接地設置在fe性鐵心29上提 供更有效率的方法，並因消除習知製造方法中的一些步驟 ，而爲更經濟的方法。 - 另一個優點則是藉由將導電繞組31直接纏繞在磁性鐵 心29上，導電繞組31則輔助束縛其緊密在一起形成鐵心 的金屬線，藉以提供數種機械及電氣的優點。這些優點包 含較爲緊密的磁電耦|合以及來自鐵心的振動雜音之降低。 圖4c闡述根據本發明形成磁性鐵心之可替代的方法。 在此一替代方法中，藉由供應一條或多條金屬線33給予捲 線機W來形成磁性鐵心32 °由於此種型式的捲線機W可 以是非常高速的，因此使用單一條薄線來形成磁性鐵心32 乃是最爲可行的。然而’也可以使用具有不同直徑的各種 金屬線，將這些金屬線幾何地定其大小’並且緊密包裝地 安排之。將多條金屬線33移開捲線機W ’裁成預定的長 度，並且將其如圖4d所示地打直。在剪裁之前，藉由適當 地將所纏繞的金屬線34變形，則其末端將會成爲實質的方 形。如同圖4a所示的較佳方法，箍帶30或其相似物將多 條金屬線33固持在一起，因而形成磁性鐵心32。 將導電繞組35設置在較佳的磁性鐵心29上，較佳方 法的下一個歩驟則是藉由形成多條金屬線28來防護感應裝 置，其金屬線延伸出磁性鐵心29而環繞在繞組周圍’用以 ..... 包住繞組並且形成完整的磁性迴路。圖4e闡述形成多條金 13 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閲讀背面之注意事項再填寫本頁) r---------- —訂·_ ______& 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 4 Ϊ4 2 ! 3 五、發明說明（if ) 屬線28的方式，例如，藉由使用一對圓錐體C，以一般放 射狀地展開其金屬線。傳統的構件之後可以用來形成金屬 線28，完整地環繞在導電繞組35上’藉以形成防護體， 一般如圖1所不的。 熟習技術者將會認知感應裝置的磁性鐵心較佳地形成 完整的磁性迴路。如同圖1和2所示最佳的，延伸出磁性 鐵心16環繞在導電繞組18、19上的多條金屬線17之形成 動作，會致使其金屬線的末端相連接。根據本發明的方法 ，較佳地準備其末端淸潔的金屬線17 ;當金屬線的末端相 連接時，則藉由箍帶15或其它的連接構件將其固持在一起 。可替代的是，箍帶15可以連接或替代以純淨的鐵或鋼線 ，橫向地纏繞於其裝置上。 除了提供完整的磁性迴路之外，將會察知整個的感應 裝置，諸如變壓器10，會被形成防護體13的金屬線17所 覆蓋。根據本發明的方法所製作的裝置因此可以使用於電 氣雜音的環境中，而不¥不利地影響周圍的組件或受到周 圍組件的影響。 因而所要了解的是，本發明提供一種用來製作感應裝 置的高效率之方法以及高效率的感應裝置。應該要指明的 是，本發明的鐵心金屬線實質上將會由相同於傳統鐵心所 使用的矽及其它鋼質所製成。再者，取得金屬線的程序會& 產生所要的相同之本質架構，並且以適當的使用方式，在 印壓金屬片中也會發現之。本發明的金屬線表面將會塗上 一層彼此電氣絕緣的物質，藉以降低渦流電流’而且會對 14 -------------{ 裝--------訂 V---- I I I 1 V. (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公爱）Another object of the present invention is to provide an induction device that uses a plurality of metal wires to form a magnetic core and provides protection. S The additional objects, advantages, and other novel features of the present invention will be partly presented in the description. For those skilled in the art, according to the following inspection, it will be obvious to some extent, or can be Learn from the practice of the present invention. The objects and advantages of the present invention can be understood and obtained by the methods and combinations specifically pointed out in the scope of the application examples. In order to achieve the foregoing and other objects, and in accordance with the purpose of the present invention described herein, an improved induction device is provided, the magnetic core of which is composed of a plurality of metal wires bundled to form the same. core. The conductive windings are either directly wound on the core, or they are individually wound and slide across the core. According to the important viewpoint of the present invention, the end of the metal wire forming the iron core is extended. The size of this paper is applicable to the ten national standards (CNS) A4 specifications (210 X 297 mm) (please read the precautions on the back before filling this page). ---.----- Order --------- Line · Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 45421 3 A7 ----- B7 5. Description of the invention (middle) It is formed outside the conductive winding and connects the two ends of the metal wire to form a complete magnetic circuit. A band or other connector member holds the ends of the wires together. Beneficially, the metal wire formed in this way will cover the conductive winding and the magnetic core, thereby providing protection, substantially suppressing the electromagnetic field radiated from the device, and reducing the interference of the electromagnetic field from an external source. Shielding at least a portion of the metal wire with laterally wound metal wires can also provide additional protection. The induction device may include a mounting post 'which is bound to a plurality of metal wires forming a magnetic core and extending out of the core, thereby supportingly mounting the device. If necessary, the mounting post can extend beyond one or both sides of the magnetic core. Similarly, the structure of the 'magnetic core can consider other variations. Various diameters of metal wires can be used to achieve a higher density iron core; some large metal wires can separate the iron core to provide its rigidity; and one or more empty tubes can be combined in the iron core and the empty tubes can be transported Liquid used to cool its sensing device. The cooling air pipe is preferably constructed of a non-magnetic and non-electrically conductive material. In the method of implementing the present invention, the step of forming a magnetic core includes forming a magnetic core from a plurality of metal wires, arranging at least one conductive winding along a direction of the length of the formed core, and forming the magnetic wire of the magnetic core. Form beyond at least one conductive winding to enclose its winding and form a complete magnetic circuit 'to protect its induction device. For those skilled in the art, other objects of the present invention will be apparent from the following description, in which the preferred embodiments of the present invention are shown and explained, to simplify some best modes for implementing the present invention. Its description 7 -I, ^ --------- ordering! ------- line f (please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) System '454213 A7 _____ B7_________ 5. Description of invention (female). As will be understood, the invention is capable of other and different embodiments, and its several details are capable of being modified in various ways, all without departing from the obvious point of view. Therefore, the drawings and descriptions are to be regarded as merely descriptive in nature and should not be construed as limiting. BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which form a part of this specification, illustrate several aspects of the invention and, together with the description, serve to explain the principles of the invention. In the drawings: FIG. 1 is a perspective view of a transformer made according to the present invention; FIG. 2 is a cross-sectional view of a transformer showing a conductive winding formed on a magnetic core of a metal wire, the metal wire covering the conductive winding and the winding according to the present invention; The iron core provides protection; FIG. 3 is a cross-sectional view similar to FIG. 2, and according to another embodiment of the present invention, the conductive windings formed side by side on the non-magnetic core are shown. FIG. 4 a illustrates the steps for forming the magnetic core. Shows the steps of aggregating a plurality of metal wires pulled from the spool frame into a wire bundle, fixing its metal wire with a band, and cutting the bundled metal wire; Figure 4.b illustrates the direct formation on the magnetic winding The steps of the conductive winding; Figures U and 4d illustrate an alternative method for forming a magnetic core, which is to form a core by winding more than 10,000 metal wires on a main shaft and cutting the wound metal wires; The figure illustrates the steps of a protective transformer, which shows that by forming a plurality of metal cores beyond the conductive windings, the windings are wrapped to form a complete magnetic circuit; 8 Zhang scale is applicable to China National Standard (CNS) A4 (210 X 297 mm) Ί- ^ II ^-^^ equipment ----, /. ≫ v (Please read the precautions on the back before filling this page ) Order 1: 1:-! C 454213 Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (t) Figure 5 is a top sectional view showing that the magnetic core of the induction device can be replaced: Implementation For example, it includes a plurality of large-diameter metal wires to support its device; and FIG. 6 is an upper cross-sectional view showing an alternative embodiment of the magnetic core of the induction device, which includes a plurality of empty tubes for circulating liquid, thereby Remove heat from the device. Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Explanation of component symbols 10 Improved transformer 11 Conductor 12 Conductor 13 Protective body 14 Mounting pillar 15 Hoop 16 Magnetic core 17 Metal wire 18 Conductive winding 19 Conductive winding 20 Transformer 23 Horizontally wound metal wire 25 Mounting pillar 28 Wire bundle 29 Magnetic core. 9 This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling out this page > Wave --------- Order-- ------- Wire 45421 3 A7 B7 V. Description of the invention (7) 30 bands 31 conductive windings 32 magnetic cores 33 multiple metal wires 34 wound metal wires 3 5 conductive windings 30 magnetic cores 37 conductive windings 38 large metal wires or bars 39 smaller metal wires 40 induction devices 41 magnetic core 42 conductive windings 43 empty tubes 44 detailed description of a preferred embodiment of a smaller metal wire Now referring to FIG. 1, it shows an improved transformer 1 〇, the transformer 10 has a wire 11 for connecting the power source (not shown) and the transformer 10—the secondary winding, and a wire 12 for connecting the secondary side winding of the transformer 10 to the load (not shown). Will understand once The designation of the secondary winding is arbitrary, so the wire 12 can be used to connect the primary-to-winding, and the wire η can be used to connect the load. Therefore, the "primary side" and "secondary side" are conveniently used here It should be understood that the windings are interchangeable. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the note on the back? Matters before filling out this page) ------ Order · -------- Line · Member of Intellectual Property Bureau of the Ministry of Economic Affairs X Consumption Cooperation Du printed by Intellectual Property Bureau of the Ministry of Economic Affairs Printed by Consumer Cooperatives of the Intellectual Property Bureau 4δ42ί3 --------- B7 V. Description of the invention () As best shown in FIG. 2 and according to an important aspect of the present invention, the magnetic core 16 of the transformer 10 is composed of a plurality of metal wires 17 instead of a conventional steel sheet. The conductive windings 18 and 19 is usually received on the magnetic core. A plurality of metal wires 17 used to form the magnetic core 16 extend and further surround the core 16 and enclose the conductive windings 18 and 19. The ends of the plurality of metal wires Π meet, And held together by the cuff 15 to form a complete magnetic The wires 11 and 12 pass through a plurality of metal wires 17, respectively, so as to be connected to the conductive windings 18 and 19. According to another object of the present invention, the metal wires 17 form a shield 13 to substantially suppress the radiation from the transformer 10. Electromagnetic fields, and reduce electromagnetic field intrusions including electromagnetic interference and / or magnetic flux from external sources. The metal wires forming at least a part of the shield 13 are bundled by metal wires 23 wound laterally, as shown in FIG. 3, which can provide additional Protection. Preferably, the metal wire 23 is a pure iron or steel wire, which is used to bind the end of the metal wire I7, thus replacing the cuff 15 or at least a part of the protective body 13. The mounting post 14 extends through the bottom of the transformer 10 to provide a convenient mounting member for the transformer 10. It is located at the center of the magnetic core 16 and supports the mounting pillars 14 appropriately and simply by being buried within a plurality of metal wires 17 forming the magnetic core 16. Of course, as illustrated in FIGS. 1 and 2, the mounting post 14 may support the transformer 10 from the bottom, or the transformer 10 may lean against the mounting post 14 and instead extend beyond the top of the transformer 10. As shown in FIG. 3, an alternative embodiment of the transformer 20 according to the present invention is similar to the transformer 10, and the conductive windings 21 and 22 are disposed on the magnetic core 24 near each other, instead of the same as the transformer. 1 One of the 11 paper sizes is in accordance with the Chinese National Standard (CNS) A4 (210 X 297 mm) ^ ----------- ^^ --- ^ ----- ^ Order- ------- line r ......_ / V (Please read the precautions on the back before filling this page) 454213 V. Description of the invention (?) (Please read the precautions on the back before completing this Page) windings on top of another winding. In addition, the mounting pillars 25 extend beyond the top and bottom of the transformer 20. It is inevitable that the transformer 20 may be mounted from the top or bottom, or from both ends thereof. Although the use of mounting posts provides an easy and convenient way to mount the transformer, it is still desirable to use the transformer of the present invention in a conventional installation, where the mounting posts are not convenient. Traditional transformers are typically supported by the structure of their magnetic cores. Since the magnetic core of the preferred embodiment of the present invention is not suitable for providing similar support, a mounting post 14 or 25 can be used to fix the transformer to the bracket, and it can be provided to serve as a conventional transformer. Alternatively, the area of the magnetic core may not have pillars, but be filled with core metal wires firmly secured by other members such as an external endless belt. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The use of multiple metal wires to form a magnetic core and electromagnetic shield will produce an efficient method for making induction devices. According to its method, Fig. 4a shows a step of forming a magnetic core 29, which gathers a plurality of metal wires drawn from a spool frame (not shown) into a wire bundle 28, and bundles the wires to a predetermined length. . The magnetic core 29 produced is held together by a cuff 30 or the like. It will be acknowledged that the multiple wires drawn from the spool frame can all be the same diameter or a combination of different diameters. As mentioned above, metal wires of different diameters are used to provide a denser packing of the magnetic core 29, thereby improving its magnetic characteristics. According to this preferred method, one less conductive winding 31 in the chamber is then disposed on the magnetic core 29. According to the conventional technology, a conductive winding can be formed by winding a metal wire coil or a main shaft S, so as to penetrate the magnetic core. However, 12 paper sizes 1¾ use Chinese National Standard (CNS) A4 specifications (210 X 297 mm): " 45421 3 A7 B7 V. Description of the invention (θ), according to an important aspect of the present invention is better, 'conducting winding 31 It is directly wound on the magnetic core 29. As shown in P 4b, the β shown by the arrow A is beneficial. The conductive winding 31 so directly provided on the fe core 29 provides a more efficient method and eliminates the conventional Some steps in the manufacturing method are more economical. -Another advantage is that by winding the conductive winding 31 directly on the magnetic core 29, the conductive winding 31 assists to bind the metal wires tightly together to form a core, thereby providing several mechanical and electrical advantages. These advantages include tighter magneto-electric coupling and reduced vibration noise from the core. Figure 4c illustrates an alternative method of forming a magnetic core according to the present invention. In this alternative method, a magnetic core 32 is formed by supplying one or more metal wires 33 to the winding machine W. Since this type of winding machine W can be very high speed, a single thin wire is used to form the magnetic Iron core 32 is the most feasible. However, it is also possible to use various metal wires having different diameters, geometrically size these metal wires, and arrange them in a tightly packed manner. The plurality of metal wires 33 are removed from the winding machine W 'to a predetermined length, and are straightened as shown in Fig. 4d. Prior to cutting, by appropriately deforming the wound metal wire 34, its ends will become substantially square. As in the preferred method shown in Fig. 4a, the cuff 30 or the like holds a plurality of metal wires 33 together, thereby forming a magnetic core 32. The conductive winding 35 is set on a better magnetic core 29. The next step of the preferred method is to protect the induction device by forming a plurality of metal wires 28. The metal wires extend out of the magnetic core 29 and surround the winding. 'Use ... to wrap the winding and form a complete magnetic circuit. Figure 4e illustrates the formation of multiple pieces of gold. 13 The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page) r --------- -—Order · _ ______ & Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 Ϊ4 2! A pair of cones C expands their metal wires in a generally radial manner. The conventional components can then be used to form the metal wire 28, which is completely wrapped around the conductive winding 35 'to form a shield, which is generally not shown in Figure 1. Those skilled in the art will recognize that the magnetic core of the induction device preferably forms a complete magnetic circuit. As best shown in Figs. 1 and 2, the formation of the plurality of metal wires 17 surrounding the conductive windings 18, 19 by extending the magnetic core 16 causes the ends of the metal wires to be connected. According to the method of the present invention, it is preferable to prepare a clean metal wire 17 at the ends; when the ends of the metal wires are connected, they are held together by a cuff 15 or other connecting members. Alternatively, the cuff 15 may be connected or replaced with pure iron or steel wire and wound around its device laterally. In addition to providing a complete magnetic circuit, it will be known that the entire inductive device, such as the transformer 10, will be covered by a metal wire 17 forming a shield 13. The device made according to the method of the present invention can therefore be used in an environment of electrical noise without adversely affecting or being affected by surrounding components. Therefore, it is to be understood that the present invention provides a high-efficiency method for manufacturing an induction device and a high-efficiency induction device. It should be noted that the core metal wire of the present invention will be substantially made of silicon and other steel materials similar to those used in conventional cores. Furthermore, the procedure for obtaining the metal wires will & produce the same essential structure that is desired, and it will also be found in stamped metal sheets in an appropriate manner. The surface of the metal wire of the present invention will be coated with a layer of material that is electrically insulated from each other, thereby reducing eddy currents' and will affect 14 ------------- {装 ------------ V ---- III 1 V. (Please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 public love)
45421 3 A7 ____— W 經濟部智慧財產局員工消費合作社印製 五、發明說明（α) 金屬線的直徑有所選擇，藉以降低渦流電流。 爲了闡述及說明之目的，已經描述了本發明較佳實施 例之前的說明。並不預期其爲徹底無遺漏的，且不預期其 限制發明爲所揭示之呆板型式。根據以上的指導，明顯的 修改或變體乃是可能的。例如，圖5闡述具有導電繞組37 環繞於其上的磁性鐵心36。磁性鐵心36由四條大金屬線 或桿條38以及多條較小的金屬線39所形成。預期大金屬 線38充當整個感應裝置40支撐於其上的架構部份，而小 金屬線39則提供以上所討論的優點。 同樣地，圖6闡述一種具有磁性鐵心41以及環繞於上 的導電繞組42之感應裝置或其相似物。磁性鐵心41.由延 伸出其鐵心的多個空管43以及多條較小的金屬線44所形 成。空管43較佳地由聚合體材質所製成，而其亦可由其他 非磁性材質所製成。根據本發明的另一個觀點，空管43提 供磁性鐵心41的直接冷卻作用，其相較於諸如將液體通過 整個變壓器外部的二次冷卻技術更爲有效率。 選擇並且說明較佳實施例，來提供本發明原理最佳的 闡述以及實際的應用，致使常任習知技術者利用本發明各 .種的實施例與各種的變體，適用於所預期的特定用途。當 公開合法及公正地給予權力時，所有如此的修改與變體乃 是在本發明的範疇之中，如爲所附的申請專利範圍決定之 〇 15 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） .(請先閱讀背面之注意事項再填寫本頁)45421 3 A7 ____— W Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (α) The diameter of the metal wire is selected to reduce the eddy current. For the purposes of illustration and description, the foregoing description of the preferred embodiments of the present invention has been described. It is not expected to be exhaustive and it is not expected to limit the invention to the rigid form disclosed. Based on the above guidance, obvious modifications or variations are possible. For example, FIG. 5 illustrates a magnetic core 36 having a conductive winding 37 around it. The magnetic core 36 is formed of four large metal wires or bars 38 and a plurality of smaller metal wires 39. It is expected that the large metal wires 38 serve as the structural part on which the entire sensing device 40 is supported, while the small metal wires 39 provide the advantages discussed above. Similarly, Fig. 6 illustrates an induction device or the like having a magnetic core 41 and a conductive winding 42 surrounding it. The magnetic core 41 is formed by a plurality of empty tubes 43 extending from the core and a plurality of smaller metal wires 44. The empty tube 43 is preferably made of a polymer material, but it can also be made of other non-magnetic materials. According to another aspect of the present invention, the empty tube 43 provides a direct cooling effect of the magnetic core 41, which is more efficient than a secondary cooling technique such as passing liquid through the entire exterior of the transformer. The preferred embodiments are selected and described to provide the best explanation of the principles of the present invention and practical applications, so that those skilled in the art can use the various embodiments and various variations of the present invention for their intended use . When giving power legally and impartially, all such modifications and variations are within the scope of the present invention, such as determined by the scope of the attached patent application. 15 This paper size applies Chinese National Standard (CNS) A4 Specifications (210 X 297 mm). (Please read the notes on the back before filling this page)