21996ο Α6 Β6 五、發明説明（） 本發明是有關一種纺嫌品底布，逋用於製造蔟娀纺雜品 如地毯及特殊的地毯花磚。 本發明將會討論地毯與地毯花磚，但是，它的原理亦可 Μ適用於其他的蔟娀纺織品如壁飾、座墊等使用的纺嫌品 *本發明不應該限定它只用於地毯及地毯花磚方面的懕用 〇 每年有大量的地毯花磚出售，它們一般的組成是熱塑化 底布*用地毯的妙線如羊毛栽予簇娀，傅統的熱塑化底布 包括聚丙_稀（polypropylene)或聚醋（polyester)期維* 它可Μ做成固態外單台繡織材質，但通常都是由熱塑化材 質的非编纗雜亂的網狀層组成*部份融熔成底布外罩材料 Ο 利用針來趨使妙線穿過熱塑化底布。 通常可Μ用玻璃纖維（fibreglass)來做非煽嫌雜亂外曆 的支撐層*玻璃纖維外罩一般用膠合物質塗佈，例如聚氣 乙稀樹脂（polyvinylchloride resin)或其類似物，然後 再將地毯切割成花磚。 已經發現|這種方法製成的地毯花W的四邊有麵起的傾 向*尤其是在印花之後，四邊向上捲起會使地板失去吸引 力，且這種花磚不被接受*現在則嘈試用黏著劑來使花磚 平貼在地面上，相似的問題也發生在其他簇娀黼品上。 在過去習惯用櫬械方式將地毯花磚變形，即拉開底布使 花磚平坦·這是一種费力的工作，且無法有效防止花磚的 邊緣翹起的傾向。 (請先《讀背面之注意事項再滇珥本百) 甲 4(210X 2971'发) 五 21996521996ο Α6 Β6 V. Description of the invention () The present invention is related to a textile base fabric, which is used to manufacture sundew textile sundries such as carpets and special carpet tiles. The present invention will discuss carpets and carpet tiles, but its principle can also be applied to other textile products such as wall decorations, seat cushions, etc. * The present invention should not be limited to carpets and carpets. The use of carpet tiles. A large number of carpet tiles are sold every year. Their general composition is a thermoplastic base fabric. * The magic thread of the carpet is planted with wool such as wool. Fu Tong's thermoplastic base fabric includes polypropylene_thin (Polypropylene) or Polyester (polyester) stage dimension * It can be made into a solid outer single embroidered and woven material, but it is usually composed of a non-woven messy mesh layer of thermoplastic material * Partially melted Base fabric cover material Ο Use a needle to make the thread pass through the thermoplastic base fabric. Generally, glass fiber (fibreglass) can be used as a support layer for non-inflammation of the messy external calendar. * The glass fiber cover is generally coated with glue, such as polyvinyl chloride resin or the like, and then the carpet Cut into tiles. It has been found that | the carpet flower W made by this method has a tendency to rise on all four sides * Especially after printing, the four sides rolled up will make the floor unattractive, and this tile is not accepted * now it is noisy to try to stick Agent to make the tiles flat on the ground, similar problems have occurred in other clusters of silkworms. In the past, it was customary to use a mechanical method to deform the carpet tiles, that is, to pull off the base fabric to make the tiles flat. This is a laborious work and cannot effectively prevent the tendency of the edges of the tiles to warp. (Please first read "Notes on the back and then Hundreds of Dian Er") A 4 (210X 2971 ') 5 219965
AA
6 B 明 說 明 發 生 與 時 品 嫌 妨 娀 簇 造 製 在 決。 解功 想成 力有 努沒 項都 多是 了但 做， ，題 來問 年的 近來 俱 用接 使被 毯可 地有 他具 其其 及使 磚， 花品 毯產 地的 如娀 品簇 嫌造 纺製 賊許 簇允 種它 1 . 供布 提底 明品 發織 本纺 的 平 可 BP 劑 著 黏 用 使 霈 不 毯 地 如 性 坦 平 及 性 定。 安上 寸板 尺地 的在 受舖 ，小 後箱 M生 透產 穿中 針驟 的步 娀的 簇來 栽後 被在 質致使 材導會 布-構 底性结 化定的 塱安供 熱不提 為寸明 因尺發 是生本 明產， 發布象 本底現 使的 免 避 或 小 最 至 減 響 影 種 這 (請先W玲背面之注意事項再填寫本頁) 本發明提供一種可被穿透的坊嫌品底布材質•包含一種 編嫌的二氧化矽坊織品，具有經線與嬅線，這棰坊嫌品浸 漬在由一定量的聚丙烯酸（polyacrylic)或聚丙烯酸酯 (polyacrylate)樹脂組成的潤滑油中•將經嫌與嫜線固定 ，使所諝的編織纺織品安定•在栽簇娀過程中能讓針穿透 # ，而纺織品保持足夠的撓性，在製造中能通«滾 根據本發明，一種地毯的结構物包括由编嫌的二氧化矽 妨雄品姐成的地毯底布•在被栽簇娀的針穿透時，至少有 相當程度的尺寸安定性，較好的編織二氧化矽坊嫌品是》 雄的玻璃纖維坊嫌品，玻璃嫌維坊嫌品是由複躲玻璃纖維 … 線編嫌成的坊纗品，這些線介於40及80德士（tex)之間， 當K雙嫜線及單經線做成坊纗編嫌物時•發現用66德士的 玻璃孅維線特別理想。 已發現一種單經線及單嬅線编雄结構非常令人滿意•雖 甲 4(210X 297 公发） 4 2199656 B Explain clearly that the occurrence of a product with the current product may be a matter of decision. Xie Gong thinks that there are many things that can be done, but it ’s all right, but the question is about the use of blankets in recent years. The blankets have their own special features and bricks. Xu Tuyun, a spinning thief, can plant it. 1. The BP can be used as a binder for the bottom fabric of the textile fabrics to make it smooth and stable. Installed on the floor of the board, the small back box M produced through the middle step of the needle cluster to be planted by the quality of the material will lead to the cloth-structure of the structure of the Quan heating Not to mention that the size of the hair is a raw product because the ruler hair is published, and it is released as the background of the avoidance or the minimum to reduce the noise. This kind (please pay attention to the back of W Ling before filling out this page) The present invention provides a The base material of penetrable squares can be penetrated • Contains a fabric of silicon dioxide squares with warp and warp threads. This square is impregnated with a certain amount of polyacrylic or polyacrylate (Polyacrylate) resin lubricating oil • Fixes the warp and the thread to stabilize the woven textile • Allows the needle to penetrate # during the planting process, while the textile maintains sufficient flexibility, in According to the present invention, a rug structure includes a rug base fabric made of a woven silicon dioxide. When it is penetrated by needles, it has at least a considerable size Stability, the better woven silicon dioxide square suspect is "Xiong's glass Fibre mill suspects, glass suspected Victorian suspects are made of Fang glass fiber ... threads are made of squares, these threads are between 40 and 80 tex (tex), when K Shuangmao thread and single warp When the thread was made into a square, it was found that it was particularly ideal to use a 66-gauge glass fiber line. A single warp and single warp braided structure has been found to be very satisfactory • Although A 4 (210X 297 Gongfa) 4 219965
6 6 A B 五、岔明説明（） 然必須承認可能用到更多的纆嬅線結構，例如，發現2x 2及3x3的經嬅结構會令人滿意。 又發現線的密度為每公分7至5條線，即每英时為 17.5至12.5條線之間，不論是經線或緯線都有一通當的線 密度，同時也發琨，如果線密度太高時，會增加針損壊及 線妙破裂的可能性，但是若線密度太低，則可能造成底布 材質的強度不夠。 更發現緬雜物的重量是每平方米80至150克是理想的* 如編嫌物的重量為每平方米110克時尤其令人滿意。 至少一層K上的編織玻璃雄維材霣用來做地毯的底布* 如那些熟知的技蕕所應用者，多一層可以提供多一份強度 ，而這也許是需要的•雖然在大部份的應用裡*用單一層 的編織玻璃纖維材質已令人滿意。 本發明的底布Μ —穩定霣的丙烯材質浸漬，任何班當的 聚合物或聚合物的混合物，只要它能使玻璃纖維材質安定 ，並維持足夠的撓性，使在製造過程中能通過滾袖*並於 栽簇娀時具有可穿透性者都能使用*商菜上使用的”丙嫌 酸的”混合物能滿足這種目的，在製造溫度下有足夠的安 定性，很重要的事是要注意若是使用”不溶性"（norv-solubilised)物質如聚氛乙烯時，即使有浸漬也不會產生 塗佈層。 丙烯酸的混合物可Μ包拮一種或多種丙烯酸聚合物或丙 烯酸及丙烯酸酯的共聚合物•例如丙烯酸丁酯（butyl ac-rylate)、丙嫌酸乙酷（ethyl acrylate)或甲基丙稀酸 一請先閱讀背面之注意事項再填寫本页) 甲 4(210X297 公沒） 219965 A6 B6 五、發明説明（） 甲醋（raethyl nethacry丨ate)。較好的聚合物，其分子量 在50000至250000之間，黏度範圜為50至1000 cps。可能 含有界面活性劑K增加這種物質滲透至坊嫌品的材質中， 需要的話可以加入像碳酸鈣之類的填枓。 聚合物做成溶液或乳液較好，水性乳液被發現尤其遘用 於玻璃孅維细絲的浸漬。 —種商業上適當的材質為普立摩TR 407 (PRIMAL TR 40 7)，是羅門哈斯（Rohm & Haas)公司製造的一種水溶性 乳液*固成份佔45%。 安定聚合物的使用是將编嫌的玻璃嫌維材質通《—含有 安定聚合混合物的浸盤中使得到理想的浸漬，但是同時發 現其他方法也令人滿意。 發現本發明的地毯底布保持它足夠的撓性*當栽簇娀的 針穿過該底布時不會扯裂鑛維，埴種材質可Μ通通滾简， 且當切割成地毯長條時或花磚形狀時可Μ分離*同時在地 毯花W製造遇程中對製程溫度亦具有熱安定性。 本發明中浸潢《的底布是製造地毯合遘的底布，使用檷 準的栽簇娀機器*連績霣度的底布可Μ與由羊毛或合成材 質或羊毛與合成材質姐成的地毯妙級做成蔟娀，栽簇娀的 針可Μ容易地穿透本發明的底布*寬度1.9米的栽簇娀機 器已經成功地被使用。栽簇娀的底布再與塗佈層结合·該 塗佈層可為聚氦乙烯層，或者其他的膠合曆（binding layer)，它將栽簇娀的妙線與底布材質膠合，遘當的膠合 履包括聚氯乙烯，最好加入塑溶膠（Plastisol)。本發明 ......................................................^..............................^..............................痒 ί請先聞讀背面之注意事項再填寫本页) _- 6 - 甲4(210X 297公沒） 21S965 A6 B6 五、發明説明（） 的底布可以使用較Μ前所用者低品霣的聚氯乙烯混合物， 它是可行的，因為地毯具有更大的張力•因此增加膠合曆 的滲透力。 也能應用支樓曆（support layer)，支撐層可以包括玻 璃纖維材霣如非孀織的雜亂層的玻璃纖維表層與一種眾所 熟知的丙烯酸樹脂结合，可K將膠合層更進一步的塗佈使 地毯结構更完全。 因此*構成本發明底布較好的方法為在栽簇娀的櫬器上 栽簇娀來做成地毯長條*在處理機上*將膠合層放置在支 撐底布上，支撐曆放在膠合層上*再放一膠合層至支撐雇 上，然後再將地毯長條與緊鄰膠合層的底布结合，這横層 長條通過烘箱熟化*然後將這些地毯視需要也割成長條狀 狀或花磚形狀，並K熟知的染色方法印花。 本發明的實例之1為一種6 6德士玻璃纖維複絲Μ—條經 線一條嬅線的方式編纗或玻璃嫌維材霣•猓的密度為經線 與嬅線方向各為每公分5至7線之間•且編嫌物重量為每 平方米大約109克，將它切成1.9米寬的長條，該玻璃纖 維纺纗品經由一含有固成分45%的普立摩TR 407性溶液之 浸盤中浸泡，浸漬遇的玻璃纖維底布热化後捲成底布捲。 然後將底布捲送至檷準栽簇绒檐器上，在此發現這儷底 布材質特別通用於標準栽簇娀機器並製成栽簇娀之地毯長 條。 在先前提過的方法，结構中含有膠合曆及支撐層*其中 膠合曆的姐成是聚氯乙烯及塑溶膠，黏度為5000 cps (布 {請先聞讀背面之注意事項再滇寫本頁) 甲 4 (210X297 公沒） 五、發明説明（） 魯克費德，Brookf丨e Id)。 支撺層的組成是一種非編嫌的玻璃嫌維材質。 這種積層结構在热化烘箱中熟化*冷卻後將長條狀地毯 切割成地毯花磚，K檷準染色方法印花。 做好的地毯花_角依檷準方法放置在地板上*發現地毯 邊緣沒有額起的傾向，且地毯花磚的外貌是一種非花磚式 的地毯结構•又發現地毯花磚的邊緣不會绽開且玻璃纖維 的末端妙線不明顯。 因此*根據本發明，有可能製造一種簇娀地毯花磚的结 構，它具有尺寸安定性•而且依檷準方法放置到地板上時 不會有瑾緣麵起及綻開的危險。 可以知道的是*在不脫離本發明的範圔内· K上所述的 結構可K做很多的變化與改良，材質也可Μ有變化的選擇 ί請先閱讀背面之注意事項再填寫本頁) 甲 4(210X 297乂沒）6 6 A B 5. Cha Ming explanation () Of course, it must be admitted that more wire structures may be used. For example, 2x 2 and 3x 3 warp structures will be found satisfactory. It is also found that the density of the line is 7 to 5 lines per cm, that is, between 17.5 and 12.5 lines per inch, whether it is a longitude or a latitude, there is a common linear density, and it is also sloppy. If the linear density is too When it is high, it will increase the possibility of needle damage and thread breakage, but if the thread density is too low, it may cause the strength of the base material to be insufficient. It has also been found that the weight of the Burmese debris is 80 to 150 grams per square meter is ideal * For example, the weight of the suspect is 110 grams per square meter is particularly satisfactory. At least one layer of woven glass on K is used as the backing of the carpet * As those who are familiar with the application of the technology, one more layer can provide more strength, and this may be needed • Although in most In the application of * using a single layer of woven fiberglass material has been satisfactory. The base fabric M of the present invention is a stable impregnated acrylic material impregnated with any polymer or polymer mixture as long as it can stabilize the glass fiber material and maintain sufficient flexibility so that it can pass through during the manufacturing process. Sleeve * and can be used by those who have penetrability when planting clusters * The "acrylic acid" mixture used in commercial dishes can meet this purpose, and it has sufficient stability at the manufacturing temperature, it is very important It is important to note that if a "norv-solubilised" substance such as polyvinyl chloride is used, no coating will be produced even if impregnated. The mixture of acrylic acid may contain one or more acrylic polymers or acrylic acid and acrylate Copolymers such as butyl ac-rylate, ethyl acrylate or methacrylic acid-please read the precautions on the back before filling out this page) A4 (210X297 public ) 219965 A6 B6 V. Description of the invention () Methyl vinegar (raethyl nethacry 丨 ate). A better polymer with a molecular weight between 50,000 and 250,000 and a viscosity range of 50 to 1000 cps. May contain interfacial activity Agent K increases the penetration of this substance into the materials of the square suspects, if necessary, you can add fillers such as calcium carbonate. It is better to make the polymer into a solution or emulsion, and aqueous emulsions have been found to be especially used for glass thinning. Silk impregnation.-A commercially suitable material is Primo TR 407 (PRIMAL TR 40 7), which is a water-soluble emulsion manufactured by Rohm & Haas * with a solid content of 45%. The use of the material is to pass the edited glass material into a dipping tray containing a stable polymerization mixture to make the ideal dipping, but at the same time, other methods are also found to be satisfactory. It was found that the carpet backing of the present invention keeps it adequate Flexibility * No needles will be torn when the tufted needle passes through the base fabric, the material can be rolled through, and it can be separated when cut into a long carpet or tile shape * At the same time on the carpet Flower W is also thermally stable to the process temperature during the manufacturing process. The base fabric in the present invention is the base fabric for the manufacture of carpets, and the use of a standard planting machine * continuous base fabric can be used Μ and wool or synthetic materials or sheep The carpets made of synthetic materials are made to be wonderful, and the needles for planting can easily penetrate the base fabric of the present invention. * The planting machine with a width of 1.9 meters has been successfully used. The cloth is then combined with the coating layer. The coating layer can be a polyvinyl helium layer, or other binding layer, which glues the wonderful thread with the base fabric material. Vinyl chloride, it is best to add plastisol (Plastisol). The present invention .......................................... ............ ^ .............................. ^ ........................ Itchy please read the precautions on the back before filling out this page) _- 6-A 4 (210X 297 male) 21S965 A6 B6 V. Description of the invention () The base fabric can use a lower quality polyvinyl chloride mixture than the one used before M. It is feasible because the carpet has greater tension The penetration of the glue calendar. A support layer can also be used. The support layer may include a fiberglass surface layer such as a non-woven random layer and a glass fiber surface layer combined with a well-known acrylic resin. The glue layer may be further coated Make the carpet structure more complete. Therefore, a better method for forming the base fabric of the present invention is to plant a tuft on a tufted tuft to make a carpet strip. * On the processing machine * place the glue layer on the support base fabric, and the support is placed on the glue On the layer * put another glue layer on the support, and then combine the carpet strip with the base fabric next to the glue layer. This horizontal layer is cured in the oven * and then cut these carpets into strips or The shape of the tiles is printed with K's well-known dyeing method. The first example of the present invention is a kind of 6 6 taxi glass fiber multifilament M-a warp and a warp, the density of the warp and the warp is 5 per centimeter. Between 7 and 7 lines • The weight of the braided object is about 109 grams per square meter. Cut it into a strip of 1.9 meters wide. The glass fiber spun product is passed through a Primo TR 407 with a solid content of 45%. Soak in the immersion tray of the solution, and then heat the glass fiber base fabric that was immersed into a base fabric roll. Then the base fabric roll is sent to the quasi-planting tufted cornice, where it is found that the material of this base fabric is particularly common to the standard tufting machine and is made into a carpet strip. In the method mentioned previously, the structure contains a glue calendar and a support layer. * The sister history of the glue calendar is polyvinyl chloride and plastisol with a viscosity of 5000 cps (cloth {please read the precautions on the back before writing this page) ) A4 (210X297 public) 5. Description of the invention () Luke Fide, Brookf 丨 e Id). The composition of the support layer is a non-edited glass material. This layered structure is cured in a heating oven * after cooling, the long carpet is cut into carpet tiles, and printed by the K-type quasi-dyeing method. A good carpet flower _ angle is placed on the floor according to the standard method * It is found that the edge of the carpet has no tendency to be raised, and the appearance of the carpet tile is a non-tile type carpet structure. It is also found that the edge of the carpet tile will not bloom and The end of the fiberglass is not obvious. Therefore * according to the present invention, it is possible to make a structure of a cluster of carpet tiles, which has a dimensional stability. Moreover, when placed on the floor according to the standard method, there is no risk of the edge of the gold edge rising and blooming. It can be known that * without departing from the scope of the present invention. The structure described in K can be changed and improved in many ways, and the material can also be changed. Please read the precautions on the back before filling this page ) A4 (210X 297 乂 not)