TW320597B - Manufacturing method for car steering-wheel - Google Patents

Manufacturing method for car steering-wheel Download PDF

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Publication number
TW320597B
TW320597B TW85109914A TW85109914A TW320597B TW 320597 B TW320597 B TW 320597B TW 85109914 A TW85109914 A TW 85109914A TW 85109914 A TW85109914 A TW 85109914A TW 320597 B TW320597 B TW 320597B
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Taiwan
Prior art keywords
steering wheel
raw material
horizontal
manufacturing
wood
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TW85109914A
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Chinese (zh)
Inventor
Yeong-Cherng Shieh
Chyuan-Shuh Lin
Shiow-Feng Lii
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Gee Shen Handicrafts Ind Co Ltd
Chi Fu Motor Ind Co Ltd
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Priority to TW85109914A priority Critical patent/TW320597B/en
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Publication of TW320597B publication Critical patent/TW320597B/en

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Abstract

A manufacturing method for car steering-wheel characterized at: Sawdusts are mixed with glue agents of proper ratios and stirred for 30~40 min. to form gluewood materials. The gluewood materials and steering-wheel metal framework are pressed. The gluewood materials are coated on metal framework. Prototype products are made by first and second heating and mold compression. Then lower temp. and demold to form steering-wheel with metal frameworks and gluewoods.

Description

3505&7 A7 B7 五、發明説明() (請先閱讀背面之注意事項再填寫本頁) 本發明係有關一種汽車方向盤製造方法·特別是 指一種*係可製成原木表面包覆内曆膠木原料與骨架之汽 車方向盤,具有極佳強固性與外觀美感性·屬於木質汽車 方向盤製法之技術範晒,而具有產業利用價值者。 木質汽車方向盤具有質感细緻握持舒適之特性* 且在品質上亦具有不易受潮、較為堅固、使用安全性高等 優點而普遍受到駕賊人喜好;然而,以往已知之木質汽車 方向盤•無論是在製造、木料之取得、或是在實際之使用 上,都有可見之缺失與不便,而始終難符完美。 Μ原木汽車方向盤為例,使用原木加工成型之方 向盤,必需以昂貴價格取得原木料,再以手工切削出所需 之取狀,其中尚包括方向盤表面供手指握持之爾弧、曲面 之细部加工等,因此使得成品之價格高昂,而非為一般大 眾能夠接受。 經濟部中央標準局員工消费合作社印製 降低原木汽車方向盤製造成本的方式之一,是使 用曲木捲缡、黏合成型之方向盤;此種方向盤之製法,係 利用曲木為原料,分別捲繞成型為上、下對應的兩半體, 於中間夾持Υ形架後再Μ黏劑將上、下兩半»黏合而構成 方向盤;埴種方向盤雖有價廉之優點,但整«而言,在方 向盤表面之凹、凸细部加工方面•受限於曲木原料而仍極 為不便,這使得其夕卜觀上很難逹到柔和、圓潤與流線的美 性,且在不同乾、滿與溫度變化大的地區使用,也容易 造成班裂、變型,再者,因方向盤是以上、下對應的兩半 艘黏合•其黏合面很容易形成方向盤之表面間隙•尤其長 - 2 — 本紙張尺度適用中國國家標準(CNS ) Α4規格(2丨ΟΧ297公釐) 經濟部中央標準局員工消費合作社印裝 Α7 Β7 五、發明説明() 時使用後,黏劑的化學變化、或有任何中央Y型架與曲木 間之質差,都畲使方向盤乏櫬構鬆動與強度降低等等改變 ,而形成安全上的顧處。 有鑑於此•為了改進傅統原木方向盤之缺失,發 明人乃積極著手研究*並經多次試製,終而發展出本創作 •能Μ價廉之原料,製成結構更為堅實、外觀更為细緻與 高質感、使用上更為安全之木質方向盤,而具產業利用性 〇 亦即•本發明之主要目的,係為提供一種汽車方 向盤之製造方法,係Μ特定配方製成之膠劑•混合於廢木 屑纖維製成膠木原料•再於粉檳内加入中心费架,製成雛 型品》再於外表面包覆原木薄片,以横具加溫加壓•而能 製成具有極佳強固性與外観美感性之方向盤,達到上述目 的。 本發明之次一目的·係為提供一種汽車方向盤之 製造方法,製程中係使用價廉之木屑為原料之一,配合膠 劑與方向盤之内部贵架一體成型,因而能獲致堅固耐用之 方向盤成品。 本發明之再一目的·係為提供一種汽車方向盤之 製造方法,製程中係Κ多曆原木薄片與浸膠處理之棉布* 形成方向盤之表餍原料,因而能獲致具有原木紋形外觀與 優良韌性之方向盤成品。 本發明之另一目的·係為提供一種汽車方向盤之 製造方法,製程中係Μ模具加壓使方向盤成型,因而能製 一 3 一 本紙張尺度適用中國國家榡準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再填寫本頁) "° ^20597 A7 B7 五、發明説明() 成造型细緻,凹凸部位柔和圓澗之方向盤成品。 以下配合示,詳细說明一較佳實胞例之製法與其 結構特徴。 圖示說明: 第一圖為本發明之製造流程方塊圖。 第二圖為本發明製程中所使用之粉檐與骨架结構圃。 第三圖為本發明製程中所使用之表曆原料结構圓。 第四圓為本發明製程中所使用之棋具與方向盤離型品。 第五圖為本發明製程中所使用之横具剖切圓。 圆號說明: (請先W讀背面之注$項再填寫本頁) 經濟部中央標準局員工消费合作社印«. 10 膠劑 11 木屑 12 膠木原料 13 雛型品 14 方向盤成品 20 粉槽 21 外框璧 22 内框璧 23 連接板 24 底墊 25 凹榷 30 横具 31 底横 32 上横 33 横權 34 銷孔 35 插銷 40 表層原料 41 直紋薄木片 42 横紋薄木片 43柿布 50 金属费架 51 三角架 52 蛾孔 -4 - 本紙張尺度逍用中國國家橾率(CNS ) A4il格(2丨OX297公釐) ·*·*3505 & 7 A7 B7 V. Description of the invention () (Please read the notes on the back before filling in this page) The present invention relates to a method of manufacturing a steering wheel for an automobile, especially a kind of * which can be made into a log surface covered with internal calendar glue The automobile steering wheel made of wooden materials and skeletons has excellent robustness and aesthetic appearance. It belongs to the technical scope of the manufacturing method of wooden automobile steering wheels and has industrial utilization value. The wooden car steering wheel has the characteristics of fine texture and comfortable grip *, and also has the advantages of not being easy to be damp, strong, and safe to use. It is generally favored by drivers; however, the previously known wooden car steering wheel There are visible deficiencies and inconveniences in the acquisition of wood or actual use, and it is always difficult to match perfection. Μ log car steering wheel as an example, the use of logs to form a steering wheel, you must obtain logs at an expensive price, and then manually cut out the desired shape, which also includes the surface of the steering wheel for the finger to hold the arc, curved surface detail processing Etc., so that the price of the finished product is high, not acceptable to the general public. One of the ways to reduce the manufacturing cost of the log car steering wheel is printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs. For the upper and lower corresponding halves, after holding the Υ-shaped frame in the middle, the upper and lower halves are bonded together by the M adhesive to form the steering wheel. Although the steering wheel has the advantage of low price, but the whole «in terms, In the processing of concave and convex details on the steering wheel surface, it is still very inconvenient due to the limitation of the raw material of curved wood, which makes it difficult to achieve the softness, roundness and streamline beauty on the evening view. Use in areas with large temperature changes can also easily cause cracks and deformations. Furthermore, because the steering wheel is bonded to the upper and lower corresponding halves. • The bonding surface is easy to form the surface gap of the steering wheel. • Especially long-2 — This paper size Applicable to China National Standards (CNS) Α4 specifications (2 丨 Ο297297 mm) Printed Α7 Β7 printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of the invention () After use, the adhesive chemistry Changes, or any quality difference between the central Y-shaped frame and the curved wood, will make the steering wheel weak and loose, reduce its strength, etc., and form a safety concern. In view of this • In order to improve the lack of Fu Tong ’s log steering wheel, the inventor actively started to study * and after many trial productions, he eventually developed this creation • It can be made of cheap materials, with a more solid structure and a more appearance The wooden steering wheel is meticulous and high-quality, and it is safer to use, and has industrial applicability. That is, the main purpose of the present invention is to provide a method for manufacturing a steering wheel for automobiles, which is a glue made by a specific formula. It is made of bakelite raw materials from waste wood chips fiber. Then add the center fee rack in the powdered pendant to make a prototype. Then cover the outer surface of the wood sheet with a crossbar to heat and press. The rugged and aesthetically pleasing steering wheel achieves the above purpose. The second objective of the present invention is to provide a method for manufacturing a steering wheel for an automobile. In the manufacturing process, inexpensive wood chips are used as one of the raw materials, and the adhesive is integrally formed with the internal expensive frame of the steering wheel, so that a rugged steering wheel can be obtained. . Another object of the present invention is to provide a method for manufacturing a steering wheel for an automobile. In the manufacturing process, it is made of K multi-calendar wood flakes and cotton cloth dipped in glue * to form the raw material of the steering wheel surface, so that it can obtain a wood grain appearance and excellent toughness The finished steering wheel. Another object of the present invention is to provide a method for manufacturing a steering wheel for an automobile. During the manufacturing process, the M mold is pressurized to form the steering wheel, so that a paper size can be produced. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210Χ297 () Please read the precautions on the back before filling in this page) " ° ^ 20597 A7 B7 V. Description of the invention () Finished steering wheel with meticulous shape and soft and smooth parts. The following is a detailed description of the manufacturing method and structural characteristics of a preferred real cell example. Illustration: The first figure is a block diagram of the manufacturing process of the present invention. The second picture is the powder eaves and skeleton structure garden used in the manufacturing process of the present invention. The third figure is the structure circle of the calendar material used in the manufacturing process of the present invention. The fourth circle is the chess piece and steering wheel release used in the manufacturing process of the present invention. The fifth figure is the cross-section circle of the transverse tool used in the manufacturing process of the present invention. Description of French Horn: (please read the item "$" on the back and then fill in this page) Printed by the Employee Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs «. 10 Glue 11 Sawdust 12 Bakelite Raw Material 13 Minitypes 14 Finished Steering Wheel 20 Powder Tank 21 Outer frame wall 22 Inner frame wall 23 Connecting plate 24 Bottom pad 25 Concave 30 Crossbar 31 Bottom horizontal 32 Upper horizontal 33 Horizontal weight 34 Pin hole 35 Latch 40 Surface material 41 Straight grain wood chips 42 Horizontal grain wood chips 43 Persimmon cloth 50 Metal fee holder 51 Tripod 52 Moth hole-4-This paper standard uses Chinese national rate (CNS) A4il grid (2 丨 OX297mm) · * · *

經濟部中央標準局負工消费合作社印衷 A7 B7 五、發明説明() 如後附第一圖中所示,本發明之汽車方向盤製造 方法·其製造流程是:係使用經特殊配方之膠劑10 ·以逋 當比例混合於木屑11,經撹拌30〜40分鐘後形成膠木原料 12 ·,將此膠木原料12連同一方向盤金屬骨架50,置入粉槽 20內稍為加壓,使膠木原料12包覆於金靥骨架50 ;再將此 粉槽20倒置於横具30 ·取出粉槽20 ·經第一次加溫加壓, 而製成方向盤雛型品13,退横取出雛型品13後,於横具30 內置入上、下兩表層原料40與雛型品13 ·經第二次加溫加 壓•降溫脫棋後,即可得到原木表曆原料40包覆内層膠木 原料12與金屬费架50之汽車方向盤〇 上述製程中所使用之膠劑10,係指由福美林、尿 素、三聚氰氨、氨水等原料成份•於80*C當溫度下先行調 製而成*其原料及組成比例為: 福美林 69% 尿素 15% 三聚氣氣 10% 箱水 6% 經預先調製而成之膠劑10 ,可用於混合於木屑11以形成所 需膠木原料12,以及•可用於方向盤表曆原料40之各薄木 片曆與棉布層之黏合成型。 前述之木屑11 ,係以廢木料打碎並研磨成细織維 ,除去粉應後得到所補之木屑11 ;或者是,使用其他具细 長纖維之植物桿莖,取代廢木料•將之打碎、研磨成细織 維*除去粉麝後亦可得到所補之木周11。 — 5 ~ 本紙張尺度適用中國國家橾率(CNS )人4規格(210X297公釐) : (請先閱讀背面之注意事項再填寫本頁)The Ministry of Economic Affairs, Central Bureau of Standards, Negative Workers ’Cooperative Society, A7 B7 V. Description of the invention () As shown in the first figure attached below, the manufacturing method of the automobile steering wheel of the present invention · The manufacturing process is: the use of specially formulated glue 10 · Mix it with wood chips 11 in a proper ratio, and mix it for 30 ~ 40 minutes to form bakelite raw material 12 · Connect this bakelite raw material 12 to the metal skeleton 50 of the same steering wheel, put it into the powder tank 20 and pressurize it slightly to make the glue The wood raw material 12 is coated on the gold lute skeleton 50; then this powder tank 20 is placed upside down on the horizontal bar 30. The powder tank 20 is taken out. After the first heating and pressurization, the steering wheel prototype 13 is made, and the horizontal is taken out to remove the young After the model 13, the upper and lower surface materials 40 and the prototype 13 are built into the horizontal 30. After the second heating and pressurization and cooling to remove the chessboard, you can obtain the raw material 40 of the wooden calendar. Car steering wheel with wooden raw material 12 and metal fee rack 50. Adhesive 10 used in the above process refers to raw material components such as formaldehyde, urea, melamine, ammonia water, etc. • Pre-modulated at 80 * C when temperature Its raw material and composition ratio are: Formimeline 69% Urea 15% Trimeric gas 10% box water 6% pre-prepared glue 10, can be used to mix with wood chips 11 to form the required bakelite raw materials 12, and • can be used for the adhesion of the thin wood sheets of the steering wheel calendar material 40 to the cotton cloth layer forming. The aforementioned wood chips 11 are crushed with waste wood and grinded into fine woven dimensions. After removing the powder, the wood chips 11 are replaced; or, other plant stems with elongated fibers are used to replace the waste wood. Crushed and ground into a fine weave dimension * After removing the powder musk, you can also get the supplementary wood week 11. — 5 ~ This paper scale is applicable to China National Standard (CNS) 4 specifications (210X297mm): (Please read the notes on the back before filling this page)

*1T ^- 經濟部中央標準局工消费合作社印製 A7 B7 五、發明説明() 前述之膠木原料12,係使用35Kg之木Mil,混合 9Ks之膠劑,經攪拌而成,經混合攪拌後,使此膠木原料 12具有黏性,再配合方向盤之金靥贵架50進行下一粉檐之 製程。 如第二圖中,本發明之粉槽製程,係利用圖中所 示之粉榷20,使金厲贵架50被包覆於膠木原料12内;該粉 榷20 *係包括由一外框壁21、一內框壁22 ·兩者之間由複 數連接板23使之定位•使兩框壁21、22之間形成用以納置 膠木原料12與金靥讶架50之空間,粉榷20底端設一底塑24 ,係用Μ止播粉榷20内之膠木原料12向下洩漏,内框璧22 之壁面上所設之凹槽25,係用Μ置入金屬骨架50之三角架 51 ° 如第二圓中,該金屬母架50 *係包含由實心圓形 外框與框内一Υ形三角架51,兩者之間為一艘成型,三角 架51之中心部位設有若干螺孔52,在組裝方向盤時此螺孔 52係用以將方向盤固鎖於車體,在本發明之製程中,則可 賴該媒孔52用作後述横壓製程所需之定位點。 將前述膠木原料12 ·置入該粉槽20中兩框壁21、 22之間之空間内大約1/2容悬,再置入方向盤金靥谞架50 ,再置入另1/2膠木原料12佈滿粉檐20,略為加壓使之緊密 後,即使金臈優架50被包覆於膠木原料12之內部•而能進 行下一棋歷之製程。 如第四、五圖中*本發明之第一次、與第二次加 溫加壓之横壓製程,均係利用圖中所示之横具30,使上述 -6 - 本紙張尺度適用中國國家標準(CNS ) Α4规格(210Χ297公釐) ~ (請先閱讀背面之注項再填寫本頁) 、1Τ - 經濟、那中央橾準局與工消费合作社印製 A7 B7_ 五、發明説明() 内部具有金靥册架50之膝木原料12成為方向盤成品;該横 具30 ·包括一底横31與一上棋32 ·位於該底棋31與上棋32 之接觸面,分別設有可供納置方向盤之横槽33,位於棋槽 33之中心•對應於金雇骨架50中間之三角架51上所設嫌孔 52之位置,分別設有至少兩個銷孔34,用Μ插設兩插銷35 *當上棋32下J1S並接觸下横31時,怡可使該兩插銷35之上 下兩端•分別置入上横32與下棋31中心位置所對應的銷孔 34内(如第五圓)·藉此用作固定金靥婿架50之定位點,俾 使金屬脅架50及外部包覆之膠木原料12 *能位於横槽33内 正確的位置。 第一次横壓之製程是:將上述粉檑20,連同包覆 金靥骨架50之膠木原料12,共同倒置於横具30之底横31上( 如第四圖中所示之底横31);此時,前述至少兩插銷35已被 插設於銷孔34內*倒置動作中,需將粉槽20内金臑骨架50 中間之兩螺孔52對應套設於該兩插銷35,倒置後•取下粉 槽20,即使包覆金觸贵架50之膠木原料12位於镆榷33內正 確的位置;將模具30之上模32與底模31設定溫度140〜150 C,油懕機JIS力150Kgf,加壓八分鐘後洩壓,而得到方向 盤雛型品13。 退横取出雛型品13後*於同一横具30内,配合該 雛型品13之上下端置入上、下兩表曆原料40,再進行第二 次横歷製程。 該表層原料40,係如第三圖中所示,係包括表面 經塗佈膝劑12處理後之至少三曆直紋薄木片41、至少一雇 -7 - 本紙張尺度通用中國國家橾準(CNS) A4规格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁)* 1T ^-A7 B7 printed by the Industrial and Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention () The aforementioned bakelite raw material 12 is made of 35Kg of wood Mil, mixed with 9Ks of glue, stirred and mixed. After that, the bakelite raw material 12 is made to be sticky, and then it is used for the next powder eaves manufacturing process in conjunction with the golden frame 50 of the steering wheel. As shown in the second figure, the powder trough manufacturing process of the present invention uses the powder 20 shown in the figure to make the Jinligui frame 50 coated in the bakelite raw material 12; the powder 20 * includes a frame wall 21. An inner frame wall 22 · Between the two is positioned by a plurality of connecting plates 23 • A space is formed between the two frame walls 21 and 22 to accommodate the bakelite raw material 12 and the gold frame 50, questionable At the bottom of 20, there is a bottom plastic 24, which is made of M powder. The bakelite raw material 12 in the 20 leaks downward. The groove 25 provided on the wall surface of the inner frame wall 22 is made of M into the metal frame 50. Tripod 51 ° As in the second circle, the metal base 50 * consists of a solid round outer frame and a Υ-shaped tripod 51 inside the frame, and a molding is formed between the two. The center of the tripod 51 is set There are a number of screw holes 52, which are used to lock the steering wheel to the vehicle body when assembling the steering wheel. In the process of the present invention, the media hole 52 can be used as a positioning point required for the lateral pressure process described later . Put the aforementioned bakelite raw material 12 into the space between the two frame walls 21 and 22 in the powder tank 20 for about 1/2 of the suspension, then put in the steering wheel gold pedestal 50, and then put another 1/2 of glue The wooden material 12 is covered with powder eaves 20, and after being slightly pressurized to make it tight, even if the golden frame 50 is coated inside the bakelite material 12, the next chess calendar process can be performed. As shown in the fourth and fifth figures * The first and second heating and horizontal pressing processes of the present invention are all using the horizontal bar 30 shown in the figure to make the above -6-the paper size applicable to China National Standards (CNS) Α4 specifications (210Χ297mm) ~ (please read the notes on the back before filling in this page), 1T-Economy, printed by the Central Bureau of Quarantine and Industrial and Consumer Cooperatives A7 B7_ V. Description of invention () The knee wood material 12 with the gold tray holder 50 inside becomes the finished steering wheel; the cross bar 30 · includes a bottom cross 31 and a top chess 32 · located at the contact surface of the bottom chess 31 and the top chess 32, respectively The horizontal groove 33 of the steering wheel is located in the center of the chess groove 33. Corresponding to the position of the suspect hole 52 provided on the tripod 51 in the middle of the golden hire frame 50, there are at least two pin holes 34, respectively Latch 35 * When the upper chess 32 plays J1S and contacts the lower cross 31, the upper and lower ends of the two latches 35 can be placed into the pin holes 34 corresponding to the center positions of the upper cross 32 and the lower chess 31 (as shown in the first section). Wuyuan) · Used as a positioning point to fix the gold-in-law frame 50, so that the metal flank frame 50 and the outer bakelite material 12 * In the correct position within the lateral groove 33. The process of the first horizontal pressing is: putting the powder 20 above, together with the bakelite raw material 12 covering the gold lute skeleton 50, on the bottom horizontal 31 of the horizontal 30 (as shown in the fourth image 31) At this time, at least two of the aforementioned bolts 35 have been inserted into the pin holes 34 * in the upside-down action, the two screw holes 52 in the middle of the golden frame 50 in the powder tank 20 need to be sleeved on the two bolts 35, After inverting • Remove the powder tank 20, even if the bakelite material 12 coated with the golden touch frame 50 is located in the correct position in the temperature 33; place the upper temperature of the upper mold 32 and the lower mold 31 of the mold 30 at 140 ~ 150 C, oil Using a JIS force of 150 kgf, the pressure was released after eight minutes of pressurization, and a steering wheel prototype 13 was obtained. After removing the horizontal model and removing the prototype 13 * in the same horizontal tool 30, the upper and lower calendar materials 40 are placed on the upper and lower ends of the prototype 13 to perform the second horizontal calendar process. The surface raw material 40, as shown in the third figure, includes at least three calendar straight wood chips 41 and at least one -7 after the surface has been treated with the knee agent 12-This paper standard is universal Chinese National Standard ( CNS) A4 specification (210X297mm) (Please read the notes on the back before filling this page)

,tT -- 經濟部中央標準局系工消费合作社印«. A7 B7_ 五、發明説明() 横紋薄木片42、與一屬棉布層43所叠置而成;為了配合方 向盤之形狀,各該軍曆薄木片與棟布在佈膝曼置之前,預 先裁剪為中間具有圓孔之形狀* *置時,係先以兩曆直紋 薄木片41相黏合、依序於底端黏設一層横紋薄木片42、再 黏設一厘直紋薄木片41、最後再以一層棉布曆43為方向盤 之接觸面,而完成表曆原料40之製造。 如第四圖中所示,第二次加溫加壓之模應製程是 :先將該表層原料40,K棟布層43向上(M接觸方向盤雛型 品)置入底横31之模槽33 *再置放該方向盤雛型品13,最 後再將另一表層原料40M棉布層43向下(接觸方向盤雛型 品),置於方向盤雛型品13上端;在置放方向盤雛型品13之 動作中,同樣的褥將該雛型品13中間三角架上之兩螺孔52 ,對應套設於模具中間之兩插銷35上,俾使方向盤雛型品 13能位於横槽33內正確的位置;將模具30之上模32與底横 31設定溫度140〜1501C,油懕機壓力150Kgf,加JK五分鐘 後洩壓,降溫脫横後,即得到由原木表面包覆內曆膠木原 料、與金屬骨架之汽車方向盤成品14。 上述表曆原料40之直或横紋薄木片•係使用胡桃 木片或印有天然木材紋路之印刷紙;因表曆原料40係由前 述多層之直紋、横紋薄木片及膠劑之間隔叠合,再於最底 層設具有韌性之棉布層,在横懕操作時,受棋榷内凹凸弧 面形狀之JEE製亦不會造成方向盤表面裂痕,加歷處理後· 能使方向盤表面具有優良韌性,又因內部金靥骨架,使方 向盤成品具有極佳之強度與表面耐溫性,並使方向盤表面 -8 - 本紙決尺度適用中國國家插率(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) Λ ,1Τ A7 經濟部中央搮準局另工消费合作社印製 320597 _B7 五、發明説明() 圼顯原木之質感0 因木屑之取得容易,木膠原料成型較原木價格低 廉,故能降低成本;再者,方向盤表面之细部形狀*臀如 手指凹推、櫬能性之曲面、弧面等*皆可於製造時由棋具 事先決定,以横歷方式一次成型,因而簡化了方向盤半成 品之加工製程•並能視訂單之需要,製成各種不同樣態之 方向盤。 此外·木皮與木屑完全包覆金屬费架所成型之一 體*因膠木原料加溫加壓後之均勻度佳,加壓成型後使方 向盤之質虽與強度非常平均、穗定*木片表曆密封加壓, 配合内層木屑而具有不龜裂、不變型,能適應不同乾、源 與溫度變化大的地區使用,並能常保強度與櫬能之穩定, 提高使用安全性。 -9 _, tT-Printed by the Industrial and Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs «. A7 B7_ V. Description of the invention () The horizontal veneer veneer 42 is stacked with a layer of cotton cloth 43; in order to match the shape of the steering wheel, each should The military calendar veneer and dome cloth are pre-cut into a shape with a circular hole in the middle before the cloth knee is placed * * When placed, the two calendar straight veneer veneer 41 are first bonded together, and a layer of cross is sequentially adhered to the bottom end The grain wood chip 42 is bonded with a straight grain wood chip 41, and finally a layer of cotton cloth calendar 43 is used as the contact surface of the steering wheel to complete the manufacture of the calendar material 40. As shown in the fourth picture, the second heating and pressurizing mold application process is: first place the surface layer raw material 40, the K building cloth layer 43 upward (M contacts the steering wheel prototype) into the mold groove of the bottom horizontal 31 33 * Place the steering wheel prototype 13 again, and finally put another surface material 40M cotton layer 43 down (contact the steering wheel prototype) and place it on the top of the steering wheel prototype 13; place the steering wheel prototype 13 In the action, the same mattress sets the two screw holes 52 on the middle tripod of the prototype 13 correspondingly to the two pins 35 in the middle of the mold, so that the prototype 13 of the steering wheel can be located in the transverse groove 33 correctly Position; set the temperature of the upper mold 32 and the lower cross 31 of the mold 30 to 140 ~ 1501C, the pressure of the oil machine is 150Kgf, and release the pressure after five minutes of adding JK. After the temperature is lowered, the internal calendar bakelite raw material is covered by the log surface 、 Finished automobile steering wheel with metal skeleton 14. The straight or horizontal grain veneer of the above-mentioned calendar material 40 is made of walnut wood or printed paper with natural wood grain; because the calendar raw material 40 is composed of the above-mentioned multiple layers of straight grain, horizontal grain veneer and adhesive spaced apart Then, the toughest cotton layer is set on the bottom layer. During the horizontal operation, the JEE system with the concave and convex arc shape will not cause the steering wheel surface cracks. After the calendar treatment, the steering wheel surface has excellent toughness , And because of the internal gold lute skeleton, the finished steering wheel has excellent strength and surface temperature resistance, and the surface of the steering wheel is -8-This paper is determined to the standard of China National Interpolation Rate (CNS) A4 (210X297mm) (please first Read the precautions on the back and then fill out this page) Λ, 1Τ A7 Printed by the Central Bureau of Economic Affairs of the Ministry of Economic Affairs, another consumer cooperative 320320 _B7 V. Description of the invention () The texture of the log is obvious 0 Because the wood chips are easy to obtain, the wood glue material is molded The price is lower than the log, so it can reduce the cost; In addition, the detailed shape of the steering wheel surface * hips such as concave push of fingers, smooth curved surfaces, curved surfaces, etc. * can be determined in advance by the chess tool at the time of manufacture. Forming a cross-calendar mode, thereby simplifying the processing of the semi-finished wheel • routing and can optionally order, the same is not made of various states of the steering wheel. In addition, the veneer and wood chips completely cover the body formed by the metal frame. Because the bakelite raw material is heated and pressurized, the uniformity is good. After the press molding, the quality of the steering wheel is very even and the strength is stable. Sealed and pressurized, with the inner layer of wood chips, it has no cracking and no change in shape. It can be used in areas with different dryness, sources and temperature changes, and can always maintain the stability of strength and energy, and improve the safety of use. -9 _

本纸張尺度逋用中國國家^车(CNS ) Μ规格(210X297公釐I (請先閲讀背面之注意事項再填寫本頁)The size of this paper is based on China National Car (CNS) Μ specifications (210X297mm I (please read the precautions on the back before filling this page)

Claims (1)

經濟部中央揉準扃黄工消费合作社印*. Α8 Β8 C8 D8 六、申請專利範困 1. —種汽車方向盤製造方法,其特微是:係Μ適 當比例之膠劑混合於木屑·經攪拌30〜40分鐘後形成膠木 原料,將此膠木原料連同一方向盤金屬谞架,置入一粉槽 內稍為加應,使膠木原料包覆於金屬贵架,再將此粉檐倒 置於棋具,取出粉槽,經第一次力卩溫加腔之模壓製程,而 製成方向盤難型品,退横取出雛型品後,於横具內置入上 、下兩表層原料與雛型品*再經第二次加溫加壓之横歷製 程,降溫脫横後,即可得到原木表層原料包覆内曆膠木原 料與金屬骨架之汽車方向盤。 2. 依據申請專利範園第1項中所述之汽車方向盤 製造方法,其中之膠劑,係指由福美林、尿素、三聚氰鎮 、氣水等原料成份,於80£〇當溫度下先行調製而成,其原 料及組成比例為: 福美林 69% 尿素 15% 三聚氪氨 3. 依據申1項中所述之汽車方向盤 製造方法*其中之木屑,係Μ廢木料打碎並研磨成细織維 ,除去粉塵後得到所補之木屑;或者是,使用其他具细長 織維之植物桿莖,取代廢木料,將之打碎、研磨成细娥維 •除去粉塵後所得到之木屑。 4. 依據申請專利範圍第1項中所述之汽車方向盤 製造方法•其中之膝木原料,係係、使用35Kg之木屜,混合 -10 本紙張尺度逋用中國國家標率(CNS ) Α4规格(210X297公簸) ^---^---_---1 装-- (請先閩讀背面之注意事項再填寫本X ) 訂 六、申請專利範圍 9ICg之膠劑,經攬拌30〜40分鏟而成。 5. 依據申請專利範圃第1項中所述之汽車方向盤 製造方法,其中之粉榷,係包括由一外框壁--内框壁, 兩者之間由複數連接板使之定位•使兩框壁之間形成用以 納置膠木原料與金屬骨架之空間,粉槽底端設一底墊,內 框璧之壁面上設有凹槽,用以置入金羼骨架之三角架。 6. 依據申請專利範圍第1項中所述之汽車方向盤 製造方法,其中粉槽之製程,係將膠木原料置入該粉槽中 大約1/2容董,再置入方向盤金屬骨架,再置入另1/2膠木 原料佈滿粉槽,略為加壓使之緊密後•使金屬骨架被包覆 於膠木原料之内部。 經濟部中央揉準局貝工消费合作社印轚 (請先閲讀背面之注意事項再填寫本頁) 7. 依據申請専利範圍第1項中所述之汽車方向盤 製造方法,其中之横具,係包括一底横與一上横,位於底 横與上模之接觸面•分別設有可供納置方向盤之横槽,位 於棋楢之中心,對應於金靥骨架中間之三角架上所設螺孔 之位置,分別設有至少兩個銷孔*用Μ插設兩插銷*當上 横下壓並接觸下横時,恰可使該兩插銷之上下兩端,分別 置入上模與下横中心位置所對應的銷孔内•形成横壓製程 中固定金觴倚架之定位點〇 8. 依據申請專利範圍第1項中所述之汽車方向盤 製造方法,其中之第一次棋懕之製程•係將横具之上横與 底橫設定溫度140〜1501,油腔機力150Ksf *加歷八分 鐘後拽壓*而得到方向盤雛型品。 9·依據申請專利範圍第1項中所述之汽車方向盤 ____ — 11 - 本紙張尺度適用中國國家梂準(CNS ) A4洗格(210X297公釐) Α8 Β8 C8 D8 申請專利範圍 製造方法,其中之表層原料,係包括表面經塗佈膠劑處理 後之至少三曆直紋薄木片、至少一層横紋薄木片、與一層 棉布廇所叠置而成,叠置時,係先以兩層直紋薄木片相黏 合、依序於底端黏設一曆横紋薄木片、再黏設一層直紋薄 木片、最後再層棉布層為方向盤之接觸面,而製成之 表曆原料。 10.依據申請專利範圃第1項中所述之汽車方向盤 製造方法,其中之第二次之横壓製程是•將表層原料以棉 布層向上置入底横之横榷,再置放該方向盤雛型品,最後 將另一表曆原料以棉布層向下,置於方向盤雛型品上端, 將模具之上横與底横設定溫度140〜150¾,油歷機歷力設 150Kgf,加歷五分鐘後拽®,降溫脫模後,即得到由原木 表面包覆内餍膠木原料、與金雇骨架之汽車方向盤成品。 Jn 1 ^^^1 .n - .: In nn ml 1^1 (請先Η讀背面之注意Ϋ項再填寫本頁) 經濟部中央揉準局員工消費合作社印策 本纸張尺度逋用中國®家標率(CNS ) A4規格(210X297公釐)Printed by the Central Government of the Ministry of Economic Affairs. Printed by Huanggong Consumer Cooperatives *. Α8 Β8 C8 D8 六 、 Patent application 1. 1. A method of manufacturing a steering wheel for automobiles, the special feature of which is: an appropriate proportion of glue mixed with wood chips and stirred After 30 ~ 40 minutes, the bakelite raw material is formed. Connect this bakelite raw material to the metal steering frame of the same steering wheel, put it in a powder tank for a little bit of application, make the bakelite raw material cover the metal expensive frame, and then put the powder eaves upside down Chess tool, take out the powder tank, through the first force swaging process of warming the cavity, to make the steering wheel difficult type product, after removing the horizontal model, the upper and lower surface materials and the prototype are built into the horizontal tool * After the second process of heating and pressurizing the horizontal calendar, after cooling and de-crossing, you can get the car steering wheel with the raw material of the log surface layer coated with the raw material of the internal calendar bakelite and the metal skeleton. 2. According to the manufacturing method of the automobile steering wheel described in item 1 of the patent application park, the glue refers to the raw material components of formaldehyde, urea, melamine town, gas water, etc., at a temperature of 80 £. It is prepared in advance, and its raw material and composition ratio are: Formimeline 69% Urea 15% Krypton triammonium 3. According to the manufacturing method of automobile steering wheel described in item 1 *, the wood chips are broken and ground by Μ waste wood Into a fine weave, and remove the dust to get the wood chips; or, use other plant stems with slender weave to replace the waste wood, crush it, and grind it into fine Ewei • the dust obtained after removing the dust Sawdust. 4. According to the manufacturing method of the automobile steering wheel described in item 1 of the scope of patent application • The raw material of knee wood is made of 35Kg wooden drawer, mixed with -10 sheets of paper, using China National Standard (CNS) Α4 specifications (210X297 bump) ^ --- ^ ---_--- 1 Pack-- (please read the precautions on the back and then fill in this X) Order 6. Apply for the patent scope 9ICg glue, after mixing 30 ~ 40 minutes shovel. 5. According to the manufacturing method of the automobile steering wheel described in item 1 of the patent application, the controversy consists of an outer frame wall-an inner frame wall, which is positioned by a plurality of connecting plates between the two A space for receiving bakelite raw materials and a metal framework is formed between the two frame walls. A bottom pad is provided at the bottom end of the powder trough, and a groove is provided on the wall surface of the inner frame wall for placing a triangular frame of the gold frame. 6. According to the manufacturing method of the automobile steering wheel described in item 1 of the scope of the patent application, the process of the powder trough is to put the bakelite raw material into the powder trough for about 1/2 Rong Dong, and then put the steering wheel metal skeleton, and then Put another 1/2 of bakelite raw material in the powder tank, and slightly pressurize it to make it tight. • Make the metal skeleton coated inside the bakelite raw material. Printed by the Beigong Consumer Cooperative of the Central Bureau of Economic Development of the Ministry of Economic Affairs (please read the precautions on the back and then fill out this page) 7. According to the manufacturing method of the steering wheel of the car as described in item 1 of the scope of application, the horizontal bar includes A bottom horizontal and an upper horizontal, located on the contact surface of the bottom horizontal and the upper mold. • There are horizontal grooves for receiving the steering wheel, located in the center of the chessboard, corresponding to the screw holes on the tripod in the middle of the gold frame There are at least two pin holes in each position * Use M to insert two pins * When the upper side is pressed down and contacts the lower side, the upper and lower ends of the two pins can be placed into the upper mold and the lower center In the pin hole corresponding to the position • Forming the positioning point of the fixed gold yoke in the horizontal pressing process. 8. According to the manufacturing method of the automobile steering wheel described in item 1 of the patent application scope, the first of which is the process of chess. The upper and lower horizontal crossbars are set at a temperature of 140 ~ 1501, and the oil chamber has a mechanical force of 150Ksf * adding eight minutes and then pulling down * to obtain a prototype steering wheel. 9. According to the automobile steering wheel described in item 1 of the patent application scope ____ — 11-This paper size is applicable to the Chinese National Standard (CNS) A4 wash grid (210X297 mm) Α8 Β8 C8 D8 patent-scope manufacturing method, in which The raw material of the surface layer is composed of at least three calendar straight wood chips, at least one layer of horizontal grain wood chips, and a layer of cotton cloth after the surface is treated with the coating agent. When stacked, the two layers are straight The wood sheets are bonded together, and a horizontal grain wood sheet is adhered to the bottom in sequence, a straight grain wood sheet is then adhered, and finally a cotton cloth layer is used as the contact surface of the steering wheel to make the calendar material. 10. According to the manufacturing method of the automobile steering wheel described in Item 1 of the patent application, the second horizontal pressing process is: • Put the surface layer raw material into the bottom horizontal direction with a cotton cloth layer, and then place the steering wheel For the prototype, put the other calendar material down on the top of the prototype of the steering wheel with a cotton cloth layer, set the temperature of the upper and lower sides of the mold to 140 ~ 150¾, set the oil calendar to 150Kgf, and add five After a minute, drag®, and after cooling and demoulding, you can get a finished car steering wheel covered with raw wood bakelite raw material and golden hire skeleton. Jn 1 ^^^ 1 .n-.: In nn ml 1 ^ 1 (please read the note Ϋ on the back first and then fill in this page) Printed by the Ministry of Economic Affairs of the Ministry of Economic Affairs, Employee and Consumer Cooperatives, the paper standard is in China ® Home Standard Rate (CNS) A4 Specification (210X297mm)
TW85109914A 1996-08-14 1996-08-14 Manufacturing method for car steering-wheel TW320597B (en)

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