TW202419145A - Fly ash treatment method - Google Patents

Fly ash treatment method Download PDF

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TW202419145A
TW202419145A TW111143010A TW111143010A TW202419145A TW 202419145 A TW202419145 A TW 202419145A TW 111143010 A TW111143010 A TW 111143010A TW 111143010 A TW111143010 A TW 111143010A TW 202419145 A TW202419145 A TW 202419145A
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treatment
fly ash
liquid
water
desalination
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TW111143010A
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陳宣甫
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陳宣甫
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Abstract

The invention relates to a fly ash treatment method, which mixes fly ash in aqueous solution in a fixed ratio by pre-treatment, dehydrates it to obtain a solid, which is solidified by plasticizing treatment and fed into a melt furnace by high temperature melting, and obtains harmless recycled pellets by water quenching treatment. In addition, the dewatered liquid of the pre-treatment can be desalinated (e.g. dialysis treatment) to obtain a highly concentrated filtrate and reused water, which is subjected to crystallization or evaporation treatment (post-desalination) to finally obtain a salt, and the reused water can be channeled back to the pre-treatment as an aqueous solution for mixing with the fly ash. Accordingly, through the treatment mechanism of this invention, the fly ash containing pollutants can be properly purified and treated so as to achieve the effect of recycling.

Description

飛灰處理方法Fly ash treatment methods

本發明係有關於一種飛灰處理方法,尤指一種將含有污染物質的飛灰妥善淨化處理為其應用發明者。The present invention relates to a fly ash treatment method, and more particularly to an application invention for properly purifying fly ash containing pollutants.

按,現今各種產業蓬勃發展,以及人們生活需求大幅提升之時代,所衍生之最嚴重問題就是各種廢棄物(包括一般家庭廢棄物、工業廢棄物及各種事業廢棄物)之量大幅成長,造成環境保護之困難度日增。在全台每年廢棄物中,家庭一般廢棄物僅佔總量28%,其餘72%為事業廢棄物,早期廢棄物以掩埋為主要處理方式,在環保意識逐漸抬頭的當下,可進行廢棄物掩埋之土地日漸減少,進而逐漸改採焚化方式處理可燃廢棄物,而焚化廢棄物之處理程序係包含:焚化步驟、洗煙步驟、集塵步驟及固化步驟,說明如下:In today's era of vigorous development of various industries and significant improvement in people's living needs, the most serious problem arising from this is the substantial growth in the amount of various wastes (including general household waste, industrial waste and various business wastes), which has made environmental protection increasingly difficult. Among the waste generated in Taiwan each year, household waste only accounts for 28% of the total amount, and the remaining 72% is business waste. In the early days, landfill was the main treatment method for waste. As environmental awareness gradually rises, the land available for landfilling is gradually decreasing, and incineration is gradually being used to treat combustible waste. The treatment process of incineration waste includes: incineration step, fume washing step, dust collection step and solidification step, as explained below:

首先,焚化步驟為將欲處理的可燃性廢棄物移送至焚化爐中燃燒成底渣,而焚化過程中會產生飛灰及焚化廢氣。利用洗煙步驟將以消石灰或氫氧化鈉對該焚化廢氣中的酸氣進行中和反應產生反應灰與中和廢氣。再施以活性碳吸附焚化廢氣中的重金屬或戴奧辛,最終的集塵步驟係以袋濾式集塵器收集粒狀物、活性炭等集塵灰,故垃圾焚化廠之飛灰多為反應灰和集塵灰。First, the incineration step is to transfer the combustible waste to be treated to the incinerator and burn it into bottom ash. During the incineration process, fly ash and incineration waste gas will be generated. In the fume scrubbing step, the acid gas in the incineration waste gas will be neutralized with slaked lime or sodium hydroxide to produce reaction ash and neutralized waste gas. Then activated carbon is applied to adsorb heavy metals or dioxins in the incineration waste gas. The final dust collection step is to collect particulate matter, activated carbon and other dust ash with a bag filter dust collector. Therefore, the fly ash of the garbage incineration plant is mostly reaction ash and dust ash.

廢氣的洗煙步驟與集塵步驟,使中和廢氣之硫氧化物、氮氧化物、鹽酸、戴奧辛、重金屬等氣體之濃度值係符合國內環保法規標準,再經由煙囪排放至環境中。最後,經由袋濾式集塵器收集之飛灰,因含高氯鹽、戴奧辛與重金屬,屬有害廢棄物。目前國內大部分垃圾焚化廠之焚化飛灰以固化穩定化步驟處理後送至各縣市掩埋場掩埋處置。The exhaust gas scrubbing and dust collection steps make the concentration of sulfur oxides, nitrogen oxides, hydrochloric acid, dioxins, heavy metals and other gases in the exhaust gas meet the domestic environmental protection regulations and standards, and then discharge them into the environment through the chimney. Finally, the fly ash collected by the bag filter dust collector is hazardous waste because it contains high chloride salts, dioxins and heavy metals. At present, most of the incineration fly ash from domestic waste incineration plants is treated by solidification and stabilization steps and then sent to landfills in various counties and cities for disposal.

台灣每年平均產生焚化飛灰量約20萬公噸,所產生穩定化衍生物共約30萬公噸穩定化物,幾乎全數採掩埋處置。而掩埋後飛灰穩定化物長期仍有有害物質溶出汙染土地之虞。且掩埋場容積將耗用殆盡,有害飛灰穩定物化物將面臨無處可埋問題。Taiwan produces an average of about 200,000 tons of incineration fly ash each year, and about 300,000 tons of stabilized products are produced, almost all of which are landfilled. After being buried, the stabilized fly ash still has the risk of leaching harmful substances and polluting the land for a long time. In addition, the landfill capacity will be exhausted, and the harmful fly ash stabilized products will face the problem of having nowhere to bury them.

焚化飛灰高溫熔融技術即為焚化飛灰經高溫(1350℃以上)處理,可將飛灰內有害有機質(如戴奧辛)破壞分解;而飛灰內主要成分鈣、矽、鋁、鎂及鹼金屬等成分形成玻璃化物質,其中重金屬氧化物會結合於玻璃網絡結構中,形成難溶且性質安定之無害化熔渣,作為營建工程替代粒料再利用去化,以延長掩埋場壽命。The high-temperature melting technology of incineration fly ash is to treat the incineration fly ash at high temperature (above 1350℃), which can destroy and decompose harmful organic matter (such as dioxin) in the fly ash; the main components of fly ash such as calcium, silicon, aluminum, magnesium and alkali metals will form vitrified substances, among which heavy metal oxides will be combined in the glass network structure to form insoluble and stable harmless slag, which can be reused as a substitute for aggregate in construction projects to extend the life of landfills.

然而,垃圾焚化爐之可燃性廢棄物來自各種生活垃圾,因焚化廚餘與塑膠製品導致焚化飛灰含有20~30%氯鹽,若直接以焚化飛灰進行高溫熔融處理程序具有下列缺點:However, the combustible waste of the garbage incinerator comes from various household garbage. The incineration fly ash from the incineration of kitchen waste and plastic products contains 20-30% chlorine salts. If the incineration fly ash is directly subjected to a high-temperature melting process, it has the following disadvantages:

1. 含高氯鹽之飛灰於高溫熔融時,除了產生有害廢氣的焚化廢氣之外,也容易毀損焚化爐,使爐體減少使用壽命。1. When fly ash containing high chlorine salts melts at high temperatures, it not only produces harmful incineration exhaust gas, but also easily damages the incinerator, reducing the service life of the furnace body.

2.氯離子與金屬離子於高溫熔融後隨廢氣排出,因廢氣處理降溫過程,造成金屬氯化物形成,可能會堵塞排氣管。2. Chloride ions and metal ions melt at high temperature and are discharged with the exhaust gas. Due to the cooling process of the exhaust gas treatment, metal chlorides are formed, which may block the exhaust pipe.

3.後續廢氣處理的中和反應步驟將使用大量消石灰或氫氧化鈉,造成藥劑成本支出大。3. The subsequent neutralization step of waste gas treatment will use a large amount of slaked lime or sodium hydroxide, resulting in high chemical cost expenditure.

4.燃燒焚化後之氣體(煙),經篩分及水洗過程使重金屬進入液相中,將形成有害的重金屬廢液,若經過一般的廢水處理之後又產生含重金屬之有害廢棄物,而要回收萃取出來的重金屬,目前尚不符合經濟效益且技術仍未成熟,故這些廢液將有二次污染之問題,因此以整體廢棄物處理的角度來看,因為重金屬物質不滅,若將飛灰內重金屬萃取出來,也僅是讓重金屬污染遷移至液相,造成許多水質環境污染之情事發生。4. After combustion and incineration, the gas (smoke) will enter the liquid phase through screening and water washing, forming harmful heavy metal waste liquid. If harmful waste containing heavy metals is produced after general wastewater treatment, it is not economically efficient to recover the extracted heavy metals, and the technology is not yet mature. Therefore, these waste liquids will have secondary pollution problems. Therefore, from the perspective of overall waste treatment, since heavy metal substances are not destroyed, if heavy metals in fly ash are extracted, it will only allow heavy metal pollution to migrate to the liquid phase, causing many water quality and environmental pollution incidents.

緣是,發明人秉持多年該相關行業之豐富設計開發及實際製作經驗,針對上述問題開發研究,提供一種飛灰處理方法,將廢棄物焚化所產生的飛灰進行後續處理,進而能獲無毒物質,達到具有更佳實用價值性之目的者。The inventor has accumulated rich experience in design, development and actual manufacturing in the relevant industry for many years, and has developed and researched the above-mentioned problems to provide a fly ash treatment method, which can subsequently treat the fly ash produced by waste incineration to obtain non-toxic substances and achieve the purpose of having better practical value.

本發明之主要目的在於提供一種飛灰處理方法,尤其是指一種將含有污染物質的飛灰妥善淨化處理為其目的。The main purpose of the present invention is to provide a fly ash treatment method, especially a method for properly purifying fly ash containing pollutants.

本發明飛灰處理方法主要目的與功效,係由以下具體技術手段所達成:The main purpose and effect of the fly ash treatment method of the present invention are achieved by the following specific technical means:

其主要經前處理將飛灰依定值比例混合水溶液,再將其經脫水處理得一固形物,該固形物經塑形處理固化並入料於一熔融爐中經高溫熔煉,再透過水淬處理可得無害再生粒料,另外,前處理之脫水液可經淡化技術(如透析處理)而獲得高濃度濾液及再利用水,將此濾液施以晶析或蒸發處理(後淡化),最後獲得一鹽類,而該再利用水能導回前處理中作為與該飛灰混合用之水溶液;藉此,透過本發明的處理機制,能將含有污染物質的飛灰妥善淨化處理,以能達到回收再利用的功效。The main method is to mix the fly ash with an aqueous solution according to a fixed ratio in a pre-treatment, and then dehydrate the fly ash to obtain a solid. The solid is solidified by shaping and fed into a melting furnace for high-temperature smelting, and then quenched with water to obtain harmless recycled pellets. In addition, the dehydrated liquid of the pre-treatment can be desalinated by a desalination technology (such as dialysis) to obtain a high-concentration filter liquid and recycled water. The filter liquid is subjected to crystallization or evaporation (post-desalination) to obtain a salt, and the recycled water can be led back to the pre-treatment as an aqueous solution for mixing with the fly ash. In this way, through the treatment mechanism of the present invention, the fly ash containing pollutants can be properly purified to achieve the effect of recycling and reuse.

本發明飛灰處理方法的較佳實施例,其中該淡化技術能採用蒸餾處理、逆滲透處理、電透析處理、晶析處理、透析處理及蒸發處理其一或其混合搭配。In a preferred embodiment of the fly ash treatment method of the present invention, the desalination technology can adopt one of distillation treatment, reverse osmosis treatment, electrodialysis treatment, crystallization treatment, dialysis treatment and evaporation treatment or a combination thereof.

本發明飛灰處理方法的較佳實施例,其中該熔融爐熔煉過程所產生之煙氣熱源能經一熱交換處理回收,並供該熔融爐再利用。In a preferred embodiment of the fly ash treatment method of the present invention, the heat source of the flue gas generated during the smelting process of the smelting furnace can be recovered through a heat exchange process and reused by the smelting furnace.

本發明飛灰處理方法的較佳實施例,其中該熔融爐熔煉過程所產生之煙氣熱源能經由冷凝系統及脫硫、脫氮程序處理。In a preferred embodiment of the fly ash treatment method of the present invention, the flue gas heat source generated by the smelting process of the smelting furnace can be treated through a condensation system and desulfurization and denitrification procedures.

本發明飛灰處理方法的較佳實施例,其中該高濃度濾液晶析出之淡液屬於高Ph值溶液(鹼性)能導入該冷凝系統中,作為提供冷凝系統洗滌煙氣用之水源,因煙氣含氯與硫,屬酸性氣體,透過水溶液洗滌煙氣具有中和煙氣之效用,再將該冷凝系統使用後之淡液導回前處理步驟中。In a preferred embodiment of the fly ash treatment method of the present invention, the light liquid precipitated from the high-concentration filter crystal is a high-Ph value solution (alkaline) that can be introduced into the condensation system as a water source for the condensation system to wash the flue gas. Since the flue gas contains chlorine and sulfur, which are acidic gases, washing the flue gas with an aqueous solution has the effect of neutralizing the flue gas. The light liquid after use in the condensation system is then introduced back into the previous treatment step.

本發明飛灰處理方法的較佳實施例,其中該前處理步驟中的飛灰與水溶液比例係為飛灰1:水溶液2~9;進一步以飛灰1:水溶液3-5為最佳。In a preferred embodiment of the fly ash treatment method of the present invention, the ratio of fly ash to aqueous solution in the pre-treatment step is 1:2-9 of fly ash: aqueous solution; and the best ratio is 1:3-5 of fly ash: aqueous solution.

本發明飛灰處理方法的較佳實施例,其中該熔融爐以高溫2000-3500℃的溫度進行熔煉固形物。In a preferred embodiment of the fly ash treatment method of the present invention, the melting furnace melts the solids at a high temperature of 2000-3500°C.

為令本發明所運用之技術內容、發明目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:In order to make the technical content, purpose of the invention and the effects achieved by the present invention more complete and clear, they are described in detail below, and please refer to the disclosed drawings and figure numbers:

首先,本發明實際運用技術與手段,請參閱第一~二圖所示,為本發明飛灰處理方法之架構示意圖,其主要將飛灰依定值比例與水溶液混合攪拌成一混合物,再將其該混合物經脫水處理(1)得一固形物(11)及脫水液(12),該脫水液(12)經由一淡化技術(A)獲得鹽類及再利用水(22);而該固形物(11)經塑形處理固化成半成品,再將該半成品入料於一熔融爐(4)中,並經高溫熔煉成液態熔漿;將該液態熔漿經一水淬處理(5),使其急速冷卻而獲得固形熔渣,該固形熔渣即為無害再生粒料(6)。First, the practical application technology and means of the present invention are shown in the first and second figures, which are schematic diagrams of the fly ash treatment method of the present invention. The fly ash is mainly mixed with an aqueous solution in a fixed ratio to form a mixture, and then the mixture is dehydrated (1) to obtain a solid (11) and a dehydrated liquid (12). The dehydrated liquid (12) is subjected to a desalination technology (A) to obtain salts and recycled water (22); and the solid (11) is solidified into a semi-finished product through a shaping treatment, and then the semi-finished product is fed into a melting furnace (4) and smelted at a high temperature into a liquid slurry; the liquid slurry is subjected to a water quenching treatment (5) to rapidly cool it to obtain a solid slag, and the solid slag is the harmless recycled granular material (6).

其中該淡化技術(A)能採用蒸餾處理(A01)、逆滲透處理(A02)、電透析處理(A03)、晶析處理(3)、透析處理(2)及蒸發處理(9)其一或其混合搭配。進一步在飛灰處理方法過程中,讓所述淡化技術(A)包含有進行前段處理的前淡化(A1)及後段處理的後淡化(A2)。而該前淡化(A1)主要為接收該脫水液(12),並將該脫水液(12)淡化處理而獲得一高濃度濾液(21)及再利用水(22),該再利用水(22)可作為與該飛灰混合用的水溶液;而該後淡化(A2)則為接收前淡化(A1)處理過程中所產生的高濃度濾液(21),並將該高濃度濾液(21)施以淡化(蒸發)處理,以獲得一鹽類。The desalination technology (A) can adopt one of distillation treatment (A01), reverse osmosis treatment (A02), electrodialysis treatment (A03), crystallization treatment (3), dialysis treatment (2) and evaporation treatment (9) or a combination thereof. In the fly ash treatment method, the desalination technology (A) includes pre-desalination (A1) for front-end treatment and post-desalination (A2) for back-end treatment. The pre-desalination (A1) is mainly used to receive the dehydrated liquid (12) and desalinate the dehydrated liquid (12) to obtain a high-concentration filtered liquid (21) and recycled water (22). The recycled water (22) can be used as a water solution for mixing with the fly ash; and the post-desalination (A2) is used to receive the high-concentration filtered liquid (21) generated in the pre-desalination (A1) treatment process and desalinate (evaporate) the high-concentration filtered liquid (21) to obtain a salt.

在實際實施本發明淡化技術(A)時,係具有蒸餾處理(A01)、逆滲透處理(A02)、電透析處理(A03)、晶析處理(3)、透析處理(2)及蒸發處理(9)等數種可搭配組合的方式,以下列舉較佳的實施方法並詳細說明,請參閱第三~四圖所示,為本發明飛灰處理方法之實施例一方塊、架構示意圖,其主要包含有:When the desalination technology (A) of the present invention is actually implemented, there are several ways that can be combined, such as distillation treatment (A01), reverse osmosis treatment (A02), electrodialysis treatment (A03), crystallization treatment (3), dialysis treatment (2) and evaporation treatment (9). The following is a preferred implementation method and a detailed description. Please refer to the third and fourth figures, which are a block diagram of an embodiment of the fly ash treatment method of the present invention, and the structure diagram mainly includes:

a)提供一前處理步驟係將飛灰依定值比例與水溶液混合攪拌成一混合物,再將其該混合物經脫水處理(1)得一固形物(11)及脫水液(121),該脫水液(12)經透析處理(2)獲得高濃度濾液(21)及再利用水(22),該再利用水(22)能導回前處理中作為與該飛灰混合用之水溶液,而該固形物(11)經塑形處理(13)固化成半成品;a) providing a pre-treatment step of mixing fly ash with an aqueous solution in a predetermined ratio to form a mixture, and then subjecting the mixture to a dehydration treatment (1) to obtain a solid (11) and a dehydrated liquid (121), wherein the dehydrated liquid (12) is subjected to a dialysis treatment (2) to obtain a high-concentration filtered liquid (21) and recycled water (22), wherein the recycled water (22) can be introduced back into the pre-treatment as an aqueous solution for mixing with the fly ash, and the solid (11) is solidified into a semi-finished product through a shaping treatment (13);

b)將前述高濃度濾液(21)施以晶析處理(3),使其析出一淡液(31)及一鹽類(32),該淡液(31)能導回前處理步驟中作為與該飛灰混合用之水溶液;b) subjecting the high-concentration filtered liquid (21) to a crystallization treatment (3) to precipitate a dilute liquid (31) and a salt (32), wherein the dilute liquid (31) can be returned to the previous treatment step as an aqueous solution for mixing with the fly ash;

c)將該半成品入料於一熔融爐(4)中,並經高溫熔煉成液態熔漿;c) feeding the semi-finished product into a melting furnace (4) and melting it at high temperature into liquid slurry;

d)將該液態熔漿經一水淬處理(5),讓高溫熔漿經水淬急速冷卻成固形熔渣,再經一固液分離程序取得固形熔渣,該固形熔渣即為無害再生粒料(6)。d) The liquid slurry is subjected to a water quenching treatment (5) to allow the high-temperature slurry to be rapidly cooled by water quenching to form solid slag, and then subjected to a solid-liquid separation process to obtain the solid slag, which is the harmless recycled granular material (6).

請參閱第一~二圖所示,當於實際操作使用時,係能由廢棄物、焚化爐焚燒過程…領域取得含有害物質的飛灰[舉例採用鈉系飛灰(鹽分高約60%)],在(a)前處理步驟中,將所取得之飛灰混合依定值比例混合水溶液,此處所指的水溶液為採用水,而其飛灰與水的比例範圍可為1:2~9;然而,在此列舉一較佳的適當比例,係以飛灰1:水溶液3-5的比例水洗攪拌混合成一混合液,再將混合物經由一脫水處理(1),該脫水處理(1)可以是添加脫水劑或是採用板框式脫水機或是任何一種可進行脫水的處理機制,將上述混合液脫水獲得一固形物(11)及一脫水液(12),再讓該脫水液(12)進行淡化技術,首先,先進行前淡化,於此選用透析處理(2),係將該脫水液(12)經透析處理(2)獲得高濃度濾液(21)及再利用水(22),該再利用水(22)能導回前處理中作為與該飛灰混合用之水溶液,其中該高濃度濾液(21)中含有高濃度的氯(化學式:Cl)及氯化鈉(化學式:NaCl),其氯含量約30%、氯化鈉含量約50%,而該混合物脫水後的固形物(11)經塑形處理(13),成為固化狀態的半成品,進一步將該些固化的半成品進行半成品倉儲(14)存放等待下一處理程序。Please refer to the first and second figures. When used in actual operation, fly ash containing harmful substances can be obtained from waste, incinerator incineration process, etc. [For example, sodium fly ash (salt content is about 60%)], and in the pre-treatment step (a), the obtained fly ash is mixed with a water solution according to a fixed ratio. The water solution here refers to water, and the ratio of fly ash to water can range from 1:2-9; however, a better appropriate ratio is listed here, which is to wash and stir the fly ash with water in a ratio of 1:3-5 of aqueous solution to form a mixed liquid, and then the mixture is subjected to a dehydration treatment (1). The dehydration treatment (1) can be adding a dehydrating agent or using a plate and frame dehydrator or any other treatment mechanism that can perform dehydration, and the mixed liquid is dehydrated to obtain a solid (11). and a dehydrated liquid (12), and then the dehydrated liquid (12) is subjected to a desalination technology. First, pre-desalination is performed, and dialysis treatment (2) is selected here. The dehydrated liquid (12) is subjected to dialysis treatment (2) to obtain a high-concentration filtered liquid (21) and recycled water (22). The recycled water (22) can be returned to the pre-treatment as an aqueous solution for mixing with the fly ash. The high-concentration filtered liquid (21) contains high-concentration chlorine (chemical formula: Cl) and sodium chloride (chemical formula: NaCl), and the chlorine content is about 30% and the sodium chloride content is about 50%. The solid matter (11) of the dehydrated mixture is subjected to a shaping treatment (13) to become a semi-finished product in a solidified state. The solidified semi-finished products are further stored in a semi-finished product warehouse (14) to wait for the next processing procedure.

接著,步驟(b)與步驟(c)為二道平行運作的製程,先後順序可依據執行者,亦可同步運作;可先將步驟(a)中的半成品入料於一熔融爐(4)中執行步驟(c),該熔融爐(4)定義為可將溫度拉伸至3500℃高溫的熔爐設備,經由瓦斯、重油…等燃燒產生高溫,把該些半成品經高溫約2000-3500℃的溫度進行熔煉,使其該些固化的半成品熔煉成液態熔漿的狀態;然而,為了節省能源,其熔融爐(4)高溫熔煉過程的煙氣熱源可經由一熱交換處理(7)程序回收,並將其熱源導回供該熔融爐(4)再利用,而達成節省能源的功效。Next, step (b) and step (c) are two parallel processes, and the order of the two processes can be determined by the operator or they can be operated simultaneously. The semi-finished product in step (a) can be first fed into a melting furnace (4) to perform step (c). The melting furnace (4) is defined as a melting furnace that can stretch the temperature to a high temperature of 3500°C. The high temperature is generated by burning gas, heavy oil, etc. The semi-finished products are melted at a high temperature of about 2000-3500°C, so that the solidified semi-finished products are melted into a liquid molten state; however, in order to save energy, the flue gas heat source of the high-temperature melting process of the melting furnace (4) can be recovered through a heat exchange treatment (7) process, and the heat source is guided back to the melting furnace (4) for reuse, thereby achieving the effect of saving energy.

當上述半成品被該熔融爐(4)熔煉之後,將液態熔漿進行水淬處理(5),而水淬主要係指一種冷卻步驟,將高溫液態熔漿進行冷卻,此處水淬處理(5)透過低於熔漿的冷卻水來進行降溫,使其該些液態熔漿經水淬之後破裂成不規則的固形熔渣,再將該些固形熔渣施以固液分離程序,讓固形熔渣與冷卻水分離而能獲得無害再生粒料(6)[即該些固形熔渣]。該些無害再生粒料(6)進行倉儲存放以供再利用。進一步在水淬後的固液分離程序中能將進行水淬的冷卻水導回於步驟(a)使用,作為水溶液重複運用,能與飛灰進行混合水洗攪拌,進而,能達到節省水源的功效。After the semi-finished product is melted by the melting furnace (4), the liquid slurry is subjected to water quenching treatment (5). Water quenching mainly refers to a cooling step to cool the high-temperature liquid slurry. Here, the water quenching treatment (5) is performed by cooling water with a temperature lower than that of the slurry to reduce the temperature of the liquid slurry, so that the liquid slurry is broken into irregular solid slag after water quenching. The solid slag is then subjected to a solid-liquid separation process to separate the solid slag from the cooling water to obtain harmless recycled pellets (6) [i.e., the solid slags]. The harmless recycled pellets (6) are stored in a warehouse for reuse. Furthermore, in the solid-liquid separation process after water quenching, the cooling water used for water quenching can be returned to step (a) for use and reused as an aqueous solution to be mixed with fly ash for washing and stirring, thereby achieving the effect of saving water resources.

另外,該熔融爐(4)熔煉過程所產生之煙氣熱源除了可在回收利用之外,亦能導入後續空污處理程序[即空氣污染防制設施(8)],該空氣污染防制設施包含有一冷凝系統(81)及脫硫、脫氮程序處理,將煙氣導入冷凝系統(81)中洗滌去除煙氣中的有害物質,再進行脫硫、脫氮程序處理後排放。而該冷凝系統(81)係採用一洗滌塔,利用水源洗滌熔融爐所產生之蒸氣、煙霧,而煙霧中所含有害物質能經由洗滌去除,其冷凝系統(81)處理後之氣體(高溫),再經脫硫、脫氮程序處理即可排放,達到節能功效。In addition, the flue gas heat source generated by the melting furnace (4) during the melting process can be recycled and also introduced into the subsequent air pollution treatment process [i.e., air pollution control facilities (8)]. The air pollution control facilities include a condensation system (81) and a desulfurization and denitrification process. The flue gas is introduced into the condensation system (81) to wash and remove harmful substances in the flue gas, and then the flue gas is discharged after the desulfurization and denitrification process. The condensation system (81) adopts a scrubbing tower to use water to wash the steam and smoke generated by the melting furnace, and the harmful substances contained in the smoke can be removed by washing. The gas (high temperature) after the treatment of the condensation system (81) can be discharged after the desulfurization and denitrification process, thereby achieving energy saving effect.

接續,在步驟(a)中的高濃度濾液(21)含有高濃度的氯(化學式:Cl)及氯化鈉(化學式:NaCl),將該高濃度濾液(21)執行步驟(b),即進行後淡化,係於該高濃度濾液(12)中施以晶析處理(3),使其析出一淡液(21)及一鹽類(22),該鹽類(22)可供他用。而該高濃度濾液(12)經由晶析處理(3)析出後的淡液(31)屬於高Ph值溶液(鹼性),此淡液(31)能導回步驟(a)中的前處理步驟作為與該飛灰混合用之水溶液使用,或該淡液(31)能導入一冷凝系統(81)中,作為提供冷凝系統(81)洗滌煙氣用之水源,因煙氣含氯與硫,屬酸性氣體,透過水溶液洗滌煙氣具有中和煙氣之效用,如前述該熔融爐(4)後續程序中的冷凝系統(81)。Next, the high-concentration filtered liquid (21) in step (a) contains high-concentration chlorine (chemical formula: Cl) and sodium chloride (chemical formula: NaCl). The high-concentration filtered liquid (21) is subjected to step (b), i.e., post-desalination, in which a crystallization treatment (3) is applied to the high-concentration filtered liquid (12) to precipitate a desalted liquid (21) and a salt (22). The salt (22) can be used for other purposes. The dilute liquid (31) obtained by crystallization treatment (3) of the high-concentration filtered liquid (12) is a high-Ph value solution (alkaline). The dilute liquid (31) can be introduced back to the pre-treatment step in step (a) to be used as an aqueous solution for mixing with the fly ash, or the dilute liquid (31) can be introduced into a condensation system (81) to serve as a water source for the condensation system (81) to wash the flue gas. Since the flue gas contains chlorine and sulfur, which are acidic gases, washing the flue gas with an aqueous solution has the effect of neutralizing the flue gas, such as the condensation system (81) in the subsequent process of the melting furnace (4) mentioned above.

綜上,本發明操作晶析處理(3)目的非取得精製鹽,當水溶性的鹽化合物(即高鹽分鈉系飛灰)以熱水沖洗可提升洗滌效率,而其洗滌脫水後的廢液濃度達到飽和臨界值時[即氯含量約30%、氯化鈉含量約50%],再通過冷凍機降溫析出結晶體後的水再循環使用,此流程可先將有害重金屬以電解離子方式先行分離,達到無害的功效。In summary, the purpose of the crystallization treatment (3) of the present invention is not to obtain refined salt. When the water-soluble salt compound (i.e., high-salt sodium fly ash) is washed with hot water, the washing efficiency can be improved. When the concentration of the waste liquid after washing and dehydration reaches the saturation critical value [i.e., the chlorine content is about 30%, and the sodium chloride content is about 50%], the water after the crystals are precipitated by cooling in a freezer is recycled. This process can first separate harmful heavy metals by electrolysis ionization to achieve a harmless effect.

請參閱第五~六圖所示,為本發明飛灰處理方法之實施例二方塊、架構示意圖,其主要包含有:Please refer to the fifth and sixth figures, which are block and structure diagrams of the second embodiment of the fly ash treatment method of the present invention, which mainly include:

a1)提供一前處理步驟係將飛灰依定值比例與水溶液混合攪拌成一混合物,再將其該混合物經脫水處理(1)得一固形物(11)及脫水液(12),該脫水液(12)經透析處理(2)[前淡化]獲得高濃度濾液(21)及再利用水(22),該再利用水(22)能導回前處理中作為與該飛灰混合用之水溶液,而該固形物(11)經塑形處理(13)固化成半成品;a1) providing a pre-treatment step of mixing fly ash with an aqueous solution in a predetermined ratio to form a mixture, and then subjecting the mixture to a dehydration treatment (1) to obtain a solid (11) and a dehydrated liquid (12). The dehydrated liquid (12) is subjected to a dialysis treatment (2) [pre-desalination] to obtain a high-concentration filtered liquid (21) and recycled water (22). The recycled water (22) can be introduced back into the pre-treatment as an aqueous solution for mixing with the fly ash, and the solid (11) is solidified into a semi-finished product through a shaping treatment (13);

b1)將該高濃度濾液(21)進行蒸發處理(9)[後淡化],而獲得鹽類(91);b1) subjecting the high-concentration filtered liquid (21) to evaporation treatment (9) [and then desalination] to obtain salts (91);

c1)將該半成品入料於一熔融爐(4)中,並經高溫熔煉成液態熔漿;c1) feeding the semi-finished product into a melting furnace (4) and melting it at high temperature into liquid slurry;

d1)將該液態熔漿經一水淬處理(5),讓高溫熔漿經水淬急速冷卻成固形熔渣,再經一固液分離程序取得固形熔渣,該固形熔渣即為無害再生粒料(6)。d1) The liquid slurry is subjected to a water quenching treatment (5) to allow the high-temperature slurry to be rapidly cooled by water quenching to form solid slag, and then a solid-liquid separation process is performed to obtain the solid slag, and the solid slag is the harmless recycled granular material (6).

當於實際操作使用時,於此步驟(a1)與前述步驟(a)相同,不再贅述,將步驟(a1)中的半成品入料於一熔融爐(4)中執行步驟(b1)的熔煉作業,而步驟(a1)中的高濃度濾液(21)則透過步驟(b1)進行蒸發處理(9)[後淡化],在蒸發處理(9)之前能先中和除酸,將高濃度濾液(21)輸入於一驟冷除酸塔(10)中,而該驟冷除酸塔(10)連接該熔融爐(4),該熔融爐(4)將熔煉過程所產生之煙氣導入該驟冷除酸塔(10),利用高濃度濾液(21)與煙氣進行中和除處理,反應後得到濃縮鹽水,再將該濃縮鹽水經由蒸發處理(9)去除水分,而獲得鹽類(91)。When used in actual operation, step (a1) is the same as step (a) above and will not be described in detail. The semi-finished product in step (a1) is fed into a melting furnace (4) to perform the smelting operation in step (b1), and the high-concentration filtered liquid (21) in step (a1) is evaporated (9) [post-diluted] in step (b1). Before the evaporation (9), the high-concentration filtered liquid (21) can be neutralized and deacidified. The liquid (21) is introduced into a first cooling and deacidification tower (10), and the first cooling and deacidification tower (10) is connected to the melting furnace (4). The melting furnace (4) introduces the flue gas generated in the smelting process into the first cooling and deacidification tower (10), and the high-concentration filtered liquid (21) and the flue gas are neutralized and removed by reaction to obtain concentrated salt water. The concentrated salt water is then evaporated (9) to remove water, thereby obtaining salts (91).

接著,步驟(d1)將熔融爐(4)所融煉的液態熔漿進行水淬處理(5),其水淬處理(5)為一種冷卻步驟,係與前述相同不再贅述,而冷卻後的固形熔渣再經固液分離程序取得固形熔渣,該固形熔渣即為無害再生粒料(6)。Next, in step (d1), the liquid slurry melted in the melting furnace (4) is subjected to water quenching treatment (5). The water quenching treatment (5) is a cooling step, which is the same as the above-mentioned step and will not be described in detail. The solid slag after cooling is then subjected to a solid-liquid separation process to obtain solid slag, which is the harmless recycled pellets (6).

然而前述之實施例或圖式並非限定本發明之產品結構或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。However, the aforementioned embodiments or drawings do not limit the product structure or usage of the present invention. Any appropriate changes or modifications by a person having ordinary knowledge in the relevant technical field should be deemed to be within the patent scope of the present invention.

綜上所述,本發明實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見諸於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, the embodiments of the present invention can achieve the expected effects, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed before the application. It fully complies with the provisions and requirements of the Patent Law. Therefore, an application for an invention patent is filed in accordance with the law, and we sincerely request your review and grant of the patent. We would be grateful for your kindness.

A:淡化技術A: Desalination technology

A1:前淡化A1:Front Fade

A2:後淡化A2: Post-fade

A01:蒸餾處理A01: Distillation

A02:逆滲透處理A02: Reverse Osmosis Treatment

A03:電透析處理A03: Electrodialysis

1:脫水處理1: Dehydration treatment

11:固形物11: Solids

12:脫水液12: Dehydration fluid

13:塑形處理13: Shaping

14:半成品倉儲14: Semi-finished product storage

2:透析處理2: Dialysis treatment

21:高濃度濾液21: High concentration filter liquid

22:再利用水22: Reuse water

3:晶析處理3: Crystallization treatment

31:淡液31: Light liquid

32:鹽類32: Salt

4:熔融爐4: Melting furnace

5:水淬處理5: Water quenching

6:再生粒料6: Recycled granules

7:熱交換處理7: Heat exchange treatment

8:空氣污染防制設施8: Air pollution control facilities

81:冷凝系統81:Condensation system

9:蒸發處理9: Evaporation treatment

91:鹽類91: Salt

10:驟冷除酸塔10: Cooling and deacidification tower

第一圖:本發明架構示意圖。Figure 1: Schematic diagram of the structure of the present invention.

第二圖:本發明淡化技術種類方塊圖。Figure 2: Block diagram of the desalination technology types of the present invention.

第三圖:本發明實施例一方塊示意圖Figure 3: A block diagram of an embodiment of the present invention

第四圖:本發明實施例一整體架構示意圖。Figure 4: Schematic diagram of the overall structure of the first embodiment of the present invention.

第五圖:本發明實施例二方塊示意圖Figure 5: Block diagram of the second embodiment of the present invention

第六圖:本發明實施例二整體架構示意圖。Figure 6: Schematic diagram of the overall structure of the second embodiment of the present invention.

A:淡化技術 A: Desalination technology

A1:前淡化 A1:Front fade

A2:後淡化 A2: Post-fade

1:脫水處理 1: Dehydration treatment

11:固形物 11: Solids

12:脫水液 12: Dehydration liquid

22:再利用水 22: Reuse water

4:熔融爐 4: Melting furnace

5:水淬處理 5: Water quenching treatment

6:再生粒料 6: Recycled granules

Claims (16)

一種飛灰處理方法,其主要將飛灰依定值比例與水溶液混合攪拌成一混合物,再將其該混合物經脫水處理得一固形物及脫水液,該脫水液經由一淡化技術獲得鹽類及再利用水;而該固形物經塑形處理固化成半成品,再將該半成品入料於一熔融爐中,並經高溫熔煉成液態熔漿;將該液態熔漿經一水淬處理,使其急速冷卻而獲得固形熔渣,該固形熔渣即為無害再生粒料。A fly ash treatment method mainly comprises the following steps: mixing fly ash with an aqueous solution in a fixed ratio to form a mixture, and then subjecting the mixture to a dehydration treatment to obtain a solid and a dehydrated liquid. The dehydrated liquid is subjected to a desalination technology to obtain salts and recycled water; the solid is solidified into a semi-finished product through a shaping treatment, and then the semi-finished product is fed into a melting furnace and smelted at a high temperature to form a liquid slurry; the liquid slurry is subjected to a water quenching treatment to rapidly cool it to obtain a solid slag, and the solid slag is harmless recycled granular material. 如申請專利範圍第1項所述之飛灰處理方法,其中所述淡化技術為採用蒸餾處理、逆滲透處理、電透析處理、晶析處理、透析處理及蒸發處理其一或其混合搭配。The fly ash treatment method as described in item 1 of the patent application scope, wherein the desalination technology is one of distillation treatment, reverse osmosis treatment, electrodialysis treatment, crystallization treatment, dialysis treatment and evaporation treatment or a combination thereof. 如申請專利範圍第2項所述之飛灰處理方法,其中所述淡化技術包含有前淡化及後淡化,該前淡化為接收該脫水液,並將該脫水液淡化處理而獲得一高濃度濾液及再利用水,該再利用水可作為與該飛灰混合用的水溶液;而該後淡化為接收該高濃度濾液,並將該高濃度濾液施以晶析處理,以獲得一鹽類。As described in the fly ash treatment method of item 2 of the patent application scope, the desalination technology includes pre-desalination and post-desalination, the pre-desalination is to receive the dehydrated liquid and desalinate the dehydrated liquid to obtain a high-concentration filtered liquid and recycled water, and the recycled water can be used as a water solution for mixing with the fly ash; and the post-desalination is to receive the high-concentration filtered liquid and subject the high-concentration filtered liquid to crystallization treatment to obtain a salt. 如申請專利範圍第2項所述之飛灰處理方法,其中所述淡化技術包含有前淡化及後淡化,該前淡化為接收該脫水液,並將該脫水液經由晶析處理而獲得高濃度濾液及再利用水,該再利用水可作為與該飛灰混合用的水溶液;而該後淡化為接收該高濃度濾液,並將該高濃度濾液施以蒸發處理,以獲得一鹽類。As described in the fly ash treatment method of item 2 of the patent application scope, the desalination technology includes pre-desalination and post-desalination. The pre-desalination is to receive the dehydrated liquid and subject the dehydrated liquid to crystallization treatment to obtain high-concentration filtered liquid and recycled water, and the recycled water can be used as a water solution for mixing with the fly ash; and the post-desalination is to receive the high-concentration filtered liquid and subject the high-concentration filtered liquid to evaporation treatment to obtain a salt. 如申請專利範圍第3項所述之飛灰處理方法,其中所述前淡化採用透析處理及晶析處理,該透析處理係對應接收該脫水液,並將該脫水液透析出高濃度濾液及再利用水,再將該高濃度濾液施以該晶析處理,使其析出一淡液及鹽類,該淡液可作為與該飛灰混合用的水溶液。As described in the fly ash treatment method of item 3 of the patent application scope, the pre-desalination adopts dialysis treatment and crystallization treatment, the dialysis treatment is corresponding to receiving the dehydrated liquid, and dialyzing the dehydrated liquid into a high-concentration filtered liquid and recycled water, and then the high-concentration filtered liquid is subjected to the crystallization treatment to precipitate a dilute liquid and salts, and the dilute liquid can be used as a water solution for mixing with the fly ash. 一種飛灰處理方法,其步驟如下: a)提供一前處理步驟係將飛灰依定值比例與水溶液混合攪拌成一混合物,再將其該混合物經脫水處理得一固形物及脫水液,該脫水液經透析處理獲得高濃度濾液及再利用水,而該固形物經塑形處理固化成半成品; b)將前述高濃度濾液施以晶析處理,使其析出一淡液及一鹽類,該淡液能導回前處理步驟中作為與該飛灰混合用之水溶液; c)將該半成品入料於一熔融爐中,並經高溫熔煉成液態熔漿; d)將該液態熔漿經一水淬處理,讓高溫熔漿經水淬急速冷卻成固形熔渣,再經一固液分離程序取得固形熔渣,該固形熔渣即為無害再生粒料。 A fly ash treatment method, the steps of which are as follows: a) providing a pre-treatment step of mixing fly ash with an aqueous solution in a fixed ratio to form a mixture, and then dehydrating the mixture to obtain a solid and a dehydrated liquid, the dehydrated liquid is dialyzed to obtain a high-concentration filter liquid and recycled water, and the solid is solidified into a semi-finished product by shaping; b) subjecting the aforementioned high-concentration filter liquid to crystallization treatment to precipitate a dilute liquid and a salt, and the dilute liquid can be led back to the pre-treatment step as an aqueous solution for mixing with the fly ash; c) the semi-finished product is fed into a melting furnace and smelted at high temperature into a liquid slurry; d) The liquid slurry is subjected to a water quenching treatment, so that the high-temperature slurry is rapidly cooled by water quenching to become a solid slag, and then a solid-liquid separation process is performed to obtain the solid slag, which is the harmless recycled granular material. 如申請專利範圍第6項所述之飛灰處理方法,其中該步驟(a)中的該再利用水能導回前處理步驟中作為與該飛灰混合用之水溶液。The fly ash treatment method as described in Item 6 of the patent application scope, wherein the recycled water in step (a) can be returned to the previous treatment step as an aqueous solution for mixing with the fly ash. 如申請專利範圍第6項所述之飛灰處理方法,其中該步驟(c)中該熔融爐熔煉過程所產生之煙氣熱源能經一熱交換處理回收,並供該熔融爐再利用。As described in the fly ash treatment method of item 6 of the patent application scope, the heat source of the flue gas generated by the smelting process of the smelting furnace in the step (c) can be recovered through a heat exchange process and reused by the smelting furnace. 如申請專利範圍第8項所述之飛灰處理方法,其中該熔融爐熔煉過程所產生之煙氣熱源能導入後續空氣污染防制設施進行處理,其中該空氣污染防制設施包含有一冷凝系統及脫硫、脫氮程序處理者。As described in item 8 of the patent application scope, the fly ash treatment method, wherein the flue gas heat source generated by the smelting process of the molten furnace can be introduced into the subsequent air pollution control facility for treatment, wherein the air pollution control facility includes a condensation system and a desulfurization and denitrification process treatment. 如申請專利範圍第9項所述之飛灰處理方法,其中該步驟(b)中該高濃度濾液晶析處理所析出之淡液屬於高Ph值溶液能對應導入該空氣污染防制設施中的冷凝系統中,作為提供冷凝系統洗滌煙氣用之水源,透過淡液洗滌酸性煙氣具有中和煙氣之效用,再將該冷凝系統使用後之淡液導回前處理步驟中。As described in item 9 of the patent application scope, the fly ash treatment method, wherein the light liquid precipitated by the high-concentration filtered liquid precipitation treatment in step (b) is a high-Ph value solution that can be introduced into the condensation system in the air pollution control facility as a water source for providing the condensation system with flue gas washing. The light liquid washes the acidic flue gas and has the effect of neutralizing the flue gas. The light liquid after use in the condensation system is then introduced back to the previous treatment step. 如申請專利範圍第6項所述之飛灰處理方法,其中該步驟(a)中的飛灰與水溶液比例係採用飛灰1:水溶液2~9的範圍。As described in item 6 of the patent application, the fly ash treatment method, wherein the ratio of fly ash to aqueous solution in step (a) is in the range of 1:2 to 9 of fly ash: aqueous solution. 如申請專利範圍第11項所述之飛灰處理方法,其中該步驟(a)中的飛灰與水溶液比例係為飛灰1:水溶液3-5的範圍。The fly ash treatment method as described in item 11 of the patent application, wherein the ratio of fly ash to aqueous solution in step (a) is in the range of 1:3-5 of fly ash: aqueous solution. 如申請專利範圍第6項所述之飛灰處理方法,其中該步驟(c)中之熔融爐以2000-3500℃的溫度進行熔煉。The fly ash treatment method as described in Item 6 of the patent application, wherein the melting furnace in step (c) performs melting at a temperature of 2000-3500°C. 一種飛灰處理方法,其步驟如下: a1)提供一前處理步驟係將飛灰依定值比例與水溶液混合攪拌成一混合物,再將其該混合物經脫水處理得一固形物及脫水液,該脫水液經透析處理獲得高濃度濾液及再利用水,而該固形物經塑形處理固化成半成品; b1)將該高濃度濾液進行蒸發處理,而獲得鹽類; c1)將該半成品入料於一熔融爐中,並經高溫熔煉成液態熔漿; d1)將該液態熔漿經一水淬處理,讓高溫熔漿經水淬急速冷卻成固形熔渣,再經一固液分離程序取得固形熔渣,該固形熔渣即為無害再生粒料。 A fly ash treatment method, the steps of which are as follows: a1) providing a pre-treatment step of mixing fly ash with an aqueous solution in a fixed ratio to form a mixture, and then dehydrating the mixture to obtain a solid and a dehydrated liquid, the dehydrated liquid is dialyzed to obtain a high-concentration filter liquid and recycled water, and the solid is solidified into a semi-finished product by shaping; b1) evaporating the high-concentration filter liquid to obtain salts; c1) feeding the semi-finished product into a melting furnace and smelting it at high temperature into a liquid slurry; d1) The liquid slurry is subjected to a water quenching treatment, so that the high-temperature slurry is rapidly cooled by water quenching to become a solid slag, and then a solid-liquid separation process is performed to obtain the solid slag, and the solid slag is the harmless recycled granular material. 如申請專利範圍第14項所述之飛灰處理方法,其中該步驟(a1)中的該再利用水能導回前處理步驟中作為與該飛灰混合用之水溶液。The fly ash treatment method as described in Item 14 of the patent application, wherein the recycled water in step (a1) can be returned to the previous treatment step as an aqueous solution for mixing with the fly ash. 如申請專利範圍第14或15項所述之飛灰處理方法,其中該步驟(b1)中的高濃度濾液輸入於一驟冷除酸塔中,而該驟冷除酸塔連接該熔融爐,該熔融爐將熔煉過程所產生之煙氣導入該驟冷除酸塔,該高濃度濾液與煙氣進行中和除處理,反應後得到濃縮鹽水,再將該濃縮鹽水經由蒸發處理去除水分,而獲得鹽類。The fly ash treatment method as described in item 14 or 15 of the patent application scope, wherein the high-concentration filtered liquid in step (b1) is input into a first-stage cooling and deacidification tower, and the first-stage cooling and deacidification tower is connected to the melting furnace. The melting furnace introduces the flue gas generated by the smelting process into the first-stage cooling and deacidification tower, and the high-concentration filtered liquid and the flue gas are neutralized and deacidified to obtain concentrated salt water after the reaction, and the concentrated salt water is then evaporated to remove water to obtain salts.
TW111143010A 2022-11-10 Fly ash treatment method TW202419145A (en)

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