經濟部中央標準局員工消費合作杜印製 C7 D7 五、創作説明（]) 本發明係提供一種馬達軸承蓋體製造方法，其係Μ多 道剪切、沖壓加工程序，一體完成馬達_承蓋體之製造方 法，可快速成形提高品質、大幅縮短工時、降低成本，而 極具產業上的利用價值。 面對諸多國家廉價勞工的競爭，及木土產業高成本之 勞工壓力下，產業自動化的速率霈再加以提昇，Μ低勞 工的使用及成本的壓力，同時提昇產品的品質與產量。 按，Μ往馬達軸承蓋體，係以熔融之金屬液灌注於壓 鏑横内，方使成形，然因需將金圈綻融為液體Μ方便灌注 ，是Κ需耗費大量之熱能成本，而灌注於壓鏑模内之金屬 液需待其凝固，方可取出成形之馬達軸承蓋體，在時間上 耗費了大部份的等待時間，使效率、產能均無法提昇，又 成形之馬達袖承蓋體係為毛坯，St壓鑲惰之接獨縫隙易產 生毛邊，需另次加工予K剔除，更形成加工上的浪費與不 方便*另馬達袖承蓋體具有較複雜之结構與死角，是以壓 繙tM六需增厚提供流動之空間或間距，使灌注不致有餘隙 造成毛坯不完全，卻又耗費更多的材枓*且灌注方式之成 品易於冷卻時變形·等成型方式種種不良的因素，均使馬 達袖承蓋體在製造的成本無法降低，效率、品質與產量亦 無法提昇。 本發明人乃專業從事金屬成形加工作業，具有設計與 莨務之經驗，有鑑於習用馬達軸承蓋體之製造方法，具有 如此多之重大缺失，遂決心重新規剿發展，詳加設計、評 本紙張尺度適用中國國家標準(CNS)A4規格(210X297公釐) (請先閱讀背面之注意事項再蜞寫本頁) 、ΐτ 經濟部中央標準局員工消t合作社印製 C7 D7 五、創作説明（2 ) 估，綜集多次試作、實驗改良，終得研gl〗出本發明，一棰 馬達籼承蓋體製造方法。 即，本發明之主要目的，係在提供一種馬達袖承Μ體 製造方法，其係Μ速績多道剪切、沖壓之加工程序，快速 一體成型，提高品質、大幅縮短工時、降低成木，而極具 產業上的利用價值。 Η就本發明之製造方法及特激，配合圖式詳细說明如 后，俾使 典審查委員更加明盹。 第一圖：係馬達主軸之立體圖。 第二圖：係馬達铀承蓋體之立體圖。 第三圖：係馬達軸承蓋體之剖視圖。 第四圆：係袖承ϋ體迪續沖壓、鲟切之筲際成形圖。 第五圖：係承袖蓋體坯料部份之實際成形圖。 第六圖：偽袖承座罩部份之沖懕程序作動示意圖。 第七圖：係袖承座罩部份之實際成形圖。 第八圖：係轉子護罩部份之沖壓程序作動示意圖。 第九圖：係轉子護罩、鎖固孔、套合凸緣與透孔部份之實 際成形圖。 第十圖：丨系鎖固孔、套合凸緣與透孔之剪切、沖壓程序作 動阚。 第十一圖：係蓋體緣邊剪切及完成蚰承蓋體之程序示意圖。 首先，謓參閱第一、二、三、四圖所示，本發明係一 揷馬達袖承蓋體製造方法*主要係Μ多道剪切、沖壓程序 本紙張尺度適用中國國家標準(CNS)A4规格(210X297公釐> (請先閲讀背面之注意事項再填寫本頁) ，va Ή 205741 C7 _D7__ 五、創作説明（3 ) ，將長條金鼷板（10)連讀沖壓如第四圖所示，一體成型為 禺违（20)之铀承蓋體（30)，其中_承蓋體（30)具打較深之 铀承座罩（31)、較淺之轉子譜罩（32)及對稱之蓋體緣邊（3 3)，而兩蓋體緣邊（33)間向兩側各凸伸一具有鎖固孔（34) 之耳板（35)，且順延耳板（35)之鎖固孔（34)向下凸仲一套 合凸錄（36)，另軸承座軍（31)上具有一透孔（37) ，其製 造過程如下： ⑴如第五圖所示，由各剪切模具於金靨板（10)之緣邊 及其横截線上，依序間斷剪沖出坯料定位孔（11 )、中央截 斷緣（12)，及剪除多餘之坯料（13)，而形成各自獨立、緣 邊卻相互連结之蚰承Μ體坯料U 4 )，俾供各程序之剪切、 沖壓加工； ⑵如第六、七圖所示，而由問隙依序減縮之四道沖壓 愼具沖壓袖承蓋體坯料（14)，使其依序形成軸承座罩（31) 之祖坯（311>、中坯（312)、细坯（313)與成形坯（310); (3)如第八、九圖所示，續由二道間隙相對減縮之冲颳 愼择，依序沖壓軸承座罩（3 1)成形坯（310)周錄之铀承Μ 體坯料（1 4 )，使其依序形成轉子護罩（32)之祖坯（32 1 )與 成形坯（320> ; 經濟郎中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) ⑷如第九、十圖所示，再Μ雛形之剪切愼具，於铀承 Μ體坯料（14)之兩側端，預先剪沖出鎖固孔（34 >之毛孔（3 41)； ⑸另Μ成形之W W模具，於袖承座罩（3 1)之成肜坯（3 本紙張尺度適用中國國家標準(CNS)A4规格(210Χ 297公釐) C7 D7 五、創作説明（4 ) 10) 1:沖設出成形之透孔（37); (6)複以成形之沖壓橫具，沖懕拉仲？貞固孔（3 4 )之-G孔 (341)，將其擴大並延伸，而完成瑣固孔（34)之成形孔（3 40)及下方之套合凸緣（36); ⑺如第十一圖所示，最後以成形之剪沖模具，將兩成 形之紬承蓋體坯料（1 4)相對之毛邊（15)剪切呈對稱之蓋體 緣邊（33)與耳板（35)之外形，同時將成形之軸承蓋體（30) 由金屬板UO)上截斷分離者； 賴由上述多道漸進式之沖壓、剪切加工程序，即可由 長條狀之金臑板（10)上，將軸承蓋體（30)依序加工成形並 截斷分離者•此種方法成型之袖承蓋體（30) *可較習知壓 鐳法之產品厚度輕薄，而節省大垦衬料，卻因係沖壓成肜 仍保有較佳之強度與品質•得Μ大幅降低材料成本、免除 熱源成本；又本發明之加工程序方法，無需如壓鑲法等待 產品凝固成形，即可於連讀之金鼷板上依序加工成形，亦 即將各沖壓、剪沖模具圼排狀並列，組裝於同一樓組座丄： ，而當每一次的動力沖擊刖同時完成各階段之成形程序者 •使加工程序除了岛動化、同時提高生產效率，大幅的缔 短工時並免除人力之使用，促使本發明極具產業上.之利用 價值者。 .......................................訂................t (請先¾讀背面之注意事項再ia，'寫本頁) 經濟部中央標準局員工消費合作杜印製 本紙張尺度適用中國國家標準(CNS)A4規格(210X297公釐)Du Printed C7 D7 by the consumer cooperation of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Creation Instructions (]) The present invention provides a method for manufacturing a motor bearing cover body, which is a multi-channel cutting and stamping process, which completes the motor_bearing cover The manufacturing method of the body can quickly shape to improve the quality, greatly shorten the working hours and reduce the cost, and has great industrial use value. Faced with the competition of cheap labor in many countries and the high-cost labor pressure of the wood and soil industry, the rate of industrial automation has been further increased, and the pressure on the use and cost of low labor has increased the quality and output of products. Press, Μ to the motor bearing cover body, the molten metal liquid is poured into the dysprosium horizontal, so as to form, but because the need to melt the gold ring into liquid M is convenient to infuse, Κ needs to consume a lot of heat energy cost, and infusion The molten metal in the dysprosium mold needs to be solidified before the formed motor bearing cover body can be taken out, which consumes most of the waiting time in time, so that the efficiency and productivity cannot be improved, and the formed motor sleeve bearing cover The system is a blank, and the gap between the St-pressed and inert joints is easy to produce burrs. It needs to be processed for K to be removed, which also forms a waste and inconvenience in processing. In addition, the motor sleeve bearing cover has a more complicated structure and dead corners. Thick tM 6 needs to be thickened to provide space or space for flow, so that there is no gap in the infusion and the blank is incomplete, but it consumes more material * and the finished product of the infusion method is easy to deform when cooled. Various undesirable factors such as molding methods , So that the manufacturing cost of the motor sleeve bearing cover cannot be reduced, and the efficiency, quality and output cannot be improved. The inventor is professionally engaged in metal forming and processing operations, and has experience in design and maintenance. In view of the fact that there are so many major deficiencies in the manufacturing method of conventional motor bearing covers, he is determined to re-regulate and develop, detailed design and review The paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before writing this page), the C7 D7 printed by the employee cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Creation Instructions ( 2) It is estimated that the ensemble has repeatedly tried and improved the experiment, and it is necessary to study the invention, a method for manufacturing a motor indica bearing cap. That is, the main object of the present invention is to provide a method for manufacturing a motor sleeve bearing body, which is a multi-pass cutting and stamping process, which can be quickly integrated to improve quality, greatly shorten working hours, and reduce wood formation. , And has great industrial value. Η The detailed description of the manufacturing method of the present invention and the drawings will be made in conjunction with the drawings, so that the code review committee will be more aware of it. The first picture: a perspective view of the motor spindle. The second picture is a perspective view of the motor uranium bearing cover. Third figure: Sectional view of the motor bearing cover. The fourth circle: the drawing of the sleeve shape of the sleeve bearing, continuous stamping and sturgeon cutting. Fifth figure: The actual forming drawing of the blank part of the sleeve cover. Figure 6: Schematic diagram of the impact procedure of the pseudo-sleeve bearing cover part. The seventh figure: the actual shape of the part of the sleeve cover. Figure 8: The schematic diagram of the stamping process of the rotor shield part. The ninth picture: the actual forming drawing of the rotor guard, locking hole, sleeve flange and through hole. The tenth picture: 丨 The action of cutting and punching the locking hole, sleeve flange and through hole. Figure 11: Schematic diagram of the process of cutting the edge of the cover and completing the cover. First of all, referring to the first, second, third, and fourth figures, the present invention is a method for manufacturing a cover sleeve of a motor. It is mainly a multi-channel cutting and stamping procedure. The paper size is applicable to China National Standard (CNS) A4 Specifications (210X297mm> (Please read the precautions on the back before filling in this page), va Ή 205741 C7 _D7__ 5. Creation instructions (3), the long gold plate (10) is read and stamped as shown in the fourth picture As shown, the uranium bearing cover body (30) is integrally formed into Yu Wei (20), of which the _ bearing cover body (30) has a deeper uranium bearing cover (31) and a shallower rotor spectrum cover (32) And the symmetrical cover edge (3 3), and an ear plate (35) with a locking hole (34) protruding from each side of the two cover body edges (33), and extending along the ear plate (35) The locking hole (34) protrudes downwards and the set of protrusions (36), and the bearing housing (31) has a through hole (37), and its manufacturing process is as follows: (1) As shown in the fifth figure, by each The shearing mold is formed on the edge and cross section of the gold plate (10), and the blank positioning hole (11), the central truncated edge (12) are cut out in sequence, and the excess blank (13) is cut off to form Independent , The edge is connected to each other, but the worm body blank U 4) is provided for the cutting and stamping of each process; ⑵ as shown in the sixth and seventh figures, and the four gaps are sequentially reduced by the gap. A blank (14) with a stamped sleeve bearing cover body to form the ancestor blank (311>, intermediate blank (312), fine blank (313) and shaped blank (310)) of the bearing housing (31) in sequence (3) As shown in the eighth and ninth figures, the two successively reduced clearances are used to successively stamp the bearing housing (3 1) the forming blank (310) and the uranium bearing body blank (1 4) recorded by the weekly record, making it The ancestor blank (32 1) and the forming blank (320>) of the rotor shield (32) are formed in sequence. Printed by the Employee Consumer Cooperative of the Central Bureau of Economy and Trade (please read the precautions on the back and fill in this page) ⑷ as in the ninth 1. As shown in the ten figures, the shearing tool of M prototype is pre-cut at the two ends of the uranium bearing M body blank (14) to punch out the locking hole (34 > the pores (3 41); ⑸ another M The formed WW mold is formed into a long blank on the sleeve bearing cover (3 1) (3 paper sizes are applicable to the Chinese National Standard (CNS) A4 specification (210Χ 297 mm) C7 D7 5. Creation instructions (4) 10) 1 : Rush Formed through-hole (37); (6) Combined with the formed stamping crosspiece, Chong Lazhong? Zhengu hole (3 4) -G hole (341), expand and extend it, and complete the trivial The forming hole (3 40) of the hole (34) and the sleeve flange (36) below; ⑺ As shown in the eleventh figure, finally the two formed blanks of the cover body (1 4) The opposite burr (15) is cut to form a symmetrical cover edge (33) and ear plate (35), and the formed bearing cover (30) is cut off from the metal plate UO); Lai By the above-mentioned multi-step progressive stamping and shearing processing procedures, the bearing cover (30) can be sequentially formed and cut off from the strip-shaped gold plate (10) Cover body (30) * It can be thinner and thinner than the product of the conventional pressure radium method, and saves a large amount of lining material, but it still retains better strength and quality because it is stamped into a squat. • The material cost is greatly reduced and the cost of heat source is eliminated The processing method of the present invention can be processed and formed sequentially on the continuous reading gold plate without waiting for the product to solidify and form like the pressing method. The stamping and shearing dies are arranged side by side and assembled in the same building group: and those who complete each stage of the forming process at the same time with each power shock The short working hours and the use of manpower are exempted, which promotes the invention to be of great industrial value. ................................. Order ............... ...... t (please read the precautions on the back and then ia, 'write this page'). The printed copy of the paper is printed in accordance with the Chinese National Standard (CNS) A4 (210X297 Centigrade)