經濟部智慧財產局員工消費合作社印製 “947〇 A7 ------ 五、發明說明（1 ) 發明之背景 發明之領域 本發明係有關於—種床墊，該床墊係被用爲使用在醫 院等內的療養床之核心，及供製造該床墊的方法。 習知技術之說明 傳統之供一療養床用的床墊，係由尿烷，草，合成纖 維棉，彈簧及類似物所製成。 一療養床的床墊，有時會被病人的污水或嘔吐物非故 意的髒污。事實上，不可能每次都更換該因而弄髒之床墊 ’而傳統的床墊很難以沸水所淸洗，或由蒸汽來消毒，來 達成髒污處理的目的。 因而，供療養床用的床墊已有需要改良，其可於沸水 中淸洗或由蒸汽所消毒，以維持在乾淨的狀況，且進一步 的’可以依需要跟隨該床本體之斜靠動作，及一種不困難 的製造該床墊之方法。 發明之槪要說明 依此，本發明之一目的係提供一種療養床用的床墊， 其中，多數之重複的撓曲熱塑性塑膠纖維，被聚集形成立 體架構聚集體，且提供具有供維持淸潔管，通風管，防臭 劑等的通孔部份，且凹口被形成於其內，以使可以跟隨施 加於該療.養床的斜靠動作而撓曲。 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） -4- --------I I-----------訂--- ---I I 1^. (請先閱}背面之"意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印*1^ 4 49 47 0 a： B7 五、發明說明（2 ) 本發明之進一步的目的係提供一種供療養床用的床墊 之製造方法1其中，包含了經由連續的自設定在一模上的 每一孔口，擠製在熔化流體狀態下之熱塑性塑膠，以形成 且懸置多數的纖維，將仍爲熔化或未硬化狀態下的該因而 懸置之纖維，以低於掉落速率的低速率重複的撓曲該纖維 ，且在該纖維互相接觸的點處，經由膠粘而聚集成爲立體 架構，冷卻且硬化該因而形成之立體架構聚集體，同時的 或逐次的進行該凹口床墊外形之切割處理，該模在限定平 面上，具有多數的幾乎爲相等間隔之向下開啓之孔口，以 使在預定位置上留下空隙部份。 較佳實施例與本發明之詳細說明 較佳的 > 使用於本發明之熱塑性塑膠，具有1 0 ◦ °c 或以上的耐熱性，且由此形成之纖維均經過滅菌處理。 需要使用具有1 0 0°C至1 2 0°C的耐熱性塑膠爲立 體架構的纖維之材料，以製造本發明之床墊。 依據在該床墊內之特定位置，該纖維的直徑與密度可 以適當的變化，因此，包含所需要之適切的可彎性與抗壓 力二者之一般使用的最佳條件，均已施加至該床墊。例如 ，可使用具有增加密度的纖維來形成該床墊的表面或接近 表面之處，且在該床墊的內部部份減少纖維密度，在鄰近 表面之處的纖維之直徑可以較厚，且k床墊之內部則較薄Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs "947〇A7 ------ V. Description of the Invention (1) Background of the Invention Field of the Invention The present invention relates to a kind of mattress, which is used as The core of a nursing bed used in a hospital, etc., and a method for manufacturing the mattress. Description of the known technology The traditional mattress for a nursing bed is made of urethane, grass, synthetic fiber cotton, spring and the like The mattress of a nursing bed is sometimes unintentionally soiled by the patient's sewage or vomit. In fact, it is not possible to replace the soiled mattress every time. It is difficult to wash with boiling water or sterilize with steam to achieve the purpose of dirty treatment. Therefore, mattresses for nursing beds need to be improved, which can be washed with boiling water or sterilized with steam to maintain In a clean condition, and further 'can follow the reclining action of the bed body as needed, and a method of manufacturing the mattress without difficulty. SUMMARY OF THE INVENTION According to this, one object of the present invention is to provide a recuperation Mattress for bed Most of the repeated deflected thermoplastic plastic fibers are aggregated to form a three-dimensional structure aggregate, and a through-hole portion is provided to maintain a clean pipe, a ventilation pipe, a deodorant, etc., and a notch is formed therein to It can be flexed following the reclining motion applied to the treatment and nursing bed. This paper size applies the Chinese National Standard (CNS) A4 (210 X 297 mm) -4- -------- I I ----------- Order --- --- II 1 ^. (Please read the quotation on the back and fill in this page before filling in this page.) Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs * 1 ^ 4 49 47 0 a: B7 V. Description of the invention (2) A further object of the present invention is to provide a method 1 for manufacturing a mattress for a nursing bed, which includes each of Orifice, extruding thermoplastic plastics in a molten fluid state to form and suspend most of the fibers, the suspended fibers in the molten or unhardened state will be repeated at a lower rate than the drop rate The fibers are flexed, and at the point where the fibers contact each other, they are aggregated into a three-dimensional structure through gluing. And the three-dimensional structure aggregate formed thereby is hardened, and the cutting process of the shape of the notch mattress is simultaneously or successively performed. The mold has a plurality of almost equally spaced downwardly-opening openings on a defined plane. The gap portion is left at a predetermined position. Preferred embodiments and detailed description of the present invention are preferred > The thermoplastic used in the present invention has a heat resistance of 10 ◦ ° c or more, and is formed therefrom The fibers are all sterilized. It is necessary to use a material with a three-dimensional structure of heat-resistant plastic at 100 ° C to 120 ° C to manufacture the mattress of the present invention. According to a specific position in the mattress The diameter and density of the fiber can be appropriately changed, therefore, the best conditions for general use including both the appropriate bendability and pressure resistance have been applied to the mattress. For example, fibers with increased density can be used to form the surface of the mattress or near the surface, and the fiber density can be reduced in the interior portion of the mattress. The diameter of the fibers near the surface can be thicker, and k The interior of the mattress is thinner
C 該種.纖維的密度與直徑之變化，可輕易的經由控制在 ---------- I--裝--------訂---------線 '. (請先閱筇背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS)A4規格（210x 297公釐） -5- 449 47 〇 Α/ Β7 五、發明說明（3 ) 模上的孔口之安排方式與直徑，而依需要來進行ε亦可經 由局部控制該塑膠材料的擠製速率，來改變密度^ (請先閱讀背面之注意事項再填寫本頁) 本發明之供一療養床用的床墊，當然具有傳統床塾所 需求的基本功能。依據本發明，作用爲淸潔，淸洗等用途 的管，係嵌入形成在床墊內之通孔部份，以射出熱水$蒸 汽，以使淸洗或消毒該床墊，因而*即使該床墊被病人的 污水或嘔吐物所髒污時，仍可以相當容易的處理，而維持 該床墊於淸潔的狀況下。進一步的，本發明之該床墊，因 爲其立體架構結構，在水淸洗之後可立即的乾燥，故可縮 短淸潔工作。另一方面，當新鮮空氣通過該通孔部份而射 入該床墊時，可相反的自該通孔排出該淤塞的不潔空氣， 因而可維持病人具有較佳的環境。由維持一乾淨條件或滅 菌的觀點而言，該床墊之消毒處理是很有用的，其可以防 止在醫院中的傳染。此外，由於該凹口，該床墊可輕易的 撓曲，且因而可平順的跟隨該床本體的斜靠動作。 該消毒.處理可以二種方式進行，事先的混合一消毒劑 於起始樹脂材料內，或，在立體架構聚集體形成之後，在 纖維的表面上塗覆一消毒劑。 經濟部智慧財產局員工消費合作社印製 本發明之方法，非常適合於輕易的製造良好滅菌之本 發明的床墊。 圖形之簡要說明 圖1係一床墊的透視圖。 圖2 .係於撓曲狀態下的—床墊之側視圖’其合適於跟 -6 - 本紙張尺度適用中國國家標準（CNS)A4規格（2】〇x 297公釐） 449 47 0 a： B7 五、發明說明（4 ) 隨該床本體之斜靠動作。 圖3係一生產製造過程的略圖。 圖4係自圖3之線I V - I V取得的一平面圖’顯示 設定在一模表面上的該孔口之安排方式° 主要元件對照表 1 床墊 2 纖維 3 . 通孔部份 4 凹口 5 擠製模 6 空隙部份 7 取出輥子 8 立體架構聚集體 9 冷卻水 10 孔口 範例 參照圖形，於下將詳述本發明之較佳實施例。 圖1與圖2顯示本發明之一床墊1 °該床墊1係爲具 有某些厚度的一方形板形態，經由重複的撓曲多數的聚丙 烯纖維2聚積成爲立體架構所形成。在該床墊1的較長方 向上的內側，形成具有大約該板的厚度之1/3之通孔部 份3。該.通孔部份3係被使用以嵌入淸洗或滅菌管，或用 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閱讀背面之注意事項再填寫本頁) 裝---- I I 訂· I -------線- 經濟部智慧財產局員工消費合作社印製 449 47 0 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明（5 ) 以供應防臭劑等的盒或袋，且只要足以達成本發明之目的 ’並不限制前述構件具有特定的剖面形態，或限制其直徑 〇 如示於圖2 ，在該床墊1的較長方向上，於床墊分成 三等分之位置處形成二橫向的凹口 4 ，以使可平順的跟隨 施加至該床墊的斜靠動作。該凹口 4較佳的形成二個或更 多。 雖然於本實施例中，已經由將消毒劑混合在纖維2本 身中，而完成了消毒處理，但可使用任何其他消毒機構。 圖3係供製造前述床墊之一種方法的略圖。參照圖3 ，於下將說明製造該床墊之本方法。 參考號碼5代表示於圖3中之一擠製模。該模5具有 多數的向下開啓之孔口 1 0。該向下開啓之孔口 1 0以幾 乎相等的間隔被安排在一平面上，且遺留一未具有孔口的 圓形剖面空隙部份6。該通孔部份3係由該空隙部份6的 機構所形成，即爲，當該空隙部份6的剖面爲圓形的時， 該通孔部份3爲圓形的（如示於圖4 )，如果空隙部份爲 方形的1則形成方形的通孔。 一例如爲聚丙烯的熱塑性樹脂，在擠製機中加熱且熔 化，該樹脂然後持續的通過該模5的孔口 6擠製，以持續 的形成多數的向下懸置纖維2。在擠製之前，將消毒劑混 合入該樹脂內，而進行該纖維2的消毒處理。當然，該消 毒處理亦可在床墊成形過程之後’經由塗層一消毒劑於床 墊上而完成。 本纸張尺度適闬中國國家標準（CNS)A4規格（210 X 297公釐） -8- *-------------— 1 訂-----ί (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 449 47 Ο Α7 ____Β7 五、發明說明（6 ) 該因此形成之纖維2，由一取出輥子7的表面’於下 方位置所獲取，該輥子7係被安排在該模5的下方位置， 其間隔足以維持該纖維2仍在熔化或未硬化的狀態’且該 輥子7以低於該纖維2的掉落之速率來轉動。於前述之方 式，每一纖維2錯縱且重複的撓曲在該取出輥子7的表面 上，且在仍爲熔化條件下的接觸點互相的膠粘在一起，以 形成一立體架構聚集體8。在模上之未安排有孔口 1 0之 處；該纖維不會形成在空隙部份6之下方，因而不會有該 纖維的立體架構聚集體，而形成了通孔部份3。於該取出 輥子浸入冷水時（除了頂部部份之外），在取出輥子7的 表面上聚集之立體架構聚集體8，被接連的浸入，冷卻且 硬化於水中，以形成做爲一床墊連續的固定型式之立體架 構聚集體8。該立體架構聚集體8完全硬化後，自水中取 出且然後將之乾燥。 因此形成之立體架構聚集體8 ，係爲一長板本體，該 聚集體8然後切割成合適之長度，以配合在一床本體上， 且於同時，於適當位置形成凹口 4 ，以使可撓的跟隨該床 本體之斜靠動作。該凹口 4係經由在厚度方向切割該床墊 而形成，並在厚度方向遺留部份的未切割部份，因而，生 產了本發明之一完整的床墊產品。該凹口與該床墊外形之 切割處理，可同時的進行或逐次的進行。 本紙張尺度遇用中國國家標準（CNS)A4規格（210*297公釐） -9- in----I----- I I I — I I 訂 (請先閱讀背面之注意事項再填寫本頁)C. The change in the density and diameter of the fiber can be easily controlled by ------------ I--installation -------- order --------- LINE '. (Please read the precautions on the back of the page before filling out this page) This paper size applies to China National Standard (CNS) A4 (210x 297 mm) -5- 449 47 〇Α / Β7 V. Description of the invention (3 ) The arrangement and diameter of the orifices on the die, and ε can be performed as needed. The density can also be changed by locally controlling the extrusion rate of the plastic material ^ (Please read the precautions on the back before filling this page) The present invention The mattress for a nursing bed, of course, has the basic functions required by traditional bed sheets. According to the present invention, the tubes used for cleaning, washing and other purposes are embedded in the through-hole portion formed in the mattress to emit hot water $ steam to wash or disinfect the mattress, so * even if the When the mattress is contaminated by the patient's sewage or vomit, it can still be handled fairly easily, and the mattress is kept clean. Further, the mattress of the present invention, because of its three-dimensional structure, can be dried immediately after washing with water, thereby shortening cleaning work. On the other hand, when fresh air is injected into the mattress through the through-hole portion, the clogged unclean air can be discharged from the through-hole on the contrary, so that a better environment for the patient can be maintained. From the standpoint of maintaining a clean condition or sterilization, the sterilization treatment of the mattress is useful to prevent infection in a hospital. In addition, due to the notch, the mattress can be easily flexed, and thus can smoothly follow the reclining motion of the bed body. The disinfection treatment can be performed in two ways, by mixing a disinfectant in the starting resin material in advance, or coating the surface of the fiber with a disinfectant after the three-dimensional structure aggregates are formed. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the method of the present invention is very suitable for easily manufacturing a mattress with good sterilization of the present invention. Brief Description of the Figures Figure 1 is a perspective view of a mattress. Figure 2. Side view of a mattress in a flexed state, which is suitable for -6-This paper size applies to China National Standard (CNS) A4 specifications (2) 0x 297 mm) 449 47 0 a: B7 V. Description of the invention (4) Follow the reclining motion of the bed body. Figure 3 is a schematic diagram of a manufacturing process. Figure 4 is a plan view taken from line IV-IV in Figure 3 'shows the arrangement of the openings set on the surface of a mold ° Comparison of main components 1 mattress 2 fiber 3 through-hole portion 4 recess 5 Extrusion die 6 Void part 7 Take-out roller 8 Three-dimensional structure aggregate 9 Cooling water 10 Orifice example reference figure, the preferred embodiment of the present invention will be described in detail below. Fig. 1 and Fig. 2 show a mattress 1 according to the present invention. The mattress 1 is a square plate with a certain thickness, and is formed by accumulating a plurality of polypropylene fibers 2 to form a three-dimensional structure. On the inner side in the longer direction of the mattress 1, a through-hole portion 3 having approximately 1/3 of the thickness of the plate is formed. The through-hole part 3 is used to be embedded in rinsing or sterilizing tubes, or the Chinese national standard (CNS) A4 specification (210 X 297 mm) is used for this paper size (please read the precautions on the back before filling in this Page) Installation ---- Order II · I ------- Line-Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 449 47 0 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5) To provide a box or bag of deodorant, etc., and as long as it is sufficient to achieve the purpose of the present invention, 'the foregoing members are not restricted to have a specific cross-sectional shape, or the diameter thereof is restricted. As shown in FIG. In the longitudinal direction, two lateral notches 4 are formed at the position where the mattress is divided into three equal parts, so that the reclining action applied to the mattress can be smoothly followed. The notches 4 are preferably formed in two or more. Although the disinfection process has been completed by mixing the disinfectant in the fiber 2 itself in this embodiment, any other disinfection mechanism may be used. Fig. 3 is a schematic view of a method for manufacturing the aforementioned mattress. Referring to Fig. 3, the present method for manufacturing the mattress will be described below. The reference number 5 is shown in one of the extrusion dies in FIG. The die 5 has a plurality of openings 10 which are opened downward. The downwardly opened apertures 10 are arranged on a plane at almost equal intervals, and a circular cross-section void portion 6 without an aperture is left. The through-hole portion 3 is formed by the mechanism of the gap portion 6, that is, when the cross-section of the gap portion 6 is circular, the through-hole portion 3 is circular (as shown in the figure). 4) If the gap portion is a square 1, a square through hole is formed. A thermoplastic resin such as polypropylene is heated and melted in an extruder, and the resin is then continuously extruded through the orifice 6 of the die 5 to continuously form a plurality of downwardly suspended fibers 2. Before extrusion, a disinfectant is mixed into the resin, and the fiber 2 is disinfected. Of course, the disinfection treatment can also be performed after the mattress forming process' by coating a disinfectant on the mattress. This paper is suitable for Chinese National Standard (CNS) A4 (210 X 297 mm) -8- * -------------— 1 order ----- ί (please first Read the notes on the back and fill in this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 449 47 〇 Α7 ____ Β7 V. Description of the invention (6) The fiber 2 thus formed should be taken out by the surface of the roller 7 in the lower position It is obtained that the roller 7 is arranged below the mold 5 with an interval sufficient to maintain the state where the fiber 2 is still molten or unhardened 'and the roller 7 rotates at a rate lower than the rate at which the fiber 2 falls. . In the foregoing manner, each fiber 2 is flexibly and repeatedly flexed on the surface of the take-out roller 7, and the contact points are still glued to each other under the molten condition to form a three-dimensional structure aggregate 8 . Where no holes 10 are arranged on the mold; the fiber will not be formed below the void portion 6, so there will be no three-dimensional structure aggregates of the fiber, and a through-hole portion 3 is formed. When the take-out roller is immersed in cold water (except for the top part), the three-dimensional structure aggregates 8 gathered on the surface of the take-out roller 7 are successively immersed, cooled and hardened in water to form a continuous mattress. The fixed type of three-dimensional structure aggregate 8. After the three-dimensional structure aggregates 8 are completely hardened, they are taken out of the water and then dried. The three-dimensional structure aggregate 8 thus formed is a long plate body, and the aggregate 8 is then cut to an appropriate length to fit on a bed body, and at the same time, a notch 4 is formed at an appropriate position so that The torsion follows the reclining action of the bed body. The notch 4 is formed by cutting the mattress in the thickness direction, and an uncut portion left in the thickness direction. Therefore, a complete mattress product of the present invention is produced. The cutting of the notch and the shape of the mattress may be performed simultaneously or successively. This paper size meets the Chinese National Standard (CNS) A4 specification (210 * 297 mm) -9- in ---- I ----- III — II (Please read the precautions on the back before filling this page )