TW202402861A - Non-reactive extender compounds for durable water repellence in textile fabrics - Google Patents
Non-reactive extender compounds for durable water repellence in textile fabrics Download PDFInfo
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- TW202402861A TW202402861A TW111126073A TW111126073A TW202402861A TW 202402861 A TW202402861 A TW 202402861A TW 111126073 A TW111126073 A TW 111126073A TW 111126073 A TW111126073 A TW 111126073A TW 202402861 A TW202402861 A TW 202402861A
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- diisocyanate
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- polyisocyanate
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 41
- 239000004753 textile Substances 0.000 title claims abstract description 27
- 239000004744 fabric Substances 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 40
- 239000004606 Fillers/Extenders Substances 0.000 title abstract description 4
- 239000005871 repellent Substances 0.000 claims abstract description 35
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 20
- 150000001491 aromatic compounds Chemical class 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000000376 reactant Substances 0.000 claims abstract description 10
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 5
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 3
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 3
- XPFVYQJUAUNWIW-UHFFFAOYSA-N furfuryl alcohol Chemical compound OCC1=CC=CO1 XPFVYQJUAUNWIW-UHFFFAOYSA-N 0.000 claims description 27
- 239000000203 mixture Substances 0.000 claims description 21
- 125000005442 diisocyanate group Chemical group 0.000 claims description 19
- 229920001228 polyisocyanate Polymers 0.000 claims description 19
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 claims description 18
- 230000002940 repellent Effects 0.000 claims description 18
- RKMGAJGJIURJSJ-UHFFFAOYSA-N 2,2,6,6-Tetramethylpiperidine Substances CC1(C)CCCC(C)(C)N1 RKMGAJGJIURJSJ-UHFFFAOYSA-N 0.000 claims description 16
- 239000012948 isocyanate Substances 0.000 claims description 15
- 239000000126 substance Substances 0.000 claims description 15
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 claims description 14
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 claims description 13
- -1 aromatic isocyanate Chemical class 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000004814 polyurethane Substances 0.000 claims description 9
- 229920002635 polyurethane Polymers 0.000 claims description 8
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- 239000004094 surface-active agent Substances 0.000 claims description 7
- JIABEENURMZTTI-UHFFFAOYSA-N 1-isocyanato-2-[(2-isocyanatophenyl)methyl]benzene Chemical group O=C=NC1=CC=CC=C1CC1=CC=CC=C1N=C=O JIABEENURMZTTI-UHFFFAOYSA-N 0.000 claims description 6
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 6
- 235000019445 benzyl alcohol Nutrition 0.000 claims description 6
- 239000002657 fibrous material Substances 0.000 claims description 6
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 4
- 229920006243 acrylic copolymer Polymers 0.000 claims description 4
- 150000007824 aliphatic compounds Chemical class 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 150000002009 diols Chemical class 0.000 claims description 3
- 229920005862 polyol Polymers 0.000 claims description 3
- 150000003077 polyols Chemical class 0.000 claims description 3
- 229920000877 Melamine resin Polymers 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 2
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 claims description 2
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims description 2
- 239000000835 fiber Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 239000006185 dispersion Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 9
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 9
- 150000002513 isocyanates Chemical class 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 239000007921 spray Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 235000019441 ethanol Nutrition 0.000 description 5
- 238000009472 formulation Methods 0.000 description 5
- 239000002981 blocking agent Substances 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- PGYPOBZJRVSMDS-UHFFFAOYSA-N loperamide hydrochloride Chemical compound Cl.C=1C=CC=CC=1C(C=1C=CC=CC=1)(C(=O)N(C)C)CCN(CC1)CCC1(O)C1=CC=C(Cl)C=C1 PGYPOBZJRVSMDS-UHFFFAOYSA-N 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- 229940095095 2-hydroxyethyl acrylate Drugs 0.000 description 3
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- WHKUVVPPKQRRBV-UHFFFAOYSA-N Trasan Chemical compound CC1=CC(Cl)=CC=C1OCC(O)=O WHKUVVPPKQRRBV-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 235000011054 acetic acid Nutrition 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 229940043265 methyl isobutyl ketone Drugs 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 239000004758 synthetic textile Substances 0.000 description 3
- 239000000080 wetting agent Substances 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical compound CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- ZWVMLYRJXORSEP-UHFFFAOYSA-N 1,2,6-Hexanetriol Chemical compound OCCCCC(O)CO ZWVMLYRJXORSEP-UHFFFAOYSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- PTJWCLYPVFJWMP-UHFFFAOYSA-N 2-[[3-hydroxy-2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)COCC(CO)(CO)CO PTJWCLYPVFJWMP-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 235000011167 hydrochloric acid Nutrition 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000007603 infrared drying Methods 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 238000004900 laundering Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
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- 238000005259 measurement Methods 0.000 description 1
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
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- 239000003960 organic solvent Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
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- 235000019260 propionic acid Nutrition 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
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- 159000000000 sodium salts Chemical class 0.000 description 1
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- 239000000600 sorbitol Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
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- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
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Landscapes
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
本發明關於為二異氰酸酯或聚異氰酸酯與芳香族化合物的反應產物的化合物作為紡織物中用於持久拒水性的非反應性增效劑的用途,以及包含該非反應性增效劑及拒水性化合物的持久拒水性系統(durable water-repellence,DWR)、其在纖維材料的拒水性加工的用途以及使用該非反應性增效劑或DWR系統用於處理紡織物的方法。根據本發明的非反應性增效劑及DWR系統不含含氟化合物且賦予天然及合成紡織物拒水性性質。The present invention relates to the use of compounds that are the reaction products of diisocyanates or polyisocyanates and aromatic compounds as non-reactive synergists for durable water repellency in textiles, and to products containing such non-reactive synergists and water-repellent compounds. Durable water-repellence (DWR) systems, their use in water-repellent processing of fiber materials and methods of treating textiles using the non-reactive synergist or DWR system. Non-reactive synergists and DWR systems according to the present invention are fluorochemical-free and impart water-repellent properties to natural and synthetic textiles.
過去這些年來,許多國家致力於藉由節約天然資源和減少對氣候有害物質的排放來改善環境品質。政府提供資金支持產業以實現這些目標。消費者要求按照最高生態標準製造的環保紡織品。品牌商和零售商正在將這些要求轉化為實際需求,紡織品製造商藉由投資現代設備和選擇環保化學物質不斷地提高其製造優越性。Over the past few years, many countries have committed to improving environmental quality by conserving natural resources and reducing emissions of climate-damaging substances. The government provides financial support to industry to achieve these goals. Consumers demand environmentally friendly textiles manufactured to the highest ecological standards. Brands and retailers are translating these requirements into actual demand, and textile manufacturers continue to improve their manufacturing superiority by investing in modern equipment and choosing environmentally friendly chemicals.
已知藉由使用含有特定化學成分的水性分散物處理織物來為紡織物如織物、針織物或非織物提供某些性質,例如拒水性。紡織物的拒水性性質通常是藉由使用含氟產物作為此類化學成分來實現的。然而,含氟產物價格昂貴,且由於化學品管制架構的發展,其使用受到限制。It is known to provide certain properties, such as water repellency, to textiles such as woven, knitted or non-woven fabrics by treating the fabrics with aqueous dispersions containing specific chemical components. The water-repellent properties of textiles are often achieved by using fluorine-containing products as such chemical components. However, fluorinated products are expensive and their use is limited due to the development of chemical regulatory frameworks.
含氟化合物處理相對昂貴,通常與較便宜的非氟化「增效劑」結合使用。在已知的增效劑中,封端異氰酸酯是所要的一類,因為便宜、易於製備且非常有效。封端異氰酸酯增效劑通常以水中乳液的形式提供。用於拒油和拒水產物的此類增效劑實例子是PHOBOL®XAN增效劑(杭斯曼公司),它是一種肟封端的異氰酸酯分散物,基於安全和性能理由,需要至少150°C的固化溫度。Fluorochemical treatments are relatively expensive and are often combined with less expensive non-fluorinated "boosters". Among known synergists, blocked isocyanates are a desirable class because they are cheap, easy to prepare and very effective. Blocked isocyanate builders are usually supplied as emulsions in water. An example of such a synergist for use in oil- and water-repellent products is PHOBOL® C curing temperature.
用語「封端異氰酸酯」包括單異氰酸酯、二異氰酸酯和聚異氰酸酯,其中異氰酸酯基團已與封端劑反應,封端劑在加熱時釋放異氰酸酯和封端劑。封端劑例如是胺、醯胺、具有活性氫原子的化合物或醇。如果在具有可與該異氰酸酯基團反應的官能基團的化合物存在下進行該加熱,該官能基團例如合適的基材諸如纖維的羥基或胺基反應,可產生改進的黏著性。因此,這些封端異氰酸酯被稱為反應型增效劑,其缺點是需要高於150°C的固化溫度以及釋放通常對環境有害的封端劑。The term "blocked isocyanate" includes monoisocyanates, diisocyanates and polyisocyanates in which the isocyanate groups have reacted with a blocking agent which releases the isocyanate and blocking agent upon heating. End-capping agents are, for example, amines, amides, compounds with active hydrogen atoms or alcohols. Improved adhesion can result if the heating is carried out in the presence of a compound having a functional group that can react with the isocyanate group, for example the hydroxyl or amine groups of a suitable substrate such as a fiber. Therefore, these blocked isocyanates are called reactive synergists, which have the disadvantages of requiring curing temperatures above 150°C and the release of blocking agents that are often environmentally harmful.
或者,已經提出在紡織品上獲得拒水性性質的水性系統,其包含石蠟及/或丙烯酸聚合物。最終目標是減少方法過程使用的化學品數量和能源消耗。此類物質和方法例如在WO2010115496 A1、WO2018054712 A1和WO2011035906 A2中有描述。Alternatively, aqueous systems containing paraffin and/or acrylic polymers have been proposed for obtaining water-repellent properties on textiles. The ultimate goal is to reduce the amount of chemicals used and energy consumption during the method. Such substances and methods are described, for example, in WO2010115496 A1, WO2018054712 A1 and WO2011035906 A2.
本發明的目的是提供非反應性增效劑和系統,其有助於對包括含聚酯的織物的所有紡織物提供優異的拒水性性質,並降低該方法的能量消耗和化學品用量。本發明亦提供一種在該織物上獲得優異拒水性性質的方法。It is an object of the present invention to provide non-reactive synergists and systems that help provide excellent water repellency properties to all textiles, including polyester-containing fabrics, and reduce the energy consumption and chemical usage of the process. The present invention also provides a method of obtaining excellent water repellency properties on such fabrics.
據上所述,本發明關於一種化合物作為紡織物中用於持久拒水性的非反應性增效劑的用途,該化合物為以下的反應產物: (i) 至少一種二異氰酸酯或聚異氰酸酯; (ii) 至少一種芳香族化合物,其選自以下組成之群組: 及 , (I) (II) 其中 R 1、R 2、R 3、R 4及R 5獨立地選自由以下組成之群組:H及C 1-4烷基; Y為OH、NH 2或SH; X為O、N或S;及 (iii) 視需要選用之一或多種其他反應物。 According to the above, the present invention relates to the use of a compound as a non-reactive synergist for durable water repellency in textiles, which compound is the reaction product of: (i) at least one diisocyanate or polyisocyanate; (ii) ) at least one aromatic compound selected from the group consisting of: and , (I) (II) wherein R 1 , R 2 , R 3 , R 4 and R 5 are independently selected from the group consisting of: H and C 1-4 alkyl; Y is OH, NH 2 or SH; X is O, N or S; and (iii) one or more other reactants are selected as necessary.
在本揭示全文中,用語「非反應性增效劑」意指各個化合物不與紡織纖維的官能基團反應。Throughout this disclosure, the term "non-reactive synergist" means that the respective compound does not react with the functional groups of textile fibers.
根據本發明的非反應性增效劑及持久拒水性(DWR)系統既不包含任何含氟化合物也不包含苯乙烯。此外,由於不與紡織纖維的官能基團反應,本發明的非反應性增效劑及DWR系統在紡織物固化時不會釋放任何潛在的有毒化合物。據上所述,本發明進一步限制在製備對健康及環境有潛在危害的紡織品應用的增效劑及DWR系統中使用的成分的數量。The non-reactive synergist and durable water repellent (DWR) system according to the present invention contains neither any fluorochemicals nor styrene. In addition, since it does not react with the functional groups of textile fibers, the non-reactive synergist and DWR system of the present invention will not release any potentially toxic compounds when the textile is cured. In light of the above, the present invention further limits the number of ingredients used in the preparation of synergists and DWR systems for textile applications that are potentially hazardous to health and the environment.
至少一種二異氰酸酯或聚異氰酸酯(i)為較佳地至少一種,例如一種、二種或三種芳香族異氰酸酯、脂肪族異氰酸酯、其預縮合物或縮合物。At least one diisocyanate or polyisocyanate (i) is preferably at least one, such as one, two or three aromatic isocyanates, aliphatic isocyanates, precondensates or condensates thereof.
較佳態樣中,芳香族異氰酸酯為亞甲基二苯基異氰酸酯(MDI)或甲苯二異氰酸酯(TDI ),且預縮合物或縮合物為基於亞甲基二苯基異氰酸酯(MDI)的預縮合物或基於六亞甲基二異氰酸酯(HDI)的縮合物。 In a preferred embodiment, the aromatic isocyanate is methylene diphenyl isocyanate (MDI) or toluene diisocyanate (TDI ) , and the precondensate or condensate is a precondensate based on methylene diphenyl isocyanate (MDI) or condensates based on hexamethylene diisocyanate (HDI).
在本文中,用語「預縮合物」及「預聚合物」可互換使用,是指穩定、通常部分聚合的化學中間體,其仍然具有反應性,亦即可以在稍後時間完全聚合(例如來自杭斯曼公司的MDI預縮合物Suprasec®2021或2010)。In this article, the terms "precondensate" and "prepolymer" are used interchangeably and refer to stable, usually partially polymerized chemical intermediates that are still reactive, i.e. can be fully polymerized at a later time (e.g. from Hangsmann's MDI precondensate Suprasec® 2021 or 2010).
至少一種芳香族化合物(ii)較佳為苯甲醇或糠醇。The at least one aromatic compound (ii) is preferably benzyl alcohol or furfuryl alcohol.
本發明一個具體實例中,50 mol%的至少一種芳香族化合物(ii)被式(III)的脂肪族化合物取代 (III), 其中 Y為OH、NH 2或SH。 In a specific example of the present invention, 50 mol% of at least one aromatic compound (ii) is replaced by an aliphatic compound of formula (III) (III), wherein Y is OH, NH2 or SH.
較佳態樣中,式(III)的脂肪族化合物為硬脂醇。In a preferred embodiment, the aliphatic compound of formula (III) is stearyl alcohol.
一個態樣中,約40%或更多、較佳約60%或更多的至少一種二異氰酸酯或聚異氰酸酯(i)的−N=C=O基團與芳香族化合物(ii)反應。In one aspect, about 40% or more, preferably about 60% or more of the −N=C=O groups of at least one diisocyanate or polyisocyanate (i) are reacted with the aromatic compound (ii).
其他反應物(iii)選自由一或多種二元醇或多元醇、N-甲基二乙醇胺(NMDEA)、2,2,6,6-四甲基哌啶(TMP)及其混合物組成之群組。Other reactants (iii) are selected from the group consisting of one or more diols or polyols, N-methyldiethanolamine (NMDEA), 2,2,6,6-tetramethylpiperidine (TMP) and mixtures thereof group.
根據本發明的合適的二醇包括乙二醇、二乙二醇、三乙二醇、1,3-丙二醇、1,4-丁二醇、1,6-己二醇、1,5-庚二醇或其組合。Suitable glycols according to the invention include ethylene glycol, diethylene glycol, triethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1,5-heptanediol Diols or combinations thereof.
根據本發明的合適多元醇包含三或更多個羥基並且包括甘油、三羥甲基乙烷、三羥甲基丙烷、1,2,6-己三醇、季戊四醇、三季戊四醇、二季戊四醇、三羥甲基丙烷、丙氧基化季戊四醇、乙氧基化季戊四醇、乙氧基化三羥甲基丙烷、木糖醇、山梨糖醇、葡萄糖、果糖及蔗糖。Suitable polyols according to the present invention contain three or more hydroxyl groups and include glycerol, trimethylolethane, trimethylolpropane, 1,2,6-hexanetriol, pentaerythritol, tripentaerythritol, dipentaerythritol, trimethylolpropane Methoxymethylpropane, propoxylated pentaerythritol, ethoxylated pentaerythritol, ethoxylated trimethylolpropane, xylitol, sorbitol, glucose, fructose and sucrose.
一個態樣中,其他反應物(iii)與約60%或更少或較佳約40%或更少的至少一種二異氰酸酯或聚異氰酸酯(i)的−N=C=O基團反應。另一個態樣中,其他反應物(iii)與約10%至約30%的至少一種二異氰酸酯或聚異氰酸酯(i)的−N=C=O基團反應。In one aspect, the other reactant (iii) reacts with about 60% or less, or preferably about 40% or less, of the −N=C=O groups of at least one diisocyanate or polyisocyanate (i). In another aspect, the other reactant (iii) is reacted with about 10% to about 30% of the −N=C=O groups of at least one diisocyanate or polyisocyanate (i).
較佳態樣中,根據本發明的化合物為以下的反應產物:(i)基於亞甲基二苯基異氰酸酯(MDI)的預縮合物,其具有等於或大於2的官能度、(ii)糠醇或苯甲醇,其與約60%或更多的至少一種二異氰酸酯或聚異氰酸酯(i)的−N=C=O基團反應;及N-甲基二乙醇胺(NMDEA)(iii),其與約10%的至少一種二異氰酸酯或聚異氰酸酯(i)的−N=C=O基團反應,或2,2,6,6-四甲基哌啶(TMP)(iii),其與約30%的至少一種二異氰酸酯或聚異氰酸酯(i)的−N=C=O基團反應。In a preferred aspect, the compound according to the present invention is the reaction product of: (i) a precondensate based on methylene diphenyl isocyanate (MDI), which has a functionality equal to or greater than 2, (ii) furfuryl alcohol or benzyl alcohol, which reacts with about 60% or more of the −N=C=O groups of at least one diisocyanate or polyisocyanate (i); and N-methyldiethanolamine (NMDEA) (iii), which reacts with About 10% of the −N=C=O groups of at least one diisocyanate or polyisocyanate (i), or 2,2,6,6-tetramethylpiperidine (TMP) (iii), which reacts with about 30 % of the −N=C=O groups of at least one diisocyanate or polyisocyanate (i) react.
根據本發明的化合物可被配調成水性分散物,較佳包含約20重量%至約35重量%的乾成分(包括界面活性劑)。Compounds according to the invention may be formulated as aqueous dispersions, preferably containing from about 20% to about 35% by weight of dry ingredients (including surfactants).
根據本發明的合適界面活性劑是分散劑,包括已知的市售表面活性化合物,諸如非離子乙氧基化化合物,例如乙氧基化醇或乙氧基化羧酸,陽離子界面活性劑,諸如季銨鹽,或脂肪胺。合適地,脂肪胺與合適的酸組合使用,例如有機酸諸如乙酸。Suitable surfactants according to the invention are dispersants, including known commercially available surfactants, such as non-ionic ethoxylated compounds, for example ethoxylated alcohols or ethoxylated carboxylic acids, cationic surfactants, Such as quaternary ammonium salts, or fatty amines. Suitably, the fatty amine is used in combination with a suitable acid, for example an organic acid such as acetic acid.
若需要,可以將已知可用作處理紡織品組成物的組分的其他成分添加到本發明所得水性分散物中。If desired, other ingredients known to be useful as components of compositions for treating textiles may be added to the aqueous dispersions obtained according to the present invention.
本發明亦關於一種持久拒水性(DWR)系統,其包含(a)至少一種非氟化拒水性化合物;及(b)至少一種根據本發明的非反應性增效劑化合物。The invention also relates to a durable water repellency (DWR) system comprising (a) at least one non-fluorinated water repellent compound; and (b) at least one non-reactive builder compound according to the invention.
至少一種非氟化拒水性化合物(a)較佳地選自由以下組成之群組:聚胺酯、丙烯酸共聚物、蠟、三聚氰胺縮合物、聚矽氧拒水劑、超支化/樹枝狀拒水劑及其混合物。The at least one non-fluorinated water repellent compound (a) is preferably selected from the group consisting of: polyurethanes, acrylic copolymers, waxes, melamine condensates, silicone water repellents, hyperbranched/dendritic water repellents and its mixture.
一個態樣中,至少一種非氟化拒水性化合物(a)與化合物(b)的比率為約90:10至約10:90,較佳約80:20至約20:80,更佳約70:30至約30:70,最佳約60:40至約40:60。In one aspect, the ratio of at least one non-fluorinated water-repellent compound (a) to compound (b) is about 90:10 to about 10:90, preferably about 80:20 to about 20:80, more preferably about 70 :30 to about 30:70, best about 60:40 to about 40:60.
較佳態樣中,化合物(a)為聚胺酯、丙烯酸共聚物或其混合物,且(a)與(b)的比率為約5:1至約1:2,較佳約3:1至約1:1。In a preferred embodiment, compound (a) is polyurethane, acrylic copolymer or a mixture thereof, and the ratio of (a) to (b) is about 5:1 to about 1:2, preferably about 3:1 to about 1 :1.
根據本發明的DWR系統亦可以進一步包含一或多種選自由以下組成之群組的物質:添加劑、溶劑及界面活性劑。The DWR system according to the present invention may further comprise one or more substances selected from the group consisting of additives, solvents and surfactants.
合適的添加劑是潤濕劑(例如來自杭斯曼公司的INVADINE ®PBN)、pH控制劑(例如乙酸、檸檬酸、鹽酸、丙酸、苯甲酸及其鈉鹽)、樹脂、催化劑(例如來自杭斯曼公司的Knittex ®類型)及用於穩定的助溶劑(例如乙二醇)。 Suitable additives are wetting agents (e.g. INVADINE ® PBN from Hangsmann), pH control agents (e.g. acetic acid, citric acid, hydrochloric acid, propionic acid, benzoic acid and their sodium salts), resins, catalysts (e.g. from Hangsmann) Knittex® type from SMAN) and co-solvents for stabilization (e.g. ethylene glycol).
合適的溶劑是可以溶解本發明DWR系統的化合物以形成溶液的任何類型的物質,例如乙酸烷基酯(例如乙酸乙酯、乙酸正丙酯、乙酸丁酯)、甲基乙基酮(MEK)、甲基異丁基酮(MiBK)及二甲基甲醯胺(DMF)。Suitable solvents are any type of substance that can dissolve the compounds of the DWR system of the invention to form a solution, such as alkyl acetates (e.g., ethyl acetate, n-propyl acetate, butyl acetate), methyl ethyl ketone (MEK) , methyl isobutyl ketone (MiBK) and dimethyl formamide (DMF).
根據本發明的非反應性增效劑及DWR系統可用於纖維材料的拒水性加工。The non-reactive synergist and DWR system according to the present invention can be used for water-repellent processing of fiber materials.
本發明進一步關於一種處理由纖維材料構成的紡織物的方法,包含用本發明的非反應性增效劑或DWR系統填塞(padding)織物,然後乾燥的步驟。The invention further relates to a method of treating textile fabrics consisting of fibrous materials, comprising the steps of padding the fabric with a non-reactive synergist or DWR system of the invention and then drying.
根據本發明的方法可以進一步包括固化步驟。最高固化溫度等於或低於180°C,較佳等於或低於150°C,更佳等於或低於110°C,又更佳等於或低於100°C,最佳等於或低於80°C。The method according to the invention may further comprise a curing step. The maximum curing temperature is equal to or lower than 180°C, preferably equal to or lower than 150°C, more preferably equal to or lower than 110°C, more preferably equal to or lower than 100°C, and most preferably equal to or lower than 80° C.
將經過根據本發明的化合物或DWR系統處理的紡織物例如是聚酯、聚醯胺、棉、其摻合物或變體。較佳地,織物是聚酯或聚醯胺,或者其摻合物或變體。通常,此類紡織物是織物、針織物或非織物。Textiles to be treated with the compounds or DWR systems according to the invention are, for example, polyester, polyamide, cotton, blends or variants thereof. Preferably, the fabric is polyester or polyamide, or blends or variations thereof. Typically, such textiles are woven, knitted or non-woven.
在根據本發明的方法中,根據本發明的化合物在壓染浴(pad bath)中的濃度為約2至約20 g/L,較佳約5至約15 g/L,最佳約10 g /L至約200 g/L。In the method according to the present invention, the concentration of the compound according to the present invention in the pad bath is about 2 to about 20 g/L, preferably about 5 to about 15 g/L, most preferably about 10 g /L to about 200 g/L.
根據本發明的化合物及DWR系統特別適用於賦予天然及合成紡織物拒水性性質。令人驚訝的是,在合成紡織物(諸如聚酯織物或棉及聚酯的混合織物)實現所需的拒水效果水平,但在棉織物也可見此效果。用根據本發明的化合物及DWR系統處理的紡織物特別適用於外衣。The compounds and DWR systems according to the invention are particularly suitable for imparting water-repellent properties to natural and synthetic textiles. Surprisingly, the required level of water-repellent effect is achieved on synthetic textiles such as polyester fabrics or blends of cotton and polyester, but the effect is also seen on cotton fabrics. Textiles treated with compounds according to the invention and DWR systems are particularly suitable for outerwear.
以下實施例用於說明本發明。除非另有說明,否則溫度以攝氏度為單位,濃度以g/L為單位。 化學品 Suprasec ®2021:預聚合的二苯基甲烷二異氰酸酯(MDI)-每單位有2.5個NCO基團的官能度(杭斯曼公司) MiBK:甲基異丁基酮 BuAc:乙酸丁酯 三羥甲基丙烷 NMDEA: N-甲基二乙醇胺 TMP:2,2,6,6-四甲基哌啶 糠醇 苯甲醇 硬脂醇 2-HEA:2-羥乙基丙烯酸酯 Marlipal O13/100:乙氧基化異十三烷醇 10EO Ethoquad HT/25:乙氧基化牛脂甲基氯化銨 丙二醇 HAc:乙酸 IVADINE ®PBN:潤濕劑(杭斯曼公司) Neoseed ®NR-7080:基於聚丙烯酸酯的拒水劑(Nicca Textile Chemicals) Zelan ®R3:基於聚胺酯的拒水劑(Chemours/杭斯曼公司) UXN:Phobol Extender® UXN反應增效劑(杭斯曼公司) 實施例實施例1 - 本發明非反應性增效劑化合物(NonREx 1)的合成 The following examples illustrate the invention. Unless otherwise stated, temperatures are in degrees Celsius and concentrations in g/L. Chemicals Suprasec ® 2021: Prepolymerized diphenylmethane diisocyanate (MDI) - functionality with 2.5 NCO groups per unit (Hangsmann AG) MiBK: Methyl isobutyl ketone BuAc: Butyl acetate tris Methylmethylpropane NMDEA: N -Methyldiethanolamine TMP: 2,2,6,6-Tetramethylpiperidine Furfuryl alcohol Benzyl alcohol Stearyl alcohol 2-HEA: 2-Hydroxyethylacrylate Marlipal O13/100: Ethyl alcohol Oxylated isotridecyl alcohol 10EO Ethoquad HT/25: Ethoxylated tallow Methyl ammonium chloride Propylene glycol HAc: Acetic acid IVADINE ® PBN: Wetting agent (Hangsmann Company) Neoseed ® NR-7080: Based on polyacrylic acid Ester-based water repellent (Nicca Textile Chemicals) Zelan ® R3: Polyurethane-based water repellent (Chemours/Hangsmann) UXN: Phobol Extender® UXN reaction synergist (Hangsmann) Examples Example 1 - Synthesis of the non-reactive synergist compound (NonREx 1) of the present invention
在配備機械攪拌器、內部溫度計及回流冷凝器的500 mL三頸圓底燒瓶中,在中間氣氛(inter atmosphere)下加入90.5 g Suprasec® 2021(0.500 eq NCO,假設莫耳重量為362 g/mol)及96 g MiBK。在室溫下攪拌數分鐘後,得到澄清的低黏度溶液。然後,加入6.70 g (50 mmol;0.150 eq)三羥甲基丙烷,並在連續攪拌溶液的同時升溫至50℃。使用紅外光譜追踪反應進程,監測2260 cm -1處的峰面積(NCO價振動)。在50°C下經過90分鐘後,加入在5.75 g MiBK中的2.98 g (25 mmol;0.050 eq)NMDEA;溫度升高7°C顯示有強烈的放熱反應。在50°C下繼續攪拌1小時後,使用50.0 g MiBK稀釋反應物質。製備並滴加29.40 g(300 mmol;0.3 eq)糠醇。在添加過程,放熱反應使內部溫度升高9°C。在50℃繼續又攪拌90分鐘後,使反應物質冷卻至室溫過夜。在此期間隨著黏度的增加,又添加46 gMiBK。獲得370 g 35%乾含量質量的反應物。 In a 500 mL three-neck round bottom flask equipped with a mechanical stirrer, internal thermometer and reflux condenser, add 90.5 g Suprasec® 2021 (0.500 eq NCO, assuming a molar weight of 362 g/mol ) and 96 g MiBK. After stirring at room temperature for several minutes, a clear, low-viscosity solution was obtained. Then, 6.70 g (50 mmol; 0.150 eq) trimethylolpropane was added and the temperature was raised to 50°C while continuously stirring the solution. Use infrared spectroscopy to track the reaction progress and monitor the peak area at 2260 cm -1 (NCO valence vibration). After 90 min at 50°C, 2.98 g (25 mmol; 0.050 eq) NMDEA in 5.75 g MiBK was added; a temperature rise of 7°C showed a strong exothermic reaction. After stirring for 1 hour at 50°C, the reaction mass was diluted with 50.0 g MiBK. Prepare and add 29.40 g (300 mmol; 0.3 eq) of furfuryl alcohol dropwise. During the addition, an exothermic reaction increased the internal temperature by 9°C. After stirring at 50°C for a further 90 minutes, the reaction mass was allowed to cool to room temperature overnight. During this period as the viscosity increased, an additional 46 gMiBK was added. 370 g of reactant with a mass of 35% dry content were obtained.
單獨使用苯甲醇(NonREx 2)以及糠醇及硬脂醇的混合物(NonREx 3)製備進一步的非反應性增效劑化合物,其係根據相同的反應方案由多價異氰酸酯預聚物所合成。Further non-reactive synergist compounds were prepared using benzyl alcohol alone (NonREx 2) and a mixture of furfuryl alcohol and stearyl alcohol (NonREx 3), which were synthesized from polyvalent isocyanate prepolymers according to the same reaction scheme.
表1顯示根據本發明獲得的非反應性增效劑化合物(NonREx 1-3),以及使用2-HEA取代一或多種芳香族/脂肪族醇的比較增效劑組成物(Comp. 1)。這些組成物已用於製備實施例2中的水性分散物。
表 1:根據本發明的非反應性增效劑化合物(NonREx 1-3)及比較增效劑(Comp.1)
將150 g實施例1獲得的有機溶液(有機溶液ex.1,35.0%乾含量)在60℃保持45分鐘。在55-60°C下製備2.1 g Marlipal O13/100、1.05 g Ethoquad HT/25、7.87 g丙二醇及243.75 g水的溶液,然後加入6.3 g 60%HAc以達到約3的pH值。將有機溶液加入界面活性劑混合物中,同時使用高速剪切力攪拌器。所得物質在200 bar (2x10 7Pa)及54-62°C下通過高壓均化器四次。在減壓下從所得乳液除去有機溶劑。加水得到乾含量為25%的白色乳液(紅外乾燥條件及120℃下1小時)。 150 g of the organic solution obtained in Example 1 (organic solution ex. 1, 35.0% dry content) was maintained at 60°C for 45 minutes. Prepare a solution of 2.1 g Marlipal O13/100, 1.05 g Ethoquad HT/25, 7.87 g propylene glycol and 243.75 g water at 55-60°C, then add 6.3 g 60% HAc to achieve a pH of approximately 3. Add the organic solution to the surfactant mixture while using a high-speed shear mixer. The resulting material is passed through a high-pressure homogenizer four times at 200 bar (2x10 7 Pa) and 54-62°C. The organic solvent was removed from the resulting emulsion under reduced pressure. Add water to obtain a white emulsion with a dry content of 25% (infrared drying conditions and 1 hour at 120°C).
以下表2說明用根據本發明的非反應性增效劑化合物(Non-REx 1-3)及比較增效劑(Comp. 1)獲得的不同水性分散物。
表 2:根據本發明與比較水性分散物的水性分散物
以下實施例(作為代表性實施例)描述使用根據實施例2的一般程序製備的水分散物以DWR系統處理PES紡織物(藍色聚酯,ID004)。 實施例3 - 應用實施例(加工) 一般條件 - 應用 The following example (as a representative example) describes the treatment of a PES textile (blue polyester, ID004) with a DWR system using an aqueous dispersion prepared according to the general procedure of Example 2. Example 3 - Application Example (Processing) General Conditions - Application
所有以g/L為單位的負載指的是25%的標準固體含量,並在報告中進行校正以匹配此水平。合成材料的標準配方包含1 g/L HAc 60%及5 mL/L IVADINE ®PBN作為潤濕劑。根據封端異氰酸酯的產物安全理由,含增效劑調配物的典型固化條件是在110°C下乾燥10分鐘,且在乾燥櫃中在150°C下固化至少5分鐘,或在Mathis實驗室烘乾機的等效條件下進行。應用是藉由手動實驗室軋染機(lab foulard)中填塞而完成。 - 洗衣 All loadings in g/L refer to a standard solids content of 25% and are corrected in the report to match this level. The standard formulation of synthetic materials contains 1 g/L HAc 60% and 5 mL/L IVADINE ® PBN as wetting agents. Based on product safety reasons for blocked isocyanates, typical cure conditions for synergist-containing formulations are drying at 110°C for 10 minutes and curing at 150°C for a minimum of 5 minutes in a drying cabinet, or drying at Mathis Laboratories Performed under conditions equivalent to those of a dry machine. Application is accomplished by packing in a manual lab foulard. -Laundry _
在洗衣/最後一個滾筒烘乾機循環(LTD,洗衣滾筒烘乾)之前和之後測試樣品。此處使用在40°C的4N洗衣類型,模擬典型的家庭洗衣。用一定量的附加負載洗滌織物以符合樣品的一定應力水平。Samples were tested before and after the last wash/last tumble dryer cycle (LTD, Laundry Tumble Dry). A 4N laundry type at 40°C is used here to simulate typical household laundry. The fabric is washed with an amount of additional load to match a certain stress level on the sample.
根據應用實施例獲得的成品織物經過以下測試:The finished fabric obtained according to the application examples was subjected to the following tests:
(I) 根據AATCC進行噴灑試驗 結果:織物滴落(droplets falling of the fabric),噴灑評比(Spray rating) 100(最佳)、50(最差);0(完全潤濕) (I) Spray testing in accordance with AATCC Results: droplets falling of the fabric, spray rating 100 (best), 50 (worst); 0 (completely wet)
(II)根據AATCC的邦德斯曼(Bundesmann)試驗(BM) - 結果:1、5及10分鐘後的邦德斯曼評比,如同噴灑評比,5(表面沒有水殘留,即最佳效果)至1(完全表面潤濕) - 吸水性:測試後織物樣品的相對增重百分比 - 洩漏:滲透樣品的水量(mL) (II) According to AATCC’s Bundesmann test (BM) - Results: Bondesmann rating after 1, 5 and 10 minutes, just like the spray rating, 5 (no water residue on the surface, i.e. best effect) to 1 (complete surface wetting) - Water absorption: relative weight gain percentage of fabric sample after test - Leakage: Amount of water penetrating the sample (mL)
已製備根據本發明的不同DWR系統,並與不同濃度的單獨拒水劑(標準)以及比較DWR系統進行比較。結果概述於以下表3。
表 3:單獨拒水劑(標準)及不同DWR系統經受邦德斯曼試驗的性能比較
從以上表3可見,根據本發明的DWR系統(即NonREx 1-3與拒水劑丙烯酸酯 -Neoseed® NR7080及Zelan R3的組合)在不同的情況下顯著降低PES織物的吸水性。噴灑評比不受影響,所有樣品均為100,除非另有說明。As can be seen from Table 3 above, the DWR system according to the present invention (ie, the combination of NonREx 1-3 and water repellent acrylates -Neoseed® NR7080 and Zelan R3) significantly reduces the water absorption of PES fabrics under different circumstances. Spray ratings are not affected and all samples are rated at 100 unless otherwise stated.
重要的是,配方在80°C(DWR系統4)而不是150°C下固化,保持性能水平或得到改善,節省能源,免除對高固化溫度的需求,相較於標準增效劑類型可消除織物及排氣的殘留封端劑。Importantly, the formulation cures at 80°C (DWR System 4) rather than 150°C, maintaining or improving performance levels, saving energy and eliminating the need for high cure temperatures compared to standard synergist types. Residual blocking agent for fabrics and exhaust.
此外,30 g/L的NR7080(標準3)在80°C的所有固化時間實現約30%的吸水性,而30 g/L NR7080與10 g/L NonREx 1(DWR System 4)的組合吸收約21%的吸水率,達到或超過單獨的NR7080(標準1)在150°C的水平。Additionally, 30 g/L NR7080 (Standard 3) achieved approximately 30% water absorption at all cure times at 80°C, while the combination of 30 g/L NR7080 with 10 g/L NonREx 1 (DWR System 4) absorbed approximately Water absorption of 21%, meeting or exceeding the level of NR7080 alone (Standard 1) at 150°C.
將拒水劑NR-7080的用量減少到10 g/L(標準3),並將其與添加5 g/L Non-REx 2或3(DWR系統4)的配方比較,在80°C再次產生約21%的吸水性。洩漏和邦德斯曼評比恢復到單獨使用30 g/L拒水劑的水平,即10 g/L NR-7080及5g/L NonREx 2或3在80°C的組合達到與30g/L NR-7080在150°C類似結果。將聚胺酯中的官能基團從呋喃(Non-REx 1類型)改為苯基(Non-REx 2類型)以類似的方式影響性能,即它們是可交換的(DWR系統4),因此Non-REx 1可以在150°C或80°C下以Non-REx 2在5及10 g/L的Non-REx用量下替換,而達到可比擬的結果。Reducing the amount of water repellent agent NR-7080 to 10 g/L (Standard 3) and comparing it to the formulation adding 5 g/L Non-REx 2 or 3 (DWR System 4), again at 80°C About 21% water absorbency. Leakage and Bondesmann ratings return to the level of 30 g/L water repellent alone, i.e. the combination of 10 g/L NR-7080 and 5g/L NonREx 2 or 3 at 80°C reaches the same level as 30g/L NR- Similar results for 7080 at 150°C. Changing the functional groups in the polyurethane from furan (Non-REx 1 type) to phenyl (Non-REx 2 type) affects the properties in a similar way, i.e. they are exchangeable (DWR system 4) and therefore Non-REx 1 can be replaced with Non-REx 2 at 150°C or 80°C at Non-REx dosages of 5 and 10 g/L with comparable results.
當拒水劑的用量更進一步降低至5 g/L,低於NR7080類型的有效水平(噴灑:80/75/70;41% Abs.)時,添加最少5 g/L Non-REx 1回復效果(噴灑100/100/90;21% Abs.)-參見標準1與DWR系統1。為了比較,約為21%的織物吸水率(邦德斯曼試驗)及噴灑評比100/100/100(噴灑試驗)是單獨拒水劑NR7080在較高負載下的基線效果。When the amount of water-repellent agent is further reduced to 5 g/L, which is lower than the effective level of NR7080 type (spray: 80/75/70; 41% Abs.), add at least 5 g/L Non-REx 1 to restore the effect (Spray 100/100/90; 21% Abs.) - See Standard 1 with DWR System 1. For comparison, a fabric water absorption of approximately 21% (Bondesmann test) and a spray rating of 100/100/100 (spray test) are the baseline effects of water repellent agent NR7080 alone at higher loads.
將糠基類型增效劑(Non-REx 1)與聚胺酯蠟(與硬脂醇反應的低官能異氰酸酯)混合作為增效劑系統也是有效的,與Non-REx 1相比表現相似的性能。硬脂基成分直接添加到配方更能提高效果。Mixing a furfur-based type builder (Non-REx 1) with a polyurethane wax (a low-functional isocyanate reacted with stearyl alcohol) as a builder system is also effective and shows similar performance compared to Non-REx 1. Stearyl-based ingredients are added directly to the formula to increase the effectiveness.
根據本發明的DWR系統提供關於洗衣前的邦德斯曼雨試驗的顯著改善效果,即使在施用較低水平拒水劑的情況下也是如此,因此降低配方的成本並減少用於紡織品的化學品總量。經過5次洗衣循環(HL)後,效果會降低,但仍然可見。經過20次洗衣循環後,沒有觀察到差異,即產物不會影響性能。主要效果衡量指標是織物在試驗過程吸水量的質量百分比,越低越好。根據單獨本發明的NonREx化合物可能有助於拒水性,儘管未顯示在上述結果中。The DWR system according to the present invention provides significant improvements with respect to the pre-laundering Bondesmann rain test, even with the application of lower levels of water repellent, thus reducing the cost of the formulation and reducing the chemicals used on the textiles total amount. After 5 wash cycles (HL), the effect will be reduced but still visible. After 20 laundry cycles, no differences were observed, i.e. the product did not affect performance. The main effect measurement index is the mass percentage of water absorbed by the fabric during the test. The lower the better. NonREx compounds according to the invention alone may contribute to water repellency, although not shown in the above results.
根據本發明的DWR系統已經在80°C下提供效果水平,否則只能在120°C以上才能看到(例如,需要至少150°C的固化溫度的Phobol® ExtenderXAN或UXN),再一次降低成本及環境影響,使其也適用於需要特殊處理條件的織物。 縮寫: PUR = 聚胺酯 PES = 聚酯 TDI = 甲苯二異氰酸酯 MDI = 亞甲基二苯基二異氰酸酯 HDI = 六亞甲基二異氰酸酯 DWR = 持久拒水性系統 BM =邦德斯曼雨試驗 AATCC =美國紡織品化學家和染色學家協會 DWR systems according to the invention already provide effect levels at 80°C that would otherwise only be seen above 120°C (e.g. Phobol® ExtenderXAN or UXN requiring a curing temperature of at least 150°C), again reducing costs and environmental impact, making it also suitable for fabrics requiring special processing conditions. Abbreviation: PUR = polyurethane PES = polyester TDI = toluene diisocyanate MDI = methylene diphenyl diisocyanate HDI = hexamethylene diisocyanate DWR = Durable Water Repellent System BM = Bondsman rain test AATCC = American Association of Textile Chemists and Colorists
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