TW394910B - Inlaid neon light panel and its manufacture method - Google Patents

Inlaid neon light panel and its manufacture method Download PDF

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Publication number
TW394910B
TW394910B TW88112575A TW88112575A TW394910B TW 394910 B TW394910 B TW 394910B TW 88112575 A TW88112575 A TW 88112575A TW 88112575 A TW88112575 A TW 88112575A TW 394910 B TW394910 B TW 394910B
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Taiwan
Prior art keywords
resin
neon
frame
inlaid
manufacturing
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TW88112575A
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Chinese (zh)
Inventor
Jie-Min Wu
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Tsair Ann Internat Entpr Co Lt
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Abstract

This invention relates to an inlaid neon light panel and its manufacture method. It uses re-usable materials such as wax lump, kaolin, clay, and thermal glue to cut the required text or graphics for the depressed mold of the external frame by a computerized cutting device. Resin or other malleable material such as gypsum, melted lead or tin, etc is poured into the mold. A flat board is put upon the external frame, and the supporting nails are placed in the appropriate positions according to the text and graphics in the external frame, and then the neon light which is bent according to the shape of the text and graphics in the internal frame is placed. Allow the supporting nails to keep the neon tube to a suitable height and let the cable pass through the bottom. Pour appropriate amount of vegetable powder in the external frame, and then resin into the text and graphic frame. It solidifies to form the shape of an inlaid light.

Description

五、發明說明(1) 今曰的社會可說是一個 目的標sfe、看板相互爭奇鬥 告板,因該結構的不同,而 以主動發光的霞虹燈招牌看 因該霓虹燈管過細、且透明 來加強其顯目效果。 廣告媒體的戰國時代,各種醒 餘°而在各種傳統的看板、廣 各有其不同的功效,如在夜間 板的效果最佳;但在白天時, 度高’所以必需輔以其他結構 一般而言,現今的霓虹燈 式,一種係為純霓虹燈管架在 手工鈑金點焊加工於馬口鐵製 艘’再將霓虹燈管配合外型框 小支桿支撐該燈管者,此為第 為將一實體的文字圓型置於前 方者’此為第二種的反向變化 看板大概有三種製作使用方 一裸露支架上;一種為先用 作一個文字圖型之外型框 艘之内外緣彎折成型,並以 二種方式;另一種實施方法 方,而將該霓虹燈管置於後 在前述的三種霓虹燈管中,以第二種及第三種方式較 因為=一種方式之結構將霓虹燈管裸露,使該燈管極 又破壞、且在白天光線強的時候根本看不見該燈管, 使該廣告的效果大打折扣。 而第一種、第二種的製造方法係先將該廣告的文字圖 型壓出’再以手工方式將另一馬口·鐵包圍該文字圖型邊, 並點焊圍成一封閉區間,將該霓虹燈管順著該區間内緣繞 曲成型(如第-圖所示言亥等作法長期存在著大缺失·首 先該人工製作的馬口鐵字型框體耗時費力,且所黉不貲, 其製作費用及時間與該文字圖型之複雜程度呈正比加上 該製作成品重量驚人,運送、裝設施工不便,且耗費人V. Description of the invention (1) Today's society can be said to be a target sfe and kanban fight against each other. Due to the different structure, the neon tube with active glowing neon signs is too thin, and Transparency to enhance its prominent effect. In the Warring States Period of the advertising media, various wake-up degrees have different effects in various traditional signboards, such as at night, but the effect is best at night; but during the day, the degree is high, so it must be supplemented by other structures. In other words, the current neon light type is a pure neon tube holder that is processed by manual sheet metal spot welding on a tinplate ship. Then the neon light tube is supported with a small frame rod to support the light tube. The text circle is placed in front of it. This is the second kind of reverse change Kanban. There are about three ways to make and use the exposed bracket. One is to bend the inner and outer edges of the outer frame of a text pattern. And in two ways; another way to implement the method, and the neon tube is placed in the three kinds of neon tubes mentioned above, the second and third ways are more negligible because of the structure of = one way. The lamp pole is damaged again, and the lamp is not visible at all when the light is strong during the day, which greatly reduces the effect of the advertisement. The first and second manufacturing methods are to first press out the text pattern of the advertisement, and then manually enclose another tinplate and iron to surround the text pattern edge, and spot welding to form a closed section. The neon tube is formed along the inner edge of the interval (such as the method shown in the figure-the word Hai has long been missing. First, the artificial tinplate frame is time-consuming and labor-intensive, and the The production cost and time are directly proportional to the complexity of the text pattern plus the amazing weight of the finished product, inconvenient transportation and installation facilities, and the cost of labor

五、發明說明(2) 力;而每個造型(不管文字或圖案)均需開模製造,成本相 對居高不下。 另外有一種型式之霓虹燈標示牌或廣告牌改良構造 (公告編號第258356,如第二圏所示),該結構係由一簡單 幾何造型之套模框在霓虹燈外,並以ρϋ材質結合成形者, 但該製法僅能運用在簡單之外框套模,如方形、圓形等, 若涉及較複雜造型之外形如中文字時,則無法製造。 本發明即針對習用之傳統霓虹燈看板製法完全沒有經 濟效4、且在按裝時因重量重而造成施工不便的種種情 形,遂發展出一種全新革命性的製作方法,以解決目前之 問題。 本發明係一種鑲嵌式霓虹燈之看板及其製造方法,主 要係於臘塊上以電腦切割出所需之外框凹模,再澆注樹脂 於凹模内凝固製成該字型圖案之外框體,將霓虹燈管置於 字型圓案内框内依序洗入果菜粉及樹脂,使凝固成一所需 造型之鑲嵌宽虹燈後再將底部之果菜粉挖掉者,可於 時提供下述之效益性: 本發明之首要目的係在於提供一種先進之製造方法, 並搭配其適當之樹脂材質,可提彳共一質輕、成^低廉之外 框體以節省成本、便利施工,整組成品無外露之電極而 且不必顯露之部份燈管均隱藏於樹脂之下,整艘更為美觀 精敏。 、 本發明之次要目的係在於提一種新穎之霓虹燈看板 造方法,以電腦雕刻技術,可切製出任意形狀、圖案,完 第5頁 五、發明說明(3) 全不需模具,大量節省成本,並在澆注成型時亦不會增加 製作時間者。 〈圖式說明〉 第一圖係習用手工製作之馬口鐵外框立體圖。 第二圖係習用以套模後充填PU材質結合成型結構之立體 圖。 第三圖係本發明之立體圖及其a-a剖視圖。 第四圖A、B、C係本發明之製造流程立體示意圖及b-b剖視 圖。 - 第五圖係本發明之背面立體圖及其c-c剖視圖。 第六圖係本發明另一實施例之立體剖視圖。 〈圖號說明〉 1. 馬口鐵板 2 2.凹模 24.果菜粉 2. 臘塊 21.文字圖型 2 3.樹脂 3. 樹脂框體 42.電路裝置 4. 霓虹燈管 41.電線 43.小托釘 5. 平板V. Description of the invention (2) Force; and each shape (regardless of text or pattern) needs to be opened and manufactured, and the cost is relatively high. In addition, there is a modified type of neon signboard or billboard (Announcement No. 258356, as shown in the second figure). The structure is formed by a simple geometric shape of the mold frame outside the neon light, and the shaper is combined with the shaper. However, this manufacturing method can only be applied to simple outer frame molds, such as squares and circles. If it involves more complicated shapes such as Chinese characters, it cannot be manufactured. The present invention is directed at the conventional neon kanban manufacturing method which has no economic efficiency at all4 and is inconvenient for construction due to heavy weight during installation. Therefore, a new and revolutionary production method is developed to solve the current problem. The invention relates to a kanban with inlaying neon lights and a manufacturing method thereof, which are mainly used to cut out a required outer frame concave mold on a wax block by computer, and then cast resin to solidify in the concave mold to form the outer frame body of the character pattern. Put the neon tube in the inner frame of the font-shaped circular case and wash the fruit and vegetable powder and resin in order to solidify to a desired shape of the inlaid wide rainbow, and then dig out the fruit and vegetable powder at the bottom. Benefits: The primary purpose of the present invention is to provide an advanced manufacturing method, combined with appropriate resin materials, which can improve the overall structure of a lightweight, low-cost outer frame to save costs, facilitate construction, and complete the product. Part of the lamp without exposed electrodes and not necessarily exposed are hidden under the resin, the whole ship is more beautiful and sensitive. 2. The secondary purpose of the present invention is to provide a novel neon kanban manufacturing method. With computer engraving technology, any shape and pattern can be cut. Finish page 5. V. Description of the invention (3) No mold is needed, a lot of savings Cost, and will not increase the production time when casting. <Schematic illustration> The first picture is a perspective view of a tinplate frame that is custom-made by hand. The second figure is a perspective view of a PU material combined with a molding structure that is conventionally used for filling a mold. The third figure is a perspective view and a-a sectional view of the present invention. The fourth figures A, B, and C are three-dimensional schematic views and b-b sectional views of the manufacturing process of the present invention. -The fifth figure is a rear perspective view and a c-c sectional view of the present invention. The sixth figure is a perspective sectional view of another embodiment of the present invention. <Illustration of drawing number> 1. Tinplate 2 2. Die 24. Fruit and vegetable powder 2. Wax block 21. Character pattern 2 3. Resin 3. Resin frame 42. Circuit device 4. Neon tube 41. Electric wire 43. Small Support nail 5. Flat

五、發明說明(4) 〈具體實施例〉 為使貴審查委員能確實明瞭本發明之結構組成及其 所能達成之功能效益,茲配合圖示列舉實施例,詳細介紹 說明如后: 本發明為一種鑲嵌式霓虹燈之看板及其製造方法,其 中之霓虹燈之看板主要係由樹脂框體(3)、霓虹燈管(4)、 小托釘(4 3 )所組成; 而其製造方法為: 1. 於臘塊(2)上以電腦切割裝置切割出所需的文字圊 型(2 1 )之•外框凹模(2 2 ),再澆注預先調色之流體樹脂(2 3 ) 於凹模(22)内(如第四圖A)。 2. 俟該樹脂(23 )凝固後去除其餘之臘塊(2 )而製成該 文字圖案(2 1 )之樹脂框體(3 )。 3. 將該樹脂框體(3 )置於一平板(5 )上,於樹脂框體 (3)封閉區域内之適當位置處放置小托釘(43),將依樹脂 框體(3)内框形狀繞曲之霓虹燈管(4)置於樹脂框體(3)内 祀内並以小托釘(43)托高該霓虹燈管(4) 一距平台(5)適 當高度處,將其電線(41)由底部穿出,並將電路裝置(42) ,於底部後,在樹脂框體(3)框内先行洗入適當高度之果 菜私(2 4) ’使該果菜粉(2 4)凝結後再洗入樹脂(2 3 ),使凝 固成一底部依序為果菜粉(2 4 )、樹脂(2 3 )之框體。 4·待祕知(23)凝結後挖除底層之果菜粉(24)可減輕整 體重量,而使該樹脂框體(3)之頂部與底部皆為凹入,僅 留得中心部位一適當厚度之樹脂(23)包覆住霓虹燈管V. Description of the invention (4) <Specific embodiments> In order to make sure your review committee can clearly understand the structural composition of the present invention and the functional benefits that can be achieved, the examples are given in conjunction with the illustrations, and the detailed description is as follows: The present invention It is an inlaid neon signboard and a manufacturing method thereof. The neon signboard is mainly composed of a resin frame (3), a neon tube (4), and a small stud (4 3). The manufacturing method is: 1 • Use a computer cutting device on the wax block (2) to cut out the desired frame shape die (2 1) and the outer frame concave die (2 2), and then cast the pre-colored fluid resin (2 3) into the concave die. (22) within (as in the fourth picture A). 2. After the resin (23) is solidified, the remaining wax blocks (2) are removed to form a resin frame (3) of the character pattern (2 1). 3. Place the resin frame (3) on a flat plate (5), place a small supporting nail (43) at an appropriate position in the closed area of the resin frame (3), and place it in the resin frame (3). The neon tube (4) with a winding shape is placed inside the resin frame (3) and raised with small nails (43). The neon tube (4) is placed at an appropriate height from the platform (5) and its wires are wired. (41) Pass out from the bottom, and put the circuit device (42) at the bottom, and then wash the fruit and vegetable private (2 4) of appropriate height in the resin frame (3). 'Make the fruit and vegetable powder (2 4) After the coagulation, the resin (2 3) is washed in, so as to solidify into a frame with fruit and vegetable powder (2 4) and resin (2 3) in order in the bottom. 4. After knowing that (23) digging out the bottom fruit and vegetable powder (24) can reduce the overall weight, so that the top and bottom of the resin frame (3) are recessed, leaving only a suitable thickness in the center. Resin (23) covers the neon tube

第7頁Page 7

五、發明說明(5) 些許’以穩固該靈虹燈管⑷,以獲得一霓虹燈 。 a如上之本發明製作方法第3、4項,以果菜粉(24)充當 底層填充料之優點為成本低、且可回收反覆使用,且環保 功效。 本發明之另一實施方式(第六圖示出)在上述第3步驟 1將樹脂框體(3)反蓋,使該澆入樹脂(23)填滿底部,即 得到正面為填實平面,而背面為凹入鑲嵌霓虹燈(4)之狀 態者。 在上述所述明者,為 材料或等•效之結構運用加 的者應涵蓋在本專利範圍 本發明之較佳實施例’若以其他 以變更,以達成本發明之相同目 内。5. Description of the invention (5) A little bit of ‘to stabilize the psychedelic tube to obtain a neon light. a As mentioned above, the production method of the present invention is the third and fourth items. The advantages of using the fruit and vegetable powder (24) as the bottom filler are low cost, recyclable use, and environmental protection. In another embodiment of the present invention (shown in the sixth figure), in the third step 1 described above, the resin frame (3) is reversely covered, and the pouring resin (23) fills the bottom, so that the front surface is a filling plane. The back is in a state of recessed neon lights (4). In the above description, the addition of materials or equivalent structures should be covered by the scope of this patent. The preferred embodiment of the present invention ′ can be modified by others to achieve the same purpose of the invention.

第8頁Page 8

Claims (1)

六、申請專利範圍 &quot; 1 一種鑲嵌式霓虹燈之看板及其製造方法,其中之霓虹燈 之看板主要係由樹脂框體、霓虹燈管、小托釘所組成;其 製造方法·· 首先於臘塊上以電腦切割裝置切割出所需的文字圖型 之外框凹模’再洗注預先調色之流體樹脂於凹模内; t俟該樹脂凝固後去除其餘之臘塊而製成該文字圖案之 樹脂框體; 績將該樹脂框體置於一平板上,在樹脂框體封閉區域 内之適當位置處放置小托釘,將依樹脂框體内框形狀繞曲 之電虹燈*管置於樹脂框體内框内,並以小托釘托高該霓虹 燈管一距平台適當高度處,將其電線由底部穿出,並將電 路,置置於底部後,在樹脂框體框内先行澆入適當高度之 f菜粉’使凝結後再澆入樹脂,使凝固成一底部依序為果 菜粉、樹脂之框體; 待樹脂凝結後挖除底層之果菜粉可減輕整體重量,而 使該樹脂框體之頂部與底部皆為凹入,僅留得中心部位一 適當厚度之樹脂,並包覆住霓虹燈管些許,以穩固該霓虹 燈管,以獲得一霓虹燈看板者。 2 制如申請專利範圍第1項所述之鑲嵌式霓虹燈之看板及其 製造方法,其中樹脂框體於漁入洗入樹脂時反蓋,使該洗 二樹脂填滿底* ’而得到正面為填實平面,而背面為凹入 鑲嵌霓虹燈者。 ^如申請專利範圍第〗項所述之鑲嵌式霓虹燈之看板及1 製造方法,其中臘塊可為其他重㈣㈣如陶丨、黏土、、6. Scope of Patent Application &quot; 1 An inlaid neon signboard and its manufacturing method, in which the neon signboard is mainly composed of a resin frame, a neon tube, and small nails; its manufacturing method is first on a wax block Use a computer cutting device to cut out the required text pattern outside frame cavity mold, and then wash the pre-colored fluid resin in the cavity mold. T 俟 After the resin solidifies, remove the remaining wax pieces to make the text pattern. Resin frame; place the resin frame on a flat plate, place small nails at appropriate positions in the closed area of the resin frame, and place an electric rainbow lamp * tube that bends according to the shape of the frame in the resin frame. Inside the resin frame, hold the neon tube at a proper height from the platform with a small nail. Pass the wires from the bottom and place the circuit at the bottom. Then pour it in the resin frame. An appropriate height of the vegetable powder is poured into the resin after coagulation, so as to solidify into a frame of fruit and vegetable powder and resin at the bottom; after the resin is coagulated, removing the bottom vegetable and vegetable powder can reduce the overall weight and make the resin frame body The top and bottom are recessed, leaving only a suitable thickness of resin in the center and covering the neon tube a little to stabilize the neon tube to obtain a neon sign. 2 Making the inlayed neon kanban as described in item 1 of the scope of the patent application and its manufacturing method, wherein the resin frame is reversely covered when the resin is washed into the resin, so that the two resins are filled to the bottom. Fill the plane, while the back is recessed with neon lights. ^ The kanban of inlaid neon lights and the manufacturing method described in item 1 of the scope of the patent application, wherein the wax blocks can be other weights such as pottery, clay ,, 六、申請專利範圍 熱溶膠者。 4. 如申請專利範圍第1項所述之鑲嵌式霓虹燈之看板及其 製造方法,其中樹脂可為石膏、鉛、錫等可塑溶液者。 5. 如申請專利範圍第1項所述之鑲嵌式霓虹燈之看板及其 製造方法,其中果菜粉可為其他可凝固之材料如果凍者。6. Scope of Patent Application 4. The inlaid neon sign and its manufacturing method as described in item 1 of the scope of patent application, in which the resin can be a plastic solution such as gypsum, lead, tin and the like. 5. The inlaid neon sign and its manufacturing method as described in item 1 of the scope of patent application, wherein the fruit and vegetable powder can be other solidifiable materials if frozen. 第10頁Page 10
TW88112575A 1999-07-22 1999-07-22 Inlaid neon light panel and its manufacture method TW394910B (en)

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