TW202418357A - Substrate processing device and position measurement method which stably measure a position of a substrate - Google Patents
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/185—Joining of semiconductor bodies for junction formation
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/10—Measuring as part of the manufacturing process
- H01L22/12—Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/20—Sequence of activities consisting of a plurality of measurements, corrections, marking or sorting steps
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Abstract
Description
本發明是關於基板處理裝置及位置測定方法。The present invention relates to a substrate processing device and a position measuring method.
專利文獻1揭示了一種接合裝置,具備從上方吸附上側基板的上夾具,與從下方吸附下側基板的下夾具,將2片基板相對接合。在基板的接合中,接合裝置會將上夾具之基板的中心往下推,與下夾具之基板的中心接觸,使2片基板的中心彼此因分子間力而接合,此接合領域會從中心往外緣擴大。
這種接合裝置的上夾具會具備多個測定器來測量基板的位置,藉由測定基板從上夾具離開時的位置,來辨識接合的進度。 [先前技術文獻] [專利文獻] The upper clamp of this bonding device is equipped with multiple measuring devices to measure the position of the substrate, and the progress of bonding is identified by measuring the position of the substrate when it leaves the upper clamp. [Prior art document] [Patent document]
[專利文獻1]日本特開2015-095579號公報[Patent Document 1] Japanese Patent Application Publication No. 2015-095579
[發明欲解決之課題][Problems to be solved by the invention]
本發明提供一種技術,針對測定器之測量,能夠更穩定地檢測出基板的位置。 [供解決課題之手段] The present invention provides a technology that can more stably detect the position of a substrate for measurement by a measuring device. [Means for solving the problem]
若依據本發明的一個型態,則提供一種基板處理裝置,具備:保持部,保持基板;測定器,設置於前述保持部所保持之前述基板的面對位置,測量與前述基板的相對距離;移動部,使前述測定器與前述基板的相對位置移位;以及控制部,連接有前述測定器並且控制前述移動部,前述測定器,是以針對多個波長分別設定不同焦點距離的白色共軛焦方式,檢測前述基板之表面所反射的反射光,前述控制部是比較預先保有之臨限值與前述反射光之受光量,在前述反射光之受光量不滿前述臨限值的情況下,藉由前述移動部使前述相對位置移位,之後使用前述測定器所測量的前述相對距離來算出前述基板的位置。 [發明之效果] According to one embodiment of the present invention, a substrate processing device is provided, comprising: a holding portion for holding a substrate; a measuring device disposed at a facing position of the substrate held by the holding portion and measuring a relative distance to the substrate; a moving portion for shifting the relative position of the measuring device and the substrate; and a control portion connected to the measuring device and controlling the moving portion, wherein the measuring device detects reflected light reflected from the surface of the substrate by a white concentric focusing method with different focal distances set for a plurality of wavelengths, and the control portion compares a pre-retained critical value with the light receiving amount of the reflected light, and when the light receiving amount of the reflected light does not meet the critical value, the relative position is shifted by the moving portion, and then the relative distance measured by the measuring device is used to calculate the position of the substrate. [Effect of the invention]
若依據此型態,則針對測定器之測量,能夠更穩定地檢測出基板的位置。According to this type, the position of the substrate can be detected more stably for the measurement of the measuring device.
以下,參照圖式詳細說明用以實施本發明的方式。對於各圖式中的相同結構部分有時會附加相同符號,重複部分省略其詳細說明。 另外,以下說明中所使用的X軸方向、Y軸方向及Z軸方向,是互相垂直相交的軸方向,X軸方向及Y軸方向為水平方向,Z軸為鉛直方向。 The following is a detailed description of the method for implementing the present invention with reference to the drawings. The same symbols are sometimes attached to the same structural parts in each drawing, and the detailed description of the repeated parts is omitted. In addition, the X-axis direction, Y-axis direction and Z-axis direction used in the following description are axial directions that intersect each other perpendicularly, the X-axis direction and the Y-axis direction are horizontal directions, and the Z-axis is a vertical direction.
至於有關第1實施方式的基板處理裝置,舉例說明一種將2個基板彼此接合來製作接合基板的接合裝置。如圖1所示,2個基板(第1基板W1、第2基板W2)的至少1個,例如是矽晶圓或化合物半導體晶圓等等,在半導體基板上形成有多個電子電路的基板。第1基板W1及第2基板W2的其中1個,可以是沒有形成電子電路的空白晶圓。化合物半導體晶圓沒有特別限定,例如可以是GaAs晶圓、SiC晶圓、GaN晶圓或InP晶圓。As for the substrate processing device of the first embodiment, a bonding device for bonding two substrates to each other to produce a bonded substrate is described as an example. As shown in FIG1 , at least one of the two substrates (the first substrate W1, the second substrate W2) is, for example, a silicon wafer or a compound semiconductor wafer, etc., a substrate on which a plurality of electronic circuits are formed. One of the first substrate W1 and the second substrate W2 can be a blank wafer without forming an electronic circuit. The compound semiconductor wafer is not particularly limited, and can be, for example, a GaAs wafer, a SiC wafer, a GaN wafer, or an InP wafer.
第1基板W1及第2基板W2形成為大致相同形狀(同直徑)的圓板。如圖3所示,接合裝置1將第2基板W2配置在第1基板W1之Z軸負方向(鉛直方向下側),接合第1基板W1與第2基板W2。因此以下有時會將第1基板W1稱為「上晶圓W1」,將第2基板W2稱為「下晶圓W2」,將接合基板T稱為「接合晶圓T」。再者,以下將上晶圓W1之板面中,與下晶圓W2接合那邊的板面稱為「接合面W1j」,與接合面W1j相反側的板面稱為「非接合面W1n」。更且,將下晶圓W2之板面中,與上晶圓W1接合那邊的板面稱為「接合面W2j」,與接合面W2j相反側的板面稱為「非接合面W2n」。The first substrate W1 and the second substrate W2 are formed into circular plates of approximately the same shape (same diameter). As shown in FIG3 , the
如圖2所示,接合裝置1具有可將內部密封的處理容器210。處理容器210的側面形成有搬運出入口211,該搬運出入口211設置有開關閘門212。上晶圓W1、下晶圓W2及接合晶圓T,是經由搬運出入口211被搬入搬出。As shown in FIG2 , the
如圖3所示,處理容器210的內部設置有上夾具(第1保持部)230與下夾具(第2保持部)231。上夾具230使上晶圓W1的接合面W1j朝下,從上方保持上晶圓W1。再者,下夾具231設置在上夾具230的下方,使下晶圓W2的接合面W2j朝上,從下方保持下晶圓W2。As shown in FIG3 , an upper clamp (first holding portion) 230 and a lower clamp (second holding portion) 231 are provided inside the
上夾具230,是由設置在處理容器210之天板面的支撐構件280所支撐。另一方面,下夾具231是由設置在該下夾具231下方的第1下夾具移動部291所支撐,可配置於上夾具230的面對位置。The
如後所述,第1下夾具移動部291可使下夾具231於水平方向(Y軸方向)移動。再者,第1下夾具移動部291構成為可使下夾具231於鉛直方向自由移動,且可繞著鉛直軸旋轉。As described later, the first lower
第1下夾具移動部291安裝於一對軌條295,該一對軌條295是設置在該第1下夾具移動部291的下面側,於水平方向(Y軸方向)延伸。第1下夾具移動部291,構成為可沿著軌條295自由移動。軌條295,是設置於第2下夾具移動部296。The first lower
第2下夾具移動部296安裝於一對軌條297,該一對軌條297是設置在該第2下夾具移動部296的下面側,於水平方向(X軸方向)延伸。第2下夾具移動部296,構成為可沿著軌條297自由移動。一對軌條297設置於載置台298上,該載置台298設置於處理容器210的底面。The second lower
藉由第1下夾具移動部291與第2下夾具移動部296,構成移動機構290。移動機構290,使下夾具231對上夾具230進行相對移動。再者,移動機構290使下夾具231在基板交接位置與接合位置之間移動。The first lower
基板交接位置,就是上夾具230從搬運裝置61(參考圖2)接收上晶圓W1,或者下夾具231從搬運裝置61接收下晶圓W2,以及下夾具231與搬運裝置61進行接合晶圓T之交接的位置。基板交接位置,就是連續進行第n(n為1以上的自然數)次接合所製作之接合晶圓T的搬出,以及第n+1次接合要接合之上晶圓W1及下晶圓W2的搬入。基板交接位置,例如是圖2及圖3所示的位置。The substrate handover position is the position where the
搬運裝置61要將上晶圓W1交給上夾具230時,會進入上夾具230的正下方。再者,搬運裝置61要從下夾具231接收接合晶圓T、將下晶圓W2交給下夾具231時,會進入下夾具231的正上方。為了方便搬運裝置61進入,上夾具230與下夾具231會橫向錯開,而且上夾具230與下夾具231的鉛直方向間隔也較大。When the
另一方面,接合位置就是上晶圓W1與下晶圓W2相隔規定間隔而互相面對的位置。接合位置,例如是圖4所示的位置。接合位置與基板交接位置相比,上晶圓W1與下晶圓W2於鉛直方向上的間隔較窄。再者,接合位置與基板交接位置不同,從鉛直方向來看,上晶圓W1與下晶圓W2為重疊。On the other hand, the bonding position is the position where the upper wafer W1 and the lower wafer W2 face each other at a predetermined distance. The bonding position is, for example, the position shown in FIG. 4. Compared with the substrate handover position, the bonding position has a narrower distance between the upper wafer W1 and the lower wafer W2 in the vertical direction. Furthermore, the bonding position is different from the substrate handover position, and the upper wafer W1 and the lower wafer W2 overlap in the vertical direction.
移動機構290,使下夾具231對上夾具230的相對位置往水平方向(X軸方向及Y軸方向等兩個方向)與鉛直方向移動。另外,移動機構290在本實施方式中是使下夾具231移動,但亦可使下夾具231或上夾具230的任一者移動,或者使兩者都移動。再者,移動機構290亦可使上夾具230或下夾具231繞鉛直軸旋轉。The
如圖4所示,上夾具230是沿著該上夾具230之徑向被區分為多個(例如3個)領域230a、230b、230c。這些領域230a、230b、230c,是從上夾具230之中心往外緣依序設置。領域230a形成為俯視成正圓形,領域230b、230c形成為俯視成圓環形。領域230b、230c,也可沿著圓周方向具有多個圓弧狀區域(小領域)。As shown in FIG4 , the
各領域230a、230b、230c,分別獨立設置有吸引管240a、240b、240c。各吸引管240a、240b、240c,分別連接於不同的真空泵241a、241b、241c。藉此,上夾具230可以分別針對各領域230a、230b、230c,來真空吸附上晶圓W1。Each
上夾具230設置有可以於鉛直方向自由升降的多個保持銷245。多個保持銷245連接於真空泵246,藉由真空泵246的動作來真空吸附上晶圓W1。上晶圓W1被真空吸附於多個保持銷245的下端。也可以用環狀的吸附墊來代替多個保持銷245。The
多個保持銷245是藉由未圖示的驅動部而下降,來從上夾具230的吸附面突出。在此狀態下,多個保持銷245會真空吸附上晶圓W1,從搬運裝置61接收過來。之後,多個保持銷245會上升,使上晶圓W1接觸上夾具230的吸附面。接著,上夾具230藉由真空泵241a、241b、241c的動作,於各領域230a、230b、230c水平真空吸附上晶圓W1。The plurality of retaining
再者,上夾具230的中心部具備貫通孔243,於鉛直方向貫通該上夾具230。貫通孔243插穿有推動部250。下晶圓W2與上晶圓W1是隔開間隔配置,推動部250推壓上晶圓W1的中心,使上晶圓W1接觸下晶圓W2。Furthermore, the center of the
推動部250具有推動銷251、當作該推動銷251之升降導具的外筒252。推動銷251例如藉由內藏馬達的驅動部(未圖示),插穿貫通孔243,從上夾具230的吸附面突出,將上晶圓W1的中心往下推。The
再者,下夾具231也是沿著該下夾具231之徑向被區分為多個(例如3個)領域231a、231b、231c。這些領域231a、231b、231c,是從下夾具231之中心往外緣依序設置。領域231a形成為俯視成正圓形,領域231b、231c形成為俯視成圓環形。領域230b、230c,也可沿著圓周方向具有多個圓弧狀區域(小領域)。Furthermore, the
各領域231a、231b、231c,分別獨立設置有吸引管260a、260b、260c。各吸引管260a、260b、260c,分別連接於不同的真空泵261a、261b、261c。藉此,下夾具231可以分別針對各領域231a、231b、231c,來真空吸附下晶圓W2。Each
此下夾具231,設置有可以於鉛直方向自由升降的多個(例如3個)保持銷265。下晶圓W2被載置於多個保持銷265的上端。另外,下晶圓W2亦可被真空吸附於多個保持銷265的上端。The
多個保持銷265是藉由上升,來從下夾具231的吸附面突出。在此狀態下,多個保持銷265會從搬運裝置61接收下晶圓W2。之後,多個保持銷265會下降,使下晶圓W2接觸下夾具231的吸附面300。接著,下夾具231於吸附面300的多個領域,水平真空吸附下晶圓W2。The plurality of retaining
回到圖2,接合裝置1具備控制各個結構的控制裝置(控制部)90。控制裝置90是控制用電腦,具有1個以上的處理器91、記憶體92、未圖示的輸入輸出介面及電子電路。1個以上的處理器91,是由CPU(中央處理器,Central Processing Unit)、ASIC(特殊應用積體電路,Application Specific Integrated Circuit)、FPGA(現場可程式化邏輯閘陣列,Field Programmable Gate Array)、多個離散半導體所構成之電路等中的一個或多個組合而成,將記憶在記憶體92中的程式加以執行處理。記憶體92包含非揮發性記憶體及揮發性記憶體,形成控制裝置90的記憶部。Returning to FIG. 2 , the joining
其次參照圖5~圖7,詳細說明接合裝置1中製作接合晶圓T的步驟。如圖5所示,控制裝置90藉由搬運裝置61將上晶圓W1與下晶圓W2搬入至接合裝置1(步驟S101)。搬入之後,上夾具230與下夾具231的相對位置,是如圖6及圖7所示的基板交接位置。Next, referring to FIG. 5 to FIG. 7 , the steps of making the bonded wafer T in the
搬入之後,控制裝置90藉由移動機構290,使上夾具230與下夾具231的相對位置從基板交接位置移動到圖7所示的接合位置(步驟S102)。在此步驟S112中,控制裝置90如圖6所示,使用上側相機S1與下側相機S2,進行上晶圓W1與下晶圓W2的位置對準。After loading, the
上側相機S1固定於上夾具230,將保持於下夾具231的下晶圓W2加以攝像。下晶圓W2的接合面W2j,預先形成有多個基準點P21~P23。至於基準點P21~P23,可使用電子電路等的圖案。基準點數量可任意設定。The upper camera S1 is fixed to the
另一方面,下側相機S2固定於下夾具231,將保持於上夾具230的上晶圓W1加以攝像。上晶圓W1的接合面W1j,預先形成有多個基準點P11~P13。至於基準點P11~P13,可使用電子電路等的圖案。基準點數量可任意設定。On the other hand, the lower camera S2 is fixed to the
如圖6(A)所示,接合裝置1藉由移動機構290,調整上側相機S1與下側相機S2之相對的水平方向位置。具體來說,是移動機構290使下夾具231於水平方向移動,使得下側相機S2約略位於上側相機S1的正下方。然後,上側相機S1與下側相機S2會攝像共同的目標X,移動機構290會微調下側相機S2的水平方向位置,使上側相機S1與下側相機S2的水平方向位置一致。As shown in FIG6(A), the
其次如圖6(B)所示,移動機構290使下夾具231往鉛直上方移動,調整上夾具230與下夾具231的水平方向位置。具體來說,是移動機構290使下夾具231於水平方向移動的同時,以上側相機S1依序攝像下晶圓W2的基準點P21~P23,並且以下側相機S2依序攝像上晶圓W1的基準點P11~P13。另外,圖6(B)表示以上側相機S1攝像下晶圓W2之基準點P21,並且以下側相機S2攝像上晶圓W1之基準點P11的狀況。Next, as shown in FIG6(B), the moving
上側相機S1及下側相機S2,會將攝像所得之圖像資料送訊給控制裝置90。控制裝置90基於上側相機S1所攝像的圖像資料與下側相機S2所攝像的圖像資料來控制移動機構290,調整下夾具231的水平方向位置,使得從鉛直方向看去,上晶圓W1的基準點P11~P13對準下晶圓W2的基準點点P21~P23。The upper camera S1 and the lower camera S2 send the image data obtained by the shooting to the
其次如圖6(C)所示,移動機構290使下夾具231往鉛直上方移動。結果,下晶圓W2之接合面W2j與上晶圓W1之接合面W1j的間隔G(參考圖7)會成為預先設定的距離,例如是80μm~200μm。間隔G的調整,是使用第1移位計S3與第2移位計S4。Next, as shown in FIG6(C), the moving
第1移位計S3,與上側相機S1同樣對上夾具230固定,測量被保持於下夾具231之下晶圓W2的厚度。第1移位計S3例如是對下晶圓W2照射光,接收下晶圓W2之上下兩面所反射的反射光,來測定下晶圓W2的厚度。此厚度的測定,例如是在移動機構290使下夾具231於水平方向移動時來實施。第1移位計S3的測定方式,例如有共軛焦方式、分光干涉方式或三角測距方式等等。第1移位計S3的光源,是LED或雷射。The first shift meter S3 is fixed to the
另一方面,第2移位計S4,與下側相機S2同樣對下夾具231固定,測量被保持於上夾具230之上晶圓W1的厚度。第2移位計S4例如是對上晶圓W1照射光,接收上晶圓W1之上下兩面所反射的反射光,來測定上晶圓W1的厚度。此厚度的測定,例如是在移動機構290使下夾具231於水平方向移動時來實施。第2移位計S4的測定方式,例如有共軛焦方式、分光干涉方式或三角測距方式等等。第2移位計S4的光源,是LED或雷射。On the other hand, the second shift meter S4 is fixed to the
第1移位計S3及第2移位計S4,會將測定所得之資料送訊給控制裝置90。控制裝置90基於第1移位計S3所測定的資料及第2移位計S4所測定的資料來控制移動機構290,調整下夾具231的鉛直方向位置,使得間隔G成為設定值。The first displacement meter S3 and the second displacement meter S4 send the measured data to the
其次,停止真空泵241a的動作,如圖7(A)所示,解除領域230a中對上晶圓W1的真空吸附。之後,推動部250的推動銷251下降,將上晶圓W1的中心往下推,使上晶圓W1接觸下晶圓W2(圖5的步驟S103)。結果,上晶圓W1與下晶圓W2的中心會彼此接合。Next, the
上晶圓W1的接合面W1j與下晶圓W2的接合面W2j分別經過改質,首先會在接合面W1j、W2j之間產生凡得瓦力(分子間力),使該接合面W1j、W2j彼此接合。更且,由於上晶圓W1的接合面W1j與下晶圓W2的接合面W2j分別受到親水化,親水基(例如OH基)會形成氫鍵,使該接合面W1j、W2j彼此穩固接合。The bonding surface W1j of the upper wafer W1 and the bonding surface W2j of the lower wafer W2 are modified, and firstly, a Van der Waals force (intermolecular force) is generated between the bonding surfaces W1j and W2j, so that the bonding surfaces W1j and W2j are bonded to each other. Furthermore, since the bonding surface W1j of the upper wafer W1 and the bonding surface W2j of the lower wafer W2 are hydrophilized, the hydrophilic groups (such as OH groups) form hydrogen bonds, so that the bonding surfaces W1j and W2j are stably bonded to each other.
其次,控制裝置90會停止真空泵241b的動作,如圖7(B)所示,解除領域230b中對上晶圓W1的真空吸附。接著,控制裝置90會停止真空泵241c的動作,如圖7(C)所示,解除領域230c中對上晶圓W1的真空吸附。Next, the
如此,會從上晶圓W1之中心往周緣來階段性解除上晶圓W1的真空吸附,使上晶圓W1階段性地落下而碰觸下晶圓W2。然後,上晶圓W1與下晶圓W2的接合,是從中心接合之後往周緣依序進行(步驟S104)。藉此,上晶圓W1之接合面W1j與下晶圓W2之接合面W2j會全面碰觸,使上晶圓W1與下晶圓W2接合,而獲得接合晶圓T。之後,控制裝置90會使推動銷251上升至原本位置。In this way, the vacuum adsorption of the upper wafer W1 is gradually released from the center to the periphery of the upper wafer W1, so that the upper wafer W1 gradually falls and touches the lower wafer W2. Then, the upper wafer W1 and the lower wafer W2 are bonded from the center to the periphery in sequence (step S104). Thereby, the bonding surface W1j of the upper wafer W1 and the bonding surface W2j of the lower wafer W2 are fully contacted, so that the upper wafer W1 and the lower wafer W2 are bonded, and a bonded wafer T is obtained. Afterwards, the
形成接合晶圓T之後,控制裝置90會藉由移動機構290,將上夾具230與下夾具231的相對位置,從圖4所示的接合位置移動至如圖2及圖3所示的基板交接位置(步驟S105)。移動機構290例如先使下夾具231下降,將上夾具230與下夾具231的鉛直方向間隔變寬。接著,移動機構290使下夾具231橫向移動,將上夾具230與下夾具231橫向錯開。After forming the bonded wafer T, the
之後,控制裝置90藉由搬運裝置61,從接合裝置1搬出接合晶圓T(步驟S106)。具體來說,首先是解除下夾具231對接合晶圓T的保持。接著,控制裝置90使多個保持銷265上升,將接合晶圓T交給搬運裝置61。之後,多個保持銷265會下降至原本位置。Afterwards, the
以上的接合裝置1如圖8所示,為了辨識上晶圓W1與下晶圓W2的接合進度,而在上夾具230(保持部)內部具有多個移位感測器10(測定器)來測定與上晶圓W1的相對距離。至於多個移位感測器10,可例舉出設置於上夾具230之領域230a的內側移位感測器10a、設置於領域230b的中間移位感測器10b、設置於領域230c的外側移位感測器10c。另外,接合裝置1也可於下夾具231具有多個移位感測器10來測定與下晶圓W2的相對距離(參考圖6(A))。As shown in FIG8 , the
各個移位感測器10(內側移位感測器10a、中間移位感測器10b、外側移位感測器10c)在上夾具230的內部,是配置於被該上夾具230所保持之上晶圓W1的面對位置。各個移位感測器10,是測量從各自之設置位置到面對之上晶圓W1之表面(非接合面W1n)為止的距離。結果,移位感測器10可得到該移位感測器10與上晶圓W1的相對距離。Each shift sensor 10 (
再者,有關本實施方式的各個移位感測器10是運用白色共軛焦方式的感測器,對上晶圓W1發出白色(多色)測定光,利用從上晶圓W1之表面(非接合面W1n)所反射之顏色的資訊來測量距離。白色共軛焦方式的移位感測器10,內部具有未圖示之白色LED與未圖示之透鏡模組;該透鏡模組針對白色LED所發出之測定光,使各個顏色(多個不同波長的每一個)聚焦在光軸上的不同位置。再者,白色共軛焦方式的移位感測器10具有未圖示的檢測器,會將反射光加以分光來檢測出反射光譜。Furthermore, each
例如圖9(A)所示,移位感測器10將藍色光BL的焦點距離設定為最遠,將紅色光RL的焦點距離設定為最近,將綠色光GL的焦點距離設定在兩者之間。焦點對準在上晶圓W1之上面之顏色(波長)的光,反射程度最強。從而,移位感測器10可從反射光譜的峰值波長測量出移位感測器10與上晶圓W1的相對距離。另外,紅色光RL、綠色光GL、藍色光BL之焦點位置的順序與距離並沒有特別限定,可因應所使用的裝置等等來任意設定。像這樣藉由運用白色共軛焦方式的移位感測器10,接合裝置1在測定時就不需要與上晶圓W1接觸,又可得到較高的測定精確度。For example, as shown in FIG. 9(A), the
不過,白色共軛焦方式的移位感測器10在測量與上晶圓W1的相對距離時,會受到上晶圓W1之上面(非接合面W1n)所成膜之膜的影響,而發生無法測量的案例。其理由是因應晶圓W之膜的膜種或膜厚而發生薄膜干涉,使多個波長中的特定波長不會反射。尤其形成於上晶圓W1之膜是氮化矽膜WB的情況下,各個波長的反射率會因為些許的膜厚變化而大幅改變。另外,成膜於上晶圓W1之上面(非接合面W1n)的膜,也可以是在上晶圓W1之下面(接合面W1j)形成膜時不經意所形成的膜。在此情況下,成膜於上晶圓W1之上面的膜,膜厚容易不一致。以下參考圖9,說明上晶圓W1之膜厚與移位感測器10無法測量之波長的關係。However, when the white concentric focus
如圖9(A)所示,當成膜於上晶圓W1之氮化矽膜WB為80nm的情況下,紅色光RL之波長範圍(650nm左右)的反射率會降低。在此情況下,從移位感測器10照射至上晶圓W1之紅色光RL的焦點若對準在上晶圓W1的上面,反射光譜之峰值高度(受光量)會大幅降低,而降低移位感測器10與上晶圓W1之相對距離的測量精確度。As shown in FIG9(A), when the silicon nitride film WB formed on the upper wafer W1 is 80nm, the reflectivity of the wavelength range (about 650nm) of the red light RL will decrease. In this case, if the focus of the red light RL irradiated from the
如圖9(B)所示,當成膜於上晶圓W1之氮化矽膜WB為70nm的情況下,綠色光GL之波長範圍(550nm左右)的反射率會降低。在此情況下,從移位感測器10照射至上晶圓W1之綠色光GL的焦點若對準在上晶圓W1的上面,反射光譜之峰值高度(受光量)會大幅降低,而降低移位感測器10與上晶圓W1之相對距離的測量精確度。As shown in FIG9(B), when the silicon nitride film WB formed on the upper wafer W1 is 70nm, the reflectivity of the wavelength range (about 550nm) of the green light GL will decrease. In this case, if the focus of the green light GL irradiated from the
如圖9(C)所示,當成膜於上晶圓W1之氮化矽膜WB為60nm的情況下,藍色光BL之波長範圍(500nm左右)的反射率會降低。在此情況下,從移位感測器10照射至上晶圓W1之藍色光BL的焦點若對準在上晶圓W1的上面,反射光譜之峰值高度(受光量)會大幅降低,而降低移位感測器10與上晶圓W1之相對距離的測量精確度。As shown in FIG9(C), when the silicon nitride film WB formed on the upper wafer W1 is 60nm, the reflectivity of the wavelength range (about 500nm) of the blue light BL will decrease. In this case, if the focus of the blue light BL irradiated from the
根據上述內容,有關本實施方式的接合裝置1是因應移位感測器10的受光量,使移位感測器10與上晶圓W1的相對位置(相對距離)移位,藉此可精準測量相對距離,並精確監視上晶圓W1的位置。所謂上晶圓W1的位置,例如是上晶圓W1對於上夾具230之吸附面的位置。According to the above, the
如圖10(A)所示,接合裝置1具備移動部11,使作為測定對象之上晶圓W1與移位感測器10在Z軸方向的相對位置(沿著光軸之方向的位置)進行移動。在本實施方式中,移動部11是使用感測器移動部11A,使被上夾具230吸附之上晶圓W1固定,另一方面使移位感測器10移動。As shown in FIG. 10(A), the
感測器移動部11A例如具有保持移位感測器10的可動體、於Z軸方向導引可動體的軌條、產生驅動力的驅動致動器、將驅動致動器之驅動力傳導至可動體的驅動傳導部等等(皆未圖示)。再者,感測器移動部11A連接於控制裝置90,在控制裝置90之控制下將驅動致動器加以驅動,而使移位感測器10與上夾具230相對移動。在移位感測器10移動時,控制裝置90藉由回授控制或前授控制等等來取得移位感測器10的移動量(移動距離),記憶於記憶體92。藉此,可以連續辨識出移位感測器10對移位感測器10之基準位置所移動的距離,亦即移位感測器10的位置。The
另外,移動部11並不限於使移位感測器10移動的結構,也可以是以下結構:使保持有測定對象(上晶圓W1)之保持部(上夾具230)對移位感測器10進行相對移動。例如圖10(B)所示,接合裝置1具備使上夾具230移動的夾具移動部11B,藉由夾具移動部11B使上夾具230於Z軸方向移動。在此情況下,移位感測器10可藉由接合裝置1內未圖示的固定體,被固定為無法移動。另外,若是測量下晶圓W2之位置的移位感測器10,則移動部11可使用移動機構290。再者,移動部11也可以是以下結構:使移位感測器10與作為測定對象的上晶圓W1或下晶圓W2雙方進行移動。In addition, the moving
針對各個移位感測器10與上晶圓W1之相對距離的測定,控制裝置90在各個移位感測器10接收反射光時,會取得該反射光譜之峰值受光量的資訊(例如發光二極體的電流值)。然後,例如控制裝置90會比較預先設定的臨限值與受光量,當受光量低於臨限值的情況就進行處理,藉由移動部11使移位感測器10與測定對象的相對位置移位。臨限值可以因應移位感測器10之測定光的發光強度,或者感測器本身的規格,而設定為適當數值。For the measurement of the relative distance between each
做為一個例子,控制裝置90是藉由感測器移動部11A使移位感測器10於Z軸方向移動,同時監視反射頻譜的峰值受光量。峰值受光量與峰值波長會緩慢變化。然後,在移位感測器10之受光量達到臨限值以上的情況下,測量移位感測器10與上晶圓W1在該位置的相對距離。控制裝置90根據移位感測器10與上晶圓W1的相對距離,以及感測器移動部11A的移動距離,來算出上晶圓W1對於上夾具230之吸附面的位置。藉此,接合裝置1可藉由移位感測器10來穩定檢測上晶圓W1的位置。As an example, the
有關本實施方式的接合裝置1,基本上有以上的結構,以下參考圖11來詳細說明其動作(位置測定方法)。The
接合裝置1的控制裝置90,在圖5所示之基板處理方法的步驟S103及S104中進行位置測定方法,以各個移位感測器10測量上晶圓W1的位置。如圖11所示,控制裝置90在位置測定方法中,取得各個移位感測器10所檢測之反射頻譜之峰值受光量的資訊,並比較受光量與預先保有的臨限值(步驟S11)。以下將剛開始的比較稱為初期比較。The
如圖12(A)所示,受光量不滿臨限值的情況下(步驟S11:否),代表在移位感測器10與上晶圓W1目前的相對位置上,上晶圓W1之膜種及膜厚造成規定波長的反射率減弱。在此情況下,移位感測器10測量與上晶圓W1之相對距離的精確度會降低。因此,控制裝置90會判定實施移位感測器10與上晶圓W1的相對位置移位,前進至步驟S12。As shown in FIG. 12(A), when the amount of light received does not meet the limit value (step S11: No), it means that at the current relative position of the
反之,在受光量達到臨限值以上的情況下,代表在移位感測器10與上晶圓W1目前的相對位置上,可藉由移位感測器10正確測量上晶圓W1的相對距離。因此,受光量為臨限值以上的情況下(步驟S11:是),跳過步驟S12、S13,前進至步驟S14。On the contrary, when the amount of received light reaches or exceeds the critical value, it means that at the current relative position of the
在步驟S12中,控制裝置90是藉由感測器移動部11A使移位感測器10於Z軸方向移動。隨著移位感測器10與上晶圓W1的相對位置進行移位,移位感測器10會如圖12(B)所示,檢測出受光量增加的反射光。再者,在藉由感測器移動部11A進行移動時,則如上所述,控制裝置90會同時取得對於移位感測器10之基準位置的移動距離。In step S12, the
控制裝置90使上述移位感測器10與上晶圓W1移位的同時,取得移位感測器10之反射光的受光量,並比較受光量與臨限值(步驟S13)。以下將伴隨相對位置之移位而進行的比較稱為移動時比較。初期比較的臨限值與移動時比較的臨限值,可以彼此相同,也可彼此不同。例如針對移動時比較,為了確實捕捉移位感測器10的反射光,可將移動時比較的臨限值設定為比初期比較的臨限值更高。針對移動時比較,在反射光之受光量不滿臨限值的情況下(步驟S13:否),回到步驟S12重覆相同的處理。The
另一方面如圖12(C)所示,針對移動時比較,在反射光之受光量達到臨限值以上的情況下(步驟S13:是),代表可藉由移位感測器10正確測量上晶圓W1的相對距離。因此控制裝置90停止藉由感測器移動部11A使移位感測器10移動,而前進至步驟S14。又在此時,控制裝置90會算出移動後的移動距離(基準位置與移位感測器10之移動停止位置的差值)。On the other hand, as shown in FIG. 12(C), when the amount of reflected light received reaches a critical value or more (step S13: Yes), it means that the relative distance of the upper wafer W1 can be correctly measured by the
在步驟S14中,控制裝置90是藉由移位感測器10來測量上晶圓W1的相對距離。此時,控制裝置90基於移位感測器10的測定資訊(反射光之受光量成為臨限值以上的峰值波長),順利導出該波長(顏色)所對應的相對距離。In step S14, the
最後,控制裝置90會算出上晶圓W1的位置(例如是上晶圓W1對於上夾具230之吸附面的相對位置)(步驟S15)。在經由步驟S12、S13使移位感測器10與上晶圓W1之相對位置進行移位的情況下,要對移位感測器10所測量的相對距離加上移動距離。舉個例子,使移位感測器10往遠離上晶圓W1之方向移動的情況下,控制裝置90要將相對距離與負值移動距離相加。另一方面,使移位感測器10往接近上晶圓W1之方向移動的情況下,控制裝置90要將相對距離與正值移動距離相加。另外,於步驟S11直接算出上晶圓W1之相對距離(不經由步驟S12、S13)的情況下,控制裝置90可將移位感測器10所測量的相對距離,直接換算為上晶圓W1的位置。Finally, the
如以上所述,有關本實施方式的基板處理裝置(接合裝置1),可因應白色共軛焦方式之測定器(移位感測器10)的受光量,適當調整測定器與基板(上晶圓W1)的相對位置。藉此,即使成膜於基板之膜造成白色共軛焦方式之測定器的受光量受到影響,也能避免測量精確度降低,而可穩定測量測定器與基板的相對距離。結果,基板處理裝置就能正確辨識基板的位置,而以更高精確度進行基板處理的監視或基板處理本身。另外,在測定器之受光量充分高於臨限值以上的情況下,基板處理裝置可使用測定器所測量之相對距離,立刻辨識基板的位置。As described above, the substrate processing device (bonding device 1) of the present embodiment can appropriately adjust the relative position of the measuring device (shift sensor 10) of the white concentric focus method and the substrate (upper wafer W1) in response to the amount of light received by the measuring device (shift sensor 10). Thereby, even if the amount of light received by the measuring device of the white concentric focus method is affected by the film formed on the substrate, the measurement accuracy can be avoided from being reduced, and the relative distance between the measuring device and the substrate can be stably measured. As a result, the substrate processing device can correctly identify the position of the substrate and monitor the substrate processing or perform the substrate processing itself with higher accuracy. In addition, when the amount of light received by the measuring device is sufficiently higher than the critical value, the substrate processing device can use the relative distance measured by the measuring device to immediately identify the position of the substrate.
再者,基板處理裝置(接合裝置1)在藉由移動部11使測定器(移位感測器10)與基板(上晶圓W1)的相對位置移位時,能夠監視反射光的受光量,藉此在能夠得到充分受光量的相對位置上確實測量相對距離。然後,運用這種移位感測器10及控制裝置90的接合裝置1,就能以更高精確度監視上晶圓W1與下晶圓W2的接合。Furthermore, when the substrate processing device (bonding device 1) shifts the relative position of the measuring device (shift sensor 10) and the substrate (upper wafer W1) by the moving
另外,關於接合裝置1使用移位感測器10的位置測定方法,當然不限定於上述的處理,可以做為各種變形例。In addition, the position measurement method using the
例如圖13所示之第1變形例所表示的位置測定方法,與上述位置測定方法的不同點在於,初期比較中移位感測器10之受光量未滿臨限值的情況下,藉由感測器移動部11A,使移位感測器10與上晶圓W1的相對位置僅移動規定移動距離。For example, the position measurement method represented by the first variant shown in Figure 13 is different from the above-mentioned position measurement method in that, when the amount of light received by the
具體來說,控制裝置90在有關第1變形例的位置測定方法中,取得各個移位感測器10所檢測之反射光受光量的資訊,並比較此受光量與臨限值來作為初期比較(步驟S21)。在受光量不滿臨限值情況下(步驟S21:否),前進至步驟S22;另一方面在受光量為臨限值以上的情況下(步驟S21:是),跳過步驟S22前進至步驟S23。Specifically, in the position measurement method of the first variant, the
在步驟S22中,控制裝置90是藉由感測器移動部11A使移位感測器10於Z軸方向僅移動規定移動距離。此規定移動距離,理想來說是設定為有以下性質的數值:使設定在焦點距離之反射光的顏色(波長),能夠確實改變。例如規定移動距離,是被設定為焦點距離之反射光其波長在50nm~200nm範圍內變化的距離。藉此,控制裝置90在規定移動距離的移位之後,可藉由移位感測器10來順利進行檢測。再者,在感測器移動部11A之移動中,不監視移位感測器10的受光量,藉此控制裝置90可使移位感測器10在短時間內移動至規定移動距離。然後,藉由感測器移動部11A僅移動規定移動距離而停止的移位感測器10,在之後的測量中,可穩定檢測臨限值以上的反射光受光量。In step S22, the
在步驟S23中,控制裝置90是藉由移位感測器10來測量到上晶圓W1為止的相對距離。此時,控制裝置90可基於移位感測器10的測定資訊(反射光之受光量成為臨限值以上的峰值波長),順利導出該波長(顏色)所對應的相對距離。In step S23, the
然後,控制裝置90會算出上晶圓W1之Z軸方向的位置(例如是上晶圓W1對於上夾具230之吸附面的相對位置)(步驟S24)。在經由步驟S22使移位感測器10與上晶圓W1進行相對的情況下,只要對移位感測器10的相對距離加上規定移動距離即可。從而,控制裝置90可迅速算出上晶圓W1的位置。另外,於步驟S21直接算出上晶圓W1之位置的情況下,控制裝置90可將移位感測器10的相對距離,直接換算為上晶圓W1的位置。Then, the
如此一來,基板處理裝置(接合裝置1)在位置測定方法中,就算僅使相對位置移位規定移動距離,也能以移位感測器10穩定檢測上晶圓W1的位置。而且,移位感測器10之受光量較少的情況下,進行單純的移動處理,使移位感測器10與基板之相對位置僅移動規定移動距離,因此可減少移位感測器10之受光量的監視負載。結果,上述基板處理裝置可抑制上晶圓W1之位置監視造成的延遲,達到基板處理整體的效率化。In this way, in the position measurement method, the substrate processing device (bonding device 1) can stably detect the position of the upper wafer W1 with the
再者,如圖14所示之第2變形例所表示的位置測定方法,與上述位置測定方法的不同點在於,辨認上晶圓W1之膜狀態(膜種、膜厚),而因應該上晶圓W1之膜狀態使移位感測器10與上晶圓W1的相對位置移位。Furthermore, the position measurement method represented by the second variant example shown in Figure 14 is different from the above-mentioned position measurement method in that the film state (film species, film thickness) of the upper wafer W1 is identified, and the relative position of the
在此情況下,接合裝置1之控制裝置90會將映射資訊記憶於記憶體92,該映射資訊是將成膜於上晶圓W1之膜的膜種及膜厚的資訊,對應組合於移位感測器10與上晶圓W1之相對距離的目標位置。再者,控制裝置90在基板處理開始之前,可根據未圖示之膜厚測定裝置或使用者的輸入,取得上晶圓W1之膜的膜種及膜厚資訊,記憶於記憶體92。In this case, the
控制裝置90在有關第2變形例的位置測定方法中,會在基板處理開始之前,從記憶體92讀出膜種及膜厚的資訊,基於這些資訊從映射資訊中抽出移位感測器10之相對距離的目標位置(步驟S31)。更且,控制裝置90基於從映射資訊抽出的目標位置,在以移位感測器10進行測量之前,先藉由感測器移動部11A將移位感測器10與上晶圓W1的相對位置,從基準位置進行移位(步驟S32)。藉此,接合裝置1可在移位感測器10的測量之前,將移位感測器10配置於適當位置。In the position measurement method related to the second variant, the
之後,控制裝置90取得移位感測器10之反射光的受光量,並比較受光量與臨限值(步驟S33:初期比較)。在反射光之受光量不滿臨限值的情況下(步驟S33:否),即使因應膜種及膜厚來移動移位感測器10,受光量也不會達到臨限值以上。在此情況下,這套處理流程無法充分對應,因此要移往例如圖11之位置測定方法的處理流程(步驟S12)。藉此,控制裝置90可進行處理,一邊移動移位感測器10一邊監視受光量。另一方面,在反射光之受光量達到臨限值以上的情況下(步驟S33:是),代表可藉由移位感測器10正確測定上晶圓W1的相對距離。從而,控制裝置90前進至步驟S34。Afterwards, the
在步驟S34中,控制裝置90是藉由移位感測器10來測量上晶圓W1的相對距離。此時,控制裝置90基於移位感測器10的測定資訊(反射光之受光量成為臨限值以上的峰值波長),順利導出該波長(顏色)所對應的相對距離。In step S34, the
然後,控制裝置90會算出上晶圓W1之Z軸方向的位置(步驟S35)。控制裝置90,只要對移位感測器10所測量之相對距離,加上所抽出之目標位置的移動距離即可。從而,控制裝置90可迅速算出上晶圓W1的位置。Then, the
如以上所述,在預先得知膜之膜種及膜厚的情況下,基板處理裝置(接合裝置1)因應膜種及膜厚而使相對位置移位,藉此,測定器(移位感測器10)能夠更順利地調整可測量的目標位置。而且,移位感測器10之受光量較少的情況下,切換為隨著相對位置移動來進行受光量的監視,可用移位感測器10更穩定地進行上晶圓W1的位置測量。As described above, when the film type and film thickness of the film are known in advance, the substrate processing device (bonding device 1) shifts the relative position according to the film type and film thickness, thereby allowing the measuring device (displacement sensor 10) to more smoothly adjust the measurable target position. In addition, when the amount of light received by the
再者,使用移位感測器10進行上述位置測定方法的基板處理裝置,並不限定於接合裝置1,可套用於各種裝置。Furthermore, the substrate processing apparatus that uses the
例如圖15(A)所示之有關第2實施方式的基板處理裝置是剝離裝置2,將經由黏著層WG暫時接合於晶圓W之支撐晶圓WS,從晶圓W上加以剝離;並對此剝離裝置2,運用白色共軛焦方式的移位感測器10及位置測定方法。剝離裝置2是藉由測量移位感測器10與支撐晶圓WS的相對距離,來算出支撐晶圓WS之上面的位置。剝離裝置2是基於支撐晶圓WS之上面的位與支撐晶圓WS的厚度,來調整刀片20的高度。之後,剝離裝置2將刀片20插入支撐晶圓WS與黏著層WG的界面,藉此進行基板處理,從晶圓W剝離支撐晶圓WS。For example, the substrate processing device related to the second embodiment shown in FIG. 15(A) is a stripping
在藉由剝離裝置2進行基板處理之前,晶圓W之下面側,是經由膠帶構件81固定於未圖示的保持部。另一方面,晶圓W的上面(表面)則是經由黏著層WG層積有支撐晶圓WS。晶圓W的上面也可形成器件。器件包含電子電路。器件上設置有黏著層WG。支撐晶圓WS為空白晶圓,支撐晶圓WS的下面沒有形成器件。Before substrate processing is performed by the stripping
然後,剝離裝置2在藉由測量移位感測器10測量支撐晶圓WS之位置的位置測定方法中,是使移位感測器10與支撐晶圓WS的相對位置移位,來提高反射光的受光量。藉此,剝離裝置2可精確地以移位感測器10進行位置測定,使刀片20的高度正確對準黏著層WG。Then, in the position measurement method of measuring the position of the supporting wafer WS by measuring the
再者,圖15(B)所示之有關第3實施方式的基板處理裝置是厚度測定裝置3,將移位感測器10分別設置在晶圓W之一對平面(表面)上的面對位置。厚度設定裝置3基於一對移位感測器10所測量之測定結果,亦即基於晶圓W的位置,來算出晶圓W的厚度。此厚度測定裝置3,在藉由各個移位感測器10測量晶圓W的位置時,藉由進行上述位置測定方法,可精確取得晶圓W的位置,並正確辨識晶圓W的厚度。Furthermore, the substrate processing apparatus related to the third embodiment shown in FIG. 15(B) is a
有關本次揭示之實施方式的基板處理裝置及位置測定方法,所有項目都為舉例,而非限制。實施方式只要不超出申請專利範圍及其主旨,即可用各種型態進行變形及改良。上述多個實施方式所記載的事項,可在不矛盾的範圍內做為其他結構,或者可在不矛盾的範圍內進行組合。All items of the substrate processing device and position measurement method disclosed in this embodiment are examples rather than limitations. The embodiment can be modified and improved in various forms as long as it does not exceed the scope of the patent application and its purpose. The matters recorded in the above multiple embodiments can be used as other structures within the scope of non-contradiction, or can be combined within the scope of non-contradiction.
1:接合裝置(基板處理裝置) 10:移位感測器(測定器) 11:移動部 90:控制裝置(控制部) 230:上夾具 W1:上晶圓、第1基板 1: Bonding device (substrate processing device) 10: Displacement sensor (measurer) 11: Moving unit 90: Control device (control unit) 230: Upper clamp W1: Upper wafer, first substrate
[圖1]係表示第1基板及第2基板之一例的側視圖。 [圖2]係表示有關一個實施方式之接合模組之一例的俯視圖。 [圖3]係圖3之接合模組的側視圖。 [圖4]係表示上夾具及下夾具之一例的剖面圖。 [圖5]係表示基板處理方法之一例的流程圖。 [圖6]圖6(A)係表示圖5中步驟S102之動作之一例的側視圖。圖6(B)係表示接續圖6(A)之動作的側視圖。圖6(C)係表示接續圖6(B)之動作的側視圖。 [圖7]圖7(A)係表示圖5中步驟S103之動作之一例的剖面圖。圖7(B)係表示圖5中步驟S104之動作之一例的剖面圖。圖7(C)係表示接續圖7(B)之動作的剖面圖。 [圖8]係表示設置於上夾具之多個移位感測器的剖面圖。 [圖9]圖9(A)係表示移位檢測器檢測出紅色時的圖,以及表示紅色反射率較低之狀態的圖表。圖9(B)係表示移位檢測器檢測出綠色時的圖,以及表示綠色反射率較低之狀態的圖表。圖9(C)係表示移位檢測器檢測出藍色時的圖,以及表示藍色反射率較低之狀態的圖表。 [圖10]圖10(A)係表示使移位感測器與上晶圓之相對位置進行移位的結構的圖。圖10(B)係表示使移位感測器與上晶圓之相對位置進行移位的其他結構的圖。 [圖11]係表示基板處理方法中之測定處理的流程圖。 [圖12]圖12(A)係表示移位感測器與上晶圓之初期相對位置與反射光之受光量之關係的圖表。圖12(B)係表示移位感測器與上晶圓之相對位置在移位時與反射光之受光量之關係的圖表。圖12(C)係表示移位感測器與上晶圓之相對位置在移位後與反射光之受光量之關係的圖表。 [圖13]係表示有關第1實施例之基板處理方法中之測定處理的流程圖。 [圖14]係表示有關第2實施例之基板處理方法中之測定處理的流程圖。 [圖15]圖15(A)係表示有關第2實施方式之剝離裝置的概略圖。圖15(B)係表示有關第3實施方式之厚度測定裝置的概略圖。 [FIG. 1] is a side view showing an example of a first substrate and a second substrate. [FIG. 2] is a top view showing an example of a bonding module related to an embodiment. [FIG. 3] is a side view of the bonding module of FIG. 3. [FIG. 4] is a cross-sectional view showing an example of an upper clamp and a lower clamp. [FIG. 5] is a flow chart showing an example of a substrate processing method. [FIG. 6] FIG. 6(A) is a side view showing an example of an action of step S102 in FIG. 5. FIG. 6(B) is a side view showing an action subsequent to FIG. 6(A). FIG. 6(C) is a side view showing an action subsequent to FIG. 6(B). [FIG. 7] FIG. 7(A) is a cross-sectional view showing an example of an action of step S103 in FIG. 5. FIG. 7(B) is a cross-sectional view showing an example of the action of step S104 in FIG. 5. FIG. 7(C) is a cross-sectional view showing the action following FIG. 7(B). [FIG. 8] is a cross-sectional view showing a plurality of shift sensors provided on the upper fixture. [FIG. 9] FIG. 9(A) is a diagram showing a state where the shift detector detects red, and a graph showing a state where the red reflectivity is low. FIG. 9(B) is a diagram showing a state where the shift detector detects green, and a graph showing a state where the green reflectivity is low. FIG. 9(C) is a diagram showing a state where the shift detector detects blue, and a graph showing a state where the blue reflectivity is low. [FIG. 10] FIG. 10(A) is a diagram showing a structure for shifting the relative position of the shift sensor and the upper wafer. FIG. 10(B) is a diagram showing another structure for shifting the relative position of the shift sensor and the upper wafer. [FIG. 11] is a flowchart showing the measurement process in the substrate processing method. [FIG. 12] FIG. 12(A) is a graph showing the relationship between the initial relative position of the shift sensor and the upper wafer and the amount of light received by the reflected light. FIG. 12(B) is a graph showing the relationship between the relative position of the shift sensor and the upper wafer during the shift and the amount of light received by the reflected light. FIG. 12(C) is a graph showing the relationship between the relative position of the shift sensor and the upper wafer after the shift and the amount of light received by the reflected light. [FIG. 13] is a flowchart showing the measurement process in the substrate processing method related to the first embodiment. [FIG. 14] is a flowchart showing the measurement process in the substrate processing method related to the second embodiment. [Figure 15] Figure 15 (A) is a schematic diagram showing a peeling device related to the second embodiment. Figure 15 (B) is a schematic diagram showing a thickness measuring device related to the third embodiment.
1:接合裝置(基板處理裝置) 1: Bonding device (substrate processing device)
10:移位感測器(測定器) 10: Displacement sensor (measurer)
10a:內側移位感測器 10a: Medial displacement sensor
10b:中間移位感測器 10b: Middle shift sensor
10c:外側移位感測器 10c: Lateral displacement sensor
11:移動部 11: Mobile unit
11A:感測器移動部 11A: Sensor moving part
230:上夾具 230: Upper clamp
230a:領域 230a: Field
230b:領域 230b: Field
230c:領域 230c: Field
231:下夾具 231: Lower clamp
250:推動部 250: Promotion Department
251:推動銷 251: Push pin
W1:上晶圓、第1基板 W1: upper wafer, first substrate
Wj1:接合面 Wj1: Joint surface
W2:第2基板 W2: Second substrate
Wj2:接合面 Wj2: Joint surface
Claims (11)
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