TW202415810A - Method for producing metal nanowires - Google Patents
Method for producing metal nanowires Download PDFInfo
- Publication number
- TW202415810A TW202415810A TW112134012A TW112134012A TW202415810A TW 202415810 A TW202415810 A TW 202415810A TW 112134012 A TW112134012 A TW 112134012A TW 112134012 A TW112134012 A TW 112134012A TW 202415810 A TW202415810 A TW 202415810A
- Authority
- TW
- Taiwan
- Prior art keywords
- metal
- acid
- crushing
- metal nanowires
- isolation
- Prior art date
Links
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- 239000002184 metal Substances 0.000 title claims abstract description 246
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- C—CHEMISTRY; METALLURGY
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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- C25D1/00—Electroforming
- C25D1/20—Separation of the formed objects from the electrodes with no destruction of said electrodes
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
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Abstract
Description
本發明為有關一種金屬奈米線之製造方法。The present invention relates to a method for manufacturing metal nanowires.
近年來,對使用金屬奈米線或金屬奈米柱之導電性材料進行著各種探討。 作為這樣的導電性材料,已知有將多孔(porus)氧化鋁作為製作奈米材料時的模板(template),例如,在專利文獻1中記載有對鋁基材依序實施陽極氧化處理、鋁基材去除處理、貫通化處理、金屬填充處理及陽極氧化膜去除處理而得到金屬奈米線之方法([0025]、[圖1])。 In recent years, various studies have been conducted on conductive materials using metal nanowires or metal nanocolumns. As such conductive materials, porous alumina is known to be used as a template for making nanomaterials. For example, Patent Document 1 describes a method for obtaining metal nanowires by sequentially subjecting an aluminum substrate to an anodic oxidation treatment, an aluminum substrate removal treatment, a penetration treatment, a metal filling treatment, and an anodic oxide film removal treatment ([0025], [Figure 1]).
[專利文獻1]日本特開2012-238592號公報[Patent Document 1] Japanese Patent Application Publication No. 2012-238592
本發明人等對專利文獻1中記載的金屬奈米線進行了研究,結果得知用於導電性接合材料(例如,用於接合半導體晶片和基材的材料等)的情況下,有時接合強度不夠充分。The inventors of the present invention have studied the metal nanowires described in Patent Document 1 and found that when used in a conductive bonding material (for example, a material for bonding a semiconductor chip and a substrate), the bonding strength is sometimes insufficient.
本發明的課題為提供一種能夠得到接合時具有高接合強度的金屬奈米線的金屬奈米線之製造方法。The subject of the present invention is to provide a method for manufacturing metal nanowires capable of obtaining metal nanowires having high bonding strength when bonded.
本發明人等為了達成上述課題而苦心研究,其結果,得知了將多孔中填充的金屬從陽極氧化膜和閥金屬基材隔離之後,藉由進行破碎步驟,能夠得到接合時具有高接合強度的金屬奈米線,並完成了本發明。 亦即,得知了藉由以下的構成,能夠達成上述課題。 The inventors of the present invention have made painstaking research to achieve the above-mentioned subject. As a result, they have found that by isolating the metal filled in the porous body from the anodic oxide film and the valve metal substrate and then performing a crushing step, metal nanowires with high bonding strength can be obtained when bonding, and the present invention has been completed. That is, they have found that the above-mentioned subject can be achieved by the following structure.
[1]一種金屬奈米線之製造方法,其具有: 陽極氧化步驟,將具有多孔之陽極氧化膜形成於閥金屬基材的表面; 金屬填充步驟,向多孔中填充金屬; 隔離步驟,將所填充的金屬從陽極氧化膜和閥金屬基材隔離;及 破碎步驟,破碎所隔離的金屬而得到金屬奈米線。 [2]如[1]所述之金屬奈米線之製造方法,其中,在前述隔離步驟與前述破碎步驟之間,還具有乾燥所隔離的金屬的乾燥步驟。 [3]如[1]或[2]所述之金屬奈米線之製造方法,其中,在隔離步驟與破碎步驟之間,還具有還原或去除所隔離的金屬的表面氧化層之步驟。 [4]如[1]至[3]之任一項所述之金屬奈米線之製造方法,其還具有在所隔離的金屬上形成含有防腐蝕劑的保護層的保護層形成步驟。 [5]如[1]至[4]之任一項所述之金屬奈米線之製造方法,其中,閥金屬基材包含鋁。 [6]如[1]至[5]之任一項所述之金屬奈米線之製造方法,其中,金屬填充步驟包括鍍覆步驟。 [7]如[1]至[6]之任一項所述之金屬奈米線之製造方法,其中,隔離步驟包括溶解步驟。 [8]如[1]至[7]之任一項所述之金屬奈米線之製造方法,其中,破碎步驟在水中或者鹼或酸的濃度未達1質量%的水溶液中進行。 [發明效果] [1] A method for producing metal nanowires, comprising: an anodic oxidation step, forming an anodic oxide film having multiple pores on the surface of a valve metal substrate; a metal filling step, filling the multiple pores with metal; an isolation step, isolating the filled metal from the anodic oxide film and the valve metal substrate; and a crushing step, crushing the isolated metal to obtain metal nanowires. [2] The method for producing metal nanowires as described in [1], wherein between the isolation step and the crushing step, there is also a drying step of drying the isolated metal. [3] The method for producing metal nanowires as described in [1] or [2], wherein between the isolation step and the crushing step, there is also a step of reducing or removing the surface oxide layer of the isolated metal. [4] The method for producing metal nanowires as described in any one of [1] to [3], which also includes a protective layer forming step of forming a protective layer containing an anti-corrosion agent on the isolated metal. [5] The method for producing metal nanowires as described in any one of [1] to [4], wherein the valve metal substrate comprises aluminum. [6] The method for producing metal nanowires as described in any one of [1] to [5], wherein the metal filling step includes a coating step. [7] A method for producing metal nanowires as described in any one of [1] to [6], wherein the isolation step includes a dissolution step. [8] A method for producing metal nanowires as described in any one of [1] to [7], wherein the crushing step is performed in water or an aqueous solution having an alkali or acid concentration of less than 1 mass %. [Effect of the invention]
藉由本發明,能夠提供一種能夠得到接合時具有高接合強度的金屬奈米線的金屬奈米線之製造方法。The present invention can provide a method for manufacturing metal nanowires that can obtain metal nanowires having high bonding strength when bonded.
以下,對本發明進行詳細說明。 以下所記載之構成要件的說明有時依據本發明的代表性實施態樣而進行,但本發明並不限定於這樣的實施態樣。 再者,在本說明書中,使用“~”表示之數值範圍為指將記載於“~”前後之數值作為下限值及上限值而包含之範圍。 The present invention is described in detail below. The description of the constituent elements described below is sometimes based on representative embodiments of the present invention, but the present invention is not limited to such embodiments. In addition, in this specification, the numerical range represented by "~" refers to the range including the numerical values described before and after "~" as the lower limit and upper limit.
[金屬奈米線之製造方法] 本發明的金屬奈米線之製造方法(以下,亦簡稱為“本發明之製造方法”。)具有:陽極氧化步驟,將具有多孔之陽極氧化膜形成於閥金屬基材的表面;金屬填充步驟,向多孔中填充金屬;隔離步驟,將所填充的金屬從陽極氧化膜和閥金屬基材隔離;及破碎步驟,破碎所隔離的金屬(以下,亦簡稱為“隔離金屬”。)而得到金屬奈米線。 [Method for producing metal nanowires] The method for producing metal nanowires of the present invention (hereinafter, also referred to as "the method for producing the present invention") comprises: an anodic oxidation step, forming an anodic oxide film having multiple pores on the surface of a valve metal substrate; a metal filling step, filling the multiple pores with metal; an isolation step, isolating the filled metal from the anodic oxide film and the valve metal substrate; and a crushing step, crushing the isolated metal (hereinafter, also referred to as "isolation metal") to obtain metal nanowires.
本發明中,如上所述,將填充的金屬從陽極氧化膜和閥金屬基材隔離之後(隔離步驟),藉由進行破碎步驟,能夠得到接合時具有高接合強度的金屬奈米線。 於是,能夠得到接合時具有高接合強度的金屬奈米線之理由的詳細內容雖然不明確,但大致推測如下。 亦即,認為藉由對隔離金屬實施破碎處理,與沒有實施破碎處理時相比較,金屬奈米線以凝結狀態(例如,束狀狀態)存在的比例減少,金屬奈米線的方向以隨機的狀態存在的比例增加,用作接合材料時柔軟性提高,從而接合強度提高。 In the present invention, as described above, after isolating the filled metal from the anodic oxide film and the valve metal substrate (isolation step), a metal nanowire having high bonding strength when joined can be obtained by performing a crushing step. Therefore, although the details of the reason why metal nanowires having high bonding strength when joined can be obtained are unclear, it is roughly estimated as follows. That is, it is believed that by crushing the isolation metal, the proportion of metal nanowires existing in a condensed state (for example, a bundle state) is reduced, and the proportion of metal nanowires existing in a random state in direction is increased, and the flexibility is improved when used as a bonding material, thereby improving the bonding strength.
接著,使用圖1A~圖1E對本發明之製造方法中的各步驟的概要進行說明之後,對各處理步驟進行詳細敘述。Next, after explaining the overview of each step in the manufacturing method of the present invention using FIG. 1A to FIG. 1E , each processing step is described in detail.
如圖1A及圖1B所示,在陽極氧化步驟中,對閥金屬基材1的表面實施陽極氧化處理而在閥金屬基材1的表面形成具有多孔(微孔)2之陽極氧化膜3。
接著,如圖1C所示,在金屬填充步驟中,向多孔2中填充金屬4。
接著,如圖1D所示,在隔離步驟中,將填充的金屬4從陽極氧化膜3和閥金屬基材1隔離。再者,圖1D所示的態樣表示將藉由隔離步驟得到的隔離金屬5回收的狀態(隔離金屬的一部分附著的狀態)。
接著,如圖1E所示,在破碎步驟中,能夠得到隔離金屬5被破碎的金屬奈米線10。
As shown in FIG. 1A and FIG. 1B , in the anodic oxidation step, the surface of the valve metal substrate 1 is anodic oxidized to form an anodic oxide film 3 having pores (micropores) 2 on the surface of the valve metal substrate 1.
Then, as shown in FIG. 1C , in the metal filling step, the
〔閥金屬基材〕 用於本發明之製造方法之閥金屬基材只要為含有閥金屬之基材,則不受特別限定。 此處,作為閥金屬,具體而言,例如可以舉出鋁、鉭、鈮、鈦、鉿、鋯、鋅、鎢、鉍、銻等。其中,較佳為鋁,因為其尺寸穩定性良好,價格比較低。 因此,在本發明之製造方法中,使用包含鋁之基材(以下,簡略為“鋁基材”。)作為閥金屬基材為較佳。 [Valve metal substrate] The valve metal substrate used in the manufacturing method of the present invention is not particularly limited as long as it is a substrate containing a valve metal. Here, as valve metal, specifically, for example, aluminum, tantalum, niobium, titanium, tungsten, bismuth, zirconium, zinc, tungsten, bismuth, antimony, etc. can be cited. Among them, aluminum is preferred because it has good dimensional stability and is relatively cheap. Therefore, in the manufacturing method of the present invention, it is preferred to use a substrate containing aluminum (hereinafter, simply referred to as "aluminum substrate") as the valve metal substrate.
鋁基材沒有特別限定,作為其具體例,可以舉出純鋁板;以鋁為主成分且包含微量的異元素之合金板;在低純度的鋁(例如,回收再利用材料)上氣相沉積了高純度鋁之基材;藉由濺鍍等方法在矽晶圓、石英、玻璃等的表面被覆了高純度鋁之基材;將鋁層壓而得到之樹脂基材等。The aluminum substrate is not particularly limited, and specific examples thereof include a pure aluminum plate; an alloy plate having aluminum as a main component and containing a trace amount of foreign elements; a substrate having high-purity aluminum vapor-deposited on low-purity aluminum (e.g., recycled material); a substrate having high-purity aluminum coated on the surface of a silicon wafer, quartz, glass, etc. by sputtering or the like; a resin substrate obtained by pressing an aluminum layer, etc.
閥金屬基材中在後述之陽極氧化步驟中實施陽極氧化處理之一側的表面的閥金屬純度為99.5質量%以上為較佳,99.9質量%以上為更佳,99.99質量%以上為進一步較佳。若閥金屬純度在上述的範圍內,則貫通路的排列規則性變得充分。The valve metal purity of the surface of the valve metal substrate on one side of the valve metal substrate subjected to the anodic oxidation treatment in the anodic oxidation step described later is preferably 99.5 mass % or more, more preferably 99.9 mass % or more, and even more preferably 99.99 mass % or more. If the valve metal purity is within the above range, the arrangement regularity of the through-channel becomes sufficient.
又,閥金屬基材中在後述之陽極氧化步驟中實施陽極氧化處理之一側的表面事先實施熱處理、脫脂處理及鏡面精加工處理為較佳。 此處,關於熱處理、脫脂處理及鏡面精加工處理,能夠實施與日本特開2008-270158號公報的[0044]~[0054]段落中所記載之各處理相同的處理。 In addition, it is preferred that the surface of one side of the valve metal substrate that is subjected to anodic oxidation treatment in the anodic oxidation step described later is previously subjected to heat treatment, degreasing treatment, and mirror finishing treatment. Here, regarding the heat treatment, degreasing treatment, and mirror finishing treatment, the same treatment as that described in paragraphs [0044] to [0054] of Japanese Patent Publication No. 2008-270158 can be performed.
〔陽極氧化步驟〕 上述陽極氧化步驟為藉由對上述閥金屬基材的表面實施陽極氧化處理而在上述閥金屬基材的表面上形成具有多孔之陽極氧化膜之步驟。 [Anodic oxidation step] The anodic oxidation step is a step of forming a porous anodic oxide film on the surface of the valve metal substrate by performing an anodic oxidation treatment on the surface of the valve metal substrate.
在上述陽極氧化步驟中進行之陽極氧化處理能夠使用以往公知的方法,但就在後述之隔離步驟中能夠隔離直徑偏差少的填充的金屬之理由考慮,使用自有序化法或恆壓處理為較佳。 此處,關於陽極氧化處理的自有序化法或恆壓處理,能夠實施與日本特開2008-270158號公報的[0056]~[0108]段落及[圖3]中所記載之各處理相同的處理。 The anodic oxidation treatment in the above-mentioned anodic oxidation step can use a conventionally known method, but in order to isolate the filled metal with less diameter deviation in the isolation step described later, it is preferable to use a self-ordering method or a constant pressure treatment. Here, regarding the self-ordering method or the constant pressure treatment of the anodic oxidation treatment, the same treatment as that described in paragraphs [0056] to [0108] and [Figure 3] of Japanese Patent Publication No. 2008-270158 can be implemented.
陽極氧化處理例如能夠使用在酸濃度1~10質量%的溶液中將閥金屬基材作為陽極進行通電之方法。 作為用於陽極氧化處理之溶液,酸溶液為較佳,硫酸、磷酸、鉻酸、草酸、磺醯胺酸、苯磺酸、胺基磺酸、乙醇酸、酒石酸、蘋果酸、檸檬酸等為更佳,其中硫酸、磷酸、草酸為進一步較佳,草酸為特佳。該等酸能夠單獨使用或者組合使用2種以上。 Anodic oxidation treatment can be performed by, for example, applying electricity to the valve metal substrate as an anode in a solution having an acid concentration of 1 to 10 mass%. As a solution for anodic oxidation treatment, an acid solution is preferred, and sulfuric acid, phosphoric acid, chromic acid, oxalic acid, sulfonamide, benzenesulfonic acid, aminosulfonic acid, glycolic acid, tartaric acid, apple acid, citric acid, etc. are more preferred, among which sulfuric acid, phosphoric acid, and oxalic acid are further preferred, and oxalic acid is particularly preferred. These acids can be used alone or in combination of two or more.
極性氧化處理的條件根據所使用之電解液而各種各樣地變化,因此不能一概確定,一般為電解液濃度0.1~20質量%、液溫-10~30℃、電流密度0.01~20A/dm 2、電壓3~300V、電解時間0.5~30小時為較佳,電解液濃度0.5~15質量%、液溫-5~25℃、電流密度0.05~15A/dm 2、電壓5~250V、電解時間1~25小時為更佳,電解液濃度1~10質量%、液溫0~20℃、電流密度0.1~10A/dm 2、電壓10~200V、電解時間2~20小時為進一步較佳。 The conditions of the polar oxidation treatment vary depending on the electrolyte used and therefore cannot be determined in general. Generally, the electrolyte concentration is 0.1-20 mass%, the liquid temperature is -10-30°C, the current density is 0.01-20A/dm 2 , the voltage is 3-300V, and the electrolysis time is 0.5-30 hours. The electrolyte concentration is 0.5-15 mass%, the liquid temperature is -5-25°C, the current density is 0.05-15A/dm 2 , the voltage is 5-250V, and the electrolysis time is 1-25 hours. The electrolyte concentration is 1-10 mass%, the liquid temperature is 0-20°C, the current density is 0.1-10A/dm 2 , the voltage is 10-200V, and the electrolysis time is 2-20 hours.
陽極氧化處理的處理時間為0.5分鐘~16小時為較佳,1分鐘~12小時為更佳,2分鐘~8小時為進一步較佳。The treatment time of the anodic oxidation treatment is preferably 0.5 minute to 16 hours, more preferably 1 minute to 12 hours, and further preferably 2 minutes to 8 hours.
藉由上述陽極氧化步驟形成之陽極氧化膜的厚度沒有特別限定,但就調整金屬奈米線的長度之觀點而言,0.3~300μm為較佳,0.5~120μm為更佳,0.5~100μm為進一步較佳。 再者,關於陽極氧化膜的厚度,能夠用聚焦離子束(FIB)在厚度方向上對陽極氧化膜進行切削加工,將其剖面利用場發射型掃描電子顯微鏡(FE-SEM)拍攝表面照片(倍率為5萬倍),作為測量10點之平均值而計算出。 The thickness of the anodic oxide film formed by the above-mentioned anodic oxidation step is not particularly limited, but from the perspective of adjusting the length of the metal nanowire, 0.3 to 300 μm is preferred, 0.5 to 120 μm is more preferred, and 0.5 to 100 μm is further preferred. In addition, regarding the thickness of the anodic oxide film, the anodic oxide film can be cut in the thickness direction using a focused ion beam (FIB), and its cross section can be photographed using a field emission scanning electron microscope (FE-SEM) (magnification of 50,000 times), and the average value of 10 points can be calculated.
藉由上述陽極氧化步驟形成之多孔的密度沒有特別限定,但200萬個/mm 2以上為較佳,1000萬個/mm 2以上為更佳,5000萬個/mm 2以上為進一步較佳,1億個/mm 2以上為特佳。 再者,多孔的密度能夠利用日本特開2008-270158號公報的[0168]及[0169]段落中所記載之方法進行測量而計算出。 The density of the porous structure formed by the above-mentioned anodic oxidation step is not particularly limited, but preferably 2 million/ mm2 or more, more preferably 10 million/mm2 or more, further preferably 50 million/ mm2 or more, and particularly preferably 100 million/ mm2 or more. Furthermore, the density of the porous structure can be measured and calculated by the method described in paragraphs [0168] and [0169] of Japanese Patent Publication No. 2008-270158.
藉由上述陽極氧化步驟形成之多孔的平均開口直徑沒有特別限定,但就調整金屬奈米線的直徑之觀點而言,5~500nm為較佳,20~400nm為更佳,40~200nm為進一步較佳,50~100nm為特佳。 再者,關於多孔的平均開口直徑,能夠利用FE-SEM拍攝表面照片(倍率為50000倍),作為測量50點之平均值而計算出。 The average opening diameter of the pores formed by the above-mentioned anodic oxidation step is not particularly limited, but from the perspective of adjusting the diameter of the metal nanowires, 5 to 500 nm is preferred, 20 to 400 nm is more preferred, 40 to 200 nm is further preferred, and 50 to 100 nm is particularly preferred. In addition, the average opening diameter of the pores can be calculated by taking a surface photograph (magnification of 50,000 times) using FE-SEM and taking it as the average value of 50 points.
〔金屬填充步驟〕 上述金屬填充步驟為在上述陽極氧化步驟之後向多孔的內部填充金屬之步驟。 [Metal filling step] The metal filling step is a step of filling the porous interior with metal after the anodic oxidation step.
<金屬> 上述金屬為電阻率為10 3Ω·cm以下的材料為較佳,作為其具體例,可以較佳地例示出出金(Au)、銀(Ag)、銅(Cu)、鋁(Al)、鈦(Ti)、鎳(Ni)、鈷(Co)等。 其中,就導電性的觀點而言,Cu、Au、Al、Ni、Co為較佳,Cu、Ni、Co為更佳,Cu為進一步較佳。 <Metal> The metal is preferably a material having a resistivity of 10 3 Ω·cm or less, and specific examples thereof include gold (Au), silver (Ag), copper (Cu), aluminum (Al), titanium (Ti), nickel (Ni), and cobalt (Co). Among them, from the viewpoint of electrical conductivity, Cu, Au, Al, Ni, and Co are preferred, Cu, Ni, and Co are more preferred, and Cu is further preferred.
<填充方法> 作為將上述金屬填充於多孔的內部之方法,例如可以舉出與日本特開2008-270158號公報的[0123]~[0126]段落及[圖4]中所記載之各方法相同的方法等。 <Filling method> As a method for filling the above metal into the porous interior, for example, the same methods as those described in paragraphs [0123] to [0126] and [Figure 4] of Japanese Patent Publication No. 2008-270158 can be cited.
在本發明之製造方法中,就在要製作之金屬奈米線中不易包含空洞部分之理由考慮,上述金屬填充步驟包括鍍覆步驟為較佳。 具體而言,作為將上述金屬填充於多孔的內部之方法,使用電鍍處理方法為較佳,例如能夠使用電鍍法或無電鍍法。 此處,在用於著色等之以往公知的電鍍法中,難以使金屬在孔中選擇性地以高縱橫比析出(生長)。認為這是因為,析出金屬在孔內被消耗,即使進行一定時間以上電解,鍍覆亦不會生長。 因此,在本發明之製造方法中,當藉由電鍍法填充金屬時,在脈衝電解或恆電位電解時需要設置停止時間。停止時間需要10秒以上,30~60秒為較佳。 又,為了促進電解液的攪拌,施加超音波亦為較佳。 此外,電解電壓通常為20V以下,較佳為10V以下,事先測量所使用之電解液中的目標金屬的析出電位並在該電位+1V以內進行恆電位電解為較佳。再者,在進行恆電位電解時,能夠併用循環伏安法為較佳,能夠使用Solartron公司、BAS公司、HOKUTO DENKO CORPORATION、IVIUM公司等的恆電位裝置。 In the manufacturing method of the present invention, the metal filling step preferably includes a coating step because it is difficult to include a hollow portion in the metal nanowire to be manufactured. Specifically, as a method for filling the above metal into the porous interior, it is preferable to use an electroplating treatment method, for example, electroplating or electroless plating can be used. Here, in the conventionally known electroplating method used for coloring, it is difficult to selectively precipitate (grow) the metal in the hole with a high aspect ratio. This is considered to be because the precipitated metal is consumed in the hole, and even if electrolysis is performed for a certain time or more, the coating will not grow. Therefore, in the manufacturing method of the present invention, when filling the metal by electroplating, it is necessary to set a stop time during pulse electrolysis or constant potential electrolysis. The stop time needs to be more than 10 seconds, preferably 30 to 60 seconds. In addition, in order to promote the stirring of the electrolyte, it is also better to apply ultrasound. In addition, the electrolysis voltage is usually below 20V, preferably below 10V. It is better to measure the deposition potential of the target metal in the electrolyte used in advance and perform constant potential electrolysis within this potential + 1V. Furthermore, when performing constant potential electrolysis, it is better to use cyclic voltammetry in combination, and constant potential devices such as Solartron, BAS, HOKUTO DENKO CORPORATION, IVIUM, etc. can be used.
鍍覆液能夠使用以往公知的電鍍液。 具體而言,當使銅析出時一般使用硫酸銅水溶液,硫酸銅的濃度為1~300g/L為較佳,100~200g/L為更佳。又,若在電解液中添加鹽酸,則能夠促進析出。在這種情況下,鹽酸濃度為10~20g/L為較佳。 又,當使金析出時,使用四氯化金的硫酸溶液並藉由交流電解進行鍍覆為較佳。 The plating solution can use a conventionally known electroplating solution. Specifically, when copper is precipitated, a copper sulfate aqueous solution is generally used, and the concentration of copper sulfate is preferably 1 to 300 g/L, and more preferably 100 to 200 g/L. In addition, if hydrochloric acid is added to the electrolyte, precipitation can be promoted. In this case, the hydrochloric acid concentration is preferably 10 to 20 g/L. In addition, when gold is precipitated, it is preferably plated by alternating current electrolysis using a sulfuric acid solution of gold tetrachloride.
再者,在無電鍍法中,要使金屬完全填充於由縱橫比高的多孔構成之孔中,需要長時間,因此在本發明之製造方法中,藉由電鍍法填充金屬為較佳。Furthermore, in the electroless plating method, it takes a long time to completely fill the metal into the pores formed by the porous structure with a high aspect ratio. Therefore, in the manufacturing method of the present invention, it is preferred to fill the metal by electroplating.
在本發明之製造方法中,作為電鍍處理方法,使用將交流電鍍法和直流電鍍法依序組合之處理方法為較佳。 此處,在交流電鍍法中,例如將電壓以預定之頻率調變為正弦波狀之後施加。再者,電壓調變時的波形並不限定於正弦波,例如亦能夠設為矩形波、三角波、鋸齒波或反鋸齒波。 又,在直流電鍍法中,能夠適當使用上述之電鍍法中的處理方法。 In the manufacturing method of the present invention, as the electroplating treatment method, it is preferable to use a treatment method that combines the AC electroplating method and the DC electroplating method in sequence. Here, in the AC electroplating method, for example, the voltage is modulated into a sine wave at a predetermined frequency and then applied. Furthermore, the waveform when the voltage is modulated is not limited to a sine wave, and can be, for example, a rectangular wave, a triangular wave, a sawtooth wave, or a reverse sawtooth wave. In addition, in the DC electroplating method, the treatment method in the above-mentioned electroplating method can be appropriately used.
在本發明之製造方法中,就能夠縮短製造金屬奈米線之時間之理由考慮,亦如圖1C所示,上述金屬填充步驟中的金屬的填充為從多孔的底部至開口部為止的全區域中對從多孔的底部至開口部的中途為止的區域實施之處理為較佳。In the manufacturing method of the present invention, the time for manufacturing metal nanowires can be shortened. As shown in FIG. 1C , the metal filling step is preferably performed on the entire area from the bottom of the porous body to the opening, and the area from the middle of the porous body to the opening is preferably performed on the metal filling step.
〔隔離步驟〕 上述隔離步驟為在上述金屬填充步驟之後將所填充的金屬從上述陽極氧化膜及上述閥金屬基材隔離的步驟。 此處,將填充的金屬從上述陽極氧化膜和上述閥金屬基材隔離的方法沒有特別限定,例如可較佳地舉出將上述陽極氧化膜和上述閥金屬基材去除(例如,溶解、剝離等),並隔離填充的金屬的方法。因此,作為上述隔離步驟後的態樣,例如亦包括在用於後述的溶解步驟(溶解處理)的處理液中,填充的金屬以被隔離的狀態分散的態樣。 [Isolation step] The isolation step is a step of isolating the filled metal from the anodic oxide film and the valve metal substrate after the metal filling step. Here, the method of isolating the filled metal from the anodic oxide film and the valve metal substrate is not particularly limited. For example, a method of removing the anodic oxide film and the valve metal substrate (for example, dissolving, peeling, etc.) and isolating the filled metal can be preferably cited. Therefore, as a state after the isolation step, for example, it also includes a state in which the filled metal is dispersed in an isolated state in the treatment solution used for the dissolution step (dissolution treatment) described later.
在本發明之製造方法中,去除上述陽極氧化膜及上述閥金屬基材之方法沒有特別限定,例如可以為藉由研摩去除之態樣,但就所製作之金屬奈米線的長度變得均勻之理由考慮,上述隔離步驟包括溶解步驟,亦即,藉由溶解處理而去除上述陽極氧化膜及上述閥金屬基材的至少一部分為較佳。In the manufacturing method of the present invention, the method for removing the above-mentioned anodic oxide film and the above-mentioned valve metal substrate is not particularly limited. For example, it can be removed by grinding. However, considering that the length of the produced metal nanowire becomes uniform, the above-mentioned isolation step includes a dissolution step, that is, it is better to remove at least a portion of the above-mentioned anodic oxide film and the above-mentioned valve metal substrate by dissolution treatment.
在本發明之製造方法中,就可維持所製作之金屬奈米線的形狀或尺寸之理由考慮,上述隔離步驟包括去除上述陽極氧化膜并且去除上述閥金屬基材之1個階段的去除步驟為較佳,為上述陽極氧化膜的去除藉由溶解處理而去除之步驟為更佳。 又,就同樣的理由考慮,上述隔離步驟可以是包括去除上述閥金屬基材之後去除上述陽極氧化膜之2個階段的去除步驟的步驟,在這種情況下,2個階段的去除步驟均為藉由溶解處理而去除之步驟為更佳。 In the manufacturing method of the present invention, for the reason of maintaining the shape or size of the manufactured metal nanowire, the above-mentioned isolation step is preferably a one-stage removal step including removing the above-mentioned anodic oxide film and removing the above-mentioned valve metal substrate, and it is more preferable that the above-mentioned anodic oxide film is removed by dissolving treatment. In addition, for the same reason, the above-mentioned isolation step may be a two-stage removal step including removing the above-mentioned valve metal substrate and then removing the above-mentioned anodic oxide film. In this case, it is more preferable that both the two-stage removal steps are removed by dissolving treatment.
<閥金屬基材的去除> 上述閥金屬基材的去除中,使用不易溶解陽極氧化膜且容易溶解閥金屬之處理液之溶解處理為較佳。 這樣的處理液對閥金屬的溶解速度為1μm/分鐘以上為較佳,3μm/分鐘以上為更佳,5μm/分鐘以上為進一步較佳。同樣地,對陽極氧化膜的溶解速度為0.1nm/分鐘以下為較佳,0.05nm/分鐘以下為更佳,0.01nm/分鐘以下為進一步較佳。 具體而言,包含至少1種離子化傾向比閥金屬低的金屬化合物且pH為4以下或8以上的處理液為較佳,該pH為3以下或9以上為更佳,2以下或10以上為進一步較佳。 <Removal of valve metal substrate> In the removal of the valve metal substrate, it is preferred to use a treatment liquid that does not easily dissolve the anodic oxide film but easily dissolves the valve metal. Such a treatment liquid preferably has a dissolution rate of 1 μm/minute or more for valve metal, more preferably 3 μm/minute or more, and more preferably 5 μm/minute or more. Similarly, the dissolution rate of the anodic oxide film is preferably 0.1 nm/minute or less, more preferably 0.05 nm/minute or less, and more preferably 0.01 nm/minute or less. Specifically, a treatment liquid containing at least one metal compound having a lower ionization tendency than the valve metal and having a pH of 4 or less or 8 or more is preferred, and the pH is more preferably 3 or less or 9 or more, and more preferably 2 or less or 10 or more.
作為這樣的處理液,將酸或鹼水溶液作為基質且例如配合有錳、鋅、鉻、鐵、鎘、鈷、鎳、錫、鉛、銻、鉍、銅、水銀、銀、鈀、鉑、金的化合物(例如,氯化鉑酸)、該等的氟化物、該等的氯化物等者為較佳。 其中,酸水溶液基質為較佳,且混合氯化物為較佳。 就處理寬容度的觀點而言,在鹽酸水溶液中混合有氯化水銀之處理液(鹽酸/氯化水銀)、在鹽酸水溶液中混合有氯化銅之處理液(鹽酸/氯化銅)為特佳。 再者,這樣的處理液的組成沒有特別限定,例如能夠使用溴/甲醇混合物、溴/乙醇混合物、王水等。 As such a treatment liquid, an acid or alkaline aqueous solution is used as a base and a compound (e.g., platinum chloride) of manganese, zinc, chromium, iron, cadmium, cobalt, nickel, tin, lead, antimony, bismuth, copper, mercury, silver, palladium, platinum, gold, fluorides of these, chlorides of these, etc. is preferably mixed. Among them, an acid aqueous solution base is preferred, and a mixed chloride is preferred. From the viewpoint of treatment tolerance, a treatment liquid in which mercury chloride is mixed in a hydrochloric acid aqueous solution (hydrochloric acid/mercury chloride) and a treatment liquid in which cupric chloride is mixed in a hydrochloric acid aqueous solution (hydrochloric acid/cupric chloride) are particularly preferred. Furthermore, the composition of such a treatment solution is not particularly limited, and for example, a bromine/methanol mixture, a bromine/ethanol mixture, aqua regia, etc. can be used.
又,這樣的處理液的酸或鹼濃度為0.01~10mol/L為較佳,0.05~5mol/L為更佳。 此外,使用這樣的處理液之處理溫度為-10℃~80℃為較佳,0℃~60℃為更佳。 Furthermore, the acid or alkaline concentration of such a treatment solution is preferably 0.01 to 10 mol/L, and more preferably 0.05 to 5 mol/L. In addition, the treatment temperature of such a treatment solution is preferably -10°C to 80°C, and more preferably 0°C to 60°C.
又,上述閥金屬基材的去除藉由使上述金屬填充步驟後的閥金屬基材與上述之處理液接觸來進行。接觸方法沒有特別限定,例如可以舉出浸漬法、噴塗法。其中,浸漬法為較佳。作為此時的接觸時間,10秒~5小時為較佳,1分鐘~3小時為更佳。Furthermore, the removal of the valve metal substrate is performed by contacting the valve metal substrate after the metal filling step with the treatment solution. The contact method is not particularly limited, and examples thereof include immersion and spraying. Among them, immersion is preferred. The contact time at this time is preferably 10 seconds to 5 hours, and more preferably 1 minute to 3 hours.
<陽極氧化膜的去除> 在上述陽極氧化膜的去除中,能夠使用不溶解填充於多孔中之金屬而選擇性地溶解陽極氧化膜之溶劑,能夠使用鹼水溶液及酸水溶液中的任一種。 <Removal of anodic oxide film> In the removal of the anodic oxide film, a solvent that does not dissolve the metal filled in the pores but selectively dissolves the anodic oxide film can be used, and either an alkaline aqueous solution or an acidic aqueous solution can be used.
此處,當使用鹼水溶液時,使用選自由氫氧化鈉、氫氧化鉀及氫氧化鋰組成之群組中之至少1種鹼的水溶液為較佳,使用氫氧化鉀的水溶液為更佳。又,鹼水溶液的濃度為1~30質量%為較佳。鹼水溶液的溫度為10~60℃為較佳,20~60℃為更佳,30~60℃為進一步較佳。 另一方面,當使用酸水溶液時,使用鉻酸、硫酸、磷酸、硝酸、鹽酸、草酸等無機酸或該等的混合物的水溶液為較佳,使用鉻酸的水溶液為更佳。又,酸水溶液的濃度為1~30質量%為較佳。酸水溶液的溫度為15~80℃為較佳,20~60℃為更佳,30~50℃為進一步較佳。 Here, when an alkaline aqueous solution is used, it is preferred to use an aqueous solution of at least one alkali selected from the group consisting of sodium hydroxide, potassium hydroxide and lithium hydroxide, and it is more preferred to use an aqueous solution of potassium hydroxide. In addition, the concentration of the alkaline aqueous solution is preferably 1 to 30% by mass. The temperature of the alkaline aqueous solution is preferably 10 to 60°C, more preferably 20 to 60°C, and further preferably 30 to 60°C. On the other hand, when an acid aqueous solution is used, it is preferred to use an aqueous solution of an inorganic acid such as chromic acid, sulfuric acid, phosphoric acid, nitric acid, hydrochloric acid, oxalic acid, or a mixture thereof, and it is more preferred to use an aqueous solution of chromic acid. In addition, the concentration of the acid aqueous solution is preferably 1 to 30% by mass. The temperature of the acid aqueous solution is preferably 15 to 80°C, more preferably 20 to 60°C, and even more preferably 30 to 50°C.
又,上述陽極氧化膜的去除藉由在上述金屬填充步驟後(較佳為在去除閥金屬基材之後)使其與上述之鹼水溶液及酸水溶液接觸來進行。接觸方法沒有特別限定,例如可以舉出浸漬法、噴塗法。其中,浸漬法為較佳。在鹼水溶液及酸水溶液中的浸漬時間為1~120分鐘為較佳,2~90分鐘為更佳,3~60分鐘為進一步較佳,3~30分鐘為特佳。其中,3~20分鐘為較佳,3~10分鐘為更佳。Furthermore, the removal of the above-mentioned anodic oxide film is carried out by contacting it with the above-mentioned alkaline aqueous solution and acid aqueous solution after the above-mentioned metal filling step (preferably after removing the valve metal substrate). The contact method is not particularly limited, and for example, immersion method and spraying method can be cited. Among them, immersion method is preferred. The immersion time in the alkaline aqueous solution and the acid aqueous solution is preferably 1 to 120 minutes, 2 to 90 minutes is more preferred, 3 to 60 minutes is further preferred, and 3 to 30 minutes is particularly preferred. Among them, 3 to 20 minutes is preferred, and 3 to 10 minutes is more preferred.
〔破碎步驟〕 上述破碎步驟是在上述隔離步驟後對隔離金屬進行破碎的步驟。 對隔離金屬進行破碎的方法沒有特別限定,例如可較佳地舉出在液體中對隔離金屬施加衝擊來破碎的方法。 作為在破碎中使用的液體(溶劑),只要不改變或溶解隔離金屬則沒有特別限定,例如可以舉出水、乙醇、甲醇、丙酮、甲乙酮、丁醇、乙酸乙酯、乙酸丁酯、四氫呋喃、甲苯、二甲基甲醯胺、環己烷、環己酮等。其中,就安全性的觀點而言,水為較佳。 又,就製作接合時具有更高接合強度的金屬奈米線的觀點考慮,上述破碎步驟在水中或者鹼或酸濃度未達1質量%的水溶液中進行為較佳。 作為破碎處理,例如可舉出利用孔蝕的破碎處理、使陶瓷球碰撞的破碎處理等,能夠使用超聲波清洗機、超聲波均質機、氣流粉碎機、濕式霧化裝置等裝置。其中,利用孔蝕的破碎處理或使陶瓷球碰撞的破碎處理為較佳,利用孔蝕的破碎處理為更佳。 [Crushing step] The crushing step is a step of crushing the isolation metal after the isolation step. The method of crushing the isolation metal is not particularly limited, and a method of crushing the isolation metal by applying impact to the isolation metal in a liquid is preferably cited. The liquid (solvent) used for crushing is not particularly limited as long as it does not change or dissolve the isolation metal, and examples thereof include water, ethanol, methanol, acetone, methyl ethyl ketone, butanol, ethyl acetate, butyl acetate, tetrahydrofuran, toluene, dimethylformamide, cyclohexane, cyclohexanone, etc. Among them, water is preferred from the viewpoint of safety. Furthermore, from the perspective of producing metal nanowires with higher bonding strength when joined, the above-mentioned crushing step is preferably performed in water or an aqueous solution with an alkali or acid concentration of less than 1 mass%. As crushing treatment, for example, crushing treatment using pore corrosion, crushing treatment by collision of ceramic balls, etc. can be cited, and devices such as ultrasonic cleaning machines, ultrasonic homogenizers, air flow mills, and wet atomization devices can be used. Among them, crushing treatment using pore corrosion or crushing treatment by collision of ceramic balls is preferred, and crushing treatment using pore corrosion is more preferred.
在本發明中,就處理均勻且生產率提高的理由考慮,在液體中破碎壓力時的液體中的隔離金屬的濃度為0.1~50質量%為較佳。 又,就在接合時能夠得到具有更高接合強度的金屬奈米線的理由考慮,在液體中破碎壓力時的液體中的隔離金屬的濃度為0.5~30質量%以上為更佳,為1~10質量%為進一步較佳。 In the present invention, the concentration of the isolation metal in the liquid when the pressure is applied in the liquid is preferably 0.1 to 50% by mass for the sake of uniform processing and improved productivity. In addition, the concentration of the isolation metal in the liquid when the pressure is applied in the liquid is preferably 0.5 to 30% by mass or more, and more preferably 1 to 10% by mass for the sake of obtaining metal nanowires with higher bonding strength during bonding.
〔乾燥步驟〕 在本發明之製造方法中,就在接合時能夠得到具有更高接合強度的金屬奈米線的本發明的效果變得明顯的理由考慮,在上述隔離步驟和上述破碎步驟之間,還具有乾燥隔離金屬的乾燥步驟為較佳。 此處,乾燥隔離金屬的方法沒有特別限定,在去除上述陽極氧化膜及上述閥金屬基材之後,藉由進行使用過濾器等之過濾、離心分離等分離操作,能夠回收分離金屬來進行乾燥。 [Drying step] In the manufacturing method of the present invention, it is preferable to have a drying step of drying the isolation metal between the isolation step and the crushing step, because the effect of the present invention that metal nanowires with higher bonding strength can be obtained during bonding becomes apparent. Here, the method of drying the isolation metal is not particularly limited. After removing the anodic oxide film and the valve metal substrate, the separated metal can be recovered and dried by performing separation operations such as filtration using a filter or centrifugal separation.
〔保護層形成步驟〕 就能夠得到連接電阻低的金屬奈米線的理由考慮,本發明之製造方法在上述隔離步驟之後(具有上述乾燥步驟時上述乾燥步驟之後)還具有在上述隔離金屬上形成含有防腐蝕劑的保護層的步驟為較佳。 [Protective layer formation step] Considering the reason that metal nanowires with low connection resistance can be obtained, the manufacturing method of the present invention preferably has a step of forming a protective layer containing an anti-corrosion agent on the above-mentioned isolation metal after the above-mentioned isolation step (after the above-mentioned drying step when the above-mentioned drying step is included).
上述防腐蝕劑沒有特別限定,能夠適用公知的防腐蝕劑。 作為防腐蝕劑,例如可以舉出含有氮原子、氧原子及硫原子中的至少1種之化合物等。 就耐久性的觀點而言,防腐蝕劑為含有氮原子及氧原子中的至少1種之雜環式化合物為較佳,包含含有1個以上的氮原子之5員環結構之化合物為更佳,選自包括包含三唑結構之化合物、包含苯并咪唑結構之化合物及包含噻二唑結構之化合物之群組中之至少1種化合物為特佳。含有1個以上的氮原子之5員環結構可以為單環的結構,亦可以為構成縮合環之部分結構。 The above-mentioned anticorrosive agent is not particularly limited, and a known anticorrosive agent can be applied. As an anticorrosive agent, for example, a compound containing at least one of a nitrogen atom, an oxygen atom, and a sulfur atom can be cited. From the viewpoint of durability, the anticorrosive agent is preferably a heterocyclic compound containing at least one of a nitrogen atom and an oxygen atom, and a compound containing a 5-membered ring structure containing one or more nitrogen atoms is more preferred. At least one compound selected from the group including a compound containing a triazole structure, a compound containing a benzimidazole structure, and a compound containing a thiadiazole structure is particularly preferred. The 5-membered ring structure containing one or more nitrogen atoms may be a monocyclic structure or a partial structure constituting a condensed ring.
又,就容易吸附於隔離金屬的表面之理由考慮,防腐蝕劑為包含含有極性基之酸及含有極性基之鹼中的至少一者之化合物為較佳。 作為含有極性基之酸及含有極性基之鹼所具有之極性基,例如可以舉出羧酸基(羧基)、磺酸基(磺基)、膦酸基、磷酸基、一級~四級銨鹽基、羧酸鹽基、磺酸鹽基、膦酸鹽基、磷酸鹽基等。 In addition, considering that it is easy to adsorb on the surface of the isolation metal, the anticorrosive agent is preferably a compound containing at least one of an acid containing a polar group and an alkali containing a polar group. As polar groups possessed by the acid containing a polar group and the alkali containing a polar group, for example, carboxylic acid group (carboxyl group), sulfonic acid group (sulfonic group), phosphonic acid group, phosphoric acid group, primary to quaternary ammonium salt groups, carboxylic acid salt groups, sulfonic acid salt groups, phosphonic acid salt groups, phosphate groups, etc. can be cited.
又,就與金屬離子鍵結而形成錯離子,從而隔離金屬的表面容易被保護之理由考慮,防腐蝕劑為包含羧基之化合物為較佳。In addition, since the anticorrosive agent forms complex ions by bonding with metal ions, thereby isolating the metal surface and making it easier to protect, it is preferred that the anticorrosive agent be a compound containing a carboxyl group.
作為上述防腐蝕劑的具體例,可以舉出咪唑、苯并咪唑、1,2,4-三唑、苯并三唑(BTA)、甲苯基三唑(TTA)、丁基苄基三唑、烷基二硫代噻二唑、烷基硫醇、2-胺基嘧啶、5,6-二甲基苯并咪唑、2-胺基-5-巰基-1,3,4-噻二唑、2,5-二巰基-1,3,4-噻二唑(DMTDA)、2-巰基嘧啶、2-巰基苯并噁唑、2-巰基苯并噻唑(MBT)、2-巰基苯并咪唑等。Specific examples of the above-mentioned corrosion inhibitors include imidazole, benzimidazole, 1,2,4-triazole, benzotriazole (BTA), tolyltriazole (TTA), butylbenzyltriazole, alkyldithiothiadiazole, alkylthiol, 2-aminopyrimidine, 5,6-dimethylbenzimidazole, 2-amino-5-butyl-1,3,4-thiadiazole, 2,5-dibutyl-1,3,4-thiadiazole (DMTDA), 2-butylpyrimidine, 2-butylbenzoxazole, 2-butylbenzothiazole (MBT), 2-butylbenzimidazole, and the like.
作為上述防腐蝕劑的其他具體例,可以舉出乙酸、丙酸、棕櫚酸、硬脂酸、月桂酸、花生酸、對苯二甲酸、油酸等脂肪族羧酸;乙醇酸、乳酸、草酸、蘋果酸、酒石酸、檸檬酸等羧酸;乙二胺四乙酸(EDTA)、氮基三乙酸(NTA)、亞胺基二乙酸(IDA)、乙二胺二乙酸(EDDA)、乙二醇二乙醚二胺四乙酸(GEDA)等胺基聚羧酸;尿酸;沒食子酸等。Other specific examples of the above-mentioned preservatives include aliphatic carboxylic acids such as acetic acid, propionic acid, palmitic acid, stearic acid, lauric acid, arachidic acid, terephthalic acid, and oleic acid; carboxylic acids such as glycolic acid, lactic acid, oxalic acid, malic acid, tartaric acid, and citric acid; amino polycarboxylic acids such as ethylenediaminetetraacetic acid (EDTA), nitrilotriacetic acid (NTA), iminodiacetic acid (IDA), ethylenediaminediacetic acid (EDDA), and ethylene glycol diethyl ether diaminetetraacetic acid (GEDA); uric acid; gallic acid, etc.
防腐蝕劑可以單獨使用1種,亦可以組合使用2種以上。 又,就經時穩定性變得良好之理由考慮,上述防腐蝕劑包含含有氮原子之化合物(含氮化合物)為較佳,含氮化合物為更佳,含有氮原子及硫原子中的至少1種之雜環式化合物為進一步較佳。 The corrosion inhibitor may be used alone or in combination of two or more. In addition, considering that the stability over time is improved, the corrosion inhibitor preferably includes a compound containing a nitrogen atom (nitrogen-containing compound), more preferably a nitrogen-containing compound, and even more preferably a heterocyclic compound containing at least one of a nitrogen atom and a sulfur atom.
形成含有這樣的防腐蝕劑之保護層之方法沒有特別限定,例如可以舉出在含有防腐蝕劑之水溶液中添加上述乾燥步驟中所回收之隔離金屬並進行攪拌之方法;在洗淨上述乾燥步驟中所回收之隔離金屬之洗淨溶劑中添加防腐蝕劑之方法等。The method for forming the protective layer containing such an anti-corrosion agent is not particularly limited, and examples thereof include a method of adding the isolation metal recovered in the above-mentioned drying step to an aqueous solution containing the anti-corrosion agent and stirring the solution; a method of adding the anti-corrosion agent to a washing solvent for washing the isolation metal recovered in the above-mentioned drying step, and the like.
〔還原或去除步驟〕 就能夠得到連接電阻低的金屬奈米線之理由考慮,本發明之製造方法在上述隔離步驟與上述破碎步驟之間(具有上述乾燥步驟時上述乾燥步驟之前)還具有還原或去除上述隔離金屬的表面氧化層的步驟為較佳。 作為還原或去除步驟,例如可以舉出實施使用上述之陽極氧化膜的去除處理中所記載之鹼水溶液及酸水溶液之浸漬處理之步驟等。 [Reduction or removal step] Considering the reason that metal nanowires with low connection resistance can be obtained, the manufacturing method of the present invention preferably has a step of reducing or removing the surface oxide layer of the isolation metal between the isolation step and the crushing step (before the drying step when the drying step is included). As the reduction or removal step, for example, there can be cited a step of implementing an immersion treatment using an alkaline aqueous solution and an acid aqueous solution as described in the removal treatment of the anodic oxide film.
[組成物] 藉由本發明之製造方法製造的金屬奈米線作為含有金屬奈米線的組成物使用為較佳,作為糊劑狀態的組成物使用為更佳。再者,在以下的說明中,形式上將藉由本發明之製造方法製造的含有金屬奈米線的組成物簡稱為“本發明的組成物”。 於是,本發明的組成物中的金屬奈米線的含量(濃度)沒有特別限定,但就可良好地維持經時分散穩定性且稀釋時的均勻性亦變得良好之理由考慮,相對於本發明的組成物的總質量為30~99質量%為較佳,50~90質量%為更佳。 [Composition] The metal nanowires produced by the production method of the present invention are preferably used as a composition containing metal nanowires, and are more preferably used as a composition in a paste state. In the following description, the composition containing metal nanowires produced by the production method of the present invention is formally referred to as "the composition of the present invention". Therefore, the content (concentration) of the metal nanowires in the composition of the present invention is not particularly limited, but considering that the dispersion stability over time can be well maintained and the uniformity during dilution is also good, it is preferably 30 to 99 mass% relative to the total mass of the composition of the present invention, and 50 to 90 mass% is more preferably.
〔溶劑〕 作為本發明的組成物中包含的任意溶劑,主要使用有機溶劑,在使用水和混合的有機溶劑時,能夠將水以20容量%以下的比例與有機溶劑併用。 作為上述有機溶劑,例如可以較佳地使用沸點為50℃~250℃、更佳為55℃~200℃的醇系化合物。藉由併用這樣的醇系化合物,能夠使形成導電膜時的塗布步驟中的塗抹變得良好並降低乾燥負荷。 上述醇系化合物並沒有特別限定,能夠根據目的適當選擇,作為其具體例,可以舉出聚乙二醇、聚丙二醇、伸烷基二醇、甘油等。該等可以單獨使用1種,亦可以併用2種以上。 具體而言,在常溫下黏度低的乙二醇、二乙二醇、1,2-丙二醇、1,3-丙二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、2,3-丁二醇等碳數小者為較佳,但亦能夠使用戊二醇、己二醇、辛二醇、聚乙二醇等碳數大者。 其中,最佳的溶劑為二乙二醇。 [Solvent] As any solvent included in the composition of the present invention, an organic solvent is mainly used. When water and a mixed organic solvent are used, water can be used together with the organic solvent at a ratio of 20% by volume or less. As the above-mentioned organic solvent, for example, an alcohol compound having a boiling point of 50°C to 250°C, more preferably 55°C to 200°C, can be preferably used. By using such an alcohol compound in combination, the coating in the coating step when forming a conductive film can be improved and the drying load can be reduced. The above-mentioned alcohol compound is not particularly limited and can be appropriately selected according to the purpose. As specific examples thereof, polyethylene glycol, polypropylene glycol, alkylene glycol, glycerin, etc. can be cited. These can be used alone or in combination of two or more. Specifically, ethylene glycol, diethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,2-butylene glycol, 1,3-butylene glycol, 1,4-butylene glycol, 2,3-butylene glycol, etc., which have low viscosity at room temperature, are preferred, but pentanediol, hexanediol, octanediol, polyethylene glycol, etc., which have large carbon numbers, can also be used. Among them, diethylene glycol is the best solvent.
〔界面活性劑〕 就分散穩定性變得更良好之理由考慮,本發明的組成物使用界面活性劑為較佳。 作為上述界面活性劑,例如可以舉出非離子界面活性劑、陰離子界面活性劑、陽離子界面活性劑、兩性界面活性劑、氟系界面活性劑等,該等可以單獨使用1種,亦可以組合使用2種以上。 [Surfactant] Considering that the dispersion stability becomes better, it is preferable to use a surfactant in the composition of the present invention. As the above-mentioned surfactant, for example, non-ionic surfactants, anionic surfactants, cationic surfactants, amphoteric surfactants, fluorine-based surfactants, etc. can be cited, and these surfactants can be used alone or in combination of two or more.
上述非離子界面活性劑沒有特別限定,能夠使用以往公知者。 例如,可以舉出聚氧乙烯烷基醚類、聚氧乙烯烷基苯基醚類、聚氧乙烯聚苯乙烯基苯基醚類、聚氧乙烯聚氧丙烯烷基醚類、甘油脂肪酸部分酯類、脫水山梨糖醇脂肪酸部分酯類、新戊四醇脂肪酸部分酯類、丙二醇單脂肪酸酯類、蔗糖脂肪酸部分酯類、聚氧乙烯脫水山梨糖醇脂肪酸部分酯類、聚氧乙烯山梨糖醇脂肪酸部分酯類、聚乙二醇脂肪酸酯類、聚甘油脂肪酸部分酯類、聚氧乙烯化蓖麻油類、聚氧乙烯甘油脂肪酸部分酯類、脂肪酸二乙醇醯胺類、N,N-雙-2-羥基烷基胺類、聚氧乙烯烷基胺、三乙醇胺脂肪酸酯、三烷基氧化胺、聚乙二醇(例如,聚乙二醇單硬脂酸酯等)、聚乙二醇與聚丙二醇的共聚物。 The above-mentioned nonionic surfactant is not particularly limited, and conventionally known surfactants can be used. For example, polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, polyoxyethylene polystyryl phenyl ethers, polyoxyethylene polyoxypropylene alkyl ethers, glycerol fatty acid partial esters, sorbitan fatty acid partial esters, pentaerythritol fatty acid partial esters, propylene glycol mono fatty acid esters, sucrose fatty acid partial esters, polyoxyethylene sorbitan fatty acid partial esters, polyoxyethylene sorbitan fatty acid partial esters, polyethylene glycol fatty acid esters, polyglycerol fatty acid partial esters, polyoxyethylene castor oils, polyoxyethylene glycerol fatty acid partial esters, fatty acid diethanolamides, N,N-bis-2-hydroxyalkylamines, polyoxyethylene alkylamines, triethanolamine fatty acid esters, trialkylamine oxides, polyethylene glycol (for example, polyethylene glycol monostearate, etc.), and copolymers of polyethylene glycol and polypropylene glycol can be cited.
上述陰離子界面活性劑沒有特別限定,能夠使用以往公知者。 例如,可以舉出脂肪酸鹽類、松香酸鹽類、羥基鏈烷磺酸鹽類、鏈烷磺酸鹽類、二烷基磺基琥珀酸酯鹽類、直鏈烷基苯磺酸鹽類、支鏈烷基苯磺酸鹽類、烷基萘磺酸鹽類、烷基苯氧基聚氧乙烯丙基磺酸鹽類、聚氧乙烯烷基磺基苯基醚鹽類、N-甲基-N-油基牛磺酸鈉鹽、N-烷基磺基琥珀酸單醯胺二鈉鹽、石油磺酸鹽類、硫酸化牛脂油、脂肪酸烷基酯的硫酸酯鹽類、烷基硫酸酯鹽類、聚氧乙烯烷基醚硫酸酯鹽類、脂肪酸單甘油酯硫酸酯鹽類、聚氧乙烯烷基苯基醚硫酸酯鹽類、聚氧乙烯苯乙烯基苯基醚硫酸酯鹽類、烷基磷酸酯鹽類、聚氧乙烯烷基醚磷酸酯鹽類、聚氧乙烯烷基苯基醚磷酸酯鹽類、苯乙烯/順丁烯二酸酐共聚物的部分皂化物類、烯烴/順丁烯二酸酐共聚物的部分皂化物類、萘磺酸鹽福馬林縮合物類。 The above-mentioned anionic surfactant is not particularly limited, and conventionally known ones can be used. For example, fatty acid salts, rosin acid salts, hydroxy alkane sulfonates, alkane sulfonates, dialkyl sulfosuccinate salts, linear alkylbenzene sulfonates, branched alkylbenzene sulfonates, alkylnaphthalene sulfonates, alkylphenoxy polyoxyethylene propyl sulfonates, polyoxyethylene alkyl sulfophenyl ether salts, N-methyl-N-oleyl taurine sodium salt, N-alkyl sulfosuccinic acid monoamide disodium salt, petroleum sulfonates, sulfated tallow oil, sulfuric acid of fatty acid alkyl esters can be cited. Esters, alkyl sulfates, polyoxyethylene alkyl ether sulfates, fatty acid monoglyceride sulfates, polyoxyethylene alkyl phenyl ether sulfates, polyoxyethylene styrene phenyl ether sulfates, alkyl phosphates, polyoxyethylene alkyl ether phosphates, polyoxyethylene alkyl phenyl ether phosphates, partially saponified styrene/maleic anhydride copolymers, partially saponified olefin/maleic anhydride copolymers, naphthalenesulfonate formalin condensates.
上述陽離子界面活性劑沒有特別限定,能夠使用以往公知者。例如,可以舉出烷基胺鹽類、四級銨鹽類、聚氧乙烯烷基胺鹽類、聚乙烯聚胺衍生物。The cationic surfactant is not particularly limited, and any conventionally known surfactant can be used. Examples thereof include alkylamine salts, quaternary ammonium salts, polyoxyethylene alkylamine salts, and polyethylene polyamine derivatives.
上述兩性界面活性劑沒有特別限定,能夠使用以往公知者。例如,可以舉出羧基甜菜鹼類、胺基羧酸類、磺基甜菜鹼類、胺基硫酸酯類、咪唑啉類。The above-mentioned amphoteric surfactant is not particularly limited, and conventionally known surfactants can be used. For example, carboxybetaines, aminocarboxylic acids, sulfobetaines, aminosulfates, and imidazolines can be mentioned.
再者,在上述界面活性劑之中,“聚氧乙烯”亦能夠替換為聚甲醛、聚氧丙烯、聚氧丁烯等“聚氧化烯”,在本發明中,亦能夠使用該等界面活性劑。Furthermore, in the above-mentioned surfactants, "polyoxyethylene" can also be replaced by "polyoxyalkylene" such as polyoxymethylene, polyoxypropylene, polyoxybutylene, etc., and in the present invention, these surfactants can also be used.
在本發明中,作為較佳的界面活性劑,可以舉出在分子內具有全氟烷基之氟系界面活性劑。 作為這樣的氟系界面活性劑,例如可以舉出全氟烷基羧酸鹽、全氟烷基磺酸鹽、全氟烷基磷酸酯等陰離子型;全氟烷基甜菜鹼等兩性型;全氟烷基三甲基銨鹽等陽離子型;全氟烷基氧化胺、全氟烷基環氧乙烷加成物、具有全氟烷基及親水性基之寡聚物、具有全氟烷基及親油性基之寡聚物、具有全氟烷基、親水性基及親油性基之寡聚物、具有全氟烷基及親油性基之胺酯等非離子型。又,還可以較佳地舉出日本特開昭62-170950號、日本特開昭62-226143號及日本特開昭60-168144號的各公報中所記載之氟系界面活性劑。 In the present invention, as a preferred surfactant, a fluorine-based surfactant having a perfluoroalkyl group in the molecule can be cited. As such a fluorine-based surfactant, for example, anionic types such as perfluoroalkyl carboxylates, perfluoroalkyl sulfonates, and perfluoroalkyl phosphates; amphoteric types such as perfluoroalkyl betaines; cationic types such as perfluoroalkyl trimethylammonium salts; nonionic types such as perfluoroalkyl amine oxides, perfluoroalkyl ethylene oxide adducts, oligomers having perfluoroalkyl groups and hydrophilic groups, oligomers having perfluoroalkyl groups and lipophilic groups, oligomers having perfluoroalkyl groups, hydrophilic groups, and lipophilic groups, and amine esters having perfluoroalkyl groups and lipophilic groups can be cited. Also, the fluorine-based surfactants described in the Japanese Patent Publication No. 62-170950, Japanese Patent Publication No. 62-226143, and Japanese Patent Publication No. 60-168144 are also preferred.
又,在本發明中,在該等界面活性劑之中,就分散穩定性變得進一步良好之理由考慮,使用HLB值為10以上者為較佳。 此處,HLB值(Hydrophile-Lipophile Balance:親水-親脂均衡)為表示界面活性劑對水和油(不溶於水之有機化合物)的親和性程度之值。HLB值取0至20的值,愈接近0,親油性愈高,愈接近20,親水性愈高。 Furthermore, in the present invention, among the surfactants, it is preferred to use an HLB value of 10 or more because the dispersion stability becomes further improved. Here, the HLB value (Hydrophile-Lipophile Balance) is a value indicating the affinity of the surfactant to water and oil (organic compounds insoluble in water). The HLB value is a value between 0 and 20, and the closer to 0, the higher the lipophilicity, and the closer to 20, the higher the hydrophilicity.
在本發明中,該等界面活性劑可以單獨使用1種,亦可以併用2種以上。 又,該等界面活性劑的含量相對於上述金屬奈米線的總質量為0.001~10質量%為較佳,0.01~5質量%為更佳。 In the present invention, the surfactants may be used alone or in combination of two or more. In addition, the content of the surfactants is preferably 0.001 to 10% by mass, and more preferably 0.01 to 5% by mass, relative to the total mass of the metal nanowires.
〔水溶性分散劑〕 本發明的組成物能夠使用在末端具有羥基或羧基、碸基、磷酸基、胺基、SH基等之水溶性有機分子,例如琥珀酸、聚乙烯醇(PVA)、聚乙烯吡咯(PVP)等水溶性分散劑。 [Water-soluble dispersant] The composition of the present invention can use water-soluble organic molecules having a hydroxyl group, carboxyl group, sulfonyl group, phosphate group, amine group, SH group, etc. at the end, such as succinic acid, polyvinyl alcohol (PVA), polyvinyl pyrrole (PVP) and other water-soluble dispersants.
〔導電性粒子〕 本發明的組成物可以進一步含有除金屬奈米線以外的導電性粒子。 此處,導電性粒子包含金屬為較佳,包含選自包括金、銀、銅、鋁、鎳、鋅及鈷之群組中之至少1種金屬為更佳。 又,導電性粒子可以包含1種或2種以上除金屬以外的導電成分。 [Conductive particles] The composition of the present invention may further contain conductive particles other than metal nanowires. Here, the conductive particles preferably contain metals, and more preferably contain at least one metal selected from the group consisting of gold, silver, copper, aluminum, nickel, zinc, and cobalt. Furthermore, the conductive particles may contain one or more conductive components other than metals.
在本發明中,導電性粒子的形狀沒有特別限定,可以為中實及中空中的任一種。 又,導電性粒子在最小包圍橢圓體中的平均長徑為0.01μm以上且50μm以下為較佳。 又,導電性粒子在最小包圍橢圓體中的平均長徑相對於平均短徑為1~10倍為較佳。 此處,最小包圍橢圓體為指內部包含導電性粒子之橢圓體之中體積最小者,亦包括長徑與短徑一致的橢圓體(亦即,球體)。 又,關於最小包圍橢圓體中的平均長徑,能夠利用顯微鏡(例如,電子顯微鏡)觀察使用分散液來形成之層的厚度方向的剖面,測量100個任意微粒子的長徑,將該等進行算出平均而求出。同樣地,關於最小包圍橢圓體中的平均短徑,能夠利用顯微鏡(例如,電子顯微鏡)觀察使用分散液來形成之層的厚度方向的剖面,測量100個任意微粒子的短徑,將該等進行算出平均而求出。 此外,後述之中值粒徑(D50)為指使導電性粒子的體積近似於球時的直徑的中值粒徑,能夠藉由雷射繞射散射法或動態光散射法來求出。 In the present invention, the shape of the conductive particles is not particularly limited, and may be solid or hollow. In addition, the average major diameter of the conductive particles in the smallest enclosing ellipse is preferably 0.01 μm or more and 50 μm or less. In addition, the average major diameter of the conductive particles in the smallest enclosing ellipse is preferably 1 to 10 times the average minor diameter. Here, the smallest enclosing ellipse refers to the ellipse with the smallest volume that contains the conductive particles, and also includes an ellipse with the same major diameter and minor diameter (i.e., a sphere). In addition, the average major diameter in the minimum enclosing ellipse can be obtained by observing the cross section in the thickness direction of the layer formed by the dispersion using a microscope (e.g., an electron microscope), measuring the major diameters of 100 arbitrary microparticles, and calculating the average. Similarly, the average minor diameter in the minimum enclosing ellipse can be obtained by observing the cross section in the thickness direction of the layer formed by the dispersion using a microscope (e.g., an electron microscope), measuring the minor diameters of 100 arbitrary microparticles, and calculating the average. In addition, the median particle size (D50) described below refers to the median particle size of the diameter when the volume of the conductive particles is approximated to a sphere, and can be obtained by laser diffraction scattering method or dynamic light scattering method.
在本發明中,含有導電性粒子時的導電性粒子的含量沒有特別限定,但相對於金屬奈米線100質量份為5~70質量份為較佳,10~45質量份為更佳。In the present invention, when the conductive particles are contained, the content of the conductive particles is not particularly limited, but is preferably 5 to 70 parts by mass, more preferably 10 to 45 parts by mass, based on 100 parts by mass of the metal nanowires.
本發明的組成物能夠較佳地用作形成配線基材的電路圖案之導電性油墨。 當用作導電性油墨時,就能夠利用噴墨方式印刷電路圖案之理由考慮,本發明的組成物中的上述金屬奈米線的含量(濃度)相對於本發明的組成物的總質量為10~30質量%為較佳,15~20質量%為更佳。 The composition of the present invention can be preferably used as a conductive ink for forming a circuit pattern of a wiring substrate. When used as a conductive ink, the circuit pattern can be printed by inkjet. The content (concentration) of the above-mentioned metal nanowires in the composition of the present invention is preferably 10 to 30 mass % relative to the total mass of the composition of the present invention, and more preferably 15 to 20 mass %.
[導電性接合材料] 上述本發明的組成物能夠較佳地用於形成導電性接合材料。 此處,在本發明中,導電性接合材料為不僅包括形成於所期望的基材表面的全面之膜,還包括上述之電路圖案等之概念。 又,形成導電膜之基材或導電膜的形成方法沒有特別限定,例如能夠採用日本特開2010-84173號公報中所記載之基材或形成方法。 本發明的導電性接合材料例如能夠較佳地作為半導體接合構件、觸摸面板、顯示器用電極接合材料、電磁波屏蔽件、燒結材料、薄層陶瓷電容器用電極材料、以及利用於其他各種器件等中的導電性接合材料來使用。 [實施例] [Conductive bonding material] The composition of the present invention can be preferably used to form a conductive bonding material. Here, in the present invention, the conductive bonding material is a concept that includes not only a film formed on the entire surface of the desired substrate, but also the above-mentioned circuit pattern, etc. In addition, the substrate for forming the conductive film or the method for forming the conductive film is not particularly limited, for example, the substrate or the method for forming the conductive film described in Japanese Patent Publication No. 2010-84173 can be adopted. The conductive bonding material of the present invention can be preferably used as a semiconductor bonding component, a touch panel, an electrode bonding material for a display, an electromagnetic wave shielding member, a sintered material, an electrode material for a thin-layer ceramic capacitor, and a conductive bonding material used in various other devices, etc. [Examples]
以下依據實施例進一步對本發明進行詳細說明。以下的實施例所示之材料、使用量、比例、處理內容、處理程序等只要不脫離本發明的趣旨,則能夠適當進行變更。因此,本發明的範圍不應藉由以下所示之實施例進行限定性解釋。The present invention is further described in detail below based on the embodiments. The materials, usage amounts, ratios, processing contents, processing procedures, etc. shown in the following embodiments can be appropriately changed as long as they do not deviate from the purpose of the present invention. Therefore, the scope of the present invention should not be limited by the embodiments shown below.
[實施例1] <鋁基材的製作> 使用含有Si:0.06質量%、Fe:0.30質量%、Cu:0.005質量%、Mn:0.001質量%、Mg:0.001質量%、Zn:0.001質量%、Ti:0.03質量%且殘餘部分為Al和不可避免雜質的鋁合金製備溶湯,進行溶湯處理及過濾之後,利用DC(Direct Chill:直接鑄造)鑄造法製作出厚度500mm、寬度1200mm的鑄塊。 接著,利用面削機將表面削取平均10mm的厚度之後,在550℃下均熱保持約5小時,在降低至溫度400℃之時點,使用熱軋機製成厚度2.7mm的軋製板。 進而,使用連續退火機在500℃下進行熱處理之後,藉由冷軋精加工成1.0mm厚度,得到JIS(日本工業標準)1050材料的鋁基材。 將鋁基材形成為直徑200mm(8英寸)的晶圓狀之後,實施了以下所示之各處理。 [Example 1] <Preparation of aluminum substrate> A molten metal was prepared using an aluminum alloy containing Si: 0.06 mass%, Fe: 0.30 mass%, Cu: 0.005 mass%, Mn: 0.001 mass%, Mg: 0.001 mass%, Zn: 0.001 mass%, Ti: 0.03 mass% and the remainder being Al and inevitable impurities. After molten metal treatment and filtration, a casting with a thickness of 500 mm and a width of 1200 mm was produced using a DC (Direct Chill) casting method. Then, the surface was shaved to an average thickness of 10 mm using a face shaving machine, and then the surface was maintained at 550°C for about 5 hours. When the temperature was lowered to 400°C, a rolled plate with a thickness of 2.7 mm was produced using a hot rolling machine. Furthermore, after heat treatment at 500°C using a continuous annealing machine, the aluminum substrate was finished to a thickness of 1.0 mm by cold rolling to obtain a JIS (Japanese Industrial Standard) 1050 material. After the aluminum substrate was formed into a wafer shape with a diameter of 200 mm (8 inches), the following treatments were performed.
<電解研磨處理> 使用以下組成的電解研磨液,在電壓25V、液體溫度65℃、液體流速3.0m/分鐘的條件下對上述鋁基材實施了電解研磨處理。 陰極設為碳電極,電源使用了GP0110-30R(TAKASAGO LTD.製造)。又,使用旋渦式流量監控器FLM22-10PCW(AS ONE Corporation製造)測量了電解液的流速。 (電解研磨液組成) ·85質量%磷酸(Wako Pure Chemical Industries, Ltd.製造之試劑) 660mL ·純水 160mL ·硫酸 150mL ·乙二醇 30mL <Electrolytic polishing> The aluminum substrate was subjected to electrolytic polishing using the electrolytic polishing liquid of the following composition at a voltage of 25 V, a liquid temperature of 65°C, and a liquid flow rate of 3.0 m/min. The cathode was a carbon electrode, and the power source was GP0110-30R (manufactured by TAKASAGO LTD.). The flow rate of the electrolyte was measured using a vortex flow monitor FLM22-10PCW (manufactured by AS ONE Corporation). (Electrolytic polishing liquid composition) · 85 mass% phosphoric acid (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) 660 mL · Pure water 160 mL · Sulfuric acid 150 mL · Ethylene glycol 30 mL
<陽極氧化步驟> 接著,對電解研磨處理後的鋁基材按照日本特開2007-204802號公報中所記載之程序實施了基於自有序化法之陽極氧化處理。 用0.50mol/L草酸的電解液,在電壓40V、液體溫度16℃、液體流速3.0m/分鐘的條件下對電解研磨處理後的鋁基材實施了5小時的預陽極氧化處理。 之後,實施了將預陽極氧化處理後的鋁基材在0.2mol/L鉻酸酐與0.6mol/L磷酸的混合水溶液(液溫:50℃)中浸漬12小時之脫膜處理。 之後,用0.50mol/L草酸的電解液,在電壓40V、液體溫度16℃、液體流速3.0m/分鐘的條件下實施5小時的再陽極氧化處理而得到了膜厚40μm的陽極氧化膜。 再者,在預陽極氧化處理及再陽極氧化處理中,陰極均設為不銹鋼電極,電源均使用了GP0110-30R(TAKASAGO LTD.製造)。又,作為冷卻裝置,使用了NeoCool BD36(Yamato Scientific co., ltd.製造),作為攪拌加溫裝置,使用了對攪拌器 PS-100(TOKYO RIKAKIKAI CO, LTD.製造)。進而,使用漩渦式流量監測器FLM22-10PCW(AS ONE Corporation.製造)測量了電解液的流速。 <Anodic oxidation step> Then, the aluminum substrate after electrolytic polishing was subjected to anodic oxidation treatment based on the self-ordering method according to the procedure described in Japanese Patent Publication No. 2007-204802. The aluminum substrate after electrolytic polishing was subjected to pre-anodic oxidation treatment for 5 hours using an electrolyte solution of 0.50 mol/L oxalic acid at a voltage of 40 V, a liquid temperature of 16°C, and a liquid flow rate of 3.0 m/min. Afterwards, the aluminum substrate after pre-anodic oxidation was immersed in a mixed aqueous solution of 0.2 mol/L chromic anhydride and 0.6 mol/L phosphoric acid (liquid temperature: 50°C) for 12 hours for film removal treatment. After that, a 0.50 mol/L oxalic acid electrolyte was used to perform re-anodization for 5 hours at a voltage of 40 V, a liquid temperature of 16°C, and a liquid flow rate of 3.0 m/min to obtain an anodic oxide film with a film thickness of 40 μm. In addition, in the pre-anodization treatment and the re-anodization treatment, the cathode was set to a stainless steel electrode, and the power source used was GP0110-30R (manufactured by TAKASAGO LTD.). In addition, as a cooling device, NeoCool BD36 (manufactured by Yamato Scientific co., ltd.) was used, and as a stirring and heating device, a counter stirrer PS-100 (manufactured by TOKYO RIKAKIKAI CO, LTD.) was used. Furthermore, the flow rate of the electrolyte was measured using a vortex flow monitor FLM22-10PCW (manufactured by AS ONE Corporation.).
<金屬填充步驟> 接著,將鋁基材作為陰極並將鉑作為正極而實施了電鍍處理。 具體而言,藉由使用以下所示之組成的銅鍍覆液實施恆電流電解而製作出在多孔(微孔)的內部填充有銅之金屬填充微細結構體。 此處,在恆電流電解中,使用YAMAMOTO-MS Co.,Ltd.製造之鍍覆裝置並使用HOKUTO DENKO CORPORATION製造之電源(HZ-3000),在電鍍液中進行循環伏安法並確認析出電位之後,在以下所示之條件下實施了處理。 (銅鍍覆液組成及條件) •硫酸銅 100g/L •硫酸 50g/L •鹽酸 15g/L •溫度 25℃ •電流密度 10A/dm 2 <Metal filling step> Next, electroplating was performed using the aluminum substrate as the cathode and platinum as the positive electrode. Specifically, a metal-filled microstructure in which copper is filled inside the porous (micropores) was produced by performing constant current electrolysis using a copper plating solution of the composition shown below. Here, in constant current electrolysis, a plating device manufactured by YAMAMOTO-MS Co., Ltd. and a power source (HZ-3000) manufactured by HOKUTO DENKO CORPORATION were used, and cyclic voltammetry was performed in the plating solution to confirm the deposition potential, and then the treatment was performed under the conditions shown below. (Copper plating solution composition and conditions) • Copper sulfate 100g/L • Sulfuric acid 50g/L • Hydrochloric acid 15g/L • Temperature 25℃ • Current density 10A/ dm2
用FE-SEM觀察在多孔中填充金屬之後的陽極氧化膜的表面,觀察在1000個多孔中有無基於金屬之封孔而計算出封孔率(封孔多孔的個數/1000個),結果為96%。 又,用FIB對在多孔中填充金屬之後的陽極氧化膜在厚度方向上進行切削加工,將其剖面利用FE-SEM拍攝表面照片(倍率為50000倍),並確認了多孔的內部,其結果,得知在被封孔之多孔中,距多孔的底部之填充高度為35μm。 The surface of the anodic oxide film after the pores were filled with metal was observed by FE-SEM, and the sealing rate (number of sealed pores/1000) was calculated by observing whether there were any pores sealed with metal among 1000 pores, and the result was 96%. In addition, the anodic oxide film after the pores were filled with metal was cut in the thickness direction by FIB, and the cross-section was photographed by FE-SEM (magnification of 50,000 times), and the inside of the pores was confirmed. The result showed that in the sealed pores, the filling height from the bottom of the pores was 35μm.
<隔離步驟> 藉由在60℃的氫氧化鉀水溶液(濃度:5mol/L)中浸漬300秒,使填充的金屬從陽極氧化膜及鋁基材隔離,得到隔離金屬。具體而言,藉由在60℃的氫氧化鉀水溶液(濃度:5mol/L)中浸漬300秒來溶解陽極氧化膜,在陽極氧化膜溶解的同時(經過300秒後的時點)剝離鋁基材來隔離填充的金屬。 <Isolation step> The filled metal is isolated from the anodic oxide film and the aluminum substrate by immersing in a 60°C potassium hydroxide aqueous solution (concentration: 5 mol/L) for 300 seconds to obtain an isolated metal. Specifically, the anodic oxide film is dissolved by immersing in a 60°C potassium hydroxide aqueous solution (concentration: 5 mol/L) for 300 seconds, and the aluminum substrate is peeled off while the anodic oxide film is dissolved (after 300 seconds) to isolate the filled metal.
<乾燥步驟> 接著,藉由使用膜(0.4μm,PTFE,Omnipore公司製造)之抽吸過濾回收了隔離金屬,並使隔離金屬乾燥。 <Drying step> Next, the isolation metal was recovered by suction filtration using a membrane (0.4 μm, PTFE, manufactured by Omnipore) and dried.
<洗淨/保護層形成步驟/還原或去除的步驟> 接著,使用以下所示之洗淨溶劑,將回收於膜上之隔離金屬洗淨了1分鐘。再者,在實施例1中,由於在洗淨溶劑中添加有防腐蝕劑,因此在洗淨的同時進行了保護層的形成。又,在實施例1中,由於使用檸檬酸作為防腐蝕劑,因此在形成保護層的同時亦去除了隔離金屬的表面氧化層。 之後,回收了膜上的隔離金屬。 (洗淨溶劑) 含有1質量%檸檬酸之水溶液 <Washing/Protective layer forming step/Reduction or removal step> Next, the isolation metal recovered on the membrane was washed for 1 minute using the washing solvent shown below. Furthermore, in Example 1, since an anti-corrosion agent was added to the washing solvent, the protective layer was formed while washing. Also, in Example 1, since citric acid was used as an anti-corrosion agent, the surface oxide layer of the isolation metal was removed while forming the protective layer. Thereafter, the isolation metal on the membrane was recovered. (Washing solvent) Aqueous solution containing 1 mass% citric acid
<破碎步驟> 接著,將回收的隔離金屬1質量%添加到水中,使用Sugino Machine公司製造的Star BurstMini實施基於孔蝕的破碎處理。 之後,藉由使用膜(0.4μm,PTFE,Omnipore公司製造)的吸引過濾,回收實施了破碎處理的隔離金屬,並減壓乾燥12小時以製造金屬奈米線。 <Crushing step> Next, 1 mass % of the recovered isolation metal was added to water, and a crushing treatment based on pores was performed using Star BurstMini manufactured by Sugino Machine. After that, the isolation metal subjected to the crushing treatment was recovered by suction filtration using a membrane (0.4μm, PTFE, manufactured by Omnipore), and was dried under reduced pressure for 12 hours to produce metal nanowires.
[實施例2] 將實施例1中的從“鋁基材的製作”至“洗淨/保護層形成步驟/還原或去除步驟”進行2次,回收了實施例1的2倍量的隔離金屬。 之後,將破碎處理時的隔離金屬的濃度變更為40質量%,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 2] The steps from "preparation of aluminum substrate" to "cleaning/protective layer formation step/reduction or removal step" in Example 1 were repeated twice, and twice the amount of isolation metal as in Example 1 was recovered. Thereafter, metal nanowires were produced by the same method as in Example 1 except that the concentration of isolation metal during the crushing process was changed to 40% by mass.
[實施例3] 將破碎處理時的隔離金屬的濃度變更為0.5質量%,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 3] Metal nanowires were produced by the same method as Example 1 except that the concentration of the isolation metal during the crushing process was changed to 0.5 mass %.
[實施例4] 將進行洗淨/保護層形成步驟/還原或去除的步驟時的洗淨溶劑變更為水,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。亦即,在實施例4中,沒有形成保護層。 [Example 4] Metal nanowires were produced by the same method as Example 1 except that the washing solvent in the washing/protective layer forming step/reduction or removal step was changed to water. That is, in Example 4, no protective layer was formed.
[實施例5] 將進行洗淨/保護層形成步驟/還原或去除的步驟時的洗淨溶劑變更為分別含有1質量%的檸檬酸和苯并三唑的水溶液,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 5] Metal nanowires were produced by the same method as Example 1 except that the washing solvent in the washing/protective layer formation step/reduction or removal step was changed to an aqueous solution containing 1 mass % of citric acid and benzotriazole, respectively.
[實施例6] 在隔離步驟中,在浸漬於氫氧化鉀的水溶液之前,藉由在10℃的0.5質量%Cu-12%HCl水溶液中浸漬1小時來溶解並去除鋁基材,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 6] Metal nanowires were produced by the same method as in Example 1 except that the aluminum substrate was dissolved and removed by immersing in a 0.5 mass% Cu-12% HCl aqueous solution at 10°C for 1 hour before immersing in an aqueous solution of potassium hydroxide in the isolation step.
[實施例7] 將破碎步驟中使用的液體改為水、使用1質量%的檸檬酸水溶液,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 7] Metal nanowires were produced by the same method as Example 1 except that the liquid used in the crushing step was changed to water and a 1 mass % citric acid aqueous solution was used.
[實施例8] 將在金屬填充步驟中使用之金屬的種類變更為Ni,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 8] Metal nanowires were produced by the same method as Example 1 except that the type of metal used in the metal filling step was changed to Ni.
[實施例9] 在破碎步驟之後實施無電解Au鍍覆處理,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 9] Metal nanowires were produced by the same method as Example 1 except that an electroless Au plating treatment was performed after the crushing step.
[實施例10] 將進行洗淨/保護層形成步驟/還原或去除步驟時的洗淨溶劑變更為分別含有1質量%的檸檬酸和2-巰基苯并噻唑的水溶液,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 10] Metal nanowires were produced by the same method as Example 1 except that the washing solvent in the washing/protective layer formation step/reduction or removal step was changed to an aqueous solution containing 1 mass % of citric acid and 2-hydroxybenzothiazole, respectively.
[實施例11] 將在金屬填充步驟中的金屬的填充高度設為15μm,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 11] Metal nanowires were produced by the same method as Example 1 except that the metal filling height in the metal filling step was set to 15 μm.
[實施例12] 在洗淨/保護層形成步驟/還原或去除步驟之前,藉由在35℃的硫酸10質量%水溶液中浸漬15秒鐘,實施了還原或去除金屬奈米線的表面氧化層,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Example 12] Before the cleaning/protective layer forming step/reduction or removal step, the surface oxide layer of the metal nanowire was reduced or removed by immersing it in a 10 mass % aqueous solution of sulfuric acid at 35°C for 15 seconds. Metal nanowires were manufactured by the same method as in Example 1.
[比較例1] 不實施破碎步驟,除此以外,藉由與實施例1相同的方法製造了金屬奈米線。 [Comparative Example 1] Metal nanowires were produced by the same method as Example 1 except that the crushing step was not performed.
[評價] 〔組成物的製備〕 將回收的金屬奈米線添加到聚乙二醇(分子量200)中直到成為80wt%,使用Awatori Rentaro(ARE-400TWIN,THINKY CORPORATION製造),藉由離心攪拌製備了組成物。再者,所製備的組成物均為糊狀。 [Evaluation] 〔Preparation of composition〕 The recovered metal nanowires were added to polyethylene glycol (molecular weight 200) until the concentration reached 80 wt%, and the composition was prepared by centrifugal stirring using Awatori Rentaro (ARE-400TWIN, manufactured by THINKY CORPORATION). The prepared composition was in a paste state.
〔連接電阻〕 使用金屬遮罩(開口部:1×1mm×0.2mm),將製備的組成物刮刀塗布到Cu板(10mm×10mm×0.5mm)上,將Cu板(5mm×5mm×0.5mm)設置在所塗布的組成物上。 之後,使用接合裝置(WP-100、PMT公司製造),將裝置內的氣氛用還原性氣體(N2:85%、甲酸:15%)置換之後,在250℃、1分鐘、5MPa的條件下進行了熱壓接而接合。 接著,使用Dia Instruments Co.,Ltd.製造之Loresta GP,將測量端子(銷)之間設為3mm,將測量端子放置在上下銅板上,並將測量端子的按壓壓力(彈簧壓力)設為200g而測量了連接電阻,按照以下基準進行了評價。將結果示於下述表1。 <評價基準> A:相對於銅的電阻為120%以下 B:相對於銅的電阻為超過120%且150%以下 C:相對於銅的電阻為超過150% [Connecting resistor] Using a metal mask (opening: 1×1mm×0.2mm), the prepared composition was applied to a Cu plate (10mm×10mm×0.5mm) with a scraper, and a Cu plate (5mm×5mm×0.5mm) was placed on the applied composition. After that, a bonding device (WP-100, manufactured by PMT) was used, and the atmosphere in the device was replaced with a reducing gas (N2: 85%, formic acid: 15%), and then hot-pressed at 250°C, 1 minute, and 5MPa for bonding. Next, using Loresta GP manufactured by Dia Instruments Co., Ltd., the distance between the measuring terminals (pins) was set to 3 mm, the measuring terminals were placed on the upper and lower copper plates, and the pressing pressure (spring pressure) of the measuring terminals was set to 200 g to measure the connection resistance, and the evaluation was performed according to the following criteria. The results are shown in Table 1 below. <Evaluation Criteria> A: Resistance of 120% or less relative to copper B: Resistance of more than 120% and less than 150% relative to copper C: Resistance of more than 150% relative to copper
〔接合強度〕 測量了連接電阻的樣品中,使用Nordson公司製造的4000萬能型黏結強度試驗機測量模具剪切強度,按照以下基準進行了評價。將結果示於下述表1。 <評價基準> A:15MPa以上 B:10MPa以上且未達15MPa C:未達10MPa [Joint strength] For the samples for which the connection resistance was measured, the die shear strength was measured using a 4000 universal bonding strength tester manufactured by Nordson and evaluated according to the following criteria. The results are shown in Table 1 below. <Evaluation criteria> A: 15MPa or more B: 10MPa or more and less than 15MPa C: less than 10MPa
【表1】
由表1所示的結果可知,在不實施破碎步驟的情況下,所製作的金屬奈米線(隔離金屬)的接合強度變低(比較例1)。 相對於此,可知在不實施破碎步驟的情況下,所製作的金屬奈米線的接合強度變高(實施例1~12)。 特別是,由實施例1~3的對比可知,破碎處理時的隔離金屬的濃度為0.5~30質量%時,能夠製作接合時具有高接合強度的金屬奈米線。 又,由實施例1和實施例7的對比可知,用鹼或酸的濃度未達1質量%的水溶液進行破碎時,能夠製作接合時具有高接合強度的金屬奈米線。 From the results shown in Table 1, it can be seen that when the crushing step is not performed, the bonding strength of the produced metal nanowire (isolated metal) becomes low (Comparative Example 1). In contrast, it can be seen that when the crushing step is not performed, the bonding strength of the produced metal nanowire becomes high (Examples 1 to 12). In particular, from the comparison of Examples 1 to 3, it can be seen that when the concentration of the isolated metal during the crushing process is 0.5 to 30 mass%, a metal nanowire with high bonding strength during bonding can be produced. In addition, from the comparison of Example 1 and Example 7, it can be seen that when the crushing is performed using an aqueous solution with an alkali or acid concentration of less than 1 mass%, a metal nanowire with high bonding strength during bonding can be produced.
1:閥金屬基材 2:多孔(微孔) 3:陽極氧化膜 4:金屬 5:隔離金屬 10:金屬奈米線 1: Valve metal substrate 2: Porous (micropores) 3: Anodic oxide film 4: Metal 5: Isolation metal 10: Metal nanowires
圖1A為表示本發明的金屬奈米線之製造方法的一例之程序中陽極氧化步驟前的閥金屬基材的示意性剖面圖。 圖1B為表示本發明的金屬奈米線之製造方法的一例之程序中陽極氧化步驟後的結構體的示意性剖面圖。 圖1C為表示本發明的金屬奈米線之製造方法的一例之程序中金屬填充步驟後的結構體的示意性剖面圖。 圖1D為表示本發明的金屬奈米線之製造方法的一例之程序中隔離步驟後的結構體的示意性剖面圖。 圖1E為表示本發明的金屬奈米線之製造方法的一例之程序中破碎步驟後的結構體(金屬奈米線)的示意性剖面圖。 FIG. 1A is a schematic cross-sectional view of a valve metal substrate before an anodic oxidation step in a procedure of an example of a method for manufacturing a metal nanowire of the present invention. FIG. 1B is a schematic cross-sectional view of a structure after an anodic oxidation step in a procedure of an example of a method for manufacturing a metal nanowire of the present invention. FIG. 1C is a schematic cross-sectional view of a structure after a metal filling step in a procedure of an example of a method for manufacturing a metal nanowire of the present invention. FIG. 1D is a schematic cross-sectional view of a structure after an isolation step in a procedure of an example of a method for manufacturing a metal nanowire of the present invention. FIG. 1E is a schematic cross-sectional view of a structure (metal nanowire) after a crushing step in a procedure of an example of a method for manufacturing a metal nanowire of the present invention.
4:金屬 4:Metal
10:金屬奈米線 10: Metal nanowires
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