TW318166B - Method of making composite bicycle frames - Google Patents
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- TW318166B TW318166B TW84101433A TW84101433A TW318166B TW 318166 B TW318166 B TW 318166B TW 84101433 A TW84101433 A TW 84101433A TW 84101433 A TW84101433 A TW 84101433A TW 318166 B TW318166 B TW 318166B
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3 切 166 五、發明説明(3 Cut 166 5. Description of invention (
X A7 B7 修正本 本發明係有·關複合材料自行車架 請 先 閲 背 & 注 $ 項 再 填 % 本 頁 片型複合材料自行車架之製造=^方心尤其係有關單般薄 傳統费石型自行車架,不論是金屬車架碳纖 雜成型破纖維車架其造型不外乎由八立 、切〜或一 人《 ^ 叉獨立圓管利用焊接、豚 =化等方法結合成前三角及後三角之結構。其中,頭管"爲連 接車手把及前輪機構,"座管"則連接座塾垂直至聊踏板轴,,上 管"連接頭管及座管下緣’這些則形成車架前三角部份。"後上 管上緣及後輪軸勾爪,"後下叉"則連接座管下緣及 後輪轴勾爪,形成車架後三角部份。不論是金屬車架, 訂 接頭式車架或-趙成型钱維車架,如此多接點的费石型車 架,需要繁複详接或膠合手續,例如:不同尺寸車管技 Γ睡接合品質控制、複雜加工程序等’因此在接合多個結:元 牛時,不僅在製造上耗時,在成本上也偏高。 經濟部中央樣準局只工消費合作社印裝 爲了解決上述费石型自行車架因造型而產生的加工製程與成本 之困擾,乃有所謂薄片單殼造型(Legal type)之自行車架, 又因其造型流線新潮,打破傳統車架造型模式,如前三角迕型 由三角形改爲Y字型、T字型、v字型、z字型等,後三7由^來 之後上又、後下又改爲僅有後上又或後下叉,亦有整車架具有 "X"造型、"字型、"Z”字型、,,山,,字型等。其由於^接管 件"之變少,相對地使尺寸也必须變粗。 一九八九年七月二十五日頒給BreIlt J· Trimble之其國專 利第4 8 5 0 6 0 7號(USP N0. 4 8 5 〇6〇7)揭示有複合材料自行車 架及其製造方法,其車架雖以複合材料製造而成,惟其造型仍 未脱離習知鑽石型車架具有前三角與後三角之造型,而且其製 ( CNS ) -4- ,000 經濟部中央樣準局只工消黄合作社印製 318166 A7 _______B7 五、發明説明(2 ) 造方法係使整個車架一次一體形成。該種將自行車架以複合材 料一次一體成型之製造方法雖具有不需焊接、接著劑接合成毗 鄰的接合點’且較傳統金屬車架更輕之優點;惟其製造上所用 之模具乃因而相當複雜、厚重龐大且加工成型週期長、量產性 低。而且其接頭管件、搭接位置多,疊層較費時,量產性低。 再者其造型與傳統鑽石型車架相同,風阻係數大;且因係成鑽 石型車架造型使垂直剛性太大,而使騎乘者感受到座管所傳來 I震動,舒適性較差。再者,其下又爲避開鏈條之傳動路徑, 設計空間較小。 一九九〇年二月二十日亦頒給BrentTrimbiet美國專 利第49〇2458號所揭示之r複合自行車架之模造方法」係爲前 达美國專利第4 8 5 0 6 〇 7號之部份接續案;其係揭露一種以例如 結構纖維強化熱硬化合成樹脂之複合材料模造大致中空之自行 車架零件或總成之方法。其整個車架可以連結成一整體。其雖 建議在以複合材料所捲境尚未硬化之殼體中空内冑置入吹氣袋 (inflatable bladder)以便於該尚未硬化之殼體入模加熱 更化時’得4皆外部吹服該氣袋以提高複合材料車架之製造精度 與品質;惟其車架形狀仍爲傳統鋒石型車架,其模具胤大複雜 且加工困難。此外,其車架因傳統鑽石型伞架之垂直剛性過 大,而使骑乘舒適性不佳。 —九八九年十二月二十六日頒予BrentTMmbie之美國 專利第4888355號係爲前述美國第4s〇 2 4 5 8號之部份接續著, 其揭示一種複合材料自行車架及其製造方法;其以内浸有單向 結構纖維之熱硬化合成樹脂之複合材料入模成型一體單件式之 —------—____ ______ _________ 、乂、丫 ί—:,一匕士、CNS ) ( 2 ί U x ~ ~ -- :) !0,000 (請先閏讀背面之注意事項再填寫本頁) 訂 in I· -5- 318166 A7 B7 五、發明説明(3 ) 經濟部中央樣準局只工消費合作社印裂 整體自行車架’其中複合材料層可先予成型爲未硬化之車架兹 體’再以氣袋(inflatable bladder)置入其中空内部,再 入模吹氣加壓加熱硬化。該專利雖建議在尚未硬化之車架殼靜 内部設氣袋,並提供加M脹硬化之步樣以提“模成型之精 確度,惟其構造仍爲傳統费石型車架由前三角與後三角所纽 成,】且係一次一體成型,致使模具仍龐大複雜且加工困難。而 所製成之車架仍因垂直剛性過大而舒適性差。 —九九一年六月二十二日亦頒給Brent j. Trimbie之美國 專利第4 9 8 6 9 4 9號之「複合自行車架之製造方法」則爲前述美 國專利第48 8 9 3 3 5號之分剖案;其揭露之模造自行車架中空零 :與總成(万法,係以諸如内浸有單方向結構織維熱硬化合或 樹脂之複合材㈣成中空之零件或總成,並在至少二相鄰壁段 义相對部份予以搭接形成_般體,並使搭接部份被漏在外模與 内壓力構件(例如吹氣袋)之間,致使該車架之殼體可在加壓狀 態下予以硬化,以提供一與壁段連成一體之加壓模造接頭,並 形成一中空(自行車架構件。該案雖提供搭接連接壁段成一體 以加壓加熱硬化之技術,惟其車架仍屬傳統缵石型車架之形 狀,故模具仍複雜龎大且加工困難;再者囡垂直剛性大而使騎 乘舒適性差。 一九九一年7T月八日頒給Brcnt J. TrimMe之美國專利第 4982975號係前述美國專利第485〇6〇7號之分剳案,其揭露一 種Γ具有加壓模造接頭之複合自行車架」。該案雖提供以内浸 纖維材料之搭接層搭接至少二相鄰壁段以形成接頭再予以加壓 加熱一體硬化成型之技術;惟其車架仍爲傳統鑽石型車架之形 (請先閱讀背面之注意事項再填寫本頁) § !/·, 訂 10,000 -6- 五、發明説明(4 ) A7 B7 經濟部中央搮準局*=:工消費合作社印策 狀,且係一次一體成型,故而仍存在有前述之缺點(諸如模具複 雜龐大、加工困難、騎乘舒適性差)。 前述諸習知技藝雖均係有關複合材料之自行車架;惟其造型仍 爲前三角與後三角所組成之鑽石型車架;其在構造上雖可提高 車架乙扭轉剛性與側向弩曲剛性,但也同時增加了垂直剛性, 因此使車架減低吸震能力,而令騎乘者感到不舒服。 本發明之主要目的係爲提供一種複合材料自行車架之製造方 法,用以製造一具有前車架部份及一對後叉之車架,其步驟係 先以纖維強化合成樹脂之複合材料層個别硬化形成後叉之左、 右叉;再以前述之複合材料捲繞成若干管件並藉複合材料層搭 接該管件連結成具有"v„或,,τ"字形造型之前車架部份, 或整車架具有Χ字型、十字型、Ζ字型或山字型造型。再將已個 别先予硬化成型之後叉之左、右又與該尚未硬化之前車架部扮 -起入模共硬化。藉此,以簡化模具,使加工更爲簡便可行。 本發明足另-目的爲提供—種複合材料自行車架,其 由複合材料管件组成"γι,、、 1子形之前車架部份以及僅 有一對後叉或整車架jL古Υ —训 , 木具有Χ子型、十字型、Ζ字型或山字型造 型。該後又包含有針邦士 + 4 、右叉,其可一體連接在前車架之 適當處以形成車架之一部 十木 邵份,枋此,不但可提高車架之扭轉剛 性與側向货曲剛性,丨司&允Τ w + ’、不致提,OJ垂直剛性,故使車架具冇 良好吸震能力,而提昇騎乘舒適性。 、 囷式説明 圖1-13爲本發明麻朽^ Μ 謂工溥片單殼造型車架類舉;其中 -i〇X 2V7. S3. 3. 10,000 (請先W磧背面之注意事項再填寫本頁) -X A7 B7 The present invention is revised. The composite bicycle frame is related. Please read the back & Note $ item and fill in%. This page is about the manufacture of composite bicycle frames = ^ Fang Xin is especially related to the simple thin traditional ferrite type Bicycle frame, whether it is a metal frame, carbon fiber hybrid broken fiber frame, its shape is nothing more than Ba Li, cut ~ or one person "^ Fork independent round tube using welding, dolphin = chemical and other methods combined into the front triangle and the rear triangle structure. Among them, the head tube " connects the handlebar and the front wheel mechanism, " seat tube " connects the seat base perpendicular to the chat pedal axis, and the upper tube " connects the head tube and the lower edge of the seat tube 'These form the front of the frame Triangle part. " Rear upper tube upper edge and rear wheel axle hook, " Rear fork " is connected to seat tube lower edge and rear wheel axle hook, forming the rear triangle of the frame. Whether it is a metal frame, a joint-type frame or a Zhao-shaped Qianwei frame, so many joints of the Ferrite frame need complicated connection or gluing procedures, such as: different sizes of tube technology Γsleep joint quality Control, complex processing procedures, etc. 'therefore, when joining multiple knots: Yuanniu, not only is it time-consuming to manufacture, but also high in cost. In order to solve the problem of the manufacturing process and cost caused by the modeling of the above-mentioned fee-type bicycle frame, the Central Sample Bureau of the Ministry of Economic Affairs only printed it. There is a so-called thin single-shell model (Legal type) bicycle frame. The trend of styling streamline breaks the traditional frame styling model, for example, the front triangle shape is changed from triangle shape to Y shape, T shape, v shape, z shape, etc. It was changed to only the rear upper or the rear fork, and some frames have "X" style, " font, " Z "font, ,, mountain, font, etc. Because ^ takes over The number of items " has become smaller, and the size must be relatively thicker. The national patent No. 4 8 5 0 6 0 7 issued to BreIlt J · Trimble on July 25, 1989 (USP N0. 4 8 5 〇6〇7) reveals a composite material bicycle frame and its manufacturing method, although the frame is made of composite materials, but its shape has not deviated from the conventional diamond-shaped frame with the shape of the front triangle and the rear triangle , And its system (CNS) -4- 000 Printed by the Central Sample Bureau of the Ministry of Economic Affairs only by the Huangxiao Cooperative 318166 A7 ___ ____B7 V. Description of the invention (2) The manufacturing method is to make the whole frame integrally formed at one time. This kind of manufacturing method of forming the bicycle frame with composite material at one time although there is no need to weld, the adhesive is combined to form the adjacent joints. The traditional metal frame has the advantage of being lighter; however, the molds used in its manufacture are therefore quite complex, heavy and heavy, with long processing cycles and low mass productivity. Moreover, it has many joint pipes and overlapping positions, and the lamination is time-consuming and mass production. It has the same characteristics as the traditional diamond-shaped frame, and the wind resistance coefficient is large; and the vertical rigidity is too large due to the diamond-shaped frame, which makes the rider feel the I vibration from the seat tube, which is comfortable The performance is poor. Furthermore, the design space is smaller in order to avoid the transmission path of the chain. The r composite bicycle rack disclosed in U.S. Patent No. 49〇2458 was also issued to Brent Trimbiet on February 20, 1990. The "Molding Method" is a partial succession of the former US Patent No. 4 8 5 0 6 〇7; it is to disclose a composite material molded by, for example, structural fiber reinforced thermosetting synthetic resin. The air or self-assembly methods of vehicle frame parts. The entire frame can be connected into a whole. Although it is recommended to place an inflatable bladder in the hollow of the shell that has not been hardened by the composite material, so that the unhardened shell can be blown out by the outside when the mold is heated and improved Bag to improve the manufacturing accuracy and quality of the composite material frame; but the shape of the frame is still the traditional frontal type frame, and its mold is large and complex and difficult to process. In addition, the vertical rigidity of the traditional diamond umbrella frame is too high, which makes the riding comfort poor. —U.S. Patent No. 4888355 issued to BrentTMmbie on December 26, 1989 is a continuation of the aforementioned U.S. No. 4s〇2 4 5 8 which discloses a composite bicycle rack and its manufacturing method ; The composite material of thermosetting synthetic resin impregnated with unidirectional structural fibers is molded into a one-piece one-piece type ----------____ ______ _________, 乂, 丫 ί :, a dagger, CNS) (2 ί U x ~ ~-:)! 0,000 (please read the notes on the back before filling in this page) Order in I · -5- 318166 A7 B7 V. Description of the invention (3) Central Bureau of Standards of the Ministry of Economic Affairs Zigong Consumer Cooperative prints and cracks the entire bicycle frame, where the composite material layer can be pre-formed into an unhardened frame and then placed into the hollow interior with an inflatable bag (inflatable bladder), and then injected into the mold to blow and pressurize and heat harden . Although the patent proposes to set an airbag inside the statically hardened frame shell and provide M-expansion and hardening steps to improve the accuracy of the "molding", the structure is still the traditional Festo frame from the front triangle and the rear The triangle is formed, and it is formed in one piece, which makes the mold still large and complex and difficult to process. The frame made is still too comfortable because of the vertical rigidity.-It was also awarded on June 22, 1991 U.S. Patent No. 4 9 8 6 9 4 9 to Brent j. Trimbie, "Making Method of Composite Bicycle Rack" is the split of the aforementioned U.S. Patent No. 48 8 9 3 3 5; the molded bicycle frame disclosed by it Hollow zero: with the assembly (ten thousand method, which is made of composite material impregnated with unidirectional structure woven thermosetting or resin) to form a hollow part or assembly, and at least two adjacent wall sections are opposite parts It is overlapped to form a general body, and the overlapped portion is leaked between the outer mold and the inner pressure member (such as an air blowing bag), so that the shell of the frame can be hardened under pressure to provide a Press-molded joint integrated with the wall section and forming a hollow Bicycle frame parts. Although the case provides the technology of overlapping and connecting the wall sections into one to be hardened by pressure heating, the frame is still in the shape of a traditional stone frame, so the mold is still complicated and difficult to process; furthermore The vertical rigidity is large and the riding comfort is poor. US Patent No. 4982975 issued to Brcnt J. TrimMe on July 8th, 1991 is a division case of the aforementioned US Patent No. 45060607, which discloses a ΓComposite bicycle frame with press-molded joints. ”Although the case provides a technique in which at least two adjacent wall sections are overlapped with a lapped layer of fiber-impregnated fiber material to form a joint and then heated and integrated to be hardened and formed; The shape of a traditional diamond-shaped frame (please read the precautions on the back before filling in this page) §! / ·, Order 10,000 -6- V. Description of the invention (4) A7 B7 Central Bureau of Economic Affairs * =: The consumer cooperative ’s policy is one-time molding, so it still has the aforementioned shortcomings (such as complicated and large molds, difficult processing, and poor riding comfort). Although the above-mentioned conventional techniques are all related to the bicycle frame of composite materials; The shape is still a diamond-shaped frame composed of a front triangle and a rear triangle; although its structure can improve the torsional rigidity and lateral cross-stiffness of the frame, it also increases the vertical rigidity, so the frame reduces the shock absorption capacity This makes the rider uncomfortable. The main purpose of the present invention is to provide a method for manufacturing a composite bicycle frame for manufacturing a frame with a front frame portion and a pair of rear forks, the steps of which are first The composite material layer reinforced with fiber-reinforced synthetic resin is individually hardened to form the left and right forks of the rear fork; then the aforementioned composite material is wound into a number of pipe pieces and the pipe pieces are connected by the composite material layer to form a " v " or, , τ " before the shape of the frame, or the whole frame has an X-shaped, cross-shaped, Z-shaped or mountain-shaped shape. Then the left and right sides of the fork after being pre-hardened and molded together with the frame part of the unhardened before-into the mold and hardened together. In this way, to simplify the mold and make the processing more convenient and feasible. The present invention has another objective is to provide a composite material bicycle frame, which is composed of composite material pipes " γι ,,, 1 sub-shaped front frame part and only a pair of rear forks or a complete frame jL 古 Υ-training , The wood has X shape, cross shape, z shape or mountain shape. The rear also contains the pin Bangshi + 4 and the right fork, which can be integrally connected to the appropriate position of the front frame to form a part of the frame, which is not only can increase the torsional rigidity and lateral direction of the frame The rigidity of the cargo curve is not allowed to mention, and the vertical rigidity of the OJ makes the frame with good shock absorption capacity and improves the riding comfort. 、 囷 式 说明 Figure 1-13 is the hemp of the present invention ^ Μ means Gongpu sheet single-shell modeling frame class; of which -i〇X 2V7. S3. 3. 10,000 (please fill in the precautions on the back of the moraine first This page)-
訂 -7- A7 B7 328166 五、發明説明(s) 囷1爲’v学型前車架部份,而後叉僅一文,位於五通與座管 之間,讦避開鍵條; 圈2爲’ 7子型前車架部份而後又僅一支,位於五通及座管之 間,可避開鍵條; 囷3爲,1 ^字型前車架部份,而僅有後下又; 圈4爲τ子型前車架部份,而後叉僅有一支,整車架成一 "X "型; 囷5爲"V"字型前車架部份,而僅有後上又; 圖6爲”τ"字型前車架部份,而僅有後上又; 圖7爲πτ"字型前車架部份,而僅有後上又; 圖8爲”τ"字型前車架部份,而僅有後下又; 圖9爲,17 "字型前車架部份,且僅有後上又,整車架成一 ” Z,, 字型; 圖10爲"7"字型前車架部份,且僅有後上叉; 圖11爲"T"字型前車架部份,且僅有後上叉; 圖12爲"T"字型前車架部份,且僅有後上又; 圖I3爲"V"字型前車架部份,且僅有後下又,整車架成一,,山 "字型。 由上第1 - I 3圈均可絰其學修飾斷面造型使更具流線形,並考 慮空氣動力學減低風阻系統。 囷14所稱"Y 11字造型前車架部份,且僅有後下又之單殼薄片 造型車架; 闽15、15A、15B係第14圈車架之後下又之右又及其模具; 圖16爲後下又之左、右又接著面互補凹凸之”十"字形咬合機頀 -7- A7 B7 328166 V. Description of invention (s) 囷 1 is the part of the front frame of the 'v learning type, and the rear fork is only one article, located between the five-way and the seat tube, avoiding the key bar; circle 2 is 'The 7 sub-type front frame part is only one rear, located between the five-way and the seat tube, can avoid the key bar; 囷 3 is, 1 ^ -shaped front frame part, and only the rear and the bottom ; Circle 4 is the front frame part of the τ sub-type, and there is only one rear fork, and the whole frame is a " X "type; FIG. 5 is the front frame part of the " V " font, and only the rear upper Figure 6 is the "τ " font front frame part, and only the upper back; Figure 7 is the πτ " font front frame part, and only the upper back; Figure 8 is the" τ " word The front frame part of the model, but only the rear and the bottom; Figure 9 is the front frame part of the 17 " font, and only the rear upper part, and the whole frame is in one "Z," font; Figure 10 is " 7 " font front frame part, and only the rear fork; Figure 11 is the " T " font front frame part, and only the rear fork; Figure 12 is the " T " font The front frame part, and only the rear upper part; Figure I3 is the " V " font front frame Part, and only the back and the bottom, the whole frame is in one, "Mountain" type. From the first to the first three circles of the I-I can modify the cross-section shape to make it more streamlined, and consider the aerodynamics Reduced wind resistance system. The "Y" 11-shaped front frame part of the "囷 14" model, which has only a single-shell thin-frame frame with a lower back; Min 15, 15A and 15B are the 14th lap frames. Right and its mold; Figure 16 shows the "ten" zigzag articulator with complementary unevenness on the left, right and back
10,00'J ----------β丨- (請先聞讀背面之注意事項再填寫本頁)10,00'J ---------- β 丨-(please read the precautions on the back before filling this page)
、-π 經濟部中央橾準局貝工消費合作社印製 8- A7 B7、 -Π Printed by Beigong Consumer Cooperative of Central Central Bureau of Economic Affairs 8- A7 B7
經濟部中央搮準局工消资合作社印$L 五、發明説明(6) 構; 囷17搭接後之後下叉與五通; 圖18爲全車架搭接硬化成型模具囷; 囷18A爲自囷I8中之i 8 a - ;[ s A剖面線所取之剖面圈; 囷ΙβΒ爲自圖I8中之18B_18B剖面線所取之剖面囷; 圖isc爲自圖1S中之面線所取之剖面圈; 圖1SD爲自圖1S中之hd-wd剖面線所取之剖面圖; 圖1SE爲自蹰1S中之HE-iSE剖面線所取之剖面囷; 囷1SF爲自圖1S中之“^””剖面線所取之剖面圖; 圏1SG爲自圖1S中之wg — jw剖面線所取之剖面圈; 圖1SH爲自圖1S中之HHqsH剖面線所取之剖面圖; 囷I9係顯示前車架部份之中空内部穿有一吹氣袋,其中該吹 氣袋之吹氣嘴由前車架部份之頭管穿出; 囷2〇係顯示前車架部份之中空内部穿有一吹氣袋,其中該吹 氣袋之吹氣嘴由前車架部份之座管穿出; 圈21係顯示前車架部份之中空内部穿有二吹氣袋,其中該吹 氣袋之吹氣嘴由前車架部份之頭管與座管穿出。 、’人人 圖號説明 1 .前車架部份 1 1 .頭管内埋件 1 2 .座管 1 3 · 五通管 2 .後又 «>3. }. !〇,〇〇〇 (請先閱讀背面之注意事項再填寫本頁) 打 -9- >18166 A7 B7 五、發明説明(7 ) 2 1 2 2 2 3 2 4 2 5 2 6 3 1 3 2 4 1 4 2 4 3 5 . D . G . 後叉之左又 後又之右又 相對於後又之左、右又(21)(22)之接著面 互補之凹凸十字型接合構造 互補之凹凸十字型接合構造 後輪勾爪 模具 模具 吹氣袋 吹氣袋 吹氣袋 模具 凹凸十字型接合構造之凹凸深度或高度 小角形溝槽 (請先閲讀背面之注意事項再填寫本頁) -訂 經濟部中央揉毕局眉工消资合作社印装 詳細説明 本發明之複合材料自行車架,其基本造型係將傳統带石型車架 造型t上、下及座管由原來之獨立支撐結構結合成一 Y 、 統鑽石造型車架之後三角由片右夕 w你有足後上又與後下叉改爲僅有單 一後又(2);該後又(2)包含 d穴致成對稱疋左、右又(21)、 (22)(如囷14所示)。 在製造上,本發明係先以 材料預浸材料逐層疊於一心 5 - 3 〇層(以8 - 1 6層爲最佳)之複合 模(未示)而此心模之造型尺寸加上 r! i£/>] ( CNS ) Λ4) '3. 3. ! 0,000 -10- A7 B7 五、發明説明(δ ) 複p材料層▲厚度,即爲成品外型尺寸(亦即模穴尺寸扣除複合 材料(層數厚度即爲心模之尺寸)。此心模之材質可爲木頭、橡 膠或塑膠等價廉、加工方便且抽取離型容易之輕量材質。將複 口材料逐層4層於心模後,將心模抽出,並將吹氣袋(可爲耐龍 材質(氣袋)穿入其中,或以熱膨脹型發泡材料灌製填充於其 中。然後將該穿有氣袋或填充有熱膨腰發泡材料上之尚未硬化 之後叉足左或右叉(21)(22)置於模具中加壓加熱成 型。(如囷1 5所示) 在本發月之較佳具體實施例中,後叉之左、右叉(21)(22) 在其相對之接著面(23)分别設計有互補之凹凸十字型接合構造 (24)(25)(如圖15,16所示)。如圈16所示,其凹凸深度或高 度D以5 1〇Α厘爲苴,而十字字體粗以5 25公厘爲宜。而十字 字趙大小以接著面(23)可容許面積内愈大愈好。該後又之左、 右又(21 )(22)(如圖η,ls所示)在各别入模加壓加熱硬化成 型後,係以接著劑在其接著面(2 3 )予以相互黏固,並使該凹凸 互補之十字型構造互相卡合結合強化結合強度,以預製成一後 叉(2)該左、右又(21)(22)之末端一體設有後輪勾爪 (2 6 ),以利於後輪(未示)之裝設。如囷1 7所示,當左、右又 (21)(22)接著成一體時,左、右叉(21)(22)之底部圓弧處預 先設計有底2公厘高公厘之小角形溝槽(G)(如圏17所示),以利 於接著劑之溢膠,並有利於避免應力禁中之設計。 如圖1 8,1 SA〜1 SH所示,前車架部份(〗)係以頭管埋件 U 1 )、座管内埋件(1 2 )、五通金屬内埋件(〗3 )配合疊層心模 (未示)將複合材料之預浸材料逐層疊層於心模(未示)上,其中Printed by the Ministry of Economic Affairs Central Bureau of Industry and Consumers Cooperatives $ L V. Description of the invention (6) Structure; After the lap 17 is connected, the fork and the five-way; Figure 18 is the full frame lap hardened molding die 囷 18A is I 8 a-in I8; the cross-section circle taken by [s A cross-sectional line; 囷 ΙβΒ is taken from the 18B_18B cross-sectional line in FIG. I8; FIG. Isc is taken from the surface line in FIG. 1S 1SD is a cross-sectional view taken from the hd-wd cross-sectional line in FIG. 1S; FIG. 1SE is a cross-sectional wall taken from the HE-iSE cross-sectional line in X 1S; X 1SF is taken from FIG. 1S Section drawing taken by the “^” section line; ring 1SG is the section circle taken from the wg — jw section line in FIG. 1S; FIG. 1SH is the section view taken from the HHqsH section line in FIG. 1S; 囷 I9 It shows a blown bag is worn inside the hollow part of the front frame part, and the blower of the blown bag is passed through the head tube of the front frame part; 囷 2 shows the hollow inside of the front frame part Wearing an air blowing bag, in which the air blowing nozzle of the air blowing bag is passed through the seat tube of the front frame part; circle 21 shows that there are two air blowing bags in the hollow inside of the front frame part, of which The air bag's air blowing nozzle is passed through the head tube and seat tube of the front frame part., 'Everyone's figure number description 1. Front frame part 1 1. Embedded part of the head tube 1 2. Seat tube 1 3 · Five-way tube 2. Then «> 3.}.! 〇, 〇〇〇 (please read the precautions on the back and then fill out this page) hit -9- > 18166 A7 B7 V. Description of the invention (7) 2 1 2 2 2 3 2 4 2 5 2 6 3 1 3 2 4 1 4 2 4 3 5. D. G. The left and right of the back fork are relative to the left and right of the back (21) ( 22) The complementary concave-convex cross-shaped joining structure of the complementary surface is the complementary concave-convex cross-shaped joining structure of the rear wheel hook claw mold mold blowing bag blowing bag blowing bag blowing bag mold concave and convex cross-shaped joining structure Please read the precautions on the back and then fill out this page)-Order the Central Committee of the Ministry of Economic Affairs to print and print the detailed description of the composite bicycle frame of the present invention. The basic shape of the bicycle frame is a traditional stone frame. The upper, lower and seatposts are combined into a Y, unified diamond-shaped frame by the original independent support structure. After the triangle is formed by the right side of the piece, you have the upper back and the lower fork. Because there is only a single back (2); the back (2) contains d holes resulting in symmetrical left and right (21), (22) (as shown in Figure 14). In manufacturing, the present invention is the first Composite dies (not shown) layered one by one on a core of 5-3 〇 layers (8-16 layers are the best) with material prepreg and the size of the core mold plus r! I £ / >] ( CNS) Λ4) '3. 3.! 0,000 -10- A7 B7 V. Description of the invention (δ) The thickness of the complex p material layer ▲ is the finished size of the finished product (ie the cavity size minus the composite material (the thickness of the layer is Is the size of the heart mold). The material of this mandrel can be a light weight material such as wood, rubber or plastic which is inexpensive, easy to process and easy to extract and release. After the compound mouth material is layered on the mandrel layer by layer, the mandrel is drawn out, and an air blowing bag (which can be made of nylon material (air bag) is inserted into it, or filled with thermal expansion foam material. Then Place the left or right fork (21) (22) of the fork foot that is worn on the air bag or filled with the thermally expanded waist foam material and has not been hardened, and pressurized and heated to form. (As shown in Fig. 15) In a preferred embodiment of the present invention, the left and right forks (21) (22) of the rear fork are respectively designed with complementary concave-convex cross-shaped joint structures (24) (25) on their opposite adjoining surfaces (23) ( (As shown in Figures 15 and 16.) As shown in circle 16, the depth or height D of the concave and convex is 5 10 A centimeters as the sack, and the cross font is thick and 5 25 millimeters is appropriate. The cross character Zhao size is followed by the surface (23) The larger the allowable area, the better. The subsequent left and right (21) (22) (as shown in Figure η, ls) are pressed and heated and hardened by the respective molds, followed by The adhesive is adhered to each other on its adjoining surface (2 3), and the cross-shaped structure with complementary unevenness is engaged with each other to strengthen the bonding strength to pre-form a rear fork (2) the left and right (21) The end of the (22) is integrally provided with a rear wheel hook (2 6) to facilitate the installation of the rear wheel (not shown). As shown in Fig. 17, when the left and right are (21) (22) When they are integrated into one, the bottom and arcs of the left and right forks (21) (22) are pre-designed with a small angular groove (G) (as shown in Figure 17) with a bottom of 2 mm and a height of 2 mm to facilitate adhesion. The overflow of the glue is also conducive to the design of avoiding stress prohibition. As shown in Figure 18, 1 SA ~ 1 SH, the front frame part (〗) is embedded in the head tube U 1), the embedded parts in the seat tube ( 1 2), five-way metal embedded parts (〗 3) cooperate with laminated mandrel (not shown) to laminate the prepregs of composite materials on mandrel (not shown) one by one, in which
S3. 3. i〇,〇〇U (請先閏讀背面之注意事項再填寫本頁)S3. 3. i〇, 〇〇U (please read the notes on the back before filling this page)
訂 經濟部中央標率局只工消費合作社印褽 » 11- 3rnee A7 B7 五、發明説明(?) 經濟部中央橾準局員工消资合作社印袋 複合材料之層數一般約5_30層,而以8_16層最佳;再將心模抽 出,以形成未硬化之前車架部份(1)。再將前述已預先硬化成型 之後叉(2),以複合材料層纏繞搭接於該尚未加熱硬化之前車架 部份(1)之座管(I2)與五通管(13)之間之適當處(例如如囷14 係將後又(2)搭接在五通管(13)之部位);該搭接之長度則最少 應有4-8公分,且最好採漸層設計,以避免應力集中(漸層長度 以S-10公厘爲宜)。搭接部份最好再配合薄膜態之接著劑以增 加接著之強度。五通内埋件(13)附近與後又(?)之搭接層數外 最好再施以1-2層之複合材料預浸材包體薄膜狀之環氧系發泡材 料於搭接之最外層,以便於成型時施以外壓而增加結構之密合 一體化。 13 如圖19,20,21所示,再將吹氣袋(4 1 )( 4 2 )( 4 3 )穿入尚未 硬化之前車架部份(1)之中空内部;其中吹氣袋Ui)2吹氣嘴 (4 4 )可由頭管(;l i )或座管(j 2 )進入(如圖i 9、2 〇、2丄所 示)〇 如@18所示,當後又⑴已搭接於尚未硬化之前車架部份⑴ 且該尚未硬化之前車架部份⑴之中空内部穿有吹氣袋或填充有 熱膨脹發泡材料後’可一體置入—模具 饼丹(5 ) I内加熱共硬化成 型。若前車架部份(1)之内部Λ穿右—名代, 你茅有吹氣袋(4 1) (4 2)或 (4 3 )(如圖 1 9,2 0,2 1 所示),则 γ Λ Λ 上 τ 1 丁;川可在加熱硬化時,由頭管 (11)或座管(I2)穿出之吹氣嘴(ο) 入乳加壓该前車架部份, 使其製造精度提高’若該前車架部份(1、、+ d , 内部係填充以熱膨脹 發泡材料,則在入模具(5 )加熱共硬仆咕 ^ 升更化時,該發泡材料即受私膨 脹,以提供内部膨脹壓力而使前車架部 平木部份(1)在熱硬時,緊貼模 (請先閏讀背面之注意事項再填寫本頁) z l·Ordered by the Central Standard Rating Bureau of the Ministry of Economic Affairs only for consumer cooperatives. 11- 3rnee A7 B7 V. Description of the invention (?) The number of layers of composite materials printed by the Central Provincial Bureau of the Ministry of Economic Affairs is generally about 5_30 layers. The 8_16 layer is the best; then pull out the mandrel to form the unhardened frame part (1). Then, the aforementioned fork (2) that has been pre-hardened and formed is wound around the seat tube (I2) and the five-way tube (13) of the frame part (1) before being heated and hardened with a layer of composite material. Place (for example, if the line 14 is to be connected to the two-way pipe (13) at the rear (2)); the length of the overlap should be at least 4-8 cm, and it is best to adopt a gradient design to avoid Stress concentration (gradient layer length should be S-10mm) It is better to add the adhesive in the film state to the overlapping part to increase the adhesive strength. It is better to apply 1-2 layers of composite material prepreg, film-like epoxy-based foaming material in the vicinity of the overlapping layer of the five-way embedded part (13) and the back (?). The outermost layer, so as to apply external pressure during molding to increase the tight integration of the structure. 13 As shown in Figures 19, 20, and 21, insert the air blowing bag (4 1) (4 2) (4 3) into the hollow interior of the frame part (1) before it has not hardened; the air blowing bag Ui) 2 The air blowing nozzle (4 4) can be entered by the head tube (; li) or the seat tube (j 2) (as shown in Figures i 9, 2 〇, 2 丄) 〇 As shown in @ 18, after that ⑴ has been taken After it is connected to the frame part before hardening (1), and the frame part before hardening (1) is hollowed with a blown bag or filled with thermal expansion foam material, it can be integrated into the mold cake (5) I Heating and hardening forming. If the inside of the front frame part (1) wears the right-name generation, you have an air blowing bag (4 1) (4 2) or (4 3) (as shown in Figure 19, 20, 21 ), Then γ Λ Λ on τ 1 Ding; Chuan Ke can press the air blowing nozzle (ο) through the head tube (11) or the seat tube (I2) during heating and hardening to pressurize the front frame part, To improve its manufacturing accuracy 'If the front frame part (1, + d, the inside is filled with thermal expansion foam material, then when the mold (5) is heated and hardened, the foam will be increased. The material is expanded privately to provide internal expansion pressure to make the flat wooden part of the front frame part (1) adhere to the mold when it is hot (please read the precautions on the back before filling this page) zl ·
訂 文送巧中; (CNS ) 210 :\ Ιϋ,υΟΟ -12- A7 B7 經濟部中央樣準局月工消费合作社印装 五、發明説明(/ο ) 具(5)之内壁。進而一體形成複合材料之自行車架。 有關預浸材料所選用之型式及種類,則依車架所要求之特性而 有所不同,如在多向挽曲性,剛性,壓縮強度,拉伸強度,吸 震能力及重量等等之要求下,户斤選用之纖维包括玻璃纖維、後 纖維、克夫拉(Kevlar)纖維、或史佩特拉(Spectra)纖維。 而各纖维型式又可分低、中、高模數者。若有特别性質要求, 可混合不同纖維,如使用25、5〇或75重量比碳纖維,相對於使 用7 5、5 0、2 5重量比玻璃纖維。 在本發明之另一具體實施例,前述之已個别預先硬化成型之後 左、右叉(21)(22 )係分别以預浸材料纏繞搭接於尚未硬化之前 車架部伤(1),再一起置入模具(5)中加熱共硬化—體成型。 本發明之製造方法,由於係使車架僅具有—對後又;即 左、右叉(2 1 ) ( 2 2 ),且該左、右又(2 1 ) ( 2 2 )係分别先予預製 硬化成型,故而,其製造左、右又(^)(22)之模具 (3 1 ) ( 3 2 )(如圖1 5 )以及製造整體車架之模具(5 )(如圖i 8所 示)’均可予以簡化缩小而非常便利於自行車架之製造。此外, 囡後又(2 )係先予硬化成型,而且僅有一對後又(2 )之設計,故 而後又(2)可搭接在前車架部份〇)之座管(12)與五通管(13) 之間之任何位置,以提高其造型設計之可變化空間,進而亦可 依流體力學方式設計出低風阻係數之流線造型。尤其,因該後 又(2 )可有許多位置搭接於前車架部份(!),其乃可避開與驅動 鍊條(未示)之不良設置位置,而提高自行車之設計空間。 依本發明之製造方法所製成之複合材料自行車架,其具有一前 車架部份(1 )與一對後又(2 );其中該前車架部份(1 )係以大張 (請先M讀背面之注意事項再填寫本頁)The text of the order is sent in a clever way; (CNS) 210: \ Ιϋ, υΟΟ -12- A7 B7 Printed by the Monthly Consumers Cooperative of the Central Prototype Bureau of the Ministry of Economy V. Invention description (/ ο) The inner wall of the tool (5) Furthermore, the bicycle frame of composite material is integrally formed. The type and type of prepreg material used will vary according to the characteristics required by the frame, such as under the requirements of multi-directional flexure, rigidity, compressive strength, tensile strength, shock absorption capacity and weight, etc. The fiber selected by Hu Jin includes glass fiber, back fiber, Kevlar fiber, or Spectra fiber. Each fiber type can be divided into low, medium and high modulus. If special properties are required, different fibers can be mixed, such as using 25, 50, or 75 weight carbon fibers, as opposed to using 75, 50, 25 glass fibers. In another specific embodiment of the present invention, the left and right forks (21) (22) after being pre-hardened and formed separately are wound with prepreg material and overlapped on the frame part before the hardening (1), Then put them together into the mold (5) to heat and co-harden them-bulk molding. According to the manufacturing method of the present invention, the frame only has a pair of back-to-back; that is, the left and right forks (2 1) (2 2), and the left and right forks (2 1) (2 2) are given separately Precast hardening molding, therefore, it manufactures left and right (^) (22) molds (3 1) (3 2) (as shown in Figure 15) and molds for manufacturing the whole frame (5) (as shown in Figure 8) Show) 'can be simplified and reduced, which is very convenient for the manufacture of bicycle frames. In addition, the rear (2) is pre-hardened and formed, and there is only a pair of rear (2) designs, so that (2) the seat tube (12) and the seat frame (12) can be overlapped on the front frame part. Any position between the five-way pipes (13) can improve the changeable space of the shape design, and then the streamline shape with low wind resistance coefficient can also be designed according to the hydrodynamic method. In particular, since the rear part (2) can have many positions overlapping the front frame part (!), It can avoid the bad installation position of the driving chain (not shown) and increase the design space of the bicycle. The composite bicycle frame made by the manufacturing method of the present invention has a front frame portion (1) and a pair of rear frames (2); wherein the front frame portion (1) is stretched ( (Please read the notes on the back before filling this page)
—訂-Order
、發明説明( 成連續片或補“捲繞成管件,再 件(⑴故n f ⑴、座管内埋件(12),五通内埋 )—體形成爲"”、"Π”、"7"字型之前車架部份 Π ’再將後又(2)搭接於前車架部份⑴之座管(12)與五通管 (13)(間之適當處,再—起入模加熱共硬化而成。該頭管⑴) 形成爲-前又支擇器,用以安裝前叉總成(未示),座管(12)形 成座塾支撐器’用以安裝座熱總成(未示);五通管(13)财形 成爲一鎖板支撐器,用以安裝鎖板總成(未示)。該自行車架由 於僅具有一對後叉(2),可避開傳動練條(未示)之路徑,而有 利於自行車造形之設計。而且其構造可在負載之直立方向上提 供適當彈性減振特性’以減少騎乘自行車之直立方向振動傳至 騎乘者,因而提供較佳之騎乘舒適性。 —---------^ ·-- (請先閏讀背面之注意事項再填寫本頁) 訂 Λ I. 經濟部中央橾準局只工消費合作社印褽 一本 I 4, Description of the invention (in a continuous piece or patch "wound into a pipe, and then (1) nf ⑴, seat tube embedded parts (12), five-way embedded)-the body is formed as "", " Π ", " 7 " Front frame part Π ', and then (2) overlap the front frame part (1) seat tube (12) and the five-way tube (13) (where appropriate, and then- The mold is heated and hardened together. The head tube (1) is formed as a front-selector for installing the front fork assembly (not shown), and the seat tube (12) forms a seat supporter for installing the seat heat (Not shown); the five-way tube (13) is formed as a lock plate supporter for installing the lock plate assembly (not shown). The bicycle frame can be avoided because it only has a pair of rear forks (2) The path of transmission training strip (not shown) is conducive to the design of bicycle shaping. And its structure can provide appropriate elastic damping characteristics in the upright direction of the load 'to reduce the upright direction vibration of the riding bicycle to the rider, Therefore, it provides better riding comfort. —--------- ^ ·-(please read the precautions on the back before filling this page) Order Λ I. Ministry of Economic Affairs Bureau of Consumer Cooperatives work only quasi-Indian all-rounder an I 4
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW84101433A TW318166B (en) | 1995-02-16 | 1995-02-16 | Method of making composite bicycle frames |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW84101433A TW318166B (en) | 1995-02-16 | 1995-02-16 | Method of making composite bicycle frames |
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TW318166B true TW318166B (en) | 1997-10-21 |
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TW84101433A TW318166B (en) | 1995-02-16 | 1995-02-16 | Method of making composite bicycle frames |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104118513A (en) * | 2014-07-24 | 2014-10-29 | 联威(天津)碳纤维复合材料科技有限公司 | Injection-molded bicycle frame and manufacturing method thereof |
TWI689408B (en) * | 2018-09-13 | 2020-04-01 | 國家中山科學研究院 | Bending hollow composite pipe fitting forming method |
TWI796186B (en) * | 2022-03-29 | 2023-03-11 | 許秀政 | Carbon fiber bicycle component structure and manufacturing method thereof |
-
1995
- 1995-02-16 TW TW84101433A patent/TW318166B/en active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104118513A (en) * | 2014-07-24 | 2014-10-29 | 联威(天津)碳纤维复合材料科技有限公司 | Injection-molded bicycle frame and manufacturing method thereof |
TWI689408B (en) * | 2018-09-13 | 2020-04-01 | 國家中山科學研究院 | Bending hollow composite pipe fitting forming method |
TWI796186B (en) * | 2022-03-29 | 2023-03-11 | 許秀政 | Carbon fiber bicycle component structure and manufacturing method thereof |
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