446615 A7 B7 五、發明説明(1 ) 〔發明所靥的技術領域〕 , 本發明係爲關於具有凸緣的塑膠容器之熱成形方法及 裝置;特別是關於由聚丙烯,聚乙烯,聚對苯二甲酸乙二 酯,聚氯乙烯等的熱可塑性薄板,熱成形之方法及裝置9 〔先行技術〕 過去,各種已提案有從塑膠片製造容器之技術。例如 ,將裁切成四角形之塑膠薄片鑄造成圓形碟狀,將此加壓 成彤爲容器之方法,在日本專利特開昭47 — 4 5 8 8號 公報已公告。此方法被稱爲無廢料成形(SFP),實際 上已被使用之技術。不過,此技術由於是以四角形的塑膠 薄片鑄造圓形碟,所以在圓碟內造成變彤,另外用多層系 的薄層之情況保持均等的層構运其原樣得到屬形碟則較爲 困難:進而爲了鑄造及加壓成形所以必須有複雜且大型的 裝置,生產性不佳,欠缺汎用性。 其他也提案在由塑膠鑄造圓形碟後將該圓形碟容器成 形之多數個技術,但都具有與上述槪略同樣的問題。 經濟部中央標隼局Η工消费合作社印裝 另外,在日本專利特公昭48-11817記載有從 特殊形狀的塑膠成形板形成具有均一厚度的容器之冷式成 形方法,但此方法也有成形板的製造困難,同時是不適於 多層系之技術。 另外,在曰本專利特開昭4 7 _ 8 0 8 9號公報,已 提案在加熱板間連續地接觸塑膠成形板而維持並且加熱之 方法。但依據此技術|塑膠成形板滑動並且運送加熱所平 本紙張尺度適用中國國家標隼(CNS ) Λ4规掊(210Χ 297公痊)-4- 4 4 6 6 1 5 A 7 __IVl 五、發明説明(2 ) 行設置的加熱板間:板溫或塑膠成形板表面的滑動性稍爲 產生差錯則成形板變形.,無法達到實用化。 在曰本專利特公平6 - 8 8 3 2 8號公報及特開平2 一 1 5 0 3 3 8號公報,提案將塑膠成形板的外緣部維持 固定在固態領域,只將中心部的成形領域加熱到溶融狀態 而形成能加熱容器之技術。不過此技術係爲採用將成形板 經所定時間放在具有該塑膠融點以上的溫度之烤箱內而加 熱即所謂的間接加熱方式,所以爲了將成形板的外緣部維 持在固態領域而必須採用特別的手段,對成本面則爲不利 。另外,被長時間保持在成形板由於高溫地加熱成形領域 的全體,所以由於熱傳導而外緣部也膨脹變化之傾向增大 :爲了抑制此現象而產生必須一倂使用冷卻手段之新的問 題》 ... 〔發明所欲解決之課題〕 本發明係爲消除這些個過去技術之缺點,其課題爲從 塑膠成形板有效地製造容器。 經濟部中央標準局员工消f合作社印t (請先閱讀背而之注意事項與填寫本頁) 〔用於解決課題之手段〕 即是本發明塑膠容器之熱成形方法,其特徵爲ί由熱 又歷身.想—里皇|曼苎jg板二、雙男J凡曼的'成形 板之成形板外緣部而由上下將熱盤接觸到該_.內側的成形領 域,以直接加熱,加熱到塑..膠能熱..成m..定 所被加熱的成形板成形部成形爲所定的容器形狀 本紙張尺度適用中國國家標準(CNS M4規格(2!0X 297公释} _5 . 經濟部中央標隼局員工消费合作社印製 4 46 615 A7 B7 ----------- ------- . - · 五、發明説明(3 ) 另外,本發明塑膠容器的熱成形裝置,係爲用從熱可 塑性塑膠薄板所截出的塑膠成形板而熱成形塑膠容器之裝 置;其特徵爲具有:以具有支持成形板外緣部之凸緣支撐 部,保持成形板之成形板保持手段,及沿著所定的運送路 朝所定的方向運送成形板保持手段之運送手段,及在於運 送路上的所定成形板供給位置將成形板供給到成形板保持 手段之成形板供給手段,及在於運送路由成形板供給位置 ,在於被設在運送方向前方的成形板加熱位置,由兩面將 熱盤接觸到比被支撐在成形板保持手段的凸緣支撐部之成 形板外綠部還內側的成形領域,以直接加熱加熱到熱塑膠 能成形的所定溫度之加熱手段,及在於運送路由成形板加 熱位置,在於被設在運送方向前方的容器成形位置,.由上 下夾持固定成形板外緣部並且無由加熱手段'所加熱的成形 領域成形爲所定的容器形狀之成形手段等所形成。 申請專利第3項係爲如申請專利範圍第2項的塑膠容 器之熱成形裝置,其中成形板保持手段具有分別嵌著固定 在被形成在基板的複數個開口之環形構件,及在該環形構 件朝向凸緣支撐部出沒可能之成形板固定構件,及將成形 板構件順勢於使其突出到凸緣支撐部內的方向之順勢手段 而形成。 申請專利第4項係爲如申請專利範圍第公或3項的塑 膠容器之熱成形裝置,其中具有對於加熱手段及/或是成 形手段,將成形板保持手段中心定位在所定位置之定位手 段。 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐)-6 - i 1..^ - Jlnn^l -^衣I (請先閱讀背而之注意事項再本頁) 訂 經濟部中央樣準局〃只工消费合作社印製 4 46 6 1 5 A7 _____B7五、發明説明(4 ) 申請專利第5項係爲如申請專利範圍第4項的塑膠容 器之熱成形裝置,其中定位手段具有被固定在成形板保持 手段的所定處所之氣缸,及成形板保持手段對於加熱手段 及/或是成形手段,被中心定位在所定的位置時使其插入 嵌合在該氣缸,被設在加熱手段及/或是成形手段之定位 箝壓體。 申請專利第6項係爲如申請專利範圍第2,3,4或 5項的任何項的塑膠容器之熱成形裝置,其中運送手段朝 向將成形板保持手段至少分別所定時間使其停止在成形板 供給位置,成形板加熱位置及容器成形位置後的次個停止 位置,使其前進所定的運送路上。 申請專利第7項係爲如申請專利範圍第2,3,4, 5或6項的任何項的塑膠容器乏熱成形裝置',其中加熱手 段,具有被對向配置在成形板保持手段的運送路兩側之一 對熱盤,及朝接近及隔離此一對熱盤的方向移動之移動手 段等而形成;當成形板保持手段停止在成形板加熱位置時 ,以移動手段而被接近移動之一對熱盤壓接到被保持在成 形板保持手段之成形板兩面。 申請專利第8項係爲如申請專利範圍第2,3,4, 5,6或7項的任何項的塑膠容器之熱成形裝置,其中在 加熱手段的一對熱盤當中的一方,在於成形板加熱位置只 與被保持在成形板保持手段的成形板一面之成形領域接觸 ;他方的熱盤則是略爲大徑’超過該成形板他方的成形領 域而與成形板外緣部的至少一部分接觸。 本紙承尺度適用中國國家標準(CNS > Λ4%格(2丨0Χ 297^^ ) 446615 A7 __B7 五、發明説明(5 ) 申請專利第9項係爲如申請專利範圍第2,3,4, 5,6,7或8項的任何項的塑膠容器之熱成形裝置,其 中在加熱手段的一對熱盤的至少一方,貫通形成爲使在加 熱後空氣吹在成形板面而從熱盤分離所用之空氣噴出孔。 申請專利第1 0項係爲如申請專利範圍第2,3,4 ,5,6,7,8或9項的任何項的塑膠容器之熱成形裝 置,其中沿著運送路而設置複數個加熱手段,將成形板依 順加熱到高溫》 申請專利範圍第1 1項係爲如申請專利範圍第2,3 ,4,5,6,7,8,9或1 0項的任何項的塑膠容器 之熱成形裝置,其中成形手段具有對於該運送路,能接近 移動地配置在成形板保持手段之運送路的一方側,規範所 製造容器本體的外形之模具,友對於該運送路,能接近移 動地配置在該運送路的他方側之略筒狀箝壓體,及爲使朝 相互接近模具與箝壓體之方向移動而在其空間形成氣密空 間之氣密空間形成手段*及爲了在模具與箝壓體之間形成 氣密空間時將該氣密空間內的成形板使其壓接到模具之壓 接手段。 级濟部中央標嗥局員工消费合作社印策 申請專利第1 2項係爲如申請專利範圍第1 1項的塑 膠容器之熱成形裝置,其中壓接手段,以對於該箝壓體, 能相對移動地設置在箝壓體內之壓塞。 申請專利第1 3項係爲如申請專利範圍第1 1或1 2 項的塑膠容器之熱成形裝置,其中壓接手段具備在成形時 朝向成形板壓縮空氣導入箝壓體內之壓縮空氣導入手段及 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公焓) -8 - 經濟部中央標準局負工消f合作社印繁 446 6 1 5 A7 _____ΒΊ 五、發明説明(6 ) /或是在成形時由成形板的相反側真空吸引模穴之真空吸 引手段》 申請專利第1 4項係爲如申請專利範圍第1 1,1 2 或1 3項的任何項的塑膠容器之熱成形裝置,其中氣密空 間形成手段具備被設在箝壓體的下面當箝壓體對於模具接 近移動時,能彈性地卡合在成形板保持手段的上面之墊片 〇 申請專利第1 5項係爲如申請專利範圍第2,3,4 ,5,6,7,8,9,10,11,12,13或14 項的塑膠容器之熱成形裝置,其中成形手段具備在於以加 熱手段所加熱的成形領域之外周部分,爲了將表面側爲凸 狀的凹凸狀成形爲容器凸緣之凹凸成形手段。 申請專利第1 6項係爲如串請專利範圍―第2,3,4 ,5,6,7,8,9,10,_11,12,13或14 項的任何項的塑膠容器之熱成形裝置,其中進而具搶爲使 在成形板外緣部與成形領域的境界部分,從容器內面側以 所定的深度形成包括全周的凹口。 申請專利第17項係爲如申請專利範圍第16項的塑 膠容器之熱成形裝置,其中凹口形成手段被設置在成形板 供給位置與成形板加熱位置之間,成形板加熱位置與容器 成形位置之間,或是由容器成形位置朝運送方向前方的至 少一處。 申請專利第1 8項係爲如申請專利範圍第1 6項的塑 膠容器之熱成形裝置,其中凹口形成手段,以被設在加熱 ----^----^—裝^-- (請先間讀背面之注意事項'"'填寫本頁) --° 表紙張尺度適用中國國家標準(CNS ) A4坭格(2!0Χ 297公犮) _ 9 · 4 4 6b! 5 Λ7 B7 五、發明説明(7 ) 手段之上方的熱盤周圍而與該熱盤同步昇降之凹口刃或是 被一體化於該熱盤之凹口刃所形成^ 申請專利第1 9項係爲如申請專利範圍第1 1項的塑 膠容器之熱成形裝置,其中在箝壓體的下端一體設置環狀 的凹口刃,與容器成形同時,將在成形板外緣部與成形領 域的境界部分,從容器內面側以所定的深度形成包括全周 的凹口。 申請專利第2 0項係爲如申請專利範圍第1 7,1 8 或1 9項的任何項的塑膠容器之熱成形裝置 > 其中凹口刃 爲溫度控制可能。 經漪部中央標準局ec工消費合作杜印製 (請先閱讀背而之注意事項#,-填寫本頁) 本發明係乃由任意的塑膠薄板有效地熱成形塑膠容器 ;該塑膠薄板可以採用聚丙烯,聚乙烯等的聚烯系樹脂, 聚苯乙烯系樹脂,聚酰胺系樹旨,聚酯系樹脂或是這些的 混合物:熱可塑性合成橡膠;在這些樹脂混合5〜7 5重 量%的各種添加劑或是無機充塡劑之樹脂;具有乙稀基乙 烯醇聚合體,聚氯乙烯,聚氯亞乙烯等的氣障性之樹脂或 在這些樹脂混合1 0〜8 0重量%的無機充塡劑等任意的 熱可塑性樹脂材料之單層系或是多層系的塑膠薄板》 〔實施形態〕 以下,參照附圖說明本發明一實施例之塑膠容器成形 裝置。此成形裝置係爲連續製造如第5圖所示的PP (聚 丙烯)製的食品容器1之裝置而被構成。 .參照第1圖,對應於最終製品之容器外徑而從PP薄 本紙张尺度適用中國國家標準(CNS ) Λ4規格(210X297公疫) 446 6 1 5 Λ7 B7 五、發明説明(8 ) 板截出之圓形平板狀的成形板被供給到投出器11。在於 本實施例,保持成形板之成形板座架1 2能載置運送方向 2列,橫方向4個的成形板,對應於此而朝橫方向並列設 置4個投出器1 1。 第2圖表示本實施例的成形板座架1 2的構成,在鋼 或不銹鋼等的金屬板,如上述設置合計8個的成形板保持 部1 3 (運送方向前方之列的4個成形板保持部1 3 a及 運送方向後方之列的4個成形板保持部13b)。在各成 形板保持部1 3,貫通不銹鋼板而形成爲了在於加熱過程 能插入下方熱盤19b (第6圖),另外在於成形過程能 插入規範成爲最終製品的容器1之本體部2的外形之模具 21 (第8圖)的插入部14a;在其方向,被形成爲載 置收容相當於容器的凸緣3之爺分的凸緣支'撐部1 4 b比 插入部14a還大徑(第3圖:Γ» 經濟部中央標準局負工消费合作社印裝 成形板座架1 2,係爲以驅動控制機構(未圖示)所 驅動控制的鏈式輸送帶等的輸送帶15,同時如第1圖朝 反時鐘方向間竭性循周驅動。在輸送帶1 5鄰接多數個成 形板座架1 2爲同類略密接,或是在相互之間隔著若干的 間隔,而以任意的連接手段連接。然而,在於第1圖表示 成形板座架1 2在下述的成形板供給裝置(1 2 ~ )及在 後述的容器取出位置(1 2 >)的2個位置,其餘則省略 圖示。 到達投出器1 1的下方位置之成形扳座架1 2 (. 12 *)於所定時間停止在該位置,其間由投出器1 1供 本紙乐尺度適用中國國家標準(〇^)人4現格(210父297公箱;) -11 - 4 46 615 A7 __B7 五、發明説明(9 ) 給成形板。此時供給手段的具體構成在於本發明未被限定 ,但在於本實施例採用第1圖所示的吸著裝置1 6 吸著 裝置1 6在第1圖所示的位置使其伸張吸引罩盤1 6 a而 吸著投出器1 1先端的成形板後,以軸1 6 b朝圖示時鐘 方向回轉而壓力開放後脫離以吸引罩盤1 6 a所吸著的成 形板,收容在正下方的成形板座架1 2的運送方向前方之 列的成形板保持部1 3 a,再一次重複此作業,成形板也 被供給到同一成形板座架12的運送方向後方之列的成形 板保持部1 3 b而被構成。完成成形板供給到成形板保持 部1 3 a後至開始成形板供給到成形板保持部1 3 b之間 ,成形板座架1 2由於輸送帶1 5的驅動而若干前進,當 成形板保持部1 3 b到達吸著裝置1 6的正下方時,於所 定時間停止在該位置,進行成私板供給到該成形板保持部 13b。 ' 從投出器1 1所供給的未加熱成形板1 0,由於保持 著從P P薄板所截出的圓形平板狀,所以在相當於容器的 凸緣之外緣部被載置在凸緣支撐部14b的狀態下被收容 在成形板保持部1 3 (參照第4圖)。然而,成彤板1 0 因在於次個加熱過程熱傳導形成若干膨脹變形,所以形成 爲比凸緣支撐部14b (即是最終製品的容器凸緣3之外 徑)還若干小徑則較爲理想(參照第4圖)〃可以將因此 在加熱時所熱膨脹的成形板10之外緣使其密接在凸緣支 撐部1 4 b的內壁。 在成形板保持部13各別收容成形板10之成形板座 --』------ί 裝,^-I /... (請先閱讀背面之注意事項Ϊ寫本頁) ,1Τ 經濟部中央標涞局負工消费合作社印掣 本紙张尺度適用中國國家標準(CNS ) Λ4规格(210X297公趁) -12 - 4 4 6 6 15 kl B7 五、發明説明(1〇 ) 請 先 m 讀 背 而 之 注 意 事 項 再 寫 本 頁 架1 2,係爲以輸送帶1 5而被驅動,投入到以加熱裝置 1 8加熱到能將成形板1 0成形爲最終製品的容器形狀之 所定溫度的加熱過程。加熱裝置1 8係爲朝成形板座架運 送方向設置複數台(本實施例爲3台)略相同構造的裝置 ,以這些加熱裝置1 8漸漸使其上昇加熱溫度,而不致使 應力變形加諸在成形板所構造較爲理想。例如將3連串的 加熱裝置18之熱盤溫度分別設定爲120 °C,140 °C 及1 6 0°C,漸漸地加熱成形板1 〇。 在加熱過程成形板1 0之加熱溫度,係爲依據所製造 的食品容器之用途,即是依據被收容在該容器之內容物而 相異,在果凍等的容器則是比P P的溶解點之1 6 5°C還 低的溫度,例如如上述可以設定爲1 6 0 °C。在放入米的 情況(所謂製造放米飯的容器乏情況),窵使在封入後以 1 3 0°C或是更高溫度加熱殺菌而容器不致變形,所以至 少將最終熱盤溫度設定爲比P P的溶融點1 6 5eC還高的 溫度,而極度排除殘留在成形後容器內之成形變化則較理 想》 經濟部中央標準局貞工消f合作社印製 各加熱裝置1 8,係爲如第6圖所示,具有被加熱到 所定溫度之上下熱盤1 9 a,1 9 b及各個使其昇降移動 這些熱盤之昇降機構(未圖示)。在前述成形板供給位置 ,接收成形板供給之成形板座架1 2由於輸送帶1 5的驅 動而前進,到達最初的加熱裝置1 8 a (第1加熱位置) ,則在該位置以所定時間停止;至此爲止,從成形板座架 1 2的運送面後退之上下熱盤1 9 a,1 9 b以昇降機構 本紙張尺度適用中國國家標率(CNS ) Λ4現格(210X297公穿) -13- 4 4 6 6 15 A7 B7 五、發明説明(11 ) 而被驅動,以所定時間密著於被保持在停止在第1加熱位 置之成形板座架1 2的成形板保持部1 3之成形板10的 上下面。在第6圖,以實線表示上下熱盤19a,19b 壓接成形板1 0的上下面之作動位置,以假想線表示退避 位置。 在第1加熱位置完成成形板加熱,則上下熱盤1 9 a ,1 9 b退避到退避位置,與輸送帶1 5的同時成形板座 架1 2前進到第2加熱位置1 8 b (第2加熱位置)而在 該位置以所定時間停止,與上述同樣地,進行第2加熱裝 置1 8 b之成形板加熱,繼而同樣地,進行第3加熱裝置 1 8 c的成形板加熱。 經鴻部中央標耷局員工消费合作社印製 如前述,對應於容器凸緣3的成形板1 0之外緣部 1 0 b被載置在成形板保持部i 3的凸緣支撐部1 4 b ; 只有被形成在容器本體2之成形板10中央的成形部 10 a,在加熱裝置18的上下熱盤19 a,19 b間, 被加熱到因應於該熱盤溫度之溫度。即是成形板成形部 10 a係爲以第1〜3加熱裝置1 8 a〜1 8 c而漸漸被 加熱,但如果凍容器加熱到、来達融點的溫度之情況,如前 述由於在具有最高的熱盤溫度之第3加熱裝置1 8 c也被 設定在1 6 0°C程度的熱盤溫度,所以成形板外緣部 1 0 b當然是以熱盤直接加熱之成形板成形部1 〇 a也不 致到達P P溶融點,軟化到能熱成形的程度但被維持在固 態。另則,如裝米飯用的容器,在內容物充塡後要求高溫 加熱殺菌時,成形領域之中心部受到熱盤的直接加熱而被 本纸張尺度適用中國國家標準(CNS ) AW見格(210X297公瞀)-14- 446 6 1 5 A7 B7 五、發明説明(12) 加熱到融點以上。此情況,成形板外緣部1 〇 b也因熱傳 導而變化成溶融態,或是維持在固態。 (請先閱讀背面之注意事項界^:寫本頁) 然而,成形板外緣部1 0 b被維持在固態時也未加熱 到一定程度的溫度,則恐會在成形後的容器1之凸緣3產 生波浪現象,所以如第6圖所示,下方的熱盤1 9 b之徑 尺寸設爲接觸到成形板成形部1 9 a,上方的熱盤1 9 b 之徑尺寸則是接觸到較大的成形板外緣部1 0 b較理想^ 關於上方熱盤1 9 a依情況而定其徑尺寸爲接觸到成形板 的前面領域亦可。 經濟部中央標準局負工消t合作社印聚 經過加熱過程之成形板座架1 2,係爲以輸送帶1 5 而被驅動,以成形裝置2 0將所被加熱過的成形板成形部 10a ,運送到形成爲容器本體形狀之成形過程。如第7 圖及第8圖所示,本實施例之k形裝置2 0_,具備具有規 範容器本體2外形的模穴2 1 a'之模具2 1,及與模穴 2 1 a協同而將成形部1 0 a形成爲容器本體2形狀之壓 塞2 2,及收容壓塞2 2之箝壓體2 3,及使其昇降模具 之第1昇降機構(未圖示),及一體地或個別地使其昇降 壓塞2 2及箱壓體2 3之第2昇降機構(未圖示)。箝壓 體2 3的外徑係爲與成形板保持部1 3的凸緣支持部 1 4 b之內徑略相同。在箝壓體2 3 ’設有爲了在成形時 將壓縮空氣(例如3〜5 k g/cm2)導入箝壓體內之壓 縮空氣導入口 2 4。另外’被設在模具2 1之真空吸引口 2 5被連接至真空吸引源(未圖示)’在成形時模穴 2 1 a爲真空吸引可能。 本紙張尺度適用中國國家#準(CNS ) Λ4说格(210X297公益> -15- 4 4 6 6 1 〇 經濟部肀央標涞局負工消资合作社印製 A7 B7 五、發明説明(13 ) 此樣的成形裝置2 0在第7圖所示位置時,收容經加 熱過程的成形板1 0之成形板座架1 2,被運入至退避到 下方的模具2 1與退避到上方之壓塞2 2及箝壓體2 3之 間。然後,成形板座架1 2在此位置以所定時間停止,其 間|以第1昇降機構使其上昇移動模具而被插入嵌合在成 形板保持部1 3的插入部1 4 a,因此支撐從成形板1 0 的外緣部1 0 b至成形部1 〇 a之境界部分的下面,同時 以第2昇降機構使其下降移動箝壓體2 3而將成形板外緣 部1 0 a夾持在箝壓體2 3的下端與凸緣支撐部1 .4 b的 底面之間,以此狀態,進而對於箝壓體2 3使其下降壓塞 2 2,而得到第8圖所示成形時的作動位置。 在於第8圖的作動位置,經加熱過程而被加熱到能熱 成形的溫度之成形板成形部lb a隨著壓塞2 2的下降而 變形成凹狀,最後被形成爲對應於模具2 1的模穴形狀之 形狀。此時,成形板外緣部1 〇 b由於被夾持在箝壓體 2 3的下端與凸緣支撐部1 4 b的底面之間,所以就是降 下壓塞2 2也不致造成任何變形,原般殘留著而形成容器 凸緣3 (第5圖)° 如果凍容器般成形板成形部1 0 a維持在固態時,爲 使容易將此成形板成形部1 0 a成形爲所定形狀,所以在 成形時,由壓縮空氣導入口 2 4導入壓縮空氣而與壓塞 2 2同時對於成形板成形部1 〇 a由上方加入推壓力’或 是從真空吸引口 2 5真空吸引模穴內後將成形板成形部 〇 a使萁無間隙地密接於模穴2 1 a則較理想》倂用壓 --^ :--^---- ^—裝 L-- (請先閱讀背面之注f項丹^朽本頁) —訂 —線 本紙張尺度適用中國國家標準(CNS > Λ4^格(210X297公验) -16- 4 46 6 Ί ο ν · Α7 _ Β7 五、發明説明(14 ) 縮空氣導入及真空吸引亦可。 然而,第7圖及第8圖不過是表示成形裝置2 0的一 例,並不限於此例。例如將成形板中央的成形領域加熱到 該成形板的塑膠材料之溶融點以上時,不用壓塞2 2只用 真空吸引,或是以真空吸引及壓縮空氣導入的組合,就能 成形。 如上述,完成以成形裝置2 0將成形板1 0成形爲所 定容器1的形狀之成形過程後,以第1及第2昇降機構將 模具2 1,壓塞2 2及箝壓體2 3使其退避到第7圖的退 避位置,以輸送帶1 5驅動使其前進停止在成形過程位置 之成形板座架1 2。 其後,將所被成形過的容器1收容在成形板保持部 1 3之成形板座架1 2,以因Ji於所須而設置的冷卻裝置 經濟部中央標麥局Η工消费合作社印聚 2 6冷卻容器1後,在於第7圖圖號1 所示的位置, 以任意構成的容器取出裝置28,從全部的成形板保持部 1 3取出容器7。形成爲具有空的成形板保持部1 3之成 形板座架1 2,以輸送帶1 5而被循環驅動,在於第7圖 以圖號1 2 >所示的位置,如前述以成形板供給裝置1 6 ,對於成形板保持部13準行成形板供給。 如上述,隨著輸送帶1 5的驅動,依成形板供給,成 形板加熱,容器成形,容器取出的順序,連續進行各過程 ,以此爲1循環返復運轉。 爲了將容器1成形爲所規定的尺寸,所以在於加熱過 程及成形過程,必須定位成形板1 2的停止位置,使被收 本紙張尺度適用中國國家樣準(CNS ) Λ4規格(2丨0X297公玢) .-|7 - 4 46 615 A7 B7 五、發明説明(15) 容在成形板保持部13的成形板1〇對於加熱裝置18及 成形裝置2 0正確地中心定位。由於嚴密地控制所被循周 驅動的輸送帶1 5的停止位置極爲困難,因而採用如第9 圖所示的定位裝置較爲理想。 經漪部中央標來局昇工消费合作社印製 即是使該運送方向容許若干的相對移動而將成形板座 架1 2連結到輸送帶1 5上,在成形板座架1 2背面的所 定處所(例如,幅寬方向兩端部),固定裝著具有朝下開 口 3 1的氣缸32,同時在該開口 31設置能插入嵌合的 突起3 3 ;在於加熱裝置1 8,隨著下方熱盤1 9 b的上 昇而使其上昇該突起3 3 ;在於成形裝置,隨著模具2 1 的上昇而使其上昇該突起3 3。當突起3 3被嵌合在氣缸 3 2昀開口 3 1時,被保持在成形板座架1 2的成形板保 持部1 3之成形板1 0對於加氣裝置1 8及成形裝置2 6 被中心定位。由於採用以此樣所構成的定位裝置3 0,因 而在加熱裝置1 8的加熱過程時及成形裝置2 6的成形過 程時,接受這些處理之成形板10對於加熱裝置18及成 形裝置2 6爲被自動地中心定位,形成爲能有效地成彤所 規定尺寸的容器1» 第1 0圖係爲表示關於成形板座架的更良好實施例, 此實施例之成形板座架1 2 0,係爲在鋼或不銹鋼等的金 屬板3 4穿孔複數個(例如與第2圖的成形板座架1 2同 樣地,各列4個X2列的合計8個),分別將構成前述的 成形板保持部1 3的環狀構件3 5,由上方嵌著在該孔後 ,由金屬板3 4的下面側裝著制動環3 6而貫穿固定。 本紙張尺度適用中國國家標準(CNS ) Λ4規格(2丨0\297公绝) .18 - 4 4 6 6 1 5 A7 B7 五、發明説明(16 ) 環狀構件3 5,下方部分形成爲前述的插入部1 4 a ;在其上方介由段差而.被形成爲若干大徑之上方部分形成 爲前述的凸綠支撐部1 4 b。在凸緣支撐部1 4 b,與段 差面略相同等級以所定間隔被設有複數個溝,在這些溝內 朝徑方向能移動地收容不銹鋼製等的成形板固定滾珠3 7 。成形固定滾珠3 7,以被設在環狀構件3 5的外側之矽 膠等的彈性構件之0封圈3 8 (若爲彈性構件亦可)而附 勢於內方,即是朝向凸緣支撐部1 4 b而突出之方向。因 此,關於第4圖,如同已敘述過,考慮到加熱過程的熱膨 脹,而採用比凸緣支撐部1 4 b還若干小徑的成形板1 0 時,也因應於成形板1 0的外徑,移動成形板固定滾珠 3 7,吸收與凸緣支撐部1 4 b之間的尺寸差,通常可以 將成形板1 0定位成中心定位政態•另外/就是成形板 1 0因加熱而膨脹時,也可以維持並且確實地保持在成形 板座架12~內之成形板10的中心位置。 經濟部中央標準局另工消费合作社印製 (請先閱讀背而之注Φ?事項再.填寫本頁} 第5圖表示以本發明所被熱成形之塑膠容器的形狀例 ,但爲了防止食品內容物的二次污染或是保持衛生狀態, 一般在容器的凸緣3,熱封合塑膠膜片所形成的蓋材。爲 使此情況的熱封合性良好,而在容器凸緣3形成表面側爲 凸狀的凹凸則較理想》 第1 1圖係爲與在第8圖同樣的作動位置之裝置,表 示在將所被加熱過的成形板10成形爲容器形狀的同時在 凸緣3形成上述凹凸之成形裝置2 0 0的一例。在模具 2 1的上端面環狀設置凸條2 1 b,同時在於與該凸條對 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公梦) -19- 4 46 61 5 Λ7 B7 五、發明説明(17) 向的位置,在箝壓體2 3的下端面環狀設置凹溝2 3 a, 在於密接模具2 1與箝壓體2 3之作動位置’以壓塞2 2 及壓縮空氣進行容器成形’則在同時於被夾持在凸條 2 1 b與凹溝2 3 a之間之凸緣部分形成凹凸。在此情況 ,至形成凹凸的凸緣部分爲止必須以加熱裝置(第6圖) 的熱盤19a,19b而使其加熱軟化。然而’關於第7 圖及第8圖的成形裝置2 0,如已敘述過’在成形板成形 部1 0 a被加熱到溶融點以上時’壓塞2 2則不一定須要 • e 經濟部中央標準局員工消费合作社印裝 第1 1圖所示構成之成形裝置2 0 0 ’係爲將所被加 熱軟化之成形板外緣部1 0 b的部分夾持在凸條2 l b與 凹溝2 3 a之間而將此對應於這些凸條2 1 a及凹溝 2 3 a的形狀之凹凸形狀成形鳥容器凸緣3,但在成形板 外緣部1 0 b之凹凸成形部分因在於之前的加熱位置被充 分加熱軟化,所以不一定須要在箝壓體2 3的下端面環狀 設置對應於凹凸形狀的凹溝2 3 a。即是如第1 2圖所示 ,在於與被環狀設置在模具2 1的上端面之凸條2 1 b對 向的位置,爲了將被形成在凸緣之表面側凸部收容在箝壓 體2 3的下端面而環狀設置凹部2 3 b亦可,或是如第 1 3圖所示,在於凸條2 1 b的外側使其具有夾隔成形板 外緣部1 Ob的腳部2 3 c之箝壓體2 3亦可。 當成形裝置在作動位置時箝壓體直接接觸到成形板外 緣部1 0 b,則因該壓力成形板外緣部1 0 b受損,而恐 會有無法在容器1的凸緣3(第5圖)保持所定的肉厚之 本紙乐尺度適用中國國家標準(CNS ) A4規格(210X 297公蝥) -20 - 經淨-部中央榡準局爲工消费合作社印¾ 4 46 61 5 A7 B7 五、發明説明(18) 問題。第1 2圖及第1 3圖所示之成形裝置具有對於此問 題的解決手段。即是在箝壓體2 3的側方延長部2 3 1的 下面貼著墊片2 0 1,在成形時當下降箝壓體2 3時墊片 2 0 1彈性地卡合在成形板座架1 2的周緣部上而氣密地 保持模具2 1內的模穴2 1 a。以此方法,當箝壓體2 3 下降到作動位置時也不致壓接成形板外緣部1 0 b *在這 些之間加諸微小的間隙也可以防止空氣從模穴2 1 a漏出 〇 然而,在第1 1〜.1 3圖所示之成形板座架12係爲 將第1 0圖所示的適當實施例之成形板座架1 2 0簡略化 之座架,順勢於從該內周面所突出的方向之出沒可能的成 形板固定滾珠3 7而使成形板外緣部1 0 b保持在適當的 位置。 〜 ' 第1 4圖係爲表示加熱裝置的變形例》此加熱裝置 180,針對具有上下熱盤190a,190b及各別使 其昇降移動這些熱盤之昇降機構(未圖示)而構成之點則 是與前述的加熱裝置1 8 (第6圖)同樣,但如第1 5圖 所示,在各個熱盤,朝厚度方向貫通而被設有空氣噴射孔 1 8 1,1 8 2 »此噴射孔係爲由於在被壓接在熱盤間的 狀態下所加熱之成形板1 0溶融後易於附著在熱盤,所以 在各加熱位置完成成形板加熱後,以昇降機構使其隔離熱 盤時,介由空氣噴射孔1 8 1,1 8 2朝向成形板噴射高 壓空氣,防止成形板1 0附著在熱盤1 9 0 a,19 0 b 本紙張尺度適用中國國家標车(〇^)六4规格(2丨〇><2<>7公赀) -21 - (請先間绩背面之注f項ι,#ί·ί本茛)446615 A7 B7 V. Description of the invention (1) [Technical Field of the Invention] The present invention relates to a thermoforming method and device for a plastic container having a flange; in particular, it relates to polypropylene, polyethylene, polyparaphenylene Thermoplastic sheet of ethylene diformate, polyvinyl chloride, etc., method and apparatus for thermoforming 9 [prior art] In the past, various techniques have been proposed for manufacturing containers from plastic sheets. For example, a method of casting a plastic sheet cut into a rectangular shape into a circular dish shape and pressing this into a container is disclosed in Japanese Patent Laid-Open No. Sho 47-4585. This method is called waste-free forming (SFP) and is actually a technique that has been used. However, because this technology uses a rectangular plastic sheet to cast a circular dish, it causes a change in the circular dish. In addition, it is difficult to obtain a shaped dish as it is by using a multilayered thin layer to maintain an even layer structure. : Furthermore, for casting and pressure forming, complicated and large-scale equipment is required, and productivity is poor, and versatility is lacking. Many other techniques for forming a circular dish container after casting a circular dish from plastic have also been proposed, but all have the same problems as those described above. Printed by the Central Bureau of Standards, Ministry of Economic Affairs, Machining Consumer Cooperatives. In addition, Japanese Patent Publication No. 48-11817 describes a cold forming method for forming a container having a uniform thickness from a special shaped plastic forming plate. It is difficult to manufacture, and it is not suitable for multilayer systems. In addition, in Japanese Patent Laid-Open No. 4-7-8089, a method has been proposed in which a plastic molded plate is continuously contacted between heating plates to be maintained and heated. However, according to this technology, the plastic paper slides and is transported and heated. The size of the paper is applicable to the Chinese National Standard (CNS) Λ4 Regulations (210 × 297). -4- 4 4 6 6 1 5 A 7 __IVl V. Description of the invention (2) Between the heating plates installed in the row: If the plate temperature or the slip of the surface of the plastic forming plate is slightly wrong, the forming plate is deformed. , Can not achieve practicality. In this patent, Japanese Patent Publication No. 6-8 8 3 2 8 and Japanese Patent Application Laid-Open No. 2 1 15 0 3 38 propose to maintain the outer edge portion of the plastic molding plate in the solid state area, and only mold the central portion. Field heating to a molten state to form a technology that can heat a container. However, this technology is a so-called indirect heating method in which the forming plate is heated in a oven having a temperature higher than the melting point of the plastic for a predetermined period of time. Special measures are not good for costs. In addition, because the entire molding area is heated at a high temperature for a long time, the outer edge portion also tends to expand and change due to heat conduction. In order to suppress this phenomenon, a new problem that requires the use of cooling means has been raised. . . . [Problems to be Solved by the Invention] In order to eliminate the disadvantages of these conventional technologies, the present invention aims to efficiently manufacture a container from a plastic molded plate. Employees of the Central Standards Bureau of the Ministry of Economic Affairs of the People's Republic of China (please read the precautions and fill out this page first) [Methods for solving problems] This is the thermoforming method of the plastic container of the present invention, which is characterized by Again. Think-Lihuang | Man 苎 jg plate two, double male J Fanman's forming plate of the outer edge of the forming plate, and the hot plate is contacted by the up and down. The inner forming area is heated directly to the plastic. . The glue can be hot. . Into m. . The shaped part of the heated forming plate is formed into a predetermined container shape. The paper size is applicable to the Chinese national standard (CNS M4 specification (2! 0X 297 public release) _5. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 4 46 615 A7 B7 ----------- -------. -· V. Description of the invention (3) In addition, the thermoforming device for a plastic container of the present invention is a device for thermoforming a plastic container using a plastic forming plate cut from a thermoplastic plastic sheet; it is characterized by having: A flange support portion supporting an outer edge portion of the forming plate, a forming plate holding means that holds the forming plate, a conveying means that conveys the forming plate holding means in a predetermined direction along a predetermined conveying path, and a predetermined forming plate supply on the conveying path The position of the forming plate supply means for supplying the forming plate to the forming plate holding means, and the conveying path of the forming plate supply position, is the heating position of the forming plate provided in the forward direction of the conveying direction, and the hot plate is contacted by both sides to be supported by the forming. The flange supporting part of the plate holding means is a heating means that directly heats the molding area outside the green part and the inside of the forming plate. The heating means is a heating position for the forming plate in the conveying path, and is located in the conveying position. Container forming position in the forward direction ,. The outer edge of the forming plate is clamped and fixed by the upper and lower parts, and is formed by a forming means that does not heat the forming area heated by the heating means to a predetermined container shape. The third item of the patent application is a thermoforming device for a plastic container as in the second item of the patent application range, wherein the forming plate holding means has a ring member embedded and fixed to a plurality of openings formed on the substrate, and the ring member Forming plate fixing members that are protruded toward the flange support portion and formed by a homeopathic means for allowing the forming plate member to protrude into the flange support portion. The fourth item of the patent application is a thermoforming device for a plastic container such as the public application item or the third item of the patent application, which has a positioning means for positioning the center of the forming plate holding means at a predetermined position for heating means and / or forming means. This paper size applies to Chinese National Standard (CNS) Λ4 specification (210X297 mm) -6-i 1. . ^-Jlnn ^ l-^ 衣 I (please read the precautions on the back first, then this page) Ordered by the Central Bureau of Standards of the Ministry of Economic Affairs and printed by the Industrial Cooperative Cooperative 4 46 6 1 5 A7 _____B7 V. Description of the Invention (4) Item 5 of the patent application is a thermoforming device for a plastic container such as item 4 of the scope of the patent application, wherein the positioning means has a cylinder fixed in a predetermined space of the forming plate holding means, and the forming plate holding means is for heating means and / or It is a forming means. When the center is positioned at a predetermined position, it is inserted and fitted into the cylinder, and is provided in a positioning pressing body of a heating means and / or a forming means. Item 6 of the patent application is a thermoforming device for a plastic container as in any of the items 2, 3, 4, or 5 of the scope of the patent application, wherein the conveying means is directed to the holding means of the forming plate to stop it on the forming plate for at least a predetermined time respectively. The feeding position, the heating position of the forming plate, and the next stopping position after the forming position of the container advance the predetermined conveying path. Item 7 of the patent application is a plastic container depletion forming device such as any of the items 2, 3, 4, 5 or 6 of the patent application scope, wherein the heating means has a conveyance arranged opposite to the holding means of the forming plate. A pair of hot plates on both sides of the road, and a moving means moving in the direction of approaching and isolating this pair of hot plates are formed; when the forming plate holding means stops at the forming plate heating position, it is approached by moving means A pair of hot plates are crimped to both sides of the forming plate held by the forming plate holding means. Item 8 of the patent application is a thermoforming device for a plastic container as in any of the items 2, 3, 4, 5, 6, or 7 of the scope of the patent application, in which one of a pair of hot plates of the heating means is formed The plate heating position is only in contact with the forming area on one side of the forming plate held by the forming plate holding means; the other hot plate is slightly larger in diameter than the other forming area of the forming plate and at least part of the outer edge portion of the forming plate contact. The paper bearing standard is in accordance with the Chinese national standard (CNS > Λ4% grid (2 丨 0 × 297 ^^) 446615 A7 __B7 V. Description of the invention (5) The 9th item of the patent application is for the scope of patent application No. 2, 3, 4, A thermoforming device for a plastic container according to any one of items 5, 6, 7 or 8, wherein at least one of a pair of hot plates of the heating means is penetrated so as to separate air from the hot plate by blowing air on the surface of the forming plate after heating. The air ejection hole used. Item 10 of the patent application is a thermoforming device for a plastic container such as any of items 2, 3, 4, 5, 6, 7, 8 or 9 in the scope of the patent application, which is transported along A number of heating means are set up to heat the forming plate to high temperature in order. "Item 11 of the scope of patent application is for example 2, 3, 4, 5, 6, 7, 8, 9 or 10 of the scope of patent application. The thermoforming device for a plastic container according to any one of the preceding claims, wherein the forming means has a mold that can be disposed near the conveying path of the conveying path on the side of the conveying path of the forming plate holding means, and regulates the shape of the container body to be manufactured. The transportation path can be arranged near the transportation A slightly cylindrical clamping body on the other side of the road, and an air-tight space forming means for forming an air-tight space in its space in order to move toward the mold and the pressing body toward each other *, and for When forming an air-tight space between them, the forming plate in the air-tight space is pressed against the mold by the crimping means. The Ministry of Economic Affairs, the Central Bureau of Standards, and the Consumer Cooperatives of the Ministry of Economic Affairs have applied for the patent No. 12 of the patent application. Item 11 of the thermoforming device for a plastic container, wherein the crimping means is a pressing plug which can be relatively moved to the crimping body and is arranged in the crimping body. The 13th item of the patent application is the first one in the scope of the patent application. The thermoforming device for a plastic container according to item 1 or 12, wherein the crimping means includes a compressed air introduction means that introduces compressed air into the clamping body toward the forming plate during forming, and the paper size applies the Chinese National Standard (CNS) Λ4 specification ( 210X297 enthalpy) -8-Work load of the Central Standards Bureau of the Ministry of Economic Affairs f Cooperatives Yinfan 446 6 1 5 A7 _____ ΒΊ V. Description of the invention (6) / or the vacuum of the cavity is attracted by the vacuum of the opposite side of the forming plate during forming The quotation method "No. 14 of the patent application is a thermoforming device for a plastic container such as any of the items No. 11, 12, or 13 of the scope of the patent application, wherein the air-tight space forming means is provided with a Below, when the clamping body moves close to the mold, it can elastically engage the gasket on the forming plate holding means. The 15th item of the patent application is as the second, third, fourth, fifth, fifth, and sixth patent applications. A thermoforming device for a plastic container according to item 7, 8, 9, 10, 11, 12, 13, or 14, wherein the forming means includes an outer peripheral portion of the forming area heated by the heating means, so as to make the surface side convex and concave Shape forming is a concave-convex forming means of a container flange. Item 16 of the patent application is the thermoforming of plastic containers for any of the items in the patent scope-items 2, 3, 4, 5, 6, 7, 8, 9, 10, _11, 12, 13 or 14 The device further includes a recess formed on the outer edge portion of the forming plate and the boundary portion of the forming area to form a notch including the entire circumference at a predetermined depth from the inner side of the container. Item 17 of the patent application is a thermoforming device for a plastic container such as item 16 of the scope of the patent application, wherein the notch forming means is provided between the forming plate supply position and the forming plate heating position, and the forming plate heating position and the container forming position Or at least one point forward from the container forming position in the conveying direction. Item 18 of the patent application is a thermoforming device for a plastic container such as item 16 of the scope of the patent application, in which the notch forming means is set to be heated during heating ---- ^ ---- ^ — 装 ^- (Please read the “Notes” on the back first to fill in this page)-° The paper size of the table is applicable to the Chinese National Standard (CNS) A4 grid (2! 0 × 297 cm) _ 9 · 4 4 6b! 5 Λ7 B7 V. Description of the invention (7) The notch blade around the hot plate above the means and synchronously lifted and lowered with the hot plate or formed by the notch blade integrated with the hot plate ^ Application No. 19 is For example, the thermoforming device for a plastic container according to item 11 of the patent application, wherein a ring-shaped notch blade is integrally provided at the lower end of the clamping body, and at the same time as the container is formed, the outer edge of the forming plate and the boundary part of the forming field A notch including the entire circumference is formed at a predetermined depth from the inner side of the container. Item 20 of the patent application is a thermoforming device for a plastic container such as any of items 17, 18 or 19 of the scope of the applied patent > wherein the notch blade is temperature control possible. Printed by the Central Bureau of Standards of the Ministry of Economic Affairs and Industrial Cooperation and Consumption Du (please read the precautions #,-fill this page first) This invention is an effective plastic thermoforming of plastic containers from any plastic sheet; the plastic sheet can Polyolefin resins such as propylene, polyethylene, polystyrene resins, polyamide resins, polyester resins, or a mixture of these: thermoplastic synthetic rubber; 5 to 75% by weight of these resins are mixed Additives or resins with inorganic fillers; resins with gas barrier properties such as vinyl vinyl alcohol polymer, polyvinyl chloride, polyvinyl chloride, or an inorganic filler mixed with 10 to 80% by weight of these resins A single-layer or multi-layer plastic sheet of any thermoplastic resin material such as an agent "[Embodiment] Hereinafter, a plastic container forming apparatus according to an embodiment of the present invention will be described with reference to the drawings. This molding apparatus is configured to continuously manufacture a food container 1 made of PP (polypropylene) as shown in FIG. 5. . Referring to Figure 1, the Chinese national standard (CNS) Λ4 specification (210X297) is applied to the PP thin paper size corresponding to the outer diameter of the container of the final product. 446 6 1 5 Λ7 B7 V. Description of the invention (8) Board cut out A circular flat plate-shaped forming plate is supplied to the ejector 11. In this embodiment, the forming plate holder 12 holding the forming plate can carry two forming plates in the conveying direction and four in the horizontal direction, and correspondingly, four ejectors 11 are arranged side by side in the horizontal direction. FIG. 2 shows the configuration of the forming plate holder 12 of this embodiment. A total of eight forming plate holding portions 1 3 (four forming plates in the front row in the conveying direction) are provided on a metal plate such as steel or stainless steel as described above. The holding section 1 3 a and the four forming plate holding sections 13 b in the rear row in the conveying direction. Each forming plate holding portion 13 is formed by penetrating a stainless steel plate so that it can be inserted into the lower hot plate 19b in the heating process (Fig. 6), and in the forming process can be inserted into the outer shape of the main body portion 2 of the container 1 which is the final product. Insertion portion 14a of mold 21 (Fig. 8); in its direction, the flange support portion 1 4b is formed so as to receive the equivalent of flange 3 of the container, and has a larger diameter than the insertion portion 14a ( Figure 3: Γ »The printed work plate holder 12 of the Central Standards Bureau of the Ministry of Economic Affairs, the Consumer Cooperative, is a conveyor belt 15 such as a chain conveyor driven and controlled by a drive control mechanism (not shown). As shown in Fig. 1, it is driven exhaustively and cyclically in the direction of counterclockwise. The conveyor belt 15 is adjacent to a plurality of forming plate holders 12. It is slightly close to the same type, or there are several intervals between each other. However, FIG. 1 shows two positions of the forming plate holder 12 in the forming plate supply device (1 2 to) described below and the container taking out position (1 2 >) described later, and the rest are omitted. The forming lever that reaches the lower position of the ejector 1 1 12 (. 12 *) Stop at the position at the scheduled time, during which the paper dispenser will be supplied by the dispenser 1 1 The Chinese standard (0 ^) People 4 Appear (210 father 297 public box;) -11-4 46 615 A7 __B7 5. Description of the invention (9) For forming plate. The specific structure of the supply means at this time is that the present invention is not limited, but in this embodiment, the suction device 16 shown in FIG. 1 is used. The suction device 16 is extended to attract the cover plate at the position shown in FIG. 1. 1 6 a while sucking the shaper at the front end of the ejector 1 1, turning the shaft 1 6 b in the clock direction as shown in the figure, releasing the pressure, and then detaching to attract the shaper sucked by the cover plate 16 a, and store it in the front The forming plate holding portion 1 3 a in the front row of the lower forming plate holder 12 in the conveying direction is repeated again. The forming plate is also supplied to the forming plate in the rear row in the conveying direction of the same forming plate holder 12. The holding portion 1 3 b is configured. After the completion of the supply of the forming plate to the forming plate holding portion 1 3 a until the beginning of the forming plate supply to the forming plate holding portion 1 3 b, the forming plate holder 12 is advanced by the drive of the conveyor belt 15. When the portion 1 3 b reaches directly below the suction device 16, it stops at this position for a predetermined time, and supplies a finished plate to the forming plate holding portion 13 b. '' The unheated formed sheet 10 supplied from the ejector 11 is held in the shape of a circular flat plate cut from the PP sheet, so it is placed on the flange at the outer edge portion corresponding to the flange of the container The support portion 14b is housed in the formed plate holding portion 1 3 (see FIG. 4). However, since the Cheng Tong plate 10 has some expansion and deformation due to heat conduction during the second heating process, it is ideal to form a smaller diameter than the flange support portion 14b (that is, the outer diameter of the container flange 3 of the final product). (Refer to FIG. 4) 〃 The outer edge of the forming plate 10 that is thermally expanded during heating can be brought into close contact with the inner wall of the flange support portion 1 4 b. The forming plate holders which respectively receive the forming plate 10 in the forming plate holding portion 13 are installed, ^ -I /. . . (Please read the precautions on the back and write this page first), 1T printed by the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Cooperatives. This paper size applies to Chinese National Standards (CNS) Λ4 specifications (210X297). -12-4 4 6 6 15 kl B7 V. Description of the invention (10) Please read the precautions before writing the page frame 1 2 which is driven by the conveyor belt 15 and is heated by the heating device 18 to the energy. A heating process of forming the forming plate 10 into a container shape of a final product at a predetermined temperature. The heating device 18 is a device having a plurality of sets (three in this embodiment) having a similar structure toward the conveying direction of the forming plate seat frame. These heating devices 18 gradually increase the heating temperature without causing stress and deformation. The structure is ideal for forming plates. For example, the temperature of the hot plate of three series of heating devices 18 is set to 120 ° C, 140 ° C, and 160 ° C, respectively, and the formed plate is gradually heated. The heating temperature of the forming board 10 during the heating process is different according to the purpose of the manufactured food container, that is, it depends on the contents contained in the container, and in the container such as jelly, it is higher than the melting point of PP. 16 5 ° C is a low temperature. For example, it can be set to 160 ° C as described above. In the case of putting rice (so-called lack of containers for making rice), the container will not be deformed by heating and sterilizing at 130 ° C or higher after sealing, so at least the final hot plate temperature is set to be lower than The melting point of PP is 16 5eC, which is still high, and it is ideal to completely exclude the forming changes remaining in the container after molding. "The Central Standards Bureau of the Ministry of Economic Affairs, Zhengong Consumer Co., Ltd. printed each heating device 18, which is as As shown in FIG. 6, there are lower and upper hot plates 19 a and 19 b heated to a predetermined temperature, and lifting mechanisms (not shown) for lifting and moving these hot plates. At the above-mentioned forming plate supply position, the forming plate holder 12 receiving the supply of the forming plate advances by the drive of the conveyor belt 15 and reaches the first heating device 18 a (the first heating position). Stop; so far, retreat from the conveying surface of the forming plate holder 12 to the upper and lower hot plates 1 9 a, 1 9 b with the lifting mechanism. This paper scale applies the Chinese national standard (CNS) Λ4 grid (210X297 male wear)- 13- 4 4 6 6 15 A7 B7 V. Description of the invention (11) It is driven for a predetermined time to closely contact the forming plate holder 12 held in the forming plate holder 12 stopped at the first heating position. The upper and lower surfaces of the forming plate 10. In Fig. 6, the upper and lower operating positions of the upper and lower hot plates 19a, 19b of the pressure-bonded forming plate 10 are shown by solid lines, and the retracted position is shown by imaginary lines. When the forming plate is heated at the first heating position, the upper and lower hot plates 19a and 19b are retracted to the retreating position, and the forming plate holder 12 is advanced to the second heating position 1 8b at the same time as the conveyor belt 15. 2 heating position), and stop at this position for a predetermined time, and similarly to the above, the forming plate heating of the second heating device 18 b is performed, and then the forming plate heating of the third heating device 18 c is performed in the same manner. Printed by the employee ’s cooperative of the Central Bureau of Standards and Commerce, as described above, the outer edge portion 1 0 b of the forming plate 10 corresponding to the container flange 3 is placed on the flange supporting portion 1 4 of the forming plate holding portion i 3 b; Only the forming portion 10 a formed at the center of the forming plate 10 of the container body 2 is heated between the upper and lower hot plates 19 a and 19 b of the heating device 18 to a temperature corresponding to the temperature of the hot plate. That is, the forming part 10 a of the forming plate is gradually heated by the first to third heating devices 18 a to 18 c. However, if the freezing container is heated to a temperature that reaches the melting point, as described above, The third heating device 1 8 c with the highest hot plate temperature is also set to a hot plate temperature of about 160 ° C. Therefore, the outer edge portion 1 0 b of the forming plate is of course the forming plate forming portion 1 directly heated by the hot plate. 〇a does not reach the melting point of PP, softens to the extent that it can be thermoformed, but is maintained in a solid state. On the other hand, if a container for rice requires high-temperature heating and sterilization after the contents are filled, the central part of the forming field is directly heated by a hot plate and the paper size is subject to the Chinese National Standard (CNS). 210X297 males) -14- 446 6 1 5 A7 B7 V. Description of the invention (12) Heat to above the melting point. In this case, the outer edge portion 10 b of the forming plate also changes to a molten state due to thermal conduction, or remains in a solid state. (Please read the cautions on the back side first: write this page) However, when the outer edge portion 10 b of the forming plate is maintained in a solid state and has not been heated to a certain temperature, the convexity of the formed container 1 may occur. The edge 3 generates a wave phenomenon, so as shown in FIG. 6, the diameter of the lower hot plate 19 b is set to contact the forming part 19 a, and the diameter of the upper hot plate 19 b is contact The larger outer edge portion 1 0 b of the forming plate is preferable ^ The diameter of the upper hot plate 1 9 a may be in contact with the front area of the forming plate as the case may be. The Central Bureau of Standards of the Ministry of Economic Affairs, the Cooperative Cooperative Society, printed the heated forming plate holder 12 to be driven by a conveyor belt 15 and the heated forming plate forming portion 10a by the forming device 20. , Transported to the forming process of forming the shape of the container body. As shown in FIG. 7 and FIG. 8, the k-shaped device 2 0_ of this embodiment is provided with a mold 21 having a cavity 2 1 a ′ having a standard shape of the container body 2 and a mold cavity 2 1 a in cooperation with the cavity 2 1 a. The forming part 10 a is formed into a pressing plug 22 of the shape of the container body 2 and a pressing body 2 3 for accommodating the pressing plug 22, and a first lifting mechanism (not shown) for lifting the mold, and integrally or A second lifting mechanism (not shown) for lifting and lowering the pressing plug 22 and the box pressing body 23 individually. The outer diameter of the crimping body 2 3 is slightly the same as the inner diameter of the flange support portion 1 4 b of the forming plate holding portion 13. The pressing body 2 3 'is provided with a compressed air introduction port 24 for introducing compressed air (for example, 3 to 5 kg / cm2) into the pressing body during molding. In addition, 'the vacuum suction port 25 provided in the mold 21 is connected to a vacuum suction source (not shown)' during molding, the cavity 2 1 a is vacuum suction possible. This paper size is applicable to China National Standard #CNS Λ4 Grid (210X297 Public Welfare > -15- 4 4 6 6 1 〇 Printed by A7 B7, Work and Consumer Capital Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs V. Description of the invention (13 ) When such a molding device 20 is at the position shown in FIG. 7, the molding plate holder 12 that contains the heating-molded molding plate 10 is transported to the mold 21 retracted to the lower side and retracted to the upper side. Between the stopper 2 2 and the clamp body 2 3. Then, the forming plate holder 12 stops at this position for a predetermined time, during which the mold is raised and moved by the first lifting mechanism to be inserted into the forming plate and held. The insertion part 1 4 a of the part 13 supports the lower edge part of the forming part 10a from the outer edge part 10b of the forming plate 10, and at the same time lowers it by the second lifting mechanism to move the pressing body 2 3 and clamp the outer edge portion 10 a of the forming plate between the lower end of the pressing body 2 3 and the flange support portion 1. Between the bottom surfaces of 4b, in this state, the pressing body 23 is further lowered to press the plunger 22 to obtain the operating position during molding as shown in FIG. In the actuated position of FIG. 8, the forming plate forming part lb a heated to a temperature capable of being thermoformed by the heating process is changed into a concave shape as the stopper 2 2 is lowered, and finally formed to correspond to the mold 21 Shape of the shape of the cavity. At this time, since the outer edge portion 10b of the forming plate is clamped between the lower end of the pressing body 23 and the bottom surface of the flange support portion 1b, the lowering of the pressing plug 22 does not cause any deformation. The container flange 3 (Fig. 5) is left as it is. If the frozen plate-like molded plate forming portion 1 a is maintained in a solid state, in order to make it easier to form the molded plate shaped portion 10 a into a predetermined shape, During molding, the compressed air is introduced from the compressed air introduction port 24, and simultaneously with the plug 22, a pressing force is added to the forming portion 10a of the forming plate from the top, or the vacuum suction port 2 5 is used to vacuum the cavity, and the molding is performed. The plate forming part 〇a is ideal for tightly contacting the mold cavity 2 1 a without gaps. 倂 Use pressure-^:-^ ---- ^-install L-- (Please read the note f on the back first (Dan ^ rot page) — Order—The paper size of the paper is in line with the Chinese national standard (CNS > Λ4 ^ grid (210X297)) -16- 4 46 6 Ί ο ν · Α7 _ Β7 V. Description of the invention (14) Air introduction and vacuum suction are also possible. However, FIGS. 7 and 8 are merely examples of the molding apparatus 20 and are not limited to this example. For example, when the molding area in the center of the molding plate is heated above the melting point of the plastic material of the molding plate, it can be formed by using only vacuum suction without pressing the plug 22 or a combination of vacuum suction and introduction of compressed air. After completing the forming process of forming the forming plate 10 into the shape of the predetermined container 1 by the forming device 20, the mold 21, the stopper 22, and the pressing body 23 are retracted by the first and second lifting mechanisms. At the retreat position shown in Fig. 7, the conveying belt 15 is driven to advance the forming plate holder 12 stopped at the forming process position. Thereafter, the formed container 1 is stored in the forming plate holding portion 1 to 3. The forming plate holder 12 is printed with a cooling device provided by Ji as required by the Central Ministry of Economic Affairs, Central Standard Wheat Industry Bureau, Machining and Consumer Cooperatives, and the cooling container 1 is located at the position shown in Figure 7 in Figure 7. The container take-out device 28 having an arbitrary configuration takes out the container 7 from all the forming plate holding portions 13. The forming plate holder 12 having an empty forming plate holding portion 13 is cyclically driven by a conveyor belt 15, In the position shown in Figure 7 with the drawing number 1 2 >, as before The forming plate supply device 16 is used to supply the forming plate to the forming plate holding portion 13. As described above, in accordance with the driving of the conveyor belt 15, the supply of the forming plate, the heating of the forming plate, the forming of the container, and the take-out of the container are continuous. Each process is performed as one cycle of return operation. In order to shape the container 1 to a predetermined size, it is necessary to locate the stopping position of the forming plate 12 in the heating process and the forming process so that the size of the received paper is suitable for China. National Sample Standard (CNS) Λ4 specification (2 丨 0X297 male). -| 7-4 46 615 A7 B7 V. Description of the invention (15) The forming plate 10 accommodated in the forming plate holding portion 13 is correctly centered with respect to the heating device 18 and the forming device 20. Since it is extremely difficult to closely control the stop position of the conveyor belt 15 that is driven cyclically, it is preferable to use a positioning device as shown in FIG. 9. The central part of the Ministry of Economy and Trademarks printed by the Bureau of Promotion and Promotion Cooperative Co., Ltd. is to make the conveying direction allow some relative movement to connect the forming plate holder 12 to the conveyor belt 15 and the predetermined position on the back of the forming plate holder 12 The space (for example, both ends in the width direction) is fixedly installed with a cylinder 32 having a downward opening 31, and at the same time, a projection 3 3 capable of inserting a fitting is provided in the opening 31; The tray 19b rises to raise the protrusion 33; in the forming device, the protrusion 33 rises as the die 21 rises. When the protrusion 3 3 is fitted to the cylinder 3 2 and the opening 3 1, the forming plate 10 held by the forming plate holding portion 13 of the forming plate holder 12 is held by the filling device 18 and the forming device 2 6. Center positioning. Since the positioning device 30 constituted in this way is used, during the heating process of the heating device 18 and the forming process of the forming device 26, the forming plate 10 that has undergone these treatments for the heating device 18 and the forming device 26 is It is automatically centered to form a container 1 of a size that can be effectively defined by the Tong1. Fig. 10 shows a better embodiment of the forming plate holder. The forming plate holder 1 2 0 of this embodiment, A plurality of perforations are made in metal plates 3, 4 such as steel or stainless steel (for example, the same as the forming plate holder 12 in FIG. 2, a total of 8 in each of 4 x 2 rows), and each of the forming plates is formed. After the ring member 35 of the holding portion 13 is fitted into the hole from above, a brake ring 36 is mounted on the lower side of the metal plate 34 to pass through and fixed. This paper size applies to the Chinese National Standard (CNS) Λ4 specification (2 丨 0 \ 297mm). 18-4 4 6 6 1 5 A7 B7 V. Description of the invention (16) The ring-shaped member 3 5, the lower part is formed as the aforementioned insertion part 1 4 a; the upper part is intersected by a step. The upper portion formed into a plurality of large diameters is formed as the aforementioned convex green supporting portion 1 4 b. A plurality of grooves are provided at a predetermined interval in the flange support portion 1 4 b at the same level as the step surface, and in these grooves, formed plate fixing balls 37 made of stainless steel or the like are movably accommodated in a radial direction. Formed and fixed ball 3 7 is sealed with 0 0 3 8 (if it is an elastic member) elastic member such as silicone rubber provided on the outside of the ring-shaped member 3 5 and is supported inward, that is, it is supported toward the flange Part 1 4 b and protruding direction. Therefore, as shown in FIG. 4, in consideration of thermal expansion during heating, when a forming plate 10 having a smaller diameter than the flange supporting portion 1 4 b is used, the outer diameter of the forming plate 10 is also taken into consideration. , Move the forming plate to fix the ball 37, absorb the size difference between the flange support portion 1 4 b, and usually position the forming plate 10 as the center positioning state. • In addition, when the forming plate 10 expands due to heating. It is also possible to maintain and reliably maintain the center position of the forming plate 10 in the forming plate holder 12 ~. Printed by the Central Standards Bureau of the Ministry of Economic Affairs, another consumer cooperative (please read the note Φ? Fill out this page} Figure 5 shows an example of the shape of a thermoformed plastic container according to the present invention. However, in order to prevent secondary contamination of food contents or maintain sanitary conditions, the flange 3 of the container is generally heat sealed with plastic. Cover material formed by the diaphragm. In order to make the heat sealability good in this case, it is preferable to form convex irregularities on the surface side of the container flange 3. "Figure 11 shows a device with the same operating position as in Figure 8 and shows An example of the forming apparatus 200 for forming the heated forming plate 10 into a container shape and forming the above-mentioned unevenness on the flange 3. A convex strip 2 1 b is annularly arranged on the upper end surface of the mold 21, and at the same time, the Chinese strip (applicable to the Chinese standard (CNS) A4 specification (210X297)) is applied to the paper size with this convex strip. -19- 4 46 61 5 Λ7 B7 V. Description of the invention In the (17) direction position, a groove 2 3 a is annularly provided on the lower end surface of the pressing body 23, which is in close contact with the operating position of the mold 21 and the pressing body 23, so as to press the plug 2 2 and the compressed air. When the container is formed, unevenness is formed at the flange portion sandwiched between the convex strip 2 1 b and the concave groove 2 3 a at the same time. In this case, it is necessary to heat and soften the hot plate 19a, 19b of a heating device (FIG. 6) until the uneven flange portion is formed. However, as for the "forming device 20 of Figs. 7 and 8", as described above, "When the forming part 10 a of the forming plate is heated above the melting point", the plug 2 2 is not necessarily required. E Central of the Ministry of Economy Standard Bureau employee consumer cooperative prints the forming device 2 0 0 'constructed as shown in Fig. 11 to hold the part of the outer edge portion 1 0 b of the forming plate being heated and softened between the convex strip 2 lb and the groove 2 The bird container flange 3 is formed in a concave-convex shape corresponding to the shape of these ridges 2 1 a and the grooves 2 3 a between 3 a, but the concave-convex formed part of the outer edge portion 1 0 b of the forming plate is previously formed. The heating position is sufficiently heated and softened, so it is not necessary to form a groove 2 3 a corresponding to the uneven shape on the lower end surface of the pressing body 23. That is, as shown in FIG. 12, at a position opposed to the ridges 2 1 b provided on the upper end surface of the mold 21 in a ring shape, the ridges formed on the surface side of the flange are accommodated in a clamp. The lower end surface of the body 2 3 may be provided with a recessed portion 2 3 b in a ring shape, or as shown in FIG. 13, on the outside of the convex strip 2 1 b so that it has a leg portion sandwiching the outer edge portion 1 Ob of the forming plate. The clamp body of 2 3 c 2 3 is also available. When the pressing device directly contacts the outer edge portion 10 b of the forming plate when the forming device is in the actuated position, the outer edge portion 10 b of the pressure forming plate is damaged, and there is a risk that the pressure cannot be applied to the flange 3 of the container 1 ( (Fig. 5) Chinese paper standard for maintaining the specified meat thickness is applicable to the Chinese National Standard (CNS) A4 (210X 297 cm) -20-Economic and Trade Commission-Printed by the Central Bureau of Standards for Industrial and Consumer Cooperatives ¾ 4 46 61 5 A7 B7 V. Description of Invention (18) Question. The forming apparatus shown in Figs. 12 and 13 has a solution to this problem. That is, the gasket 2 0 1 is attached to the lower side of the side extension 2 3 1 of the clamping body 2 3, and the gasket 2 0 1 is elastically engaged with the forming board seat when the clamping body 2 3 is lowered during molding. A cavity 2 1 a in the mold 2 1 is air-tightly held on a peripheral edge portion of the frame 12. In this way, the outer edge portion 1 0 b of the forming plate is not crimped even when the pressing body 2 3 is lowered to the actuating position. A slight gap between these can also prevent air from leaking out of the cavity 2 1 a. However, , On the 1st 1 ~. The forming plate holder 12 shown in FIG. 13 is a simplified one of the forming plate holder 1 2 0 of the appropriate embodiment shown in FIG. 10, and it is in the direction protruding from the inner peripheral surface. The molding plate fixing ball 37 is possible to keep the molding plate outer edge portion 10 b in a proper position. ~ 'FIG. 14 is a diagram showing a modification of the heating device. The heating device 180 is composed of a lifting mechanism (not shown) having an upper and lower hot plate 190 a, 190 b, and each of these hot plates is moved up and down. It is the same as the heating device 18 (Figure 6) described above, but as shown in Figure 15, each hot plate penetrates through the thickness direction and is provided with air injection holes 1 8 1, 1 8 2 »This The spray holes are formed on the hot plate, which is heated in a state of being crimped between the hot plates. After being melted, it is easy to adhere to the hot plate. Therefore, after heating the shaped plate at each heating position, the hot plate is separated by a lifting mechanism. At this time, high-pressure air is sprayed toward the forming plate through the air injection holes 1 8 1, 18 2 to prevent the forming plate 10 from adhering to the hot plate 19 0 a, 19 0 b. This paper size applies to Chinese national standard cars (〇 ^) Six 4 specifications (2 丨 〇 > < 2 < > 7 males) -21-(please note the first item on the back of the first interval, # ί · ί 本本)
Λ7 _________._B7 五、發明説明(彳9 ) 被形成在上下熱盤1 9 0 a,1 9 Ob之空氣噴射孔 181,182的形狀或配列則爲任意。在第15圖•在 中心距離相異的位置分別設置複數個空氣噴射孔1 8 1 a ,:L81b,182a,182b。在內徑側的空氣噴射 孔181a,182a及外徑側的空氣噴射孔181b, 1 8 2 b,間隔或個數,開口尺寸等使其相異亦可《另外 ,在第15圖,在上下熱盤190a,190b的雙方各 別設置空氣噴出孔18 1,182,但在這些的一方,特 別是只在上方熱盤1 9 0 a設置空氣噴出孔1 8 1亦可。 然而增大空氣噴射孔1 8 1,1 8 2的開口尺寸則轉成形 在熱成形後的容器,所以防止轉成形,或是較微小地設定 開口尺寸使所被轉成形不致太顯眼的程度大小較爲理想。 在第1 4圖表示4對的上1下熱盤1 9 0 a, 1 9 0 b,但這此構成的熱盤沿著運送方向各別被設在前 方及後方,在本實施例,可以一次加熱被保持在所Μ的成 形板座架1 2 (第2圖)之合計8個的成形板.1 0。因此 ,這些前方及後方的合計8對的上下熱盤1 9 0 a, 經濟部中央槠嗥局只工消费合作社印焚 (請先閱讀背面之注意事项-^你^本頁) 19 0 b全部同步動作。如第1圖進行數階段的加熱過程 的情況,在於各加熱過程設置此樣的加熱裝置1 8 0。 在本實施例之成形板1 2 0 係爲與第1 0圖所示的 構成略同樣,在金屬板台車3 4 -之孔嵌合固定4x2 = 合計8個的環狀構件3 5 >。台車3 4 >被連結到鏈式輸 送帶1 5 0而朝第1 4圖的紙面給直方向移動β圖號4 0 係爲台車停止位置修正手段;在成形板座架120#的運 本紙張尺度適用中國國家標举·( CNS ) Λ4坭格(210Χ 297公货〉 -22- 4 4 6 6 1 5 A7 _B7 五、發明説明(20 ) (請先間讀背而之注意亊項#"填寫本頁) 送方向之所定位置,設置一對在左右兩側。此台車停止位 置修正手段4 0係爲在成形板座架1 2 0 —被移送到所定 的加熱位置近旁而在該位置停止後|先端的氣缸41延伸 到下方,與被突出設置在台車3 4 ^的左右兩側之突起 4 2卡合而修正台車3 4的停止位置。 經漪部中央標嗥局員工消费合作社印奴 以台車停止位置手段裝置4 0,而使台車3 4停止在 適當的位置,但更期望將被支持在停止在此適當位置的台 車3 4 >上之環狀構件3 5 >的成形板1 0,嚴密地定位 規範在各對的上下熱盤190a,190b間。在第9圖 表示此目的而被採用之定位手段3 0的一例,但在第1 5 圖表示相異構成之定位手段3 0 0。此定位手段3 0 0係 爲使其包圍上方的熱盤1 9 0 a所設置的環狀成形板制壓 框3 9與上方熱盤1 9 0 a—磨地昇降移動、成形板壓制 框3 9,係爲在進行加熱過程時與從退避位置(第1 4圖 )下降到作動位置(第5圖)之上方熱盤1 9 0 時下 降,而嵌合成形板座架120>之環狀構件35>,因此 將被支撐在該環狀構件3 5 >之成形板1 0定位在所定位 置。 本發明用於從單層或多層系的塑膠板成形板熱成形爲 容器之情況,但由於在裝置過程內設置半凹口機構,而在 控制容器的表面層與其下之層之間的層間剝離強度的多層 系塑膠容器之凸緣內緣部全周設置半凹口,在其外周緊密 蓋材下製造使其具有高密封性及易開封性的容器時發揮其 效果。 本紙張尺度適用中國國家標準(CNS ) Λ4^格(210X297公货) -23 - ~ 4 46 6 1.5 經消部中央標準局Μ工消费合作社印製 A7 Η 7 五、發明説明(21) 此樣的半凹口機構,可以設置在成形板供給位置(第 1圖的在成形板座架1-2 ~上的位置)與加熱位置之間, 加熱位置與成形位置之間,或是成形之後的位置;第1 6 圖表示該構成例。此半凹口機構5 0具有被支持在成形板 座架12上而對向配置在以鏈式輸送帶15所運送的成形 板1 0之運送面上方及下方之—對昇降構件5 1及5 2。 在上方昇降構件5 1的下端設置環狀的凹口刃5 1 a,下 方昇降構件5 2作爲承受台5 2所用·當成形板座架1 2 上的成形板1 0被投入到半凹口機Λ 5 0時以所定時間停 止輸送帶1 5,至此爲此退避的上方及下方的昇降構件 5 1及5 2朝相互接近的方向移動,從成形板1 0的上面 側形成因應於凹口刃5 1 a之深度的凹口。其後,昇降構 件5 1上昇同時下降昇降構件~5 2,重新ϋ始輸送帶1 5 的運送。 ' 另外,在成形裝置20 (第7,8圖),20 0 (第 2 0 0圖)之成形板2 3的下端設置環狀的凹口刃5 1 a ,與容器成形同時進行凹口形成亦可(參照第17圖)。 由第1 7圖能明白,凹口包括全周被形成在成形板1 0的 成形部1 0 a與外緣部1 〇 b的境界部分" 或是將與加熱裝置18的上方熱盤19 a (第6圖) ,190a (第14,15圖)同步昇降之凹口刃51a ,環狀地設置在該上方熱盤的周圍,與加熱同時進行凹口 形成亦可(參照第1 8圖)〃或是將上方熱盤1 9 a, 1 9 0 a的徑擴大到成形板的凸緣內緣相當部,在其外緣 ——---------丨裝l· — (請尤閲讀背而之*注意事項^"-"本頁)Λ7 _________._ B7 V. Description of the Invention (彳 9) The shape or arrangement of the air ejection holes 181, 182 formed in the upper and lower hot plates 190a, 19b is arbitrary. In Figure 15 • A plurality of air injection holes 1 8 1 a are provided at positions with different center distances: L81b, 182a, 182b. The air injection holes 181a, 182a on the inner diameter side and the air injection holes 181b, 1 8 2 b on the outer diameter side, the interval or the number, the opening size, etc. may be different. Also, in FIG. 15 Each of the hot discs 190a and 190b is provided with air ejection holes 18 1,182, but it is also possible to provide air ejection holes 1 8 1 only to the upper hot disc 190 a. However, increasing the opening size of the air injection holes 1 8 1 and 1 8 2 will transform the container into a thermoformed container. Therefore, prevent the transfer molding, or set the opening size to a small extent so that the transformed container will not be too conspicuous. More ideal. FIG. 14 shows four pairs of upper and lower hot plates 19 0 a and 19 0 b. However, the hot plates of this structure are respectively arranged in front and rear along the conveying direction. In this embodiment, it is possible to A total of eight forming plates 10 held by the forming plate holders 1 2 (Fig. 2) are heated at one time. Therefore, a total of 8 pairs of up and down hot plates in front and rear are 190 a. The Central Government Bureau of the Ministry of Economic Affairs is only printed by consumer cooperatives (please read the precautions on the back-^ you ^ this page) 19 0 b all Synchronous action. In the case where the heating process is performed in several stages as shown in Fig. 1, the heating device 180 is provided in each heating process. The forming plate 1 2 0 in this embodiment has a structure similar to that shown in Fig. 10, and is fitted and fixed in a hole of a metal plate cart 3 4-4x2 = a total of 8 ring members 3 5 >. The trolley 3 4 > is connected to the chain conveyor 1 50 and moves straight toward the paper surface of FIG. 14. The figure No. 4 0 is a means for correcting the stop position of the trolley; The paper scale is applicable to China National Standards (CNS) Λ4 坭 Grid (210 × 297 public goods) -22- 4 4 6 6 1 5 A7 _B7 V. Description of the Invention (20) (Please read the back and pay attention to the 亊 Item # " Fill in this page) Set a pair of left and right sides at the predetermined position in the feeding direction. This trolley stop position correction means 40 is to be moved to the predetermined heating position 1 2 0-near the predetermined heating position and placed there. After the position is stopped | The front end of the air cylinder 41 extends to the bottom, and it is engaged with the protrusions 4 2 protrudingly provided on the left and right sides of the trolley 3 4 ^ to correct the stop position of the trolley 3 4. Innu uses the trolley stop position means 40 to stop the trolley 34 at an appropriate position, but it is more desirable to be supported by the trolley 3 4 > an annular member 3 5 > The forming plate 10 is positioned closely between the upper and lower hot plates 190a and 190b of each pair. Fig. 9 shows an example of the positioning means 30 used for this purpose, but Fig. 15 shows a positioning means 3 0 0 of a different configuration. This positioning means 3 0 0 is to surround the hot plate 1 above. 9 0 a The ring-shaped forming plate pressing frame 3 9 and the upper hot plate 1 9 0 a—the grinding and lifting movement of the forming plate pressing frame 3 9 are for the heating process and from the retreat position (the first (Fig. 4) When the hot plate is lowered to the upper position of the actuated position (Fig. 5), it is lowered at 190, and the ring-shaped member 35 of the fitting forming plate holder 120 > is supported by the ring-shaped member 3 5 & gt The forming plate 10 is positioned at a predetermined position. The present invention is used in the case of thermoforming a single-layer or multi-layer plastic plate forming plate into a container, but because a half-notch mechanism is provided in the device process, the control of the container A semi-notch is provided on the inner periphery of the flange of a multilayer plastic container having an interlayer peel strength between a surface layer and a layer below it, and a container having high sealability and easy opening performance is manufactured under a tightly covered outer periphery. To exert its effect. This paper size applies Chinese National Standard (CNS) Λ4 ^ Grid (210X297 public goods) -23-~ 4 46 6 1.5 Printed by the Central Standards Bureau of the Ministry of Consumer Affairs and Industrial Cooperatives Co., Ltd. A7 Η 7 V. Description of the invention (21) Such a half-notch mechanism can be installed on the forming plate The supply position (the position on the forming plate holder 1-2 ~ in Fig. 1) and the heating position, the heating position and the forming position, or the position after forming; Fig. 16 shows this configuration example. This half-notch mechanism 50 has a pair of lifting members 5 1 and 5 which are supported on the forming plate holder 12 and are arranged opposite to and above the conveying surface of the forming plate 10 conveyed by the chain conveyor 15. 2. A ring-shaped notch blade 5 1 a is provided at the lower end of the upper lifting member 5 1, and the lower lifting member 5 2 is used as a receiving table 5 2. When the forming plate 10 on the forming plate holder 1 2 is put into a half-notch At 5:00, the conveyor stops the belt 15 at a predetermined time. At this point, the upper and lower lifting members 5 1 and 5 2 that are retracted for this purpose move toward each other and form a notch corresponding to the upper side of the forming plate 10. Notch with a depth of 5 1 a. Thereafter, the elevating member 51 is raised while lowering the elevating member 5-2, and the transportation of the conveyor belt 15 is restarted. '' In addition, a ring-shaped notch blade 5 1 a is provided at the lower end of the forming plate 2 3 of the forming apparatus 20 (Figs. 7 and 8) and 20 0 (Fig. 200), and the notch formation is performed simultaneously with the container forming. It is also possible (refer to Figure 17). As can be understood from FIG. 17, the notch includes a boundary portion formed between the forming portion 10 a and the outer edge portion 10 b of the forming plate 10 throughout the entire circumference, or the hot plate 19 above the heating device 18 a (fig. 6), 190a (figs. 14 and 15), the notch blades 51a for synchronous lifting are arranged annularly around the upper hot plate, and the notch can be formed simultaneously with heating (see FIG. 18) ) 〃 Or expand the diameter of the upper hot plate 1 9 a, 19 0 a to a considerable part of the inner edge of the flange of the forming plate, and at its outer edge ------------ 丨 install l · — (Please read the back * Notes ^ "-" this page)
、1T 本紙張尺度適用中國國家標準(CNS ) Λ4^掊(210 X 29?公兑) • 24- 4 4 6 6 1 6 經濟部t央桴準局Μ工消费合作社印製 A7 B7 五、發明説明(22 ) 設置凹口刃,將上方熱盤與凹口刃一體化亦可。如第1圖 所示設置複數個加熱裝置1 8 a〜1 8 C之情況,至少在 於其中1個加熱裝置*安裝凹口刃5 1 a或是設置與熱盤 一體化之凹口刃,使其圍繞其上方熱盤19a,190a ο 然而,以凹口刃5 1 a而從成形板1 0的上面側所形 成之凹口,係爲如前述必須形成充分的深度使容器內面層 的破裂強度比與其下之層之間的剝離強度還小,其深度限 度係爲未貫通成形板1 0的全厚。另外,例如在中間層採 用EVOH,PVDS等而提高氧礙礙性的成形板薄板, 而探用使其分隔特定之層,持有高附加價値的成形板薄板 之情況,將其高附加價値層設爲不破裂深度的凹口則較理 想。被形成在成形板1 0之凹□深度,因能'溫度控制地設 置凹口刃5 1 a所以能容易地控制。 以上,參照圖面說明了本發明的適當實施例,但本發 明並不限於這些實施例,在於申請專利範圍所記載的範圍 內可以採用種種的變形形態》 〔發明效果〕 依據本發明,由於使用從塑膠薄板所截出而得到之成 形板熱成形容器,所以提-肩對於塑膠薄板面積之容器獲得 率,可以提供製品良品率高且低價的容器。另外由於可以 原狀使用從薄板所截出的成形板,所以單層薄板可以適用 ,當然也可以適用於從多層系的薄板成形容器。 本紙張尺度適用中國國家標準(CNS ),\4规格(2i0X 297公益) -25- U3 -'3 1A先閲讀背面之注意事項再成巧本I)、 1T This paper size applies the Chinese National Standard (CNS) Λ4 ^ 掊 (210 X 29? Comm.) • 24- 4 4 6 6 1 6 Printed by the Ministry of Economic Affairs and the Central Bureau of Standards, M Industrial Consumer Cooperative, A7 B7 V. Invention Explanation (22) A notch blade is provided, and the upper hot plate and the notch blade may be integrated. When a plurality of heating devices 1 8 a to 18 C are provided as shown in FIG. 1, at least one of the heating devices * is equipped with a notch blade 5 1 a or a notch blade integrated with a hot plate is provided, so that It surrounds the hot plates 19a, 190a above it. However, the notch formed from the upper side of the forming plate 10 with the notch blade 5 1 a is necessary to form a sufficient depth to break the inner surface layer of the container as described above. The strength is smaller than the peel strength between the layers below it, and its depth limit is the full thickness of the through-formed sheet 10. In addition, for example, EVOH, PVDS, etc. are used in the middle layer to improve the oxygen barrier property of the formed plate sheet. However, it is used to separate the specific layer and hold the formed plate sheet with a high added value. It is preferable that the notch is a notch depth. The depth of the recess □ formed in the forming plate 10 can be easily controlled because the notch blade 5 1 a can be set in a temperature-controlled manner. As mentioned above, suitable embodiments of the present invention have been described with reference to the drawings. However, the present invention is not limited to these embodiments, and various modifications can be adopted within the scope described in the scope of the patent application. [Inventive effects] According to the present invention, The formed plate thermoformed container obtained from the plastic sheet is provided with a container yield of plastic sheet area, which can provide a container with a high product yield and a low price. In addition, since the formed sheet cut out from the sheet can be used as it is, a single-layer sheet can be used, and of course, it can also be applied to a container formed from a multilayer sheet. This paper size applies to Chinese National Standards (CNS), \ 4 specifications (2i0X 297 public welfare) -25- U3 -'3 1A Please read the precautions on the back before making a copy I)
«r 44111 5 經濟部中央標準局貝工消费合作杜印¾ A7 ______ B7五、發明説明(23) 由於從成形板的上下接觸熱盤而以數階段直接加熱, 所以可以均一且短時間地加熱成形板溫度,因此生產效率 優越。 另外,爲使將成爲容器凸緣之成形板外緣部維持在固 態’也不須要特別的手段,因不致造成熱傳導而膨脹變化 成形板外緣部,所以不須要設置冷卻手段等,有利於降低 成本。 進而,凸緣外緣部由於加熱成形後也實質上維持原來 的成形板肉厚,因此提高凸緣的肉厚精度,對於凸緣部的 密封性也良好。 〔圖面之簡單說明〕 “ 第1圖係爲表示本發明實k例的塑膠容器成形裝置之 槪略構成圖。 第2圖係爲用於本實施例裝置的成形板座架之鉍視圖 9 第3圖係爲表示成形板座架的成形板保持部之斷面圖 〇 第4圖係爲與表示從成形板供給裝置將成形板供給到 成形板座架的成形板保持部的狀態之第3圖同樣的斷面圖 〇 第5圖係爲以本實施例裝置所形成的塑膠容器之斜視 圖。 第6圖係爲表示本實施例裝置之加熱裝置與被保持在 本紙張尺度適用中國國家標準(CNS ) Λ4規格(21〇\297公攰) -26 - (請iLw讀背而之注意事項4-·4ί·ί?本页) 4 經濟部中央樣革局負工消费合作社印製 6 1 s a? ___B7 五、發明説明(24 ) 成形板座架的成形板保持部之成形板之間的位置關係之斷 面圖。 第7圖係爲表示本實施例裝置之成形裝置與被保持在 成形板座架的成形板保持部之成形板之間的成形處理開始 前的位置關係之斷面圖。 第8圖係爲表示本實施例裝置之成形裝置與被保持在 成形板座架的成形板保持部之成形板之間的成形處理中的 位置關係之斷面圖。 第9圖係爲表示在於本實施例裝置爲了對於.加熱裝置 及成形裝置自動中心定位被保持在成形板座架的成形板保 持部之成形板而採用的定位裝置之斷面圖。 第1 0圖係爲表示關於成形板座架的變形例之一部分 破裂正面圖。 ^ 第1 1圖係爲表示在與容器成形同時將使其在成形板 形成凹凸而構成之成形裝置設爲在作動位置之斷面圖。 第12圖係爲表示在與容器成形同時在成形板形成凹 凸的成形裝置之其他構成例之部分斷面圖》 第1 3圖係爲表示在與容器成形同時在成形板形成凹 凸的成彤裝置之另外構成例之部分斷面.圖。 第1 4圖係爲表示加熱裝置的其他構成例,上下熱盤 在退避位置之正面圖。 第1 5圖係爲表示第14圖加熱裝置的主要部,上下 熱盤在作動位置之擴大斷面圖。 第1 6圖係爲表示凹口機構的一例,在退避位置之斷 本纸張尺度適用中囤國家標準(CNS ) Λ4規格(210_.Χ^97公贷) -27 - (¾先間讀背面之注意事項丹以寫本頁)«R 44111 5 DuPont Consumption Cooperation by the Central Bureau of Standards of the Ministry of Economic Affairs ¾ A7 ______ B7 V. Description of the invention (23) Since the upper part of the forming plate is directly heated in several stages, it can be heated uniformly and for a short time The forming plate temperature is superior in production efficiency. In addition, in order to maintain the solid shape of the outer edge of the forming plate as a container flange, no special measures are required, and the outer edge of the forming plate is expanded and changed without causing heat conduction. Therefore, it is not necessary to provide cooling means, etc. cost. Furthermore, since the outer edge portion of the flange substantially maintains the original thickness of the formed plate after the heat forming, the meat thickness accuracy of the flange is improved, and the sealability to the flange portion is also good. [Brief description of the drawing] "The first figure is a schematic configuration diagram showing a plastic container forming apparatus according to an example k of the present invention. The second figure is a bismuth view 9 of the forming plate holder used in the apparatus of this embodiment. Fig. 3 is a cross-sectional view showing the forming plate holding portion of the forming plate holder. Fig. 4 is a view showing a state where the forming plate is supplied from the forming plate supply device to the forming plate holding portion of the forming plate holder. Figure 3 is the same cross-sectional view. Figure 5 is a perspective view of the plastic container formed by the device of this embodiment. Figure 6 is a diagram showing the heating device of the device of the present embodiment and the size of the paper held by the country of China. Standards (CNS) Λ4 specifications (21〇 \ 297 Gong) -26-(Please read the precautions of iLw 4- · 4ί · ί? Page) 4 Printed by the Central Sample Leather Bureau of the Ministry of Economic Affairs, Consumer Cooperatives 6 1 sa? ___B7 V. Description of the invention (24) A sectional view of the positional relationship between the forming plates of the forming plate holding portion of the forming plate holder. Fig. 7 is a diagram showing the forming device of the device of the present embodiment and the holding device Forming place between the forming plates in the forming plate holding portion of the forming plate holder A cross-sectional view of the positional relationship before the start of processing. Fig. 8 is a view showing the positional relationship in the forming process between the forming device of the apparatus of the present embodiment and the forming plate held by the forming plate holding portion of the forming plate holder. Fig. 9 is a cross-sectional view showing a positioning device used in the apparatus of this embodiment for automatically centering the forming plate held by the forming plate holding portion of the forming plate holder on the heating device and the forming device. Fig. 10 is a partially broken front view showing a modified example of the forming plate holder. ^ Fig. 11 is a forming device showing the formation of unevenness on the forming plate while forming the container. Sectional view at the actuated position. Fig. 12 is a partial cross-sectional view showing another configuration example of a forming apparatus for forming unevenness on a forming plate at the same time as the container is formed. Fig. 13 is a view showing the Partial cross-section of another example of the structure of the Chengtong device in which the forming plate has unevenness. Fig. 14 is a front view showing another example of the structure of the heating device, with the upper and lower hot plates in a retracted position. Fig. 5 is an enlarged cross-sectional view showing the main part of the heating device of Fig. 14. The upper and lower hot plates are in an operating position. Fig. 16 is an example of a notch mechanism. National Standards (CNS) Λ4 specifications (210_.Χ ^ 97 public loan) -27-(¾Please read the notes on the back first to write this page)
446 6 15 ' A7 B7 五、發明説明(25 ) 面圖。 第1 7圖係爲與表示組裝有凹口機構的成形裝置之第 8圖同樣的斷面圖。 第1 8圖係爲與表示組裝有凹口機構的加熱裝置之第 6圖同樣的斷面圖。 ‘ 〔圖號說明〕 1 :塑膠容器 2:容器本體 3:容器凸緣 4 :射出器 10:塑膠成形板 ’ 1 2,1 2 0,1 2 0 成形板座架 1 3 :成形板保持部 1 4 a :模具插入部 1 4 b :凸緣支撐部 1 5 :輸送帶 經濟部t央標準局貝工消费合作社印製 (請先閲讀背面之注意事項再填寫本頁) 1 6 :成形板供給裝置 19a,19b : 190a,190b :上下熱盤 2 0,2 0 0 :成形裝置 2 1 :模具 2 1 a :模穴 2 2 :壓.塞 2 3 :箝壓體 本紙張尺度適用中國國家樣準(CNS ) Λ4規棉(210X 297公釐) -28- 4 經濟部中央橾準局負工消资合作社印製 4 6 6 15 A7 137 五、發明説明(26 ) 2 4 壓縮 空 氣 導 入 P 2 5 真空 吸 引 P 2 6 冷卻 裝 置 2 8 容器 取出 裝 置 3 0 ,3 0 0 定位 裝 置 3 1 開口 3 2 氣缸 3 3 突起 ( 中 心 定位 壓 塞) 3 4 3 4 一 金 屬 板 ( 台車) 3 5 3 5 - 場 狀 構 件 3 6 制動 環 3 7 成形板 固 定 滾 珠 3 8 0封 圈 ( 順 勢 手段 ) 3 9 成形 板 推 壓 框 - 4 0 台車停 止 位 置 修 正 手段 4 1 氣缸 4 2 突起 5 0 半凹 P 機 構 ( 凹 □ 形成手段 5 1 上方 昇 降 Τ--Ι4- 構 件 5 1 £ i :凹 □ 刃 5 2 :下方 昇 降 r.-w» 構 件 ( 承 受台) 1 5 0 :鏈 式 輸 送 帶 1 8 [_,1 8 2 空 氣 噴 射孔 2 0 ] L :墊 圈 (請屯閲讀背面之注意事項再,塊寫本頁) 裝. i-·446 6 15 'A7 B7 V. Description of the invention (25) Plan view. Fig. 17 is a cross-sectional view similar to Fig. 8 showing a forming apparatus incorporating a notch mechanism. Fig. 18 is a sectional view similar to Fig. 6 showing a heating device incorporating a notch mechanism. '[Illustration of drawing number] 1: Plastic container 2: Container body 3: Container flange 4: Ejector 10: Plastic molded plate' 1 2, 1 2 0, 1 2 0 Molded plate holder 1 3: Molded plate holding portion 1 4 a: Mould insertion part 1 4 b: Flange support part 15: Conveyor belt Ministry of Economic Affairs t Central Standards Bureau Printed by Cooper Consumer Cooperative (Please read the precautions on the back before filling this page) 1 6: Forming plate Supply devices 19a, 19b: 190a, 190b: Upper and lower hot plates 2 0, 2 0 0: Forming device 2 1: Mold 2 1 a: Mold cavity 2 2: Pressing plug 2 3: Clamping body Sample Standard (CNS) Λ4 gauge cotton (210X 297 mm) -28- 4 Printed by the Central Government Standards Bureau, Ministry of Economic Affairs, Consumer and Consumer Capital Cooperatives 4 6 6 15 A7 137 V. Description of the invention (26) 2 4 Compressed air is introduced into P 2 5 Vacuum suction P 2 6 Cooling device 2 8 Container removal device 3 0, 3 0 0 Positioning device 3 1 Opening 3 2 Cylinder 3 3 Protrusion (center positioning plug) 3 4 3 4 A metal plate (cart) 3 5 3 5-Field member 3 6 Brake ring 3 7 Forming plate fixed ball 3 8 0 Sealing ring (homeopathic means) 3 9 Forming plate pressing frame-4 0 Trolley stop position correction means 4 1 Cylinder 4 2 Protrusion 5 0 Semi-concave P mechanism (concave formation means 5 1 Elevating upward T--1-4- member 5 1 £ i: concave □ blade 5 2: lower lifting r.-w »component (bearing table) 1 5 0: chain conveyor 1 8 [_, 1 8 2 air injection hole 2 0] L: washer (please read it) Note on the back, write this page again)
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iL 本紙張尺度適用中國國家標準{ CNS ) Λ4規格(210X 297公货) -29-iL This paper size applies to Chinese National Standard {CNS) Λ4 specification (210X 297 public goods) -29-