TW388070B - Method for an inductively coupled plasma chemical vapor deposition and thin amorphous silicon film transistor utilizing thereof - Google Patents
Method for an inductively coupled plasma chemical vapor deposition and thin amorphous silicon film transistor utilizing thereof Download PDFInfo
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經濟部中央標準局員工消費合作社印装 A7 ............. —------ -B7 ..五、發明説明(^ ' " --- <發明之範圍> 本發明係有關於電感耦合型電漿化學蒸氣,沈積方法及 利用其所生咸之非晶形矽,微細結晶粒矽,氮代矽薄膜, 及非晶形薄膜電晶體者。 <發明之背景> 般而s,非晶形矽,微細结晶粒矽,及氮化矽薄膜 乃廣泛應用於半導體齡及液晶顯示元件者。又非晶形薄 膜電晶體亦廣泛應用於液晶顯示元件中的畫素電極驅動元 件。尤其氫化非晶形矽電晶體以其在大量生產方面及大面 積顯示裝置方面的優異特性而被廣泛應用。 以現沉而言,為了製造非晶形矽薄膜,微細結晶形矽 薄膜,氮化矽薄膜,及非晶形矽薄膜電晶體而使用電漿化 學蒸氣沈積法。但此沈積法的電漿密度甚低,只有1〇1()咖3 以下,因而薄膜的沈積速度亦低,須要提高瓦斯壓力,也 就引起生成聚合物之問題。又因反應室内的放電領域中存 在電極物質,有薄膜生成物受到污染而降低薄膜特性等缺 點。 另一方面,電感耦合型電漿比之容量耦合型電漿,其 電漿產生效率較高,可獲得如1〇11〜1〇12cm·3之高密度電 漿,而據報告(參閱 P.N. Wainman et ai. J. Vac SciPrinted by the Consumers 'Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 ............. -------- -B7 .. V. Description of Invention (^' " --- < Invention Scope > The present invention relates to inductively coupled plasma chemical vapors, deposition methods, and the use of salty amorphous silicon, microcrystalline silicon, nitrogen silicon films, and amorphous thin film transistors. ≪ BACKGROUND OF THE INVENTION Generally, amorphous silicon, microcrystalline silicon, and silicon nitride films are widely used in semiconductor age and liquid crystal display elements. Amorphous thin film transistors are also widely used in liquid crystal display elements. Pixel electrode driving elements. Especially hydrogenated amorphous silicon transistors are widely used for their excellent characteristics in mass production and large-area display devices. In view of the current situation, in order to manufacture amorphous silicon thin films, fine crystalline silicon Plasma chemical vapor deposition is used for thin film, silicon nitride film, and amorphous silicon thin film transistors. However, the plasma density of this deposition method is very low, only less than 10 (), so the deposition rate of the film is also low. Low, need to increase gas pressure, also This causes the problem of polymer formation. It also has disadvantages such as the existence of electrode materials in the discharge field in the reaction chamber, and contamination of thin film products to reduce the characteristics of the thin film. On the other hand, inductively coupled plasmas have higher capacity than capacitively coupled plasmas. Its plasma generation efficiency is high, and high-density plasmas such as 1011 ~ 1012cm · 3 can be obtained, and it is reported (see PN Wainman et ai. J. Vac Sci
Technol. A13(5),2464,1995) ’ 可在例如〇 i〜2〇m 丁⑽的 低壓力下放電。此外,亦在日本國特許公開公報的特許出 願(專利申請)平7-60704中亦有關於電感耦合型電浆 CVD(Chemical Vapor Deposition)的揭示。‘有關在電氣 3 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -- (請先閎讀背面之注$項再填寫本頁} / π A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明() 及光學上具有優異特性的非晶形秒,微細結晶粒妙,氮化 矽薄膜,及非·晶形薄膜電晶體的製造方法則未有揭示,而 且於使用此電感耦合型電漿CVD裝置製造非晶形矽,微細 結晶粒矽,氮化矽薄膜,及非晶形電晶體時,由於電介質 窗(即遮蔽體)係由石英材料等含氧材料而成,在反應室 内沈積薄膜時,由於石英材料等電介質窗產生電漿而引起 钱刻。、是以從石英材料的電介質中流入不純物而對反應室 内形成的薄膜物性有不良影響。加之在此電感搞合型電漿 CVD裝置中,因形成瓦斯供應機構一部份的瓦斯注入口並 未設置於真空反應室的中央部位而係設置在反應重的側面 部位,因此供應於反應室内的反應瓦斯不會在反應室内均 勻的分佈,逐有不能獲得均勻而大面積薄膜的缺點。亦即 有在該反應室内不能生成高密度而均勻的電漿的問題。 <發明的總論> ' 、本發明的第1目的係在提供一種電感耦合型電漿CVD 方法,其能製造在光感度,導電性,活性化能量,光學性 帶隙(optical bandgap)等方面有優異薄膜特性的均勻非晶形 梦膜。. 本發明的第2目的係在提供一種電感耦合型電漿 方法,其㈣造在破壞電壓,舰密度等方面具有 膜特性氮化矽膜。 〃 '本發明的第3目的係在提供一種電感耦合型電漿 方法,其能製造微細結晶粒且均勻的矽薄膜。 7 (請先閲讀背面之注$項再填寫本頁) ΛTechnol. A13 (5), 2464, 1995) ′ can be discharged at a low pressure of, for example, 0 to 2 m Ding. In addition, Japanese Patent Publication No. 7-60704 also discloses the inductively coupled plasma CVD (Chemical Vapor Deposition). 'About the paper size of Electrical Paper 3 applicable to China National Standards (CNS) A4 specifications (210X297 mm)-(Please read the note on the back before filling this page} / π A7 B7 Employees of the Central Bureau of Standards, Ministry of Economic Affairs Printed by the cooperative V. Description of the invention () and amorphous second with optically excellent characteristics, fine crystal grains, silicon nitride film, and non-crystalline film transistor manufacturing methods have not been disclosed, and this inductor is used When coupling plasma CVD equipment is used to manufacture amorphous silicon, microcrystalline silicon, silicon nitride films, and amorphous transistors, the dielectric window (ie, the shield) is made of oxygen-containing materials such as quartz materials. When depositing a thin film, money is engraved due to the plasma generated by dielectric windows such as quartz materials. Impurities flow into the dielectric material from quartz materials and have a negative effect on the physical properties of the thin film formed in the reaction chamber. In addition, this inductor-type plasma In the CVD device, because the gas injection port forming part of the gas supply mechanism is not provided in the central part of the vacuum reaction chamber, it is installed on the side part where the reaction is heavy. Therefore, the reaction gas supplied to the reaction chamber will not be evenly distributed in the reaction chamber, and there is a disadvantage that a uniform and large-area film cannot be obtained. That is, there is a problem that a high-density and uniform plasma cannot be generated in the reaction chamber. ≪ Summary of the invention > 'The first object of the present invention is to provide an inductively coupled plasma CVD method which can be manufactured in terms of light sensitivity, conductivity, activation energy, optical bandgap, etc. A uniform amorphous dream film with excellent thin film characteristics. A second object of the present invention is to provide an inductively coupled plasma method which is fabricated from a silicon nitride film with film characteristics in terms of breakdown voltage, ship density, etc. 〃 '' The third object of the present invention is to provide an inductively-coupled plasma method that can produce a fine-grained and uniform silicon thin film. 7 (Please read the note on the back before filling this page) Λ
經濟部中央揉準局負工消费合作社印製 ,本發明的第4目的係在提供—種電感耦合型電浆CV】〕 万法’其能製造在電場效應移動度,娜電壓(threshold rrge)万面具有優異魏特性且含有_麵形補的薄 膜電晶體。 上揭目的可由提供一種在其電介質窗表面沈積不含氧 的衫層的反應—達成,而該電介質窗_歧少反應室 的-部份者。電感耦合型電漿CVD方法乃從反應瓦斯竊合 =電漿沈_選擇賴麟基板上之方法,其職供的真 空化學,積室中至少—部份含有電介質t,而該電介質窗 的反應至内侧表面具有不含氧的梦膜,且鄰接於該電介質 窗裴有-可接受RF電力的天線者^鮮介質窗最好由石英 材料所成。天線形成螺旋狀,以便.獲得均勻而高密度電 ,,而均勻配列於反應室的電介質窗上。在反應家内沈積 薄膜時,為了防止氧或不純物的發生,沈積於電介質窗表 面的不含氧矽膜,最好是非晶形矽層,氮化矽層或碳化矽 層。然後將基板安裝於真空化學沈積室内的支台上。其次 以,氣機構造成反應室内的真空化,隨即供應反應瓦斯於 該室内。反應瓦斯供應室至少能定量供應兩種瓦斯於反應 至。反應瓦斯供應機構的注入口的配列位置能使反應瓦斯 均勻分佈。反應瓦斯組成的選擇能將由電介質、金屬、及 半導體的組成物中選擇的薄膜沈積者。因此所選擇之薄膜 含有電介質、金屬、及半導體的薄膜,而最好是非晶形砂 膜,氮化矽膜等。RF電力則供應於設置於鄰學電界質窗的 本紙張尺度適用中國菌家揉準(CNS ) A4規格(210X297公釐) (請先聞讀背面之注$項再填寫本頁} Λ1Τ A7 B7 五、發明説明( 可接受RF電力的天線。其次為了形成所聽之薄膜於支台 上的基板上,在反應室内形成電感耦合型電漿。 ,依此-電感揭合型電漿CVD方法,可獲得減優異的 光感度’導電性,紐健量,光學㈣隙等電氣及光學 的薄膜特性且均勻的非晶形矽膜,及獲得具有優異的導電 性,破壞電壓,電絲度等薄雜性且㈣的氮化賴, 又可獲得結晶粒微細且均勻的砂薄膜。更能獲得電場效應 移動度’低限電愿方面具有優異電氣特性且含有均勾非晶 形矽膜的薄膜電晶體。因而可製造高品位的TFT LCD。 <圖示之簡單説明> 為了進一步瞭解本發明之特微及技術内容,請參閱以 下^關本發明之詳細説明㈣圖,然贿_示僅供參考 與説明用,而並非用來對本發明做任何限制者,有關之附 圖為: 第1圖為本發明電感耦合型電漿CVD裝置實施例的説 明圖; 第2A圖為使用於第1圖所示電感耦合型電漿CVD裝置 的天線構造圖; 部 •t 央 梂 準 局 貝 工 消 費 合 作 社 印 % (請先閲讀背面之注f項再填寫本頁) 第2B圖為使用於第1圖所示電感耦合型電漿cvd裝置 的其他變形例天線構造圖; 第3八圖為依本發明實施例所製造的逆參差(inverted staggered)型非晶形矽薄膜電晶體的斷面圖; 弟3B圖為依本發明其他實施例所製造的学參差型非晶 形矽薄膜電晶體的斷面圖; , 本紙張尺度適财關家標^ 五、發明説明( 經濟部中央標準局貞工消費合作社印製 A7 B7 第4圖為依本發明一實施例所製造的非晶形矽薄膜的 FT-IR特性曲線圖; 第5圖為依本發明一實施例所製造的非晶形矽薄膜的 導電度特性曲線圖; 第6圖為依本發明一實施例所製造的非晶形矽薄膜的 光學性帶隙特性曲線圖; 第7圖為依本發明一實施例所製造的非晶形矽薄膜的 光吸收特性曲線圖; 第8圖為依本發明一實施例所製造η型非晶形矽薄膜 的導電度特性曲線圖; 第9圖為本發明明一實施例所製造微細結晶形矽薄膜 結晶化度及拉曼尖峰的全幅半值(Ramman peak full-width FWHM)的特性曲線圖; 第1〇圖為依本發明-實施例所製造之n型微細結晶形 矽薄膜的導電度特性曲線圖; 1第11圖為依本發明—實施例所製造氮化梦薄膜的fr_ir 特性曲線圖; 流#細賴造賴财薄膜的電 晶禮^^依曲r/;EcvD方法製造的非晶财薄膜電 = 13Β圖為依本發明電感.耦合型電浆 的非晶形砂薄膜電晶體的輸出特性曲線圖; 製造 m張尺度適用中' (锖先閲讀背面之注$項再填寫本頁)Printed by the Central Consumer Bureau of the Ministry of Economic Affairs, Consumer Cooperative, the fourth purpose of the present invention is to provide a kind of inductively coupled plasma CV]] Wanfa 'It can be manufactured in the field effect mobility, nano voltage (threshold rrge) Wan face has a thin film transistor with excellent Wei characteristics and _ face shape compensation. The purpose of the above disclosure can be achieved by providing a reaction that deposits an oxygen-free shirt layer on the surface of its dielectric window, and the dielectric window is a part of the ambiguous reaction chamber. The inductively-coupled plasma CVD method is based on the method of reacting gas stolen = plasma sink_ to select the method on the substrate of Lai Lin. The vacuum chemistry of its professional at least part of the chamber contains the dielectric t, and the reaction of the dielectric window It has an oxygen-free dream film to the inner surface and is adjacent to the dielectric window. An antenna that can accept RF power is preferably made of a quartz material. The antenna is formed in a helical shape so as to obtain a uniform and high-density electricity, which is evenly arranged on the dielectric window of the reaction chamber. In order to prevent oxygen or impurities from being deposited in the reactor, the oxygen-free silicon film deposited on the surface of the dielectric window is preferably an amorphous silicon layer, a silicon nitride layer or a silicon carbide layer. The substrate is then mounted on a support in a vacuum chemical deposition chamber. Secondly, the gas mechanism caused the vacuum in the reaction chamber, and then the reaction gas was supplied to the chamber. The reaction gas supply chamber is capable of quantitatively supplying at least two kinds of gas to the reaction. The arrangement of the injection ports of the reaction gas supply mechanism can make the reaction gas evenly distributed. The choice of reactive gas composition enables deposition of thin films selected from the group consisting of dielectrics, metals, and semiconductors. Therefore, the selected thin film includes a thin film of a dielectric, a metal, and a semiconductor, and preferably an amorphous sand film, a silicon nitride film, or the like. RF power is supplied to this paper set in the quality window of the neighboring electrical industry. The paper size is applicable to the Chinese standard of Chinese bacteria (CNS) A4 (210X297 mm) (please read the note on the back before filling in this page) Λ1Τ A7 B7 V. Description of the invention (An antenna that can accept RF power. Secondly, in order to form the film heard on the substrate on the support, an inductive coupling plasma is formed in the reaction chamber. According to this-the inductive plasma plasma CVD method, It can obtain excellent uniformity of electrical and optical film characteristics such as reduced conductivity, electrical conductivity, optical gap, and uniform amorphous silicon film, as well as thin films with excellent conductivity, breakdown voltage, and filament degree. The thin and uniform sand film with crystal grains can be obtained. It can also obtain the thin film transistor with excellent electrical characteristics in the field of electric field effect mobility and low voltage limit and containing uniform amorphous silicon film. Therefore, a high-quality TFT LCD can be manufactured. ≪ Simple description of the diagram > In order to further understand the features and technical contents of the present invention, please refer to the following detailed description of the present invention, but the details are for reference only. For illustration, but not for limiting the present invention, the related drawings are as follows: FIG. 1 is an explanatory diagram of an embodiment of an inductively coupled plasma CVD apparatus according to the present invention; FIG. 2A is used as shown in FIG. Antenna structure diagram of inductively-coupled plasma CVD device; Department • t Printed by the Central Bureau of Quasi-Bureau Consumer Cooperative Co., Ltd. (Please read the note f on the back before filling out this page) Figure 2B is shown in Figure 1 The antenna structure diagram of another modified example of the inductive coupling plasma cvd device; Figures 38 and 8 are cross-sectional views of an inverted staggered amorphous silicon thin film transistor manufactured according to an embodiment of the present invention; A cross-sectional view of an academically-developed amorphous silicon thin film transistor manufactured according to other embodiments of the present invention;, This paper size is suitable for financial and family standards ^ V. Description of the invention (printed by A7 B7 of the Zhengong Consumer Cooperative, Central Standards Bureau, Ministry of Economic Affairs FIG. 4 is a FT-IR characteristic curve of an amorphous silicon thin film manufactured according to an embodiment of the present invention; FIG. 5 is a conductivity characteristic curve of an amorphous silicon thin film manufactured according to an embodiment of the present invention; The picture shows Eben An optical band gap characteristic curve of an amorphous silicon thin film manufactured according to an embodiment of the present invention; FIG. 7 is a graph of light absorption characteristics of an amorphous silicon thin film manufactured according to an embodiment of the present invention; The conductivity characteristic curve of the n-type amorphous silicon thin film manufactured in one embodiment of the invention; FIG. 9 is the full-scale half value of the crystallinity and Raman peak of the finely crystalline silicon thin film manufactured in one embodiment of the invention; full-width FWHM); Figure 10 is a conductivity characteristic curve of an n-type fine crystalline silicon thin film manufactured according to the present invention-Example; 1 Figure 11 is a characteristic curve according to the present invention-Example The fr_ir characteristic curve diagram of the manufacture of nitrided thin film; flow # thin Lai Lai Cai film thin film ^ ^ Yiqu r /; EcvD method of the amorphous film thin film electricity = 13B picture shows the inductor according to the present invention. Coupling type Output characteristic curve of plasma-shaped amorphous sand thin film transistor; m scales are applicable in manufacturing (锖 Please read the note on the back before filling this page)
五、發明説明() 糊的 _第=依_r電-/:二_形_電 第ISA圖為依舰方_製_麵 電場效應移動度特性曲線圖;及 順電晶體的 第15B圖為依本發明—實施倾製造_晶翁薄膜電 晶體電場效應移動度的特性曲線圖。 頁 <圖示中元件符號與名稱對照> 11.真空反應室12.圓筒形測板 14.底板 16.矽層 20.支台 24, 25.瓦斯供應管 30.絕緣基板 —— 33.非晶形矽圖型 <較佳具體實施例之詳細描述> 經濟部中央揉準局負工消费合作社印製 13.電介質窗 Π.天線 22.排氣通路 24A, 25A,環狀部 31.閘門 35.源頭/排流 18.匹配箱 23.瓦斯儲槽 24B,25B.喷嘴孔 32.閘門絕緣層 第1圖表示依本發明所製造的電感耦合型電漿CVD裝 ,1〇 ’孩電漿CVD裝置1〇包含有真空應室丨丨。該真空反應 室Π係由圓筒形侧板12,上板13及底板14所形成。為了保 持真空反應室的密閉狀態,在圓筒形測板12與上板13間, 及圓筒形測板12與底板14間分別設有〇型封閉物(O-Hng seal)15A,15B 〇 上板13形成石英材料的高週波電波的電今質窗。電介 質固13所用材料除了石英材料(qUarz material)外,亦可用 _尺度適用中國國家^7^)八4胁(210><297公釐 經濟部中央揉準局員工消費合作社印裂 A7 ---------_ B7 五、發明説明^ ) "'V. Description of the invention () Paste _ 第 = 依 _r 电-/: 二 _ 形 _ 电 第 ISA Figure is the characteristic curve diagram of the electric field effect mobility according to the ship's formula____; and Figure 15B of the paraelectric crystal In accordance with the present invention—implemented manufacturing—Jingweng thin film transistor electric field effect mobility characteristic curve. Page < Comparison of component symbols and names in the illustration > 11. Vacuum reaction chamber 12. Cylindrical measuring plate 14. Base plate 16. Silicon layer 20. Support table 24, 25. Gas supply tube 30. Insulating substrate-33 .Amorphous silicon pattern < Detailed description of the preferred embodiment > Printed by the Central Consumer Bureau of the Ministry of Economic Affairs, Consumer Cooperatives 13. Dielectric window Π. Antenna 22. Exhaust passages 24A, 25A, ring section 31 Gate 35. Source / Drain 18. Matching box 23. Gas storage tank 24B, 25B. Nozzle hole 32. Gate insulation layer Figure 1 shows the inductively-coupled plasma CVD device manufactured according to the present invention. The plasma CVD apparatus 10 includes a vacuum chamber 丨 丨. The vacuum reaction chamber Π is formed by a cylindrical side plate 12, an upper plate 13, and a bottom plate 14. In order to maintain the closed state of the vacuum reaction chamber, O-Hng seals 15A and 15B are provided between the cylindrical measuring plate 12 and the upper plate 13 and between the cylindrical measuring plate 12 and the bottom plate 14, respectively. The upper plate 13 forms a high-frequency electric wave window of a quartz material. In addition to the quartz material (qUarz material), the material used for the dielectric solid 13 can also be used with _ scales applicable to the Chinese country ^ 7 ^) Ya 4 threats (210 > < 297 mm Ministry of Economic Affairs Central Government Standards Bureau staff consumer cooperatives printed A7- -------_ B7 V. Description of the invention ^) " '
Al2〇3等陶瓷絕緣材料(insulating material)等可許電波通 過,但不許紅外線通過的材料。 於本實施例中在真空反應室Π内沈積經選擇的薄膜 =,為了防止因電介質窗13被蝕刻而使氧或不純物流入真 空反應室11内,電介質窗13的真空反應室u關表面塗有 不含氧的矽層16。不含氧的矽層16係由非晶形矽層所形 成,而該非晶形矽層厚度約有1000A。除了非晶形矽以外, 亦可使用氮化矽層或碳化矽層等。這點形成本實施例之重 要特性。 ^在電介質窗13上面設有天線17可接收RF電力,該天線 宜呈單純型態的渦狀形(參閲H. Sugaietal. Jpn_j. Appl. phys. 33,2189, 1944 & Y. Horike etal. J. Vac. Sci. Technol. A1 3(3)m 801,1995),以利適用大面積且優異的 均勾性。於本施例中,如第2A與2B圖所示,為了獲得ι〇ιι 〜1012cm-3的電漿密度,宜從兩種渦狀天線中使用其中— 種〇 天線17連接於匹配箱(matching Box)18,而匹配箱18 則連接RF電源19。 支台20貫穿底板14的中央部位,支台20上置有被加工 物,例如破璃基板21。底板14的一侧設有排氣通路22。支 台20與底板14間應該電氣上絕緣。支台20在設計上能保有 電漿沈積上必要的冷卻及加熱能。 又反應瓦斯(reactant gas)係用一支以上冬瓦斯供應管 供應於真空反應室11内,於本實施例中則用二支瓦斯供應 本紙張尺度適用中國國家揉準(CNS ) A4規格(210X297公釐) (請先閑讀背面之注$項再填寫本頁) -訂A material that allows radio waves to pass through, such as ceramic insulating materials such as Al2O3, but does not allow infrared rays to pass through. In this embodiment, a selected film is deposited in the vacuum reaction chamber Π. In order to prevent oxygen or impurities from flowing into the vacuum reaction chamber 11 due to the dielectric window 13 being etched, the surface of the vacuum reaction chamber u of the dielectric window 13 is coated with Oxygen-free silicon layer 16. The oxygen-free silicon layer 16 is formed of an amorphous silicon layer, and the amorphous silicon layer has a thickness of about 1000 A. In addition to amorphous silicon, a silicon nitride layer or a silicon carbide layer may be used. This point forms an important characteristic of this embodiment. ^ An antenna 17 is provided on the dielectric window 13 to receive RF power. The antenna should be a simple vortex (see H. Sugaietal. Jpn_j. Appl. Phys. 33, 2189, 1944 &Y; Horike etal J. Vac. Sci. Technol. A1 3 (3) m 801, 1995), in order to apply to a large area and excellent uniformity. In this embodiment, as shown in Figures 2A and 2B, in order to obtain a plasma density of ιιιι ~ 1012cm-3, it is suitable to use one of two vortex antennas-a kind of antenna 17 connected to a matching box (matching) Box) 18, and the matching box 18 is connected to an RF power source 19. The support 20 penetrates the central portion of the bottom plate 14 and a workpiece 20 such as a broken glass substrate 21 is placed on the support 20. An exhaust passage 22 is provided on one side of the bottom plate 14. The stand 20 and the bottom plate 14 should be electrically insulated. The support 20 is designed to retain the necessary cooling and heating energy for plasma deposition. Reactant gas is supplied by more than one winter gas supply tube in the vacuum reaction chamber 11. In this embodiment, two gas sources are used. The paper size is applicable to China National Standard (CNS) A4 (210X297) (Mm) (please read the note on the back before filling in this page)-Order
經濟部中央橾準局貞工消費合作社印製 = (ga^supply tube)24, 25。而且為了供應兩種以上之瓦 又有多數個的瓦斯儲槽(a number gas st〇r tanks)23連接於瓦斯供應管24, Μ。 瓦斯供應管24, 25為了麟辆供應瓦斯於大面積,包 含有形成環狀的環狀部24A,25A位於真空反應室的中央部 位。因而環狀部翻成可以對被加王物均自供應瓦斯。又 在環狀部24A,25A的週邊各以—^的間隔形成多數喷嘴孔 24B,25B。 其次,説明從反應瓦斯電感耦合型電漿在基板上沈 經選擇的薄膜的方法。 首先,須準備真空化學沈積室,至少其一部份包含電 介質窗13(dielectnc shield),在該電介質13的反應室“内 侧表面上具有不含氧的矽膜16,及含天線17設置於鄰接電 介質窗之處,並可接受RF電力。天線17最好形成渦狀,以 利形成高密度而均勻的電漿。此階段應是本發明的主旨。 其次安置被加工物,例如破璃基板21於反應室丨丨内的 支台20上,之後用排氣機構22將反應室丨丨排氣到成為i〇e 〜10_7Torr的真空狀態。然後供應電流於支台2〇加熱至3〇〇 〜500。。° 以反應瓦斯供應於保持真空的反應室内。預先選好的 反應瓦斯由瓦斯儲槽23供應於瓦斯供應管24,25。供應於瓦 斯供應管内的瓦斯經形成於環狀部24A,25A的多數喷嘴孔 24B,25B而供應於反應室内。反應瓦斯的組成舉擇,應使其 10 (請先閱讀背面之注意事項再填寫本頁) *訂 本紙伕尺度適用中國國家揉準(CNS ) A4规格(2丨〇><297公釐) 經濟部中央搮準局貝工消费合作社印«. A7 —--_______B7_ 五、發明説明(~ 能沈積從電介質,金屬及半導體組成物中選出的薄膜。從 .R F電源19經過匹配箱18供應電力於天線丨7。 為了在基板21上形成薄膜,在該反應室内形成電感耦 合型電漿。此時所供應的瓦斯形成均勻而高密度,例如^〇11 〜1〇12αη·3的尖峰離子密度(peak ion density)的電感耦合型 電漿。 口 1. 非晶形梦薄膜的沈積 在真空反應室内的支台上支持被加工物。在真空下支 持被加工物的狀態下經過設於真空反應重内的瓦斯供應機 構的瓦斯注入口,供應SiHU瓦斯於反應室内。本實施例中 使用Sim。SiH4以外亦可使用ShH6,SiH2Ch/H2等做為Si 來源瓦斯。此時,SiRt的瓦斯流量為〇_5SCCM,而瓦斯壓 力為70m Ton·。在鄰接於該室的渦狀天線上加以4(^¥的1^ 電力,使在該反應室内產生電感耦合型電漿。异高基板溫 度至250°C,其次在被加工物上沈積非晶形矽薄膜。 2. 氮化矽薄膜的沈積 在真空反應室内的支台上支持基扳。在真空下支持基 板的狀態下經過設於真空反應室内的瓦斯供應機構的瓦斯 注入口,供應SiHU/NHs/He等瓦斯於反應室内。此時瓦斯流 量為 SiH40.5〜2SCCM,NH3 10〜60SCCM,HelO〜 100SCCM,而SiH4/NH3流量比(SiH4/NH3 fl0w rate ratio) 為 1:10〜1:30,全瓦斯壓力(total gas pressure)為 500〜 800m Torr。在鄰接於該室的滿狀天線上加以〜i2〇w的 本紙張尺度適用中國國家橾準(CNS )八4規格(210Χ297公釐) (請先聞讀1r·面之注$項再填寫本頁) « Hem (· an m ·Printed by the Zhengong Consumer Cooperative of the Central Bureau of Quasi-Ministry of Economic Affairs = (ga ^ supply tube) 24, 25. In addition, in order to supply two or more types of tiles, a plurality of gas tanks 23 are connected to the gas supply pipe 24, Μ. The gas supply pipes 24 and 25 include a ring-shaped annular portion 24A for supplying gas to a large area, and the 25A is located at the center of the vacuum reaction chamber. Therefore, the ring portion can be turned to supply gas to the king. Also, a plurality of nozzle holes 24B, 25B are formed around the ring-shaped portions 24A, 25A at intervals of-^. Next, a method for sinking a selected film from a reactive gas inductively coupled plasma on a substrate will be described. First, a vacuum chemical deposition chamber must be prepared, at least a part of which includes a dielectric window 13 (dielectnc shield). The reaction chamber of the dielectric 13 has a silicon film 16 containing no oxygen on its inner surface, and an antenna 17 is disposed adjacent to The dielectric window can accept RF power. The antenna 17 is preferably formed in a vortex shape so as to form a high-density and uniform plasma. This stage should be the main purpose of the present invention. Secondly, the object to be processed, such as a broken glass substrate 21 On the support 20 in the reaction chamber 丨 丨, and then exhaust the reaction chamber 丨 丨 to a vacuum state of 〇e ~ 10_7 Torr by the exhaust mechanism 22. Then, the current is supplied to the support 20 and heated to 300 ~ 500 ° ° The reaction gas is supplied to the reaction chamber which is kept under vacuum. The preselected reaction gas is supplied from the gas storage tank 23 to the gas supply pipes 24, 25. The gas supplied to the gas supply pipe is formed in the ring portions 24A, 25A. Most of the nozzle holes 24B and 25B are supplied in the reaction chamber. The composition of the reaction gas should be 10 (please read the precautions on the back before filling this page) * The size of the paper is applicable to the Chinese national standard (CNS) ) A4 specification (2 丨 〇 < 297 mm) Printed by the Shellfish Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs «. A7 —-_______ B7_ 5. Description of the invention (~ Can be deposited from dielectric, metal and semiconductor compositions The selected film. The antenna is supplied with power from the RF power source 19 through the matching box 18. 7. In order to form a film on the substrate 21, an inductively coupled plasma is formed in the reaction chamber. At this time, the supplied gas forms a uniform and high density. For example, an inductive coupling plasma with a peak ion density of ^ 〇11 ~ 1012αη · 3. Mouth 1. An amorphous dream film is deposited on a support in a vacuum reaction chamber to support the workpiece. SiHU gas is supplied to the reaction chamber through the gas injection port of the gas supply mechanism provided in the vacuum reaction chamber while the workpiece is supported under vacuum. Sim is used in this example. ShH6, SiH2Ch / H2, etc. can also be used in addition to SiH4. As the source gas for Si. At this time, the gas flow rate of SiRt is 0-5 SCCM, and the gas pressure is 70m Ton ·. A 4 (^ ¥ 1 ^ electric power is applied to the vortex antenna adjacent to the chamber, so that the reaction Generate electricity indoors Coupling type plasma. The substrate temperature is raised to 250 ° C, and then an amorphous silicon film is deposited on the workpiece. 2. The silicon nitride film is deposited on a support in a vacuum reaction chamber to support the substrate. Supported under vacuum In the state of the substrate, gas such as SiHU / NHs / He is supplied into the reaction chamber through the gas injection port of the gas supply mechanism provided in the vacuum reaction chamber. At this time, the gas flow is SiH40.5 ~ 2SCCM, NH3 10 ~ 60SCCM, HelO ~ 100SCCM , And the SiH4 / NH3 flow rate ratio (SiH4 / NH3 fl0w rate ratio) is 1: 10 ~ 1: 30, and the total gas pressure is 500 ~ 800m Torr. The paper size of ~ 20 watts applied to the full-length antenna adjacent to the room is applicable to China National Standards (CNS) 8-4 specifications (210 × 297 mm) (Please read the note of 1r. Page) «Hem (· an m ·
'-訂--„----- --„----------„----: : I 經濟部中央標準局貝工消費合作社印裝 A7 B7 五、發明説明() RF電力,使在該反應室内產生電感耦合型電漿。异高基板 溫度至200〜300°C。其次在基板上沈積氮化矽薄膜。 3. 微細結晶粒薄膜的沈積 在真空反應室内的支台上支持基板,在真空下支持基 板的狀態下經過設於真空反應室内的瓦斯供應機構的瓦斯 注入口 ’供應SiiWH^He等瓦斯於反應室内。此時瓦斯流 量為 SiH4 0.5〜2SCCM ’ H2 5〜100SCCM,HelO〜100 SCCM ’ 而 SiHU/Hb流量比(SilWHb flow rate ratio)為 1:10 〜1:50,全瓦斯壓力(total gas pressure)為 200〜500m'-Order-„------„ ---------- „----:: I Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention ( ) RF power generates an inductively-coupled plasma in the reaction chamber. The substrate temperature is raised to 200 ~ 300 ° C. Secondly, a silicon nitride film is deposited on the substrate. 3. The deposition of fine crystal grain film in the vacuum reaction chamber The substrate is supported on the stand, and the substrate is supported under vacuum through the gas injection port of the gas supply mechanism provided in the vacuum reaction chamber to supply gas such as SiiWH ^ He to the reaction chamber. At this time, the gas flow is SiH4 0.5 ~ 2SCCM 'H2 5 ~ 100SCCM, HelO ~ 100 SCCM 'and the SiHU / Hb flow rate ratio (SilWHb flow rate ratio) is 1: 10 ~ 1: 50, and the total gas pressure is 200 ~ 500m
Torr。在鄰接於該室的滿狀天鍊上加以1〇〜12〇冒的]^電 力’使在該反應室内產生電感搞合型電漿。昇高基板溫度 至200〜300°C。其次在基板上沈積微細結晶粒薄膜。 4. 非晶形矽薄膜電晶體的製造 其次就具有第3A圖所示構造的逆參差型(inverted staggered)非晶形矽薄膜電晶體的製造方法加以説明。 首先在絕緣基板30上形成由Cr,A1等金屬圖型所做的閘 門31。其後在該構造的全表面形成氮化膜的閘門絕緣層 32。閘門絕緣層的厚度為3000^^閘門絕緣層的沈積條件 為瓦斯流量:SiH4為 0.5SCCM,NH3為25SCCM,He為 70SCCM ’基板溫度為3〇〇°C,RF電力為40W,瓦斯壓力 為580m Torr 〇 在閘門絕緣層3 2上形成經氫化的非晶形矽(a_si :Η)圖型 33,做為槽道或活性層。此時非晶形矽圖型$的沈積條件 12 界紙張尺度通用中國國家揉準(CNS ) Μ規格(2丨〇><297公袭) (請先閱讀背面之注$項再填寫本頁) Γ A7 B7 經濟部中央標準局負工消費合作社印製 五、發明説明() 為瓦斯流量S1H4 0.5SCCM,基板溫度250°C,RF電力 40W,瓦斯壓力 430m Torr。 又在敦化非晶形矽圖型33的兩侧上部形成與此活性層 接觸的源頭/排波35,而在a_Si:H活性層33圖型與源頭/ 排流35之間形成歐姆接觸層34,以提高歐姆特性,該歐姆 接觸層34係由以高濃度滲雜η型不純物的n+a_si:H或η+μ c-Si所形成。該歐姆接觸層的沈積條件為瓦斯流量8出4 0.5SCCM ’ PH3 0.015SCCM,He 50SCCM,基板溫度 250 C ’ RF電力40W,瓦斯壓力43〇m Torr。 其次就具有第3B圖所示構造的另一逆參差(inverted staggered)型非晶形矽薄膜電晶體的製造方法加以説明。 /首先在絕緣基板3〇上沈積Cr,A1等金屬做為閘門電运 31後,沈積非晶型矽層22,此矽層22乃閘門絕緣層32的矽 氮化膜與t/fb的雜層賴者。然後為了轉接觸起見, 开y成η非晶形妙或n+微細結晶形石夕36後,使用皿^做為源 頭/排流電極35而製造。 又為增加大量生產的效果,可改用si〇2/SiN或 AhOs/SiN等積層構造來代替該閘門絕緣層32。 ;通常在a-Si:HTET中使用非晶形妙做為活性層%,而 f的非晶_的特性決定TFT的特性。目前這樣的非晶形 矽大部份使用PECVD裝備來製造。 以下對依本實施例所製造的非晶形矽薄膜,氮化矽薄 膜’及非晶料賴電㈣依序賴其電氣及光學物性實 驗所得結果以第4圖〜第15B圖做詳細説明。, 13 本紙狀適用中國國家揉準(cns )从麟(2⑴乂加公着 - L_________;__ 、-_____Γ ϋι-λ-ΙΙ— ι^ϋ I nn In 1· I ml itmw ---^ (請先閱饋背面之注^'項再填寫本頁) 經濟部中央標準局負工消费合作社印裝 A7 -------------- B7 五、發明説明()' " -- 首先就非晶形梦薄膜來説明。 第4圖為依本實施例所製造的非晶形梦薄膜FT-IR特性 (Fourier transform infrared characteristic)曲線。於此取沈 積於單結晶妙晶片上的非晶形發薄膜,使用b〇men 1〇〇 E FT-IR^ ^ n (pourier transf〇rm infrarecj spectrocorpe) 測定其在紅外線領域的吸收率(Abds〇rpti〇n c〇effic㈣。 調查紅外線領域的光譜結果,得悉波數2000ΟΠ-1時出現Si-H 接^(bond)的伸張模態(stretchm〇de),而在波數⑽咖丨時 則出現SNH接合的彎曲模態(bend m〇de)。從而可知依本實 施例形成的非晶形矽薄膜乃典型的非晶形的矽薄膜。依本 實施例所製造的非晶形㈣膜並未發現仰2接合,而由 51-1111(11=1,2)接合計算而得薄膜内的氫含有量得悉為14的 % 〇 第5圖為依本實施例所製造的非晶形梦薄膜的導電度 特性曲線圖。於此將沈積於c〇rning 7〇59园的破璃基板 上的薄膜上以熱沈積方法將鋁以c〇planar電極型態沈積, 繼而將其附著於電感耦合型電漿CVD裝置的支台上後使用 Keithley electrometer 617 囡與KeitWey 咖出脱如 19 5A図測定溫度導電度。從測定結果計算所得常溫下的暗 導電度(dark conductivity)為4_3X ,從測定結 果計算所得ΑΜ-1條件(1〇〇 mw/cm 2)下的光導電度 汴11〇^^〇11-(111(:以47)為1.4\10-5卩-1〇11-1。又導電度活性化 能量(activation energy of the electrical eopductivity)為 本紙伕尺度適用中國國家標準(CNS) A4規格(210X297公釐) * .I— (請先《讀背面之注$項再填窝本頁) --訂 A7 B7 經濟部中央橾準局員工消费合作社印製 五、發明说明(). l.〇5ev。是以依本實施例沈積的非晶形矽薄膜的光感度為3 X 106,足以證明此非晶形矽材料具有優異的物性。 第6圖為用本實施例之電感耦合型電漿cvd裝置所製 造非晶形矽薄膜的光學性帶隙特性曲線圖。使用紅外線/ 可視光線为光測光器(Spectr〇ph〇_t〇ineter)測定Corning 7059 [Ξ的破璃基板上沈積的薄膜的光吸收係數α。再以 測定所得的光吸收係數依下式計算而得光學性帶隙。 (ah )1/2 = B(E —Eg0?*) 式中B為表示帶的斜度的常數,hl/為入射光的光子能量, a為光吸收係數,及Egcpt表示光學性帶隙。 如第6圖所示,光學性帶隙有Ukv,由此可知本實 施例的非晶型矽薄膜為典型的非晶形矽薄膜。 第7圖為依本實施例所製造的非晶形矽薄膜的光吸收 特性曲線圖。對1.6ev〜1.8ev的光能量範圍表示帶尾沙如廿 tail)斜度的Urbach能量Eu可將吸收係數a代入下式而求 得,即 ot = a 〇exp(h v /Eu) 式中a〇為定數,h ν為光能量。又以下式表示的結合狀態密 度Nd為Torr. An electric force of 10 to 120 volts is applied to a full-scale sky chain adjacent to the chamber, so that an induction-coupled plasma is generated in the reaction chamber. Raise the substrate temperature to 200 ~ 300 ° C. Secondly, a thin crystal grain film is deposited on the substrate. 4. Manufacturing of amorphous silicon thin film transistor Next, a method of manufacturing an inverted staggered amorphous silicon thin film transistor having a structure shown in FIG. 3A will be described. First, a gate 31 made of a metal pattern such as Cr, A1 is formed on the insulating substrate 30. A gate insulating layer 32 of a nitride film is then formed on the entire surface of the structure. The thickness of the gate insulation layer is 3000 ^^ The deposition conditions of the gate insulation layer are gas flow: SiH4 is 0.5SCCM, NH3 is 25SCCM, He is 70SCCM 'The substrate temperature is 300 ° C, the RF power is 40W, and the gas pressure is 580m Torr 0 forms a hydrogenated amorphous silicon (a_si: Η) pattern 33 on the gate insulating layer 32 as a channel or an active layer. At this time, the deposition conditions of the amorphous silicon pattern $ 12, the paper size, the general Chinese national standard (CNS) M specifications (2 丨 〇 > < 297 public attack) (Please read the note on the back before filling in this page ) Γ A7 B7 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention () Gas flow S1H4 0.5SCCM, substrate temperature 250 ° C, RF power 40W, gas pressure 430m Torr. A source / exhaust wave 35 in contact with the active layer is formed on both sides of the Dunhua amorphous silicon pattern 33, and an ohmic contact layer 34 is formed between the a_Si: H active layer 33 pattern and the source / drain 35. In order to improve the ohmic characteristics, the ohmic contact layer 34 is formed of n + a_si: H or η + μ c-Si doped with n-type impurities at a high concentration. The deposition conditions of the ohmic contact layer are: gas flow rate 8 out 4 0.5SCCM ′ PH3 0.015SCCM, He 50SCCM, substrate temperature 250 C ′ RF power 40W, gas pressure 43.0m Torr. Next, a method for manufacturing another inverted staggered amorphous silicon thin film transistor having a structure shown in FIG. 3B will be described. / After depositing Cr, A1 and other metals on the insulating substrate 30 as the gate electrical transport 31, an amorphous silicon layer 22 is deposited. This silicon layer 22 is a silicon nitride film of the gate insulating layer 32 and a t / fb hybrid. The layer depends. Then, in order to transfer the contact, y is formed into η amorphous or n + fine crystalline stone 36, and then it is manufactured using ^ as the source / drain electrode 35. In order to increase the effect of mass production, a laminated structure such as SiO2 / SiN or AhOs / SiN can be used instead of the gate insulation layer 32. ; Amorphous is usually used as the active layer% in a-Si: HTET, and the amorphous characteristic of f determines the characteristics of TFT. Most of such amorphous silicon is currently manufactured using PECVD equipment. In the following, the results of the electrical and optical physical properties of the amorphous silicon thin film, the silicon nitride thin film ', and the amorphous material produced in accordance with this embodiment are sequentially described in FIGS. 4 to 15B. , 13 This paper is applicable to the Chinese National Standard (cns) Cong Lin (2⑴ 乂 加 公 著-L_________; __, -_____ Γ ϋι-λ-ΙΙ— ι ^ ϋ I nn In 1 · I ml itmw --- ^ (please First read the note ^ 'on the back of the feed and then fill out this page) Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 -------------- B7 V. Description of Invention ()' " -First explain the amorphous dream film. Figure 4 shows the FT-IR characteristic (Fourier transform infrared characteristic) curve of the amorphous dream film manufactured according to this embodiment. Here, a non-crystalline dream film deposited on a single crystal wafer is taken. The crystal-shaped hair film was measured by bomomen 100F FT-IR ^ (n) (pourier transfomer infrarecj spectrocorpe) in the infrared region. Abdsorptincnceffic㈣ was investigated. It is known that the stretch mode of the Si-H bond appears at the wavenumber of 20000-1, and the bend mode of the SNH junction appears at the wavenumber of the wave. Therefore, it can be known that the amorphous silicon thin film formed according to this embodiment is a typical amorphous silicon thin film. The amorphous manufactured according to this embodiment The diaphragm 2 was not found in the supine 2 joint, but the hydrogen content in the film was calculated as 51% based on the calculation of 51-1111 (11 = 1, 2) joint. Figure 5 is a non-fabricated film manufactured according to this embodiment. A graph of the conductivity characteristics of the crystalline dream thin film. Here, aluminum is deposited as a coplanar electrode type by thermal deposition on a thin film deposited on a glass-breaking substrate of a ceramic 7059 circle, which is then attached to Keithley electrometer 617 囡 and KeitWey coffee were used to measure the temperature conductivity after being placed on the support of an inductively coupled plasma CVD device. The dark conductivity at room temperature calculated from the measurement results was 4_3X. Measurement results Calculate the photoconductivity under the condition of AM-1 (100mw / cm 2) 汴 11〇 ^^ 11- (111 (: 47) is 1.4 \ 10-5 卩 -1〇11-1 . And the activation energy of the electrical energy (activation energy of the electrical eopductivity) is based on the Chinese paper standard (CNS) A4 specifications (210X297 mm) * .I— (Please read the "$" on the back and then fill in the nest (This page)-Order A7 B7 Printed by the Consumers' Cooperatives of the Central Government Bureau of the Ministry of Economic Affairs (). L.〇5ev. The light sensitivity of the amorphous silicon thin film deposited according to this embodiment is 3 × 106, which is enough to prove that the amorphous silicon material has excellent physical properties. Fig. 6 is a graph showing the optical band gap characteristics of an amorphous silicon thin film manufactured using the inductively coupled plasma cvd device of this embodiment. The light absorption coefficient α of a thin film deposited on a broken glass substrate of Corning 7059 [[] was measured using an infrared / visible light photometer (Spectrophotometer). The optical band gap was calculated from the measured light absorption coefficient according to the following formula. (ah) 1/2 = B (E —Eg0? *) where B is a constant representing the slope of the band, hl / is the photon energy of the incident light, a is the light absorption coefficient, and Egcpt is the optical band gap. As shown in Fig. 6, since the optical band gap has Ukv, it can be seen that the amorphous silicon thin film of this embodiment is a typical amorphous silicon thin film. Fig. 7 is a graph of light absorption characteristics of an amorphous silicon thin film manufactured according to this embodiment. For the range of light energy from 1.6ev to 1.8ev, the Urbach energy Eu with the slope of tail sand, such as 廿 tail, can be calculated by substituting the absorption coefficient a into the following formula, that is, ot = a 〇exp (hv / Eu) where a 〇 is a fixed number, h ν is light energy. The density Nd of the bonding state expressed by the following formula is
Nd=1.9X1016J aex(hr)d(hK) 〇c ex = a — a 〇exp(hF/Eu) ««之關係式可參閲乂11..乂^&1.,咖.1.卸?〗.1>1^, 26, L1818, 1987。 15 (請先g讀背面之注$項再壤寫本一8〇Nd = 1.9X1016J aex (hr) d (hK) 〇c ex = a — a 〇exp (hF / Eu) «« For the relationship, please refer to 乂 11 .. 乂 ^ & 1. ? 〖.1 > 1 ^, 26, L1818, 1987. 15 (Please read the note $ on the back first, and then write 1-8.
个取饮人厌通所中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央梯準局負工消费合作社印製 五、發明説明() 與社出來的非晶形梦薄膜的Urbach能量Eu ^ °狀態度Nd分別為58mev與7·43Χ⑽、·〜·丨。 二。’依本發明實施例沈積的非晶形㈣膜誠乃良質材 抑本發明實施例的裝備所沈積的η型非晶形 的導電度特性曲線圖。係以對前心型微細結晶形 ㈣膜的測定同一方法應用於沈積於破璃基板上的η型非 晶形發薄膜。從測定結果計算所得的在常溫下暗導電度與 導電度活性化能量分別為⑻^一觀22〜^是以可 知利用本發明實施例的裝備所沈積的η型非晶开)梦薄膜確 實為具有優異滲雜效率的材料。 其次就微細結晶形矽薄膜加以説明。 第9圖為依本實施例電感耦合型電漿CVD方法按 H2/SiH4比率所沈積的微細结晶形矽薄膜的拉曼散亂(Raman seattering)得來的結晶化度(crystallization degree)與全幅 半值(Full-Width at Ha If Maximum [FW HM])的特性曲線 圖。試用拉曼分光器(Raman Spectroscopy)來求沈積於 Corning 7059圓的玻璃基板上的微細結晶型矽薄膜的结 晶化度及全幅半值。又使用掃描電子顯微鏡SEM測定微細 结晶粒的大小。其結果微細結晶粒的大小在200A〜400A 間,結晶化度如第8圖所示的在70〜73%間。由此值如考 慮典型的微細結晶粒大小為30.A〜200A而結晶化度為數2% 〜70 % 時(參照 K. Nomoto et al. JPn· J. Appl. phys. 29, 本紙張尺度逋用中國國家標芈(CNS > A4规格(2丨〇><297公釐) {諸先閑讀背面之注up再填寫本耳〕 1··1» ^ϋ· ^^^1· am* ml» nn a^l— • —^ϋ B7 五、發明説明() L1372, 1990),可知本實施例的微細結晶粒矽薄膜乃具 優異特性的薄膜。 第10圖為依本發明的實施例所沈積的〇型微細結晶形矽 薄膜的導電度特性曲線圖。在沈積#c〇rning 7〇59囡破璃 基板上的η型微細結晶形矽薄膜上再以熱沈積方法用 coplanar電極型態沈積鋁使其附著於真空裝置的支持物上, 然後使用 Keithley electrometer 6Π 圓與 Keithley multimeter 195A圓測定其溫度導電度。從測定結果計算 而得的常溫下暗導電度與導電度活性化能量分別為17Ω-ι〇η -1與30mev。是以可知依本實施例製造的η型微細結晶形矽 材料乃具有優異的滲雜效率的膜質。 下文就氮化矽薄膜加以説明。. 第11圖為依實施例製造的氮化梦薄膜的FT_IR#性曲線 圖。於此以BOMEN100圓FT-IR分光器測定沈積於具有 大導電度的單結晶矽晶片上的氮化矽薄膜在紅外領域内的 吸收率。從紅外線領域内的光譜結果得知,在波數334〇咖 -1時N~"H接合出現伸張模態,而在波數1150cm-i時Si-H接 合出現帶模態。又在波數84〇cm-i時則出現si-Ν接合。The Chinese National Standard (CNS) A4 specification of each drinker's office (210X297 mm) Printed by the Central Laboratories of the Ministry of Economic Affairs and Consumer Cooperatives V. Description of the invention () Urbach energy Eu with the amorphous dream film from the agency ^ The degree of state Nd is 58 mev and 7.43 × ⑽,... two. The amorphous rhenium film deposited according to the embodiment of the present invention is a good material, and the conductivity characteristic curve of the n-type amorphous deposited by the equipment of the embodiment of the present invention. The same method is applied to the measurement of the anterior heart-shaped fine crystalline diaphragm. The same method is applied to the η-type amorphous hair film deposited on the glass substrate. The dark conductivity and conductivity activation energy calculated from the measurement results at normal temperature are respectively ⑻ ^ 一 观 22 ~ ^ 是以 It is known that the η-type amorphous film deposited using the equipment of the embodiment of the present invention) The dream film is indeed Material with excellent penetration efficiency. Next, the finely crystalline silicon film will be described. FIG. 9 shows the crystallization degree and full-size half of Raman seattering of the finely crystalline silicon film deposited at the H2 / SiH4 ratio according to the inductively coupled plasma CVD method according to this embodiment. Value (Full-Width at Ha If Maximum [FW HM]). A Raman Spectroscopy was used to determine the crystallinity and full width half value of a finely crystalline silicon film deposited on a Corning 7059 round glass substrate. The size of the fine crystal particles was measured using a scanning electron microscope SEM. As a result, the size of the fine crystal grains was between 200A and 400A, and the degree of crystallization was between 70 and 73% as shown in FIG. 8. For this value, when considering the typical fine crystal grain size is 30. ~ 200A and the degree of crystallization is between 2% and 70% (refer to K. Nomoto et al. JPn · J. Appl. Phys. 29, this paper scale 逋Use Chinese national standard (CNS > A4 specification (2 丨 〇 > < 297 mm) {Zhuxian read the note on the back and fill in this ear] 1 ·· 1 »^ ϋ · ^^^ 1 · am * ml »nn a ^ l— • — ^ ϋ B7 V. Description of the Invention () L1372, 1990), it can be seen that the finely crystalline silicon film of this embodiment is a thin film with excellent characteristics. Figure 10 shows the film according to the present invention. The conductivity characteristic curve of the 0-type fine crystalline silicon film deposited in the example. On the η-type fine crystalline silicon film on Shen Ji # c〇rning 7059〇 glass substrate, a coplanar electrode was used by a thermal deposition method. Aluminum was deposited on the support of the vacuum device in a pattern, and the temperature conductivity was measured using Keithley electrometer 6Π circle and Keithley multimeter 195A circle. Dark conductivity and conductivity activation energy at room temperature calculated from the measurement results 17Ω-ι〇η -1 and 30mev respectively. It can be seen that η manufactured according to this embodiment The fine crystalline silicon material is a film with excellent doping efficiency. The silicon nitride film is described below. Figure 11 is the FT_IR # characteristic curve of the nitride nitride film manufactured according to the example. Here, a BOMEN100 circle The FT-IR spectrometer measures the absorptivity of a silicon nitride film deposited on a single-crystal silicon wafer with large conductivity in the infrared region. From the spectral results in the infrared region, it is known that at a wavenumber of 334 ° C-1 N ~ " H junctions appear in tensile mode, while Si-H junctions appear band mode at wavenumber 1150cm-i. Si-N junctions appear at wavenumber 840cm-i.
經濟部中央揉準局貝工消費合作社印*L 因此得知依本實施例形成的氮化矽薄膜乃屬於典型的 氮化矽薄膜。 第12圖為用依本實施例製作的電感耦合型電漿cvd裝 置所製造的氮化矽薄膜的電流一電壓特性曲線圖。在電阻 係數為10〜15 Ω cm的P型矽晶片上沈厚度1〇〇〇鼻的氮化矽淺 膜後,以熱沈積方法形成直空而具丨腿直徑的鋁造成MIS構 本紙伕尺度適用中國國家榇芈(CNS ) 规格(21 〇 X 297公釐) B7 五、發明説明() 造體。用Keithley electrometer 617 R測定此構造體 (請先聞讀背面之注^項再填寫本y ) 减:電壓特性結果,如第8圖所示,其破壞電壓為7請, 電流密度為lMV/cm時約有lOA-w/cm-2。 最後就非晶形薄膜電晶體加以説明。 第13A圖為以傳統方法所製造的非晶形石夕薄膜電晶體的 輸出特性曲線圖。第13B圖為依本發明實施例所製造而具有 第3A圖構造的非晶形矽薄膜電晶體的排出電流一雷 特性曲線圖。 如圖所示,TFT的W/L (在此W為FTF的寬度,L為 TFT的長度)為60μπι/30μΓη,閘門電壓為2〇v時,以 PECVD製作的TFT的飽和排出電流為丨.3 χ 1(HA,反之, 以ICP-CVD裝備製作的TFT飽和排流電流為2 〇χ 1〇_6a。 由是知用ICP-CVD裝備製作的n+非晶形矽層具有良好的 TFT接觸層,也顯示因閘門電壓的增加所引起排出電流變化 的幅度也大。 第14A圖為依傳統PECVD所製造具有與第3八圖所示者 同一構造的非晶形矽薄膜電晶體排出電流一閘門電壓特性 曲線圖。第14B圖為依本發明實施例所製造第3八圖所示構 經濟部中央揉準局貝工消費合作社印製 造的非晶質矽薄膜電晶體的排出電流一閘門電壓的特性曲 線圖。 如轉移曲線所示,依本實施例的ICP-CVD製作的a_ SiTFT的截斷(OFF)電流係略小於依既有的PECVD所製作 的非晶形矽TFT者1/10左右。 * 表纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消费合作社印装 A7 B7 五、發明説明() 又依本實施例製造的氫化非晶形妙薄膜電晶體的次低 ..限斜度(Subthreshold slop)經測定約為 〇 3v/dec,而 ΟΝ/OFF比率>1〇6。 第1SA圖驗傳財法賴造的麵形贿膜電晶體的 電場效應移動度特性曲線圖。第1SB圖為依本實施例所製造 的非晶形矽薄膜電晶體電場效應移動度(fidd effect mobility)的特性曲線圖。 公式(Id)i/2={ pFE(W/L)c i (VG_Vm)VD}1/2求得的低 限電壓VTH約為436V,電場效應移動度(μρΕ)約為〇腕 2/VS。另一方面用傳統pecvd裝備而以同樣的工程所製造 TFT的低限電壓與電場效應移動度分別為6V,〇 6〇η 2/ vs。兩相比較之下(參照第1SA圖).可知ICP CVD法所製 造的TFT特性較優異。 由本實施例可知,依本發明之電感搞合型電漿CVD方 法,有不含氧之矽層形成於電介質窗之表面,由瓦斯供應 機構連接的環狀部設置於反應室之中央部位,在環狀部之 週圍以一定間隔形成多數瓦斯注入口,且在電介質窗表面 均勻分佈的螺旋狀天線可在反應室内部產生高密度且均勻 的電漿。因而可獲得在光感度,導電度,活性化能量,光 學性帶隙方面具有優異的薄膜特性而且均勻的非晶形梦 膜,亦可獲得破壞電壓,電流密度方面具有優異的薄膜特 性而且均勾的氮化發膜,更可獲得具微細結晶粒且均勻的 石夕薄膜。尤其可獲得在電場效應移動度,低嗎電壓方面具 本紙张尺度通用宁國固家標準(CNS) A4規格(21()><297公着) (讀先聞讀背面之注$項再填寫本頁)Therefore, it is learned that the silicon nitride film formed according to this embodiment belongs to a typical silicon nitride film. Fig. 12 is a current-voltage characteristic curve diagram of a silicon nitride film manufactured using the inductively coupled plasma cvd device manufactured according to this embodiment. After sinking a 1000-nano-meter silicon nitride thin film on a P-type silicon wafer with a resistivity of 10 to 15 Ω cm, aluminum with straight diameter and leg diameter was formed by thermal deposition to form a MIS paper. Applicable to the Chinese National Cricket (CNS) specification (21 × 297 mm) B7 V. Description of the invention () Creation. Measure this structure with Keithley electrometer 617 R (please read the note ^ on the back and fill in this y first) Subtraction: The voltage characteristic result, as shown in Figure 8, its breaking voltage is 7, please, the current density is 1MV / cm At about lOA-w / cm-2. Finally, the amorphous thin film transistor will be described. Fig. 13A is a graph showing the output characteristics of an amorphous lithography thin film transistor manufactured by a conventional method. Fig. 13B is a discharge current-thunder characteristic curve of an amorphous silicon thin film transistor having the structure of Fig. 3A manufactured according to an embodiment of the present invention. As shown in the figure, the W / L of the TFT (here W is the width of the FTF and L is the length of the TFT) is 60 μπι / 30 μΓη, and when the gate voltage is 20v, the saturation discharge current of the TFT made by PECVD is 丨. 3 χ 1 (HA, on the other hand, the saturation drain current of TFTs fabricated with ICP-CVD equipment is 2 0χ 10-6a. It is known that n + amorphous silicon layers fabricated with ICP-CVD equipment have good TFT contact layers It also shows that the magnitude of the change in the discharge current caused by the increase in the gate voltage is also large. Figure 14A shows the discharge current of a non-crystalline silicon thin-film transistor manufactured by conventional PECVD and has the same structure as that shown in Figures 38 and 8. The characteristic curve chart. Figure 14B shows the characteristics of the discharge current and the gate voltage of the amorphous silicon thin film transistor printed by the Central Ministry of Economic Affairs, the Central Bureau of Standards and Industry, and Shellfish Consumer Cooperative, which are manufactured according to the embodiment of the present invention. Graph. As shown in the transfer curve, the cut-off current of the a_SiTFT produced by ICP-CVD according to this embodiment is slightly smaller than that of the amorphous silicon TFT produced by conventional PECVD. * Table Paper size applies to Chinese National Standard (CNS) A4 (210X29 7mm) A7 B7 printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention () The second-lowest hydrogenated amorphous thin film transistor manufactured in accordance with this example: Subthreshold slop was determined It is about 0 3v / dec, and ON / OFF ratio> 10. Fig. 1SA shows the electric field effect mobility characteristic curve of the surface-shaped bridging film transistor relied on by the wealth transfer method. Fig. 1SB shows the implementation according to this The characteristic curve of the electric field effect mobility (fidd effect mobility) of the amorphous silicon thin film transistor manufactured by the example. Formula (Id) i / 2 = {pFE (W / L) ci (VG_Vm) VD} 1/2 The low-limit voltage VTH is about 436V, and the electric field effect mobility (μρΕ) is about 0 wrist 2 / VS. On the other hand, the low-limit voltage and electric field effect mobility of the TFT manufactured by the same project using conventional pecvd equipment are 6V, 〇〇〇η 2 / vs. The two comparisons (refer to Figure 1SA). It can be seen that the TFT produced by ICP CVD method has better characteristics. From this example, it can be seen that the inductor-type plasma CVD according to the present invention Method, an oxygen-free silicon layer is formed on the surface of a dielectric window, and connected by a gas supply mechanism The annular part is arranged in the central part of the reaction chamber. Most gas injection ports are formed at a certain interval around the annular part, and the spiral antenna uniformly distributed on the surface of the dielectric window can generate a high density and uniform plasma inside the reaction chamber. Therefore, a uniform amorphous dream film with excellent film characteristics in terms of light sensitivity, conductivity, activation energy, and optical band gap can be obtained. It can also obtain breakdown voltage and excellent film characteristics in terms of current density. The nitrided hair film can even obtain a uniform Shi Xi film with fine crystal grains. In particular, it is possible to obtain the paper standard in terms of electric field effect mobility and low voltage. General Ningguo Standard (CNS) A4 specification (21 () > &297; by the public) (Fill in this page again)
A8 B8 C8 D8 五、發明説明( 有優異電氣特細且均⑽含非晶形賴的薄膜電晶體, 因此可製造高品位的TFT-LCD。 ,而易見的,對那些熟習於本發明薄膜有關的技藝人 仕而¥,就本發明的内容可做各種修飾與變更,但不脱離 本發明之精神_。因此附錄之本發明專利範圍,應包括 可能之修飾與變更。 ’ (請先《讀背面之注$項再填寫本頁) •訂· 經濟部中央標率局工消費合作社印装 本紙張尺度適用中國國家棣率(CNS > A4规格(210X297公釐)A8 B8 C8 D8 V. Description of the invention (excellent electrical extra-fine and uniformly thin film transistors containing amorphous materials, so high-quality TFT-LCD can be manufactured. It is easy to see that those who are familiar with the film of the present invention As for the artist, you can make various modifications and changes to the content of the present invention without departing from the spirit of the invention. Therefore, the scope of the patent for the invention in the appendix should include possible modifications and changes. '(Please first " Read the note at the back of the page and fill in this page.) • Order · The printed paper size of the Central Standards Bureau of the Ministry of Economic Affairs and Industrial Cooperatives is applicable to China's national standard (CNS > A4 size (210X297 mm)
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