S4 〇5 6 S4 〇5 6 經濟部中央樣率货工消I作社印裂 A7 _______ B7 —_ . 1 ~—一- . — 五、發明説明（I ) 【本發明之領域】 本發明係關於一種防焰織物之製法及其產物，尤指一 種適用於二層或二層以上之織物中間，夾合有防火阻燃劑 之防焰織物的結合製法及其產物。 【本發明之背景】 現今科技的社會裏，由於人類對於物質文明的殷切需 求’大量使用織物於地毯、壁毯、窗簾、床藝、不織布… 等傢俱或襞璜中。然而此類像俱或裝璜皆是遇火容易燃燒 及擴教的易燃材，稍不小心即容易引起祝融肆虐，造成人 員傷亡及財物損失。 為防止悲劇的發生，目前市面上發展出的防焰織物大 體上分成三類：第一類係將織物纖維先行氧化成為氧化纖 維’促使纖維本身具有不燃特性；惟，此種氧化識雄製锋 成本頗高，應用上無法推廣普及。第二類則於織物表面塗 覆一層防火劑或浸置於防火劑中，待乾燥後具有防焰效 果，惟’此類防火劑係屬水溶性，於空氣中容易水解，且 為化學物質，易使織物變質輿快速老化，造成防火性能衰 減。第三類係將粉末狀防火劑整面黏附於織物的下表面， '並覆以紙張或另一層織物:椎，由於一般黏膠乾燥後皆有 硬化不柔軟的問題，因此造成此類織物變硬，降低了觸感 與使用機會。" 美國專利弟5，2 5 8，2 1 6號冒揭.露_ 一種以車縫方式將膨 脹性材料缝合於二層織物之間的織物。其雖可避免水解、 _變硬問題’然而如第9、>0圖所示，其於產製過程中，當 國家標準) -—---_ -----HI,· -- (請先閲讀背面之注意事項再填寫本頁.) 訂—------ —I l· · /isaos 6 A7S4 〇5 6 S4 〇5 6 The central sample rate of the Ministry of Economic Affairs, Consumers, Printing and Printing A7 _______ B7 —_. 1 ~ —1-. — V. Description of the invention (I) [Field of the invention] The present invention is The invention relates to a method for preparing a flame-resistant fabric and a product thereof, in particular to a combination method and a product for a flame-resistant fabric which is suitable for a two-layer or more fabric with a fire-resistant flame retardant sandwiched therebetween. [Background of the present invention] In today's technological society, due to the eager demand of human beings for material civilization, a large number of fabrics are used in furniture, such as carpets, wall rugs, curtains, bedding, non-woven fabrics, etc. However, such objects or decorations are flammable materials that are easy to burn and expand education in case of fire. A little carelessness can easily cause raging blazes, causing personal injury and property damage. In order to prevent tragedy, the flame-resistant fabrics currently developed on the market are roughly divided into three categories: the first type is the oxidation of fabric fibers into oxidized fibers in advance, which promotes the fibers to have non-combustible properties; The cost is high, and it cannot be popularized in applications. The second type is coated with a layer of fire retardant or immersed in a fire retardant. After drying, it has a flame retardant effect. However, this type of fire retardant is water-soluble, easily hydrolyzed in the air, and is a chemical substance. It is easy to cause fabric deterioration and rapid aging, resulting in attenuation of fire resistance. The third type is to adhere the powdery flame retardant to the lower surface of the fabric, and then cover it with paper or another layer of fabric: vertebra. Because the general viscose is dried, it has a problem of hardening and softness. Hard, reducing touch and use opportunities. " U.S. Patent No. 5, 2 5 8, 2 1 6 Exposure_ A kind of fabric in which an inflatable material is sewn between two layers of fabric by sewing. Although it can avoid the problem of hydrolysis and _hardening ', however, as shown in Figure 9 > 0, it is a national standard in the production process) -------------------- (Please read the notes on the back before filling this page.) Order —------ —I l · · / isaos 6 A7
A7 B7 五、發明説明（3 ~~ 整的結構體。第—織物、第二織物可於其纖維内摻有低溶 ’點纖維’俾使二層織物能經由上述熱接合步驟將該低熔點 纖維直接溶接結合成—完整的結構體。抑或是，可於撒粉 步騾I此合摻入熱熔膠粉末，或噴灑微量膠液於第一織 第一織物之間，俾使二層織物能經由上述熱接合步騾 =用熱纽合減膠粉末或膠液，促使結合成完整的結構 ;;:二防_物製⑽ ^對不織布材質之織物，尚有另—種製法態樣，其主 =令k不織布進料，再將防火阻燃劑粉末均勻地撒覆 阻：:不織布表面上，然後再令第二不織布沿著撒有防火 、鱼5 之第一不織布表面進料，並覆蓋於第—不織布 阻_粉末上，祕細針軋杨峰-不織布、 防纽巧粉末及第二不織料軋料成錄騎橡體。I 單想明〈應用可將二層織物以熱接合、針乾方式分別 =2用:村同德上述二縣合核合用；其可應用 ^應用於二層以上之防焰織物，其 夹有層以上：防火阻燃劑粉末。 以本發明製法製成之㈣織物，麵包括有第一織 粉末層、以及第二織物，一^ i 織物與第二織物之間，其特徵在於:該 粉末層及第二_三_以«合 4 54 05 6 A7 五、發明説明（+) 本發明因於製程中以熱壓、熱礼、熱立 著等熱接合方式結合可連續快速生產，或超^皮熱溶 生產速度咖用車縫者快，能以合 本因防火阻燃劑粉末受熱接合或針#L結合，ρ昏〜 持於二層織物之間形成―穩定性極佳之完心_緊掛固避免石墨粉掉落、保護機件，並可避免方染二 發明製_穎、構造創新，能提供產業上利用r確實且二 增進功效，故依法申請發明專利。- 請 先 閲 背 注 項 再 填 經濟部中去嵇準而负工消货合作社印$1 【圖式簡單説明】 第1圖係本發明防焰織物之製造流程圖。 =2圖係本發明實施例使賴壓接合之製造示意圖。 第3圖係本發明另一實施例使用熱輕輪之製造音圖 第嫩本發明再一實施例使用熱輥輪之心^ 第5圖係本發明防焰織物之另―製造流程圖。’、 第6圖係本發明又一實施例使用針軋之製造示意圖。 第7圖係第6圖實施例中針軋時識維結合情形: 第8圖係本發明更一實施例使用針軋之製造示意圖。 第9圖係習知防烙織物之製造流程圖。 。 第1〇圖係習姆關物之車缝剖视示意圖。 【圖號説明】 11底材棉布 12底材棉布 14 不織布原材 22 噴膠口 13 34 底材不織布 不織布原材 裝 訂A7 B7 V. Description of the invention (3 ~~ whole structure. The first and second fabrics can be mixed with low-solubility 'point fibers' in their fibers, so that the two-layer fabric can pass the low-melting point through the above-mentioned thermal bonding step. The fibers are directly fused and combined into a complete structure. Alternatively, it can be mixed with hot melt adhesive powder in the dusting step, or spray a small amount of glue between the first weave and the first fabric to make the second layer of fabric. Can be through the above thermal bonding step 骡 = use of thermal kneading powder or glue to promote the integration into a complete structure ;;: Second defense _ material system⑽ ^ For non-woven fabrics, there is another method of manufacturing method, Its main = make k non-woven cloth feed, and then spread the fire retardant powder uniformly to block :: on the surface of the non-woven cloth, and then make the second non-woven cloth along the surface of the first non-woven cloth sprinkled with fire prevention, fish 5, and Covered on the first-non-woven resistance powder, the fine needle rolling of Yang Feng-non-woven, anti-powder powder and the second non-woven rolling material into the recording rubber body. I single think <application can be used to thermally bond two layers of fabric , Needle-dry method = 2 uses: Village Tongde above two counties combined nuclear and combined use; it can be applied ^ Applicable to flame-resistant fabrics with more than two layers, sandwiched with more than one layer: fire-resistant flame retardant powder. The fabric made of this invention, the surface includes a first woven powder layer and a second fabric, i ^ i Between the fabric and the second fabric, it is characterized in that the powder layer and the second_third_are «to 4 54 05 6 A7 V. Description of the invention (+) The present invention is based on the hot pressing, hot ceremony, and hot The combination of standing and other thermal bonding methods can be continuous and rapid production, or super skin heat-dissolving production speed, fast sewing, can be combined with heat and flame retardant powder, or needle #L combined, ρ 昏 ~ The formation between the two layers of fabric ― perfect stability _ tightly hanging to prevent graphite powder from falling, protecting the parts, and avoiding square dyeing two inventions _ Ying, structural innovation, can provide industrial use Second, to enhance the efficacy, so apply for an invention patent in accordance with the law.-Please read the back note first and then fill in the Ministry of Economic Affairs to print and print $ 1 [Simplified illustration of the diagram] Figure 1 is the manufacture of the flameproof fabric of the present invention The flow chart = 2 is a schematic diagram of the manufacturing of the pressure-welded joint according to the embodiment of the present invention. Fig. 3 is another embodiment of the present invention using a hot light wheel to make a sound chart. Another embodiment of the present invention uses a heart of a hot roller ^ Fig. 5 is another manufacturing process of the flameproof fabric of the present invention. ', Fig. 6 is a schematic diagram of a manufacturing method using needle rolling in another embodiment of the present invention. Fig. 7 is a combination of dimensional recognition during needle rolling in the embodiment of Fig. 6: Fig. 8 shows a further embodiment of the present invention using needle rolling. Schematic diagram of manufacturing. Figure 9 is a manufacturing flow chart of a conventional anti-scald fabric. Figure 10 is a schematic cross-sectional view of a sewing seam of Ximu customs. [Illustration of the drawing number] 11 Cotton substrate 12 Cotton substrate 14 Non-woven fabric Raw material 22 Adhesive opening 13 34 Substrate non-woven non-woven raw material binding
本紙張尺度多用中國國家標準（CNS ) Α4規格（2丨ΟΧ297公爱 經濟部中央標準而妇.工消费合作社印掣 ^ Sd 〇5 6 A7 B7 五、發明説明（女） 2 撒粉系統 20 刮刀 21 熱熔膠粉末 3 1 面材棉布 3 2 面材棉布 33 面材不織布 4 1 熱壓機 4 2 熱輥輪 43 針軋機 43 1 軋針 432 倒口 4 3 3 針孔 5 81 輥輪 車缝機 8 2 裁刀 93 間隙 9 防焰織物 90 石墨粉 91 邊料 【較佳具體實施例之詳細説明】 為能讓貴審查委員能更瞭解本發明之技術内容，特 舉5個較佳具體實施例説明如下。 請先參閲第1圖本發明防焰織物之製造流程圖，其係 先令第一識物進料，再將防火阻燃劑粉末均句地撒粉 (B)於第一織物表面上，然後再令第二織物沿著撤有防火 阻燃劑粉末之第一織物表面進料（C)，並覆蓋於第一織物 與防火阻燃劑粉末上，最後以熱接合（D)方式將第一織 物、防火阻燃劑粉末及第二織物以熱能方式結合，最後再 將成品集料。 第2圖係本發明採用上述熱接合方式製造防焰織物之 示意圖。由圖可知，其係先將混紡有低熔點纖雄（熔點低 於200。〇之底材·棉布11由機台前方進料，一撒粉系統2 設於底材棉布11上方，用以將含有膨脹性石墨粉末9〇之 防火阻燃劑均勻撒覆於底材棉布H上表面，一刮刀2〇並 將粉末刮平，另一混紡有低熔點纖雄之面材棉布3丨隨之進 料覆蓋於底材棉布1 1與石墨粉末90上方，接著一起進入 私紙張尺度適用中國國家標準（CNS ) MJ^iTilOX297公f ----^--------裝—— —— —— C: (請先閲讀背面之注項再填寫本頁) — I— 訂 I--1--— r-'.ϊΆ —---- d 54 05 6 A7This paper is mostly used in China National Standard (CNS) A4 specification (2 丨 〇 × 297 Central Standard of the Ministry of Public Economics and Industry. Printing by industry and consumer cooperatives ^ Sd 〇5 6 A7 B7 V. Description of the invention (female) 2 Powder dusting system 20 Scraper 21 Hot melt adhesive powder 3 1 Cotton for face material 3 2 Cotton for face material 33 Non-woven for face material 4 1 Hot press 4 2 Hot roller 43 Needle rolling machine 43 1 Rolling pin 432 Pour opening 4 3 3 Pinhole 5 81 Roller sewing Machine 8 2 Cutter 93 Clearance 9 Flame-resistant fabric 90 Graphite powder 91 Edge material [Detailed description of preferred embodiments] In order to allow your reviewers to better understand the technical content of the present invention, five preferred specific implementations are given. The example is explained as follows. Please refer to FIG. 1 for the manufacturing flow chart of the flameproof fabric of the present invention, which firstly feeds the first material and then dusts the fire retardant powder (B) to the first. On the surface of the fabric, and then the second fabric is fed along the surface of the first fabric with the fire retardant powder removed (C), covering the first fabric and the fire retardant powder, and finally heat-bonded (D ) Method to heat the first fabric, fire retardant powder and second fabric with heat The combination of the methods, and finally the finished product is aggregated. Figure 2 is a schematic diagram of the flame-resistant fabric manufactured by the thermal bonding method of the present invention. As can be seen from the figure, it is first blended with a low-melting fiber (melting point below 200 ° C). The substrate and cotton cloth 11 are fed from the front of the machine. A dusting system 2 is set above the substrate cotton cloth 11 to evenly spread the fire retardant containing expandable graphite powder 90 on the upper surface of the substrate cotton cloth H. First, a scraper blade 20 was used to scrape the powder, and another blended low-melting fiber male cotton 3 丨 was then fed to cover the cotton cotton 1 1 and the graphite powder 90, and then entered into the private paper. Applicable to China National Standard (CNS) MJ ^ iTilOX297 male f ---- ^ -------- installation —— —— —— C: (Please read the note on the back before filling this page) — I— Order I --1 --— r-'. ΪΆ ------ d 54 05 6 A7
I丨·!丨I丨-：I裝--丨ί—訂丨I! (請先閲讀背面之注意事項再填寫本頁) » —ί ml· I---Γ-------- .11·:-. A 54 05 6 A7 _.__~——— __B7 五、發明説明（rj ) ~： ~—~—-~ C請先閲讀背面之注^事項再填寫本頁) _參閲第6圖採用上述針軋方式製造防_物之示意 圖，其大致與第2圖實施例相同，惟其使用之織物為底材 不織布13與面材不織布33，當其經過後段针軋機43之反 覆針軋，第7圖詳細可見，複數之乳針431可對應插入複 數之針孔433中，且每一軋針431上設有垂直之倒口 4 3 2 ’其反覆針札之扦插動作將釣引上層面材不織布^乏 纖維嵌入下層底材不織布ls中，促使二層不織布結合成為 完整的結構體，該反覆針軋之速度非常快，具有快速生 產、降低成本之優點。 第8圖亦為利用上述針軋方式製造防焰織物之示意 圖’其大致與第6圖實施例相同，惟其使用之不織布為膨 鬆之不織布原材14、34，可於撖粉、刮平後經由一對輥 輪5輥壓，再進入針軋機43反覆針軋。 經濟部中央樣率处货工消费合作社印製 综上所陳，本發明無論就目的、責段及功效，在在均 顯示其迥異於習知技術之特徵，為「防焰織物之製法及其 產物」之一大突破，懇請貴審查委員明察，早日踢准專 利，俾嘉惠社會，實感德便。惟應注意的是，上述諸多實 施例僅係為了便於説明而舉例而已，本發明所主.張之權利 範園自應以申請專利範圍所述為準，而非僅限於上述實施 例。 本紙張尺度適用中國國家標準（CNS ) A4規格（2!〇X297公浚）I 丨 ·! 丨 I 丨-: I equipment-丨 ί—Order 丨 I! (Please read the precautions on the back before filling out this page) »—ί ml · I --- Γ ------- -.11 ·:-. A 54 05 6 A7 _.__ ~ ———— __B7 V. Description of the Invention (rj) ~: ~ — ~ —- ~ C Please read the notes on the back before filling this page) _ Refer to FIG. 6 for a schematic diagram of using the above-mentioned needle rolling method to manufacture anti-objects, which is substantially the same as the embodiment in FIG. 2 except that the fabric used is the substrate non-woven fabric 13 and the surface non-woven fabric 33. When it passes through the rear needle rolling machine 43 Repeated pin rolling, as shown in Fig. 7, plural breast needles 431 can be correspondingly inserted into plural pin holes 433, and each pin 431 is provided with a vertical inverted port 4 3 2 'The cutting action of the repeated pinning will be The upper layer of non-woven fabric ^ spent fiber is embedded in the lower substrate non-woven fabric ls, which promotes the combination of the two layers of non-woven fabric into a complete structure. The repeated needle rolling speed is very fast, which has the advantages of rapid production and reduced costs. Fig. 8 is also a schematic diagram of the flame-resistant fabric manufactured by using the above-mentioned pin rolling method. It is substantially the same as the embodiment of Fig. 6, except that the non-woven fabric used is bulky non-woven raw materials 14, 34, which can be used after powdering and scraping. It is rolled through a pair of rollers 5 and then enters the pin rolling mill 43 to repeat needle rolling. According to the summary of printing by the cargo and consumer cooperatives of the Central Sample Rate Division of the Ministry of Economic Affairs, the present invention, regardless of its purpose, responsibility, and efficacy, shows its characteristics that are very different from conventional technologies. One of the major breakthroughs in "products", I urge your reviewing committee to make a clear observation and grant patents at an early date. It should be noted that many of the above-mentioned embodiments are merely examples for the convenience of description. The rights of Zhang, the owner of the present invention, should be based on the scope of the patent application, and not limited to the above-mentioned embodiments. This paper size applies to China National Standard (CNS) A4 (2! 〇X297 public dredging)