TW416993B - Method and apparatus for controlling galvanization coating weight - Google Patents

Method and apparatus for controlling galvanization coating weight Download PDF

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Publication number
TW416993B
TW416993B TW86109134A TW86109134A TW416993B TW 416993 B TW416993 B TW 416993B TW 86109134 A TW86109134 A TW 86109134A TW 86109134 A TW86109134 A TW 86109134A TW 416993 B TW416993 B TW 416993B
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Taiwan
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weight
control
paint
parameter
coating
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TW86109134A
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Chinese (zh)
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Masahiro Kayama
Yasuo Morooka
Tetsuya Hoshi
Akira Hiraoka
Hiroshi Sugawara
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Hitachi Ltd
Po Hang Iron & Steel
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  • Feedback Control In General (AREA)

Abstract

To reduce an error between a control reference and an actual value of a target to be controlled, thereby improving high accuracy of coating weight of metal. A controller has a control computer for calculating references such as target coating weight W*, gas pressure P*, nozzle position, and the like in accordance with a control model when an operation is started and a specification is changed; observation means for acquiring gas pressure, nozzle position, height of the nozzle, and the like of a control target during a controlling operation and for estimating coating weight of metal in accordance with the control model; and observation control means for modifying the gas pressure P* in accordance with a deviation between the target coating weight W* and the estimated value and a modification function Ks, and generating a correction value P**. Modification function calculating means calculates, for example, (<differential> p/ <differential> w) by using information from the control computer and sets Ks.

Description

416S93 五、發明説明(1 ) 〔發明背景〕 1 .發明領域 本發明係關於一個將一條在一電鍍線上連續移動的條 片竃鍍之步驟,以及控制金屬塗料重量的方法和裝置。 2 .相關習用技術 用於控制金屬塗料重量之傳統裝置,例如1 9 9 4年 6月出版之t鋼鐵工程師〃中所揭示者,係控制一些參數 ,例如從喷嘴噴出來的氣體壓力、噴嘴高度;從噴嘴到條 片之距離(間隙)係在改變塗料重量規格後以控制模型方 程式或類似者來決定,而且根據道些控制參數來行使前饋 控制。在將規格更換點提供給一塗料重量感應器,而且與 新規格對應之偵測値已取得之後,在與新規格對應之偵測 値和標的塗料重置之間的偏差被偵測,而一回饋控制被執 行來減少偏差。 然而,這種傳統技術有下列缺點。 經濟部中央標率局負工消費合作杜印製 (請先閲讀背面之注意事項再填寫本頁)416S93 V. Description of the Invention (1) [Background of the Invention] 1. Field of the Invention The present invention relates to a step of plating a strip continuously moving on a plating line, and a method and device for controlling the weight of metal paint. 2. Conventional devices related to conventional technology used to control the weight of metal coatings, such as those disclosed in the "Steel Engineer" published in June 1994, are used to control some parameters, such as the pressure of the gas emitted from the nozzle and the height of the nozzle ; The distance (gap) from the nozzle to the strip is determined by the control model equation or the like after changing the coating weight specification, and the feedforward control is exercised according to some control parameters. After the specification change point is provided to a paint weight sensor, and the detection corresponding to the new specification has been obtained, the deviation between the detection corresponding to the new specification and the target paint reset is detected, and a Feedback control is performed to reduce deviation. However, this conventional technique has the following disadvantages. Du printed by the Central Standards Bureau of the Ministry of Economic Affairs for consumer cooperation (Please read the notes on the back before filling out this page)

I 首先,在前饑控制方面的問題爲,若是控制標的假設 値和計算控制參數時之眞正測量値有偏差時,此一偏差就 會使塗料重量不精確。 另一問題爲由於控制參數之計算係固定使用預先建立 之控制模型,使得控制標的狀態之材齡變異、控制環境等 等無法補償,而使得塗料重量不精確。 此外,無法保證預先建立之控制模型是已考慮所有精 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印装 418993 b7 五、發明説明(2 ) 確度改良之控制模型。有時控制模型因標的塗料重量而含 有很大誤差 同時,在回饋控制方面,無用時間之補償主要是因爲 從噴嘴位置到塗料重量感應器之附接位置未列入考盧。因 此,在更換參數之後(執行回饋控制一次),在條片更改 部分到達塗料重量感應器之後有必要再度執行回娥控制。 塗料重惫的精確度改良亦因此受限。 此外,若以塗料重量感應器來掃瞄條片寬度方向而產 生塗料重量平均値,由於得用好幾十秒來取得塗料重量平 均値,其偵測延遲時間很長。另一方面,若固定掃瞄條片 的代表性位置(例如中央),雖然偵測延遲很短,但有時 因條片外形會有很大的偵測誤差値。 〔發明槪述〕 因此,本發明目的之一在克服傳統技術缺點並提供控 制方法和裝置來使金屬塗料重量很精確和均一。 上述之問題係由下述本發明之構造來解決。 控制檫的假設値在計算控制參數時與眞正値不相等的 問題之解決方式是提供:觀察裝置用來在控制時間接收控 制標的之狀態變異,並估計該控制狀態下之金屬塗料重量 ;以及觀察控制裝置,用來修正一控制參數,該控制參數 爲依據覩察裝置之输出和標的塗料重量之間的偏差。 當參數係給定爲嘖嘴位置和實化標的塗覆重置之氣體 壓力的組合時,觀察控制裝置修正噴嘴位置和氣體壓力, 本紙浪尺度適用中國國家標準(CNS &gt; A4規格(210X297公釐)-5 - (請先閱讀背面之注意事項再填寫本頁) l·裝· 訂 經濟部中央標準局貝工消費合作社印裝 418993五、發明説明(3 )以減少偏差。 此外亦.提供修正函數計算裝置,以計算用於塗料重量 之氣體壓力或噴嘴位置之預定關係値,亦即改變之程度, 而噴嘴位置和氣懺壓力參數之修正係使用一値,而該値係 將該預定關係値乘以偏差。 此外亦提供模型誤差收集裝置,用來貯存控制模型預 估塗料重量値和塗料重量感應器眞正量測値之間的差異。 固定使用控制模型之問題之解決係藉由使用該差異來修正 使用控制模型之控制參數計算裝置和觀察控制裝置二者的 計算結果。 控制模型有誤差之問題的解決係藉由:提供多個控制 模型,並侬據檫的塗料重量來選擇控制模型。 回餹控制的長無用時間問題之解決係藉由:以塗料重 童感應器輸出和觀察裝置無用時間前输出來補償_察裝置 之輸出。 因塗覆重量感應器操作模式導致偵測延遲時間增加或 不精確之問題的解決係藉由提供:一外形貯存裝置來貯存 塗料外形(依條片寬度方向);以及塗料重量修正裝置, 其參考外形貯存裝置之內容來修正塗料重置感應器感應之 値0 以下介紹本發明上述結構之操作。 觀察裝置估計目前控制狀態使用之金羼塗料重量,其 估計所依靠者爲狀態變數,例如條片移動速度、噴嘴位置 、氣體壓力等由控制標的偵測所得者。觀察控制裝置以標 (#先閱讀背面之注$項再填寫本頁) ο! I-裝 L! 訂 本紙張尺度適用中國國家標準(CMS ) A4規格(210X297公釐) 經濟部中夬標準局員工消費合作社印製 .A7 B7 五、發明説明(4 ) 的塗料重量檢査預估塗料重量,並改變控制參數,使它們 相符。即使.塗料重量無法直接測得,要在目前控制狀態被 塗覆之金屬塗料重量被預估,並且與眞時稱的値很接近。 結果是可以改進塗料重量精確度之控制。 控制模型預估塗料重量和塗料重量感應器在上一控制 中實際感應値之間的誤差是被收集在模型錯誤收集裝置, 且與不同塗料重量一致。在計算控制參數時,預估用一値 (從標的塗料重量加減該差異而得)代入,做爲控制模型 的新標的塗料重量,藉此每次修正控制標的材齡變異或控 制環境所造成之模型誤差。在観察裝置計算時,藉由利用 控制模型預估的塗料重量加減該差異可以類似地修正模型 誤差。結果,控制參數和觀察裝置可有很高的精確度。 多個控制模型被提供,每一塗料重量特性幾乎完全一 樣。選擇要使用之模型是依據標的塗料重置,而控制參數 係利用所選擇模型來計算。當有多個模型供選擇時,其計 算結果經適當衡量,而產生的數據係做爲最終參數。結果 ,每次參數得以最精確模型計算,而參數之精確度亦得以 改進。 不導致無用時間之塗料重量係由觀察裝置所產生。將 觀察裝置無用時間前輸出減去塗料重量感應器目前所感測 之値,即可計算觀察裝置之觀察誤差。因此,將觀察裝置 目前输出減去觀察誤差,即可很精確地得到回餹量而不會 導致無用時間。回績控制之執行係使用回績量,藉此進行 無用時間補償之控制。 416993 (諳先聞讀背面之注意事項再填寫本頁) ο 卜裝If 訂 :線 本紙張尺度適用中國國家揉準(CNS ) A4規格(210X297公釐)_ 7 - 416993 經濟部中央標準局貝工消費合作社印裂 A7 B7_五、發明説明(5 ) 若塗料重量感應器掃瞄條片之寬度方向,外形貯存裝 置貯存條片,寬度方向之塗料重量和形狀之平均塗料重量。 塗料重量修正裝置先檢査塗料重量感應器是偵測條片那一 個部位,並將該部位對應的外形貯存裝置中的塗料重量値 取出。將取出的塗料重量値減去平均値,即可計算該部位 與平均値之偏差。最後,骸偏差用來做爲修正値,並用塗 料重置感應器感測値減去修正値。藉由上述程序,當前一 形狀和目前形狀建立關係,藉由關係値可消除彤狀之影響 。由於相等於平均値之値可由掃瞄眞時獲得之順序値而計 算,所以可高速計算高度精確塗料重量。 本發明藉由提供觀察裝置可改進塗料重置控制精確度 ,即使無法直接偵測塗料重量。尤其是,由於控制增益依 據檩的控制量變化(要用於標的塗料重量而被修正)而最 佳化,可實現穩定且很精確之塗料重量控制。 模型誤差收集裝置被提供,而且利用裝置之誤差資訊 來修正控制模型,藉此消除工廠材齡變異等所引起之模型 誤差。由是,可以很精確地得到控制參數和觀察裝置输出 0 依據本發明,回饋量係由觀察裝置输出、觀察裝置無 用時間前输出、以及塗料重量感應器目前所感測之値計算 而得,而回饋控制係利用回饋量來執行,因此可進行很精 確的無用時間補償控制。 此外,外形貯存裝置被提供,而塗料重量順序値是被 塗料重量修正裝置修正(利用外形貯存裝置內容物),藉 (請先Μ讀背面之注意事項再填寫本買) ο! l·裝丨· 、tT- 本紙張尺度適用中國國家標準(CNS ) Α4規格(2丨0X297公釐) 經濟部中央標準局貝工消費合作社印聚 416993 五、發明説明(6 ) 此可高速計算精確的塗料重量。 依據本,發明,其提供多個控制模型,而在每次計算參 數時選擇最精確的模型,藉此改進參數之精確度。 〔較佳實施例詳述〕 在下文中將配合圖式進一步介紹本發明之實施例。 圓1爲依據本發明資施例之電鍍塗料重量控制系統之 架構圖。此電鍍塗料重童控制系統包括一控制器1 〇 〇, —控制電腦1 4 0用來經由網路1 3 0傳輸信號給控制器 1 〇 0或接收控制器1 〇 〇來之信號,以及由上述元件控 制之標的1 5 0。 控制標的1 5 0的輥子1 5 2使一條片1 5 1在箭頭 方向移動。熔融金屬聚集在電鍍盆1 5 3內,而條片 1 5 1在進給時即浸在電鍍盆1 5 3內。之後,噴嘴 1 5 4對被覆條片1 51喷出高壓氣體,而一部分金靥掉 落,藉此調節塗覆金靥至一固定重量。在下述資施例中將 介紹噴嘴1 5 4變數,例如晡嘴1 5 4至熔融金靥表面之 距離(高度)Η、噴嘴1 5 4和條片之間的距離(間隙) D、以及噴嘴1 5 4噴出氣體之壓力(氣體壓力)Ρ。 控制電腦1 4 0有一規格表1 4 0 (裡面存有標的 m鍍塗料重置W·)和一設定表1 4 3 (裡面貯存一部分 控制參數)。一參數計數裝置1 4 2利用從表中取出之値 執行數學運算(以一模型方程式爲基礎),藉此得到最後 參數P、D、Η之P_、D·、H·。道些參數和標的塗料 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本育) 裝. 訂 416923 g 五、發明説明(7 ) 重量一起利用一通信中頻1 4 4經由網路1 3 0而被傳輸 到控制器1 .0 0。 控制器10 0依需要修正通信中頻1 01傳輸過來的 參數,並產生結果値給控制標的1 5 0。本實施例之例子 爲氣體壓力P是要被修正之標的。 控制器1 0 0產生從電腦1 4 0獲得之間隙參數ρ· 和高度參數H·,因爲它們要經由一輸出裝置1 0 5到控 制標的1 5 0。此外,一觀察裝置1 0 3從輥子1 5 2旋 轉圈數V (條片進給速度)以及經由一輸入裝置1.0 2從 控制檫的1 5 0取得之氣體壓力P、噴嘴高度Η和間隙D 來估計塗覆在條片1 5 1上的金屬塗料重量W,並將估計 之塗料重量提供給觀察控制裝置1 0 4。 經濟部中央標準局負工消費合作社印裂 (請先聞讀背面之注意事項再填寫本頁) 觀察控制裝置1 0 4計算預估塗料重量W1*和從控制 電腦1 4 0取得之標的塗料重量W_,並利用AW和一修 正函數KS1 0 6來修改控制電腦1 4 0處取得之氣體Μ 力參數Ρ_。修改後的結果値被用來做爲氣體壓力最後參 數卩_·*而參數Ρ…經由输出裝置I 0 5提供給控制標的 1 5 0。一修正函數計算裝gl 〇 7使修正函數1 0 6之 値K s最適當。 雖然噴嘴1 5 4之氣體壓力參數P_是在本實施例中 控制電腦1 4 0計算所得參數中要被修正者,間隙參數 或高度參數H_也是在類似架構中要被修正之標的。 圖2爲一流程圖*介紹參數計算裝置1 4 2之程序。 該參數是在標的塗料重置W改變(條片熔接點通過噴嘴 本紙張尺度適用中國國家標準(CNS〉A4規格(210X297公嫠)-10 - 416993 經濟部中央揉準局貝工消费合作社印裝 五、發明説明(8) 位面等等)之前即已被計算。在步驟S 2 — 1,標的塗料 重量W’是從規格表1 4 1中取出。 圖3爲規格表1 4 1—例。標的塗料重量W·安排在 表中係藉由將條片分割成數部份,每一部份有一線圈號碼 。此圖例中線圈號碼爲1之條片最前面5 0 0公尺之W· 爲8 Og/m2,接下來的3 0 0公尺之W·爲1 8 Og/ m 2,以此類推。 參數計數裝置1 4 2確認通過噴嘴位置之條片1 5 1 線圈號碼,以及線圈前端距離,並在步驟S 2 - 1中取出 相關W'。此外,控制標的1 5 0之狀態變數係從控制器 1 0 0導得。在此實施例中,條片1 5 1之移動速度v ( 輥子1 5 2之旋轉圈數)被取得做爲狀態變數。除了移動 速度V »熔融金靥溫度或條片溫度也可收集做爲狀態變數 0 在步驟S 2 — 2中,氣體壓力參數1&gt;_和高度參數H_ 係利用設定表1 4 3來決定。 圓4爲設定表1 4 3 —例,在此圖例中,適當氣體壓 力參數P·和噴嘴高度參數H·可從塗料重量W_和條片 1 5 1移動速度V參考而得。使用者先依經驗並依據條片 生產進度表建立規格表1 4 1和設定表1 4 3。 在步探S 2 — 3中,D·係由表示式1計算,其中W_ 、P·、和Η·係代入用於關係式f (氣體壓力P、條片 1 5 1移動速度V、間隙D、高度Η和此時之塗料重置W 之關係式)的反函數f · 1。 (請先聞讀背面之注$項再填寫本頁) -裝卜 訂· 線 本紙張尺度適用中國®家標準(CNS)A4规格( 210X297公釐)-11 416993 A7 B7 經濟部中央樣準局貝工消費合作社印製 五、發明説明(9 ) D-=f-MW'、p-、V、H·) (表示式 1) 函數f之一例爲下面之表示式2 : W=f (P、V、D、H) =0. 4 5P°-68D088 V05° exp (8. 3/V)H001 (表示式 2) 此時之反函數f 〃可由下面之表示式3得知: D=f-1(W、P、V、H) = 0- 88f(W / ( 0 . 4 5 P0-68Vo·50 exp (8. 3/V)H〇·01))(表示式 3) 除了上述表示式之外,也可考慮其他不同形式之函數 。熔融鋅之溫度和條片溫度也可做爲模型方程式之變數。 在步驟S 2 _ 4中,所得之値P·、D·、H·、和W· 係經由通信中頻1 4 4被送到控制器I 0 0。 在此實施例中,D·係由模型表示式3使用設定表 1 4 3中取出之P_和H·而被決定。此外,P_也可以類 似方式由模型方程式使用設定表1 4 3中取出之和P· 來決定。 也可使用從上述模型方程式省略某些變數之模型方程 式,例如,D·也可由表示式4所示之模型方程式計算而 得,其中Η _非要控制之標的。 (請先閱讀背面之注意事項再填寫本頁) .裝l· 訂· 線 本紙張尺度適用中國國家標準(CNS)A4規格(210X297公釐)-12 - 416993 A7 經濟部中央標準局貝工消費合作社印裝 _B7__五、發明説明(1G) D = f -1 ( W ' P ' V ) (表示式 4) 在本實施例觀察裝置1 0 3之程序中,要塗覆在條片 1 5 1上之金屬塗料重量W-係從P、D、Η和V之値來 預估。 首先*經由输入裝置1 0 2從控制標的1 5 0取得Ρ 、V、D和Η之値,之後,從代入這些値之結果使用表示 式2計算塗料重量之觀察値(估計値)。最後所得之 觀察値被產生在觀察控制裝置1 0 4。 圖5爲觀察控制裝置1 0 4流程圖,觀察控制裝置 1 0 4偵測W |和W &gt;之間的偏差,並修正控制電腦 1 4 〇計算之氣體壓力參數P ^。 在步驟S6—1中,經由通信中頻101從控制電腦 獲得之W_減去W #,以計算塗料重量之偏差AW。偏差 △ W之發生係由於控制電腦1 4 0計算控制參數時之P、 V、D和Η假設値與控制標的1 5 0之現値之間有差異。 在此實施例中,偏差之減少係藉由修正氣體壓力Ρ,以提 高控制精確度。 在步驟S 6 _ 2中,氣體壓力修正量ΛΡ係利用AW 和修正函數KS1 0 6來計算。修正量ΛΡ係由表示式5 來計算。 AP = KSXAW (表示式 5) .Q t (請先閱讀背面之注意事項再填寫本頁) 訂'- -線_ 本紙張尺度適用中國國家標準(CNS)A4規格(210X297公釐)-13 - A7 B7 416993 五、發明説明(11) 在步驟S 6 — 3中,最後的氣體壓力參數Ρ·_係由代 表式6使用經由通信中頻1 0 1從控制電腦i 4 0獲得之 P·,由步驟S 6 — 2中獲得之△?,以及氣體壓力前— 正量(△ P ) prev而被計算。 Ρ·*=Ρ·+ΑΡ + (ΔΡ) prev (表示式 6 ) 當氣體壓力前一修正量(ΔΡ ) prev並未貯存時,一 參數P…係以下面表示式7來計算: P**= P*+ AP (表示式 7 ) 最後,在步騄S 6 — 4中,P··經由輸出裝置1 〇 5 提供到控制標的1 0 5,以改變噴嘴1 5 4之氣體壓力。 在修正函數計算裝置1 0 7程序中,W·先經由通信 中頻1 0 1取得。之後,在W = 情況下,用於改變塗 料重量之氣體壓力改變率(9 p /gw)被計算。 當模型方程式以表示式2表示時(3 P/9W)以表 所式8表示,並在表示式8中代入w·和P。 cap/aw) = (p/o. 6 8W·)(表示式 8) 每次W_或P改變時,修正函數計算裝置1 〇 7計算 (3 P/9W)之値,並將結果値設定爲觀察控制裝置 本紙張尺度適用中國國家樣準(CNS&gt;A4規格( 210X297公釐)-14 - —^n- ftm ^rk^i·in o f (請先閛讀背面之注意事項再填寫本頁) 1·訂 線. 經濟部中央標準局貝工消費合作社印裝 經濟部中央橾準局員工消费合作社印製 A7 41Q223_51_ 五、發明説明(12) 1 0 4修正函數1 〇 6之Ks〇 如同修正函數K*1 0 6,在本實施例常數値之外, 亦可使用(P/W_)之二次方程式表示式或類似者。當 可以假股P之改變量很小時,修正函數KS1 0 6只有在 W改變時才被計算,藉此減少控制器1 0 0之數學運算 量。此外,也有可能提供修正函數計算裝置1 0 7給電腦 、而修正函數經由網路1 3 0傳輸,且Ks在一表中被安 排以用於W',且當控制參數傳輸給控制器1 0 0時,一 控制參數被設定在觀察控制裝置1 0 4中。 每次操作時均可經由通信中頻1 0 1接收1或者 ,規格改變時所得之値被收集在控制器1 0 0中*而該値 一直用做參考,直到下次改變,藉此減少計算量和網路 1 3 0負荷。 雖然上例中之要修正的控制參數標的是氣體壓力P, 很明顯地,以類似方式亦可修正噴嘴位置,例如噴嘴間隙 D或髙度Η ◊ 依據本發明,即使無法直接偵測塗料重置,目前控制 狀態所塗覆之金靥塗料重量被眞時估計,且氣體壓力或噴 嘴位《被調節,以逼近棋的塗料重量。結果可提升塗料重 置控制精確度。當利用模型方程式從標的塗料重量和估計 値之間偏差計算氣體壓力或噴嘴位置時,由於模型方程式 之修正函數藉由用於標的塗料重量之氣體壓力或噴嘴位置 微分値來修正,可得到穩定精確之塗料重量控制。 以下介紹本發明其他實施例。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)-15 - —^^1- ^^^1 ^^^1 m^- o举 (請先聞讀背面之注意事項再填寫本頁) -訂 線 A7 B7 416993 五、發明説明(l3) 〔第二實施例〕 (請先閲讀背面之注意事項再填寫本頁) 圚6爲.本發明第二實施例之電鍍塗料重量控制系統之 架構圖,在此實施例中提供一個電鍍塗料偵測裝置 1 1 0 1來取代圖1中之觀察裝置1 0 3。回饋控制之執 行係以裝置1101眞正測定塗覆在條片151上之金屬 塗料重量。在此實施例中*回饋控制執行之時機爲與參數 相關之塗料重置可被偵測,而且回饋控制執行之時機爲上 述時機之外(其中控制電腦1 4 0所計算之參數仍照舊使 用)〇 經濟部中央標準局員工消費合作社印裝 電鍍塗料重量偵測裝置1101掃瞄條片151寬度 方向,並且在掃瞄期間定時產生塗料重量,且在寬度方向 掃瞄完成時也產生塗料重量。在前一時機中產生條片已掃 瞄部分塗料重量(以下稱爲部分塗料重量)。在後一時機 中產生寬度方向平均塗料重量(以下稱爲平均塗料重量) 。由於條片151實際上以速度V移動,電鍍塗料重量偵 測裝置1101傾斜地掃瞄條片151。所產生之塗料重 量經由输入裝置1 0 2被送到控制器1 0 0的一個控制裝 置 1 1 0 2 〇 在從控制蕙腦1 4 0接收控制參數之後,控制裝置 1 1 0 2利用部分塗料重量執行回饋控制一次,之後,以 所偵測之平均塗料重量繼續回饋控制。 圖7爲一流程圖,介紹控制裝置1 1 0 2之執行程序 。在步驟S 1 0 — 1中判別電鍍塗料重量偵測裝置 1101是否偵測與參數有關之部分塗料重量。由於電鑛 本紙張尺度適用中国國家標準(CNS ) A4規格(210X297公釐) -16 - 經濟部中央標準局貝工消費合作社印裝 本紙張尺度適用中國國家榇準(CNS ) A4規格(210X297公釐) 416993_B7_ 五、發明説明(14) 塗料重置偵測裝置1 1 0 1和噴嘴1 5 4通常是分開的, 條片從噴嘴.位置移動到電鍍塗料重量偵測裝置1 1 0 1得 花數十秒鐘。 在步探S 10 _ 2中,塗料重量偏差W係從已偵測部 分塗料重量W和檫的塗料重來計算。接著,在步驟 S 1 0 — 3中,利用表示式5從AW和修正函數Ks計算 氣體壓力修正量ΛΡ。此外,在步驟S 1 0 — 4中,以表 示式7計算P··。在步驟S 1 0 _ 5中,Ρ'Φ做爲最後氣 體壓力參數,並經由输入裝置1 0 5產生給控制標的 1 5 0之噴嘴1 5 4。 在步驟S 1 0 — 6中判別與ΡΦΦ相關之平均塗料重量 是否被偵測。與Ρ__相關之平均塗料重量指出在偵測部分 塗料重量(與相關且在整個寬度方向偵測)之後所獲 得之平均塗料重量。在步驟S 1 0 - 4中計算之傳被保留 ,直到導出平均塗料重量。在得到平均塗料重置之後即進 行步騍S 1 0 — 7。 在步驟S 1 0 — 7中,平均塗料重量重新設定爲W, 將標的塗料重置W'減去W即得到塗料重量偏差。此 外,在驟S 1 〇 _ 8中,以代表式5從AW和修正函數 Ks計算氣體壓力修正置ΛΡ。在步驟S1 0 — 9中,新 的P…以代表式6計算。在步驟S 1 0—1 0中,P…做 爲最後氣體壓力參數,並經由输出裝置1 0 5產生給控制 檫的1 5 0之噴嘴1 5 4。每次新導出平均塗料重纛時就 重覆步騍S10-7至S10-10。 -17 - --------- (請先閲讀背面之注意事項再填寫本頁) 訂 ,,線- A7 B7 416993 五、發明説明(is) 上述回饋控制在檫的塗料重量W'參數改變時一次完 成,在參數,改變後,再度從步驟SI G — 1開始。在步驟 S10—11中,判別是否爲回饋控制之結束,若未完成 回餓控制,程序回到步驟1 0 — 6並等待偵測新的平均塗 料重童。 雖然在此實施例中控制《腦1 4 0計算之參數的使用 如同在前婧控制時機(無法偵測塗料重量時),圖1實施 例中之觀察裝置也可使用。 依據本寅施例,當估計塗料重量之前饋控制移轉到可 偵測塗料重量之回饋控制時,在獏得條片寬度方向平均塗 料重量之前可利用部分塗料重量立即啓動回饋控制。 〔第三實施例〕 圖8爲本發明第三實施例之電鍍塗料重量控制系統之 架構圖。在此寅施例中,除了圖6中的架構之外,控制電 腦1 4 0尙包括一個收集模型誤差之裝置8 0 1,而且參 數計算裝置1 4 2更有修正模型錯誤之功能。提供給控制 器1 0 0之錯誤俥輸裝置8 0 2的輸出係傳输給模型誤差 收集裝置8 0 1。 圖9所示者爲糢型誤差收集裝置8 0 1,與標的電鍍 塗料重量W·相闞之模型錯誤被貯存。在本圖例中,當W_ 是8 0到8 2 g/m2,由表示式2所得之W誤差爲5 g / m 2。 在誤差傳输裝置8 0 2方面,·裝置8 0 2取得在控制 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X297公釐) --------qi^l-I (請先閲讀背面之注意事項再填寫本頁) -訂 線 經濟部中央標準局®:工消費合作社印製 -18 - 418993 五、發明説明(16) 裝置1 1 0 2中測得之電鍍塗料重量偏差値AW (模型誤 差),並經由通信中頻1 0 1、網路1 3 0、和通信中頻 1 4 4將Δω傳输到模型誤差收集裝置8 0 1。 當以棋型方程式來計算控制參數時,參數計數裝置 1 4 2從模型誤差裝®8 0 1中取出與參數相關之AW, 並以由表示式3修改而得之表示式9來計算喷嘴位置之檫 的値D ·。 D-=f_1(W、P、V、H) (表示式 9) =08Sf( ( W · - △ W ) / ( 0 4 5 p o eeju 〇.88γ 0,50 exp (8. 3/V)HO01-AW)) 經濟部中央榡準局工消費合作社印製 在第三實施例的變化中,若圖1中之觀察裝置1 〇 3 在很難以m鍍塗料重量偵測裝置lit) 1來偵測時也用來估 計塗料重量,在控制電腦14 0將參數傳输給控制器 1 0 Q時用來計算參數之模型誤差AW也一併傳輸到觀察 裝置1 0 3 °在此時,觀察裝置1 〇 3以由表示式2修改 而得之表示式1 0來計算塗料重置估計値。I First, the problem in front hunger control is that if there is a deviation between the hypothesis of the control target and the positive measurement when calculating the control parameters, this deviation will make the coating weight inaccurate. Another problem is that the calculation of the control parameters uses a pre-established control model, which makes it impossible to compensate for the age variation of the control target state, the control environment, etc., and makes the paint weight inaccurate. In addition, there is no guarantee that the pre-established control model has taken into account that all fine paper sizes are applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. Accurately improved control model. Sometimes the control model contains a large error due to the weight of the target paint. At the same time, in terms of feedback control, the useless time compensation is mainly because the attachment position from the nozzle position to the paint weight sensor is not included in Kalu. Therefore, after changing the parameters (performing the feedback control once), it is necessary to perform the feedback control again after the strip change part reaches the paint weight sensor. The accuracy improvement of coatings is also limited. In addition, if the coating weight sensor is used to scan the width direction of the strip to produce an average coating weight, it takes several tens of seconds to obtain the average coating weight, and its detection delay time is very long. On the other hand, if the representative position (such as the center) of the scanning bar is fixed, although the detection delay is short, sometimes there will be a large detection error due to the shape of the bar. [Invention Description] Therefore, one of the objects of the present invention is to overcome the shortcomings of the conventional technology and provide a control method and device to make the weight of metal paints very accurate and uniform. The above-mentioned problems are solved by the structure of the present invention described below. The hypothesis of control 値 is not equal to 眞 値 when calculating the control parameters. The solution is to provide: observe the state variation used by the control device to receive the control target at the control time, and estimate the weight of the metal coating under the control state; and The observation control device is used to modify a control parameter based on the deviation between the output of the inspection device and the weight of the target paint. When the parameter is given as the combination of the nozzle position and the gas pressure of the coating reset of the actual target, the observation control device corrects the nozzle position and the gas pressure. Li) -5-(Please read the notes on the back before filling out this page) l · Binding · Binding Printed by the Central Bureau of Standards of the Ministry of Economic Affairs, Paige Consumer Cooperative Co., Ltd. 418993 V. Invention Description (3) to reduce deviations. A correction function calculation device is used to calculate a predetermined relationship between the gas pressure or the nozzle position for the weight of the coating, that is, the degree of change, and the correction of the nozzle position and the gas pressure parameter is made using one frame, and the line is the predetermined relationship.値 multiply by the deviation. In addition, a model error collection device is also provided to store the difference between the estimated paint weight of the control model and the positive measurement of the paint weight sensor. The problem of fixed use of the control model is solved by using This difference corrects the calculation results of both the control parameter calculation device using the control model and the observation control device. The control model has a problem of errors. The solution is to provide multiple control models and choose the control model based on the weight of the paint. The long-time useless problem of the control is solved by: using the paint heavy child sensor output and observing the device before the useless time. The output is used to compensate the output of the inspection device. The problem of the increase or inaccuracy of the detection delay time due to the operation mode of the coating weight sensor is solved by providing: a shape storage device to store the shape of the paint (according to the width direction of the strip) And the paint weight correction device, which refers to the content of the outline storage device to correct the 感应 0 induced by the paint reset sensor. The operation of the above structure of the present invention is described below. The observation device estimates the weight of the gold paint used in the current control state, and its estimated Dependants are state variables, such as those detected by the control target, such as the strip moving speed, nozzle position, and gas pressure. Observe the control device with the standard (# first read the note on the back before filling this page) ο! I-pack L! The size of the paper is applicable to the Chinese National Standard (CMS) A4 (210X297 mm). Printed by the cooperative. A7 B7 5. The paint weight of the description of the invention (4) Check the estimated paint weight and change the control parameters to match them. Even if the paint weight cannot be measured directly, the metal to be coated in the current control state The weight of the paint is estimated and is very close to what was said at the time. The result is improved control of the accuracy of the paint weight. The control model estimates the error between the paint weight and the actual weight detected by the paint weight sensor in the previous control. It is collected in the model error collection device, and it is consistent with the weight of different paints. When calculating the control parameters, it is estimated that it is replaced by a sum (from the weight of the target paint plus or minus the difference) as the new target paint weight of the control model. In this way, the model error caused by the age variation of the control target or the control environment is corrected each time. In the calculation of the inspection device, the model error can be similarly corrected by adding or subtracting the difference of the paint weight estimated by the control model. As a result, the control parameters and observation devices can have high accuracy. Multiple control models are provided, each coating weight characteristic being almost identical. The model selected for use is reset based on the target paint, and the control parameters are calculated using the selected model. When there are multiple models to choose from, the calculation results are appropriately measured, and the data generated are used as the final parameters. As a result, each time the parameters are calculated with the most accurate model, and the accuracy of the parameters is improved. The weight of the paint that does not cause dead time is generated by the observation device. The observation error of the observation device can be calculated by subtracting the current output of the paint weight sensor from the output of the observation device before the useless time. Therefore, by subtracting the observation error from the current output of the observation device, the amount of echo can be accurately obtained without causing useless time. The implementation of back-to-performance control is the use of back-to-back performance to control the useless time compensation. 416993 (谙 First read the notes on the back and then fill out this page) ο Binding If order: Thread paper size is applicable to China National Standard (CNS) A4 (210X297 mm) _ 7-416993 Central Bureau of Standards, Ministry of Economic Affairs Industrial and consumer cooperatives print A7 B7_V. Description of the invention (5) If the paint weight sensor scans the width direction of the strip, the shape storage device stores the strip, and the average coating weight of the coating weight and shape in the width direction. The paint weight correction device first checks the part where the paint weight sensor detects the strip, and removes the paint weight 値 from the external shape storage device corresponding to the part. Subtract the average 値 from the weight of the removed paint 取出 to calculate the deviation between this part and the average 値. Finally, the skeleton deviation is used as a correction 値, and the coating reset sensor senses 値 minus the correction 値. Through the above procedure, the current shape and the current shape establish a relationship, and the relationship can eliminate the effect of Tong shape. Since the equivalent of average is calculated from the order obtained during scanning, high-accuracy paint weight can be calculated at high speed. The invention can improve the accuracy of paint reset control by providing an observation device, even if the weight of the paint cannot be detected directly. In particular, since the control gain is optimized in accordance with a change in the control amount (to be corrected for the target coating weight), stable and very accurate coating weight control can be achieved. A model error collecting device is provided, and the error information of the device is used to modify the control model, thereby eliminating the model error caused by the plant material age variation and the like. Therefore, the control parameters and the output of the observation device can be accurately obtained. According to the present invention, the feedback amount is calculated from the output of the observation device, the output before the useless time of the observation device, and the current sensing of the paint weight sensor, and the feedback The control system uses the feedback amount to execute, so it can perform very accurate dead time compensation control. In addition, the shape storage device is provided, and the paint weight order is corrected by the paint weight correction device (using the contents of the shape storage device), by borrowing (please read the precautions on the back before filling in this purchase) ο! L · 装 丨·, TT- This paper size is applicable to Chinese National Standard (CNS) Α4 size (2 丨 0X297mm) Printed by Cooper Consumer Cooperative of Central Standards Bureau of Ministry of Economic Affairs 416993 5. Description of invention (6) This can calculate accurate coating weight at high speed . According to the present invention, it provides a plurality of control models, and the most accurate model is selected each time a parameter is calculated, thereby improving the accuracy of the parameters. [Detailed description of preferred embodiments] Hereinafter, embodiments of the present invention will be further described with reference to the drawings. Circle 1 is a structural diagram of a weight control system for an electroplated coating according to an embodiment of the present invention. The electroplating paint heavy child control system includes a controller 100, a control computer 140 for transmitting signals to the controller 100 via the network 130, or receiving signals from the controller 100, and The target of the above component control is 150. The target 1 50 roller 1 5 2 controls a sheet 1 5 1 to move in the direction of the arrow. The molten metal collects in the plating pot 153, and the strip 1 5 1 is immersed in the plating pot 153 during feeding. After that, the nozzle 154 sprays a high-pressure gas on the coated strip 151, and a part of the gold maggot falls, thereby adjusting the coated gold maggot to a fixed weight. In the following examples, the nozzle 1 5 4 variables will be introduced, such as the distance (height) of the nozzle 1 54 to the surface of the molten gold, the distance (gap) D between the nozzle 15 and the strip D, and the nozzle. 1 5 4 The pressure (gas pressure) P of the ejected gas. The control computer 1 40 has a specification table 1 40 (with the standard m plating coating reset W · stored therein) and a setting table 1 4 3 (which stores some control parameters). A parameter counting device 1 4 2 performs a mathematical operation (based on a model equation) using 取出 taken from the table, thereby obtaining the final parameters P, D, Η of P_, D ·, H ·. Introduce some parameters and standard coatings. The paper size is applicable to China National Standard (CNS) A4 specification (210 × 297 mm) (Please read the precautions on the back before filling in this education.) Packing. Order 416923 g 5. Description of the invention (7) Weight together A communication intermediate frequency 1 4 4 is transmitted to the controller 1.0 through the network 1 3 0. The controller 100 corrects the parameters transmitted by the communication intermediate frequency 1 01 as required, and generates the result to the control target 150. An example of this embodiment is that the gas pressure P is a target to be corrected. The controller 1 0 0 generates the clearance parameter ρ · and the height parameter H · obtained from the computer 1 40, because they pass through an output device 105 to the control target 150. In addition, an observation device 1 0 3 rotates the number of revolutions V (strip feed speed) from the roller 1 5 2 and a gas pressure P, a nozzle height Η, and a gap D obtained from a control unit 1 50 through an input device 1.0 2 The weight W of the metal coating applied to the strip 151 is estimated, and the estimated coating weight is provided to the observation control device 104. Printed by the Consumers ’Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) Observe the control device 1 0 4 Calculate the estimated coating weight W1 * and the target coating weight obtained from the control computer 1 4 0 W_, and use AW and a correction function KS106 to modify the gas M force parameter P_ obtained at the control computer 140. The modified result 値 is used as the final parameter 气体 _ * of the gas pressure and the parameter P ... is provided to the control target 1 50 through the output device I 0 5. A correction function calculation unit gl 〇 7 makes 修正 K s of the correction function 106 most suitable. Although the gas pressure parameter P_ of the nozzle 154 is the one to be modified in the parameters calculated by the control computer 140 in this embodiment, the gap parameter or the height parameter H_ is also the target to be modified in a similar structure. Fig. 2 is a flow chart * describing the procedure of the parameter calculation device 1 42. This parameter is changed after the target paint is reset (the strip welding point passes through the nozzle. The paper size applies the Chinese national standard (CNS> A4 specification (210X297 gong)) -10-416993. Printed by the Central Labor Bureau of the Ministry of Economic Affairs. 5. Description of the invention (8 planes, etc.) have been calculated before. At step S 2-1, the weight of the target paint W 'is taken out from the specification table 1 4 1. Figure 3 is the specification table 1 4 1-Example The weight of the target paint W · is arranged in the table by dividing the strip into several parts, each part has a coil number. In this example, the strip with coil number 1 at the top of the first 500 meters W · is 8 Og / m2, the next W of 300 meters is 1 8 Og / m2, and so on. Parameter counting device 1 4 2 confirms the strip through the nozzle position 1 5 1 coil number, and the coil front end Distance and take out the relevant W 'in step S 2-1. In addition, the state variable of the control target 1 50 is derived from the controller 1 0 0. In this embodiment, the moving speed v of the strip 1 5 1 (The number of rotations of the roller 1 5 2) is obtained as a state variable. Except for the moving speed V »molten gold temperature or The chip temperature can also be collected as the state variable 0. In step S 2-2, the gas pressure parameter 1> and the height parameter H_ are determined using the setting table 1 4 3. Circle 4 is the setting table 1 4 3 — for example, in In this illustration, the appropriate gas pressure parameter P · and nozzle height parameter H · can be obtained from the coating weight W_ and the strip 1 5 1 moving speed V. The user first establishes a specification table based on experience and according to the strip production schedule. 1 4 1 and setting table 1 4 3. In Walker S 2-3, D · is calculated by Expression 1, where W_, P ·, and Η · are substituted for the relation f (gas pressure P, bar Sheet 1 5 1 The inverse function f · 1 of the relationship between the moving speed V, the gap D, the height Η, and the paint reset W at this time. (Please read the note on the back before filling this page) The paper size of the book is in line with the Chinese Standard (CNS) A4 (210X297 mm) -11 416993 A7 B7 Printed by the Shell Consumer Cooperative of the Central Sample Bureau of the Ministry of Economic Affairs 5. Description of the invention (9) D- = f- MW ', p-, V, H ·) (Expression 1) An example of the function f is the following expression 2: W = f (P, V, D, H) = 0.4 5P ° -68D088 V05 ° exp (8. 3 / V) H 001 (Expression 2) The inverse function f 此时 at this time can be obtained from the following Expression 3: D = f-1 (W, P, V, H) = 0- 88f (W / (0.4 5 P0- 68Vo · 50 exp (8.3 / V) H〇 · 01)) (Expression 3) In addition to the above expressions, other different forms of functions can also be considered. The temperature of molten zinc and strip temperature can also be used as variables in the model equation. In steps S 2 _ 4, the obtained 値 P ·, D ·, H ·, and W · are sent to the controller I 0 0 via the communication intermediate frequency 144. In this embodiment, D · is determined by the model expression 3 using P_ and H · taken from the setting table 1 4 3. In addition, P_ can also be determined in a similar manner by the model equation using the sum P · taken from the setting table 1 4 3. It is also possible to use a model equation in which some variables are omitted from the above model equation. For example, D · can also be calculated from the model equation shown in Expression 4, where Η_ is not the subject to be controlled. (Please read the precautions on the back before filling this page). Binding, ordering, and thread sizes are applicable to China National Standard (CNS) A4 (210X297 mm) -12-416993 A7 Shellfish Consumption of Central Standards Bureau, Ministry of Economic Affairs Cooperative printing_B7__ V. Description of the invention (1G) D = f -1 (W'P'V) (Expression 4) In the procedure of the observation device 103 of this embodiment, it is to be coated on the strip 1 The weight of metal coating W on 1 is estimated from P, D, D and V. First, obtain the P, V, D, and Η from the control target 150 through the input device 102, and then use the expression 2 to calculate the observation 値 (estimated 値) of the paint weight from the result of substituting these 値. The resulting observation frame is generated in the observation control device 104. Fig. 5 is a flowchart of the observation control device 104, the observation control device 104 detects the deviation between W | and W &gt; and corrects the gas pressure parameter P ^ calculated by the control computer 140. In step S6-1, subtract W # from W_ obtained from the control computer via the communication intermediate frequency 101 to calculate the deviation AW of the paint weight. The deviation △ W occurs because the control computer 14 calculates the control parameters P, V, D, and Η assuming 値 and the control target's 150 之 present 差异 difference. In this embodiment, the deviation is reduced by correcting the gas pressure P to improve the control accuracy. In step S 6 _ 2, the gas pressure correction amount ΛP is calculated using AW and a correction function KS1 0 6. The correction amount ΛP is calculated by Expression 5. AP = KSXAW (Expression 5) .Q t (Please read the precautions on the back before filling this page) Order '--line_ This paper size is applicable to China National Standard (CNS) A4 (210X297mm) -13- A7 B7 416993 V. Description of the invention (11) In step S 6-3, the final gas pressure parameter P · _ is obtained by representative formula 6 using communication intermediate frequency 1 0 1 obtained from control computer i 4 0, Δ? Obtained in step S 6-2 and the gas front-positive quantity (Δ P) prev are calculated. Ρ · * = Ρ · + ΑΡ + (ΔΡ) prev (Expression 6) When the previous correction amount (ΔP) prev of the gas pressure is not stored, a parameter P ... is calculated by the following expression 7: P ** = P * + AP (Expression 7) Finally, in step 6S 6-4, P ·· is supplied to the control target 1 0 5 through the output device 1 0 5 to change the gas pressure of the nozzle 1 5 4. In the program of the correction function calculating device 107, W · is first obtained via the communication intermediate frequency 101. Then, in the case of W =, the rate of change in gas pressure (9 p / gw) for changing the weight of the coating is calculated. When the model equation is expressed by Expression 2 (3 P / 9W), it is expressed by Table 8 and substituting w · and P in Expression 8. cap / aw) = (p / o. 6 8W ·) (Expression 8) Each time W_ or P is changed, the correction function calculation device 1 〇7 calculates the value of (3 P / 9W) and sets the result to In order to observe the control device, the size of this paper applies Chinese national standard (CNS &gt; A4 specification (210X297 mm) -14-— ^ n- ftm ^ rk ^ i · in of (Please read the precautions on the back before filling this page ) 1. Order line. Printed by the Central Standards Bureau of the Ministry of Economic Affairs, printed by the Shellfish Consumer Cooperatives, printed by the Central Consumers ’Bureau of the Ministry of Economic Affairs, printed by the Consumers’ Cooperatives of the Central Government Bureau A7 41Q223_51_ V. Description of the invention (12) 1 0 4 Correction function 1 0 Ks 0 Function K * 1 0 6, besides the constant 値 in this embodiment, a quadratic equation expression of (P / W_) or the like can also be used. When the change amount of false stock P is small, modify the function KS1 0 6 It is calculated only when W is changed, thereby reducing the mathematical operation of the controller 100. In addition, it is also possible to provide a correction function calculation device 107 to a computer, and the correction function is transmitted via the network 130, and Ks It is arranged in a table for W ', and when the control parameter is transmitted to the controller 100, a control parameter is set at Check the control device 1 0 4. You can receive 1 via communication intermediate frequency 1 0 1 for each operation or the 値 obtained when the specifications are changed is collected in the controller 1 0 0 * and the 値 is used as a reference until The next change will reduce the amount of calculations and network load. Although the control parameter to be modified in the above example is labeled with the gas pressure P, it is obvious that the nozzle position can be modified in a similar way, such as the nozzle gap D Or 髙 Degree Η ◊ According to the present invention, even if the paint reset cannot be detected directly, the weight of the gold coating applied in the current control state is estimated at the time, and the gas pressure or nozzle position is adjusted to approximate the paint weight The result can improve the accuracy of paint reset control. When the model equation is used to calculate the gas pressure or nozzle position from the deviation between the weight of the target paint and the estimated pressure, the correction function of the model equation uses the gas pressure or The nozzle position is differentiated and corrected to obtain stable and accurate paint weight control. The following describes other embodiments of the present invention. This paper size is applicable to Chinese national standards (CNS) A4 specification (210X297mm) -15-— ^^ 1- ^^^ 1 ^^^ 1 m ^-o lift (please read the precautions on the back before filling this page)-Thread A7 B7 416993 V. Description of the Invention (l3) [Second Embodiment] (Please read the precautions on the back before filling out this page) 圚 6 is the architecture diagram of the weight control system for the plating coating in the second embodiment of the present invention, which is implemented here In the example, a plating coating detection device 1 1 0 1 is provided instead of the observation device 10 3 in FIG. 1. The feedback control is performed using a device 1101, which measures the weight of the metallic paint applied to the strip 151. In this embodiment * the timing of the feedback control execution is that the paint reset related to the parameters can be detected, and the timing of the feedback control execution is outside the above timing (where the parameters calculated by the control computer 1 40 are still used as usual) 〇 The Ministry of Economic Affairs Central Standard Bureau staff consumer cooperative printed electroplating coating weight detection device 1101 scans the width direction of the strip 151, and periodically generates the coating weight during the scanning, and also generates the coating weight when the scanning in the width direction is completed. At the previous opportunity, a slice was generated that scanned a portion of the coating weight (hereinafter referred to as a portion of the coating weight). The widthwise average paint weight (hereinafter referred to as the average paint weight) is generated at the latter timing. Since the strip 151 is actually moving at the speed V, the plating paint weight detecting device 1101 scans the strip 151 obliquely. The weight of the paint produced is sent to a control device 1 1 0 2 of the controller 1 0 via the input device 1 2 0. After receiving the control parameters from the control brain 1 4 0, the control device 1 1 2 uses part of the paint Weight feedback control is performed once, and then feedback control is continued with the detected average paint weight. FIG. 7 is a flowchart showing the execution procedure of the control device 1 102. In step S 1 0-1, it is determined whether the plating paint weight detection device 1101 detects a part of the paint weight related to the parameter. As the paper size of the electric ore is applicable to the Chinese National Standard (CNS) A4 size (210X297 mm) -16-The printed paper size of the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives is applicable to the Chinese National Standard (CNS) A4 size (210X297 mm (%) 416993_B7_ V. Description of the invention (14) The paint reset detection device 1 1 0 1 and the nozzle 1 5 4 are usually separated, and the strip moves from the nozzle. The position is moved to the plating paint weight detection device 1 1 0 1 Tens of seconds. In Walker S 10 _ 2, the paint weight deviation W is calculated from the paint weight W of the detected portion and the paint weight of 檫. Next, in steps S 1 0-3, the gas pressure correction amount ΔP is calculated from AW and the correction function Ks using Expression 5. In step S 1 0 to 4, P ·· is calculated by Expression 7. In step S 1 0 _ 5, P′Φ is used as the final gas pressure parameter, and the input device 1 0 5 is used to generate a nozzle 15 4 for the control target 150. It is determined in steps S 1 0-6 whether the average paint weight related to PΦΦ is detected. The average coating weight associated with P__ indicates the average coating weight obtained after detecting the portion of the coating weight (relevant and detected across the width direction). The calculations calculated in steps S 1 0-4 are retained until the average paint weight is derived. Steps S 1 0 — 7 are performed after the average paint reset is obtained. In steps S 1 0-7, the average paint weight is reset to W, and the target paint is reset by W ′ minus W to obtain the paint weight deviation. In addition, in step S 1 0 _ 8, the gas pressure correction set ΔP is calculated from the AW and the correction function Ks by the representative equation 5. In steps S1 0-9, the new P ... is calculated by the expression 6. In the steps S 1 0-10, P ... is used as the final gas pressure parameter, and the output device 1 5 is used to generate a 15 1 nozzle 1 5 4 for the control 檫. Repeat steps S10-7 to S10-10 every time a new average paint weight is derived. -17---------- (Please read the notes on the back before filling this page) Order ,, line-A7 B7 416993 V. Description of the invention (is) The above feedback is controlled by the weight of the paint W ' The parameter change is completed once. After the parameter is changed, it starts from step SI G-1 again. In step S10-11, it is judged whether it is the end of the feedback control. If the starvation control is not completed, the program returns to steps 10-6 and waits to detect a new average paint weight child. Although the use of the parameters calculated by the control of the brain 140 in this embodiment is the same as in the previous Jing control timing (when the weight of the paint cannot be detected), the observation device in the embodiment of FIG. 1 can also be used. According to the present embodiment, when the feedforward control for estimating the paint weight is shifted to the feedback control that can detect the weight of the paint, the feedback control can be started immediately by using part of the paint weight before obtaining the average paint weight in the strip width direction. [Third Embodiment] Fig. 8 is a structural diagram of a plating paint weight control system according to a third embodiment of the present invention. In this embodiment, in addition to the structure shown in Fig. 6, the control computer 1400 includes a device 801 for collecting model errors, and the parameter calculation device 142 has a function of correcting model errors. The output of the error input device 802 provided to the controller 100 is transmitted to the model error collection device 801. Fig. 9 shows a model error collecting device 801, and a model error corresponding to the target plating coating weight W · is stored. In this illustration, when W_ is 80 to 8 2 g / m2, the W error obtained from Expression 2 is 5 g / m2. In terms of the error transmission device 802, the device 802 obtained the control of the paper size to apply the Chinese National Standard (CNS) A4 specification (210X297 mm) -------- qi ^ lI (please first Read the notes on the back and fill in this page)-Central Standards Bureau of the Ministry of Economic Affairs®: Printed by the Industrial and Commercial Cooperatives-18-418993 V. Description of the invention (16) Weight deviation of the electroplated coating measured in the device 1 1 0 2 値AW (model error) and transmits Δω to the model error collecting device 8 0 1 via the communication intermediate frequency 1 0 1, the network 1 3 0, and the communication intermediate frequency 1 4 4. When calculating the control parameters with a chess equation, the parameter counting device 1 4 2 takes out the parameter-related AW from the model error device 8 0 1 and calculates the nozzle position using the expression 9 modified from the expression 3 Zhi 檫 D ·. D- = f_1 (W, P, V, H) (Expression 9) = 08Sf ((W ·-△ W) / (0 4 5 po eeju 〇.88γ 0,50 exp (8. 3 / V) HO01 -AW)) Printed in the third embodiment by the Ministry of Economic Affairs and the Central Bureau of Labor and Consumer Cooperatives. If the observation device 1 in FIG. It is also used to estimate the weight of the coating. When the control computer 14 0 transmits the parameters to the controller 1 0 Q, the model error AW used to calculate the parameters is also transmitted to the observation device 1 0 3 ° 〇3 The paint reset estimate 値 is calculated using Expression 10 modified from Expression 2.

W=f (P'V'D'H)-AW —Q 4 g p 0-68j~j Ο.ββγ- 0.50W = f (P'V'D'H) -AW —Q 4 g p 0-68j ~ j Ο.ββγ- 0.50

exp (8. 3/V)H°-01-AW (表示式1 0 ) -19 - (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) 經濟部中央標準局貝工消費合作社印裝 410S93 五、發明説明(l7) 根據本實施例,檩的値和過去控制中之實際測得m鍍 塗料重量之,間的差異被收集。由於控制參數之計算係藉由 將棵的塗料重量加上或減去差異所得之値做爲標的値,由 控制標的材齡變異或控制環境所造成的模型誤差均得以修 正〇 〔第四實施例〕 圖10爲本發明第四實施例之電鍍塗料重量控制系統 之架構圖,在此實施例中,除了圖6中之架構,亦提供一 外形貯存裝置1 4 0 1和一塗料重量修正裝置1 4 0 2以 便修正從電鍍塗料重置偵測裝置1101所接收之部分塗 料重量。 當電鍍塗料重量偵測裝置1 1 0 1掃瞄條片1 5 1寬 度方向時所獲得之部分塗料重量係以與條片151端部距 離對應方式貯存在外形貯存裝置1 4 0 1中。 圖1 1中所示者爲外形貯存裝置1 4 0 1之架構。在 此圖例中與條片端部相距0.1公尺所測之電鍍塗料重量 序列値爲10 0g/m2,而相距0. 2公尺者爲110 g/m2,以此類堆。其亦示出所貯存外形之已偵測塗料 重量平均値爲1 0 3 g/m2。當電銨塗料重量偵測裝置 1101掃瞄寬度期間控制參數和控制標的狀態變數沒有 變動時,外形貯存裝置1 4 0 1內容物被取得並以舊的已 貯存外彤更新。 電鍍塗料重量修正裝置1 4 0 2從條片1 5 1部分塗 本紙張尺度適用中國國家標準(CNS ) A4规格(210X 297公嫠)_ 2〇 - (請先閱讀背面之注$項再填寫本頁)exp (8. 3 / V) H ° -01-AW (Expression 1 0) -19-(Please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 specification (210X297 (Mm) Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, 410S93. V. Description of the Invention (17) According to this embodiment, the difference between the weight of 檩 and the actual measured coating weight of m in the past control is collected. Since the calculation of the control parameters uses the 値 obtained by adding or subtracting the difference between the paint weight of the tree as the target 値, the model error caused by the age change of the control target or the control environment can be corrected. [Fourth embodiment ] FIG. 10 is a structural diagram of a plating paint weight control system according to a fourth embodiment of the present invention. In this embodiment, in addition to the structure in FIG. 6, an external shape storage device 1 4 0 1 and a paint weight correction device 1 are also provided. 4 0 2 In order to correct the weight of a part of the paint received from the plating paint reset detection device 1101. Part of the coating weight obtained when the plating coating weight detection device 1 1 0 1 scans the strip 1 51 in the width direction is stored in the shape storage device 1 4 0 1 in a manner corresponding to the end distance of the strip 151. Shown in FIG. 11 is the structure of the external storage device 401. In this illustration, the weight of the electroplating coating measured by a distance of 0.1 m from the end of the strip is 100 g / m2, while those with a distance of 0.2 m are 110 g / m2, and so on. It also shows that the average weight of the detected paint in the stored shape was 33 g / m2. When the state parameter of the control parameter and the control target does not change during the scanning width of the electro-ammonium coating weight detection device 1101, the contents of the external storage device 1401 are obtained and updated with the old stored storage. Electroplating coating weight correction device 1 4 0 2 From the strip 1 5 1 Part of the paper size This paper applies the Chinese National Standard (CNS) A4 specification (210X 297 cm) _ 2〇- (Please read the note on the back before filling in (This page)

416993 A7 B7_______ 五、發明説明(is) 料重量(由輸入裝置1 0 2進給)和貯存在外形貯存裝置 1 4 0 1中之外形資訊二者取得部分塗料重量修正値:當 電鍍塗料重量偵測裝置1101上次掃瞄條片151寬度 方向時外形貯存裝® 1 4 0 1貯存受偵測每部位之部分塗 料重量。 圖1 2中所示者爲塗料重量修正裝值1 4 0 2架構圖 。目前產生之窜鍍部分塗料重量和部分塗料重置偵 測時距條片端部之距離係經由输入裝置1 0 2從電鍍塗料 重量偵測裝置1101被接收。之後,從外形貯存裝置 1 4 0 1取出塗料平均重量Wue-prev和與條片端部相同 距離相關之部分的先前部分塗料重量W tenip-prev兩者。 將Wtemp-prev減去到之値AWmod做爲修正 値,而Wtemp-AWmod所得之値Wfiltered做爲到控制 裝置1102之塗料重量回賸量。 依據本實施例,由於視受偵测部位而定之部分塗料重 量之變異可由上次掃瞄所得外形來修正,與平均塗料重量 相等之値可做爲回餹信號。結果,在取得平均値之前以部 分塗料重量來進行回饋控制的精確度得以改進。 〔第五實施例〕 圖1 3爲本發明第五寅施例之電鍍塗料重量控制系統 之架構圖。 控制標的中的噴嘴位置(氣體噴出位置)和電鍍塗料 重置偵測裝置1101通常是隔開很逮。此外,塗料重量 本紙張尺度適用中國國家標準( CNS^ A4規格(210X 297公釐)~- 21 ^ -------裝------^丨-訂^----丨、-.J線 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 A7 B7 416S93 五、發明説明(l9) 偵測裝置1 10 1本身經常加入偵測延遲。依據本實施例 ,控制器1,0 0設有觀察結果貯存裝置1 7 0 1和一觀察 結果取出裝置1 7 0 2來做爲補償此一無用時間之架構。 控制裝g 1 1 0 2利用經由输入裝置1 0 2所得之電 鍍塗料重量偵測裝置1 1 Q 1之輸出W、觀察裝置1 0 3 之輸出,以及做爲回饋置之觀察結果取出裝置 1 7 0 2之輸出W ^。。《來執行回饋控制。觀察裝置 1 0 3之输出係依時序從最新的一個貯存到觀察結果 貯存裝置1 7 0 1。 圖1 4爲觀察結果貯存裝置1 7 0 1架構圖,與時間 對應之觀察裝® 1 0 3之输出W -即存在其中。時間檷指 出從目前(原點0)回溯過去之時間値。在該圖例中指出 0. 5秒前之輸出爲10 6g/m2,l. 0秒前之輸出· 爲109g/m2,以此類堆。 觀察結果取出裝置1 7 0 2計算當氣體噴到條片 151部分(做爲電鍍塗料重量偵測裝置11〇1之目前 偵測標的)之時間,將此時間(從計算時間至目前時間) 做爲延遲時間,與該時間(從目前時間回溯延遲時間)相 關之觀察裝ei 〇 3输出w。。》從觀察結果貯存裝置 1 7 0 1中取出並輸出。 延遲時間係從控制標的狀態變數和電鍍塗料重量偵測 裝ffl101操作狀態來計算。控制標的主要的狀態變數 爲條片移動速度V。當噴嘴高度Η改變,要考慮此一改變 所帶來之影響。與條片151移動相關之延遲時間rL係 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐)-22· ' 裝 n J •訂 H 線 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央樣準局員工消費合作杜印装416993 A7 B7_______ V. Description of the invention (is) Material weight (feed by input device 102) and external shape information stored in external storage device 1 4 0 1 to obtain partial coating weight correction. The measuring device 1101 last scanned the width direction of the strip 151, and the appearance storage device ® 1 4 0 1 stores the weight of a part of the paint at each part detected. Shown in Figure 12 is a paint structure diagram of the paint weight correction value 142. The currently generated coating weight and the distance from the end of the strip during the reset detection of the coating are received from the plating coating weight detection device 1101 via the input device 102. After that, both the average paint weight Wue-prev and the previous part paint weight W tenip-prev of the part related to the same distance from the end of the strip are taken out from the external storage device 140. TempAWmod subtracted from Wtemp-prev is used as the correction 値, and 値 Wfiltered obtained from Wtemp-AWmod is used as the paint weight return to the control device 1102. According to this embodiment, since the variation in the weight of a portion of the coating depending on the location to be detected can be corrected by the shape obtained from the last scan, a signal equal to the average coating weight can be used as a return signal. As a result, the accuracy of the feedback control with a portion of the coating weight before the average radon is obtained is improved. [Fifth Embodiment] Fig. 13 is a structural diagram of a weight control system for an electroplating coating according to a fifth embodiment of the present invention. The nozzle position (gas ejection position) in the control target and the plating paint reset detection device 1101 are usually very separated. In addition, the paper weight of this paper applies the Chinese national standard (CNS ^ A4 specification (210X 297 mm) ~-21 ^ ------- installation ------ ^ 丨 -order ^ ---- 丨、-. J line (please read the precautions on the back before filling this page) Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 416S93 V. Description of the invention (l9) Detection device 1 10 1 itself often adds detection delay According to this embodiment, the controller 1, 0 0 is provided with an observation result storage device 17 0 1 and an observation result removal device 1 700 2 as a framework for compensating for this useless time. The control device g 1 1 0 2 The output W of the electroplating coating weight detection device 1 1 Q 1 obtained through the input device 10 2, the output of the observation device 10 3, and the output W of the device 17 0 2 as the observation result of the feedback device are used. "To perform feedback control. The output of the observation device 103 is stored from the latest one to the observation result storage device 17 0 1 according to the time sequence. Figure 14 is the architecture diagram of the observation result storage device 17 0 1 corresponding to time. The output W of the observation device ® 1 0 3-exists in it. Time 檷 points back to the current (origin 0) Time to go. In the legend, it is indicated that the output before 0.5 seconds is 10 6 g / m2, and the output before 1.0 seconds is 109 g / m2, and so on. Observation results take out the device 1 7 0 2 calculation When the gas is sprayed to the section 151 (as the current detection target of the electroplating coating weight detection device 1101), this time (from the calculation time to the current time) is used as the delay time, and the time (from Current time retrospective delay time) related observation equipment ei 〇3 output w ... "Retrieved from the observation result storage device 1701 and output. Delay time is from the state variable of the control target and plating coating weight detection equipment ffl101 operation status The main state variable of the control target is the strip moving speed V. When the nozzle height Η changes, the impact of this change must be considered. The delay time rL related to the movement of the strip 151 is the paper standard applicable to the country of China Standard (CNS) A4 size (210 X 297 mm) -22 · 'installed n J • order H line (please read the precautions on the back before filling out this page) Central Government Bureau of the Ministry of Economic Affairs consumer cooperation Du printed

41SS9J 經濟部中央標準局員工消費合作社印製 五、發明説明(20) 以表示式1 1來計算: rL=(L—△H)/V (表示式11) 其中L爲氣體噴出位置到電鍍塗料重量偵測裝置 1101附接位面之參考距離,而ΔΗ爲因噴嘴垂直移動 而導致L變化之修正値。由是,條片151上受氣體噴灑 部位到達塗料重量偵測位置所需時間可以計算出來。 此外,依據電鍍塗料重量偵測裝置11〇1操作狀態 可加入偵測延遲r D。r D約等於電鍍塗料重量偵測裝置 1101從條片一端移動到另一端所需時間。由是,偵測 延遲時間rD係由表示式12來計算: tL=tL+tO (表示式 12) 由是,與r 一致之時間係從觀察結果貯存裝置 I 7 0 1中搜尋,而此刻觀察裝置1 0 3輸出被取出並設 定爲該W&lt;=。™被提供給控制裝置1 1 0 2。 在控制裝置1 1 0 2中,塗料重量偏差係由上述 値和標的電鍍塗料重量评_來計算,而P 一根據偏差 來修正,偏差AW可由表示式1 3來計算: AW — W&quot; — W — (W^— Wc〇tn) (代表式 1 3 ) (請先鬩讀背面之注意事項再填寫本頁) .裝· -訂 線 本紙乐尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -23 - 416993 A7 B7___ 五、發明説明(21) 由於延遲時間所造成之觀察誤差係 由觀察裝置.1 0 3之輸出W/來補償。 (請先閲讀背面之注意事項再填寫本頁) 依搛本資施例,由於控制檩的延遲時間造成之觀察誤 差被補償,且使用很精確觀察量做爲回饋値之回饋控制可 被執行。 〔第六寊施例〕 以下介紹之實施例具有多個預測模型之控制電腦,且 預測模型根據需要加以綜合,以此來計算控制參數。 圖1 5掲示依據本發明第六實施例之控制電腦架構圖 。控制電腦1 4 0新設有一模型貯存裝置2 0 0 1,控制 器1 0 0和控制標的1 5 0可依據上述任何實施例來建構 0 經濟部中央梯率局員工消費合作社印製 圖1 6所示者爲模型貯存裝置2 0 0 1架構®,模型 方程式和塗料重量每一區上下限一起存在表格中。在該圖 表中,與面域號碼爲1相對應之塗料重量範圍爲6 0至 1 0 0 g/m2時使用模型方程式Wi,模型方程式贾“系 由表示式14來表示:41SS9J Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (20) Calculated by expression 11: rL = (L— △ H) / V (expression 11) where L is the gas ejection position to the plating coating The reference distance of the attachment plane of the weight detection device 1101, and ΔΗ is a correction L caused by the change in L due to the vertical movement of the nozzle. Therefore, the time required for the sprayed portion of the strip 151 to reach the paint weight detection position can be calculated. In addition, a detection delay r D may be added according to the operating state of the plating coating weight detection device 1101. r D is approximately equal to the time required for the electroplating coating weight detection device 1101 to move from one end of the strip to the other. Therefore, the detection delay time rD is calculated by Expression 12. tL = tL + tO (Expression 12) Therefore, the time consistent with r is searched from the observation result storage device I 7 0 1 and observed at this moment. The device 103 output is taken out and set to this W &lt; =. ™ is provided to the control device 1 1 0 2. In the control device 1 102, the paint weight deviation is calculated by the above-mentioned standard and the weight of the electroplated paint, and P is corrected according to the deviation. The deviation AW can be calculated by the expression 13: AW — W &quot; — W — (W ^ — Wc〇tn) (Representative Formula 1 3) (Please read the precautions on the back before filling this page). Assembling ·-Threading This paper applies the Chinese National Standard (CNS) A4 specification (210X297) %) -23-416993 A7 B7___ V. Description of the invention (21) The observation error due to the delay time is compensated by the output W / of the observation device .103. (Please read the notes on the back before filling this page.) According to this example, the observation error due to the delay time of the control card is compensated, and the feedback control using the precise observation amount can be performed. [Sixth Embodiment] The embodiment described below has a control computer with multiple prediction models, and the prediction models are integrated as needed to calculate control parameters. FIG. 15 shows a control computer architecture diagram according to a sixth embodiment of the present invention. The control computer 1 4 0 is newly equipped with a model storage device 2 0 1, the controller 1 0 0 and the control target 1 5 0 can be constructed according to any of the above-mentioned embodiments. Shown is a model storage device 2 0 1 architecture ®, model equations and upper and lower limits of each area of paint weight are stored in the table together. In the chart, the model weight Wi is used when the paint weight range corresponding to the area number 1 is 60 to 100 g / m2, and the model formula is expressed by Expression 14:

Wi=fi(P'V'D'H) _ Q ^ g ρ 0.6Θ|^ 0,SS^ 0.50 exp (8. 3 / V ) Η °· 01 (表示式 14) 與逝域號碼爲2相對應之塗料重量範圔爲8 0至 本紙張尺度適用中國國家標準(CNS &gt; A4規格(210X297公釐) 24 - A7 B7 416993 五、發明说明(22) 1 6 0 g/m 2時使用模型方程式W2,其以表示式1 5來 表示: . W2=f2(P、V、D、H) =〇 . 8 5 P0-50D0.71V0.53H0.01 (表示式1 5 ) 參數計數裝置1 4 2以棋型貯存裝置2 0 0 1中所存 之塗料重量上下限檢査標的塗料重量,並決定使用那—個 模型方程式。例如,當咒_爲7 0 g/m 2時使用區域號碼 爲1之模型方程式Wi,當W_爲1 3 0 g/m2時使用區 域號碼爲2之模型方程式W2,當W·爲9 0 g/m2時則 綜合使用面域號碼爲1和2之模型方程式。 圖1 7爲參數計數裝置1 4 2執行程序流程圖。在步 驟S2 3 — 1中和步驟S2 3 — 2中之程序類似於圖2中 步驟S2 — 1和S2 — 2中所執行者◊在步驟S2 3 — 3 中判別是否有對應於多個區域之標的塗料重量W_。例如 ,當8 0&lt;W'&lt;1 0 0時,塗料重量W對應二區1和2 :類似於此,當1 5 0&lt;W‘&lt;1 6 0時,塗料重置 應二區2和3。 當在步騍S 2 3 — 3中判別W*對應二區,在步驟 S 2 3 — 4中以表示式1 6來計算間隙參數: D. = afi](W、P、V、H) + (l-a) * f i*i_1(W' P ' V ' Η) (表示式 16) --------α—裝-----—^I.訂 ^---;--!}線 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局貝工消費合作社印裝 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 25 A7 B7 416993 五、發明説明(23) 其中α爲二區影響平衡係數,其可由例如表示式1 7 而得,且値在0至1之間。 = ( (WU) i-W'J/tWU) i- (WL) i*i (表示式1 7 &gt; 其中(WU) i爲(i )區之塗料重量上限, (WL ) i + :L)爲(i + 1 )區之塗料重量下限。當W·屬 於區(i)多一點,依程序和1比較接近i反之,若W· 屬於(i +1 )區多一點,該値爲0 . 5或更小。 同時,當在步驟S 2 3 — 3中判別W·對應單區時, 間隙參數D_在步驟S 2 3 — 5中以單一模型方程式決定 ,如同圖2中之步驟S 2 — 3。在步驟S 2 3 — 6中,已 決定之値P_、D_、H·和W·經由通信中頻1 44傳輸到 控制器1 0 0 〇 對於參數計數裝置多模型方程式而言,有可能以類似 架構和方法使觀察裝置1 0 3也有多個模型方程式,這些 模型方程式依據檫的塗料重量區被綜合,以計算觀察結果 W 〇 依據本實施例,每一塗料重量區(其特性大致相同) 備有多個模型方程式,而且係依據標的塗料重量來選擇要 使用之模型方程式◊此外,當有多個模型被選擇時,最後 參數係權衡其計算結果而定。由是,以最精確之模型來改 進塗料重量控制之精確度。 本紙張尺度適用中國國家樣準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) I » ~ 裝---Hi i- ----J 線.~ 經濟部中央標準局貞工消費合作社印製 I 1*- -ti A7 B7 416993 五、發明説明(24) 〔圖式簡介,〕 圖1係依據本發明實施例之電鍍塗料重量控制系統之 架構圚。 圖2爲一流程圖,介紹圖1實施例之電腦控制操作。 圖3爲用於電腦控制之規格表。 圖4爲用於電腦控制之設定表。 圖5係一流程圖,介紹本發明實施例之觀察控制裝置 之操作。 圖6爲本發明第二實施例之電鍍塗料重量控制系統之 架構圖。 圖7爲一流程圖,介紹第二實施例之控制裝置操作。 圖8爲本發明第三實施例之電鍍塗料重量控制系統之 架構圖。 圖9爲第三實施例中之模型誤差收集裝置架構圖。 圇10爲本發明第四實施例之電鍍塗料重量控制系統 之架構圖。 圚11爲第四寅施例之形狀貯存裝置之架構圖。 圇12爲第四實施例中之包括塗料重量修正裝置之控 制器架構圖。 圖13爲本發明第五實施例之電鍍塗料重量控制系統 之架構圖。 圖1 4爲第五實施例之觀察結果貯存裝置架構圖。 園1 5爲用於第六實施例之電鍍塗料重量控制系統之 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)-27 - --------©—^.II (請先閱讀背面之注意事項再填寫本頁) —---,訂 '線 經濟部中央梯準局貝工消费合作社印製 416S93 五、發明説明(25) 控制電腦架構圖。 圖1 6爲第六實施例之模型貯存裝置之架構圖。 裝 數 計 數 參 之 中 例 施 實 六 第 紹 介 f 圖 程 流 1 爲 7 〇 1作 圖操 之 置 --------ΟΊ^.II (請先閲讀背面之注意事項再填寫本頁) -『訂 举 經濟部中央標準局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)-28 -Wi = fi (P'V'D'H) _ Q ^ g ρ 0.6Θ | ^ 0, SS ^ 0.50 exp (8. 3 / V) Η ° · 01 (Expression 14) and the evanescent number are 2 phases Corresponding coating weight range is 80 to this paper size. Applicable to Chinese national standard (CNS &gt; A4 size (210X297mm) 24-A7 B7 416993 5. V. Description of invention (22) Model used when 1 6 0 g / m 2 Equation W2, which is represented by Expression 15:. W2 = f2 (P, V, D, H) = 0.8 5 P0-50D0.71V0.53H0.01 (Expression 15) Parameter counting device 1 4 2 Check the paint weight of the target with the upper and lower limits of the paint weight stored in the chess storage device 2 0 0 1 and decide which model equation to use. For example, when the spell _ is 70 g / m 2, use the area number 1 The model equation Wi uses the model equation W2 with the area number 2 when W_ is 1 3 0 g / m2, and uses the model equations with the area numbers 1 and 2 when W · is 90 g / m2. 1 7 is a flow chart of the program executed by the parameter counting device 1 4 2. The procedure in steps S2 3-1 and S2 3-2 is similar to that performed in steps S2-1 and S2-2 in FIG. 2. S2 3-3 to determine if there is anything right The target coating weight W_ in multiple regions. For example, when 8 0 &lt; W '&lt; 1 0 0, the coating weight W corresponds to two zones 1 and 2: similar to this, when 1 5 0 &lt; W' &lt; 1 6 When 0, the paint reset should be in the second zone 2 and 3. When it is determined in step S 2 3-3 that W * corresponds to the second zone, in step S 2 3-4 the gap parameter is calculated by the expression 16: D. = afi) (W, P, V, H) + (la) * fi * i_1 (W 'P' V 'Η) (Expression 16) -------- α— 装 ----- — ^ I.Order ^ ---;-!} Line (please read the notes on the back before filling out this page) Printed paper dimensions of the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives, are applicable to Chinese National Standards (CNS) A4 specification (210X297 mm) 25 A7 B7 416993 V. Description of the invention (23) where α is the two-zone influence balance coefficient, which can be obtained by, for example, the expression 17 and 値 is between 0 and 1. = ((WU ) i-W'J / tWU) i- (WL) i * i (Expression 1 7 &gt; where (WU) i is the upper limit of coating weight in (i) zone, (WL) i +: L) is (i + 1) Lower limit of coating weight in zone. When W · belongs to area (i) a little more, it is closer to i according to the procedure and 1 on the contrary. If W · belongs to area (i +1) a little more, this unitary is 0.5 or less. Meanwhile, when the W · corresponding single region is discriminated in step S 2 3-3, the gap parameter D_ is determined by a single model equation in step S 2 3-5 as in step S 2-3 in FIG. 2. In steps S 2 3-6, the determined values P_, D_, H ·, and W · are transmitted to the controller 1 100 through the communication intermediate frequency 1 44. For the multi-model equation of the parameter counting device, it is possible to The structure and method enable the observation device 103 to have multiple model equations. These model equations are integrated according to the paint weight area of 檫 to calculate the observation result. According to this embodiment, each paint weight area (its characteristics are roughly the same). There are multiple model equations, and the model equations to be used are selected based on the weight of the target paint. In addition, when multiple models are selected, the final parameter is determined by weighing the calculation results. Therefore, the most accurate model is used to improve the accuracy of paint weight control. This paper size applies to China National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page) I »~ Packing --- Hi i- ---- J line. ~ Economy Printed by the Central Standards Bureau Zhengong Consumer Cooperative I 1 * -ti A7 B7 416993 V. Description of the Invention (24) [Introduction to the Figures] Figure 1 shows the architecture of a weight control system for electroplated coatings according to an embodiment of the present invention. FIG. 2 is a flowchart illustrating the computer control operation of the embodiment of FIG. 1. FIG. Figure 3 is a specification table for computer control. Figure 4 is a setting table for computer control. FIG. 5 is a flowchart illustrating the operation of the observation control device according to the embodiment of the present invention. FIG. 6 is a structural diagram of a weight control system for electroplated coatings according to a second embodiment of the present invention. FIG. 7 is a flowchart illustrating the operation of the control device of the second embodiment. FIG. 8 is a structural diagram of a plating paint weight control system according to a third embodiment of the present invention. FIG. 9 is a structural diagram of a model error collection device in a third embodiment.囵 10 is a structural diagram of a weight control system for electroplated coatings according to the fourth embodiment of the present invention. Figure 11 is a structural diagram of the shape storage device of the fourth embodiment.囵 12 is a block diagram of a controller including a paint weight correction device in the fourth embodiment. FIG. 13 is a structural diagram of a plating paint weight control system according to a fifth embodiment of the present invention. FIG. 14 is a structural diagram of an observation result storage device according to the fifth embodiment. Garden 15 is the paper size used for the weight control system of the electroplating coating in the sixth embodiment. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -27--------- © — ^. II (Please read the precautions on the back before filling this page) -------, order '416S93' printed by the Central Laboratories of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives V. Description of the invention (25) Control computer architecture diagram. FIG. 16 is a structural diagram of a model storage device of a sixth embodiment. The installation counts are explained in the example. Sixth introduction f Figure flow 1 is 7 〇1 mapping operations -------- 〇Ί ^ .II (Please read the precautions on the back before filling this page )-"The paper standard printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is compliant with the Chinese National Standard (CNS) A4 (210X297 mm) -28-

Claims (1)

ABCD 公告本丨41Β993 六、申請專利範圍 (請先聞讀背面之注$項再填寫本頁) 1 . 一種《鍍塗料重量控制器,用於將澱積在條片上 之金屬塗料婁Μ控制在一標的値,其保使條片連績地浸入 —盆熔融金屬中,之後由一噴嘴將高壓氣體噴在條片上, 該控制器包括: 參數計數裝置,其包括多個控制模型,每一個控制模 型用於從要被控制之標的的狀態變數中預測塗料重量,-參 數計數裝®以控制棋型計算實化檫的塗料重量之氣體壓力 和嘖嘴位置組合,並產生氣體壓力和噴嘴位置參數: 觀察裝®,其從利用控制模型,所得控制標的狀態變 數中預測塗料重量: 觀察控制裝置,其以觀察裝置之輸出査封標的塗料重 量,並在標的塗料重量和觀察裝置之間有偏差時修正氣體 壓力參數或噴嘴位置參數,以減少偏差;以及 修正函數計算裝置,其在塗料重量與氣體壓力或噴嘴 位置之間計算一預設關係値; 其中該觀察控制裝置依據該偏差和預設關係値修正氣 體壓力參數或噴嘴位e參數。 Μ濟部中央標準局負工消費合作社印製 2.依據申請專利範圍第1項之控制器,其中該預設 關係値爲改變塗料重量之必須的氣體壓力微小改變量,而 觀察控制裝®以該偏差乘以氣體壓力改變量所得之値來修 正氣體壓力參數。 3 .依據申請專利範圍第1項之控制器,其中該預設 關係値爲改變塗料重量之必須的噴嘴位置微小改g量,而 觀察控制裝置以該偏差乘以噴嘴位置改變量所得之値來修 本纸張尺度適用中國國家標準(CNS &gt; Α4規格(210Χ297公釐) -29 - 經濟部中央標準局員工消費合作社印裝 416S33 ξι 六、申請專利範圍 正噴嘴位置參數9 4 . 一Ρ«鍍塗料重量控制器,包括:參數計數裝置 ,其包括多個控制模型,毎一個控制模型用於從要被控制 之標的的狀態變數中預測塗料重量,參數計數裝置以控制 模型計算實化標的塗料重量之氣體壓力和噴嘴位置組合: 以及電鍍塗料重量偵測裝置,用來測量被覆在條片上的金 屬塗料重量:在塗料金屬規格改變或控制標的狀態變數( 例如條片移動速度)改欒時,該控制器以參數計數裝置之 输出做爲參數,並在可偵測塗料重量之後以與參數對應之 受偵測塗料重量來行使回娥控制: 其中提供模型誤差收集裝置,其收集控制模型輸出和 實際偵測到被覆在條片上的金靥塗料重量之間的差異,以 做爲與標的塗料重量對應之模型誤差,以及 參數計數裝置從標的塗料重量和對應標的重量之模型 誤差重新計算標的塗料重量,並重新計算實化檫的塗料重 量之噴嘴位懨和氣體壓力組合。 5 .依據申請專利範圍第4項之控制器,更包括觀察 裝置,其以控制模型從控制標的狀態變數中計算金屬塗料 重置,並利用對應於檫的塗料重量之模型誤差來條正塗料 重量,藉此預測塗料重量, 其中當參考計算裝置之標的塗料重量和觀察裝置'預測 之塗料之間有偏差時,氣體壓力參數或噴嘴位置參數被修 正,以在預測控制期間減少偏差。 6 .—種電鍍塗料重量控制器,包括,參數計數裝置 本紙張尺度適用中國國家揉準(CNS ) ΑΊ規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) -裝· 訂 -30 - A8 B3 416993_gl_ 六、申請專利範圍 ,其包括多個控制模型,每一個控制模型用於從要被控制 之標的狀態寒數中預測塗料重量,參數計數裝置以控制模 型計算實化檫的塗料重量之氣體壓力和噴嘴位置組合:以 及電鍍塗料重量偵測裝置,用來測量被覆在條片上的金颶 塗料重置:在塗料金胭規格改變或控制檩的狀態變數(例 如條片移動速度)改變時,該控制器以參數計數裝置之輸 出做爲參數來行使預測控制,而在可偵測塗料重量之後以 對應於參數之受偵測塗料重量行使回饋控制, 其中當對應於條片寬度方向部位的部分塗料重量被偵 測時,利用部分塗料重量和標的塗料重量之間的差異來修 正氣體壓力參數或噴嘴位置參數,而且當條片寬度方向的 平均塗料重量得到時,以平均塗料重量和標的塗料重量之 間的差異再度修正氣體壓力參數或'噴嘴位置參數。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁). 7 . —種電鍍塗料重量控制器,包括:參數計數裝置 ,其次一控制模型來計算實化標的塗料重量之氣體壓力和 噴嘴位置組合,而控制模型係從要被控制之檫的的狀態變 數中預測塗料重量;以及電鍍塗料重量偵測裝置,用來測 量被覆在條片上的金屬塗料重量;在塗料規模改變或控制 標的狀態變數(例如條片移動速度)改變時,該控制器以 參數計算裝置之输出做爲參數來行使預測控制,而在可偵 測塗料重量之後以對應於參數之受偵測塗料重量行使回饋 控制, 其中更提供: 外形貯存裝置,當電鍍塗料重量偵測裝置從條片—端 本紙張尺度適用中國國家標^ ( CNS ) A4規格(210Χ2Ϊ»7公釐) ~ -31 * 416893 os DS ^、申請專利範園 移到另一端時所產生之順序値和條片寬度方向順序値之平 均値被貯存在外形貯存裝置中:以及 塗料重量修正裝置,在對應於參數之塗料重量可利用 貯存在外形貯存裝β中的對應部分之過去順序値和平均値 來偵測之後,塗料重量修正裝置修正偵測之塗料重量,以 及 噴嘴位置參數或氣體壓力參數係利用修正之塗料重量 和標的塗料重量來修正。 8.依據申請專利範圍第7項之控制器,當條片寬度 方向偵測順序値平均所得之平均塗料重置被導出後,以平 均塗料重量和檫的塗料重量之間的差異來再次修正氣體壓 力參數或噴嘴位置參數。 9 . 一種電鍍塗料重置控制器,其有氰鍍塗料重量偵 測裝置來測量實際被覆在條片上之金靥塗料重量,並使條 片連績地浸入一盆熔融金屬中且由一噴嘴將高壓氣體噴在 條片上,藉此來控制被覆在條片上的金屬塗料重量,該控 制器包括: 經濟部中央樣準局員工消費合作社印製 {請先閱讀背面之注意事項再填寫本頁) 參數計數裝置,其有一控制模型俾從要被控制之標的 的狀態變數中預測塗料重量,參數計數裝置以控制模型計 算實化檩的塗料重置之氣體壓力和噴嘴位置組合; 觀察裝置,其從利用控制模型所得控制標的狀態變數 中預測塗料重董: 觀察結果貯存裝置,用以收集觀察裝置之輸出: 觀察結果取出裝置,當受電鍍塗料重量偵測裝置之條 本紙張尺度適用中國國審標準(CNS ) Α4規格(210X297公釐) -32 - A8 B8 C8 D8 416S93 六、申請專利範園 片部位通過喷嘴位置時計算其經過時間,並從觀察結果貯 存裝置中取,出觀察裝e從目前時間回溯該段經過時間的時 刻所產生之預測値:以及 觀察控制裝e,其用標的塗料重量、電鍍塗料重量偵 測裝置眞正量測値、觀察裝置目前預測値、以及觀察結果 取出裝置取出之經過時間前之預測値來修正噴嘴位置參數 •或氣體壓力參數。 1〇.依據申請專利範園第1至第9項其中任一項之 控制器,其中該控制模型包括多個部分模型*參數計算裝 ®選擇一個要使用之部分模型來依據標的塗料重量進行計 算,當選擇單一個部分模型時係以部分模型之输出做爲控 制模型之輸出,當選擇數個部分模型時,控制模型之輸出 係依據部分模型選定程度來決定。 -------d.^—— (請先閲讀背面之注$項再填寫本頁) 訂 經濟部中央橾準局貝工消费合作社印製 本紙張尺度適用中國國家揉準(CNS ) A4規格(210X297公釐)ABCD Bulletin 丨 41B993 VI. Scope of patent application (please read the note on the back before filling this page) 1. A "plating coating weight controller, used to control the metal coating deposited on the strip A standard salamander, which ensures that the strips are continuously immersed in the pot of molten metal, and then a high pressure gas is sprayed on the strips by a nozzle. The controller includes: a parameter counting device, which includes a plurality of control models, each of which controls The model is used to predict the weight of the paint from the state variables of the target to be controlled. The parameter counting device ® is used to control the calculation of the gas pressure and nozzle position combination of the actual paint weight and generate the gas pressure and nozzle position parameters. : Observation Device®, which predicts the coating weight from the state variables of the control target obtained by using the control model: Observation control device, which checks the coating weight of the seal with the output of the observation device, and when there is a deviation between the target coating weight and the observation device Correct the gas pressure parameter or nozzle position parameter to reduce the deviation; and modify the function calculation device, which measures the weight of the paint and the gas pressure. Or computing a predetermined relationship between the nozzle position Zhi; wherein the control means according to the observed deviation, and a preset relationship Zhi gas pressure correction parameter or parameters nozzle position e. Printed by the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Cooperatives 2. The controller according to item 1 of the scope of patent application, where the preset relationship is a small change in the gas pressure necessary to change the weight of the coating, and the control device This deviation is multiplied by the amount of gas pressure change to correct the gas pressure parameter. 3. The controller according to item 1 of the scope of patent application, wherein the preset relationship 値 is to change the nozzle position necessary to change the coating weight slightly by g, and the observation control device multiplies the deviation by the nozzle position change amount. The paper size of the revised edition is in accordance with the Chinese national standard (CNS &gt; Α4 size (210 × 297 mm) -29-printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 416S33. The coating weight controller includes: a parameter counting device including a plurality of control models, a control model for predicting the weight of the coating from the state variables of the target to be controlled, and the parameter counting device using the control model to calculate the actual target coating Combination of weight gas pressure and nozzle position: and electroplating coating weight detection device to measure the weight of the metal coating on the strip: when the coating metal specification changes or the state variable of the control target (such as the strip moving speed) changes, The controller takes the output of the parameter counting device as a parameter, and after the paint weight can be detected The weight of the detected coating corresponding to the parameter is used to exercise the control of the e: the model error collection device is provided, which collects the difference between the output of the control model and the weight of the golden tincture coating actually detected on the strip, as The model error corresponding to the target paint weight, and the parameter counting device recalculates the target paint weight from the target paint weight and the model error corresponding to the target weight, and recalculates the nozzle position and gas pressure combination of the actual paint weight. 5. Basis The controller in the fourth item of the patent application scope further includes an observation device, which calculates the metal coating reset from the state variables of the control target by using a control model, and uses the model error corresponding to the coating weight to correct the coating weight, thereby Predicted paint weight, where when there is a deviation between the reference paint calculation target paint weight and the observation device 'predicted paint, the gas pressure parameter or nozzle position parameter is modified to reduce the deviation during predictive control. 6-Electroplating paint Weight controller, including, parameter counting device, applicable to paper size China National Standards (CNS) ΑΊ specifications (210 × 297 mm) (Please read the notes on the back before filling out this page)-Binding · -30-A8 B3 416993_gl_ 6. The scope of patent application, which includes multiple control models, Each control model is used to predict the weight of the paint from the cold state of the target to be controlled. The parameter counting device uses the control model to calculate the gas pressure and nozzle position combination of the actual paint weight: and the plating paint weight detection device. To measure the resetting of the golden hurricane coating on the strips: when the specifications of the coatings are changed or the state variables (such as the strip moving speed) of the control cymbals are changed, the controller uses the output of the parameter counting device as a parameter to perform predictions Control, and after the paint weight can be detected, feedback control is performed with the detected paint weight corresponding to the parameter, wherein when a part of the paint weight corresponding to the width direction of the strip is detected, the part of the paint weight and the target paint weight are used The difference between them to modify the gas pressure parameter or nozzle position parameter, and when the average of the strip width direction When the weight of the material obtained, to the difference between the average coating weight and the coating weight of the subject of renewed correction parameters or the gas pressure 'parameter nozzle position. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). 7. A kind of electroplating coating weight controller, including: parameter counting device, followed by a control model to calculate the actual target coating The gas pressure of the weight is combined with the position of the nozzle, and the control model predicts the weight of the coating from the state variables to be controlled; and the plating coating weight detection device for measuring the weight of the metal coating on the strip; When the scale is changed or the state variable of the control target (such as the moving speed of the slice) is changed, the controller uses the output of the parameter calculation device as a parameter to exercise predictive control, and after the paint weight can be detected, the detected corresponding to the parameter is detected. The coating weight is controlled by feedback, which also provides: Appearance storage device, when the coating coating weight detection device is from strip to paper, the paper size is applicable to China National Standard ^ (CNS) A4 specification (210 × 2Ϊ »7mm) ~ -31 * 416893 os DS ^, the sequence of the patent application when the patent application park is moved to the other end, and the strip width direction is smooth The average 値 of 値 is stored in the shape storage device: and the paint weight correction device, after the paint weight corresponding to the parameter can be detected using the past order 値 and average 値 of the corresponding part stored in the shape storage β, the paint The weight correction device corrects the detected paint weight, and the nozzle position parameter or gas pressure parameter is corrected by using the corrected paint weight and the target paint weight. 8. According to the controller of item 7 of the scope of patent application, when the strip width direction detection sequence 値 averaged average coating reset is derived, the gas is corrected again with the difference between the average coating weight and 檫 coating weight. Pressure parameter or nozzle position parameter. 9. An electroplating paint reset controller, which has a cyan plating paint weight detection device to measure the weight of the metal coating that is actually coated on the strip, and immerse the strip into a pot of molten metal successively and a nozzle High-pressure gas is sprayed on the strip to control the weight of the metal coating on the strip. The controller includes: Printed by the Consumer Cooperatives of the Central Procurement Bureau of the Ministry of Economic Affairs (Please read the precautions on the back before filling this page) Parameters The counting device has a control model that predicts the weight of the paint from the state variables of the target to be controlled. The parameter counting device uses the control model to calculate the gas pressure and nozzle position combination of the actual paint reset; the observation device, which uses the The state of the control target obtained by the control model predicts the paint heavy director: The observation result storage device is used to collect the output of the observation device: The observation result is taken out of the device. CNS) Α4 specification (210X297 mm) -32-A8 B8 C8 D8 416S93 Calculate the elapsed time when it passes through the nozzle position, and take it from the observation result storage device. Observe the prediction generated by the time when the observation device e traces the elapsed time from the current time. , Electroplating coating weight detection device (positive measurement), observation device current prediction, and observation result prediction device before the elapsed time taken out to correct the nozzle position parameter or gas pressure parameter. 10. The controller according to any one of the applied patent parks 1 to 9, wherein the control model includes a plurality of partial models * parameter calculation device ® select a partial model to be used to calculate according to the weight of the target coating When a single partial model is selected, the output of the partial model is used as the output of the control model. When several partial models are selected, the output of the control model is determined according to the degree of selection of the partial model. ------- d. ^ —— (Please read the note on the back before filling in this page) Order the paper size printed by the Central Laboratories of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives, and the paper size is applicable to China National Standards (CNS) A4 specifications (210X297 mm)
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