TW454096B - Method of filling a mold for manufacturing an ophthalmic lens - Google Patents
Method of filling a mold for manufacturing an ophthalmic lens Download PDFInfo
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- TW454096B TW454096B TW89110425A TW89110425A TW454096B TW 454096 B TW454096 B TW 454096B TW 89110425 A TW89110425 A TW 89110425A TW 89110425 A TW89110425 A TW 89110425A TW 454096 B TW454096 B TW 454096B
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- mold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/0048—Moulds for lenses
- B29D11/00528—Consisting of two mould halves joined by an annular gasket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00413—Production of simple or compound lenses made by moulding between two mould parts which are not in direct contact with one another, e.g. comprising a seal between or on the edges
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
d 5 4 Ο 9 6 五、發明說明(1) 發明背景 發明領域 本發明包括一種製造光學鏡片模迪 ]棋具填注裝置和方法。 背景技術 現在大多數鏡片是用模製塑 4 a & — Μ 重量輕’密度低,折射係數低以及是因為它的 成鏡片,㈣在本專業中常被稱;力強。為了形 殼。每-個模殼都有一個内表:」^和後模的兩個模 的位置上時,它們的内表面是待 帶有模腔的模具。之後把二兩個模殼共同形成 體加入f #防+山 吊為早體液體的形成鏡片的流 通常鎖合#t 個鎖合件確定的模腔中。 鑄口,形成鏡片的流體材料通過該洗 化為呈有槿Iπ二二旦形成鏡片的流體已經在腔内就被固 ”’〜、有核八形狀的硬化的聚合物鏡片。 種當】二太ί模製鏡片的技術中有兩種模具填注法。第- 是本發明圖1所示的頂部填注法。在圖1中, 二有,腔C的模具μ是登直安i的,使開"位於模具的頂 邻,,/、形成鏡片的流體材料庫連接的填注裝置(未示 通過穿過開口V的填注針把形成鏡片的流體材料送入模 腔。開口V在製造過程中也起排氣管道的作用。不避免 地,在填注過程中產生的一些氣泡及容易被陷在開口 且可能形成減慢填注過程的氣塞,…在頂部υd 5 4 Ο 9 6 V. Description of the invention (1) Background of the invention Field of the invention The present invention includes a device and method for making optical lens molds. 2. Description of the Related Art Nowadays, most lenses are made of molded plastic. 4 a & M is light in weight, low in density, low in refractive index, and because of its lens formation, it is often called in this field; strong. In the shape of a shell. Each of the mold shells has an inner surface: When the two molds of the rear mold and the rear mold are positioned, their inner surfaces are the molds with the cavity. After that, the two and two mold shells are jointly formed into the f #anti + mountain suspension to form the flow of the lens of the early body liquid. Generally, the mold cavity determined by the #t fasteners is locked. Through the casting port, the fluid material forming the lens is solidified into the hardened polymer lens with a nucleus and eighth shape. The fluid that is formed into a hibiscus I? There are two kinds of mold filling methods in the technology of molding lenses. The first one is the top filling method shown in FIG. 1 of the present invention. In FIG. The injection device is located at the top of the mold and is connected to a filling device (not shown) through which the lens-forming fluid material is fed into the mold cavity through a filling needle passing through the opening V. The opening V It also acts as an exhaust pipe during the manufacturing process. Inevitably, some air bubbles generated during the filling process and easily trapped in the opening and may form air plugs that slow down the filling process, ... at the top
WCHENLINVLikaUri 11079. ptd 第5頁 4 54 09 6 五、發明說明(2) ------- 5'為玻璃氣造者所熟知的”糊漿"效應也是明顯的。就是 說、,形f鏡片的材料的粘滯度一定時,在填注中流體緩慢 地抓入杈腔C和在開口 v形成的氣塞會進一步破壞填注過 程由於不均勻,形成鏡片的流體緩慢流入模腔使在所形 成的?片中產生光學缺陷的可能性增加。 第一種填庄方法是本發明圖2所示的”底部"填注法。 在圖2中’ ^堯鑄口 0與排氣口 V分開1 80。。模具Μ這樣放 置’ ^洗禱口 0位於模具对的底部ι形成鏡片的流體材料通 過澆鑄口 0由底部導入模腔C。為了克服重力,可以採用泵 浦裝置(未示出)以使形成鏡片的流體材料流入腔C而又 不對它施加太大的壓力。排氣是通過位於模腔C頂部的排 氣口 V進行的。由於這種填注法把排氣口和澆鑄口分開 了 ’所以消除了氣泡對形成鏡片的流體材料流動的干擾, 因而”糊漿”效應大大降低。因此它能大大縮短填注過程。 但是,底部填注引入了一個可能的新的品質問題。正 如本專業的技術人員所知,所形成的鏡片的中心區域是光 學上最有效的區域。所以在這個區域的任何缺陷都會損宝 所形成鏡片的品質。因為氣泡必然產生光學缺陷,所以最 好不讓氣泡通過這個光學有效區。但是,正如圖2所示, 氣泡Β不得不通過這個光學有效區而到達排氣σ ν。實贤 上,氣泡Β跨過整個模腔C ’這就大大增加了在所形成的鏡 片中產生光學缺陷的可能性。因此,底部填注法會嚴重^ 害所形成的光學鏡片的光學品質。 'WCHENLINVLikaUri 11079. ptd Page 5 4 54 09 6 V. Description of the invention (2) ------- 5 'is a well-known "slurry" effect of glass gas producers. That is to say, the shape f When the viscosity of the lens material is constant, the fluid slowly grabs into the branch cavity C and the air plug formed in the opening v during the filling will further damage the filling process. Due to the unevenness, the fluid forming the lens slowly flows into the cavity. The possibility of optical defects occurring in the formed sheet is increased. The first filling method is the "bottom" filling method shown in Fig. 2 of the present invention. In Fig. 2, the casting port 0 is separated from the exhaust port V by 180. . The mold M is placed in this way. The washing prayer port 0 is located at the bottom of the mold pair, and the fluid material forming the lens is introduced into the mold cavity C from the bottom through the casting port 0. To overcome gravity, a pumping device (not shown) can be used to allow the fluid material forming the lens to flow into the cavity C without applying too much pressure to it. Exhaust is performed through exhaust port V located at the top of cavity C. Because this filling method separates the exhaust port and the casting port, it eliminates the interference of bubbles on the flow of the fluid material forming the lens, so the "slurry" effect is greatly reduced. Therefore it can greatly shorten the filling process. However, the underfill introduces a possible new quality issue. As known to those skilled in the art, the central area of the lens formed is the most optically effective area. So any defect in this area will damage the quality of the lens formed by Po. Because bubbles will inevitably cause optical defects, it is best not to let bubbles pass through this optically effective area. However, as shown in FIG. 2, the bubble B has to pass through this optically effective region to reach the exhaust gas σ ν. In fact, the bubble B spans the entire cavity C ', which greatly increases the possibility of optical defects in the formed lens. Therefore, the underfill method will seriously damage the optical quality of the formed optical lens. '
4 54 09 6 五、發明說明(3) 發明概述 模製i ΐ:i服了現有技術的缺點,且揭示了-種全新的 而"接兄、的拉具填注法。實質上,本發明發明了一種"側 異注法。本發明的一個實施例包括一種用於模製 f片,具填注法,其中,模具是由兩個設置在:部先且學基 賢ΐ取向的兩個模殼形成的,它具有一個設置在模 设周邊的環形鎖合件,該鎖合件與兩個模殼共同確定模 腔,模腔有一個中心和互相垂直的一個豎直軸和一個水平 軸。兩個軸都通過模腔的中心。因而把模具分為上部份和 下部份。在模具的上部份設置分開一個角度的至少一個 i口和至少—個澆鑄口。這一角度為銳角,且排氣口和声 鑄口都與模腔相通。 ^ 在實踐本發明中,形成鏡片的流體材料通過澆鑄口 入模腔。然後固化形成鏡片的流體材料,使得形铲 流體材料硬化,以便形成光學鏡片。最後把形 ^ 、 模腔中取出。 又的鲵月坆 由於排氣口與洗鑄口互相分開’且有特殊的幾何排 列’所以形成鏡片的流體材料被填注到模腔Φ / 丨w此丫 rfq不受排翕 過程的干擾。所有被陷氣泡都靠重力移到排氣口並由此= 出模具而不通過所形成的光學鏡片的光學有 ^ , ^ τ巧双la£ ’而且, 重力使形成鏡片的流體材料的填注更加容易,m二 ^ 四而不再_愛 要泵浦裝置。這樣,本發明避免了 ”糊漿”效應,改盖 形成鏡片的品質,而且更方便了填注過程。 =了所 根據本發明的另一個實施例,模製光聲昝μ 1 衣7^予鏡片可以通過4 54 09 6 V. Description of the invention (3) Summary of the invention Molding i ΐ: i overcomes the shortcomings of the prior art, and reveals a new type of " receiving, " puller filling method. In essence, the present invention invents a " side different injection method. An embodiment of the present invention includes a method for molding f-pieces, with a filling method, wherein the mold is formed by two mold shells arranged in the following direction: Xue Xianxian orientation, which has one setting. A ring-shaped locking member at the periphery of the mold is provided. The locking member and the two mold shells jointly determine a mold cavity. The mold cavity has a center and a vertical axis and a horizontal axis which are perpendicular to each other. Both axes pass through the center of the cavity. Therefore, the mold is divided into an upper part and a lower part. The upper part of the mold is provided with at least one port and at least one casting port separated by an angle. This angle is an acute angle, and both the exhaust port and the sound casting port communicate with the cavity. ^ In the practice of the present invention, the fluid material forming the lens enters the mold cavity through the casting port. The lens-forming fluid material is then cured, causing the shovel fluid material to harden to form an optical lens. Finally, remove the shape ^ and the cavity. Another 鲵 月 坆 Because the exhaust port and the wash casting port are separated from each other 'and have a special geometrical arrangement', the fluid material forming the lens is filled into the mold cavity Φ / 丨 wr ^ rfq is not disturbed by the exhaustion process. All trapped air bubbles are moved to the exhaust port by gravity and thus = out of the mold without passing through the optical lens formed. ^, ^ Τ 巧 双 la £ 'Moreover, gravity makes the filling of the fluid material forming the lens Much easier, m two ^ four instead of _ love to pump devices. In this way, the present invention avoids the "slurry" effect, changes the cover to form the quality of the lens, and facilitates the filling process. = According to another embodiment of the present invention, the molded photoacoustic 1μ 1 clothing 7 ^ the lens can pass
UCHENLIN\Lika\trill079.ptd 第7頁 454 09 iUCHENLIN \ Lika \ trill079.ptd Page 7 454 09 i
5亥模具具有設置在端面且基 個設置在周邊並與兩上模殼 模腔有一個中心和互相垂直 兩個軸都通過中心,因而把 模具的上部份設置互相分開 排氣口和每一個洗鑄口之間 個澆鑄口都與模腔相通。在 澆鑄口的至少一個口被導入 材料’使形成鏡片的流體材 後把光學鏡片從模腔中取 個澆鑄口,除了本發明的具 之外,填注過程還可以進一 生產時間可以進一步縮短。 中’光學鏡片可用一種模具 在端面且基本上豎直取向的 個模殼共同確定模腔的環形 相垂直的一個豎直軸和一個 因而把模具分為上部份和下 個與模腔相通的排氣口。形 的上部份離開排氣口的某個 入模腔,固化形成鏡片的流 料硬化,以形成光學鏡片, 這一實施例中,:排氣口位於 成鏡片的液體材料注入模腔 &供一個模具的步驟來達到, 本上豐直取向的兩個模殼和一 共同確定模腔的環形鎖合件, 的一個豎直軸和一個水平軸, 模具分為上部份和下部份。在 的一個排氣口和多個澆鑄口。 都構成一個銳角。排氣口和多 形成鏡片的流體材料通過多個 模腔後,固化形成鏡片的流體 料硬化,以形成光學鏡片,然 出。由於這個實施例採用了多 有一個澆鑄口的實施例的優點 步縮短’因此模製光學鏡片的 在本發明的又一個實施例 形成’這種模具具有兩個設置 模殼’一個設置在周邊並與兩 鎖合件,模腔有一個中心,互 水平軸’兩個軸都通過中心, 部份’在模具的上部份設置一 成光學鏡片的步驟包括在模具 位置把形成鏡片的流體材料注 體材料’使形成鏡片的流體材 並從模腔中取出光學鏡片。在 模腔的最高或者說最上點,形 (νThe 5H mold has a center set on the end face and a base set on the periphery and two upper mold shell cavities and two axes perpendicular to each other pass through the center, so the upper part of the mold is set to separate the exhaust port and each Each of the casting ports is connected to the mold cavity. After the material is introduced into at least one port of the casting port to make the fluid material forming the lens, the optical lens is taken from the mold cavity into a casting port. In addition to the tool of the present invention, the filling process can be further shortened and the production time can be further shortened. The middle lens can use a mold at the end surface and a substantially vertical orientation of the mold shell to jointly determine a vertical axis of the annular cavity of the mold cavity and a vertical axis so that the mold is divided into an upper part and a next communicating with the cavity exhaust vent. The upper part of the shape leaves a certain mold cavity of the exhaust port, and the stream material which solidifies to form the lens is hardened to form an optical lens. In this embodiment, the exhaust port is located at the lens cavity and the liquid material is injected into the cavity For a mold step to achieve, the two mold shells in the vertical orientation and a ring-shaped locking member that together determine the cavity, a vertical axis and a horizontal axis, the mold is divided into an upper part and a lower part . One exhaust port and multiple casting ports at. All constitute an acute angle. After the exhaust port and multiple lens-forming fluid materials pass through multiple mold cavities, the lens-forming fluid material is solidified to form an optical lens. Because this embodiment adopts the advantage of the embodiment having one more casting port, the steps are shortened. Therefore, the molded optical lens is formed in another embodiment of the present invention. "This mold has two housings." With the two locking parts, the mold cavity has a center, and the horizontal axis mutually passes through the center, and the part of the step of setting an optical lens on the upper part of the mold includes injecting the fluid material forming the lens at the mold position. The bulk material is the fluid material that forms the lens and removes the optical lens from the mold cavity. At the highest or uppermost point of the cavity, the shape (ν
\\CH0«LIN\Lika\trill〇79.ptd\\ CH0 «LIN \ Lika \ trill〇79.ptd
4 5 4 09 G 五、發明說明(5) 的位置低於排氣口的 在所有實施例中 套墊的形式。對於後 此填注針可以用於刺 混合物注入模腔。排 注過程中,比如說用 可以相同也可以不同 本發明的再一個 置的改進。這種裝置 取向的對向模殼,模 腔,模腔有一個中心 軸,還具有一個與模 料注入腔中的澆鑄口 通過把排氣口設置在 軸與鎖合件相交。且 本發明的其他目 餘部份得到更清楚的 它把形成 通的排氣 達到的。 口之間構 用將通過 是墊圈的 用彈性材 然後把形 可以預製 排氣口和 種用於模 在端面且 同在模殼 一個豎直軸和 口,其 在這一 成一個 位置。 ’鎖合件可以 者’套塾可以 穿彈性套墊, 氣口和洗鑄口 填注針形成。 0 實施例表示一 具有一對設置 殼和鎖合件共 ,互相垂直的 腔相通並通過 和一個與腔相 模腔的最上點 排氣口和澆鱗 的、優點和應 了解。 形式也可以是 料來製做。因 成鏡片的流體 ,也可以在填 澆鑄口的尺寸 製光學鏡片裝 基本上是豐直 之間形成模 個水平 鏡片的流體材 改進是 點豎直 銳角。 參考本文的其 發明的詳細描述 本發明在下列例子中得到更具體的敘述,這些例子只 是作為說明用的,因為許多修改和變改對於本專業的技術 人員是顯而易見的。正如在說明書中和如申請專利範圍第 項書中所用的’ "a可以表示一個或者一個以上,視所使 用的上下文而定。現在參考附圖進行敘述,其中,在所有4 5 4 09 G Fifth, the description of the invention (5) is lower than the exhaust port. In all embodiments, the form of the cushion. The latter can be used to pierce the mixture into the mold cavity. During the refilling process, for example, the same or different improvements may be used. This device is oriented with an opposing mold shell, cavity, and cavity having a central axis and a casting port for injection into the cavity of the mold. The exhaust port is provided at the axis to intersect the lock. And the other objective of the present invention is made clearer. It achieves the exhaust gas formed. The structure between the ports will pass through a gasket which is made of elastic material and then can be prefabricated. The exhaust port and the type are used for the mold at the end face and in the mold shell. A vertical axis and port are formed in this position. The ‘locking member may be’ a sleeve. The elastic sleeve may be worn, and the gas port and the washing port are formed by filling needles. 0 The embodiment shows a cavity with a pair of arrangement shells and locks, which are mutually perpendicular, communicate with each other and pass through an uppermost point of the cavity with the cavity, the advantages and the understanding of the scales. The form can also be made from materials. Due to the fluid of the lens, it is also possible to fill the size of the casting gate to make an optical lens package. Basically, a horizontal lens is formed between the fluid and the lens. The improvement of the fluid material is a vertical sharp angle. Reference is made to the detailed description of the invention herein. The invention is described in more detail in the following examples, which are provided for illustrative purposes only, as many modifications and variations will be apparent to those skilled in the art. As used in the specification and as described in the patent application, "" a may mean one or more than one, depending on the context in which it is used. Description will now be made with reference to the drawings, in which all
\\CHENLIN\Lika\trill079.ptd 第9頁 4 54 09 6 五、發明說明(6) 圖中相同的數字表示相同的部件。 ^參考圖3-7,本發明的第一實施例包括一種用於製造 光學鏡片的填注模具丨〇的裝置和填注方法。模具丨〇是由設 置f端面的兩個模殼丨^,12B和設置在模殼12A,12B周邊 的環形鎖合件1 4形成的’兩個模殼和鎖合件確定模殼之間 的模腔.1 6。_ . 在第一實施例中,模殼1 2A,1 2B是相互轉動對準的, f軸向分開一個所需距離(例如為了生產所需厚度鏡片的 二適距離)。當放好位置時,模殼12Α,12β的内表面是待 形成光學鏡片的所需相對表面的負象。在本實施例中,這 兩個表面是共轴的’用公共轴Α表示。從剖面看,它們有 那H且中士〜13。因此’如果模殼12A,1 2b設置在端面, P麼軸A基本上是水平的,模殼11A,nB基本上是豎直 的/0而且如圖4 ~7所示,模腔16,進而模具10可被通過中 心13的水平軸X分戽卜卹q A i τ 直级吉&^+\上。卩伤11A和下部份11B。模具10有豎 直軸γ,豆直軸γ垂直於軸χ並通過中心13。 易見模殼ΐ2Α ’12B—般有圓形外形。顯而 易見,外形可取其他適當形狀,如橢圓,矩形或者方形。 Υ軸和11 Α上部份的交點確定楔 17。 啤疋供腔W的最尚或者說最上點 在圖3所示的實施例十,^k 使槿*沾,息从中鎖合件14疋個空心套墊,它 繞在Ϊ妒12A,接合以便形成模腔16。套墊可以由 4¾ λχ 1 δ A 1 2 B 邊緣^的;^ 丄、 柑钯α τ、, e丸 形成的。帶可以是粘結的合成 材枓,也可以是熱縮材料'使所形成的套墊枯貼到。成\\ CHENLIN \ Lika \ trill079.ptd Page 9 4 54 09 6 V. Description of the invention (6) The same numbers in the figures represent the same parts. ^ Referring to FIGS. 3-7, a first embodiment of the present invention includes an apparatus and a filling method for manufacturing a filling mold for an optical lens. The mold 丨 〇 is formed by the two mold shells provided with the f end surface, 12B and the ring-shaped locking member 14 provided around the mold shells 12A, 12B. Mold cavity. 1 6. In the first embodiment, the mold shells 12A, 12B are rotationally aligned with each other, and f is axially separated by a required distance (for example, two suitable distances for producing a lens with a desired thickness). When placed in place, the inner surfaces of the mold shells 12A, 12β are negative images of the desired opposing surfaces of the optical lens to be formed. In this embodiment, these two surfaces are coaxial and are denoted by a common axis A. From the cross section, they have H and Sergeant ~ 13. Therefore, if the mold shells 12A, 12b are provided on the end face, the P axis A is basically horizontal, and the mold shells 11A, nB are substantially vertical / 0 and as shown in Figures 4 to 7, the mold cavity 16 and further The mold 10 can be placed on the horizontal axis X of the center 13 through the center 13 and the q q i i τ straight grade & ^ + \. Sting 11A and lower part 11B. The mold 10 has a vertical straight axis γ, and the bean straight axis γ is perpendicular to the axis χ and passes through the center 13. It is easy to see that the mold shell ΐ2A ′ 12B has a round shape in general. Obviously, the shape can take other suitable shapes, such as oval, rectangular or square. The intersection of the stern axis and the upper part of 11 Α determines wedge 17. The highest or highest point of the beer supply chamber W is in the tenth embodiment shown in FIG. Form cavity 16 is formed. The cushion can be formed by 4¾ λχ 1 δ A 1 2 B edge ^; 丄 丄, citrus palladium α τ ,, e pill. The tape may be a bonded composite material or a heat-shrinkable material that will cause the formed cover to dry. to make
4 5 4 09 6 五、發明說明σ) 上。但是彈性材料更好,使得在固化過程中所得到的套塾 允許模殼1 2Α,1 2Β沿轴Α滑動。以便補償形成鏡片材料的 收縮。另外,鎖合件1 4可以是墊圈(未示出)的形式。 鎖合件14有一個排氣口 18和一個澆鑄口 20,排氣口 18 與模腔1 6相通’以便空氣可以從模腔丨6中排出。在所示實 施例中’排氣口 1 8位於模腔1 6的上部份11A,最好在模腔 1 6的最上點1 7或者最上點附近。 洗鑄口 2 0也與模腔丨6相通,使得可以通過它把形成鏡 片的流體材料導入模腔1 6。澆鑄口 2 〇也位於模腔丨6的上部 份11Λ,但與排氣口 18分開。如圖3 一7所示,根據本發 明’排氣口 1 8的位置總是高於澆鑄口 2〇的位置,使得空氣 泡容易通過這裡被排到外面乂而且,如圖4所示,在排氣 口 1 8和/堯鑄口 2 0之間構成一個夾角^,夾角α可以被看作 轴1^和轴Lq之間的夾角。Μ是連接中心1 3和澆鑄口 2 0中心 的徑向轴,LQ是連接中心} 3和排氣口 1 8中心的徑向軸。對 於圖3 —7所示的實施例,軸與軸γ重合,盡管它不必盥 軸重合。 〃 、心明要求角α是銳角。這能保證在填注過程中 Β不通?鏡,光學最有效區而到達排氣口 18。的確,如 圖4所不氣/包容易沿鎖合件1 4的内表面到達排氣口丨8。 由:ΐ f Γ作用’在填注過程中氣泡的確總是在澆注到模 片的先學最右^勺體材枓表面。因此,本發明使鏡 片的先最有政區完全不受擾動成為可能。 在本I明中,雖然角α可取〇。 一 9 0。之間的任何非4 5 4 09 6 V. Description of the invention σ). However, the elastic material is better, so that the sleeve obtained during the curing process allows the mold shells 12A, 12B to slide along the axis A. In order to compensate for the shrinkage of the lens-forming material. In addition, the locking member 14 may be in the form of a washer (not shown). The locking member 14 has an exhaust port 18 and a casting port 20, and the exhaust port 18 communicates with the mold cavity 16 so that air can be discharged from the mold cavity 丨 6. In the illustrated embodiment, the 'exhaust port 18 is located at the upper portion 11A of the cavity 16, preferably near the uppermost point 17 of the cavity 16 or the uppermost point. The wash port 20 is also in communication with the mold cavity 丨 6, so that the fluid material forming the lens can be introduced into the mold cavity 16 through it. The casting port 20 is also located at the upper part 11Λ of the cavity 6 but separated from the exhaust port 18. As shown in Figs. 3-7, according to the present invention, the position of the exhaust port 18 is always higher than the position of the casting port 20, so that the air bubbles can be easily discharged to the outside through here. Also, as shown in Fig. 4, An included angle ^ is formed between the exhaust port 18 and / yao cast port 20, and the included angle α can be regarded as the included angle between the axis 1 ^ and the axis Lq. M is a radial axis connecting the center 13 and the center of the casting port 20, and LQ is a radial axis connecting the center} 3 and the center of the exhaust port 18. For the embodiment shown in Figs. 3-7, the axis coincides with axis γ, although it does not have to coincide with the axis. 〃, Xinming required angle α is an acute angle. This can guarantee that Β does not work during the filling process? Mirror, the most effective optical zone to reach the exhaust port 18. Indeed, as shown in Fig. 4, the air / bag is easy to reach the exhaust port 8 along the inner surface of the lock member 14. From: ΐ f Γ action ′ During the filling process, bubbles are indeed always poured on the surface of the body 学 of the first right spoon of the learner. Therefore, the present invention makes it possible to completely prevent the first most political area of the lens from being disturbed. In the present invention, although the angle α may be 0. A 9 0. Anything between
4 54 09 6 五、發明說明(8) 零值,但角α 範圍是5 ° — 2 0位於排氣口 位於左邊。 洗鑄口可 每口可以是圓 排.氣口 1 8也可 排氣口 1 8可以 澆鑄口 2 0在尺 另外,如 同樣,洗鑄口 支承一 (未示 注的填 在 先製造 形成的 或填注 形 注可以 本.上是 上點1 7 需量的 成鏡片 個用於 出)。 注針( 圖3 — 7 。另外 實施例 過_程中 成鏡片 在填注 豎直的 附近。 形成鏡 .的流體 的優選.範圍為5 - 85。,而且角〇:的最佳 5 〇 。很明顯’雖然圖3和圖4所示的淺鑄口 18的右邊’但如圖5所示,澆鑄口 2〇也可以 以是個孔,如圖3 — 5所示。從剖面上看,洗 、橢圓或其他適當的形狀。同樣,實際上, 以是個孔’正如圖3 — 5所示。從剖面上看, 是圓、橢圓或其它適當的形狀。排氣口丨8和 寸和形狀上可以是相同的也可以是不同的.。 圖7所示’排氣口 1 8可以與排氣口 22聯合》 20可以與澆鑄口 24聯合。排氣口 22可以用於 產生吸力以便使空氣容易被排出的抽氣泵 澆鑄口 2 4可以支承或者安置一個用於改善填 未示出)。 所示實施例中’排氣口 1 8和澆铸口 2 0可以預 ’在鎖合件14是由彈性材料或其他合成材料 中’排氣口 1 8和澆鑄口 2 0也可以在填注之前 通過填注針直接刺穿鎖合件丨4而形成。 的流體材料通過澆鑄口 2 0被導入模腔1 6。填 站(未示出)進行,這裡模具丨〇被設置成基 ’使排氣口 1 8位於模腔1 6的最上點1 7或者最 在填注過程中,填注針(未晝出)用於把所 片的流體材料注入模腔丨6。填注針連接於形 材料的庫(未示出)。如果已預先製造了澆4 54 09 6 V. Description of the invention (8) Zero value, but the angle α range is 5 ° — 2 0 is located on the exhaust port on the left. Each wash port can be a round row. Air port 18 or exhaust port 18 can be cast port 2 0 in foot In addition, the same, wash port support one (not shown in the previous manufacturing or Filling the shape of the note can be used. The above is the number of lenses on the point 17 for the output). The injection needle (Figure 3-7. In the other embodiments, the lens is filled near the vertical during the filling process. The preferred fluid for forming the lens is in the range of 5-85. And the angle 5 is the best 50. It is obvious 'Although the right side of the shallow casting port 18 shown in Figs. 3 and 4', as shown in Fig. 5, the casting port 20 can also be a hole, as shown in Figs. 3-5. From the cross section, the washing and ellipse Or other suitable shapes. Similarly, in fact, it is a hole 'as shown in Figure 3-5. Viewed from a cross section, it is a circle, ellipse or other suitable shape. The exhaust port 8 and the size and shape can be The same can also be different ... As shown in Figure 7, 'exhaust port 18 can be combined with exhaust port 22 "20 can be combined with casting port 24. Exhaust port 22 can be used to generate suction so that air can be easily discharged The casting port 24 of the suction pump can be supported or placed for improving filling (not shown). In the embodiment shown, 'exhaust port 18 and casting port 20 can be pre-empted' in the case where the locking member 14 is made of an elastic material or other synthetic material. 'Exhaust port 18 and casting port 20 can also be filled. It was previously formed by piercing the locking element 4 with a filling needle. The fluid material is introduced into the cavity 16 through the gate 20. Filling station (not shown) is performed, here the mold is set as a base so that the exhaust port 18 is located at the uppermost point 17 of the mold cavity 16 or during the filling process, the filling needle (not out) Used to inject the fluid material into the mold cavity. Filler pins are attached to a library of shaped materials (not shown). If the pouring has been made in advance
UCHENLIN\Lika\trill079.ptd 第12頁 454096 五、發明說明(9) 注口 20,那 那麼使填注 一種方法, 建立起連通 鏡片的流體 由於洗 形成鏡片的 注模腔。而 部向上填注 腔1 6的中心 區存在光學 鏡片。 麼把填注 針刺穿鎖 填注針都 。最好是 材料注入 鑄口 20位 材料注入 且由於重 模腔1 6, 區。其結 缺陷的可 針伸進澆鑄口 2〇,如果沒預先製造, 合件14產生一個澆鑄口2〇,無論是哪 通過澆鑄口 20使流體在庫和模腔之間 填注針以連續的方式把所需量的形成 模腔16。 於模腔1 6的上部份11 a,重力可幫助 模腔1 6。因此,不必提供泵機構去填 力的作用,形成鏡片的材料自然從底 而氣泡B到達排氣口 1 8,但不通過模 果是,在所形成的鏡片的最有效光學 能性大大降低,因而可製造出更好的 一旦適量的形成鏡片的流體材料被導入模腔丨6就從腔 16和鎖合件14中抽出填注針。之後使形成鏡片的流體材料 固化和硬化。正如本專業技術人員所了解的那樣,可用幾 種方式實現固化。例如’本發明的固化方法包括使形成鏡 片的流體材料在紫外("UV")光下曝光所需的時間。另 外’形成鏡片的流體材料在UV光下曝光之後,使形成或鏡 片的流體材料在例如紅外(” I R")爐中加熱預定時間。如 果在UV步驟形成鏡片的流體材料沒有得到充分固化, 那麼第二個加熱步驟使形成鏡片的流體材料固化,以便形 成硬的鏡片。 圖6表示本發明的第三實施例,其中鎖合件i 4有兩個 澆鋒口 2 0 A,2 0 B。澆鑄口 2 0 A與排氣口 1 8分開一個角度αUCHENLIN \ Lika \ trill079.ptd Page 12 454096 V. Description of the invention (9) Note 20, then the filling method is used to establish a fluid that communicates with the lens and forms the injection mold cavity of the lens by washing. There are optical lenses in the central area of the cavity 16 filling the part upwards. Why pierce the filling needle with the filling needle. It is best to have material injection gate 20 bit material injection and due to the heavy mold cavity 16 zone. The knotted defects can be inserted into the casting port 20, if not pre-manufactured, the assembly 14 produces a casting port 20, whichever way the fluid is filled between the library and the cavity through the casting port 20 in a continuous manner The required amount is formed into the cavity 16. At the upper part 11 a of the cavity 16, gravity can help the cavity 16. Therefore, it is not necessary to provide a pump mechanism to fill the force. The material forming the lens naturally reaches the exhaust port 18 from the bottom, but without passing through the mold, the most effective optical performance of the formed lens is greatly reduced. Therefore, it is possible to produce a better injection needle from the cavity 16 and the locking member 14 once an appropriate amount of the lens-forming fluid material is introduced into the mold cavity 6. The lens-forming fluid material is then cured and hardened. As will be understood by those skilled in the art, curing can be achieved in several ways. For example, ' the curing method of the present invention includes the time required to expose the lens forming fluid material to < UV " light. In addition, after the lens-forming fluid material is exposed to UV light, the lens-forming fluid material is heated in, for example, an infrared ("IR ") furnace for a predetermined time. If the lens-forming fluid material in the UV step is not sufficiently cured, Then the second heating step solidifies the lens forming fluid material to form a hard lens. Figure 6 shows a third embodiment of the present invention, in which the locking member i 4 has two pouring fronts 2 0 A, 2 0 B The casting port 2 A is separated from the exhaust port 18 by an angle α
4 5 4 09 6 五、發明說明(ίο) 1,而澆鑄口 20B與排氣口 1 8分開一個角声" 达 ^ 一 =» 可以是不等的銳角。但是,最好它們有相等的值。換丄2 之,邊禱口20A ’20B對於排氣口 18最好是對稱的。排^ 18 =於模腔16的最高或者說最上點17或在最高點丨7附 澆,口20A,20B允許用兩個填注針把形成鏡片的流體 同日守注入模腔16,因此大大縮短了填注過程。進而,= 们4可以有兩個以上的洗鑄口,❿且,多個洗鑄口的^ 個口與排氣口的角距離可以相同,也可以不同。澆注口 對排氣口可以是對稱分布的。它們相對排氣口也可以= 1稱分布#。顯然’不必用每一個澆鑄口去填注模星。盈 明的具有多個洗鑄口的模具與現有的自、動: 技術相結合可以大大降低模壓鏡片的生產時間。 錄里片的流體材料最好是單體。可實^本發明的一 CR424,[匹兹堡市的P.P,G製造的,出售商標為 專業的技術人員所了解的,本專業所知的 ,、他形成鏡片的材料也可用於本發明。 可以=所討論的那樣,在實現本發明中,鎖合件Μ :熱:料製成的套墊’這使填注針可以通過刺穿 ^建立與模腔16連通的流體通道。在這些實施例中,一 Ξ:ί 2 ί墊材料是熱塑橡膠,這種橡膠包含由德克薩斯 沂員市的Shell oil公司出售的KRAT〇N⑻6,它是一 括tf:乙烯—丙烯(丁烯)嵌段共聚物。這類橡膠包 ,9^/斯州,Cary市的GLS公司以商標DYNAFLEX⑴G 11和27丨2出售,這些橡膠的Sh〇re A硬度範圍為4 5 4 09 6 V. Description of the invention (ίο) 1, and the casting port 20B and the exhaust port 18 are separated by an angle sound " ^ ^ = = can be different acute angles. However, preferably they have equal values. In other words, the side prayer openings 20A ′ 20B are preferably symmetrical to the exhaust opening 18. Row ^ 18 = At the highest point of mold cavity 16 or at the highest point 17 or at the highest point 丨 7, the mouth 20A, 20B allows the lens-forming fluid to be injected into the mold cavity 16 with two filling needles, so it is greatly shortened Filling process. Furthermore, we can have more than two wash casting ports, and the angular distance between the plurality of wash casting ports and the exhaust port may be the same or different. The gates can be symmetrically distributed to the exhaust ports. They can also be relative to the exhaust port = 1 called distribution #. Obviously, 'It is not necessary to fill the mold star with every casting port. The combination of Yingming's mold with multiple washing and casting ports and the existing automatic and dynamic technology can greatly reduce the production time of molded lenses. The fluid material of the film is preferably a monomer. A CR424 of the present invention [made by P.P, G of Pittsburgh, sold under the trade mark is known to a professional technician, and known to those skilled in the art, and the lens forming material can also be used in the invention. Can = As discussed, in the implementation of the present invention, the locking member M: heat: sleeve made of material 'This allows the filling needle to pierce through to establish a fluid channel communicating with the cavity 16. In these embodiments, the Ξ: 2 2 垫 pad material is a thermoplastic rubber, which contains KRATON 6 sold by Shell Oil Company of Yiyuan, Texas, which is a combination of tf: ethylene-propylene ( Butene) block copolymer. This type of rubber bag is sold under the trademarks DYNAFLEX⑴G 11 and 27 丨 2 by the GLS company in Cary City, California. The Shore A hardness range of these rubbers is
\\CHENLIN\Lika\trii1079. 第14頁 ^54096 五、發明說明(11)\\ CHENLIN \ Lika \ trii1079. Page 14 ^ 54096 5. Description of the invention (11)
約4 3 — 6 2,比重約〇 Q 圍為約355 —47〇,破掠仏。,在30 0 %拉長下的拉伸模數範 度約113-m,這:;抗拉強度約68°~ 1 000psi,撕裂強 。但是,本—I橡膠有光滑的表面,厚度範園為 料。實際上,所需/孰明的套塾材料不限於一種單一材 特定單體化合物改變。視用於形成鏡片的 一定的形成鏡片的材最好是一定的套墊材料配 形成鏡片的材料。在諸夕 種不同套墊材料配另一種 胺基曱酸醋’聚氣乙烯發現本發明可用聚 到滿意的實現。 頁機矽弹性體以及KRAWN⑻^得 這尨不意味著這肚節對本發明做了敘述,但 範圍包括在下面“;發明的限制,受限制的 許多修改和變更。 根據上面的公開可做 例如已經參考採用一個排About 4 3 — 6 2 with a specific gravity of about 0 Q and a range of about 355 — 47 0. The tensile modulus range at 300% elongation is about 113-m, this :; tensile strength is about 68 ° ~ 1 000 psi, tearing strength. However, Ben-I rubber has a smooth surface and a thickness of Fanyuan is expected. In fact, the required / clear jacket material is not limited to a single material-specific monomer compound change. Depending on the certain lens-forming material used to form the lens, it is preferred that a certain cushion material is matched with the lens-forming material. It has been found that the present invention can be achieved satisfactorily by using different cushion materials in combination with another amino acid vinyl acetate. The pager silicon elastomer and KRAWN do not mean that the invention is described in this section, but the scope is included below; the limitations of the invention, many modifications and changes that are restricted. According to the above disclosure, for example, it can be done already Reference uses a row
\\CHENLIN\Lika\trill079.ptd 本發明做了敘述。但可以採用_ 把二氣排出模腔之外對 二氣排出模腔,當然可以用本發a 4氣录與排氣口共同把 鑄口來做這件事情。而且,正^,提供的分開排氣口和澆 成鏡片的流體注入到模腔更方^可以採用多個澆鑄口使形 口把空氣排出模腔。例如,可以/可以採用多個排氣 上部份的頂部,但互相分開。巴多個排氣口安排在模具 /^54 09 6 案號 89110425 J爹 jj. 修正 i補充 圖式簡單說明 圖1是從模具頂部填注的現有模具的豎直剖面圖。 圖2是從模具底部填注的現有模具的豎直剖面圖。 圖3是為清楚起見切去一部份鎖合件的本發明第一實 施例模具的透視圖。 圖4是圖3模具的豎直剖面圖。 圖5是本發明第二實施例模具的豎直剖面圖。 圖6是本發明第三實施例模具的豎直剖面圖。 圖7是本發明第四實施例模具的豎直剖面圖。 主要元件之圖號說明 A..軸 B..氣泡 C、16..模腔 Μ、10·.模具 開口 .鎖合件 14 0 、 20 、 20Α 、 20Β 12Α、12Β..模殼 18、22..排氣口\\ CHENLIN \ Lika \ trill079.ptd The present invention has been described. However, it is possible to use _ to discharge the second gas out of the mold cavity. Of course, you can use the a 4 gas recorder and the exhaust port of this hair to do the casting. In addition, it is possible to separate the exhaust port and the lens-injected fluid into the mold cavity. A plurality of casting ports can be used to make the openings out of the mold cavity. For example, multiple vents can be used at the top of the upper section but separated from each other. Multiple exhaust vents are arranged in the mold / ^ 54 09 6 Case No. 89110425 J father jj. Amendment i Brief description of the drawing Figure 1 is a vertical sectional view of an existing mold filled from the top of the mold. Fig. 2 is a vertical sectional view of a conventional mold filled from the bottom of the mold. Fig. 3 is a perspective view of the mold of the first embodiment of the present invention with a part of the locking member cut away for clarity. FIG. 4 is a vertical sectional view of the mold of FIG. 3. Fig. 5 is a vertical sectional view of a mold according to a second embodiment of the present invention. Fig. 6 is a vertical sectional view of a mold according to a third embodiment of the present invention. Fig. 7 is a vertical sectional view of a mold according to a fourth embodiment of the present invention. Description of the drawing numbers of the main components A. Shaft B. Bubble C, 16. Mould M, 10 ·. Mould opening. Locking parts 14 0, 20, 20A, 20B 12A, 12B ... Mould shells 18, 22 ..exhaust vent
未命名 第16頁 2001.05.10.016Unnamed page 16 2001.05.10.016
Claims (1)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US34380299A | 1999-06-30 | 1999-06-30 |
Publications (1)
Publication Number | Publication Date |
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TW454096B true TW454096B (en) | 2001-09-11 |
Family
ID=23347732
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW89110425A TW454096B (en) | 1999-06-30 | 2000-05-29 | Method of filling a mold for manufacturing an ophthalmic lens |
Country Status (3)
Country | Link |
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AU (1) | AU5639500A (en) |
TW (1) | TW454096B (en) |
WO (1) | WO2001000394A2 (en) |
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US6787070B2 (en) * | 1998-02-19 | 2004-09-07 | Technology Resource International Corp. | Apparatus and method of filling a mold for manufacturing an ophthalmic lens |
GB0219779D0 (en) * | 2002-08-23 | 2002-10-02 | Smiths Group Plc | Embryo transfer catheters |
CN111345508A (en) * | 2020-04-17 | 2020-06-30 | 惠州市新泓威科技有限公司 | Electronic cigarette convenient for liquid adding and assembling |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3136000A (en) * | 1962-10-18 | 1964-06-09 | American Optical Corp | Mold for producing lenses and lens blanks from polymerizable materials |
FR2469733A1 (en) * | 1979-11-08 | 1981-05-22 | Essilor Int | PROCESS FOR THE PRODUCTION OF A COMPOSITE GLASS, IN PARTICULAR AN OPHTHALMIC LENS, AND COMPOSITE GLASS THEREOF |
US4693446A (en) * | 1985-09-20 | 1987-09-15 | Techna Vision, Inc. | Gasket for molding plastic lenses |
JPH09300478A (en) * | 1996-05-16 | 1997-11-25 | Nikon Corp | Molding of optics, gasket for molding and syringe used for molding of optics |
US6391231B1 (en) * | 1998-11-23 | 2002-05-21 | Younger Mfg. Co. | Method for side-fill lens casting |
-
2000
- 2000-05-29 TW TW89110425A patent/TW454096B/en not_active IP Right Cessation
- 2000-06-26 WO PCT/US2000/017562 patent/WO2001000394A2/en active Application Filing
- 2000-06-26 AU AU56395/00A patent/AU5639500A/en not_active Abandoned
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AU5639500A (en) | 2001-01-31 |
WO2001000394A2 (en) | 2001-01-04 |
WO2001000394A3 (en) | 2001-04-26 |
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