TW446737B - Metallic material with organic composite coating excellent in corrosion resistance and coatability and reduced in finger mark adhesion and process for producing the same - Google Patents

Metallic material with organic composite coating excellent in corrosion resistance and coatability and reduced in finger mark adhesion and process for producing the same Download PDF

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TW446737B
TW446737B TW088104858A TW88104858A TW446737B TW 446737 B TW446737 B TW 446737B TW 088104858 A TW088104858 A TW 088104858A TW 88104858 A TW88104858 A TW 88104858A TW 446737 B TW446737 B TW 446737B
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silane coupling
group
weight
coupling agent
metal material
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TW088104858A
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Chinese (zh)
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Hirokatsu Bannai
Yasuhiko Nagashima
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Nihon Parkerizing
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D161/00Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
    • C09D161/04Condensation polymers of aldehydes or ketones with phenols only
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)
  • Laminated Bodies (AREA)

Abstract

A metallic material having a surface excellent in corrosion resistance and coatability and reduced in finger mark adhesion. The coated metallic material comprises a metallic material having on a surface thereof: a first coating layer obtained from (A) a silane coupling agent ingredient having a reactive functional group such as an amino group having active hydrogen or an epoxy group and (B) a polymer ingredient comprising a water-soluble polymer represented by formula (I) having an average degree of polymerization of 2 to 50; and formed on the first layer, a second coating layer made of a resin composition comprising 100 parts by weight of a resin and 5 to 70 parts by weight of silica.

Description

A7 446 7 3 7 B7_ 五、發明說明(1 ) 〔發明之詳細說明〕 本發明爲關於可對金屬材料表面賦與優良之抗蝕性、 塗佈性及不易付著指紋污垢,且可使用於家電、建材製品 之金屬材料。 〔先前之技術〕 一般性地,鍍含鋅金屬之鋼板和鋁板等之金屬材料爲 在汽車、建材及家電相關的廣泛領域中使用。但是,鋅和 鋁在大氣中腐蝕並且生成腐鈾產物(所謂的白銹),其乃 令金屬材料外觀降低且對於塗佈性亦造成不良影響,更且 具有擔心需要在家經過各種作業製造製品時,易經由作業 者之操作而付著指紋等污垢而令商品價値顯著降低之缺點 〇 於是,爲了改善上述金屬材料表面之抗蝕性、塗佈性 及不易付著指紋污垢性,乃一般使用在金屬材料表面施以 使用鉻酸、重鉻酸或其鹽類作爲主體之處理液的鉻酸鹽處 理後,於其上層被覆以含有膠體矽石之具有羧基之聚烯烴 系樹脂的金屬材料。 但是,近年,隨著對於環保的意識提高,因爲處理金 屬材料表面所使用之鉻酸鹽處理液中的六價鉻對於人體直 接造成不良影響,故對於鉻酸鹽處理乃敬而遠之。又’含 有六價鉻之排水必須進行防止水質污染法所規定的特別處 理,其乃令全體的費用提高。又,施以鉻酸鹽處理之金屬 材料乃成爲含鉻之產業廢棄物,具有無法再回收之大缺點 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) _ :----1.------裝---------訂1!-------線-"1 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A7 446737 B7 五、發明說明(2 ) ,並且成爲社會上的大問題。 另一方面,鉻酸鹽以外之表面處理方法,已熟知使用 含有多價苯酚羧酸之單寧酸的表面處理劑。若以單寧酸水 溶液處理金屬材料,則經由單寧酸與金屬材料之反應形成 保護皮膜’因爲其成爲對於腐蝕物質侵入的阻擋物,故認 爲其可提高前述金屬材料之抗蝕性。 然而,近年,隨著製品之高品質化,乃要求皮膜本身 的高抗蝕性’因此,單獨的鉻酸鹽、或者倂用無機成分之 皮膜則爲抗蝕性不夠充分,其現狀爲不可能實用化。 於是,提高金屬材料抗蝕性之處理方法,於特開昭 5 3 — 1 2 1 0 3 4號公報中,揭示於金屬表面塗佈由水 分散性的石與醇酸樹脂與三烷氧基矽烷化合物所組成之水 溶液之方法。 又 > 使用羥基吡酮化合物衍生物所組成之水溶性樹脂 ’對金屬材料賦與抗蝕性爲目的之表面處理方法、及使用 羥基苯乙烯化合物之水溶性或水分散性聚合物,對金屬材 料賦與抗蝕性之方法,爲於特開昭5 7 _ 4 4 7 5 1號公 報、及特開平1 — 177380號公報等中揭示。 但是’上述任何一種方法均無法形成可在金屬材料表 面’賦與可代替鉻酸鹽皮膜之具優良抗蝕性的皮膜,且現 實問題的前述問題點並無任何解決。因此,現狀爲無法取 得抗蝕性優之金屬材料用之非鉻系表面處理劑及表面處理 方法= 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) I -Γ---^----I · I---I--- ^ · 111 ----- I - (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A7 446 7 3 7 __B7______ 五、發明說明(3 ) 〔發明所欲解決之課題〕 (請先閱讀背面之注意事項再填寫本頁) 本發明爲解決前述先前技術所具有之問題點1以提供 抗蝕性、塗佈性優及不易付著指紋污垢之非鉻系有機複合 被覆金屬材料爲其目的。 〔用以解決課題之手段〕 本發明者等爲了解決此些先前技術所具有之問題點, 重覆致力硏究,結果經由在金屬材料表面以第一層爲具有 矽烷偶合劑成分、和具有特定化學構造之聚合物成分所組 成之組成物作爲皮膜,且第二層爲在第一層之上層,以含 矽石之樹脂組成物予以覆被而發現其抗蝕性、塗佈性優、 及不易付著指紋污垢之有機複合被覆金屬材料,及其製造 方法,並且達到完成本發明。 本發明之有機複合被覆金屬材料爲在金屬材料表面, 具有以下述成分作爲第1層: (A) 由含活性氫之胺基、環氧基、乙烯基、氫硫基 及甲基丙烯氧基所選出之具有至少一個反應性官能基之一 種以上的矽烷偶合化合物所構成之矽烷偶合劑成分及 經濟部智慧財產局員工消費合作社印製 (B) 下述一般式(I )所示之一種以上聚合物,以 2〜5 0平均聚合度含有之一種以上的聚合物成分: Ο ΗA7 446 7 3 7 B7_ V. Description of the invention (1) [Detailed description of the invention] The invention relates to the ability to impart excellent corrosion resistance, coating properties, and resistance to fingerprint dirt on the surface of metal materials, and can be used for Metal materials for home appliances and building materials. [Previous Technology] Generally, metal materials such as zinc-plated steel plates and aluminum plates are used in a wide range of fields related to automobiles, building materials, and home appliances. However, zinc and aluminum corrode in the atmosphere and produce rotten uranium products (so-called white rust), which degrades the appearance of metal materials and adversely affects coatability, and there is a concern that products need to be manufactured through various operations at home. It is easy to bear fingerprints and other dirt through the operation of the operator, which significantly reduces the price of goods. Therefore, in order to improve the corrosion resistance, coating properties of the above-mentioned metal material surface, and the difficulty of bearing fingerprints, it is generally used in After the surface of the metal material is treated with chromate using chromic acid, dichromic acid, or a salt thereof as the main treatment liquid, the upper layer is coated with a metal material containing a polyolefin-based resin having a carboxyl group containing colloidal silica. However, in recent years, with increasing awareness of environmental protection, hexavalent chromium in the chromate treatment liquid used to treat the surface of metal materials has a direct adverse effect on the human body. Therefore, chromate treatment is far away. Also, the drainage of hexavalent chromium must undergo special treatment required by the Water Pollution Prevention Law, which increases the overall cost. In addition, the metal materials treated with chromate become industrial waste containing chromium, which has the major disadvantage of being unable to be recycled. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) _:- --1 .------ install --------- order 1! ------- line- " 1 (Please read the precautions on the back before filling this page) Ministry of Economy The Intellectual Property Bureau employee consumer cooperative printed A7 446737 B7 V. Invention Description (2), and it became a big problem in society. On the other hand, as a surface treatment method other than chromate, a surface treatment agent using a tannic acid containing a polyvalent phenolcarboxylic acid is well known. When a metal material is treated with a tannic acid aqueous solution, a protective film is formed through the reaction of the tannic acid and the metal material. Since it becomes a barrier against the intrusion of corrosive substances, it is considered that it can improve the corrosion resistance of the aforementioned metal material. However, in recent years, with the improvement of the quality of products, the high corrosion resistance of the film itself is required. Therefore, the chromate alone or the film with an inorganic component is not sufficiently resistant to corrosion, and the status quo is impossible. Practical. Therefore, a treatment method for improving the corrosion resistance of a metal material is disclosed in Japanese Patent Application Laid-Open No. Sho 5 3-1 2 1 0 3 4 and coating a metal surface with a water-dispersible stone, an alkyd resin, and a trialkoxy group. Method of aqueous solution composed of silane compound. Also> A surface treatment method using a water-soluble resin composed of a hydroxypyridone compound derivative for the purpose of imparting resistance to metal materials, and a water-soluble or water-dispersible polymer using a hydroxystyrene compound to metal The method for imparting resistance to materials is disclosed in Japanese Patent Application Laid-Open No. 5 7 _ 4 4 7 5 1 and Japanese Patent Application Laid-Open No. 1-177380. However, "any of the above methods cannot form a film with excellent corrosion resistance that can replace the chromate film on the surface of the metal material", and the aforementioned problems of the actual problem have not been solved at all. Therefore, the current situation is that non-chromium-based surface treatment agents and surface treatment methods for metal materials with excellent corrosion resistance cannot be obtained = This paper size applies the Chinese National Standard (CNS) A4 specification (210 x 297 mm) I -Γ-- -^ ---- I · I --- I --- ^ · 111 ----- I-(Please read the precautions on the back before filling out this page) Printed by A7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs 446 7 3 7 __B7______ 5. Description of the invention (3) [Questions to be solved by the invention] (Please read the precautions on the back before filling out this page) The present invention is to solve the problem 1 of the previous technology to provide corrosion resistance Non-chromium organic composite coated metal materials with excellent properties, coating properties and fingerprint resistance are not easy for this purpose. [Means to Solve the Problem] In order to solve the problems of the prior art, the present inventors and the like have made repeated efforts to study. As a result, the first layer on the surface of the metal material has a silane coupling agent component and a specific component. A composition composed of chemically constructed polymer components is used as a film, and the second layer is on top of the first layer, which is covered with a silica-containing resin composition and found to have excellent corrosion resistance and coating properties, and Organic composite coated metal material that is not easy to bear fingerprint dirt, and its manufacturing method, and the present invention has been completed. The organic composite coated metal material of the present invention is on the surface of the metal material, and has the following components as the first layer: (A) an active hydrogen-containing amine group, an epoxy group, a vinyl group, a hydrogen thio group, and a methacryloxy group Silane coupling agent components composed of selected one or more silane coupling compounds having at least one reactive functional group and printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy (B) One or more of the following general formula (I) Polymer, one or more polymer components with an average degree of polymerization of 2 to 50: 〇 Η

X Υ 1 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) 4 46 7 3 7 A7 B7 五、發明說明(4) 〔但,式中,苯環上所結合之X爲表示氫原子、羥基 、C!〜c5之烷基、Ci-Cs之羥烷基、c6〜c12之芳 基'苄基、亞苄基、縮合至前述苯環並且形成萘環之不飽 和烴類族或下述式(I I )之基: Λ〇 (II) Υ 2 (請先閱讀背面之注意事項再填寫本頁) Ν 經濟部智慧財產局員工消費合作社印製 Ο Η 式(I I )中之R1及R2分別獨立表示氫原子、羥基、X Υ 1 This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 Gongchu) 4 46 7 3 7 A7 B7 V. Description of the invention (4) [However, in the formula, the X bonded to the benzene ring is Hydrogen atom, hydroxyl group, C! ~ C5 alkyl group, Ci-Cs hydroxyalkyl group, c6 ~ c12 aryl 'benzyl group, benzylidene group, unsaturated hydrocarbons condensed to the aforementioned benzene ring and forming naphthalene ring Family or the base of the following formula (II): Λ〇 (II) Υ 2 (Please read the precautions on the back before filling this page) Ν Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 〇 之 in formula (II) R1 and R2 each independently represent a hydrogen atom, a hydroxyl group,

Ci〜C5之烷基、或(::〜(:"之羥烷基,於式(I)及 (ϊ I )中,結合至苯環之Y 1及Y2分別獨立表示氫原 子、或下述式(III)、 (IV)·所示之Z基: R 3 (ΠΙ) C Η R 4 R 5 CH 2 — Ν —R 6Ci ~ C5 alkyl group, or (:: ~ (: " hydroxyalkyl group, in formulas (I) and (ϊ I), Y 1 and Y 2 bonded to a benzene ring each independently represent a hydrogen atom, or The Z group shown by formulae (III) and (IV): R 3 (ΠΙ) C Η R 4 R 5 CH 2 — Ν —R 6

•R 7 前述式(III)及(IV)中之 R6及R7分別獨立表示氫原子、C (IV)• R 7 In the formulae (III) and (IV), R 6 and R 7 each independently represent a hydrogen atom and C (IV)

R 3、 R 4、 R 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 ' 4467 3 7 ____B7_ 五、發明說明(5 ) 〜Ci。之羥烷基,前述聚合物分子中之各苯環所結合之X 、Y1及Y2亦可與另外之苯環所結合之各X、Y1及 Y 2相同或者不同均可,且前述聚合物分子中的各苯環中 之前述Z基的取代數平均値爲0.2〜1.0〕所構成之 皮膜,且第2層爲在第1層之上層,將相對於樹脂1 0 0 重量份,含有矽石5〜7 0重量份比例的樹脂組成物予以 被覆爲其特徵。 本發明之有機複合被覆金屬材料中所使用之前述矽烷 偶合劑成分(A ),相對於聚合物成分(B )之重量比( A) /(B)爲 1 : 10 〜10 : 1 爲佳。 本發明之有機複合被覆金屬材料中所使用之前述矽烷 偶合劑成分(A)較佳爲含有 (a )具有一個以上含活性氫之胺基的一種以上矽烷 偶合劑化合物所組成的矽烷偶合劑、與(b )具有一個以 上環氧矽烷基之一種以上矽烷偶合化合物所組成的矽烷偶 合劑。 本發明之有機複合被覆金屬材料中所使用之前述矽烷 偶合劑(a )中所含之含活性氫之胺基,相對於前述矽院 偶合劑(b)所含之環氧基的當量比較佳爲3 : 1〜1 : 3。 本發明之有機複合被覆金屬材料中所使用之前述矽院 偶合劑(a )與前述矽烷偶合劑(b )之合計量,相對於 前述聚合物成分(B)之重量比〔(a) + (b) 〕/( B) 較佳爲1:5〜5:1。 本紙張尺度適用中國囤家標準(CNS)A4規格(210 X 297公釐) Ϊ l·-------- 裝 - ---訂 _ Ί--Ϊ ---- I ^)/Ί (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 4467 3 7 a? B7 五、發明說明(6) 〔發明之實施形態〕 本發明之有機複合被覆金屬材料中所使用之第一層皮 膜’爲具有特定反應性官能基之一種以上的矽烷偶合劑化 合物所組成之矽烷偶合劑成分(A)、與含有特殊胺基之 一種以上苯酚樹脂系聚合物所組成之聚合成分(B)。 本發明所使用之矽烷偶合劑成分(A )中所含之矽烷 偶合化合物,若爲1分子中含有至少一個選自含活性氫之 胺基、環氧基、乙烯基、氫硫基及甲基丙烯氧基作爲反應 性官能基者,則對其構造無特別限定,若列舉其具體例, 則可使用如下列①〜⑤組成之物質。 ① 具有胺基者 N- (2 —胺乙基)3 —胺丙基甲基二甲氧基矽烷' N—(胺乙基)3-胺丙基三甲氧基矽烷、3_胲丙基三 乙氧基矽烷 ② 具有環氧基者 3 -縮小甘油氧基丙基三甲氧基矽烷、3 一縮水甘油 氧基丙基甲基二甲氧基矽烷、2 —(3,4 一環氧環己基 )乙基三甲氧基矽烷 ③ 具有乙烯基者 乙烯基三乙氧基矽烷 ④ 具有氧硫基者 3 -氫硫丙基三甲氧基矽烷 ⑤ 具有甲基丙烯氧基者 _____ I ^----^------裝-------- 訂 i,-------Ί^.)1 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -9 - 446 73 7 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(7 ) 3_甲基丙烯氧基丙基三甲氧基矽烷、3—甲基丙稀 氧基丙基甲基二甲氧基矽烷 本發明所使用之矽烷偶合劑成分(A )較佳爲由,具 有一個以上含活性氫之胺基的一種以上矽烷偶合化合物所 組成之矽烷偶合劑(a )、與具有一個以上環氧基之一種 以上矽烷偶合化合物所組成之矽烷偶合劑(b )所構成。 又,本發明所使用之矽烷偶合劑成分(A )爲由,具 有含活性氫之胺基之矽烷偶合化合物所組成之矽烷偶合齊!| (a )、與含環氧基之矽烷偶合劑(b )所組成時,矽院 偶合劑中所含之含活性氫之胺基,相對於環氧基之當量比 較佳爲以3 : 1〜1 : 3之範圍。此含活性氫之胺基相對 於環氧基之當量比若超過3 : 1 ,則所得皮膜之成膜性差 ,且抗蝕性和塗佈性不夠充分。又,其未滿1 : 3時,則 所處理之皮膜的抗蝕性和塗佈性反而變成飽和。 其次,本發明所使用之聚合物成分(B )爲含有前述 式(I )所示聚合單位之低聚物或聚合物,式(I )聚合 單位之平均聚合度爲2〜5 0。 於式(I )中,於苯環所結合之X爲羥基,c i〜C 5 之院基,例如甲基、乙基、丙基等,C 1〜C 5之羥院基例 如羥甲基、羥乙基、羥丙基等,C 6〜C i 2之芳基例如苯 基、萘基等’苄基、亞苄基’縮合至前述苯環並且形成萘 環之不飽和烴類族,即一 CH=CH_CH=CH —、或 = CH—C = CH—C=基、或前述式(I I )之基。 式(I I )中之R1及R 2分別相互獨立爲氫原子、 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1 l· I I I I I ^ - ----ί —^ 訂------I J ί (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -4467 3 7 7 A7 ____ B7 五、發明說明(8 ) 羥基、Ci-Cio烷基例如甲基、乙基、丙基等, C i〜C i Q之羥烷基例如羥甲基、羥乙基、羥丙基等。 於式(I)及(I I)中,結合至苯環之Y1及Y2 分別相互獨立爲氫原子、或具有式(I I I)或(IV) 所示之Z基《又,式(:! I I)及(IV)中之R3、 R4、R5、R6及R7分別相互獨立爲(:!〜(:"之院 基例如甲基、乙基、丙基等,C 1〜C 5之羥烷基例如經甲 基、羥乙基、羥丙基等。 前述聚合物分子中之各苯環所結合之式(I )中的X 、Y 1及式(I I )中的Y 2分別可與另外苯環所結合之 X、 Y1及Y2相同或相異。又,前述聚合物分子中之各 苯環之前述Z基的取代數平均値爲0 . 2〜1 · 〇。 所謂Z基之取代數平均値,爲指聚合物分子中之全苯 環中,分別導入之Z基的數平均値。例如,於式(I )中 ,n = l〇,且X爲式(I I)之含苯環基時,此聚合物 每1分子之苯環數爲2 0,此聚合物每1分子,於1 0個 苯環中各導入1個Z基時,則此聚合物分子之Z基取代數 平均値爲〔(lxio) + (〇χ10) 〕/20 = 0.5° 此Z基取代數之平均値若未滿0 . 2,則所得聚合物 對於金屬材料之黏合性不足且塗佈性變差。又,若其超過 1 . 0,則所得聚合物之親水性變大,且所得皮膜之抗鈾 性不夠充分。 式(I I I)及式(IV)所示之z基中的R3〜 本紙張反度適用中國國家標準(CNS)A4規格(210 X 297公釐) -11 - I r.---LI —---裝.---I---r 訂·!-----線}1 (請先閱讀背面之注意事項再填寫本頁) 446 7 3 7 A7 B7 五、發明說明(9 ) R7分別表示Ci〜C1D之烷基、Ci-Ci。之羥烷基。 其碳數若爲1 1以上,則所形成之皮膜的成膜性降低,故 抗蝕性、塗佈性不夠充分。 其次,本發明所使用之第二層被覆爲相對於樹脂 1 0 0重量份,含有5〜7 0重量份比例之矽石爲佳。更 佳爲1 〇〜5 0重量份。此比例未滿5重量份時,則無改 善上層被覆之抗蝕性、改善不易付著指紋污垢之效果,令 抗蝕性’不易付著指紋污垢性降低。所配合之矽石可使用 市售之膠體矽石、有機矽膠、氣相矽、矽石粉末等,可列 舉曰產化學(株)之SnowtexO、 C,〇S, N、曰本 Aerosil (株)之 Aerosil 1〇〇、200、300 等。尙, 其粒徑並無特別限制。 第二層之被覆中所使用之樹脂爲具有羥基和/或羧基 之樹脂爲佳。此類樹脂可列舉市售之環氧樹脂、醇酸樹脂 、丙烯酸樹脂、胺基甲酸酯樹脂、丙烯酸改性聚酯樹脂、 苯酚改性醇酸樹脂、聚乙烯基丁縮醛樹脂、苯酚樹脂、蜜 胺樹脂、乙烯丙烯酸樹脂等。此些樹脂之構造和分子量並 無特別限定,但必須在矽石可均勻分散含有之範圍內。 第二層之被覆以付著量爲〇 ‘ 1〜5 . Og/m2爲佳 。此上層被覆未滿〇 · 1 g / m 2時,則抗触性、不易付著 指紋污垢性不夠充分。又,其若超過5 . 〇g/m2,則塗 佈性特別爲黏合性不夠充分。 視需要可令第二層之被覆含有蠘,且亦可提供潤滑性 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ----^-J -----一裝 i I (請先閱讀背面之注意事項再填寫本頁) 」SJ· 線、 經濟部智慧財產局員工消費合作社印製 446737 A7 ___B7 五、發明說明(10 ) 又,第二層被覆所使用之樹脂中,視需要,亦可添加 通常的防鑄用顏料例如鉬酸系顏料、磷酸鹽系顏料、防鑄 劑(例如單寧酸、沒食子酸等之酚系羧酸)令抗蝕性相乘 效果地提高。 本發明製造方法所使用之表面處理劑中,前述矽烷偶 合劑成分(A )相對於前述水溶性聚合物成分(B )之重 量比(A)/(B)爲1 : 10〜10 : 1爲佳,且更佳 爲1:5〜5:1。此重量比未滿1:10時,即若砂院 偶合劑成分(A )之比率低,則與基體表面之黏合力降低 ,故抗蝕性、塗佈性不夠充分。又,其若超過10 : 1 ’ 即矽烷偶合劑成分(A )比率高時,則因皮膜之成膜性降 低,故所得皮膜之抗蝕性、塗佈性不夠充分。 其次說明關於本發明有機複合被覆金屬材料之製造方 法。本發明之製造方法爲令作爲第1層之含有上述表面處 理劑組成物、且pH調整至2 . 0〜6 . 5範圍之水性表 面處理液,付著於金屬材料表面並將其乾燥,且令乾燥後 之付著量爲1 0〜5 0 〇mg/m2,較佳爲5 ◦〜5 ◦ 0 mg/m2。此時令水性處理液於1 0〜6 0°C溫度下接觸 金屬材料表面0.1〜30秒,並且加熱乾燥爲佳。 第1層之水性表面處理液的P Η爲使用磷酸、酸性磷 酸鹽、氟化物、錯氟化物、硫酸、硝酸、有機酸,調整至 2 . 0〜6 . 5之範圍。更佳之PH値爲3 . 0〜5,0 。P Η未滿2 . 0,則所得之處理液中的組成物與基體表 面之反應性過度變高,故發生不良皮膜,且所得皮膜之抗 本紙張尺度適用令國國家標準(CNS)A4規格(210 X 297公釐) ;---I------「一裝.1 — (請先闓讀背面之注意事項再填寫本頁) ij· --線、 經濟邨智慧財產局員工消費合作社印製 1 446 7 3 7 A7 _ B7 五、發明說明(11 ) (請先間讀背面之注意事項再填寫本頁) 蝕性、塗佈性不夠充分。又,若超過p Η 6 . 5,則水溶 性聚合物成分(Β )本身易由水性表面處理液中析出沈源 ,且令水性處理液的壽命變短。 又,對於使用本表面處理劑、處理金屬材料表面之方 法亦無特別限定,且例如可應用浸漬法、噴霧法及輥塗法 等。又,對於處理溫度、處理時間亦無特別限定,但一般 上’處理溫度較佳爲1 0〜6 0 t,且處理時間較佳爲 0 · 1〜2 0秒。更且’所處理之金屬材料較佳爲進行力口 熱乾燥。加熱溫度較佳爲5 0〜2 8 0 t:。 尙’令本發明製造方法所使用之表面處理組成物與金 屬材料接觸時,由金屬材料所溶出混入之金屬離子與水溶 性聚合物成分(B )形成複合物,並且有生成沈澱之情況 。於如此情況中’亦可於表面處理劑組成物中添加金屬封 鏈劑。金屬封鏈劑可列舉EDTA、Cy — DTA、三乙 醇胺、葡糖酸、庚葡糖酸、草酸、酒石酸、蘋果酸等。 第2層所應用之水性樹脂組成物之處理方法、處理溫 度、處理時間並無特別限定,但一般上,處理溫度爲於 經濟部智慧財產局員工消費合作社印製 1 0〜6 0°C下接觸〇 . 1〜1 〇秒鐘,並且加熱乾燥爲 佳。 本發明所使用之金屬材料,可由鐵板、鍍鋅系鋼板、 錯板、錯合金板、不銹鋼板等中選出。 〔實施例〕 以下述之實施例具體說明本發明,但本發明之範圍並 "14- 本紙張尺度適用令國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作杜印製 446737 A7 _B7_ 五、發明說明(12 ) 不彼此些實施例所限定。 1 *供試材料 ① 冷乳鋼板 市售之板厚0.6mm JIS G 3 1 4 1 ② 鍍含鋅金屬之鋼扳 市售之板厚0 . 6mm之熔融鍍鋅鋼板(G I材料 ) 市售之板厚0 . 6mm之電鍍鋅鋼板(EG材料) ③ 鋁板 市售之板厚0.6mm JIS A 5 0 5 2 2.鋼板之淸洗方法 將上述金屬材料之表面使用中鹼性脫脂劑(註冊商標 :戸丨116(1163)16『4 3 3 6,日本?6以^5}]1£(株)製)藥劑 濃度:2 0克/升,於處理溫度:6 0 °C,處理時間: 2 0秒之條件下予以噴霧處理,令表面付著的垃圾和油除 去。其次以自來水將表面殘存的鹼成分洗淨,令供試材料 之表面呈淸淨化。 3 .第一層表面處理液組成 <處理液A > 矽烷偶合劑成分(A )爲3 -氫硫基丙基三甲氧基矽 院、水溶性聚合物成分(B )爲η = 5,X =氫、Y 1 = Z = _CH2N (CH3) 2,並且調整成Ζ基取代數平均 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -15- i:——l·------ο 裝--------訂------------4J. C請先閱讀背面之注意事項再填寫本頁) 446737 五、發明說明(13) 値=1,( A ) : ( B ) p Η調整爲3 · 0後 爲1 0重量%。 Α7 Β7 :1 : 8。再以 Η 2 S i F 6 將 以去離子水予以稀釋,且固形成分 分 成 劑 合 > 偶 Β 院 液矽 理將 處 < 胺 - 2 /IV I Ν 之 分 成 物 合 聚 性 溶 一 水 4 和 Η 6 烷C 二 基Η 氧 C 甲一 三 il 基X 丙, 胺 5 Υ 、 Ηο ΖR 3, R 4, R This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) A7 '4467 3 7 ____B7_ 5. Description of the invention (5) ~ Ci. Hydroxyalkyl, X, Y1, and Y2 bound to each benzene ring in the aforementioned polymer molecule may be the same as or different from each X, Y1, and Y2 bound to another benzene ring, and the aforementioned polymer molecule A film composed of an average number of substitutions of the aforementioned Z group in each benzene ring of 0.2 to 1.0], and the second layer is a layer above the first layer, and will contain 100 parts by weight of the resin and contains silica. It is characteristic that the resin composition is coated in a proportion of 5 to 70 parts by weight. The weight ratio (A) / (B) of the aforementioned silane coupling agent component (A) to the polymer component (B) used in the organic composite coated metal material of the present invention is preferably 1:10 to 10: 1. The aforementioned silane coupling agent component (A) used in the organic composite-coated metal material of the present invention is preferably a silane coupling agent composed of (a) one or more silane coupling agent compounds having one or more active hydrogen-containing amine groups, Silane coupling agent composed of (b) one or more silane coupling compounds having more than one epoxy silane group. The active hydrogen-containing amine group contained in the aforementioned silane coupling agent (a) used in the organic composite-coated metal material of the present invention is better than the equivalent of the epoxy group contained in the aforementioned silicon courtyard coupling agent (b). It is 3: 1 ~ 1: 3. The total amount of the aforementioned silicon courtyard coupling agent (a) and the aforementioned silane coupling agent (b) used in the organic composite-coated metal material of the present invention with respect to the aforementioned polymer component (B) [(a) + ( b)] / (B) is preferably 1: 5 to 5: 1. This paper size is in accordance with China Store Standard (CNS) A4 (210 X 297 mm) Ϊ l · -------- Packing---- Order_ Ί --Ί ---- I ^) / Ί (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 4467 3 7 a? B7 V. Description of the invention (6) [Invention of Embodiment] The first film used in the organic composite-coated metal material of the present invention is a silane coupling agent component (A) composed of one or more silane coupling agent compounds having specific reactive functional groups, and contains a special amine Polymerization component (B) composed of one or more phenol resin-based polymers. If the silane coupling compound contained in the silane coupling agent component (A) used in the present invention contains at least one molecule selected from the group consisting of an active hydrogen-containing amine group, an epoxy group, a vinyl group, a hydrogen thio group, and a methyl group, Those having a propyleneoxy group as a reactive functional group are not particularly limited in their structure. If specific examples are listed, those having the following composition ① to ⑤ can be used. ① N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane with N- (aminoethyl) 3-aminopropyltrimethoxysilane, 3-trimethylpropyltriamine Ethoxysilane ② those with epoxy groups 3-reduced glyceryloxypropyltrimethoxysilane, 3-glycidyloxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl ) Ethyltrimethoxysilane ③ Vinyltriethoxysilane with vinyl group ④ 3 -Hydroxythiopropyltrimethoxysilane with oxythio group ⑤__ I ^ --- -^ ------ 装 -------- Order i, ------- Ί ^.) 1 (Please read the notes on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 Specification (210 X 297 mm) -9-446 73 7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the Invention (7) 3_Methacryloxypropyltrimethoxy Silane, 3-methylpropyloxypropylmethyldimethoxysilane The silane coupling agent component (A) used in the present invention is preferably one or more silanes having one or more amine groups containing active hydrogen. Coupling Silane coupling agent (a) composed of the composition, and having a silane-coupling agent (b) consisting of more than one kind of one or more epoxy groups Silane coupling compounds formed. In addition, the silane coupling agent component (A) used in the present invention is a silane coupling agent composed of a silane coupling compound having an amine group containing an active hydrogen! (a) When composed with an epoxy-containing silane coupling agent (b), the active hydrogen-containing amine group contained in the silicon courtyard coupling agent is preferably equivalent to the epoxy group's equivalent of 3: 1 ~ 1: 3 range. If the equivalent ratio of the active hydrogen-containing amine group to the epoxy group exceeds 3: 1, the film-forming property of the obtained film is poor, and the corrosion resistance and coatability are insufficient. When it is less than 1: 3, the anticorrosiveness and coatability of the treated film become saturated. Next, the polymer component (B) used in the present invention is an oligomer or polymer containing a polymerization unit represented by the aforementioned formula (I), and the average degree of polymerization of the polymerization unit of the formula (I) is 2 to 50. In formula (I), X bonded to a benzene ring is a hydroxyl group, a ci ~ C 5 group such as methyl, ethyl, propyl, etc., and a C 1 ~ C 5 hydroxy group such as hydroxymethyl, Hydroxyethyl, hydroxypropyl, etc., C 6 ~ C i 2 aryl groups such as phenyl and naphthyl, such as 'benzyl and benzylidene', are condensed to the aforementioned benzene ring and form an unsaturated hydrocarbon family of naphthalene rings, ie -CH = CH_CH = CH —, or = CH—C = CH—C = group, or a group of the aforementioned formula (II). R1 and R2 in formula (II) are each independently a hydrogen atom, and the size of this paper is applicable to China National Standard (CNS) A4 (210 X 297 mm) 1 l · IIIII ^----- ί — ^ Order ------ IJ ί (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-4467 3 7 7 A7 ____ B7 V. Description of the Invention (8) Hydroxyl, Ci- Examples of the Cio alkyl group include methyl, ethyl, and propyl, and examples of the hydroxyalkyl group of Ci to Ci Q include hydroxymethyl, hydroxyethyl, and hydroxypropyl. In formulae (I) and (II), Y1 and Y2 bonded to a benzene ring are each independently a hydrogen atom, or have a Z group represented by formula (III) or (IV), and formula (:! II) And (IV), R3, R4, R5, R6, and R7 are independent of each other as (:! ~ (: &Quot;, such as methyl, ethyl, propyl, etc., and C 1 ~ C 5 hydroxyalkyl For example, via methyl, hydroxyethyl, hydroxypropyl, etc. X, Y 1 in formula (I) and Y 2 in formula (II) which are bonded to each benzene ring in the aforementioned polymer molecule may be respectively different from other benzenes. The X, Y1, and Y2 bound by the rings are the same or different. In addition, the average number of substitutions of the Z group of each benzene ring in the polymer molecule is 0.2 to 1 · 0. The average number of Z group substitutions値 refers to the number average of the Z groups introduced into the all benzene ring in the polymer molecule. For example, in formula (I), n = 10, and X is a benzene ring-containing group of formula (II) When the number of benzene rings per molecule of the polymer is 20, and one Z group is introduced into 10 benzene rings per one molecule of the polymer, the average number of Z group substitutions of the polymer molecule is 値Is [(lxio) + (〇χ10)] / 20 = 0 .5 ° If the average number of this Z group substitution is less than 0.2, the obtained polymer has insufficient adhesion to metal materials and the coating properties become poor. If it exceeds 1.0, the obtained polymer has The hydrophilicity is increased, and the uranium resistance of the obtained film is insufficient. R3 in the z group shown in formula (III) and formula (IV) ~ This paper's reverse degree applies to China National Standard (CNS) A4 (210 X 297) Mm) -11-I r .--- LI —--- pack .--- I --- r order ·! ----- line} 1 (Please read the precautions on the back before filling this page ) 446 7 3 7 A7 B7 V. Description of the invention (9) R7 represents an alkyl group of Ci ~ C1D, a hydroxyalkyl group of Ci-Ci. If the carbon number is 11 or more, the film is formed. The second layer used in the present invention is preferably coated with silica in an amount of 5 to 70 parts by weight relative to 100 parts by weight of the resin. More It is preferably 10 to 50 parts by weight. When the proportion is less than 5 parts by weight, there is no effect of improving the corrosion resistance of the upper layer coating, improving the effect of not easily attaching fingerprint dirt, and reducing the resistance of the resist to being difficult to adhere to fingerprints. . The colloidal silica used can be commercially available colloidal silica, organic silica gel, fumed silica, silica powder, and the like. Examples include Snowtex O, C, 〇S, N, and Japan Aerosil Co., Ltd. Aerosil 100, 200, 300, etc. Alas, its particle size is not particularly limited. The resin used in the coating of the second layer is preferably a resin having a hydroxyl group and / or a carboxyl group. Examples of such resins include commercially available epoxy resins, alkyd resins, acrylic resins, urethane resins, acrylic-modified polyester resins, phenol-modified alkyd resins, polyvinyl butyral resins, and phenol resins. , Melamine resin, ethylene acrylic resin, etc. The structure and molecular weight of these resins are not particularly limited, but must be within a range in which silica can be uniformly dispersed and contained. The second layer is covered with a coating weight of 0 ‘1 to 5. Og / m2 is preferred. When the upper layer coating is less than 0.1 g / m2, the touch resistance and the resistance to adhesion are not sufficient. The fingerprints are not sufficiently soiled. When it exceeds 5.0 g / m2, the paintability is particularly insufficient and the adhesiveness is insufficient. If necessary, the coating of the second layer can contain radon, and can also provide lubricity. The paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) ---- ^-J ----- 一Install i I (Please read the precautions on the back before filling this page) "SJ · line, printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 446737 A7 ___B7 V. Description of the invention (10) In addition, the second layer of the cover is used for To the resin, if necessary, ordinary anti-casting pigments such as molybdic acid-based pigments, phosphate-based pigments, and anti-casting agents (for example, phenolic carboxylic acids such as tannic acid and gallic acid) may be added for corrosion resistance The multiplication effect is increased. In the surface treatment agent used in the manufacturing method of the present invention, the weight ratio (A) / (B) of the silane coupling agent component (A) to the water-soluble polymer component (B) is 1: 10 to 10: 1 as Good, and more preferably 1: 5 to 5: 1. When the weight ratio is less than 1:10, that is, if the ratio of the Shayuan coupling agent component (A) is low, the adhesive force with the surface of the substrate is reduced, so the corrosion resistance and coatability are insufficient. When it exceeds 10: 1 ', that is, when the ratio of the silane coupling agent component (A) is high, the film-forming property of the film is lowered, so that the obtained film has insufficient corrosion resistance and coatability. Next, a method for manufacturing the organic composite-coated metal material of the present invention will be described. In the manufacturing method of the present invention, an aqueous surface treatment liquid containing the above-mentioned surface treatment agent composition as the first layer and adjusted to a pH ranging from 2.0 to 6.5 is applied to the surface of a metal material and dried, and The amount after drying is set to 10 to 50 mg / m2, preferably 5 to 5 mg / m2. At this time, the aqueous treatment liquid is allowed to contact the surface of the metal material at a temperature of 10 to 60 ° C for 0.1 to 30 seconds, and it is preferable to heat and dry. P Η of the aqueous surface treatment liquid of the first layer is adjusted to a range of 2.0 to 6.5 using phosphoric acid, acidic phosphate, fluoride, bifluoride, sulfuric acid, nitric acid, and organic acid. A more preferred PH 値 is 3.0 ~ 5,0. When P Η is less than 2.0, the reactivity between the composition in the obtained treatment solution and the surface of the substrate becomes excessively high, so a bad film occurs, and the resistance of the obtained film to the paper standard applies to the national standard (CNS) A4 specification (210 X 297 mm); --- I ------ "One Pack. 1 — (Please read the precautions on the back before filling out this page) ij ·-Line, Economic Village Intellectual Property Bureau Staff Printed by the consumer cooperative 1 446 7 3 7 A7 _ B7 V. Description of the invention (11) (please read the precautions on the back before filling in this page) The corrosion and coating properties are not sufficient. If it exceeds p Η 6. 5, the water-soluble polymer component (B) itself is liable to precipitate the sinking source from the aqueous surface treatment liquid, and the life of the aqueous treatment liquid is shortened. Moreover, there is no method for using the surface treatment agent and treating the surface of metal materials. It is particularly limited, and for example, a dipping method, a spray method, a roll coating method, and the like can be applied. There is also no particular limitation on the processing temperature and processing time, but generally, the processing temperature is preferably 10 to 60 t, and the processing time is It is preferably 0 · 1 to 20 seconds. Furthermore, the metal material to be treated is preferably The heating port is thermally dried. The heating temperature is preferably 50 ~ 2 0 0 t: When the surface treatment composition used in the manufacturing method of the present invention is brought into contact with a metal material, the metal ions eluted from the metal material are mixed with The water-soluble polymer component (B) forms a complex and may precipitate. In this case, a metal chain-blocking agent may also be added to the surface treatment agent composition. Examples of the metal chain-blocking agent include EDTA and Cy-DTA. , Triethanolamine, gluconic acid, heptogluconic acid, oxalic acid, tartaric acid, malic acid, etc. There is no particular limitation on the processing method, processing temperature, and processing time of the aqueous resin composition used in the second layer, but generally, processing The temperature is printed in the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs at 10 ~ 60 ° C for 0.1 ~ 10 seconds, and it is better to heat and dry. The metal material used in the present invention can be iron plate, plated It is selected from zinc-based steel plates, staggered plates, staggered alloy plates, stainless steel plates, etc. [Examples] The present invention will be specifically described with reference to the following examples, but the scope of the present invention does not apply to this paper standard. National Standard (CNS) A4 Specification (210 X 297 mm) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperation Du printed 446737 A7 _B7_ V. Description of the Invention (12) Not limited to each other's examples. 1 * Test material ① Commercially available cold-rolled steel sheet thickness 0.6mm JIS G 3 1 4 1 ② Galvanized steel plate with commercially available sheet thickness 0.6mm hot-dip galvanized steel sheet (GI material) Commercially available sheet thickness 0.6mm Electro-galvanized steel sheet (EG material) ③ Commercial thickness of aluminum sheet 0.6mm JIS A 5 0 5 2 2. Cleaning method of steel sheet Use the surface of the above metal material with a medium alkaline degreaser (registered trademark: 戸 丨 116 (1163 ) 16 『4 3 3 6, Japan? 6 ^ 5}] 1 £ (manufactured) Chemical concentration: 20 g / l, spray treatment under the conditions of processing temperature: 60 ° C, processing time: 20 seconds, to make garbage on the surface And oil removed. Secondly, the alkaline components remaining on the surface were washed with tap water, so that the surface of the test material became purified. 3. The composition of the first layer surface treatment liquid < Processing liquid A > The silane coupling agent component (A) is 3-hydrothiopropyltrimethoxysilicone, and the water-soluble polymer component (B) is η = 5, X = hydrogen, Y 1 = Z = _CH2N (CH3) 2 and adjusted to the average number of Z-based substitutions. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -15- i: —— l · ------ ο Install -------- Order ------------ 4J. C Please read the notes on the back before filling this page) 446737 V. Description of the invention (13) 値 = 1, (A): (B) p p is adjusted to 3 · 0 to 10% by weight. Α7 Β7: 1: 8. Then dilute it with deionized water with Η 2 S i F 6, and the solids will be separated into a mixture of components > Β hospital liquid silicon processing will be < amine-2 / IV I Ν divided into a polymerizable soluble water 4 and Η 6 alkane C diyl Η oxo C methyl 一 il yl X propyl, amine 5 Υ 、 Ζ ZO

基 Β 乙 C 3 η 之 Ν ο 2 5 Η . C οΒ B C 3 η Ν ο 2 5 Η. C ο

Η CΗ C

\ly A /«IV 値 均 平 代 取 基 Z 成 整 Β 5 周 言 Η Ρ 將 F Η 以 再 ο 1 爲 分 成 形 固 且 釋 稀 以 予 水 子 離 去 以 後 ο ο 4 % 爲量 整重 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 &lt;處理液c &gt; 將矽烷偶合劑成分(A )之3 -胺丙基三乙氧基矽院 + 3 _縮水甘油氧基丙基甲基二甲氧基矽烷(胺基中之活 性氫之環氧基之當量比=1 : 2)、和水溶性聚合物成分 (B)之 n = 5、 X--CH2-C6H4-OH, Y 1 - Z = — CH2N (CH3) 2,調整成2基取代數平均値= ◦ .75、 ( A ) : (3)=1:1°再以幵21'1卩6調 整成pH爲4 . 0後,以去離子水予以稀釋,且固形成分 爲1 0重量%。 &lt;處理液D &gt; 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -It)- A7 44673 7 B7_____ 五、發明說明(14 ) (請先閱讀背面之注意事項再填寫本頁) 將矽烷偶合劑成分(A)之N— (2 —胺乙基)一 3 -胺丙基三甲氧基矽烷+ 3 -縮水甘油氧基丙基甲基二甲 氧基矽烷(胺基中之活性氫:環氧基之當量比=1 : 2) 、和水溶性聚合物成分(B )之η = 5、X = -CH2— CsH4 — OH、Y1=Z = 一 CH2N (CHS) 2,調整成Ζ基取代數平均値= 0.75, (A):(B)=1:1。再以磷酸將 pH 調 整成3 . 0後,以去離子水予以稀釋,且固形成分爲1 0 重量%。 &lt;處理液E &gt; 將矽烷偶合劑成分(A)之N— (2 —胺乙基)一 3 一胺丙基三甲氧基矽烷+ 3 —縮水甘油氧基丙基甲基二甲 氧基矽烷(胺基中之活性氫:環氧基之當量比=1 : 1 ) 、和水溶性聚合物成分〔B)之n=5、 X=氫、Yl= Ζ - - C Η 2 N (CH3) 2,調整成Ζ基取代數平均値= 0.3、 (A) : (B)=l:l。再以 H2TiFe 和磷 經濟部智慧財產局員工消費合作社印製 酸將P Η調整成4 . 0後,以去離子水予以稀釋,且固形 成分爲1 0重量%。 &lt;實施例1 &gt; 將預先以(2 )記載之方法淸洗之鍍熔融鋅之鋼板( GI),以2 5°C之處理液Α依輥塗法,塗佈成乾燥重量 爲◦ · 3 g/m2,且在到達板溫度8 0°C下進行乾燥。於 -17: 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 B7 4 46 7 3 4 46 73 五、發明說明(15) 其上層,將相對於丙烯酸改性醇酸樹脂1 〇 〇重量份,含 有矽石粉末(曰本Aerosil (株)製、商標:Aerosil 2 0 0 )3 0重量份比例之水性樹脂組成物,以輥塗法塗佈成乾 燥重量爲2 g/m2,並且於到達板溫度1 〇 〇°c下進行乾 燥。 &lt;實施例2 &gt; 將預先以(2 )記載之方法淸洗之鋁板(A 1 ),以 1 5 °C之處理液B依輥塗法,塗佈成乾燥重量爲〇 . 1 g / m 2,且在到達板溫度1 5 0 °C下進行乾燥。於其上層 ,將相對於苯酚改性醇酸樹脂1 0 0重量份,含有矽石粉 末(日本 Aerosil (株)製、商標·· Aerosil 3 0 0 ) 7 0 重 量份比例之水性樹脂組成物,以輥塗法塗佈成乾燥重量爲 1 g / m 2,並且於到達板溫度1 5 0 °C下進行乾燥。 &lt;實施例3 &gt; 將預先以(2 )記載之方法淸洗之鍍熔融鋅之鋼板( G I ),以3 0°C之處理液B依輥塗法,塗佈成乾燥重量 爲0 . 0 5 g/m2,且在到達板溫度1 〇 Ot下進行乾燥 。於其上層,將相對於丙烯酸樹脂1 〇 〇重量份,含有矽 石粉末(日本Aerosil (株)製、商標:Aerosil 2 0 0 ) 5 0重量份比例之水性樹脂組成物,以輥塗法塗佈成乾燥 重量爲3 g/m2,並且於到達板溫度1 0 0°C下進行乾燥 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------^---I---一裝 i Ϊ {請先閱讀背面之注意事項再填寫本頁) * · 線、 經濟部智慧財產局員工消費合作社印製 4467 3 7 A7 B7 五、發明說明(16) &lt;實施例4 &gt; I:---l·------,ρ 裝 i_ V.'.· (請先閱讀背面之注意事項再填寫本頁) 將預先以(2 )記載之方法淸洗之電鍍鋅之鋼板( EG),以2 0 °C之處理液C依輥塗法,塗佈成乾燥重量 爲〇 * 0 5 g/m2,且在到達板溫度1 8 0°C下進行乾燥 。於其上層,將相對於乙烯丙烯酸樹脂1 〇 〇重量份,含 有膠體矽石(日產化學(株)製、商標:Snowtex N ) 7 〇重量份比例之水性樹脂組成物,以輥塗法塗佈成乾燥 重量爲1 g /m 2,並且於到達板溫度1 〇 〇 t下進行乾燥 &lt;實施例5 &gt; 經濟部智慧財產局員工消費合作社印製 將預先以(2 )記載之方法淸洗之鍍熔融鋅之鋼板( G I ),以2 0 °C之處理液D依輥塗法,塗佈成乾燥重量 爲0 _ lg/m2,且在到達板溫度80°C下進行乾燥。於 其上層,將相對於乙烯丙烯酸樹脂1 〇 〇重量份,含有膠 體矽石(日產化學(株)製、商標:Snowtex N ) 2 ◦電 量份比例之水性樹脂組成物,以輥塗法塗佈成乾燥重量爲 2 g/m2,並且於到達板溫度1 8 0°C下進行乾燥。 &lt;實施例6 &gt; 將預先以(2 )記載之方法清洗之鍍熔融鋅之鋼板( G I ) ’以2 0 C之處理液E依輕塗法,塗佈成乾燥重量 爲0 . 0 3 g / m 2,且在到達板溫度8 0 °C下進行乾燥。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -19 -\ ly A / «IV 値 Equivalently take the base Z into whole B 5 Zhou Yan Η 将 P Η F Η 1 and then solidify and release the dilute after the water leaves ο ο 4% weight (Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs &lt; Processing liquid c &gt; 3-Aminopropyltriethoxysilicone, a silane coupling agent component (A) + 3 _glycidyloxypropylmethyldimethoxysilane (equivalent ratio of epoxy groups of active hydrogen in amine group = 1: 2), and n = 5 of water-soluble polymer component (B), X--CH2-C6H4-OH, Y 1-Z = — CH2N (CH3) 2, adjusted to the average number of 2-group substitutions 値 = ◦ .75, (A): (3) = 1: 1 ° and then 幵 21 '1 卩 6 After adjusting to pH 4.0, it was diluted with deionized water, and the solid content was 10% by weight. &lt; Processing liquid D &gt; This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -It)-A7 44673 7 B7_____ 5. Description of the invention (14) (Please read the precautions on the back before (Fill in this page) N- (2-aminoethyl) -3-aminopropyltrimethoxysilane + 3-glycidyloxypropylmethyldimethoxysilane (amine) Active hydrogen in the group: equivalent ratio of epoxy group = 1: 2), η = 5, X = -CH2— CsH4 — OH, Y1 = Z = -CH2N (CHS) of water-soluble polymer component (B) 2. Adjust to the average Z-substitution number 値 = 0.75, (A) :( B) = 1: 1. After adjusting the pH to 3.0 with phosphoric acid, it was diluted with deionized water, and the solid content was 10% by weight. &lt; Treatment liquid E &gt; N- (2-aminoethyl) -3 monoaminopropyltrimethoxysilane + 3-glycidyloxypropylmethyldimethoxy group of silane coupling agent component (A) Silane (equivalent ratio of active hydrogen in epoxy group: epoxy group = 1: 1), n = 5, X = hydrogen, Yl = Zn--C Η 2 N (CH3 ) 2. Adjust to the average Z group substitution number 値 = 0.3, (A): (B) = 1: 1. Then H2TiFe and phosphorus were used to print the acid by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs to adjust PΗ to 4.0, and then diluted with deionized water, and the solid content was 10% by weight. &lt; Example 1 &gt; A molten zinc-plated steel plate (GI) washed in advance by the method described in (2) was applied by a roll coating method with a treatment solution A at 25 ° C to obtain a dry weight. 3 g / m2, and dried at a plate temperature of 80 ° C. At -17: This paper size applies Chinese National Standard (CNS) A4 (210 X 297 mm) A7 B7 4 46 7 3 4 46 73 V. Description of the invention (15) The upper layer will be modified with acrylic acid 100 parts by weight of the resin, containing an aqueous resin composition containing silica powder (produced by Aerosil Co., Ltd., trademark: Aerosil 2 0) and 30 parts by weight, was applied by a roll coating method to a dry weight of 2 g. / m2, and dried at a plate temperature of 100 ° C. &lt; Example 2 &gt; An aluminum plate (A 1) washed in advance by the method described in (2) was applied by a roll coating method with a treatment liquid B of 15 ° C to a dry weight of 0.1 g / m 2 and dried at a plate temperature of 150 ° C. On the upper layer, an aqueous resin composition containing silica powder (made by Japan Aerosil Co., Ltd., ·····························) in an amount of 100 parts by weight based on 100 parts by weight of the phenol-modified alkyd resin, It was applied by a roll coating method to a dry weight of 1 g / m 2 and dried at a plate temperature of 150 ° C. &lt; Example 3 &gt; A molten zinc-plated steel plate (GI) which was previously washed in the method described in (2), was coated with a treatment solution B at 30 ° C by a roll coating method to a dry weight of 0. 0.5 g / m2, and dried at a plate temperature of 100 t. On the upper layer, an aqueous resin composition containing silica powder (manufactured by Japan Aerosil Corporation, trademark: Aerosil 2000) in an amount of 50 parts by weight relative to 1,000 parts by weight of the acrylic resin was applied by a roll coating method. The cloth has a dry weight of 3 g / m2, and is dried at a board temperature of 100 ° C. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) ------ ^- --I --- One-pack i Ϊ {Please read the notes on the back before filling out this page) * · Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs and the Ministry of Economic Affairs 4467 3 7 A7 B7 V. Description of Invention (16) & lt Example 4 &gt; I: --- l · ------, ρ Install i_ V. '. (Please read the precautions on the back before filling this page) The method described in (2) Washed electro-galvanized steel sheet (EG), coated with treatment liquid C at 20 ° C by roller coating method to dry weight of 0 * 0 5 g / m2, and reach plate temperature at 180 ° C Allow to dry. On the upper layer, an aqueous resin composition containing 70 parts by weight of colloidal silica (manufactured by Nissan Chemical Co., Ltd., trademark: Snowtex N) was applied in a roll coating method with respect to 1,000 parts by weight of ethylene acrylic resin. The dry weight is 1 g / m 2 and it is dried at the board temperature of 1000 t. <Example 5> Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, and will be washed in advance by the method described in (2). The molten zinc-plated steel plate (GI) is coated with a treatment liquid D at 20 ° C by a roll coating method to a dry weight of 0 _lg / m2, and dried at a plate temperature of 80 ° C. On the upper layer, an aqueous resin composition containing colloidal silica (manufactured by Nissan Chemical Co., Ltd., trademark: Snowtex N) 2 based on 1,000 parts by weight of ethylene acrylic resin was applied by a roll coating method. The resulting dry weight is 2 g / m2 and is dried at a plate temperature of 180 ° C. &lt; Example 6 &gt; A molten zinc-plated steel sheet (GI) which was previously cleaned by the method described in (2) was coated with a treatment solution E of 20 C in accordance with a light coating method and dried to a dry weight of 0.03. g / m 2 and dried at a plate temperature of 80 ° C. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -19-

4467 3 T Α7 Β7 五、發明說明(17 ) 於其上層,將相對於乙烯丙烯酸樹脂1 〇 〇重量份,含有 膠體矽石(日產化學(株)製、商標:Snowtex 0 ) 1 0 0重量份比例之水性樹脂組成物,以輥塗法塗佈成乾 燥重量爲1 g/m2,並且於到達板溫度8 Ot下進行乾燥 &lt;實施例7 &gt; 將預先以(2 )記載之方法淸洗之鑛熔融鋅之鋼板( G I ),以2 0°C之處理液E依輥塗法,塗佈成乾燥重量 爲◦ . 5g/m2 ’且在到達板溫度80°C下進行乾燥。於 其上層,將相對於胺基甲酸酯改性環氧樹脂1 〇 〇重量份 ,含有膠體矽石(日產化學(株)製、商標:Snowtex 0 )7 0重量份比例之水性樹脂組成物,以輥塗法塗佈成乾 燥重量爲0 . 3 g/m2,並且於到達板溫度1 8 0°C下進 行乾燥。 &lt;實施例8 &gt; 將預先以(2 )記載之方法淸洗之冷軋鋼板(S P C ),以2 0°C之處理液E依輥塗法,塗佈成乾燥重量爲 0 · 5 g / m 2,且在到達板溫度8 0 °C下進行乾燥。於其 上層,將相對於胺基甲酸酯改性環氧樹脂1 〇 〇重量份, 含有膠體砂石(日產化學(株)製、商標:Snowtex N ) 7 0重量份比例之水性樹脂組成物,以輥塗法塗佈成乾燥 重量爲4 g / m 2,並且於到達板溫度1 〇 〇 °c下進行乾燥 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) :^一 裝-------&quot;訂 iu--l·---- —^)i . 經濟部智慧財產局員工消費合作社印製 44673 7 A7 B7 五、發明說明(18) 〇 (請先閱讀背面之注意事項再填寫本頁) &lt;比較例1 &gt; 將預先以(2 )記載之方法淸洗之鍍熔融鋅之鋼板( G I ),以20 °C之處理液C,依輥塗法,塗佈成乾燥重 量爲0 . 3g/m2,且在到達板溫180°C下進行乾燥。 &lt;比較例2 &gt; 將預先以(2 )記載之方法淸洗之電鍍鋅鋼板(E G ),以2 0°C之處理液A依輥塗法,塗佈成乾燥重量爲 0 . 0 5 g/m2,且在到達板溫8 0°C下進行乾燥。於其 上層,將僅爲胺基甲酸酯樹脂之水性樹脂組成物,以輥塗 法塗佈成乾燥重量爲1 g/m2,並且於到達板溫度 1 0 0 °C下進行乾燥。 &lt;比較例3 &gt; 經濟部智慧財產局員工消費合作社印製 將預先以(2 )記載之方法淸洗之鋁(A L ),以 3 0 °C之處理液B依輥塗法,塗佈成乾燥重量爲〇 1 g / m 2,且在到達板溫度1 8 0 °C下進行乾燥。於其上層 ,將相對於乙烯丙烯酸樹脂1 0 〇重量份,含有膠體矽石 (日產化學(株)製、商標:Snowiex N) 9〇重量份比 例之水性樹脂組成物,以輥塗法塗佈成乾燥重量爲1 g / m 2,並且於到達板溫度1 〇 〇 °c下進行乾燥。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 4 46 73 7 A7 _B7___ 五、發明說明(19 ) &lt;比較例4 &gt; 將預先以(2 )記載之方法淸洗之電鍍鋅之鋼板( EG),以2 0°C之處理液D依輥塗法,塗佈成乾燥重量 爲0 . 0 5 g/m2 ’且在到達板溫度1 8 0°C下進行乾燥 。於其上層,將相對於乙烯丙烯酸樹脂1 〇 〇重量份,含 有矽石粉末(日本Aerosil (株)製、商標:Aerosil 200) 50重量份比例之水性樹脂組成物,以輥塗法塗 佈成乾燥重量爲0 . 0 5 g/m2,並且於到達板溫度 1 0 0°C下進行乾燥。 &lt;比較例5 &gt; 將預先以(2 )記載之方法淸洗之電鍍鋅鋼板(e G )’以相對於丙烯酸乙烯酯樹脂1〇〇重量份,含有膠體 矽石(日產化學(株)製、商標:Snowtex N ) 5 0重量 份比例之水性樹脂組成物,以輥塗法予以塗佈成乾燥重量 1 g/m2,並且於到達板溫度1 〇 〇°C下進行乾燥。 3 .評價試驗方法 以下列所示之評價方法進行評價。其結果示於表1。 本紙張尺度適用中國國家標準(CNS)A4規格(2〗0 X 297公髮) I:——l·------ο裝--------訂i,—— h----線}1 (請先閱讀背面之注意事項再填寫本頁) 4467 3 7 A7 _____B7 五、發明說明(2〇 ) 〔表1〕 N 〇 素材 抗蝕性 塗佈密合性 塗佈後 不易付著指紋 一次 一次 抗蝕性 污垢性 實 1 GI 〇 ◎ ◎ ◎ ◎ 2 AI ◎ ◎ ◎ ◎ ◎ 施 3 GI ◎ ◎ ◎ 〇 ◎ 4 EG 〇 ◎ ◎ 〇 ◎ 例 5 GI ◎ ◎ ◎ ◎ ◎ 6 G 〇 ◎ ◎ 〇 ◎ 7 G 〇 ◎ ◎ ◎ ◎ 8 SPC 〇 ◎ ◎ 〇 ◎ 比 1 GI X ◎ ◎ Δ Δ 較 2 EG X 〇 Δ X X 例 3 AI 〇 Δ Δ Δ ◎ 4 EG X 〇 〇 X 〇 5 EG X X X X ◎ I ------ ----裝 i ! (請先閱讀背面之注意事項再填寫本頁) 訂 ---- 經濟部智慧財產局員工消費合作社印製 3 . 1 .抗蝕性 對於供試材料’實施240小時:i IS — Z2371 所規定之鹽水噴霧試驗^以目視測定耐白銹性,並且評價 。評價基準爲如下。 ◎ ·白銹發生率未滿5% 〇:白銹發生率5%以上,未滿1 0% △:白銹發生率1 〇%以上,未滿5 0% 本紙張尺度顧中國國家標準(CNSM4規格⑵〇 X 297公釐) 經濟部智慧財產局員工消費合作社印製 4 46 7 3 7 A7 B7 五、發明說明(21) X :白銹發生率5 0%以上 3 · 2 ·塗佈密合性 對供試表面處理金屬材料,以下述條件施以塗佈,並 且進行塗膜密合性試驗。 塗佈條件 塗料:關西Paint (株)公司製Amirac # 1 0 〇 〇 (商 標)(白色塗料) 塗佈法:棒塗法 烘烤:140 °C,20分鐘 膜厚:2 5 e m 3 · 2 1 . —次密合性 以NT美術刀,將塗膜切入1mm正方,1 〇 〇個之 棋盤格,並將此供試材料以埃里克森試驗機壓出5 m m後 ,對此壓出之凸部,以膠帶進行剝離試驗,並且評價塗膜 剝離個數。以下示出評價基準。 ◎:無剝離 〇:剝離個數1個以上,未滿1 0個 △:剝離個數1 1個以上,未滿5 0個 X :白銹發生率5 1個以上,未滿1 〇 〇個 3 . 2 . 2 .二次密合性 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -24 - (請先閱讀背面之注意事項再填寫本頁) 裝------ 線、 44673 7 A7 B7 五、發明說明(22) 將試驗板於沸水中浸漬2小時後,進行與一次密合性 試驗同樣之測試,並且評價。 3 . 3 .塗佈後抗蝕性 以丙烯樹脂刀將塗膜切傷到達鋼板質地,並且實施 240小時JIS—Z2371所規定之鹽水噴霧試驗。 實施後,將切割部以膠帶令其剝離,並且以剝離寬度予以 評價。判定基準爲測定切割部開始的塗膜剝離寬度(m m )° ◎:未滿3 m m 〇:3mm以上,未滿5mm △ : 5mm以上,未滿1 〇mm X : 1 0 m m以上 3 . 4 .不易付著指紋污垢性 以指壓在供試板上’並以目視評價指紋的痕跡狀態。 尙,判定基準爲如下。 鲣濟部智慧財產局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) ◎:完全不殘留指紋痕跡 〇:極少殘留指紋痕跡 △:指紋痕跡爲輕度殘留 X :指紋痕跡爲鮮明地殘留 如表1之結果所闡明般’使用本發明表面處理劑組成 物之實施例1〜8,爲顯示出良好的抗餓性、塗佈性、塗 佈後抗蝕性及不易付著指紋污垢性。但,不進行上層皮膜 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 靖. A7 ^ 7 g 7__ 五、發明說明(23 ) 處理之比較例1爲抗蝕性,不易付著指紋污垢性差。又, 於上層樹脂中不含矽石之比較例2爲抗蝕性,不易付著指 紋污垢性差。含有本發明範圍外之矽石的比較例3則察見 密合性降低。又,以本發明範圍外之上層皮膜量的比較例 4則無法取得令人滿足的抗蝕性。未進行頭道層處理之比 較例5則抗蝕性、密合性頗差。 〔發明之效果〕 使用本發明製造方法所形成之有機複合被覆金屬材料 ,爲如先前品般,不使用鉻酸鹽而可取得高抗蝕性、塗佈 密合性及不易付著指紋污垢性能,故根據今後的排水規定 ,而可應用於無鉻化之業界中。再者,因爲對於金屬材料 無選擇性,故可依舊活用材料之特性,且亦令防銹性和塗 佈性提高。 又,作爲環保和回收性等社會問題之對策亦極爲有效 且實用上之效果亦大。 ----------Λ&gt; 裝 il — i -訂 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(2i0 X 297公釐)4467 3 T Α7 Β7 V. Description of the invention (17) The upper layer contains 100 parts by weight of ethylene acrylic resin and contains colloidal silica (manufactured by Nissan Chemical Co., Ltd., trademark: Snowtex 0) 100 parts by weight A proportion of the aqueous resin composition was applied by a roll coating method to a dry weight of 1 g / m2, and dried at a plate temperature of 8 Ot. &Lt; Example 7 &gt; Rinse in advance by the method described in (2). The steel plate (GI) of molten zinc is coated with a treatment liquid E at 20 ° C by a roll coating method to a dry weight of 5 g / m2 'and dried at a plate temperature of 80 ° C. On the upper layer, an aqueous resin composition containing 1000 parts by weight of urethane-modified epoxy resin and containing 70 parts by weight of colloidal silica (manufactured by Nissan Chemical Co., Ltd., trademark: Snowtex 0) is contained. , Coated by a roller coating method to a dry weight of 0.3 g / m2, and dried at a plate temperature of 180 ° C. &lt; Example 8 &gt; A cold-rolled steel sheet (SPC) washed in advance by the method described in (2) was coated with a treatment liquid E at 20 ° C by a roll coating method to a dry weight of 0.5 g. / m 2 and dried at a plate temperature of 80 ° C. On the upper layer, an aqueous resin composition containing 70 parts by weight of colloidal sandstone (manufactured by Nissan Chemical Co., Ltd., trademark: Snowtex N) in an amount of 1,000 parts by weight based on the urethane-modified epoxy resin. , Coated by roller coating to a dry weight of 4 g / m 2, and dried at a board temperature of 1000 ° C. This paper is sized to Chinese National Standard (CNS) A4 (210 X 297 mm) ( Please read the precautions on the back before filling out this page): ^ 一 装 ------- &quot; Order iu--l · ---- — ^) i. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 44673 7 A7 B7 V. Description of the invention (18) 〇 (Please read the precautions on the back before filling out this page) &lt; Comparative Example 1 &gt; The molten zinc-plated steel plate washed in the method described in (2) in advance ( GI), with a treatment liquid C at 20 ° C, and coated with a dry weight of 0.3 g / m2 according to a roll coating method, and dried at a plate temperature of 180 ° C. &lt; Comparative Example 2 &gt; An electrogalvanized steel sheet (EG) washed in advance by the method described in (2) was coated with a treatment liquid A at 20 ° C by a roll coating method to a dry weight of 0.05. g / m2, and dried at a plate temperature of 80 ° C. On the upper layer, an aqueous resin composition containing only a urethane resin was applied by a roll coating method to a dry weight of 1 g / m2, and dried at a plate temperature of 100 ° C. &lt; Comparative Example 3 &gt; Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, aluminum (AL) washed in advance by the method described in (2), and coated with a treatment liquid B at 30 ° C by a roller coating method The resulting dry weight was 0 g / m 2 and dried at a plate temperature of 180 ° C. On the upper layer, an aqueous resin composition containing 90 parts by weight of colloidal silica (manufactured by Nissan Chemical Co., Ltd., trademark: Snowiex N) based on 100 parts by weight of ethylene acrylic resin was applied by a roll coating method. The resulting dry weight is 1 g / m 2 and drying is performed at a plate temperature of 1000 ° C. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 46 73 7 A7 _B7___ V. Description of the Invention (19) &lt; Comparative Example 4 &gt; The galvanized steel sheet (EG) washed in advance by the method described in (2) was coated with a treatment solution D at 20 ° C by a roll coating method to a dry weight of 0.5 g / m2 'and reached The plate was dried at 180 ° C. On the upper layer, an aqueous resin composition containing 50 parts by weight of silica powder (manufactured by Japan Aerosil Corporation, trademark: Aerosil 200) with respect to 1,000 parts by weight of ethylene acrylic resin was applied by a roll coating method to The dry weight was 0.05 g / m2, and drying was performed at a plate temperature of 100 ° C. &lt; Comparative Example 5 &gt; The galvanized steel sheet (e G) 'washed in advance by the method described in (2) contains colloidal silica (100 parts by weight based on vinyl acrylate resin) (Nissan Chemical Co., Ltd.) (Trademark: Snowtex N) 50 parts by weight of an aqueous resin composition is applied to a dry weight of 1 g / m2 by a roll coating method, and dried at a board temperature of 1000 ° C. 3. Evaluation test method Evaluation was performed by the evaluation method shown below. The results are shown in Table 1. This paper size is applicable to China National Standard (CNS) A4 specifications (2〗 0 X 297 issued) I: ——l · ------ ο installed -------- order i, —— h- --- Line} 1 (Please read the precautions on the back before filling in this page) 4467 3 7 A7 _____B7 V. Description of the invention (2〇) [Table 1] N 〇 Anti-corrosive coating and adhesive coating It is not easy to wear fingerprints once and once for corrosion resistance and dirt. 1 GI ◎ ◎ ◎ ◎ 2 AI ◎ ◎ ◎ ◎ ◎ 3 GI ◎ ◎ ◎ ◎ ◎ 4 EG ○ ◎ ◎ ◎ Example 5 GI ◎ ◎ ◎ ◎ ◎ 6 G 〇 ◎ ◎ ◎ 7 G 〇 ◎ ◎ ◎ ◎ 8 SPC 〇 ◎ ◎ ◎ ◎ 1 GI X ◎ ◎ Δ Δ 2 EG X 〇 Δ XX Example 3 AI 〇 Δ Δ Δ ◎ 4 EG X 〇〇X 〇 5 EG XXXX ◎ I ------ ---- Install i! (Please read the notes on the back before filling this page) Order ---- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 3.1. Corrosion resistance was performed for the test material for 240 hours: a salt water spray test prescribed by IS-Z2371 ^ The white rust resistance was visually measured and evaluated. The evaluation criteria are as follows. ◎ The incidence of white rust is less than 5%. 〇: The incidence of white rust is more than 5% and less than 10%. △: The incidence of white rust is more than 10% and less than 50%. The paper size is in accordance with Chinese national standards (CNSM4). Specification ⑵〇X 297mm) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 46 7 3 7 A7 B7 V. Description of the invention (21) X: The incidence of white rust is 50% or more 3 · 2 · Coating close The test surface-treated metal material was coated under the following conditions, and a coating film adhesion test was performed. Coating conditions Coating: Amirac # 1 0 〇〇 (trademark) (white coating) manufactured by Kansai Paint Co., Ltd. Coating method: Bar coating method Baking: 140 ° C, 20 minutes Film thickness: 2 5 em 3 · 2 1. Sub-adhesiveness Using an NT art knife, the coating film was cut into a square of 1 mm and a checkerboard of 1000, and this test material was extruded by an Eriksson testing machine for 5 mm. For the convex portion, a peeling test was performed with an adhesive tape, and the number of peeled coating films was evaluated. Evaluation criteria are shown below. ◎: No peeling 〇: Number of peeling 1 or more, less than 10 pieces △: Number of peeling 11 or more, less than 50 pieces X: White rust occurrence rate of 51 or more, less than 1,000 pieces 3.2.2.2. Secondary Adhesion The size of this paper is applicable to China National Standard (CNS) A4 (210 X 297 mm) -24-(Please read the precautions on the back before filling this page) Packing --- --- Wire, 44673 7 A7 B7 V. Description of the invention (22) After immersing the test plate in boiling water for 2 hours, the same test as the one adhesion test was performed and evaluated. 3.3 Corrosion resistance after coating The coating film was cut to the texture of the steel plate with an acrylic resin knife, and the salt water spray test specified in JIS-Z2371 was performed for 240 hours. After the implementation, the cut portion was peeled off with an adhesive tape, and the peeling width was evaluated. The judgment criterion is the measurement of the peeling width (mm) of the coating film at the beginning of the cutting section. ◎: less than 3 mm 〇: 3 mm or more and less than 5 mm △: 5 mm or more and less than 10 mm X: 10 mm or more 3.4. Fingerprints are not easy to adhere to, and the finger is pressed against the test panel, and the state of the fingerprints is evaluated visually. Alas, the judgment criteria are as follows. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) ◎: No fingerprint traces remain at all 〇: Very few fingerprint traces remain △: The fingerprint traces are slightly residual X: The fingerprint traces are As clearly shown in the results of Table 1, Examples 1 to 8 using the surface treatment agent composition of the present invention show good anti-starvation, coating properties, corrosion resistance after coating, and are not easy to bear. Fingerprint dirtiness. However, the upper film is not used. The paper size is in accordance with the Chinese National Standard (CNS) A4 (210 X 297 mm). A7 ^ 7 g 7__ V. Description of the invention (23) Comparative example 1 of the treatment is resistant and not easy Poor fingerprints have poor dirtiness. In addition, Comparative Example 2 which does not contain silica in the upper layer resin is resistant to corrosion, and is not easily affected by fingerprints. Comparative Example 3, which contains silica outside the scope of the present invention, shows a decrease in adhesion. In Comparative Example 4 in which the amount of the upper layer film was outside the scope of the present invention, satisfactory corrosion resistance could not be obtained. The ratio without the head layer treatment of Comparative Example 5 was poor in corrosion resistance and adhesion. [Effects of the Invention] The organic composite coated metal material formed by using the manufacturing method of the present invention can obtain high corrosion resistance, coating adhesion, and resistance to fingerprints and dirt, as in previous products, without using chromate. Therefore, according to future drainage regulations, it can be applied to the industry without chromium. Furthermore, because there is no selectivity for metallic materials, the characteristics of the materials can still be used, and the rust prevention and coating properties are also improved. It is also very effective as a countermeasure to social issues such as environmental protection and recycling, and it is also practically effective. ---------- Λ &gt; Install il — i-Order (Please read the precautions on the back before filling this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Employee Consumer Cooperatives The paper is printed in accordance with Chinese national standards ) A4 size (2i0 X 297 mm)

Claims (1)

經濟部智慧財產局員工消費合作社印¾ 第88 1 04858號專利申請案 中文申請專利範圍修正本 民國90年1月修正 1 .—種抗蝕性、塗佈性優及不易付著指紋污垢之有 機複合被覆金屬材料,其特徵爲在金屬材料表面,具有以 下述成分作爲第1層: (A)由含活性氫之胺基、環氧基、乙烯基、氫硫基 及甲基丙烯氧基所選出之具有至少一個反應性官能基之一 種以上的矽烷偶合化合物所構成之矽烷偶合劑成分及 (B )下述一般式(I )所示之一種以上聚合物,以 2〜5 0平均聚合度含有之一種以上的聚合物成分: Ο ΗPrinted by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives ¾ Patent Application No. 88 1 04858 Chinese Application for Patent Scope Amendment 1. Revision 1 of the Republic of China in January 1990 1. An organic that is resistant to corrosion, has good coating properties and is difficult to bear fingerprints and dirt The composite coated metal material is characterized in that the surface of the metal material has the following components as a first layer: (A) an active hydrogen-containing amine group, an epoxy group, a vinyl group, a hydrogen thio group, and a methacryloxy group; Silane coupling agent components composed of one or more silane coupling compounds having at least one reactive functional group and (B) one or more polymers represented by the following general formula (I) are selected, with an average degree of polymerization of 2 to 50 Contains more than one polymer component: 〇 Η •〇 ΛΛ X Υ 1 L J 〔但,式中,苯環上所結合之X爲表示氫原子或 -CH2— CeH.» — Ο.Η、於式(I )中結合至苯環之 Y1表示爲一CH2N (CH3) 2 ’其中Y1的取代數平 均値爲0.3〜1·0〕所構成之皮膜’且第2層爲在第 1層之上層,將相對於具有羥基或羧基構造之樹脂1 0 0 重量份,含有矽石5〜7 0重量份比例之樹脂組成物予以 被覆。 本紙張尺度速用中國國家揉準f CNS &gt; Λ4规格(210X297公釐) (讀先閲讀背面之注意事項再填寫本頁)〇ΛΛ X Υ 1 LJ [However, in the formula, X bonded to a benzene ring represents a hydrogen atom or -CH2—CeH. »— 〇.Η, and Y1 bonded to a benzene ring in formula (I) is expressed as A film consisting of CH2N (CH3) 2 'wherein the average number of substitutions of Y1 is 0.3 to 1.0]' and the second layer is a layer above the first layer. 0 parts by weight, a resin composition containing 5 to 70 parts by weight of silica is coated. The paper size is quickly used in China. CNS &gt; Λ4 size (210X297mm) (Read the precautions on the back before filling in this page) 446 7 3 7 A8 B8 C8 _ D8 六、申請專利範圍 2 .如申請專利範圍第1項所述之有機複合被覆金屬 材料’其中前述矽烷偶合劑成分(A )相對於聚合物成分 ---l· J----------1 訂 (請先聞讀背面之注意事項再填寫本頁) (B)之重量比(A)/(B)爲 1 : 10 〜1〇 : 1。 3 .如申請專利範圍第1項所述之有機複合被覆金屬 材料’其中前述矽烷偶合劑成分(A)爲含有(a )具有 一個以上含活性氫之胺基之一種以上的矽烷偶合化合物所 組成之矽烷偶合劑、與(b )具有一個以上環氧基之一種 以上的矽烷偶合化合物所組成之矽烷偶合劑。 4 .如申請專利範圍第3項所述之有機複合被覆金屬 材料,其中前述矽烷偶合劑(a )所含之含活性氫之胺基 ,相對於前述矽烷偶合劑(b )所含之環氧基之當量比爲 3 : 1 〜1 : 3。 5 ·如申請專利範圍第3項或第4項所述之有機複合 被覆金屬材料,其中前述矽烷偶合劑(a )與前述矽烷偶 合劑(b )之合計量,相對於前述聚合物成分(B )之重 量比爲1 : 5〜5 : 1。 經濟部智慧財產局員工消費合作社印製 C8 D8 446737 六、申請專利範圍 (B )下述一般式(1 )所示之—種以上聚合物,以 2〜5 0平均聚合度含有之—種以上的聚合物成分·446 7 3 7 A8 B8 C8 _ D8 VI. Application for patent scope 2. The organic composite coated metal material described in item 1 of the scope of patent application 'wherein the aforementioned silane coupling agent component (A) is relative to the polymer component --- l · J --------- 1 Order (please read the precautions on the back before filling this page) (B) The weight ratio (A) / (B) is 1: 10 to 10: 1 . 3. The organic composite coated metal material according to item 1 of the scope of the patent application, wherein the aforementioned silane coupling agent component (A) is composed of one or more silane coupling compounds containing (a) one or more amine groups containing active hydrogen. A silane coupling agent, and a silane coupling agent composed of (b) one or more silane coupling compounds having one or more epoxy groups. 4. The organic composite coated metal material as described in item 3 of the scope of the patent application, wherein the active hydrogen-containing amine group contained in the aforementioned silane coupling agent (a) is relative to the epoxy contained in the aforementioned silane coupling agent (b) The base equivalent ratio is 3: 1 to 1: 3. 5. The organic composite-coated metal material as described in item 3 or 4 of the scope of the patent application, wherein the total amount of the aforementioned silane coupling agent (a) and the aforementioned silane coupling agent (b) is relative to the aforementioned polymer component (B ) Has a weight ratio of 1: 5 to 5: 1. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs C8 D8 446737 VI. Patent application scope (B) The following general formula (1)-more than one polymer, with an average degree of polymerization of 2 to 50-more than one Polymer composition (埼先閱讀背-¾之意事項再填寫ί 0 C Η 2__ ( I ) 〔但,式中,苯環上所結合之X爲表示氫原子或 -CH2 — C6H4 — 0H,於式(I )中結合至苯環之 Y1表示爲—CH2N (CH3) 2,其中Y1的取代數平 均値爲0 3〜1 . 0〕所構成之pH値調整至2 . 0〜 6 . 5之水性組成物,於金屬材料表面以乾燥後之付著量 爲10〜500mg/m2予以塗佈、乾燥後,於其上層, 將作爲第2.層之相對於具有羥基或羧基構造之水性樹脂 1 0 0重量份,含有矽石5〜7 0重量份比例之水性樹脂 組成物以乾燥後之付著量爲0 . 1〜5 . Og/m2予以塗 佈、乾燥。 經濟部智慧財產局員工消費合作社印製 -3 - 本紙張尺度逋用中國國家揉準(CNS ) Α4規格(2ι〇Χ297公羡)(埼 Please read the meaning of back-¾ first and then fill in ί 0 C Η 2__ (I) [However, in the formula, the X bonded to the benzene ring represents a hydrogen atom or -CH2 — C6H4 — 0H, in formula (I) Y1 bound to a benzene ring is represented as —CH2N (CH3) 2 where the average number of substitutions of Y1 is 30 ~ 3 ~ 1.0] and the pH is adjusted to an aqueous composition of 2.0 ~ 6.5, The surface of the metal material is coated with a coating weight of 10 to 500 mg / m2 after drying. After drying, the upper layer will be used as a second layer to 100 parts by weight with respect to an aqueous resin having a hydroxyl or carboxyl structure. Water-based resin composition containing 5 to 70 parts by weight of silica is coated and dried with a dry weight of 0.1 to 5. Og / m2. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs- 3-This paper size uses China National Standard (CNS) Α4 size (2ι〇 × 297 public envy) 經濟部智慧財產局員工消費合作社印¾ 第88 1 04858號專利申請案 中文申請專利範圍修正本 民國90年1月修正 1 .—種抗蝕性、塗佈性優及不易付著指紋污垢之有 機複合被覆金屬材料,其特徵爲在金屬材料表面,具有以 下述成分作爲第1層: (A)由含活性氫之胺基、環氧基、乙烯基、氫硫基 及甲基丙烯氧基所選出之具有至少一個反應性官能基之一 種以上的矽烷偶合化合物所構成之矽烷偶合劑成分及 (B )下述一般式(I )所示之一種以上聚合物,以 2〜5 0平均聚合度含有之一種以上的聚合物成分: Ο ΗPrinted by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives ¾ Patent Application No. 88 1 04858 Chinese Application for Patent Scope Amendment 1. Revision 1 of the Republic of China in January 1990 1. An organic that is resistant to corrosion, has good coating properties and is difficult to bear fingerprints and dirt The composite coated metal material is characterized in that the surface of the metal material has the following components as a first layer: (A) an active hydrogen-containing amine group, an epoxy group, a vinyl group, a hydrogen thio group, and a methacryloxy group; Silane coupling agent components composed of one or more silane coupling compounds having at least one reactive functional group and (B) one or more polymers represented by the following general formula (I) are selected, with an average degree of polymerization of 2 to 50 Contains more than one polymer component: 〇 Η •〇 ΛΛ X Υ 1 L J 〔但,式中,苯環上所結合之X爲表示氫原子或 -CH2— CeH.» — Ο.Η、於式(I )中結合至苯環之 Y1表示爲一CH2N (CH3) 2 ’其中Y1的取代數平 均値爲0.3〜1·0〕所構成之皮膜’且第2層爲在第 1層之上層,將相對於具有羥基或羧基構造之樹脂1 0 0 重量份,含有矽石5〜7 0重量份比例之樹脂組成物予以 被覆。 本紙張尺度速用中國國家揉準f CNS &gt; Λ4规格(210X297公釐) (讀先閲讀背面之注意事項再填寫本頁)〇ΛΛ X Υ 1 LJ [However, in the formula, X bonded to a benzene ring represents a hydrogen atom or -CH2—CeH. »— 〇.Η, and Y1 bonded to a benzene ring in formula (I) is expressed as A film consisting of CH2N (CH3) 2 'wherein the average number of substitutions of Y1 is 0.3 to 1.0]' and the second layer is a layer above the first layer. 0 parts by weight, a resin composition containing 5 to 70 parts by weight of silica is coated. The paper size is quickly used in China. CNS &gt; Λ4 size (210X297mm) (Read the precautions on the back before filling in this page)
TW088104858A 1998-03-30 1999-03-26 Metallic material with organic composite coating excellent in corrosion resistance and coatability and reduced in finger mark adhesion and process for producing the same TW446737B (en)

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