TW212187B - A novel production method of fireproof polyester - Google Patents
A novel production method of fireproof polyester Download PDFInfo
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A6 B6 ΟΛ ΟΛ Qhj 五、發明説明(1 ) 一種製造難燃聚酯的方法,主要是利用提供難燃特性 之共單體鹽類或/及条統中二羧酸之鹽類為共觸媒,不但 提高共單體之反性,且使共單體反應至主鏈上形成共聚 酯,其反應度有顯著增加,且能降低副産物之生成量,而 付與聚酯難燃性、物性,及良好的耐洗濯性,可供做為難 燃纖維、難燃織物、難燃不織布、難燃薄膜(film)難燃接 著劑及難燃塑膠(Plastic)等。 由於人類對於生命財産的安全日益重視,相繼修正防 燃法規,再加上難燃聚酯纖維可應用於窗簾、地毯、毯子 、床墊布等,對於需待別講求防燃效果的公共場所,如大 飯廳、旅館、KTV、電影院等提供防燃性;對於一般居家 安全如老人、兒童睡衣、家電産品助益頗大,而顯現難燃 聚酯材料之重要性。 一般難燃高分子之研製可以下列三種方式進行: 1. 添加難燃劑摻配(Blending)法:以摻配方法添加入難燃 劑,此方法之優點為製造容易,缺點為添加劑與高分子 本身相容性之問題容易造成加工時遷移(migration)出 難燃劑,而降低難燃效果,且若使用於缕維織物則有洗 滌堅牢度不佳之問題。 2. 整理加工(finish)處理法:以織物而言可於織成布後再 上一層難燃劑,此方法之優點為加工施工方便,缺點為 僅織物表面有難燃效果,且難燃效果隨著洗滌次數增加 而下降,也就是說洗滌堅牢度差。 3. 共聚合(copolymerization)法:主要是以具有防燃效果 .(請先閲讀背面之注意事項再塡寫本頁) .裝_ 訂. 經濟部中央標準局R工消费合作社印製 本紙張又度適用中因西家標準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 212187 五、發明説明(2 ) 之共單體以共聚合的方法將共單體反應至高分子主鏈上, 使難燃單體與高分子鏈有化學鍵結。其不受加工之影響, 難燃劑不會遷移出表面,影響難燃效果,對織物、.不織物 (nonwoven)而言,洗條堅牢度優,具永久難燃效果,,且 物性優。 經濟部中央櫺準局貝工消费合作社印製 本發明僳以共聚合法研製難燃聚醋。以往以共聚合方 法研製聚酯的方法有使用含氣(C1)、含溴(Br)等為難燃共 單體,本案發明人鑑於目前難燃技術走向無鹵条_勢,且 為達不使聚酯顔色惡化,而選用含磷之難燃單體為共單體。 目前為止所發展的磷条共單體主要有日本東洋紡公司推出 的TOYOBO’S GH,赫司特公司的Travel 270及各方正著 力於研究的苯勝酸(phenyl phosphonic acid)簡稱PPA, 其發展情形見表(一),由於TOYOBO’S GH及Hoechst travel 270之難燃共單髏分別為東洋纺公司及赫司待公司所控制, 取得不易。本案所使用之苯膝酸不但易購買,且目前為止 尚未成功的反應至聚酯主鏈上,見表(一),發明人突破苯 膝酸不易接至主鍵而易被真空抽走損失量大之困難,使用 新穎共觭媒条統,成功地使PPA高度反應至聚酯主鏈上, 使共單體之反應率提高,也就是説提高共聚酯中之磷含量, 而提高難燃效果,一則可降低苯隣酸之使用量而降低生産 成本,再則可抑制反應中的副反應,降低副産物在聚酯中 的含量,使産物之耐熱性提高,改善聚酯色度,成功的開 發新産品,提高利潤及增加産品競爭力。 本發明與先前技術區別可針對⑴難燃聚酯合成製程② 81*9.20*000 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國B家標準(CNS)甲4规格(210 X 297公釐) A6 B6 2j21R7 五、發明説明(3 ) (請先閲讀背面之注念事項再填寫本頁) 使用添加劑之種類與效果之優缺點做比較,玆將其比較列 於表(二)。 即本發明之主要目的傺提供一種新穎難燃聚酯的製造 方法,以解決苯膝酸不易反應至聚酯主鏈,而易被真空抽 走之困難,使苯隣酸可於更高溫進行酯化反應及增快減壓 速度下進行聚縮合反應,並使苯膦酸反應至聚酯主鏈。 本發明的目的之一為提供一種新穎難燃聚酯製造方法, 其特徽為利用提供難燃待性之共單體的鹽類或/及条統中 二羧酸之鹽類為共觸媒,不但提高共單髅之反應性,且使 共單體反應至主鐽上形成共聚酯,其反應度顯著增加,並 降低副産物之生成量。是降低成本,步驟簡單,適合産業 生産之方法。 本發明之另一目的乃在提供一種難燃聚酯的合成方法, 所製成之難燃聚酯付與難燃性及物性提升,並具良好之耐 洗濯性、色度優良、可供做為難燃纖維、_燃織物、難燃 不織布、難燃薄膜、難燃接著劑及難燃塑膠。 經濟部中央標準居β工消费合作社印製 依據本發明製造一種主要由二羧酸和二元醇的單體所 構成的難燃聚酯,僳利用提供難燃特性之共單體的多質子 酸鹽或条統中二羧酸之多質子酸鹽為共觸媒,濃度傺在難 燃共單體之0.05〜1倍荑耳,最好是〇.〇2〜0.40倍莫耳存 在下進行酯化反應,然後在更高溫及減壓較快速下進行聚 縮合反應。此地所諝「主要由二羧酸和多元醇及苯膝酸類 的單位所構成的難燃聚酯」一語是指二羧酸及其衍生物 本紙張又度適用中國國家樣準(CNS)甲4規格(210 X 297公釐) 81.9.20,000 縵濟部t央標準局S工消費合作社印« 212187 A6 __________ B6 五、發明説明(4) (二羧酸之雙酯類)和多元醇所研製之聚酯及任何可共縮合 的多元酸及多元酸之酯類,多元醇所製成的共聚酯。其中 所言二羧酸、二元醇、多元酸、多元酸之酯類及多元醇, 其代表的化合物有對.苯二甲酸(Terephthalic acid)、間 笨二甲酸(isophthalic acid)、己二酸(adipic acid)、 癸二酸(Sebacic acid)、壬二酸(azelaic acid)、十二院 基二酸(dodecane dicarboxylic acid),六氫對苯二甲酸 (.hexahydroterephthalic acid)、對苯二甲酸二甲醋、 間二甲酸二甲酯、5-磺酸間苯二甲酸二甲酯鈉鹽SIPM (sodium salt of Dimethyl, 5-su 1 foisophtha1 ate), 5-磺酸間苯二乙酯鈉鹽 SIPE (bis(2-hydroxyethyl) 5-sulfoisophthalate sodium salt)及 2,6—蔡二甲酸(2,6. -naphthalene dicarboxylic acid)及其雙醋類和乙二醇 (ethylene glycol)、2,2-二甲基丙二醇(neopentyl glycol)、1,6—己二醇(1,6-hexanediol)、1,4 環己二甲 醇(1,4-cyclohexanedifflethanediol)、聚乙稀酸二醇(Polyethylene ether glycol)、 聚丁稀 _ 二醇 (Polytetr*-amethylene ether glycol)等,二錢酸和二兀醇可單獨使 用或合併幾種使用。 0A6 B6 ΟΛ ΟΛ Qhj 5. Description of the invention (1) A method for manufacturing flame-retardant polyesters, mainly using comonomer salts or / and dicarboxylic acid salts in the system as flame retardants to provide flame-retardant properties , Not only improve the reactivity of the comonomer, but also make the comonomer react to the main chain to form a copolyester, its reactivity is significantly increased, and the amount of by-products can be reduced, while giving the polyester flame retardancy and physical properties , And good washing resistance, can be used as flame retardant fiber, flame retardant fabric, flame retardant nonwoven fabric, flame retardant film (flame retardant adhesive) and flame retardant plastic (Plastic), etc. As humans pay more and more attention to the safety of life and property, successively amend the anti-combustion laws and regulations, plus the flame-retardant polyester fiber can be used in curtains, carpets, blankets, mattress cloth, etc., for public places that need to pay attention to anti-combustion effect Such as large dining rooms, hotels, KTV, movie theaters, etc. provide fire resistance; it is very helpful for general home safety such as the elderly, children's pajamas, and home appliances, and it shows the importance of flame-retardant polyester materials. The development of general flame-retardant polymers can be carried out in the following three ways: 1. Blending method of adding flame retardant (blending) method: adding flame retardant by blending method, the advantages of this method are easy to manufacture, and the disadvantages are additives and polymers The inherent compatibility problem is likely to cause migration of flame retardant during processing, which reduces the flame retardant effect, and if it is used in Lewis fabric, it has the problem of poor washing fastness. 2. Finishing treatment method: For fabrics, a layer of flame retardant can be applied after weaving into cloth. The advantage of this method is the convenience of processing and construction. The disadvantage is that only the surface of the fabric has a flame retardant effect, and the flame retardant effect As the number of washing increases, it decreases, which means that the washing fastness is poor. 3. Copolymerization method: It is mainly used to have a flame-proof effect. (Please read the precautions on the back before writing this page). Install _ order. This paper is printed by the R Industry and Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy. Applicable to CNS Standard A 4 specifications (210 X 297 mm) 81.9.20,000 212187 V. Description of the invention (2) Comonomers are reacted onto the polymer backbone by copolymerization. So that the flame-retardant monomer has a chemical bond with the polymer chain. It is not affected by processing. The flame retardant will not migrate out of the surface and affect the flame retardant effect. For fabrics and nonwovens, the washing strip has excellent fastness, permanent flame retardant effect, and excellent physical properties. Printed by the Beigong Consumer Cooperative of the Central Bureau of Economic Development of the Ministry of Economic Affairs. The present invention utilizes a copolymerization method to develop flame-retardant polyester. In the past, the method of developing polyester by copolymerization method used gas-containing (C1), bromine-containing (Br), etc. as flame-retardant comonomers. The color of polyester deteriorates, and the flame-retardant monomer containing phosphorus is used as a comonomer. The phosphorus comonomers developed so far mainly include TOYOBO'S GH launched by Japan Toyobo, Travel 270 of Hester and the phenyl phosphonic acid (PPA) referred to as PPA. The development situation is shown in the table (1) Since TOYOBO'S GH and Hoechst travel 270 are inflammable, the single skeletons are controlled by Toyobo and Hesidai respectively, so it is not easy to obtain. The benzoic acid used in this case is not only easy to buy, but also has not been successfully reacted on the polyester main chain so far, see table (1), the inventor broke through that benzoic acid is not easy to be connected to the main bond and is easily evacuated and the loss is large Difficulties, using a new common media system, successfully made PPA highly reactive to the polyester main chain, so that the reaction rate of the comonomer is increased, that is to say, the phosphorus content in the copolyester is increased, and the flame retardant effect is improved , One can reduce the amount of phthalic acid and reduce production costs, and then can inhibit side reactions in the reaction, reduce the content of by-products in polyester, improve the heat resistance of the product, improve the color of polyester, and successfully develop New products, increase profits and increase product competitiveness. The difference between the present invention and the previous technology can be aimed at ⑴ flame retardant polyester synthesis process ② 81 * 9.20 * 000 (please read the precautions on the back before filling in this page) This paper scale is applicable to China ’s B Family Standard (CNS) A4 specifications (210 X 297mm) A6 B6 2j21R7 5. Description of the invention (3) (please read the notes on the back before filling in this page) The types of additives used and the advantages and disadvantages of the effects are compared, and the comparison is listed in the table (2 ). That is, the main purpose of the present invention is to provide a novel method for manufacturing a flame-retardant polyester, to solve the difficulty that phenylacid is not easily reacted to the polyester main chain and is easily evacuated by vacuum, so that phthalic acid can be esterified at a higher temperature Chemical reaction and increase the speed of decompression to carry out polycondensation reaction, and make phenylphosphonic acid react to the polyester main chain. One of the objects of the present invention is to provide a novel method for manufacturing flame-retardant polyester, the special emblem of which is to use flame retardant comonomer salts or / and salts of dicarboxylic acids in the system as co-catalysts It not only improves the reactivity of the co-monomer, but also reacts the comonomer to the main yam to form a copolyester, its reactivity is significantly increased, and the amount of by-products produced is reduced. It is a method that reduces costs, has simple steps, and is suitable for industrial production. Another object of the present invention is to provide a method for synthesizing a flame-retardant polyester. The flame-retardant polyester produced is provided with flame-retardant properties and physical properties, and has good wash resistance, excellent color, and is available for It is flame retardant fiber, flame retardant fabric, flame retardant nonwoven fabric, flame retardant film, flame retardant adhesive and flame retardant plastic. Printed by the Central Standard of the Ministry of Economic Affairs, β-Consumer Cooperative Co., Ltd. to produce a flame-retardant polyester mainly composed of monomers of dicarboxylic acids and glycols, using polyprotonic acid that provides flame-retardant comonomer The polyprotonate of dicarboxylic acid in the salt or system is a co-catalyst, the concentration of which is 0.05 ~ 1 times of the flame retardant comonomer, and preferably the ester is in the presence of 0.02 ~ 0.40 times of mole. Chemical reaction, and then the polycondensation reaction is carried out at higher temperature and under reduced pressure. The term "flame-retardant polyester composed mainly of units of dicarboxylic acids, polyols and benzoic acid" here refers to dicarboxylic acids and their derivatives. This paper is also applicable to China National Standards (CNS) A 4 Specifications (210 X 297 mm) 81.9.20,000 Printed by the Ministry of Economy, Central Standards Bureau, S Industry and Consumer Cooperatives «212187 A6 __________ B6 V. Description of the invention (4) (Diesters of dicarboxylic acids) and polyols Polyesters and any co-condensable polyacids and esters of polyacids, copolyesters made from polyols. Among them, dicarboxylic acids, diols, polyacids, esters of polyacids and polyhydric alcohols, the representative compounds are terephthalic acid (Terephthalic acid), isophthalic acid (isophthalic acid), adipic acid (Adipic acid), sebacic acid, azelaic acid, dodecane dicarboxylic acid, hexahydroterephthalic acid, terephthalic acid Methyl vinegar, dimethyl isophthalate, 5-sulfonic acid dimethyl isophthalate sodium salt SIPM (sodium salt of Dimethyl, 5-su 1 foisophtha1 ate), 5-sulfoisophthalic acid sodium ethyl salt (bis (2-hydroxyethyl) 5-sulfoisophthalate sodium salt) and 2,6-naphthalene dicarboxylic acid (2,6.-naphthalene dicarboxylic acid) and their diacetates and ethylene glycol, 2,2-di Methyl propylene glycol (neopentyl glycol), 1,6-hexanediol (1,6-hexanediol), 1,4-cyclohexane dimethanol (1,4-cyclohexanedifflethanediol), Polyethylene glycol (Polyethylene ether glycol), Polybutylene_diol (Polytetr * -amethylene ether glycol), etc., dibasic acid and glycol can be used separately Use or combine several uses. 0
II 本發明所用的難燃共單體其逋式為Ar_P—(〇R)2 R為(CHz )η Η, η由0〜3 , Ar為有置換基或無置換基 通常為苯基(phenyl基)》蔡基(naphthyl),院氣基(alkoxy) ,芳烷基(aralkyl基)等。 6 本·紙張尺度適用中國國家標準(CNS)甲4规格(210 X 297公釐) 81·9·20·000 ,(請先閲讀背面之注意事項再塡寫本頁) i裝. 訂. 2卿7II The flame retardant comonomer used in the present invention has the formula Ar_P— (〇R) 2 R is (CHz) η Η, η is from 0 to 3, Ar is substituted or unsubstituted is usually phenyl (phenyl "Base" "naphthyl, alkoxy, aralkyl, etc. 6 This paper size is applicable to China National Standard (CNS) A4 specifications (210 X 297 mm) 81 · 9 · 20 · 000, (please read the precautions on the back before writing this page) i. Order. 2 Qing 7
A B 經濟部中央標-"-局R工消費合作社印製 五、發明説明(r) 本發明利用多質子酸鹽為共觸媒所使用的多質子酸鹽 為提供難燃待性之共單體的鹽類,或二羧酸之鹽類、或含 二質子以上之鹽類,可為苯膦酸鈉,苯隣酸鉀、苯隣酸銨 等或通式為R(COO) 2 Μ之二羧酸鹽,其中R為2至8個碳原 子的飽和脂肪族基或苯及荼之芳香族基,Μ為一種碱金賜 或碱土金屬,代表的有對苯二甲酸鉀(potassium tere-phthalate),2,6 —察二酸鉀(sodium 2,6 — naphthalene dicarboxylate),己二酸鈉(sodium adipate),草酸鈉 (socHum oxalate), 丁二酸鈉(sodium suc.cinate),對苯 一甲酸fit (magnesium terephthalate),這些有機酸鹽類 可單獨使用或合併使用,這些化合物的添加量為相對於隣 酸糸共單體的0.5莫耳%至100莫耳%,最好是2莫耳% 至40莫耳%。令人感到驚訝的效果是除了可使膦酸類共犁 體顯著提高反應至主鏈之效果外亦可降低聚酯合成中會産 生的副産物,如合成難燃PET時之二甘醇(diethylene slycol)於聚酯中之含量及合成難燃PBT時生産之四氫呋 喃(tetrahydrofuran)之量等。對於難燃聚酯的物性、色 澤、融點下降等性質之改質均有肋益。 本發明所言合成難燃聚fill,其二元醇對二羧酪(或二 羧酸之览酯)的摩爾比為1. 1 : 1. 〇至2 . 〇 :】.〇 S好足1 . 15 :1 . 〇至1 . 8 : 1 . 0 ,酯化溫度花1 851:至270_e ίΰ好足 至2501進行,當酯化轉化率速90%以丨::S好足95%以丨.:, 加入隣酸条雖燃共眾體,共觸媒可於此峙加入戍於的段酯 本紙張尺度適用中國國家標準(CNS)甲彳規格(2ι〇Χ297公釐) (請先Μ讀背面之注意事項再填莴本頁) .装_ 經濟部中央標準渴員工消#合作社印« 212187 Α6 _ Β6 五、發明説明(6 ) 化時加入,待難燃共單體之酯化率逹80%至99%之間,最 好在85%至95%間,開始於245C至285Ό與一般聚縮合法 所知在三氧化二銻為觸媒,壓力小於1.5mniHg下進行聚縮 合反應。. 本發明所得合成之難燃聚酯,聚酯主鍵中的磷含量高, 用於纖維、薄膜、塑膠性質良好、且難燃性好、利用價值 高。 有關本發明,所採用之技術手段及功能,Η舉例説明 於后,相信本發明之目的、特徵及其製法優點,當可由之 得一深入而具體的瞭解,這些實施例僅予實質的説明,但 本發明之内容並不限於所舉之實施例。 實施例一 將119.δ9克的對苯二甲酸二乙酯(ΒΗΕΤ) , 166克對苯 二甲酸(ΤΡΑ)與102.61克的乙二醇(EG)放入備有分餾管, 攪拌裝置及氮氣通入口的1.5升不銹銷反應槽中加熱反應 混合物,溫度維持在190〜230t,同時一邊攪拌一邊以流 速30ml/min的氮氣沖吹,酯化反應進行至轉化率90%以 上,然後加入15.177克的難燃共單體苯膦酸(PPA)相對於 TPA8莫耳%,共觸媒4.δ5克苯滕酸納(Na2PP)溶於(相 對於PPA 20莫耳%),14.88克EG及0.0S75克三氣化二銻 於反應条統中維持原來酯化溫度,繼續進行PPA之酯化反 應,待PPA酯化轉化率達85%,上述酯化反應生成的混合 物繼續提升溫度至260t:並在40分鐘内逐漸降低壓力,且 本紙張尺度適用中Η因家標準(CNS)甲4规格(210 X 297 81.9.20,000 X請先閲4?背面之注意事項再塡寫本頁) 丨裝. 訂. A6 B6 212187 五、發明説明(7 )AB Central Ministry of Economics- " -Bureau R Industry and Consumer Cooperatives Printed 5. Description of Invention (r) The present invention uses polyprotonates as co-catalysts. The polyprotonates used to provide flame retardant co-money The salts of the body, or the salts of dicarboxylic acids, or the salts containing more than two protons, may be sodium phenylphosphonate, potassium phthalate, ammonium phthalate, etc. or the general formula is R (COO) 2 Μ Dicarboxylic acid salt, where R is a saturated aliphatic group of 2 to 8 carbon atoms or aromatic group of benzene and tea, and M is an alkali gold or alkaline earth metal, represented by potassium terephthalate (potassium tere- phthalate), 2,6 — naphthalene dicarboxylate, sodium adipate, sodium oxalate, sodium suc.cinate, p-benzene Formic acid fit (magnesium terephthalate), these organic acid salts can be used alone or in combination. The amount of these compounds added is 0.5 mol% to 100 mol%, preferably 2 mol, relative to the ortho-acid co-monomer Ear% to 40 mol%. The surprising effect is that in addition to significantly improving the reaction of the phosphonic acid co-plow body to the main chain, it can also reduce the by-products produced in the synthesis of polyester, such as diethylene slycol when synthesizing flame-retardant PET The content in polyester and the amount of tetrahydrofuran produced during synthesis of flame retardant PBT, etc. It is beneficial to improve the properties of flame retardant polyester such as physical properties, color and melting point. The synthesis of the flame-retardant polyfill described in the present invention has a molar ratio of diol to dicarboxyl (or dicarboxylic acid ester) of 1.1: 1. 〇 to 2. 〇:]. 〇S 好 足 1 15: 1. 〇 to 1.8: 1.0, the esterification temperature takes 1 851: to 270_e ίΰ good enough to 2501, when the esterification conversion rate is 90% to :: S good enough 95% to 丨.:, The addition of phthalic acid strips will ignite the public, and the co-catalyst can be added here. The paper esters are suitable for the Chinese National Standards (CNS) Jiaku (2ι〇Χ297mm) (please first Read the precautions on the back and then fill in this page). Install _ Ministry of Economic Affairs Central Standards Employee Elimination # Cooperative Society «212187 Α6 _ Β6 V. Description of the invention (6) Add it at the time of conversion, wait for the esterification rate of the flame retardant comonomer Between 80% and 99%, preferably between 85% and 95%, starting from 245C to 285Ό and the general polycondensation method is known as antimony trioxide as a catalyst, the pressure is less than 1.5mniHg for polycondensation reaction. The synthetic flame-retardant polyester obtained by the present invention has a high phosphorus content in the main bond of the polyester, and is used for fibers, films and plastics with good properties, good flame retardancy and high utilization value. Regarding the present invention, the technical means and functions adopted are described later. It is believed that the purpose, characteristics and advantages of the manufacturing method of the present invention can be obtained from an in-depth and specific understanding, these embodiments are only essential descriptions, However, the content of the present invention is not limited to the cited embodiments. Example 1 Put 119.δ9 g of diethyl terephthalate (BHET), 166 g of terephthalic acid (TPA) and 102.61 g of ethylene glycol (EG) into a fractionation tube, stirring device and nitrogen The reaction mixture was heated in the 1.5-liter stainless pin reaction tank at the inlet and the temperature was maintained at 190 ~ 230t, while being stirred while being flushed with nitrogen at a flow rate of 30ml / min, the esterification reaction proceeded to a conversion rate of more than 90%, and then added 15.177 Grams of flame retardant comonomer phenylphosphonic acid (PPA) is 8 mol% relative to TPA, co-catalyst 4.δ 5 g sodium phenate (Na2PP) dissolved (relative to PPA 20 mol%), 14.88 g EG and 0.0S75 grams of three gasified diantimony maintain the original esterification temperature in the reaction system and continue the esterification reaction of PPA. After the conversion rate of PPA esterification reaches 85%, the mixture produced by the above esterification reaction continues to raise the temperature to 260t: And gradually reduce the pressure within 40 minutes, and this paper scale is applicable to the Chinese Standard (CNS) A 4 specification (210 X 297 81.9.20,000 X, please read 4? Precautions on the back before writing this page) 丨. Order. A6 B6 212187 V. Description of the invention (7)
維持真空凌小於ImmHg 2小時製得難燃聚酯,DEG含量 2.46% ,熔點243.61C,極限黏0.65,酸價17.1, L值色 度為71.3, 分析鑑定反應至聚酯主鍵上之PPA 反應率為89.1% ,在2651C抽絲之後的絲經"P-NMR再度 分析,PPA在主鍵的反應度維持與抽絲前一樣並無因經過 抽絲加工而損耗。 實施例二〜六 按實施例一的方法,其中共觸媒苯膝酸鈉相對於PPA 之量分別改為2莫耳%, 4莫耳%, 10莫耳%及40莫耳% 其他反應條件一樣,其所合成難燃聚酯之性質列於表(三)。 實施例七〜八 按實施例一的方法,其中共觸媒分別改為對苯二甲酸 鉀OU TP),己二酸納(Naz AA);其他反應條件一樣,其 所合成難燃聚酯之性質列於表(三)。 實施例九〜十二 按賁施例一的方法,其中難燃共單體PPA的添加量分 別改為相對於TPA之5荑耳%, 12莫耳%, 15莫耳%及20 莫耳%,其他反應例件一樣,其所合成難燃聚酯之性質列 於表(三)。 實施例十三. 本'纸張尺度適用中因國家標準(CNS)甲4规格(210 X 297么、梦) {請先閲讀背面之注意事項再塡寫本頁) i裝- 訂 經濟部中央標準局R工消費合作社印製 81.9.20,000 A6 B6 212187 五、發明説明(8 ) 將166克(1莫耳)對苯二甲酸與153克(1.5其耳)1.4 丁二醇,TPA重量的0.2%的四丁基鈦酸鹽(tetra butyl Utanate)及共觭媒3.23克Na2 PP(相對於第二段所加PPA 之20mole%)放入實施例一中之反應槽,加熱反應混合物, 溫度維持在200 - 2101C同時一邊攪拌一邊以流速25ml/inin 的氮氣沖吹,反應進行80分鐘後蒸餾出46.6克水,其中含 有9.28克THF此時之轉化率為95.2%,然後加入10.118克 PPA相對於TPA 8iaole%;,待PPA酯化率達90%,上述酯 化反應生成之混合物繼績提升溫度至260¾並在40分鐘内 逐漸降低壓力,並維持真空度。且維持真空度小於1.5raittHg 105分鐘製得難燃聚酯,極限黏度1.15,酸價14.5,熔點 2181C, UeiP-NMR分析鑑定反應至聚酯主鐽上的PPA反應 率為93.1%。 實施例十四 按實施例十三的方法,其中對苯二甲酸TPA改為對苯 二甲酸二甲酸DMT,觸媒四丁基鈦酸鹽(tetrabutyl titanate)用量改為0.1%,其他反應條件一樣,所合成難 燃聚酯之PPA反應率為94.3。其他性質列於表四。 實施例十五 將166克(1莫耳)TPA, 43.8克(0.3莫耳)己二酸AA 135克(1.5冥耳)1,4-丁二醇、TPA和AA重量之0.2士的 四丁基鈦酸鹽及3.32克(20 mole) Na2 PP ,餘按實施例 10 本紙張尺度適用中因國家標準(CNS)甲4规格(210 X 297公货〉 (請先閲讀背面之注意事項再塡寫本頁) i裝- 訂· 經濟部中央標準局8工消費合作社印製 81.9.20,000 212187 五、發明説明(9) 十三的條件於酯化反應79分鐘後蒸餾出53.53克水,其中 含9.95克THF ,此時之轉化率為89.6%,所合成難燃聚酯 之PPA反應率為93.7%〇 (請先閲讀背面之注意事項再塡寫本頁) -'βMaintain vacuum pressure less than ImmHg for 2 hours to produce flame retardant polyester, DEG content 2.46%, melting point 243.61C, limiting viscosity 0.65, acid value 17.1, L value color is 71.3, analysis and identification reaction to the PPA reaction rate on the main bond of the polyester It was 89.1%. The silk after spinning at 2651C was reanalyzed by " P-NMR. The reactivity of the PPA in the primary bond remained the same as before spinning without loss due to the spinning process. Embodiments 2 to 6: The method according to Embodiment 1, wherein the amount of the co-catalyst sodium phenoxylate relative to PPA is changed to 2 mol%, 4 mol%, 10 mol% and 40 mol% respectively. Other reaction conditions Similarly, the properties of the synthetic flame retardant polyester are listed in Table (3). Embodiments 7 to 8 according to the method of embodiment 1, in which the co-catalysts were changed to potassium terephthalate (OU TP), sodium adipic acid (Naz AA); the other reaction conditions are the same, the synthesis of the flame-retardant polyester The properties are listed in Table (3). Embodiments 9 to 12: The method according to Embodiment 1 in which the addition amount of the flame-retardant comonomer PPA is changed to 5%, 12%, 15% and 20% relative to TPA As with other reaction examples, the properties of the synthesized flame-retardant polyester are listed in Table (3). Example XIII. This paper size is applicable to the National Standard (CNS) A4 specification (210 X 297, dream) (Please read the precautions on the back before writing this page) 81.9.20,000 A6 B6 212187 printed by the Bureau of Standards, Industry and Consumers Co., Ltd. V. Description of the invention (8) Combine 166 grams (1 mole) of terephthalic acid with 153 grams (1.5 moles) of 1.4 butanediol, 0.2 TPA weight % Tetrabutyl titanate (tetra butyl Utanate) and a total of 3.23 grams of Na2 PP (relative to 20mole% of the PPA added in the second stage) were placed in the reaction tank in Example 1, the reaction mixture was heated, and the temperature was maintained While stirring at 200-2101C, nitrogen gas with a flow rate of 25 ml / inin was flushed. After 80 minutes of reaction, 46.6 g of water was distilled, which contained 9.28 g of THF. The conversion rate at this time was 95.2%, and then 10.118 g of PPA was added relative to TPA 8iaole%; When the esterification rate of PPA reaches 90%, the mixture produced by the above esterification reaction will continue to raise the temperature to 260¾ and gradually reduce the pressure within 40 minutes and maintain the vacuum. And maintain a vacuum of less than 1.5raittHg for 105 minutes to prepare a flame-retardant polyester with an ultimate viscosity of 1.15, an acid value of 14.5, a melting point of 2181C, and UeiP-NMR analysis to identify the PPA reaction rate from the main polyester to 93.1%. Example 14 The method of Example 13 was used, in which the TPA terephthalate was changed to DMT terephthalate, the amount of tetrabutyl titanate catalyst was changed to 0.1%, and the other reaction conditions were the same The PPA reaction rate of the synthesized flame-retardant polyester is 94.3. Other properties are listed in Table 4. Example 15: 166 grams (1 mole) of TPA, 43.8 grams (0.3 moles) of adipic acid AA 135 grams (1.5 moles) of 1,4-butanediol, TPA, and AA by weight of 0.2 ± tetrabutyl Based on titanate and 3.32 g (20 mole) Na2 PP, according to Example 10 The paper size is applicable to the National Standard (CNS) A 4 specifications (210 X 297 public goods) (please read the precautions on the back side first Write this page) i Pack-Book · Printed by the Central Standards Bureau of the Ministry of Economic Affairs, 8 Industrial and Consumer Cooperatives 81.9.20,000 212187 V. Description of the invention (9) 13 Conditions 53.53 grams of water are distilled out after 79 minutes of esterification reaction, which contains 9.95 grams of THF, the conversion rate at this time is 89.6%, the PPA reaction rate of the synthesized flame-retardant polyester is 93.7%. (Please read the precautions on the back before writing this page) -'β
I 經濟部中央標準局員工消費合作社印製 表紙張尺度適用中國國家標準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 212187 a6 _ _ ._B6_ 五、發明説明(10) ,(請先閲讀背面之注念事項再塡寫本頁) 比較例一 按實施例一的方法,其中共觸媒改為不添加其他反應 條件一樣,其所合成難燃聚酯之性質列於表(二)。 比較例二 . 按實施例一的方法,其中共觸Na 2 PP改為添加1.2 克NaOH ,其他反應條件一樣,其所合成難燃聚酯之性質 列於表(三)。 *· 比較例三 按實施例十三的方法,其中共觸媒改為不添加其他反 應條件一樣,其所合成難燃聚酯之性質列於表(四)。 比較例四 按實施例十五的方法,其中共觸媒改為不添加,其他 反應條件一樣,其所合成難燃聚酯之性質列於表(四)。 經濟部中央缥準局員工消#合作社印製I The scale of papers printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs is applicable to the Chinese National Standard (CNS) A4 specifications (210 X 297 mm) 81.9.20,000 212187 a6 _ _ ._B6_ V. Description of invention (10), (please (Read the notes on the back first and then write this page) Comparative Example 1 is the same as the method in Example 1, in which the co-catalyst is changed without adding other reaction conditions, and the properties of the synthesized flame-retardant polyester are listed in Table 2 ). Comparative Example 2. According to the method of Example 1, wherein the total Na 2 PP is added to 1.2 g of NaOH, the other reaction conditions are the same, and the properties of the synthesized flame-retardant polyester are listed in Table (3). * · Comparative Example 3 According to the method of Example 13, in which the co-catalyst is changed without adding other reaction conditions, the properties of the synthesized flame-retardant polyester are listed in Table (4). Comparative Example 4 According to the method of Example 15, in which the cocatalyst was not added, the other reaction conditions were the same, and the properties of the synthesized flame-retardant polyester are listed in Table (4). Printed by the Employee Consumers of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs #Cooperative
2 1X 本紙張又度適用中西a家標準(CNS)甲4規格(210 X 297公釐) 81.9.20,000 212187 A6 B6 五、發明説明(11 ) 11^60-1856: PPAm钭 ΗΜΛ.Λ/ USP 3,941,752窗jUSP si^936(1977j Hoechst 議 iiNi ¾22 1X This paper is also applicable to the Chinese and Western Standards (CNS) A 4 specifications (210 X 297 mm) 81.9.20,000 212187 A6 B6 5. Description of the invention (11) 11 ^ 60-1856: PPAm 钭 ΗΜΛ.Λ / USP 3,941,752 window jUSP si ^ 936 (1977j Hoechst iiNi ¾2
S2 IS2 I
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Ho— Q1Ho— Q1
-CH« -32 -8H ;請先閲讀背面之注*事項再塡寫本頁)‘ 谢丁) lili <3>-(8H2al2)moH n, m==l〜10 H(p )3 c ώιΘιι- -裝. 訂. <0.2torr,1.5hr 經濟部中央標準局KK工消費合作社印製-CH «-32 -8H; please read the note on the back * matters before writing this page) 'Xie Ding) lili < 3 >-( 8H2al2) moH n, m == l ~ 10 H (p) 3 c ώιΘιι- -installed. Ordered. < 0.2torr, 1.5hr Printed by KK Industrial Consumer Cooperative of Central Bureau of Standards, Ministry of Economic Affairs
sr03 280c?p2torr ,>IV=0.6 靈·λ PPA ->FR-PET 2550°MX. n+m=oi^變藝sr03 280c? p2torr, > IV = 0.6 Ling · λ PPA-> FR-PET 2550 ° MX. n + m = oi ^ variant art
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Bid peak sip — 1. 13 本紙張尺度適用中园國家標準(CNS)甲4规格(210 X 297公釐) 00 .20, 9· 81· 212187 A6 B6 五、發明説明(12 ) m钟Η^Λ,Λ/ _r -45SS77) sliir5)Bid peak sip — 1. 13 This paper scale is applicable to the Central Park National Standards (CNS) A 4 specifications (210 X 297 mm) 00 .20, 9 · 81 · 212187 A6 B6 V. Description of invention (12) m 钟 Η ^ Λ, Λ / _r -45SS77) sliir5)
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DMT+EG > convesion > 80次 200rf _ PPA」 Sb2pDMT + EG > convesion > 80 times 200rf _ PPA "Sb2p
->FR-.1PET 鄉n> 90 min 230C5 =c3 POa-> FR-.1PET Township > 90 min 230C5 = c3 POa
φ FR-PET 250C? Ξ1ΕΤ - DP=4 〜10 lgn>籮痛 ίι 娌 琏N-i II宰 .1T· 經濟部中央標準局員工消費合作社印製φ FR-PET 250C? Ξ1ΕΤ-DP = 4 ~ 10 lgn > 箩 痛 ίι 琏 N-i II slaughter. 1T Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs
I 適 I準 -標 家 國 國 s) PPA-MFJig 晰 ϊ湓 11^1¾I suitable I quasi-standard home country s) PPA-MFJig clear ϊ 湓 11 ^ 1¾
PPAMaiigMH+M 瘫踅!6 逋 14.3%PPAMaiigMH + M paralyzed! 6 逋 14.3%
Sharp peak •fur 裝 ^3» 0 Ϊ 10 釐 公 7 29 81.9.20,000 J12187Sharp peak • fur outfit ^ 3 »0 Ϊ 10 centimeters 7 29 81.9.20,000 J12187
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6 B 五、發明説明(13) m 钟Ηϊ;1/6 B V. Description of the invention (13) m 钟 Ηϊ; 1 /
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PPA p—SRi coeAC) srltrPPA p—SRi coeAC) srltr
Rz 0—clclg3 •請先閲讀背面之注意事項再塡寫本頁) 1 IT- 8d lli <0.2 torrRz 0—clclg3 • Please read the precautions on the back before writing this page) 1 IT- 8d lli < 0.2 torr
丨 > FR-PET —> fob PPA 0.4 § (Eto) 2 arp 2.5xloimol S32 03 2xloimo5?丨 > FR-PET — > fob PPA 0.4 § (Eto) 2 arp 2.5xloimol S32 03 2xloimo5?
BHET+TPA+EG convess*ns%BHET + TPA + EG convess * ns%
Sbz 〇3 ,280rf g-APPA si ψ3π>—-> FR 3 TPA+EG cop): ψ< Itorr IV=0.52 conveso-n 96% DKr+EG -> Β1ΠΓΓ Ivno.22 3 1 1ΙΦ --> -> -> if。.In -丨裝. 0 雖 7iB+ 訂. 經濟部中央標準局貝工消費合作社印製 sl± lsllhr 3ilJ -h I— 0 0^§ 本紙張尺度適用中國國家標準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 21218^ A6 B6 五、發明説明(μ) %Sbz 〇3, 280rf g-APPA si ψ3π >-> FR 3 TPA + EG cop): ψ < Itorr IV = 0.52 conveso-n 96% DKr + EG-> Β1ΠΓΓ Ivno.22 3 1 1ΙΦ->->-> if. .In-丨 installed. 0 Although 7iB + order. Sl ± lsllhr 3ilJ -h I— 0 0 ^ § printed by the Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 81.9.20,000 21218 ^ A6 B6 V. Description of invention (μ)%
isJ (請先閲讀背面之注念事項再塡寫本頁) 踺沛Flsl鏑 宫Η蚶砘谇 唞,ΒΙΛΙΗ 雜蒒蓊胗》 疏曾铒钭泠 姻-Μ鞅(涞 埘洚沛鼸刪 卅馘)_$ 涊13.7次沌 0 结Η对砘阵 刪,蓀宫:! 銪前蓊卟_ 00 雜筇翔0>泡 丑涵類M胳 啣阌分薛Μ 0 0 ’裝. ^^魏=藏^^謹5^雜^ =s-t籮蔴 1— 钭賧涅萍潷 訂· 經濟部中央標準局KK工消費合作社印製 ♦舔茚p知_ 薤、> 酬_」遂 眇» II蹑从沛顯 樹爵沛彌Μ Η+讅 ±〇〇0次 扫± ♦铿啦¾钭 •葯奈胳铷 本紙張尺度適用中國國家標準(CNS)甲4規格(210 X 297公釐) 81.9.20,000 A6 B6 經濟部中央標準局貝工消費合作社印製 五、發明説明(I5 ) wm\ mm 單體 PPA含 量 mm 力 0MISIS 類 Tm(°C) m. L度 副麵 DEGCi;) IV (g/dl) mm (raeq/kg) PPA bh(96) Broach __. 8 20% NazPP 243.6 71.3 2.46 0.655 17.1 89.1 (Broad) 二 8 2 % NazPP 237.5 72.7 '4.18 0.671 * 15.2 32.6 (Broad) Τ3Γ 8 A% NaaPP 238.1 70.2 4.06 0.613 11.4 29.2 (Broad) 四 8 6% NazPP 244.1 73.2 1.96 0.647 14.4 74.0 (Broad) 五 8 10¾ Na^ PP 241.1 68.5 2.84 0.761 11.3 75 7 (Br^ad) _L- 8 娜 Ha^PP 246.6 74.2 2.45 0.545 17.1 78.7 (Broad) 七 8 20% KzTP 244.2 71.8 2.61 0.621 16.3 86.7 (Broad) 八 8 20% NazM 243.5 71.5 2.72 0.633 15.8 85.8 (Broad) 九 5 20% Ha2 PP 243 72.8 2.24 0.643 15.4 88.7 (Broad) 十 12 20% NaiPP 238.4 71.4 2.64 0.655 17.2 90.6 (Broad) 十一 15 2m Na2 PP 233 70.6 2.76 0.714 13.7 qi 7 (Briad) 十二 20 20¾ NazPP 228 69.5 2.93 0.662 17.8 90.4 (Broad) 8 0 % 235 65.5 5.31 0.593 17.0 9.6 (Sharp) 8 20% NaOH 228.8 68.9 5.67 0.695 15.8 14.3 (Sharp) 表㈢實酬一至十二及_例一之合 17 --請先閲讀背面之注意事項再塡寫本頁) 本纸張尺度適用中國园家標準(CNS)甲4規格(210 X 297公釐) 81.9.20,000 212187 經濟部中央標準居MC工消费合作社印製 五、發明説明(16 ) 實施例 攤燃共 單體含 量 共觸媒種 類與含量 Tm(°C) 色度 L度 副産物 THF減 少量 IV值 PPA反應至主鏈 之百分比(%) (aiP-HMR peak 形狀) 十三 8 20% Naa PP 218.1 71.2 3.7 I.l5 93.1 (Broad) 十四 8 20% Na2 PP 217.3 71.8 1.2 1.09 94.3 (Broad) 十五 15 20% Ha2 PP 174.6 70.7 5.6 l.2l 93.7 (Broad) 比較例三 8 0 214.2 70.4 0 I.l8 13.5 (Sharp) 比較例四_ 8 0 172.4 68.6 0 1.24 15.6 (Sharp) 表(四)實施例十三至十五及比較例二之合成所得難燃聚酯之性質isJ (please read the notes on the back before writing this page) 輺 沛 Flsl dysprosium palace Η 蚶 砘 谇 唞, ΒΙΛΙΗ 蒒 蓊 胗 "Shu Zeng 钒 钭 Ling marriage-Μ 鞅 (涞 埘 洚 沛 鼸 delete 卅馘) _ $ 涊 13.7 times chaos 0 knots to delete the tan array, Sun Palace :! Europium porphyra _ 00 繇 繇 翔 0 > Pug Ukrainian M class title Xue M 0 0 'Pack. ^^ Wei = Tibet ^^ Jin 5 ^ Miscellaneous ^ = st 痩 麻 1— 钭 賧 涅 萍 潷Order · Printed by the KK Industrial and Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs ♦ Indication _ 薤 、 > reward_ "Sui 眇» II 幑 从 Pei Xian Shu Jue Pei Mi Η + 宅 ± 〇〇0 次 ±± ♦铿 啦 钭 • Yunai rubidium This paper standard is applicable to the Chinese National Standard (CNS) A 4 specifications (210 X 297 mm) 81.9.20,000 A6 B6 Printed by Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs I5) wm \ mm single PPA content mm force 0MISIS class Tm (° C) m. L degree secondary surface DEGCi;) IV (g / dl) mm (raeq / kg) PPA bh (96) Broach __. 8 20% NazPP 243.6 71.3 2.46 0.655 17.1 89.1 (Broad) II 8 2% NazPP 237.5 72.7 '4.18 0.671 * 15.2 32.6 (Broad) Τ3Γ 8 A% NaaPP 238.1 70.2 4.06 0.613 11.4 29.2 (Broad) IV 8 6% NazPP 244.1 73.2 1.96 0.647 14.4 74.0 (Broad) 5 8 10¾ Na ^ PP 241.1 68.5 2.84 0.761 11.3 75 7 (Br ^ ad) _L- 8 Na Ha ^ PP 246.6 74.2 2.45 0.545 17.1 78.7 (Broad) Seven 8 20% KzTP 244.2 71.8 2.61 0.621 16.3 86.7 (Broad) 8 8 20% NazM 243.5 71.5 2.72 0.633 15.8 85.8 (Broad) 9 5 20% Ha2 PP 243 72.8 2.24 0.643 15.4 88.7 (Broad) 10 12 20% NaiPP 238.4 71.4 2.64 0.655 17.2 90.6 (Broad) 11 15 2m Na2 PP 233 70.6 2.76 0.714 13.7 qi 7 (Briad) 12 20 20¾ NazPP 228 69.5 2.93 0.662 17.8 90.4 (Broad) 8 0% 235 65.5 5.31 0.593 17.0 9.6 (Sharp) 8 20% NaOH 228.8 68.9 5.67 0.695 15.8 14.3 ( (Sharp) Tables (3) Actual remuneration from 1 to 12 and _ Example 1 of 17-Please read the precautions on the back before writing this page) This paper scale is applicable to China Yuanjia Standard (CNS) A 4 specifications (210 X 297 Mm) 81.9.20,000 212187 Printed by the Ministry of Economic Affairs, Central Standard, MC Industrial and Consumer Cooperatives V. Description of the invention (16) Examples of comonomer content Co-monomer content Co-catalyst types and content Tm (° C) Chromaticity L Degree by-product THF Decrease IV value The percentage of PPA reaction to the main chain (%) (aiP-HMR peak shape) 13 8 8% Naa PP 218.1 71.2 3.7 I.l5 93.1 (Broad) 14 8 20% Na2 PP 217.3 71.8 1.2 1.09 94.3 (Broad) 15 15 20% Ha2 PP 174.6 70.7 5.6 l.2l 93.7 (Broad) Comparative Example 3 8 0 214.2 70.4 0 I.l8 13.5 (Sharp) Comparative Example 4_ 8 0 172.4 68.6 0 1.24 15.6 (Sharp) Table (4) Synthesis of Examples 13 to 15 and Comparative Example 2 Properties of flame retardant polyester
8 1X (請先閲讀背面之注意事項再塡寫本頁) .裝. 訂. 1 本紙張尺度適用中國國家標準(CNS)甲4規格(210 X 297公釐) 81.9.20,008 1X (Please read the precautions on the back before writing this page). Packing. Ordering. 1 The paper size is applicable to China National Standard (CNS) Grade 4 (210 X 297 mm) 81.9.20,00
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TW81109277A TW212187B (en) | 1992-11-17 | 1992-11-17 | A novel production method of fireproof polyester |
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TW81109277A TW212187B (en) | 1992-11-17 | 1992-11-17 | A novel production method of fireproof polyester |
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