TW425346B - Organic light emitting devices and methods of fabricating the same - Google Patents
Organic light emitting devices and methods of fabricating the same Download PDFInfo
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恕rir1,部消於合打ii卬y 425346 A7 ""—---------—-------— B7 五、發明説明(1 ) 本發明係關於一種改良之有機發光裝置之製法及藉該 方法形成之構造。 有機發光裝置(OLED)例如屬於早期頒予Cambridge顯 不器技術公司之美國專利5,247 19〇或>^11 ^^“等之美國 專利4,539,507 ’其内容併述於此以供參考及舉例,其相 當可能用於多種顯示器用途例如大面積平板顯示器。原則 上OLED包含一陽極其發射正電荷載子,—陰極其發射負 電4載子,及至少一層有機電發光層夾置於二電極間。當 施加正偏壓至陽極時,孔隙係由陽極注射及電子係由陰極 注射。此等載子於有機電發光層内部重新組合而發光。 典型雖然並非必要,陽極例如為銦-錫-氧化物(ITO) 薄膜’其為半透明導電氧化碑市面上方便呈已經沈積於玻 璃或塑膠基材上獲#。有機層#型為餘聚合物之薄層 (100-1000毫微米)通常例如藉蒸鍍或旋塗、到刀塗浸塗 或新月形塗布之任一者沈積於IT0塗層基材上。沈積陰極 層典型為低工-函數金屬電極於有機層上之最末步驟通常 係藉熱蒸鍍或濺散適當陰極金屬進行。鋁、鈣或鎂:銀或 鎮:銦合金或鋁合金層常用作陰極材料^ OLED技術之關鍵優點之一為裂置可於低驅動電壓操 作,但須使用適當電發光有機層,及具有良好發射正及負 電4載子效率之電極& ' 聚合物LED性能之關鍵性能參數為量子效率(電路中 流動之每-電荷載子發射之光子量),及達到特定光輸出 所需驅動電磨。另一重要參數為功率效率(光功率輸出對 本紙張尺戾適州1卜囤^標毕(CNS ) A4规格(2彳0乂297公^~] ---------‘裝-- ' 1 - (誚先閲讀背面之注意事項再功寫本頁) 訂 i —ill-------- -4- 425346 A7 __—______ __B7 五、發明説明(2 ) 電功率輸入之比)。高功率效率要求高量子效率及低驅動 電壓·一者。又t合物led之主要參數為可達成最大亮度, 製造容易且可再現,及工作壽命最長。 為了達到OLED之良好性能,相當重要需使全部個別 層包括陽極、陰極及有機層以及各層間之介面皆最適化。 設置一層薄層且界定良好之聚合物層介於陰極或陽極 之任一者與有機層間,所謂的介面層可改良裝置性能。但 為了達到改良性能,此層必須於相當徹底控制之條件下製 造。為了獲得最佳襞置性能需將厚度控制於毫微米範圍。 稱做自行組裝技術可用於堆積明確界定之聚合物層。 聚合物自行組裝技術包含由溶液中吸附連續多層聚合物層 而堆積聚合物膜。該技術依賴連續各層間之吸引力交互作 用,且要求形成的各層與形成的前一層不同。典型可使用 重複順序之聚合物層如ΑΒΑΒ···,或ABCDABCD...,此處 A,Β,C及D表示個別不同層。 使用自行組裝方法製造之聚合物發光裝置述於A.C.Forgive rir1, the ministry disappears in the fight ii 卬 y 425346 A7 " " ----------------------- B7 V. Description of the invention (1) The present invention relates to an improvement A method for manufacturing an organic light emitting device and a structure formed by the method. Organic light-emitting devices (OLEDs) are, for example, U.S. patents 5,247,190 or > ^ 11 ^^ "etc. issued to Cambridge Display Technology Corporation in the early days, and the contents thereof are described herein for reference and examples. It is likely to be used in a variety of display applications such as large-area flat panel displays. In principle, OLEDs include an anode that emits positively charged carriers, a cathode that emits negatively charged carriers, and at least one organic electroluminescent layer sandwiched between two electrodes. When When a positive bias is applied to the anode, the pore system is injected by the anode and the electron system is injected by the cathode. These carriers are recombined inside the organic electroluminescent layer to emit light. Typically, although not necessary, the anode is, for example, indium-tin-oxide ( ITO) thin film, which is a semi-transparent conductive oxide tablet, which has been deposited on glass or plastic substrates. The organic layer # type is a thin layer of residual polymer (100-1000 nm). Either spin coating, knife coating, dip coating, or crescent coating are deposited on the ITO coating substrate. The cathode layer is typically a low-work-function metal electrode on the organic layer. It is performed by thermal evaporation or sputtering of a suitable cathode metal. Aluminum, calcium, or magnesium: silver or town: an indium alloy or aluminum alloy layer is often used as a cathode material ^ One of the key advantages of OLED technology is that it can be operated at low drive voltages by cracking However, it is necessary to use an appropriate electroluminescent organic layer, and an electrode with good emission of positive and negative 4 carrier efficiency & 'The key performance parameter of polymer LED performance is quantum efficiency (photons emitted by each-charge carrier flowing in the circuit Volume), and drive the electric mill required to achieve a specific light output. Another important parameter is power efficiency (optical power output on the paper size of the paper in Shizhou 1 standard store (CNS) A4 size (2 (0 乂 297) ~] --------- '装-' 1-(诮 Read the precautions on the back before writing this page) Order i —ill -------- -4- 425346 A7 __ —______ __B7 V. Description of the invention (2) Ratio of electric power input). High power efficiency requires high quantum efficiency and low driving voltage. One. The main parameters of t-compound LED are to achieve maximum brightness, easy to manufacture and reproducible. , And the longest working life. In order to achieve the good performance of OLED, it is very important to All individual layers, including the anode, cathode, and organic layers, and the interfaces between the layers are optimized. A thin layer and a well-defined polymer layer is placed between any of the cathode or anode and the organic layer. The so-called interface layer can improve the device Performance. But in order to achieve improved performance, this layer must be manufactured under fairly thorough control conditions. In order to obtain the best placement performance, the thickness must be controlled in the nanometer range. Known as self-assembly technology can be used to deposit clearly defined polymer layers The polymer self-assembly technology involves stacking polymer films by adsorbing continuous multiple polymer layers in solution. This technology relies on attractive interactions between successive layers and requires that the layers formed be different from the previous layer formed. Typically, repeating polymer layers such as ABBA, ..., or ABCDABCD ... are used, where A, B, C and D represent individual different layers. Polymer light-emitting devices manufactured using self-assembly methods are described in A.C.
Fou ’ 0. Onitsuka,M. Ferreira及M.F. Rubner「於自行組 裝聚(伸苯基-伸乙烯基)多層非同質結構之層間交互作用 ’表示發光及光校正二極體「Mat. Res. Soc, Symp. Proc. ’ Vol. 369,pp. 575-580 ’ 1995 ;及A.C‘ Fou,0. Onitsuka ,M. Ferreira ’ M. F. Rubner 及 B.R. Hsidh,「基於聚(伸 乙基-伸乙烯基)之自行組裝多層製造發光二極體及其性質 」J· Appl. pHys.,Vol. 79,pp. 7501-7509,1996。 此等參考文獻利用使用聚合陽離子及聚合陰離子之自 本紙張尺度適川中國國家標準(CNS > A4規格(210X297公釐} _ ---------威------ΐτ------^ .J * f (請先閱讀背面之注意事項再填寫本I} 425346 A7 B7 五'發明説明(3) 行組裝技術,述於G_ Decher,J.D. Hong及J. Schmitt,「 藉自行組裝方法堆積超薄多層膜。3.連績改變陰離子及陽 離子聚合電解質之吸附於帶電表面」,薄固體膜,Vol· 210 ’ ρρ· 831-835 ’ 1992。此等構造中,ρρν前驅物或其衍生 物用作聚合陽離子,且使用多種聚合陰離子如聚苯乙烯磺 酸酿或亞磺化多苯胺。聚(對_疱啶基伸乙烯基)及其衍生 物也曾用於製造自行組裝LED。 經由自行組裝具有足夠厚度之膜而獲得工作LED之製 法極端耗時,原因在於涉及太多浸潰及清洗步驟。前述工 作中’整個裝置係藉自行組裝完成,因此有太多浸潰步驟 問題。此種方法無法商業化。 因此本發明之目的係提供一種構造及製法,其中可提 供一層明確界定之薄聚合物介面層介於〇LED之電極與電 發光材料間而不會不當地妨礙標準商業製程。 如此,根據本發明之一方面提供一種製造有機發光裝 置之方法,包含下列步驟:形成裝置之第一電極於基材上 ’藉自行組裝形成至少一層聚合物層於第—電極上;非藉 自行组裝形成至少一層有機發光材料於該至少一層聚合物 層上;及形成裝置之第二電極於該至少一種有機發光材料 上。 本發明之第一方面也提供一種製造有機發光裝置之方 法’包含下列步驟·•形成裝置之第一電極於基材上;非藉 自行組裝形成至少一層有機發光材料於第一電極上;藉自 行組裝形成至少一層聚合物層於該至少—種有機發光材料 本紙张尺度適州中國國家標準(CNS ) Λ4規格(210X297公釐) ---------威------1T------^ * - (請先聞讀背面之注意事項搏填巧本頁) 經濟部中央標準局^工消費合作社印製 425346 A7Fou '0. Onitsuka, M. Ferreira, and MF Rubner "Interlayer interactions in self-assembled poly (phenylene-phenylene-vinyl) multilayer non-homogeneous structures" means light-emitting and light-correcting diodes "Mat. Res. Soc, Symp. Proc. 'Vol. 369, pp. 575-580' 1995; and AC 'Fou, 0. Onitsuka, M. Ferreira' MF Rubner and BR Hsidh, "Based on the self Assembling multilayers to make light-emitting diodes and their properties "J. Appl. PHys., Vol. 79, pp. 7501-7509, 1996. These references make use of polymer cations and polymer anions from the paper size to the Chinese National Standard (CNS > A4 specification (210X297 mm) _ --------- 威 ------ ΐτ ------ ^ .J * f (Please read the notes on the back before filling in this I} 425346 A7 B7 Five 'invention description (3) Line assembly technology, described in G_ Decher, JD Hong and J. Schmitt, "Stacking ultra-thin multilayer films by self-assembly methods. 3. Successive changes in adsorption of anionic and cationic polyelectrolytes on charged surfaces", Thin Solid Film, Vol. 210 'ρρ · 831-835' 1992. In these structures, ρρν Precursors or their derivatives are used as polymeric cations, and various polymeric anions such as polystyrene sulfonic acid or sulfinated polyaniline are used. Poly (p-heridinyl vinylidene) and its derivatives have also been used in the manufacture of self Assemble the LED. The method of obtaining a working LED by self-assembling a film with sufficient thickness is extremely time-consuming because it involves too many dipping and cleaning steps. In the aforementioned work, the entire device was completed by self-assembly, so there was too much dipping Step problem. This method does not have Commercialization. Therefore, the object of the present invention is to provide a structure and manufacturing method in which a clearly defined thin polymer interface layer can be provided between the electrode of the LED and the electroluminescent material without unduly hindering standard commercial processes. According to an aspect of the present invention, a method for manufacturing an organic light-emitting device is provided, including the following steps: forming a first electrode of the device on a substrate by 'self-assembly to form at least one polymer layer on the first electrode; not by self-assembly Forming at least one organic light-emitting material on the at least one polymer layer; and forming a second electrode of the device on the at least one organic light-emitting material. A first aspect of the present invention also provides a method of manufacturing an organic light-emitting device, including the following steps: · • The first electrode of the device is formed on the substrate; at least one organic light-emitting material is not formed on the first electrode by self-assembly; at least one polymer layer is formed on the at least one organic light-emitting material by self-assembly State Chinese National Standard (CNS) Λ4 specification (210X297 mm) --------- wei ----- 1T ---- -^ *-(Please read the precautions on the back to fill out this page) Printed by the Central Standards Bureau of the Ministry of Economic Affairs ^ Industry and Consumer Cooperatives 425346 A7
— \M 五、發明説明(4 ) 一 ' 上,及形成裝置之第二電極於該至少一層有機聚合物層上 〇 如此於本發明之第一方面,自行組裝用於形成至少一 層額外聚合物層於電極/發光材料介面。然後其餘裝置係 使用標準技術如旋塗完成。本發明之第—方面具有加工快 速,於聚合物介面之明喊控制廣增強效果。 如此本發明之第一方面比較全然藉自行组裝製造之先 前技術裝置可獲得製程時間與成本的降低。 比較未使用介面層之裝置,量子效率、驅動電壓、功 率效率及/或最大亮度顯著改良以及裝置壽命改良。 量子效率於某一範圍之介面層厚度顯著增高,而驅動 電壓係隨著層之變厚而增高β因此最佳功率效率係出現於 中間厚度。此厚度小於使用旋塗介面層典型所能達成的厚 度。於此種厚度方法令,自行組裝獲得薄且連續明確界定 膜。此乃於此種厚度方法生產不含針孔膜之理想技術。 至少一層自行組裝聚合物層較佳包含—對或多對共同 合作之亞層,及至少一層有機發光層包含具有整體一致组 成之連續層。 該至少一層自行組裝聚合物層可為絕緣聚合物,半導 電聚合物或導電聚合物中之任一者。藉由自行組裝沈積絕 緣、半導電或導電聚合物介面層於OLED可使裝置性能進 一步最適化。 該對合作亞層係藉吸引力交互作用,各亞層彼此不同 。較佳成對中之—亞層帶正電荷,及成對中之另一亞層帶 本紙張尺舰财@國家2I〇xW公f ) ^11τ------'^ . t (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局貝工消費合作社印製 425346 Λ7 ____ Η 7 1 - -.... ——. ―一 ι 五、發明説明(5 ) — 負電荷。 較佳成對中帶正電荷之亞層係經由將基材浸沒於聚合 陽離子電解質溶液形成,及成對中带負電荷之亞層係經由 將基材浸沒於聚合陰離子溶液形成。 若聚合物為絕緣聚合物,則聚合陰離子電解質溶液較 佳包含第2(a)圖結構式,及聚合陽離子溶液較佳包含第2(b) 圖結構式。 右聚合物為半導電聚合物’則聚合陰離子電解質溶液 較佳包含第2(c)圖結構式,及聚合陽離子溶液較佳包含第 2(d)圖结構式。 若聚合物為導電聚合物,則聚合陰離子電解質溶液較 佳包含第2(e)圖結構式之非質子化形式,及聚合陽離子溶 液較佳包含第2(f)圖之結構式。 替代例十’共同合作之亞層可藉接受者/給予者交互 作用反應。較佳接受者/給予者交互作用反應係藉氫鍵結 提供。 氫鍵結之概略技術例如討論於W.B. Stockton及M.F. Rubiner,「共軛聚合物之分子層面處理。4.透過氫鍵結 交互作用之多苯胺之逐層操作」,巨分子,1997, 30, 2717-2725 » 較佳共同合作成對亞層之各亞層厚為0.3至2毫微米, 較佳厚1毫微米。 至少一層聚合物層較佳包含多對亞層,例如二、四或 十對。 本紙乐尺度適用中國國家標準(CNS ) A4说格(2IOX297公羧) ---------^------II------^ (請先閱讀背面之注意事項再填湾本頁) Λ7 425346 五'發明説明(6) 至少一層聚合物層另可包含三或三以上共同合作之亞 層’各亞層彼此不同。至少一層聚合物層可包含複數三或 三以上之亞層。 至少一層聚合物層較佳厚約〇.3至2〇毫微米。 有機材料為共軛聚合物或低分子量聚合物。至少一層 有機材料包含複合結構,包括至少一層共軛聚合物及至少 一層低分子量化合物ΰ 若該至少一層有機材料為聚合物,則其較佳為半導電 共軛聚合物。半導電共軛聚合物較佳為ρρν或其衍生物。 至少一層有機發光材料層係藉旋塗、刮刀塗、新月形 塗布或浸塗形成 至少一層有機材料層較佳厚度於約30毫微米至仙毫 微米之範圍及更佳約90毫微米。 該方法於形成至少一層聚合物層步驟前,可又包含由 基材表面去除以物理方式吸附的水之步驟。由表面去除物 理吸附水之步驟包含加熱基材。 該方法進一步包含於形成至少一層聚合物層之步驟前 ,形成偶合層之步驟。形成偶合層之步驟較佳包含矽烷化 基材。若執行去除物理吸附水之步驟,則形成偶合層之步 驟係於其後進行。 基材具有與pH關聯的表面電荷,該方法又包含於自 行組裝前藉由使表面電荷之pH獨立而準備基材表面。 該方法進一步包含於自行組裝前準備基材表面,其中 該表面包含胺基,該方法包含第四化胺基之步驟。第四化 本紙乐尺度適用中國囤家標準(CNS ) A4規格(210X^^11 ------ 襄------ΐτ------Φ. •- ' - (請先閱讀背面之注項再填寫本筲) 經濟部中央標率局員工消费合作社印裝 經濟部中央標準局貝工消費合作杜印製 425346 Λ7— \ M 5. Description of the invention (4) a 'and a second electrode forming the device on the at least one organic polymer layer. Thus, in the first aspect of the present invention, self-assembly is used to form at least one additional polymer. Layer on the electrode / luminescent material interface. The remaining equipment is then completed using standard techniques such as spin coating. The first aspect of the present invention has the advantages of fast processing speed and wide control effect in the polymer interface. In this way, the first aspect of the present invention can completely reduce the processing time and cost by using the prior art device manufactured by self-assembly. Compared to devices without an interface layer, quantum efficiency, driving voltage, power efficiency and / or maximum brightness are significantly improved and device life is improved. The thickness of the interface layer with a quantum efficiency in a certain range increases significantly, and the driving voltage increases with the thickness of the layer β, so the best power efficiency appears in the middle thickness. This thickness is less than is typically achievable using a spin-on interface layer. With this thickness method, thin and continuous well-defined films are obtained by self-assembly. This is an ideal technique for producing pinhole-free films in this thickness method. The at least one self-assembled polymer layer preferably includes one or more pairs of sublayers that cooperate together, and the at least one organic light-emitting layer includes a continuous layer having an overall uniform composition. The at least one self-assembled polymer layer may be any of an insulating polymer, a semiconductive polymer, or a conductive polymer. The device performance can be further optimized by depositing an insulating, semi-conductive or conductive polymer interface layer on the OLED by self-assembly. The cooperative sub-layers interact by attraction, and the sub-layers are different from each other. Preferably in a pair-the sublayer is positively charged, and the other sublayer in the pair is a paper ruler ship @ 国 2I〇xW 公 f) ^ 11τ ------ '^. T (Please (Please read the notes on the back before filling this page) Printed by the Central Standards Bureau of the Ministry of Economic Affairs and printed by the Shellfish Consumer Cooperative 425346 Λ7 ____ Η 7 1--.... ——. 一一 5. Description of the Invention (5) — Negative Charge . Preferably, the positively-charged sublayers in pairs are formed by immersing the substrate in a polymeric cationic electrolyte solution, and the negatively-charged sublayers in pairs are formed by immersing the substrate in a polymeric anion solution. If the polymer is an insulating polymer, the polymeric anionic electrolyte solution preferably contains the structural formula of Figure 2 (a), and the polymeric cationic solution preferably contains the structural formula of Figure 2 (b). The right polymer is a semiconducting polymer ', and the polymerized anionic electrolyte solution preferably includes the structural formula of FIG. 2 (c), and the polymerized cationic solution preferably includes the structural formula of FIG. 2 (d). If the polymer is a conductive polymer, the polymeric anionic electrolyte solution preferably contains the non-protonated form of the structural formula of Figure 2 (e), and the polymeric cationic solution preferably contains the structural formula of Figure 2 (f). Alternative X 'Co-operative sub-layers can respond by recipient / giver interaction. The preferred recipient / donor interaction response is provided by hydrogen bonding. The general technology of hydrogen bonding is discussed in WB Stockton and MF Rubiner, "Molecular level processing of conjugated polymers. 4. Layer-by-layer operation of polyaniline through hydrogen bonding interaction", Macromolecule, 1997, 30, 2717 -2725 »It is preferred that the sub-layers of the paired sub-layers cooperating with each other have a thickness of 0.3 to 2 nm, preferably 1 nm. The at least one polymer layer preferably comprises a plurality of pairs of sublayers, such as two, four or ten pairs. This paper scale is applicable to the Chinese National Standard (CNS) A4 scale (2IOX297 public carboxylic acid) --------- ^ ------ II ------ ^ (Please read the notes on the back first (Refill this page) Λ7 425346 Description of the Five 'Inventions (6) At least one polymer layer may further include three or more sub-layers that cooperate together. Each sub-layer is different from each other. At least one polymer layer may include a plurality of three or more sublayers. The at least one polymer layer is preferably about 0.3 to 20 nanometers thick. The organic material is a conjugated polymer or a low molecular weight polymer. At least one layer of organic material includes a composite structure, including at least one layer of a conjugated polymer and at least one layer of a low molecular weight compound. If the at least one layer of organic material is a polymer, it is preferably a semiconductive conjugated polymer. The semiconductive conjugated polymer is preferably ρρν or a derivative thereof. The at least one organic light emitting material layer is formed by spin coating, doctor blade coating, crescent coating or dip coating. The at least one organic material layer preferably has a thickness in a range of about 30 nm to centimeters and more preferably about 90 nm. The method may further include a step of removing physically adsorbed water from the surface of the substrate before the step of forming at least one polymer layer. The step of removing the physically adsorbed water from the surface includes heating the substrate. The method further includes a step of forming a coupling layer before the step of forming at least one polymer layer. The step of forming the coupling layer preferably includes a silylated substrate. If the step of removing physically adsorbed water is performed, the step of forming a coupling layer is performed thereafter. The substrate has a surface charge associated with pH, and the method further comprises preparing the surface of the substrate by making the pH of the surface charge independent before self-assembly. The method further includes preparing a substrate surface before self-assembly, wherein the surface includes an amine group, and the method includes a step of quaternizing the amine group. The fourth version of the paper music scale is applicable to China Store Standard (CNS) A4 specifications (210X ^^ 11 ------ Xiang ------ ΐτ ------ Φ. •-'-(Please first Read the notes on the back and fill in this. 筲) Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs.
--------]V 五、發明説明(7 ) ~~~~ '一 — 表面帶正電荷。 該方法進一步包含於自行組裝前準備基材表面,其中 該表面包含疏基,該方法包含氧化疏基之步驟。氧化表面 帶負電荷。 於形成第一電極前,其使基材包含玻璃或塑膠材料之 任一者。基材可包含聚酯,聚碳酸酯,聚醯亞胺或聚醚_ 酿亞胺中之任一^者c 該方法又包含形成一層導電材料層於第二電極上之步 驟。導電材料較佳包含鋁或其合金。導電材料可藉濺散沈 積,較佳藉DC磁控管或1^濺散沈積,或蒸鍍沈積,較佳 藉電阻或電子束熱蒸鍍。 第一電極可為陰極及第二電極可為陽極,或第一電極 可為陽極而第二電極為陰極。 陰極包含發光導電氧化物,較佳銦錫氧化物,錫氧化 物或鋅氧化物。陰極可經濺散沈積或蒸鍍獲得。 陽極包含發光導電氧化物,較佳銦錫氧化物,錫氧化 物或鋅氧化物。陽極可經濺散沈積或蒸鍍獲得。 本發明之第一方面也提供一種有機發光裝置包含:至 少一層有機發光材料層介於第一電極與第二電極間,該至 少一層有機發光材料係非藉自行組裝形成;及至少一層聚 合物層介於第一及第二電極之任一者與至少一層有機發光 材料層間,該至少一層聚合物層係藉自行組裝形成。 較佳至少一層聚合物層包含至少一對共同合作之亞層 ,及該至少一層有機材料層為連續層其具有整體一致組成 本紙張尺度適用中國國家標準(CNS ) Λ4現格(2丨〇父297公釐) -10- ----------¾------II------.^ -„ -. (讀先閱讀背面之注意事項再填ί;*5本頁) 經濟部中央標準局貝工消费合作社印製 425346 Λ7 ________H7 五、發明説明(8 ) '~+ 〇 至少一層聚合物層較佳包含多對共同合作層。 本發明之較佳具體例t,聚合電解質之自行組裝技術 用於沈積薄且明確界定之絕緣、半導電或導電聚合物層介 於聚合物LED之電極(較佳ITO電極)與發光聚合物間。此 種技術中,一基材交替浸潰於聚合陽離子及聚合陰離子溶 液,藉靜電吸引力沈積交替層。自行組裝技術僅沈積一層 薄介面層,裝置之其餘部份較佳藉旋塗沈積。如此比較先 則技術全藉自行組裝製造的裝置可顯著縮短製程時間。 由於各層自行組裝層厚度薄且連續,故根據本發明之 此一方面可堆積明喊界定之結構’同時將介面層厚度控制 於毫微米範圍本發明也提供介面層之最佳材料及厚度俾 便獲得聚合物LED之最佳量子及功率效率。藉由使用本發 明可達成顯著提升之功率效率及顯著增高之最大亮度。 自行組裝方法較佳要求起始表面具有明確界定之表面 電荷。典型係經由於自行組裝前與表面形成偶合層達成, 典型係使用矽烷化劑處理表面。 本發明之第二目的係提供自行組裝方法之改良起始表 面用於製造有機LED或其部件。 本發明之第二方面提供一種製造有機發光裝置之方法 包含下列步驟:形成裝置之第一電極於基材上;由第一電 極表面去除物理吸附水;形成偶合層;藉自行組裝形成至 少一層聚合物層於第一電極上;形成至少—層有機發光材 料層於該至少一層聚合物層上;及形成裝置之第二電極於 本紙張尺政適用中國國家標準{ CNS ) A4規格(2丨Ο X 297公梦) ---------餐------1T------^ (請先閱讀背Vg之注意事項再填《sir本頁) Λ7 425346 五、發明説明(9 ) 該至少一層發光材料層上。 形成此種偶合層之步驟較佳包含矽烷化基材。 本發明之第二方面也提供一種製造有機發光裝置之方 法,包含下列步驟:形成裝置之第一電極於基材上;形成 至少一層有機發光材料層於第一電極上;由該至少一層有 機發光材料層表面去除物理吸附水;形成偶合層;藉自行 組裝形成至少一層聚合物層於該至少一層有機發光材料層 上;及形成裝置之第二電極於該至少一層聚合物層上。 於表面矽烷化反應及LED生產之前,由表面去除物理 吸附水,較佳藉由於真空加熱ITO基材去除可導致於自行 組裝前產生明確界定表面,結果改良介面層品質控制。本 發明之第二方面也提供一種藉由去除接近介面層之水而減 少裝置劣化。若未去除物理吸附水,偶合層可能於沈積時 形成凝膠漂浮於表面上。如此本發明之第二方面提供偶合 層鍵結至電極之改良。 本發明之第三目的係提供一種自行組裝方法之改良起 始表面,而使自行組裝方法之實務多樣化。 根據本發明之第三方面,提供一種於自行組裝前製備 具有pH關聯表面電荷之表面之方法,包含使表面電荷與pH 無關之步驟。表面較佳為發光裝置之基材&發光裝置較佳 為有機發光裝置。 本發明之第三方面也提供一種於自行級裝前製備包含 胺基之表面之方法’其包含第四化胺基之步驟。表面較佳 為發光裝置基材表面。發光裝置較佳為有機發光裝置。第 本紙張尺度適用中國國家標準(CNS ) A4规格 ( 2!0X297公藶) ΤΪΤ7 ------^------1T------.^ ' . -- (请先間讀背面之法意事項真填寫本買) 經濟部中央標準局員工消費合作社印製--------] V V. Description of the invention (7) ~~~~ '一 — The surface is positively charged. The method further includes preparing a surface of the substrate before self-assembly, wherein the surface includes a thiol group, and the method includes a step of oxidizing the thiol group. The oxidized surface is negatively charged. Before forming the first electrode, the substrate includes any one of glass or plastic material. The substrate may include any one of polyester, polycarbonate, polyimide, or polyetherimine. The method further includes a step of forming a conductive material layer on the second electrode. The conductive material preferably contains aluminum or an alloy thereof. Conductive materials can be deposited by sputtering, preferably by DC magnetron or 1 ^ sputter deposition, or by vapor deposition, preferably by resistance or electron beam thermal evaporation. The first electrode may be a cathode and the second electrode may be an anode, or the first electrode may be an anode and the second electrode may be a cathode. The cathode contains a light-emitting conductive oxide, preferably indium tin oxide, tin oxide or zinc oxide. The cathode can be obtained by sputtering deposition or evaporation. The anode contains a light-emitting conductive oxide, preferably indium tin oxide, tin oxide or zinc oxide. The anode can be obtained by sputtering deposition or evaporation. A first aspect of the present invention also provides an organic light-emitting device including: at least one organic light-emitting material layer interposed between the first electrode and the second electrode, the at least one organic light-emitting material is formed by not self-assembly; and at least one polymer layer Between at least one of the first and second electrodes and at least one organic light emitting material layer, the at least one polymer layer is formed by self-assembly. Preferably, at least one polymer layer includes at least one pair of sublayers that cooperate together, and the at least one organic material layer is a continuous layer, which has an overall consistent composition. The paper size is applicable to the Chinese National Standard (CNS). 297 mm) -10- ---------- ¾ ------ II ------. ^-„-. (Read the precautions on the back before filling in; (5 pages) Printed by the Shellfish Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 425346 Λ7 ________H7 V. Description of the invention (8) '~ + 〇 At least one polymer layer preferably includes multiple pairs of common cooperation layers. A preferred embodiment of the present invention t. The self-assembly technology of polyelectrolyte is used to deposit a thin and clearly defined insulating, semi-conductive or conductive polymer layer between the electrode of a polymer LED (preferably an ITO electrode) and a light-emitting polymer. In this technology, one The substrate is immersed in the polymer cation and polymer anion solution alternately, and the alternating layer is deposited by electrostatic attraction. The self-assembly technology only deposits a thin interface layer, and the rest of the device is preferably deposited by spin coating. Self-assembled devices can significantly shorten manufacturing processes Time. Since the thickness of each self-assembled layer is thin and continuous, according to this aspect of the present invention, it is possible to pile up a structure defined by vocals, while controlling the thickness of the interface layer in the nanometer range. The present invention also provides the best material and thickness of the interface layer. The best quantum and power efficiency of the polymer LED is obtained. By using the present invention, it is possible to achieve significantly improved power efficiency and significantly increased maximum brightness. Self-assembly methods preferably require a clearly defined surface charge on the starting surface. Typical This is achieved by forming a coupling layer with the surface before self-assembly, typically using a silylating agent to treat the surface. A second object of the present invention is to provide an improved starting surface for a self-assembly method for manufacturing organic LEDs or parts thereof. According to a second aspect, a method for manufacturing an organic light-emitting device includes the following steps: forming a first electrode of the device on a substrate; removing physically adsorbed water from the surface of the first electrode; forming a coupling layer; and forming at least one polymer layer by self-assembly On the first electrode; forming at least one organic light emitting material layer on the at least one polymer layer On the physical layer; and the second electrode forming the device applies the Chinese national standard {CNS) A4 specification (2 丨 〇 X 297 public dream) to the paper rule --------- meal -------- 1T ------ ^ (Please read the notes on the back of Vg before filling in the "sir page") Λ7 425346 V. Description of the invention (9) The at least one light-emitting material layer. The steps for forming such a coupling layer are better A silylated substrate is included. A second aspect of the present invention also provides a method for manufacturing an organic light emitting device, including the following steps: forming a first electrode of the device on the substrate; forming at least one organic light emitting material layer on the first electrode; Removing physically adsorbed water from the surface of the at least one organic light emitting material layer; forming a coupling layer; forming at least one polymer layer on the at least one organic light emitting material layer by self-assembly; and forming a second electrode of the device on the at least one polymer On the floor. Before the surface silylation reaction and LED production, physically adsorbed water is removed from the surface, preferably by vacuum heating to remove the ITO substrate, which can result in a well-defined surface before self-assembly, resulting in improved interface layer quality control. A second aspect of the present invention also provides a method for reducing device degradation by removing water close to the interface layer. If the physically adsorbed water is not removed, the coupling layer may form a gel and float on the surface during deposition. Thus, the second aspect of the present invention provides an improvement in coupling of the coupling layer to the electrode. A third object of the present invention is to provide an improved starting surface for a self-assembly method, thereby diversifying the practice of the self-assembly method. According to a third aspect of the present invention, there is provided a method for preparing a surface having a pH-related surface charge before self-assembly, comprising a step of making the surface charge independent of pH. The surface is preferably a substrate of a light emitting device & the light emitting device is preferably an organic light emitting device. The third aspect of the present invention also provides a method for preparing a surface containing an amine group before self-grading, which comprises a step of quaternizing the amine group. The surface is preferably the surface of a light-emitting device substrate. The light emitting device is preferably an organic light emitting device. This paper size applies to the Chinese National Standard (CNS) A4 specification (2! 0X297) 苈 ΤΪΤ7 ------ ^ ------ 1T ------. ^ '.-(Please first The French and Italian matters on the back of the occasional reading are really filled in.) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs.
425346 a7 -----B7425346 a7 ----- B7
五、發明說明(Y 四化表面係帶正電荷。 {請先閱讀背面之注意事項再填寫本頁) 本發明之第三方面進一步提供一種於自行組裝前製備 包含巯基之表面之方法,其包含氧化Μ基之步驟*表面較 佳為發光裝置基材表面。發光裝置較佳為有機發光裝置。 氧年表面係帶負電荷。氧化後,表面較佳以驗脫去質子。 多種聚合離子僅於某些pH值穩定,故第四化及氧化 步驟分別比較先前可能允許更寬廣之聚合離子沈積於LED 結構之範圍而無須改變偶合劑。如此允許某種範圍之聚合 陽離子及聚合陰離子(其呈離子穩定於溶液要求不同pH值) 可使用相同偶合劑自行組裝。 第四化及氧化技術例如述於J. March,「先進有機化 學·反應,機轉及結構」第三版’约輸威利父子公司,紐 約1985年第10及19章。 根據本發明之第三方面,第四化製程或氧化製程結果 ’所得偶合劑較佳對氧化之敏感度大減,氧化過程可能造 成裝置問題。 現在參照附圖說明本發明,附圊中: 圖式簡要說明 第1囷示例說明根據本發明製造之OLED ; 經濟部智慧財產局員工消費合作社印製 第2圊示例說明第I圖結構之特殊層組成實例; 第3圖示例說明經由根據本發明之裝置實例所得效率 t 第4圖示例說明經由根據本發明之裝置實例所得功率 效率; 第5圖示例說明經由根據本發明之裝置實例所得亮度 本紙張尺度適用中固國家標準(CNS)A4規格(210x297公釐) 425346 Λ7 H? 經濟部中央標準局員工消費合作社印製 五、發明説明(11) 第6圏為含有5BTF8(F8攙雜5% F8BT)作為發光材料之 裝置之不意剖面圖; 第7圖顯示聚(苯乙烯磺酸)攙雜聚(伸乙基二氧嚙吩 )(PEDOT-PSS),聚(2,7-(9,9-二正辛基们)(F8)及聚(2,7· (9,9_二正辛基苟)_3,6-苯并嘍二唑)(F8BT)之化學結構式; 第8圖顯示矽烷基偶合層之化學結構式; 第9圖顯示裝置之組裝溶液之紫外光_可見光吸 收光譜之測量; 第HM4圖分別顯示裝置J_v之電流及光輸出性能效率 相對於電壓作圖; 第15圖顯示裝置之功率效率相對於亮度作圖; 第16a及16b圖示例說明兩種實例裝置之能階; 第Π圖為通過裝置之電流密度相對於施加電壓之 作圖; 第18圖為裝置i-v之驅動電壓相對於亮度作圖; 第19圖顯示裝置X之代表性性能; 第20圖顯示裝置γ之代表性性能;及 第21圖顯示裝置z之代表性性能。 第一例中,裝置係於商業1x1平方厘米ίτ〇(銦錫氧化 物)-玻璃基材(Balzers)上製造。參照第1圖,顯示範例基 材其中ITO層4係形成於玻璃基材2上。對本第一例之全部 化學處理步驟,基材係以立式配置固定於基材支架 上。除非另行註明,否則本實例使用之溶劑為Ηριχ級或 本紙張尺度ϋ中國國家標CNS ) A4規格(210X 297公兹) ~~~ ^------ίτ------^ (請先閱讀背面之注意事項再填寫本頁) 425346 Λ7 Η 7 五、發明説明(12 ) 更佳。使用之反應劑屬於AR級或更佳。 第一步驟中,ITO層經製作圖樣及清潔。ITO表面選 擇性塗布以商用光阻然後於45°C烘箱烘烤10分鐘。曝光區 於60-65°C於200毫升5重量%鹽酸蝕刻去除歷45分鐘。然 後光阻於2x100毫升丙酮剝脫去除。 然後製作圖樣後之ITO基材使用RCA配方(10 : 2 : 0.6 H20_H202-NH3,200 ml)清潔,於55-60°C 溫和攪動歷 75分 鐘。 第二步驟中*第1圖顯示為層6之偶合層形成準備進行 逐層自行組裝。較佳且更簡,基材係於165-170°C動態烘 箱加熱至165-170°C歷2-3小時而於表面矽烷化反應前於真 空烘箱去除物理吸附水。 然後基材於空氣中簡短冷卻至100°C,然後浸沒於200 毫升含5容積% 3-胺基丙基三甲氧矽烷之曱苯浴。反應浴 溫熱至95-97°C歷2小時,小心排除水氣。獲得汀〇表面以 胺基(-NH2)基官能化,胺基接於短c3烷基鏈末端。 矽烷化基材於2x100毫升曱笨及lx甲醇以該順序洗滌 及於氮氣喷射下脫水《目測檢視此點IT〇表面之鏡面反射 ,顯示光學清晰均勻表面’極少有濺散粒子出現於不含針 孔之ITO膜上。 然後胺基較佳第四化成為pH不敏感之三甲基銨(· NMe3+)部份’為了達成此目的’基材浸沒於200毫升含5 容積%甲基碘及0_6容積%三乙基胺之n,N-二甲基甲醯胺内 歷3小時。反應浴於室溫(24。〇維持於暗處。 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公货) ----------------1T-------.^ (請先閱讀背ώ.'5'注意事項再填寫本頁} 經濟部中央標準局ώ:工消费合作社印製 -15- Λ7 B? 425346 五、發明説明(13 ) 四化後之基材於2xi〇〇毫升甲醇,1χ1〇〇亳升〇45微 米過遽水然後1x100毫升0·45微米過濾IPA以該順序洗蘇及 於氮氣喷射下吹乾。此時目測檢視顯示表面保持光學澄清 均勻。 第二步驟中,第1圖標示為層8之介面層係使用逐層自 行組裝構成。 自行組裝製造步驟可藉任何數目之自行組裝技術進行 。一種替代之道_,成對共同合作之亞層交互作用之吸引 力係由接受者/給予者交互作用特別由氫鍵結提供^ 有關用於此處實例之較佳技術,成對共同合作亞層交 互作用之吸引力係由各對中各亞層之相反電荷層提供。 第一例t,逐層自行組裝之第三步驟係於室溫於層流 箱内對經衍生的ITO基材進行。 各組裝週期組裝兩層,亦即一對共同合作亞層且包含 下列步驟: ⑴浸沒於聚合陰離子電解質浴(靜態)歷14分鐘; (Π)於新鮮水(密理波(MiUipore))浴(溫和攪動)歷10秒; (iii) 浸沒於聚合陽離子浴(靜態)歷14分鐘; (iv) 於新鮮水(密理波)浴(溫和攪動)歷1〇秒。 組裝膜於連績步驟間較佳不使乾燥。經由審慎處理及 清洗將溶液之攜帶至次一步驟及交又污染減至最少。 本實例之介面層為絕緣聚合物,聚合陰離子電解質浴 含有20毫升水(密理波),21毫克聚(笨乙烯磺酸,鈉鹽 )(Aldrich, MW 70k),30毫克氣化鈉及鹽酸水溶液將pH調 本紙張尺度適用中國國家標準(CNS〉以规格{ 2丨OX297公t ) ---------餐------iT------Φ (請先閲·請背VI41注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 -16 - 鯉濟部中央標準局員工消費合作社印製 425346 Λ7 H7 --- ---------------------------- 五、發明説明(14 ) ' ' 整至約3。聚合陽離子浴(本例中介面層為絕緣聚合物)含 有20毫升水(密理波)’ 8毫克聚(烯丙胺鹽酸鹽)(Aldrich, MW 50-65k) , 30毫克氣化鈉及鹽酸水溶液將pH調整至約3 。於自行組裝步驟⑴至(iv)後’雙層含有一層第2(a)圖結 構式之亞層及一層第2(b)圖結構式之亞層。 本第一實例之初次舉例說明中,步驟⑴至(iv)進行兩 次而組裝有雙層之結構式或兩對亞層。 然後基材於2 X 40毫升水(密理波)清洗2分鐘。接著基 材於動態真空脫水5小時。 第二步驟之第四化步驟為較佳,原因在於可獲得帶正 電表面’然後表面於自行組裝期間浸潰於鹼性水溶液或酸 性水溶液。第四化使此種所述裝置之表面電荷與pH無關 ,因此可使用鹼性或酸性溶液。 替代例中’ ITO表面以疏基官能化,需要不同步驟來 使此種表面變成與pH無關。此替代例中,於第二步驟, 偶合層第1圖顯示為層6再度於製備逐層自行組裝中形成。 基材再度於真空烘箱於動態真空加熱至165-170°C歷2-3小 時而於表面矽烷化之前去除物理吸附水。 然後基材再度於空氣中簡短冷卻至l〇〇°C,及浸沒於 200毫升含5容積% 3-毓丙基三甲氧矽烷之甲苯浴。反應浴 溫熱至95-97°C歷2小時,小心排除水氣。如此獲得ITO表 面以髄基(-SH)官能化且附接於短c3烷基鏈末端。 矽烷化基材於2x100毫升及lx甲醇以該順序洗滌及於 氮氣喷射下乾燥。此時目測檢視汀〇表面之鏡面反射顯示 本紙張尺度適财關家標準(CNS) Ai)規格(2iQx297公幻 -17- ---------批衣------ir------痒. (請先背16-.-¾..注意事項再填寫本頁) A7 B7 五、發明説明(15) 光學澄清均句表面,極少有散在粒子存在於*含針孔之 ITO膜上》 然後於此替代第二步驟,疏基較佳氧化成PH不敏感 之績酸根(-S03)部份,為了達此目的,基材於室溫(2代) 浸沒於200毫升含10毫升甲酸及3〇毫升過氡化氫之水中歷 30分鐘。 氧化後之基材於2xl〇〇毫升水,lxl〇〇毫升稀氫氧化鈉 (0.02 M) ’ 2x100毫升0,45微米過濾水及然後1χ1〇〇毫升〇 45 微米過濾異丙醇(ΙΡΑ)以該順序洗滌及於氮氣喷射下吹乾 。此時目測檢視顯示表面維持光學澄清且均勻。 又於此替代例中,改變第三步驟但介面層(第丨圖標示 為層8)再度使用逐層自行組赛介面層構成。組裝係於室溫 於層流箱對衍生後之ΙΤΟ基材進行。 各組裝週期組裝雙層,亦即一對共同合作之亞層,於 此替代例包含下列步驟: (i) 浸沒於聚合陰離子電解質浴(靜態)歷14分鐘; (ii) 於新鮮水(密理波Millipore)浴(溫和攪動)歷1〇秒: (iii) 浸沒於聚合陽離子浴(靜態)歷14分鐘; (iv) 於新鮮水(密理波)浴(溫和攪動)歷1〇秒。 組裝膜於連續步驟間較佳不使乾燥。經由審慎處理及 清洗將溶液之攜帶至次一步驟及交叉污染減至最少。 本替代實例之介面層再度為絕緣聚合物,聚合陰離子 電解質浴再度含有20毫升水(密理波),21毫克聚(苯乙烯 磺酸,鈉鹽)(Aldrieh,MW 70k),30毫克氣化鈉及鹽酸水 本紙張尺度適扣中國國家標準(CMS ) A4規格(2】〇X297公釐) (讀先閣讀背面之注意事項再功符本VK ) 裝. 訂 -18- 425346 Μ in 經濟部中央#-準局見工消费合作社印製 五、發明説明(16) 溶液將pH調整至約3。聚合陽離子浴(本替代例中介面層 為絕緣聚合物)含有20毫升水(密理波)’ 8毫克聚(烯丙胺鹽 酸鹽)(Aldrich, MW 50-65k),30毫克氯化鈉及鹽酸水溶液 將pH調整至約3。於自行組裝步驟⑴至(iv)後,雙層含有 一層第2(a)圖結構式之亞層及一層第2(b)圖結構式之亞層 〇 第四步驟中,發射MEH-PPV層(第1圖顯示為層10)旋 塗於裝置上。90毫微米聚(2-甲氧,5-(2’-乙基)-己氧-對-伸 苯基伸乙烯基)[MEH-PPV]藉由於2000 rpm旋塗0.5重量% MEH-PP V之氣仿溶液歷1分鐘而沈積於基材-聚合物組裝 體上。 第五步驟中’至目前為止構成的裝置經加熱處理。半 成品裝置於動態真空(P<10_4毫巴)於l〇〇t烘烤!小時去除 游離水。然後基材以2小時時間緩慢冷卻至501,仍然置 於真空下。 第六步驟為金屬電極沈積步驟《未打破真空,厚2〇〇 毫微米鈣層於6xl〇-6毫巴基本壓力下經抗蝕層熱蒸鐘於 1\^1^-??7獲得4.4平方毫米裝置。然後最終1〇〇毫微米厚 鋁層經蒸發而保護鈣電極。 如此完成本發明之OLED之第一例。至於對照,為了 於此處執行本發明之構想以實例陳述之較佳性能特點比較 ,MEH-PPV也直接旋塗於經RCA清潔的1丁〇上。由經RCA 清潔的ITO製備之裝置於後文稱做「習知裝置」。 根據具有絕緣聚合物介面層之第一例裝置,獲得於7 本紙張尺度適用中國國冬福準(CNS ) A4規格(2丨0X297公楚) —--------t------ίτ------^ (請先閱讀背面之注意事項再填寫本頁〕 -19- 經濟部中夬標準局員工消費合作社印^ 4 2 5 3 4 6 λ? in 五、發明説明(17) 伏之最大效率0.92 cd/A,比較習知裝置於7伏為0.16 cd/A ,表示改良5.8因數。根據使用絕緣聚合物介面層之第一 例之裝置具有電流密度170 mA/cm2,比較習知裝置為930 mA/cm2 ’表示降低因數5。根據第一例之具有絕緣聚合物 介面層之裝置具有最高功率效率於6伏為0.45 lm/W比較習 知裝置於7伏為0·79 lm/W,表示增高因數5.8。根據第一 例之具有絕緣聚合物介面層之裝置具有最大亮度於8伏為 2100 cd/m2,比較習知裝置於7伏為1300 cd/m2,表示增高 因數1.6。 為了示例說明本發明組裝之OLED之優異性能,現在 參考第3 ’ 4及5圖。第3,4及5圖示例說明根據本發明組裝 之裝置相對於習知裝置達成之實驗結果之比較》第3, 4及V. Description of the invention (Y Sihua surface is positively charged. {Please read the notes on the back before filling this page) The third aspect of the present invention further provides a method for preparing a surface containing mercapto groups before self-assembly, which includes In the step of oxidizing the M group, the surface is preferably the surface of the substrate of the light emitting device. The light emitting device is preferably an organic light emitting device. The surface of the oxygen year is negatively charged. After oxidation, the surface is preferably deprotonated. A variety of polymer ions are stable only at certain pH values, so the fourth and oxidation steps are respectively compared with the range that may previously allow a wider range of polymer ions to be deposited on the LED structure without changing the coupling agent. This allows a certain range of polymerized cations and polymerized anions (which are ionic stable to the solution and require different pH values). They can be assembled by themselves using the same coupling agent. Fourth-generation and oxidation technologies are described, for example, in J. March, "Advanced Organic Chemistry · Reactions, Mechanisms, and Structures", 3rd Edition, ‘About Willie & Sons, New York, Chapters 10 and 19 of 1985. According to the third aspect of the present invention, the coupling agent obtained as a result of the fourth chemical process or the oxidation process is preferably greatly reduced in sensitivity to oxidation, and the oxidation process may cause device problems. The present invention will now be described with reference to the accompanying drawings, with attached drawings: Brief description of the first diagram Illustrates the OLED manufactured according to the present invention; Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy; Composition example; Figure 3 illustrates the efficiency obtained through the device example according to the present invention. Figure 4 illustrates the power efficiency obtained through the device example according to the present invention. Figure 5 illustrates the power efficiency obtained through the device example according to the present invention. Brightness This paper size is applicable to the National Solid Standard (CNS) A4 specification (210x297 mm) 425346 Λ7 H? Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (11) The 6th item contains 5BTF8 (F8) 5 % F8BT) Unexpected cross-sectional view of the device as a luminescent material; Figure 7 shows poly (styrene sulfonic acid) doped poly (ethylene dioxophenone) (PEDOT-PSS), poly (2,7- (9, Chemical structures of 9-di-n-octyl) (F8) and poly (2,7 · (9,9_-di-n-octyl)) _ 3,6-benzoxadiazole (F8BT); Figure 8 The chemical structural formula of the silane-based coupling layer is shown. Figure 9 shows the assembly solution of the device. Measurement of external light _ visible light absorption spectrum; Figure HM4 shows current and light output performance efficiency vs. voltage of device J_v; Figure 15 shows power efficiency vs. brightness of device; Examples of Figures 16a and 16b Describe the energy levels of two example devices; Figure Π is a plot of the current density through the device versus the applied voltage; Figure 18 is a plot of the drive voltage vs. brightness of device iv; Figure 19 shows the representativeness of device X Performance; Figure 20 shows the typical performance of device γ; and Figure 21 shows the typical performance of device z. In the first example, the device is a commercial 1x1 cm2 ίτ〇 (indium tin oxide) -glass substrate ( Balzers). With reference to Figure 1, a sample substrate is shown in which the ITO layer 4 is formed on a glass substrate 2. For all the chemical treatment steps of this first example, the substrate is fixed to the substrate holder in a vertical configuration. Unless otherwise noted, the solvent used in this example is Ηριχ grade or this paper size ϋ Chinese national standard CNS) A4 size (210X 297 km) ~~~ ^ ------ ίτ ------ ^ (Please read the notes on the back first Write this page) 425346 Λ7 Η 7 V. description of the invention (12) is better. The reactants used are of AR grade or better. In the first step, the ITO layer is patterned and cleaned. The ITO surface was selectively coated with a commercial photoresist and then baked in an oven at 45 ° C for 10 minutes. The exposed area was removed by etching at 200-5% 5% hydrochloric acid at 60-65 ° C for 45 minutes. The photoresist was then stripped off in 2x100 ml of acetone. After the pattern is made, the ITO substrate is cleaned with RCA formula (10: 2: 0.6 H20_H202-NH3, 200 ml) and gently stirred at 55-60 ° C for 75 minutes. In the second step *, Figure 1 shows that the coupling layer of layer 6 is ready for self-assembly layer by layer. It is better and simpler. The substrate is heated in a dynamic oven at 165-170 ° C to 165-170 ° C for 2-3 hours. Before the surface silylation reaction, the physically adsorbed water is removed in a vacuum oven. The substrate was then briefly cooled to 100 ° C in air, and then immersed in 200 ml of a toluene bath containing 5 vol% 3-aminopropyltrimethoxysilane. The reaction bath was warmed to 95-97 ° C for 2 hours, carefully removing water vapor. It was obtained that the surface of tingo was functionalized with an amine (-NH2) group, and the amine group was connected to the end of the short c3 alkyl chain. The silylated substrate was washed in 2x100 ml of benzyl and lx methanol in this order and dehydrated under a nitrogen spray. "Visual inspection of the specular reflection of the surface at this point shows the optically clear and uniform surface. 'Few spattered particles appear in the needle-free Hole in the ITO film. Then the amine group is preferably converted into a pH-insensitive trimethylammonium (· NMe3 +) portion. In order to achieve this, the substrate is immersed in 200 ml containing 5 vol% methyl iodide and 0-6 vol% triethylamine. Of n, N-dimethylformamide for 3 hours. The reaction bath is maintained at room temperature (24.0) in the dark. This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X297 public goods) ---------------- 1T-- -----. ^ (Please read the back. '5' precautions before filling out this page} Central Standards Bureau of the Ministry of Economic Affairs: Printed by the Industrial and Consumer Cooperatives -15- Λ7 B? 425346 V. Description of the Invention (13) The substrate after the quaternization was washed with 2 × 100 ml of methanol, 1 × 100 μl of 45 μm water, and then filtered with 1 × 100 mL of 0.45 μm IPA in this order and dried under a nitrogen spray. Visual inspection The display surface remains optically clear and uniform. In the second step, the first icon shown as layer 8 is composed of layers that are self-assembled layer by layer. The self-assembly manufacturing steps can be performed by any number of self-assembly techniques. An alternative way_, The attractiveness of the sub-layer interactions of pairwise co-operation is provided by the recipient / donor interaction, especially by hydrogen bonding. It is provided by the opposite charge layer of each sublayer in each pair. The third step is performed on the derived ITO substrate in a laminar flow box at room temperature. Each assembly cycle assembles two layers, that is, a pair of cooperating sublayers and includes the following steps: ⑴ Immersion in a polymer anion electrolyte bath ( Static) for 14 minutes; (Π) bath (mild agitation) in fresh water (MiUipore) for 10 seconds; (iii) immersion in polymer cation bath (static) for 14 minutes; (iv) in fresh water (Millipore) Bath (gentle agitation) lasts 10 seconds. The assembled film is preferably not dried between successive steps. The solution is carried to the next step and the contamination is minimized through careful handling and cleaning. The interface layer of the example is an insulating polymer. The polymer anion electrolyte bath contains 20 ml of water (Millipore), 21 mg of poly (benzyl sulfonic acid, sodium salt) (Aldrich, MW 70k), 30 mg of gasified sodium and aqueous hydrochloric acid. The paper scale for pH adjustment is in accordance with Chinese National Standards (CNS) to specifications {2 丨 OX297g t) --------- Meal ------ iT ------ Φ (Please read first (Please fill in this page with the notes of VI41) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs -16-Liji Printed by the Consumer Standards Cooperative of the Central Bureau of Standards of the Ministry of Education 425346 Λ7 H7 --- ---------------------------- 5. Description of the Invention (14) '' Round to about 3. The polymer cation bath (in this case, the insulating polymer) contains 20 ml of water (Millipore) '8 mg poly (allylamine hydrochloride) (Aldrich, MW 50-65k), The pH was adjusted to about 3 with 30 mg of sodium vaporization and aqueous hydrochloric acid. After the self-assembly steps (i) to (iv), the 'double layer' contains a sublayer of the structure of Fig. 2 (a) and a sublayer of the structure of Fig. 2 (b). In the first example of this first example, steps ii to (iv) are performed twice to assemble a double-layered structural formula or two pairs of sub-layers. The substrate was then washed in 2 X 40 ml of water (Millipore) for 2 minutes. The substrate was then dehydrated under dynamic vacuum for 5 hours. The fourth step of the second step is preferable because a positively charged surface can be obtained and then the surface is immersed in an alkaline aqueous solution or an acidic aqueous solution during self-assembly. Fourthly, the surface charge of such a device is independent of pH, so an alkaline or acidic solution can be used. In the alternative, the ITO surface is functionalized with thiol groups, and different steps are required to make such a surface independent of pH. In this alternative example, in the second step, the first layer of the coupling layer is shown as layer 6 again in the preparation of the layer-by-layer self-assembly. The substrate was heated again in a vacuum oven to 165-170 ° C in a dynamic vacuum for 2-3 hours, and the physically adsorbed water was removed before the surface was silylated. The substrate was then briefly cooled to 100 ° C in air again, and immersed in a 200 ml toluene bath containing 5-vol% 3-chloropropyltrimethoxysilane. The reaction bath was warmed to 95-97 ° C for 2 hours, carefully removing water vapor. The ITO surface thus obtained was functionalized with fluorenyl (-SH) and attached to the end of the short c3 alkyl chain. The silylated substrate was washed in this order at 2 x 100 ml and 1 x methanol and dried under a nitrogen spray. At this time, visual inspection of the specular reflection on the surface of Ting 〇 shows that the paper size is suitable for financial standards (CNS) Ai) specifications (2iQx297 public magic -17- --------- batch clothing ---- --ir ------ Itching. (Please back up the 16 -.- ¾ .. Note before filling out this page) A7 B7 V. Description of the invention (15) Optically clarify the surface of the uniform sentence, few scattered particles exist in the * with needle On the ITO membrane of the hole> Then replace the second step here. The thiol group is preferably oxidized to the pH-insensitive acidic acid group (-S03). In order to achieve this, the substrate is immersed in room temperature (2nd generation) at 200 Ml of water containing 10 ml of formic acid and 30 ml of hydrogen peroxide over 30 minutes. The oxidized substrate was in 2 × 100 ml of water, 1 × 100 ml of dilute sodium hydroxide (0.02 M) '2x100 ml of 0,45 μm Filter the water and then 1 × 100 ml of 0-45 μm filtered isopropanol (IPA) in this order, wash and blow dry under a nitrogen spray. Visual inspection at this time shows that the surface remains optically clear and uniform. Also in this alternative, change In the third step, the interface layer (the icon is shown as layer 8) is again constituted by layer-by-layer self-assembly interface layers. The assembly is performed at room temperature in a laminar flow box. The ITO base material after derivatization is performed. Each assembly cycle assembles a double layer, that is, a pair of sublayers that cooperate together. This alternative example includes the following steps: (i) Immersion in a polymer anion electrolyte bath (static) for 14 minutes; ( ii) Bath (mild agitation) in fresh water (Millipore) for 10 seconds: (iii) Submerged in polymer cation bath (static) for 14 minutes; (iv) bath in fresh water (Millipore) (mild) Stirring) lasts for 10 seconds. The assembled film is preferably not dried between successive steps. The solution is carried to the next step and cross-contamination is minimized through careful handling and cleaning. The interface layer of this alternative example is again an insulating polymer The polymer anion electrolyte bath once again contained 20 ml of water (Millipore), 21 mg of poly (styrene sulfonic acid, sodium salt) (Aldrieh, MW 70k), 30 mg of sodium gasification and hydrochloric acid. The paper is suitable for China. Standard (CMS) A4 specification (2) 0297 mm (read the precautions on the back of the first cabinet and then use the code VK). Order -18- 425346 Μ in the Ministry of Economic Affairs Central #-printed by the Bureau of Industry and Consumer Cooperatives Fifth, the description of the invention (16) Adjust the pH to about 3. The polymeric cation bath (in this example the interface layer is an insulating polymer) contains 20 ml of water (Millipore) '8 mg poly (allylamine hydrochloride) (Aldrich, MW 50-65k) , 30 mg of sodium chloride and hydrochloric acid aqueous solution to adjust the pH to about 3. After the self-assembly steps ⑴ to (iv), the double layer contains a sublayer of the structural formula of Figure 2 (a) and a layer of Figure 2 (b). Sublayer of the structural formula. In the fourth step, the MEH-PPV layer (shown as layer 10 in Figure 1) is spin-coated on the device. 90 nm poly (2-methoxy, 5- (2'-ethyl) -hexyl-p-phenylene vinylene) [MEH-PPV] by spin-coating 0.5% by weight of MEH-PP V at 2000 rpm The aerosol solution was deposited on the substrate-polymer assembly over 1 minute. In the fifth step, the device constructed so far is subjected to heat treatment. The semi-finished device is baked in a dynamic vacuum (P < 10-4 mbar) at 100t! Remove free water within hours. The substrate was then slowly cooled to 501 over a period of 2 hours and still under vacuum. The sixth step is the metal electrode deposition step, "without breaking the vacuum, a thickness of 200 nanometers of calcium layer at a base pressure of 6x10-6 mbar, and a thermal evaporation of the resist layer to obtain 4.4 at 1 \ ^ 1 ^-?? 7 Square millimeter device. The final 100 nm-thick aluminum layer was then evaporated to protect the calcium electrode. This completes the first example of the OLED of the present invention. As for the control, in order to implement the idea of the present invention here and compare the better performance characteristics with examples, MEH-PPV is also directly coated on RCA-cleaned 1-Ni. A device made of RCA-cleaned ITO is hereinafter referred to as a "knowledge device". According to the first example device with an insulating polymer interface layer, it was obtained on 7 paper scales applicable to China National Winter Standard (CNS) A4 (2 丨 0X297). ---------- t --- --- ίτ ------ ^ (Please read the notes on the back before filling out this page) -19- Printed by the Consumers' Cooperatives of the China Standards Bureau of the Ministry of Economic Affairs ^ 4 2 5 3 4 6 λ? in V. Invention Explanation (17) The maximum efficiency of 0.92 cd / A, compared with the conventional device at 0.16 cd / A at 7 volts, indicating an improvement of 5.8. According to the first example of the device using an insulating polymer interface layer, the device has a current density of 170 mA / cm2, the comparison of the conventional device is 930 mA / cm2 'representing a reduction factor of 5. According to the first example, the device with an insulating polymer interface layer has the highest power efficiency of 0.45 lm / W at 6 volts compared with 7 volts at 7 volts. 0 · 79 lm / W, which indicates an increase factor of 5.8. According to the first example, the device with an insulating polymer interface layer has a maximum brightness of 2100 cd / m2 at 8 volts, compared to the conventional device of 1300 cd / m2 at 7 volts. Indicates an increase factor of 1.6. In order to illustrate the excellent performance of the OLED assembled by the present invention, reference is now made to Figures 3 '4 and 5. Figure 3 4 and FIG. 5 illustrate exemplary assembled device of the invention with respect to the conventional device of Comparative Experiment Results reached "3, 4 and
I 5圖分別示例說明裝置之效率、功率效率及亮度。 如第一例所述製造多種裝置,但於第三步驟沈積之雙 層數目改變•含1,2,4及10雙層或成對亞層之裝置分別 係經由執行步驟⑴至(iv) —次、二次、四次及十次組裝β 第2至4圖中點ΙΡ-ΐ ’ ιρ_2,ΙΡ-4及IP-10表示根據第一例組 裝之裝置分別含1,2,4及10雙層之結果。結果驗證使用 第2(a)及(b)圖示例說明之二絕緣聚合物雙層可得最佳功率 效率。 第二例中,裝置係如前述第一例製造,但第三步驟之 聚合陰離子浴含有20毫升水(密理波),22毫克聚(笨乙烯 磺酸,鈉鹽)(A】drich ’ MW 70k),30毫克氣化鈉及鹽酸水 溶液將pH調整至約3 ;及聚合陽離子與含有20毫升水(密 本紙張尺韻财關家轉(CNS)機格(21()χ 297:ϋ· -20- --.--^-----^------iT------^ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印聚 425346 Λ7 _______ »? 五、發明説明(18 ) " " 理波),0.76克3_0重量。/。氣化四氫嘍吩鐵前驅物至聚(伸苯 基-伸乙基)之甲醇溶液’ 30毫克氣化鈉及鹽酸水溶液將pH 調整至約3。於自行組裝步驟⑴至(iv)後,雙層再度具有 一層第2(c)圖結構式之亞層及一層第2(d)圖結構式之亞層 。發現第五熱處理步驟可於pPV_前驅物聚合物產生短的 共輛長度而形成半導電聚合物》 至於根據第二例之含半導電聚合物介面層之裝置,獲 得於6.5伏之最大效率為〇.73 cd/A,表示比較習知裝置改 良因素4.6。根據第二例之含半導電聚合物介面層之裝置 具有電流密度970 mA/cm2,此係類似習知裝置。根據第 二例之含半導電聚合物介面層之裝置具有最高功率效率於 6伏為0.364 lm/W,表示比習知裝置增高因數4 6。根據第 二例之含半導電聚合物介面層之裝置具有最高亮度於7.5 伏為7900 cd/m2 ’表示比較習知裝置增高因數6 〇 β 第二例中如第一例所述製造多個裝置,但第三步驟沈 積之雙層數目改變《再度形成含丨,2, 4及10雙層之裝置 。裝置之效率、功率效率及最大亮度值分別顯示於第3,4 及5圖。第3至5圖中,點SP-1,SP-2,SP-4及SP-10分別表 示根據第二具體例組裝之含1,2,4及10雙層裝置之結果 。結果驗證效率、功率效率及最大亮度分別以第2(c)及(d) 圖之半導電層之2雙層或兩對亞層為最佳。 第三例中,如前述第一例製造裝置但第三步驟之聚合 陰離子浴含有20毫升水(密理波),16毫克磺化聚苯胺,3〇 毫克氣化鈉及濃氮而調整pH至約11 ;及聚合陽離子浴含 本紙張尺度適用中國國家標率{ CNS ) A4規格(210X297公赴) _ 2] 7~ ' ----------參------π------旅 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局負工消費合作社印聚 425346 Λ7 __Ιί7 五、發明説明(19 ) 有20毫升水(密理波),17毫克六-(黛嘑林(dimethrine))漠化 物(Aldrich),30毫克氣化鈉及濃氨調整pH至約η。沈積 介面層後’基材簡短浸泡於0.2 Μ鹽酸溶液而質子化介面 層,獲得聚苯胺之導電形式。如此第三例主張一種結構, 其中介面聚合物層為導電聚合物,雙層含有一層第2(e)圖 結構式之亞層及一層第2(f)圖結構式之亞層=> 根據第三例組裝之裝置,含導電聚合物介面層,具有 最高效率於6.5伏為0.44 cd/A,表示比習知裝置改良因數 2.8。根據第三例組裝之含導電聚合物介面層之裝置具有 電流密度1430 mA/cm2,表示比習知裝置增高因數1.5。根 據第三例之含導電聚合物介面層之裝置具有最大功率效率 於6伏為〇·23 lm/W ’表示比習知裝置增高因數3.〇。根據 第三例之含導電聚合物介面層之裝置具有最大亮度於7伏 為7300 cd/m2,表示比習知裝置增高因數5.6。 如第一例所述製造多種裝置,但於第三步驟沈積之雙 層數目再度改變。再度使用含1,2, 4及10雙層或成對亞 層之裝置。第3至5圖中,點CP-1,CP-2,CP-4及CP-10表 示根據第三具體例組裝之裝置分別含1,2,4及10雙層之 結果。結果驗證效率及功率效率及最高亮度皆比習知裝置 改良效率及功率效率對具有第2(e)及(f)圖導電層之雙層 數目於1至10之範圍相當不敏感,但使用薄介面層之亮度 最佳,原因在於於指定驅動電壓時薄介面層之電流密度增 高。 現在說明將聚合物層性質經由其厚度分級之方法。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公犮) -22- ----r-----1------,1T------線 (讀先閲讀背面之注意事項再填寫本頁) 425346 Λ7 R? 經 濟 部 中 央 •標 準 Μ .員 X 消 费 合 杜 印 製 五、發明説明(20 本例說明有機發光二極體(OLED)之製造(以剖面圖示 意說明於第6圖),包含5BTF8攙合物(也參考第7圖)作為發 光材料50 ;鈣-鋁陰極51及基於ped〇T:PSS及PPV中間層 位於ITO陽極53旁側。一層矽烷基偶合層54(也參考第8圖) 介於PEDOT:PSS/PPV與ITO 53間。裝置係成形於玻璃基 材55,工作時當介於陽極與陰極間施加電壓時光通過玻璃 發射,概略以箭頭56指示。 聚合電解質自行組裝方法用於堆積介面層52。此種方 法作為形成超薄、連續且服貼聚合物多層膜(較佳於經適 當處理之基材上)特別令人矚目,該方法係經由循序吸附( 沈積)帶有一種符號之靜電荷之一種聚合電解質,然後吸 附帶有另一符號之靜電荷之另一種聚合電解質進行。重複 步驟週期形成多層膜。各组裝週期包含輪流浸沒基材於兩 種聚合電解質溶液,由溶液中沈積成對連續亞層,介於各 步驟間有一徹底清洗步驟。各組裝週期如此組裝多層膜雙 層。 下述方法提供比較先前參考文獻報告更增進的效果。 首先,本方法可製造-層中間層而非全部發射層;如此可 獲得先前不可能達成之獨立控制。其次本方法針對中間層 組成/性質於生長方向分級’此種分級可特別經加工處理 而達到LED性能之顯著改良a 本例m胺基丙基三甲氧残進行表面石夕院化反 應製備經適當處理之IT0表面.聚合電解質自行組裝係於 層流箱於無祕件下進行。市t ρ_攙箱贿:pss(得自 本紙張尺度適用中國國家梯準(CNS) I .1 _ 1 裝 II 訂 i 1 I-丨線 (請先閱讀背面之注意事項再填寫本頁) -23- 425346 Λ7 _________ Η 7 五、發明説明(21 ) ~ (請先閱讀背面之注意事項再填寫本頁) 拜耳公司)作為聚合陰離子。此種材料包含緊密關聯之成 對PEDOT及PSS聚合物,帶負電荷續酸根(於pss)對帶正 電荷嘍吩環(於PEDOT)之比約3,故聚合物對整體係帶負 電荷。至於自行組裝之對偶使用聚(對_伸二甲笨基氣化四 氫嘍吩鏘KPPV-THT)。此種聚合物可於升高溫度去除四 氩°塞吩及鹽酸獲得共輕對-伸笨基伸乙烯基(PPV)順序,其 有利於支持電何輸送(此處為孔輸送)及通過沈積層於單一 方向注入,但妨礙電子於反向通過該層及/或其於批鄰層 之一或二介面滲漏。然後藉旋塗沈積厚860埃5BTF8發光 聚合物層,然後藉熱蒸鍍厚2000埃之鈣陰極及厚1000埃之 鋁頂層完成。 經濟部中央標隼局貝工消费合作社印製 製造若干不同類型裝置來舉例說明本發明。裝置 對照裝置包含厚320埃之PEDOT:PSS孔輸送層,其係旋塗 直接沈積於ITO基材上,附有發射層旋塗於p£D〇T:PSS上 。裝置II包含藉聚合電解質自行組裝而沈積於矽烷化IT〇 基材上之PEDOT:PSS/PPV 6-雙層膜。然後5BTF8藉旋塗 沈積於中間層膜上。中間層之PEDOT大致完全攙雜(亦即 高度導電)。裝置ΠΙ包含PEDOT:PSS/PPV之6-雙層膜,但 組裝期間PEDOT攙雜程度遞減,故最終雙層之Ped〇T大 致未攙雜(亦即導電不良)。裝置IV係以裝置III之相同方式 堆積,但組裝一層額外聚笨乙烯磺酸鹽/PPV雙層作為 PEDOT.PSS/PPV膜之頂層。裝置V係以類似裝置Π之方式 堆積但PEDOT大致未攙雜。 組裝溶液之PEDOT攙雜濃度方便以肼控制反應調整 -24- 本紙張尺度逍用中國國家標準(CNS ) A4現格(210X297公敍) 經濟部中央標準局員'工消費合作社印製 425346 Λ7 Η7 五、發明説明(22 ) ’肼可減少p-攙雜PEDOT而形成氮氣為副產物《如此攙雜 程度減低(或通常漸進改變)之PEDOT可組裝成中間層。為 了防止電荷及離子同時輸送增長甲的中間層導致攙雜程度 混雜’全面使用鹼性溶液介質。此介質中適用NH4+離子 替代活動性較高之H+離子而維持電荷中性。 現在說明五種範例裝置(裝置Ι-V)之製造。 裝置Ι-V之製程細節 (1 )ITO表面衍生 採用下列程序製備具有徹底界定之pH不敏感及氧化 還原無活性之第四安官能基之ITO表面: ITO塗層玻璃基材(1〇歐姆/平方,Balzer)首先至作圖 樣,藉RCA配方(水:過氧化氫:氨,10 : 2 : 〇·6,5〇_6〇 °C ’ 30分鐘)清潔’然後於真空(i65_17(rc,ι5〇分鐘)供烤 去除物理吸附水,及於手套袋内於乾氮下冷卻。置於手套 袋内時基材係於矽烷化浴(95 °C,2小時)處理形成_ CH2CH2CH2NH2基其附接於ITO表面。矽烷化浴(2〇毫升) 包含5容積% 3-胺基丙基三甲氧矽烷(Aldri心)於HPLC級甲 笨(AldrichK事先於4埃分子篩乾燥)。然後基材於Ηριχ級 甲苯(1x50毫升)’ HpLC級甲醇(2χ5〇毫升),HPLC級異丙 醇(2x50毫升)以該順序洗滌。於斜向照射下目測檢查顯示 並無硬氧凝膠形成徵相,若未小心照顧則可能形成。 隨後基材於暗處(25t,3小時)於甲基化浴中處理而 第四化-CH2CH2CH2NH2成為pH不敏感及氣化還原無活性 之丙基三甲基銨離子。f基化浴 本紙張尺度tf7國國家標準(CNS ) 格(210\297公楚)"〜-" 片水 I I I HJ I n —I i—11 咏 (請先閱讀背面之注意事項再填寫本頁) -25- 42534 6 經濟部中央標孪局舅工消费合作社印製 Λ7 B? 五、發明説明(23) 毫升)包含5容積%甲基碘(Aldrich)及0.5容積%三乙基胺作 為酸清除劑於HPLC及Ν,Ν-二甲基曱醯胺(Aldrich)。然後 基材於去離子水(3x50毫升)及HPLC及異丙醇(1x50毫升)洗 務’於乾燥箱於50°C乾燥。於此階段目測檢查顯示經衍生 之ITO表面大致保持澄清。 (2)含經過控制之PEDOT攙雜程度之PEDOT:PSS組裝溶液 之製備 由市面材料(拜耳公司之試驗產物A14071)準備攙雜程 度漸減(P1至P4)之四種PEDOT..PSS溶液。2.0毫升完全攙 雜之PEDOT:PSS暗藍色溶液(1.6 w/v%總固體)與如下容積 之55 w/v%肼水合物(Aldrich)反應: 〇·〇〇毫升(無)製備材料P1, 〇·20毫升製備材料P2, 1.0毫升製備材料P3, 8. 〇毫升製備材料P4 ; 各自置於密封琥拍色小瓶内連同足量蒸餾水將總反應容積 調整為100毫升《反應混合物溫熱至7〇°c歷3小時,其間 進行PEDOT之解除攙雜。然後任溶液放置隔夜。未見沈 殺。所得溶液之紫外光吸收光譜測量(顯示於第9圖)指示 成功地選擇性攙雜。IM溶液光譜為完全攙雜pED〇T之特 徵(約30%攙雜),而P4溶液之特徵未攙雜pED〇T之特徵( 亦即約0%攙雜)。P2及P3之光譜介於二者之間,由於620 nm π-π*過渡之校正強度估計分別為約25%及2〇0/。。藉四根排 成直線探針於澆注於玻璃基材上之微米厚度薄膜測量直流 本紙張尺度適用中國國家榡準(CNS) Λ4規格(210x297公敍) -26- 1 n . I i It I I i I: - 1 n 冰 (請先閱讀背面之注意事項再填寫本頁) Λ7 425346 R? 五、發明説明(24 ) 導電率也符合遞減攙雜程度:P1為1.0 S/cm,P2為0.01 S/cm ,P3 為 0.008 S/cm及P4為 0.004 S/cm。 為了準備PEDOT:PSS組裝溶液,各9.5毫升PI至P4溶 液混合10毫升50 mM氫氧化鈉水溶液而將最終離子強度固 定於25 mM,藉加入50微升35 w/v%氨水溶液調整pH為11 。如此獲得約0.15 w/v%總聚合物固體於組裝溶液。氣化 鈉溶液係以去離子水調製。溶液之離子強度為25 mM而去 除商業聚合電解質之離自雜質影響,提供自行組裝之恆定 離子背景。 (3) PPV-THT組裝溶液之製備 為了製備??乂-丁^组裝溶液,2.05克聚(對伸二甲苯 基四氫嘍吩鑕鹽酸鹽)於甲醇之溶液(1 · 1 w/v%總固體,係 根據標準參考文獻程序製備,例如參考R.A. Wessling,「 伸二甲苯基貳二烷基磺5鹽之聚合」聚合物科學期刊,聚 合物研討會72,55-66頁1985年)混合18毫升25 mM氣化鈉 溶液及藉加入50微升35 w/v%氨水溶液調整pH至11。因此 組裝溶液之PPV-THT含量為約0.1 w/v%。 (4) 聚合電解質自行組裝 為了形成中間層膜,聚合電解質自行組裝係於調配聚 合電解質溶液後2小時内於層流箱内於室溫(22°C)進行。 (a)為了組裝裝置115之雙層中間層,衍生後之ITO基 材浸沒於P1溶液内10分鐘,於2x30毫升新鮮去離子水激 烈清洗共1分鐘;然後浸沒於PPV-THT溶液歷10分鐘,最 終於2x30毫升新鮮去離子水清洗1分鐘。此週期又重複5次 本紙張尺度適用中國國家標準(CNS ) Α·4规格(2ίΟΧ297公尨) -----------¢------’訂------.^ (請先M讀背面之注意事項存填寫本頁) 經濟部中央检準局貝-工消费合作社印製 42534 6 Λ7 B7 五、發明説明(25 ) 而組裝完全攙雜PEDOT:PSS/PPV之6-雙層膜於ΠΌ陽極》 (b) 裝置III之前3雙層中間層係遵照前述裝置II之計晝 製造。然後PEDOT:PSS組裝溶液改成P2進行次一組裝週 期,然後改成P3及最終改成P4。如此所得聚合物多層膜 之理想組成為3雙層30%攙雜(完全攙雜)PEDOT,接著為1 雙層25%攙雜PEDOT,然後為1雙層20%攙雜PEDOT及最 終為1雙層未攙雜PEDOT。 (c) 裝置IV之前6雙層中間層膜係如前對裝置III所述製 造。隨後於聚(苯乙烯磺酸酯,鈉鹽)之聚合陰離子溶液接 著為PPV-THT之聚合陽離子溶液之額外組裝週期用以組 裝PSS/PPV頂層於PEDOT:PSS/PPV膜上。聚(苯乙烯磺酸 酯)溶液之製法係將24毫克聚(苯乙烯磺酸酯,鈉鹽)(分子 量=70,000 ;得自Aldrich)加至20毫升25 mM氣化鈉溶液, 藉加入50微升35 w/v%氨水溶液調整pH至11製造。 組裝製程完成時,基材移轉至真空加熱設備,置於手 套箱内側及於70°C於動態真空(壓力低於1〇_6毫巴)烘烤2小 時而由自行組裝聚合電解質膜驅逐疏鬆結合的水分子,並 將PPV-THT部份轉成寡-對伸苯基伸乙烯基序列之短共軛 段。發現較高烘烤溫度於裝置低壓操作期間可產生顯著不 具生產力的漏電流。隨後各步驟全部皆於手套箱進行。 (5)發射聚合物及金屬陰極沈積 860埃5BTF8膜於1400 rpm藉旋塗由1.5 w/v%對二甲 苯溶液沈積於自行組裝聚合物膜頂上。2000埃鈣層以20埃 /秒於基本壓力1(Τ6毫巴經由淺防蝕層熱蒸鍍而於各裝置基 本紙張尺度適用中國國家樣準(CNS ) Α4規格(210Χ297公尨) --'---------^------1Τ------^ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員-"消费合作社印製 -28 - 425346 A7 —-------________ ιυ 五 '發明説明(π ) 材上界定8個M平方毫米(名目)發光二極體。然後厚1000 埃之薄鋁保護層蒸鍍於鈣上。 (6)對照裝置 雙層對照裝置I係經由製備經RCA清潔之ITO基材及以 1850 rpm速率由〇.8 w/v%水溶液旋塗320埃pEDOT:PSS膜 於基材上製造。然後如部份(4)指示於7〇 °c烘烤,隨後如 部份(5)所述沈積860埃5BTF8膜,接著沈積2000埃鈣層及 1〇〇〇埃鋁保護層。 為了減少由於製法改變造成的散射,全部五種裝置皆 於同一批製造。 第10-14圖分別顯示裝置I-V之代表性性能。各圖之上 圖為裝置亮度及通過裝置之電流密度相對於施加電壓作圖Figures 5 and 5 illustrate the efficiency, power efficiency, and brightness of the device, respectively. Various devices were manufactured as described in the first example, but the number of double layers deposited in the third step changed. • Devices containing 1, 2, 4, and 10 double layers or pairs of sublayers were performed by performing steps ⑴ to (iv) — 2nd, 4th, 4th and 10th assembly β Points 2 to 4 in the figure IP-ΐ 'ιρ_2, IP-4 and IP-10 indicate that the device assembled according to the first example contains 1, 2, 4, and 10 pairs Layer of results. The results verify that the best power efficiency can be obtained using the two insulated polymer double layers illustrated in Figures 2 (a) and (b). In the second example, the device was manufactured as in the first example above, but the polymeric anion bath in the third step contained 20 ml of water (Millipore) and 22 mg of poly (benzyl sulfonic acid, sodium salt) (A) drich 'MW 70k), 30 mg sodium gaseous solution and hydrochloric acid aqueous solution to adjust the pH to about 3; and polymerized cations with 20 ml of water (closed paper ruler Yuncai Guanjiazhuan (CNS) cell (21 () χ 297: ϋ · -20- --.-- ^ ----- ^ ------ iT ------ ^ (Please read the notes on the back before filling out this page) Employees' Cooperatives, Central Standards Bureau, Ministry of Economic Affairs Yin poly 425346 Λ7 _______ »? V. Description of the invention (18) " " Libo), 0.76 g 3_0 weight .. Gasification of tetrahydrobiphene iron precursor to poly (phenylene-ethylene) The methanol solution '30 mg of sodium gaseous solution and hydrochloric acid aqueous solution was adjusted to a pH of about 3. After the self-assembly steps (i) to (iv), the double layer again had a sublayer of the structural formula shown in Figure 2 (c) and a layer of 2 ( d) The sublayer of the structural formula. It is found that the fifth heat treatment step can produce a short total length of the pPV_ precursor polymer to form a semi-conductive polymer. The device with a polymer interface layer has a maximum efficiency of 0.73 cd / A at 6.5 volts, indicating a comparison of the conventional device improvement factor 4.6. According to the second example, the device with a semiconductive polymer interface layer has a current density of 970 mA / cm2, this is similar to the conventional device. According to the second example, the device with a semi-conductive polymer interface layer has the highest power efficiency of 0.364 lm / W at 6 volts, which indicates an increase factor of 4 6 compared to the conventional device. According to the second The device with a semiconducting polymer interface layer has the highest brightness of 7900 cd / m2 at 7.5 volts, which means that the increase factor of the conventional device is 6 〇β In the second example, multiple devices were manufactured as described in the first example, but the The number of two-layer deposition in three steps changes "A device containing 丨, 2, 4, and 10 double-layers is formed again. The device efficiency, power efficiency, and maximum brightness value are shown in Figures 3, 4, and 5, respectively. Figures 3 to 5 The middle points SP-1, SP-2, SP-4, and SP-10 indicate the results of the 1, 2, 4, and 10 double-layer devices assembled according to the second specific example. The results verify the efficiency, power efficiency, and maximum brightness. Two double layers or two pairs of semiconductive layers in Figures 2 (c) and (d), respectively In the third example, the device was manufactured as described in the first example but the polymeric anion bath in the third step contained 20 ml of water (Millipore), 16 mg of sulfonated polyaniline, 30 mg of sodium gaseous and concentrated Adjust the pH to about 11 with nitrogen; and the size of the polymer cation bath containing this paper applies the Chinese national standard {CNS) A4 specification (210X297) _ 2] 7 ~ '---------- ref- ---- π ------ Brigade (Please read the notes on the back before filling out this page) Yin Ju 425346 Λ7 __Ιί7 V. Description of the invention (19) 20 ml of water (Millipore), 17 mg of hexa- (dimethrine) desert (Aldrich), 30 mg of sodium vaporization and concentrated ammonia to adjust the pH to about η. After deposition of the interface layer, the substrate was briefly immersed in a 0.2 M hydrochloric acid solution to protonate the interface layer to obtain a conductive form of polyaniline. This third example claims a structure in which the interface polymer layer is a conductive polymer, and the double layer contains a sublayer of the structural formula of Fig. 2 (e) and a sublayer of the structural formula of Fig. 2 (f) = > The third assembled device, which contains a conductive polymer interface layer, has the highest efficiency of 0.44 cd / A at 6.5 volts, which represents an improvement factor of 2.8 over the conventional device. The device containing the conductive polymer interface layer assembled according to the third example has a current density of 1430 mA / cm2, which indicates an increase factor of 1.5 over the conventional device. According to the third example, the device containing the conductive polymer interface layer has the maximum power efficiency. A value of 0.23 lm / W at 6 volts indicates a factor of 3.0 higher than that of the conventional device. The device with a conductive polymer interface layer according to the third example has a maximum brightness of 7300 cd / m2 at 7 volts, which indicates an increase factor of 5.6 over the conventional device. Various devices were manufactured as described in the first example, but the number of double layers deposited in the third step changed again. Re-use devices with 1, 2, 4, and 10 double or paired sub-layers. In Figures 3 to 5, points CP-1, CP-2, CP-4, and CP-10 indicate the results of a device assembled according to the third specific example containing 1, 2, 4, and 10 double layers, respectively. The results verify that the efficiency and power efficiency and the highest brightness are all less sensitive than the conventional device. The improved efficiency and power efficiency are relatively insensitive to the number of double layers with conductive layers in Figures 2 (e) and (f) in the range of 1 to 10, but the use of thin The interface layer has the best brightness because the current density of the thin interface layer increases when the driving voltage is specified. A method for classifying the properties of a polymer layer by its thickness will now be described. This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 cm) -22- ---- r ----- 1 ------, 1T ------ line (read first read Note on the back, please fill in this page again) 425346 Λ7 R? Central Ministry of Economic Affairs • Standard M. Member X Consumer and Du printed 5. V. Invention Description (20 This example illustrates the manufacture of organic light-emitting diodes (OLED) Schematic illustration in Figure 6), containing 5BTF8 complex (also refer to Figure 7) as a light emitting material 50; a calcium-aluminum cathode 51 and an intermediate layer based on pedOT: PSS and PPV are located beside the ITO anode 53. The silane-based coupling layer 54 (see also Figure 8) is between PEDOT: PSS / PPV and ITO 53. The device is formed on a glass substrate 55, and light is emitted through the glass when a voltage is applied between the anode and the cathode during operation. It is indicated by arrow 56. The polyelectrolyte self-assembly method is used to stack the interface layer 52. This method is particularly noticeable as an ultra-thin, continuous and conformable polymer multilayer film (preferably on a properly treated substrate), The method involves sequential adsorption (deposition) of a type of polymerization with a sign of electrostatic charge Decomposition, and then adsorb another polyelectrolyte with another symbol of electrostatic charge. Repeat the steps to form a multilayer film. Each assembly cycle consists of alternately immersing the substrate in two polyelectrolyte solutions, which are deposited in solution to form a continuous pair. Sub-layers, with a thorough cleaning step between each step. Multi-layer film bi-layers are thus assembled in each assembly cycle. The following method provides a more enhanced effect than the previous reference report. First, this method can produce a -layer intermediate layer instead of all Emission layer; this can achieve independent control previously impossible. Secondly, this method is based on the intermediate layer composition / property classification in the growth direction. 'This classification can be specially processed to achieve significant improvements in LED performance. The base trimethylol residue is subjected to a surface stone compound reaction to prepare a properly treated IT0 surface. The polyelectrolyte is self-assembled in a laminar flow box without a secret piece. The city t ρ_ 搀 箱 bribe: pss (from the paper size Applicable to China National Ladder Standard (CNS) I .1 _ 1 Pack II Order i 1 I- 丨 Line (Please read the precautions on the back before filling this page) -23- 425346 Λ7 _________ Η 7 V. Description of the invention (21) ~ (Please read the notes on the back before filling this page) Bayer) as a polymeric anion. This material contains closely related paired PEDOT and PSS polymers, with negative charge continued. The ratio of the acid radical (at pss) to the positively-charged thiophene ring (at PEDOT) is about 3, so the polymer is negatively charged to the whole. For the self-assembled pair, poly (p-_dimethyldimethylbenzyl gasified tetrahydrofluorene) is used. (Phenol 锵 KPPV-THT). This polymer can remove tetra argon at elevated temperature and stop the thiophene and hydrochloric acid to obtain a co-p-phenylene vinylene (PPV) sequence, which is beneficial to support electrical delivery (here is Hole transport) and injection through the deposited layer in a single direction, but preventing electrons from leaking through the layer and / or one or two of its adjacent layers in the opposite direction. Then spin coating was used to deposit a 860 angstrom 5 BTF8 light-emitting polymer layer, and then thermal evaporation was performed to deposit a 2000 angstrom thick calcium cathode and a 1,000 angstrom aluminum top layer. Printed by the Central Bureau of Standards, Ministry of Economic Affairs, Shellfish Consumer Cooperative, several different types of devices are manufactured to illustrate the invention. Device The control device consisted of a PEDOT: PSS hole transport layer with a thickness of 320 angstroms, which was spin-coated directly onto the ITO substrate, with an emissive layer spin-coated on p £ DOT: PSS. Device II includes a PEDOT: PSS / PPV 6-layer film deposited on a silylated IT0 substrate by self-assembly of a polyelectrolyte. 5BTF8 was then deposited on the interlayer film by spin coating. The middle layer of PEDOT is approximately completely doped (that is, highly conductive). The device II includes a 6-layer film of PEDOT: PSS / PPV, but the degree of PEDOT doping decreases during assembly, so the final double-layer PedOT is largely un-doped (ie, poorly conductive). Device IV was stacked in the same way as Device III, but an extra layer of polyethylene sulfonate / PPV was assembled as the top layer of the PEDOT.PSS / PPV membrane. Device V is stacked in a similar manner to device Π but PEDOT is largely unmixed. The PEDOT impurity concentration of the assembly solution can be easily adjusted with the hydrazine control reaction. -24- This paper is scaled to the standard of China National Standard (CNS) A4 (210X297). Printed by the Central Standards Bureau of the Ministry of Economic Affairs and printed by Industrial Consumer Cooperative 425346 Λ7 Η7 V. Description of the invention (22) 'Hydrazine can reduce p-doped PEDOT and form nitrogen as a by-product "PEDOT with such a reduced degree of doping (or usually a gradual change) can be assembled into an intermediate layer. In order to prevent the charge and ions from being transported at the same time, the intermediate layer of the formazan will cause the degree of doping. In this medium, NH4 + ions are used instead of the more active H + ions to maintain a neutral charge. The manufacture of five exemplary devices (devices 1-V) will now be described. Details of the process of the device I-V (1) ITO surface derivation uses the following procedure to prepare an ITO surface with a completely defined pH-insensitive and redox-inactive fourth security functional group: ITO-coated glass substrate (10 ohm / Square, Balzer) First to the drawing, borrow the RCA formula (water: hydrogen peroxide: ammonia, 10: 2: 〇0.6, 50--60 ° C '30 minutes) and clean 'then vacuum (i65_17 (rc, ι50 minutes) for baking to remove the physically adsorbed water, and cooling in the glove bag under dry nitrogen. When placed in the glove bag, the substrate was treated in a silylation bath (95 ° C, 2 hours) to form _ CH2CH2CH2NH2 group attached Connected to the surface of ITO. Silaneization bath (20 ml) containing 5 vol% 3-aminopropyltrimethoxysilane (Aldri) in HPLC grade methylbenzyl (AldrichK was dried on 4 angstrom molecular sieve beforehand). Then the substrate was dried Grade toluene (1x50ml) 'HpLC grade methanol (2x50ml), HPLC grade isopropanol (2x50ml) was washed in this order. Visual inspection under oblique irradiation showed no sign of hard oxygen gel formation. Care may be formed. Then the substrate is in a dark place (25t, 3 Hours) in a methylation bath and the fourth-CH2CH2CH2NH2 becomes propyltrimethylammonium ion that is pH-insensitive and inactive in gasification reduction. F-based bath paper standard tf7 national national standard (CNS) grid ( 210 \ 297 Gongchu) " ~-" Pian Shui III HJ I n —I i—11 Yong (Please read the precautions on the back before filling out this page) -25- 42534 6 Workers of the Central Bureau of Standards, Ministry of Economic Affairs Printed by Consumer Cooperative Λ7 B? 5. Description of the Invention (23 ml) contains 5 vol% methyl iodide (Aldrich) and 0.5 vol% triethylamine as acid scavengers on HPLC and Ν, Ν-dimethyl 曱 醯Amine (Aldrich). The substrate was then washed with deionized water (3x50 mL), HPLC and isopropanol (1x50 mL) and dried in a drying cabinet at 50 ° C. Visual inspection at this stage showed that the derived ITO surface remained approximately clear. (2) Preparation of PEDOT: PSS assembly solution containing controlled PEDOT doping degree Four kinds of PEDOT..PSS solution with decreasing doping degree (P1 to P4) were prepared from commercially available materials (Bayer's test product A14071). 2.0 ml of completely doped PEDOT: PSS dark blue solution (1.6 w / v% total solids) was reacted with 55 w / v% hydrazine hydrate (Aldrich) with the following volume: 0.00 ml (without) preparation material P1, 20 ml of preparation material P2, 1.0 ml of preparation material P3, 8. 0 ml of preparation material P4; each was placed in a sealed amber shot vial together with a sufficient amount of distilled water to adjust the total reaction volume to 100 ml, and the reaction mixture was warmed to 7 0 ° c for 3 hours, during which PEDOT was removed. The solution was then left overnight. Did not see Shen kill. Measurement of the UV absorption spectrum of the resulting solution (shown in Figure 9) indicates successful selective doping. The IM solution spectrum is characteristic of fully doped pEDOT (about 30% doped), while the characteristics of the P4 solution are not doped with pEDOT (ie, about 0% doped). The spectra of P2 and P3 are somewhere in between, since the corrected intensity of the 620 nm π-π * transition is estimated to be approximately 25% and 200 /, respectively. . Four linear probes are arranged on a micron-thick film cast on a glass substrate to measure the DC paper size of this paper is applicable to China National Standards (CNS) Λ4 specifications (210x297), -26- 1 n. I i It II i I:-1 n ice (please read the precautions on the back before filling in this page) Λ7 425346 R? V. Description of the invention (24) The conductivity is also in accordance with the decreasing degree of impurity: P1 is 1.0 S / cm, P2 is 0.01 S / cm, P3 is 0.008 S / cm and P4 is 0.004 S / cm. In order to prepare the PEDOT: PSS assembly solution, each 9.5 ml of PI to P4 solution was mixed with 10 ml of 50 mM sodium hydroxide aqueous solution to fix the final ionic strength at 25 mM. The pH was adjusted to 11 by adding 50 microliters of 35 w / v% ammonia solution. . This gives about 0.15 w / v% total polymer solids in the assembly solution. The vaporized sodium solution is prepared with deionized water. The ionic strength of the solution is 25 mM, which removes the effects of free impurities from commercial polyelectrolytes and provides a self-assembled constant ionic background. (3) Preparation of PPV-THT assembly solution For preparation? ?乂 -Butyl ^ assembly solution, 2.05 g of poly (p-xylyltetrahydrophenanthrene hydrochloride) in methanol solution (1.1 w / v% total solids, prepared according to standard reference procedures, for example, reference RA Wessling, "Polymerization of Dixylyl Dialkyl Sulfonate 5", Polymer Science Journal, Polymer Symposium 72, 55-66, 1985) Mix 18 ml of 25 mM sodium gas solution and add 50 μl by borrowing Adjust the pH to 11 with a 35 w / v% ammonia solution. Therefore, the PPV-THT content of the assembly solution is about 0.1 w / v%. (4) Self-assembly of polyelectrolyte In order to form an interlayer film, self-assembly of polyelectrolyte is performed in a laminar flow box at room temperature (22 ° C) within 2 hours after the preparation of the polyelectrolyte solution. (a) In order to assemble the two-layer intermediate layer of device 115, the ITO substrate after derivatization was immersed in P1 solution for 10 minutes, and vigorously washed in 2x30 ml of fresh deionized water for 1 minute; then immersed in PPV-THT solution for 10 minutes. , And finally washed in 2x30 ml of fresh deionized water for 1 minute. This cycle is repeated 5 times. This paper size is applicable to the Chinese National Standard (CNS) Α · 4 specification (2ίΟΧ297 公 尨) ----------- ¢ ------ 'Order ----- -. ^ (Please read the notes on the back and fill in this page first) Printed by the Central Bureau of Accreditation of the Ministry of Economic Affairs, Bei-Gong Consumer Cooperative, 42534 6 Λ7 B7 V. Description of the invention (25) And the assembly is completely mixed with PEDOT: PSS / PPV 6-double-layer film on ΠΌ anode "(b) Before device III, the three double-layer intermediate layers are manufactured in accordance with the above-mentioned device II. Then the PEDOT: PSS assembly solution was changed to P2 for the next assembly cycle, then to P3 and finally to P4. The ideal composition of the polymer multilayer film thus obtained is 3 bilayer 30% doped (completely doped) PEDOT, followed by 1 bilayer 25% doped PEDOT, then 1 bilayer 20% doped PEDOT, and finally 1 bilayer undoped PEDOT . (c) Six double-layer interlayer films before Device IV were made as described above for Device III. Subsequent additional assembly cycles of the polymeric anionic solution in poly (styrene sulfonate, sodium salt) followed by the polymeric cationic solution of PPV-THT are used to assemble the top layer of PSS / PPV on the PEDOT: PSS / PPV membrane. Poly (styrene sulfonate) solution was prepared by adding 24 mg of poly (styrene sulfonate, sodium salt) (molecular weight = 70,000; obtained from Aldrich) to 20 ml of a 25 mM sodium vaporized solution. Manufactured by adjusting the pH to 11 with 35 w / v% ammonia solution. When the assembly process is completed, the substrate is transferred to a vacuum heating device, placed inside the glove box and baked at 70 ° C in a dynamic vacuum (pressure less than 10-6 mbar) for 2 hours and expelled by a self-assembled polyelectrolyte membrane Loosely bound water molecules and convert the PPV-THT moiety into a short conjugated segment of the oligo-p-phenylene vinylene sequence. It was found that higher baking temperatures can produce significantly unproductive leakage currents during low-voltage operation of the device. All subsequent steps are performed in the glove box. (5) Emission polymer and metal cathode deposition A 860 angstrom 5BTF8 film was spin-coated at 1400 rpm from a 1.5 w / v% p-xylene solution on top of a self-assembled polymer film. 2000 Angstrom calcium layer at 20 Angstroms per second at a base pressure of 1 (T6 mbar thermal evaporation by shallow anti-corrosion layer on the basic paper size of each device applies Chinese National Standard (CNS) A4 specification (210 × 297 cm)) --'- -------- ^ ------ 1Τ ------ ^ (Please read the notes on the back before filling out this page) Member of the Central Standards Bureau of the Ministry of Economic Affairs-" Printed by Consumer Cooperatives-28 -425346 A7 —-------________ ιυ Description of the invention (π) 8 M square millimeter (namely) light-emitting diodes are defined on the material. Then a thin aluminum protective layer with a thickness of 1000 Angstroms is evaporated on calcium (6) Control device The double-layer control device I was prepared by preparing an ITO-cleaned ITO substrate and spin-coating a 320 angstrom pEDOT: PSS film on a substrate at a rate of 1850 rpm from an 0.8 w / v% aqueous solution. Then, Bake at 70 ° C as indicated in part (4), and then deposit a 860 angstrom 5BTF8 film as described in part (5), and then deposit a 2000 angstrom calcium layer and a 1,000 angstrom aluminum protective layer. All the five devices are manufactured in the same batch due to the change in the scattering. Figures 10-14 show the typical performance of device IV. The above figure shows the device brightness and the passing device. Current density plotted against the applied voltage with respect to
I 。各圖之下圖顯示功率效率及裝置之量子效率相對於施加 電壓作圖。 下表摘述各裝置於選定亮度時之驅動電壓及功率效率 。資料係經由對各型裝置之3-4裝置求平均獲得。 -----------裝------、玎------^ (請先聞讀背面之注意事項再填寫本頁) 經濟部中央標窣局員工消费合作社印製 對10 於10 對100 於100 對 1000 P於 1000 cd/m2 cd/m2 之 cd/m2 之 cd/m2 之 cd/m2 之 cd/m2 之 之驅動 功率效率 驅動電壓 功率效 驅動電壓 效率 電壓(V) (lm/W) (V) 率(lm/W) (V) (lm/W) 裝置1 3.5 裝置ΪΙ 3.3 裝置III 3.1 裝置IV 3.1 裝置V 3.4 0.6 5.1 23 4.0 20 3.8 17 3.8 21 4.5 2 2 12 11 lx 1 7-*sc5 *ri5-r^ 6 00 0 5 結果指示分層之PEDOT:PSS/PPV中間層比較單獨使 -29- 本紙張尺度適用中國國家標準(CNS ) A4規格(2〗〇X297公f > 425346 A7 H7 五、發明説明(27) 用PEDOT:PSS堆積之對照裝置之裝置功率效率顯著改良 。由上表可知於3-4 V之中等低驅動電壓及約1〇 Cd/m2之亮 度,中間層II至V可達成功率效率改良30倍至40倍。於又 更低電壓,裝置之效率又更高。恰於裝置導通後容易達成 高達20-30 lm/W之功率效率(參考第15圖為裝置之功率效 率相對於亮度之作圖)。功率效率隨驅動電壓及亮度之增 高下降。但即使於1 〇〇〇 cd/m2之中高亮度仍可達成比對照 裝置增進2至3倍。一種將高Im/W值移至高亮度之辦法係 增加5BTF8層厚度。特別厚度可增至約1〇〇〇,12〇〇,1500 或甚至約高達2000埃。 PED〇T:PSS/PPV中間層構造相信可提供孔輸送但電 子封阻功能,該功能有助於電荷重新組合並輔助限制激發 發射層。層狀PEDOT:PSS/PPV組裝體中存在有半導電ppv 層特別作為終結層相信於此方面扮演要角《半轉化PPV預 期具有電子輸送之LUMO程度比PEDOT,F8BT及F8(參考 第16a圖)高數十電子伏特,而對於電子由反向通過中間層 產生封阻效果。被約東電子較佳於裝置重新分布電場而改 良注入裝置内部之電子及孔之平衡。ppV層也可輔助隔離 隨後形成的激發不會直接接觸ITO陽極,結果導致若干非 輻射損失。它方面,PEDOT對中間層提供孔輸送功能給 中間層,輔助以發射層射出孔穿越中間層β淨效應為電子 -孔平衡加上電子-孔補集改良’及輻射重新組合部份高。 相信可導致中間層裝置觀察得之功率效率改良。 結果產生選定光輸出需要的輸送層之驅動電壓對此等 本Βλ度適用中园國家標率(CNS>A4規格(21〇x297;^~y ------ --.-------私衣------ΐτ------^ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消f合作社印製 42534 6 經濟部中央標準局貝工消費合作社印製 Λ7 _—_— ιυ __丨_ 1 · ·-··-——·—».«,-,,- — - - J_________ ♦一 一_五 '發明説明(28 ) — t間層裝置顯著下降。此乃高度合所需,原因為其可減少 裝置工作期間之電應力,通常導致操作壽命延長。驅動電 壓之下降對分級中間層裝置III及IV最明顯。例如產生1000 cd/m2壓降所需電壓由對照裝置I之7.1伏降至中間層裝置Η 之6.3伏,及對分級中間層裝置111及1¥更降至5 5伏。附有 電子分級中間層之裝置之改良大為促成電流容易注入’連 同功率效率微小提升所佔影響比例減低。明顯驗證於第j 7 圖’其為通過不同裝置之電流密度相對於施加電壓之作圖 ’’及第18圖為多種裝置之驅動電壓相對於亮度之作圖。因 此明白顯示電子性質分級可建立於中間層,而此種分級可 改良OLED性能。 相信孔輸送之導電率或HOMO濃度分級可產生第i6b 圖示意顯示之情況。製造中間層,其中孔-或電子輸送狀 ill較為緊密匹配期間具有分級之她鄰層之能量(及/或分級 性質),可減少rtt鄰層間電荷輸送之熱力學能不匹配。於 注入介面之熱力學障壁於分級中間層裝置比較習知雙層裝 置(例如利用完全攙雜PEDOT層,其產生PEDOT層與發射 聚合物間之電子陡峭介面)可使陡峭程度縮小且減少。又 經由允許通過中間層本身漸進改變而防止於介面突然出現 電場。如此可減少電荷堆積於介面,其經常導致裝置劣化 增加。總結而言此種中間層電子性質之空間分級可允許於 OLED於較低驅動電壓達成更為平衡的電子_孔注入。 如前述,至少一種聚合物層具有電子及/或光學性質 其跨越層厚度改變。本發明之此一方面之若干較佳(但非 本紙張又度適用中國國家標準(CNS ) A4規格(210X297公從) • —II » I · n I _ > „ -¾衣-- (請先閱讀背面之注意事項再填寫本頁) I.^. -31- 經濟部中央樣準局貝工消费合作社印掣 425346 A7I. The lower graph of each figure shows the power efficiency and the quantum efficiency of the device as a function of applied voltage. The following table summarizes the driving voltage and power efficiency of each device at the selected brightness. The data are obtained by averaging 3-4 devices of various types. ----------- Install ------, 玎 ------ ^ (Please read the notes on the back before filling out this page) Employees' Cooperatives, Central Bureau of Standards, Ministry of Economic Affairs Printed drive power efficiency to 10 to 10 to 100 to 100 to 1000 P to 1000 cd / m2 cd / m2 cd / m2 cd / m2 cd / m2 cd / m2 cd / m2 drive power efficiency drive voltage power efficiency drive voltage efficiency voltage (V) (lm / W) (V) Rate (lm / W) (V) (lm / W) Device 1 3.5 Device Ϊ 3.3 Device III 3.1 Device IV 3.1 Device V 3.4 0.6 5.1 23 4.0 20 3.8 17 3.8 21 4.5 2 2 12 11 lx 1 7- * sc5 * ri5-r ^ 6 00 0 5 The result indicates that the middle layer of PEDOT: PSS / PPV is compared separately. -29- This paper size applies Chinese National Standard (CNS) A4 specifications ( 2〗 × 297 Male f > 425346 A7 H7 V. Description of the invention (27) The power efficiency of the control device stacked with PEDOT: PSS is significantly improved. From the above table, it can be seen that the low driving voltage of about 3-4 V and about 1 〇Cd / m2 brightness, intermediate layer II to V can achieve 30 to 40 times improvement in power efficiency. At lower voltages, the efficiency of the device is higher. Just after the device is turned on, it is easy to reach 20-30 lm / Power efficiency of W (Refer to Figure 15 for the power efficiency versus brightness of the device.) The power efficiency decreases with the increase of the driving voltage and brightness. However, even at 1000cd / m2, the high brightness can still achieve an improvement over the control device 2 To 3 times. One way to move the high Im / W value to high brightness is to increase the thickness of the 5BTF8 layer. The special thickness can be increased to about 1,000, 12,000, 1500, or even about 2000 Angstroms. PEDOT: PSS The / PPV intermediate layer structure is believed to provide hole transport but electronic blocking function, which helps to recombine the charge and assist in limiting the excitation emission layer. The semi-conductive pPV layer in the layered PEDOT: PSS / PPV assembly is particularly terminated The layer believes that it plays an important role in this aspect. The semi-conversion PPV is expected to have a LUMO degree of electron transport that is tens of electron volts higher than that of PEDOT, F8BT and F8 (refer to Figure 16a). .The electron of Dongdong is better than the device to redistribute the electric field to improve the balance of the electrons and holes injected into the device. The ppV layer can also help to isolate the subsequent excitations that do not directly contact the ITO anode. Non-radiation loss. In its aspect, PEDOT provides hole transport function to the middle layer, assisting with the emission layer to shoot holes through the middle layer β net effect for electron-hole balance plus electron-hole complement improvement and radiation recombination department Serving high. It is believed that this can lead to an improvement in the power efficiency observed in the middle layer device. As a result, the driving voltage of the transport layer required for the selected light output is applied to the national standard (CNS > A4 specification (21〇x297; ^ ~ y ------ --.----) for this Bλ degree). --- Private clothing ------ ΐτ ------ ^ (Please read the notes on the back before filling in this page) Employees of the Central Standards Bureau of the Ministry of Economic Affairs printed by the cooperative 42534 6 Central Standards Bureau of the Ministry of Economic Affairs Printed by Shelley Consumer Cooperative Λ7 ____ ιυ __ 丨 _ 1 ··-·· -—— ·· ».«,-,,----J_________ ♦ One_One_Five 'Invention Description (28) — The t-layer device is significantly reduced. This is highly desirable because it can reduce the electrical stress during the device's operation, which usually results in an extended operating life. The decrease in drive voltage is most pronounced for graded middle-layer devices III and IV. For example, The voltage required for the 1000 cd / m2 voltage drop was reduced from 7.1 volts in the control device I to 6.3 volts in the middle layer device, and to 5 5 volts for the graded intermediate layer devices 111 and 1 ¥. With electronic graded intermediate layer The improvement of the device has greatly facilitated the easy injection of current, together with a small increase in power efficiency, which has reduced the proportion of the impact. It is clearly verified in Figure 7 that it is a pass The plot of current density versus applied voltage across different devices '' and Figure 18 are plots of drive voltage versus brightness for various devices. It is therefore clear that the classification of electronic properties can be established in the middle layer, and this classification can be improved OLED performance. It is believed that the conductivity or HOMO concentration classification of the hole transport can produce the situation schematically shown in Figure i6b. The intermediate layer is manufactured in which the hole- or electron transport-like ill is closely matched with the energy of her neighboring layer during the close match (and (Or graded nature), which can reduce the mismatch of thermodynamic energy of charge transport between adjacent layers of RTT. The thermodynamic barrier of the injection interface is compared with the conventional double-layer device (such as the use of a completely doped PEDOT layer, which generates a PEDOT layer and emission). The electronic steep interface between polymers) can reduce and reduce the steepness. It also prevents the electric field from appearing at the interface by allowing the gradual change of the intermediate layer itself. This can reduce the accumulation of charge on the interface, which often leads to increased device degradation. This kind of spatial classification of the electronic properties of the intermediate layer can allow the OLED to reach a lower driving voltage. Into a more balanced electron-hole injection. As mentioned above, at least one polymer layer has electronic and / or optical properties and its thickness changes across the layer. Some aspects of this aspect of the invention are better (but this paper is also suitable for China) National Standard (CNS) A4 specification (210X297 male-slave) • —II »I · n I _ >„ -¾ clothing-(Please read the precautions on the back before filling this page) I. ^. -31- Economy Central Prototype Bureau of the Ministry of Industry and Engineering Cooperative Printing Co., Ltd. 425346 A7
---- --- —__IM 五、發明説明(29 ) ^ -- 必要)概略性質說明如後。 較佳當聚合物層包含一系列雙層時,各層係由二成分 組成,其中一者較佳為半導體(例如ppv)及另_者較佳為 導電性(例如PEDOT-PSS)。半導體(若存在時)較佳提供裝 置之導電材料(若存在時)於發射材料間之甲間能階。較佳 毗連(或最接近)發射材料之亞層為半導體亞層。介於最末 亞層與發射材料間可有另一層(例如導電層)。連續雙層之 成分無須相同,例如可使用不同導電材料於各層。雙層中 之一或多層可以含有多於二亞層之層替代。各亞層適合由 聚合物材料製成,較佳具有一聚合物鏈深度(準確厚度係 由鏈之組態決定)。若干較佳具體例中,導電材料之導電 能階係介於連續雙層間改變,且較佳於朝向發射材料方向 ,介於連續雙層間朝向發射材料之HOMO或LUMO水平增 減。特別若導電材料性質以此方式改變,則另一層可被刪 除及實際上雙層可由單層替代《製程可施用於發光裝置以 外之裝置,特別待改進電荷注入之裝置。 相信PSS可攙雜PPV至某種程度,若PPV藉由於高溫 如高於1 oo°c溫度烘烤轉化,則攙雜度增高。 須注意中間層裝置顯示鮮明(二極體等)導通特性,類 似習知雙層裝置而與單層5BTF8裝置相反。 要緊地’本發明允許對電子性質(例如劣化之攙雜)以 及分級效果作精密控制。 此種方法提供一種探勘逐層成形技術而堆積具有經控 制的一種或多種電子及/或光學參數變化之中間層,參數 本紙張尺度適用中國國家標準(CNS > A4規格(210X297公釐) -32- -------^------ΪΤ------^ (諳先聞讀背面之注意事項再填窍本頁) 經濟部中央標準局員工消贽合作社印繁 425346 Λ7 —----一_______ 五、發明説明(30 ) 例如能階或能階分布(特別負責電荷載子輸送者),有效作 工功能’電子親和力,解離能及/或跨越中間層厚度之帶 隙。藉由匹配一或多種此等參數與裝置成品毗鄰中間層之 一或多種材料特性,可達到對障壁(例如能量障壁)高度及 寬度之優異操控。然後可提供額外控制參數而就亮度、效 率、壽命、驅動電壓及/或色彩等方面可探勘而獲得發光 裝置(特別有機發光裝置)之最隹性能。 該方法也探討組成分級作為允許分子交互作用參數匹 配中間層兩邊材料之手段,故接觸中間層之兩種材料間可 維持預定黏著程度。也可使裝置性能進一步最佳化。 此種通過PEDOT-PSS層厚度分級之方法可應用於其 它材料特別聚合物(包括寡聚物)。此種方法可用於通過層 厚度提供下列一或多種特性改變:組成,攙雜濃度,電子 親和力,解離電位,作工函數,帶隙及分子交互作用而控 制電荷注入及/或黏著性。較佳此種變化係由包含多層具 有不同組成之亞層的PEDOT-PSS層提供。其它材料可用 於具體表現前述原理之裝置。例如項化或其它適當衍生聚 苯胺類’聚噻吩類’聚(乙烯基卡巴唑類),聚(乙烯基萘 類)及基於此等之材料或其它材料。---- --- --__ IM V. Description of the invention (29) ^-Necessary) The general properties will be described later. Preferably, when the polymer layer includes a series of two layers, each layer is composed of two components, one of which is preferably a semiconductor (for example, pPV) and the other is preferably conductive (for example, PEDOT-PSS). The semiconductor (if present) preferably provides the energy level between the conductive material (if present) of the device and the emitting material. Preferably, the sublayer adjacent (or closest) to the emissive material is a semiconductor sublayer. There may be another layer (such as a conductive layer) between the last sublayer and the emissive material. The composition of the continuous double layer need not be the same, for example, different conductive materials can be used in each layer. One or more of the two layers may be substituted with more than two sublayers. Each sublayer is suitably made of a polymer material, preferably having a polymer chain depth (the exact thickness is determined by the configuration of the chain). In some preferred embodiments, the conductive energy level of the conductive material is changed between continuous double layers, and it is better to increase or decrease the HOMO or LUMO level between the continuous double layers toward the emitting material. Especially if the properties of the conductive material are changed in this way, another layer can be deleted and in fact the double layer can be replaced by a single layer. The process can be applied to devices other than light-emitting devices, especially for devices where charge injection is to be improved. It is believed that PSS can be doped with PPV to some extent. If PPV is converted by baking due to high temperature such as higher than 1 oo ° C, the degree of doping will increase. It should be noted that the middle layer device shows a clear (diode, etc.) conduction characteristic, similar to the conventional double-layer device, but opposite to the single-layer 5BTF8 device. Importantly, the present invention allows for precise control of electronic properties (e.g., doping of degradation) and grading effects. This method provides a layer-by-layer exploration technique to deposit an intermediate layer with a controlled change in one or more electronic and / or optical parameters. The paper size of this parameter applies to Chinese national standards (CNS > A4 specifications (210X297 mm)- 32- ------- ^ ------ ΪΤ ------ ^ (Please read the notes on the back and fill in the page first) Staff of the Central Standards Bureau of the Ministry of Economy 425346 Λ7 —---- 一 _______ 5. Description of the invention (30) For example, energy level or energy level distribution (especially responsible for charge carrier transport), effective work function 'electron affinity, dissociation energy and / or cross the middle layer Band gap of thickness. By matching one or more of these parameters with one or more material characteristics of the intermediate layer adjacent to the finished product of the device, excellent control over the height and width of the barrier (such as an energy barrier) can be achieved. Then additional control parameters can be provided while The best performance of light-emitting devices (especially organic light-emitting devices) can be obtained in terms of brightness, efficiency, lifetime, driving voltage, and / or color. This method also explores composition classification as a parameter matching that allows molecular interaction. Means of materials on both sides of the interlayer, so the predetermined adhesion between the two materials in contact with the intermediate layer can be maintained. The device performance can be further optimized. This method of grading the thickness of the PEDOT-PSS layer can be applied to other materials for special polymerization (Including oligomers). This method can be used to provide one or more of the following property changes through layer thickness: composition, doping concentration, electron affinity, dissociation potential, work function, band gap and molecular interactions to control charge injection and And / or adhesion. Preferably this change is provided by a PEDOT-PSS layer containing multiple sublayers with different compositions. Other materials can be used in devices that embody the foregoing principles. For example, itemization or other appropriately derived polyaniline 'poly Thiophenes' poly (vinylcarbazoles), poly (vinylnaphthalenes), and materials based on these or other materials.
發光裝置中,分級層適合毗鄰發光材料,可位於陽極 或接觸陽極層(例如PEDOT)與發光材料中間介面;及/或 位於陰極或接觸陰極層與發光聚合物間之介面;及/或位 於兩層發光材料間之介面。分級層厚度適合於5至1〇〇〇埃 或以上之範圍及較佳於5至200埃或以上D 本紙張尺度適用中國國家標準(CNS ) Λ4说格(210X297公漦) , •裝 訂 線 (請先閱讀背面之注意事項再填寫本頁) -33- 經濟部中央標準局貝工消费合作社印製 425346 Λ7 ----—H? 五、發明説明(31 ) *~^ _ 分級層適合為聚合物,較佳為聚合物中間層。分級層 適合經由沈積一系列具有不同性質(例如不同組成)之亞層 或經由沈積一層(或一系列亞層)但使用若干或全部步驟或 僅最末沈積步驟接著為—修改至少最末沈積層/亞層性質 之步驟形成。各層或亞層可呈薄膜形式& 分級層成品適合於厚度方向有組成變化。如此導致跨 越其厚度之電子或分子性質改變。组成之空間變化可屬擴 散性或陡峭性,可延伸通過該層全部或部份厚度。例如變 化可來自二或多完整分立化學實體(例如PEDOT及PPV, 如裝置I)設置成循序方式變化’或來自於中間層材料之挽 雜或解除挽雜程度的連續改變(例如裝置II-IV之PEDOT且 有不同主鏈帶電程度當首先製造該層時可存在組成變 化,或可於製造後藉物理及/或化學處理誘發組成變化, 處理方式例如暴露於電磁輻射(如紫外光輻射),或高能粒 子例如電漿所含粒子,或由擴散、立體化學、時間、反應 性及濃度辛之一者或多者限制的化學反應。 為了驗證本發明之優點,基於本發明之超薄聚合物中 間層及分級輸送中間層之概略原理,使用自行組裝採用的 變化材料構成大型16平方毫米裝置。 全部下列裝置皆含有旋塗沈積之800埃5BTF8作為發 射層及1000埃鈣上方覆以保護性5000埃銀之陰極接點。對 各型共製造24像素。 裝置X : ITO/第四化銨丙基矽烷基偶合層/(PEDOT: PSS/PPV-THTMPSS/PPV-THTVSBTFS/Ca/Ag。 本紙張尺度適用中國國家標準(CMS ) A4规格(210X297公潑) -34- -----L-----裝------訂------旅 <請先閱讀背面之注意事項再填寫本頁) 經 標- 準 局 員 工- 消 费 合 作 社 印 製 425346 Λ7 ______ Η 7 五、發明説明(32 ) 本裝置具有超薄(小於100埃)電荷注入中間層於ΙΤΟ陽 極介面,其係由一致導電聚合物於全然攙雜PEDOT:PSS 提供之中間層製成且覆上一層PPV-THT提供之超薄(10埃) 半導電層。 裝置Y : ITO/第四化銨丙基矽烷基偶合層/(PEDOT: PSS/PPV-THTVfPSS/PPV-THTVSBTFS/Ca/Ag。 本裝置具有超薄電荷注入中間層,附有分級輸送側錄 變化(profile),其係經由於增長期間循序解除PEDOT:PSS 之攙雜及最終覆上一層PPV-THT提供之超薄半導電層製 造。 裝置Z : ITO/PEDOT:PSS/5BTF8/Ca/Ag。 此乃對照裝置,裝置X及Y之性能係與此裝置比較。 厚500埃之PED0T:PSS層係藉旋塗沈積。 第19-21圖分別顯示裝置X至Z之代表性性能。 資料明白顯示藉交替聚合電解質吸附沈積的以 PEDOT:PSS/PPV超薄孔輸送層(小於1〇〇埃)製造裝置X可 獲得對照裝置之類似性能,對照裝置係藉習知旋塗法以遠 更厚的PED0T:PSS孔輸送層製造。裝置X之最高亮度效率 為5 lm/W,其出現於驅動電壓4.0伏及光輸出20 cd/m2,極 為類似對照裝置z。獲得特性相當較慢之導通特徵。1 〇〇 cd/m2所需驅動電壓對二例亦類似(5.0伏),此時約1〇 mA/cm2之驅動電流密度通過裝置。於更高電壓時’超薄 埃)PSS/PPV蓋層提高裝置電阻因而限制驅動電流的效果 變顯著。 本紙張尺度適用中國囤家標率(CNS ) AUiL格(210X297公垃) -35- --.--------种衣------ΐτ------^ (請先閱讀背面之注意事項再填寫本頁) 425346 ^ Λ7 __H 7 五、發明説明(33 ) " ' 比較裝置X,裝置Y顯示亮度效率其對選定電壓可通 過裝置之驅動電流二者顯著改良。如此比較另二裝置可顯 著提升其光輸出。最高亮度效率為於3 〇伏約13 lm/w。裝 置性能之鮮明導通出現於2_1伏。光輸出1〇〇 cd/m2係於4 5 伏達成,獲得電流密度10 mA/cm2。 結果驗證可探討本發明設計原理固有之顯著變化彈性 俾經由適當選用材料及適當製造超薄電荷注入中間層,及 特別於此層厚度方向輸送性質之控制分級而改良〇LED性 能0 ---------~装—— (請先閲讀背面之注意事項再填寫本頁) 訂------威 M濟部中央標準扃員工消費合作社印製 -36- 本紙張尺度適用中國國家標準(CNS丨A4規格(210X297公錄) 425346 Λ7 m 五、發明説明( 34 元件標號對照 2.. .玻璃基材 4.. .銦錫氧化物層 6.. .偶合層 8......介面層 10.. .發射 MEH-PPV 層 5 0...發射材料 51…鈣-鋁陰極In light emitting devices, the grading layer is suitable to be adjacent to the luminescent material, and may be located at the interface between the anode or contact anode layer (such as PEDOT) and the luminescent material; and / or at the cathode or the interface between the cathode layer and the luminescent polymer; and / or Interface between layers of luminescent material. The thickness of the classification layer is suitable for the range of 5 to 1000 Angstroms or more and preferably 5 to 200 Angstroms or more. D This paper size is applicable to the Chinese National Standard (CNS) Λ4 grid (210X297 cm), • Gutter ( Please read the notes on the back before filling out this page) -33- Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 425346 Λ7 ----— H? V. Description of the invention (31) * ~ ^ _ The classification layer is suitable for The polymer is preferably a polymer intermediate layer. Hierarchical layers are suitable for depositing a series of sublayers with different properties (such as different compositions) or for depositing a layer (or a series of sublayers) but using some or all of the steps or only the last deposition step followed by-modifying at least the last deposited layer / Sublayer properties are formed. Each layer or sublayer can be in the form of a film & graded layer finished product is suitable for compositional changes in thickness direction. This results in a change in the electronic or molecular properties across its thickness. The spatial variation of the composition may be diffusive or steep, and may extend through all or part of the thickness of the layer. For example, changes can come from two or more complete discrete chemical entities (such as PEDOT and PPV, such as device I) set to change in a sequential manner 'or continuous changes in the degree of doping or dedoping of interlayer materials (such as device II-IV PEDOT has different degrees of charge on the main chain. When the layer is first manufactured, there may be a composition change, or it may be induced by physical and / or chemical treatment after manufacturing, such as exposure to electromagnetic radiation (such as ultraviolet radiation), Or high-energy particles such as those contained in plasma, or chemical reactions limited by one or more of diffusion, stereochemistry, time, reactivity, and concentration. In order to verify the advantages of the present invention, an ultra-thin polymer based on the present invention The general principle of the intermediate layer and the stepwise conveying intermediate layer, using the self-assembled changing materials to construct a large 16 mm square device. All the following devices contain spin-deposited 800 angstrom 5BTF8 as the emission layer and 1000 angstrom calcium overlaid with protective 5000 The anode contact of Isilin. A total of 24 pixels are manufactured for each type. Device X: ITO / ammonium propyl silane silyl coupling layer / (PEDOT: PSS / PPV-THTMPSS / PPV-THTVSBTFS / Ca / Ag. This paper size is applicable to China National Standard (CMS) A4 specification (210X297). -34- ----- L ----- Packing ----- -Order ------ Travel & <Please read the precautions on the back before filling out this page) Standards-Associate staff-Printed by Consumer Cooperative 425346 Λ7 ______ Η 7 V. Description of the invention (32) This device has super Thin (less than 100 angstroms) charge injection intermediate layer at the ITO anode interface, which is made of uniformly conductive polymer in an intermediate layer completely doped with PEDOT: PSS and covered with an ultra-thin (10 angstrom) half provided by PPV-THT Conductive layer. Device Y: ITO / ammonium propyl silane silyl coupling layer / (PEDOT: PSS / PPV-THTVfPSS / PPV-THTVSBTFS / Ca / Ag. This device has an ultra-thin charge injection intermediate layer with graded transport The profile is manufactured by sequentially removing the hybrid of PEDOT: PSS during the growth period and finally covering it with an ultra-thin semi-conductive layer provided by PPV-THT. Device Z: ITO / PEDOT: PSS / 5BTF8 / Ca / Ag. This is a comparison device. The performance of devices X and Y is compared with this device. A 500 Å thick PEDOT: PSS layer was deposited by spin coating. Figures 19-21 show the typical performance of devices X to Z. The data clearly show that the control device can be obtained by manufacturing the device X with PEDOT: PSS / PPV ultra-thin porous transport layer (less than 100 angstroms) deposited by alternating polyelectrolyte adsorption. For similar performance, the control device is manufactured by the conventional spin-coating method with a much thicker PEDOT: PSS hole delivery layer. The highest brightness efficiency of device X is 5 lm / W, which appears at a driving voltage of 4.0 volts and a light output of 20 cd / m2, which is very similar to the control device z. Obtains rather slow conduction characteristics. The driving voltage required for 1000 cd / m2 is similar to the two cases (5.0 volts), at which time a driving current density of about 10 mA / cm2 passes through the device. At higher voltages, ‘ultra-thin Å’ PSS / PPV cover layers increase the resistance of the device and thus limit the drive current. This paper scale is applicable to China's standard of housekeeping (CNS) AUiL grid (210X297 male waste) -35- --.-------- seed clothing ------ ΐτ ------ ^ ( Please read the precautions on the back before filling this page) 425346 ^ Λ7 __H 7 V. Description of the invention (33) " 'Comparison device X, device Y display brightness efficiency, which significantly improves the selected voltage through the device's drive current . Comparing the other two devices in this way can significantly increase their light output. The maximum brightness efficiency is about 13 lm / w at 30 volts. The clear continuity of device performance appears at 2_1 volts. The light output of 100 cd / m2 was achieved at 45 volts, and a current density of 10 mA / cm2 was obtained. Results verification can explore the significant changes inherent in the design principles of the present invention. The performance of LEDs can be improved through proper selection of materials and proper manufacture of ultra-thin charge-injection intermediate layers, and control and classification of transport properties in the thickness direction of this layer. ----- ~ Installation—— (Please read the precautions on the back before filling this page) Order ------ Wei M Ministry of Economic Standards 扃 Printed by Employee Consumer Cooperatives -36- This paper size applies to China Standard (CNS 丨 A4 specification (210X297)) 425346 Λ7 m V. Description of the invention (34 Component number comparison 2. Glass substrate 4. Indium tin oxide layer 6. Coupling layer 8 .... .. Interface layer 10... Emitting MEH-PPV layer 5 0 ... Emitting material 51 ... Calcium-aluminum cathode
52.. .PEDOT:PSS/PPV 中間層 53.. .1.O 陽極 54.. .矽烷基偶合層 55.. .玻璃基材 56.. .箭頭 (請先閱讀背面之注意事項再填寫本頁) *-ρ Γ 經濟部中央標辛局員χ·消費合作社印製 -37- 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公t )52..PEDOT: PSS / PPV intermediate layer 53..1.O anode 54..silyl coupling layer 55..glass substrate 56..arrow (please read the precautions on the back before filling in this Page) * -ρ Γ Printed by the Central Bureau of Standards, Ministry of Economic Affairs, χ · Consumer Cooperative, -37- This paper size applies to the Chinese National Standard (CNS) Λ4 specification (210X297mmt)
Claims (1)
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Application Number | Priority Date | Filing Date | Title |
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PCT/GB1998/002671 WO1999013692A1 (en) | 1997-09-05 | 1998-09-04 | SELF-ASSEMBLED TRANSPORT LAYERS FOR OLEDs |
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TW087118410A TW425346B (en) | 1998-09-04 | 1998-11-05 | Organic light emitting devices and methods of fabricating the same |
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1998
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