TW383250B - Method and apparatus for optical polishing - Google Patents
Method and apparatus for optical polishing Download PDFInfo
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- TW383250B TW383250B TW085109804A TW85109804A TW383250B TW 383250 B TW383250 B TW 383250B TW 085109804 A TW085109804 A TW 085109804A TW 85109804 A TW85109804 A TW 85109804A TW 383250 B TW383250 B TW 383250B
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Μ Β7 本發明主要涉及光學表面的拋光、研磨和修琢,特別 適用於生產大型的鏡子’其形狀可以是球面的,非球面的, 也可以是非正圓的。 本發明致力精心建立的加工過程包括磨削,拋光和修 琢’使用鬆散的磨料或磨削顆粒在一個容器中進行。一個 圓盤墊或磨盤用來把磨料塗到工件上。“修琢,’是繼後的 拋光過程,不同程度地施加在表面上,以便產生非常細微 的表面雨度變化。 “工具”是本機器的一部份。它裝有圓盤墊把磨料塗 到工件上去。該圓盤墊的直徑一般被當作工具的直徑。該 加工過程通常是濕式的。在進行了一定時間的抛光後,要 對工件進行清洗和進行光學試驗。這種光學試驗旨在確定 那些雖然經過了拋光,但仍未達到所需輪廓的凸出部分。 最好在這些凸出的區域中進行進—步的拋光…般可以通 過改變拋光盤的壓力和速度來達到。也許有必要進行許多 次的試驗才能減少誤差’而該加工程過是重復性的。 對於不是球面的表面(球形件上的),這種重復性的 修琢是個漫長的過程。對以往手工藝的機械化已作了賞試, 並取得了-些成功(見下述内容),但是未能提供一項對 手工藝有通用性的技術。大型工具和小型工具均有不同的 問題。 3/16 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) ,-ιτ 經濟部中央標準局員工消費合作社印裳MB7 The present invention mainly relates to polishing, grinding, and trimming of optical surfaces, and is particularly suitable for producing large-sized mirrors. The shape may be spherical, aspherical, or non-circular. The present invention is dedicated to well-established machining processes including grinding, polishing, and trimming 'performed in a container using loose abrasive or abrasive particles. A disc pad or disc is used to apply abrasive to the workpiece. "Sculpting, 'is the subsequent polishing process, which is applied to the surface to varying degrees in order to produce very slight changes in surface rain." Tools "are part of the machine. It is equipped with a disk pad to coat the abrasive To the workpiece. The diameter of the disc pad is generally used as the diameter of the tool. The process is usually wet. After polishing for a certain period of time, the workpiece is cleaned and optical tests are performed. This optical test The purpose is to identify those protruding parts that have not yet reached the desired contours, although they have been polished. It is best to perform further polishing in these protruding areas ... generally can be achieved by changing the pressure and speed of the polishing disc. It may be necessary to perform many experiments to reduce the error ', and the process has been repetitive. For surfaces that are not spherical (on a spherical part), this repetitive cutting is a long process. Mechanization has been tested and has achieved some success (see below), but has failed to provide a technology that is common to rival craftsmanship. Large tools and small There are different problems. 3/16 This paper size applies the Chinese National Standard (CNS) Α4 specification (210 × 297 mm) (Please read the precautions on the back before filling this page), -ιτ Staff of the Central Standards Bureau of the Ministry of Economic Affairs Cooperative Yin Chang
Μ Β7 本發明主要涉及光學表面的拋光、研磨和修琢,特別 適用於生產大型的鏡子’其形狀可以是球面的,非球面的, 也可以是非正圓的。 本發明致力精心建立的加工過程包括磨削,拋光和修 琢’使用鬆散的磨料或磨削顆粒在一個容器中進行。一個 圓盤墊或磨盤用來把磨料塗到工件上。“修琢,’是繼後的 拋光過程,不同程度地施加在表面上,以便產生非常細微 的表面雨度變化。 “工具”是本機器的一部份。它裝有圓盤墊把磨料塗 到工件上去。該圓盤墊的直徑一般被當作工具的直徑。該 加工過程通常是濕式的。在進行了一定時間的抛光後,要 對工件進行清洗和進行光學試驗。這種光學試驗旨在確定 那些雖然經過了拋光,但仍未達到所需輪廓的凸出部分。 最好在這些凸出的區域中進行進—步的拋光…般可以通 過改變拋光盤的壓力和速度來達到。也許有必要進行許多 次的試驗才能減少誤差’而該加工程過是重復性的。 對於不是球面的表面(球形件上的),這種重復性的 修琢是個漫長的過程。對以往手工藝的機械化已作了賞試, 並取得了-些成功(見下述内容),但是未能提供一項對 手工藝有通用性的技術。大型工具和小型工具均有不同的 問題。 3/16 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) ,-ιτ 經濟部中央標準局員工消費合作社印裳MB7 The present invention mainly relates to polishing, grinding, and trimming of optical surfaces, and is particularly suitable for producing large-sized mirrors. The shape may be spherical, aspherical, or non-circular. The present invention is dedicated to well-established machining processes including grinding, polishing, and trimming 'performed in a container using loose abrasive or abrasive particles. A disc pad or disc is used to apply abrasive to the workpiece. "Sculpting, 'is the subsequent polishing process, which is applied to the surface to varying degrees in order to produce very slight changes in surface rain." Tools "are part of the machine. It is equipped with a disk pad to coat the abrasive To the workpiece. The diameter of the disc pad is generally used as the diameter of the tool. The process is usually wet. After polishing for a certain period of time, the workpiece is cleaned and optical tests are performed. This optical test The purpose is to identify those protruding parts that have not yet reached the desired contours, although they have been polished. It is best to perform further polishing in these protruding areas ... generally can be achieved by changing the pressure and speed of the polishing disc. It may be necessary to perform many experiments to reduce the error ', and the process has been repetitive. For surfaces that are not spherical (on a spherical part), this repetitive cutting is a long process. Mechanization has been tested and has achieved some success (see below), but has failed to provide a technology that is common to rival craftsmanship. Large tools and small There are different problems. 3/16 This paper size applies the Chinese National Standard (CNS) Α4 specification (210 × 297 mm) (Please read the precautions on the back before filling this page), -ιτ Staff of the Central Standards Bureau of the Ministry of Economic Affairs Cooperative Yin Chang
A符人講’用大型工具可達到最好的質量。它們通常 月匕、口斤而的形狀表面形狀。但是,這此工 工件製造和改进的.π ^ —八疋為特疋的 、,… 的並且要在花費很大的研究和開發的情 況下’心料些工具仏㈣的解下進行 且=爾方面’小型工具能夠較準確地模仿手工拋光,並 :、用:遺憾的是,如果它們的作業自動化了 二:殘剩:的缺陷,這些缺陷很難用同樣的工具去除 掉例如,工具的邊緣可能會產生許多比工具本身還窄的 2或槽。在進行光學試驗時能見到它們,但是要想用同 :來去除匕們,則可能會產生新的類似的缺陷,只 疋位置稍有變化而已。更換工具會導致其它的問題,只是 ,置稍有I化而已。更換工具會導致其它的問題。通過在 母一條遵上逐步施加小量的加工或者通過原卫具又輕又慢 的敲擊來消除由工具產生的缺陷是十分緩慢的過程。這些 門題雖然不會使加工過程變得作廢’但是卻大大延長了重 復性加工的順序和整體的復染性。 美國專利4,128,968(1978),敘述了-種自動拋光機, 在忒機器中小型工具邊緣的影響由該工具的局部輔助運動 減小了。當這小型工具在適當的位置上高頻振動時接觸 區域的中心就被連續拋光,但是該區域的邊緣處拋光得 本紙張尺SiTSi家標準(CNS) Α4規格( 請 先 閱 讀 背 % 頁 訂 經濟部中央橾準局員工消費合作社印製A Fu Ren speaks ‘the best quality can be achieved with large tools. They are usually shaped like a dagger and a mouth. However, the manufacturing and improvement of these workpieces. Π ^ —— 疋 疋 is special,…… and to be carried out under the condition of expensive research and development 'expect some tools 仏 ㈣ solution and = In terms of 'small tools', they can more accurately imitate manual polishing and :, use: unfortunately, if their operations are automated two: residuals: defects, these defects are difficult to remove with the same tool. For example, the tool's The edges may create many 2 or grooves that are narrower than the tool itself. They can be seen during the optical test, but if you want to use the same: to remove the daggers, new similar defects may be generated, only the position is slightly changed. Changing the tool will cause other problems, but the setting is a little bit I. Changing tools can cause other problems. It is a very slow process to eliminate defects caused by the tool by gradually applying a small amount of processing on the female bar or by light and slow tapping of the original protective gear. Although these topics do not make the processing process obsolete ’, they greatly extend the sequence of repetitive processing and the overall restainability. U.S. Patent No. 4,128,968 (1978) describes an automatic polishing machine in which the influence of small tool edges in a honing machine is reduced by the local auxiliary movement of the tool. The center of the contact area is continuously polished when this small tool vibrates in high frequency at the appropriate position, but the edge of the area is polished to the paper rule SiTSi Home Standard (CNS) Α4 specification (please read the back first page order economy) Printed by the Consumers' Cooperatives of the Ministry of Health
A符人講’用大型工具可達到最好的質量。它們通常 月匕、口斤而的形狀表面形狀。但是,這此工 工件製造和改进的.π ^ —八疋為特疋的 、,… 的並且要在花費很大的研究和開發的情 況下’心料些工具仏㈣的解下進行 且=爾方面’小型工具能夠較準確地模仿手工拋光,並 :、用:遺憾的是,如果它們的作業自動化了 二:殘剩:的缺陷,這些缺陷很難用同樣的工具去除 掉例如,工具的邊緣可能會產生許多比工具本身還窄的 2或槽。在進行光學試驗時能見到它們,但是要想用同 :來去除匕們,則可能會產生新的類似的缺陷,只 疋位置稍有變化而已。更換工具會導致其它的問題,只是 ,置稍有I化而已。更換工具會導致其它的問題。通過在 母一條遵上逐步施加小量的加工或者通過原卫具又輕又慢 的敲擊來消除由工具產生的缺陷是十分緩慢的過程。這些 門題雖然不會使加工過程變得作廢’但是卻大大延長了重 復性加工的順序和整體的復染性。 美國專利4,128,968(1978),敘述了-種自動拋光機, 在忒機器中小型工具邊緣的影響由該工具的局部輔助運動 減小了。當這小型工具在適當的位置上高頻振動時接觸 區域的中心就被連續拋光,但是該區域的邊緣處拋光得 本紙張尺SiTSi家標準(CNS) Α4規格( 請 先 閱 讀 背 % 頁 訂 經濟部中央橾準局員工消費合作社印製A Fu Ren speaks ‘the best quality can be achieved with large tools. They are usually shaped like a dagger and a mouth. However, the manufacturing and improvement of these workpieces. Π ^ —— 疋 疋 is special,…… and to be carried out under the condition of expensive research and development 'expect some tools 仏 ㈣ solution and = In terms of 'small tools', they can more accurately imitate manual polishing and :, use: unfortunately, if their operations are automated two: residuals: defects, these defects are difficult to remove with the same tool. For example, the tool's The edges may create many 2 or grooves that are narrower than the tool itself. They can be seen during the optical test, but if you want to use the same: to remove the daggers, new similar defects may be generated, only the position is slightly changed. Changing the tool will cause other problems, but the setting is a little bit I. Changing tools can cause other problems. It is a very slow process to eliminate defects caused by the tool by gradually applying a small amount of processing on the female bar or by light and slow tapping of the original protective gear. Although these topics do not make the processing process obsolete ’, they greatly extend the sequence of repetitive processing and the overall restainability. U.S. Patent No. 4,128,968 (1978) describes an automatic polishing machine in which the influence of small tool edges in a honing machine is reduced by the local auxiliary movement of the tool. The center of the contact area is continuously polished when this small tool vibrates in high frequency at the appropriate position, but the edge of the area is polished to the paper rule SiTSi Home Standard (CNS) Α4 specification (please read the back first page order economy) Printed by the Consumers' Cooperatives of the Ministry of Health
4/14 經濟部中央標準局員工消費合作社印製 6/164/14 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 6/16
Zeiss公司已經介紹了一台裝有加長的復染工具,它有 長度大約是工件直徑的一半。正如上述的大型工具那樣, 基本上這種工具的全部工作面在任何時候都能與工件接 觸。工具的傾斜角由它與工件的接觸情況來確定。在它們 的專利申請GB-A-2163076中,這種工具的尺寸基本上是 隨工件的尺寸一起增大的。 本發明的目的是要提高這種重復性的加工過程的速度 和精度。 本發明提供了一種用於局部拋光的新型工具能使一 台快速的’自動化的,計算機控㈣㈣適料範圍很廣 的具有光學質量表面的產品。 由於本發明的好處,能在連續控制的情況下提供一種 斜肖i的加工方法’它沒有邊緣’而具有各種各樣的外形用 來把玻璃材料加 工掉。 有關本發明的第一特徵,係提供一種光學拋光工件表 面的方法,包括:相料該玉件表面把具有—柔性的工作 表面的一工具放在適當位置,以使該柔性的工作表面和該 工件表面間具有一接觸面積,其中該柔性的工作表面實質 上比邊工件表面小;以及自動地控制該工具箱對於該工件 本紙張尺度適用中ϋ ϋ家縣(CNS) M規格(2丨G χ π7公 {請先聞讀背面之注意事項再填寫本頁)Zeiss has introduced a counterstaining tool with an extension that is approximately half the diameter of the workpiece. As with the large tools described above, basically the entire working surface of this tool can be in contact with the workpiece at any time. The inclination of the tool is determined by its contact with the workpiece. In their patent application GB-A-2163076, the size of such tools basically increases with the size of the workpiece. The object of the present invention is to improve the speed and accuracy of this repetitive machining process. The present invention provides a novel tool for local polishing that enables a fast 'automated, computer-controlled product with a wide range of materials suitable for optical quality surfaces. Due to the advantages of the present invention, it is possible to provide a processing method of the oblique angle i under continuous control conditions, which has no edges and has various shapes for processing glass materials. In accordance with a first feature of the present invention, a method for optically polishing a workpiece surface is provided, which includes: placing a tool having a flexible working surface in place on the surface of the jade piece so that the flexible working surface and the flexible working surface There is a contact area between the workpiece surfaces, wherein the flexible working surface is substantially smaller than the surface of the side workpiece; and the toolbox is automatically controlled for the paper size of the workpiece. Ϋ 县 家 县 (CNS) M Specification (2 丨 G χ π7 公 (Please read the precautions on the back before filling in this page)
經濟部中央標準局員工消費合作社印製 A7 ___B7____. 五、發明説明^/14) 較少。"去除部分的外形"定成圓形對稱的。麵工具的運 動方式在整修表面上可以是螺旋武的,工具本身能在副轴 上轉動,該轴可以是該工具本身的袖。高姨振物是整修工 具的一種作業方法或方式,用它來消除在其它情沉下工具 產生的換差現象。由於軟件的緣故使得它變爲遇時了:工 具的運動方式可被最佳地奸算出,以便提高特定工件的質 量,而不是用來產生一種任意的圆形去除部分的外形,這 —期並不是必須要求的。同時,遠種高鎮振動作用不可避 免地會使局部抛光的面積機大,這一點也不是必须要求的 Ο 美國專利5,157,878 (1992)故迷的是一種〜條路在工 件上的抛光警組成的抛光工具。 英國專利申請2 259 662 (1993年)故迷的是一台適用 於.後染的非球面軟热點透鏡組的機器,它像—台多轴姚床 •用一種束加説明的抽光戒來代替姚刀頭。 亞利桑那大學和檢敦大學學院已經描迷過〜些機器, 它們有一個復染的工具,直徑欠約是工件直徑的一半或一 半多些,基本上這種工具的全部工作面在任何時候都能與 工件接觸。工具的倾斜角由它與工件的接觸情沉來確定。 在ESO Conference and Workshop Proceedings (ESO 會 議和專趙时論報告集)第42期,215-218和ESO Garching ,27-30,1992年4月發表過一個例子* "運用高速研磨生 產高級非球面的輔助俄的方法々,由D.D.Walkker和其他 人撰稿。 5/16 本紙張又度逋用中國國家樣準(CNS ) A4規格(210X297公釐) I ^—^1 ϋ» n^— ^^^1 t^i ^^1 •士欠 In n^i Hi .^1^1 - »1— ^^^1-*1 ^11 In I— ^^1* nn I (請先聞讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 ___B7____. V. Description of Invention ^ / 14) Less. " The shape of the removed part " is set to be circularly symmetric. The movement mode of the surface tool can be spiral on the repair surface. The tool itself can rotate on the secondary shaft, which can be the sleeve of the tool itself. Gao Zhenzheng is a working method or method of repairing tools. It is used to eliminate the phenomenon of exchange caused by other tools sinking. The software makes it obsolete: the movement of the tool can be optimally calculated in order to improve the quality of a specific workpiece, rather than used to produce an arbitrary shape of the rounded part. It is not required. At the same time, the high-vibration effect of distant species inevitably makes the area of local polishing larger, which is not a requirement. US Patent No. 5,157,878 (1992) is fascinated by a kind of ~ polishing police on the workpiece. Polishing tools. British patent application 2 259 662 (1993) is fascinated by a machine suitable for .post-dyed aspheric soft hotspot lens groups, it is like a multi-axis Yao bed To replace Yao Daotou. The University of Arizona and the University of Protestant University have already described some of these machines. They have a counterstaining tool with a diameter less than half or more than the diameter of the workpiece. Basically, the entire working surface of this tool can be used at any time. Contact with the workpiece. The inclination angle of the tool is determined by its heavy contact with the workpiece. An example was published in ESO Conference and Workshop Proceedings Issue 42, 215-218 and ESO Garching, 27-30, April 1992 * " Production of advanced aspheric surfaces using high-speed grinding The method of assisting Russia, written by DDWalkker and others. 5/16 This paper uses Chinese National Standard (CNS) A4 specifications (210X297 mm) again. I ^ — ^ 1 ϋ »n ^ — ^^^ 1 t ^ i ^^ 1 • Shiy In n ^ i Hi. ^ 1 ^ 1-»1— ^^^ 1- * 1 ^ 11 In I— ^^ 1 * nn I (Please read the precautions on the back before filling this page)
表面的位置,以控制該接觸面積。 有關本發明的第二特徵,係提供-種光學拋光工件 表面的裝置,包括:-夾持具,肖以失持該工件,一工 具’具有-柔性的工作表面,其中該柔性的工作表面實 質上比該工件表面小;傳動裝置,用以相對於該工件表 面移動該H在該柔性紅作表師I件表面間 形成-接觸面積·,以及控制裝置,用以控制該傳動裝置, 以自動地控玉具相對於紅件表面的位置以控制 該接觸面積。 (請先閱讀背面之注意事項再填寫本頁) %) 工具的直徑一般小於工件直徑的百分之2 (2 訂 經濟部中央標準局員工消費合作社印 7/26 工具施加的壓力分佈在軸向可以是對稱的。 工具可以裝在從動的軸承上’它們能使工具在可以 控制的速度下以任何所需的運動方式擦過工件。 工具可以裝在一根用馬達驅動的輔助軸上,它可以 在該工具的對稱軸上。該工具可在這根軸上受控制地旋 轉’作為它拋光運動的一部分。 工件可以安裝在一個連續轉動的轉動台上。 本紙張尺度適用中國國家標率7^The position of the surface to control this contact area. With regard to the second feature of the present invention, there is provided an apparatus for optically polishing the surface of a workpiece, including:-a gripper, Xiao Yi loses the workpiece, a tool 'having-a flexible working surface, wherein the flexible working surface is substantially Smaller than the surface of the workpiece; a transmission device for moving the H relative to the surface of the workpiece to form a contact area between the surface of the flexible red watchmaker I and a control device for controlling the transmission device to automatically The position of the jade relative to the surface of the red piece is controlled to control the contact area. (Please read the precautions on the back before filling in this page)%) The diameter of the tool is generally less than 2% of the diameter of the workpiece (2 Orders printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 7/26 The pressure applied by the tool is distributed in the axial direction It can be symmetrical. Tools can be mounted on driven bearings' they allow the tool to rub the workpiece in any desired movement at a controlled speed. The tool can be mounted on a motor-driven auxiliary shaft, which It can be on the axis of symmetry of the tool. The tool can be controlled to rotate on this axis as part of its polishing movement. The workpiece can be mounted on a continuously rotating turntable. This paper scale is applicable to China's national standard 7 ^
4/14 經濟部中央標準局員工消費合作社印製 6/164/14 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 6/16
Zeiss公司已經介紹了一台裝有加長的復染工具,它有 長度大約是工件直徑的一半。正如上述的大型工具那樣, 基本上這種工具的全部工作面在任何時候都能與工件接 觸。工具的傾斜角由它與工件的接觸情況來確定。在它們 的專利申請GB-A-2163076中,這種工具的尺寸基本上是 隨工件的尺寸一起增大的。 本發明的目的是要提高這種重復性的加工過程的速度 和精度。 本發明提供了一種用於局部拋光的新型工具能使一 台快速的’自動化的,計算機控㈣㈣適料範圍很廣 的具有光學質量表面的產品。 由於本發明的好處,能在連續控制的情況下提供一種 斜肖i的加工方法’它沒有邊緣’而具有各種各樣的外形用 來把玻璃材料加 工掉。 有關本發明的第一特徵,係提供一種光學拋光工件表 面的方法,包括:相料該玉件表面把具有—柔性的工作 表面的一工具放在適當位置,以使該柔性的工作表面和該 工件表面間具有一接觸面積,其中該柔性的工作表面實質 上比邊工件表面小;以及自動地控制該工具箱對於該工件 本紙張尺度適用中ϋ ϋ家縣(CNS) M規格(2丨G χ π7公 {請先聞讀背面之注意事項再填寫本頁)Zeiss has introduced a counterstaining tool with an extension that is approximately half the diameter of the workpiece. As with the large tools described above, basically the entire working surface of this tool can be in contact with the workpiece at any time. The inclination of the tool is determined by its contact with the workpiece. In their patent application GB-A-2163076, the size of such tools basically increases with the size of the workpiece. The object of the present invention is to improve the speed and accuracy of this repetitive machining process. The present invention provides a novel tool for local polishing that enables a fast 'automated, computer-controlled product with a wide range of materials suitable for optical quality surfaces. Due to the advantages of the present invention, it is possible to provide a processing method of the oblique angle i under continuous control conditions, which has no edges and has various shapes for processing glass materials. In accordance with a first feature of the present invention, a method for optically polishing a workpiece surface is provided, which includes: placing a tool having a flexible working surface in place on the surface of the jade piece so that the flexible working surface and the flexible working surface There is a contact area between the workpiece surfaces, wherein the flexible working surface is substantially smaller than the surface of the side workpiece; and the toolbox is automatically controlled for the paper size of the workpiece. Ϋ 县 家 县 (CNS) M Specification (2 丨 G χ π7 公 (Please read the precautions on the back before filling in this page)
A7A7
這些硬潘青整黏在一张不絲鋼的薄片(6)上面0 煩諳委ί·明示86年 月日所提之 經濟部中央標準局貝工消費合作社印裝 修正本有無變更實質内容是否准予修正〇 五、發明説明() 7/14 這張薄片用膠水黏接在一肩可恩縮的彈性材料(5) 上,這層材料是氣丁橡膠,橡膠成塑料,或者足这些材質 的泡沐狀材料。在這可愁縮的彈性層上面黏接有另—張不 餘鋼薄片(4)。通過一組環形懕力圈(8)把麼力施*加 到上面的薄片(4)上。这組環形壓力圈(8)黠傅在— 4. _ 八爪·平彈簧(9 ) 上。 - 在此要詳細描述用物靡線表示的主傳動機構(1)。 它是一個由馬達驅動的螺桿傳動装置,结構形式是一市牌 的步進馬達裝達—個空心的猙螺纹的轉子來驅動一個垂直 的柱塞。該柱塞本身由一個裝在柱塞作用(下)踹的壓^縮 痒簧加長。在該壓縮彈簧内裝有一個市售的標準制力傳感 器。該主傳動機構能使工具工作面中心的歷力在傳動機構 垂直向下工作的時候增大。 一個加強圈(3)奸焯在八爪彈簧(9)的上侧面上 °所示的邊緣傳動機構(2)是三個按角度等分的邊緣傳 動機構中的一個,三個邊緣傳勤機構的姑構與上述的主傳 動機構(1)的结構一樣。它們是沿著圓周等間隔布置的 ,並且可推到或位到加強圈(3)上。它們也装有測力傳 感器’用來與主傳動機構(1 ) 一起控制破避青脊底面的 傾·斜和整個壓力和形狀。 这工具笑在一個锋挺的般始(.1〇)中,相:體上有一 個檢修口的笔子(12),實際上它帶者電氣接頭和接線 (來表示出)。殼醴(1〇)有一個支豕法蘭或一些突耳 本紙狀度適财81 (請先閲讀背面之注項再填寫本頁) 、1ΤThese hard pan Qings are glued to a sheet of stainless steel (6). 0 Annoyance Committee 明 · Indicates whether the printed version of the Central Standards Bureau of the Ministry of Economic Affairs, the Bayer Consumer Cooperatives, has been revised. Approval allowed 05. Description of the invention (7/14) This sheet is glued to an elastic material (5) with shrinkable shoulders. This layer of material is made of rubber, rubber or plastic. Foam-like material. Another thin sheet of steel (4) is glued on this shrinkable elastic layer. Mole force * is added to the upper sheet (4) through a set of annular pressure rings (8). This set of annular pressure ring (8) is on — 4. _ eight jaw flat spring (9). -The main transmission mechanism (1) is described in detail here. It is a screw drive device driven by a motor. Its structure is a market-type stepper motor equipped with a hollow 狰 -threaded rotor to drive a vertical plunger. The plunger itself is lengthened by a compressive itch spring mounted on the plunger (lower). A commercially available standard force sensor is incorporated in the compression spring. The main transmission mechanism can increase the historical force at the center of the working surface of the tool when the transmission mechanism works vertically downward. A stiffener (3) slaps on the upper side of the eight-claw spring (9). The edge transmission mechanism (2) shown is one of three edge transmission mechanisms equally divided by angle, and three edge transmission mechanisms The structure is the same as that of the main transmission mechanism (1). They are arranged at equal intervals along the circumference and can be pushed or positioned onto the reinforcement ring (3). They are also equipped with a load cell 'to control the tilt and slope of the bottom of the green ridge and the overall pressure and shape together with the main transmission mechanism (1). This tool laughs in a very sharp beginning (.10), phase: there is a pen (12) on the body for access, in fact, it has electrical connectors and wiring (to show). Shell 醴 (1〇) has a support flange or some lugs This paper is suitable for paper 81 (Please read the note on the back before filling this page), 1T
表面的位置,以控制該接觸面積。 有關本發明的第二特徵,係提供-種光學拋光工件 表面的裝置,包括:-夾持具,肖以失持該工件,一工 具’具有-柔性的工作表面,其中該柔性的工作表面實 質上比該工件表面小;傳動裝置,用以相對於該工件表 面移動該H在該柔性紅作表師I件表面間 形成-接觸面積·,以及控制裝置,用以控制該傳動裝置, 以自動地控玉具相對於紅件表面的位置以控制 該接觸面積。 (請先閱讀背面之注意事項再填寫本頁) %) 工具的直徑一般小於工件直徑的百分之2 (2 訂 經濟部中央標準局員工消費合作社印 7/26 工具施加的壓力分佈在軸向可以是對稱的。 工具可以裝在從動的軸承上’它們能使工具在可以 控制的速度下以任何所需的運動方式擦過工件。 工具可以裝在一根用馬達驅動的輔助軸上,它可以 在該工具的對稱軸上。該工具可在這根軸上受控制地旋 轉’作為它拋光運動的一部分。 工件可以安裝在一個連續轉動的轉動台上。 本紙張尺度適用中國國家標率7^ A7 __ B7 ___ 。 Mrkr 各個步進馬達通過一偭襟準的集成電路步進馬達控制 器實現计算機驅動,該控制器有一個功率放大器級。由剩 力傅感器指示的作用力值邋過橾準的模一數轉换器輸入计 算機。 該工具通過法蘭或突耳(1 1)裝在兩個配對的横淆 板上,它們由步進馬達和齒輪齒條傳動機構驅動。這種臃 動系統也可以裝有使工具自旋的裝置,如果是这樣的話·》 它也要裝有開口環爲該工具供電。該工具加到工件上總的 向下作用力在工作面上爲8至50克/cm2。 經濟部中央標準局貝工消费合作社印裝 (请先閲读背面之法意事項存填寫本萸) 有效控制工具的運動包括由工具施加在工件,如鏡子 上的壓力分布控制’以及運動著的工具相對於鏡子的速度_ 分布控制(撞:擊,轉動)。正如在上迷—篇題爲:運用 高速研廢生產高級非球面的輔助鏡的方法々,論文中較会· 面地钦迷的那樣,在機器運行的同時,控制裝置使用輸出 操作者的反彿。該機器遙測工具與鏡子之間的路力分布, 相對速率分布以及在工具(研磨盤)上的總的侧尚摩擦力 (阻力)。通過校準,反餚磨削速度和在抛光過程中在鏡 子表面上的每一點都重復地反飾是可能敗到的。這些數據 综合起來判斷鏡子的輪麻是如何形成的;這些數據會械顯 示出來並相應地改變灸載的形式。在每次運行结束時,不 僅是要捋光學圃形與所需要的相比較,而且還要將孩针的 變化與觀察到的變化作比較,然而,確定磨削的规則系统 要作相應的改史,以便掌握住該系統。 10/16 本紙張尺度適用中國國家榇準(CNS ) A4規格(210X 297公釐) 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明^^14) 工具可以在一個固定的工件上運動,這樣的運動方式 可產生與工件旋轉時相同的有效加工结策。 爲了能更好地理解本發明,現在就通過舉例·結合泰 考一些附圖來説明一些具雜的内容,這些附圖爲: 圖1A是趙現本發明的一種研磨工具的軸向剖面帝意 圖; 圖1 B是一個横·裝在圖1 A中所示的工具内的彈簧的 平面圖; 圖1C是圖1A中工具内的一組環形盤力圈的平面圖 5 圖2是進一步體現本發明的一個研磨工具的轴向剖面 圖° 圖3是一個剖面示意圖,與圖2的祝圖和圖2的具拽 結構相對應,更清楚地説明了工具頭的支來結構 9 圖4是圖3沿著圖3中A — A線剖開的示意圖; 圖5是與圖2的視圖相對應的剖面示意圖,表示工具 在各種形狀時的工作部分; 圖6是表示使用中的圖5工具柔性工作表面的壓力分 布曲線圖,是一個工具中心爲始黏中心的半徑函 數。 圖1中所市是本發明的一個例銳:。抛光作用由一些硬 瀝青(7 )提供。工件(未表示出)與硬濂青塾的底面 接觸。 8/16The position of the surface to control this contact area. With regard to the second feature of the present invention, there is provided an apparatus for optically polishing the surface of a workpiece, including:-a gripper, Xiao Yi loses the workpiece, a tool 'having-a flexible working surface, wherein the flexible working surface is substantially Smaller than the surface of the workpiece; a transmission device for moving the H relative to the surface of the workpiece to form a contact area between the surface of the flexible red watchmaker I and a control device for controlling the transmission device to automatically The position of the jade relative to the surface of the red piece is controlled to control the contact area. (Please read the precautions on the back before filling in this page)%) The diameter of the tool is generally less than 2% of the diameter of the workpiece (2 Orders printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 7/26 The pressure applied by the tool is distributed in the axial direction It can be symmetrical. Tools can be mounted on driven bearings' they allow the tool to rub the workpiece in any desired movement at a controlled speed. The tool can be mounted on a motor-driven auxiliary shaft, which It can be on the axis of symmetry of the tool. The tool can be controlled to rotate on this axis as part of its polishing movement. The workpiece can be mounted on a continuously rotating turntable. This paper scale is applicable to China's national standard 7 ^ A7 __ B7 ___. Each stepper motor of Mrkr is computer driven by a standard integrated stepper motor controller, which has a power amplifier stage. The force value indicated by the residual force sensor 傅Enter the computer through a standard analog-to-digital converter. The tool is mounted on two paired horizontal boards through flanges or lugs (1 1), which are composed of a stepper motor and a gear It is driven by a bar gear mechanism. This kind of automatic system can also be equipped with a device to make the tool spin, if so ... It also needs to be equipped with a split ring to power the tool. The working force is 8 to 50 g / cm2 on the working surface. Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the legal notices on the back and fill in this note). Effective control of tool movement includes the application of Workpieces, such as the pressure distribution control on the mirror 'and the speed of the moving tool relative to the mirror_distribution control (impact: impact, rotation). As in the above description-the article is titled: the use of high-speed scrap production to produce advanced aspheric auxiliary The method of the mirror is 々, as the paper will admire, while the machine is running, the control device uses the output of the operator's reflection. The machine remotely measures the road force distribution between the mirror and the relative speed distribution, and The total lateral friction (resistance) on the tool (grinding disc). Through calibration, anti-grinding speed and repeated reflections at every point on the mirror surface during polishing may be defeated These data are combined to judge how the mirror's hemp is formed; these data will be displayed mechanically and the form of moxibustion will be changed accordingly. At the end of each run, it is not only necessary to determine the optical garden shape and the required phase. For comparison, it is necessary to compare the changes of the children's needles with the observed changes. However, the rule system for determining grinding must be changed accordingly in order to grasp the system. 10/16 This paper standard is applicable to the Chinese national standard (CNS) A4 size (210X 297 mm) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention ^^ 14) The tool can move on a fixed workpiece, and this kind of movement can produce rotation with the workpiece The same effective processing results. In order to better understand the present invention, we will now explain some miscellaneous contents by way of example and in combination with some of the Thai test drawings. These drawings are: Figure 1A is an axial sectional view of a grinding tool of the present invention by Zhao Xian; 1B is a plan view of a spring installed horizontally in the tool shown in FIG. 1A; FIG. 1C is a plan view of a set of annular disk force rings in the tool shown in FIG. 1A 5 FIG. 2 is a grinding further embodying the present invention Axial sectional view of the tool ° Fig. 3 is a schematic cross-sectional view, corresponding to the wishing drawing of Fig. 2 and the dragging structure of Fig. 2, which more clearly illustrates the support structure of the tool head. 9 Fig. 4 is a view along Fig. 3 3 is a schematic view taken along the line A--A in FIG. 3; FIG. 5 is a schematic sectional view corresponding to the view in FIG. 2, showing the working part of the tool in various shapes; FIG. 6 is the pressure of the flexible working surface of the tool in use in FIG. The distribution curve is a function of the radius of the center of the tool as the center of the initial viscosity. The market in Figure 1 is an example of the present invention. Polishing is provided by some hard bitumen (7). The workpiece (not shown) is in contact with the bottom surface of the hard palate. 8/16
In nfl^i ml \ 、 ‘ (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^ ,u 發明説4 封住或者是永久地密封住’以便鼓突者。空氣的廢力極其 接近於所需的拋光壓力。該工具的鼓突部分覆在帶拋材料 的工作面上。拋光材料可以包括諸如布,毛氈,軟質聚氨 酯泡沫塑料或一種硬瀝青塊馬賽克之類的材料,拋光材料 月b黏附在該膜上。這種材料可以用細磨料正常地進行抛光。 在計算機的控制下,該工具通過機器向工件移動,起始在 各個位置上接觸,然後加大接近程序,使鼓突部分被壓縮, 逐漸增大接觸面積。這個過程在圖5中用簡略的方式加以 説明了。當出現那種情況時,鼓脹的空間被壓縮,但是當 匕的容積減小了不到百分之十時,則空氣壓力增大了不到 百分之十。因此,由空氣壓力確定的拋光壓力會恒定在百 分之十的範圍内。在用這種方法獲得所需的接觸面積時該 工具和工件可通過計算機控制的馬達以任何拋光所要求的 形式轉動或移動。 經濟部中央標隼局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 該工具可以以不同的方式使用。在這種情況下該工 具被充壓或部分泄壓,使該膜片接近工件的平均曲率半徑 (凹形或凸形)。然後對空氣壓力稍加修正,產生—個I 與工件接觸的工具的整個(或部分)表面施加的分布壓力。 壓力分布是由空氣壓力和橡膠中的張力控制的。通過選擇 橡膠膜厚度中合適的徑向變化可以得到一壓力分布,它在 與工件接觸面的邊緣處外遞減到零。這在圖6中已表示出, 用一些不同的半徑表面壓力範圍。反之,通過減小空氣壓 力,可以得到與一個環形研磨盤相似的效果。 本紙張尺度適财關家縣(CNS ) A4規格 13/16 (210x 297公釐) A7In nfl ^ i ml \, '(Please read the precautions on the back before filling in this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ^, u Invention said 4 sealed or permanently Seal 'for bulging. The exhaust force of the air is very close to the required polishing pressure. The bulging part of the tool covers the working surface with throwing material. The polishing material may include materials such as cloth, felt, flexible polyurethane foam or a hard asphalt block mosaic, and the polishing material b is adhered to the film. This material can be polished normally with fine abrasives. Under the control of the computer, the tool moves to the workpiece through the machine, initially contacts at various positions, and then increases the approach procedure to compress the bulge portion and gradually increase the contact area. This process is illustrated briefly in Figure 5. When that happens, the bulging space is compressed, but when the volume of the dagger is reduced by less than ten percent, the air pressure is increased by less than ten percent. Therefore, the polishing pressure determined by the air pressure is constantly in the range of ten percent. When the required contact area is obtained in this way, the tool and workpiece can be rotated or moved in any form required for polishing by a computer-controlled motor. Printed by the Consumers' Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs (please read the notes on the back before filling this page) This tool can be used in different ways. In this case the tool is filled or partially depressurized, bringing the diaphragm close to the average radius of curvature (concave or convex) of the workpiece. A slight correction is then made to the air pressure, resulting in a distributed pressure applied to the entire (or part) surface of the tool in contact with the workpiece. The pressure distribution is controlled by air pressure and tension in the rubber. A pressure distribution can be obtained by selecting a suitable radial change in the thickness of the rubber film, which decreases to zero outside the edge of the contact surface with the workpiece. This has been shown in Figure 6 with some different radius surface pressure ranges. Conversely, by reducing the air pressure, an effect similar to that of an annular grinding disc can be obtained. This paper is suitable for Guancai County (CNS) A4 size 13/16 (210x 297 mm) A7
這些硬潘青整黏在一张不絲鋼的薄片(6)上面0 煩諳委ί·明示86年 月日所提之 經濟部中央標準局貝工消費合作社印裝 修正本有無變更實質内容是否准予修正〇 五、發明説明() 7/14 這張薄片用膠水黏接在一肩可恩縮的彈性材料(5) 上,這層材料是氣丁橡膠,橡膠成塑料,或者足这些材質 的泡沐狀材料。在這可愁縮的彈性層上面黏接有另—張不 餘鋼薄片(4)。通過一組環形懕力圈(8)把麼力施*加 到上面的薄片(4)上。这組環形壓力圈(8)黠傅在— 4. _ 八爪·平彈簧(9 ) 上。 - 在此要詳細描述用物靡線表示的主傳動機構(1)。 它是一個由馬達驅動的螺桿傳動装置,结構形式是一市牌 的步進馬達裝達—個空心的猙螺纹的轉子來驅動一個垂直 的柱塞。該柱塞本身由一個裝在柱塞作用(下)踹的壓^縮 痒簧加長。在該壓縮彈簧内裝有一個市售的標準制力傳感 器。該主傳動機構能使工具工作面中心的歷力在傳動機構 垂直向下工作的時候增大。 一個加強圈(3)奸焯在八爪彈簧(9)的上侧面上 °所示的邊緣傳動機構(2)是三個按角度等分的邊緣傳 動機構中的一個,三個邊緣傳勤機構的姑構與上述的主傳 動機構(1)的结構一樣。它們是沿著圓周等間隔布置的 ,並且可推到或位到加強圈(3)上。它們也装有測力傳 感器’用來與主傳動機構(1 ) 一起控制破避青脊底面的 傾·斜和整個壓力和形狀。 这工具笑在一個锋挺的般始(.1〇)中,相:體上有一 個檢修口的笔子(12),實際上它帶者電氣接頭和接線 (來表示出)。殼醴(1〇)有一個支豕法蘭或一些突耳 本紙狀度適财81 (請先閲讀背面之注項再填寫本頁) 、1Τ 經濟部中央橾準局員工消費合作杜印製 孓· π “v:' : A7 ---;____B7 五、發明説明( 或是曲面狀的。為了在鼓突接觸面的邊緣處使施加的壓力 遞減到零,可以採用增大膜片橡膠厚度的方法。同樣,橡 膠膜片可有非均勻的厚度。 一種使工具繞著它的軸線旋轉的裝置可提供選用。在 需要增高拋光速度的情況下可以使它工作。 這第二個例子包括有一種方法來使工具以要求的接觸 角度直接在工件上定位。通|,這個角度是這樣的,即工 具的軸線在中央接觸點處與拋光表面正交。但是,也可以 選擇非正交的軸線,在那種情況下拋光作用趨接近於或在 工具的邊緣處出現。控制工具角度的方法被描述成一個虛 擬的支點,如在圖2至4中所述的那樣。它包括有一些鉸 接的板或桿件用使工具裝置的中心架大致圍繞著工具接觸 面的中心傾斜。這種虛擬支點的優點是接觸角度可以改變 而不必使工具迴轉越過工件,如果該支點離工具遠的話, 會出現越過工件的情況。此外,抛光工具和改變接觸角度 的動作器之間的磨擦阻力很小或是沒有,這樣就使作動器 用的作用力最少了。 雖本發明已通過兩台用於光學拋光的主機說明了,而 在所附的權項中規定的具體内容也都是可能實現的。 ____ 16/16 本紙張尺度適用巾賴家縣(CNS ) A4規格(21GX297公釐) ------:-----V— (請先閲讀背面之注意事項再填寫本頁) 訂 A7 __ B7 ___ 。 Mrkr 各個步進馬達通過一偭襟準的集成電路步進馬達控制 器實現计算機驅動,該控制器有一個功率放大器級。由剩 力傅感器指示的作用力值邋過橾準的模一數轉换器輸入计 算機。 該工具通過法蘭或突耳(1 1)裝在兩個配對的横淆 板上,它們由步進馬達和齒輪齒條傳動機構驅動。這種臃 動系統也可以裝有使工具自旋的裝置,如果是这樣的話·》 它也要裝有開口環爲該工具供電。該工具加到工件上總的 向下作用力在工作面上爲8至50克/cm2。 經濟部中央標準局貝工消费合作社印裝 (请先閲读背面之法意事項存填寫本萸) 有效控制工具的運動包括由工具施加在工件,如鏡子 上的壓力分布控制’以及運動著的工具相對於鏡子的速度_ 分布控制(撞:擊,轉動)。正如在上迷—篇題爲:運用 高速研廢生產高級非球面的輔助鏡的方法々,論文中較会· 面地钦迷的那樣,在機器運行的同時,控制裝置使用輸出 操作者的反彿。該機器遙測工具與鏡子之間的路力分布, 相對速率分布以及在工具(研磨盤)上的總的侧尚摩擦力 (阻力)。通過校準,反餚磨削速度和在抛光過程中在鏡 子表面上的每一點都重復地反飾是可能敗到的。這些數據 综合起來判斷鏡子的輪麻是如何形成的;這些數據會械顯 示出來並相應地改變灸載的形式。在每次運行结束時,不 僅是要捋光學圃形與所需要的相比較,而且還要將孩针的 變化與觀察到的變化作比較,然而,確定磨削的规則系统 要作相應的改史,以便掌握住該系統。 10/16 本紙張尺度適用中國國家榇準(CNS ) A4規格(210X 297公釐) 經濟部中央標準局員工消費合作杜印製 A7 _____B7_ ___ 五、發明説明&/14) 本發明的第二個具體例予可本照圖2至6來説明。該 工具(未表示出)装在—個柔也的後片1上,该腹片困定 在工具頭2上,该工具頭在轴承_ 3上圃燒著阂定的空心幸由 4旋轉並且通過金屬波紋管琊細器5驅勖,该聯軸器^使 工具在私向加載。在空心袖中的通道能使柔性後片後面的 空氣壓力改變。 柔性聯袖器5通過滾花螺母6與轉勖的皮修輪7連接 ,該滾花蟑母使不同规格的工具架互換。皮帶輛裝在滾昧 袖承_8上•邋過歯形皮带從小皮帶輪1 〇上傅輸動力,而 該小皮帶物則通過柔性轴1 1獲得來自—個獨立安裝的電 動機的動力(未表示出)。 該皮帶傳勋裝置安裝在板1 2上,而板} 2則通過兩 個連桿14連接到一逸中間安襄板13上,連桿的—端較 接在板1 3上’而另一端則较接在板1 2上。這些連样強 使板1 2的私》從而也強使工具在圖的平面上圃繞著—個 靠近工具中心的虚撇的支點P擺動。这種機械連接法在圖 3中也表示出了,它只是一種圖示,而不符合比例。在圖 4的正交刮面视圖中所示的輔助連桿2 4的良法是在正交 彈黄乎面中能有相似的運動•使得工具的相黔運動限於園 繞虚擬支點P的Θ轉擺勋。傾斜度由兩铜與位置傳麻器( 未表出)示相接的雙向作用液壓缸1 5 ^ ^ 缸)控制•因此,利用輸入到控制電路中去的位A信电反 錄就能精確地設定工其的角度。 固定的空心軸4與加載桿1 6相連,該加裁样受柔也 11/16 本紙張尺度適用中國國家榡準(CNS ) A4規格(210X297公釐) |_一---^----袭------il-------^ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印策 A7 B7 五、發明説明“/:L)4 支取1 7的限制只能相對於與板1 2相連的剛性外般作軸 兩運動。由加載样1 6加到袖1 4然後加到工具上的袖向 作用力通過測力傅感器1 9由電磁閥1 8調節,測力傅感 器用來測量遠個作用力。施加到工具上的實際作用力會與 它有有點不同,因爲有柔性支表1 7和波紋管聯袖器5的 彈簧恒量都在轴向作用的緣故。在本例子中的位置傳感器 2 0是一個線性可調差接變壓器(LVDT),它測量加載样 的車由向動並輸出一個信號,根據這個信號可以確定軸向的 彈簧作用力*以此修正測力傳感器的讀數。 由於與工件摩擦在工具上產生的侧向作用力由安裝在 加載桿1 6上的應變:儀測定,加載桿局部地方败得較細, 以便能變:呀來對這個作用力作出反應。 柔性管2 2與加載样1 6中的中心通道相連,通入空 氣來麼柔性暖片1。該壓力的控制在下面加以説明,有壓 力的空氣由一個標準的泵(未表示出)提·供。然而,應該 指出,其它的洗Μ,包栝液赌也可使用。 在第二個例子中,用於抛光的接觸面積的變:化是通過 在计算機控制下的一件軟工具的计算壓縮量進行的。這個 舉例説明方法的一個作用是在一個接觸面積和作用力的絶 圓内拋光壓力可大致上雊持不變。 在® 2中,軟工具是一片被空氣吹蚊的橡膠暖。對於 直徑爲250nut[的工件,它的直徑爲50mro *厚度爲2mm ;或者 與工件尺寸成比例地增大_或縮小,用來她光較欠或較小的 面積。該膜片用计算機制的壓力空氣吹鼓,或者是臨時密 12/16 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 裝 訂—_ > (請先閱讀背面之注意事項再填寫本頁) ^ ,u 發明説4 封住或者是永久地密封住’以便鼓突者。空氣的廢力極其 接近於所需的拋光壓力。該工具的鼓突部分覆在帶拋材料 的工作面上。拋光材料可以包括諸如布,毛氈,軟質聚氨 酯泡沫塑料或一種硬瀝青塊馬賽克之類的材料,拋光材料 月b黏附在該膜上。這種材料可以用細磨料正常地進行抛光。 在計算機的控制下,該工具通過機器向工件移動,起始在 各個位置上接觸,然後加大接近程序,使鼓突部分被壓縮, 逐漸增大接觸面積。這個過程在圖5中用簡略的方式加以 説明了。當出現那種情況時,鼓脹的空間被壓縮,但是當 匕的容積減小了不到百分之十時,則空氣壓力增大了不到 百分之十。因此,由空氣壓力確定的拋光壓力會恒定在百 分之十的範圍内。在用這種方法獲得所需的接觸面積時該 工具和工件可通過計算機控制的馬達以任何拋光所要求的 形式轉動或移動。 經濟部中央標隼局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 該工具可以以不同的方式使用。在這種情況下該工 具被充壓或部分泄壓,使該膜片接近工件的平均曲率半徑 (凹形或凸形)。然後對空氣壓力稍加修正,產生—個I 與工件接觸的工具的整個(或部分)表面施加的分布壓力。 壓力分布是由空氣壓力和橡膠中的張力控制的。通過選擇 橡膠膜厚度中合適的徑向變化可以得到一壓力分布,它在 與工件接觸面的邊緣處外遞減到零。這在圖6中已表示出, 用一些不同的半徑表面壓力範圍。反之,通過減小空氣壓 力,可以得到與一個環形研磨盤相似的效果。 本紙張尺度適财關家縣(CNS ) A4規格 13/16 (210x 297公釐) 經濟部中央標準局員工消費合作社印t A7 B7 五、發明説明|2/1i 言或機器在三塊垂直的,由馬達驅動的滑板上載著該工 具。在i十算機的控制下,它們可以根據如上所述那樣改變 工具相對於工件的位置。此外,通過觉磁作動器1 8可以 進行快速的位置和作用力變化。通過使用柔性支來1 7而 不用滑動裝置可降低由磨擦產生的誤差。 力〇到工件上的總的作用力(壓力乘面穡)隨著接觸面 積的靖大_而欠。這僩總作用力由一測力傅感器編碼。由這 個測力傳感器測定的作用力可以與根據位置领计的作用力 作比較,以便撥實該作業。別的測力傳感器,例如應變儀 2 1,在與工件表面平行的方向上對抛光作用力進行編硝^ Ο 在抛光過程中去除(磨削)破璃的速度取決於苦干因 素,包括工具的愁力,速度和侧向阻力。相L據測力傳感器 的讀數,作用力值輸入计算機。工具的位置由上迷的三個 垂直的,由馬達驅動的清板確定,和由支承·工件的轉台的 位置確定*工件的轉動位置也要進行編。一個自旋轉工 具(如采使用了的話)的速度可根據馬達的電洗或通過一 個旋轉編碼器判斷。因此,:ί十算機角fe從給定的速度來驅動 工具,以適應工件。 對於一件特定的工件,由一些經驗得出的物埋定律。 根據這些物埋定律,磨削的速度與壓力,速度和抛光時閒 的综合結果或是阻力,速度和時間的综合結采成正比。在 開始工作的時候確定違些比例常數。爲此,在部分工作面 上工作了一段時間之前和以後,用普通的光學试驗來測定 14/16 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) l· J--------裝------訂^--------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明|3/ι)4 去除破崠的速度。在現行的情況下確定了物埋定律後计 2機能用數字的方式把瞬間的磨削速度積分從而可以確 定出工作時實際磨削玻璃的等值圖。利用這個確定出的等 值圖可以得到一個非常接近於所要求紬策的效采。比例常 数可以在後來的一些工作循環中重新確定。 在逯過高處面時花的時間可以長些,以便先將它們磨 削掉’言是眾所周知的旋轉工具的加工方法。 由於本發明的效果,计算機傳動裝置可以杷工具定在 工件的一個高點位上並可調節工具接觸面積來配合這個高 點位。這樣,該高點區可以通過拋先婕低而不會使周圍的 區域同時減低。在没有本發明的情沉下,在靠近高點位或 在高點位周圃的區域裡進行了不需要的加工結果使這些 區域的表面變低了。低的區域要比原有的髙點區更雔消除 ,因爲玻璃是不可能再添上的,這些低的區域勢必導致所 有余下的表面要重新抛光。 測定施加到工件上的作用力的另一種方法是使用支承 工件的測力傳感裳置(不是在工具内)。工件通常放在一 個普通的旋轉台上,在那種配置中測力傳感器可裝在轉台 與工件之間。它們可與工件—起轉動,邋過驅勖工件的軸 向管狀軸可以進行電氣接線,務助於開口環和/成光學自 由空間數據傳送装置。 爲一台機器可以製造一系列的工具,一件工其的最欠 接觸面精通常可以小於特定施光表面面積的四分之一該 橡膠胰片也可以這樣製造,即在零壓力的情沉下是平坦的 15/16 本紙張尺度適用中國國家標準(CNS ) A4規格(210'〆29?公釐) ^^^1 - 1 til f m ^^^^1 mu i^i^i ^ϋ—J ml I (請先閱讀背面之注意事項再填寫本頁) 經濟部中央橾準局員工消費合作杜印製 孓· π “v:' : A7 ---;____B7 五、發明説明( 或是曲面狀的。為了在鼓突接觸面的邊緣處使施加的壓力 遞減到零,可以採用增大膜片橡膠厚度的方法。同樣,橡 膠膜片可有非均勻的厚度。 一種使工具繞著它的軸線旋轉的裝置可提供選用。在 需要增高拋光速度的情況下可以使它工作。 這第二個例子包括有一種方法來使工具以要求的接觸 角度直接在工件上定位。通|,這個角度是這樣的,即工 具的軸線在中央接觸點處與拋光表面正交。但是,也可以 選擇非正交的軸線,在那種情況下拋光作用趨接近於或在 工具的邊緣處出現。控制工具角度的方法被描述成一個虛 擬的支點,如在圖2至4中所述的那樣。它包括有一些鉸 接的板或桿件用使工具裝置的中心架大致圍繞著工具接觸 面的中心傾斜。這種虛擬支點的優點是接觸角度可以改變 而不必使工具迴轉越過工件,如果該支點離工具遠的話, 會出現越過工件的情況。此外,抛光工具和改變接觸角度 的動作器之間的磨擦阻力很小或是沒有,這樣就使作動器 用的作用力最少了。 雖本發明已通過兩台用於光學拋光的主機說明了,而 在所附的權項中規定的具體内容也都是可能實現的。 ____ 16/16 本紙張尺度適用巾賴家縣(CNS ) A4規格(21GX297公釐) ------:-----V— (請先閲讀背面之注意事項再填寫本頁) 訂These hard pan Qings are glued to a sheet of stainless steel (6). 0 Annoyance Committee 明 · Indicates whether the printed version of the Central Standards Bureau of the Ministry of Economic Affairs, the Bayer Consumer Cooperatives, has been revised. Approval allowed 05. Description of the invention (7/14) This sheet is glued to an elastic material (5) with shrinkable shoulders. This layer of material is made of rubber, rubber or plastic. Foam-like material. Another thin sheet of steel (4) is glued on this shrinkable elastic layer. Mole force * is added to the upper sheet (4) through a set of annular pressure rings (8). This set of annular pressure ring (8) is on — 4. _ eight jaw flat spring (9). -The main transmission mechanism (1) is described in detail here. It is a screw drive device driven by a motor. Its structure is a market-type stepper motor equipped with a hollow 狰 -threaded rotor to drive a vertical plunger. The plunger itself is lengthened by a compressive itch spring mounted on the plunger (lower). A commercially available standard force sensor is incorporated in the compression spring. The main transmission mechanism can increase the historical force at the center of the working surface of the tool when the transmission mechanism works vertically downward. A stiffener (3) slaps on the upper side of the eight-claw spring (9). The edge transmission mechanism (2) shown is one of three edge transmission mechanisms equally divided by angle, and three edge transmission mechanisms The structure is the same as that of the main transmission mechanism (1). They are arranged at equal intervals along the circumference and can be pushed or positioned onto the reinforcement ring (3). They are also equipped with a load cell 'to control the tilt and slope of the bottom of the green ridge and the overall pressure and shape together with the main transmission mechanism (1). This tool laughs in a very sharp beginning (.10), phase: there is a pen (12) on the body for access, in fact, it has electrical connectors and wiring (to show). Shell (10) has a support flange or some lugs, paper-like degree of wealth 81 (please read the note on the back before filling out this page), 1T Consumer Affairs Cooperation Printed by the Central Government Bureau of the Ministry of Economic Affairs · Π "v: ': A7 ---; ____B7 5. Description of the invention (or curved). In order to reduce the applied pressure to zero at the edge of the bulge contact surface, you can use Method. Similarly, the rubber diaphragm can have a non-uniform thickness. A device that rotates the tool about its axis is available. It can be made to work if a higher polishing speed is required. This second example includes a Method to position the tool directly on the workpiece at the required contact angle. This angle is such that the axis of the tool is orthogonal to the polished surface at the central contact point. However, non-orthogonal axes can also be selected. In that case the polishing effect approaches or appears at the edge of the tool. The method of controlling the angle of the tool is described as a virtual fulcrum, as described in Figures 2 to 4. It includes some hinged Or the rod is used to tilt the center frame of the tool device around the center of the tool contact surface. The advantage of this virtual fulcrum is that the contact angle can be changed without having to rotate the tool over the workpiece. If the fulcrum is far away from the tool, it will cross. The condition of the workpiece. In addition, there is little or no frictional resistance between the polishing tool and the actuator that changes the contact angle, which minimizes the force used by the actuator. Although the present invention has passed two main units for optical polishing Explained, and the specific content specified in the attached rights are also possible. ____ 16/16 This paper size applies to Laijia County (CNS) A4 specification (21GX297 mm) ------ : ----- V— (Please read the notes on the back before filling this page) Order A7 __ B7 ___. Each stepper motor of Mrkr is computer driven by a standard integrated stepper motor controller. The controller has a power amplifier stage. The force value indicated by the residual force sensor is input to the computer through a standard analog-to-digital converter. The tool is installed in two via flanges or lugs (1 1) On the opposite horizontal boards, they are driven by a stepping motor and a rack-and-pinion transmission mechanism. This panning system can also be equipped with a device that spins the tool, if so ... It also needs to be equipped with a split ring Power the tool. The total downward force applied by the tool to the workpiece is 8 to 50 g / cm2 on the working surface. Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the legal notice on the back first) Save this entry 萸) Effectively control the movement of the tool including the pressure distribution control of the tool applied to the workpiece, such as a mirror 'and the speed of the moving tool relative to the mirror _ distribution control (collision: hit, rotation). As in the obsession —The article is titled: The method of producing high-speed aspheric auxiliary mirrors by high-speed research and development. As the paper admires, the control device uses the output of the operator while the machine is running. The machine telemeters the road force distribution between the tool and the mirror, the relative velocity distribution, and the total lateral friction (resistance) on the tool (grinding disc). With calibration, it is possible to defeat the anti-grinding speed and the repeated repetition of every point on the mirror surface during the polishing process. These data are combined to determine how the mirror's roe is formed; these data will be displayed mechanically and the form of moxibustion will be changed accordingly. At the end of each run, it is necessary not only to compare the optical shape with the required one, but also to compare the changes in the needles with the observed changes. However, the rule system for determining grinding must be modified accordingly. History in order to master the system. 10/16 This paper size is applicable to China National Standards (CNS) A4 (210X 297 mm) Printed by A7, consumer cooperation of the Central Standards Bureau of the Ministry of Economic Affairs _____B7_ ___ 5. Description of the invention & / 14) The second of the invention A specific example can be explained with reference to FIGS. 2 to 6. The tool (not shown) is mounted on a rear plate 1 of Rouya. The web piece is trapped on the tool head 2. The tool head is burned on the bearing _3 and the fixed hollow is rotated by 4 and Driven by a metal bellows thinner 5, the coupling ^ loads the tool in the private direction. A channel in the hollow sleeve enables the air pressure behind the flexible rear panel to be changed. The flexible sleeve coupling 5 is connected to the turning leather repair wheel 7 through a knurled nut 6, and the knurled cock mother interchanges tool holders of different specifications. The belt car is mounted on the rolling sleeve bearing _8. The 歯 -shaped belt transmits power from the small pulley 1 0, and the small belt object receives power from a separately installed motor through a flexible shaft 11 (not shown ). The belt transmission device is installed on the plate 12, and the plate 2 is connected to an intermediate plate 13 through two connecting rods 14. The -end of the connecting rod is more connected to the plate 13 and the other end It is more connected to the board 12. These continuous samples strongly make the board 12 private, and thus also force the tool to swing around a imaginary fulcrum P near the center of the tool on the plane of the drawing. This mechanical connection method is also shown in Figure 3, it is only an illustration, not to scale. The good method of the auxiliary link 24 shown in the orthogonal scraping surface view of FIG. 4 is to have similar movement in the orthogonal elastic yellow surface. • The relative motion of the tool is limited to Θ around the virtual support point P. Turn around. The inclination is controlled by two bi-directional hydraulic cylinders (5 5 ^ ^ cylinders) connected to two copper and position transmitters (not shown). Therefore, it can be accurately recorded by using the position A signal input to the control circuit. Set the appropriate angle. The fixed hollow shaft 4 is connected to the loading rod 16 and the added sample is softened 11/16. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) | _ 一 --- ^ --- -袭 ------ il ------- ^ (Please read the precautions on the back before filling out this page) The Central Consumers Bureau of the Ministry of Economic Affairs, Consumer Cooperatives Co., Ltd. A7 B7 V. Invention Description "/: L ) 4 The limit of taking 1 7 can only make two movements with respect to the rigid outer shape connected to the plate 12. The loading force 16 is added to the sleeve 1 4 and then added to the tool. The device 19 is adjusted by the solenoid valve 18, and the force measuring sensor is used to measure the far force. The actual force applied to the tool will be a little different from it, because it has a flexible support table 17 and a bellows sleeve. The spring constants of 5 are all acting in the axial direction. The position sensor 20 in this example is a linear adjustable differential transformer (LVDT), which measures the direction of the loaded car and outputs a signal. According to this signal The axial spring force * can be determined to correct the reading of the load cell. The side of the tool due to friction with the workpiece The forward force is determined by the strain: 16 installed on the load rod 16 and the load rod is locally thinner so that it can be changed to respond to this force. The flexible tube 22 and the load sample 16 The central channel is connected and air is introduced into the flexible warm sheet 1. The control of this pressure is explained below. The pressured air is supplied and supplied by a standard pump (not shown). However, it should be noted that other washing It is also possible to use liquid gambling. In the second example, the change in the contact area used for polishing is performed by calculating the amount of compression of a soft tool under computer control. This example illustrates the method One effect is that the polishing pressure can be held substantially in an absolute circle with a contact area and a force. In ® 2, the soft tool is a piece of rubber warmed by air-blown mosquitoes. For workpieces with a diameter of 250 nut [, it The diameter is 50mro * the thickness is 2mm; or it increases or decreases in proportion to the size of the workpiece, which is used for less or less light area. The diaphragm is blown by computer-made compressed air, or it is temporarily dense. 12/16 paper Degree applies to China National Standard (CNS) A4 specification (210X 297 mm) Binding —_ > (Please read the precautions on the back before filling out this page) ^, u Invention said 4 sealed or permanently sealed 'so that Bulge. The exhaust force of the air is extremely close to the required polishing pressure. The bulge of the tool covers the working surface with a polishing material. The polishing material can include materials such as cloth, felt, flexible polyurethane foam or a hard pitch A material such as a mosaic, the polishing material is adhered to the film. This material can be polished normally with a fine abrasive. Under the control of a computer, the tool moves to the workpiece through the machine and starts to contact at various positions , Then increase the approach procedure so that the bulge is compressed and gradually increase the contact area. This process is illustrated briefly in Figure 5. When that happens, the bulging space is compressed, but when the volume of the dagger is reduced by less than ten percent, the air pressure is increased by less than ten percent. Therefore, the polishing pressure determined by the air pressure is constantly in the range of ten percent. When the required contact area is obtained in this way, the tool and workpiece can be rotated or moved in any form required for polishing by a computer-controlled motor. Printed by the Consumers' Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs (please read the notes on the back before filling this page) This tool can be used in different ways. In this case the tool is filled or partially depressurized, bringing the diaphragm close to the average radius of curvature (concave or convex) of the workpiece. A slight correction is then made to the air pressure, resulting in a distributed pressure applied to the entire (or part) surface of the tool in contact with the workpiece. The pressure distribution is controlled by air pressure and tension in the rubber. A pressure distribution can be obtained by selecting a suitable radial change in the thickness of the rubber film, which decreases to zero outside the edge of the contact surface with the workpiece. This has been shown in Figure 6 with some different radius surface pressure ranges. Conversely, by reducing the air pressure, an effect similar to that of an annular grinding disc can be obtained. This paper is suitable for Guancai County (CNS) A4 size 13/16 (210x 297 mm) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention | 2 / 1i The tool is carried on a motor-driven slide. Under the control of the i10 computer, they can change the position of the tool relative to the workpiece as described above. In addition, rapid position and force changes can be performed by the magnetic actuator 18. By using a flexible support 17 without a sliding device, the error caused by friction can be reduced. The total force (pressure multiplied by surface 穑) from the force 〇 to the workpiece owes as the contact area increases. This total force is encoded by a force-measuring sensor. The force measured by this load cell can be compared with the force according to the position collar to confirm the operation. Other load cells, such as strain gauge 21, knit the polishing force in a direction parallel to the surface of the workpiece ^ 〇 The speed of removing (grinding) the broken glass during the polishing process depends on hard work factors, including tools Sorrow, speed and lateral resistance. Phase L is input to the computer based on the reading from the load cell. The position of the tool is determined by the three vertical clear plates driven by the motor, and the position of the turntable supporting and supporting the workpiece. The workpiece rotation position must also be edited. The speed of a spin tool (if used) can be determined by the motor's electric washing or by a rotary encoder. Therefore: The ten computer angles fe drive the tool from a given speed to suit the workpiece. For a specific workpiece, the law of burial is derived from some experience. According to these burial laws, the combined results of grinding speed and pressure, speed and polishing time, or the combination of resistance, speed, and time are directly proportional. Be sure to violate some of the proportionality constants when starting work. For this reason, before and after working on some working surfaces for a period of time, ordinary optical tests are used to determine 14/16. This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) l · J-- ------ install ------ order ^ -------- line (please read the notes on the back before filling this page) Printed by A7 B7 of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 、 Explanation of the invention | 3 / ι) 4 The speed of removing broken pimple. Under the current circumstances, the burial law is determined. The function can digitally integrate the instantaneous grinding speed to determine the equivalent map of the actual ground glass during work. Using this determined isomap, we can get an effect very close to the required strategy. The proportionality constant can be redefined in later work cycles. It may take longer to lift the noodles at a higher height so that they can be ground away first, which is a well-known method of processing rotating tools. Due to the effect of the present invention, the computer transmission device can set the tool at a high point of the workpiece and adjust the tool contact area to match this high point. In this way, the high point area can be lowered without causing the surrounding area to decrease at the same time. In the absence of the present invention, undesired processing was performed in areas near the high point or in the high point area, and the surface of these areas became low. The lower areas are more eliminated than the original spot areas, because it is impossible to add glass, and these low areas will inevitably cause all remaining surfaces to be re-polished. Another method for measuring the force applied to a workpiece is to use a force-sensing device (not in a tool) that supports the workpiece. The workpiece is usually placed on a common rotary table, in which configuration the load cell can be mounted between the turntable and the workpiece. They can be rotated together with the workpiece, and the axial tubular shaft that drives the workpiece can be electrically connected to help the split ring and / or an optical free space data transmission device. A machine can make a series of tools. The minimum contact surface precision of a piece can usually be less than a quarter of the specific light surface area. The rubber pancreas can also be manufactured in such a way that it is at zero pressure. The following is a flat 15/16 This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210'〆29? Mm) ^^^ 1-1 til fm ^^^^ 1 mu i ^ i ^ i ^ ϋ— J ml I (Please read the precautions on the back before filling out this page) Printed by the Consumer Affairs Department of the Central Bureau of Standards of the Ministry of Economic Affairs · π "v: ': A7 ---; ____B7 5. Description of the invention (or curved surface) In order to reduce the applied pressure to the edge of the bulge contact surface to zero, the method of increasing the thickness of the diaphragm rubber can be used. Similarly, the rubber diaphragm can have a non-uniform thickness. The axis rotation device is available. It can be used when the polishing speed needs to be increased. This second example includes a method to position the tool directly on the workpiece at the required contact angle. || This angle is So that the axis of the tool contacts in the center Is orthogonal to the polishing surface. However, non-orthogonal axes can also be selected, in which case the polishing action approaches or appears at the edge of the tool. The method of controlling the angle of the tool is described as a virtual fulcrum, such as As shown in Figures 2 to 4. It includes some articulated plates or rods to tilt the center frame of the tool device about the center of the tool contact surface. The advantage of this virtual fulcrum is that the contact angle can be changed while It is not necessary to turn the tool over the workpiece. If the fulcrum is far away from the tool, it may cross the workpiece. In addition, the frictional resistance between the polishing tool and the actuator that changes the contact angle is small or non-existent. The force is the least. Although the present invention has been explained by two hosts for optical polishing, the specific content specified in the attached claims are also possible. County (CNS) A4 Specification (21GX297 mm)
Claims (1)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/GB1996/001459 WO1997000155A1 (en) | 1995-06-16 | 1996-06-17 | Method and apparatus for optical polishing |
Publications (1)
Publication Number | Publication Date |
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TW383250B true TW383250B (en) | 2000-03-01 |
Family
ID=10787528
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW085109804A TW383250B (en) | 1996-06-17 | 1996-08-13 | Method and apparatus for optical polishing |
Country Status (1)
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TW (1) | TW383250B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113618543A (en) * | 2021-10-13 | 2021-11-09 | 江苏嘉一北科光学科技有限公司 | Optical lens convex surface polishing equipment |
-
1996
- 1996-08-13 TW TW085109804A patent/TW383250B/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113618543A (en) * | 2021-10-13 | 2021-11-09 | 江苏嘉一北科光学科技有限公司 | Optical lens convex surface polishing equipment |
CN113618543B (en) * | 2021-10-13 | 2022-02-08 | 江苏嘉一北科光学科技有限公司 | Optical lens convex surface polishing equipment |
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