TW202415616A - Microelectromechanical systems package and method for manufacturing the same - Google Patents

Microelectromechanical systems package and method for manufacturing the same Download PDF

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TW202415616A
TW202415616A TW111138620A TW111138620A TW202415616A TW 202415616 A TW202415616 A TW 202415616A TW 111138620 A TW111138620 A TW 111138620A TW 111138620 A TW111138620 A TW 111138620A TW 202415616 A TW202415616 A TW 202415616A
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mems
package
cavity
substrate
groove
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拉奇許 昌德
拉瑪奇德拉瑪爾斯彼拉迪 葉蕾哈卡
素軒 蘇
寶蓮 葉
國富 周
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世界先進積體電路股份有限公司
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Abstract

A microelectromechanical systems (MEMS) package includes a first MEMS package and a second MEMS package laterally spaced apart from the first MEMS package. The first MEMS package includes a first device substrate including a first MEMS device, a first cap substrate bonded to the first device substrate, where the first cap substrate encloses a first cavity and a vent hole connected to the first cavity. A first sealing layer is filled in the vent hole, where the first sealing layer is disposed between the first device substrate and the first cap substrate. The second MEMS package includes a second device substrate including a second MEMS device and a second cap substrate. The second cap substrate is bonded to the second device substrate and encloses a second cavity. The first cavity has a first pressure, and the second cavity have a second pressure different from the first pressure.

Description

微機電系統封裝及其製造方法Micro-electromechanical system package and manufacturing method thereof

本揭露關於一種微機電系統(MEMS)封裝及其製造方法。The present invention relates to a micro-electromechanical system (MEMS) package and a method for manufacturing the same.

微機電系統(MEMS)元件,例如加速度計、陀螺儀、壓力感測器和麥克風,已廣泛用於許多現代電子元件中。例如,由加速度計和/或MEMS陀螺儀組成的慣性測量單元(inertial measurement unit,IMU)常見於平板電腦、汽車或智慧型手機中。在一些應用中,各種MEMS元件需要整合到一個MEMS封裝中。然而,對於需要不同壓力的MEMS元件,這些MEMS元件需要在不同的環境壓力下單獨封裝,然後整合到一個MEMS封裝中。因此,整個封裝過程是複雜的,並且所述MEMS封裝具有大的占用面積(footprint)。Microelectromechanical systems (MEMS) components, such as accelerometers, gyroscopes, pressure sensors, and microphones, have been widely used in many modern electronic components. For example, an inertial measurement unit (IMU) composed of an accelerometer and/or a MEMS gyroscope is commonly found in tablets, cars, or smartphones. In some applications, various MEMS components need to be integrated into one MEMS package. However, for MEMS components that require different pressures, these MEMS components need to be packaged separately under different ambient pressures and then integrated into one MEMS package. Therefore, the entire packaging process is complicated and the MEMS package has a large footprint.

有鑑於此,本揭露提供了微機電系統(MEMS)封裝及其製造方法,以克服先前技術中的缺陷。In view of this, the present disclosure provides a micro-electromechanical system (MEMS) package and a manufacturing method thereof to overcome the defects in the prior art.

在本揭露的一些實施例中,MEMS封裝包括第一MEMS封裝和與第一MEMS封裝橫向隔開的第二MEMS封裝。第一MEMS封裝包括包含第一MEMS元件的第一元件基板,鍵合到第一元件基板的第一蓋基板,其中第一蓋基板圍封第一空腔和連接到第一空腔的通氣孔。第一密封層填入通氣孔中,其中第一密封層設置在第一元件基板和第一蓋基板之間。第二MEMS封裝包括第二元件基板,第二元件基板包括第二MEMS元件和第二蓋基板。第二蓋基板鍵合到第二元件基板,並圍封第二空腔。第一空腔具有第一壓力,第二空腔具有不同於第一壓力的第二壓力。In some embodiments of the present disclosure, a MEMS package includes a first MEMS package and a second MEMS package laterally separated from the first MEMS package. The first MEMS package includes a first component substrate including a first MEMS element, a first cover substrate bonded to the first component substrate, wherein the first cover substrate encloses a first cavity and a vent connected to the first cavity. A first sealing layer is filled in the vent, wherein the first sealing layer is disposed between the first component substrate and the first cover substrate. The second MEMS package includes a second component substrate, the second component substrate including a second MEMS element and a second cover substrate. The second cover substrate is bonded to the second component substrate and encloses a second cavity. The first cavity has a first pressure, and the second cavity has a second pressure different from the first pressure.

在本揭露的一些實施例中,製造MEMS封裝的方法包括:提供包括第一凹槽、第二凹槽和第三凹槽的蓋基板,第一凹槽連接至第三凹槽,第一凹槽和第三凹槽與第二凹槽橫向隔開,其中第一凹槽和第二凹槽的深度大於第三凹槽的深度;在環境壓力下用蓋基板覆蓋第一凹槽、第二凹槽和第三凹槽,以形成第一空腔、第二空腔和第三空腔;移除鄰接第三凹槽的端部的蓋基板以形成通氣孔;在不同於環境壓力的另一環境壓力下使氣體流過通氣孔;以及在氣體流過通氣孔之後,將密封層填入通氣孔中。In some embodiments of the present disclosure, a method for manufacturing a MEMS package includes: providing a cover substrate including a first groove, a second groove and a third groove, the first groove being connected to the third groove, the first groove and the third groove being laterally separated from the second groove, wherein the depth of the first groove and the second groove is greater than the depth of the third groove; covering the first groove, the second groove and the third groove with the cover substrate under ambient pressure to form a first cavity, a second cavity and a third cavity; removing the cover substrate at an end adjacent to the third groove to form a vent; allowing a gas to flow through the vent under another ambient pressure different from the ambient pressure; and filling a sealing layer into the vent after the gas flows through the vent.

根據本揭露的一些實施例,可獨立於第二空腔的壓力而控制第一空腔的壓力。此外,第一空腔的壓力可以藉由使氣體流過通氣孔來控制。因此,與先前技術相比,簡化了整個封裝過程,並且MEMS封裝的占用面積較小。According to some embodiments of the present disclosure, the pressure of the first cavity can be controlled independently of the pressure of the second cavity. In addition, the pressure of the first cavity can be controlled by allowing gas to flow through the vent. Therefore, compared with the prior art, the entire packaging process is simplified and the MEMS package occupies a smaller area.

為了讓本揭露之特徵明顯易懂,下文特舉出實施例,並配合所附圖式,作詳細說明如下。In order to make the features of the present disclosure clear and easy to understand, embodiments are specifically cited below and described in detail with reference to the accompanying drawings.

本揭露提供了數個不同的實施例,可用於實現本揭露的不同特徵。為簡化說明起見,本揭露也同時描述了特定構件與布置的範例。提供這些實施例的目的僅在於示意,而非予以任何限制。舉例而言,下文中針對「第一特徵形成在第二特徵上或上方」的敘述,其可以是指「第一特徵與第二特徵直接接觸」,也可以是指「第一特徵與第二特徵間另存在有其他特徵」,致使第一特徵與第二特徵並不直接接觸。此外,本揭露中的各種實施例可能使用重複的參考符號和/或文字註記。使用這些重複的參考符號與注記是為了使敘述更簡潔和明確,而非用以指示不同的實施例及/或配置之間的關聯性。The present disclosure provides several different embodiments that can be used to implement different features of the present disclosure. For the purpose of simplifying the description, the present disclosure also describes examples of specific components and arrangements. The purpose of providing these embodiments is only for illustration and not for any limitation. For example, the description below of "a first feature is formed on or above a second feature" may mean "the first feature is in direct contact with the second feature" or "there are other features between the first feature and the second feature", so that the first feature and the second feature are not in direct contact. In addition, various embodiments in the present disclosure may use repeated reference symbols and/or text annotations. These repeated reference symbols and annotations are used to make the description more concise and clear, and are not used to indicate the relationship between different embodiments and/or configurations.

另外,針對本揭露中所提及的空間相關的敘述詞彙,例如:「在...之下」,「低」,「下」,「上方」,「之上」,「上」,「頂」,「底」和類似詞彙時,為便於敘述,其用法均在於描述圖式中一個元件或特徵與另一個(或多個)元件或特徵的相對關係。除了圖式中所顯示的擺向外,這些空間相關詞彙也用來描述半導體裝置在使用中以及操作時的可能擺向。隨著半導體裝置的擺向的不同(旋轉90度或其它方位),用以描述其擺向的空間相關敘述亦應透過類似的方式予以解釋。In addition, for the spatially related descriptive terms mentioned in the present disclosure, such as "under", "low", "down", "above", "up", "top", "bottom" and similar terms, for the convenience of description, their usage is to describe the relative relationship between one element or feature and another (or multiple) elements or features in the drawings. In addition to the orientation shown in the drawings, these spatially related terms are also used to describe the possible orientations of the semiconductor device during use and operation. As the orientation of the semiconductor device is different (rotated 90 degrees or other orientations), the spatially related descriptions used to describe its orientation should also be interpreted in a similar manner.

雖然本揭露使用第一、第二、第三等等用詞,以敘述種種元件、部件、區域、層、及/或區塊(section),但應瞭解此等元件、部件、區域、層、及/或區塊不應被此等用詞所限制。此等用詞僅是用以區分某一元件、部件、區域、層、及/或區塊與另一個元件、部件、區域、層、及/或區塊,其本身並不意含及代表該元件有任何之前的序數,也不代表某一元件與另一元件的排列順序、或是製造方法上的順序。因此,在不背離本揭露之具體實施例之範疇下,下列所討論之第一元件、部件、區域、層、或區塊亦可以第二元件、部件、區域、層、或區塊之詞稱之。Although the present disclosure uses the terms first, second, third, etc. to describe various elements, components, regions, layers, and/or sections, it should be understood that these elements, components, regions, layers, and/or sections should not be limited by these terms. These terms are only used to distinguish a certain element, component, region, layer, and/or section from another element, component, region, layer, and/or section, and they themselves do not imply or represent any previous sequence of the element, nor do they represent the arrangement order of a certain element and another element, or the order in the manufacturing method. Therefore, without departing from the scope of the specific embodiments of the present disclosure, the first element, component, region, layer, or section discussed below can also be referred to as the second element, component, region, layer, or section.

本揭露中所提及的「約」或「實質上」之用語通常表示在一給定值或範圍的20%之內,較佳是10%之內,且更佳是5%之內,或3%之內,或2%之內,或1%之內,或0.5%之內。應注意的是,說明書中所提供的數量為大約的數量,亦即在沒有特定說明「約」或「實質上」的情況下,仍可隱含「約」或「實質上」之含義。The terms "about" or "substantially" mentioned in this disclosure generally mean within 20% of a given value or range, preferably within 10%, and more preferably within 5%, or within 3%, or within 2%, or within 1%, or within 0.5%. It should be noted that the quantities provided in the specification are approximate quantities, that is, in the absence of a specific description of "about" or "substantially", the meaning of "about" or "substantially" can still be implied.

此外,本揭露中所提及的“耦合至”和“電連接至”之用語包括任何直接和間接的電連接方式。因此,如果在本文中描述了第一部件耦合或電連接到第二部件,這意味著第一部件可以直接連接到第二部件,或者可以通過其他部件或其他連接裝置間接連接到第二部件。In addition, the terms "coupled to" and "electrically connected to" mentioned in the present disclosure include any direct and indirect electrical connection methods. Therefore, if it is described herein that a first component is coupled or electrically connected to a second component, this means that the first component can be directly connected to the second component, or can be indirectly connected to the second component through other components or other connection devices.

雖然下文係藉由具體實施例以描述本揭露的發明,然而本揭露的發明原理亦可應用至其他的實施例。此外,為了不致使本發明之精神晦澀難懂,特定的細節會被予以省略,該些被省略的細節係屬於所屬技術領域中具有通常知識者的知識範圍。Although the invention disclosed herein is described below by means of specific embodiments, the inventive principles of the invention disclosed herein can also be applied to other embodiments. In addition, in order not to obscure the spirit of the invention, certain details will be omitted, and the omitted details belong to the knowledge scope of those with ordinary knowledge in the relevant technical field.

圖1為根據本揭露一些實施例的微機電系統(MEMS)封裝的俯視示意圖。參考圖1,MEMS封裝100包括MEMS元件,例如加速度計或陀螺儀,但不限於此。在一些實施例中,MEMS封裝100包括基底基板102,和至少兩個子MEMS封裝,例如第一MEMS封裝104和第二MEMS封裝106,設置在同一基底基板102上,並且第一MEMS封裝104和第二MEMS封裝106橫向(例如在x方向上)彼此隔開。FIG. 1 is a top view schematic diagram of a microelectromechanical system (MEMS) package according to some embodiments of the present disclosure. Referring to FIG. 1 , the MEMS package 100 includes a MEMS element, such as an accelerometer or a gyroscope, but is not limited thereto. In some embodiments, the MEMS package 100 includes a base substrate 102, and at least two sub-MEMS packages, such as a first MEMS package 104 and a second MEMS package 106, which are disposed on the same base substrate 102, and the first MEMS package 104 and the second MEMS package 106 are spaced apart from each other laterally (e.g., in the x-direction).

第一MEMS封裝104包括第一MEMS元件(未顯示)、第一蓋基板120a、第一空腔122a、通氣孔124和第一密封層140a。第一MEMS元件與第一空腔122a重疊,並且在第一MEMS封裝104的操作期間,第一MEMS元件的至少一部分,例如檢測質量(proof mass)或懸臂梁(suspension beam),可以在由第一空腔122a構成的空間中移動、振動和/或旋轉。第一空腔122a由第一蓋基板120a和第一密封層140a圍封。在一些實施例中,第一空腔122a具有預定壓力(例如,第一壓力),通氣孔124連接到第一空腔122a的側壁,通氣孔124包括橫向穿過第一蓋基板120a的筆直通道,通氣孔124的至少一部分被第一密封層140a填入。The first MEMS package 104 includes a first MEMS element (not shown), a first cover substrate 120a, a first cavity 122a, a vent 124, and a first sealing layer 140a. The first MEMS element overlaps the first cavity 122a, and during operation of the first MEMS package 104, at least a portion of the first MEMS element, such as a proof mass or a suspension beam, can move, vibrate, and/or rotate in the space formed by the first cavity 122a. The first cavity 122a is enclosed by the first cover substrate 120a and the first sealing layer 140a. In some embodiments, the first cavity 122a has a predetermined pressure (e.g., a first pressure), the vent 124 is connected to the side wall of the first cavity 122a, the vent 124 includes a straight channel that passes laterally through the first cover substrate 120a, and at least a portion of the vent 124 is filled with the first sealing layer 140a.

在一些實施例中,第一MEMS封裝104還包括沿垂直方向(例如,沿Z方向)設置在第一蓋基板120a和第一空腔122a下方的第一元件基板(未顯示)。第一元件基板包括凸出部分130a,凸出部分130a是從第一元件基板的主體向下延伸並鍵合到基底基板102的連續結構。凸出部分130a的一部分與第一空腔122a重疊,並且該部分與第一通氣孔124橫向(例如,在x方向上)隔開。In some embodiments, the first MEMS package 104 further includes a first element substrate (not shown) disposed below the first cover substrate 120a and the first cavity 122a in a vertical direction (e.g., in the Z direction). The first element substrate includes a protrusion 130a, which is a continuous structure extending downward from the main body of the first element substrate and bonded to the base substrate 102. A portion of the protrusion 130a overlaps the first cavity 122a, and the portion is spaced apart from the first vent 124 laterally (e.g., in the x direction).

參考圖1,第二MEMS封裝106包括第二MEMS元件(未顯示)、第二蓋基板120b、第二空腔122b和第二密封層140b。第二MEMS元件與第二空腔122a重疊,並且在第二MEMS封裝106的操作期間,第二MEMS元件的至少一部分,例如檢測質量或懸臂梁,可以在由第二空腔122b構成的空間中移動、振動和/或旋轉。第二空腔122b由第二蓋基板120b和第二密封層140b圍封。在一些實施例中,第二空腔122b具有預定壓力(例如,第二壓力),第二MEMS封裝106還包括設置在第二蓋基板120b和第二空腔122b下方的第二元件基板(未顯示)。第二元件基板包括凸出部分130b,凸出部分130b是從第二元件基板的主體向下延伸的連續結構,並鍵合到基底基板102。凸出部分130b包圍第二空腔122b的周圍,所以,當從俯視角度觀察時,凸出部分130b不與第二空腔122b重疊。1 , the second MEMS package 106 includes a second MEMS element (not shown), a second cover substrate 120b, a second cavity 122b, and a second sealing layer 140b. The second MEMS element overlaps the second cavity 122a, and during operation of the second MEMS package 106, at least a portion of the second MEMS element, such as a detection mass or a cantilever beam, can move, vibrate, and/or rotate in the space formed by the second cavity 122b. The second cavity 122b is enclosed by the second cover substrate 120b and the second sealing layer 140b. In some embodiments, the second cavity 122b has a predetermined pressure (e.g., a second pressure), and the second MEMS package 106 further includes a second element substrate (not shown) disposed below the second cover substrate 120b and the second cavity 122b. The second element substrate includes a protrusion 130b, which is a continuous structure extending downward from the main body of the second element substrate and is bonded to the base substrate 102. The protrusion 130b surrounds the circumference of the second cavity 122b, so that when viewed from a top view, the protrusion 130b does not overlap with the second cavity 122b.

圖2為根據本揭露一些實施例的沿圖1中剖線A-A’截取的MEMS封裝的剖面示意圖。參考圖2,第一MEMS封裝104和第二MEMS封裝104共享同一基底基板102。基底基板102包括支撐基板202和設置在支撐基板202上的互聯層204。在一些實施例中,支撐基板202是用於容納諸如電晶體的半導體元件的半導體基板,但不限於此。在一些實施例中,支撐基板202可以是沒有任何主動或被動元件的絕緣基板。互聯層204包括金屬間介電質(inter metal dielectric,IMD)層和多個導電互聯線和通孔。導電互聯線和通孔具有預定的設計布局,並且可以電耦合到設置在互聯層204上的第一MEMS元件212和第二MEMS元件216。保護層206可以設置在互聯層204上,以保護部分互聯層204。FIG. 2 is a cross-sectional schematic diagram of a MEMS package taken along the section line A-A′ in FIG. 1 according to some embodiments of the present disclosure. Referring to FIG. 2 , a first MEMS package 104 and a second MEMS package 104 share the same base substrate 102. The base substrate 102 includes a supporting substrate 202 and an interconnect layer 204 disposed on the supporting substrate 202. In some embodiments, the supporting substrate 202 is a semiconductor substrate for accommodating semiconductor elements such as transistors, but is not limited thereto. In some embodiments, the supporting substrate 202 may be an insulating substrate without any active or passive elements. The interconnect layer 204 includes an inter metal dielectric (IMD) layer and a plurality of conductive interconnects and vias. The conductive interconnects and vias have a predetermined design layout and can be electrically coupled to the first MEMS element 212 and the second MEMS element 216 disposed on the interconnect layer 204. A protection layer 206 can be disposed on the interconnect layer 204 to protect a portion of the interconnect layer 204.

在一些實施例中,第一元件基板210a包括第一MEMS元件214,其具有加速度計或陀螺儀。第一元件基板210a可以通過設置在凸出部分130a下方的鍵合材料212鍵合到基底基板102。鍵合材料212可包括共晶鍵合材料(eutectic bonding material),包括Au-Ge、Au-Si、Al-Ge、Al-Si或其組合,但不限於此。第一下空腔132a可由凸出部分130a定義出,其設置在第一MEMS元件214下方並被凸出部分130a包圍。In some embodiments, the first element substrate 210a includes a first MEMS element 214 having an accelerometer or a gyroscope. The first element substrate 210a can be bonded to the base substrate 102 through a bonding material 212 disposed under the protrusion 130a. The bonding material 212 can include a eutectic bonding material including, but not limited to, Au-Ge, Au-Si, Al-Ge, Al-Si, or a combination thereof. A first lower cavity 132a can be defined by the protrusion 130a, which is disposed under the first MEMS element 214 and surrounded by the protrusion 130a.

在一些實施例中,第一蓋基板120a設置在第一元件基板210a上方。在一些實施例中,第一蓋基板120a可以藉由設置在第一蓋基板120a的表面上的鍵合介電層220a而被鍵合到第一元件基板210a。鍵合介電層220a可以是共形層,其設置在第一蓋基板120a的底表面上,並且設置在第一元件基板210a和第一蓋基板120a之間。鍵合介電層220a和第一元件基板210a圍封第一空腔122a和通氣孔124。第一空腔122a的高度大於通氣孔124的高度。In some embodiments, the first cover substrate 120a is disposed above the first element substrate 210a. In some embodiments, the first cover substrate 120a can be bonded to the first element substrate 210a by a bonding dielectric layer 220a disposed on the surface of the first cover substrate 120a. The bonding dielectric layer 220a can be a conformal layer, which is disposed on the bottom surface of the first cover substrate 120a and disposed between the first element substrate 210a and the first cover substrate 120a. The bonding dielectric layer 220a and the first element substrate 210a enclose the first cavity 122a and the vent 124. The height of the first cavity 122a is greater than the height of the vent 124.

導電層222a設置在第一蓋基板120a的頂表面上,其可為圖案化導電層,電耦合至第一MEMS元件214和/或互聯層204中的導電互聯線和通孔。The conductive layer 222a is disposed on the top surface of the first cap substrate 120a, which may be a patterned conductive layer electrically coupled to the first MEMS element 214 and/or the conductive interconnects and vias in the interconnect layer 204.

第一密封層140a設置在第一蓋基板120a的側壁上,或進一步設置在第一元件基板210a的側壁上。第一密封層140a的一部分可以填入通氣孔124中,並且第一密封層140a的該部分可以具有靠近第一空腔122a的端面142。在一些實施例中,第一密封層140a的端面142設置在通氣孔124中,並且不延伸到第一空腔122a中。換句話說,第一密封層140a的端面142橫向(例如,在x方向上)與第一空腔122a隔開。在一些實施例中,第一密封層140a的一部分可以填入互聯層204和第一元件基板210a之間的第一間隙134a中。The first sealing layer 140a is disposed on the side wall of the first cover substrate 120a, or further disposed on the side wall of the first element substrate 210a. A portion of the first sealing layer 140a may be filled in the vent hole 124, and the portion of the first sealing layer 140a may have an end surface 142 close to the first cavity 122a. In some embodiments, the end surface 142 of the first sealing layer 140a is disposed in the vent hole 124 and does not extend into the first cavity 122a. In other words, the end surface 142 of the first sealing layer 140a is spaced apart from the first cavity 122a laterally (e.g., in the x-direction). In some embodiments, a portion of the first sealing layer 140a may be filled in the first gap 134a between the interconnect layer 204 and the first element substrate 210a.

第二元件基板210b包括具有加速度計或陀螺儀的第二MEMS元件216,且第二MEMS元件216的類型不同於第一MEMS元件214的類型。例如,在第一MEMS元件214是被圍封在具有相對較低壓力的空腔中的陀螺儀的情況下,第二MEMS元件216可以是被圍封在具有相對較高壓力的空腔中的加速計,而不是陀螺儀。第二元件基板210b可以通過設置在凸出部分130b下方的鍵合材料212鍵合到基底基板102。鍵合材料212可包括共晶鍵合材料,包括Au-Ge、Au-Si、Al-Ge、Al-Si或其組合,但不限於此。第二下空腔132b可由凸出部分130b定義出,其設置在第二MEMS元件216下方並被凸出部分130b包圍。The second element substrate 210b includes a second MEMS element 216 having an accelerometer or a gyroscope, and the type of the second MEMS element 216 is different from the type of the first MEMS element 214. For example, in the case where the first MEMS element 214 is a gyroscope enclosed in a cavity having a relatively low pressure, the second MEMS element 216 may be an accelerometer enclosed in a cavity having a relatively high pressure instead of a gyroscope. The second element substrate 210b may be bonded to the base substrate 102 by a bonding material 212 disposed under the protrusion 130b. The bonding material 212 may include a eutectic bonding material including, but not limited to, Au-Ge, Au-Si, Al-Ge, Al-Si, or a combination thereof. The second lower cavity 132 b may be defined by the protruding portion 130 b and is disposed below the second MEMS element 216 and surrounded by the protruding portion 130 b.

第二蓋基板120b設置在第二元件基板210b上方。在一些實施例中,第二蓋基板120b可以藉由設置在第二蓋基板120b的表面上的鍵合介電層220b而被鍵合到第二元件基板210b。鍵合介電層220b可以是共形層,其設置在第二蓋基板120b的底表面上,並且設置在第二元件基板210b和第二蓋基板120b之間。鍵合介電層220b和第二元件基板210b圍封第二空腔122b。第二空腔122b的高度大於通氣孔124的高度。The second cover substrate 120b is disposed above the second element substrate 210b. In some embodiments, the second cover substrate 120b can be bonded to the second element substrate 210b by a bonding dielectric layer 220b disposed on the surface of the second cover substrate 120b. The bonding dielectric layer 220b can be a conformal layer, which is disposed on the bottom surface of the second cover substrate 120b and disposed between the second element substrate 210b and the second cover substrate 120b. The bonding dielectric layer 220b and the second element substrate 210b enclose the second cavity 122b. The height of the second cavity 122b is greater than the height of the vent 124.

導電層222b設置在第二蓋基板120b的頂表面上,其可為圖案化導電層,電耦合至第二MEMS元件216和/或互聯層204中的導電互聯線和通孔。The conductive layer 222 b is disposed on the top surface of the second cover substrate 120 b and may be a patterned conductive layer electrically coupled to the second MEMS element 216 and/or the conductive interconnects and vias in the interconnect layer 204 .

第二密封層140b設置在第二蓋基板120b的側壁上,或進一步設置在第二元件基板210b的側壁上。在一些實施例中,第二密封層140b的一部分可以填入互聯層204和第二元件基板210b之間的第二間隙134b中。在一些實施例中,第二密封層140b具有與第一密封層140a相同的成分,並且兩者可以通過相同的沉積和蝕刻製程同時形成。The second sealing layer 140b is disposed on the sidewall of the second cover substrate 120b, or further disposed on the sidewall of the second element substrate 210b. In some embodiments, a portion of the second sealing layer 140b can be filled in the second gap 134b between the interconnect layer 204 and the second element substrate 210b. In some embodiments, the second sealing layer 140b has the same composition as the first sealing layer 140a, and the two can be formed simultaneously through the same deposition and etching process.

根據本揭露的一些實施例,第一空腔122a具有預定壓力,例如第一壓力(或第一氣壓),其不同於第二空腔122b的預定壓力,例如第二壓力(或第二氣壓)。藉由使氣體經由通氣孔124流入或流出第一空腔122a,可以獨立於第二空腔122b的壓力來控制第一空腔122a的壓力。在第一MEMS元件需要在相對高的壓力下操作,例如高於或等於1.0標準大氣壓(atm)的壓力,而第二MEMS元件需要在相對低的壓力下操作,例如低於1.0 atm的壓力的情況下,氣體可以從周圍環境通過通氣孔124而流入第一空腔122a。當第一空腔122a的壓力實質上等於周圍環境的壓力時,通氣孔124會被第一密封層140a密封。According to some embodiments of the present disclosure, the first cavity 122a has a predetermined pressure, such as a first pressure (or first air pressure), which is different from the predetermined pressure of the second cavity 122b, such as a second pressure (or second air pressure). By allowing gas to flow into or out of the first cavity 122a through the vent 124, the pressure of the first cavity 122a can be controlled independently of the pressure of the second cavity 122b. In the case where the first MEMS element needs to operate at a relatively high pressure, such as a pressure greater than or equal to 1.0 standard atmospheric pressure (atm), and the second MEMS element needs to operate at a relatively low pressure, such as a pressure less than 1.0 atm, gas can flow from the surrounding environment through the vent 124 into the first cavity 122a. When the pressure in the first cavity 122a is substantially equal to the pressure of the surrounding environment, the vent hole 124 will be sealed by the first sealing layer 140a.

圖3為根據本揭露一些實施例的第一MEMS封裝中不同類型通氣孔的俯視示意圖。參考圖3,第一MEMS封裝104中的通氣孔不限於如圖1所示的筆直形狀的通氣孔,並且可以是不同的類型,例如圖3所示的通氣孔124a、124b、124c。FIG3 is a top view schematic diagram of different types of vents in the first MEMS package according to some embodiments of the present disclosure. Referring to FIG3 , the vents in the first MEMS package 104 are not limited to the straight vents shown in FIG1 , and can be of different types, such as the vents 124a, 124b, 124c shown in FIG3 .

對於第一MEMS封裝104a的通氣孔124a,通氣孔124a包括遠離第一空腔122a的外側開口126和靠近第一空腔122a的內側開口128。在這種情況下,通氣孔124a不是筆直形狀,而是非線性形狀(non-linear shape),包括在X方向或Y方向延伸並藉由端部彼此連接的幾個通道。在形成第一密封層140a的過程中,可以控制第一密封層的端面142而使端面142輕易地終止於通氣孔124a中,此係因為由彼此垂直的通道組成的通氣孔124a可以防止產生的固體產物進入第一空腔122a。For the vent 124a of the first MEMS package 104a, the vent 124a includes an outer opening 126 away from the first cavity 122a and an inner opening 128 close to the first cavity 122a. In this case, the vent 124a is not a straight shape, but a non-linear shape (non-linear shape), including several channels extending in the X direction or the Y direction and connected to each other by the end. In the process of forming the first sealing layer 140a, the end surface 142 of the first sealing layer can be controlled so that the end surface 142 easily ends in the vent 124a, because the vent 124a composed of channels perpendicular to each other can prevent the generated solid products from entering the first cavity 122a.

對於第一MEMS封裝104b的通氣孔124b,通氣孔124b不是筆直形狀,而是非線性形狀,例如鋸齒形狀。在形成第一密封層140a的過程中,可以控制第一密封層的端面142而使端面142輕易地終止於通氣孔124b,此係因為鋸齒形的通氣孔124b可以防止產生的固體產物進入第一空腔122a。For the vent hole 124b of the first MEMS package 104b, the vent hole 124b is not a straight shape, but a non-linear shape, such as a sawtooth shape. In the process of forming the first sealing layer 140a, the end surface 142 of the first sealing layer can be controlled so that the end surface 142 easily ends at the vent hole 124b, because the sawtooth-shaped vent hole 124b can prevent the generated solid products from entering the first cavity 122a.

對於第一MEMS封裝104c的通氣孔124c,通氣孔124c不是筆直形狀,而是非線性形狀,例如波浪形狀。在形成第一密封層140a的過程中,可以控制第一密封層的端面142而使端面142輕易地終止於通氣孔124c,此係因為波狀通氣孔124c可以防止產生的固體產物進入第一空腔122a。For the vent hole 124c of the first MEMS package 104c, the vent hole 124c is not a straight shape, but a nonlinear shape, such as a wavy shape. In the process of forming the first sealing layer 140a, the end surface 142 of the first sealing layer can be controlled so that the end surface 142 easily ends at the vent hole 124c, because the wavy vent hole 124c can prevent the generated solid products from entering the first cavity 122a.

為了使所述領域領域中具有通常知識者能夠實施本揭露,下文進一步描述了本揭露微機電系統封裝的製造方法。In order to enable a person having ordinary skill in the art to implement the present disclosure, the manufacturing method of the MEMS package of the present disclosure is further described below.

圖4至圖10為根據本揭露的一些實施例所繪示的MEMS封裝的製造方法在不同製造階段的剖面示意圖。4 to 10 are cross-sectional schematic diagrams of a MEMS package manufacturing method at different manufacturing stages according to some embodiments of the present disclosure.

參考圖4,在步驟402中,提供了蓋基板120。蓋基板120可以是半導體基板或絕緣基板,但不限於此。通過執行光微影和蝕刻製程,多個凹槽(諸如第一凹槽422a、第二凹槽422b和第三凹槽422c)可以被形成在蓋基板120的頂表面上。第一凹槽422a和第三凹槽422c位在第一區域452中並且彼此連接,第二凹槽422b在第二區域454中並且與第一凹槽422a和第三凹槽422c橫向(例如在X方向上)隔開。在一些實施例中,第一凹槽422a、第二凹槽422b和第三凹槽422c在Z方向上具有第一深度D1、第二深度D2和第三深度D3。第一深度D1和第二深度D2大於第三深度D3。第一凹槽422a和第二凹槽422b在Y方向上的尺寸大於第三凹槽422c在Y方向上的尺寸,例如大於兩倍。鍵合介電層220形成在蓋基板120的頂表面上,並且共形地覆蓋第一至第三凹槽422a、422b、422c的側壁和底表面。在一些實施例中,鍵合介電層220可以圍繞整個蓋基板120,其可以通過熱氧化製程或沉積製程而被形成。4 , in step 402, a cover substrate 120 is provided. The cover substrate 120 may be a semiconductor substrate or an insulating substrate, but is not limited thereto. By performing photolithography and etching processes, a plurality of grooves (such as a first groove 422a, a second groove 422b, and a third groove 422c) may be formed on the top surface of the cover substrate 120. The first groove 422a and the third groove 422c are located in a first region 452 and connected to each other, and the second groove 422b is located in a second region 454 and is laterally (e.g., in the X direction) separated from the first groove 422a and the third groove 422c. In some embodiments, the first groove 422a, the second groove 422b, and the third groove 422c have a first depth D1, a second depth D2, and a third depth D3 in the Z direction. The first depth D1 and the second depth D2 are greater than the third depth D3. The size of the first groove 422a and the second groove 422b in the Y direction is greater than the size of the third groove 422c in the Y direction, for example, greater than twice. The bonding dielectric layer 220 is formed on the top surface of the cover substrate 120 and conformally covers the sidewalls and bottom surfaces of the first to third grooves 422a, 422b, 422c. In some embodiments, the bonding dielectric layer 220 can surround the entire cover substrate 120, which can be formed by a thermal oxidation process or a deposition process.

參考圖4,在步驟404,可以執行諸如晶圓鍵合製程的鍵合製程,以藉由鍵合介電層220而將元件基板210鍵合到蓋基板120,並且鍵合介電層220可以設置在元件基板210和蓋基板120之間。通過執行鍵合製程,第一凹槽422a、第二凹槽422b和第三凹槽422c可以被元件基板210覆蓋,以變成第一空腔122a、第二空腔122b和第三空腔424。藉由在鍵合過程中控制環境壓力(例如腔室壓力),第一空腔122a、第二空腔122b和第三空腔424可以具有預定壓力,例如,對於在具有10 -5至5 atm的腔室壓力的腔室中執行的鍵合製程,第一空腔122a、第二空腔122b和第三空腔424也可以具有等於鍵合製程中的腔室壓力的壓力。 4 , in step 404, a bonding process such as a wafer bonding process may be performed to bond the device substrate 210 to the cover substrate 120 via the bonding dielectric layer 220, and the bonding dielectric layer 220 may be disposed between the device substrate 210 and the cover substrate 120. By performing the bonding process, the first recess 422a, the second recess 422b, and the third recess 422c may be covered by the device substrate 210 to become the first cavity 122a, the second cavity 122b, and the third cavity 424. By controlling the ambient pressure (e.g., chamber pressure) during the bonding process, the first cavity 122a, the second cavity 122b, and the third cavity 424 may have a predetermined pressure. For example, for a bonding process performed in a chamber having a chamber pressure of 10-5 to 5 atm, the first cavity 122a, the second cavity 122b, and the third cavity 424 may also have a pressure equal to the chamber pressure during the bonding process.

然後,可進行圖案化製程以形成凸出部分,如步驟404所示的第一凸出部分130a和第二凸出部分130b,其從元件基板210的主體延伸。在一些實施例中,藉由執行光微影和蝕刻製程來形成第一凸出部分130a和第二凸出部分130b,因此第一凸出部分130a和第二凸出部分130b可以和元件基板210一體成形。Then, a patterning process may be performed to form protrusions, such as the first protrusion 130a and the second protrusion 130b shown in step 404, which extend from the main body of the device substrate 210. In some embodiments, the first protrusion 130a and the second protrusion 130b are formed by performing photolithography and etching processes, so that the first protrusion 130a and the second protrusion 130b can be formed integrally with the device substrate 210.

參考圖5,在步驟406中,第一MEMS元件214和第二MEMS元件216可被製作於在元件基板210中。第一MEMS元件214和第二MEMS元件216可以是慣性測量單元(IMU)的一部分,並且可以由可移動的檢測質量、可移動的懸臂梁、可移動的懸臂環或其組合構成,但不限於此。在一些實施例中,第一MEMS元件214的類型不同於第二MEMS元件216,例如,第一MEMS元件214可以是加速度計,其需要在相對高的壓力下操作,例如高於或等於1.0標準大氣壓(atm)的壓力,而第二MEMS元件可以是陀螺儀,其需要在相對低的壓力下操作,例如低於1.0 atm的壓力。然後,在凸出部分130a、130b上形成鍵合材料212,例如Au-Ge、Au-Si、Al-Ge、Al-Si或其組合的共晶鍵合材料。5 , in step 406, a first MEMS element 214 and a second MEMS element 216 may be fabricated in the element substrate 210. The first MEMS element 214 and the second MEMS element 216 may be part of an inertial measurement unit (IMU) and may be composed of a movable test mass, a movable cantilever beam, a movable cantilever ring, or a combination thereof, but is not limited thereto. In some embodiments, the type of the first MEMS element 214 is different from that of the second MEMS element 216, for example, the first MEMS element 214 may be an accelerometer that needs to operate at a relatively high pressure, such as a pressure greater than or equal to 1.0 standard atmospheric pressure (atm), while the second MEMS element may be a gyroscope that needs to operate at a relatively low pressure, such as a pressure less than 1.0 atm. Then, a bonding material 212, such as a eutectic bonding material of Au—Ge, Au—Si, Al—Ge, Al—Si or a combination thereof, is formed on the protrusions 130a, 130b.

圖6為根據本揭露一些實施例的第一區域452中不同類型的第三空腔424的俯視示意圖。參照圖6,在第一區域452a中,第三空腔424是筆直形狀,且具有遠離第一空腔122a的圓形端426,並且被蓋基板120a覆蓋。除了筆直的第三空腔424之外,第三空腔424可以具有如相應的第一區域452a、452b、452c、452d所示的其他形狀。FIG6 is a schematic top view of different types of third cavities 424 in the first region 452 according to some embodiments of the present disclosure. Referring to FIG6 , in the first region 452a, the third cavity 424 is straight in shape, has a rounded end 426 away from the first cavity 122a, and is covered by the cover substrate 120a. In addition to the straight third cavity 424, the third cavity 424 may have other shapes as shown in the corresponding first regions 452a, 452b, 452c, 452d.

對於第一區域452b中的第三空腔424,第三空腔424不是筆直形狀,而是非線性形狀,包括多個相互連接且相互垂直的通道。對於第一區域452c中的第三空腔424,第三空腔424不是筆直形狀,而是非線性形狀,例如波浪形狀。對於第一區域452d中的第三空腔424,第三空腔424不是筆直形狀,而是諸如鋸齒形狀的非線性形狀。For the third cavity 424 in the first region 452b, the third cavity 424 is not a straight shape but a nonlinear shape, including a plurality of mutually connected and mutually perpendicular channels. For the third cavity 424 in the first region 452c, the third cavity 424 is not a straight shape but a nonlinear shape, such as a wavy shape. For the third cavity 424 in the first region 452d, the third cavity 424 is not a straight shape but a nonlinear shape such as a sawtooth shape.

參考圖7,在步驟408中,提供了基底基材102。在一些實施例中,基底基板102包括支撐基板202和設置在支撐基板202上的互聯層204。在一些實施例中,支撐基板202是用於容納諸如電晶體的半導體元件的半導體基板,但不限於此。在一些實施例中,支撐基板202可以是沒有任何電晶體的絕緣基板,互聯層204包括金屬間介電質(IMD)層和多個導電互聯線和通孔。導電互聯線和通孔具有預定的設計布局,並且可以電耦合到設置在互聯層204上的第一MEMS元件214和第二MEMS元件216,保護層206可以設置在互聯層204上,以保護部分互聯層204,基底基板102具有兩個相對側面,例如前側102-1和背側102-2。在隨後的製程中,前側102-1可以面向並鍵合到元件基板。7 , in step 408, a base substrate 102 is provided. In some embodiments, the base substrate 102 includes a support substrate 202 and an interconnect layer 204 disposed on the support substrate 202. In some embodiments, the support substrate 202 is a semiconductor substrate for accommodating semiconductor elements such as transistors, but is not limited thereto. In some embodiments, the support substrate 202 may be an insulating substrate without any transistors, and the interconnect layer 204 includes an intermetal dielectric (IMD) layer and a plurality of conductive interconnects and vias. The conductive interconnects and vias have a predetermined design layout and can be electrically coupled to the first MEMS element 214 and the second MEMS element 216 disposed on the interconnect layer 204. The protective layer 206 can be disposed on the interconnect layer 204 to protect a portion of the interconnect layer 204. The base substrate 102 has two opposite sides, such as a front side 102-1 and a back side 102-2. In a subsequent process, the front side 102-1 can face and bond to the device substrate.

參考圖8,在步驟410中,藉由鍵合材料212將基底基板102鍵合至元件基板210。藉由執行鍵合製程,第一下空腔132a會被形成在第一區域452中的元件基板210和基底基板102之間。如此一來,在操作期間,第一MEMS元件214的至少一部分可以在由第一下空腔132a和第一空腔122a構成的空間中移動、振動或旋轉。此外,藉由執行鍵合製程,第二下空腔132b會被形成在第二區域454中的元件基板210和基底基板102之間。如此一來,在操作期間,第二MEMS元件216的至少一部分可以在由第二下空腔132b和第二空腔122b構成的空間中移動、振動或旋轉。Referring to FIG. 8 , in step 410, the base substrate 102 is bonded to the device substrate 210 by the bonding material 212. By performing the bonding process, the first lower cavity 132a is formed between the device substrate 210 and the base substrate 102 in the first region 452. Thus, during operation, at least a portion of the first MEMS element 214 can move, vibrate, or rotate in the space formed by the first lower cavity 132a and the first cavity 122a. In addition, by performing the bonding process, the second lower cavity 132b is formed between the device substrate 210 and the base substrate 102 in the second region 454. Thus, during operation, at least a portion of the second MEMS element 216 can move, vibrate, or rotate in the space formed by the second lower cavity 132b and the second cavity 122b.

在鍵合製程後,可將蓋基板120減薄至預定厚度。然後,諸如金屬層的導電層222可以設置在蓋基板120的頂表面120-2。導電層222可在隨後的圖案化製程中進一步被圖案化,並電耦合到第一MEMS元件214、第二MEMS元件216、互聯層204或其組合。可選的導電通孔(未顯示)可以形成在蓋基板120和/或元件基板210中,其被配置為將電訊號傳輸至或傳輸出第一MEMS元件214和第二MEMS元件216。After the bonding process, the cover substrate 120 may be thinned to a predetermined thickness. Then, a conductive layer 222, such as a metal layer, may be disposed on the top surface 120-2 of the cover substrate 120. The conductive layer 222 may be further patterned in a subsequent patterning process and electrically coupled to the first MEMS element 214, the second MEMS element 216, the interconnect layer 204, or a combination thereof. Optional conductive vias (not shown) may be formed in the cover substrate 120 and/or the element substrate 210, which are configured to transmit electrical signals to or from the first MEMS element 214 and the second MEMS element 216.

參考圖8和圖9,在步驟412中,藉由蝕刻、鋸切或雷射切割,以移除第一區域452和第二區域454的交界處的蓋基板120。在一些實施例中,在第一區域452和第二區域454的交界處的導電層222、鍵合介電層220、元件基板210b也可以被同時去除。在此移除製程期間,鄰接第三凹槽424的端部的蓋基板120可以被移除。此外,如圖6所示的第三凹槽424的圓形端426可被移除,以在鍵合介電層220a和第一元件基板210a之間獲得通氣孔124,通氣孔124包括連接到周圍環境的外側開口126和連接到第一空腔122a的內側開口128,藉由使周圍環境中的氣體通過通氣孔124而流入或流出第一空腔122a,便可以控制第一空腔122a的壓力,如此一來,第一空腔122a的壓力可以等於環境壓力。8 and 9 , in step 412, the cover substrate 120 at the interface between the first region 452 and the second region 454 is removed by etching, sawing or laser cutting. In some embodiments, the conductive layer 222, the bonding dielectric layer 220, and the device substrate 210b at the interface between the first region 452 and the second region 454 may also be removed simultaneously. During this removal process, the cover substrate 120 adjacent to the end of the third groove 424 may be removed. In addition, as shown in FIG. 6 , the circular end 426 of the third groove 424 can be removed to obtain a vent hole 124 between the bonding dielectric layer 220a and the first component substrate 210a. The vent hole 124 includes an outer opening 126 connected to the surrounding environment and an inner opening 128 connected to the first cavity 122a. By allowing the gas in the surrounding environment to flow into or out of the first cavity 122a through the vent hole 124, the pressure of the first cavity 122a can be controlled. In this way, the pressure of the first cavity 122a can be equal to the ambient pressure.

參考圖10,在步驟414中,形成密封層140以密封通氣孔124。在一些實施例中,密封層140可以是覆蓋基底基板102上的所有部件或構件的毯覆層,因此,密封層140可以覆蓋第一蓋基板120a和第二蓋基板120b的側壁,以及第一元件基板210a和第二元件基板210b的側壁。在形成密封層140的過程中,第一空腔122a的壓力受到沉積室內的環境壓力(例如,腔室壓力)的影響。在一些實施例中,第一空腔122a的壓力可以實質上等於沉積室的腔室壓力,然而,一旦通氣孔124被密封層140密封,第一空腔122a的壓力將不再受沉積室的腔室壓力影響。10 , in step 414, a sealing layer 140 is formed to seal the vent hole 124. In some embodiments, the sealing layer 140 may be a blanket covering all components or members on the base substrate 102, and thus, the sealing layer 140 may cover the sidewalls of the first cover substrate 120a and the second cover substrate 120b, and the sidewalls of the first element substrate 210a and the second element substrate 210b. During the formation of the sealing layer 140, the pressure of the first cavity 122a is affected by the ambient pressure (e.g., chamber pressure) in the deposition chamber. In some embodiments, the pressure of the first cavity 122a may be substantially equal to the chamber pressure of the deposition chamber; however, once the vent hole 124 is sealed by the sealing layer 140, the pressure of the first cavity 122a will no longer be affected by the chamber pressure of the deposition chamber.

隨後,在步驟414之後,可進行其他製程,例如蝕刻製程,以獲得如圖2所示的MEMS封裝100。藉由執行蝕刻製程,導電層222a、222b可以被暴露,並且第一密封層140a和第二密封層140b可以分別形成在第一蓋基板120a和第二蓋基板120b的側壁上,以及第一元件基板210a和第二元件基板210b的側壁上。在一些實施例中,第一密封層140a和第二密封層140b是在不執行光微影製程的情況下而獲得的自對準結構。 以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 Subsequently, after step 414, other processes, such as an etching process, may be performed to obtain the MEMS package 100 shown in FIG. 2. By performing the etching process, the conductive layers 222a, 222b may be exposed, and the first sealing layer 140a and the second sealing layer 140b may be formed on the sidewalls of the first cover substrate 120a and the second cover substrate 120b, and on the sidewalls of the first element substrate 210a and the second element substrate 210b, respectively. In some embodiments, the first sealing layer 140a and the second sealing layer 140b are self-aligned structures obtained without performing a photolithography process. The above is only the preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.

100:MEMS封裝 102:基底基板 102-1:前側 102-2:背側 104:第一MEMS封裝 104a:第一MEMS封裝 104b:第一MEMS封裝 104c:第一MEMS封裝 106:第二MEMS封裝 120:蓋基板 120-2:頂表面 120a:第一蓋基板 120b:第二蓋基板 122a:第一空腔 122b:第二空腔 124:通氣孔 124a:通氣孔 124b:通氣孔 124c:通氣孔 126:外側開口 128:內側開口 130a:凸出部分 130b:凸出部分 132a:第一下空腔 132b:第二下空腔 134a:第一間隙 134b:第二間隙 140:密封層 140a:第一密封層 140b:第二密封層 142:端面 202:支撐基板 204:互聯層 206:保護層 210:元件基板 210a:第一元件基板 210b:第二元件基板 212:鍵合材料 214:第一MEMS元件 216:第二MEMS元件 220:鍵合介電層 220a:鍵合介電層 220b:鍵合介電層 222:導電層 222a:導電層 222b:導電層 402:步驟 404:步驟 406:步驟 408:步驟 410:步驟 412:步驟 414:步驟 422a:第一凹槽 422b:第二凹槽 422c:第三凹槽 424:第三空腔 426:圓形端 452:第一區域 452a:第一區域 452b:第一區域 452c:第一區域 452d:第一區域 454:第二區域 D1:第一深度 D2:第二深度 D3:第三深度 100: MEMS package 102: base substrate 102-1: front side 102-2: back side 104: first MEMS package 104a: first MEMS package 104b: first MEMS package 104c: first MEMS package 106: second MEMS package 120: cover substrate 120-2: top surface 120a: first cover substrate 120b: second cover substrate 122a: first cavity 122b: second cavity 124: vent 124a: vent 124b: vent 124c: vent 126: outer opening 128: inner opening 130a: protruding portion 130b: protruding portion 132a: first lower cavity 132b: second lower cavity 134a: first gap 134b: second gap 140: sealing layer 140a: first sealing layer 140b: second sealing layer 142: end surface 202: support substrate 204: interconnection layer 206: protective layer 210: element substrate 210a: first element substrate 210b: second element substrate 212: bonding material 214: first MEMS element 216: second MEMS element 220: bonding dielectric layer 220a: bonding dielectric layer 220b: bonding dielectric layer 222: conductive layer 222a: conductive layer 222b: conductive layer 402: step 404: step 406: step 408: step 410: step 412: step 414: step 422a: first groove 422b: second groove 422c: third groove 424: third cavity 426: round end 452: first region 452a: first region 452b: first region 452c: first region 452d: first region 454: second region D1: first depth D2: second depth D3: third depth

為了使下文更容易被理解,在閱讀本揭露時可同時參考圖式及其詳細文字說明。透過本文中之具體實施例並參考相對應的圖式,俾以詳細解說本揭露之具體實施例,並用以闡述本揭露之具體實施例之作用原理。此外,為了清楚起見,圖式中的各特徵可能未按照實際的比例繪製,因此某些圖式中的部分特徵的尺寸可能被刻意放大或縮小。 圖1為根據本揭露一些實施例所繪示的微機電系統(MEMS)封裝的俯視示意圖。 圖2為根據本揭露一些實施例沿圖1的剖線A-A’所繪示的MEMS封裝的剖面示意圖。 圖3為根據本揭露一些實施例所繪示的第一MEMS封裝中不同類型的通氣孔的俯視示意圖。 圖4至圖10為根據本揭露的一些實施例所繪示的MEMS封裝的製造方法的不同製造階段的剖面示意圖。 In order to make the following easier to understand, the drawings and their detailed text descriptions can be referred to at the same time when reading this disclosure. Through the specific embodiments in this article and referring to the corresponding drawings, the specific embodiments of the disclosure are explained in detail, and the working principle of the specific embodiments of the disclosure is explained. In addition, for the sake of clarity, the features in the drawings may not be drawn according to the actual scale, so the size of some features in some drawings may be deliberately enlarged or reduced. Figure 1 is a schematic top view of a microelectromechanical system (MEMS) package drawn according to some embodiments of the disclosure. Figure 2 is a schematic cross-sectional view of a MEMS package drawn along the section line A-A' of Figure 1 according to some embodiments of the disclosure. Figure 3 is a schematic top view of different types of vents in a first MEMS package drawn according to some embodiments of the disclosure. Figures 4 to 10 are cross-sectional schematic diagrams of different manufacturing stages of a manufacturing method for a MEMS package according to some embodiments of the present disclosure.

100:MEMS封裝 100:MEMS packaging

102:基底基板 102: Base substrate

104:第一MEMS封裝 104: The first MEMS package

106:第二MEMS封裝 106: Second MEMS package

120a:第一蓋基板 120a: first cover substrate

120b:第二蓋基板 120b: Second cover substrate

122a:第一空腔 122a: First cavity

122b:第二空腔 122b: Second cavity

124:通氣孔 124: Ventilation hole

130a:凸出部分 130a: protruding part

130b:凸出部分 130b: protruding part

132a:第一下空腔 132a: First lower cavity

132b:第二下空腔 132b: Second lower cavity

134a:第一間隙 134a: First gap

134b:第二間隙 134b: Second gap

140a:第一密封層 140a: First sealing layer

140b:第二密封層 140b: Second sealing layer

142:端面 142: End face

202:支撐基板 202: Supporting substrate

204:互聯層 204:interconnection layer

206:保護層 206: Protective layer

210a:第一元件基板 210a: first component substrate

210b:第二元件基板 210b: Second component substrate

212:鍵合材料 212: Bonding materials

214:第一MEMS元件 214: First MEMS element

216:第二MEMS元件 216: Second MEMS element

220a:鍵合介電層 220a: Bonding dielectric layer

220b:鍵合介電層 220b: Bonding dielectric layer

222a:導電層 222a: Conductive layer

222b:導電層 222b: Conductive layer

Claims (20)

一種微機電系統(MEMS)封裝,包括: 一第一MEMS封裝,包括: 一第一元件基板,包括第一MEMS元件; 一第一蓋基板,鍵合到所述第一元件基板,其中,所述第一蓋基板圍封一第一空腔和一通氣孔,所述通氣孔連接到所述第一空腔;以及 一第一密封層,填入所述通氣孔的至少一部分中,其中,所述第一密封層設置在所述第一元件基板和所述第一蓋基板之間; 一第二MEMS封裝,與所述第一MEMS封裝橫向隔開,該第二MEMS封裝包括: 一第二元件基板,包括一第二MEMS元件;以及 一第二蓋基板,鍵合到所述第二元件基板,其中,所述第二蓋基板圍封所述第二空腔, 其中,所述第一空腔具有一第一壓力,所述第二空腔具有不同於所述第一壓力的一第二壓力。 A microelectromechanical system (MEMS) package, comprising: A first MEMS package, comprising: A first element substrate, comprising a first MEMS element; A first cover substrate, bonded to the first element substrate, wherein the first cover substrate encloses a first cavity and a vent, wherein the vent is connected to the first cavity; and A first sealing layer, filled in at least a portion of the vent, wherein the first sealing layer is disposed between the first element substrate and the first cover substrate; A second MEMS package, laterally separated from the first MEMS package, the second MEMS package comprising: A second element substrate, comprising a second MEMS element; and A second cover substrate, bonded to the second element substrate, wherein the second cover substrate encloses the second cavity, wherein the first cavity has a first pressure, and the second cavity has a second pressure different from the first pressure. 如請求項1所述的微機電系統(MEMS)封裝,其中,所述第一MEMS元件包括一加速度計,所述第二MEMS元件包括一陀螺儀,所述第一壓力大於所述第二壓力。A microelectromechanical system (MEMS) package as described in claim 1, wherein the first MEMS element includes an accelerometer, the second MEMS element includes a gyroscope, and the first pressure is greater than the second pressure. 如請求項1所述的微機電系統(MEMS)封裝,其中,所述第一空腔的高度大於所述通氣孔的高度。A microelectromechanical system (MEMS) package as described in claim 1, wherein the height of the first cavity is greater than the height of the vent hole. 如請求項1所述的微機電系統(MEMS)封裝,其中,當從俯視角度觀察時,所述通氣孔呈現一非線性形狀或一直線形狀。A microelectromechanical system (MEMS) package as described in claim 1, wherein the vent hole has a nonlinear shape or a linear shape when viewed from a top view. 如請求項4所述的微機電系統(MEMS)封裝,其中,所述非線性形狀包括一波浪形狀或一鋸齒形狀。A microelectromechanical system (MEMS) package as described in claim 4, wherein the nonlinear shape includes a wavy shape or a sawtooth shape. 如請求項1所述的微機電系統(MEMS)封裝,其中,所述第一密封層包括一端面,位於所述通氣孔中,所述第一密封層的所述端面與所述第一空腔隔開。A microelectromechanical system (MEMS) package as described in claim 1, wherein the first sealing layer includes an end surface located in the vent hole, and the end surface of the first sealing layer is separated from the first cavity. 如請求項1所述的微機電系統(MEMS)封裝,其中,所述第一密封層還覆蓋所述第一元件基板的側壁和所述第一蓋基板的側壁。A microelectromechanical system (MEMS) package as described in claim 1, wherein the first sealing layer also covers the side walls of the first element substrate and the side walls of the first cover substrate. 如請求項1所述的微機電系統(MEMS)封裝,其中,所述第一MEMS封裝還包括設置在所述第一元件基板和所述第一蓋基板之間的一鍵合介電層,所述鍵合介電層圍封所述第一空腔和所述通氣孔。A microelectromechanical system (MEMS) package as described in claim 1, wherein the first MEMS package further includes a bonding dielectric layer disposed between the first component substrate and the first cover substrate, and the bonding dielectric layer encloses the first cavity and the vent. 如請求項1所述的微機電系統(MEMS)封裝,其中,所述第一元件基板還包括向下延伸的一凸出部分,所述凸出部分的一部分與所述第一空腔重疊,並與所述通氣孔橫向隔開。A microelectromechanical system (MEMS) package as described in claim 1, wherein the first component substrate further includes a protruding portion extending downward, a portion of the protruding portion overlaps with the first cavity and is laterally separated from the vent. 如請求項9所述的微機電系統(MEMS)封裝,其中,所述第一MEMS封裝還包括一第一下空腔,被所述凸出部分包圍。A microelectromechanical system (MEMS) package as described in claim 9, wherein the first MEMS package further includes a first lower cavity surrounded by the protruding portion. 如請求項1所述的微機電系統(MEMS)封裝,其中,所述第一MEMS封裝還包括一導電層,設置在所述第一蓋基板的一頂表面上。A microelectromechanical system (MEMS) package as described in claim 1, wherein the first MEMS package further includes a conductive layer disposed on a top surface of the first cover substrate. 如請求項11所述的微機電系統(MEMS)封裝,其中,所述導電層電耦合至設置在所述第一元件基板下方的一互聯層。A microelectromechanical system (MEMS) package as described in claim 11, wherein the conductive layer is electrically coupled to an interconnect layer disposed below the first component substrate. 如請求項1所述的微機電系統(MEMS)封裝,還包括一互聯層,設置在所述第一元件基板和所述第二元件基板下方,所述互聯層鍵合到所述第一元件基板和所述第二元件基板。The microelectromechanical system (MEMS) package as described in claim 1 also includes an interconnect layer disposed below the first component substrate and the second component substrate, and the interconnect layer is bonded to the first component substrate and the second component substrate. 如請求項13所述的微機電系統(MEMS)封裝,其中,所述互聯層電耦合至所述第一MEMS元件和所述第二MEMS元件。A microelectromechanical system (MEMS) package as described in claim 13, wherein the interconnect layer is electrically coupled to the first MEMS element and the second MEMS element. 如請求項13所述的微機電系統(MEMS)封裝,其中,所述第一密封層還填入在所述互聯層和所述第一元件基板之間的一間隙中。A microelectromechanical system (MEMS) package as described in claim 13, wherein the first sealing layer is also filled in a gap between the interconnect layer and the first component substrate. 如請求項1所述的微機電系統(MEMS)封裝,其中,所述第二MEMS封裝還包括一第二密封層,覆蓋所述第二元件基板的側壁,並且所述第二密封層具有與所述第一密封層相同的成分。A microelectromechanical system (MEMS) package as described in claim 1, wherein the second MEMS package further includes a second sealing layer covering the side wall of the second component substrate, and the second sealing layer has the same composition as the first sealing layer. 一種製造微機電系統(MEMS)封裝的方法,包括: 提供一蓋基板,該蓋基板包括一第一凹槽、一第二凹槽和一第三凹槽,所述第一凹槽連接到所述第三凹槽,並且所述第一凹槽和所述第三凹槽與所述第二凹槽橫向隔開,其中,所述第一凹槽和所述第二凹槽的深度大於所述第三凹槽的深度; 在一環境壓力下用所述蓋基板覆蓋所述第一凹槽、所述第二凹槽和所述第三凹槽,以形成一第一空腔、一第二空腔和一第三空腔; 移除鄰接所述第三凹槽的一端部的所述蓋基板,以形成一通氣孔; 在不同於所述環境壓力的另一環境壓力下使氣體流過所述通氣孔;以及 在氣體流過所述通氣孔之後,將一密封層填入到所述通氣孔中。 A method for manufacturing a microelectromechanical system (MEMS) package, comprising: Providing a cover substrate, the cover substrate comprising a first groove, a second groove and a third groove, the first groove being connected to the third groove, and the first groove and the third groove being laterally spaced from the second groove, wherein the depths of the first groove and the second groove are greater than the depth of the third groove; Covering the first groove, the second groove and the third groove with the cover substrate under an ambient pressure to form a first cavity, a second cavity and a third cavity; Removing the cover substrate adjacent to an end of the third groove to form a vent; Allowing gas to flow through the vent under another ambient pressure different from the ambient pressure; and Filling a sealing layer into the vent after the gas flows through the vent. 如請求項17所述的製造微機電系統(MEMS)封裝的方法,其中,在形成所述通氣孔之前,所述第一空腔、所述第二空腔和所述第三空腔具有等於所述環境壓力的壓力。A method for manufacturing a microelectromechanical system (MEMS) package as described in claim 17, wherein, before forming the vent hole, the first cavity, the second cavity, and the third cavity have a pressure equal to the ambient pressure. 如請求項17所述的製造微機電系統(MEMS)封裝的方法,其中,在將所述密封層填入到所述通氣孔中之後,所述第一空腔具有等於所述另一環境壓力的壓力。A method for manufacturing a microelectromechanical system (MEMS) package as described in claim 17, wherein after the sealing layer is filled into the vent hole, the first cavity has a pressure equal to the other ambient pressure. 如請求項19所述的製造微機電系統(MEMS)封裝的方法,其中,在將所述密封層填入到所述通氣孔中之後,所述第二空腔具有等於所述環境壓力的另一壓力。A method for manufacturing a microelectromechanical system (MEMS) package as described in claim 19, wherein after the sealing layer is filled into the vent hole, the second cavity has another pressure equal to the ambient pressure.
TW111138620A 2022-10-12 Microelectromechanical systems package and method for manufacturing the same TW202415616A (en)

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