TW418292B - Method for manufacturing and product of a composite damping load element - Google Patents
Method for manufacturing and product of a composite damping load element Download PDFInfo
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.» 4182 92 五、發明說明(l) 【發明簡要說明】 本發明與一種阻尼負載元件有關’特別指一種複合材 料阻尼負載元件之製法與製成。—般而言,阻尼元件係指 具有緩衝或致動之應用目的,利用流體之阻尼特性,通常 藉活塞來達成目的β常見之元件有氣壓缸或油壓缸,將流 體局限於控制容積中,再利用主動或被動之活塞來做功, 以達到省力及緩衝之目的。 昔用技藝: 傳統之氣 優缺點及型式 應用於緩衝拉 一種具有封閉 力室與封閉迴 拉伸具有適當 號’是利用液 之活塞、壓縮 之阻滯現象,。 金屬材料製得 緩衝或傳遞動 ’由於總體重 、油壓 種類, 伸作用 迴路之 路間設 之緩衝 壓紅Θ 室及壓 然而, 之缸筒 力為目 量過重 缸或阻尼 在一般相 ,如台灣 本體及一 有若干限 性。另外 設有一可 縮彈簧之 上述卩且尼 主體、活: 的。而實 導致在操 元件, 關書籍 專利公 缓衝活 流機構 ,在台 於避震 可移動 系統主 塞及活 際,在 作靈活 其操作原理 已有完備討 告第Π6399 塞桿所組成 ’使活塞與 灣專利公告 器之輛向作 性’以消除 要_結構均是 塞桿等元件 阻尼系統整 度或運送方 、裝置之 論。而其 號,揭示 ,利用壓 本體間之 第313116 往復運動 油壓瞬間 利用厚重 ,以達到 體結構上 面均造成. »4182 92 V. Description of the invention (l) [Brief description of the invention] The present invention relates to a damping load element ', especially a method and method for manufacturing a composite material damping load element. -Generally speaking, the damping element refers to the application purpose of buffering or actuation, using the damping characteristics of the fluid, usually by the piston to achieve the goal. Common components are pneumatic cylinders or hydraulic cylinders, which limit the fluid to the control volume. Then use the active or passive piston to do work, in order to achieve labor saving and buffering purposes. Past techniques: Advantages, disadvantages, and types of traditional gas Applied to buffer pull A closed chamber with a closed force and a closed back stretched with a proper number 'is the use of liquid pistons, compression, and blocking phenomena. Made of metal materials to buffer or transfer dynamics. Due to the overall weight and oil pressure type, the buffer pressure red Θ chamber and pressure are set between the paths of the extension circuit. However, the cylinder force is too heavy for the cylinder or damped in the general phase, such as There are several limitations to Taiwan's ontology. In addition, there is a retractable spring as described above, and the main body and the living body. The actual operation of the components, related books and patents, the public buffer mechanism, the main plug and the movable system of the shock-absorbing mobile system in Taiwan, the operation principle has been fully discussed. Piston and bay patent bulletin vehicle's directionality 'to eliminate the theory that the structure is the plugging rod and other components of the damping system or the transport side, device theory. And the number reveals that using the 313116 reciprocating motion between the bodies, the oil pressure instantly uses the heavy weight to reach the top of the body structure.
第4頁 A \ '6 c β ΔPage 4 A \ '6 c β Δ
相當不便之缺失。 本發明欲解決的難題: 有 而阻尼 目的。 勞、燃 選擇, 況下的 可靠度 卻不易 重量上 ,卻不 卻在磨 鐘於習知阻尼 結構主要是用 但長期在高重 料耗損及搬運 用來製造不同 要求’例如高 的要求等。然 找到,典型而 的問題;又如 利於強度與重 粍與強.度取捨 系統結構,一般皆用金屬 載或傳遞動力以 其機構必定會造 多缺失。不同的 可滿足設計者對 耐磨壽命、操作 有以上多項設計 具·有高強度及低 大為改善磨擦及 些^非金屬或具有 細評估。 來承受負 量下操作 困難等諸 阻尼結構 強度、長 而同時具 ,言’鋼材 ’青錮.有 量。而某 下必須仔 製造而成, 達到作功為 成靈活度疲 材料與加工 各種特殊情 之安靜或高 .要點的材料 成本,卻有 磨損的優勢 '重量優點, Ο 产(心合;=具有相當高的比強度*比勁 Π之二2有較佳的抗腐餘性,以符合金屬材料缺失 面的岸用,#因此,複合材料經常被用來作為結構方 方案。由以往厚重之鋼材被質輕 民 業用-專各 ’其理由不外乎是複合材料具有纖二 結構體達到最輕的重量,另,方向的局強度,使付 重方方面疋對設計者有較大設計Quite inconvenient. Difficulties to be solved by the present invention: Yes and damping purpose. The choice of labor and fuel is not easy, but the reliability is not easy. The weight, but not the grinding of the conventional damping structure is mainly used, but for a long time in the heavy material loss and handling used to make different requirements, such as high requirements. Of course, we can find typical problems; for example, it is good for strength and weight, and strength and strength. The system structure is generally metal-loaded or power-transmitted, and its mechanism is bound to create more defects. Different can meet the designer's abrasion life and operation. There are many designs above. They have high strength and low, which can improve friction and some non-metals or have detailed evaluation. To withstand the difficult operation under negative load and other damping structure strength, long and at the same time, say ‘steel’ green 锢. And some must be manufactured, to achieve work as a flexible material and processing of various special circumstances quiet or high. The material cost of the point, but has the advantage of wear and tear 'weight advantage, 〇 production (xinhe; = has Quite high specific strength * Has better anti-corrosion property than Jin II 2 to meet the shore use of the missing surface of metal materials. Therefore, composite materials are often used as structural solutions. From the previous heavy steel Lightweight for civilian use-special purpose 'The reason is nothing more than that the composite material has a fiber structure to achieve the lightest weight. In addition, the local strength of the direction makes the pay side more important.
418292 五、發明說明(3) '—-- 變數空間,如纖維角度疊層排列方向及疊層厚度,以力求 整體結構最佳化。常見複合材料系統有石墨纖維(Carb〇n) 、克拉纖維(Kevlar)、硼纖維(B〇r〇n)等均具有特定的 5L條件與強度適用範圍,然而其分析方法、理論基礎均相 因此’本發明所指複合材料應是廣泛地指利用高強 度之纖維(Fiber)與依適當比例以膠質(Matrix)充填的 種系統。 分 本發明解決課題所採取手段: 依據本發明之一種複合材料阻尼負載元件之製法與其 :成主要在於利用複合材料質輕與高強度,同時考慮磨 $ =題’復利用線絲纏繞法、模造熱壓成型法及壓力袋充 =盆,ΐ將金屬嵌合元件與非金屬之複合材料有效結合, 到傳動工業輕量化及節省成本為目的。 運 料之質i *要精神在提供一種阻尼負載元件’利用複合材 有效結A网強度與設計靈活性,同時考慮金屬之優點,以 /5兩種不同材料特性而得到一全新之應用領域。 因此,士 妙 或異曾;y· 本心明之主要目的,在提供一種有效結合同質 、 枓特性’而形成之複合材料阻尼負载元件之製法418292 V. Description of the invention (3) '--- Variable space, such as fiber angle stacking direction and stacking thickness, in order to optimize the overall structure. Common composite material systems include graphite fiber (Carbon), carat fiber (Kevlar), boron fiber (Boron), which all have specific 5L conditions and strengths. However, their analytical methods and theoretical basis are homogeneous. 'The composite material referred to in the present invention shall broadly refer to a system using high-strength fiber and a matrix filled with a matrix at an appropriate ratio. The method adopted by the present invention to solve the problem is as follows: A method for manufacturing a composite material damping load element according to the present invention is as follows: The main purpose is to use the composite material's light weight and high strength, and at the same time consider grinding. The hot pressing method and the pressure bag are filled with pots. The purpose is to effectively combine metal fitting elements with non-metallic composite materials to reduce weight and save costs in the transmission industry. The quality of the material i * The spirit is to provide a damping load element ’that uses composite materials to effectively connect A-net strength and design flexibility, while taking into account the advantages of metal, and obtaining a brand new application field with / 5 two different material characteristics. Therefore, Shi Miao may have different goals; y · The main purpose of the heart is to provide a method for manufacturing a composite material damping load element that effectively combines homogeneous and 枓 characteristics ’.
第6頁 418292 五、------- 與其製成。 去 & 發明之次要目的’在提供利用金屬嵌合部設於主要 構件相$ 要 ,移動接觸處’並利用複合材料取代其餘構件之主 _ 。卩份,有效解決不同材料間之結合,進而同時運 不同材料之機械性質,以達質輕、強度高及耐磨等目的用 本案之其他目的與優點將以實施例做示範性說明, 輔助以圖示做參考,當然其揭露僅為範例並非限制,其$ 【圖示簡要說明】 第一圖 第二圖 第三圖 第四圖 第五圖 第六圖 第七圖 第八圖 第九圖 係依據本發明之—種複合材料阻尼負载 立體組合圖; 係依據本發明之—插;^ ^ M ^ Ϊ 植複合材料阻尼負载 立體分解圖; 元件 元件 係依據本發明 係依據本發明 係依據本發明 係依據本發明 係依據本發明 係依據本發明 係依據本發明 缸筒主體綠絲 缸筒主體之另 實心桿體之〜 中空桿體之另 活塞之結橋 活塞之複材^ 第一端紅蓋之 纏繞法示意圖 一實施例; 實施例; —實施例; 意圖; 示意圖; —實施例;Page 6 418292 V. ------- and its making. Going to & The secondary purpose of the invention is to provide the use of metal fittings provided on the main components, moving the contact points' and replacing the remaining components with composite materials. It can effectively solve the combination of different materials, and then simultaneously transport the mechanical properties of different materials to achieve light weight, high strength and wear resistance. The other purposes and advantages of this case will be used as an example to illustrate the examples and assist in The pictures are for reference. Of course, the disclosure is only an example and not a limitation. [Brief description of the diagram] The first picture, the second picture, the third picture, the fourth picture, the fifth picture, the sixth picture, the seventh picture, the eighth picture, and the ninth picture system A three-dimensional composite drawing of a composite material damping load according to the present invention; a three-dimensional exploded view of a composite material damping load according to the present invention; a plug; a component element according to the present invention according to the present invention; According to the present invention According to the present invention According to the present invention According to the present invention According to the present invention The cylinder body green silk The main body of the cylinder body is another solid rod body ~ the hollow rod body is the piston of the other piston and the bridge piston compound ^ the first end is red The winding method is a schematic diagram of an embodiment; an embodiment; an embodiment; an intention; a schematic diagram; an embodiment;
ί 4 182 92 五、發明說明(5) 第十圖係依據本發明第一端缸蓋之另一實施例; 第十一圖係依據本發明第二端缸蓋之一實施例; 第十二圖係依據本發明第二端缸蓋之另一實施例 【圖號簡要說明】ί 4 182 92 V. Description of the invention (5) The tenth figure is another embodiment of the first end cylinder head according to the present invention; the eleventh figure is an embodiment of the second end cylinder head according to the present invention; the twelfth The figure shows another embodiment of the second end cylinder head according to the present invention. [Brief description of figure numbers]
10 缸筒主體 101 金屬内膽 1011 圓柱形内膽 1012 端蓋體内膽 102 複材部 103 嵌合部 11 桿體 111 複材部 112 , 113 嵌合部 12 活塞 121 活塞嵌合部 122 中心介面環嵌合部 123 複材部 1211 外環凸部 1212 活塞環槽 1213 , 1221 凸起部 1214 , 1223 橫向凸肋 41829^10 Cylinder body 101 Metal liner 1011 Cylindrical liner 1012 End cap body 102 Composite material part 103 Fitting part 11 Rod body 111 Composite material part 112, 113 Fitting part 12 Piston 121 Piston fitting part 122 Center interface Ring fitting part 123 Composite material part 1211 Outer ring convex part 1212 Piston ring groove 1213, 1221 Protruding part 1214, 1223 Lateral rib 41829 ^
418292 五、發明說明(7) 阻尼負載元件之一個實施例,係包括一缸筒主體(1 0 )具有 斜倒角R 以供另一端蓋相契合,而缸筒主.體中心係一個通 孔Η,該缸筒主體之通孔可以接受一活塞(12)相密合往復 運動施力,活塞外側具有活塞環(1 3 )以供緊密配合,而活 塞中心與另一桿體(11)以阻塊華司(14)及螺帽(15)相結合 以傳達壓力缸機構之馬力。另外,再以第一端缸蓋(16)及 第二端缸蓋(19)與缸筒主體相互嵌合,並具、有管路進出口 (1 6 3 )、( 1 9 3 )以使系統油路循環,並達到做功為目的。而 缸筒主體與活塞之接觸面馬求其密合度,可利用其活塞環 (13)來達到目的。同理,環體(18)設於第一端缸蓋凸出端 内緣處,且端缸蓋與缸筒主體亦可藉封環、(2〇)來達 到緊密配合之目的,最後再以複數根固定桿體(21 )及螺絲 (2 2 )將各阻尼元件配裝鎖固。 ,^案之實施例僅為示範性說明,並非限制其型式,例 α ’本案中之端缸蓋係套設於缸筒^ 鎖"可僅由-側;開== 0 ⑽與桿= = 體螺接;又, 功能用複合材料取代部份或全部主要 度特性與傳統材料,2 = 2合複合材料之質輕高強 性等特性。 特別疋金屬材料之耐衝擊、磨耗或韌418292 V. Description of the invention (7) An embodiment of the damping load element includes a cylinder main body (1 0) having an oblique chamfer R for the other end cover to fit, and a central hole of the main body of the cylinder is a through hole. Alas, the through hole of the cylinder main body can accept a piston (12) for close and reciprocating motion force, a piston ring (1 3) on the outside of the piston for close fitting, and the center of the piston and another rod (11) to The block washer (14) and nut (15) are combined to convey the horsepower of the pressure cylinder mechanism. In addition, the first end cylinder head (16) and the second end cylinder head (19) are fitted into the cylinder body, and are provided with pipeline inlets and outlets (1 6 3) and (1 9 3) so that The system oil circuit circulates and achieves the purpose of doing work. While the contact surface between the cylinder body and the piston is required for its tightness, the piston ring (13) can be used to achieve the purpose. Similarly, the ring body (18) is set at the inner edge of the protruding end of the first end of the cylinder head, and the end cylinder head and the main body of the cylinder can also be closely fitted by the sealing ring (20), and finally A plurality of fixing rod bodies (21) and screws (2 2) are used to fix and lock each damping element. The example of the case is only an exemplary description, and is not a limitation on its type. Example α 'In this case, the end cylinder head is sleeved on the cylinder barrel. The lock can be only from the side; open == 0 ⑽ 和 杆 = = Body screw connection; and, functionally use composite materials to replace some or all of the main characteristics and traditional materials, 2 = 2 composite materials of light weight and high strength and other characteristics. Especially 、 impact resistance, wear resistance or toughness of metal materials
丨.418 2 9 2 五、發明說明(8) 第三、四 不同之型態。 維線絲來纏繞 主體形狀相似 時之摩擦力, 段組合,其中 膽(1012),而 之用途,因此 主體部位。利 叉排列,而纖 設計為〔±54 同時又可得到 0 圖指出缸筒主體(10)之結構外形,顯示兩種 首先如第三圖所示之線絲纏繞法,利用纖 缸筒主體’且將金屬内膽(101)製成與血筒 ’而其外表面加以喷砂處理以增加線絲纏繞 並提供足夠表面抓緊力。金屬内膽可分為三 可分解為一圓柱形内膽(1 011)與前後端蓋體内 蓋體内膽僅是用來辅助纏繞時路徑 待纏繞成型時再將蓋體内膽”,僅= 用螺旋纏繞方式在金屬内膽表面繞上n層交 維層排列角度可利用學術上之最佳化理論 設计、屯可得最佳狀態,亦即最省材料 k汁需求強度,其中n為疊層總數。 複合材料必 本發明所示之.實 言’先將複材放 度先加熱至8 〇 ,如此便可將具 再將已成型之結 形之複合材料缸 金屬内膽,不但 活塞雇金屬内膽 須在特定的壓 施例以採用石 入烤箱一面旋 持續3 0分鐘, 有金屬内膽及 構體去除前後 筒主體(10)。 可增強缸筒強 内部往復運動 力與溫 墨碳纖 轉一面 再升高 複合材 端蓋體 此一複 度及減 而無磨 度條件下才能固化。 維與環氧樹脂材料而 充分固化之,成型溫 至l5〇t持續90分鐘 料—體成型,最後, 内膽部份,剩下圓柱 f材料本體具有薄殼 本體重量,又可使 損問題產生。 0丨 .418 2 9 2 V. Description of the invention (8) Third and fourth different types. The wire is used to wrap the frictional force when the shape of the main body is similar, the combination of segments, of which the gall (1012), and the use, therefore the main body part. The forks are arranged, and the fiber design is [± 54 and 0 can be obtained at the same time. The figure shows the structure and shape of the cylinder body (10), showing two kinds of wire winding methods shown in the first figure, using the fiber cylinder body ' And the metal liner (101) is made with a blood vessel 'and its outer surface is sandblasted to increase the wire winding and provide sufficient surface grip. The metal liner can be divided into three, which can be decomposed into a cylindrical liner (1 011) and the front and rear lid inner lids. The inner liner is only used to assist the winding path when the winding is formed and then the inner liner. = Spiral winding method is used to arrange the n-layer cross-dimensional layer on the surface of the metal liner. The academic optimization theory can be used to design the optimal state, that is, the most demanding material k juice demand intensity, where n It is the total number of laminations. The composite material must be as shown in the present invention. The truth is that the composite material is first heated to 80 °, so that the metal liner of the composite material cylinder with the formed shape can be heated. The piston employs a metal liner to rotate for 30 minutes by using a stone into the oven under a specific pressure. The metal liner and the structure remove the front and rear cylinder bodies (10). It can enhance the strong internal reciprocating force and temperature of the cylinder. The ink carbon fiber is turned to one side and then the end cover of the composite material is raised and reduced to a degree without curing. It can be cured with epoxy resin material and fully cured, and the molding temperature is 150 minutes for 90 minutes. Molding, finally, the inner part, the remaining round The material body of the column f has a thin shell body weight and can cause damage problems.
4 1 82 9 P 五、發明說明(9) 主體之另一型 合部(1 0 3 )及 相當摩擦粗糙 為長纖預浸布 ,其中η為相 筒主體長度。 藉由可撓性佳 合,其主要係 予以包覆,再 主體之複材部 學術上之最佳 「丫 第四圖是利用模造熱壓成型法製造缸筒 態》缸筒主體(10)可包括一接觸面之金屬嵌 複材部(1 0 2 ) ’嵌合部與複材部間必須具有 面,典型可為凹凸間隙所構成,複材部則可 捲起’其展開亦可用nTzrDXL之尺寸來表示 互交叉疊層總數,D為缸筒主體直徑,L為.缸 然而長纖預浸布與金屬嵌合部之嵌合,尚可 的短纖糰料(B. M. C.)充當介面材料來輔助結 在嵌合部表面事先喷砂處理,並用短纖糰料 用長纖預浸布依序捲起’而本方法製得缸筒 (長纖預浸布)纖維疊層排列角度,均是利用 化理論設計為 〔± 5 4。〕κ 。 最後’將缸筒主體(10)放 具内熱壓成型,藉由預設之溫 充分固化,其碳纖錐複材成型 約1 5 0 °c,時間約持續5 0分。 \ 第五與六圖指出桿體(11) 型態。桿體(11)之兩自由端可 一端伸迅於端蓋,另一端於缸 本實施例而言’係利用螺絲來 以金屬為宜’桿體其它部位可 重量輕量化。首先參照第五圖 入具有外形相對應模穴之模 度與壓力可使複合材料本體 壓力約5 0 k g f / c m2,溫度 之截面圖,顯示兩種不同之 為金屬製成,主要是桿體之 筒主體内之活塞相連接。以 達到此一連接目的,而螺接 用複材來取代,以達到整體 之桿體係為實心型態,利用 k 04 1 82 9 P V. Description of the invention (9) Another type of main body (1 0 3) and quite friction and rough are long-fiber prepregs, where η is the length of the main body of the photographic cylinder. With good flexibility, it is mainly covered, and the academic best of the composite material department of the main body "The fourth picture is the use of molding and hot press molding method to manufacture the cylinder barrel state" The cylinder body (10) can Including a contact surface of the metal embedded composite material part (102) 'The mating part and the composite material part must have a surface, typically it can be formed by a concave-convex gap, and the composite material part can be rolled up' It can also be unrolled with nTzrDXL The size is used to indicate the total number of cross-laminated layers. D is the diameter of the cylinder body and L is the cylinder. However, the fitting of the long-fiber prepreg with the metal fitting part is acceptable. The surface of the fitting part is sandblasted in advance, and the short fiber agglomerate is sequentially rolled up with a long-fiber prepreg, and the angle of the fiber stacking arrangement of the cylinder tube (long-fiber prepreg) obtained by this method is used The theoretical design is [± 5 4.] κ. Finally, the cylinder body (10) is placed in a hot press to be molded, and fully cured by a preset temperature. The carbon fiber cone composite material is formed at about 150 ° C, time It lasts about 50 minutes. \ The fifth and sixth figures indicate the shape of the rod body (11). The two free ends of the rod body (11) One end extends to the end cap and the other end to the cylinder. For the purpose of this embodiment, “It is better to use screws to use metal.” The other parts of the rod can be lightweight. First, refer to the fifth figure to enter the mold with the corresponding cavity. The pressure can make the composite body pressure about 50 kgf / c m2, and the cross-sectional view of the temperature shows that the two are made of metal, mainly the piston in the barrel body of the rod body. To achieve this connection purpose The screw connection is replaced by a composite material, so that the overall rod system is solid, and k 0 is used.
第12頁 發明說明(10) 模造熱壓成型法製成,其桿體(11)兩自由端之金屬嵌合部 (112)、(113) ’而桿體之大部份區域為複材部(hi),複 材部可利用短纖糰料予以包覆充填,其與金屬嵌合部之接 觸部位宜具有高摩擦粗縫面,典型地可為凹凸初隙所構成 的表面’並且經過喷砂處理以使短纖糰料複材有足夠附著 力於其金屬嵌合部表面。當複材經適當包覆嵌合後,可放 入相對應模穴之模具内熱壓成型,其成型條件亦可依其複 材系統與成型尺寸不同而決定,以碳纖維複材而言,壓力 約50 kgf/cm2 ’溫度約150 eC,時間約持續50分。Description of the invention on page 12 (10) It is made by hot-press molding, and the metal fitting parts (112) and (113) of the two free ends of the rod body (11) are made of a composite material part. (Hi), the composite material part can be covered and filled with short fiber agglomerate, and the contact part with the metal fitting part should have a high-friction rough seam surface, which can be typically a surface formed by an uneven initial gap and sprayed Sand treatment to make the staple fiber composite material have sufficient adhesion to the surface of the metal fitting portion. After the composite material is appropriately covered and fitted, it can be placed in the mold of the corresponding cavity and hot-pressed. The molding conditions can also be determined according to the different material system and molding size. For carbon fiber composite material, the pressure About 50 kgf / cm2 'The temperature is about 150 eC, and the time lasts about 50 minutes.
第六圖之桿體係為中空型態,利用壓力袋充氣成型法 製成,其嵌合部與複材部約略與缸筒主體相似,其不同點 在於中空型態之t間複材部(111)乃是長纖預浸^疊層而 成’其纖維疊層排列角度可利用學術上之最佳化理論設計 爲〔土 1 0 〕η ’其中η為相互交叉疊層總數.,如此可得 最佳狀-態’亦·即最嗜材料同時又可得到設計需求強度。疊 層捲好之中空複材部可用尼龍氣袋及氣嘴充氣保持一成形 壓力,中間段無金屬嵌合部,桿體(11)兩自由端具有金屬 嵌合部(112)、(113),複材部(111)與金屬嵌合部之接觸 部位宜具有高摩擦粗糙面,典型地可為凹凸間隙所構成的 表面,並且經過喷砂處理及利用短纖糰料複材有足夠附著 力於其金屬嵌合部表面。成型時’將桿體内安置尼龍氣袋 及氣嘴後置於對應模穴之模具内充氣熱壓成型,固化成型 充氣壓力約12kgf/cm2,溫度約15〇 t,時間約為9〇分鐘左The rod system in the sixth figure is a hollow type, which is made by the pressure bag inflation molding method. The fitting part and the composite part are similar to the cylinder body. The difference is the hollow t-shaped composite part (111 ) Is a long-fiber pre-impregnated ^ laminated fiber's arrangement angle of the fiber can be designed using academic optimization theory as [土 1 0] η ', where η is the total number of cross-laminated layers. The best state-state is the most demanding material at the same time and can obtain the strength of design requirements. The laminated and rolled composite material can be filled with nylon airbags and nozzles to maintain a forming pressure. There is no metal fitting in the middle section, and metal fittings (112), (113) are provided at both free ends of the rod (11). The contact part between the composite material part (111) and the metal fitting part should have a high-friction rough surface, which can be a surface composed of concave and convex gaps, and has sufficient adhesion after sandblasting and using short fiber aggregate material. On the surface of the metal fitting portion. When molding ’, a nylon airbag and a gas nozzle are placed in the rod body, and then placed in a mold corresponding to the cavity, and then inflated and hot-pressed.
五、發明說明(11) 右0 第七圖係根據本發明之活塞結構圖,基本上,包括 一活塞嵌合部(1 21 ),一中心介面環嵌合部(1 22 ),及複材 部(123)設於活塞嵌合部與介面環嵌合部間,而形成一完 整之複合材料活塞構成。主要在利用金屬材料之活塞外環 與嵌合介面環忍受強大之接觸應力或彎曲應力,同里i复 合材料取代中間大部分的金屬部分,而實質地減輕重量。 以二實施例而言,其活塞(1 2)之外圈部份與缸筒主體(1 〇 ) 之内圓相接觸,而若缸筒主體與活塞接觸面欲充分運用其 耐摩擦特性時’則活塞接觸.面必須利用活塞彼合部(1 21 ) 之結構。同理’活塞本體欲與桿體相連接,可利用另一中 〜介面環喪合部(122)達成,並在兩金屬彼合部之間施以 i纖複合材料及短纖糰料’以滿足結構強度及與金屬介面 之結合。 環槽步包括外環凸部(1211)、 ===凸起部(1213)、橫向凸肋(1214卜而 約略突出而具有嵌合作用義使得其角部(1215) 互相卡止或互崁的功能,嗖於1〔、與複合材料接觸而達到 呈直角,以防止施力之軸向分力,f向凸肋約與運動方向 及輪向分力之破壞。 而中心介面環後合部(122、 +V. Description of the invention (11) Right 0 The seventh diagram is a piston structure diagram according to the present invention, and basically includes a piston fitting portion (1 21), a center interface ring fitting portion (1 22), and a composite material The part (123) is arranged between the piston fitting part and the interface ring fitting part, and forms a complete composite material piston structure. The piston outer ring and the fitting interface ring of the metal material are mainly used to endure strong contact stress or bending stress, and the composite material in the middle replaces most of the metal part in the middle, thereby substantially reducing the weight. In the second embodiment, the outer ring portion of the piston (12) is in contact with the inner circle of the cylinder body (10), and if the contact surface of the cylinder body and the piston wants to make full use of its friction resistance characteristics' Then the piston contact surface must use the structure of the piston joint (1 21). Similarly, 'the piston body wants to be connected with the rod body, it can be achieved by using another intermediate interface interface (122), and applying i-fiber composite material and short fiber agglomerates between the two metal parts' Meet structural strength and combination with metal interface. The ring groove step includes an outer ring convex portion (1211), a === convex portion (1213), and a lateral convex rib (1214) which is slightly protruding and has a fitting effect. The corner portions (1215) are locked or mutually locked. Function, at 1 [, contact with the composite material and reach a right angle to prevent the axial component force of the force, the f-direction convex rib is about the damage of the movement direction and the wheel component force. And the central interface ring rear joint ( 122, +
<内環侧定義一軸孔,以 I< Inner ring side defines a shaft hole with I
丨 4、J 8 2 9 2丨 4, J 8 2 9 2
五、發明說明(12) 提供桿體(11)貫穿及鎖固之。在外環設有與複合 之凸起部(1221),其間具有約略向外凸出的角部(122 許介面環與複合材料接觸而互相卡止,更進一步包括橫向 凸肋(1 223 )約與運動方向呈直角,以防止施力之=向分二 及軸向分力之破壞。 活塞複材 般合部與中心 量’同時提供 料系統可|於 纖的分別, 以依需求而事 成品方便使用 ,依不同比例 (B. M· C.), 部(123) 介面環嚴 優越的強 各教材中 纖大約可 先預設疊 。又短纖 混合而成 並且以均 結構如 合部間 度。複 。簡單 分為預 層排列 維切成 不同的 質或等 第八圖所 ,取代金 合材料的 而言,複 浸樹脂式 角度而以 一寸或數 商品,習 向性的材 不 王要設 屬材料之大 機械性質與 合材料有長 或乾式,長 不同編織方 寸之長度混 慣上稱為短 料做處理。 於活塞 部份重 各式材 纖與短 纖也可 式製成 合樹脂 纖糰料 複合材料除優越的強度與重量比外’另一重要特性, 利用纖維排列可得到適合的負載分佈,亦即使最佳化狀態 而設計成為可能。關於前者短纖材料取代傳統材料即是一 例’而要兼顧兩者,則必須採用長纖材料來達成°復請進 一步參考第八圖,活塞嵌合部與中心介面環嵌合部間之複 合材料充填部(1 2 3),在靠近該活塞嵌合部内側之凸起與 該中心介面環嵌合部外側之凸起間先分別填入短纖材料分 别以件號(1231 )、( 1 233)表示。在兩短纖間再塞入長纖預V. Description of the invention (12) Provide the rod body (11) to penetrate and lock it. The outer ring is provided with a compound convex portion (1221) with a corner portion protruding slightly outward (122) The interface ring contacts the composite material and is locked with each other, and further includes a transverse rib (1 223). At right angles to the direction of movement, to prevent the destruction of the force = two points in the axial direction and the axial force component. The piston composite material and the central amount of the material at the same time provide a material system that can be separated from the fiber to meet the needs of the finished product Convenient to use, according to different proportions (B. M · C.), The department (123) interface is strong and the fiber in each textbook can be pre-stacked. The short fibers are mixed and the structure is uniform. Degree. Complex. It is simply divided into pre-layered arrays and cut into different qualities or other materials. As an alternative to metal materials, it is impregnated with resin-type angles and one-inch or several products. The habitual material is not king. It is necessary to set the large mechanical properties of the material to be long or dry, and the length of different weaving square inches is commonly referred to as short material for processing. In the piston part, various types of fiber and staple fiber can also be made into a combination. In addition to resin fiber aggregate composites In addition to the ratio of weight to weight, another important characteristic is that the fiber arrangement can obtain a suitable load distribution, and even if it is optimized, it is possible to design. Regarding the former staple fiber material instead of the traditional material, it is an example. You must use a long-fiber material to achieve °. Please refer to Figure 8 for further details. The composite material filling part (1 2 3) between the piston fitting part and the center interface ring fitting part is located near the inner side of the piston fitting part. The short fiber material is respectively filled in between the raised part and the protrusion on the outside of the central interface ring's fitting part, which are respectively represented by the part numbers (1231) and (1 233). Then insert the long fiber prefiber between the two short fibers.
第15頁 4 I 8 2 9 2 五、發明說明(13) _ 浸布(1232),而該長纖 為高度,將金屬介面二為中空圓形狀以活塞厚度 -圓形平面,再稍許短纖材料-起填充成 填塞於活塞极合部内側二二j 2側,復利用短纖材料做 長纖預浸布之間以違到固;合部外側等凸起部並與 法有明顯的好處,亦即可針二::1用長纖布的作 排列方向。本例中,县 s 2方向的需求做纖維疊層 特例,因為活塞受軸疊成-中空圓形平板系- 塞(12)承受,而傳動的蠻值,其強大的接觸應力由活 布[〇。/90。/,.、彎士傳達依其沿軸向可以長纖預浸 論之最佳化設計。杏缺正疊層交又對稱排列達到理 同角度排列亦是可^ &|長纖布在其它設計考慮下欲以不 並不會影響本發明产ί L只要一層一層包覆疊層即可, ,複合材料採用在其發明基本内涵。又若 m /皿下口化成型的系統,則幾乎任何可 固化:Ϊ Ϊ ΪIί甩:不限制只能使用金屬材料,至於 口 i Γ又Ϊ 般而言,溫度越高成型固化時間越短, 八要在材料不至焦壞的程度,這個準則即可適用。下一步 放置上述複材活塞於相對應模穴之模具内並置於熱壓機 、利用模造熱壓成型法熱硬化,熱壓之時間與溫度配合 式,以本發明所示之實施例所採用之石墨破纖維與環氧 樹脂而言,必須先將模具g度預熱到約〗5 〇艺,並將模具 置於約為50Kg/cm2壓力下保持約5〇分鐘使石墨碳纖維與環 氧樹脂充分固化(cured) ’其中長纖與短纖層充填包圍活 塞嵌合部及中心介面環嵌合部各一侧。固化成型後即可將 1¾ aPage 15 4 I 8 2 9 2 V. Description of the invention (13) _ impregnated cloth (1232), and the filament is a height, the metal interface is a hollow circle shape, the piston thickness-a circular plane, and a little short fiber Material-Filled to fill the two two j 2 side of the inner side of the piston pole, and use the short fiber material to make long fiber prepregs to break the solid; the convex parts such as the outer side of the joint have obvious advantages with the method , That is, needle two: 1: 1 using long fiber cloth as the alignment direction. In this example, the requirement of the county s 2 direction is a special case of fiber stacking, because the piston is subjected to shaft stacking-hollow circular flat plate system-plug (12), and the strong contact stress of the transmission is caused by live cloth [ 〇. / 90. /,., Bianshi conveys the optimized design of the theory that the fiber can be immersed in the axial direction. It is also possible that the apricots are intersected and symmetrically arranged to achieve the same angle arrangement. ^ &Amp; | In other design considerations, the long-fiber cloth does not affect the production of the present invention, as long as it is covered by layers. The composite material adopts the basic connotation in its invention. If the m / plate is formed by a mouth molding system, it can be cured almost: Ϊ Ϊ ίIί rejection: there is no restriction on the use of metal materials only. As for the mouth i Γ, generally speaking, the higher the temperature, the shorter the curing time. Eight, this criterion can be applied to the extent that the materials are not burnt. Next, the composite piston is placed in a mold corresponding to the cavity and placed in a hot press. The hardening is performed by molding and hot pressing. The time and temperature of the hot pressing are matched. For graphite fiber breaking and epoxy resin, the mold g must be preheated to about 50 ° C, and the mold is placed under a pressure of about 50Kg / cm2 for about 50 minutes to make the graphite carbon fiber and epoxy resin fully. Cured 'wherein the long fiber and short fiber layers fill each side of the piston fitting portion and the center interface ring fitting portion. 1¾ a after curing
酬Pay
第16頁 4 182 92 五、發明說明(14) 複合材料活塞自模具中取出,如果有必要可做拋光的工作 ’去除可能的毛邊,最後得到成品。 第九與十圖指出第一端缸蓋之截面圖,顯示兩種不同 材質之模造熱壓成型法型態。第十一與十二圖亦指出第二 端紅蓋之截面圖,顯示兩種不同材質之模造熱壓成型法型 態°第一與第二端缸蓋之技術構成約略相同,其不同點在 於第一端缸蓋(16)具有一開口端’以提供桿體(11)藉活塞 (1 2)來回往復運動,對外界形成做功。本發明之端缸蓋可 全為複合材料所構成,如第九與十一圖所示。而在考慮油 孔螺紋及端缸蓋延伸部份時可使用與活塞之中心介面環嵌 3 # (1 2 2)結構相似之金屬敌合部來達成。又為配合缸筒 主體内之金屬斜倒角R ,端缸蓋相對應位置亦可採用與活 塞嵌合部(1 21)結構相似之金屬嵌合部來達成^Page 16 4 182 92 V. Description of the invention (14) The composite material piston is taken out of the mold. If necessary, it can be polished. ′ Remove possible burrs, and finally obtain the finished product. The ninth and tenth figures indicate the cross-sectional views of the first end cylinder head, showing the two types of hot-press molding of different materials. The eleventh and twelfth figures also indicate the cross-sectional views of the red cap on the second end, showing the two types of molds made by hot pressing. The technical composition of the first and second end cylinder heads is about the same. The difference is that The first end cylinder head (16) has an open end 'to provide the rod body (11) to reciprocate back and forth by the piston (12) to form work to the outside. The end cylinder head of the present invention may be composed of composite materials, as shown in Figures 9 and 11. When considering the oil hole thread and the extension of the end cylinder head, a metal enemy joint with a structure similar to that of the center interface of the piston 3 # (1 2 2) can be used. In order to match the metal oblique chamfer R in the cylinder main body, the corresponding position of the end cylinder head can also be achieved by using a metal fitting portion similar to the structure of the piston fitting portion (1 21) ^
首先’以第九與十圖說明第一端缸篕(16)之技術構成 ’其用來與缸筒主體配合。在第九圖中以全為複合材料情 形可使用短纖糰料(B. M. C.)填充於相對應外形結構相似模 穴之模具中並將模具預熱到約150 。〇,再將模具置於約為 5j)Kg/cm2之溫度與r壓力下保持約9〇分鐘使石墨碳纖維與環 氧樹脂充分固化(cured)成型。而更廣泛之形式如第/十圖 中工作媒體係利用管路引進,則在管路螺接處使用金屬嵌 合部(163)來達成;同理,為配合活塞與桿體延伸至叙^ 主體外部,則其延伸處以金屬嵌合部(164)來達成,至^First, 'the technical constitution of the first end cylinder 篕 (16) is explained with the ninth and tenth drawings', which is used to cooperate with the cylinder body. In the ninth figure, in the case of all composite materials, short fiber agglomerates (B.M.C.) can be used to fill the corresponding molds with similar shapes and preheat the mold to about 150 ° C. 〇, and then the mold is placed at a temperature of about 5j) Kg / cm2 and r pressure for about 90 minutes to make graphite carbon fiber and epoxy resin fully cured (cured) molding. A more extensive form, such as the introduction of the working medium in the tenth / tenth figure, is introduced by using pipelines, which is achieved by using metal fittings (163) at the screw joints of the pipelines; similarly, in order to cooperate with the pistons and rods, it extends to Syria Outside the main body, its extension is achieved by a metal fitting portion (164), to ^
4 182 32 五、發明說明(15) 與缸筒主體内之金屬斜倒角R配合處則以金屬嵌合部(162) 來達成。以上所敘述之金屬嵌合部結構外形與本發明之活 塞傲合部與中心介面環傲合部均相類似,且複材部(1 6 1 ) 熱硬化成型之固化溫度、時間及壓力與第九圖之製程完全 相同。 第十一與十二圖中省略桿體延伸出之構成外,第二端 缸蓋(19)與第一端虹蓋(16)之技術構成完全一致,具有複 材部(191)及各金屬嵌合部(192)、(193)等組織結^冓^第 - 一與二端細蓋之幾何外型較複雜’較佳地可完全使用長纖 〇 複材與短纖糰料為手段取代金屬材料,而短纖糰料形成之 複材部與各喪合部經熱壓硬化後,各間隙均可充分填滿密 合以形成堅固之嵌合態勢。而其熱硬化成型之固化溫度、 時間及壓力亦與第九圖之製程完全相同。 製作本發明複合材料阻尼負載元件之製裎,係包括下 列各步驟; (a) 備置成型之模具,模具中至少分為兩部且結合後〇 模内定義有預設有約略與上述各阻尼元件外型相 當之模穴’以便定位與成型; (b) 依據本發明之複合材料阻尼負載元件之各種成型 製造方式包括缸筒主體之線絲纏繞法及模造熱壓 成型法’桿體之壓力袋成型法及模造熱壓成型法4 182 32 V. Description of the invention (15) The fitting of the metal chamfered chamfer R in the cylinder body is achieved by the metal fitting portion (162). The structure and shape of the metal fitting part described above are similar to those of the piston fitting part and the central interface ring fitting part of the present invention, and the curing temperature, time and pressure of the composite material part (1 6 1) are different from the curing temperature, time and pressure of the first part. The process of Nine Pictures is exactly the same. In the eleventh and twelfth drawings, the structure of the second end cylinder head (19) and the first end rainbow cover (16) is completely the same except that the extension of the rod body is omitted. It has a composite part (191) and various metals. The structure of the fitting parts (192), (193), etc. ^ 冓 ^-The geometric shapes of the first and second end thin caps are more complex. It is better to use long fibers, composite materials and short fiber agglomerates instead. Metal materials, and after the composite material part and each joint part formed by short fiber agglomerate are heat-pressed and hardened, each gap can be fully filled and tightly formed to form a strong fitting state. The curing temperature, time and pressure of its thermosetting molding are also exactly the same as those of the ninth figure. The manufacture of the composite material damping load element of the present invention includes the following steps: (a) Prepare a molding mold. The mold is divided into at least two parts and combined. The mold is preset with approximately the same damping elements. Equivalent mold cavity 'for positioning and molding; (b) Various molding manufacturing methods of the composite material damping load element according to the present invention include the wire winding method of the cylinder body and the molding hot-press molding method of the pressure bag of the rod Molding method and molding hot pressing method
第18頁 4 Γ82 92 五、發明說明(16) ,活塞之模造熱壓成型法,端缸蓋之模造熱壓成 塑法等以熱硬化成型為手段製成複合材料阻尼系 統之各元件; (C)將各個元件之金屬嵌合部置於該相當模具中,使 該金屬嵌合部一侧施以喷砂及塗架橋助劑並與複 合材料短纖糰料嵌合; (d) (e) (f) 將具有長纖之最佳化交叉排列角度[土 0 ]n,充 填包圍上述之金屬喪合部一側,短纖糰料則充填 於長纖預浸布與金屬嵌合部中間介面,其中Θ為 纖維排列走向’ η為疊層總數; 將模具置於上述各個複合材料阻尼負載元件固4 條件下之溫度、壓力與時間下成塑; 熱壓成型後’自模具取出得同質,特別是異質』 材料特性結合在一起之複人隨 面拋光增加美觀,並利枓阻尼負載兀件a 體依.序組合固定其阻數根金屬螺紋固定 料阻尼負载產品:負載元件使成完整複合才Page 18 4 Γ82 92 V. Description of the invention (16), the components of the composite material damping system are made by means of heat hardening molding, such as the method of thermocompression molding of the piston, and the method of thermocompression molding of the end cylinder head; C) The metal fitting part of each component is placed in the equivalent mold, and the side of the metal fitting part is sandblasted and coated with a bridging aid and fitted with the composite staple fiber agglomerate; (d) (e ) (f) The optimized cross-alignment angle [soil 0] n with filaments is filled to surround the side of the metal funnel, and the short fiber agglomerate is filled between the filament prepreg and the metal fitting portion. Interface, where Θ is the orientation of the fibers, and η is the total number of laminations; the mold is placed under the conditions of temperature, pressure and time of each composite material damping load element, and is formed into plastic; after hot pressing, it is taken out from the mold to be homogeneous "Especially heterogeneous." The combination of material characteristics combined with the polishing of the surface increases aesthetics and facilitates the damping of the load element a. According to the sequence, the resistance is fixed by a combination of metal threads. The material is a damping load product: the load element is completed. Compound talent
'本案至此相信已清楚說明, 異質的材料,利用其不同機械^精神在.結合同質或 闬之複合材料阻尼負载元件。買優勢而得到一全新而實 重量問題,而以適當的方法,、主要在解決昔用阻尼元件 維持昔用金屬元件之耐摩耗與$用複合材料解決之’而為 材與金屬材之嵌合方式。然而2衝擊等特性,則發展出複 …、本案凹與凸之幾何外形嵌合'This case believes that it has been clearly stated that heterogeneous materials use their different mechanical spirits to combine homogeneous or tritium composite material to damp load elements. Buying advantages and getting a new and solid weight problem, and in an appropriate way, mainly in solving the past use of damping elements to maintain the wear resistance of metal parts used in the past and the use of composite materials to solve the 'fitting of materials and metal materials the way. However, characteristics such as 2 shocks have developed complex ..., the geometric shape of the concave and convex fit
» 4 18 2 92 五、發明說明(17) 方式僅為示範性 力,且其凹凸比 項技術之人士應 效之元件更換、 中。又本案之製 其它未提及的亦 長方形裁切捲起 甚為明顯。至於 系統有關,其主 要能使高分子材 的在加速其反應 質,主要 例、尺寸 可根據本 替代、變 法均以典 可達到相 ,亦可使 成型溫度 要在不使 料產生硬 時間》 精神在於其材 及數目亦僅為 案之教導而輕 更或限制均應 型之模具成型 同之構成,例 用線絲纏繞法 、壓力及時間 材料燒毁為原 化之溫度即可 料間之高摩 示範性質, 易完成取代 解釋為本案 法做示範性 如桿體之長 達成之,其 亦因使用複 則,一般而 ’而加溫與 擦結合 習於此 ,其等 之範疇 說明, 纖布以 適用性 合材料 言,只 加壓目 綜上所述,本案之一種複合材料阻尼負載元件之製法 與製成’提出一種實質解決昔用構成限制或問題之開創性 技術手段,且申請前未見於刊物’而能有效達成其發明目 的’應是完全符合專利法之各項要件’依法提出申請,懇 請貴審查委員明察’並析早日賜准專利,俾嘉惠社會,^ 感德便。»4 18 2 92 V. Description of the invention (17) The method is only exemplary, and the components of the bump ratio technology should be replaced by the components. The system of this case, and other unmentioned rectangular cuts and rolls are very obvious. As far as the system is concerned, it can mainly accelerate the reaction of polymer materials. The main examples and sizes can be achieved according to the code of substitution and modification, and the molding temperature can be achieved without causing hard time for the material. The material and number are only for the teaching of the case, and the homogeneous mold molding is the same. For example, the wire winding method, pressure and time are used to burn the material to the original temperature. Demonstration of the nature of the model, easy to complete instead of the interpretation of the law of this case as the example of the length of the rod body, which is also due to the use of the rules, generally and 'combined with heating and rubbing here, the scope of the description, fiber cloth In terms of applicability and materials, only the pressure is summarized above. In this case, a method and method of manufacturing a composite material damping load element 'proposes a groundbreaking technical method that substantially solves the limitations or problems of the past use. Seen in the publication 'and can effectively achieve the purpose of its invention' should be in full compliance with the various elements of the Patent Law ' Granting a quasi-patent, and benefiting the society, ^ I feel virtuous.
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