TW202421441A - Method of manufacturing substrate layered body and substrate layered body - Google Patents

Method of manufacturing substrate layered body and substrate layered body Download PDF

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TW202421441A
TW202421441A TW112125121A TW112125121A TW202421441A TW 202421441 A TW202421441 A TW 202421441A TW 112125121 A TW112125121 A TW 112125121A TW 112125121 A TW112125121 A TW 112125121A TW 202421441 A TW202421441 A TW 202421441A
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laminate
resin layer
substrate
inorganic material
material layer
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稲田智志
茅場靖剛
中村雄三
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日商三井化學股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/065Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L27/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/07Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L29/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/18Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different subgroups of the same main group of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)

Abstract

This substrate layered body manufacturing method includes: a step A for preparing a first layered body in which a first resin layer, a first substrate, and a first organic material layer are layered in that order, the first resin layer is disposed on one surface, and the first inorganic material layer is disposed on the other surface, and a second layered body in which a second resin layer, a second substrate, and a second inorganic material layer are layered in that order, the second resin layer is disposed on one surface, and the second inorganic material layer is disposed on the other surface; a step B for layering the first layered body and the second layered body by bringing into contact the first resin layer of the first layered body and the second inorganic material layer of the second layered body; and a step C for heating the first layered body and the second layered body at 100 DEG C or higher after said step B.

Description

基板積層體的製造方法及基板積層體Method for manufacturing substrate laminate and substrate laminate

本揭示是有關於一種基板積層體的製造方法及基板積層體。The present disclosure relates to a method for manufacturing a substrate laminate and the substrate laminate.

隨著推進電子設備的小型輕量化、高性能化,要求半導體晶片等的高積體化。但是,電路的微細化中,難以充分應對所述要求。因此,近年來,提出有如下方法:藉由縱積層多片半導體基板(晶圓)、半導體晶片等而形成多層的三維結構來進行高積體化。作為積層半導體基板(晶圓)、半導體晶片等(以後,有時稱為「半導體基板等」)的方法,提出有基板彼此的直接接合方法、使用接著劑的方法等(例如參照專利文獻1~專利文獻3)。As electronic devices are being miniaturized, lightweighted, and highly functionalized, there is a demand for high integration of semiconductor chips, etc. However, it is difficult to fully meet the above requirements with the miniaturization of circuits. Therefore, in recent years, the following method has been proposed: high integration is achieved by vertically stacking multiple semiconductor substrates (wafers), semiconductor chips, etc. to form a multi-layer three-dimensional structure. As a method for stacking semiconductor substrates (wafers), semiconductor chips, etc. (hereinafter sometimes referred to as "semiconductor substrates, etc."), a method of directly bonding substrates to each other, a method of using an adhesive, etc. have been proposed (for example, refer to Patent Documents 1 to 3).

專利文獻1:日本專利特開平4-132258號公報 專利文獻2:日本專利特開2010-226060號公報 專利文獻3:日本專利特開2016-47895號公報 Patent document 1: Japanese Patent Publication No. 4-132258 Patent document 2: Japanese Patent Publication No. 2010-226060 Patent document 3: Japanese Patent Publication No. 2016-47895

[發明所欲解決之課題] 直接接合中,有因由基板表面的配線等引起的微細凹凸、顆粒等而容易產生空隙(void)的問題。關於積層半導體基板等的方法,亦設想有將設置於基板上的氧化矽等無機材料彼此接合的方法。但是,使基板的無機材料彼此接合的方法中,與直接接合同樣地有容易產生空隙的問題。 [Problems to be solved by the invention] In direct bonding, there is a problem that voids are easily generated due to fine unevenness and particles caused by wiring on the surface of the substrate. Regarding methods such as stacking semiconductor substrates, there are also methods that are conceived to bond inorganic materials such as silicon oxide provided on the substrate. However, in the method of bonding inorganic materials of the substrate, there is a problem that voids are easily generated, just like direct bonding.

另一方面,於使用接著劑進行接合的情況下,將接著劑賦予至基板表面,繼而,進行乾燥而設為半硬化狀態後,將基板彼此貼合。此時,就抑制空隙的產生的方面而言,考慮有將接著劑賦予至基板的接合面而形成接著層,並將接著層彼此接合。進而,就提高將基板的接合面彼此貼合時的接合強度的方面而言,較佳為對基板的接合面實施電漿處理、快速原子撞擊(Fast Atom Bombardment,FAB)處理等表面活性化處理。On the other hand, when bonding is performed using an adhesive, the adhesive is applied to the substrate surface, and then, after drying and setting to a semi-hardened state, the substrates are bonded together. At this time, in terms of suppressing the generation of voids, it is considered to apply the adhesive to the bonding surface of the substrate to form a bonding layer, and bond the bonding layers together. Furthermore, in terms of improving the bonding strength when bonding the bonding surfaces of the substrates together, it is preferred to perform surface activation treatment such as plasma treatment and fast atom bombardment (FAB) treatment on the bonding surface of the substrate.

但是,於對接著層實施了表面活性化處理的情況下,因表面活性化處理而對接著層中所含的樹脂產生影響,接著層變質等,有對可靠性造成影響的擔憂。或者,就去除基板的接合面中的顆粒等的方面而言,有時對接合面進行清洗,但若於接合面設置有接著層,則有清洗方法受到限制等問題。就以上的方面而言,理想的是即便是於基板的接合面設置有樹脂層的情況,基板的接合面的表面活性化處理及清洗處理的方法的限制亦得到抑制的基板積層體的製造方法。However, when the bonding layer is subjected to a surface activation treatment, the resin contained in the bonding layer is affected by the surface activation treatment, and there is a concern that the reliability may be affected by the degradation of the bonding layer. Alternatively, in order to remove particles from the bonding surface of the substrate, the bonding surface is sometimes cleaned, but if a bonding layer is provided on the bonding surface, there are problems such as restrictions on the cleaning method. In view of the above aspects, it is ideal to have a method for manufacturing a substrate laminate in which the restrictions on the surface activation treatment and cleaning treatment methods of the bonding surface of the substrate are suppressed even when a resin layer is provided on the bonding surface of the substrate.

本發明的一態樣是鑒於所述問題而成,其目的在於提供一種於基板的接合面設置樹脂層且基板的接合面的表面活性化處理及清洗處理的方法的限制得到抑制的基板積層體的製造方法及能夠用於該製造方法中的積層體。 [解決課題之手段] One aspect of the present invention is made in view of the above-mentioned problem, and its purpose is to provide a method for manufacturing a substrate laminated body in which a resin layer is provided on the bonding surface of the substrate and the limitation of the method of surface activation treatment and cleaning treatment of the bonding surface of the substrate is suppressed, and a laminated body that can be used in the manufacturing method. [Means for solving the problem]

用以解決所述課題的具體方法如以下所述。 <1> 一種基板積層體的製造方法,包括:步驟A,準備第一積層體與第二積層體,所述第一積層體中,按第一樹脂層、第一基板、第一無機材層的順序積層,所述第一樹脂層配置於其中一表面,所述第一無機材層配置於另一表面,所述第二積層體中,按第二樹脂層、第二基板、第二無機材層的順序積層,所述第二樹脂層配置於其中一表面,所述第二無機材層配置於另一表面; 步驟B,使所述第一積層體的所述第一樹脂層與所述第二積層體的所述第二無機材層接觸來積層所述第一積層體及所述第二積層體;以及 步驟C,於所述步驟B之後對所述第一積層體及所述第二積層體於100℃以上的溫度下進行加熱。 <2> 如<1>所述的基板積層體的製造方法,其中,所述第一積層體於所述第一樹脂層的表面的一部分及所述第一無機材層的表面的一部分包括電極, 所述第二積層體於所述第二樹脂層的表面的一部分及所述第二無機材層的表面的一部分包括電極。 <3> 如<2>所述的基板積層體的製造方法,包括如下步驟,即於所述步驟B之前對所述第二無機材層實施表面活性化處理的步驟。 <4> 如<1>所述的基板積層體的製造方法,包括如下步驟,即於所述步驟C之後自所述第一無機材層側的面朝向所述第二樹脂層側的面於所述第一積層體及所述第二積層體設置貫通孔,並於所述貫通孔形成貫通所述第一積層體及所述第二積層體的電極的步驟。 <5> 如<1>至<4>中任一項所述的基板積層體的製造方法,包括如下步驟,即於所述步驟B之前對所述第二無機材層進行清洗的步驟。 <6> 如<1>至<5>中任一項所述的基板積層體的製造方法,包括如下步驟,即於所述步驟B之前於所述第二無機材層設置表面保護層的步驟。 <7> 如<1>至<6>中任一項所述的基板積層體的製造方法,其中,於所述步驟B中使所述第一樹脂層與所述第二無機材層接觸前,所述第一樹脂層於23℃下的複合彈性係數為0.1 GPa以上、20 GPa以下。 <8> 如<1>至<7>中任一項所述的基板積層體的製造方法,其中,於所述步驟B中使所述第一樹脂層與所述第二無機材層接觸前,所述第一樹脂層的硬化率為70%以上、100%以下。 <9> 如<1>至<8>中任一項所述的基板積層體的製造方法,其中,於所述步驟B中使所述第一樹脂層與所述第二無機材層接觸前,所述第一樹脂層的表面粗糙度(Ra)為0.01 nm以上、1.2 nm以下。 <10> 如<1>至<9>中任一項所述的基板積層體的製造方法,其中,於所述第一樹脂層的表面具有選自由矽醇基、胺基、環氧基、羥基及含有不飽和鍵的官能基所組成的群組中的至少一種官能基。 <11> 如<1>至<10>中任一項所述的基板積層體的製造方法,其中,所述第一樹脂層包含: 矽氧烷鍵;以及 選自由酯鍵、醚鍵、醯胺鍵及醯亞胺鍵所組成的群組中的至少任意一個。 <12> 如<1>至<11>中任一項所述的基板積層體的製造方法,其中,所述第二無機材層包含選自由Si、Ga、Ge及As所組成的群組中的至少一種元素。 <13> 一種基板積層體,具有: 第一積層體,依序具有第一樹脂層、第一基板、第一無機材層,所述第一樹脂層配置於其中一表面,所述第一無機材層配置於另一表面;及 第二積層體,依序具有第二樹脂層、第二基板、第二無機材層,所述第二樹脂層配置於其中一表面,所述第二無機材層配置於另一表面, 所述第一積層體及所述第二積層體經由所述第一積層體的所述第一樹脂層與所述第二積層體的所述第二無機材層而積層。 <14> 如<13>所述的基板積層體,其中,所述第一積層體於所述第一樹脂層的表面的一部分及所述第一無機材層的表面的一部分包括電極, 所述第二積層體於所述第二樹脂層的表面的一部分及所述第二無機材層的表面的一部分包括電極。 [發明的效果] The specific method for solving the above-mentioned problem is as follows. <1> A method for manufacturing a substrate laminate, comprising: step A, preparing a first laminate and a second laminate, wherein the first laminate is laminated in the order of a first resin layer, a first substrate, and a first inorganic material layer, wherein the first resin layer is arranged on one surface, and the first inorganic material layer is arranged on the other surface, and the second laminate is laminated in the order of a second resin layer, a second substrate, and a second inorganic material layer, wherein the second resin layer is arranged on one surface, and the second inorganic material layer is arranged on the other surface; Step B, making the first resin layer of the first laminate contact the second inorganic material layer of the second laminate to laminate the first laminate and the second laminate; and Step C, heating the first laminate and the second laminate at a temperature above 100°C after step B. <2> The method for manufacturing a substrate laminate as described in <1>, wherein the first laminate includes an electrode on a portion of the surface of the first resin layer and a portion of the surface of the first inorganic material layer, and the second laminate includes an electrode on a portion of the surface of the second resin layer and a portion of the surface of the second inorganic material layer. <3> The method for manufacturing a substrate laminate as described in <2> includes the following step, namely, the step of performing a surface activation treatment on the second inorganic material layer before the step B. <4> The method for manufacturing a substrate laminate as described in <1> includes the following step, namely, after the step C, the step of providing a through hole in the first laminate and the second laminate from the surface of the first inorganic material layer side toward the surface of the second resin layer side, and forming an electrode penetrating the first laminate and the second laminate in the through hole. <5> The method for manufacturing a substrate laminate as described in any one of <1> to <4>, comprising the step of cleaning the second inorganic material layer before the step B. <6> The method for manufacturing a substrate laminate as described in any one of <1> to <5>, comprising the step of providing a surface protective layer on the second inorganic material layer before the step B. <7> The method for manufacturing a substrate laminate as described in any one of <1> to <6>, wherein, before the first resin layer is brought into contact with the second inorganic material layer in the step B, the composite elastic modulus of the first resin layer at 23°C is greater than 0.1 GPa and less than 20 GPa. <8> A method for manufacturing a substrate laminate as described in any one of <1> to <7>, wherein before the first resin layer and the second inorganic material layer are brought into contact in the step B, the curing rate of the first resin layer is greater than 70% and less than 100%. <9> A method for manufacturing a substrate laminate as described in any one of <1> to <8>, wherein before the first resin layer and the second inorganic material layer are brought into contact in the step B, the surface roughness (Ra) of the first resin layer is greater than 0.01 nm and less than 1.2 nm. <10> A method for manufacturing a substrate laminate as described in any one of <1> to <9>, wherein the surface of the first resin layer has at least one functional group selected from the group consisting of silanol groups, amine groups, epoxy groups, hydroxyl groups, and functional groups containing unsaturated bonds. <11> A method for manufacturing a substrate laminate as described in any one of <1> to <10>, wherein the first resin layer contains: Siloxane bonds; and At least one selected from the group consisting of ester bonds, ether bonds, amide bonds, and imide bonds. <12> A method for manufacturing a substrate laminate as described in any one of <1> to <11>, wherein the second inorganic material layer contains at least one element selected from the group consisting of Si, Ga, Ge and As. <13> A substrate laminate, comprising: A first laminate, which sequentially comprises a first resin layer, a first substrate, and a first inorganic material layer, wherein the first resin layer is disposed on one surface and the first inorganic material layer is disposed on the other surface; and A second laminate, which sequentially comprises a second resin layer, a second substrate, and a second inorganic material layer, wherein the second resin layer is disposed on one surface and the second inorganic material layer is disposed on the other surface, The first laminate and the second laminate are laminated via the first resin layer of the first laminate and the second inorganic material layer of the second laminate. <14> The substrate laminate as described in <13>, wherein the first laminate includes an electrode on a portion of the surface of the first resin layer and a portion of the surface of the first inorganic material layer, and the second laminate includes an electrode on a portion of the surface of the second resin layer and a portion of the surface of the second inorganic material layer. [Effect of the invention]

本發明的一態樣可提供一種於基板的接合面設置樹脂層且基板的接合面的表面活性化處理及清洗處理的方法的限制得到抑制的基板積層體的製造方法及能夠用於該製造方法中的積層體。One aspect of the present invention can provide a method for manufacturing a substrate laminate in which a resin layer is provided on a bonding surface of a substrate and restrictions on methods of surface activation treatment and cleaning treatment of the bonding surface of the substrate are suppressed, and a laminate that can be used in the manufacturing method.

於本揭示中,使用「~」所表示的數值範圍是指包含「~」的前後所記載的數值作為下限值及上限值的範圍。 於本揭示中階段性記載的數值範圍中,在一個數值範圍中所記載的上限值或下限值可置換為其他階段性記載的數值範圍的上限值或下限值。另外,於本揭示中所記載的數值範圍中,該數值範圍的上限值或下限值亦可置換為實施例中所示的值。 於本揭示中,「基板積層體」是指具有兩個基板、即第一基板及第二基板經由第一樹脂層及第二無機材層而接合的結構的積層體。再者,基板積層體可具有三個以上的基板,亦可具有三個以上的基板中的兩個基板經由第一樹脂層及第二無機材層而接合的結構。 於本揭示中,所謂「基板」是指「第一基板及第二基板的至少一者」,所謂「樹脂層」是指「第一樹脂層及第二樹脂層的至少一者」,所謂「無機材層」是指「第一無機材層及第二無機材層的至少一者」。 In the present disclosure, the numerical range represented by "~" refers to a range that includes the numerical values recorded before and after "~" as the lower limit and upper limit. In the numerical range recorded in stages in the present disclosure, the upper limit or lower limit recorded in one numerical range can be replaced with the upper limit or lower limit of another numerical range recorded in stages. In addition, in the numerical range recorded in the present disclosure, the upper limit or lower limit of the numerical range can also be replaced with the value shown in the embodiment. In the present disclosure, "substrate laminate" refers to a laminate having a structure in which two substrates, namely a first substrate and a second substrate, are bonded via a first resin layer and a second inorganic material layer. Furthermore, the substrate laminate may have more than three substrates, or may have a structure in which two of the three or more substrates are joined via a first resin layer and a second inorganic material layer. In the present disclosure, the so-called "substrate" refers to "at least one of the first substrate and the second substrate", the so-called "resin layer" refers to "at least one of the first resin layer and the second resin layer", and the so-called "inorganic material layer" refers to "at least one of the first inorganic material layer and the second inorganic material layer".

〔基板積層體的製造方法〕 本揭示的基板積層體的製造方法包括:步驟A,準備第一積層體與第二積層體,所述第一積層體中,按第一樹脂層、第一基板、第一無機材層的順序積層,所述第一樹脂層配置於其中一表面,所述第一無機材層配置於另一表面,所述第二積層體中,按第二樹脂層、第二基板、第二無機材層的順序積層,所述第二樹脂層配置於其中一表面,所述第二無機材層配置於另一表面;步驟B,使所述第一積層體的所述第一樹脂層與所述第二積層體的所述第二無機材層接觸來積層所述第一積層體及所述第二積層體;以及步驟C,於所述步驟B之後對所述第一積層體及所述第二積層體於100℃以上的溫度下進行加熱。 [Method for manufacturing substrate laminate] The method for manufacturing substrate laminate disclosed herein includes: step A, preparing a first laminate and a second laminate, wherein the first laminate is laminated in the order of a first resin layer, a first substrate, and a first inorganic material layer, wherein the first resin layer is disposed on one surface, and the first inorganic material layer is disposed on the other surface, and the second laminate is laminated in the order of a second resin layer, a second substrate, and a second inorganic material layer, wherein the first resin layer is disposed on one surface, and the first inorganic material layer is disposed on the other surface. The second resin layer is arranged on one of the surfaces, and the second inorganic material layer is arranged on the other surface; step B, making the first resin layer of the first laminate body contact the second inorganic material layer of the second laminate body to laminate the first laminate body and the second laminate body; and step C, after step B, heating the first laminate body and the second laminate body at a temperature above 100°C.

本揭示的基板積層體的製造方法中,於步驟A中,準備至少兩個按樹脂層、基板、無機材層的順序積層而成的積層體。針對所準備的兩個積層體,於步驟B中,使其中一積層體的樹脂層(第一樹脂層)與另一積層體的無機材層(第二無機材層)接觸並加以積層。其後,於步驟C中,對所積層的兩個積層體於100℃以上的溫度下進行加熱,藉此獲得具有經由樹脂層(第一樹脂層)及無機材層(第二無機材層)而接合的結構的基板積層體。本揭示中,可於對無機材層的表面進行表面活性化處理、清洗處理等後,經由樹脂層及無機材層而將兩個基板接合。藉此,可於不對樹脂層的表面進行表面活性化處理、清洗處理等的情況下提高接合面的接合強度,或去除附著於無機材層的表面的顆粒等。因此,提供一種於基板的接合面設置樹脂層且基板的接合面的表面活性化處理及清洗處理的方法的限制得到抑制的基板積層體的製造方法。In the manufacturing method of the substrate laminate disclosed in the present invention, at least two laminates are prepared in the order of a resin layer, a substrate, and an inorganic material layer. For the two prepared laminates, in step B, the resin layer (first resin layer) of one laminate is brought into contact with the inorganic material layer (second inorganic material layer) of the other laminate and laminated. Thereafter, in step C, the two laminated bodies are heated at a temperature of 100° C. or higher, thereby obtaining a substrate laminate having a structure bonded via a resin layer (first resin layer) and an inorganic material layer (second inorganic material layer). In the present disclosure, the two substrates can be bonded via the resin layer and the inorganic material layer after the surface of the inorganic material layer is subjected to a surface activation treatment, a cleaning treatment, etc. In this way, the bonding strength of the bonding surface can be increased, or particles attached to the surface of the inorganic material layer can be removed without subjecting the surface of the resin layer to a surface activation treatment, a cleaning treatment, etc. Therefore, a method for manufacturing a substrate laminate is provided in which a resin layer is provided on a bonding surface of a substrate and restrictions on methods of surface activation treatment and cleaning treatment of the bonding surface of the substrate are suppressed.

[步驟A] 本揭示的基板積層體的製造方法包括準備第一積層體與第二積層體的步驟A。第一積層體依序包括第一樹脂層、第一基板及第一無機材層,第一樹脂層配置於其中一表面,第一無機材層配置於另一表面。同樣地,第二積層體依序包括第二樹脂層、第二基板及第二無機材層,第二樹脂層配置於其中一表面,第二無機材層配置於另一表面。 [Step A] The manufacturing method of the substrate laminate disclosed in the present invention includes step A of preparing a first laminate and a second laminate. The first laminate includes a first resin layer, a first substrate, and a first inorganic material layer in sequence, the first resin layer is arranged on one surface, and the first inorganic material layer is arranged on the other surface. Similarly, the second laminate includes a second resin layer, a second substrate, and a second inorganic material layer in sequence, the second resin layer is arranged on one surface, and the second inorganic material layer is arranged on the other surface.

(第一基板及第二基板) 第一基板及第二基板的材質並無特別限定,可為通常使用者。再者,第一基板及第二基板的材質可相同,亦可不同。 作為第一基板及第二基板,較佳為包含選自由Si、Al、Ti、Zr、Hf、Fe、Ni、Cu、Ag、Au、Ga、Ge、Sn、Pd、As、Pt、Mg、In、Ta及Nb所組成的群組中的至少一種元素。作為第一基板及第二基板的材質,例如為半導體:Si、InP、GaN、GaAs、InGaAs、InGaAlAs、SiC;氧化物、碳化物、氮化物:硼矽酸玻璃(例如派熱克斯(Pyrex)(註冊商標))、石英玻璃(SiO 2)、藍寶石、ZrO 2、Si 3N 4、AlN;壓電體、介電體:BaTiO 3、LiNbO 3、SrTiO 3、金剛石;金屬:Al、Ti、Fe、Cu、Ag、Au、Pt、Pd、Ta、Nb等。 (First substrate and second substrate) The materials of the first substrate and the second substrate are not particularly limited and can be those of ordinary users. Furthermore, the materials of the first substrate and the second substrate can be the same or different. The first substrate and the second substrate preferably contain at least one element selected from the group consisting of Si, Al, Ti, Zr, Hf, Fe, Ni, Cu, Ag, Au, Ga, Ge, Sn, Pd, As, Pt, Mg, In, Ta and Nb. Materials for the first substrate and the second substrate include, for example, semiconductors: Si, InP, GaN, GaAs, InGaAs, InGaAlAs, SiC; oxides, carbides, nitrides: borosilicate glass (e.g., Pyrex (registered trademark)), quartz glass ( SiO2 ), sapphire, ZrO2 , Si3N4 , AlN ; piezoelectrics, dielectrics: BaTiO3 , LiNbO3 , SrTiO3 , diamond; metals: Al, Ti, Fe, Cu, Ag, Au, Pt, Pd, Ta, Nb, etc.

作為第一基板及第二基板的材質,除所述以外,亦可為樹脂:聚二甲基矽氧烷(Polydimethylsiloxane,PDMS)、環氧樹脂、酚樹脂、聚醯亞胺、苯並環丁烯樹脂、聚苯並噁唑等。The materials of the first substrate and the second substrate may be resins other than those mentioned above: polydimethylsiloxane (PDMS), epoxy resin, phenol resin, polyimide, benzocyclobutene resin, polybenzoxazole, etc.

第一基板及第二基板可為多層結構。例如可列舉:於矽基板等的表面形成有氧化矽、氮化矽、SiCN(碳氮化矽)等無機物層的結構;於矽基板等的表面形成有聚醯亞胺樹脂、聚苯並噁唑樹脂、環氧樹脂、甲基環戊烯醇酮(cyclotene)(陶氏化學(Dow, Chem))、醯亞胺交聯矽氧烷樹脂、環氧改質矽氧烷或多孔二氧化矽、有機交聯矽氧烷、黑金剛石(Black Diamond)(應用材料(Applied Materials)公司)等有機無機複合低(low)-k等的有機物層的結構;於矽基板上形成有無機物及有機物的複合體的結構。The first substrate and the second substrate may be a multi-layer structure. For example, there may be a structure in which an inorganic layer such as silicon oxide, silicon nitride, SiCN (silicon carbonitride) is formed on the surface of a silicon substrate; a structure in which an organic layer such as polyimide resin, polybenzoxazole resin, epoxy resin, methyl cyclopentenol ketone (cyclotene) (Dow Chemical (Dow, Chem)), amide cross-linked siloxane resin, epoxy-modified siloxane or porous silica, organic cross-linked siloxane, black diamond (Applied Materials) company) is formed on the surface of a silicon substrate; a structure in which a composite of inorganic and organic substances is formed on a silicon substrate.

關於各材料,作為主要用途,可用於以下者。 Si用於半導體記憶體、大型積體電路(Large Scale Integrated Circuit,LSI)的積層、互補金屬氧化物半導體(Complementary Metal Oxide Semiconductor,CMOS)影像感測器、微機電系統(Microelectro Mechanical System,MEMS)密封、光學裝置、發光二極體(Light Emitting Diode,LED)等; SiO 2用於半導體記憶體、LSI的積層、MEMS密封、微流路、CMOS影像感測器、光學裝置、LED等; PDMS用於微流路; InGaAlAs、InGaAs、InP用於光學裝置; InGaAlAs、GaAs、GaN用於LED等。 Regarding each material, as the main use, it can be used for the following. Si is used for semiconductor memory, large scale integrated circuit (LSI) lamination, complementary metal oxide semiconductor (CMOS) image sensor, microelectro mechanical system (MEMS) sealing, optical device, light emitting diode (LED), etc.; SiO2 is used for semiconductor memory, LSI lamination, MEMS sealing, micro flow path, CMOS image sensor, optical device, LED, etc.; PDMS is used for micro flow path; InGaAlAs, InGaAs, InP are used for optical devices; InGaAlAs, GaAs, GaN are used for LED, etc.

第一基板及第二基板的厚度分別獨立地較佳為0.5 μm~1 mm,更佳為1 μm~900 μm,進而更佳為2 μm~900 μm。The thickness of the first substrate and the second substrate are independently preferably 0.5 μm to 1 mm, more preferably 1 μm to 900 μm, and even more preferably 2 μm to 900 μm.

第一基板及第二基板的形狀亦無特別限制。例如,於第一基板及第二基板為矽基板的情況下,可為形成有層間絕緣層(低(Low)-k膜)的矽基板,另外,亦可於矽基板形成有微細的槽(凹部)、微細的貫通孔等。The shapes of the first substrate and the second substrate are not particularly limited. For example, when the first substrate and the second substrate are silicon substrates, they may be silicon substrates having interlayer insulating layers (low-k films), and may also have fine grooves (recesses), fine through holes, etc. formed on the silicon substrates.

本揭示的基板積層體的製造方法中,就接合強度的方面而言,可對第一基板的與第一樹脂層接觸之側的面及第二基板的與第二樹脂層接觸之側的面的至少一者進行表面處理。例如,可藉由進行所述表面處理,而形成選自由羥基、環氧基、羧基、胺基及巰基所組成的群組中的至少一種官能基。In the method for manufacturing the substrate laminate disclosed herein, in terms of bonding strength, at least one of the surface of the first substrate in contact with the first resin layer and the surface of the second substrate in contact with the second resin layer may be subjected to surface treatment. For example, at least one functional group selected from the group consisting of a hydroxyl group, an epoxy group, a carboxyl group, an amine group, and a hydroxyl group may be formed by performing the surface treatment.

作為所述表面處理,例如可列舉:電漿處理、化學品處理、紫外線(Ultraviolet,UV)臭氧處理等臭氧處理等。Examples of the surface treatment include plasma treatment, chemical treatment, ultraviolet (UV) ozone treatment, and the like.

羥基可藉由對第一基板及第二基板的表面進行電漿處理、化學品處理、UV臭氧處理等臭氧處理等表面處理而分別設置於該些的表面。 羥基較佳為以與第一基板或第二基板中所含的選自由Si、Al、Ti、Zr、Hf、Fe、Ni、Cu、Ag、Au、Ga、Ge、Sn、Pd、As、Pt、Mg、In、Ta及Nb所組成的群組中的至少一種元素鍵結的狀態存在。第一基板的與第一樹脂層接觸之側的面及第二基板的與第二樹脂層接觸之側的面較佳為具有包含羥基的矽醇基。 The hydroxyl group can be disposed on the surfaces of the first substrate and the second substrate by subjecting the surfaces of the substrate to plasma treatment, chemical treatment, UV ozone treatment or other ozone treatment. The hydroxyl group preferably exists in a state of bonding with at least one element selected from the group consisting of Si, Al, Ti, Zr, Hf, Fe, Ni, Cu, Ag, Au, Ga, Ge, Sn, Pd, As, Pt, Mg, In, Ta and Nb contained in the first substrate or the second substrate. The surface of the first substrate in contact with the first resin layer and the surface of the second substrate in contact with the second resin layer preferably have a silanol group containing a hydroxyl group.

環氧基可藉由對第一基板及第二基板的表面進行利用環氧矽烷的矽烷偶合等表面處理而分別設置於該些的表面。The epoxy groups can be provided on the surfaces of the first substrate and the second substrate respectively by performing surface treatment such as silane coupling using epoxysilane on the surfaces of the substrate.

羧基可藉由對第一基板及第二基板的表面進行利用羧基矽烷的矽烷偶合等表面處理而分別設置於該些的表面。The carboxyl groups can be provided on the surfaces of the first substrate and the second substrate respectively by subjecting the surfaces of the substrate to surface treatment such as silane coupling using carboxyl silane.

胺基可藉由對第一基板及第二基板的表面進行利用胺基矽烷的矽烷偶合等表面處理而分別設置於該些的表面。The amine groups can be disposed on the surfaces of the first substrate and the second substrate respectively by performing surface treatment such as silane coupling using aminosilane on the surfaces of the substrate.

巰基可藉由對第一基板及第二基板的表面進行利用巰基矽烷的矽烷偶合等表面處理而分別設置於該些的表面。The phenyl groups can be disposed on the surfaces of the first substrate and the second substrate respectively by performing surface treatment such as silane coupling using phenylsilane.

另外,就提高接合強度的方面而言,亦可於第一基板及第二基板的至少一者的供樹脂材料賦予的面將矽烷偶合劑等底漆成膜。In order to improve the bonding strength, a primer such as a silane coupling agent may be formed on the surface of at least one of the first substrate and the second substrate to which the resin material is applied.

(第一樹脂層及第二樹脂層) 第一樹脂層為配置於第一基板的其中一表面的層,第二樹脂層為配置於第二基板的其中一表面的層。例如,第一樹脂層及第二樹脂層可藉由如下方式來形成:對第一基板的其中一表面及第二基板的其中一表面分別賦予包含樹脂材料的樹脂組成物,並使所形成的樹脂組成物層分別硬化。 (First resin layer and second resin layer) The first resin layer is a layer disposed on one surface of the first substrate, and the second resin layer is a layer disposed on one surface of the second substrate. For example, the first resin layer and the second resin layer can be formed by applying a resin composition containing a resin material to one surface of the first substrate and one surface of the second substrate, respectively, and hardening the formed resin composition layers, respectively.

作為樹脂組成物中所含的樹脂材料,並無特別限定,例如可列舉:藉由交聯而形成聚醯亞胺、聚醯胺、聚醯胺醯亞胺、派瑞林(parylene)、聚伸芳基醚、四氫萘、八氫蒽等的鍵或結構的材料;形成聚苯並噁唑、聚苯並噁嗪等的含氮環的結構的材料;藉由交聯而形成Si-O等的鍵或結構的材料;矽氧烷改質化合物等有機材料。 用於形成第一樹脂層的樹脂材料及用於形成第二樹脂層的樹脂材料可相同,亦可不同。 The resin material contained in the resin composition is not particularly limited, and examples thereof include: materials that form bonds or structures such as polyimide, polyamide, polyamide imide, parylene, polyarylene ether, tetrahydronaphthalene, octahydroanthracene, etc. by crosslinking; materials that form nitrogen-containing ring structures such as polybenzoxazole and polybenzoxazine; materials that form bonds or structures such as Si-O by crosslinking; organic materials such as siloxane modified compounds. The resin material used to form the first resin layer and the resin material used to form the second resin layer may be the same or different.

作為具有Si-O鍵(矽氧烷鍵)的結構,例如可列舉以下所示的式(1)~式(3)所表示的結構。Examples of the structure having a Si—O bond (siloxane bond) include structures represented by the following formulas (1) to (3).

[化1] [Chemistry 1]

於具有Si-O鍵(矽氧烷鍵)的結構中,與Si鍵結的基可經伸烷基、伸苯基等取代。例如可為具有(-O-) x(R 1) ySi-(R 2)-Si(R 1) y(-O-) x等的結構(R 1表示甲基等,R 2表示伸烷基、伸苯基等;x及y分別獨立地為0以上的整數,且x+y為3)。 In a structure having a Si-O bond (siloxane bond), the group bonded to Si may be substituted by an alkylene group, a phenylene group, etc. For example, it may be a structure having (-O-) x (R 1 ) y Si-(R 2 )-Si(R 1 ) y (-O-) x , etc. (R 1 represents a methyl group, etc., R 2 represents an alkylene group, a phenylene group, etc.; x and y are each independently an integer greater than 0, and x+y is 3).

作為藉由交聯而形成Si-O鍵的材料,例如可列舉以下所示的式(4)及式(5)所表示的化合物。另外,式(1)及式(2)所表示的結構例如可藉由對式(4)及式(5)所表示的化合物進行加熱並加以反應而生成。As materials that form Si-O bonds by crosslinking, for example, compounds represented by the following formulas (4) and (5) can be listed. In addition, the structures represented by formulas (1) and (2) can be generated by, for example, heating and reacting the compounds represented by formulas (4) and (5).

[化2] [Chemistry 2]

例如,於樹脂材料包含藉由交聯而形成聚醯亞胺、聚醯胺、聚醯胺醯亞胺等的鍵或結構的材料的情況下,較佳為包含化合物(A)與交聯劑(B),所述化合物(A)具有包含一級氮原子及二級氮原子的至少一個的陽離子性官能基且重量平均分子量為90以上、40萬以下,所述交聯劑(B)於分子內具有三個以上的-C(=O)OX基(X為氫原子或碳數1以上、6以下的烷基),三個以上的-C(=O)OX基中,一個以上、六個以下為-C(=O)OH基,且重量平均分子量為200以上、2000以下。For example, when the resin material includes a material that forms a bond or structure of polyimide, polyamide, polyamide imide, etc. by crosslinking, it is preferred that the material includes a compound (A) and a crosslinking agent (B), wherein the compound (A) has a cationic functional group including at least one of a primary nitrogen atom and a secondary nitrogen atom and has a weight average molecular weight of 90 to 400,000, and the crosslinking agent (B) has three or more -C(=O)OX groups (X is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms) in the molecule, and among the three or more -C(=O)OX groups, one or more and six or less are -C(=O)OH groups, and the weight average molecular weight is 200 to 2000.

(化合物(A)) 化合物(A)為具有包含一級氮原子及二級氮原子的至少一個的陽離子性官能基且重量平均分子量為90以上、40萬以下的化合物。作為陽離子性官能基,只要是可帶有正電荷,且包含一級氮原子及二級氮原子的至少一個的官能基,則並無特別限定。 (Compound (A)) Compound (A) is a compound having a cationic functional group containing at least one of a primary nitrogen atom and a secondary nitrogen atom and having a weight average molecular weight of 90 or more and 400,000 or less. The cationic functional group is not particularly limited as long as it is a functional group that can carry a positive charge and contains at least one of a primary nitrogen atom and a secondary nitrogen atom.

進而,化合物(A)除一級氮原子及二級氮原子以外,亦可包含三級氮原子。Furthermore, the compound (A) may contain a tertiary nitrogen atom in addition to the primary nitrogen atom and the secondary nitrogen atom.

於本揭示中,所謂「一級氮原子」是指僅與兩個氫原子及氫原子以外的一個原子鍵結的氮原子(例如一級胺基(-NH 2基)中所含的氮原子)或僅與三個氫原子及氫原子以外的一個原子鍵結的氮原子(陽離子)。 另外,所謂「二級氮原子」是指僅與一個氫原子及氫原子以外的兩個原子鍵結的氮原子(即,下述式(a)所表示的官能基中所含的氮原子)或僅與兩個氫原子及氫原子以外的兩個原子鍵結的氮原子(陽離子)。 另外,所謂「三級氮原子」是指僅與氫原子以外的三個原子鍵結的氮原子(即,作為下述式(b)所表示的官能基的氮原子)或僅與一個氫原子及氫原子以外的三個原子鍵結的氮原子(陽離子)。 In the present disclosure, the so-called "primary nitrogen atom" refers to a nitrogen atom that is bonded only to two hydrogen atoms and one atom other than hydrogen atoms (e.g., a nitrogen atom contained in a primary amine group ( -NH2 group)) or a nitrogen atom (cation) that is bonded only to three hydrogen atoms and one atom other than hydrogen atoms. In addition, the so-called "secondary nitrogen atom" refers to a nitrogen atom that is bonded only to one hydrogen atom and two atoms other than hydrogen atoms (i.e., a nitrogen atom contained in a functional group represented by the following formula (a)) or a nitrogen atom (cation) that is bonded only to two hydrogen atoms and two atoms other than hydrogen atoms. The term "tertiary nitrogen atom" refers to a nitrogen atom bonded to only three atoms other than hydrogen atoms (i.e., a nitrogen atom serving as a functional group represented by the following formula (b)) or a nitrogen atom bonded to only one hydrogen atom and three atoms other than hydrogen atoms (cations).

[化3] [Chemistry 3]

於式(a)及式(b)中,*表示與氫原子以外的原子的鍵結位置。 此處,所述式(a)所表示的官能基可為構成二級胺基(-NHR a基;此處,R a表示烷基)的一部分的官能基,亦可為聚合物的骨架中所含的二價的連結基。 另外,所述式(b)所表示的官能基(即,三級氮原子)可為構成三級胺基(-NR bR c基;此處,R b及R c分別獨立地表示烷基)的一部分的官能基,亦可為聚合物的骨架中所含的三價的連結基。 In formula (a) and formula (b), * represents a bonding position to an atom other than a hydrogen atom. Here, the functional group represented by the formula (a) may be a functional group constituting a part of a diamine group (-NHR a group; here, R a represents an alkyl group), or a divalent linking group contained in the polymer skeleton. In addition, the functional group represented by the formula (b) (i.e., a tertiary nitrogen atom) may be a functional group constituting a part of a tertiary amine group (-NR b R c group; here, R b and R c each independently represent an alkyl group), or a trivalent linking group contained in the polymer skeleton.

化合物(A)的重量平均分子量為90以上、40萬以下。作為化合物(A),例如可列舉脂肪族胺、具有矽氧烷鍵(Si-O鍵)與胺基的化合物、於分子內不具有Si-O鍵而具有環結構的胺化合物等。於化合物(A)為脂肪族胺的情況下,重量平均分子量較佳為1萬以上、20萬以下。於化合物(A)為具有矽氧烷鍵(Si-O鍵)與胺基的化合物的情況下,重量平均分子量較佳為130以上、10000以下,更佳為130以上、5000以下,進而更佳為130以上、2000以下。於化合物(A)為在分子內不具有Si-O鍵而具有環結構的胺化合物的情況下,重量平均分子量較佳為90以上、600以下。The weight average molecular weight of compound (A) is 90 to 400,000. Examples of compound (A) include aliphatic amines, compounds having a siloxane bond (Si-O bond) and an amine group, and amine compounds having a ring structure without an Si-O bond in the molecule. When compound (A) is an aliphatic amine, the weight average molecular weight is preferably 10,000 to 200,000. When compound (A) is a compound having a siloxane bond (Si-O bond) and an amine group, the weight average molecular weight is preferably 130 to 10,000, more preferably 130 to 5,000, and even more preferably 130 to 2,000. When the compound (A) is an amine compound having no Si—O bond in the molecule and having a ring structure, the weight average molecular weight is preferably 90 or more and 600 or less.

再者,於本揭示中,關於單體以外者,重量平均分子量是指藉由凝膠滲透層析(Gel Permeation Chromatography,GPC)法而測定的聚乙二醇換算的重量平均分子量。 具體而言,使用硝酸鈉濃度0.1 mol/L的水溶液作為展開溶媒,且使用分析裝置Shodex DET RI-101及兩種分析管柱(東曹(Tosoh)製造的TSKgel G6000PWXL-CP及TSKgel G3000PWXL-CP),以流速1.0 mL/min來檢測折射率,並將聚乙二醇/聚環氧乙烷作為標準品,利用解析軟體(沃特世(Waters)製造的Empower3)來算出重量平均分子量。 Furthermore, in this disclosure, the weight average molecular weight for substances other than monomers refers to the weight average molecular weight converted to polyethylene glycol measured by gel permeation chromatography (GPC). Specifically, an aqueous solution of sodium nitrate at a concentration of 0.1 mol/L was used as a developing solvent, and an analytical device Shodex DET RI-101 and two analytical columns (TSKgel G6000PWXL-CP and TSKgel G3000PWXL-CP manufactured by Tosoh) were used to detect the refractive index at a flow rate of 1.0 mL/min, and polyethylene glycol/polyethylene oxide was used as a standard, and the weight average molecular weight was calculated using analytical software (Empower3 manufactured by Waters).

另外,化合物(A)視需要亦可進而具有陰離子性官能基、非離子性官能基等。 所述非離子性官能基可為氫鍵接受基,亦可為氫鍵供予基。作為所述非離子性官能基,例如可列舉:羥基、羰基、醚基(-O-)等。 所述陰離子性官能基只要是可帶有負電荷的官能基,則並無特別限制。作為所述陰離子性官能基,例如可列舉:羧酸基、磺酸基、硫酸基等。 In addition, the compound (A) may further have anionic functional groups, nonionic functional groups, etc. as needed. The nonionic functional group may be a hydrogen bond accepting group or a hydrogen bond donating group. Examples of the nonionic functional group include: hydroxyl group, carbonyl group, ether group (-O-), etc. The anionic functional group is not particularly limited as long as it is a functional group that can carry a negative charge. Examples of the anionic functional group include: carboxylic acid group, sulfonic acid group, sulfate group, etc.

作為化合物(A),可列舉脂肪族胺,更具體而言,可列舉:作為伸乙基亞胺、伸丙基亞胺、伸丁基亞胺、伸戊基亞胺、伸己基亞胺、伸庚基亞胺、伸辛基亞胺、三亞甲基亞胺、四亞甲基亞胺、五亞甲基亞胺、六亞甲基亞胺、八亞甲基亞胺等伸烷基亞胺的聚合體的聚伸烷基亞胺(Polyalkyleneimine);聚烯丙胺;聚丙烯醯胺。Examples of the compound (A) include aliphatic amines, and more specifically include polyalkyleneimines which are polymers of alkyleneimines such as ethylenimine, propylenimine, butylenimine, pentylenimine, hexylenimine, heptylenimine, octylenimine, trimethyleneimine, tetramethyleneimine, pentamethyleneimine, hexamethyleneimine, and octamethyleneimine; polyallylamine; and polyacrylamide.

聚乙烯亞胺(Polyethyleneimine,PEI)可藉由日本專利特公昭43-8828號公報、日本專利特公昭49-33120號公報、日本專利特開2001-213958號公報、國際公開第2010/137711號小冊子等中記載的公知的方法來製造。聚乙烯亞胺以外的聚伸烷基亞胺亦可藉由與聚乙烯亞胺相同的方法來製造。Polyethyleneimine (PEI) can be produced by a known method described in Japanese Patent Publication No. 43-8828, Japanese Patent Publication No. 49-33120, Japanese Patent Publication No. 2001-213958, International Publication No. 2010/137711, etc. Polyalkyleneimine other than polyethyleneimine can also be produced by the same method as polyethyleneimine.

化合物(A)亦較佳為所述聚伸烷基亞胺的衍生物(聚伸烷基亞胺衍生物;特佳為聚乙烯亞胺衍生物)。作為聚伸烷基亞胺衍生物,只要是可使用所述聚伸烷基亞胺來製造的化合物,則並無特別限制。具體而言,可列舉:於聚伸烷基亞胺中導入有烷基(較佳為碳數1~10的烷基)、芳基等的聚伸烷基亞胺衍生物、於聚伸烷基亞胺中導入羥基等交聯性基而獲得的聚伸烷基亞胺衍生物等。 該些聚伸烷基亞胺衍生物可使用所述聚伸烷基亞胺,且藉由通常進行的方法來製造。具體而言,例如可依據日本專利特開平6-016809號公報等中記載的方法來製造。 Compound (A) is also preferably a derivative of the polyalkyleneimine (polyalkyleneimine derivative; particularly preferably a polyethyleneimine derivative). As a polyalkyleneimine derivative, there is no particular limitation as long as it is a compound that can be produced using the polyalkyleneimine. Specifically, there can be listed: polyalkyleneimine derivatives in which an alkyl group (preferably an alkyl group with 1 to 10 carbon atoms), an aryl group, etc. are introduced into the polyalkyleneimine, and polyalkyleneimine derivatives obtained by introducing a cross-linking group such as a hydroxyl group into the polyalkyleneimine. These polyalkyleneimine derivatives can be produced using the polyalkyleneimine and by a commonly used method. Specifically, for example, they can be produced according to the method described in Japanese Patent Publication No. 6-016809.

另外,作為聚伸烷基亞胺衍生物,亦較佳為藉由使聚伸烷基亞胺與含陽離子性官能基的單體進行反應,來提高聚伸烷基亞胺的分支度而獲得的高分支型聚伸烷基亞胺。 作為獲得高分支型聚伸烷基亞胺的方法,例如可列舉:使骨架中具有多個二級氮原子的聚伸烷基亞胺與含陽離子性官能基的單體進行反應,將所述多個二級氮原子中的至少一個由含陽離子性官能基的單體來取代的方法;使末端具有多個一級氮原子的聚伸烷基亞胺與含陽離子性官能基的單體進行反應,將所述多個一級氮原子中的至少一個由含陽離子性官能基的單體來取代的方法等。 作為為了提高分支度而導入的陽離子性官能基,可列舉胺基乙基、胺基丙基、二胺基丙基、胺基丁基、二胺基丁基、三胺基丁基等,就減小陽離子性官能基當量,增大陽離子性官能基密度的方面而言,較佳為胺基乙基。 In addition, as a polyalkyleneimine derivative, it is also preferred to be a highly branched polyalkyleneimine obtained by reacting a polyalkyleneimine with a monomer containing a cationic functional group to increase the branching degree of the polyalkyleneimine. As a method for obtaining a highly branched polyalkyleneimine, for example, there can be listed: a method in which a polyalkyleneimine having a plurality of secondary nitrogen atoms in the skeleton is reacted with a monomer containing a cationic functional group, and at least one of the plurality of secondary nitrogen atoms is replaced by a monomer containing a cationic functional group; a method in which a polyalkyleneimine having a plurality of primary nitrogen atoms at the end is reacted with a monomer containing a cationic functional group, and at least one of the plurality of primary nitrogen atoms is replaced by a monomer containing a cationic functional group, etc. As cationic functional groups introduced to increase the branching degree, aminoethyl, aminopropyl, diaminopropyl, aminobutyl, diaminobutyl, triaminobutyl, etc. can be listed. In terms of reducing the cationic functional group equivalent and increasing the cationic functional group density, aminoethyl is preferred.

另外,所述聚乙烯亞胺及其衍生物亦可為市售者。例如亦可自由日本觸媒股份有限公司、巴斯夫(BASF)公司、MP生物醫學(MP-Biomedicals)公司等市售的聚乙烯亞胺及其衍生物中適當選擇來使用。In addition, the polyethyleneimine and its derivatives may be commercially available. For example, polyethyleneimine and its derivatives commercially available from Nippon Catalyst Co., Ltd., BASF, MP-Biomedicals, etc. may be appropriately selected and used.

作為化合物(A),除所述脂肪族胺以外,亦可列舉具有Si-O鍵與胺基的化合物。作為具有Si-O鍵與胺基的化合物,例如可列舉:矽氧烷二胺、具有胺基的矽烷偶合劑、具有胺基的矽烷偶合劑的矽氧烷聚合體等。 作為具有胺基的矽烷偶合劑,例如可列舉下述式(A-3)所表示的化合物。 As compound (A), in addition to the above-mentioned aliphatic amines, compounds having Si-O bonds and amine groups can also be listed. As compounds having Si-O bonds and amine groups, for example, siloxane diamine, silane coupling agents having amine groups, siloxane polymers of silane coupling agents having amine groups, etc. can be listed. As silane coupling agents having amine groups, for example, compounds represented by the following formula (A-3) can be listed.

[化4] [Chemistry 4]

式(A-3)中,R 1表示可經取代的碳數1~4的烷基。R 2及R 3分別獨立地表示可經取代(於骨架中可包含羰基、醚基等)的碳數1~12的伸烷基、醚基或羰基。R 4及R 5分別獨立地表示可經取代的碳數1~4的伸烷基或單鍵。Ar表示二價或三價的芳香環。X 1表示氫或可經取代的碳數1~5的烷基。X 2表示氫、環烷基、雜環基、芳基或可經取代(於骨架中可包含羰基、醚基等)的碳數1~5的烷基。多個R 1、R 2、R 3、R 4、R 5、X 1可相同,亦可不同。 作為R 1、R 2、R 3、R 4、R 5、X 1、X 2中的烷基及伸烷基的取代基,可分別獨立地列舉:胺基、羥基、烷氧基、氰基、羧酸基、磺酸基、鹵素等。 作為Ar中的二價或三價的芳香環,例如可列舉二價或三價的苯環。作為X 2中的芳基,例如可列舉:苯基、甲基苄基、乙烯基苄基等。 In formula (A-3), R1 represents an alkyl group having 1 to 4 carbon atoms which may be substituted. R2 and R3 each independently represent an alkylene group having 1 to 12 carbon atoms which may be substituted (may include a carbonyl group, an ether group, etc. in the skeleton), an ether group, or a carbonyl group. R4 and R5 each independently represent an alkylene group having 1 to 4 carbon atoms which may be substituted or a single bond. Ar represents a divalent or trivalent aromatic ring. X1 represents hydrogen or an alkyl group having 1 to 5 carbon atoms which may be substituted. X2 represents hydrogen, a cycloalkyl group, a heterocyclic group, an aryl group, or an alkyl group having 1 to 5 carbon atoms which may be substituted (may include a carbonyl group, an ether group, etc. in the skeleton). A plurality of R1 , R2 , R3 , R4 , R5 , and X1 may be the same or different. Examples of the substituents of the alkyl and alkylene groups in R 1 , R 2 , R 3 , R 4 , R 5 , X 1 and X 2 include amino, hydroxyl, alkoxy, cyano, carboxylic acid, sulfonic acid, and halogen. Examples of the divalent or trivalent aromatic ring in Ar include divalent or trivalent benzene ring. Examples of the aryl group in X 2 include phenyl, methylbenzyl, and vinylbenzyl.

作為式(A-3)所表示的矽烷偶合劑的具體例,例如可列舉:N-(2-胺基乙基)-3-胺基丙基甲基二乙氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)-3-胺基異丁基二甲基甲氧基矽烷、N-(2-胺基乙基)-3-胺基異丁基甲基二甲氧基矽烷、N-(2-胺基乙基)-11-胺基十一基三甲氧基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷、(胺基乙基胺基乙基)苯基三乙氧基矽烷、甲基苄基胺基乙基胺基丙基三甲氧基矽烷、苄基胺基乙基胺基丙基三乙氧基矽烷、3-脲基丙基三乙氧基矽烷、(胺基乙基胺基乙基)苯乙基三甲氧基矽烷、(胺基乙基胺基甲基)苯乙基三甲氧基矽烷、N-[2-[3-(三甲氧基矽烷基)丙基胺基]乙基]乙二胺、3-胺基丙基二乙氧基甲基矽烷、3-胺基丙基二甲氧基甲基矽烷、3-胺基丙基二甲基乙氧基矽烷、3-胺基丙基二甲基甲氧基矽烷、三甲氧基[2-(2-胺基乙基)-3-胺基丙基]矽烷、二胺基甲基甲基二乙氧基矽烷、甲基胺基甲基甲基二乙氧基矽烷、對胺基苯基三甲氧基矽烷、N-甲基胺基丙基三乙氧基矽烷、N-甲基胺基丙基甲基二乙氧基矽烷、(苯基胺基甲基)甲基二乙氧基矽烷、乙醯胺丙基三甲氧基矽烷及該些的水解物。Specific examples of the silane coupling agent represented by formula (A-3) include N-(2-aminoethyl)-3-aminopropylmethyldiethoxysilane, N-(2-aminoethyl)-3-aminopropyltriethoxysilane, N-(2-aminoethyl)-3-aminoisobutyldimethylmethoxysilane, N-(2-aminoethyl)-3-aminoisobutylmethyldimethoxysilane, -(2-aminoethyl)-11-aminoundecyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, (aminoethylaminoethyl)phenyltriethoxysilane, methylbenzylaminoethylaminopropyltrimethoxysilane, benzylaminoethylaminopropyltriethoxysilane, 3-ureidopropyltriethoxy Silane, (aminoethylaminoethyl)phenethyltrimethoxysilane, (aminoethylaminomethyl)phenethyltrimethoxysilane, N-[2-[3-(trimethoxysilyl)propylamino]ethyl]ethylenediamine, 3-aminopropyldiethoxymethylsilane, 3-aminopropyldimethoxymethylsilane, 3-aminopropyldimethylethoxysilane, 3-aminopropyldimethylmethoxysilane, tri Methoxy[2-(2-aminoethyl)-3-aminopropyl]silane, diaminomethylmethyldiethoxysilane, methylaminomethylmethyldiethoxysilane, p-aminophenyltrimethoxysilane, N-methylaminopropyltriethoxysilane, N-methylaminopropylmethyldiethoxysilane, (phenylaminomethyl)methyldiethoxysilane, acetamidopropyltrimethoxysilane and hydrolyzates thereof.

作為式(A-3)以外的包含胺基的矽烷偶合劑,例如可列舉:N,N-雙[3-(三甲氧基矽烷基)丙基]乙二胺、N,N'-雙[3-(三甲氧基矽烷基)丙基]乙二胺、雙[(3-三乙氧基矽烷基)丙基]胺、哌嗪基丙基甲基二甲氧基矽烷、雙[3-(三乙氧基矽烷基)丙基]脲、雙(甲基二乙氧基矽烷基丙基)胺、2,2-二甲氧基-1,6-二氮雜-2-矽雜環辛烷、3,5-二胺基-N-(4-(甲氧基二甲基矽烷基)苯基)苯甲醯胺、3,5-二胺基-N-(4-(三乙氧基矽烷基)苯基)苯甲醯胺、5-(乙氧基二甲基矽烷基)苯-1,3-二胺及該些的水解物。Examples of silane coupling agents containing an amino group other than those of formula (A-3) include N,N-bis[3-(trimethoxysilyl)propyl]ethylenediamine, N,N'-bis[3-(trimethoxysilyl)propyl]ethylenediamine, bis[(3-triethoxysilyl)propyl]amine, piperazinylpropylmethyldimethoxysilane, bis[3-(triethoxysilyl)propyl]urea, bis( methyldiethoxysilylpropyl)amine, 2,2-dimethoxy-1,6-diaza-2-silacyclooctane, 3,5-diamino-N-(4-(methoxydimethylsilyl)phenyl)benzamide, 3,5-diamino-N-(4-(triethoxysilyl)phenyl)benzamide, 5-(ethoxydimethylsilyl)benzene-1,3-diamine and their hydrolyzates.

所述具有胺基的矽烷偶合劑可單獨使用一種,亦可組合使用兩種以上。另外,亦可將具有胺基的矽烷偶合劑與不具有胺基的矽烷偶合劑組合使用。例如,為了改善與金屬的密接性,可使用具有巰基的矽烷偶合劑。The silane coupling agent having an amine group may be used alone or in combination of two or more. In addition, a silane coupling agent having an amine group and a silane coupling agent not having an amine group may be used in combination. For example, a silane coupling agent having a hydroxyl group may be used to improve adhesion to metal.

另外,亦可使用自該些矽烷偶合劑經由矽氧烷鍵(Si-O-Si)而形成的聚合體(矽氧烷聚合體)。例如,根據3-胺基丙基三甲氧基矽烷的水解物,可獲得具有線形矽氧烷結構的聚合體、具有分支狀矽氧烷結構的聚合體、具有環狀矽氧烷結構的聚合體、具有籠狀矽氧烷結構的聚合體等。籠狀矽氧烷結構例如由下述式(A-1)表示。In addition, polymers (siloxane polymers) formed from these silane coupling agents via siloxane bonds (Si-O-Si) can also be used. For example, polymers having a linear siloxane structure, polymers having a branched siloxane structure, polymers having a cyclic siloxane structure, polymers having a cage-like siloxane structure, etc. can be obtained from the hydrolyzate of 3-aminopropyltrimethoxysilane. The cage-like siloxane structure is represented by the following formula (A-1), for example.

[化5] [Chemistry 5]

作為矽氧烷二胺,例如可列舉下述式(A-2)所表示的化合物。再者,式(A-2)中,i為0~4的整數,j為1~3的整數,Me為甲基。Examples of the siloxane diamine include compounds represented by the following formula (A-2): In formula (A-2), i is an integer of 0 to 4, j is an integer of 1 to 3, and Me is a methyl group.

[化6] [Chemistry 6]

另外,作為矽氧烷二胺,可列舉1,3-雙(3-胺基丙基)四甲基二矽氧烷(於式(A-2)中,i=0,j=1)、1,3-雙(2-胺基乙基胺基)丙基四甲基二矽氧烷(於式(A-2)中,i=1,j=1)。In addition, examples of the siloxane diamine include 1,3-bis(3-aminopropyl)tetramethyldisiloxane (in formula (A-2), i=0, j=1), and 1,3-bis(2-aminoethylamino)propyltetramethyldisiloxane (in formula (A-2), i=1, j=1).

作為化合物(A),除所述脂肪族胺及具有Si-O鍵與胺基的化合物以外,亦可列舉於分子內不具有Si-O鍵而具有環結構的胺化合物。其中,較佳為於分子內不具有Si-O鍵而具有環結構的重量平均分子量90以上、600以下的胺化合物。作為於分子內不具有Si-O鍵而具有環結構的重量平均分子量90以上、600以下的胺化合物,可列舉:脂環式胺、芳香環胺、雜環(hetero ring)胺等。於分子內可具有多個環結構,多個環結構可相同,亦可不同。作為具有環結構的胺化合物,由於容易獲得對熱而言更穩定的化合物,因此更佳為具有芳香環的化合物。 另外,作為於分子內不具有Si-O鍵而具有環結構的重量平均分子量90以上、600以下的胺化合物,就容易與交聯劑(B)一起形成醯胺、醯胺醯亞胺、醯亞胺等熱交聯結構且可提高耐熱性的方面而言,較佳為具有一級胺基的化合物。進而,作為所述胺化合物,就容易與交聯劑(B)一起增多醯胺、醯胺醯亞胺、醯亞胺等熱交聯結構的數量且可進一步提高耐熱性的方面而言,較佳為具有兩個一級胺基的二胺化合物、具有三個一級胺基的三胺化合物等。 As compound (A), in addition to the above-mentioned aliphatic amines and compounds having Si-O bonds and amine groups, amine compounds having no Si-O bonds in the molecule but having a ring structure can also be listed. Among them, amine compounds having no Si-O bonds in the molecule but having a ring structure with a weight average molecular weight of 90 or more and 600 or less are preferred. As amine compounds having no Si-O bonds in the molecule but having a ring structure with a weight average molecular weight of 90 or more and 600 or less, alicyclic amines, aromatic cyclic amines, heterocyclic amines, etc. can be listed. There can be multiple ring structures in the molecule, and the multiple ring structures can be the same or different. As amine compounds having a ring structure, compounds having an aromatic ring are more preferred because it is easy to obtain compounds that are more stable to heat. In addition, as an amine compound having a weight average molecular weight of 90 or more and 600 or less and having a ring structure without Si-O bonds in the molecule, a compound having a primary amine group is preferred in terms of easily forming a thermal crosslinking structure such as amide, amide imide, and imide with a crosslinking agent (B) and improving heat resistance. Furthermore, as the amine compound, a diamine compound having two primary amine groups, a triamine compound having three primary amine groups, etc. are preferred in terms of easily increasing the number of thermal crosslinking structures such as amide, amide imide, and imide with a crosslinking agent (B) and further improving heat resistance.

作為脂環式胺,例如可列舉環己基胺、二甲基胺基環己烷等。 作為芳香環胺,例如可列舉:二胺基二苯基醚、二甲苯二胺(較佳為對二甲苯二胺)、二胺基苯、二胺基甲苯、亞甲基二苯胺、二甲基二胺基聯苯、雙(三氟甲基)二胺基聯苯、二胺基二苯甲酮、二胺基苯甲醯苯胺、雙(胺基苯基)芴、雙(胺基苯氧基)苯、雙(胺基苯氧基)聯苯、二羧基二胺基二苯基甲烷、二胺基間苯二酚、二羥基聯苯胺、二胺基聯苯胺、1,3,5-三胺基苯氧基苯、2,2'-二甲基聯苯胺、三(4-胺基苯基)胺、2,7-二胺基芴、1,9-二胺基芴、二苄基胺等。 作為雜環胺的雜環,可列舉包含硫原子作為雜原子的雜環(例如噻吩環)或包含氮原子作為雜原子的雜環(例如吡咯環、吡咯啶環、吡唑環、咪唑環、三唑環等五元環;異氰脲酸環、吡啶環、噠嗪環、嘧啶環、吡嗪環、哌啶環、哌嗪環、三嗪環等六元環;吲哚環、吲哚啉環、喹啉環、吖啶環、萘啶環、喹唑啉環、嘌呤環、喹噁啉環等縮合環等)等。 例如,作為具有含有氮的雜環的雜環胺,可列舉:三聚氰胺、三聚氰酸二醯胺(ammeline)、蜜白胺、蜜勒胺、三(4-胺基苯基)胺等。 進而,作為具有雜環與芳香環這兩者的胺化合物,可列舉N2,N4,N6-三(4-胺基苯基)-1,3,5-三嗪-2,4,6-三胺等。 Examples of alicyclic amines include cyclohexylamine, dimethylaminocyclohexane, etc. Examples of aromatic cyclic amines include diaminodiphenyl ether, xylene diamine (preferably p-xylene diamine), diaminobenzene, diaminotoluene, methylene dianiline, dimethyl diamino biphenyl, bis(trifluoromethyl) diamino biphenyl, diamino benzophenone, diamino benzyl aniline, bis(aminophenyl) fluorene, bis(aminophenoxy) benzene, bis(aminophenoxy) biphenyl, dicarboxy diamino diphenyl methane, diamino resorcinol, dihydroxy benzidine, diamino benzidine, 1,3,5-triaminophenoxy benzene, 2,2'-dimethyl benzidine, tri(4-aminophenyl) amine, 2,7-diaminofluorene, 1,9-diaminofluorene, dibenzylamine, etc. Examples of the heterocyclic ring of the heterocyclic amine include a heterocyclic ring containing a sulfur atom as a heterocyclic atom (e.g., a thiophene ring) or a heterocyclic ring containing a nitrogen atom as a heterocyclic atom (e.g., a five-membered ring such as a pyrrole ring, a pyrrolidinyl ring, a pyrazole ring, an imidazole ring, and a triazole ring; a six-membered ring such as an isocyanuric acid ring, a pyridine ring, a oxazine ring, a pyrimidine ring, a pyrazine ring, a piperidine ring, a piperazine ring, and a triazine ring; and a condensed ring such as an indole ring, an indoleline ring, a quinoline ring, an acridine ring, a naphthyridine ring, a quinazoline ring, a purine ring, and a quinoxaline ring). For example, as heterocyclic amines having a heterocyclic ring containing nitrogen, there are melamine, ammeline, melam, melem, tris(4-aminophenyl)amine, etc. Furthermore, as amine compounds having both a heterocyclic ring and an aromatic ring, there are N2,N4,N6-tris(4-aminophenyl)-1,3,5-triazine-2,4,6-triamine, etc.

化合物(A)具有一級或二級的胺基,因此藉由與可存在於第一基板及第二基板的表面的羥基、環氧基、羧基、胺基、巰基等官能基的靜電相互作用或藉由緻密地形成與所述官能基的共價鍵,可將基板彼此強力地接著。 另外,化合物(A)具有一級或二級的胺基,因此容易溶解於後述的極性溶媒(D)中。藉由使用容易溶解於極性溶媒(D)中的化合物(A),與矽基板等基板的親水性表面的親和性變高,因此容易形成平滑的膜且可減薄第一樹脂層及第二樹脂層的厚度。 The compound (A) has a primary or secondary amine group, and thus can strongly bond the substrates to each other by electrostatic interaction with functional groups such as hydroxyl groups, epoxy groups, carboxyl groups, amine groups, and hydroxyl groups that may exist on the surfaces of the first substrate and the second substrate, or by densely forming covalent bonds with the functional groups. In addition, the compound (A) has a primary or secondary amine group, and thus is easily dissolved in the polar solvent (D) described below. By using a compound (A) that is easily soluble in a polar solvent (D), the affinity with the hydrophilic surface of a substrate such as a silicon substrate becomes higher, so that a smooth film can be easily formed and the thickness of the first resin layer and the second resin layer can be reduced.

作為化合物(A),就形成平滑的薄膜的方面而言,較佳為脂肪族胺或具有Si-O鍵與胺基的化合物,就耐熱性的方面而言,更佳為具有Si-O鍵與胺基的化合物。As the compound (A), an aliphatic amine or a compound having a Si—O bond and an amine group is preferred from the viewpoint of forming a smooth thin film, and a compound having a Si—O bond and an amine group is more preferred from the viewpoint of heat resistance.

於化合物(A)包含具有Si-O鍵與胺基的化合物的情況下,若化合物(A)中的一級氮原子及二級氮原子的合計數量與矽原子的數量的比率(一級氮原子及二級氮原子的合計數量/矽原子的數量)為0.2以上、5以下,則就形成平滑的薄膜的方面而言較佳。When compound (A) includes a compound having a Si—O bond and an amine group, it is preferable in terms of forming a smooth thin film if the ratio of the total number of primary nitrogen atoms and secondary nitrogen atoms to the number of silicon atoms in compound (A) (total number of primary nitrogen atoms and secondary nitrogen atoms/number of silicon atoms) is greater than 0.2 and less than 5.

於化合物(A)包含具有Si-O鍵與胺基的化合物的情況下,就基板彼此的接著性的方面而言,較佳為:於具有Si-O鍵與胺基的化合物中,與Si鍵結的甲基等非交聯性基以莫耳比計滿足(非交聯性基)/Si<2的關係。推測:藉由滿足該關係,所形成的膜的交聯(Si-O-Si鍵與醯胺鍵、醯亞胺鍵等的交聯)密度提高,基板彼此具有充分的接著力,可抑制基板的剝離。When the compound (A) includes a compound having a Si-O bond and an amine group, in terms of adhesion between substrates, it is preferred that, in the compound having a Si-O bond and an amine group, the non-crosslinking group such as a methyl group bonded to Si satisfies the relationship of (non-crosslinking group)/Si<2 in terms of molar ratio. It is speculated that by satisfying this relationship, the crosslinking density (crosslinking of Si-O-Si bonds and amide bonds, imide bonds, etc.) of the formed film is increased, the substrates have sufficient adhesion, and the peeling of the substrates can be suppressed.

如上所述,化合物(A)具有包含一級氮原子及二級氮原子的至少一個的陽離子性官能基。此處,於化合物(A)包含一級氮原子的情況下,一級氮原子於化合物(A)中的所有氮原子中所佔的比例較佳為20莫耳%以上,更佳為25莫耳%以上,進而更佳為30莫耳%以上。另外,化合物(A)亦可具有包含一級氮原子且不包含一級氮原子以外的氮原子(例如二級氮原子、三級氮原子)的陽離子性官能基。As described above, the compound (A) has a cationic functional group containing at least one of a primary nitrogen atom and a secondary nitrogen atom. Here, when the compound (A) contains a primary nitrogen atom, the ratio of the primary nitrogen atom to all nitrogen atoms in the compound (A) is preferably 20 mol% or more, more preferably 25 mol% or more, and even more preferably 30 mol% or more. In addition, the compound (A) may also have a cationic functional group containing a primary nitrogen atom and not containing a nitrogen atom other than the primary nitrogen atom (e.g., a secondary nitrogen atom, a tertiary nitrogen atom).

另外,於化合物(A)包含二級氮原子的情況下,二級氮原子於化合物(A)中的所有氮原子中所佔的比例較佳為5莫耳%以上、50莫耳%以下,更佳為10莫耳%以上、45莫耳%以下。When compound (A) contains secondary nitrogen atoms, the ratio of the secondary nitrogen atoms to all nitrogen atoms in compound (A) is preferably 5 mol% to 50 mol%, more preferably 10 mol% to 45 mol%.

另外,化合物(A)除一級氮原子及二級氮原子以外,亦可包含三級氮原子,於化合物(A)包含三級氮原子的情況下,三級氮原子於化合物(A)中的所有氮原子中所佔的比例較佳為20莫耳%以上、50莫耳%以下,更佳為25莫耳%以上、45莫耳%以下。In addition, compound (A) may contain tertiary nitrogen atoms in addition to primary nitrogen atoms and secondary nitrogen atoms. When compound (A) contains tertiary nitrogen atoms, the ratio of tertiary nitrogen atoms to all nitrogen atoms in compound (A) is preferably greater than 20 mol % and less than 50 mol %, and more preferably greater than 25 mol % and less than 45 mol %.

於本揭示中,第一樹脂層中或第二樹脂層中的化合物(A)來源的成分的含量並無特別限制,例如,相對於第一樹脂層整體或第二樹脂層整體,可設為1質量%以上、82質量%以下,較佳為5質量%以上、82質量%以下,更佳為13質量%以上、82質量%以下。In the present disclosure, the content of the component derived from the compound (A) in the first resin layer or the second resin layer is not particularly limited. For example, it can be set to 1 mass % or more and 82 mass % or less, preferably 5 mass % or more and 82 mass % or less, and more preferably 13 mass % or more and 82 mass % or less, relative to the entire first resin layer or the entire second resin layer.

(交聯劑(B)) 交聯劑(B)為如下化合物,即於分子內具有三個以上的-C(=O)OX基(X為氫原子或碳數1以上、6以下的烷基),三個以上的-C(=O)OX基(以下,亦稱為「COOX」)中,一個以上、六個以下為-C(=O)OH基(以下,亦稱為「COOH」),且重量平均分子量為200以上、2000以下的化合物。 (Crosslinking agent (B)) Crosslinking agent (B) is a compound having three or more -C(=O)OX groups (X is a hydrogen atom or an alkyl group having 1 or more and 6 or less carbon atoms) in the molecule, one or more and six or less of the three or more -C(=O)OX groups (hereinafter also referred to as "COOX") are -C(=O)OH groups (hereinafter also referred to as "COOH"), and having a weight average molecular weight of 200 or more and 2000 or less.

交聯劑(B)為於分子內具有三個以上的-C(=O)OX基(X為氫原子或碳數1以上、6以下的烷基)的化合物,較佳為於分子內具有三個以上、六個以下的-C(=O)OX基的化合物,更佳為於分子內具有三個或四個-C(=O)OX基的化合物。The crosslinking agent (B) is a compound having three or more -C(=O)OX groups (X is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms) in the molecule, preferably a compound having three or more to six -C(=O)OX groups in the molecule, and more preferably a compound having three or four -C(=O)OX groups in the molecule.

於交聯劑(B)中,作為-C(=O)OX基中的X,可列舉氫原子或碳數1以上、6以下的烷基,其中,較佳為氫原子、甲基、乙基、丙基。再者,-C(=O)OX基中的X可彼此相同,亦可不同。In the crosslinking agent (B), X in the -C(=O)OX group may be a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, preferably a hydrogen atom, a methyl group, an ethyl group, or a propyl group. Furthermore, X in the -C(=O)OX group may be the same or different.

交聯劑(B)為於分子內具有一個以上、六個以下的X為氫原子的-C(=O)OH基的化合物,較佳為於分子內具有一個以上、四個以下的-C(=O)OH基的化合物,更佳為於分子內具有兩個以上、四個以下的-C(=O)OH基的化合物,進而更佳為於分子內具有兩個或三個-C(=O)OH基的化合物。The crosslinking agent (B) is a compound having one or more and six or less -C(=O)OH groups in which X is a hydrogen atom in the molecule, preferably a compound having one or more and four or less -C(=O)OH groups in the molecule, more preferably a compound having two or more and four or less -C(=O)OH groups in the molecule, and still more preferably a compound having two or three -C(=O)OH groups in the molecule.

交聯劑(B)為重量平均分子量為200以上、2000以下的化合物。交聯劑(B)的重量平均分子量較佳為200以上、1000以下,更佳為200以上、600以下,進而佳為200以上、400以下。The crosslinking agent (B) is a compound having a weight average molecular weight of 200 to 2000. The weight average molecular weight of the crosslinking agent (B) is preferably 200 to 1000, more preferably 200 to 600, and even more preferably 200 to 400.

交聯劑(B)較佳為於分子內具有環結構。作為環結構,可列舉脂環結構、芳香環結構等。另外,交聯劑(B)於分子內亦可具有多個環結構,多個環結構可相同,亦可不同。The crosslinking agent (B) preferably has a ring structure in the molecule. Examples of the ring structure include an aliphatic ring structure and an aromatic ring structure. In addition, the crosslinking agent (B) may have multiple ring structures in the molecule, and the multiple ring structures may be the same or different.

作為脂環結構,例如可列舉碳數3以上、8以下的脂環結構,較佳為碳數4以上、6以下的脂環結構,環結構內可為飽和,亦可為不飽和。更具體而言,作為脂環結構,可列舉:環丙烷環、環丁烷環、環戊烷環、環己烷環、環庚烷環、環辛烷環等飽和脂環結構;環丙烯環、環丁烯環、環戊烯環、環己烯環、環庚烯環、環辛烯環等不飽和脂環結構。Examples of the alicyclic structure include an alicyclic structure having 3 or more and 8 or less carbon atoms, preferably an alicyclic structure having 4 or more and 6 or less carbon atoms, and the ring structure may be saturated or unsaturated. More specifically, examples of the alicyclic structure include saturated alicyclic structures such as a cyclopropane ring, a cyclobutane ring, a cyclopentane ring, a cyclohexane ring, a cycloheptane ring, and a cyclooctane ring; and unsaturated alicyclic structures such as a cyclopropene ring, a cyclobutene ring, a cyclopentene ring, a cyclohexene ring, a cycloheptene ring, and a cyclooctene ring.

作為芳香環結構,只要是顯示芳香族性的環結構,則並無特別限定,例如可列舉:苯環、萘環、蒽環、苝環等苯系芳香環,吡啶環、噻吩環等芳香族雜環,茚環、薁環等非苯系芳香環等。The aromatic ring structure is not particularly limited as long as it is a ring structure showing aromaticity, and examples thereof include benzene-based aromatic rings such as benzene ring, naphthalene ring, anthracene ring, and perylene ring, aromatic heterocyclic rings such as pyridine ring and thiophene ring, and non-benzene-based aromatic rings such as indene ring and azulene ring.

作為交聯劑(B)於分子內所具有的環結構,例如較佳為選自由環丁烷環、環戊烷環、環己烷環、苯環及萘環所組成的群組中的至少一者,就進一步提高第一樹脂層及第二樹脂層的耐熱性的方面而言,更佳為苯環及萘環的至少一者。The ring structure of the crosslinking agent (B) in the molecule is preferably at least one selected from the group consisting of a cyclobutane ring, a cyclopentane ring, a cyclohexane ring, a benzene ring and a naphthalene ring. In terms of further improving the heat resistance of the first resin layer and the second resin layer, at least one of a benzene ring and a naphthalene ring is more preferred.

如上所述,交聯劑(B)於分子內可具有多個環結構,於環結構為苯的情況下,可具有聯苯結構、二苯甲酮結構、二苯基醚結構等。As described above, the crosslinking agent (B) may have a plurality of ring structures in the molecule. When the ring structure is benzene, the crosslinking agent (B) may have a biphenyl structure, a benzophenone structure, a diphenyl ether structure, or the like.

交聯劑(B)較佳為於分子內具有氟原子,更佳為於分子內具有一個以上、六個以下的氟原子,進而更佳為於分子內具有三個以上、六個以下的氟原子。例如,交聯劑(B)於分子內可具有氟烷基,具體而言,可具有三氟烷基或六氟異丙基。The crosslinking agent (B) preferably has a fluorine atom in the molecule, more preferably has one or more and six or less fluorine atoms in the molecule, and even more preferably has three or more and six or less fluorine atoms in the molecule. For example, the crosslinking agent (B) may have a fluoroalkyl group in the molecule, specifically, a trifluoroalkyl group or a hexafluoroisopropyl group.

進而,作為交聯劑(B),可列舉:脂環羧酸、苯羧酸、萘羧酸、二鄰苯二甲酸、氟化芳香環羧酸等羧酸化合物;脂環羧酸酯、苯羧酸酯、萘羧酸酯、二鄰苯二甲酸酯、氟化芳香環羧酸酯等羧酸酯化合物。再者,羧酸酯化合物為如下化合物,即於分子內具有羧基(-C(=O)OH基),且於三個以上的-C(=O)OX基中,至少一個X為碳數1以上、6以下的烷基(即,具有酯鍵)的化合物。本揭示中,藉由交聯劑(B)為羧酸酯化合物,而因化合物(A)與交聯劑(B)的締合所引起的凝聚得到抑制,從而凝聚體及凹坑變少且容易調整膜厚。Furthermore, as the crosslinking agent (B), there can be listed: carboxylic acid compounds such as alicyclic carboxylic acids, benzene carboxylic acids, naphthalene carboxylic acids, diphthalic acid, and fluorinated aromatic ring carboxylic acids; carboxylic acid ester compounds such as alicyclic carboxylic acid esters, benzene carboxylic acid esters, naphthalene carboxylic acid esters, diphthalic acid esters, and fluorinated aromatic ring carboxylic acid esters. Furthermore, the carboxylic acid ester compound is a compound having a carboxyl group (-C(=O)OH group) in the molecule, and at least one X among three or more -C(=O)OX groups is an alkyl group with a carbon number of 1 or more and 6 or less (i.e., having an ester bond). In the present disclosure, by using the crosslinking agent (B) as a carboxylic acid ester compound, the aggregation caused by the combination of the compound (A) and the crosslinking agent (B) is suppressed, so that the number of aggregates and pits is reduced and the film thickness is easily adjusted.

作為所述羧酸化合物,較佳為包含四個以下的-C(=O)OH基的四價以下的羧酸化合物,更佳為包含三個或四個-C(=O)OH基的三價或四價的羧酸化合物。The carboxylic acid compound is preferably a tetravalent or less carboxylic acid compound containing four or less -C(=O)OH groups, and more preferably a trivalent or tetravalent carboxylic acid compound containing three or four -C(=O)OH groups.

作為所述羧酸酯化合物,較佳為於分子內包含三個以下的羧基(-C(=O)OH基)且包含三個以下的酯鍵的化合物,更佳為於分子內包含兩個以下的羧基且包含兩個以下的酯鍵的化合物。The carboxylate compound is preferably a compound containing three or less carboxyl groups (—C(═O)OH groups) and three or less ester bonds in the molecule, and more preferably a compound containing two or less carboxyl groups and two or less ester bonds in the molecule.

另外,所述羧酸酯化合物中,於三個以上的-C(=O)OX基中,於X為碳數1以上、6以下的烷基的情況下,X較佳為甲基、乙基、丙基、丁基等,就進一步抑制因化合物(A)與交聯劑(B)的締合所引起的凝聚的方面而言,較佳為乙基或丙基。In the carboxylate compound, when X is an alkyl group having 1 to 6 carbon atoms among three or more -C(=O)OX groups, X is preferably a methyl group, an ethyl group, a propyl group, a butyl group, etc., and is preferably an ethyl group or a propyl group in terms of further suppressing the aggregation caused by the combination of the compound (A) and the crosslinking agent (B).

作為所述羧酸化合物的具體例,並不限定於該些,可列舉:1,2,3,4-環丁烷四羧酸、1,2,3,4-環戊烷四羧酸、1,3,5-環己烷三羧酸、1,2,4-環己烷三羧酸、1,2,4,5-環己烷四羧酸、1,2,3,4,5,6-環己烷六羧酸等脂環羧酸;1,2,4-苯三羧酸、1,3,5-苯三羧酸、均苯四甲酸、3,4'-雙鄰苯二甲酸、對伸苯基雙(偏苯三酸酯酸)、苯五羧酸、苯六甲酸(mellitic acid)等苯羧酸;1,4,5,8-萘四羧酸、2,3,6,7-萘四羧酸等萘羧酸;3,3',5,5'-四羧基二苯基甲烷、聯苯-3,3',5,5'-四羧酸、聯苯-3,4',5-三羧酸、聯苯-3,3',4,4'-四羧酸、二苯甲酮-3,3',4,4'-四羧酸、4,4'-氧基二鄰苯二甲酸、3,4'-氧基二鄰苯二甲酸、1,3-雙(鄰苯二甲酸)四甲基二矽氧烷、4,4'-(乙炔-1,2-二基)二鄰苯二甲酸(4,4'-(Ethyne-1,2-diyl)diphthalic acid)、4,4'-(1,4-伸苯基雙(氧基))二鄰苯二甲酸(4,4'-(1,4-phenylenebis(oxy))diphthalic acid)、4,4'-([1,1'-聯苯]-4,4'-二基雙(氧基))二鄰苯二甲酸(4,4'-([1,1'-biphenyl]-4,4'-diylbis(oxy))diphthalic acid)、4,4'-((氧基雙(4,1-伸苯基))雙(氧基))二鄰苯二甲酸(4,4'-((oxybis(4,1-phenylene))bis(oxy))diphthalic acid)等二鄰苯二甲酸;苝-3,4,9,10-四羧酸等苝羧酸;蒽-2,3,6,7-四羧酸等蒽羧酸;4,4'-(六氟亞異丙基)二鄰苯二甲酸、9,9-雙(三氟甲基)-9H-呫噸-2,3,6,7-四羧酸、1,4-二-三氟甲基均苯四甲酸等氟化芳香環羧酸。Specific examples of the carboxylic acid compound include, but are not limited to, 1,2,3,4-cyclobutanetetracarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic acid, 1,3,5-cyclohexanetricarboxylic acid, 1,2,4-cyclohexanetricarboxylic acid, 1,2,4,5-cyclohexanetetracarboxylic acid, 1,2,3,4,5,6-cyclohexanehexacarboxylic acid and the like; 1,2,4-benzenetricarboxylic acid, 1,3,5-benzenetricarboxylic acid, pyromellitic acid, 3,4'-diphthalic acid, p-phenylenedicarboxylic acid (trimellitic acid), benzenepentacarboxylic acid, mellitic acid (mellitic acid); acid) and other benzoic acids; 1,4,5,8-naphthalenetetracarboxylic acid, 2,3,6,7-naphthalenetetracarboxylic acid and other naphthalenecarboxylic acids; 3,3',5,5'-tetracarboxy diphenylmethane, biphenyl-3,3',5,5'-tetracarboxylic acid, biphenyl-3,4',5-tricarboxylic acid, biphenyl-3,3',4,4'-tetracarboxylic acid, benzophenone-3,3',4,4'-tetracarboxylic acid, 4,4'-oxydiphthalic acid, 3,4'-oxydiphthalic acid, 1,3-bis(phthalic acid)tetramethyldisiloxane, 4,4'-(ethynyl-1,2-diyl)diphthalic acid (4,4'-(Ethyne-1,2-diyl)diphthalic acid acid), 4,4'-(1,4-phenylenebis(oxy))diphthalic acid), 4,4'-([1,1'-biphenyl]-4,4'-diylbis(oxy))diphthalic acid), 4,4'-((oxybis(4,1-phenylene))bis(oxy))diphthalic acid acid) and other diphthalic acids; perylene-3,4,9,10-tetracarboxylic acid and other perylene carboxylic acids; anthracene carboxylic acids such as anthracene-2,3,6,7-tetracarboxylic acid; fluorinated aromatic ring carboxylic acids such as 4,4'-(hexafluoroisopropylidene)diphthalic acid, 9,9-bis(trifluoromethyl)-9H-xanthine-2,3,6,7-tetracarboxylic acid and 1,4-di-trifluoromethylpyromellitic acid.

作為所述羧酸酯化合物的具體例,可列舉所述羧酸化合物的具體例中的至少一個羧基被取代為酯基的化合物。作為羧酸酯化合物,例如可列舉下述通式(B-1)~通式(B-5)所表示的經半酯化的化合物。Specific examples of the carboxylic acid ester compound include compounds in which at least one carboxyl group in the specific examples of the carboxylic acid compound is substituted with an ester group. Examples of the carboxylic acid ester compound include half-esterified compounds represented by the following general formulas (B-1) to (B-5).

[化7] [Chemistry 7]

通式(B-1)~通式(B-5)中的R分別獨立地為碳數1以上、6以下的烷基,其中,較佳為甲基、乙基、丙基、丁基,更佳為乙基、丙基。 通式(B-2)中的Y為單鍵、O、C=O或C(CF 3) 2R in general formula (B-1) to general formula (B-5) is independently an alkyl group having 1 or more and 6 or less carbon atoms, preferably methyl, ethyl, propyl, or butyl, and more preferably ethyl or propyl. Y in general formula (B-2) is a single bond, O, C=O, or C(CF 3 ) 2 .

例如,可將作為所述羧酸化合物的酐的羧酸酐混合於醇溶媒中,並使羧酸酐開環來生成經半酯化的化合物。For example, a carboxylic acid anhydride as the anhydride of the carboxylic acid compound is mixed in an alcohol solvent, and the carboxylic acid anhydride is ring-opened to generate a half-esterified compound.

於本揭示中,第一樹脂層中及第二樹脂層中的交聯劑(B)來源的成分的含量並無特別限制,例如,交聯劑(B)來源的物質中的羰基(-(C=O)-Y)的數量相對於化合物(A)來源的物質中的所有氮原子的數量的比率((-(C=O)-Y)/N)分別獨立地較佳為0.1以上、3.0以下,更佳為0.3以上、2.5以下,進而更佳為0.4以上、2.2以下。此處,於-(C=O)-Y中,Y表示經醯亞胺交聯或醯胺交聯的氮原子、OH或酯基。藉由(-(C=O)-Y)/N為0.1以上、3.0以下,第一樹脂層及第二樹脂層適宜地具有醯胺、醯胺醯亞胺、醯亞胺等交聯結構,且耐熱性更優異。In the present disclosure, the content of the component derived from the crosslinking agent (B) in the first resin layer and the second resin layer is not particularly limited. For example, the ratio of the number of carbonyl groups (-(C=O)-Y) in the substance derived from the crosslinking agent (B) to the number of all nitrogen atoms in the substance derived from the compound (A) (-(C=O)-Y)/N) is preferably 0.1 or more and 3.0 or less, more preferably 0.3 or more and 2.5 or less, and further preferably 0.4 or more and 2.2 or less. Here, in -(C=O)-Y, Y represents a nitrogen atom, OH or ester group crosslinked by imide or amide. When (-(C=O)-Y)/N is 0.1 or more and 3.0 or less, the first resin layer and the second resin layer preferably have a cross-linked structure such as amide, amide imide, or imide, and the heat resistance is further improved.

(極性溶媒(D)) 步驟A中,可將包含樹脂材料的樹脂組成物賦予至第一基板及第二基板的至少一者的表面上。此時,包含樹脂材料的樹脂組成物較佳為包含所述化合物(A)、交聯劑(B)等樹脂材料以及極性溶媒(D)。此處,所謂極性溶媒(D)是指室溫下的相對介電常數為5以上的溶媒。作為極性溶媒(D),具體而言,可列舉:水、重水等質子性無機化合物;甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、2-丁醇、異丁醇、異戊醇、環己醇、乙二醇、丙二醇、2-甲氧基乙醇、2-乙氧基乙醇、苄醇、二乙二醇、三乙二醇、甘油等醇類;四氫呋喃、二甲氧基乙烷等醚類;糠醛(furfural)、丙酮、乙基甲基酮、環己烷等醛/酮類;乙酸酐、乙酸乙酯、乙酸丁酯、碳酸伸乙酯、碳酸伸丙酯、甲醛、N-甲基甲醯胺、N,N-二甲基甲醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮、六甲基磷酸醯胺等酸衍生物;乙腈、丙腈等腈類;硝基甲烷、硝基苯等硝基化合物;二甲基亞碸等硫化合物。作為極性溶媒(D),較佳為包含質子性溶媒,更佳為包含水,進而更佳為包含超純水。 樹脂組成物中的極性溶媒(D)的含量並無特別限定,例如,相對於樹脂組成物整體而為1.0質量%以上、99.99896質量%以下,較佳為40質量%以上、99.99896質量%以下。 作為極性溶媒(D)的沸點,就藉由形成第一樹脂層及第二樹脂層時的加熱而使極性溶媒(D)揮發並減少第一樹脂層中及第二樹脂層中的剩餘溶媒的量的方面而言,較佳為150℃以下,更佳為120℃以下。 (Polar solvent (D)) In step A, a resin composition containing a resin material may be applied to the surface of at least one of the first substrate and the second substrate. In this case, the resin composition containing a resin material preferably contains a resin material such as the compound (A), a crosslinking agent (B), and a polar solvent (D). Here, the so-called polar solvent (D) refers to a solvent having a relative dielectric constant of 5 or more at room temperature. As the polar solvent (D), specifically, there can be listed: protic inorganic compounds such as water and heavy water; alcohols such as methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, isobutanol, isopentanol, cyclohexanol, ethylene glycol, propylene glycol, 2-methoxyethanol, 2-ethoxyethanol, benzyl alcohol, diethylene glycol, triethylene glycol, glycerol; ethers such as tetrahydrofuran and dimethoxyethane; furfural, propylene glycol ... Aldehydes/ketones such as ketone, ethyl methyl ketone, and cyclohexane; acid derivatives such as acetic anhydride, ethyl acetate, butyl acetate, ethyl carbonate, propyl carbonate, formaldehyde, N-methylformamide, N,N-dimethylformamide, N-methylacetamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, and hexamethylphosphamide; nitriles such as acetonitrile and propionitrile; nitro compounds such as nitromethane and nitrobenzene; sulfur compounds such as dimethyl sulfoxide. As the polar solvent (D), it is preferred to include a protic solvent, more preferably water, and even more preferably ultrapure water. The content of the polar solvent (D) in the resin composition is not particularly limited, and is, for example, 1.0 mass % or more and 99.99896 mass % or less, preferably 40 mass % or more and 99.99896 mass % or less, relative to the entire resin composition. The boiling point of the polar solvent (D) is preferably 150°C or less, and more preferably 120°C or less, in terms of volatilizing the polar solvent (D) by heating when forming the first resin layer and the second resin layer and reducing the amount of the residual solvent in the first resin layer and the second resin layer.

(添加劑(C)) 包含樹脂材料的樹脂組成物除所述化合物(A)、交聯劑(B)等樹脂材料、極性溶媒(D)等以外,亦可包含添加劑(C)。作為添加劑(C),可列舉具有羧基的重量平均分子量46以上、195以下的酸(C-1)、具有氮原子的重量平均分子量17以上、120以下的不具有環結構的鹼(C-2)。另外,添加劑(C)因形成第一樹脂層及第二樹脂層時的加熱而揮發,但本揭示的基板積層體中的第一樹脂層及第二樹脂層亦可包含添加劑(C)。 (Additive (C)) The resin composition containing the resin material may contain an additive (C) in addition to the resin material such as the compound (A), the crosslinking agent (B), the polar solvent (D), etc. As the additive (C), there can be listed an acid (C-1) having a carboxyl group and a weight average molecular weight of 46 or more and 195 or less, and a base (C-2) having a nitrogen atom and a weight average molecular weight of 17 or more and 120 or less and having no ring structure. In addition, the additive (C) is volatilized by heating when forming the first resin layer and the second resin layer, but the first resin layer and the second resin layer in the substrate laminate of the present disclosure may also contain the additive (C).

酸(C-1)為具有羧基的重量平均分子量46以上、195以下的酸。藉由包含酸(C-1)作為添加劑(C),而化合物(A)中的胺基與酸(C-1)中的羧基形成離子鍵,因此推測因化合物(A)與交聯劑(B)的締合所引起的凝聚得到抑制。更詳細而言,由於源自化合物(A)中的胺基的銨離子與源自酸(C-1)中的羧基的羧酸鹽離子的相互作用(例如靜電相互作用)強於源自化合物(A)中的胺基的銨離子與源自交聯劑(B)中的羧基的羧酸鹽離子的相互作用,因此推測凝聚得到抑制。再者,本發明並不受所述推測任何限定。The acid (C-1) is an acid having a carboxyl group and a weight average molecular weight of 46 or more and 195 or less. By including the acid (C-1) as the additive (C), the amino group in the compound (A) forms an ionic bond with the carboxyl group in the acid (C-1), and it is estimated that aggregation caused by the combination of the compound (A) and the crosslinking agent (B) is suppressed. More specifically, since the interaction (e.g., electrostatic interaction) between the ammonium ions derived from the amino group in the compound (A) and the carboxylate ions derived from the carboxyl group in the acid (C-1) is stronger than the interaction between the ammonium ions derived from the amino group in the compound (A) and the carboxylate ions derived from the carboxyl group in the crosslinking agent (B), it is estimated that aggregation is suppressed. In addition, the present invention is not limited to the above speculation.

作為酸(C-1),只要是具有羧基且重量平均分子量46以上、195以下的化合物,則並無特別限定,可列舉:單羧酸化合物、二羧酸化合物、氧基二羧酸(oxy dicarboxylic acid)化合物等。更具體而言,作為酸(C-1),可列舉:甲酸、乙酸、丙二酸、草酸、檸檬酸、苯甲酸、乳酸、甘醇酸、甘油酸、丁酸、甲氧基乙酸、乙氧基乙酸、鄰苯二甲酸、對苯二甲酸、吡啶甲酸、水楊酸、3,4,5-三羥基苯甲酸等。The acid (C-1) is not particularly limited as long as it is a compound having a carboxyl group and a weight average molecular weight of 46 or more and 195 or less, and examples thereof include monocarboxylic acid compounds, dicarboxylic acid compounds, oxydicarboxylic acid compounds, etc. More specifically, examples of the acid (C-1) include formic acid, acetic acid, malonic acid, oxalic acid, citric acid, benzoic acid, lactic acid, glycolic acid, glyceric acid, butyric acid, methoxyacetic acid, ethoxyacetic acid, phthalic acid, terephthalic acid, picolinic acid, salicylic acid, 3,4,5-trihydroxybenzoic acid, etc.

於本揭示中,包含樹脂材料的樹脂組成物中的酸(C-1)的含量並無特別限制,例如,酸(C-1)中的羧基的數量相對於化合物(A)中的所有氮原子的數量的比率(COOH/N)較佳為0.01以上、10以下,更佳為0.02以上、6以下,進而更佳為0.5以上、3以下。In the present disclosure, the content of the acid (C-1) in the resin composition including the resin material is not particularly limited. For example, the ratio of the number of carboxyl groups in the acid (C-1) to the number of all nitrogen atoms in the compound (A) (COOH/N) is preferably 0.01 or more and 10 or less, more preferably 0.02 or more and 6 or less, and even more preferably 0.5 or more and 3 or less.

鹼(C-2)為具有氮原子的重量平均分子量17以上、120以下的鹼。包含樹脂材料的樹脂組成物藉由包含鹼(C-2)作為添加劑(C),而交聯劑(B)中的羧基與鹼(C-2)中的胺基形成離子鍵,因此推測因化合物(A)與交聯劑(B)的締合所引起的凝聚得到抑制。更詳細而言,由於源自交聯劑(B)中的羧基的羧酸鹽離子與源自鹼(C-2)中的胺基的銨離子的相互作用強於源自化合物(A)中的胺基的銨離子與源自交聯劑(B)中的羧基的羧酸鹽離子的相互作用,因此推測凝聚得到抑制。再者,本發明並不受所述推測任何限定。The base (C-2) is a base having a nitrogen atom and a weight average molecular weight of 17 or more and 120 or less. The resin composition containing the resin material contains the base (C-2) as the additive (C), and the carboxyl group in the crosslinking agent (B) forms an ionic bond with the amine group in the base (C-2), so it is estimated that the aggregation caused by the combination of the compound (A) and the crosslinking agent (B) is suppressed. More specifically, since the interaction between the carboxyl salt ions derived from the carboxyl group in the crosslinking agent (B) and the ammonium ions derived from the amine group in the base (C-2) is stronger than the interaction between the ammonium ions derived from the amine group in the compound (A) and the carboxyl salt ions derived from the carboxyl group in the crosslinking agent (B), it is estimated that the aggregation is suppressed. In addition, the present invention is not limited to the above speculation.

作為鹼(C-2),只要是具有氮原子且重量平均分子量17以上、120以下的不具有環結構的化合物,則並無特別限定,可列舉單胺化合物、二胺化合物等。更具體而言,作為鹼(C-2),可列舉:氨、乙胺、乙醇胺、二乙胺、三乙胺、乙二胺、N-乙醯基乙二胺、N-(2-胺基乙基)乙醇胺、N-(2-胺基乙基)甘胺酸等。The base (C-2) is not particularly limited as long as it is a compound having a nitrogen atom and a weight average molecular weight of 17 or more and 120 or less and having no ring structure, and examples thereof include monoamine compounds and diamine compounds. More specifically, examples of the base (C-2) include ammonia, ethylamine, ethanolamine, diethylamine, triethylamine, ethylenediamine, N-acetylethylenediamine, N-(2-aminoethyl)ethanolamine, and N-(2-aminoethyl)glycine.

於本揭示中,包含樹脂材料的樹脂組成物中的鹼(C-2)的含量並無特別限制,例如,鹼(C-2)中的氮原子的數量相對於交聯劑(B)中的羧基的數量的比率(N/COOH)較佳為0.5以上、5以下,更佳為0.9以上、3以下。In the present disclosure, the content of the base (C-2) in the resin composition including the resin material is not particularly limited. For example, the ratio (N/COOH) of the number of nitrogen atoms in the base (C-2) to the number of carboxyl groups in the crosslinking agent (B) is preferably 0.5 or more and 5 or less, and more preferably 0.9 or more and 3 or less.

於對本揭示的基板積層體的第一樹脂層及第二樹脂層要求絕緣性的情況下,為了改善絕緣性或機械強度,可混合四乙氧基矽烷、四甲氧基矽烷、雙三乙氧基矽烷基乙烷、雙三乙氧基矽烷基甲烷、雙(甲基二乙氧基矽烷基)乙烷、1,1,3,3,5,5-六乙氧基-1,3,5-三矽雜環己烷、1,3,5,7-四甲基-1,3,5,7-四羥基環矽氧烷、1,1,4,4-四甲基-1,4-二乙氧基二矽乙烯、1,3,5-三甲基-1,3,5-三甲基-1,3,5-三乙氧基-1,3,5-三矽雜環己烷。進而,為了改善具有絕緣性的第一樹脂層及第二樹脂層的疏水性,亦可混合甲基三乙氧基矽烷、二甲基二乙氧基矽烷、三甲基乙氧基矽烷等。為了控制蝕刻選擇性,可混合該些化合物。When the first resin layer and the second resin layer of the substrate laminate of the present invention require insulation, in order to improve the insulation or mechanical strength, tetraethoxysilane, tetramethoxysilane, bistriethoxysilylethane, bistriethoxysilylmethane, bis(methyldiethoxysilyl)ethane, 1,1,3,3,5,5-hexadecene, or the like may be mixed. Ethoxy-1,3,5-trisilane, 1,3,5,7-tetramethyl-1,3,5,7-tetrahydroxycyclosiloxane, 1,1,4,4-tetramethyl-1,4-diethoxydisilethylene, 1,3,5-trimethyl-1,3,5-trimethyl-1,3,5-triethoxy-1,3,5-trisilane. Furthermore, in order to improve the hydrophobicity of the first resin layer and the second resin layer having insulation, methyltriethoxysilane, dimethyldiethoxysilane, trimethylethoxysilane, etc. may also be mixed. These compounds may be mixed in order to control etching selectivity.

包含樹脂材料的樹脂組成物可包含極性溶媒(D)以外的溶媒,例如可列舉正己烷等。The resin composition including the resin material may include a solvent other than the polar solvent (D), for example, n-hexane.

另外,例如,為了改善電特性,包含樹脂材料的樹脂組成物亦可含有鄰苯二甲酸、苯甲酸等或該些的衍生物。 另外,例如,為了抑制銅的腐蝕,包含樹脂材料的樹脂組成物亦可含有苯並三唑或其衍生物。 In addition, for example, in order to improve electrical properties, the resin composition containing the resin material may also contain phthalic acid, benzoic acid, etc. or their derivatives. In addition, for example, in order to inhibit copper corrosion, the resin composition containing the resin material may also contain benzotriazole or its derivatives.

作為包含樹脂材料的樹脂組成物的pH值,並無特別限定,較佳為2.0以上、12.0以下。The pH value of the resin composition including the resin material is not particularly limited, but is preferably 2.0 or more and 12.0 or less.

另外,於使用酸(C-1)作為添加劑(C)的情況下,較佳為將酸(C-1)與化合物(A)的混合物及交聯劑(B)混合。即,較佳為於混合化合物(A)與交聯劑(B)前,預先將化合物(A)與酸(C-1)混合。藉此,於混合化合物(A)與交聯劑(B)時,可適宜地抑制包含樹脂材料的樹脂組成物的白濁及凝膠化(若凝膠化,則有時樹脂組成物的透明化花費時間,而欠佳)。In addition, when the acid (C-1) is used as the additive (C), it is preferred to mix the mixture of the acid (C-1) and the compound (A) and the crosslinking agent (B). That is, it is preferred to mix the compound (A) and the acid (C-1) in advance before mixing the compound (A) and the crosslinking agent (B). Thereby, when the compound (A) and the crosslinking agent (B) are mixed, the resin composition containing the resin material can be appropriately suppressed from becoming cloudy and gelling (if gelling occurs, it may take time for the resin composition to become transparent, which is not preferred).

另外,於使用鹼(C-2)作為添加劑(C)的情況下,較佳為將鹼(C-2)與交聯劑(B)的混合物及化合物(A)混合。即,較佳為於混合化合物(A)與交聯劑(B)前,預先將交聯劑(B)與鹼(C-2)混合。藉此,於混合化合物(A)與交聯劑(B)時,可適宜地抑制包含樹脂材料的樹脂組成物的白濁及凝膠化(若凝膠化,則有時樹脂組成物的透明化花費時間,而欠佳)。In addition, when the base (C-2) is used as the additive (C), it is preferred to mix the mixture of the base (C-2) and the crosslinking agent (B) with the compound (A). That is, it is preferred to mix the crosslinking agent (B) and the base (C-2) in advance before mixing the compound (A) and the crosslinking agent (B). Thereby, when the compound (A) and the crosslinking agent (B) are mixed, the resin composition containing the resin material can be appropriately suppressed from becoming cloudy and gelling (if gelling occurs, it may take time for the resin composition to become transparent, which is not preferred).

作為將樹脂材料賦予至第一基板及第二基板的至少一者的表面上的方法,例如可列舉:蒸鍍聚合、化學氣相沈積(Chemical Vapor Deposition,CVD)(化學蒸鍍)法、原子層沈積(Atomic Layer Deposition,ALD)法等氣相成膜法、浸漬法、噴霧法、旋塗法、棒塗法等塗佈法等。於藉由塗佈法來賦予樹脂材料的情況下,較佳為賦予所述包含樹脂材料的樹脂組成物。例如,於形成具有微米尺寸的膜厚的膜的情況下,較佳為使用棒塗法,於形成具有奈米尺寸(數nm~數百nm)的膜厚的膜的情況下,較佳為使用旋塗法。再者,樹脂材料的膜厚可根據第一樹脂層及第二樹脂層的目標厚度來適當調整。Examples of methods for applying the resin material to the surface of at least one of the first substrate and the second substrate include vapor deposition polymerization, chemical vapor deposition (CVD), atomic layer deposition (ALD) and other vapor phase film forming methods, immersion methods, spraying methods, spin coating methods, rod coating methods and other coating methods. When applying the resin material by coating, it is preferred to apply the resin composition containing the resin material. For example, when forming a film with a film thickness of micrometer size, it is preferable to use a rod coating method, and when forming a film with a film thickness of nanometer size (several nm to several hundred nm), it is preferable to use a spin coating method. In addition, the film thickness of the resin material can be appropriately adjusted according to the target thickness of the first resin layer and the second resin layer.

例如,作為利用旋塗法來賦予樹脂材料的方法,並無特別限定,例如可使用如下方法,即一邊利用旋塗機使第一基板旋轉,一邊向第一基板的表面滴加包含樹脂材料的樹脂組成物,繼而,提高第一基板的轉速而加以乾燥的方法。 於利用旋塗法來賦予樹脂材料的方法中,關於基板的轉速、包含樹脂材料的樹脂組成物的滴加量及滴加時間、乾燥時的基板的轉速等諸條件,並無特別限制,可考慮所形成的樹脂材料的厚度等來適當調整。 For example, there is no particular limitation on the method of applying the resin material by spin coating. For example, the following method can be used, that is, while the first substrate is rotated by a spin coater, a resin composition containing a resin material is dripped onto the surface of the first substrate, and then the rotation speed of the first substrate is increased to dry. In the method of applying the resin material by spin coating, there is no particular limitation on the conditions such as the rotation speed of the substrate, the dripping amount and dripping time of the resin composition containing the resin material, and the rotation speed of the substrate during drying, and the conditions can be appropriately adjusted in consideration of the thickness of the formed resin material, etc.

關於賦予有樹脂材料的基板,為了去除所賦予的多餘的樹脂材料,可對賦予有樹脂材料的基板進行清洗。清洗方法可列舉利用極性溶媒等淋洗液的濕式清洗、電漿清洗等。Regarding the substrate provided with the resin material, in order to remove the excess resin material provided, the substrate provided with the resin material may be cleaned. Examples of the cleaning method include wet cleaning using a rinse liquid such as a polar solvent, plasma cleaning, and the like.

本揭示的基板積層體的製造方法中,步驟A可包括將賦予至第一基板的其中一表面及第二基板的其中一表面的樹脂材料硬化來形成第一樹脂層及第二樹脂層的步驟。例如,藉由加熱等而使樹脂材料硬化來形成第一樹脂層及第二樹脂層。此時,於樹脂材料包含熱硬化性化合物的情況下,藉由對樹脂材料於硬化溫度以上的溫度下進行加熱而使其硬化。In the method for manufacturing a substrate laminate disclosed herein, step A may include hardening the resin material applied to one surface of the first substrate and one surface of the second substrate to form a first resin layer and a second resin layer. For example, the resin material is hardened by heating or the like to form the first resin layer and the second resin layer. At this time, when the resin material includes a thermosetting compound, the resin material is hardened by heating the resin material at a temperature above the hardening temperature.

較佳為對賦予至第一基板的其中一表面及第二基板的其中一表面的樹脂材料於100℃~450℃下進行加熱而使其硬化。 再者,所述溫度是指賦予至所述表面的樹脂材料的表面溫度。 藉由對樹脂材料進行加熱而將包含樹脂材料的樹脂組成物中的溶媒去除。另外,樹脂材料中的成分進行反應而獲得硬化物,從而形成包含該硬化物的第一樹脂層及第二樹脂層。 就抑制熱對半導體記憶體等裝置造成的損傷的觀點而言,所述溫度較佳為150℃~450℃,更佳為180℃~400℃,進而更佳為180℃~250℃,特佳為180℃~200℃。 It is preferred that the resin material applied to one surface of the first substrate and one surface of the second substrate is heated at 100°C to 450°C to harden it. Furthermore, the temperature refers to the surface temperature of the resin material applied to the surface. By heating the resin material, the solvent in the resin composition containing the resin material is removed. In addition, the components in the resin material react to obtain a hardened material, thereby forming a first resin layer and a second resin layer containing the hardened material. From the viewpoint of suppressing heat damage to devices such as semiconductor memory, the temperature is preferably 150°C to 450°C, more preferably 180°C to 400°C, further preferably 180°C to 250°C, and particularly preferably 180°C to 200°C.

另外,對賦予至所述表面的樹脂材料進行加熱時的壓力並無特別限制,較佳為絕對壓力超過17 Pa、大氣壓以下。 所述絕對壓力更佳為1000 Pa以上、大氣壓以下,進而更佳為5000 Pa以上、大氣壓以下,特佳為10000 Pa以上、大氣壓以下。 In addition, there is no particular restriction on the pressure when the resin material applied to the surface is heated, and it is preferably an absolute pressure exceeding 17 Pa and below atmospheric pressure. The absolute pressure is more preferably 1000 Pa or more and below atmospheric pressure, further preferably 5000 Pa or more and below atmospheric pressure, and particularly preferably 10000 Pa or more and below atmospheric pressure.

對賦予至所述表面的樹脂材料的加熱可藉由使用爐或加熱板的通常的方法來進行。作為爐,例如可使用阿佩克斯(APEX)公司製造的SPX-1120、光洋熱系統(Koyo Thermo Systems)股份有限公司製造的VF-1000LP等。 另外,對賦予至所述表面的樹脂材料的加熱可於大氣環境下進行,亦可於惰性氣體(氮氣、氬氣、氦氣等)環境下進行。 The resin material applied to the surface can be heated by a common method using a furnace or a heating plate. As the furnace, for example, SPX-1120 manufactured by APEX, VF-1000LP manufactured by Koyo Thermo Systems, etc. can be used. In addition, the resin material applied to the surface can be heated in an atmospheric environment or in an inert gas (nitrogen, argon, helium, etc.) environment.

關於賦予至所述表面的樹脂材料的加熱時間,並無特別限制,例如為3小時以下,較佳為1小時以下。加熱時間的下限並無特別限制,例如可設為5分鐘。There is no particular restriction on the heating time of the resin material applied to the surface, and for example, it is 3 hours or less, preferably 1 hour or less. There is no particular restriction on the lower limit of the heating time, and for example, it can be set to 5 minutes.

出於縮短賦予至所述表面的樹脂材料的硬化時間的目的,可對賦予至所述表面上的樹脂材料進行紫外線(UV)照射。作為紫外線,較佳為波長170 nm~230 nm的紫外光、波長222 nm準分子光、波長172 nm準分子光等。另外,較佳為於惰性氣體環境下進行紫外線照射。In order to shorten the curing time of the resin material applied to the surface, the resin material applied to the surface may be irradiated with ultraviolet light (UV). As ultraviolet light, preferably ultraviolet light with a wavelength of 170 nm to 230 nm, excimer light with a wavelength of 222 nm, excimer light with a wavelength of 172 nm, etc. In addition, it is preferred to perform ultraviolet irradiation in an inert gas environment.

關於樹脂材料是否硬化,例如可利用傅立葉轉換紅外光譜法(Fourier Transform Infrared Spectrometry,FT-IR)測定特定的鍵及結構的峰值強度來確認。作為特定的鍵及結構,可列舉藉由交聯反應而產生的鍵及結構等。 例如,於形成有醯胺鍵、醯亞胺鍵、矽氧烷鍵、四氫萘結構、噁唑環結構等的情況下,可判斷為樹脂材料硬化,可利用FT-IR測定源自該些鍵、結構等的峰值強度來確認。 醯胺鍵可藉由約1650 cm -1及約1520 cm -1的振動峰值的存在來確認。 醯亞胺鍵可藉由約1770 cm -1及約1720 cm -1的振動峰值的存在來確認。 矽氧烷鍵可藉由1000 cm -1~1080 cm -1之間的振動峰值的存在來確認。 四氫萘結構可藉由1500 cm -1之間的振動峰值的存在來確認。 噁唑環結構可藉由約1625 cm -1及約1460 cm -1的振動峰值的存在來確認。 Whether the resin material is hardened can be confirmed by measuring the peak intensity of specific bonds and structures using Fourier Transform Infrared Spectrometry (FT-IR). As specific bonds and structures, bonds and structures generated by crosslinking reactions can be listed. For example, when amide bonds, imide bonds, siloxane bonds, tetrahydronaphthalene structures, oxazole ring structures, etc. are formed, it can be determined that the resin material is hardened, and it can be confirmed by measuring the peak intensity derived from these bonds, structures, etc. using FT-IR. Amide bonds can be confirmed by the presence of vibration peaks at about 1650 cm -1 and about 1520 cm -1 . An imide bond can be confirmed by the presence of vibration peaks at about 1770 cm -1 and about 1720 cm -1 . A siloxane bond can be confirmed by the presence of vibration peaks between 1000 cm -1 and 1080 cm -1 . A tetrahydronaphthalene structure can be confirmed by the presence of vibration peaks between 1500 cm -1 . An oxazole ring structure can be confirmed by the presence of vibration peaks at about 1625 cm -1 and about 1460 cm -1 .

將樹脂材料硬化而成的第一樹脂層及第二樹脂層的至少一者較佳為具有矽氧烷鍵、以及選自由酯鍵、醚鍵、醯胺鍵及醯亞胺鍵所組成的群組中的至少任意一個,更佳為具有矽氧烷鍵以及醯亞胺鍵。At least one of the first resin layer and the second resin layer formed by curing the resin material preferably has a siloxane bond and at least any one selected from the group consisting of an ester bond, an ether bond, an amide bond, and an imide bond, and more preferably has a siloxane bond and an imide bond.

將樹脂材料硬化而成的第一樹脂層及第二樹脂層較佳為鈉及鉀的含量分別以元素基準計而為10質量ppb以下。若鈉或鉀的含量分別以元素基準計而為10質量ppb以下,則可抑制電晶體的運作不良等半導體裝置的電特性產生異常。The first resin layer and the second resin layer formed by curing the resin material preferably contain sodium and potassium in an amount of 10 ppb or less on an element basis. If the sodium or potassium content is 10 ppb or less on an element basis, abnormalities in the electrical characteristics of the semiconductor device, such as malfunction of the transistor, can be suppressed.

第一樹脂層及第二樹脂層的表面中的矽量分別獨立地較佳為20原子%以下,更佳為15原子%以下,進而更佳為10原子%以下。 樹脂層的表面中的矽量可藉由利用X射線光電子分光裝置(X-ray photoelectron spectrometer,XPS)的原子比測定來評價。具體而言,可使用作為XPS的AXIS-NOVA(克雷多斯(KRATOS)公司製造),並根據將寬頻譜中所檢測出的各元素的合計量設為100%時的窄頻譜的峰值強度來測定原子比。 The amount of silicon in the surface of the first resin layer and the second resin layer is preferably 20 atomic % or less, more preferably 15 atomic % or less, and further preferably 10 atomic % or less, respectively. The amount of silicon in the surface of the resin layer can be evaluated by atomic ratio measurement using an X-ray photoelectron spectrometer (XPS). Specifically, the atomic ratio can be measured using AXIS-NOVA (manufactured by KRATOS) as an XPS, and based on the peak intensity of the narrow spectrum when the total amount of each element detected in the wide spectrum is set to 100%.

第一樹脂層及第二樹脂層的厚度分別獨立地較佳為0.001 μm~8.0 μm,更佳為0.01 μm~6.0 μm,進而更佳為0.03 μm~5.0 μm。藉由第一樹脂層及第二樹脂層的厚度為0.001 μm以上,可提高與第二無機材層、其他層等的接合強度。藉由第一樹脂層及第二樹脂層的厚度為8.0 μm以下,於將樹脂層形成於面積大的基板的情況下,可抑制樹脂層的厚度偏差。The thickness of the first resin layer and the second resin layer is preferably 0.001 μm to 8.0 μm, more preferably 0.01 μm to 6.0 μm, and further preferably 0.03 μm to 5.0 μm, respectively. By making the thickness of the first resin layer and the second resin layer 0.001 μm or more, the bonding strength with the second inorganic material layer, other layers, etc. can be improved. By making the thickness of the first resin layer and the second resin layer 8.0 μm or less, when the resin layer is formed on a substrate with a large area, the thickness deviation of the resin layer can be suppressed.

於在第一樹脂層的表面的一部分及第二樹脂層的表面的一部分設置有電極的情況下,就提高與第二無機材層、其他層等的接合強度以及抑制第一樹脂層及第二樹脂層的厚度偏差的方面而言,第一樹脂層及第二樹脂層的厚度較佳為0.01 μm~8.0 μm,更佳為0.03 μm~6.0 μm,進而更佳為0.05 μm~5.0 μm。When electrodes are provided on a portion of the surface of the first resin layer and a portion of the surface of the second resin layer, in order to improve the bonding strength with the second inorganic material layer, other layers, etc. and suppress the thickness deviation of the first resin layer and the second resin layer, the thickness of the first resin layer and the second resin layer is preferably 0.01 μm to 8.0 μm, more preferably 0.03 μm to 6.0 μm, and further preferably 0.05 μm to 5.0 μm.

於在第一樹脂層的表面及第二樹脂層的表面未設置電極的情況下,就提高與第二無機材層、其他層等的接合強度以及抑制第一樹脂層及第二樹脂層的厚度偏差的方面而言,第一樹脂層及第二樹脂層的厚度較佳為0.001 μm以上、未滿1.0 μm,更佳為0.01 μm~0.8 μm,進而更佳為0.03 μm~0.6 μm。When no electrodes are provided on the surfaces of the first resin layer and the second resin layer, in order to improve the bonding strength with the second inorganic material layer, other layers, etc. and to suppress the thickness deviation of the first resin layer and the second resin layer, the thickness of the first resin layer and the second resin layer is preferably greater than 0.001 μm and less than 1.0 μm, more preferably 0.01 μm to 0.8 μm, and further preferably 0.03 μm to 0.6 μm.

就容易於低溫下進行後述的第一樹脂層與第二無機材層的暫時固定,並且提高基板積層體中的第一積層體與第二積層體的接合強度的方面而言,第一樹脂層較佳為於第一樹脂層的表面具有可形成化學鍵的官能基,更佳為具有選自由矽醇基(Si-OH基)、胺基、環氧基、羥基及含有不飽和鍵的官能基所組成的群組中的至少一種官能基,就耐熱性的方面而言,進而更佳為具有矽醇基。該些官能基可於形成第一樹脂層後藉由表面處理來形成,亦可藉由矽烷偶合劑處理等來形成。或者,亦可將包含該些官能基的化合物混合於樹脂組成物中。 再者,作為含有不飽和鍵的官能基,可列舉:乙烯基、烯丙基、丙烯酸基、甲基丙烯酸基、苯乙烯基等。 第二樹脂層可於第二樹脂層的表面具有可形成化學鍵的所述官能基。 In order to facilitate temporary fixing of the first resin layer and the second inorganic material layer described later at low temperature and improve the bonding strength of the first laminate and the second laminate in the substrate laminate, the first resin layer preferably has a functional group capable of forming a chemical bond on the surface of the first resin layer, and more preferably has at least one functional group selected from the group consisting of a silanol group (Si-OH group), an amine group, an epoxy group, a hydroxyl group, and a functional group containing an unsaturated bond. In terms of heat resistance, it is further more preferable to have a silanol group. These functional groups can be formed by surface treatment after forming the first resin layer, or can be formed by silane coupling agent treatment, etc. Alternatively, a compound containing these functional groups may be mixed into the resin composition. Furthermore, as the functional group containing an unsaturated bond, there can be listed: vinyl, allyl, acrylic, methacrylic, styrene, etc. The second resin layer may have the functional group capable of forming a chemical bond on the surface of the second resin layer.

關於樹脂層的表面是否具有Si-OH基,可藉由利用飛行時間型二次離子質量分析法(Time-of-Flight Secondary Ion Mass Spectrometry,TOF-SIMS)的樹脂層的表面分析來評價。具體而言,可使用作為TOF-SIMS的PHI nanoTOFII(愛發科(Ulvac-Phi)股份有限公司),並根據質量電荷比(m/Z)45的峰值的有無來評價樹脂層的表面是否具有Si-OH基。Whether the surface of the resin layer has Si-OH groups can be evaluated by analyzing the surface of the resin layer using Time-of-Flight Secondary Ion Mass Spectrometry (TOF-SIMS). Specifically, PHI nanoTOFII (Ulvac-Phi Co., Ltd.), which is TOF-SIMS, can be used to evaluate whether the surface of the resin layer has Si-OH groups based on the presence or absence of a peak of mass-to-charge ratio (m/Z) 45.

可於形成第一樹脂層或第二樹脂層後,將第一樹脂層及第二樹脂層的至少一者的表面平坦化。作為平坦化的方法,可列舉飛切法、化學機械研磨法(Chemical Mechanical Polishing,CMP)等。平坦化的方法可單獨使用一種方法,亦可併用兩種以上的方法。After forming the first resin layer or the second resin layer, the surface of at least one of the first resin layer and the second resin layer may be planarized. As a planarization method, fly cutting, chemical mechanical polishing (CMP), etc. may be listed. The planarization method may be a single method or a combination of two or more methods.

可於形成第一樹脂層或第二樹脂層後,對第一樹脂層及第二樹脂層的至少一者的表面進行清洗。清洗方法可列舉利用淋洗液的濕式清洗、利用電漿等的乾式清洗等。作為濕式清洗,例如可列舉使用純水的超音波清洗、使用NMP等溶劑的旋轉清洗等。After forming the first resin layer or the second resin layer, the surface of at least one of the first resin layer and the second resin layer may be cleaned. Examples of the cleaning method include wet cleaning using a rinse solution, dry cleaning using plasma, etc. Examples of wet cleaning include ultrasonic cleaning using pure water, and rotary cleaning using a solvent such as NMP.

(第一無機材層及第二無機材層) 第一無機材層為配置於第一基板的另一表面的層,第二無機材層為配置於第二基板的另一表面的層。例如,可於在第一基板的其中一面形成第一樹脂層後,於第一基板的另一面形成第一無機材層,相反,亦可於形成第一無機材層後,形成第一樹脂層。關於第二基板,亦同樣如此,形成第二樹脂層及第二無機材層的順序並無特別限定。 (First inorganic material layer and second inorganic material layer) The first inorganic material layer is a layer disposed on the other surface of the first substrate, and the second inorganic material layer is a layer disposed on the other surface of the second substrate. For example, after forming the first resin layer on one side of the first substrate, the first inorganic material layer can be formed on the other side of the first substrate. Conversely, the first resin layer can be formed after forming the first inorganic material layer. The same is true for the second substrate, and the order of forming the second resin layer and the second inorganic material layer is not particularly limited.

第一無機材層及第二無機材層的材質並無特別限定,例如可為於在半導體基板上將無機材料彼此接合時所採用的無機材料的材質。具體而言,第一無機材層及第二無機材層可分別獨立地包含選自由Si、Al、Ti、Zr、Hf、Fe、Ni、Cu、Ag、Au、Ga、Ge、Sn、Pd、As、Pt、Mg、In、Ta及Nb所組成的群組中的至少一種元素,較佳為包含選自由Si、Ga、Ge及As所組成的群組中的至少一種元素。於第一無機材層及第二無機材層中可包含所述元素的氧化物、碳化物、氮化物等。 第一無機材層及第二無機材層的材質可相同,亦可不同。 The materials of the first inorganic material layer and the second inorganic material layer are not particularly limited, and may be, for example, materials of inorganic materials used when inorganic materials are bonded to each other on a semiconductor substrate. Specifically, the first inorganic material layer and the second inorganic material layer may independently contain at least one element selected from the group consisting of Si, Al, Ti, Zr, Hf, Fe, Ni, Cu, Ag, Au, Ga, Ge, Sn, Pd, As, Pt, Mg, In, Ta, and Nb, preferably at least one element selected from the group consisting of Si, Ga, Ge, and As. The first inorganic material layer and the second inorganic material layer may contain oxides, carbides, nitrides, etc. of the elements. The materials of the first inorganic material layer and the second inorganic material layer may be the same or different.

於基板的表面形成無機材層的方法並無特別限定,可列舉先前公知的無機材層的形成方法。例如可列舉:CVD、濺鍍、氣溶膠化氣體沈積(aerosol gas deposition,AGD)、溶膠凝膠法、陽極氧化處理、熱分解法等。The method for forming the inorganic material layer on the surface of the substrate is not particularly limited, and the previously known methods for forming the inorganic material layer may be listed, such as CVD, sputtering, aerosol gas deposition (AGD), sol-gel method, anodic oxidation treatment, thermal decomposition method, etc.

(電極) 第一積層體可於第一樹脂層的表面的一部分及第一無機材層的表面的一部分包括電極,第二積層體可於第二樹脂層的表面的一部分及第二無機材層的表面的一部分包括電極。較佳為各電極配置成在步驟B中設置於第一樹脂層側的電極與設置於第二無機材層的電極接觸。 (Electrode) The first laminate may include an electrode on a portion of the surface of the first resin layer and a portion of the surface of the first inorganic material layer, and the second laminate may include an electrode on a portion of the surface of the second resin layer and a portion of the surface of the second inorganic material layer. Preferably, each electrode is configured so that the electrode disposed on the side of the first resin layer in step B contacts the electrode disposed on the second inorganic material layer.

可自第一積層體中的第一樹脂層側的面朝向第一無機材層側的面設置貫通孔,並於該貫通孔設置貫通所述第一積層體的電極。可自第二積層體中的第二樹脂層側的面朝向第二無機材層側的面設置貫通孔,並於該貫通孔設置貫通所述第二積層體的電極。A through hole may be provided from the surface of the first resin layer side of the first laminate toward the surface of the first inorganic material layer side, and an electrode penetrating the first laminate may be provided in the through hole. A through hole may be provided from the surface of the second resin layer side of the second laminate toward the surface of the second inorganic material layer side, and an electrode penetrating the second laminate may be provided in the through hole.

作為電極的材料,並無特別限定,可列舉先前公知的電極材料等。具體而言,可列舉:銅、焊料、錫、金、銀、鋁、銦、鈷、鎢等。The material of the electrode is not particularly limited, and conventionally known electrode materials can be cited. Specifically, copper, solder, tin, gold, silver, aluminum, indium, cobalt, tungsten, and the like can be cited.

於第一積層體及第二積層體設置電極的方法並無特別限定,可採用先前公知的方法。 於第一積層體中,可於形成第一樹脂層前在供樹脂材料塗佈的面形成電極,亦可於形成第一樹脂層後在形成有第一樹脂層的面形成電極。關於第二積層體,亦同樣如此。 於第一積層體中,可於形成第一無機材層前在供無機材層形成的面形成電極,亦可於形成第一無機材層後在形成有第一無機材層的面形成電極。關於第二積層體,亦同樣如此。 The method of providing electrodes in the first laminate and the second laminate is not particularly limited, and a previously known method can be adopted. In the first laminate, the electrode can be formed on the surface where the resin material is applied before the first resin layer is formed, or the electrode can be formed on the surface where the first resin layer is formed after the first resin layer is formed. The same is true for the second laminate. In the first laminate, the electrode can be formed on the surface where the inorganic material layer is formed before the first inorganic material layer is formed, or the electrode can be formed on the surface where the first inorganic material layer is formed after the first inorganic material layer is formed. The same is true for the second laminate.

電極可於第一基板或第二基板的表面上呈凸狀形成,亦可以貫通第一基板或第二基板的狀態形成,亦可以埋入於第一基板或第二基板中的狀態形成。The electrode may be formed in a convex shape on the surface of the first substrate or the second substrate, may be formed in a state of penetrating the first substrate or the second substrate, or may be formed in a state of being buried in the first substrate or the second substrate.

於在形成樹脂層前或形成無機材層前形成有電極的情況下,藉由將電極上的樹脂層或無機材層去除而成為於樹脂層的表面的一部分或無機材層的表面的一部分包括電極的結構。作為通電層上的樹脂層或無機材層的去除方法,可列舉:飛切法、化學機械研磨法(CMP)、電漿乾式蝕刻等。去除方法可單獨使用一種方法,亦可併用兩種以上的方法。例如,飛切法中,可使用平面刨床(DFS8910(迪斯科(Disco)股份有限公司製造))等。於使用CMP的情況下,作為漿料,例如通常可使用用於研磨樹脂的調配有二氧化矽或氧化鋁的漿料、用於研磨金屬的調配有過氧化氫及二氧化矽的漿料等。於使用電漿乾式蝕刻的情況下,可使用氟碳電漿、氧電漿等。In the case where an electrode is formed before forming a resin layer or before forming an inorganic material layer, the resin layer or inorganic material layer on the electrode is removed to form a structure in which a portion of the surface of the resin layer or a portion of the surface of the inorganic material layer includes the electrode. As a method for removing the resin layer or the inorganic material layer on the current-carrying layer, there can be listed: fly cutting, chemical mechanical polishing (CMP), plasma dry etching, etc. The removal method can be a single method or two or more methods can be used in combination. For example, in the fly cutting method, a plane planer (DFS8910 (manufactured by Disco Co., Ltd.)) can be used. When CMP is used, as the slurry, for example, a slurry containing silica or alumina for polishing resin, a slurry containing hydrogen peroxide and silica for polishing metal, etc. can be generally used. When plasma dry etching is used, fluorocarbon plasma, oxygen plasma, etc. can be used.

於將電極表面上的樹脂層或無機材層去除而使電極露出的情況下,視需要可進行電極表面的氧化物的還原處理。作為還原處理方法,有於甲酸等酸環境下對基板於100℃~300℃下進行加熱的方法;於氫氣環境中對基板進行加熱的方法等。該些處理可與後述的步驟C同時進行。When the resin layer or inorganic material layer on the electrode surface is removed to expose the electrode, the oxide on the electrode surface may be reduced as needed. As a reduction treatment method, there are methods of heating the substrate at 100°C to 300°C in an acid environment such as formic acid; methods of heating the substrate in a hydrogen environment, etc. These treatments can be performed simultaneously with step C described later.

於在形成樹脂層後或形成無機材層後形成有電極的情況下,例如可利用公知的方法於基板的形成有樹脂層的面或基板的形成有無機材層的面形成供電極形成的孔,並於所形成的孔形成電極。作為孔的形成方法,可列舉使用氣體進行的乾式蝕刻、雷射剝蝕(laser ablation)等。When the electrode is formed after the resin layer is formed or after the inorganic material layer is formed, for example, a hole for forming the electrode can be formed on the surface of the substrate on which the resin layer is formed or on the surface of the substrate on which the inorganic material layer is formed by a known method, and the electrode is formed in the formed hole. Examples of hole forming methods include dry etching using gas, laser ablation, and the like.

作為電極的形成方法,可列舉:電解電鍍、無電解電鍍、濺鍍、噴墨法等。As a method for forming the electrode, there can be listed: electrolytic plating, electroless plating, sputtering, inkjet method, etc.

於樹脂材料具有感光性的情況下,可藉由光微影而於賦予至第一基板及第二基板的至少一者的樹脂材料中形成供電極形成的孔。可於將該樹脂材料硬化而形成第一樹脂層及第二樹脂層的至少一者後,於所形成的孔形成電極。When the resin material is photosensitive, holes for forming electrodes can be formed in the resin material applied to at least one of the first substrate and the second substrate by photolithography. After the resin material is hardened to form at least one of the first resin layer and the second resin layer, electrodes can be formed in the formed holes.

第一積層體及第二積層體視需要可為藉由進行切割加工而單片化所得的積層體。例如,切割加工中,可使用切塊機(DAD6340(迪斯科(Disco)股份有限公司製造))等。The first laminate and the second laminate may be separated into individual pieces by dicing as necessary. For example, a dicer (DAD6340 (manufactured by Disco Co., Ltd.)) or the like may be used for the dicing process.

[步驟B] 本揭示的基板積層體的製造方法包括使第一積層體的第一樹脂層與第二積層體的第二無機材層接觸來積層第一積層體及第二積層體的步驟B。 [Step B] The manufacturing method of the substrate laminate disclosed herein includes step B of laminating the first laminate and the second laminate by bringing the first resin layer of the first laminate into contact with the second inorganic material layer of the second laminate.

步驟B為於在後述的步驟C中經由第一樹脂層及第二無機材層而將第一積層體及第二積層體接合前,使第一樹脂層與第二無機材層接觸的步驟。以於將第一積層體及第二積層體接合時成為所期望的位置關係的方式使第一積層體及第二積層體接觸。Step B is a step of bringing the first resin layer and the second inorganic material layer into contact with each other before joining the first laminate and the second laminate via the first resin layer and the second inorganic material layer in step C described later. The first laminate and the second laminate are brought into contact with each other so as to have a desired positional relationship when joining the first laminate and the second laminate.

例如,於在第一積層體及第二積層體分別設置有所述電極的情況下,較佳為以設置於第一樹脂層側的電極與設置於第二無機材層的電極接觸的方式使第一積層體及第二積層體接觸。For example, when the electrodes are provided on the first laminate and the second laminate, respectively, it is preferred that the first laminate and the second laminate be in contact with each other in such a manner that the electrode provided on the first resin layer side is in contact with the electrode provided on the second inorganic material layer.

於步驟B中使第一樹脂層與第二無機材層接觸前,第一樹脂層的硬化率較佳為70%以上、100%以下。藉此,於後述的步驟C中將第一積層體及第二積層體牢固地接合,且有更不易產生接合的位置偏移(對準的偏移)的傾向。Before the first resin layer and the second inorganic material layer are brought into contact in step B, the curing rate of the first resin layer is preferably 70% or more and 100% or less. Thereby, in step C described later, the first laminate and the second laminate are firmly bonded together, and there is a tendency that positional deviation (alignment deviation) of the bonding is less likely to occur.

第一樹脂層的硬化率更佳為80%以上,進而更佳為85%以上,特佳為90%以上,尤佳為93%以上。另外,第一樹脂層的硬化率可為100%,亦可為99%以下,亦可為95%以下,亦可為90%以下。 另外,第二樹脂層的硬化率的較佳範圍與第一樹脂層的硬化率的較佳範圍相同。第二樹脂層的硬化率可為與其他層(例如其他無機材層)接觸前的硬化率。 The curing rate of the first resin layer is preferably 80% or more, more preferably 85% or more, particularly preferably 90% or more, and particularly preferably 93% or more. In addition, the curing rate of the first resin layer may be 100%, or less than 99%, or less than 95%, or less than 90%. In addition, the preferred range of the curing rate of the second resin layer is the same as the preferred range of the curing rate of the first resin layer. The curing rate of the second resin layer may be the curing rate before contact with other layers (such as other inorganic material layers).

包含選自由醯胺鍵、醯亞胺鍵、矽氧烷鍵、四氫萘結構、噁唑環結構、酯鍵及醚鍵所組成的群組中的至少一種的樹脂層(第一樹脂層及第二樹脂層的至少一者)的硬化率更佳為80%以上,進而更佳為85%以上,特佳為90%以上,尤佳為93%以上。包含矽氧烷鍵、以及選自由酯鍵、醚鍵、醯胺鍵及醯亞胺鍵所組成的群組中的至少任意一個的樹脂層(第一樹脂層及第二樹脂層的至少一者)的硬化率更佳為80%以上,進而更佳為85%以上,特佳為90%以上,尤佳為93%以上。The curing rate of the resin layer (at least one of the first resin layer and the second resin layer) containing at least one selected from the group consisting of an amide bond, an imide bond, a siloxane bond, a tetrahydronaphthalene structure, an oxazole ring structure, an ester bond and an ether bond is more preferably 80% or more, further preferably 85% or more, particularly preferably 90% or more, and even more preferably 93% or more. The curing rate of the resin layer (at least one of the first resin layer and the second resin layer) containing a siloxane bond and at least any one selected from the group consisting of an ester bond, an ether bond, an amide bond, and an imide bond is more preferably 80% or more, further preferably 85% or more, particularly preferably 90% or more, and even more preferably 93% or more.

關於將樹脂材料硬化而成的第一樹脂層的硬化率,例如於賦予至第一基板前的樹脂材料、步驟B中使第一樹脂層與第二無機材層接觸前的第一樹脂層及步驟C後的第一樹脂層中,可利用傅立葉轉換紅外光譜法(FT-IR)來測定特定的鍵及結構的峰值強度(於如醯亞胺、醯胺等般具有多個峰值的情況下為該些峰值強度的合計),並求出峰值強度的增加率或減少率來確認。再者,於如矽氧烷鍵等般具有峰值分離困難的帶狀的峰值的情況下,可採用最大的峰值強度。The curing rate of the first resin layer formed by curing the resin material can be confirmed by measuring the peak intensity of a specific bond and structure (the sum of the peak intensities in the case of multiple peaks such as imide and amide) using Fourier transform infrared spectroscopy (FT-IR) in the resin material before being applied to the first substrate, the first resin layer before the first resin layer is brought into contact with the second inorganic material layer in step B, and the first resin layer after step C, and calculating the increase or decrease rate of the peak intensity. In addition, in the case of a band-shaped peak that is difficult to separate, such as a siloxane bond, the maximum peak intensity can be used.

具體而言,於藉由硬化反應而產生特定的鍵及結構的情況下,可藉由以下式來算出峰值強度的增加率,並將所算出的值作為第一樹脂層的硬化率。 峰值強度的增加率(第一樹脂層的硬化率)=[(步驟B中使第一樹脂層與第二無機材層接觸前的第一樹脂層的特定的鍵及結構的峰值強度)/(於步驟C中以300℃加熱1小時後的第一樹脂層的特定的鍵及結構的峰值強度)]×100 再者,關於背景訊號去除,可藉由通常的方法來進行。另外,視需要可藉由透過法或反射法來進行FT-IR測定。 Specifically, when a specific bond and structure are generated by the curing reaction, the increase rate of the peak strength can be calculated by the following formula, and the calculated value is used as the curing rate of the first resin layer. Increase rate of peak strength (curing rate of the first resin layer) = [(peak strength of the specific bond and structure of the first resin layer before the first resin layer and the second inorganic material layer are brought into contact in step B) / (peak strength of the specific bond and structure of the first resin layer after heating at 300°C for 1 hour in step C)] × 100 Furthermore, background signal removal can be performed by a conventional method. In addition, FT-IR measurement can be performed by a transmission method or a reflection method as needed.

所述峰值強度的增加率中,於存在多個引起峰值強度的增加的鍵及結構的情況下,可將峰值強度讀取變換為多個峰值強度的合計強度。In the increase rate of the peak intensity, when there are multiple bonds and structures that cause the increase of the peak intensity, the peak intensity reading can be converted into the total intensity of the multiple peak intensities.

於步驟B中使第一樹脂層與第二無機材層接觸前,第一樹脂層於23℃下的複合彈性係數較佳為0.1 GPa以上、20 GPa以下,更佳為0.1 GPa以上、10 GPa以下。藉此,於步驟B中使第一樹脂層與第二無機材層接觸時所形成的空隙於步驟C中被第一樹脂層吸收,而有可抑制空隙的產生的傾向。另外,藉此,容易於低溫下進行後述的第一樹脂層與第二無機材層的暫時固定。Before the first resin layer and the second inorganic material layer are brought into contact in step B, the composite elastic modulus of the first resin layer at 23°C is preferably 0.1 GPa or more and 20 GPa or less, and more preferably 0.1 GPa or more and 10 GPa or less. Thus, the voids formed when the first resin layer and the second inorganic material layer are brought into contact in step B are absorbed by the first resin layer in step C, and there is a tendency to suppress the generation of voids. In addition, thereby, the first resin layer and the second inorganic material layer described later can be easily temporarily fixed at a low temperature.

就適宜地抑制空隙的產生的方面而言,所述第一樹脂層於23℃下的複合彈性係數較佳為8 GPa以下,更佳為6 GPa以下。另外,就適宜地抑制對準的偏移的方面而言,所述第一樹脂層於23℃下的複合彈性係數較佳為0.1 GPa以上,更佳為1 GPa以上。 另外,第二樹脂層於23℃下的複合彈性係數的較佳範圍與第一樹脂層於23℃下的複合彈性係數的較佳範圍相同。第二樹脂層於23℃下的複合彈性係數可為與其他層(例如其他無機材層)接觸前的23℃下的複合彈性係數。 In terms of appropriately suppressing the generation of voids, the composite elastic coefficient of the first resin layer at 23°C is preferably 8 GPa or less, and more preferably 6 GPa or less. In addition, in terms of appropriately suppressing the offset of alignment, the composite elastic coefficient of the first resin layer at 23°C is preferably 0.1 GPa or more, and more preferably 1 GPa or more. In addition, the preferred range of the composite elastic coefficient of the second resin layer at 23°C is the same as the preferred range of the composite elastic coefficient of the first resin layer at 23°C. The composite elastic coefficient of the second resin layer at 23°C may be the composite elastic coefficient at 23°C before contact with other layers (such as other inorganic material layers).

樹脂層於23℃下的複合彈性係數可藉由以下記載的方法來測定。 製備包含樹脂材料的樹脂組成物,旋轉塗佈於矽基板,繼而,於400℃下加熱10分鐘,藉此準備測定樣品。針對所準備的測定樣品,使用奈米壓痕器(商品名TI-950 特里博壓頭(Tribo Indenter)、海思創(Hysitron)公司製造、別爾科維奇(Berkovich)型壓頭),於試驗深度20 nm的條件下測定23℃下的除荷-位移曲線,依據參考文獻(微/奈米摩擦學小冊子(第二版)(Handbook of Micro/nano Tribology(second Edition))、巴拉特·布尚(Bharat Bhushan)編輯、CRC壓製公司)的計算方法,並根據最大負荷及最大位移,藉由計算來求出23℃下的複合彈性係數。 再者,此處,複合彈性係數由下述式(1)定義。式(1)中,E r表示複合彈性係數,E i表示壓頭的楊氏係數,且為1140 GPa,ν i表示壓頭的泊松比,且為0.07,E s及ν s分別表示試樣的楊氏係數及泊松比。 The composite elastic modulus of the resin layer at 23°C can be measured by the method described below. A resin composition including a resin material is prepared, spin-coated on a silicon substrate, and then heated at 400°C for 10 minutes to prepare a measurement sample. For the prepared test sample, a nanoindenter (trade name TI-950 Tribo Indenter, manufactured by Hysitron, Berkovich type indenter) was used to measure the load removal-displacement curve at 23°C under the condition of a test depth of 20 nm. The composite elastic coefficient at 23°C was calculated based on the maximum load and maximum displacement according to the calculation method of the reference (Handbook of Micro/nano Tribology (second edition) edited by Bharat Bhushan, CRC Press Co., Ltd.). Here, the composite elastic coefficient is defined by the following formula (1). In formula (1), Er represents the composite elastic coefficient, Ei represents the Young's modulus of the pressure head, which is 1140 GPa, νi represents the Poisson's ratio of the pressure head, which is 0.07, and Es and νs represent the Young's modulus and Poisson's ratio of the sample, respectively.

[數式1] [Formula 1]

於步驟B中使第一樹脂層與第二無機材層接觸前,第一樹脂層的表面粗糙度(Ra)較佳為0.01 nm以上、1.2 nm以下,更佳為0.1 nm以上、1.0 nm以下。藉此,容易於低溫下進行後述的第一樹脂層與第二無機材層的暫時固定。 另外,第二樹脂層的表面粗糙度(Ra)的較佳範圍與第一樹脂層的表面粗糙度(Ra)的較佳範圍相同。第二樹脂層的表面粗糙度(Ra)可為與其他層(例如其他無機材層)接觸前的表面粗糙度(Ra)。 樹脂層的表面粗糙度可藉由利用掃描型探針顯微鏡(Scanning Probe Microscope,SPM)的形態觀察來評價。具體而言,使用作為SPM的SPA400(日立高新技術(Hitachi High-technologies)製造),以動態力顯微術(dynamic force microscopy)模式,於3 μm×3 μm見方區域內進行測定,藉此求出表面粗糙度。 Before the first resin layer and the second inorganic material layer are brought into contact in step B, the surface roughness (Ra) of the first resin layer is preferably 0.01 nm or more and 1.2 nm or less, and more preferably 0.1 nm or more and 1.0 nm or less. This makes it easy to temporarily fix the first resin layer and the second inorganic material layer described later at a low temperature. In addition, the preferred range of the surface roughness (Ra) of the second resin layer is the same as the preferred range of the surface roughness (Ra) of the first resin layer. The surface roughness (Ra) of the second resin layer may be the surface roughness (Ra) before contacting with other layers (e.g., other inorganic material layers). The surface roughness of the resin layer can be evaluated by morphological observation using a scanning probe microscope (SPM). Specifically, the surface roughness is determined by measuring a 3 μm×3 μm square area using the SPM SPA400 (manufactured by Hitachi High-technologies) in dynamic force microscopy mode.

本揭示的基板積層體的製造方法可於所述步驟B之前包括以下記載的各種步驟。以下的各種步驟較佳為於步驟A之後且步驟B之前進行。The manufacturing method of the substrate laminate of the present disclosure may include the following steps before step B. The following steps are preferably performed after step A and before step B.

本揭示的基板積層體的製造方法可包括如下步驟,即於步驟B之前對第二無機材層實施表面活性化處理的步驟。藉由實施表面活性化處理,可提高第一樹脂層與第二無機材層的接合強度。特別是,於在第一積層體及第二積層體的接合面設置電極,並將電極彼此接合時,就促進電極中所含的銅等金屬的擴散來提高電極彼此的接合強度的觀點及降低金屬擴散時的加熱溫度的方面而言,較佳為實施表面活性化處理。 另外,亦可對第一基板上的第一無機材層實施表面活性化處理,特別是,於將第一無機材層與其他層(例如其他樹脂層)接合的情況下,亦可於接合前對第一無機材層實施表面活性化處理。 The manufacturing method of the substrate laminate disclosed in the present invention may include the step of performing a surface activation treatment on the second inorganic material layer before step B. By performing the surface activation treatment, the bonding strength between the first resin layer and the second inorganic material layer can be improved. In particular, when electrodes are provided on the bonding surfaces of the first laminate and the second laminate and the electrodes are bonded to each other, it is preferred to perform the surface activation treatment from the viewpoint of promoting the diffusion of metals such as copper contained in the electrodes to improve the bonding strength between the electrodes and reducing the heating temperature during metal diffusion. In addition, the first inorganic material layer on the first substrate may be subjected to a surface activation treatment. In particular, when the first inorganic material layer is bonded to other layers (such as other resin layers), the first inorganic material layer may be subjected to a surface activation treatment before bonding.

作為表面活性化處理的具體例,可列舉電漿處理、快速原子撞擊(Fast Atom Bombardment,FAB)處理等。Specific examples of the surface activation treatment include plasma treatment and fast atom bombardment (FAB) treatment.

就去除顆粒等的方面而言,本揭示的基板積層體的製造方法可包括如下步驟,即於步驟B之前對第二無機材層進行清洗的步驟。所述清洗步驟較佳為於實施所述表面處理的步驟之後且步驟B之前進行。 另外,亦可對第一基板上的第一無機材層進行清洗,特別是,於將第一無機材層與其他層(例如其他樹脂層)接合的情況下,亦可於接合前對第一無機材層進行清洗。 In terms of removing particles, etc., the manufacturing method of the substrate laminate disclosed in the present invention may include the following step, that is, the step of cleaning the second inorganic material layer before step B. The cleaning step is preferably performed after the step of performing the surface treatment and before step B. In addition, the first inorganic material layer on the first substrate may also be cleaned, especially when the first inorganic material layer is bonded to other layers (such as other resin layers), the first inorganic material layer may also be cleaned before bonding.

清洗方法並無特別限定,可列舉:使用鹼性清洗液、酸性清洗液、含氫氟酸的清洗液、含過錳酸的液(除膠渣(desmear)液)等溶劑的濕式清洗;使用純水等的濕式清洗;利用UV臭氧、電漿等的乾式清洗等。The cleaning method is not particularly limited, and examples thereof include: wet cleaning using solvents such as alkaline cleaning solutions, acidic cleaning solutions, cleaning solutions containing hydrofluoric acid, solutions containing permanganic acid (desmear solutions), etc.; wet cleaning using pure water, etc.; dry cleaning using UV ozone, plasma, etc., etc.

就防止無機材層上的異物附著的方面(例如防止切割加工時的異物附著的方面)而言,本揭示的基板積層體的製造方法可包括如下步驟,即於步驟B之前於第二無機材層設置表面保護層的步驟。設置表面保護層的步驟較佳為於所述清洗步驟之前且步驟B之前進行。In terms of preventing foreign matter from adhering to the inorganic material layer (for example, preventing foreign matter from adhering to the inorganic material layer during cutting), the method for manufacturing a substrate laminate disclosed herein may include the step of providing a surface protection layer on the second inorganic material layer before step B. The step of providing the surface protection layer is preferably performed before the cleaning step and before step B.

作為表面保護層,只要能夠保護所述第二無機材層,則並無特別限定,可列舉:水溶性樹脂、能夠利用N-甲基-2-吡咯啶酮(N-methyl-2-pyrrolidone,NMP)等有機溶劑進行清洗的光阻劑等。作為水溶性樹脂,可使用迪斯科(Disco)公司的漢時馬科斯(Hogomax)。As the surface protection layer, there is no particular limitation as long as it can protect the second inorganic material layer, and examples thereof include: water-soluble resins, photoresists that can be cleaned using organic solvents such as N-methyl-2-pyrrolidone (NMP), etc. As the water-soluble resin, Hogomax from Disco can be used.

針對設置有表面保護層的第二積層體,視需要可進行切割加工,並於切割加工後剝離表面保護層。於該情況下,較佳為於切割加工後剝離表面保護層,並於剝離表面保護層後按所述清洗步驟、步驟B的順序進行處理。The second laminate provided with the surface protection layer may be cut as needed, and the surface protection layer may be peeled off after the cutting process. In this case, it is preferred to peel off the surface protection layer after the cutting process, and then perform the treatment in the order of the cleaning step and step B after peeling off the surface protection layer.

本揭示的基板積層體的製造方法可包括如下步驟,即於步驟B之後且步驟C之前將第一積層體及第二積層體暫時固定的步驟。第一積層體及第二積層體的暫時固定較佳為於室溫以上、100℃以下的低溫下進行,更佳為於室溫以上、50℃以下的低溫下進行,進而更佳為於室溫下進行。The manufacturing method of the substrate laminate of the present disclosure may include the step of temporarily fixing the first laminate and the second laminate after step B and before step C. The temporary fixing of the first laminate and the second laminate is preferably performed at a low temperature above room temperature and below 100° C., more preferably at a low temperature above room temperature and below 50° C., and even more preferably at room temperature.

於第一基板及第二基板具有矽基板的情況下,就步驟C中的操作的容易度、對準偏移(接合位置偏移)抑制、異物混入的抑制等的方面而言,將第一積層體及第二積層體暫時固定的狀態下的兩積層體的接合界面的表面能量較佳為0.05 J/m 2以上,更佳為0.1 J/m 2以上,進而更佳為0.15 J/m 2以上。 所述接合界面的表面能量(接合強度)可依據非專利文獻M.P.Maszara, G.Goetz, A.Cavigila, and J.B.Mckitterick,應用物理雜誌(Journal of Applied Physics), 64(1988)4943-4950.的方法並利用刀片插入試驗來求出。將厚度0.1 mm~0.3 mm的刀片插入經暫時固定的積層體的接合界面,利用紅外線光源與紅外線照相機來進行自刀片刀尖起的積層體發生剝離的距離的測定。其後,可基於以下式而求出表面能量。 γ=3×10 9×t b 2×E 2×t 6/(32×L 4×E×t 3) 此處,γ表示表面能量(J/m 2),t b表示刀片厚度(m),E表示第一基板及第二基板中所含的矽基板的楊氏係數(GPa),t表示第一基板及第二基板的厚度(m),L表示自刀片刀尖起的積層體剝離距離(m)。 When the first substrate and the second substrate have silicon substrates, in terms of ease of operation in step C, suppression of alignment deviation (bonding position deviation), suppression of foreign matter mixing, etc., the surface energy of the bonding interface of the two laminates in a state where the first laminate and the second laminate are temporarily fixed is preferably 0.05 J/m 2 or more, more preferably 0.1 J/m 2 or more, and further preferably 0.15 J/m 2 or more. The surface energy (bonding strength) of the bonding interface can be obtained by a blade insertion test according to the method of the non-patent document MPMaszara, G.Goetz, A.Cavigila, and JB Mckitterick, Journal of Applied Physics, 64 (1988) 4943-4950. A blade with a thickness of 0.1 mm to 0.3 mm is inserted into the bonding interface of the temporarily fixed laminate, and the distance of the laminate peeling from the blade tip is measured using an infrared light source and an infrared camera. The surface energy can then be calculated based on the following formula. γ=3×10 9 ×t b 2 ×E 2 ×t 6 /(32×L 4 ×E×t 3 ) Here, γ represents the surface energy (J/m 2 ), t b represents the blade thickness (m), E represents the Young's modulus of the silicon substrate contained in the first substrate and the second substrate (GPa), t represents the thickness of the first substrate and the second substrate (m), and L represents the distance of the laminate peeling from the blade tip (m).

[步驟C] 本揭示的基板積層體的製造方法包括步驟C,即於步驟B之後對第一積層體及第二積層體於100℃以上的溫度下進行加熱的步驟C。藉此,可獲得第一積層體與第二積層體經由第一樹脂層與第二無機材層而接合的基板積層體。 [Step C] The manufacturing method of the substrate laminate disclosed in the present invention includes step C, which is step C of heating the first laminate and the second laminate at a temperature above 100°C after step B. In this way, a substrate laminate in which the first laminate and the second laminate are bonded via the first resin layer and the second inorganic material layer can be obtained.

將第一積層體與第二積層體接合時的壓力並無特別限制,較佳為絕對壓力超過10 -4Pa、大氣壓以下。 所述絕對壓力更佳為10 -3Pa以上、大氣壓以下,進而更佳為100 Pa以上、大氣壓以下,特佳為1000 Pa以上、大氣壓以下。 於將第一積層體與第二積層體接合時,可於大氣環境下進行,亦可於惰性氣體(氮氣、氬氣、氦氣等)環境下進行。 The pressure when the first laminate and the second laminate are bonded is not particularly limited, and preferably the absolute pressure is greater than 10 -4 Pa and less than atmospheric pressure. The absolute pressure is more preferably greater than 10 -3 Pa and less than atmospheric pressure, further preferably greater than 100 Pa and less than atmospheric pressure, and particularly preferably greater than 1000 Pa and less than atmospheric pressure. When the first laminate and the second laminate are bonded, it can be performed in an atmospheric environment or in an inert gas (nitrogen, argon, helium, etc.) environment.

步驟C中,較佳為於使第一樹脂層與第二無機材層接觸的狀態下對第一積層體及第二積層體於100℃~450℃下進行加熱。 再者,所述溫度是指第一基板的形成有第一樹脂層的面的溫度。 所述溫度較佳為100℃~400℃,更佳為130℃~350℃,更佳為150℃~300℃,進而更佳為150℃~250℃,特佳為150℃~200℃。 In step C, it is preferred to heat the first laminate and the second laminate at 100°C to 450°C while the first resin layer is in contact with the second inorganic material layer. Furthermore, the temperature refers to the temperature of the surface of the first substrate on which the first resin layer is formed. The temperature is preferably 100°C to 400°C, more preferably 130°C to 350°C, more preferably 150°C to 300°C, further preferably 150°C to 250°C, and particularly preferably 150°C to 200°C.

於各電極配置成在步驟B中設置於第一樹脂層側的電極與設置於第二無機材層的電極接觸的情況下,所述溫度較佳為130℃以上,更佳為150℃以上,進而更佳為200℃以上。藉此,設置於第一樹脂層側的電極及設置於第二無機材層的電極中所含的成分(例如銅)擴散,有提高電極彼此的接合強度的傾向。When the electrodes are arranged so that the electrode disposed on the first resin layer side contacts the electrode disposed on the second inorganic material layer in step B, the temperature is preferably 130° C. or higher, more preferably 150° C. or higher, and even more preferably 200° C. or higher. Thereby, the components (e.g., copper) contained in the electrode disposed on the first resin layer side and the electrode disposed on the second inorganic material layer diffuse, and there is a tendency to increase the bonding strength between the electrodes.

步驟C中的加熱可藉由使用爐或加熱板的通常的方法來進行。 另外,步驟C中的加熱可於大氣環境下進行,亦可於惰性氣體(氮氣、氬氣、氦氣等)環境下進行。 關於步驟C中的加熱時間,並無特別限制,例如為3小時以下,較佳為1小時以下。加熱時間的下限並無特別限制,例如可設為5分鐘。 The heating in step C can be performed by a common method using a furnace or a heating plate. In addition, the heating in step C can be performed in an atmospheric environment or in an inert gas environment (nitrogen, argon, helium, etc.). There is no particular restriction on the heating time in step C, for example, it is less than 3 hours, preferably less than 1 hour. There is no particular restriction on the lower limit of the heating time, for example, it can be set to 5 minutes.

步驟C中,就提高第一積層體與第二積層體的接合強度的方面而言,可於使第一樹脂層與第二無機材層接觸的狀態下對第一積層體及第二積層體進行加壓。加壓可與加熱同時進行。 對第一積層體及第二積層體進行加壓時的壓力並無特別限制,較佳為0.1 MPa以上、10 MPa以下,更佳為0.1 MPa以上、5 MPa以下。作為加壓裝置,例如可使用東洋精機製作所股份有限公司製造的試驗用小型壓製機(TEST MINI PRESS)等。 In step C, in order to improve the bonding strength between the first laminate and the second laminate, the first laminate and the second laminate can be pressurized while the first resin layer and the second inorganic material layer are in contact. Pressurization can be performed simultaneously with heating. The pressure when the first laminate and the second laminate are pressurized is not particularly limited, and is preferably 0.1 MPa or more and 10 MPa or less, and more preferably 0.1 MPa or more and 5 MPa or less. As a pressurizing device, for example, a test mini press (TEST MINI PRESS) manufactured by Toyo Seiki Seisakusho Co., Ltd. can be used.

本揭示的基板積層體的製造方法可包括如下步驟,即於步驟C之後自第一無機材層側的面朝向第二樹脂層側的面而於第一積層體及第二積層體設置貫通孔,並於貫通孔形成貫通第一積層體及第二積層體的電極的步驟。於步驟C中在所獲得的基板積層體未形成電極的情況下,較佳為藉由進行形成此電極的步驟而於貫通孔形成貫通第一積層體及第二積層體的電極。The manufacturing method of the substrate laminate disclosed in the present invention may include the following steps, namely, after step C, providing through holes in the first laminate and the second laminate from the surface on the side of the first inorganic material layer to the surface on the side of the second resin layer, and forming electrodes penetrating the first laminate and the second laminate in the through holes. In step C, if the substrate laminate obtained does not have electrodes formed, it is preferred to form electrodes penetrating the first laminate and the second laminate in the through holes by performing the step of forming such electrodes.

例如,可藉由公知的方法來形成貫通第一積層體及第二積層體的貫通孔,並於所形成的孔形成電極。作為孔的形成方法,可列舉使用氣體進行的乾式蝕刻、雷射剝蝕等。For example, a through hole penetrating the first laminate and the second laminate can be formed by a known method, and an electrode can be formed in the formed hole. Examples of the hole forming method include dry etching using a gas, laser etching, and the like.

作為貫通第一積層體及第二積層體的電極的形成方法,可列舉:電解電鍍、無電解電鍍、濺鍍、噴墨法等。Examples of methods for forming the electrode penetrating the first laminate and the second laminate include electrolytic plating, electroless plating, sputtering, and inkjet.

作為貫通第一積層體及第二積層體的電極的材料,並無特別限定,可列舉先前公知的電極材料等。具體而言,可列舉:銅、焊料、錫、金、銀、鋁、銦、鈷、鎢等。The material of the electrode penetrating the first laminate and the second laminate is not particularly limited, and conventionally known electrode materials can be cited, etc. Specifically, copper, solder, tin, gold, silver, aluminum, indium, cobalt, tungsten, etc. can be cited.

本揭示的基板積層體的製造方法中,第一基板及第二基板的至少一者可於第一無機材層側的面及第二樹脂層側的面進而積層其他基板、其他積層體等。其他基板的較佳材質與第一基板及第二基板的較佳材質相同。其他積層體的較佳態樣與第一積層體及第二積層體的較佳態樣相同。In the manufacturing method of the substrate laminate disclosed in the present invention, at least one of the first substrate and the second substrate can be further laminated with other substrates, other laminates, etc. on the surface of the first inorganic material layer side and the surface of the second resin layer side. The preferred material of the other substrate is the same as the preferred material of the first substrate and the second substrate. The preferred embodiment of the other laminate is the same as the preferred embodiment of the first laminate and the second laminate.

本揭示的基板積層體的製造方法中,於步驟C之後視需要可對基板積層體的表面進行薄化加工(背面研磨或背面研削)。In the manufacturing method of the substrate laminate body disclosed in the present invention, after step C, the surface of the substrate laminate body can be thinned (back grinding or back grinding) as needed.

(基板積層體的積層結構的例子) 以下示出各用途中的基板積層體的積層結構的例子。再者,所謂接合層是指包含無機材層/樹脂層的接合狀態的層。 MEMS封裝用途;Si/接合層/Si、SiO 2/接合層/Si、SiO 2/接合層/SiO 2、Cu/接合層/Cu, 微流路用途;PDMS/接合層/PDMS、PDMS/接合層/SiO 2, CMOS影像感測器用途;SiO 2/接合層/SiO 2、Si/接合層/Si、SiO 2/接合層/Si, 矽通孔(Through Silicon Via,TSV)用途;SiO 2(帶有Cu電極)/接合層/SiO 2(帶有Cu電極)、Si(帶有Cu電極)/接合層/Si(帶有Cu電極), 光學裝置用途;(InGaAlAs、InGaAs、InP、GaAs)/接合層/Si, LED用途;(InGaAlAs、GaAs、GaN)/接合層/Si、(InGaAlAs、GaAs、GaN)/接合層/SiO 2、(InGaAlAs、GaAs、GaN)/接合層/(Au、Ag、Al)、(InGaAlAs、GaAs、GaN)/接合層/藍寶石。 (Examples of laminated structures of substrate laminates) Examples of laminated structures of substrate laminates in various applications are shown below. The so-called bonding layer refers to a layer including a bonding state of an inorganic material layer/resin layer. MEMS packaging applications: Si/junction layer/Si, SiO 2 /junction layer/Si, SiO 2 /junction layer/SiO 2 , Cu/junction layer/Cu, Microflow applications: PDMS/junction layer/PDMS, PDMS/junction layer/SiO 2 , CMOS image sensor applications: SiO 2 /junction layer/SiO 2 , Si/junction layer/Si, SiO 2 /junction layer/Si, Through Silicon Via (TSV) applications: SiO 2 (with Cu electrode)/junction layer/SiO 2 (with Cu electrode), Si (with Cu electrode)/junction layer/Si (with Cu electrode), Optical device applications: (InGaAlAs, InGaAs, InP, GaAs)/junction layer/Si, LED uses: (InGaAlAs, GaAs, GaN)/junction layer/Si, (InGaAlAs, GaAs, GaN)/junction layer/SiO 2 , (InGaAlAs, GaAs, GaN)/junction layer/(Au, Ag, Al), (InGaAlAs, GaAs, GaN)/junction layer/sapphire.

以下,使用圖1a~圖1h及圖2a~圖2i對基板積層體的製造方法的例子進行說明。再者,本揭示並不限定於附圖中所示的結構。另外,圖1a~圖1h及圖2a~圖2i中的構件的大小是概念性的,構件間的大小的相對關係並不限定於此。另外,於各附圖中,對於實質上具有相同功能的構件,於所有附圖中標註相同的符號,有時省略重複的說明。Hereinafter, an example of a method for manufacturing a substrate laminate is described using FIG. 1a to FIG. 1h and FIG. 2a to FIG. 2i. Furthermore, the present disclosure is not limited to the structures shown in the attached drawings. In addition, the sizes of the components in FIG. 1a to FIG. 1h and FIG. 2a to FIG. 2i are conceptual, and the relative relationship between the sizes of the components is not limited thereto. In addition, in each attached drawing, for components having substantially the same function, the same symbols are marked in all attached drawings, and repeated descriptions are sometimes omitted.

〈基板積層體的製造方法的例1〉 以下,使用圖1a~圖1h對基板積層體的製造方法的例1進行說明。如圖1a所示,準備包括貫通的電極4且表面經平坦化的晶圓3。於晶圓3的表面形成有氧化膜等無機材層5。經由暫時固定材2而將包括電極4的晶圓3固定於載體1。 <Example 1 of a method for manufacturing a substrate laminate> Below, Example 1 of a method for manufacturing a substrate laminate is described using FIG. 1a to FIG. 1h. As shown in FIG. 1a, a wafer 3 including a through electrode 4 and having a flattened surface is prepared. An inorganic material layer 5 such as an oxide film is formed on the surface of the wafer 3. The wafer 3 including the electrode 4 is fixed to the carrier 1 via a temporary fixing material 2.

其次,如圖1b所示,對晶圓3表面的無機材層5實施如上所述的表面活性化處理。Next, as shown in FIG. 1 b , the inorganic material layer 5 on the surface of the wafer 3 is subjected to the surface activation treatment as described above.

進而,準備依序包括無機材層15、晶圓13及樹脂層16且更包括貫通晶圓13的電極14的積層體。如圖1c所示,於積層體中的無機材層15側配置有表面保護材6。Furthermore, a laminate is prepared which includes an inorganic material layer 15, a wafer 13, and a resin layer 16 in sequence and further includes an electrode 14 penetrating the wafer 13. As shown in FIG1c, a surface protection material 6 is disposed on the side of the inorganic material layer 15 in the laminate.

如圖1d所示,於切割積層體後剝離表面保護材6,獲得單片化積層體。單片化積層體依序包括分別經單片化的無機材層15A、晶圓13A及樹脂層16A。單片化積層體更包括貫通單片化積層體的電極14A。就去除異物的觀點而言,可於剝離表面保護材6後利用純水、溶劑等來清洗單片化積層體的表面。此時,可將多個單片化積層體在裝載於框架的狀態下一併進行清洗。As shown in FIG1d, after cutting the laminate, the surface protection material 6 is peeled off to obtain a monolithic laminate. The monolithic laminate includes, in sequence, an inorganic material layer 15A, a wafer 13A, and a resin layer 16A that have been singulated. The monolithic laminate further includes an electrode 14A that passes through the monolithic laminate. From the perspective of removing foreign matter, the surface of the monolithic laminate can be cleaned with pure water, a solvent, etc. after the surface protection material 6 is peeled off. At this time, a plurality of monolithic laminates can be cleaned together while being loaded on a frame.

其次,如圖1e所示,使晶圓3表面的無機材層5與單片化積層體的樹脂層16A接觸並加以暫時固定。此時,可沿著寬度方向及長度方向暫時固定多個單片化積層體。Next, as shown in Fig. 1e, the inorganic material layer 5 on the surface of the wafer 3 is brought into contact with the resin layer 16A of the monolithic laminate and temporarily fixed. At this time, a plurality of monolithic laminates can be temporarily fixed along the width direction and the length direction.

如圖1f所示,對暫時固定於晶圓3的單片化積層體的無機材層15A實施如上所述的表面活性化處理。可於表面活性化後利用純水、溶劑等來清洗無機材層15A的表面。As shown in Fig. 1f, the inorganic material layer 15A of the monolithic laminate temporarily fixed to the wafer 3 is subjected to the surface activation treatment as described above. After the surface activation, the surface of the inorganic material layer 15A can be cleaned with pure water, a solvent, or the like.

按圖1c及圖1d所示的程序,獲得依序包括分別經單片化的無機材層15B、晶圓13B及樹脂層16B的單片化積層體。單片化積層體包括貫通單片化積層體的電極14B。如圖1g所示,使暫時固定於晶圓3的單片化積層體的無機材層15A與單片化積層體的樹脂層16B接觸並加以暫時固定。此時,可沿著寬度方向及長度方向暫時固定多個單片化積層體。According to the procedure shown in FIG. 1c and FIG. 1d, a monolithic laminated body including the inorganic material layer 15B, the wafer 13B and the resin layer 16B which are singulated in sequence is obtained. The monolithic laminated body includes an electrode 14B penetrating the monolithic laminated body. As shown in FIG. 1g, the inorganic material layer 15A of the monolithic laminated body temporarily fixed to the wafer 3 is brought into contact with the resin layer 16B of the monolithic laminated body and temporarily fixed. At this time, multiple monolithic laminated bodies can be temporarily fixed along the width direction and the length direction.

藉由重複進行圖1f及圖1g所示的處理,而在高度方向上將單片化積層體以經暫時固定的狀態積層。於單片化積層體的積層完成後,對單片化積層體的積層體於100℃以上的溫度下進行加熱。藉此,可經由無機材層5與樹脂層16A而將晶圓3及經單片化的晶圓13B接合,並經由經單片化的各無機材層與各樹脂層而將在高度方向上積層的單片化積層體接合。就提高各電極彼此的接合強度的觀點而言,較佳為對單片化積層體的積層體於130℃以上的溫度下進行加熱。藉此,各電極中所含的成分(例如銅)擴散,有提高電極彼此的接合強度的傾向。 藉由以上內容,如圖1h所示,獲得基板積層體100。 By repeating the processing shown in FIG. 1f and FIG. 1g, the monolithic laminate is laminated in a temporarily fixed state in the height direction. After the lamination of the monolithic laminate is completed, the monolithic laminate is heated at a temperature above 100° C. Thus, the wafer 3 and the monolithic wafer 13B are bonded via the inorganic material layer 5 and the resin layer 16A, and the monolithic laminate laminated in the height direction is bonded via the individual inorganic material layers and the individual resin layers. From the perspective of improving the bonding strength between the electrodes, it is preferable to heat the monolithic laminate at a temperature above 130°C. This allows the components (such as copper) contained in each electrode to diffuse, tending to improve the bonding strength between the electrodes. Through the above, as shown in FIG. 1h, a substrate laminate 100 is obtained.

〈基板積層體的製造方法的例2〉 以下,使用圖2a~圖2i對基板積層體的製造方法的例2進行說明。基板積層體的製造方法的例2中,使用不包括電極的晶圓,於最終未設置電極的基板積層體設置貫通孔,於該貫通孔設置電極,此方面與所述基板積層體的製造方法的例1不同。 <Example 2 of the method for manufacturing a substrate laminate> Below, Example 2 of the method for manufacturing a substrate laminate is described using Figures 2a to 2i. In Example 2 of the method for manufacturing a substrate laminate, a wafer not including an electrode is used, a through hole is provided in a substrate laminate that is ultimately not provided with an electrode, and an electrode is provided in the through hole, which is different from Example 1 of the method for manufacturing a substrate laminate.

如圖2a所示,準備表面經平坦化的晶圓23。於晶圓23的表面形成有氧化膜等無機材層25。經由暫時固定材2而將晶圓23固定於載體1。As shown in FIG. 2a, a wafer 23 with a flat surface is prepared. An inorganic material layer 25 such as an oxide film is formed on the surface of the wafer 23. The wafer 23 is fixed to the carrier 1 via a temporary fixing material 2.

其次,如圖2b所示,對晶圓23表面的無機材層25實施如上所述的表面活性化處理。Next, as shown in FIG. 2 b , the inorganic material layer 25 on the surface of the wafer 23 is subjected to the surface activation treatment as described above.

進而,準備依序包括無機材層35、晶圓33及樹脂層36的積層體。如圖2c所示,於積層體中的無機材層35側配置有表面保護材6。Furthermore, a laminate is prepared which sequentially includes an inorganic material layer 35, a wafer 33, and a resin layer 36. As shown in FIG2c, a surface protection material 6 is disposed on the side of the inorganic material layer 35 in the laminate.

如圖2d所示,於切割積層體後剝離表面保護材6,獲得單片化積層體。單片化積層體依序包括分別經單片化的無機材層35A、晶圓33A及樹脂層36A。就去除異物的觀點而言,可於剝離表面保護材6後利用純水、溶劑等來清洗單片化積層體的表面。此時,可將多個單片化積層體在裝載於框架的狀態下一併進行清洗。As shown in FIG. 2d, after the laminate is cut, the surface protection material 6 is peeled off to obtain a single-chip laminate. The single-chip laminate includes the inorganic material layer 35A, the wafer 33A and the resin layer 36A which are singulated in sequence. From the perspective of removing foreign matter, the surface of the single-chip laminate can be cleaned with pure water, a solvent, etc. after the surface protection material 6 is peeled off. At this time, a plurality of single-chip laminates can be cleaned together in a state where they are loaded on a frame.

其次,如圖2e所示,使晶圓23表面的無機材層25與單片化積層體的樹脂層36A接觸並加以暫時固定。此時,可沿著寬度方向及長度方向暫時固定多個單片化積層體。Next, as shown in Fig. 2e, the inorganic material layer 25 on the surface of the wafer 23 is brought into contact with the resin layer 36A of the monolithic laminate and temporarily fixed. At this time, a plurality of monolithic laminates can be temporarily fixed along the width direction and the length direction.

如圖2f所示,對暫時固定於晶圓23的單片化積層體的無機材層35A實施如上所述的表面活性化處理。可於表面活性化後利用純水、溶劑等來清洗無機材層35A的表面。As shown in Fig. 2f, the inorganic material layer 35A of the monolithic laminate temporarily fixed to the wafer 23 is subjected to the surface activation treatment as described above. After the surface activation, the surface of the inorganic material layer 35A can be cleaned using pure water, a solvent, or the like.

按圖2c及圖2d所示的程序,獲得依序包括分別經單片化的無機材層35B、晶圓33B及樹脂層36B的單片化積層體。如圖2g所示,使暫時固定於晶圓23的單片化積層體的無機材層35A與單片化積層體的樹脂層36B接觸並加以暫時固定。此時,可沿著寬度方向及長度方向暫時固定多個單片化積層體。According to the procedure shown in FIG. 2c and FIG. 2d, a monolithic laminate body including the inorganic material layer 35B, the wafer 33B and the resin layer 36B which are monolithicized in sequence is obtained. As shown in FIG. 2g, the inorganic material layer 35A of the monolithic laminate body temporarily fixed to the wafer 23 is brought into contact with the resin layer 36B of the monolithic laminate body and temporarily fixed. At this time, a plurality of monolithic laminate bodies can be temporarily fixed along the width direction and the length direction.

藉由重複進行圖2f及圖2g所示的處理,而在高度方向上將單片化積層體以經暫時固定的狀態積層。於單片化積層體的積層完成後,對單片化積層體的積層體於100℃以上的溫度下進行加熱。藉此,可經由無機材層25與樹脂層36A而將晶圓23及經單片化的晶圓33B接合,並經由經單片化的各無機材層與各樹脂層而將在高度方向上積層的單片化積層體接合。其結果,如圖2h所示,獲得基板積層體200。By repeating the processing shown in FIG. 2f and FIG. 2g, the monolithic laminate is laminated in a temporarily fixed state in the height direction. After the lamination of the monolithic laminate is completed, the monolithic laminate is heated at a temperature above 100°C. In this way, the wafer 23 and the monolithic wafer 33B can be bonded via the inorganic material layer 25 and the resin layer 36A, and the monolithic laminate laminated in the height direction can be bonded via the individual inorganic material layers and the individual resin layers. As a result, as shown in FIG. 2h, a substrate laminate 200 is obtained.

進而,於基板積層體200設置如下貫通孔,即沿著高度方向貫通經積層的單片化積層體的貫通孔。作為貫通孔的形成方法,可列舉使用氣體進行的乾式蝕刻、雷射剝蝕等。繼而,於貫通孔形成貫通經積層的單片化積層體的電極34。 藉由以上內容,如圖2i所示,獲得包括貫通單片化積層體的電極34的基板積層體300。 Furthermore, the substrate laminate 200 is provided with a through hole, i.e., a through hole that penetrates the monolithic laminate along the height direction. As a method for forming the through hole, dry etching using gas, laser stripping, etc. can be listed. Then, an electrode 34 that penetrates the monolithic laminate through the laminate is formed in the through hole. Through the above, as shown in FIG. 2i, a substrate laminate 300 including an electrode 34 that penetrates the monolithic laminate is obtained.

〔基板積層體〕 本揭示的基板積層體具有: 第一積層體,依序具有第一樹脂層、第一基板、第一無機材層,所述第一樹脂層配置於其中一表面,所述第一無機材層配置於另一表面;及 第二積層體,依序具有第二樹脂層、第二基板、第二無機材層,所述第二樹脂層配置於其中一表面,所述第二無機材層配置於另一表面, 所述第一積層體及所述第二積層體經由所述第一積層體的所述第一樹脂層與所述第二積層體的所述第二無機材層而積層。 作為本揭示的基板積層體中的第一積層體及第二積層體,可為於晶圓等基板上三維安裝的積層體,可列舉所述本揭示的基板積層體的製造方法中所使用的第一積層體、第二積層體等。作為基板積層體中的第一積層體及第二積層體的較佳形態,與所述本揭示的基板積層體的製造方法中的第一積層體及第二積層體的較佳形態相同。 例如,作為基板積層體中的第一積層體及第二積層體的具體例,可列舉如圖1c或圖2c所示般的積層體、如圖1d及圖2d所示般的經單片化的積層體。 再者,本揭示的基板積層體中的第一積層體或第二積層體較佳為三維半導體裝置用的積層體。 [Substrate laminate] The substrate laminate disclosed in the present invention comprises: A first laminate, which sequentially comprises a first resin layer, a first substrate, and a first inorganic material layer, wherein the first resin layer is disposed on one surface and the first inorganic material layer is disposed on the other surface; and A second laminate, which sequentially comprises a second resin layer, a second substrate, and a second inorganic material layer, wherein the second resin layer is disposed on one surface and the second inorganic material layer is disposed on the other surface, The first laminate and the second laminate are laminated via the first resin layer of the first laminate and the second inorganic material layer of the second laminate. The first and second layers in the substrate laminate disclosed in the present invention may be laminates mounted three-dimensionally on a substrate such as a wafer, and the first and second layers used in the manufacturing method of the substrate laminate disclosed in the present invention may be listed. The preferred shapes of the first and second layers in the substrate laminate are the same as the preferred shapes of the first and second layers in the manufacturing method of the substrate laminate disclosed in the present invention. For example, as specific examples of the first and second laminates in the substrate laminate, there can be cited laminates as shown in FIG. 1c or FIG. 2c, and monolithic laminates as shown in FIG. 1d and FIG. 2d. Furthermore, the first or second laminate in the substrate laminate of the present disclosure is preferably a laminate for a three-dimensional semiconductor device.

於本揭示的基板積層體中,較佳為:所述第一積層體於所述第一樹脂層的表面的一部分及所述第一無機材層的表面的一部分包括電極, 所述第二積層體於所述第二樹脂層的表面的一部分及所述第二無機材層的表面的一部分包括電極。 再者,作為電極的較佳形態,與所述本揭示的基板積層體的製造方法中的電極的較佳形態相同。 In the substrate laminate of the present disclosure, it is preferred that: the first laminate includes an electrode on a portion of the surface of the first resin layer and a portion of the surface of the first inorganic material layer, and the second laminate includes an electrode on a portion of the surface of the second resin layer and a portion of the surface of the second inorganic material layer. Furthermore, the preferred form of the electrode is the same as the preferred form of the electrode in the manufacturing method of the substrate laminate of the present disclosure.

<基板積層體的製造方法的變形例> 本揭示的基板積層體的製造方法的變形例中,使用按第一樹脂層、第一基板、第三樹脂層的順序積層而成的積層體(第三積層體)來代替第一積層體,且使用按第二樹脂層、第一基板、第四樹脂層的順序積層而成的積層體(第三積層體)來代替第二積層體,此方面與所述本揭示的基板積層體的製造方法不同。即,積層體(第三積層體)中,第一積層體中的第一無機材層被置換為第三樹脂層,積層體(第四積層體)中,第二積層體中的第二無機材層被置換為第四樹脂層。而且,藉由步驟C而將第一樹脂層與第四樹脂層接合,藉此於變形例中獲得基板積層體。 <Variation of the method for manufacturing a substrate laminate> In the variation of the method for manufacturing a substrate laminate of the present disclosure, a laminate (third laminate) formed by laminating a first resin layer, a first substrate, and a third resin layer in order is used instead of the first laminate, and a laminate (third laminate) formed by laminating a second resin layer, a first substrate, and a fourth resin layer in order is used instead of the second laminate, which is different from the method for manufacturing a substrate laminate of the present disclosure. That is, in the laminate (third laminate), the first inorganic material layer in the first laminate is replaced by the third resin layer, and in the laminate (fourth laminate), the second inorganic material layer in the second laminate is replaced by the fourth resin layer. Furthermore, the first resin layer and the fourth resin layer are bonded by step C, thereby obtaining a substrate laminate in the variant.

變形例中,第一樹脂層與第四樹脂層較佳為樹脂組成不同,用於形成第一樹脂層的樹脂材料與用於形成第四樹脂層的樹脂材料較佳為樹脂組成不同。藉此,即便是第三積層體及第四積層體的厚度小的情況,亦有可適宜地抑制基板積層體的翹曲的傾向。In the modified example, the first resin layer and the fourth resin layer preferably have different resin compositions, and the resin material used to form the first resin layer and the resin material used to form the fourth resin layer preferably have different resin compositions. Thereby, even if the thickness of the third laminate and the fourth laminate is small, there is a tendency to appropriately suppress the warping of the substrate laminate.

作為用於形成第一樹脂層的樹脂材料,較佳為能夠形成23℃下的複合彈性係數為0.1 GPa以上、10 GPa的樹脂層的樹脂材料。即,第一樹脂層於23℃下的複合彈性係數較佳為0.1 GPa以上、10 GPa以下。 用於形成第一樹脂層的樹脂材料及第一樹脂層的較佳條件與於所述本揭示的基板積層體的製造方法中所說明的該些的較佳條件相同。 As a resin material for forming the first resin layer, it is preferred to be a resin material capable of forming a resin layer having a composite elastic modulus of 0.1 GPa or more and 10 GPa at 23°C. That is, the composite elastic modulus of the first resin layer at 23°C is preferably 0.1 GPa or more and 10 GPa or less. The resin material for forming the first resin layer and the preferred conditions of the first resin layer are the same as those described in the manufacturing method of the substrate laminate of the present disclosure.

作為用於形成第四樹脂層的樹脂材料,只要組成與用於形成第一樹脂層的樹脂材料不同,則並無特別限定,例如可列舉:藉由交聯而形成聚醯亞胺、聚醯胺、聚醯胺醯亞胺、派瑞林(parylene)、聚伸芳基醚、四氫萘、八氫蒽等的鍵或結構的材料;形成聚苯並噁唑、聚苯並噁嗪等的含氮環的結構的材料;藉由交聯而形成Si-O等的鍵或結構的材料;矽氧烷改質化合物等有機材料;苯並環丁烯、環氧化合物等。The resin material used to form the fourth resin layer is not particularly limited as long as the composition is different from the resin material used to form the first resin layer. For example, the following materials can be listed: materials that form bonds or structures of polyimide, polyamide, polyamide imide, parylene, polyaryl ether, tetrahydronaphthalene, octahydroanthracene, etc. by crosslinking; materials that form nitrogen-containing ring structures such as polybenzoxazole and polybenzoxazine; materials that form bonds or structures such as Si-O by crosslinking; organic materials such as siloxane modified compounds; benzocyclobutene, epoxy compounds, etc.

用於形成第四樹脂層的樹脂材料較佳為藉由交聯而形成聚醯亞胺鍵的材料、苯並環丁烯、環氧化合物、矽氧烷改質化合物等。藉由交聯而形成聚醯亞胺鍵的材料較佳為藉由交聯而形成聚醯亞胺鍵的矽氧烷化合物,矽氧烷改質化合物較佳為環氧改質矽氧烷。The resin material used to form the fourth resin layer is preferably a material that forms a polyimide bond by crosslinking, benzocyclobutene, epoxy compounds, siloxane-modified compounds, etc. The material that forms a polyimide bond by crosslinking is preferably a siloxane compound that forms a polyimide bond by crosslinking, and the siloxane-modified compound is preferably epoxy-modified siloxane.

再者,於2022年7月6日提出申請的日本專利申請案2022-109052號的揭示的全部內容藉由參照而併入本說明書中。另外,本說明書中所記載的所有文獻、專利申請案及技術規格是與具體且分別記載各文獻、專利申請案及技術規格藉由參照而併入的情況相同程度地,藉由參照而併入本說明書中。The disclosure of Japanese Patent Application No. 2022-109052 filed on July 6, 2022 is hereby incorporated by reference in its entirety. All documents, patent applications, and technical specifications described in this specification are hereby incorporated by reference to the same extent as if each document, patent application, or technical specification was specifically and individually described as being incorporated by reference.

1:載體 2:暫時固定材 3、13、13A、13B、23、33、33A、33B:晶圓 4、14、14A、14B、34:電極 5、15、15A、15B、25、35、35A、35B:無機材層 6:表面保護材 16、16A、16B、36、36A、36B:樹脂層 100、200、300:基板積層體 1: Carrier 2: Temporary fixing material 3, 13, 13A, 13B, 23, 33, 33A, 33B: Wafer 4, 14, 14A, 14B, 34: Electrode 5, 15, 15A, 15B, 25, 35, 35A, 35B: Inorganic material layer 6: Surface protective material 16, 16A, 16B, 36, 36A, 36B: Resin layer 100, 200, 300: Substrate laminate

圖1a~圖1h是表示本揭示的基板積層體的製造方法的例1的概略結構圖。 圖2a~圖2i是表示本揭示的基板積層體的製造方法的例2的概略結構圖。 Figures 1a to 1h are schematic structural diagrams showing Example 1 of the method for manufacturing a substrate laminate of the present disclosure. Figures 2a to 2i are schematic structural diagrams showing Example 2 of the method for manufacturing a substrate laminate of the present disclosure.

Claims (14)

一種基板積層體的製造方法,包括: 步驟A,準備第一積層體與第二積層體,所述第一積層體中,按第一樹脂層、第一基板、第一無機材層的順序積層,所述第一樹脂層配置於其中一表面,所述第一無機材層配置於另一表面,所述第二積層體中,按第二樹脂層、第二基板、第二無機材層的順序積層,所述第二樹脂層配置於其中一表面,所述第二無機材層配置於另一表面; 步驟B,使所述第一積層體的所述第一樹脂層與所述第二積層體的所述第二無機材層接觸來積層所述第一積層體及所述第二積層體;以及 步驟C,於所述步驟B之後對所述第一積層體及所述第二積層體於100℃以上的溫度下進行加熱。 A method for manufacturing a substrate laminate, comprising: Step A, preparing a first laminate and a second laminate, wherein the first laminate is laminated in the order of a first resin layer, a first substrate, and a first inorganic material layer, wherein the first resin layer is disposed on one surface, and the first inorganic material layer is disposed on the other surface, and the second laminate is laminated in the order of a second resin layer, a second substrate, and a second inorganic material layer, wherein the second resin layer is disposed on one surface, and the second inorganic material layer is disposed on the other surface; Step B, making the first resin layer of the first laminate contact with the second inorganic material layer of the second laminate to laminate the first laminate and the second laminate; and Step C, after step B, heating the first laminate and the second laminate at a temperature above 100°C. 如請求項1所述的基板積層體的製造方法,其中, 所述第一積層體於所述第一樹脂層的表面的一部分及所述第一無機材層的表面的一部分包括電極, 所述第二積層體於所述第二樹脂層的表面的一部分及所述第二無機材層的表面的一部分包括電極。 A method for manufacturing a substrate laminate as described in claim 1, wherein, the first laminate includes an electrode on a portion of the surface of the first resin layer and a portion of the surface of the first inorganic material layer, the second laminate includes an electrode on a portion of the surface of the second resin layer and a portion of the surface of the second inorganic material layer. 如請求項2所述的基板積層體的製造方法,包括: 於所述步驟B之前對所述第二無機材層實施表面活性化處理的步驟。 The method for manufacturing a substrate laminate as described in claim 2 comprises: Before step B, the second inorganic material layer is subjected to a surface activation treatment. 如請求項1所述的基板積層體的製造方法,包括: 於所述步驟C之後自所述第一無機材層側的面朝向所述第二樹脂層側的面於所述第一積層體及所述第二積層體設置貫通孔,並於所述貫通孔形成貫通所述第一積層體及所述第二積層體的電極的步驟。 The method for manufacturing a substrate laminate as described in claim 1 comprises: After step C, a step of providing a through hole in the first laminate and the second laminate from the surface of the first inorganic material layer side toward the surface of the second resin layer side, and forming an electrode penetrating the first laminate and the second laminate in the through hole. 如請求項1至4中任一項所述的基板積層體的製造方法,包括: 於所述步驟B之前對所述第二無機材層進行清洗的步驟。 The method for manufacturing a substrate laminate as described in any one of claims 1 to 4 comprises: Before step B, the second inorganic material layer is cleaned. 如請求項1至4中任一項所述的基板積層體的製造方法,包括: 於所述步驟B之前於所述第二無機材層設置表面保護層的步驟。 The method for manufacturing a substrate laminate as described in any one of claims 1 to 4 comprises: Before step B, a step of providing a surface protection layer on the second inorganic material layer. 如請求項1至4中任一項所述的基板積層體的製造方法,其中, 於所述步驟B中使所述第一樹脂層與所述第二無機材層接觸前,所述第一樹脂層於23℃下的複合彈性係數為0.1 GPa以上、20 GPa以下。 A method for manufacturing a substrate laminate as described in any one of claims 1 to 4, wherein, before the first resin layer and the second inorganic material layer are brought into contact in step B, the composite elastic modulus of the first resin layer at 23°C is greater than 0.1 GPa and less than 20 GPa. 如請求項1至4中任一項所述的基板積層體的製造方法,其中, 於所述步驟B中使所述第一樹脂層與所述第二無機材層接觸前,所述第一樹脂層的硬化率為70%以上、100%以下。 A method for manufacturing a substrate laminate as described in any one of claims 1 to 4, wherein, before the first resin layer and the second inorganic material layer are brought into contact in step B, the curing rate of the first resin layer is greater than 70% and less than 100%. 如請求項1至4中任一項所述的基板積層體的製造方法,其中, 於所述步驟B中使所述第一樹脂層與所述第二無機材層接觸前,所述第一樹脂層的表面粗糙度(Ra)為0.01 nm以上、1.2 nm以下。 A method for manufacturing a substrate laminate as described in any one of claims 1 to 4, wherein, before the first resin layer and the second inorganic material layer are brought into contact in step B, the surface roughness (Ra) of the first resin layer is greater than 0.01 nm and less than 1.2 nm. 如請求項1至4中任一項所述的基板積層體的製造方法,其中, 於所述第一樹脂層的表面具有選自由矽醇基、胺基、環氧基、羥基及含有不飽和鍵的官能基所組成的群組中的至少一種官能基。 A method for manufacturing a substrate laminate as described in any one of claims 1 to 4, wherein the surface of the first resin layer has at least one functional group selected from the group consisting of silanol groups, amine groups, epoxy groups, hydroxyl groups, and functional groups containing unsaturated bonds. 如請求項1至4中任一項所述的基板積層體的製造方法,其中,所述第一樹脂層包含: 矽氧烷鍵;以及 選自由酯鍵、醚鍵、醯胺鍵及醯亞胺鍵所組成的群組中的至少任意一個。 A method for manufacturing a substrate laminate as described in any one of claims 1 to 4, wherein the first resin layer comprises: Siloxane bonds; and At least one selected from the group consisting of ester bonds, ether bonds, amide bonds, and imide bonds. 如請求項1至4中任一項所述的基板積層體的製造方法,其中,所述第二無機材層包含選自由Si、Ga、Ge及As所組成的群組中的至少一種元素。A method for manufacturing a substrate laminate as described in any one of claims 1 to 4, wherein the second inorganic material layer contains at least one element selected from the group consisting of Si, Ga, Ge and As. 一種基板積層體,具有: 第一積層體,依序具有第一樹脂層、第一基板、第一無機材層,所述第一樹脂層配置於其中一表面,所述第一無機材層配置於另一表面;及 第二積層體,依序具有第二樹脂層、第二基板、第二無機材層,所述第二樹脂層配置於其中一表面,所述第二無機材層配置於另一表面, 所述第一積層體及所述第二積層體經由所述第一積層體的所述第一樹脂層與所述第二積層體的所述第二無機材層而積層。 A substrate laminate has: A first laminate having a first resin layer, a first substrate, and a first inorganic material layer in sequence, wherein the first resin layer is disposed on one surface and the first inorganic material layer is disposed on another surface; and A second laminate having a second resin layer, a second substrate, and a second inorganic material layer in sequence, wherein the second resin layer is disposed on one surface and the second inorganic material layer is disposed on another surface, The first laminate and the second laminate are laminated via the first resin layer of the first laminate and the second inorganic material layer of the second laminate. 如請求項13所述的基板積層體,其中, 所述第一積層體於所述第一樹脂層的表面的一部分及所述第一無機材層的表面的一部分包括電極, 所述第二積層體於所述第二樹脂層的表面的一部分及所述第二無機材層的表面的一部分包括電極。 The substrate laminate as described in claim 13, wherein, the first laminate includes an electrode on a portion of the surface of the first resin layer and a portion of the surface of the first inorganic material layer, the second laminate includes an electrode on a portion of the surface of the second resin layer and a portion of the surface of the second inorganic material layer.
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