TW202349418A - Stain relief structure of cable - Google Patents

Stain relief structure of cable Download PDF

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Publication number
TW202349418A
TW202349418A TW111120544A TW111120544A TW202349418A TW 202349418 A TW202349418 A TW 202349418A TW 111120544 A TW111120544 A TW 111120544A TW 111120544 A TW111120544 A TW 111120544A TW 202349418 A TW202349418 A TW 202349418A
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Taiwan
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relief structure
stress relief
wire stress
insulating body
ridge
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TW111120544A
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Chinese (zh)
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TWI805392B (en
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蔡仁杰
許益致
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台達電子工業股份有限公司
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Abstract

A stain relief structure of cable includes conducting seat, wires, a supporting element and an insulating sleeve. The conducting seat includes an insulating body and a conducting element arranged in the insulating body. The wires pass through the insulating body and are electrically connected to the conducting element. The supporting element includes a plurality of ridges arranged on the outer periphery of the wires spacedly and annularly. The ridges are extended in the direction along the wires and away from the insulating body. The insulating sleeve covers the supporting element and is extended in the direction along the wires.

Description

線材應力消除結構Wire stress relief structure

本發明係有關於出線結構,尤指一種線材應力消除結構。The present invention relates to a wire outlet structure, in particular to a wire stress relief structure.

電子設備大多透過線纜的連接來進行電源或訊號傳輸。又,由於線纜與電子設備連接之處的線纜在電子裝置使用或移動時經常會受到較大的扭轉應力作用,進而導致線纜受損並縮短使用壽命。Most electronic devices use cable connections for power or signal transmission. In addition, since the cables where the cables are connected to the electronic equipment are often subjected to large torsional stress when the electronic device is used or moved, the cables are damaged and their service life is shortened.

再者,目前電子裝置在與線纜連接之處通常會設置具有應力消除(Strain Relief, SR)作用之線檔結構。此線檔結構是直接在電子裝置或連接器與線纜連接的地方成型一包覆套管,藉以消除或減少連接器與線纜連接處的應力。然而,現有的線檔結構在包覆套管的接端處仍會產生應力集中而容易造成線纜發生斷裂或損毀的狀況。Furthermore, current electronic devices are usually equipped with a wire stop structure with a stress relief (Strain Relief, SR) function where the cable is connected. This wire stop structure directly forms a covering sleeve where the electronic device or connector is connected to the cable, thereby eliminating or reducing the stress at the connection between the connector and the cable. However, the existing wire stop structure still produces stress concentration at the connection end of the covering sleeve, which may easily cause the cable to break or be damaged.

有鑑於此,本發明人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明改良之目標。In view of this, the inventor of the present invention devoted himself to research on the above-mentioned existing technology and cooperated with the application of academic theory to try his best to solve the above-mentioned problems, which became the goal of the improvement of the present invention.

本發明之一目的,在於提供一種線材應力消除結構,其係在導線之外緣面的複數脊片,藉以消除或減少連接器與線纜連接處的應力。One object of the present invention is to provide a wire stress relief structure, which is composed of a plurality of ridges on the outer edge surface of the conductor, so as to eliminate or reduce the stress at the connection between the connector and the cable.

為了達成上述之目的,本發明係為一種線材應力消除結構,包含導接座、導線、支撐元件及絕緣套筒。導接座包含絕緣本體及設置在絕緣本體中的導接元件。導線穿設絕緣本體並電性連接導接元件。支撐元件包含間隔環設在導線之外緣面的複數脊片,脊片分別沿著導線朝遠離絕緣本體的方向延伸。絕緣套筒包覆支撐元件並沿著導線方向延伸。In order to achieve the above object, the present invention is a wire stress relief structure, which includes a conductive base, a conductor, a supporting element and an insulating sleeve. The conductive base includes an insulating body and conductive elements arranged in the insulating body. The wires pass through the insulating body and are electrically connected to the conductive components. The support element includes a plurality of ridges arranged on the outer edge of the conductor in a spaced ring, and the ridges respectively extend along the conductor in a direction away from the insulating body. The insulating sleeve covers the support element and extends along the direction of the conductor.

相較於習知,本發明之線材應力消除結構係在導線之外緣面設置支撐元件,支撐元件連接導接座,並包含間隔且環繞設置的複數脊片,脊片沿著導線朝遠離絕緣本體的方向延伸;據此,施力在導接座及導線之間時,應力可沿著脊片延伸並逐漸分散,藉此消除應力集中的現象,以延長線材的使用壽命。Compared with the conventional ones, the wire stress relief structure of the present invention is provided with a support element on the outer edge of the conductor. The support element is connected to the conductor base and includes a plurality of spaced and surrounding ridges. The ridges move along the conductor away from the insulation. The direction of the main body extends; accordingly, when force is applied between the conductor base and the wire, the stress can extend along the ridge and gradually disperse, thereby eliminating stress concentration and extending the service life of the wire.

有關本發明之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。The detailed description and technical content of the present invention are described below with reference to the drawings. However, the attached drawings are only for reference and illustration and are not intended to limit the present invention.

請參照圖1,係為本發明之線材應力消除結構的應用示意圖。本發明係為一種線材應力消除結構1,其係用於連接一電子設備2或一連接器等。本實施例中,該電子設備2為一電源供應器,惟實際實施時不以此為限制。該線材應力消除結構1包括一導接座10、一導線20、一支撐元件30及一絕緣套筒40。該導線20連接該導接座10。該支撐元件30包覆該導線20。該絕緣套筒40連接該導接座10並包覆該支撐元件30,據以構成該線材應力消除結構1。Please refer to Figure 1, which is a schematic diagram of the application of the wire stress relief structure of the present invention. The invention is a wire stress relief structure 1, which is used to connect an electronic device 2 or a connector, etc. In this embodiment, the electronic device 2 is a power supply, but this is not a limitation in actual implementation. The wire stress relief structure 1 includes a conductive base 10 , a conductor 20 , a supporting element 30 and an insulating sleeve 40 . The wire 20 is connected to the conductive base 10 . The support element 30 covers the conductor 20 . The insulating sleeve 40 is connected to the conductive base 10 and covers the supporting element 30 to form the wire stress relief structure 1 .

請另參照圖2及圖3,係為本發明之線材應力消除結構未包覆有絕緣套筒的立體外觀示意圖及線材應力消除結構的側視圖。該導接座10包含一絕緣本體11及設置在該絕緣本體11中的一導接元件12。又,該導接元件12可包含一插頭、一連接器或複數導接線等元件。本實施例中,該導接元件12包含複數導接線。Please also refer to FIGS. 2 and 3 , which are a schematic three-dimensional appearance of the wire stress relief structure without being covered with an insulating sleeve and a side view of the wire stress relief structure of the present invention. The conductive base 10 includes an insulating body 11 and a conductive element 12 disposed in the insulating body 11 . In addition, the conductive component 12 may include a plug, a connector, or a plurality of conductive wires. In this embodiment, the conductive element 12 includes a plurality of conductive lines.

該導線20穿設該絕緣本體11並電性連接該導接元件12。實際實施時,該導線20可包含相互複數纏繞的雙絞線或一銅軸纜線等。The wire 20 passes through the insulating body 11 and is electrically connected to the conductive element 12 . In actual implementation, the conductor 20 may include multiple twisted pairs of twisted wires or a copper axis cable.

再者,該支撐元件30包含間隔環設在該導線20之外緣面的複數脊片31。該些脊片31分別沿著該導線20朝遠離該絕緣本體11的方向延伸。本發明的一實施例中,各脊片31係為一長條肋,並在末端具有一凸爪311。此外,該些脊片31平行環設在該導線20的表面。Furthermore, the support element 30 includes a plurality of ridges 31 arranged on the outer edge of the conductor 20 with spaced rings. The ridges 31 respectively extend along the wires 20 in a direction away from the insulating body 11 . In one embodiment of the present invention, each ridge 31 is a long rib and has a protruding claw 311 at the end. In addition, the ridges 31 are arranged in parallel rings on the surface of the conductor 20 .

在本實施例中,該支撐元件30更包括一內環片32。該內環片32係設置在該絕緣本體11及該些脊片31之間。該內環片32的一側連接該絕緣本體11、相對的另一側連接該些脊片31的一端。於實施例中,該些脊片31及該內環片32係為一體成型。In this embodiment, the supporting element 30 further includes an inner ring piece 32 . The inner ring piece 32 is disposed between the insulating body 11 and the ridge pieces 31 . One side of the inner ring piece 32 is connected to the insulating body 11 , and the opposite side is connected to one end of the ridge pieces 31 . In the embodiment, the ridge pieces 31 and the inner ring piece 32 are integrally formed.

又,該絕緣套筒40包覆該支撐元件30並沿著該導線20方向延伸。本發明的一些實施例中,該絕緣套筒40係具有一錐狀口41,該錐狀口41係承套該導接座10的一側。In addition, the insulating sleeve 40 covers the supporting element 30 and extends along the direction of the conductor 20 . In some embodiments of the present invention, the insulating sleeve 40 has a tapered mouth 41 , and the tapered mouth 41 covers one side of the conductive base 10 .

據此,施力在導接座10及導線20之間時,應力可沿著脊片31延伸並逐漸分散,藉此消除應力集中的現象,以延長線材的使用壽命。Accordingly, when force is applied between the conductor base 10 and the conductor 20 , the stress can extend along the ridge 31 and gradually disperse, thereby eliminating stress concentration and extending the service life of the wire.

請另參照圖4及圖5,係分別為本發明之線材應力消除結構另一實施方式的立體外觀示意圖及側視圖。本實施例與前一實施例大致相同,線材應力消除結構1a包括一導接座10a、一導線20a、一支撐元件30a及一絕緣套筒40a。該導接座10a、該導線20a及該絕緣套筒40a與前一實施例相同。本實施例相較於前一實施例不同之處在支撐元件30a的結構。Please also refer to FIG. 4 and FIG. 5 , which are respectively a three-dimensional appearance diagram and a side view of another embodiment of the wire stress relief structure of the present invention. This embodiment is substantially the same as the previous embodiment. The wire stress relief structure 1a includes a conductive base 10a, a conductor 20a, a supporting element 30a and an insulating sleeve 40a. The conductive base 10a, the conductor 20a and the insulating sleeve 40a are the same as the previous embodiment. Compared with the previous embodiment, the difference between this embodiment and the previous embodiment lies in the structure of the supporting element 30a.

該支撐元件30a包含間隔且環繞設置的複數脊片31a及一內環片32a。於本實施例中,各脊片31a的寬度係自該內環片32a的一側朝該遠離該導接座10a的方向逐漸縮減。The supporting element 30a includes a plurality of spaced and surrounding ridge pieces 31a and an inner ring piece 32a. In this embodiment, the width of each ridge piece 31a gradually decreases from one side of the inner ring piece 32a toward the direction away from the guide base 10a.

請再參照圖6及圖7,係分別為本發明之線材應力消除結構又一實施方式的立體外觀示意圖及側視圖。本實施例與前一實施例大致相同,線材應力消除結構1b包括一導接座10b、一導線20b、一支撐元件30b及一絕緣套筒40b。該導接座10b、該導線20b及該絕緣套筒40b與前一實施例相同。本實施例相較於前一實施例不同之處在支撐元件30b的結構。Please refer to FIGS. 6 and 7 again, which are respectively a schematic three-dimensional view and a side view of another embodiment of the wire stress relief structure of the present invention. This embodiment is substantially the same as the previous embodiment. The wire stress relief structure 1b includes a conductive base 10b, a conductor 20b, a supporting element 30b and an insulating sleeve 40b. The conductive base 10b, the conductor 20b and the insulating sleeve 40b are the same as the previous embodiment. Compared with the previous embodiment, the difference between this embodiment and the previous embodiment lies in the structure of the supporting element 30b.

該支撐元件30b包含間隔且環繞設置的複數脊片31b及一內環片32b。於本實施例中,各脊片31b包含不同寬度的一支撐段311b、一頸縮段312b及一延伸段313b。該支撐段311b係連接該內環片32b。該頸縮段312b設置在該支撐段311b及該延伸段313b之間。具體而言,相鄰脊片31b的支撐段311b之間具有一支撐間距314b。又,相鄰脊片31b的延伸段313b之間具有一延伸間距315b。在本實施例中,該支撐間距314b係小於該延伸間距315b。The supporting element 30b includes a plurality of ridge pieces 31b arranged at intervals and surrounding each other and an inner ring piece 32b. In this embodiment, each spine piece 31b includes a support section 311b, a necking section 312b and an extending section 313b with different widths. The support section 311b is connected to the inner ring piece 32b. The necked section 312b is disposed between the supporting section 311b and the extending section 313b. Specifically, there is a support spacing 314b between the support sections 311b of adjacent spine pieces 31b. In addition, there is an extension distance 315b between the extending sections 313b of adjacent ridges 31b. In this embodiment, the support distance 314b is smaller than the extension distance 315b.

請續參照圖8及圖9,係分別為本發明之線材應力消除結構另一實施方式的立體外觀示意圖及側視圖。本實施例與前一實施例大致相同,線材應力消除結構1c包括一導接座10c、一導線20c、一支撐元件30c及一絕緣套筒40c。該導接座10c、該導線20c及該絕緣套筒40c與前一實施例相同。本實施例相較於前一實施例不同之處在支撐元件30c的結構。Please continue to refer to FIG. 8 and FIG. 9 , which are respectively a three-dimensional appearance diagram and a side view of another embodiment of the wire stress relief structure of the present invention. This embodiment is substantially the same as the previous embodiment. The wire stress relief structure 1c includes a conductive base 10c, a conductor 20c, a supporting element 30c and an insulating sleeve 40c. The conductive base 10c, the conductor 20c and the insulating sleeve 40c are the same as the previous embodiment. Compared with the previous embodiment, the difference between this embodiment and the previous embodiment lies in the structure of the supporting element 30c.

該支撐元件30c包含間隔且環繞設置的複數脊片31c及一內環片32c。於本實施例中,各脊片31c的寬度係朝該遠離該導接座10c的方向逐漸縮減。另外要說明的是, 該些脊片31c係與該內環片32c可為異質材料,藉以增加應力過渡之梯度,並於該內環片32c射出成型時將該些脊片31c置入模具中一起射出成型。The support element 30c includes a plurality of spaced and surrounding ridge pieces 31c and an inner ring piece 32c. In this embodiment, the width of each ridge piece 31c gradually decreases in the direction away from the guide base 10c. In addition, it should be noted that the ridge pieces 31c and the inner ring piece 32c can be made of different materials to increase the gradient of stress transition, and the ridge pieces 31c can be placed in the mold when the inner ring piece 32c is injection molded. Injection molding together.

請另參照圖10及圖11,係分別為本發明之線材應力消除結構又一實施方式的立體外觀示意圖及側視圖。本實施例與前一實施例大致相同,線材應力消除結構1d包括一導接座10d、一導線20d、一支撐元件30d及一絕緣套筒40d。該導接座10d包含一絕緣本體11d及設置在該絕緣本體11d中的一導接元件12d。Please also refer to FIG. 10 and FIG. 11 , which are respectively a three-dimensional appearance diagram and a side view of another embodiment of the wire stress relief structure of the present invention. This embodiment is substantially the same as the previous embodiment. The wire stress relief structure 1d includes a conductive base 10d, a conductor 20d, a supporting element 30d and an insulating sleeve 40d. The conductive base 10d includes an insulating body 11d and a conductive element 12d disposed in the insulating body 11d.

本實施例中,該導接元件12d包含一插頭元件。該支撐元件30d包含間隔且環繞設置的複數脊片31d及一內環片32d,且該些脊片31d係呈鋸齒狀設置。要說明的是,該絕緣套筒40d包覆該絕緣本體11d、部分的導接元件12d及該支撐元件30d,並沿著該導線20d方向延伸。具體而言,該絕緣套筒40d係呈L形設置。In this embodiment, the conductive component 12d includes a plug component. The support element 30d includes a plurality of spaced and circumferentially arranged ridge pieces 31d and an inner ring piece 32d, and the ridge pieces 31d are arranged in a zigzag shape. It should be noted that the insulating sleeve 40d covers the insulating body 11d, part of the conductive element 12d and the supporting element 30d, and extends along the direction of the conductor 20d. Specifically, the insulating sleeve 40d is arranged in an L shape.

以上所述僅為本發明之較佳實施例,非用以定本發明之專利範圍,其他運用本發明之專利精神之等效變化,均應俱屬本發明之專利範圍。The above descriptions are only preferred embodiments of the present invention and are not intended to define the patent scope of the present invention. Other equivalent changes that apply the patent spirit of the present invention should all fall within the patent scope of the present invention.

1、1a~1d:線材應力消除結構 10、10a~10d:導接座 11、11d:絕緣本體 12、12d:導接元件 20、20a~20d:導線 30、30a~30d:支撐元件 31、31a~31d:脊片 311:凸爪 311b:支撐段 312b:頸縮段 313b:延伸段 314b:支撐間距 315b:延伸間距 32、32a~32d:內環片 40、40a~40d:絕緣套筒 41:錐狀口 1. 1a~1d: Wire stress relief structure 10, 10a~10d: guide base 11, 11d: Insulating body 12, 12d: Conductive components 20, 20a~20d: Wire 30, 30a~30d: Support element 31, 31a~31d: spine film 311:Protruding claw 311b: Support section 312b: Neck section 313b:Extended section 314b: Support spacing 315b: extended spacing 32, 32a~32d: inner ring piece 40, 40a~40d: Insulating sleeve 41: Conical mouth

圖1係本發明之線材應力消除結構的應用示意圖。Figure 1 is a schematic diagram of the application of the wire stress relief structure of the present invention.

圖2係為本發明之線材應力消除結構未包覆有絕緣套筒的立體外觀示意圖。Figure 2 is a schematic three-dimensional view of the wire stress relief structure of the present invention without being covered with an insulating sleeve.

圖3係為本發明之線材應力消除結構的側視圖。Figure 3 is a side view of the wire stress relief structure of the present invention.

圖4係為本發明之線材應力消除結構另一實施方式的立體外觀示意圖。FIG. 4 is a schematic three-dimensional view of another embodiment of the wire stress relief structure of the present invention.

圖5係為本發明之線材應力消除結構另一實施方式的的側視圖。Figure 5 is a side view of another embodiment of the wire stress relief structure of the present invention.

圖6係為本發明之線材應力消除結構又一實施方式的立體外觀示意圖。FIG. 6 is a schematic three-dimensional view of another embodiment of the wire stress relief structure of the present invention.

圖7係為本發明之線材應力消除結構又一實施方式的的側視圖。Figure 7 is a side view of another embodiment of the wire stress relief structure of the present invention.

圖8係為本發明之線材應力消除結構另一實施方式的立體外觀示意圖。FIG. 8 is a schematic three-dimensional view of another embodiment of the wire stress relief structure of the present invention.

圖9係為本發明之線材應力消除結構另一實施方式的的側視圖。Figure 9 is a side view of another embodiment of the wire stress relief structure of the present invention.

圖10係為本發明之線材應力消除結構又一實施方式的立體外觀示意圖。Figure 10 is a schematic three-dimensional view of another embodiment of the wire stress relief structure of the present invention.

圖11係為本發明之線材應力消除結構又一實施方式的的側視圖。Figure 11 is a side view of another embodiment of the wire stress relief structure of the present invention.

1:線材應力消除結構 1: Wire stress relief structure

10:導接座 10: Guide base

11:絕緣本體 11: Insulating body

12:導接元件 12: Leading components

20:導線 20:Wire

30:支撐元件 30:Support element

31:脊片 31:Spine film

311:凸爪 311:Protruding claw

32:內環片 32: Inner ring piece

40:絕緣套筒 40:Insulation sleeve

41:錐狀口 41: Conical mouth

Claims (10)

一種線材應力消除結構,包括: 一導接座,包含一絕緣本體及設置在該絕緣本體中的一導接元件; 一導線,穿設該絕緣本體並電性連接該導接元件; 一支撐元件,包含間隔環設在該導線之外緣面的複數脊片,該些脊片分別沿著該導線朝遠離該絕緣本體的方向延伸;以及 一絕緣套筒,包覆該支撐元件並沿著該導線方向延伸。 A wire stress relief structure, including: A conductive base includes an insulating body and a conductive element disposed in the insulating body; A conductor passes through the insulating body and is electrically connected to the conductive element; A support element includes a plurality of ridges arranged on the outer edge of the conductor in a spaced ring, and the ridges respectively extend along the conductor in a direction away from the insulating body; and An insulating sleeve covers the support element and extends along the direction of the conductor. 如請求項1所述之線材應力消除結構,其中該導接元件包含一插頭或複數導接線。The wire stress relief structure of claim 1, wherein the conductive element includes a plug or a plurality of conductors. 如請求項1所述之線材應力消除結構,其中各脊片的一末端具有一凸爪。The wire stress relief structure of claim 1, wherein one end of each ridge piece has a protruding claw. 如請求項1所述之線材應力消除結構,其中該支撐元件更包括一內環片,該內環片的一側連接該絕緣本體、相對的另一側連接該些脊片的一端。The wire stress relief structure of claim 1, wherein the support element further includes an inner ring piece, one side of the inner ring piece is connected to the insulating body, and the opposite side is connected to one end of the ridge pieces. 如請求項4所述之線材應力消除結構,其中該內環片及該些脊片係為一體成型。The wire stress relief structure of claim 4, wherein the inner ring piece and the ridge pieces are integrally formed. 如請求項4所述之線材應力消除結構,其中該些脊片與該內環片係射出成型。The wire stress relief structure of claim 4, wherein the ridge sheets and the inner ring sheet are injection molded. 如請求項4所述之線材應力消除結構,其該些脊片係呈鋸齒狀設置。In the wire stress relief structure of claim 4, the ridges are arranged in a zigzag shape. 如請求項4所述之線材應力消除結構,其中各脊片包含不同寬度的一支撐段、一頸縮段及一延伸段,該支撐段係連接該內環片,該頸縮段設置在該支撐段及該延伸段之間。The wire stress relief structure of claim 4, wherein each ridge piece includes a support section, a necking section and an extension section with different widths, the support section is connected to the inner ring piece, and the necking section is arranged on the between the support section and the extension section. 如請求項4所述之線材應力消除結構,其中各脊片的寬度係自該內環片的一側朝該遠離該導接座的方向逐漸縮減。The wire stress relief structure of claim 4, wherein the width of each ridge piece gradually decreases from one side of the inner ring piece toward the direction away from the guide base. 如請求項1所述之線材應力消除結構,其中各脊片的寬度係朝該遠離該導接座的方向逐漸縮減。The wire stress relief structure of claim 1, wherein the width of each ridge gradually decreases toward the direction away from the guide base.
TW111120544A 2022-06-02 2022-06-02 Stain relief structure of cable TWI805392B (en)

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