445231 A7 B7 五、發明説明() 本發明係與食品盒體有關,更詳而言之是指一種紙製 餐盒隔間結構及其成型方法。 f睛參閱附件-'二及三,其等分別為我國專利申 請案號第882〇35〇4、882034〇8及872丨3248號等新型專利 5案上述%為紙製餐盒之專利,該等餐盒主要係利用特設 的裁邊 '預設的壓擅線,再經過特定的指合後始形成具有 隔間結構之餐盒*另,亦有部份餐盒之隔間係以沿預設壓 播邊線再貼合-隔肋的方式而製成者,該隔肋可為紙摺形 成或疋塑膠成型者,誠然,上述結構雖可獲得内部具有若 H)干區間以供不同食物容置,惟,該餐念於製作上仍存有下 列缺失: 1.上述餐盒藉以形成區間之製作方式若以摺合而製 得者,其受限於裁邊及壓摺線的限制,使得餐盒内部所隔 設之空間型態僅能以單純的區間呈現,即其無法做出較為 15 豐富的隔間變化》 2 .餐盒以紙板一體摺成者,必須先經過巧思設計壓 摺線,再予適當裁邊修剪及摺合始可完成,因此Y其於製 作上顯得不易且摺合動作繁瑣,易降低製作效率;又當餐 盒欲製作出同時具有深淺不同之隔間時,更增添裁邊'壓 20 摺線及摺合的不易。 3 *該餐盒若以隔肋貼合的方式而獲得若干區間者, 除了於貼合製作上顯得繁瑣不易外,該隔肋之另行製作更 是製程步驟及成本的增加。 4 .該餐盒以隔肋貼合形成區間者,易於接合部位產 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先聞讀背面之注項再填寫本頁)445231 A7 B7 V. Description of the invention () The present invention relates to a food box, and more specifically refers to a paper lunch box compartment structure and a method for forming the same. f See attachments-'II and III, which are respectively 5 new patents such as Chinese Patent Application Nos. 882403, 88203408, and 872 丨 3248. The above-mentioned% are patents for paper lunch boxes. Waiting boxes are mainly made up of special cutting edges' preset pressure line, and then a special finger joint is formed to form a lunch box with a compartment structure. * In addition, some of the lunch box compartments are It is made by setting the pressure-broadcasting line and then laminating the ribs. The ribs can be made of paper folding or plastic molding. It is true that although the above structure can be obtained with a dry section for different food contents. However, there are still the following defects in the preparation of the meal: 1. If the production method of the above-mentioned meal box to form a zone is made by folding, it is limited by the trimming and folding line, making the meal box The type of space separated by the interior can only be presented in simple intervals, that is, it cannot make more abundant compartment changes. 2. 2. If the lunch box is folded into a cardboard unit, it must first be designed with a clever design. It can be completed after proper trimming and trimming, so Y is not easy to produce. Folding operation cumbersome, the manufacturing efficiency tends to be lowered; and the cartridge when desiring to create a meal while having different shades of compartments, adding a cutting edge 'folded and the fold line 20 pressure is not easy. 3 * If the lunch box is obtained by using ribs to attach several sections, in addition to the tedious and difficult manufacturing process, the separate production of the ribs is an increase in process steps and cost. 4. The lunch box is formed by the ribs forming the interval, which is easy to produce. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the note on the back before filling this page)
,1T 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 i 4 5 2 3 1 A7 B7五、發明説明() 生滲漏情形。 有鑒於此,本案發明人乃經詳思細索,並積多年從事 餐飲器孤類之製造及研究開發經驗,終而有本發明之產 生。 5 即,本發明之主要目的在提供一種紙製餐盒隔間結構 及其成型方法,其隔間製作容易。 又,本發明之次要目的在提供一種紙製餐盒隔間結構 及其成型方法,其隔間之空間型態變化製作容易。 緣此,依據本發明所提供之一種紙製餐盒隔間結構及 10 其成型方法,其結構包含:一盒體,具有預定形狀、面積 之一透空部;一區隔件,係貼合於該盒體之透空部上,其 具有預設之隔肋而將該盒體區隔形成有若干容置槽。而其 成型方法包含下列步驟:a.取一基材,並於該基材上裁設 有一預定形狀、面積之透空部;b.將一面積可完全遮覆該 15 透空部之膠膜貼合於該基材上;c.對該基材折疊形成可盛 裝食品之盒體;d.利用一公、母模夾壓該膠膜,使膠膜凸 起形成有預設之隔肋;經由上述步驟,俾可獲得具有任一 隔間形態之餐盒= 以下,茲列舉本發明之較佳實施例,並配合下列圖示 20 詳細說明於后,其中: 第一圖為本發明一較佳實施例盒體之分解立體圖。 第二圖為本發明上述較佳實施例盒體之成型立體圖。 第三圖為本發明上述較佳實施例餐盒之製作示意圖。 第四圖為本發明上述較佳實施例餐盒製作完成之立體 -4- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) , 訂 線 (諳先聞讀背面之注意事項再填寫本頁) 4452 3 1 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明() 圖。 第五圖為本發明另一較佳實施例盒體之分解立體圖。 第六圖為本發明上述另一較佳實施例餐盒之立體圖。 請參閱第一至四圖所示,本發明所提供一種紙製餐盒 5 係由一盒體100與一區隔件200組成;該餐盒隔間之成型 方法包含有下列步驟: a. 取一表面被覆有PE淋膜之紙板基材10,該基材10 具有一底面11,以及自該底面11四周向外延伸之侧面12, 且基材10於預定位置上設有數壓摺線13,另,基材10上 10 裁設有一預定形狀、面積之透空部14,該透空部14主要 係位於該底面11,其部份則延伸開設於基材10之側面12 位置; b. 取一塑膠膠膜20,該膠膜20之形狀係與該透空部 14邊緣輪廓配合,且其面積略大於該透空部14之面積, 15 藉此,當該膠膜20貼合於該基材10時,其可完全遮覆該 透空部14 ;當然,本發明之膠膜係可選自PE、PP、PET 等塑膠材料其中之一製成者,或是以可生物分解樹脂製成 者, c. 利用機具對該基材10進行折疊動作,其透過各壓摺 20 線13的預設而快速摺合成型,且同時經由基材10上所被 覆之PE淋膜,而於加工製作時受熱壓黏合以製得該可盛 裝食品之盒體100 ;其中,該底面Π為盒體100用以承裝 食物之部位,而各該側面12則構成盒體100之邊牆者; d. 利用一公模1與一母模2夾壓該盒體100上之膠膜 -5- (請先閱讀背面之注意事項再填寫本頁) 訂 線 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) 445231 A7 ^______B7 五、發明説明() 20 ’該公、母模1、2上分別具有預設之成形凸肋la與相 對凸肋la之凹槽2a,藉此,當該公、母模卜2於壓合時, 凸肋la與凹槽2a配合,同時,該公、母模1、2可對該膠 膜20產生熱壓成型,據以使得膠膜2〇凸起形成該具有預 5設隔肋21之區隔件200者;上述產生熱壓成型之方式係可 為高週波或超音波等之加工方式製作。 經由上述步驟’俾可獲得具有任一隔間形態之餐盒 者;以上即為本發明紙製餐盒隔間結構之成型方法敘述, 茲再將其優點說明如下: 10 1 .本發明用以對餐盒產生隔間之製作方式係以公、 母模熱壓膠膜成型而製得,因此,其僅需以不同的成型模 具組壓合該膠膜,即可獲得所需隔間形態之餐盒者,其改 善習用餐盒以裁邊、壓摺線及擅合的方式製得區間,或以 貼合隔肋的方式製得區間所帶來製作不易、效率不彰及隔 15間形態變化受限等之缺失。 2 ·本發明隔間之製作以模具組—次壓合成型,因此, 其製作容易、成本降低,且,所製得之隔間形態不受侷限, 其ΊΓ為方形或半圓形等之各樣隔間,以及具有不同深淺之 隔間’藉此使得餐盒設計更富變化。 2〇 3 .本發明隔間之製成方式係可改善習用以貼設隔肋 易於接合處產生滲漏的缺失。 另外,再請參閱第五、六圖所示,係本發明餐盒之另 一較佳實施例,其中,該基材30同樣具有底面3卜側面 32,其更於側面32外緣向外延設有—摺面33,該摺面33 -6- 本紙張尺度中國國家楼準(CNS ) A4規格(2丨0X297公釐)---- (請先閲讀背面之注意事項再填寫本頁) ,tr 線 經濟部智慧財產局員工消費合作社印製 4 452 3 1 A7 B7五、發明説明() 具有一缺口 33a,當基材30於折疊形成盒體時,該摺面33 可再反摺,使其缺口 33a壓貼於該膠膜40貼合於侧面32 之部位,藉以增加膠膜40與基材30之間的貼合度,俾更 有效抵抗膠膜40於熱壓成型時可能承受之拉引錯移力 5 量。 综上所述,本發明於同類產品中實具有其進步實用 性,且使用上方便,又,本發明於申請前並無相同物品見 於刊物或公開使用,是以,本發明實已具備發明專利要件, 爰依法提出申請。 10 唯,以上所述者,僅為本發明之較佳可行實施例而已, 故舉凡應用本發明說明書及申請專利範圍所為之等效結構 變化,理應包含在本發明之專利範園内。 15 附件一:係新型專利申請案號第88203504號之公告影本。 附件二:係新型專利申請案號第88203408號之公告影本。 附件三:係新型專利申請案號第87213248號之公告影本。 (請先聞讀背面之注意事項再填寫本頁) 訂 .線 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X2.97公釐) 4452 3 1 A7 B7五、發明説明() 圖示簡單說明: 第一圖為本發明一較佳實施例盒體之分解立體圖° 第二圖為本發明上述較佳實施例盒體之成型立體圖。 第三圖為本發明上述較佳實施例餐盒之製作示意圖。 5 第四圖為本發明上述較佳實施例餐盒製作完成之立體 圖。 第五圖為本發明另一較佳實施例盒體之分解立體圖。 第六圖為本發明上述另一較佳實施例餐盒之立體圖。 圖號說明: 10 【本發明第一實施例】 (請先閲讀背面之注意事項再填寫本頁) 1 公模 la 凸肋 2 母模 2a 凹槽 100 盒體 10 基材 11 底面 12 側面 13 壓摺線 14 透空部 20 膠膜 21 隔肋 200 區隔件 -5 線 經濟部智慧財產局員工消費合作社印製 20 【本發明第二實施例】 30 基材 31 底面 32 側面 33 擅面 33a 缺口 40 膠膜 -8- 本紙張尺度適用中國國家標準(CNS ) A4規格(2IOX297公釐), 1T Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs i 4 5 2 3 1 A7 B7 V. Description of the invention () Leakage situation. In view of this, the inventor of this case has carefully considered and accumulated many years of experience in manufacturing and research and development of orphan catering appliances, and finally has the invention of this invention. 5 That is, the main object of the present invention is to provide a paper lunch box compartment structure and a molding method thereof, which are easy to make. In addition, a secondary object of the present invention is to provide a paper lunch box compartment structure and a method for forming the same, which can be easily manufactured by changing the space type of the compartment. For this reason, according to the present invention, a paper lunch box compartment structure and a method for forming the same are provided. The structure includes: a box body having a hollow portion of a predetermined shape and area; and a partition member which is attached. On the hollow part of the box body, the box body has preset ribs to form a plurality of receiving grooves for partitioning the box body. The molding method includes the following steps: a. Taking a substrate, and cutting a predetermined shape and area of the hollow portion on the substrate; b. Covering an area of the film with the 15 hollow portion completely Adhere to the substrate; c. Fold the substrate to form a food container; d. Compress the film with a male and female mold to make the film convex to form a predetermined rib; Through the above steps, a meal box with any compartment shape can be obtained. = The following is a list of preferred embodiments of the present invention, which will be described in detail with the following figure 20. Among them: The first figure is a comparison of the present invention. An exploded perspective view of the box of the preferred embodiment. The second figure is a perspective view of the molding of the above-mentioned preferred embodiment of the box body. The third figure is a schematic diagram of manufacturing the lunch box of the above-mentioned preferred embodiment of the present invention. The fourth picture shows the three-dimensional finished meal box of the above-mentioned preferred embodiment of the present invention. -4- The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). (Fill in this page) 4452 3 1 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. The fifth figure is an exploded perspective view of a box body according to another preferred embodiment of the present invention. The sixth figure is a perspective view of the lunch box according to another preferred embodiment of the present invention. Please refer to the first to fourth figures. The paper lunch box 5 provided by the present invention is composed of a box body 100 and a partition 200. The forming method of the lunch box compartment includes the following steps: a. A cardboard substrate 10 covered with a PE coating on the surface. The substrate 10 has a bottom surface 11 and side surfaces 12 extending outward from the periphery of the bottom surface 11. The substrate 10 is provided with a number of folding lines 13 at predetermined positions. A cutout 14 having a predetermined shape and area is provided on the base material 10, and the cutout portion 14 is mainly located on the bottom surface 11 and a part of the cutout portion 14 extends on the side 12 of the base material 10; b. Plastic film 20, the shape of the film 20 is matched with the contour of the edge of the hollow portion 14, and its area is slightly larger than the area of the hollow portion 14, so that when the film 20 is attached to the substrate At 10 o'clock, it can completely cover the hollow portion 14; of course, the adhesive film of the present invention can be made from one of plastic materials such as PE, PP, PET, etc., or made of biodegradable resin C. Use the machine to fold the substrate 10, which is quickly folded into a type through the presetting of each of the fold 20 lines 13 And at the same time, the PE coating film coated on the substrate 10 is heat-pressed and bonded during processing to obtain the food-containing box 100; wherein, the bottom surface Π is the box 100 for holding food Parts, and each side 12 constitutes the side wall of the box body 100; d. Use a male mold 1 and a female mold 2 to sandwich the adhesive film on the box body -5- (Please read the note on the back first Please fill in this page again for the matter.) The size of the paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 445231 A7 ^ ______ B7 V. Description of the invention () 20 'The male and female models 1 and 2 have presets respectively. The formed ribs 1a and the grooves 2a of the opposite ribs 1a, thereby, when the male and female molds 2 are pressed together, the ribs 1a and the grooves 2a cooperate, and at the same time, the male and female molds 1, 2 The adhesive film 20 can be hot-pressed, so that the adhesive film 20 is raised to form the spacer 200 with 5 ribs 21 in advance; the above-mentioned method of generating hot-pressed molding can be high frequency or ultra-high frequency. Sonic and other processing methods. Those who can obtain a lunch box having any compartment shape through the above steps; the above is the description of the forming method of the paper lunch box compartment structure of the present invention, and its advantages are described as follows: 10 1. The present invention is used to: The production method of the compartment for the lunch box is made by molding the hot-pressed adhesive film of the male and female molds. Therefore, it only needs to press the plastic film with different molding mold groups to obtain the desired compartment shape. For lunch boxes, the improvement of the lunch box can be made by cutting edges, folding lines, and good fits, or by making the ribs fit the ribs, making it difficult to produce, inefficient, and changing the shape of the 15 compartments. Constraints, etc. are missing. 2 · The production of the compartment of the present invention uses a mold set-secondary pressing type, therefore, it is easy to produce, the cost is reduced, and the shape of the obtained compartment is not limited. ΊΓ is a square or semi-circular, etc. Sample compartments, as well as compartments with different depths, make the design of the lunch box more varied. 203. The compartment of the present invention can be made in a way that can improve the lack of leakage at the joint where the ribs are commonly used. In addition, please refer to FIG. 5 and FIG. 6 for another preferred embodiment of the lunch box of the present invention. The base material 30 also has a bottom surface 3 and a side surface 32, which is extended outward from the outer edge of the side surface 32. Yes—folded surface 33, the folded surface 33 -6- this paper size China National Building Standard (CNS) A4 specification (2 丨 0X297 mm) ---- (Please read the precautions on the back before filling this page), Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the People's Republic of China 4 452 3 1 A7 B7 V. Description of the invention () There is a gap 33a, when the base material 30 is folded to form a box body, the folded surface 33 can be refolded again, so that The notch 33a is pressed against the portion where the adhesive film 40 is attached to the side 32, thereby increasing the degree of adhesion between the adhesive film 40 and the substrate 30, and more effectively resisting the pull of the adhesive film 40 during hot pressing. The amount of misleading displacement 5. To sum up, the present invention has its practicality of advancement in similar products, and it is convenient to use. Moreover, the present invention did not have the same article in the publication or public use before the application. Therefore, the present invention already has an invention patent For the essentials, convert to apply according to law. 10 However, the above are only the preferred and feasible embodiments of the present invention. Therefore, any equivalent structural changes made by applying the description of the present invention and the scope of patent application should be included in the patent park of the present invention. 15 Annex 1: This is a copy of the announcement of the new patent application No. 88203504. Annex II: A copy of the announcement of the new patent application No. 88203408. Annex III: A copy of the announcement of the new patent application No. 87213248. (Please read the notes on the back before filling out this page) Order. Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Employees' Cooperatives This paper is printed in accordance with Chinese National Standard (CNS) A4 (210X2.97 mm) 4452 3 1 A7 B7 V. Description of the invention () Brief illustration: The first figure is an exploded perspective view of the box body of a preferred embodiment of the present invention. The second figure is a perspective view of the box body of the above-mentioned preferred embodiment of the present invention. The third figure is a schematic diagram of manufacturing the lunch box of the above-mentioned preferred embodiment of the present invention. 5 The fourth figure is a perspective view of the finished lunch box of the preferred embodiment of the present invention. The fifth figure is an exploded perspective view of a box body according to another preferred embodiment of the present invention. The sixth figure is a perspective view of the lunch box according to another preferred embodiment of the present invention. Drawing number description: 10 [First embodiment of the present invention] (Please read the precautions on the back before filling in this page) 1 male mold la raised rib 2 female mold 2a groove 100 case 10 base material 11 bottom surface 12 side 13 pressure Polyline 14 Perforated part 20 Adhesive film 21 Barrier 200 Partition part-5 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 20 [Second embodiment of the present invention] 30 Base material 31 Bottom surface 32 Side surface 33 Good surface 33a Notch 40 Adhesive film-8- This paper size is applicable to China National Standard (CNS) A4 specification (2IOX297mm)