TW416911B - Method for controlling drive of screw in injection molding machine - Google Patents

Method for controlling drive of screw in injection molding machine Download PDF

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Publication number
TW416911B
TW416911B TW088110250A TW88110250A TW416911B TW 416911 B TW416911 B TW 416911B TW 088110250 A TW088110250 A TW 088110250A TW 88110250 A TW88110250 A TW 88110250A TW 416911 B TW416911 B TW 416911B
Authority
TW
Taiwan
Prior art keywords
screw
rotation speed
speed
patent application
controller
Prior art date
Application number
TW088110250A
Other languages
Chinese (zh)
Inventor
Kazuo Hiraoka
Original Assignee
Sumitomo Heavy Industries
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP17017698A external-priority patent/JP3240513B2/en
Priority claimed from JP17294198A external-priority patent/JP2000006207A/en
Application filed by Sumitomo Heavy Industries filed Critical Sumitomo Heavy Industries
Application granted granted Critical
Publication of TW416911B publication Critical patent/TW416911B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • B29C45/5008Drive means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/72Measuring, controlling or regulating
    • B29B7/728Measuring data of the driving system, e.g. torque, speed, power, vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • B29C45/5008Drive means therefor
    • B29C2045/5032Drive means therefor using means for detecting injection or back pressures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/76006Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/76083Position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/7611Velocity
    • B29C2945/7612Velocity rotational movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76344Phase or stage of measurement
    • B29C2945/76367Metering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76344Phase or stage of measurement
    • B29C2945/76377De-compression after injection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76344Phase or stage of measurement
    • B29C2945/76381Injection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76511Torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76525Electric current or voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76595Velocity
    • B29C2945/76605Velocity rotational movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76929Controlling method
    • B29C2945/76986Interpolating

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention is applicable to an injection molding machine comprising an injection device having a servo motor for use in rotating a screw and a controller for controlling the servo motor. The controller has a rotation speed N previously set therein as a set value for the screw rotation in a metering process. The controller rotates the screw at an acceleration A1 until the rotation speed of the screw reaches a value Nk (where Nk<N). After that the controller carries out a control operation to rotate the screw at an acceleration A2 until the rotation speed of the screw reaches the value N. The acceleration A2 is higher than the acceleration A1.

Description

41S3U A7 _B7_五、發明說明() 本發明是有閨於一種射出成型機,更特別地,是翡於 阪出 伺射 ο 中種 逸其此 改,之 的用達 法使馬 方被m 動地伺 騵泛用 稈廣使 鏍已。 中年器 程近動 ® 在致 件播液 配型代 或成取 量之來 計動用 制帶被 控達已 於馬達 用 馬 中 程 過 量 計 / 化 塱 在 成 造 動 轉 。 達 下馬 如眼 述伺 概以 作稈 操蠼 的個 置 一 裝 進並 中脂 斗樹 漏了 從化 脂瑢 樹動 。 轉 中之 简 桿 固拔 熱 。 加部 在後 裝之 是捍 桿嫘 播中 。 筒 S9 nu 轉热 桿加 蠼到 之料 圓融 热熔 加之 β· 給蠹 供筒 被圓 脂熱 樹加 之在 量陷 败於 之由 量稈 計嫘 一 , 某時 而此 因在 , 0 進部 前典 之之 使简 承 軸 由0 袖 出 射 部 。 端 動後 驅之 後桿 向螺 被到 會連 而接 Μ 直 甯軸 之出 生射 產個 脂 ΐ 樹 力® 壓何 在用 持出 支射 被於 向應 袖響 沿板 轴力 出歷 射。 。 動 持驅 支所 地達 地馬 轉腹 可伺 板用 力出 壓射 被上 而板 是 下 壓 , 背制 之控 脂所 樹路 融回 熔制 述控 上由 。 並 動 * 移測 後偵 前所 桿元 導單 沿荷 而負 作一 操用 之使 達由 馬藉 達 馬 腋 伺 用 出 射 動0 由 藉 板 力 壓 中 程 過 。 充 之瑣 述在 詳後 將然 列 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 中此 子在 模。 入間 填空 脂之 樹腔 融模 熔了 使充 部填 典了 桿末 嫘之 之程 用過 塞充 活填 為在 做脂 。 樹 進融 前熔 而 速 從&quot;V 式為 模稱 制被 控換 動切 移種 進此 前 。 之式 稈棋 螺制 ,控 點力 式 模 制 控 度 度 速 力 屋 壓” 到換 換切 切丨 0 冷 被 下 力 壓 定 預 在 脂 樹 的 中 之 腔 模 後 之 換 切 程 過 止 停 為 之 稱 程 過 此 停 此 在 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 416311 B7 五、發明說明(&gt; ) 止過程中,樹胞之壓力如上述背壓控制由一個回鑕控制 狸路所控制。 (請先閲讀背面之注意事項再填寫本頁) 然後,射出裝置在完成停止過程後回到塑化/計量通 程。在另一方面,在夾住裝置中,與塑化/計量遇程平 行之頂出搡作被執行Μ從棋具中弹出固體成品。此頂出 操作包括打開模具Μ頂出機溝將固體成品從揆具中移出 ,而後Μ上揆具再填充樹脂。 如下列將詳®敘述,計量過程中揉桿之轉速決定是使 螺稈在計量之開始以最高速轉動,而在計霣過程中則階 梯方式遞減。特別地,必須使用锿性或二次函數在計量 過程之開始使孀桿之最初轉動(起動)減缓,直到轉速達 到預定值Η為止。為達此目的,起動操作必須減慢直到 速度達到預定值Η。此延長了達到預定值Ν之時距,因 而亦延長了一個成型周期。 除此之外,在計虽過程中嫘桿轉速必須視衝程而定階 梯式地決定其轉速,此即考虽樹脂之停留時間而決定螺 桿之位置。如此數偁的轉速值是令人麻煩且擾人的,尤 其在必須更換嫘桿直徑時必須再做一次轉數值數攞。 經濟部智慧財產局員工消費合作社印製 故本發明一個目的在提供控制螺桿軀動的方法,它在 計量過程之開始可減媛螺桿之最初轉動而不會拖長到達 預定值Ν的所須時間。 本發明另一目的在提供控制驅動螺桿的方法,其中螺 桿的轉速在訂量遇程很容易被設定。 本發明可應用到一種射出成型機,它包括具有用來_ -4- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 416311- 、---B7_ 五、發明說明(夕) 動螺桿之動單元及控制驅動單元之控制器的射出裝置。 (請先閱讀背面之注意事項再填寫本頁) 依照本發明之第一觀點,預先在控制器中設定轉速值 N使嫘桿可在計量過程中轉動。控制器Μ慢加速度A1轉 動嫌捍直到嫘桿轉速到逹Nk值(其中Nk&lt;N)。在此之後控 ^«器進行控制作用使嫌稈在加速度A2下轉動直到嫘桿轉 壤達到N值,加速度A2比加速度A1大。轉速Nk是界定為 相對於轉速Η成某預定比率K。 除此之外,本發明亦可應用到射出成型懺,它包含一 射出裝置·其中具有用來轉動媒捍之第一謳動單元;用 來使蠼桿沿射出袖之袖向移動之第二驅動軍元;偵湎螺 持位置之位址偵測器(position detecor);依照由位址偵 棚器所提供之偵潮位置指示值而控制第一驅勖單元之控 制器。 依照本發明之第二覼黏,轉速Hs及He可預先被訂為設 定值使螺桿在計量過程之開始及结束時分別轉動。控制 器在整偁計虽遇程中從開始到结束視轉速Ns及NeK及位 址偵測器所提供偵拥位置之指示值而執行修改及倥制嫌 捍之轉動速率。 經濟部智慧財產局員工消費合作社印製 為了更完全了解本發明起見,請照下列附圈,圃式簡 單說明如下: 第1圈是含有K伺眼馬達驅動之射出裝置的馬達驅動 射出蛩欐槪國; 第2A及2B鼷是第1圖中嫘桿構造之解釋圖; 第3A及3B圚是說明揉桿之背屋與傳統馬達驅動成型機 本紙張尺度適用_國國家標準(CNS)A4規格(210x 297公釐) A7 416311 _B7_ 五、發明說明(4 ) 計量過程中螺桿轉速之間Μ係的曲線圖; 第4圈是嫘桿縛速在計量過程中之曲線關僳說明 本發明第1啻施例中如何去控制揉桿的顆動。 第5圖是螺桿轉速在計量過程中之曲線關係圖,說明 本發明第2實施例中如何去控制拔稈的驅動。 參照第1圈,顯示馬達驅動射出成型機之檯造,它包 含有由倚菔馬達帶動之射出裝置,其中有文字敘述用Μ 促進對本發明之了解。射出裝置將伺服馬達之轉動轉換 為滾珠螺桿及嫘母之線性蓮動而使螺桿轉動。 第1匾中,射出伺腋馬達11之轉動傳遞到滾珠鏍桿12 。螺母13被固定在壓力板14上,它反應於滾珠鱷桿12之 轉動而前進或退後。壓力板14可沿著固定到基座(未圓 示)之導桿15及16而轉動。應力板14之前後移動傳到轴 承17,負荷單元18,以及Κ出軸19。嫘桿20裝在被加熱 圓筒21可轉動而且可沿袖向移動。加熱圓筒21對應於嫘 桿20之後部上裝有一個使樹脂進料之漏斗22。螺桿轉動 伺眼馬達24之轉動徑由含有皮帶及皮帶輪之連结檝件傳 *到射出袖19。亦即,揉桿20是由於射出袖19由螺桿_ 動伺服馬達24轉動而被轉動的。 在塑化/計量過程中,熔解樹脂被儲存在加熱圓筒21 中螺桿20之頭部,亦即在螺桿20在加熱圓茼21中轉動向 後退時儲存在射出口側2卜1。在螺桿20前端之熔融樹腊 嫌後注人模中,使嫘桿20在加熱圓茼21中前進而加JS成 型。作用在樹腊上的力被負荷單元13偵知做為反懕力, 本紙張尺度適用中國國家標準(CNS)A4規格(210x 297公釐) ----------- ^--------訂·------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 416311 Α7 Β7 五、發明說明(r) 即膣力。此偵澜的懕力由負荷單元放大器25放大然後输 到控制器26中。 固定到壓力板14之位址偵測器27用來偵知螺桿20之移 動量。從住址偵測器27來之偵測信號被放大器28放大然 後輪到控制器26。控制器26視上述逢程中由操作貝設定 之每一偁值而輸出一個電流(轉矩)指令到何阪放大器29 及30。伺眼放大器29由控制伺馬達11之驅動電淀而控制 伺腹馬達11之輸出轉矩。伺眼放大器30由控制揉桿轉動 伺眼馬達24之驅動鬣潦而控制鏍桿轉動伺狼馬達24之轉 速。射出伺版11以及蠼桿轉動伺限馬達24各装設有編磚 器31及32用Μ偵拥轉速。编碣器31及32所偵測之轉速被 輪到控制器26。特別地,編碼器32所偵涵的轉速是用來 決定嫘桿20的轉速之用》 須提及者,第1圖所示之構造是‘為簡化及方便。一種 特殊構造之射出装置,例如,敘述在日本公開待審專利 第9-174626號中。 參照第2Α及2Β圓,詳细地顯示螺桿20。第2Α圓中,螺 稈20形成四個部份:進料部份20-1,屋繽部份20-2,計量 部份20-3,Μ及頭部20-4。進料部份20-1是從漏斗22(第 1圖)使固體或局部熔解狀態的樹脂進料。樹脂的溫度在 進料部份20-1處被增加到約熔融點。考童此點,進料部 份20-1通常為整届長度直徑的相同之桿吠件2(Γ (第2Β圜) ,竝且圓周面則有揉旋溝。 從進料部份20-1輸送到壓縮部份20-2的樹脂粒子是彼 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)41S3U A7 _B7_ V. Description of the invention () The present invention is a kind of injection molding machine, more specifically, it is the Yu Fei Han out to shoot ο Zhong Zhong Yi changed this, the use of Daffa method to make Ma Fang m Dynamically serve the pan with a wide range of stalks. The middle-aged device Cheng Jindong ® is used in the production of liquid dispensing, or the amount of the metering. The belt for metering has been controlled by the motor and the horse middle-range meter / chemical meter. Get off the horse and put it in your eyes, and put it in a stalk, put it in the middle of the tree, and leak the Conghua tree. In the process of turning, the simple rod is hot. Canada's post-installation is to defend the pole broadcast. The tube S9 nu reheating rod is added to the material, which is melted and hot melted, and the β is supplied to the tube. The cylinder is heated by the round fat heat tree and the quantity is settled by the measuring stalk. At some point, the cause is 0. The former part of the code enables the simple bearing shaft to shoot from 0 sleeves. After the rear drive is turned, the rear shaft will be connected to the helical shaft to produce a grease. The tree force ® is used to hold the shot. It will be shot in the axial direction along the axis of the sleeve. . The driving force of the driving branch Dada and Dima can turn the board and force the board to force the shot and the board is pushed down. The back control of the fat control institute will melt back and melt. Parallel movement * The pole guides before the mobile detection are detected along the load and used as a maneuver to let the horse borrow the horse's axillary servos to shoot out. The middle board is pressed by the borrowing force. The trivial details will be listed later (please read the precautions on the back before filling out this page). This is printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. Fill in the cavity of the tree cavity of the resin. The melting mold melted the filling part to fill the process of the end of the rod. The plug was filled with live filling to make fat. The tree is melted before it melts, and the seeding is quickly switched from the "V-type" for the model scale. The stalk-style snail system, the control point force-type molding control degree, the speed and the pressure of the house, to the change of cutting and cutting 丨 0 cold pressed down and set in the fat tree in the cavity cavity after the cutting process is over The process will stop here. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) A7 416311 B7 V. Description of the invention (&gt;) During the process of stopping, the pressure of the tree spores is as described above. The control is controlled by a loopback control tanuki. (Please read the precautions on the back before filling out this page.) Then, the injection device returns to the plasticizing / metering pass after completing the stopping process. On the other hand, the clamping In the device, the ejection operation parallel to the plasticizing / metering process is performed. The solid finished product is ejected from the chess piece. This ejection operation includes opening the mold ejector groove to remove the solid finished product from the fixture, and The tool is refilled with resin. As will be described in more detail below, the rotation speed of the kneading rod during the measurement process is to make the stalk rotate at the highest speed at the beginning of the measurement, and to decrease in a stepwise manner during the measurement process. In particular, it must be used einsteinium Or the quadratic function at the beginning of the metering process slows down the initial rotation (starting) of the yoke until the speed reaches a predetermined value Η. To achieve this, the starting operation must be slowed down until the speed reaches a predetermined value Η. This extension extends to The time interval of the predetermined value N also prolongs a molding cycle. In addition, during the calculation process, the rotation speed of the tappet must be determined stepwise according to the stroke, which is determined by considering the residence time of the resin. The position of the screw. Such a value of the rotation speed is cumbersome and disturbing, especially when the diameter of the rod must be changed. The number of revolutions must be calculated again. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economics The purpose is to provide a method for controlling the movement of the screw body, which can reduce the initial rotation of the element screw at the beginning of the metering process without prolonging the time required to reach the predetermined value N. Another object of the present invention is to provide a method for controlling the driving screw, The rotation speed of the screw can be easily set in the order process. The present invention can be applied to an injection molding machine, which includes a Use Chinese National Standard (CNS) A4 specification (210 X 297 mm) A7 416311-, --- B7_ V. Description of the invention (Even) The injection device of the moving screw moving unit and the controller that controls the driving unit. (Please first Read the notes on the back and fill in this page) According to the first aspect of the present invention, set the rotation speed value N in the controller in advance so that the stick can rotate during the measurement process. The controller M slow acceleration A1 rotates until it reaches the speed of the stick To the value of kNk (where Nk &lt; N). After that, the controller will control the rotation of the stem under acceleration A2 until the rotation of the stalk reaches N, and the acceleration A2 is greater than the acceleration A1. The rotation speed Nk is defined as A predetermined ratio K is established with respect to the rotation speed. In addition, the present invention can also be applied to injection molding cymbals, which includes an injection device. The first oscillating unit is used to rotate the media defender; the second is used to move the cymbal rod along the sleeve of the injection sleeve. Drive Jun Yuan; position detecor for detecting the position of the snail; control the controller of the first drive unit according to the tide detection position indication value provided by the address scout. According to the second adhesive of the present invention, the rotation speeds Hs and He can be set in advance to make the screw rotate at the beginning and end of the metering process respectively. The controller will modify and control the suspected rotation speed from the beginning to the end depending on the rotation speed Ns and NeK and the position detection indicator provided by the address detector. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. In order to better understand the present invention, please follow the attached circle. The simple description is as follows: The first circle is a motor-driven injection with a K-eye motor-driven injection device.槪 国; 2A and 2B 鼷 are explanatory diagrams of the rod structure in the first figure; 3A and 3B 圚 are illustrations of the back room of the kneading rod and the traditional motor-driven molding machine. Specifications (210x 297 mm) A7 416311 _B7_ V. Description of the invention (4) The M series of the screw speeds during the measurement process; The fourth circle is the curve of the rod-bound speed during the measurement process. 1 啻 How to control the movement of the kneading rod in the embodiment. Fig. 5 is a graph showing the relationship between the rotation speed of the screw in the measurement process, and illustrates how to control the driving of the stem in the second embodiment of the present invention. Referring to the first lap, the construction of a motor-driven injection molding machine is shown. It includes an injection device driven by a reed motor. There is a text describing the use of M to promote the understanding of the present invention. The injection device converts the rotation of the servo motor into the linear motion of the ball screw and the female screw to rotate the screw. In the first plaque, the rotation of the axillary motor 11 is transmitted to the ball yoke 12. The nut 13 is fixed to the pressure plate 14 and it moves forward or backward in response to the rotation of the ball crocodile rod 12. The pressure plate 14 is rotatable along guide bars 15 and 16 fixed to a base (not shown). The stress plate 14 moves forward and backward to the bearing 17, the load unit 18, and the K-out shaft 19. The tappet 20 is mounted on the heated cylinder 21 and is rotatable and movable in the sleeve direction. The heating cylinder 21 corresponds to a funnel 22 at the rear of the yoke 20 for feeding resin. Screw rotation The rotation diameter of the servo motor 24 is transmitted to the injection sleeve 19 by a connecting member including a belt and a pulley. That is, the kneading rod 20 is rotated because the ejection sleeve 19 is rotated by the screw servo motor 24. During the plasticizing / metering process, the melted resin is stored in the head of the screw 20 in the heating cylinder 21, that is, it is stored on the ejection outlet side 2 when the screw 20 is turned backward in the heating circle 21. In the post-injection mold of the molten wax at the front end of the screw 20, the rod 20 is advanced in the heating cylinder 21 to form JS. The force acting on the tree wax is detected by the load unit 13 as a counterforce. The paper size applies the Chinese National Standard (CNS) A4 specification (210x 297 mm) ----------- ^- ------- Order · ------- (Please read the precautions on the back before filling out this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs's Consumer Cooperatives 416311 Α7 Β7 V. Invention Description (r) ie Slam. This detection force is amplified by the load cell amplifier 25 and input to the controller 26. An address detector 27 fixed to the pressure plate 14 is used to detect the movement amount of the screw 20. The detection signal from the address detector 27 is amplified by the amplifier 28 and then turned to the controller 26. The controller 26 outputs a current (torque) command to the Hohan amplifiers 29 and 30 according to each threshold value set by the operation panel during the above journey. The servo amplifier 29 controls the drive electrode of the servo motor 11 to control the output torque of the servo motor 11. The eye servo amplifier 30 controls the rotation speed of the wolf motor 24 by controlling the rotation of the kneading rod 24 and the motor of the eye motor 24. The injection plate 11 and the stick rotation limit motor 24 are each provided with a knitting device 31 and 32 for detecting rotation speed. The rotation speed detected by the encoders 31 and 32 is turned to the controller 26. In particular, the rotation speed detected by the encoder 32 is used to determine the rotation speed of the stick 20. It should be mentioned that the structure shown in FIG. 1 is ‘for simplicity and convenience. A specially constructed injection device is described, for example, in Japanese Laid-Open Patent Publication No. 9-174626. Referring to the 2A and 2B circles, the screw 20 is shown in detail. In the 2A circle, the stalk 20 forms four parts: a feed part 20-1, a Ubin part 20-2, a metering part 20-3, M, and a head 20-4. The feed portion 20-1 is a resin in a solid or partially melted state from the hopper 22 (Fig. 1). The temperature of the resin was increased to about the melting point at the feed portion 20-1. According to this point, the feeding part 20-1 is usually the same rod bark 2 (Γ (2Β 圜) of the same length and diameter, and the circumferential surface has kneading grooves. From the feeding part 20- 1 The resin particles conveyed to the compression part 20-2 are the paper size applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page)

ϋ I n-i-rejI ϋ· n n l[ I 經濟部智慧財產局員工消費合作社印製 A7 416311 B7_ 五、發明說明(b ) 此隔開。故在®缩部份20-2熔融樹脂僅約為熔融前樹脂 體積之半。壓縮部分20-2是減少了樹脂可通通的空間, 以彌補減少之趙積。此可使桿狀件20'在相當於壓縮部 份20-2的位置上逐澌變细而使嫘旋溝變淺而得。壓缩部 份20-2壓ϋ熔融樹脂,由摩擦而加強放熱效果,而且增 加了樹脂的壓力把在加熱圓简21中之空氣,水氣,含在 空氣中之揮發性氣體及污染在樹脂中之氣體推回到漏斗 22中。由上述很明顧,加熱画筒21中之樹脂壓力在壓縮 部份20-2處是最高值。 桿狀件20’在相當於計量部份20-3之區域有最大直徑 。計量部份20-3在桿吠件20 |上形成最淺的嫌旋溝。樹 脂在計量部份20-3處受到很大的剪力並且Μ内部放熱反 應而被加热到均勻溫度。然後樹脂某些量被進料到加熱 圓筒21之射出嘴側。 熔融樹脂從計量部份20-3進給到射出嘴側是由頭部20 -4中的逆止閥環20-5執行的。逆止阀環20-5在計量過程 中是位在圈中靠近左側之位置。在此狀態下,熔融樹脂 可從計最部份20-3被逸姶到射出嘴側。 在計量過程完成後,逆止閥環20-5由於颳力差而移到 圖中之右側。结果,樹脂被防止從射出嘴側流回計量部 份20-3。頭部20-4 —般是與桿狀件2(Γ分開而形成。頭 部20-4在其根部上形成公螺纹。桿吠年20’之末端則形 成母螺紋。朗頭部20-4上之公媒紋與桿吠件20’上之母 嫘紋嚙合使得頭部20-4可連接到桿狀件20’。瞄於此點, 本紙張尺度適用令國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝.— — — — — 訂------- 經濟部智慧財產局員工消費合作社印製 經濟邹智慧財產局員工消費合作社印製 416911 π _B7_ 五、發明說明(7 ) 頭部20-4的根部直徑比桿吠件20’小很多。 參照第3A及3B豳,將說明如何決定計量過程中揉桿之 轉速。第3A圈顯示計量位置,亦即蠼桿位置與蠼桿背壓 醐係圖。另一方面,第3B圃顯示計量位置與鏍桿轉速闞 偁團。第3A及3BB為四階段設定操作之一值例子。 在設定之四階段當中,前三愜階段一般用來均衡樹脂 的溜度。在這些三個階段中,高溫的樹脂是伴随相當高 之蠼桿轉速及在加熱固筒21前半段中之低背壓而熔融的 。在熔融逋程中,樹脂之停止時間增加。轉速則成階梯 形式減少,這是由於樹脂在背暖增加時受到剪力而須增 加放熱量之故。第四,也是最後階段是提供一®設定Μ 改善用在充填過程開始之計量值之正確性。更特別地, 設定一個很低的轉速Μ及裉低的背壓值Κ避免揉桿在計 量完成點之前二或三公厘之位置超遇,亦避免樹脂之回 流。 由上很明顯地,螺桿20在計量過程中之轉速在計量之 開始是最高,隨後成階梯狀減少。故,螺桿20之頭部20 -4在蜞稈20轉動之開始時接受了大負荷。此大負荷可能 損壊頭部20-4之螺紋部份。 逆止閥環20-5幾乎與加熱圓筒21之内壁接觸。由於此 點,螺桿20在計量開始時轉動起初根本不移動。此即意 味,螺桿20之轉動由於逆止閥環20-5與加熱圓茼21內壁 之間的摩擦造成局部加热而產生了热。此熱會對樹脂有 負面影響。關於此點,一個線性或二次函數被用來減鑲 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) --------- -------I 訂,I I I {請先閱讀背面之沒意事項再填寫本頁) A7 416911 _______B7__ 五、發明說明(J ) (請先閲讀背面之注意事項再填寫本頁) 在計量過程開始時螺桿之最初(起動)轉速,Μ達到計量 開始之轉速預定值Η。但是t此必須起動操作被減緩到 直到速度到達預定值K為止。它延長了到達預定值Η之 前之時距,接著,亦延長了 一届成型周期之時間。更有 者,嫌稈20在計量過程之轉速須視行程而階梯狀地決定 .亦即,考最樹陏之停止時間時視嫘桿20之位置而決定 。轉速值瑄多令人麻類困感,因為當必須改變螺桿20 之直徑時必須再設瑄麽多值。 參考第4匾,本發明第一實腌例控制揉桿驅動的方法 將予說明之。此方法可應用到如第1豳所述有閾Μ伺眼 馬達箝動一個馬達驅動射出裝置。但是,依照此實豳例 控制器26達成的控制操作與傳统射出裝置所得到者不同 。下列之說明將參照第1,2Α及2Β臞,Μ及第4圈而為之。 經濟部智慧財產局員工消費合作社印製 在執行此實施例控制螵稈驩動的方法時,操作者必須 在控制器26中設定一個值(轉速)ΗΜ做為嫌桿20在計悬 開始時之轉速。控制器26執行一届操作使蟋桿20在低加 速度Α1下轉動直到揉桿20_速達到一個值(轉速)Hk。轉 速Nk是定義為相對於轉速N之某預定比率值K。在鏍桿20 之轉速達到轉速Hk後,控制器26執行一個控制操作使鏍 桿20在加速度A2下轉動直到螺稈20轉速到達Η為止。加 速度Α2之值比加速度Α1要大。除外,比率Κ被決定成與 之有闞之轉速Hk不會造成腌加到螺桿20之頭部20-4之突 然負荷,它會造成損壊。 特別地,此實施例中控制器26使用轉速預定值Η計算 -1 〇 - 本紙張尺度適用中國國家標準&lt;CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 416911 a7 _B7 五、發明說明(?) 了從計量過程開始到轉速到達Nk所需時間T1。控制器26 控制著嫘桿轉動伺眼馬達24M確保使嫘稈20在計算得之 時距T1内Μ加速度A1轉動。然後,控制器26計算了從轉 速到達Nk開始到轉速達到Η為止所須時距Τ2。在嫘桿20 轉速到達Nk時,控制器26移到控制嫘稈轉動伺肢馬達24 以確保鏢桿20在所計算得時钜T2内Μ加速度A2轉動。 嫘桿之轉動在起動時一般是逐渐地,因而沒有顯著之 負荷被豳加到顗部20-4。這是類似於起動操作時可得鍰 衝效應之情形一樣。在轉速Nk到轉速Η之時距內,嫘稈 起動時之加速度Α2是比加速度Α1大得多。故到達轉速Κ 所須時距並不很長。更有者,螺桿之移動開始是在加速 度Α2起動之時。因而沒有局部加熱會產生,該局部加熱 是後來由於逆止閥環20-5與加熱圓茼21内壁間的摩擦引 起。此印意味著ί£何由於局部加热產生之負面效果均可 避免。 如上所述,依照本實施例,在計量過程之開始螺桿之 起動是僅設定蟥桿轉速之預定值Ν而有自動緩衝效果, 因而遴免了頭部之任何損害Κ及負面之局部加熱。 參照第5圖,本發明第二實腌例用來控制嫘稈驅動的 方法將說明之。此方法可應用到與第1圜配合敘述Μ伺 腋馬達來驅動一種馬達驅動之射出裝置。但是,Κ本實 豳例控制嫘稈驅動的方法被應用到第1 所示之射出裝 置時,控制器2Β所達到之控制作用與傳統射出裝置所可 達成者不同。下列說明將參照第〗,2Α及2Β圖,Μ及第5 -11- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) 裝--------訂 ill—ί, A7 416311 B7_ 五、發明說明(^ ) 圈為之。 (請先閱讀背面之注意事項再填寫本頁) 依照此實施例提供控制嫘桿鼷動的方法•操作者唯一 所須做的事就是在控制器26中設定鏍桿分別在計量過程 開始及终了之轉速Hs及Ne。控制器26在計量過程的開始 到結東之間Μ使用轉速預定值Hs及HeW及位址偵测器27 鑰送過來的位置偵澜值而修正鏍桿20的轉速。控制器26 依照修正值來控制鏍稈轉動伺腋馬達24。更特別地,控 制器26依照位置偵拥值從計最通程開始到结束對嫘桿20 之轉速均使用第5晒實線所示之嬢性修正,亦即,該位 置偵測值是基於計量通程之開始及结束分別之預定轉速 值Ns及Ne以及鏍桿。位置Ss及Se而定测定之現在鏍桿位 置。計量g程開始時嫌桿位置Ss相當於嫘桿20到達Ms值 之螺桿位置。 使第5圖所示情形中規在螺稈位置為X,螺稈修正後_ 速Y如下: Y = Ne + {(Ns-Ne)/(Se-Ss) } X (Se-X) 經濟部智慧財產局員工消費合作社印製 控制器26可以使用螺桿轉速值Hs直到«稈到逹位在計 量開始位置Ss與計量结束位置Se之間的位置S1,随後在 嫘桿一到達位置S1時,控制器可執行修正之控制操作, 如第5圖中虛線所示。位置S1是為(Ss + Se)/2,印第5匾 過程之一半。在此情形中,控制器26,可如同上述之修 正一樣,依照Hs及He值K及中間位置(Ss + Se)/2K及螺 桿位置Se來對琨在嫘桿位置X中之螺桿轉速使用線性修 正。轉速Hs到達的位置不限於中間位置。它可為依照預 -12- 本紙張尺度適用中固國家標準(CNS)A4規格(210 X 297公釐) 416911 A7 B7 五、發明說明(U ) 定比例而得之任何其它位置。 在此實施例中,在計量逢程之開始及結束的兩個轉速 值亦須如上述方式決定及設定。若須要時,可方便於設 定轉速值及改變設定值所需之搡作。 雖然上述實施例是配合馬達驅動射出成型機而敘述, 本發明亦可應用到油壓驅動之射出成型機。 熟於此技術者很明顯地在本發明精神範圍內可有許多 改進。為決定本發明的範圍,請參照所附申請專利範圍。 (請先閲讀背面之注意事項再填寫本頁) ------訂!! 經濟部智慧財產局員Η消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 416911 A7 經濟部智慧財產局員工消費合作社印製 _B7_五、發明說明(^ ) 符虢之說明 11 .....伺眼馬達 12 .....滾珠嫘桿 13 .....螺母 14 .....壓力板 15,16..導桿 17 .....轴承 18 .....負荷單元 19 .....射出軸 20 .....螺桿 21 .....加熱圓筒 22 .....漏斗 23 .....連接件 24 .....螺桿轉動伺眼馬達 25 .....負荷單元放大器 26 .....控制器 27 .....位址偵澜器 28 .....放大器 29 , 30 ..伺腋放大器 31 , 32 ..編碼器 21 -1 ...射出嘴 20-1...進料部份 20-2...懕縮部份 20-3 ...計里部份 (請先閱讀背面之注意事項再填寫本頁) 裝 *-----II 訂------1: 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) Α7 Β7 416011 五、發明說明(θ 20-4…頭部 20·____桿狀件 20-5 ...逆止閥瑁 (請先間讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -1 5 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐〉ϋ I n-i-rejI n · n n l [I Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy A7 416311 B7_ 5. Description of the invention (b) This separation. Therefore, the melted resin at 20-2 is only about half the volume of the resin before melting. The compression part 20-2 is to reduce the space that the resin can pass through to make up for the reduced product. This allows the rod-shaped member 20 'to be tapered at a position corresponding to the compression portion 20-2 to make the spiral groove shallower. The compression part 20-2 presses the molten resin, which enhances the heat release effect by friction, and increases the pressure of the resin. The air, water vapor, volatile gases contained in the air and pollution in the resin are heated in the resin 21 The gas is pushed back into the funnel 22. It is clear from the above that the resin pressure in the heating cylinder 21 is the highest value at the compression portion 20-2. The rod-like member 20 'has a maximum diameter in a region corresponding to the measuring portion 20-3. The metering part 20-3 forms the shallowest suspected spiral groove on the bark piece 20 |. The resin is subjected to a large shear force at the metering portion 20-3 and an internal exothermic reaction of M is heated to a uniform temperature. A certain amount of resin is then fed to the injection nozzle side of the heating cylinder 21. The feeding of the molten resin from the metering portion 20-3 to the injection nozzle side is performed by a check valve ring 20-5 in the head 20-4. The check valve ring 20-5 is positioned in the circle near the left side during the metering process. In this state, the molten resin can escape from the most part 20-3 to the injection nozzle side. After the metering process is completed, the check valve ring 20-5 moves to the right in the figure due to the difference in scraping force. As a result, the resin is prevented from flowing back to the metering portion 20-3 from the injection nozzle side. The head 20-4 is generally formed separately from the rod 2 (Γ). The head 20-4 forms a male thread on its root. The end of the rod 20 'forms a female thread. The above-mentioned male media pattern is engaged with the female ridge pattern on the bark piece 20 ', so that the head 20-4 can be connected to the bar-shaped piece 20'. At this point, this paper size applies the national standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling out this page) Pack. — — — — — Order ------- Intellectual Property Bureau, Ministry of Economic Affairs, Consumer Cooperatives, Printing Economy, Zou Intellectual Property Bureau Printed by the employee consumer cooperative 416911 π _B7_ 5. Description of the invention (7) The diameter of the root of the head 20-4 is much smaller than that of the bark piece 20 '. With reference to 3A and 3B 豳, it will be explained how to determine the rotation speed of the kneading rod during the measurement process. Circle 3A shows the measurement position, that is, the rod position and the rod back pressure. On the other hand, the 3B display shows the measurement position and the rod rotation speed. Groups 3A and 3BB are one of the four-stage setting operations. Example: In the fourth stage of the setting, the first three stages are generally used to balance the slip of the resin. In this stage, the high-temperature resin is melted with a relatively high speed of the tappet and a low back pressure in the first half of the heating cylinder 21. During the melting process, the stopping time of the resin increases. The speed decreases in a stepwise manner. This is because the resin needs to increase the heat release due to the shear force when the back warm is increased. The fourth and final stage is to provide a ®SetM to improve the accuracy of the measurement value used at the beginning of the filling process. More specifically, Set a very low rotation speed M and a low back pressure value K to prevent the kneading rod from being overrun two or three millimeters before the measurement completion point, and to prevent the resin from flowing back. Obviously from the above, the screw 20 is in the measurement process. The rotation speed is the highest at the beginning of the measurement, and then decreases stepwise. Therefore, the head 20-4 of the screw 20 receives a large load at the beginning of the rotation of the stalk 20. This large load may damage the thread of the stern head 20-4. Part. The check valve ring 20-5 is almost in contact with the inner wall of the heating cylinder 21. Due to this, the screw 20 does not move at all at the beginning of the measurement. This means that the rotation of the screw 20 due to the check valve ring 20 -5 and plus The friction between the inner walls of round cymbals 21 causes local heating and generates heat. This heat has a negative effect on the resin. In this regard, a linear or quadratic function is used to reduce the size of the paper. The Chinese national standard (CNS) ) A4 specification (210 X 297 public love) --------- ------- Order I, III {Please read the unintentional matter on the back before filling this page) A7 416911 _______B7__ V. Invention Explanation (J) (Please read the precautions on the back before filling this page) At the beginning of the measurement process, the initial (starting) speed of the screw, M reaches the predetermined speed of the measurement start Η. However, the start operation must be slowed down until the speed reaches the predetermined value K. It extends the time interval before reaching the predetermined value Η, and then, it also extends the time of one molding cycle. What's more, the rotational speed of the susceptor 20 during the measurement process must be determined stepwise in accordance with the stroke. That is, when the stop time of the most tree shrew is measured, it is determined according to the position of the stick 20. The large value of the rotation speed is numb, because when the diameter of the screw 20 must be changed, how many values must be set. With reference to the fourth plaque, the method of controlling the driving of the kneading rod in the first embodiment of the present invention will be described. This method can be applied to a threshold-driven motor as described in Section 1 (a), which clamps a motor-driven injection device. However, according to this example, the control operation achieved by the controller 26 is different from that obtained by the conventional injection device. The following description will be made with reference to laps 1, 2A and 2B 臞, M and lap 4. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. When implementing the method of controlling the joy of this embodiment, the operator must set a value (rotation speed) in the controller 26. Rotating speed. The controller 26 performs a one-time operation to rotate the stick 20 at a low acceleration A1 until the kneading stick 20 speed reaches a value (speed) Hk. The speed Nk is defined as a predetermined ratio value K relative to the speed N. After the rotation speed of the stalk 20 reaches the rotation speed Hk, the controller 26 performs a control operation to make the stalk 20 rotate at an acceleration A2 until the rotation speed of the stalk 20 reaches Η. The value of the acceleration A2 is larger than the acceleration A1. Except that, the ratio K is determined so that the rotation speed Hk with which it is associated does not cause a sudden load of marinating and adding to the head 20-4 of the screw 20, which may cause damage. In particular, in this embodiment, the controller 26 uses a predetermined speed Η to calculate -1 〇- This paper size is applicable to the Chinese National Standard &lt; CNS) A4 specification (210 X 297 mm) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 416911 a7 _B7 V. Description of the invention (?) The time T1 required from the start of the measurement process to the speed of the rotation reaching Nk. The controller 26 controls the yoke rotation motor 24M to ensure that the yam 20 is rotated from the M acceleration A1 within the time T1 when calculated. Then, the controller 26 calculates the time interval T2 from when the rotation speed reaches Nk until the rotation speed reaches Η. When the rotation speed of the yoke 20 reaches Nk, the controller 26 moves to control the yaw shaft to rotate the limb motor 24 to ensure that the dart bar 20 rotates at the M acceleration A2 within the calculated time T2. The rotation of the yoke is generally gradual at the time of starting, so no significant load is added to the yoke 20-4. This is similar to the case where a kick effect can be obtained during starting operation. In the time interval from the rotation speed Nk to the rotation speed 加速度, the acceleration A2 at the start of the stalk is much larger than the acceleration A1. Therefore, the time required to reach the rotation speed K is not very long. Furthermore, the movement of the screw is started when the acceleration A2 is started. Therefore, no local heating occurs, which is caused by friction between the check valve ring 20-5 and the inner wall of the heating cymbal 21 later. This implication means that any negative effects due to local heating can be avoided. As described above, according to this embodiment, at the beginning of the metering process, the screw is started only by setting the predetermined value N of the yoke speed and has an automatic buffering effect, thus eliminating any damage to the head and negative local heating. Referring to Fig. 5, a method for controlling the driving of the stalks according to the second embodiment of the present invention will be described. This method can be applied in conjunction with Section 1 to describe a servo motor to drive a motor-driven injection device. However, in the case where the K-type control method is applied to the injection device shown in Fig. 1, the control effect achieved by the controller 2B is different from that achieved by the conventional injection device. The following description will refer to Figures 2A and 2B, M and 5-11. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 public love) (Please read the precautions on the back before filling this page ) Install -------- order ill—ί, A7 416311 B7_ V. Description of the Invention (^) Circle it. (Please read the precautions on the back before filling out this page) Provide a method to control the jog stick movement according to this embodiment. • The only thing the operator must do is set the jog stick in the controller 26 at the beginning and end of the measurement process. Speed Hs and Ne. The controller 26 uses the predetermined speed values Hs and HeW and the position detection value sent from the address detector 27 key between the start of the measurement process and the end to correct the speed of the stick 20. The controller 26 controls the shaft rotation motor 24 according to the correction value. More specifically, the controller 26 uses the nature correction shown by the fifth solid line in the rotation speed of the stick 20 according to the position detection value from the start of the calculation to the end of the stroke. That is, the position detection value is based on The predetermined rotation speed values Ns and Ne of the start and end of the stroke are measured, respectively. The position of Ss and Se is determined by the current stick position. At the beginning of the measurement g stroke, the stalk position Ss is equivalent to the screw position at which the stalk 20 reaches the Ms value. Let the gauge in the situation shown in Figure 5 be X at the stalk position. After the stalk is corrected, the speed Y is as follows: Y = Ne + {(Ns-Ne) / (Se-Ss)} X (Se-X) Ministry of Economic Affairs The Intellectual Property Bureau employee consumer cooperative printed controller 26 may use the screw rotation speed value Hs until the position S1 between the stalk to the measurement position between the measurement start position Ss and the measurement end position Se, and then when the rod reaches the position S1, The controller can perform the modified control operation, as shown by the dotted line in FIG. 5. Position S1 is (Ss + Se) / 2, half of the fifth plaque printing process. In this case, the controller 26 can use the linearity of the screw rotation speed in the taper position X according to the Hs and He values K and the intermediate position (Ss + Se) / 2K and the screw position Se, as in the above-mentioned correction. Amended. The position reached by the rotation speed Hs is not limited to the intermediate position. It can be any other position obtained by proportioning according to the pre--12-size of this paper applicable to the National Solid Standard (CNS) A4 specification (210 X 297 mm) 416911 A7 B7 V. Description of the invention (U). In this embodiment, the two rotation speed values at the beginning and end of each measurement must also be determined and set as described above. If necessary, it is convenient to set the speed value and the required operation to change the set value. Although the above embodiment is described in conjunction with a motor-driven injection molding machine, the present invention can also be applied to a hydraulically-driven injection molding machine. It will be apparent to those skilled in the art that many modifications can be made within the spirit of the invention. To determine the scope of the present invention, please refer to the scope of the attached patent application. (Please read the notes on the back before filling this page) ------ Order! !! Printed by a member of the Intellectual Property Bureau of the Ministry of Economic Affairs and the Consumer Cooperative Society. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 416911 A7. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. ) Description of Fuyu 11 ..... Servo eye motor 12 ..... Ball yoke 13 ..... Nut 14 ..... Pressure plate 15, 16. Guide 17 ... .Bearing 18 ..... load unit 19 ..... injection shaft 20 ..... screw 21 ..... heating cylinder 22 ..... funnel 23 ..... connecting piece 24 ..... screw rotation motor 25 ..... load unit amplifier 26 ..... controller 27 ..... address detector 28 ..... amplifier 29, 30 .. Axillary amplifier 31, 32 .. Encoder 21 -1 ... injection nozzle 20-1 ... feeding portion 20-2 ... constriction portion 20-3 ... counting portion (please (Please read the notes on the back before filling this page) Loading * ----- II Order ------ 1: This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) Α7 Β7 416011 V. Description of the invention (θ 20-4 ... head 20 · ____ rod-shaped member 20-5 ... check valve 瑁 (please read the precautions on the back before filling this page) Ministry of Economic Affairs Hui Property Office employees consumer cooperatives printed -15-- this paper scale applicable Chinese National Standard (CNS) A4 size (210 X 297 mm>

Claims (1)

AB,CD 416011 六、申請專利範圍 1. 一種控制在射出成型機中螺桿驅動之方法,該方法包 括下列步驟: (請先閲讀背面之注意事項再填寫本頁) 提供射出裝置,它具有使揉桿轉動之驅動源Μ及控 制驅動源之控制器,其中控制器之内有一個預先設定 之轉速值Ν可使螺稈在計量過程中轉動;該方法另外 包括的步嫌 首先使螺桿在第一加速度Α1下轉動直到嫘捍轉速到 達Nk值為止(其中Nk&lt;N); 其次使螺桿在第二加速度A2下轉動直到螺桿轉速到 達N為止,第二加速度A2比第一加速度A1要大,值Nk 被定義為對於該某轉速N成預定某比率K。 2. 如申請專利範圃第1項之方法,其中該首先及其次之 轉動步驟包括Μ控制器控制驅動源。 3. 如申請專利範圍第1項之方法,更外包含有偵測驅動 源之伺腹馬達轉速Μ偵測嫘桿轉速之步软。 經濟部中央標_局員工消費合作社印製 4. 如申請專利範圍第3項之方法,更外包含有一届步驟 為,使用該轉速Κ計算一涸時距Τ1,該時距Τ1是從計 量過程之開始到Hk逹到之點而算得,並且執行一個控 制作業使螺桿在所算得時距T1內Μ第一加速度A1轉動。 5. —種控制在射出成型機中嫘桿驅動之方法,該方法包 括的步驟: 提供射出裝置,它有用來轉動嫘桿的第一驅動源; 用來使螺桿經由射出袖沿軸向移動之第二驅動源;用 來偵廁螺桿位置之位址偵澜器;以及依照從位址偵剷 本紙張尺度適用中國國家標準(CNS ) A4規格(210X2?7公釐) A8 416911 證 經濟部中央標準局員工消費合作社印策 六、 申請專利範圍 1 1 器 輪 送 過 來 的 被 偵 測 位 置 指 示 值 而 控 制 該 第 一 顆 動 源 1 I 之 控 制 器 9 1 1 基 於 轉 速 He &gt;及 Νΐ 及 從 該 位 址 偵 澜 器 所 輪 送 的 被 偵 請 先 1 Γ 測 位 置 指 示 值 而 在 計 量 過 程 之 開 始 到 结 束 為 止 修 止 m 閲 讀 1 背 1 稈 的 轉 速 &gt; 及 Λ 之 1 注 I 基 於 轉 速 Hs 及 He Μ 及 從 該 位 址 偵 m 器 所 輸 送 的 被 偵 意 f 事 1 測 位 置 指 示 值 而 在 計 量 過 程 之 開 始 到 结 束 為 止 控 制 螺 項 再 1 填 捍 之 轉 速 〇 % 本 装 6 .如 申 請 專 利 範 園 第 5 項 之 方 法 » 其 中 控 制 螺 桿 轉 速 的 頁 1 i 步 m 包 括 控 制 形 成 第 一 驅 動 源 之 伺 服 禺 達 的 轉 速 〇 1 1 7 如 申 請 專 利 範 圍 第 5 項 之 方 法 , 其 中 該 修 正 步 驟 包 括 1 1 從 計 量 過 程 之 開 始 到 结 束 為 止 依 照 位 置 之 偵 澍 值 * 使 1 訂 | 用 及 該 計 量 過 程 之 開 始 及 结 束 時 分 別 之 轉 速 N s 及 He 及 螺 捍 位 置 Ss 及 Se 而 修 正 螺 桿 轉 速 〇 1 8 如 申 請 專 利 範 圍 第 7 項 之 方 法 其 中 計 量 過 程 開 始 之 1 1 嫘 桿 位 置 Ss 是 相 當 於 螺 桿 轉 速 到 達 Ns 時 之 螺 桿 位 置 〇 1 9 如 申 請 專 利 範 圍 第 6 項 之 方 法 » 另 外 包 括 一 個 步 驟 , 丨 決 定 計 量 過 程 開 始 之 嫘 桿 位 置 Ss 與 结 束 之 m 桿 位 置 S e 1 1 之 間 一 個 位 置 S1 ,該位置S1是依照預定比率而在螺桿 1 1 位 置 Ss 及 Se 之 間 決 定 的 並 且 其 中 控 制 器 控 制 該 轉 速 1 1 為 Ns 一 直 到 螺 桿 位 置 從 S s 到 達 到 S1為 止 9 並 且 當 螺 桿 1 I 到 達 該 位 置 S 1 時 &gt; 控 制 器 進 行 修 正 步 驟 〇 1 1 10. 如 串 請 專 利 範 圍 第 5 項 之 方 法 f 其 中 該 控 制 步 驟 是 按 1 1 照 線 性 控 制 函 数 來 控 制 轉 速 〇 1 I -17- 1 1 1 1 本紙張尺度適用中國國家標準(CNS) A4規格(21〇Χ2ί»7公釐) 416311 π*8 D8 六、申請專利範圍 11. 如申謅專利範謳第5項之方法,其中該控制步驟是以 連鑛變化方式控制轉速。 12. 如申請專利範圍第5項之方法,其中該控制步驟是依 照線性控制函數從計量遇程之開始到结束控制轉速。 13. 如申請專利範圃第5項之方法,其中該控制步驟是以 連績變化方式從計量逢程之開始到结束控制轉速。 n —I. m 11 - —I I * - - 1^1 - - I ί n 丁 4 、vs {請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局負工消費合作社印製 -18- 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐)AB, CD 416011 6. Scope of patent application 1. A method for controlling the screw drive in an injection molding machine, the method includes the following steps: (Please read the precautions on the back before filling this page) Provide an injection device, which has The driving source M of the rod rotation and the controller controlling the driving source, wherein the controller has a preset rotation speed value N to enable the screw stalk to rotate in the measuring process; the method additionally includes the step of first making the screw at the first Rotate at acceleration A1 until the rotation speed reaches Nk (where Nk &lt;N); then rotate the screw at the second acceleration A2 until the rotation speed of the screw reaches N. The second acceleration A2 is greater than the first acceleration A1 and the value is Nk. It is defined as a predetermined ratio K for the certain rotation speed N. 2. The method according to item 1 of the patent application, wherein the first and second rotation steps include the M controller controlling the driving source. 3. If the method in the scope of patent application No. 1 is applied, the step of detecting the rotation speed of the abdominal motor including the driving source and detecting the rotation speed of the stick is further outsourced. Printed by the Central Bureau of the Ministry of Economic Affairs _ Bureau employee consumer cooperatives 4. If the method of the third scope of the patent application, the method also includes a step of using the speed K to calculate a time interval T1, which is from the measurement process It is calculated from the beginning to the point where Hk 逹 arrives, and a control operation is performed to rotate the screw within the calculated time from the first acceleration A1 of M1. 5. A method for controlling the driving of a stern rod in an injection molding machine, the method includes the steps of: providing an injection device having a first driving source for rotating the stern rod; and for moving the screw axially through the injection sleeve. The second driving source; the address detector used to detect the position of the screw of the toilet; and the Chinese paper standard (CNS) A4 (210X2? 7 mm) according to the paper size of the address detection blade. A8 416911 Standard Bureau employee consumer cooperatives India policy VI. Patent application scope 1 1 The controller detects the position indicator sent by the wheel to control the first moving source 1 I controller 9 1 1 based on the speed He &gt; and Νΐ and slave Detected by this address detector by rotation 1 Γ Measure the position indication value and repair it from the beginning to the end of the measurement process m Read 1 Back 1 Speed of the stem &gt; and Λ of 1 Note I Based on the speed Hs And He Μ and from this The detected object delivered by the address detector f measures the position indication value and controls the screw item at the beginning and end of the measurement process, and then fills in the rotation speed 0%. This equipment 6. If the patent application for the patent, the fifth item Method »where page 1 i step m of controlling the rotation speed of the screw includes controlling the rotation speed of the servo drive forming the first drive source 〇 1 1 7 As the method of the scope of patent application No. 5, wherein the correction step includes 1 1 from the measurement process From the beginning to the end, according to the position detection value * make 1 order | use the rotation speed N s and He and the screw position Ss and Se to modify the screw speed 〇 1 8 as patented The method of the seventh item in the range, in which 1 1 at the beginning of the measuring process, the position Ss of the rod is equivalent to the screw when the screw speed reaches Ns Set the method as described in item 6 of the scope of the patent application »It also includes a step of determining the position S1 between the rod position Ss at the beginning of the measurement process and the m rod position S e 1 1 at the end of the measurement process. The predetermined ratio is determined between the positions Ss and Se of the screw 1 1 and the controller controls the rotation speed 1 1 to Ns until the screw position is from S s to S1 9 and when the screw 1 I reaches the position S 1 &gt; The controller performs the correction step 〇 1 1 10. If the method of the fifth item in the patent scope is f, the control step is to control the speed according to the linear control function 1 1 -17- 1 1 1 1 Applicable to China National Standard (CNS) A4 specification (21〇 × 2ί »7mm) 416311 π * 8 D8 6. Scope of patent application 11. For example, the method of item 5 of the patent scope of patent application, in which the control step is based on continuous mining The change mode controls the speed. 12. The method of claim 5 in the patent application range, wherein the control step is to control the rotation speed from the beginning of the measurement stroke to the end according to a linear control function. 13. The method of item 5 of the patent application, wherein the control step is to control the rotation speed from the beginning of the measurement to the end of the journey in a continuous change manner. n —I. m 11-—II *--1 ^ 1--I ί n 丁 4, vs {Please read the notes on the back before filling out this page) Printed by the Central Standards Bureau of the Ministry of Economic Affairs and Consumer Cooperatives-18 -This paper size applies to China National Standard (CNS) A4 (210X297 mm)
TW088110250A 1998-06-17 1999-06-17 Method for controlling drive of screw in injection molding machine TW416911B (en)

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JP17017698A JP3240513B2 (en) 1998-06-17 1998-06-17 How to set screw speed of injection molding machine
JP17294198A JP2000006207A (en) 1998-06-19 1998-06-19 Starting method of rotation of screw in injection molder

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CN1102890C (en) 2003-03-12

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