TW204355B - Dispersant polymethacrylate viscosity index improvers - Google Patents
Dispersant polymethacrylate viscosity index improvers Download PDFInfo
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- TW204355B TW204355B TW81107351A TW81107351A TW204355B TW 204355 B TW204355 B TW 204355B TW 81107351 A TW81107351 A TW 81107351A TW 81107351 A TW81107351 A TW 81107351A TW 204355 B TW204355 B TW 204355B
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A6 B6 204355 五、發明説明(1 ) 本發明期於由(1)遘自(L-Cm)烷基甲基丙烯酸酯及 (C,-Ce/)烷基丙烯酸酯中之一種單体;以及(2) s自羥基 (Ca-C,)烷基甲基丙烯酸酯及羥基(Ca-C〇)烷基丙烯酸酯中 之一種單体所衍製成之聚合物,而在烷基中之碩原子平均 數為大約7至大約12之間者。這些聚合物可作為潤滑油之 添加劑,以改良其粘度指數、分散性及低溫性能等性質, 而不致於對氟聚合物封片及墊圈迪成不良彩«者。谊些新 穎的聚合物通常偽將它溶解或分散於煉製過之確質潤滑油, 俾於最後摻入礦質或合成基礎油(base oil)内者。 供内燃引擎、自動傳送液体、及水力液体使用之理想 的潤滑油,必須在很大的溫度範圔内具有較小的粘度變化 ,且需具有良好的分戧性霣以及在低溫下具有良好的流動 性,其中包括低的傾點。粘度指數(VI)偽用於衡量粘度隨 溫度改變之程度;高的粘度指數值代表粘度隨着狙度改變 的程度較低的粘度指數值者為小。粘度指數值高且低溫流 動性良好之粘度指數改變添加劑,可使油品在可能的最低 操怍溫度——般偽為引擎起動姐度一下仍能自由流動,且 當溫度提高至操作範圍時,粘度仍維持於發揮良好性能之 適當水準。 目前曾以高分子添加劑用於改良引擎潤滑油與這種種 性質有鼸的性能。烷基丙烯酸酯或烷基甲基丙烯酸酯之聚 合物已可成功地作為粘度指數改良劑以及傾貼抑降劑( pour point depressants)。在聚合物組成物中藉着加入 一些極性的,特別是練性共單体,譬如乙烯基雜琢化合物 本紙張尺度適用中a·家«準(CNS)甲4洗格 m〇 X 297 «釐) -------^----.U.---·----{-----裝 II----訂------線{ (請先Μ讀背面之注意事項再項寫本頁) 經濟部中夹#毕居工消费合作社印製 81.9.20,000 204355 Λ(; Β6 五、發明説明(2 ) 經濟部中央標準局t«工消费合作社印製 (Ν-乙烯基毗咯烷酮、U-乙烯基味唑、乙烯基毗啶等)、二 烷胺基烷基甲基丙烯酸酯、Ν,Ν-二烷胺基烷基甲基丙烯醯 胺等,即可增強其分散性質。然而,在含®之鹹性共單体 予以加入時所襦的接枝條件下,往往會産生不良的剪切穩 定性。而且,在粘度指數改良劑中含有含餌之_性共單体 時,可能會造成不佳的奥味,或使汽車引擎中以含氟聚合 物一如VifonTM輾彈性体一裂成的墊圈或封Η降低其有效 性。 美國專利第3,311,597號掲示一種使聚(甲基丙烯酸 酯)聚合物之粘度指數及分散性質«得改良的方法,它傈 使烷基甲基丙烯酸酯與甲基丙烯酸四氫呋喃_産生共聚合 ,亦可在其中加入甲基丙烯酸羥乙酸(hydroxyethyl oethacrylate)、甲基丙烯酸羥丙酯、Μ-乙烯基Dtt咯烷酮 或第三丁胺基甲基丙烯酸乙酯(t-butyUainoeUyl nehtacrylate)。由烷基甲基丙烯酸醣與9-23奠耳%甲基 丙烯酸産生共聚合,Μ之再予乙氣化(ethoxylation)所 製成之傾點性質獲得改良之聚(垸基甲基丙燔酸酯)聚合物 ,已掲示於美國專利第3,5 9 8 , 7 3 7號,其中,烷基之硪原 子平均數係於12.5至14.3之間者。而甲基丙烯酸月桂酯 -甲基丙烯酸硬脂思[酯(lauryl aethacrylate-stearyl nethacrylatO共聚物其中含有23其耳%甲基丙烯酸羥 乙酯者,則掲示於美國専利第3 , 249 , 545號,它傈用於含 有二酚類(bisphenol)抗氣化劑之油品配方。 在其他用於改良分散性及粘度指數之方法中,》洲專 (諳先閲¾背面之注&事項再堝寫本!!) —裝· 訂. --線(! 本紙張尺度適用中國因家摞準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 A6 BC) 204355 五、發明説明(3 ) 利第418610A號掲示使用聚烷基(甲基)丙烯酸酯,其待微 為:8 0 - 9 5.5重量%之共聚物你由(C·-!:·*)烷基(甲基)丙 烯酸酯衍製而成,而0.5-20%像由羥基(C*-C*)烷基(甲基) 丙烯酸酯或多烷氣化的(Bultialkoxylized)烷基(甲基) 丙烯酸酯衍製而成,或者,亦可令〇 -17重置炻之共聚物 由(C * - C β)烷基(甲基)丙烯酸酯衍製而成。 供機器工具工作油(working oil)作為添加劑之聚( 甲基丙烯酸醋)聚合物,其中含有92-99% (Ci-Ci·)烷基甲 基丙烯酸酯及1-8%羥基(C,-C3)烷基甲基丙烯酸酯,且聚 合物之數鼉平均分子量(Μη)介於20,000至60,000之間者 ,偽掲示於日本專利JP 52-018202Β號。這些离分子添加 劑據瞭解均不適於供機油作為改良分散性及拈度指數之添 加剤。 後者所述之種捶方法皆未能使單一聚合物兼具良好的 分散性,良好的粘度指數、與含氟聚合物密封材料具有良 好的相容性、以及良好的低溫流動性,因此,本發明之目 的在提供單一聚合物逭些综合性質。 本發明期於由(1)大約90至大約98重董%之逸自 (Ct-Ca4)烷基甲基丙烯酸酯及(L-Cm)烷基丙烯酸酯之單 体;以及(2)低於10至大約2重置%之蓮自羥基(C·-!:·) 烷基甲基丙燔酸酯及羥基(Ca-C·)烷基丙烯酸酯之單体, 經過聚合所衍製而成之聚合物,而在主幹聚合物(backbone polyner)之側鐽烷基中,硝原子之平均數偽介於大約7至 大約12之間者。這些聚合物可作為潤滑油之添加剤,«以 -5- 本紙張尺度適用中a國家標準(CNS)甲4 格(210 X 297公釐) 81.9.20 000 ------Ί-ν——』·----{-----裝——----,玎------Μ _ (請先閲功背面之注念事項办项寫本玎) 經濟部中央標準肩貝工消费合作社印製 204355 Λ 6 Β6 經濟部中央標準局員工消费合作社印製 五、發明説明(4) 改良芦粘度指數、分散性,及低溫特性,而不敢於對含氟 聚合物製成之封Η及墊圈造成不良彩響者。逭些新潁的聚 合物,若用於潤滑油時,通常會溶解或分敗於煉製遇之礦 質潤滑油内,最後則被加入礦質或合成基礎油。例舉之潤 滑油包括曲軸箱機油、.自動傅送液体、水力液体、曲翰油 、以及避S器液体。 本發明中使用之毎一種單体均可為單一單体,或為在 烷基部份帶有不同磺原子數目之單体的混合物。在(1)甲 基丙烯酸酯與丙烯酸酯單体以及(2)羥基烷基甲基丙烯酸 酯與丙烯酸酯單体逭兩者之烷基部份,僳為膨響本發明聚 合物之種種性能特性之重要因素。意即,在丙烯酸酯或甲 基丙烯酸酯主幹聚合物之侧鏈烷基及羥烷基中的硝原子 (Cn)之平均數(η),你經適當涝揮以播得最大的粘度指數 待性,並維持聚合物添加劑在新油與舊油兩者之油溶性( oil solubilty),在此,添加劑係作為泥漿分散_者》通 常,若平均數Cn小於大約7,所製成之聚合物會在基礎油 中具有不良的溶解度,而添加劑無法充分地作為分敗性拈 度指數改良剤。反之,若平均數Cn顯着地大於大約12時 ,可發現到它具有較差的低溫流動性質。"低狙"一飼, 在此係指低於大約一 之溫度。因此,製迪离分子添加 劑所用之丙烯酸酯或甲基丙烯酸酯單体,其烷基中之磺原 子平均數宜介於大約7至大約12之間·而以介於大約8至 大約10之間更為理想。供若使用之單体全部為丙烯酸酯或 幾乎全為丙烯酸酯,則在主幹聚合物之側鍵烷基中的磺原 <請尤閱治背面之:11-^事項再項."本頁)A6 B6 204355 5. Description of the invention (1) The present invention is based on (1) a monomer from (L-Cm) alkyl methacrylate and (C, -Ce /) alkyl acrylate; and (2) s is a polymer derived from a monomer of hydroxy (Ca-C,) alkyl methacrylate and hydroxy (Ca-C〇) alkyl acrylate, and it is a master in the alkyl The average number of atoms is between about 7 and about 12. These polymers can be used as additives for lubricating oils to improve their viscosity index, dispersibility and low-temperature properties, etc., so as not to cause bad color to fluoropolymer seals and gaskets. These new polymers are usually pseudo-dissolved or dispersed in refined lubricating oil before they are finally incorporated into mineral or synthetic base oils. The ideal lubricating oil for internal combustion engines, automatic transmission liquids, and hydraulic fluids must have a small viscosity change within a large temperature range, and must have a good separation and good performance at low temperatures. Mobility, including low pour point. Viscosity index (VI) is pseudo used to measure the degree of viscosity change with temperature; a high viscosity index value means that the lower the viscosity index is, the lower the viscosity index value is. Viscosity index changing additives with a high viscosity index value and good low-temperature fluidity can make the oil flow freely at the lowest possible operating temperature-generally assuming that the engine starts to run freely, and when the temperature increases to the operating range, The viscosity is still maintained at an appropriate level for good performance. At present, polymer additives have been used to improve engine lubricating oils and these properties have the performance of mandarin. Polymers of alkyl acrylates or alkyl methacrylates have been successfully used as viscosity index improvers and pour point depressants. In the polymer composition, by adding some polar, especially scouring comonomers, such as vinyl hybrid compounds, this paper is suitable for a. Home «quasi (CNS) A 4 wash grid m〇X 297« ) ------- ^ ----. U .--- · ---- {----- installed II ---- order ------ line {(please read first Note on the back and write this page again) Printed by the Ministry of Economic Affairs #Bijugong Consumer Cooperatives 81.9.20,000 204355 Λ (; Β6 V. Description of Invention (2) Printed by the Central Bureau of Standards of the Ministry of Economic Affairs «Printed by Industrial and Commercial Cooperatives ( (N-vinylpyrrolidone, U-vinyl azole, vinylpyridine, etc.), dialkylaminoalkyl methacrylate, Ν, Ν-dialkylaminoalkylmethacrylamide, etc. , It can enhance its dispersion properties. However, under the grafting conditions of the salty comonomer containing ®, it will often produce poor shear stability. Moreover, the viscosity index improver contains When it is used as a co-monomer, it may cause a bad smell, or make the gasket or seal of a fluoropolymer in the automobile engine cracked by a fluoropolymer such as VifonTM roll elastomer reduce its effectiveness. 3,311,597 Shown is a method to improve the viscosity index and dispersion properties of poly (methacrylate) polymers. It can make the copolymerization of alkyl methacrylate and tetrahydrofuran methacrylate. Hydroxyethyl oethacrylate, hydroxypropyl methacrylate, M-vinyl Dtt pyrrolidone or t-butyUainoeUyl nehtacrylate. It is composed of alkyl methacrylate sugar and 9 -23 mol% methacrylic acid is copolymerized, and the poly (alkylmethylpropane sulfonate) polymer with improved pour point properties made by ethoxylation has been shown in the United States. Patent No. 3,5 9 8, 7 3 7 in which the average number of alkyl atoms in the alkyl group is between 12.5 and 14.3. And lauryl methacrylate-lauryl aethacrylate- Stearyl nethacrylatO copolymer containing 23% of its hydroxyethyl methacrylate is shown in US No. 3, 249, 545, which is used in oil formulations containing bisphenol anti-gasification agents . Used in other Among the methods of good dispersibility and viscosity index, "Zhou Zhuan (read the note on the back & read the notes on the back and then write a copy !!)-install · order.-Line (! This paper size is suitable for China's home-made standard ( CNS) A 4 specifications (210 X 297 mm) 81.9.20,000 A6 BC) 204355 V. Description of the invention (3) Li No. 418610A shows the use of polyalkyl (meth) acrylate, the waiting time is: 8 0- 9 5.5% by weight copolymer is derived from (C ·-!: · *) alkyl (meth) acrylate, and 0.5-20% is like hydroxy (C * -C *) alkyl (meth Group) Acrylate or polyalkylated (Bultialkoxylized) alkyl (meth) acrylate derived, or, can also make 〇-17 reset stoneware copolymer (C *-C β) alkyl Derived from (meth) acrylate. Poly (methacrylic acid vinegar) polymer for machine tool working oil as an additive, which contains 92-99% (Ci-Ci ·) alkyl methacrylate and 1-8% hydroxyl (C,- C3) Alkyl methacrylate, and the average molecular weight (Mn) of the polymer is between 20,000 and 60,000, the pseudo-annulation is shown in Japanese Patent No. 52-018202B. None of these ionomer additives are suitable for engine oil as an additive to improve dispersibility and viscosity index. The latter thrashing methods fail to make a single polymer with good dispersibility, good viscosity index, good compatibility with fluoropolymer sealing materials, and good low temperature fluidity. The purpose of the invention is to provide a single polymer with some comprehensive properties. The period of the invention is from (1) about 90 to about 98% by weight of monomers escaping from (Ct-Ca4) alkyl methacrylate and (L-Cm) alkyl acrylate; and (2) below 10 to about 2% of the replacement lotus is derived from monomers of hydroxy (C ·-!: ·) alkyl methyl propionate and hydroxy (Ca-C ·) alkyl acrylate, which are derived from polymerization Polymer, and in the backbone polymer (backbone polyner) side of the alkyl group, the average number of nitrate atoms is between about 7 to about 12. These polymers can be used as additives for lubricating oils. «Applicable to National Standard (CNS) A 4 grids (210 X 297 mm) at -5-This paper scale is 81.9.20 000 ------ Ί-ν —— 』· ---- {----- installed --------, 玎 ------ Μ _ (please read the notes on the back of the merits and do the manuscript 玎) Central Standard of the Ministry of Economic Affairs Printed by shoulder shell industry consumer cooperative 204355 Λ 6 Β6 Printed by the employee consumer cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of the invention (4) Improving the reed viscosity index, dispersibility, and low-temperature characteristics, but not dare to make fluoropolymer The seal H and the gasket cause bad color sound. Some of the new Yingying polymers, when used in lubricating oils, are usually dissolved or divided into mineral oils in refining, and are finally added with mineral or synthetic base oils. Examples of lubricating oils include crankcase oil, automatic liquid feed, hydraulic fluid, Quhan oil, and S-avoider fluid. Each monomer used in the present invention may be a single monomer or a mixture of monomers having different numbers of sulfonic atoms in the alkyl portion. In the alkyl part of (1) methacrylate and acrylate monomers and (2) hydroxyalkyl methacrylate and acrylate monomers, it is the performance characteristics of the polymer of the invention Important factor. That is to say, the average number (η) of nitrate atoms (Cn) in the side chain alkyl and hydroxyalkyl groups of the acrylate or methacrylate backbone polymer, you can get the maximum viscosity index after proper flooding. And maintain the oil solubility of polymer additives in both new and old oils (oil solubilty), where the additives are dispersed as a slurry_Generally, if the average number Cn is less than about 7, the polymer is made It will have poor solubility in the base oil, and the additives cannot be fully used as the improvement index of the partial failure index. Conversely, if the average number Cn is significantly greater than about 12, it can be found that it has poor low temperature flow properties. " Low-snack " one feed, here means a temperature below about one. Therefore, the average number of sulfon atoms in the alkyl group of acrylate or methacrylate monomers used in the preparation of the molecular additive should be between about 7 and about 12, and between about 8 and about 10 More ideal. If the monomers for use are all acrylates or almost all acrylates, the sulfonogen in the alkyl group of the side bond of the backbone polymer < please read the rule on the back: 11- ^ Item re-item. &Quot; page)
x-----I II---訂 — I 本紙張又度適用中國國家標準(CNS)甲4規格(210 X 297公釐) 81.9.20,000 204355x ----- I II --- order — I This paper is again applicable to the Chinese National Standard (CNS) A 4 specifications (210 X 297 mm) 81.9.20,000 204355
Λ() BG 經濟部中央標準局t«工消費合作社印製 五、發明説明(5 ) 子平均數會有些許變化,此一碩原子平均數僳使它舆相稱 的甲基丙烯酸醣主幹聚合物之溶解度參數相一致者。追些 溶解度參數偽為業界一般所熟知或味解者。 理想的情形是,單体(1)乃選自(Ci-C·。)烷基甲基丙 烯酸酯及(C t - C ,。)烷基丙烯酸酯;而單体(2 )乃邐自羥基 (C,-Ce)烷基甲基丙烯酸酯及羥基(C·-%)烷基丙烯酸醣者 。毎種單体中之烷基部份均可為直鏈或支雄。其中以烷基 甲基丙烯酸酯及羥烷基甲基丙烯酸酯較為理想。 為期在粘度指數改良、良好的分散性,及低租性能等 相明的性能持性中播得平衡,可使用烷基甲基丙烯酸醸與 烷基丙烯酸酯之混合物。因而,在本發明的一傭實例中, 單体(1)通常包含(i) 〇至大約4 0%之烷基甲基丙烯《(醋 或烷基丙烯酸酯,其中之烷基為帶有1至6傾碩原子者, 及彼等之混合物,(ii)大約30至大約90%之烷基甲基丙 烯酸酯或烷基丙烯酸酯,其中之烷基為箝有7至15艟磺璩 子者,及彼等之混合物,及(Hi) 〇至大約40%之烷基甲 基丙烯酸酯或烷基丙烯酸酯,其中之烷基為箝有16至24 偁磺原子者,及彼等之混合物;而單体(2)則包含低於1〇 至大約2 %之羥烷基甲基丙烯酸酯或羥烷基丙烯酸醋•其 中之烷基為帶有2至6舾硪原子且被一傾或更多鏑羥基所 取代者。上述所有的百分比均指重量,基準以聚合物之緦 重量表之,且(i)、(ii)、(iii)以及(2)之銪合等於1〇〇 重量%之聚合物。在聚合物中,(i)的用量宜介於〇至大 約25%之間,(ii)之用量宜介於大約45至大約85%之間 ------...----1.----·----{-----装--1----訂------線(I (請先間.??背曲之注*事項#功释冬茛) 本纸張又度適用中國國家標準(CNS)甲4規格(210 X 297公釐} 81.9.20,000 ΑΓ) ΒΓ, 204355 五、發明説明(6 ) ;而以介於大約50至大約60%之間更為理想;(iii)之用 量偽介於大約5至大約3 5%之間,而以介於大約25至大5 約35%之間更為理想;而(2)之用量宜介於大約4至大約 8 %之間,以介於大約5至大約6 %之間更為理想。 例舉之箪体(1),即垸基甲基丙烯酸酯或烷基丙嫌,酸酯 ,且其中之烷基為帶有1至6個碩原子者,亦稱為“低级" (lovr-cut)烷基甲基丙烯酸酯或烷基丙烯酸酯,包括:甲 基丙烯酸甲酿(MHA),丙烯酸甲酯及乙酯,甲基丙烯酸丙 酯,甲基丙烯酸丁酯(BMA)及丙烯酸丁酯(BA),甲基丙烯 酸異丁酯(IBMA),甲基丙烯酸己酯及琛己酯,丙烯酸琛己 酯,及彼等之混合物。理想之低级烷基甲基丙烯酸酶為甲 基丙烯酸甲酯及甲基丙烯酸丁酯。 經濟部中央標準局員工消費合作社印製 例舉之單体(1),即烷基甲基丙烯酸酯或烷基丙烯酸 酯且其中之烷基為帶有7至15個硪原子者,亦稱為《中 级w (Bid-cut)烷基甲基丙烯酸酯或烷基丙烯酸酯,包括 :丙播酸異辛酯(2-ethylhexyl acrylate, EHA),甲基丙 烯酸異辛酯,甲基丙烯酸辛酯,甲基丙烯酸癸酯,甲基丙 烯酸異癸酯(IDMA,以帶有支鏈之(Cm)烷基異構物混合 物為基準),甲基丙烯酸十一烷酯,甲基丙烯酸十二烷酯 (亦稱為甲基丙烯酸月桂酯),甲基丙烯酸十三烷酯,甲基 丙烯酸十四烷醋(亦稱為甲基丙烯酸肉豆S酯),甲基丙烯 酸十五烷酯,及彼等之混合物。其他尚可趣用者,包括: 甲基丙烯酸十二烷酯-十五烷酯(DPMA),它你為甲基丙烯 酸十二烷酯、十三烷酯、十四烷酯、及十五烷酯之直«及 81.9.20,000 本紙張尺度適用中國國家標準(CNS)甲4規格(210 X 297公釐) 204355 A6 ΒΓ> 經濟部中央標準而Η工消費合作社印製 五、發明説明(7) 支鰱異構物之混合物;以及甲基丙烯酸月桂酯-肉豆蔻醣 (LMA),它傈為甲基丙烯酸十二烷酯與甲基丙烯酸十四烷 酯之混合物。理想之中级烷基甲基丙烯酸酯為甲基丙烯酸 月桂酯-肉亘蔻酯及甲基丙烯酸異癸酯。 例舉之單体(1),即烷基甲基丙烯酸酯或烷基丙烯酸 酯而其中之烷基為帶有16至24僱磺原子者,亦稱為离级 (high-cut)烷基甲基丙烯酸酯或烷基丙烯酸酯者,包括: 甲基丙烯酸十六烷酯,甲基丙烯酸十七烷酯,甲基丙烯酸 十八烷酯,甲基丙烯酸十九烷酯,cosyl lethacrylate, 甲基丙烯酸二十烷酯,及彼等之混合物。其他亦可钃用者 ,包括:甲基丙烯酸十六烷酯-二十烷酯(CEMA),它俱為 甲基丙烯酸十六烷酯、甲基丙烯酸十八烷酯、cosyl methacrylate、及甲基丙烯酸二十烷酯之混合物;以及甲 基丙烯酸十六烷酯-硬脂醯酯(SMA),它僳為甲基丙烯酸十 六烷酯及甲基丙烯酸十八烷酯之混合物。理想的高鈒烷基 甲基丙烯酸酯為甲基丙烯酸十六烷酯-二十烷酯以及甲基 丙烯酸十六烷酯-硬脂醯酯。 上述之中级及离级烷基甲基丙烯酸酯典烷基丙烯酸醣 單体,通常傈由標準的酯化步思製得,其中僳使用工業级 的長鏈脂族酵為原料,逭些市面上供應的酵你為不同鐽長 之酵的混合物,它在烷基中帶有10至15或箝有16至20 値磺原子。因此,為逋成本發明之目的,垸基甲基丙烯酸 _不但傜指所列名之«別的烷基甲基丙烯酸酯産品,而且 尚指由烷基甲基丙烯酸酯與用*中佔一大半之已列名之待 (^tw^背面之注念事項办填寫本页) 本紙張又度通用中國國家棣準(CNS>甲4规格(210 X 297公货) 81.9.20,000 ΛΓ> ΒΓ) 2〇435δ 五、發明説明(8 ) 殊的烷基甲基丙烯酸酯所形成之混合物D利用逭些市面上 供應之酵用於製迪丙烯酸酯及甲基丙烯酸酷時,會導致形 成上述之LMA、DPMA、SMA、及CEMA單体混合物。 例舉之單体(2)係為在烷基部份帶有一傾或更多俥羥 基之一些烷基甲基丙烯酸酯及烷基丙烯酸酯單体,特別是 指羥基係位於烷基之/3-位置(第2位置)者。較理想之羥 烷基甲基丙烯酸酯及羥烷基丙烯酸酯單体,像為其中被取 代之烷基為(C ·-(:)烷基,而呈直鏈或支鐽型態者。在本 發明中適用之羥烷基甲基丙烯酸酯及羥烷基丙烯酸酯單体 包括:2-羥基甲基丙烯酸乙酯(2-hydroxyetheyl «ethac-rylate, HEMA) , 2-羥銮丙烯酸乙酯,2-羥基甲基丙烯酸 丙酯,1-甲基-2-羥基-甲基丙烯酸乙酯,2-羥基丙烯酸乙 酯,1-甲基-2-羥基丙烯酸乙酯,2-羥基甲基丙烯酸丁酯, 及2-羥基丙烯酸了酯。理想之羥烷基甲基丙烯酸酯及羥烷 基丙烯酸_單体為HEMA,卜甲基-2-羥基甲基丙烯酸乙酯、 及2-羥基甲基丙烯酸丙酯。後兩者單体之混合物一般稱為 “翔丙基甲基丙嫌酸酯 ”(hydroxypropyl methacrylate ,或HPAH),它你為更理想之羥烷基甲基丙烯酸醋,而ΗΡΜΑ 之毎一種成份亦然。 在適用之羥烷基甲基丙烯酸酯及羥烷基丙烯酸酯單体 之中•較理想的傜為大致不含交聯劑或交聪劑前驅体( crosslinker precursor)雜質及滲雜物之單体,彼等乃伴 随着單体之製迪方法所存在者。“交聯劑” (crosslinker) 一詞偽指能使聚合物産生支聯之任何多功能物質,譬如乙 -1 0- 本紙張尺度通用中國國家標準(CNS)甲4規格(210 X 297公货) < 諳1閲¾背面之;.t*f-Jfi*«寫本ΪΙ) X-------------f-----裝-------訂------線{ 經濟部中央標準局Η工消费合作社印製 81.9.20,000 A6 ΒΓ, 2Q4S55 五、發明説明(9 ) 二酵-二甲基丙嫌酸酯(ethylene glycol diaethacrylate) 。道些交聯劑物質的存在,會由於凝隳形成及相關問題, 而減損本發明之各種添加劑的性質。理想之羥烷基甲基丙 烯酸酯及羥烷基丙烯酸酯你為其中含低於大約0.5 %,更 理想的情形是低於大約0.2%,最理想的情形則是含有0.1 重量%或更低之交明i两或交聯南前驅体物質者β 理想之聚合物你為在單体(1)中包含下述三種單体, 即箪体(i)傜苗自甲基丙烯酸甲醮、甲基丙烯酸丁酯、及 甲基丙烯酸異丁酯中之一種或更多種單体,單体(ii)你邐 自甲基丙嫌酸異辛酯(2-ethylhexyl methacrylate)、甲基 丙烯酸異癸酯、甲基丙烯酸十二烷酯-十五烷酯、以及甲 基丙烯酸月桂_ -肉豆蔻酯中之一種或更多種單体,單体 (iii)僳苗自甲基丙烯酸十六烷酯-硬脂醯醮以及甲基丙烯 酸十六烷酯-二十烷酯中之一種或更多種單体;而單体(2) 係逛自2-羥基甲基丙烯酸乙酯。2-羥基丙烯酸乙酯、2-羥 基甲基丙烯酸丙酯、1-甲基-2-羥基甲基丙烯酸乙酯、2-羥基丙烯酸丙酯、卜甲基-2-羥基丙烯酸乙酯、2-羥基甲 基丙烯酸丁酯、及2-羥基丙烯酸丁酯中之一種或更多捶單 体者。 理想之聚合物僳為其使用之單体(1)為佔大約10¾之 甲基丙烯酸甲酯、佔大約55%之甲基丙烯酸異癸酯、及佔 大約30炻之甲基丙烯酸十六烷酯-硬脂醯酯或甲基丙烯酸 十六烷酯-二十烷酯,而使用之單体(2)偽為佔大約5%之 由2-羥基甲基丙烯酸丙酯與1-甲基-2-羥基甲基丙烯酸乙 酯所形成之混合物者。 --—---- Π - _ ____ 本紙張尺度適用中80家標準(CNS)甲4规格(210 X 297公釐) 81.9.20 000 -------*----\ 卜------^丨{-----裝------—iT------線f - (請先間功背面之注念事項#塡寫本頁) 經濟部中央標準居tH工消费合作社印製Λ () BG Central Standards Bureau of the Ministry of Economic Affairs t «Industry and Consumer Cooperatives Printed V. Description of Invention (5) The average number of children will change slightly. This average number of atoms makes it a commendable methacrylic sugar backbone polymer. The solubility parameters are consistent. It is generally known or understood by the industry to pursue these solubility parameters. Ideally, the monomer (1) is selected from (Ci-C ·.) Alkyl methacrylate and (C t-C,.) Alkyl acrylate; and the monomer (2) is from hydroxyl group. (C, -Ce) alkyl methacrylate and hydroxy (C ·-%) alkyl acrylate sugar. The alkyl portion of each monomer can be linear or branched. Among them, alkyl methacrylate and hydroxyalkyl methacrylate are preferred. In order to achieve balance in the improvement of viscosity index, good dispersibility, and low rent performance and other well-known performance persistence, a mixture of alkyl methacrylate and alkyl acrylate can be used. Therefore, in an example of the present invention, the monomer (1) usually contains (i) 0 to about 40% of alkyl methacrylic acid (vinegar or alkyl acrylate, wherein the alkyl group is with a 1 Those with up to 6 atoms, and their mixtures, (ii) about 30 to about 90% of alkyl methacrylates or alkyl acrylates, of which the alkyl group is clamped with 7 to 15 sulfonate , And their mixtures, and (Hi) 〇 to about 40% of alkyl methacrylates or alkyl acrylates, wherein the alkyl group is clamped with 16 to 24 sulfon atoms, and their mixtures; The monomer (2) contains less than 10% to about 2% of hydroxyalkyl methacrylate or hydroxyalkyl acrylate • The alkyl group contains 2 to 6 atoms and is dumped or more Replaced by multiple dysprosium hydroxyl groups. All the above percentages refer to weight, and the basis is based on the weight of the polymer, and the europium combination of (i), (ii), (iii), and (2) is equal to 100% by weight The polymer. In the polymer, the amount of (i) is preferably between 0 and about 25%, and the amount of (ii) is preferably between about 45 and about 85% ------... ---- 1 .---- · ---- {----- install--1 ---- order ------ line (I (please first. ?? 背 曲 之 注 * 事 ## 功Shi Dongwen) This paper is again applicable to the Chinese National Standard (CNS) A 4 specifications (210 X 297 mm) 81.9.20,000 ΑΓ) ΒΓ, 204355 5. Description of the invention (6); and between about 50 to about 60% is more ideal; (iii) the amount of pseudo is between about 5 to about 3 5%, and between about 25 to 35% is more ideal; and (2) the amount of It is preferably between about 4 to about 8%, and more preferably between about 5 to about 6%. Examples of the scaffold (1), that is, alkyl methacrylate or alkyl propionic acid, acid Ester, and the alkyl group is one with 1 to 6 atoms, also known as "lower" (lovr-cut) alkyl methacrylate or alkyl acrylate, including: methacrylic acid ( MHA), methyl and ethyl acrylate, propyl methacrylate, butyl methacrylate (BMA) and butyl acrylate (BA), isobutyl methacrylate (IBMA), hexyl methacrylate and Chenji Ester, hexyl acrylate, and their mixtures. Ideal lower alkyl methacrylic acid It is methyl methacrylate and butyl methacrylate. The monomer (1) printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is exemplified as alkyl methacrylate or alkyl acrylate and the alkyl group is Those with 7 to 15 atoms, also known as "intermediate w (Bid-cut) alkyl methacrylate or alkyl acrylate, including: 2-ethylhexyl acrylate (EHA), Isooctyl methacrylate, octyl methacrylate, decyl methacrylate, isodecyl methacrylate (IDMA, based on a mixture of branched (Cm) alkyl isomers), methacrylic acid Undecyl ester, dodecyl methacrylate (also known as lauryl methacrylate), tridecyl methacrylate, myristyl methacrylate (also known as myristyl methacrylate) , Pentadecyl methacrylate, and their mixtures. Other interesting users include: Dodecyl Methacrylate-Pentadecyl Ester (DPMA), which is dodecyl methacrylate, tridecyl ester, tetradecyl ester, and pentadecane Ester Zhizhi and 81.9.20,000 This paper scale is applicable to the Chinese National Standard (CNS) A4 specifications (210 X 297 mm) 204355 A6 ΒΓ > Central Standard of the Ministry of Economic Affairs and printed by the Hgong Consumer Cooperative Society V. Description of invention (7) A mixture of isobaric silver carp; and lauryl methacrylate-myristyl (LMA), which is a mixture of dodecyl methacrylate and myristyl methacrylate. Ideal intermediate alkyl methacrylates are lauryl methacrylate-myristyl and isodecyl methacrylate. Exemplary monomers (1), that is, alkyl methacrylates or alkyl acrylates and the alkyl group is those with 16 to 24 sulfur atoms, also known as high-cut alkyl methyl Acrylate or alkyl acrylate, including: cetyl methacrylate, heptadecyl methacrylate, octadecyl methacrylate, nonadecyl methacrylate, cosyl lethacrylate, methacrylic acid Eicosanyl esters, and their mixtures. Others can also be used, including: cetyl methacrylate-eicosyl (CEMA), which are cetyl methacrylate, octadecyl methacrylate, cosyl methacrylate, and methyl A mixture of eicosyl acrylate; and cetyl methacrylate-stearyl methacrylate (SMA), which is a mixture of cetyl methacrylate and octadecyl methacrylate. The ideal high alkylidene methacrylates are cetyl methacrylate-eicosyl methacrylate and cetyl methacrylate-stearyl methacrylate. The above intermediate and off-grade alkyl methacrylates are typical alkyl acrylate sugar monomers. They are usually prepared by standard esterification steps. Among them, industrial-grade long-chain aliphatic enzymes are used as raw materials. The leaven you supply is a mixture of different fermented leavens, which carry 10 to 15 or 16 to 20 sulfo atoms in the alkyl group. Therefore, for the purpose of cost-inventing, alkyl methacrylic acid _ not only refers to the listed «other alkyl methacrylate products, but also refers to the majority of the alkyl methacrylate and use * The listed treats (^ tw ^ Notes to be filled on the back of this page to fill out this page) This paper is once again universal Chinese National Standards (CNS> A 4 specifications (210 X 297 public goods) 81.9.20,000 ΛΓ > ΒΓ) 2 〇435δ V. Description of the invention (8) When the mixture D formed by special alkyl methacrylates uses some commercially available leaven for the production of diacrylate and methacrylic acid, it will result in the formation of the above-mentioned LMA, DPMA, SMA, and CEMA monomer mixture. Exemplary monomers (2) are some alkyl methacrylate and alkyl acrylate monomers with one or more hydroxy groups in the alkyl part, especially the hydroxyl group is located at / 3 of the alkyl group -Position (2nd position). The ideal hydroxyalkyl methacrylate and hydroxyalkyl acrylate monomers, such as those in which the substituted alkyl is (C ·-(:) alkyl, but in linear or branched form. The hydroxyalkyl methacrylate and hydroxyalkyl acrylate monomers suitable for use in the present invention include: 2-hydroxyetheyl «ethac-rylate (HEMA), 2-hydroxyluan ethyl acrylate, 2-Hydroxypropyl methacrylate, 1-methyl-2-hydroxy-ethyl methacrylate, 2-hydroxyethyl acrylate, 1-methyl-2-hydroxy acrylate, 2-hydroxymethacrylate Ester and 2-hydroxyacrylic acid ester. The ideal hydroxyalkyl methacrylate and hydroxyalkyl acrylic monomers are HEMA, methyl-2-hydroxyethyl methacrylate, and 2-hydroxypropyl methacrylate The mixture of the latter two monomers is generally called "hydroxypropyl methacrylate" (HPAH), which is a more ideal hydroxyalkyl methacrylate, and each component of HPMA The same is true among the applicable hydroxyalkyl methacrylate and hydroxyalkyl acrylate monomers. Yu is a monomer that is substantially free of impurities and impurities of crosslinker precursors or crosslinker precursors, and they are the ones that accompany the method of making monomers. "Crosslinker" The term pseudo refers to any multi-functional substance that can cause the polymer to be branched, such as B-1 0- This paper standard is universal Chinese National Standard (CNS) A 4 specifications (210 X 297 public goods) < 膙 1 Reading ¾ back Of; .t * f-Jfi * «script ΪΙ) X ------------- f ----- installed ------- order ------ line { Printed 81.9.20,000 A6 ΒΓ, 2Q4S55 by the Hgong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (9) Ethylene glycol diaethacrylate. The presence of these cross-linking agent substances will reduce the properties of the various additives of the present invention due to the formation of condensate and related problems. The ideal hydroxyalkyl methacrylates and hydroxyalkyl acrylates contain less than about 0.5%, more ideally less than about 0.2%, and most ideally 0.1% by weight or less It is the best polymer for the two precursors or the cross-linking precursor substance β. The monomer (1) contains the following three monomers, that is, the body (i) 傜 苗 from methacrylate methylmethacrylate, methyl One or more monomers in butyl acrylate and isobutyl methacrylate, the monomer (ii) is derived from 2-ethylhexyl methacrylate, isodecyl methacrylate , Dodecyl methacrylate-pentadecyl methacrylate, and one or more monomers of lauryl methacrylate-myristyl ester, monomer (iii) Limium from cetyl methacrylate- One or more monomers of stearyl amide and cetyl-eicosanyl methacrylate; and monomer (2) is from 2-hydroxyethyl methacrylate. 2-hydroxyethyl acrylate, 2-hydroxypropyl methacrylate, 1-methyl-2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, methyl-2-hydroxyethyl acrylate, 2-hydroxymethyl One or more monomers of butyl acrylate and butyl 2-hydroxyacrylate. The ideal polymer is the monomers (1) used, which are about 10¾ of methyl methacrylate, about 55% of isodecyl methacrylate, and about 30% of cetyl methacrylate. -Stearyl acetyl ester or cetyl methacrylate-eicosanyl ester, and the monomer (2) used is assumed to be about 5% of 2-hydroxymethacrylate and 1-methyl-2 -A mixture of ethyl hydroxymethacrylate. ------- Π-_ ____ This paper scale is applicable to 80 standard (CNS) A4 specifications (210 X 297 mm) 81.9.20 000 ------- * ---- \ Bu ------ ^ 丨 {----- 装 -------- iT ------ 线 f-(Please note the matters on the back of the first ## write this page) Ministry of Economic Affairs Printed by the Central Standard Residence tH Industrial and Consumer Cooperative
A(i BG 204355 五、發明説明(10 ) (請先間冰?背而之注念事項再瑣寫本頁) 另一理想之聚合物係為其中之單体(1)包含佔大約20 %之甲基丙烯酸丁酯或異丁 佔大約45%之甲基丙烯酸 異癸酯,及大約30 %之甲基丙烯酸十六烷曲-硬脂B酯或 甲基丙烯酸十六烷酯-二十烷酯,而單体(2)則為佔大約5 %之一種由2-羥基甲基丙烯酸丙酯與卜甲基-2-羥基甲基 丙烯酸乙酯所形成之混合物者。 另一理想之聚合物偽為其中之單体(1)包含佔大約15 %之甲基丙烯酸丁醢或異丁 及大約80%之甲基丙烯酸 月桂肉豆兹酯或甲基丙烯酸十二烷酯-+五烷醋,而單 体(2)則為佔大約5 %之一種由2-羥基甲基丙烯酸丙酯及 1-甲基-2-羥基甲基丙烯酸乙酯所形成之混合物者。 另一理想之聚合物傜為其中之單体(1)包含佔大約5 至大約10¾之甲基丙烯酸甲酯,佔大約85至大約90%之甲 基丙烯酸月桂酯-肉豆兹酯、或甲基丙烯酸異癸醋、或甲 基丙烯酸十二烷酯-十五烷酯,及佔〇至大約15 %之甲基 丙烯酸十六烷酯-二十烷酯,而單体(2)則為佔大約5 %之 一種由2-羥基甲基丙烯酸丙酯及1-甲基-2-羥基甲基丙烯 酸乙酯所形成之混合物者。 經濟部中央標準局員工消费合作社印製 供自動傅送液体用之特別理想的聚合物組成物,俱為 其中之單体(1)包含佔0至大約5 %之甲基丙烯酸甲酯, 佔大約80至大約9 0%之甲基丙烯酸月桂酯-肉豆》醣•及 佔0至大約10 %之甲基丙烯酸十六烷鹿-二十烷酯•而單 体(2)俱為佔大約5 %之一種由2-羥基甲基丙烯酸丙醮與 1-甲基-2-羥基甲基丙烯酸乙酯之混合物者。 -12- 81.9.20,000 本紙張又度適用中國國家標準(CNS)甲4规格(210 X 297公釐)A (i BG 204355 V. Description of the invention (10) (please refrain from it first? Write down this page before writing this page) Another ideal polymer is the monomer (1) which contains about 20% Butyl methacrylate or isobutyl accounts for about 45% of isodecyl methacrylate, and about 30% of hexadecyl methacrylate-stearyl B methacrylate or cetyl methacrylate-eicosane Ester, and the monomer (2) is about 5% of a mixture of 2-hydroxymethacrylate and propan-2-methyl-2-hydroxymethacrylate. Another ideal polymer is The monomer (1) contains about 15% of butyl methacrylate or isobutyl methacrylate and about 80% of lauryl methacrylate or dodecyl methacrylate- + pentane vinegar. The body (2) is about 5% of a mixture of 2-hydroxymethacrylate and 1-methyl-2-hydroxyethylacrylate. Another ideal polymer is The monomer (1) contains about 5 to about 10¾ of methyl methacrylate, about 85 to about 90% of lauryl methacrylate-myristyl, Isodecyl methacrylate, or dodecyl-pentadecanyl methacrylate, and cetyl methacrylate-eicosyl methacrylate account for 0 to about 15%, and the monomer (2) is Approximately 5% of a mixture of propyl 2-hydroxymethacrylate and 1-methyl-2-hydroxyethyl methacrylate. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs for automatic liquid delivery A particularly desirable polymer composition is one in which the monomer (1) contains from 0 to about 5% of methyl methacrylate and from about 80 to about 90% of lauryl methacrylate-meat bean 》 Sugar • And cetyl deer eicosyl methacrylate, which accounts for 0 to about 10% • The monomer (2) is a kind of 2-hydroxymethacrylate propionate and 1- It is a mixture of methyl-2-hydroxyethyl methacrylate. -12- 81.9.20,000 This paper is again applicable to China National Standard (CNS) A 4 specifications (210 X 297 mm)
Α6 BG 20435ο 五、發明説明(11) {請先間消背面之注意事項再堵寫本頁) 供自動傅送液体用之另一理想的聚合物組成物,僳為 其中之單体(1)包含佔0至大約2 0%之甲基丙烯酸丁酯, 佔大約65至大約90¾之甲基丙烯酸月桂酯-肉豆寇酯,及 佔0至大約10 %之甲基丙烯酸十六烷酯-二十烷酯,而單 体(2)係為佔大約5 %之一棰由2-羥基甲基丙烯酸丙酯與 1-甲基-2-羥基甲基丙烯酸乙酯之混合物者。 經濟部中央標準局員工消費合作社印製 除了在丙烯酸酯或甲基丙烯酸酯主幹聚合物之側鏈烷 基及羥烷基中之硪原子(Cn)平均數(η)外,甲基丙烯酸 酯及丙烯酸酯單体之烷基部份的本質(nature),亦為彩》 本發明聚合物之性能待戡的重要因素。譬如,(G-C·)烷 基甲基丙烯酸酯或丙烯酸酯、(CT-Cie)烷基甲基丙烯酸酯 或丙烯酸酯、及Ute-Ca4)烷基甲基丙烯酸酯或丙烯酸酯 之混合物,能使彼等與羥烷基甲基丙烯酸酯産生共聚合, 使聚合物在烷基側鏈中之硪原子平均數逹到大約9。此時 ,在粘度指數性質與在基礎油中之溶解度兩者之間即可得 到良好的平衡;而且,聚合物之烷基甲基丙烯 酸酯部份呈蟠狀,它會與基礎油中之蟠質成份相互作用, 而使低溫性質播得改良,此即傾黏,低溫泵送性、及低溫 搖動引擎起動性(l〇H-cranking engine startup) 。S — 方面,倘若使單一種(C1D)或(Cie)烷基甲基丙烯酸酯單 体與羥烷基甲基丙烯酸酿産生共聚合,使烷基側鐽之硝原 子平均數達到大約9,則形成之聚合物添加_雖具有滿意 的油溶性,但與蟠相互作用的能力相當有限,即使兩種型 態的聚合物其Cn值相似,但此時的低溫性質卻不佳,譬 -1 3- 81.9.20,000 本紙張尺度適用中國國家標準(CNS>甲4规格(210 X 297公釐)Α6 BG 20435ο V. Description of the invention (11) {Please clear the precautions on the back before writing this page) Another ideal polymer composition for automatic liquid delivery, which is the monomer (1) Contains 0 to about 20% butyl methacrylate, about 65 to about 90¾ lauryl methacrylate-myristyl, and 0 to about 10% cetyl methacrylate-di Decane ester, and monomer (2) is a mixture of 2-hydroxymethyl acrylate and 1-methyl-2-hydroxyethyl methacrylate, which accounts for about 5% of the total. Printed by the Staff Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs, in addition to the average number (η) of atomic atoms (Cn) in the side chain alkyl groups and hydroxyalkyl groups of acrylate or methacrylate backbone polymers, methacrylate and The nature of the alkyl portion of the acrylate monomer is also an important factor. The performance of the polymer of the present invention is an important factor to be treated. For example, a mixture of (GC ·) alkyl methacrylate or acrylate, (CT-Cie) alkyl methacrylate or acrylate, and Ute-Ca4) alkyl methacrylate or acrylate can make They co-polymerized with hydroxyalkyl methacrylate, which resulted in an average number of polymer atoms in the alkyl side chain of about 9. At this time, a good balance can be obtained between the properties of the viscosity index and the solubility in the base oil; moreover, the alkyl methacrylate portion of the polymer is in the shape of a pan, and it will interact with the pan in the base oil The interaction between the qualitative and the ingredients makes the low-temperature properties improve, that is, stickiness, low-temperature pumpability, and low-temperature cranking engine startup (lH-cranking engine startup). S — In the aspect, if a single (C1D) or (Cie) alkyl methacrylate monomer and hydroxyalkyl methacrylic acid are copolymerized so that the average number of nitrate atoms on the alkyl side reaches approximately 9, then The formed polymer addition_ has satisfactory oil solubility, but the ability to interact with the pan is quite limited. Even though the Cn values of the two types of polymers are similar, the low temperature properties at this time are not good, such as -1 3 -81.9.20,000 This paper scale is applicable to Chinese national standards (CNS> A4 specifications (210 X 297 mm)
20435S 經濟部中央標準局員工消費合作社印製 五、發明説明(12 ) 如,由於粘度累積而使泵送性(puBpability)較差。 因此,為獲得良好的低租性能待擻,且保留粘度指數 性質與在基礎油中之溶解度兩者間之良好平衡,宜使單体 (1)之部份包含佔大約5至大約40,理想的情形是佔大約 5至大約35,而更理想的慵形則是佔大約25至大約35重量 烷基甲基丙烯酸酯及(cie-CM)烷基丙烯 酸酯,且其中之烷基部份宜為(Cie-C,D)之間者。低溫性能 像指在高剪切及低剪切條件下之粘度。譬如,以CCS (低 溫搖動模凝器,Cold-Cranking SiniulatDr)粘度測得之 引擎的低溫搖動起動性,係與高剪切條件下之粘度有關。 另一方面,由迷你旋轉粘度計(Bini-rotary viscometer, MR V)測得之低溫下的油泵送性,則與低剪切條件下之粘度 有關。由於高级烷基甲基丙烯酸酯及丙烯酸酯像呈蟠狀, 它作為傾點分散劑可使基礎油中的蟠改變其布低溫下之結 構或形態(aorpho logy)。高级烷基甲基丙烯酸酯或丙烯酸 酯之用量,視所遘用之待殊的高级烷基甲基丙烯酸酯或丙 烯酸酯、基礎油之性質,以及所欲之低溫性質而定。通常 ,在烷基部份中之碩原子數目愈大,單体會更具有«狀性 質,而這類單体的用董亦愈少。再者,由於逭些离级烷基 甲基丙烯酸酯呈蠟狀,用董太多會迪成基礎油之凍凝( congealing),並喪失低溫流動性。 高级-、中級-、及低鈒-烷基甲基丙烯酸酯三者«適 當的比例需視配方中使用之基礎油以及所欲速到之性能水 準而定。一旦高级烷基單体(high-cut Bonoaer)的最適 -14- (請51閲"背而之注&事項#蝌寫衣頁) • τ ‘ Λ 丨裝-------訂------I . 本紙張又度適用中國國家標準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 2〇435〇 經濟部中央標準局員工消費合作社印製 五、發明説明(13 ) 化用霣決定後,中级烷基及低级烷基單体即可調轚其用悬 ,以獲得最適當的粘度指數及溶解度。均衡的配方其烷基 碩含S(Cn)會介於大約8至大約10之間。 因此,在理想範圍内之各種單体包括羥烷基甲基丙烯 酸醮及丙烯酸酯單体,以及在主幹聚合物之側鍵烷基的磺 原子平均數亦介於理想範圍時,則在添加本發明聚合物後 可使機油配方具有與全粘度等级(full viscosity grode) 較低的油相同之粘度及低狙流動性質。臀如,SAE 10W-30 油可符合SAE 5W-30油所ffi之泵送性。 在逭些理想的範困内,本發明之聚合物亦可提供較低 的CCS粘度,同時維持潤滑油良好之低溫泵送性(以MRV 測得),因而容許使用較高粘度之基礎油。於是,本發明 聚合物容許進一步地在摻配油品中使用逭些基礎油,導致 較低的成本、較少的耗油置且維持較潔淨的引擎,因為逭 些較重質的基礎油比拈度較輕的基礎油更不易揮發,且可 減少在高操作溫度下所産生的活塞沈積物形成問題,特別 是柴油引擎更易有此現象發生。 為使本發明聚合物兼具良好的聚合物溶解度、粘度指 數、分散性及低溫性質(譬如傾點及低溫搖動引擎起動性 能),低级(C^-h)烷基甲基丙烯酸酯,譬如甲基丙烯酸 甲酯,其用置水準可介於0至大約2 5%之間,一般偽佔聚 合物之大約5至大約15重量%之間。聚合物溶解度( polyeer solubility)偽指較具親水性或捶性單体之性質 ,譬如,在烷基部份具有低的硪含量(C,-Ca),它使聚合 -15- (請先閱讀背面之注&事項再塡寫本两) 本紙張尺度通用中國國家標準(CNS)甲4规格(210 X 297公釐) 81.9·20,000 Α6 Β0 經濟部中央標準局員工消费合作社印製 五、發明説明(14 ) 物較一些由疏水性較強之單体一譬如在烷基鐽箝有高的磺 成份(C4或更离)一所形成之聚合物更不溶於基礎油。因 此,若以超過大約10%之甲基丙烯酸甲酯加入某些聚合物 内,逭時視所使用之其他極性單体(即羥烷基甲基丙烯酸 酯)的用麗水準而定,其在某些基礎油内之溶解度可能不 足以使添加劑充分發揮其作為分散性、粘度指數改良劑之 功能。另一方面,若使用低级(c4-c·)烷基甲基丙烯酸酯 ,譬如使用甲基丙烯酸丁酯或甲基丙烯酸異丁酯,則逭些 單体的用量可介於0至大約40重量%之間,較理想的情形 是介於2 0 - 3 5%之間,使得包括在基礎油之溶解度在内的上 述種種性質得到最適當的平衡。 本發明聚合物之重董平均分子量(Mw)並不十分重要。 它必須足以使潤滑油具有所欲的拈度性質。當聚合物之重 量平均分子fi增加時,它會成為更有效的增拥劑;然而, 它在一些特殊應用場合會進行機械分解(aechanical degradation)。因此,Hw主要係取決於增拥效率、成本 、及應用類別而定。通常,本發明之高分子潤滑油添加削 其Mw偽介於大約1 0 0 , 0 0 0至大約1 , 0 0 0 , 0 0 0 (以凝騵滲透 色層分析法,GPC测定之,使用聚(烷基甲基丙烯酸酯)播 準)之間,較理想的情形是使Mw介於大約3 0 0,0 0 0至大約 800,000之間以谋足油品之待殊應用場合,即供機油及自 動傳送液体之用。重量平均分子Μ在大約100,000以迄大 約3 0 0 , 0 0 0之間者可適用於水力液体、齒輪油等。 熟知此項技術的人士當可体會到本發明軎中所指之分 "16- ------3----1—l·----^-----裝——----1T------氣 <請先閲讀介而之注&事項存堉寫本贺) 本紙張尺度適用中囷國家標準(CNS)甲4规格(2i0 X 2卯公釐) 81.9.20,000 Α6 ΒΓ) 五、發明説明(15 ) 子量係與其拥定方法有两。譬如,由凝騵籌透色層分析( GPC)法測定之分子Μ會與由其他方法計算之分子董産生 不同的數值。逭並非就分子*本身而言,离分子添加劑之 裝卸(handling)特性及性能(在使用條件下之剪切安定 及增稠力)才屬重要。一般而言,剪切安定性(shear stability)係與分子量成反比,使用剪切安定性非常离的 添加劑可使更多聚合物》得良好的增拥效果。 剪切安定性指數(SSI)可與聚合物分子麗成直接相W ,用於衡董由於剪切使离分子添加痛迪成粘度損失之百分 比,它可依 ASTM D-2603-91 (由美國 American Society f o r T e s t i n g a n d M a t e r i a 1 s印製)拥試法藉量澜轚典切 安定性以測定之。通常,分子量較高的聚合物在處於高典 切條件下,分子Λ減小的程度會較大.因此,逋些分子量 較大的聚合物也會擁有較大的SSI值。本發明聚合物之 SSI範園,對低分子董聚合物而言傜介於大約10至大約75 %之間,而以介於大約10至大約25%之間為宜,對髙分子 置聚合物而言,則介於大約30至大約50%之W。為得到所 欲的SSI值,可藉着改變反應條件或已知分子量之産生品 聚合物産生掸械剪切。 經濟部中央標準局員工消費合作社印製 由重量平均分子量(Kw)不同之脚潸油添加劑觀察到 之具有剪切安定性的代表實例包括:傅統的聚(甲基丙烯 酸酯)添加劑,《«分別為1 3 0 , 0 0 0、4 9 0,0 0 0、及880,000 者,以機油配方作2000哩道路剪切测試得到之SSI值( 210T1)分別為0、5及20 %;以自動傳送掖体(ATF)配 -17- 81.9.20,000 (""閲請背面之注&事項再寫本π) 裝· 丨良 本紙張尺度適用中因囲家標準(CNS)甲4规格(210 X 297公釐) A6 B6 五、發明説明(16 ) 方作20, 0 0 0哩离速道路測轼,其331值(210卞)分別為0 、35、及50%;以及以水力液体作100小時ASTM D-2882-90泵浦測試,其SSI值100T)分別為18、68、及76%者 (Effect of Viscosity Index Inprover on In-Service V i s c o s i t y o f H y d r a u 1 i c F 1 u i d s , R . J . K o p k o 及 R · L . Staabaugh, Fuel and Lubricants Meeting, Houston, Texas, 1975 年6 月 3-5 日,Society of Autoaofive Engineers)〇 經濟部中央標準局員工消费合作社印製 本發明之油溶性聚合物,其多分敗性指數(polydis-persity inde〇可介於1.5至大約15之間,而以介於2 至大約4之間為宜。多分敗性指數(Mw/Mn)像為分子量分 佈窄度的衡量方式,聚合物若分別透遇混合(coibination )及歧化(disproportionation)而涉及_终止反軀(chain ternination),會具有最小值1.5及2.0 ,較大的數值則 代表分佈範園逐渐增大。較理想的情形是使分子量分佈儘 量縮小,但逭往往會受到製造方法之限制。達成狭窄的原 子量分佈(低Mw/Mn)的若干作法包括採用下述之一種或更 多種方法:陰離子聚合,連續加料搜拌槽反應器(CFSTR) 技術,低轉化聚合,在聚合期間的溫度控制等,以及聚合 物之機械剪切(即均化)等。 較理想的是多分散性指數介於2至大約4之本發明聚 合物,因為逭些聚合物可使添加劑之使用更為有效地«足 待殊配方之機油粘度規範,此即,與多分散性指數大約為 10之添加劑相較,在此添加劑可少用大約5至10% ,而使 -1 8 - 81.9.20,000 本紙張尺度通用中國國家標準(CNS)甲4规格(210 X 297公釐) 五、發明説明(17 ) Λ(5 ΒΓι 經濟部中央標準居員工消费合作社印製 100Η基礎油的粘度速到大約9至大約20厘泊ζΙΟΟΌ)之 間。 因此,完全有效的聚合物添加劑應能在低的用量水準 下,使剪切安定性與增拥能力之間逋到平衡•且在不減損 其他性《(如分敢力)的情形下,産生低租流動性,此外 ,亦對含《聚合物製成之封片及魅圈呈現化學中性。一般 而言,在機油、自動傅送液体配方等具有之遒«種性能性 質,僅能藉由兩種、三種、或更多種不同的添加劑,此即 使用不同的分散_、粘度指數改良劑、及傾贴抑制等添 加劑,予以混合以連成之。本發明之添加劑可藉着單一聚 合物播得埴種種性能性霣之組合。 本發明之聚合物係於聚合啓發薄I、稀釋两、或連同鰱 移轉劑存在下,由單体(1)及(2)相混合而製成。反S可 於情性大氣中攪拌進行,反應溫度為大約60至14 0Ό之間 ,而以介於115至125¾之間為宜。通常,批式反醮會産生 放熱,而逋到115-120 t:之聚合溫度。反應通常會進行大 約4至10小時,或持續到逋到所欲之聚合度為止。如同熟 知此項技術之士所瞭解者,反應的時間及溫度你視所灌用 之啓發劑而定,可随之予以改變。 此聚合反應中所適用之啓發劑傺為任一種習知之可生 成自由基之化合物,譬如過氣類、氳過氣類、及偶氰類啓 發劑,包括:乙醯化過氣(acetyl peroxide),苯醯化遇氣 ,月桂醯化過氣,過氣基異丁酸第三丁酷(t-butyl peroxyisobutyrate ),己醯化過氣,對異丙基苯化過氣氳(cumene hydroperoxide -19- <請先閲讀背面之注念事項再項寫本頁) —裝. 訂. 本纸張尺度適用中國國家標準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 五、發明説明(18 ) ),1,1-二(第三丁基過氣基)-3,3,5-三甲基琛己烷,偶餌 雙異丁脯(a ζ 〇 b i s i s 〇 b u t y r ο n i t r i 1 e ),以及遇辛酸第三 丁酯(t-butyl peroctoate)。啓發劑濃度通常偽佔單体總 重量之0.025至1重量%之間,而以0.05至0.25 %之閗 更為理想。鍵移轉劑亦可將它加入聚合反«内,以控制聚 合物之分子量。理想的鰱移轉劑為烷基硫酵(alkyl aercaptan),譬如月桂基(十二烷基)硫酵,而鏈移轉劑 之使用濃度為〇至大約0.5重量炻之間。 通用於聚合反鼴之稀釋两之中,包括:芳族如苯 .、甲苯、二甲苯;芳族石油腿(aromatic naphtha);氰化 烴,如二氛乙烯;酯類,譬如丙酸乙_或醑酸丁酯;以及 石油潤滑油(petroleun oil)或合成润滑劑。 聚合反應後,形成的聚合物溶液其中之聚合物含量介 於大約50至95重量炻之間。聚合物可於分離後,直接用於 礦質或合成基礎油内,或者,可將聚合物及稀轉劑溶掖以 嫌縮型態使用之。若以濃縮型態使用,聚合物濃度可薙詹 加入其他稀釋劑(石蠟質基礎油)予以調整至所欲之水準 。在濃縮体中,聚合物之理想濃度為3 0至70重量%之間。 若旗縮体直接被摻入脚滑基礎油内,此時更理想的稀釋劑 為任一種«物油•碧如100-150中性油(100N或150N油) ,它與最终的潤滑基礎油可以相容。 當本發明之聚合物被加入潤滑基礎油一替如,自動傅 送液体、水力液体、及機油一内時,不論加入者為純的聚 合物或濃縮体,聚合物在潤滑基礎油内之最終襄度供介於 -20- 本紙張又度通用中國國家標準(CNS)甲4规格(210 X 297公釐> (請先1¾]¾背面之注&事項再填寫本頁) .裝· 訂· 經濟部中央標準局員工消费合作社印製 81.9.20,000 經濟部中央標準局負工消费合作社印髮 五、發明説明(19 ) 大約0.5至15重量%之間,而以大約1至8 %之問更為理 想,此視特殊邇用場合之需求而定。譬如,在機油、自動 傳統及避英器液体中偽介於大約1.5至大約5 %之間,而 在待殊用途的歯_油以及水力液体中則可髙逢1〇至15%之 間。潤滑基礎油可為確物油類(石蠟類或環烷類)或合成類 (聚烯烀使用的濃度視潤滑油所欲之粘度性質以及在蓮 用場合之剪切強度(severity of shear)而定;通常,若 使用低分子置之聚合物,霱以較离的嬝度使摻合物逋到迪 當的增稠效果,而若使用高分子量之聚合物,則在油品内 可使用較低的潘度。 本發明之聚合物可依惯用於潤»油之各種性能拥試方 法予以評估,Η討諭於后。 含有粘度指數改良劑之機油,通常其粘度指數(VI)值 偽介於120至大約230之間,視摻合物規範而定,你以超 過大約14 0的數值較為理想。數值愈高,粘度》着曲度提 高或降低所産生的變化較小。本發明之粘度指數改良组 成物可提离的粘度指數值(實施例4 ),間時並維持良好的 分散力(實施例5)、良好的低溫搖動引擎起動性(實施例 7 ),以及對含氣聚合物製成之密封材料具有良好的化學 中性(實施例6 )。 本發明之潤滑油添加劑,其性能特撖亦可藉它在 Sequence UE 拥試中的引擎潔淨度(eagine cleanliness) 予以評估,此你衡董添加劑在低租及中溫操作條件下之污 泥分散(sludge dispersant)特擻,而根據ASTM研究報告 -21- 本纸張尺度適用中a因家標準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 (請先閱-'.*.?背面之注*事項存塡寫本頁) —裝· 訂. 經濟部中央標準局員工消费合作杜印製 五、發明説明(20 )20435S Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention (12) For example, due to the accumulation of viscosity, the pumpability (puBpability) is poor. Therefore, in order to obtain a good low-rent performance and to maintain a good balance between the viscosity index properties and the solubility in the base oil, it is desirable to make the monomer (1) part contains about 5 to about 40, ideal The situation is about 5 to about 35, and the more ideal shape is about 25 to about 35 weight alkyl methacrylate and (cie-CM) alkyl acrylate, and the alkyl portion of the Between (Cie-C, D). Low temperature performance like the viscosity under high shear and low shear conditions. For example, the low-temperature cranking startability of an engine measured with CCS (Cold-Cranking SiniulatDr) viscosity is related to the viscosity under high-shear conditions. On the other hand, the oil pumpability at low temperatures measured by a mini-rotary viscometer (MR V) is related to the viscosity under low shear conditions. As the higher alkyl methacrylate and acrylate images are in the shape of a pan, it can be used as a pour point dispersant to change the structure or morphology (aorpho logy) of the pan in the base oil at low temperature. The amount of higher alkyl methacrylate or acrylate depends on the properties of the higher alkyl methacrylate or acrylate, base oil, and desired low temperature properties. In general, the larger the number of atoms in the alkyl portion, the more monomers will be, and the less the use of such monomers. Furthermore, because some of the degraded alkyl methacrylates are waxy, using too much Dong Di will congeal the base oil (congealing) and lose low temperature fluidity. The high-, medium-, and low-alkyl methacrylates «appropriate ratio depends on the base oil used in the formulation and the desired performance level. Once the optimum of high-cut Bonoaer -14- (please read 51 " 背 而 之 注 & event # 蝌 写 衣 页) • τ 'Λ 丨 installed ------- order ------ I. This paper is again applicable to China National Standard (CNS) Grade A (210 X 297 mm) 81.9.20,000 2〇435〇 Printed by the Employee Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (13) After the chemical use is determined, the intermediate and lower alkyl monomers can be adjusted to obtain the most appropriate viscosity index and solubility. The balanced formula will have alkyl S (Cn) between about 8 and about 10. Therefore, when the various monomers in the ideal range include hydroxyalkyl methacrylate and acrylate monomers, and the average number of sulfon atoms of the side chain alkyl groups in the backbone polymer is also in the ideal range, add this After the invention of the polymer, the engine oil formulation can have the same viscosity and low flow properties as the oil with a lower full viscosity grode. Buttocks, SAE 10W-30 oil can meet the pumpability of SAE 5W-30 oil. Within these ideal limits, the polymers of the present invention can also provide lower CCS viscosity while maintaining good low temperature pumpability of the lubricating oil (measured by MRV), thus allowing the use of higher viscosity base oils. Therefore, the polymer of the present invention allows the further use of some base oils in blended oils, resulting in lower cost, less fuel consumption and maintaining a cleaner engine, because the ratio of some heavier base oils Lighter base oils are less volatile and can reduce the problem of piston deposit formation at high operating temperatures, especially in diesel engines. In order to make the polymer of the present invention have good polymer solubility, viscosity index, dispersibility and low temperature properties (such as pour point and low temperature shaking engine starting performance), low (C ^ -h) alkyl methacrylate, such as A Based on methyl acrylate, its service level can be between 0 and about 25%, and generally it is between about 5 and about 15% by weight of the polymer. The polymer solubility (polyeer solubility) pseudo-refers to the properties of more hydrophilic or thumping monomers, for example, it has a low content of alkyl (C, -Ca) in the alkyl part, which makes the polymerization -15- (please read first Remarks on the back & matters, and two copies of this article) This paper is in accordance with the Chinese National Standard (CNS) A 4 specifications (210 X 297 mm) 81.9 · 20,000 Α6 Β0 Printed by the Employee Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (14) It is more insoluble in base oil than some polymers formed by monomers with higher hydrophobicity, such as alkyl sulfide with high sulfonate content (C4 or more). Therefore, if more than about 10% of methyl methacrylate is added to some polymers, the future depends on the level of use of other polar monomers (ie, hydroxyalkyl methacrylate), which is The solubility in some base oils may not be sufficient to allow the additives to fully perform their function as dispersibility and viscosity index improvers. On the other hand, if lower (c4-c ·) alkyl methacrylates are used, such as butyl methacrylate or isobutyl methacrylate, the amount of these monomers may range from 0 to about 40 weight %, The ideal situation is between 20-3 5%, so that the above properties, including the solubility of the base oil, get the most appropriate balance. The weight average molecular weight (Mw) of the polymer of the present invention is not very important. It must be sufficient for the lubricant to have desired properties. When the weight average molecular fi of the polymer increases, it will become a more effective crowding agent; however, it will undergo mechanical degradation in some special applications. Therefore, Hw mainly depends on the efficiency, cost, and application category of the increase in ownership. Generally, the polymer lubricating oil of the present invention is added with a Mw pseudo-range between about 100, 100,000 and about 1, 0 0 0, 0 0 0 (measured by GPC permeation chromatography, GPC measurement, use Poly (alkyl methacrylate) broadcast standard, the ideal situation is to make Mw between about 300,000 to about 800,000 to meet the special applications of oil products, that is for Used for engine oil and automatic transmission liquid. Those with a weight-average molecular weight M of about 100,000 to about 3,000, 0.001 are suitable for hydraulic fluids, gear oils, etc. Those who are familiar with this technology can appreciate the points referred to in the present invention " 16- ------ 3 ---- 1-l · ---- ^ ----- installed- ------ 1T ------ gas < please read the introduction and the note and the article will be written and congratulated) This paper size is applicable to the Chinese National Standard (CNS) A 4 specifications (2i0 X 290) %) 81.9.20,000 Α6 ΒΓ) Fifth, the description of the invention (15) There are two components of the quantum system and its support method. For example, the molecular M determined by GPC analysis will produce different values than the molecular director calculated by other methods. It is not for the molecular * itself that the handling characteristics and performance of the molecular additive (shear stability and thickening force under use conditions) are important. In general, shear stability is inversely proportional to molecular weight, and the use of additives with very low shear stability can make more polymers obtain a good effect of increasing crowd. The shear stability index (SSI) can be directly related to the polymer molecule Licheng W, which is used to calculate the percentage of viscosity loss caused by the addition of isolated molecules due to shear. It can be based on ASTM D-2603-91 (by the United States) Printed by the American Society for T esting and M ateria 1 s). Generally, polymers with higher molecular weights will have a greater degree of decrease in molecule Λ under high-normal conditions. Therefore, polymers with larger molecular weights will also have larger SSI values. The SSI range of the polymer of the present invention is between about 10 and about 75% for low molecular weight Dong polymers, and preferably between about 10 and about 25%. In general, it is between about 30 to about 50% of W. To obtain the desired SSI value, the polymer can be sheared by changing the reaction conditions or the product of known molecular weight. The Ministry of Economic Affairs, Central Bureau of Standards, Staff and Consumers Cooperative printed the representative examples of shear stability observed by the weight-average molecular weight (Kw) of different oil additives. These include: Fu Tong ’s poly (methacrylate) additives, For those with 1 3 0, 0 0 0, 4 9 0, 0 0 0, and 880,000, the SSI values (210T1) obtained from the oil formula for the 2000 mile road shear test were 0, 5 and 20%; ATF (Automatic Transmission) with -17- 81.9.20,000 (" " Please read the note on the back & rewrite this item π) for installation. 丨 The standard of this paper is applicable to the China Standard (CNS) A 4 specifications (210 X 297 mm) A6 B6 V. Description of the invention (16) Fang Zuo 20, 0 0 0 miles off speed road test, its 331 value (210 Bian) are 0, 35, and 50%; and Liquid for 100 hours ASTM D-2882-90 pump test, the SSI value of 100T) were 18, 68, and 76% (Effect of Viscosity Index Inprover on In-Service V iscosityof H ydrau 1 ic F 1 uids, R . J. K opko and R · L. Staabaugh, Fuel and Lubricants Meeting, Houston, Texas, June 3-5, 1975, Society of Autoaofive Engineers). The oil-soluble polymer of the present invention printed by the employee consumer cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs can have a polydispersity index (polydispersity index) between 1.5 and about 15, and between 2 and 2. It is suitable to be between about 4. The multi-point failure index (Mw / Mn) is like a measure of the narrowness of the molecular weight distribution. If the polymer separately encounters coibination and disproportionation, it will involve _termination (chain ternination), which will have a minimum value of 1.5 and 2.0, and a larger value means that the distribution range gradually increases. The ideal situation is to make the molecular weight distribution as small as possible, but it is often limited by the manufacturing method. A narrow atomic weight distribution is achieved (Low Mw / Mn) several methods include the use of one or more of the following methods: anionic polymerization, continuous feed search tank reactor (CFSTR) technology, low conversion polymerization, temperature control during polymerization, etc., and polymerization Mechanical shearing (i.e. homogenization) of materials, etc. Preferably, the polymer of the present invention having a polydispersity index of 2 to about 4 is used because some polymers can The use of additives is more effective than the specification of engine oil viscosity, which means that compared to additives with a polydispersity index of about 10, the additives can be used by about 5 to 10% less than -1. 8-81.9.20,000 The size of the paper is in accordance with the Chinese National Standard (CNS) A 4 specifications (210 X 297 mm) 5. Description of the invention (17) Λ (5 ΒΓι The central standard of the Ministry of Economic Affairs is printed by 100 OH base oil The viscosity rate is between about 9 to about 20 centipoises (ζΙΟΟΌ). Therefore, a completely effective polymer additive should be able to balance the shear stability and the capacity to increase the congestion at a low dosage level and produce without detracting from other characteristics (such as sub-dare) Low-rent liquidity. In addition, it also shows chemical neutrality for the seals and charm rings made of polymer. Generally speaking, the performance properties of engine oil, automatic liquid delivery formula, etc. can only be achieved by using two, three, or more different additives, that is, using different dispersion_, viscosity index improvers , And dumping inhibitors, etc., are mixed to make them together. The additive of the present invention can be used to obtain a combination of various performance properties through a single polymer. The polymer of the present invention is prepared by mixing monomers (1) and (2) in the presence of polymerization initiator I, diluted two, or together with a silver carp transfer agent. Inverse S can be carried out with stirring in the atmosphere of emotion. The reaction temperature is about 60 to 140 °, and preferably 115 to 125¾. Usually, batch reaction will produce exotherm, and reach the polymerization temperature of 115-120 t :. The reaction usually takes about 4 to 10 hours, or continues until it reaches the desired degree of polymerization. As those familiar with this technology know, the time and temperature of the reaction depends on the enlightenment used, and can be changed accordingly. The enlightening agent used in this polymerization reaction is any conventional compound capable of generating free radicals, such as peroxy compounds, peroxy compounds, and even cyanogen compounds, including: acetyl peroxide , Benzene acetylation meets gas, laurel acetylation gas, t-butyl peroxyisobutyrate (t-butyl peroxyisobutyrate), acetylation gas, cumene hydroperoxide (cumene hydroperoxide -19) -< Please read the notes on the back and then write this page) — Binding. Order. This paper scale is applicable to China National Standard (CNS) A 4 specifications (210 X 297 mm) 81.9.20,000 V. Description of invention (18)), 1,1-bis (third butyl peroxy group) -3,3,5-trimethyl hexane, even bait bisisobutryl (a ζ 〇bisis 〇butyr ο nitri 1 e ), And t-butyl peroctoate. The concentration of the elicitor is usually between 0.025 and 1% by weight of the total weight of the monomer, and 0.05 to 0.25% is preferred. The bond transfer agent can also be added to the polymerization reactor to control the molecular weight of the polymer. The ideal silver carp transfer agent is alkyl aercaptan (alkyl aercaptan), such as lauryl (dodecyl) sulfur fermentation, and the chain transfer agent is used at a concentration of 0 to about 0.5 weight stoneware. Commonly used in the dilution of polymerization reaction moles, including: aromatics such as benzene, toluene, xylene; aromatic naphtha; aromatic cyanide (aromatic naphtha); cyanide hydrocarbons, such as ethylene dichloride; esters, such as ethyl propionate_ Or butyl acetate; and petroleum oil (petroleun oil) or synthetic lubricant. After the polymerization reaction, the polymer solution formed has a polymer content ranging from about 50 to 95 weight stone. After separation, the polymer can be used directly in mineral or synthetic base oil, or the polymer and dilute conversion agent can be dissolved and used in a shrinking form. If it is used in a concentrated form, the polymer concentration can be adjusted to the desired level by adding other diluents (paraffinic base oil). In the concentrate, the ideal concentration of the polymer is between 30 and 70% by weight. If the flag body is directly incorporated into the foot slip base oil, the more ideal thinner at this time is any kind of «material oil • Biru 100-150 neutral oil (100N or 150N oil), which is the final lubricating base oil. Can be compatible. When the polymer of the present invention is added to the lubricating base oil as an alternative, such as automatic liquid delivery, hydraulic fluid, and engine oil, whether the polymer is pure polymer or concentrated, the final polymer in the lubricating base oil For the supply of between -20-This paper is again in accordance with the Chinese National Standard (CNS) A 4 specifications (210 X 297 mm > (please first 1¾) ¾ Note & matters on the back then fill out this page). Dedication · Printed by the Ministry of Economic Affairs, Central Bureau of Standards and Staff Consumer Cooperatives 81.9.20,000 Printed by the Ministry of Economic Affairs, Central Bureau of Standards, Negative Labor Consumer Cooperatives 5. Invention description (19) Approximately 0.5 to 15% by weight, and approximately 1 to 8% It is more ideal to ask, depending on the needs of special application occasions. For example, in the oil, automatic traditional and anti-avoider liquids, the pseudo-range is between about 1.5 and about 5%, and the oil for special purposes And in hydraulic fluids, it can be between 10% and 15%. The lubricating base oil can be exact oils (paraffins or naphthenes) or synthetics (the concentration of polyolefins depends on the desired viscosity of the lubricating oil) Depends on the nature and the shear strength of the lotus ; In general, if a low molecular weight polymer is used, the blend can achieve a thickening effect of Didang at a relatively high degree, and if a high molecular weight polymer is used, a lower amount can be used in the oil. Pan Du. The polymer of the present invention can be evaluated according to various performance test methods commonly used in lubricating oils. H is discussed later. For engine oils containing viscosity index improvers, the viscosity index (VI) value is usually pseudo-between 120 Between about 230, depending on the blend specification, you should ideally use a value above about 140. The higher the value, the smaller the change in viscosity when the curvature increases or decreases. The viscosity index improvement of the present invention Viscosity index value of the composition that can be lifted off (Example 4), maintaining good dispersion power (Example 5), good low-temperature shaking engine startability (Example 7), and made of gas-containing polymers The sealing material has good chemical neutrality (Example 6). The lubricating oil additive of the present invention can also be evaluated by its engine cleanliness (eagine cleanliness) in the Sequence UE test. Dong Additive The sludge dispersant under the rent and medium temperature operating conditions is exceptional, and according to the ASTM Research Report-21- This paper scale is applicable to the Chinese Standard (CNS) A 4 specification (210 X 297 mm) 81.9 .20,000 (please read first-'. *.? Note on the back * Please save this page to write this page) — Binding · Order. Centralized Bureau of Ministry of Economic Affairs Employee's Consumer Cooperation Du Printed 5. Description of Invention (20)
No. D-2: 1002所述之條件進行之。引擎零件於12天测試 期滿時予以評估及轷等,潔淨度係根據Coordinating Research Council (CRC)評審条統予以評等,數值10代 表最潔淨的引擎;一般污泥(average sludge)以及搖臂 蓋(rocker ar· cover, RAC)污泥的目槺值分別為大於 9.00 及 7.00 〇 本發明之組成物亦進行其與氟化《聚合物一待別是 VitonTM «揮性体(fluoroeUstoaer) -之相容性測試。 此項測試(引擎封Η相容性測試,賁施例6 )你用於If估本 發明之潤滑油添加劑與引擎封Η、ϋ圈等所用之材料兩者 間之相容度(degree of compatibility)。拥試時,僳將 封Η或墊圈材料浸入含有潤滑油添加剤測試樣品之液体内 ,7天後測其伸長率待性(斷裂伸長百分比,或% ELB)。 % ELB的相對變化值介於0至一 5 %之間者,代表中性狀 況,亦即舆引擎封片具有良好的相容性。 本發明之組成物亦依用於衡量在低溫及低剪切速率、 高剪切速率下之粘度性能的方法,即依SAE J300檐油粘 度分類(S A E J 3 0 0 E n g i n e 0 i 1 V i s c 〇 s i t y C 1 a s s i f i c a t i ο η ,1991年1月)之方法予以測試。在逭些狀況下,調配 油品之粘度應低得足以使引擎起動時逹到足夠的搖動速度 ,且使所有的引擎零件獲得適當的潤滑。 低溫搖動棋擬器(cold-cranking siDulator, CCS)測 試僳用於評估機油在引擎搖動及起動最困難的條件下所具 有之表® 粘度(apparent viscosity),它你依 ASTM D-5293 -22- (請先閲讀背而之注音?事項再^寫本頁) 丨裝_ 訂. 箴! 本紙張疋度適用中國國家標準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 五、發明説明(21 ) <請t w-'-'-v背面之注意事項办填寫本茛) -92所述之步琢進行之。罾如,SAE 5W-30级油之CCS粘 度規範在一 25t:時為35泊,目前許多市面上供應的粘度指 數改良劑均難以滿足此一要求。 迷你旋轉粘度計(《ini-rotary viscoieter, MRV)拥 轼步班傜用於衡量在引擎起動時之低溫低剪切性能。MRV 測試(實施例8)傈拥定機油之泵送性,即機油必須能充 分流動,而於引擎起動後可被泵送至所有的引擎零件,俥 提供適當的潤滑。本發明之分散性粘度指數改良_,在與 眾多不同類別的基礎油調配後,可提供良好的低溫性能。 以下實施例旨在例示本發明,並非用以限制本發明之 範函,本發明的範園傜以申請専利部份所述者為限。除非 另有註明,杏則所有的比例及百分比均指重量,而所有的 藥劑均指具有良好的商品品質者》實施例1至3例示製造 本發明聚合物之合成方法,而實施例4至7則例示含有本 發明聚合物之油品配方的性能數據。 實施例1 經濟部中央標準局β工消费合作社印製 由30.0份之甲基丙烯酸十六烷酯-二十烷酯(100%基 準;95%純度)、55.0份之甲基丙烯酸異癸酯(10 0%基準 ;9 8%純度)、10.0份之甲基丙烯酸甲酯、5.0份之甲基 丙烯酸羥丙酯、0.06份之十二烷基硫酵、以及0.10份之 1,卜二(第三丁基過«基)-3,3,5-三甲基琿己烷裂成一單 体混合物。另由20.0份之石嫌油基本原料(100N油)及 0.0 28份之1,1-二(第三丁基過《基)_3,3,5-三甲基琛己 烷配成後進料(h β β 1 c h a r g β )。然後,將後進料注入以ίΚ -23- 81.9.20,000 本紙张又度通用中因囲家標準(CNS)甲4规格(210 X 297公货)No. D-2: The conditions described in 1002 were carried out. Engine parts are evaluated and evaluated at the end of the 12-day test period. The cleanliness is rated according to the Coordinating Research Council (CRC) review criteria. The value 10 represents the cleanest engine; general sludge (average sludge) and shake The armature (rocker ar · cover, RAC) sludge has a visual value of greater than 9.00 and 7.00. The composition of the present invention is also fluorinated with "fluorine polymer (fluoroeUstoaer)-" Compatibility test. This test (engine seal H compatibility test, Example 6) You use If to estimate the degree of compatibility between the lubricating oil additive of the present invention and the materials used for engine seal H, ϋ ring, etc. ). During the test, the seal H or gasket material was immersed in the liquid containing the lubricating oil addition test sample, and the elongation standby (percent elongation at break, or% ELB) was measured after 7 days. The relative change value of% ELB is between 0 and 15%, which represents a neutral condition, that is, the engine seal has good compatibility. The composition of the present invention also depends on the method used to measure the viscosity performance at low temperature, low shear rate, and high shear rate, that is, according to the SAE J300 eaves oil viscosity classification (SAEJ 3 0 0 E ngine 0 i 1 V isc 〇 sity C 1 assificati η, January 1991). Under these conditions, the viscosity of the formulated oil should be low enough to allow the engine to shake at a sufficient speed when starting, and to properly lubricate all engine parts. The cold-cranking siDulator (CCS) test is used to evaluate the apparent viscosity of oil under the most difficult conditions of engine shaking and starting. It is based on ASTM D-5293 -22- (Please read the phonetic notation first? Matters before ^ write this page) 丨 Install _ Order. Pro! This paper is applicable to the Chinese National Standard (CNS) Grade 4 (210 X 297 mm) 81.9.20,000 V. Description of the invention (21) < Please t w -'-'- v Please pay attention to the matters on the back to fill in this ranunculus ) -92 The steps described were carried out. For example, the CCS viscosity specification for SAE 5W-30 grade oil is 35 poise at 25 t: hour, and many viscosity index improvers currently on the market are difficult to meet this requirement. Mini-rotary viscometer ("ini-rotary viscoieter", MRV) has been used to measure low-temperature and low-shear performance at engine start. The MRV test (Example 8) confirms the pumpability of the oil, that is, the oil must be able to flow adequately, and after the engine is started, it can be pumped to all engine parts to provide proper lubrication. The improved dispersive viscosity index of the present invention, after being formulated with many different types of base oils, can provide good low temperature performance. The following examples are intended to illustrate the present invention and are not intended to limit the scope of the invention. The scope of the invention is limited to those described in the application section. Unless otherwise noted, all ratios and percentages of apricots refer to weight, and all pharmaceuticals refer to those with good commercial quality. Examples 1 to 3 illustrate the synthetic method for manufacturing the polymer of the present invention, and examples 4 to 7 The performance data of the oil formulation containing the polymer of the present invention is exemplified. Example 1 Printed by 30.0 parts of cetyl methacrylate-eicosyl methacrylate (100% basis; 95% purity) and 55.0 parts of isodecyl methacrylate printed by β Industry and Consumers Cooperative of Central Bureau of Standards of the Ministry of Economic Affairs 10 0% basis; 98% purity), 10.0 parts of methyl methacrylate, 5.0 parts of hydroxypropyl methacrylate, 0.06 parts of dodecyl sulfatase, and 0.10 parts of 1, 2 The tributylperoxy group) -3,3,5-trimethylhexene cracked into a monomer mixture. In addition, it is composed of 20.0 parts of the basic raw material of stone oil (100N oil) and 0.0 28 parts of 1,1-bis (the third butyl group) _3,3,5-trimethyl hexane. h β β 1 charg β). Then, the post-feed is injected into the IK-23- 81.9.20,000 paper, which is again in common use with the China Standard (CNS) A 4 specifications (210 X 297 public goods)
經濟部中央標準局員工消费合作社印製 五、發明説明(22 ) 氣沖吹遇的反醮器(kettle)内,其中裝有租度計及 Then»o»»atchTM藉以控制通度,且裝有一帶有氮氣出口之 水冷式通流冷凝器、》拌器、®氣入口、以及滴加漏斗以 控制單体混合物之滴加量。將燒瓶内的成份加熱至12QTC, 且維持在此一溫度。随之,以9 0分鐘的時間將單体混合物 (10 0份)均勻地加入,若有必要,予以加熱或冷卻,使聚 合溫度維持於115-120t:之間。 單体進料添加完畢之20分鏞後,將分三次加入的第一 批啓發劑加入,它各含有由0.10份之1,1-二(第三丁基遇 氣基)-3,3,5-三甲基琛己烷溶於10.0份之石蠟質基礎油所 形成之組成物。其餘兩批啓發劑則以毎次間隔20分鐘予以 加;S。加入最後一批啓發劑的20分鐘後,将大約62份的石 蟠質基礎油加入,使逭批次中達到在油品中含有50%聚合 物之理論固体畺。在整傾聚合反應期間,使批次溫度維持 於115-120*0之間。加入石蠟霣基礎油之30分鐘後,此一 批悬會呈均匀狀態,此時可視為聚合反應業己完成。單体 轉化為聚合物之轉化率約為95%,而聚合物具有之典切安 定性指數(SSI)為 45(根據 ASTM D- 2 6 0 3- 9 1 )。 實施例2 參照實施例1之同一步驟,唯使用之單体混合物含有 145份之甲基丙烯酸十六烷酯-二十烷酯、225份之甲基丙 烯酸異癸酯、99份之甲基丙烯酸丁酯、24份之甲基丙烯酸 羥丙酯、及0.19份之對異丙基苯化過《氫。後進料為1〇6 份之石蠼質基礎油,其中含有0.1克之對異丙基苯化 -24- 本紙张尺度適用中四國家標準(CNS>甲4规格(210 X 297公货) 81.9.20,000 <ϊ>νΐ.Μίϊν背而之注&事項再增寫本頁) • 1^-----I l· I I I I 訂-- 20 五、發明説明(23 ) 氣及〇 . 83份之25%牛油-第三辛基苯基二甲基氯化铵( t a 11 ο η - t - 〇 c t y 1 - p h e n y 1 d i η e t h y 1 a ο n i u c h 1 〇 r i d e,以 混合丁酵調配者)。而且,以毎次間隔30分鐘的方式,分 三次加入啓發劑,毎次加入的啓發_中各含有0.13份之對 異丙基苯化遇《氳及0.83份之牛油-第三辛基苯基二甲基 氛化銨(以混合丁酵調配),彼等你溶於3. 6份之石蠟質基 礎油内者。此批次含有5 2%聚合物之理論固体量。單体轉 化為聚合物之轉化率約為93%,而聚合物之SSI值為73. 3。 實施例3 單体混合物僳由5.0份之甲基丙烯敢十六烷_-二十烷 酯(100%基準;95%純度)、85.0份之甲基丙烯酸異癸_ (100%基準;95%純度)、5.0份之甲基丙烯酸甲醣、5.0 份之甲基丙烯酸羥丙酯、0.29份之十二烷基碗酵、0.13份 之過率酸第三丁酯(遇氣基-2-乙基己酸第三丁酯)、及 4. 9份之石蟠質基礎油(100N油)配製而成。以上述單体 混合物之一部份(4 0%)注入經《氣沖吹遇之反«器内, 其中裝有溫度計及TheriowatchTM以控制溫度、設有Λ氣 出口之水冷式迺流冷凝器、播拌器、氮氣入口、以及滴加 漏斗以滴加單体混合物。反®器之内容物予以加热至105 經濟部中央標準局員工消费合作社印製 且於藉由冷卻予以控制之前,令其放熱至1301C,而 使溫度維持於130¾以下;饑若在1〇5*〇經過大約5分鐘後 仍未開始放熱,則將此批式鍰慢地加热至115-120 t;,直 到開始放熱為止。在放熱期間,當溫度到達115 υ時,將 餘留之單体混合物以45分鐘的時間均匀地予以加入,此時 -25- 81.9.20,000 本紙ft尺度通用中國國家標準(CNS)甲4规格(210 X 297公釐) % 〇4沾0 A6 B6 五、發明説明(M ) 藉冷卻使放熱控制在1251以下。然後,令祖度在115-120 C之間再維持30分鐮。此時,分三次加入之第一枇啓發_ -各含有2. 10份之過辛酸第三丁酯及9.8份之lOON油一將 其加入反應器内,随之,使整傾批式在同一通度下維持30 分嫌。其他兩批啓發劑均以毎隔3 0分鐽予以加入。加入最 後一枇啓發劑之30分鑪後,將大約65份之1QQN 基礎油予 以加入,以將批式稀釋至含有大約50%聚合物。然後,将 批式狙度提高至130Ό,並予維持30分鐽。最終經稀««之 聚合物溶液,其SSI值為13 . 2。 實施例4 粘度指數(VI)你用以衡量溫度變化對油品之運勡粘度 的效應。粘度指數偽以拫據ASTM D-22 7 0- 74方法在40 υ 及100 υ测得之蓮動粘度(厘史托,centistoke)計算為 基準的一随意值。表1列出粘度指數改良_被鼸配成兩種 不同基礎油之若干數據。粘度指數改良劑(VII)組成物卜 2代表習知之聚(烷基甲基丙烯酸酯)添加劑,其中不含羥 烷基甲基丙烯酸酯單体;VII組成物3-7俱為本發明聚合 物之代表,其中含有聚(MMA/IDMA/CEKA/HPKA),相》的單 体含量分別為9-10/53-56/28-30/4-6份重·。 (請先閲-背面之注念事項再项寫本页) 經濟部中央標準局貝工消費合作社印製 本紙張A度適用中國因家標準(CNS)甲4規格(210 X 297公货) 81.9.20*000 A6 B6 五、發明説明(25 ) 表 1 粘度指數值 經濟部中央標準局貝工消费合作社印製 配方1 配方2 VII 96 HPMA 100· 40° VI 100° 40° VI 1 0 11.0 57.1 189 10 .6 54 . 9 187 2 0 10.6 55.8 186 10 .3 5 3 .6 185 3 4 10.6 53.5 195 10 .2 50.5 197 4 4 10.9 54.4 19 7 10 .5 51.5 201 5 5 10.4 52.3 195 10 .1 49.5 197 6 5 10.7 50.7 211 10 .5 51.0 203 7 6 9.8 42.9 192 9 .5 46.0 199 實施例5 本發 明之潤》 油添加 劑,其 S Θ q u θ η c e VE 轼( 引擎 潔淨度) 之性能持 戡示於 表3 0 表2 所 示之污泥值(S 1 udg value)偽為搖臂蓋污泥及平均污泥( 目標 值分別為大於 7 . 〇 及 9 . 0,而 1 0 . 0代表 最潔淨 之引 擎 )〇 各配方之中,Μ 至S含有 4-8 % 之 測試中 的油品 添加 劑 ,8 -10%之商 品DI 包(DI pa ckage)、 以及82 -87 % 之石 α 質基礎油。商 品DI 包通常含 有抗磨損 或抗氣 化劑成 份, 譬 如二烷基二硫 代磷 酸鋅(z in c dialkyl dithiophos P hat β) ;無灰分敝两 .譬 如聚異丁 烯条之琥 珀睡亞 胺(polyrso buten e based succinii i d β );清 潔劑, 譬如金 屬酚 鹽 或磺酸鹽;磨 擦改 良剤,譬 如含硫有 機物; 以及含 有消 泡 劑, 譬如矽嗣 液: -27- (請先閲泊背面之注*-事項再«寫本頁) 裝. 訂· ——故 本紙張又度通用中國囲家標準(CNS)肀4规格(210 X 297公釐) 81.9.20,000 2〇43δ〇Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of invention (22) The anti-knife (kettle), which is equipped with a rent meter and Then »o» »atchTM, is used to control the pass, and install There is a water-cooled through-flow condenser with a nitrogen outlet, a stirrer, a ® gas inlet, and a dropping funnel to control the dropping amount of the monomer mixture. The contents of the flask were heated to 12QTC and maintained at this temperature. Along with this, the monomer mixture (100 parts) was added uniformly over 90 minutes, and if necessary, it was heated or cooled to maintain the polymerization temperature between 115-120t :. After the monomer feed is added for 20 minutes, add the first batch of enlightenment added in three times, each containing 0.10 parts of 1,1-bis (third butyl gas group) -3,3, A composition formed by dissolving 5-trimethyl hexane in 10.0 parts of paraffinic base oil. The remaining two batches of heuristics are added every 20 minutes; S. Twenty minutes after the last batch of enlightenment was added, approximately 62 parts of hemp base oil was added to achieve a theoretical solid content of 50% polymer in the oil batch. During the pitching polymerization, the batch temperature is maintained between 115-120 * 0. Thirty minutes after adding the paraffin base oil, this batch of suspension will be in a uniform state, at which time it can be considered that the polymerization reaction has been completed. The conversion rate from monomer to polymer is about 95%, and the polymer has a typical stability index (SSI) of 45 (according to ASTM D- 2 6 0 3- 9 1). Example 2 The same procedure as in Example 1, except that the monomer mixture used contained 145 parts of cetyl-eicosanyl methacrylate, 225 parts of isodecyl methacrylate, and 99 parts of methacrylic acid Butyl ester, 24 parts of hydroxypropyl methacrylate, and 0.19 parts of p-cumyl perhydrogenated. After the feed is 106 parts of arsenic base oil, which contains 0.1 g of p-cumene-24-This paper scale is applicable to the National Four Standards (CNS> A 4 specifications (210 X 297 public goods) 81.9. 20,000 < ϊ > νl.Μίϊν Contrary note & matter and then add this page) • 1 ^ ----- I l · IIII order-20 V. Description of invention (23) Gas and 0.83 copies Of 25% tallow-third octyl phenyl dimethyl ammonium chloride (ta 11 ο η-t-〇cty 1-pheny 1 di η ethy 1 a ο niuch 1 〇ride, formulated with mixed butanase) . In addition, in a 30-minute interval, the enlightening agent was added three times, each of which added 0.13 parts of p-cumene, and each of them contained 0.83 parts of tallow and third octylbenzene. Dimethyl ammonium cyanide (mixed with butyrate), they are dissolved in 3.6 parts of paraffinic base oil. This batch contains 52% of the theoretical solids of the polymer. The conversion rate from monomer to polymer was about 93%, and the SSI value of the polymer was 73.3. Example 3 The monomer mixture is composed of 5.0 parts of methacrylic hexadecane-eicosyl ester (100% basis; 95% purity) and 85.0 parts of isodecyl methacrylate (100% basis; 95%) Purity), 5.0 parts of methyl methacrylate, 5.0 parts of hydroxypropyl methacrylate, 0.29 parts of dodecyl fermented yeast, 0.13 parts of tert-acid tributyl ester Hexyl hexanoic acid third butyl ester), and 4.9 parts of hemp base oil (100N oil) formulated. A part of the above monomer mixture (40%) is injected into the "gas blasting counter" device, which is equipped with a thermometer and TheriowatchTM to control the temperature, and a water-cooled blast condenser with a Λ gas outlet, Mixer, nitrogen inlet, and dropping funnel to drop the monomer mixture. The contents of the reactor are heated to 105 printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs and allowed to radiate to 1301C before being controlled by cooling to maintain the temperature below 130¾; hungry at 1〇5 * 〇 After about 5 minutes, the exotherm has not started yet, then slowly heat the batch to 115-120 t; until the exotherm begins. During the exothermic period, when the temperature reaches 115 υ, the remaining monomer mixture is added evenly over 45 minutes. At this time, -25-81.9.20,000 ft scale of the general Chinese National Standard (CNS) A 4 specification ( 210 X 297 mm)% 〇4 dip 0 A6 B6 V. Description of the invention (M) By cooling, the heat release is controlled below 1251. Then, make Zudu maintain a sickle for another 30 minutes between 115-120 C. At this time, the first lozenge added in three times _-each containing 2.10 parts of tributyl caprylate and 9.8 parts of lOON oil-add it to the reactor, and then, make the tilting batch type in the same Maintain 30 points under the pass. The other two batches of enlightenment were added at 30 minutes each. After adding 30 minutes of the last potentiator, approximately 65 parts of 1QQN base oil was added to dilute the batch to contain approximately 50% polymer. Then, increase the batch sniper to 130Ό and maintain it for 30 minutes. Finally, the dilute polymer solution has an SSI value of 13.2. Example 4 Viscosity index (VI) You use to measure the effect of temperature changes on the viscosity of oil products. The viscosity index is a random value based on the calculation of lotus kinematic viscosity (centistoke) measured at 40 υ and 100 υ according to ASTM D-22 7 0-74. Table 1 lists some data of viscosity index improvement _ being formulated into two different base oils. Viscosity index improver (VII) composition Bu 2 represents a conventional poly (alkyl methacrylate) additive, which does not contain hydroxyalkyl methacrylate monomer; VII compositions 3-7 are all polymers of the present invention The representative, which contains poly (MMA / IDMA / CEKA / HPKA), the monomer content of phase is respectively 9-10 / 53-56 / 28-30 / 4-6 parts by weight. (Please read first-the notes on the back and then write this page) The paper printed by the Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is applicable to the Chinese In-House Standard (CNS) Grade 4 (210 X 297 public goods) 81.9 .20 * 000 A6 B6 V. Description of the invention (25) Table 1 Viscosity index value Printed by the Central Bureau of Standards of the Ministry of Economic Affairs Beigong Consumer Cooperatives Formula 1 Formula 2 VII 96 HPMA 100 · 40 ° VI 100 ° 40 ° VI 1 0 11.0 57.1 189 10 .6 54. 9 187 2 0 10.6 55.8 186 10 .3 5 3 .6 185 3 4 10.6 53.5 195 10 .2 50.5 197 4 4 10.9 54.4 19 7 10 .5 51.5 201 5 5 10.4 52.3 195 10 .1 49.5 197 6 5 10.7 50.7 211 10 .5 51.0 203 7 6 9.8 42.9 192 9 .5 46.0 199 Example 5 of the present invention "oil additives", its S Θ qu θ η ce VE VE (engine cleanliness) performance support The sludge values (S 1 udg value) shown in Table 3 0 and Table 2 are assumed to be rocker cover sludge and average sludge (the target values are greater than 7.0 and 9.0, respectively, while 1 0. 0 Represents the cleanest engine) 〇In each formula, M to S contains 4-8% of the oil additives under test, 8-10% Commercial DI package (DI pa ckage), and 82-87% of stone alpha base oil. Commercial DI bags usually contain anti-wear or anti-gasification ingredients, such as zinc dialkyl dithiophos (z in c dialkyl dithiophos P hat β); no ash content and two. For example, polyisobutene strip amber sleeping imine (polyrso buten e based succinii id β); cleaning agents, such as metal phenates or sulfonates; friction modifiers, such as sulfur-containing organic compounds; and defoamers, such as silicon liquids: -27- (please read the back of the first Note * -The matter will be «Write this page). Binding. —— Therefore, this paper is again in accordance with China National Standard (CNS) 4 specifications (210 X 297 mm) 81.9.20,000 2〇43δ〇
A6 BG 五、發明説明(26 ) 美國Ethyl公司銷售之Hite cTM 993以及美囲Α·ογ化學 公司銷售之Aioco® Α-8004。被拥試之油品添加劑你含有 聚(MMA/IDMA/CEMA/HPMA),其相對的單体成份分別為9-10/ 5 3-5 6/28- 3 0/4 -8份重最。所使用之石蠟質基礎油偽為 Exxon 100N 或 150N 油。 各種澜試配之組成如下: N 4 . 7% 添加劑 /8% HitecTM 9 9 3 DI 包 /87% 150N油 N 4 . 5% 添加劑 /8% HitecTM 9 9 3 DI 包 /87% 1501(油 0 6.9%添加劑/10%&鼸〇〇〇@典-8004 01包/83%1001»油 P 6.7% 添加 PB/10%Aioco® Α-β004 DI 包 /83% 100N 油 Q 7 . 7% 添加剤 /10% A-80 04 DI 包 /82% 100H油 R 6 . 5% 添加剤 /10% A*oc。® A-80 04 DI 包 /83% 100N油 S 4.4% 添加薄 /10% Aboco® A-80 04 DI 包 /78涔 100N油 /7% 150N 油^_ι_ Sequence VE测試(引擎潔淨度) 配方 添加劑中之%HPMA 污泥(搖饕羞 (請先wift背面之注*事喟再,0寫本頁) •丨裝- 訂i 丨線| 經濟部中央標準居員工消费合作社印 N 5 % 9.3/9.4 N 5 % 9.3/9. 1 0 5 % 9.4/9.4 P 5 % 9.2/9.4 Q 5 % 9.3/9.6 R 4 % 8. 1/8. 0 S 8 % 9.4/9.5 -28- 本紙張又度適用中因囲家標準(CNS>甲4规格(210 X 297公釐) 81.9.20,000 A6 _ B6 經濟部中央標準局員工消费合作社印製 五、發明説明(27) 實施例6 本發明之組成物,對它進行與蓮用於引擎封Η、14圈 等處之氣化烴聚合物-待別是VitoηΤΜ氟揮性体一之相容 性測試(引擎封Η柑容性測試)。此項測試偽在與ISO-37-1977 (Ε) 步 R (由 International Organization for Standard之技術委貝會(IS0/TC/(45))開發者)相似的條 件下,利用S3A ®鈴狀測試搛本予以進行之。 評估方式如下:在燒杯内,將三傾由Viton™氟揮性 体(AK6)製成之S3A啞鈴狀樣本浸入拥試液内,使毎1份 測試樣本中存在80份測試液(体稹/体積)。測轼液中含 有5 % (重量)之待測試的分散性粘度指數改良劑組成物 以及適當的淸潔劑-抑制劑(DI)包,其用《偽依Exxon 150N 油之建謙水準。然後,燒杯以表玻璃覆Μ之,並置入強制 循環的空氣烘箱内,狙度維持於149-151 t;之間,拥試樣 本在上述條件下放置7天,随之予以取出,令其冷卻,再 以己烷輕輕沖洗以去除殘留的測試液。然後,將測試樣本 予以空氣乾燥,並以檫準的醢力-應變測定步《,於5.75 吋/分鐘的伸長率下,測定抗張強度及伸長特性(斷裂伸 長百分比或%ELB)b VitonTM揮性体拥試樣本之伸長率欒 化,取之與未經處理之VitonTM彈性体樣品的伸長率數镰 相比較,结果以百分比表之♦. 〔% ELB處理一% ELB未處理〕 -X 100 = 96ELB 變化 〔% ELB未處理〕 -29- (請先閱讀背而之注念事項Λ-項寫本頁) 」 —裝, 訂· 本纸張又度適用中困國家標準(CNS)甲4规格(210 X 297公釐) 81.9.20,000 Λ6A6 BG V. Description of the invention (26) Hite cTM 993 sold by Ethyl Corporation in the United States and Aioco® Alpha-8004 sold by Meihua A · ογ Chemical Company. The tested oil additive contains poly (MMA / IDMA / CEMA / HPMA), and its relative monomer components are 9-10 / 5 3-5 6 / 28- 3 0/4 -8 parts by weight. The paraffinic base oil used is assumed to be Exxon 100N or 150N oil. The composition of the various test formulations is as follows: N 4.7% additive / 8% HitecTM 9 9 3 DI package / 87% 150N oil N 4.5% additive / 8% HitecTM 9 9 3 DI package / 87% 1501 (oil 0 6.9% Additives / 10% & 弸 〇〇〇 @ 典 -8004 01 pack / 83% 1001 »oil P 6.7% added PB / 10% Aioco® Α-β004 DI pack / 83% 100N oil Q 7.7% added剤 / 10% A-80 04 DI pack / 82% 100H oil R 6.5% added 剤 / 10% A * oc.® A-80 04 DI pack / 83% 100N oil S 4.4% added thin / 10% Aboco ® A-80 04 DI pack / 78% 100N oil / 7% 150N oil ^ _ι_ Sequence VE test (engine cleanliness)% HPMA sludge in formula additives (shake away (please note on the back of the wift * thing (0, write this page) • 丨 Install-Book i 丨 Line | Ministry of Economic Affairs Central Standard Residence Staff Consumer Cooperative Printed N 5% 9.3 / 9.4 N 5% 9.3 / 9. 1 0 5% 9.4 / 9.4 P 5% 9.2 / 9.4 Q 5% 9.3 / 9.6 R 4% 8. 1/8. 0 S 8% 9.4 / 9.5 -28- This paper is again applicable to the China Standard (CNS> A 4 specifications (210 X 297 mm) 81.9 .20,000 A6 _ B6 Printed by the Employee Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of Invention (27) Example 6 The composition of the present invention, for It performs compatibility test with the gasified hydrocarbon polymer used in the engine seal H, 14 circles, etc.-to be the VitoηTM fluorocarbon one (engine seal H cap capacity test). This test is false in Under the conditions similar to ISO-37-1977 (Ε) Step R (developed by the Technical Committee of the International Organization for Standard (IS0 / TC / (45))), the S3A ® bell test was used The evaluation method is as follows: In the beaker, dip the three-point S3A dumbbell-shaped sample made of Viton ™ Fluoride (AK6) into the test solution, so that there are 80 test solutions in each test sample. Volume). The test solution contains 5% (by weight) of the dispersible viscosity index improver composition to be tested and a suitable detergent-inhibitor (DI) package, which is Then, the beaker is covered with a watch glass and placed in a forced-circulation air oven, maintaining a degree of 149-151 t; between, the sample is placed under the above conditions for 7 days, and then taken out , Let it cool, and then gently rinse with hexane to remove the residual test liquid. Then, the test specimen was air-dried, and the tensile strength and elongation characteristics (percent elongation at break or% ELB) were measured at a 5.75 inch / min elongation rate using a standard strain-strain measurement step. The elongation of the specimen is tested and compared with the elongation number of the untreated VitonTM elastomer sample. The results are listed in percentages. [% ELB treated 1% ELB untreated] -X 100 = 96ELB change [% ELB unprocessed] -29- (please read the back-to-back memorandum Λ-item to write this page) ”—install, order 4 Specifications (210 X 297 mm) 81.9.20,000 Λ6
BG 五、發明説明(28 ) % E L B變化值若負值愈大,表示測轼液對V i t ο η ΤΜ<* 彈性体樣本之攻擊性(aggressiveness)愈大。在上述拥試 條件下,測試液若能使原始(未處理)的% ELB值降低超 過45% (以%ELB變化=一 45%表之),可視為它對拥轼 樣品具有很強的攻撃性,因此,並不與Vito nTM氟彈性体 引擎封Η相容。%ELB變化值在0至一 5 %之間者代表中 性條件,故可與引擎封Μ相容。%ELB變化值為大約一 20 %或更低者,即負值更大者,代表封片相容性不佳。% ELB 測試結果會因設備的使用方法而受到重大彩谢,故隨着每 一組新的浸泡測試樣品另備一份未經處理樣品之對照結果 自屬重要》 本發明之潤滑油添加剤以及代表性的商用含氰油品添 加剤,其引擎封Η相容性測試之性能待徽如表3所示。 VitonTM氟彈性体之樣品,將其浸泡在含有所示添加用之 測試液内》%ELB變化值偽以毎一测試液内的三嫡测試樣 本之平均值表之。在所有的情況下,拥!試液均含有1.5% (U0ATM 2 6 7 (由Chevron化學公司供*之商用淸潔劑-抑 制劑(DI)包的成份。 A-對照品:商用之聚(烷基甲基丙烯酸醣〉類含氰的 粘度指數改良劑BG 5. Description of the invention (28) The greater the negative value of% E L B, the greater the aggressiveness of the test liquid to V i t ο η ΤΜ < * elastomer sample. Under the above test conditions, if the test solution can reduce the original (untreated)% ELB value by more than 45% (in% ELB change = a 45% table), it can be considered as a strong attack on the sample Therefore, it is not compatible with Vito nTM fluoroelastomer engine seal H. The% ELB change value between 0 and 5% represents the neutral condition, so it is compatible with the engine seal. The% ELB change value is about -20% or lower, that is, the greater the negative value, the poorer the compatibility of the seal. % ELB test results will be greatly appreciated due to the method of use of the equipment, so with each new set of immersion test samples, a separate control result of the untreated sample is important. The lubricating oil additive of the present invention and Representative commercial cyanide oil products are added, the performance of the engine seal H compatibility test is shown in Table 3. Samples of VitonTM fluoroelastomers are immersed in the test solution containing the addition shown. The% ELB change value is pseudo-averaged by the average value of the three test samples in the test solution. In all cases, hold! The test solutions all contain 1.5% (U0ATM 2 6 7 (commercial detergent-inhibitor (DI) package supplied by Chevron Chemical Company *. A-reference substance: commercial poly (alkyl methacrylate sugar> Cyanide viscosity index improver
B-對照品:商用之聚烯煙類含氮的粘度指數改良HI 組成物C至Η代表本發明之高分子添加_(下示之軍 体種類及相對重Λ份數)(ΜΜΑ代表甲基丙烯酸甲醋,IDMA 代表甲基丙棵酸異癸酯,CEMA代表甲基丙烯酸十六烷酯- -30- 本纸張又度適用中Β0家標準(CNS)甲4规格(210 X 297公釐) (^先閲^?背面之;±6事^再植.駕本頁) ·—裝· 訂. 經濟部中央標準局貝工消費合作社印製 81.9.20,000 A6 B6 五、發明説明(29) 二十烷酯,LMA代表甲基丙烯酸月桂酯-肉豆蔻酯,HPMA 代表甲基丙烯酸羥丙酯): C KMA/LMA/HEMA (/8/88/4) D HMA/IDMA/CEHA/HPMA( 10/56/30/4) E MMA/IDMA/CEMA/HPMA(10/56/30/4) F HMA/IDMA/CEHA/HPMA( 1 0/56/2 9/5) G MMA/IDMA/CEHA/HPMA (1 0/56/29/5) H MMA/IDMA/CEMA/HPMA (9/53/29/9) 表 3 引擎封片相容性測試 添加劑 種類 % ELB變化值 (請先閲讀背·I之注意事項再塡寫本頁) •裝. 經濟部中央標準局R工消費合作社印製 Α-對照 含m -47 Β-對照 含氰 -39 C \% HENA 0 D K% HPMA -2 Ε A96 HPMA -1 F 596 HPNA 3 G 596 HPMA -2 Η 9 96 HPMA -3 訂. 本紙張又度適用中西Η家標準(CNS)甲4规格(210 X 297公货) 81.9.20,000 五、發明説明(30 ) 實施例7 本發明之潤滑油添加m,其低溫搖動摸礙器(ccs) μ 試之性能待撖示於表4。待測試之添加_鞴基礎油調成摻 合物,此係将22.4 % (活性)之聚合物添加劑、11.4%之 DI包(Lubrizol公司供醮之LZ-7838 G)與計算量之100Ν 油混合而成。譬如,儀若聚合物添加劑係以50%固体的含 量存在於100N油内,則令4.48份的聚合物添加劑油溶液 與11.4份的1^-78386及84.12份的100»(油相混合,以 配成待測試的最終油品組成物。SAE 5W-30鈒油之CCS粘 度規範為低於35泊(一 25t:)。 表 4 低溫搖動棋擬器(CCS)測試 · 聚合物添加剤組成 CCS粘度 (請先《讀背面之注^事項再項寫本頁) i裝· 訂· «濟部中失標準局w工消费合作社印* % MNA % I DMA % CEMA % HPNA 泊,-25t: 0 70 30 0 33.9 0 65 30 5 34.5 0 60 30 1 0 34.2 5 65 30 0 34.0 5 60 30 5 33.6 5 55 30 10 32.5 10 60 30 0 36.0 10 55 30 5 33.8 10 50 30 10 3 3.9 -3 2- 本紙張又度適JB中Η國家螵準(CNS)甲4 Λ格(210 X 297 ϊ釐) 81.9.20,000 五、發明説明(31 A6 B6 實施例8 迷你旋轉粘度計(MRV)拥得之表覼粘度供採用兩種不 同的测試方法進行之,它傈衡量低灌引擎起動後之機油泵 送性。A.STM D-3829-87提供在0〜一4〇Offi度範園内之粘 度拥定法並説明標準MRV澜試步糠。ASTK D- 4 684-89則 提供在一 1 5〜3 0 t:溫度範圃内之粘度測定法,並說明T P - 1 MR V测試步糠。表5列示由5種不同的商品基礎油配成之 5種不同的SAE 5W-30油品配方的2組數據。一組使用商 品聚(烷基甲基丙烯酸酯)類之含氰粘度指數改良劑,另 一組則使用本發明之聚(10 MMA/55 IDMA/30 CEMA/5 HPMA) 添加劑組成物。SAE J300機油粘度分類(1991年1月)容 許SAE 5W-30油依ASTM D-4684-89測試步骤澜得之最大 粘度為300泊(一301C)。 (請先閲讀背面之注¾事項再填寫本頁) 裝. 訂· 烴濟部中央標準局8工消費合作社印製 -33- 衣纸張尺度適用中囲Η家«準(CNS)甲4規格(210 X 297公釐〉 81.9.20,000 五 '發明説明(32 ) 表 Λ6 B6 粘度指數 改良劑之來葱B-Comparative product: Commercial polyene smoke nitrogen-containing viscosity index improved HI composition C to H represents the polymer addition of the present invention _ (military body type and relative weight Λ part shown below) (ΜΜΑ stands for methyl Methyl acrylate, IDMA stands for isodecyl methyl propanoate, CEMA stands for hexadecyl methacrylate--30- This paper is again suitable for the B0 home standard (CNS) A 4 specification (210 X 297 mm ) (^ First read ^? Back of the page; ± 6 things ^ replanting. Drive this page) ·-installed · booked. Printed by the Beigong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 81.9.20,000 A6 B6 5. Description of the invention (29) Eicosanyl ester, LMA stands for lauryl methacrylate-myristyl, HPMA stands for hydroxypropyl methacrylate): C KMA / LMA / HEMA (/ 8/88/4) D HMA / IDMA / CEHA / HPMA ( 10/56/30/4) E MMA / IDMA / CEMA / HPMA (10/56/30/4) F HMA / IDMA / CEHA / HPMA (1 0/56/2 9/5) G MMA / IDMA / CEHA / HPMA (1 0/56/29/5) H MMA / IDMA / CEMA / HPMA (9/53/29/9) Table 3 Engine seal compatibility test additive type% ELB change value (please read the back first (Notes on I will write this page again) • Installed. Printed by R-Consumer Cooperative, Central Bureau of Standards, Ministry of Economic Affairs Α-Compare Contains m -47 Β-Control cyanogen -39 C \% HENA 0 DK% HPMA -2 Ε A96 HPMA -1 F 596 HPNA 3 G 596 HPMA -2 Η 9 96 HPMA -3 order. This paper is also suitable for Chinese and Western Η National Standard (CNS) A4 specifications (210 X 297 public goods) 81.9.20,000 V. Description of the invention (30) Example 7 Adding m to the lubricating oil of the present invention, its low-temperature shaking controller (ccs) μ撖 shown in Table 4. To be tested, add _ Nao base oil into a blend, which is a mixture of 22.4% (active) polymer additive, 11.4% DI package (LZ-7838 G supplied by Lubrizol) and a calculated amount of 100N oil Made. For example, if the polymer additive is present in 100N oil at 50% solids, then 4.48 parts of the polymer additive oil solution is mixed with 11.4 parts of 1 ^ -78386 and 84.12 parts of 100 »(oil phase, to Formulated into the final oil composition to be tested. The CCS viscosity specification of SAE 5W-30 鈒 oil is less than 35 poises (one 25t :). Table 4 Low temperature shaking chess simulator (CCS) test · Polymer addition composition CCS Viscosity (please read "Notes on the back ^ Matters first and then write this page") I install · order · «Printed by the Ministry of Economic Affairs of the Ministry of Economic Affairs and the Consumer Cooperative Society *% MNA% I DMA% CEMA% HPNA Po, -25t: 0 70 30 0 33.9 0 65 30 5 34.5 0 60 30 1 0 34.2 5 65 30 0 34.0 5 60 30 5 33.6 5 55 30 10 32.5 10 60 30 0 36.0 10 55 30 5 33.8 10 50 30 10 3 3.9 -3 2- This paper is also suitable for JB China National Standards (CNS) A 4 Λ (210 X 297 ϊ) 81.9.20,000 V. Description of the invention (31 A6 B6 Example 8 Mini Rotary Viscometer (MRV) table The viscosities are for two different test methods, which measure the oil pumpability of the low-fill engine after starting. A.STM D-3829-87 provides 0 to one The viscosity support method in the 4〇 Offi range and description of the standard MRV test step bran. ASTM D- 4 684-89 provides a viscosity measurement method in a temperature range of 1 5 ~ 3 0 t: TP- 1 MR V test step bran. Table 5 lists 2 sets of data of 5 different SAE 5W-30 oil formulations made from 5 different commercial base oils. One set uses commercial poly (alkyl methacrylic acid) Esters) cyanide viscosity index improvers, another group uses the poly (10 MMA / 55 IDMA / 30 CEMA / 5 HPMA) additive composition of the present invention. SAE J300 engine oil viscosity classification (January 1991) allows SAE According to ASTM D-4684-89 test procedure, the maximum viscosity of 5W-30 oil is 300 poises (one 301C). (Please read the note ¾ on the back and then fill out this page) Pack. Order · Central Standards Bureau of the Ministry of Hydrocarbon Economy Printed by the 8-Consumer Cooperative Society -33- Apparel paper size is applicable to the specifications of the Zhongjia «Zen (CNS) A 4 (210 X 297 mm) 81.9.20,000 5 'Invention Description (32) Table Λ6 B6 Viscosity Index Improver Spring onion
MRV泵送性拥(試 粘度,-30TC,泊 基礎油之來源 TP-1 MRV Std HRV 商品 A 85.3 74.1 商品 B 78.4 74.5 商品 C 72.2 66.1 商品 D 64.2 64 . 2 商品 E 73.1 71.2 本發明 A 86.9 67.8 本發明 B 75.7 73.5 本發明 C 62.8 63.5 本發明 D 60.4 57.2 本發明 E 6 1.2 63.7 (济先閲洁背面之注告?事項再填寫本頁) 丨裝. 訂· 線- 經濟部中央標竿居员工消费合作社印製 A—溶劑荦取後之100N基礴油 B -溶劑萃取、溶劑脱蠟後之100N 基礎油C一加氡裂解、觸媒脱蠼後之100N基礎油D—溶薄萃取、溶_脱蠟後之100N基礎油E—溶劑萃取、加氲後處理、溶fff脱雄後之10 0N基礎油 -34- 本纸張又度適用中aa家螵準(CNS)甲4规格(210 X 297公釐) 81.9.20,000MRV pumpability (test viscosity, -30TC, source of the base oil TP-1 MRV Std HRV Commodity A 85.3 74.1 Commodity B 78.4 74.5 Commodity C 72.2 66.1 Commodity D 64.2 64. 2 Commodity E 73.1 71.2 Inventive A 86.9 67.8 The present invention B 75.7 73.5 The present invention C 62.8 63.5 The present invention D 60.4 57.2 The present invention E 6 1.2 63.7 (Ji first read the notice on the back? Please fill out this page before filling in) 丨 Installed. Thread · Line-Central Standard of the Ministry of Economic Affairs Printed by employee consumer cooperatives A—100N base oil after solvent extraction B—solvent extraction, 100N base oil after solvent dewaxing C cracking with added radon, 100N base oil after catalyst decalcification D—solvent thin extraction, Dissolved_100N base oil after dewaxing E-solvent extraction, post-treatment after adding raffinate, and 10 0N base oil after dewaxing after dissolving fff-34- This paper is also suitable for CNA Grade 4 specifications 210 X 297 mm) 81.9.20,000
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1992
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