TW418145B - A method of making knife - Google Patents

A method of making knife Download PDF

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Publication number
TW418145B
TW418145B TW88110279A TW88110279A TW418145B TW 418145 B TW418145 B TW 418145B TW 88110279 A TW88110279 A TW 88110279A TW 88110279 A TW88110279 A TW 88110279A TW 418145 B TW418145 B TW 418145B
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Taiwan
Prior art keywords
blade
handle
knife
positioning mold
mold
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TW88110279A
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Chinese (zh)
Inventor
Chuen-Jian Chen
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Chen Chuen Jian
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Priority to TW88110279A priority Critical patent/TW418145B/en
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Publication of TW418145B publication Critical patent/TW418145B/en

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Abstract

This invention relates to a method of making knife, comprising: locating knife blade into a blade positioning mold, locating knife handle into a handle positioning mold, positioning the blade connecting end and handle connecting end to be in the predetermined distance, conducting electric current to both the blade positioning mold and handle positioning mold, and gradually moving two parts closer to cause point discharge and result welding both parts together. Accordingly, the knife blade and handle can be welded together by mechanical operation, so as to achieve the objective of increasing the production speed, assuring the product quality, and reducing the chance of hurting the operator.

Description

i 1 B 1 4 5 五、發明說明(丨) ~—- _ 本發明係關於一種刀身與刀柄之製造方法,更具體而 :之二其係將刀刃設置於刀刃定位模,而刀柄設置ς刀柄 ,令刀刀連接端與刀柄連接端呈具有一預定距離之 ^ 通電於刀刃定位模具與刀柄定位模具,並令兩者 漸接攻而引發尖端放電使兩者得以熔接結合。 清參閱第一圖所示’目前產業上對於刀刃(1丄)與 =,(1 2 )之結合製設,係先將刀刃(1 1 )與刀柄/、 且^ 2 )設置於定位模具(1 〇 )上使兩者固設於定位, 蠕7刀刀(1 1 )與刀柄(1 2)欲遂行連結之刀刀連接 以Ί 3 )與刀柄連接端(1 4 ),相距一預定距離;再 (f焊痒搶(1 5 )配合焊條(1 6 ),遂行刀刃連接端 完成3 )與刀柄連接端(1 4 )之高溫焊接結合’於焊接 '後再將焊線予以打磨拋光,據以完成刀之連結製設。 柄 然以上之製造方法中,藉由焊搶及焊條遂行刀刃與刀 a之焊接時,其焊接步驟之施行必須仰賴人為技術操控方 得以完成,而氬焊焊接過程中所產生之高熱、強光對操作 之徤康而言,亦不可避免的具有相當程度之影響;且對 於產業之生產製設成本而言,該種製造方法中必須仰賴技 術純熟之人員方得以完成刀刃與刀柄之連結製設,且在生 產迷度上亦受限於人為因素,而導致生產成本自然提高, 所以並非最理想之製造方法。i 1 B 1 4 5 V. Description of the invention (丨) ~ —- _ The present invention relates to a method for manufacturing a knife body and a handle, and more specifically: Secondly, the blade is set on a blade positioning die, and the handle is set The handle of the knife makes the connecting end of the knife and the connecting end of the knife holder have a predetermined distance ^. The knife edge positioning mold and the knife holder positioning mold are energized, and the two are gradually attacked to cause the tip discharge to cause the two to be welded together. Please refer to the first picture, 'The current industrial setting for the combination of the blade (1 丄) and =, (1 2) is to first set the blade (1 1) and the shank /, and ^ 2) in the positioning mold. (1 〇) The two are fixed in position, the snail 7 knife (1 1) and the knife handle (1 2) are connected to the knife knife Ί 3) and the knife handle connection end (1 4), spaced apart. A predetermined distance; then (f welding itching (1 5)) with the electrode (16), then the blade connection end is completed 3) and the high temperature welding of the handle connection end (1 4) is combined with 'welding' and then the welding wire It is polished and polished to complete the connection of the knife. In the above-mentioned manufacturing method, when the welding of the blade and the knife a is performed by welding and welding rod, the welding step must be performed by human technical control, and the high heat and strong light generated during the argon welding process For the operation of Ji Kang, it is unavoidable to have a considerable degree of influence; and for the production cost of the industry, this manufacturing method must rely on skilled personnel to complete the connection system of the blade and the handle Design, and the production ambiguity is also limited by human factors, resulting in a natural increase in production costs, so it is not the most ideal manufacturing method.

第4頁 • μ b 1 4· 5 ' a 五、發明說明(2) 且傳統之之造方法中,藉由焊搶及悍條遂行刀刃與刀 柄之焊接時’其氮焊過程中所產生之高熱將導致金屬強度 遭破壞(回火)。 而從傳統之製造方法中亦不難想到,若要増進刀刃與 刀柄結合製設之速度、品質及降低生產成本,必須從刀刃 與刀柄之連接方式著手’使其過程自動化及程序化,據以 增進生產速度、確保產品品質及降低對操作者之危害。 緣是’本發明之主要目的,係在於提供一種刀件之製 造方法’其係令刀刃連接端與刀柄連接端呈具有一預定距 離之型態’通電於刀刃定位模具與刀柄定位模具,並令兩 者逐漸接近而引發尖端放電使兩者得以熔接結合;據此, 得以藉由機械操控作刀柄與刀刃之結合,而達到增進生產 速度、確保產品品質及降低對操作者危害之目的。 依據本發明所提供之一種刀件之製造方法,包括有: A ·取材步驟:將刀材製設呈刀柄及刀刃之型態,其 中刀刃一端為刀刃連接端,而刀柄一端為刀柄連接端; B _定位步驟:其中該定位模具係包括有刀刃定位模 具及刀柄定位模具,令刀·材之刀刃設置於刀刀定位模具; 刀材之刀柄設置於刀柄定位模具,且令刀刃連接端與刀柄Page 4 • μ b 1 4 · 5 'a V. Description of the invention (2) In the traditional manufacturing method, the welding of the blade and the shank by welding grabs and braces is generated during the nitrogen welding process. The high heat will cause the strength of the metal to be damaged (tempered). And from the traditional manufacturing method, it is not difficult to think that if you want to advance the speed and quality of the combined design of the blade and the holder and reduce the production cost, you must start with the method of connecting the blade and the holder to make the process automated and programmed. This will increase production speed, ensure product quality, and reduce harm to operators. The margin is 'the main purpose of the present invention is to provide a method for manufacturing a knife piece', which is to make the blade connecting end and the handle connecting end have a predetermined distance form. And make the two gradually approach and cause the tip discharge to fuse the two together. According to this, the mechanical handle can be used as the combination of the knife handle and the blade to achieve the purpose of increasing production speed, ensuring product quality and reducing harm to the operator. . A method for manufacturing a knife according to the present invention includes: A · Material taking step: making the knife material into a shape of a handle and a blade, wherein one end of the blade is a connecting end of the blade, and one end of the handle is a handle Connection end; B _ positioning step: wherein the positioning mold includes a blade positioning mold and a handle positioning mold, so that the blade of the knife and the material is set on the blade positioning mold; the handle of the blade is set on the handle positioning mold, and Make the blade end and the handle

4 I b 1 4 5 / 五、發明說明(3) 連接端呈間隔一預定距離之型態; C _熔接步驟:通電於刀刀定位模具與刀柄定位模 具,據使刀刃連接端與刀柄連接端間產生電位差,並令兩 者逐漸接近而引發尖端放電使兩者得以熔接結合為一體; D .退模步驟:刀刃與刀柄完成熔接結合後,令模具 之通電停止,並開啟刃定位模具及刀柄定位模具,取出刀 刃連接端與刀柄連接端已結合完成之刀件。 關於本發明為達成上述目的,所採用之技術、手段及 其它之功效,茲舉一較佳可行實施例並配合圖式詳細說明 如后,相信本發明上述之目的、特徵及其它之優點,當可 由之得一深入而具體之瞭解。 (一) ·圖式部分: 第一圖 係習用之操作示意圖。 第二圖 係本發明實施例之操作示意圖(一)。 第三圖 係本發明實施例之操作示意圖(二)。 第四圖 係本發明實施例之操作示意圖(三)。 (二) ·圖號部分:·4 I b 1 4 5 / V. Description of the invention (3) The connection end is a predetermined distance; C _ Welding step: power on the knife positioning mold and the tool holder positioning mold, according to the blade connection end and the tool holder There is a potential difference between the connecting ends, and the two are gradually approached to cause the tip discharge to fuse the two together. D. Demolding step: After the welding of the blade and the handle is completed, stop the power to the mold and open the positioning of the blade. The mold and the shank position the mold, and take out the completed knife blade connecting end and the shank connecting end. Regarding the technology, means, and other effects adopted by the present invention to achieve the foregoing objectives, a preferred and feasible embodiment is described in detail below with reference to the drawings. I believe that the above-mentioned objects, features, and other advantages of the present invention, You can get an in-depth and specific understanding. (I) Schematic part: The first diagram is a conventional operation diagram. The second diagram is an operation schematic diagram (1) of the embodiment of the present invention. The third diagram is an operation schematic diagram (2) of the embodiment of the present invention. The fourth diagram is an operation schematic diagram (three) of the embodiment of the present invention. (Two) · Figure number part: ·

五、發明說明(4) (10)定位模具 (11)刀刃 (1 2 )刀柄 (1 3 )刀刃連接端 (1 4 )刀柄連接端 (1 5 )焊槍 (1 6 )焊條 (21)第一刀刃定位模具(22)第二刀刃定位模具 (3 1 )第一刀柄定位模具(3 2 )第二刀柄定位模具 (41)刀刃 (42)刀柄 (4 1 1 )刀刃連結端 (4 2 1 )刀柄連結端 例 施 實 明 發 本 示 所: 圖括 四包 、驟 三步 、其 二, 第法 閱方 參造 合製 配之 請件 先刀 首種 之 柄} 刀1 現1 呈C 觀刃 外刀 其^|日 使而 ,般 設一 製’ 切態 裁型 材之 刀 } 將1 : 1—I 驟C 步刃 材刀 取及 A 2 刃 刀 2 中 1 其C ,柄 材刀 刀而 般’一) 用 3 採1 /[V _, 2 端 s 1接4 C連1 柄刃{ 刀刀端 而為接 材端連 鋼一柄 殊之刀 特}為 用1端 採1 一 會C 之 定'—_ 刃 3 刀C 1 一具C 、模刃 一位刀 第定之 有柄型 括刀成 包二切 係、裁 具 一已 模第為 位及分 定可 該2係 ·· 2材 驟C刀 步}而 位 r—I , 定2 } .(2 B 具3 模W 位3 4 端;一) 之一—_ )2 2 4 4 ( C端 柄結 刀連 及柄 } 刀 一—I 及 4 ) /(V IX 77一—t 刀 4 該C ’端 }結 2連 4 刃 C刀 柄為 刀別 及分V. Description of the invention (4) (10) Positioning mold (11) Knife edge (1 2) Knife handle (1 3) Knife edge connection end (1 4) Knife handle connection end (1 5) Welding torch (1 6) Welding rod (21) First blade positioning mold (22) Second blade positioning mold (3 1) First blade positioning mold (3 2) Second blade positioning mold (41) blade (42) blade handle (4 1 1) blade connection end (4 2 1) The end of the shank handle Shi Shiming issued this Exchange: The diagram includes four packages, three steps, and the second, the first method of the first method of the first method of the first method} 1 is a C-view blade outside the knife and its ^ | daily, so a set of 'cut-state profile knife'} 1: 1-I step C step blade knife and A 2 edge knife 2 out of 1 C, Handle knife and knife like 'a) use 3 minus 1 / [V _, 2 ends s 1 then 4 C with 1 shank blade {knife end and steel end with steel handle special} special use 1 End mining 1 for a while C's' __ Blade 3 Knife C 1 A C, a die blade, a knife with a handle type, including a knife, including a two-cut system, a tool, a mold, and an order The 2 series ... 2 steps C steps} and r-I, set 2}. (2 B tool 3 die W bit 3 4 end; 1) one—_) 2 2 4 4 (C end shank knot and handle} knife one—I and 4) / (V IX 77 one—t knife 4 the C 'end } Knot 2 with 4 blade C handle

五、發明說明(5) 請參閱第二圖所示,令刀刃(4 1 )設置於第一刀刃 定位模具(2 1)上,而刀柄(42)設置於第一刀柄定 位模具(3 1)上,且令刀刀連結端(41 1)與刀柄連 結端(4 2 1 )呈具有一預定距離之型態;此為開模狀 態,於第二刀刃定位模具(2 2 )與第一刀刃定位模具 (2 1)相靠合,而第二刀柄定位模具(32)與第一刀 柄定位模具(3 1 )相靠合時,即為閉模狀態(如第三圖 所示),於閉模狀態時刀刃(4 1 )及刀柄(4 2 )得以 穩固設置於模具;此外,本發明實施例中之模具其係高導 電之銅材,據以增加導電性而降低接觸電阻; C *熔接步驟:導通電荷於刀刃定位模具與刀柄定位 模具,因此刀刃連結端(4 1 1 )與刀柄連結端(4 2 1 )間產生電位差,於閉模狀態時,該刀刃連結端(4 1 1 )與刀柄連結端(42 1 )為最為接近之導體,如第三圖 所示,因此兩者距離逐漸接近至預定距離時,將因尖端放 電作用而使兩者產生熱量,藉以消耗電荷之能量;據此, 刀刃連結端(4 1 1 )得與刀柄連結端(4 2 1 )相熔接 結合; D ·退模步驟:刀刃(1 1)與刀柄(12)完成熔 接結合後,令模具之通電停止,並開啟模具(如第四圖所 示),並將第一刀刃定位模具(2 1)與第二刀刃定位模V. Description of the invention (5) Please refer to the second figure, so that the blade (4 1) is set on the first blade positioning mold (2 1), and the handle (42) is set on the first blade positioning mold (3) 1), and the knife connecting end (41 1) and the handle connecting end (4 2 1) are in a form with a predetermined distance; this is the mold opening state, and the mold (2 2) is positioned at the second blade edge and When the first blade positioning mold (2 1) abuts, and the second tool holder positioning mold (32) and the first tool holder positioning mold (3 1) abut, it is in a closed state (as shown in the third figure). (Shown), when the mold is closed, the blade (4 1) and the handle (4 2) can be stably set in the mold; in addition, the mold in the embodiment of the present invention is a highly conductive copper material, which is reduced by increasing the conductivity. Contact resistance; C * Welding step: The electric charge is conducted between the blade positioning mold and the handle positioning mold, so a potential difference occurs between the blade connecting end (4 1 1) and the handle connecting end (4 2 1). When the mold is closed, the The blade connecting end (4 1 1) and the handle connecting end (42 1) are the closest conductors, as shown in the third figure, so the distance between the two is When approaching a predetermined distance, the two will generate heat due to the discharge of the tip, thereby consuming the energy of the charge; accordingly, the blade connection end (4 1 1) must be welded and combined with the handle connection end (4 2 1); D · Mold ejection step: After the welding of the blade (1 1) and the handle (12) is completed, stop the energization of the mold, open the mold (as shown in the fourth figure), and position the first blade to the mold (2 1 ) And the second blade positioning die

α I ts 1 4 5 Λ 五、發明說明(6) __ 具(22)分離,而第一刀柄定位模具(31)與第二刀’ 柄定位模具(3 2 )分離,取出刀刃連結端(4 1 1 )與 刀柄連結端(4 2 1 )已結合完成之刀件,即可完成。 以上,由於本發明中該刀刃(4 1 )與刀柄之結合過 程中並未使用焊條,因此結合完成之刀件其結合處之焊線 較氬焊方式所製造者為小且不明顯;且結合過程中不僅無 強光產生,其所產生之溫度亦較氬焊方式製造者為低。 請參閱附件一之測試報告所示,其中該試片編號C Κ 1 Α為採用傳統焊接方式作刀刃與刀柄焊接且刀件表面已 經拋光處理者;而試片編號C K 2 A為採用本發明之接合 方式,且刀件表面已經拋光處理者; 由測試報告之數據資料可知,C K 1 A其『焊接部 位』之最大負荷值為3 9Kg ,而本發明之CK2A其 『焊接部位』之最大負荷值為50 Kg ,而此可知兩者足 足相差1 1 K g之負荷值,其強度之差別甚鉅,因此,藉 由本發明方法所製造之刀件明顯較傳統方式為快速且品質 | 高。 綜上所述,本案發明實施例所揭露之製造方法,由於 操作實施時,藉由將刀刃·設置於刀刃定位模,而刀柄設置 於刀柄定位模,令刀刃連結端與刀柄連結端呈具有一預定α I ts 1 4 5 Λ V. Description of the invention (6) __ The tool (22) is separated, and the first tool holder positioning mold (31) and the second tool 'handle positioning mold (3 2) are separated, and the blade connecting end ( 4 1 1) The knife parts that have been combined with the handle end (4 2 1) can be completed. Above, since the electrode is not used in the process of combining the blade (41) with the shank in the present invention, the welding line of the combined knife is smaller and less obvious than that produced by the argon welding method; and Not only is no strong light generated during the bonding process, the temperature it generates is also lower than that of the argon welding manufacturer. Please refer to the test report in Annex I, in which the test piece number C Κ 1 Α is used to weld the blade and the shank by the traditional welding method and the surface of the blade has been polished; and the test piece number CK 2 A is to adopt the present invention The bonding method, and the surface of the blade has been polished; From the data of the test report, it can be known that the maximum load value of CK 1 A's "welding part" is 39 Kg, and the maximum load of CK2A of the present invention is "welding part" The value is 50 Kg, and it can be seen that there is a huge difference in load value between the two, which is 1 1 K g. The difference in strength is very large. Therefore, the blades produced by the method of the present invention are significantly faster and more high-quality than traditional methods. In summary, the manufacturing method disclosed in the embodiment of the present invention, because the operation is implemented, the blade edge is set on the blade positioning die, and the handle is set on the handle positioning die, so that the blade connecting end and the handle connecting end Have a reservation

第9頁 五、發明說明(7) 距離之型態,通電於刀刃定位模具與刀柄定位模具,並令 兩者逐漸接近而引發尖端放電使兩者得以熔接結合;據 此,得以藉由機械操控作刀柄與刀刃之結合,而達到增進 生產速度、確保產品品質及降低對操作者危害之目的,所 以,本發明之『具有產業之可利用性』應已無庸置疑;此 外本發明實施例所揭露之構造,申請前並未見諸刊物,亦 未曾公開使用,加之又具有如上功效增進之事實,是故, 本發明之『新穎性』及『進步性』又均已符合,爰依法提 出發明專利之申請,祈請惠予審查並早日賜准專利,實感 德便。 *附件一:係為本發明刀件之負荷強度測試報告暨X光 照片。Page 9 V. Description of the invention (7) The type of distance is energized to the blade positioning mold and the tool holder positioning mold, and the two are gradually approached to cause the tip discharge to fuse the two together. The combination of manipulation as a knife handle and a blade achieves the purpose of increasing production speed, ensuring product quality, and reducing harm to operators. Therefore, the "availability of the industry" of the present invention should be beyond doubt; in addition, the embodiments of the present invention The disclosed structure has not been seen in publications before application, nor has it been used publicly. In addition, it has the fact that the above functions have been enhanced. Therefore, the "newness" and "progressiveness" of the present invention have been met. The application for an invention patent, please pray for examination and grant the patent at an early date. * Attachment 1: This is the load strength test report and X-ray photo of the blade of the present invention.

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Claims (1)

六、申請專利範圍 1 · 一種刀件之製造方法,包括有: A *取材步驟:將刀材製設呈刀柄及刀刃之型態,其 中刀刃之一端為刀刃連接端,而刀柄之一端為刀柄連接 端; B ·定位步驟:其中該定位模具係包括有刀刃定位模 具及刀柄定位模具,令刀材之刀刃設置於刀刀定位模具; 刀材之刀柄設置於刀柄定位模具,且令刀刃連接端與刀柄 連接端呈間隔一預定距離之型態; C ·熔接步驟:通電於刀刃定位模具與刀柄定位模 具,據使刀刃連接端與刀柄連接端間產生電位差,並令兩 者逐漸接近而引發尖端放電使兩者得以熔接結合為一體; D ·退模步驟:刀刃與刀柄完成熔接結合後,令模具 之通電停止,並開啟刀定位模具及刀柄定位模具,取出刀 刃連接端與刀柄連接端已結合完成之刀件。6. Scope of patent application 1 · A method for manufacturing a knife, including: A * Material extraction step: The knife is made into a shape of a shank and a blade, wherein one end of the blade is a connecting end of the blade and one end of the handle Is the connecting end of the handle; B · positioning step: the positioning mold includes a blade positioning mold and a handle positioning mold, so that the blade of the blade material is set on the blade positioning mold; the handle of the blade is set on the handle positioning mold And the blade connection end and the handle connection end are spaced a predetermined distance apart; C · welding step: energize the blade positioning mold and the handle positioning mold, according to the potential difference between the blade connection end and the handle connection end, And make the two gradually approach and trigger the tip discharge so that the two can be welded and integrated into one; D · mold ejection step: after the welding of the blade and the handle is completed, stop the power of the mold, and open the knife positioning mold and the handle positioning mold , Remove the completed blade from the blade end and the handle end. 第U頁Page U
TW88110279A 1999-06-21 1999-06-21 A method of making knife TW418145B (en)

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