TW202344672A - Method for producing liquid crystal alignment film, photo-alignment agent, liquid crystal element, polymer, and diamine - Google Patents
Method for producing liquid crystal alignment film, photo-alignment agent, liquid crystal element, polymer, and diamine Download PDFInfo
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- TW202344672A TW202344672A TW112102350A TW112102350A TW202344672A TW 202344672 A TW202344672 A TW 202344672A TW 112102350 A TW112102350 A TW 112102350A TW 112102350 A TW112102350 A TW 112102350A TW 202344672 A TW202344672 A TW 202344672A
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- Prior art keywords
- liquid crystal
- group
- polymer
- crystal alignment
- independently
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- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 222
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- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229940057867 methyl lactate Drugs 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- QQZOPKMRPOGIEB-UHFFFAOYSA-N n-butyl methyl ketone Natural products CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- MUMZUERVLWJKNR-UHFFFAOYSA-N oxoplatinum Chemical compound [Pt]=O MUMZUERVLWJKNR-UHFFFAOYSA-N 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- DGTNSSLYPYDJGL-UHFFFAOYSA-N phenyl isocyanate Chemical compound O=C=NC1=CC=CC=C1 DGTNSSLYPYDJGL-UHFFFAOYSA-N 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229910003446 platinum oxide Inorganic materials 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- WYVAMUWZEOHJOQ-UHFFFAOYSA-N propionic anhydride Chemical compound CCC(=O)OC(=O)CC WYVAMUWZEOHJOQ-UHFFFAOYSA-N 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 229960004063 propylene glycol Drugs 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 229940116423 propylene glycol diacetate Drugs 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 125000003373 pyrazinyl group Chemical group 0.000 description 1
- PBMFSQRYOILNGV-UHFFFAOYSA-N pyridazine Chemical group C1=CC=NN=C1 PBMFSQRYOILNGV-UHFFFAOYSA-N 0.000 description 1
- VHNQIURBCCNWDN-UHFFFAOYSA-N pyridine-2,6-diamine Chemical compound NC1=CC=CC(N)=N1 VHNQIURBCCNWDN-UHFFFAOYSA-N 0.000 description 1
- YAAWASYJIRZXSZ-UHFFFAOYSA-N pyrimidine-2,4-diamine Chemical compound NC1=CC=NC(N)=N1 YAAWASYJIRZXSZ-UHFFFAOYSA-N 0.000 description 1
- 125000000714 pyrimidinyl group Chemical group 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012925 reference material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- UIIMBOGNXHQVGW-UHFFFAOYSA-N sodium;hydron;carbonate Chemical compound [Na+].OC(O)=O UIIMBOGNXHQVGW-UHFFFAOYSA-N 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003456 sulfonamides Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- KWUBJPCEIOBKBU-UHFFFAOYSA-N tert-butyl N-(5-aminopyridin-2-yl)-N-[2-[(5-aminopyridin-2-yl)-[(2-methylpropan-2-yl)oxycarbonyl]amino]ethyl]carbamate Chemical compound NC1=CN=C(C=C1)N(C(=O)OC(C)(C)C)CCN(C1=NC=C(C=C1)N)C(=O)OC(C)(C)C KWUBJPCEIOBKBU-UHFFFAOYSA-N 0.000 description 1
- XCAQIUOFDMREBA-UHFFFAOYSA-N tert-butyl n-[(2-methylpropan-2-yl)oxycarbonyl]carbamate Chemical group CC(C)(C)OC(=O)NC(=O)OC(C)(C)C XCAQIUOFDMREBA-UHFFFAOYSA-N 0.000 description 1
- 125000001981 tert-butyldimethylsilyl group Chemical group [H]C([H])([H])[Si]([H])(C([H])([H])[H])[*]C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 125000005147 toluenesulfonyl group Chemical group C=1(C(=CC=CC1)S(=O)(=O)*)C 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133711—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
- G02F1/133723—Polyimide, polyamide-imide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
- C08G73/105—Polyimides containing oxygen in the form of ether bonds in the main chain with oxygen only in the diamino moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1078—Partially aromatic polyimides wholly aromatic in the diamino moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1085—Polyimides with diamino moieties or tetracarboxylic segments containing heterocyclic moieties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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Abstract
Description
本發明是關於一種液晶配向膜的製造方法、光配向劑、液晶元件、聚合物及化合物。The invention relates to a manufacturing method of a liquid crystal alignment film, a photoalignment agent, a liquid crystal element, a polymer and a compound.
液晶元件被應用於從液晶電視或資訊顯示器(information display)等等相對大型的顯示裝置到智慧手機等小型的顯示裝置的廣泛用途中。液晶元件的性能由液晶的配向性或預傾角的大小、電壓保持率等各種特性決定。為了提高液晶元件的性能,以往除對液晶材料進行了改良以外,還對用於使液晶沿一定方向排列的液晶配向膜進行了改良(例如,參照專利文獻1及專利文獻2)。Liquid crystal elements are used in a wide range of applications, from relatively large display devices such as LCD televisions and information displays to small display devices such as smartphones. The performance of a liquid crystal element is determined by various characteristics such as the orientation of the liquid crystal, the size of the pretilt angle, and the voltage retention rate. In order to improve the performance of liquid crystal elements, in the past, in addition to improvements in liquid crystal materials, liquid crystal alignment films for aligning liquid crystals in a certain direction have been improved (for example, see Patent Document 1 and Patent Document 2).
在專利文獻1中公開了一種液晶配向劑,含有作為四羧酸二酐與二胺的反應生成物的聚醯胺酸及其衍生物,其中,在液晶配向劑中含有使用二叔丁基{[已二醯基雙(氮烷二基)]雙(5-胺基-2,1-亞苯基)}二胺基甲酸酯作為二胺而獲得的聚醯胺酸。另外,在專利文獻2中公開了在液晶配向劑中含有使用4,4'-[乙烷-1,2-二基雙(氧基)]雙(3-甲基苯胺)作為二胺而獲得的聚醯亞胺。 [現有技術文獻] [專利文獻] Patent Document 1 discloses a liquid crystal alignment agent containing polyamide and its derivatives which are the reaction products of tetracarboxylic dianhydride and diamine, wherein the liquid crystal alignment agent contains di-tert-butyl { A polyamide obtained by using [hexanedilylbis(azanediyl)]bis(5-amino-2,1-phenylene)}diaminoformate as a diamine. In addition, Patent Document 2 discloses that a liquid crystal alignment agent is obtained by using 4,4'-[ethane-1,2-diylbis(oxy)]bis(3-methylaniline) as a diamine. of polyimide. [Prior art documents] [Patent Document]
[專利文獻1]國際公開第2014/104015號 [專利文獻2]國際公開第2017/047596號 [Patent Document 1] International Publication No. 2014/104015 [Patent Document 2] International Publication No. 2017/047596
[發明所要解決的問題] 作為對膜賦予各向異性來形成液晶配向膜的方法,有光配向法。光配向法為如下方法:通過對形成於基板上的感放射線性的有機薄膜照射偏光或非偏光的放射線,而對膜賦予各向異性,由此對液晶分子的配向進行控制。根據所述方法,與以往的摩擦法相比,可抑制步驟內的灰塵或靜電的產生,因此能夠抑制因灰塵等所引起的顯示不良的產生或良率的降低。另外,也具有如下優點:可對形成於基板上的有機薄膜均勻地賦予液晶配向能力等。另一方面,在應用光配向法的情況下,通過光照射而容易產生聚合物等分解生成物,容易產生因所述分解生成物所引起的顯示不良(亮點)。為了實現液晶元件的高品質化,要求在使作為基本特性之一的液晶配向性優異的同時,抑制亮點的產生。 [Problem to be solved by the invention] As a method of imparting anisotropy to a film to form a liquid crystal alignment film, there is a photo-alignment method. The photoalignment method is a method of controlling the alignment of liquid crystal molecules by irradiating a radiation-sensitive organic thin film formed on a substrate with polarized or non-polarized radiation to impart anisotropy to the film. According to this method, compared with the conventional rubbing method, the generation of dust or static electricity in the step can be suppressed, and therefore the occurrence of display defects or a decrease in yield caused by dust or the like can be suppressed. In addition, there is also an advantage that liquid crystal alignment ability can be uniformly imparted to the organic thin film formed on the substrate. On the other hand, when the photoalignment method is applied, decomposition products such as polymers are easily generated by light irradiation, and display defects (bright spots) caused by the decomposition products are likely to occur. In order to realize high-quality liquid crystal elements, it is required to have excellent liquid crystal alignment, which is one of the basic characteristics, and to suppress the occurrence of bright spots.
在以智慧手機或平板個人電腦(Personal Computer,PC)等為代表的移動用途中,為了進一步擴大觸摸面板的工作面積且兼顧顯示裝置的小型化,正在進行實現窄邊框化的操作。作為實現窄邊框化的方法之一,已知有在基板面整體上形成液晶配向膜後,將密封劑塗布於液晶配向膜上,使基板彼此貼合的方法。另一方面,當在液晶配向膜上配置密封劑的情形時,容易對配置有密封劑的配向膜部分施加力。因此,若液晶配向膜的力學特性或密合性低,則有容易產生基板彼此的剝離之虞。In mobile applications such as smartphones and tablet personal computers (PCs), efforts are being made to achieve narrower borders in order to further expand the working area of the touch panel while miniaturizing the display device. As one of the methods for achieving narrow bezels, a method is known in which a liquid crystal alignment film is formed on the entire substrate surface, a sealant is applied to the liquid crystal alignment film, and the substrates are bonded to each other. On the other hand, when a sealant is disposed on the liquid crystal alignment film, force is easily applied to the portion of the alignment film where the sealant is disposed. Therefore, if the mechanical properties or adhesion of the liquid crystal alignment film are low, the substrates may easily peel off from each other.
另外,近年來,智慧手機或車載用途的液晶元件中,觸摸面板方式為主流,容易受到由使用者的按鍵操作引起的外力。就提高液晶元件的可靠性的觀點而言,對於構成液晶元件的液晶配向膜,也要求不易產生因受到外力所引起的顯示品質的降低且按鍵耐久性(也稱為觸摸面板耐性)良好。In addition, in recent years, among the liquid crystal elements used in smartphones and vehicles, the touch panel method has become the mainstream, which is susceptible to external force caused by the user's key operations. From the viewpoint of improving the reliability of liquid crystal elements, the liquid crystal alignment film constituting the liquid crystal element is also required to be less susceptible to deterioration in display quality due to external force and to have good key durability (also called touch panel durability).
本發明是鑒於所述課題而成,其主要目的在於提供一種液晶配向劑,所述液晶配向劑可獲得液晶配向性、按鍵耐久性及密合性優異的液晶配向膜且可製造亮點不良的產生得到抑制的液晶元件。 [解決問題的技術手段] The present invention is made in view of the above problems, and its main purpose is to provide a liquid crystal alignment agent that can obtain a liquid crystal alignment film with excellent liquid crystal alignment, key durability and adhesion and can prevent the occurrence of defective bright spots. Obtain suppressed liquid crystal element. [Technical means to solve problems]
本發明為了解決所述課題而採用以下手段。In order to solve the said problem, this invention adopts the following means.
<1> 一種液晶配向膜的製造方法,包括:通過含有具有下述式(1)所表示的部分結構(a)的聚合物[A]的液晶配向劑來形成塗膜的步驟;以及對所述塗膜進行光照射來賦予液晶配向能力的步驟。 [化1] (式(1)中,A 1及A 2分別獨立地為二價芳香環基;其中,A 1及A 2的其中一者或兩者具有-OR 1、-NR 2R 3或-SR 4所表示的基鍵結於芳香環而成的結構;R 1、R 2及R 4分別獨立地為氫原子或一價有機基;R 3為一價有機基;B 1及B 2分別獨立地為單鍵、-O-、-S-、-NR 5-、-CO-、* 1-CO-O-、* 1-O-CO-、* 1-CS-O-、* 1-O-CS-、* 1-CO-NR 6-或* 1-NR 6-CO-NR 7-;「* 1」表示與A 1或A 2的鍵結鍵;R 5、R 6及R 7分別獨立地為氫原子或一價有機基;X為二價烴基;「*」表示鍵結鍵) <1> A method for manufacturing a liquid crystal alignment film, including the steps of forming a coating film with a liquid crystal alignment agent containing a polymer [A] having a partial structure (a) represented by the following formula (1); and The coating film is irradiated with light to impart alignment ability to the liquid crystal. [Chemical 1] (In formula (1), A 1 and A 2 are each independently a divalent aromatic ring group; wherein, one or both of A 1 and A 2 have -OR 1 , -NR 2 R 3 or -SR 4 A structure in which the represented group is bonded to an aromatic ring; R 1 , R 2 and R 4 are independently hydrogen atoms or monovalent organic groups; R 3 is a monovalent organic group; B 1 and B 2 are independently For single bonds, -O-, -S-, -NR 5 -, -CO-, * 1 -CO-O-, * 1 -O-CO-, * 1 -CS-O-, * 1 -O- CS-, * 1 -CO-NR 6 - or * 1 -NR 6 -CO-NR 7 -; "* 1 " represents the bond with A 1 or A 2 ; R 5 , R 6 and R 7 are independent Ground is a hydrogen atom or a monovalent organic group; X is a divalent hydrocarbon group; "*" indicates a bond)
<2> 一種光配向劑,含有具有所述式(1)所表示的部分結構(a)的聚合物[A]。 <3> 一種液晶元件,包括通過所述<1>的方法而製造的液晶配向膜。 <4> 一種聚合物,包含源自下述式(3)所表示的二胺的結構單元。 [化2] (式(3)中,A 3及A 4分別獨立地為二價芳香環基;其中,A 3及A 4的其中一者或兩者具有-OR 1a或-NR 2aR 3a所表示的基鍵結於芳香環而成的結構;R 1a及R 2a分別獨立地為一價烴基;R 3a為氫原子或一價有機基;B 3及B 4分別獨立地為單鍵、-O-、-S-、-NR 5a-、-CO-、* 1-CO-O-、* 1-O-CO-、* 1-CS-O-、* 1-O-CS-、* 1-CO-NR 6a-或* 1-NR 6a-CO-NR 7a-;R 5a為一價有機基;R 6a及R 7a分別獨立地為氫原子或一價有機基;「* 1」表示與A 3或A 4的鍵結鍵;在B 3為-O-的情況下,Y為碳數1或2的烷二基、二價脂環式烴基或二價芳香族烴基,在B 3為* 1-O-CO-的情況下,Y為烷二基、具有碳數4以上的脂肪族烴環的二價脂環式烴基或二價芳香族烴基,在B 3為-O-及* 1-O-CO-以外的情況下,Y為二價烴基) <5> 一種二胺,由所述式(3)表示。 [發明的效果] <2> A photoalignment agent containing a polymer [A] having the partial structure (a) represented by the formula (1). <3> A liquid crystal element including a liquid crystal alignment film manufactured by the method of <1>. <4> A polymer containing a structural unit derived from a diamine represented by the following formula (3). [Chemicalization 2] (In formula (3), A 3 and A 4 are each independently a divalent aromatic ring group; wherein, one or both of A 3 and A 4 have a group represented by -OR 1a or -NR 2a R 3a A structure bonded to an aromatic ring; R 1a and R 2a are each independently a monovalent hydrocarbon group; R 3a is a hydrogen atom or a monovalent organic group; B 3 and B 4 are each independently a single bond, -O-, -S-, -NR 5a -, -CO-, * 1 -CO-O-, * 1 -O-CO-, * 1 -CS-O-, * 1 -O-CS-, * 1 -CO- NR 6a - or * 1 -NR 6a -CO-NR 7a -; R 5a is a monovalent organic group; R 6a and R 7a are independently a hydrogen atom or a monovalent organic group; "* 1 " means the same as A 3 or The bond of A 4 ; when B 3 is -O-, Y is an alkanediyl group with 1 or 2 carbon atoms, a divalent alicyclic hydrocarbon group or a divalent aromatic hydrocarbon group, and when B 3 is * 1 - In the case of O-CO-, Y is an alkanediyl group, a divalent alicyclic hydrocarbon group having an aliphatic hydrocarbon ring with 4 or more carbon atoms, or a divalent aromatic hydrocarbon group, and B 3 is -O- and * 1 -O In the case other than -CO-, Y is a divalent hydrocarbon group) <5> A diamine represented by the above formula (3). [Effects of the invention]
通過本發明,可獲得液晶配向性、按鍵耐久性及密合性優異的液晶配向膜且可獲得亮點不良的產生得到抑制的液晶元件。According to the present invention, a liquid crystal alignment film excellent in liquid crystal alignment, key durability, and adhesion can be obtained, and a liquid crystal element in which the occurrence of defective bright spots is suppressed can be obtained.
以下,對本公開的液晶配向劑及液晶配向膜的製造方法進行說明。Hereinafter, the manufacturing method of the liquid crystal alignment agent and the liquid crystal alignment film of the present disclosure will be described.
此外,在本說明書中,所謂「烴基」是包含鏈狀烴基、脂環式烴基及芳香族烴基的含義。所謂「鏈狀烴基」是指主鏈不含環狀結構,僅由鏈狀結構構成的直鏈狀烴基及分支狀烴基。其中,鏈狀烴基可為飽和也可為不飽和。所謂「脂環式烴基」是指僅包含脂環式烴的結構作為環結構,不含芳香環結構的烴基。其中,脂環式烴基無需僅由脂環式烴的結構構成,也包括在其一部分中具有鏈狀結構的基。所謂「芳香族烴基」是指包含芳香環結構作為環結構的烴基。其中,芳香族烴基無需僅由芳香環結構構成,也可在其一部分中包含鏈狀結構或脂環式烴的結構。「芳香環」是包含芳香族烴環及芳香族雜環的含義。所謂「有機基」是指從包含碳的化合物(即,有機化合物)中去除任意的氫原子而成的原子團。In addition, in this specification, the term "hydrocarbon group" means a linear hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group. The so-called "chain hydrocarbon group" refers to a linear hydrocarbon group and a branched hydrocarbon group that do not contain a cyclic structure in the main chain and are composed only of a chain structure. Among them, the chain hydrocarbon group may be saturated or unsaturated. The term "alicyclic hydrocarbon group" refers to a hydrocarbon group containing only an alicyclic hydrocarbon structure as a ring structure and not containing an aromatic ring structure. Here, the alicyclic hydrocarbon group does not need to be composed only of the structure of an alicyclic hydrocarbon, but also includes a group having a chain structure in a part thereof. The "aromatic hydrocarbon group" refers to a hydrocarbon group containing an aromatic ring structure as a ring structure. The aromatic hydrocarbon group does not need to be composed only of an aromatic ring structure, but may include a chain structure or an alicyclic hydrocarbon structure in a part thereof. "Aromatic ring" means an aromatic hydrocarbon ring and an aromatic heterocyclic ring. The “organic group” refers to an atomic group obtained by removing an arbitrary hydrogen atom from a compound containing carbon (that is, an organic compound).
《液晶配向劑》 本公開的液晶配向劑含有具有下述式(1)所表示的部分結構(a)的聚合物[A]。 [化3] (式(1)中,A 1及A 2分別獨立地為二價芳香環基;其中,A 1及A 2的其中一者或兩者具有-OR 1、-NR 2R 3或-SR 4所表示的基鍵結於芳香環而成的結構;R 1、R 2及R 4分別獨立地為氫原子或一價有機基;R 3為一價有機基;B 1及B 2分別獨立地為單鍵、-O-、-S-、-NR 5-、-CO-、* 1-CO-O-、* 1-O-CO-、* 1-CS-O-、* 1-O-CS-、* 1-CO-NR 6-或* 1-NR 6-CO-NR 7-;「* 1」表示與A 1或A 2的鍵結鍵;R 5、R 6及R 7分別獨立地為氫原子或一價有機基;X為二價烴基;「*」表示鍵結鍵) <<Liquid crystal alignment agent>> The liquid crystal alignment agent of the present disclosure contains a polymer [A] having a partial structure (a) represented by the following formula (1). [Chemical 3] (In formula (1), A 1 and A 2 are each independently a divalent aromatic ring group; wherein, one or both of A 1 and A 2 have -OR 1 , -NR 2 R 3 or -SR 4 A structure in which the represented group is bonded to an aromatic ring; R 1 , R 2 and R 4 are independently hydrogen atoms or monovalent organic groups; R 3 is a monovalent organic group; B 1 and B 2 are independently For single bonds, -O-, -S-, -NR 5 -, -CO-, * 1 -CO-O-, * 1 -O-CO-, * 1 -CS-O-, * 1 -O- CS-, * 1 -CO-NR 6 - or * 1 -NR 6 -CO-NR 7 -; "* 1 " represents the bond with A 1 or A 2 ; R 5 , R 6 and R 7 are independent Ground is a hydrogen atom or a monovalent organic group; X is a divalent hydrocarbon group; "*" indicates a bond)
本公開的液晶配向劑特別適合作為用於通過光配向處理來形成液晶配向膜的液晶配向劑(即光配向劑)。以下,首先,對本公開的液晶配向劑中所含的各成分及視需要而任意調配的其他成分進行說明。The liquid crystal alignment agent of the present disclosure is particularly suitable as a liquid crystal alignment agent (ie, photoalignment agent) used to form a liquid crystal alignment film through photo alignment treatment. Hereinafter, first, each component contained in the liquid crystal alignment agent of the present disclosure and other components optionally blended as necessary will be described.
<聚合物[A]> ·關於部分結構(a) 在式(1)中,作為A 1及A 2所表示的二價芳香環基,可列舉二價芳香族烴基及二價芳香族雜環基。作為二價芳香族烴基,可列舉去除與苯環、聯苯環、萘環或蒽環的構成環的碳原子鍵結的任意氫原子而成的基。作為二價含氮芳香族雜環基,可列舉去除與吡啶環、嘧啶環、噠嗪環或吡嗪環的構成環的碳原子鍵結的任意氫原子而成的基。這些中,A 1及A 2所表示的二價芳香環基優選為二價芳香族烴基,更優選為去除與苯環的構成環的碳原子鍵結的任意氫原子而成的基。 <Polymer [A]> ・About partial structure (a) In the formula (1), examples of the divalent aromatic ring group represented by A 1 and A 2 include a divalent aromatic hydrocarbon group and a divalent aromatic heterocyclic ring. base. Examples of the divalent aromatic hydrocarbon group include groups obtained by removing any hydrogen atom bonded to a carbon atom constituting the ring of a benzene ring, a biphenyl ring, a naphthalene ring or an anthracene ring. Examples of the divalent nitrogen-containing aromatic heterocyclic group include groups in which any hydrogen atom bonded to a carbon atom constituting the ring of a pyridine ring, a pyrimidine ring, a pyridazine ring or a pyrazine ring is removed. Among these, the divalent aromatic ring group represented by A 1 and A 2 is preferably a divalent aromatic hydrocarbon group, and more preferably a group obtained by removing any hydrogen atom bonded to a carbon atom constituting the benzene ring.
A 1及A 2的其中一者或兩者具有-OR 1、-NR 2R 3或-SR 4所表示的供電子性基(以下,也稱為「取代基F1」)鍵結於芳香環而成的結構。通過將在芳香環上直接鍵結有取代基F1的結構導入至聚合物中,熱再排列性提高,液晶配向性提高,或通過導入取代基F1而結晶性降低,成為容易緩和應力的結構,由此可推測強度提高且按鍵耐久性提高。另外,通過導入取代基F1而可提高聚合物的溶解性,並且可實現聚合物的高靈敏度化。 One or both of A 1 and A 2 have an electron-donating group (hereinafter, also referred to as "substituent F1") represented by -OR 1 , -NR 2 R 3 or -SR 4 bonded to the aromatic ring. formed structure. By introducing a structure in which the substituent F1 is directly bonded to the aromatic ring into the polymer, the thermal rearrangement property is improved and the liquid crystal alignment is improved, or by the introduction of the substituent F1, the crystallinity is reduced and the stress is easily relaxed. From this, it can be inferred that the strength is improved and the durability of the key is improved. In addition, by introducing the substituent F1, the solubility of the polymer can be improved, and the polymer can be made highly sensitive.
就充分獲得液晶配向性的改善效果的觀點而言,R 1、R 2、R 3或R 4所表示的一價有機基優選為碳數1~10的一價烴基或熱脫離性基,更優選為碳數1~6的一價烴基或熱脫離性基,進而優選為碳數1~5的一價烴基或熱脫離性基。此外,所謂熱脫離性基是通過熱而脫離並被氫原子取代的基。就使基於熱的脫離性良好,並且減少所脫離的部分在膜中的殘存量的觀點而言,熱脫離性基優選為碳數15以下,更優選為碳數10以下。 From the viewpoint of fully obtaining the effect of improving liquid crystal alignment, the monovalent organic group represented by R 1 , R 2 , R 3 or R 4 is preferably a monovalent hydrocarbon group having 1 to 10 carbon atoms or a thermally detachable group, and more preferably It is preferably a monovalent hydrocarbon group having 1 to 6 carbon atoms or a thermally detachable group, and more preferably a monovalent hydrocarbon group having 1 to 5 carbon atoms or a thermally detachable group. Moreover, a thermally detachable group is a group which is detached by heat and substituted with a hydrogen atom. From the viewpoint of improving the detachability by heat and reducing the residual amount of the detached portion in the film, the thermal detachable group preferably has a carbon number of 15 or less, and more preferably a carbon number of 10 or less.
作為碳數1~10的一價烴基的具體例,可列舉:碳數1~10的烷基、碳數3~10的環烷基及碳數6~10的芳基等。這些中,優選為碳數1~6的一價烴基,更優選為碳數1~5的烷基或苯基,進而優選為碳數1~3的烷基。Specific examples of the monovalent hydrocarbon group having 1 to 10 carbon atoms include an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, and the like. Among these, a monovalent hydrocarbon group having 1 to 6 carbon atoms is preferred, an alkyl group or a phenyl group having 1 to 5 carbon atoms is more preferred, and an alkyl group having 1 to 3 carbon atoms is even more preferred.
作為R 1為熱脫離性基時的具體例,可列舉:乙醯基、苯甲醯基、苄基、對甲氧基苯基苄基、甲氧基甲基、叔丁氧基羰基、三甲基矽烷基、三乙基矽烷基、叔丁基二甲基矽烷基、三苯甲基等。這些中,R 1所表示的熱脫離性基優選為乙醯基、甲氧基甲基或叔丁氧基羰基,更優選為乙醯基或叔丁氧基羰基(Boc基)。 Specific examples when R 1 is a thermally deleasable group include: acetyl group, benzyl group, benzyl group, p-methoxyphenylbenzyl group, methoxymethyl, tert-butoxycarbonyl group, tris Methylsilyl, triethylsilyl, tert-butyldimethylsilyl, trityl, etc. Among these, the thermally detachable group represented by R 1 is preferably an acetyl group, a methoxymethyl group or a tert-butoxycarbonyl group, and more preferably an acetyl group or a tert-butoxycarbonyl group (Boc group).
作為R 2、R 3為熱脫離性基時的具體例,可列舉:胺基甲酸酯系保護基、醯基系保護基、醯胺系保護基、醯亞胺系保護基、磺醯胺系保護基等。這些中,就基於熱的脫離性高的方面而言,優選為胺基甲酸酯系保護基。作為其具體例,可列舉:叔丁氧基羰基、甲氧基羰基、苄基氧基羰基、1,1-二甲基-2-鹵代乙基氧基羰基、烯丙基氧基羰基、2-(三甲基矽烷基)乙氧基羰基、9-芴基甲基氧基羰基等。就基於熱的脫離性優異且可減少所脫離的部分在膜中的殘存量的方面而言,這些中,特別優選為叔丁氧基羰基(Boc基)。 Specific examples when R 2 and R 3 are thermally deleasable groups include: urethane-based protecting groups, amide-based protecting groups, amide-based protecting groups, amide-based protecting groups, and sulfonamides. Department of protective groups, etc. Among these, a urethane protecting group is preferred in terms of high thermal releasability. Specific examples thereof include: tert-butoxycarbonyl group, methoxycarbonyl group, benzyloxycarbonyl group, 1,1-dimethyl-2-haloethyloxycarbonyl group, allyloxycarbonyl group, 2-(Trimethylsilyl)ethoxycarbonyl, 9-fluorenylmethyloxycarbonyl, etc. Among these, a tert-butoxycarbonyl group (Boc group) is particularly preferred in that it is excellent in detachability by heat and can reduce the amount of the desorbed portion remaining in the film.
作為R 4為熱脫離性基時的具體例,可列舉:苄基氧基甲基、對甲氧基苄基氧基甲基、叔丁氧基羰基、三甲基矽烷基等。這些中,優選為叔丁氧基羰基(Boc基)。 Specific examples when R 4 is a thermally deleasable group include benzyloxymethyl, p-methoxybenzyloxymethyl, tert-butoxycarbonyl group, trimethylsilyl group, and the like. Among these, a tert-butoxycarbonyl group (Boc group) is preferred.
就使液晶配向性良好的觀點而言,所述中,R 1、R 2及R 4優選為氫原子、碳數1~6的一價烴基或熱脫離性基,更優選為氫原子、碳數1~3的烷基、苯基或熱脫離性基。R 3優選為碳數1~6的一價烴基或熱脫離性基,更優選為碳數1~3的烷基、苯基或熱脫離性基。 From the viewpoint of improving liquid crystal alignment, among the above, R 1 , R 2 and R 4 are preferably a hydrogen atom, a monovalent hydrocarbon group having 1 to 6 carbon atoms or a thermally detachable group, and more preferably a hydrogen atom, a carbon An alkyl group with a number of 1 to 3, a phenyl group or a thermally detachable group. R 3 is preferably a monovalent hydrocarbon group having 1 to 6 carbon atoms or a thermally detachable group, and more preferably is an alkyl group having 1 to 3 carbon atoms, a phenyl group or a thermally detachable group.
作為取代基F1的具體例,可列舉:羥基、碳數1~5的烷氧基、碳數2~5的烷基羰基氧基(乙醯氧基、丙醯基氧基等)、叔丁氧基羰基氧基、碳數1~5的烷基胺基、二甲基胺基、二乙基胺基、碳數2~5的烷基醯胺基、N-(叔丁氧基羰基)胺基、N-(叔丁氧基羰基)-N-甲基胺基、N-(叔丁氧基羰基)-N-乙基胺基、N,N-二(叔丁氧基羰基)胺基、硫醇基、碳數1~5的烷基硫基等。Specific examples of the substituent F1 include: hydroxyl group, alkoxy group having 1 to 5 carbon atoms, alkylcarbonyloxy group having 2 to 5 carbon atoms (acetyloxy group, propyloxy group, etc.), tert-butyl group Oxycarbonyloxy group, alkylamino group having 1 to 5 carbon atoms, dimethylamino group, diethylamine group, alkylamide group having 2 to 5 carbon atoms, N-(tert-butoxycarbonyl) Amino, N-(tert-butoxycarbonyl)-N-methylamino, N-(tert-butoxycarbonyl)-N-ethylamino, N,N-bis(tert-butoxycarbonyl)amine group, thiol group, alkylthio group having 1 to 5 carbon atoms, etc.
就可提高液晶配向性的改善效果的方面而言,所述中,取代基F1優選為-OR 1或-NR 2R 3,更優選為-OR 1。 In terms of improving the effect of improving liquid crystal alignment, the substituent F1 is preferably -OR 1 or -NR 2 R 3 , and more preferably -OR 1 .
就獲得良好的液晶配向性及密合性的效果,並且提高抑制亮點及改善按鍵耐久性的效果的觀點而言,優選為A 1及A 2兩者均具有鍵結於芳香環的取代基F1。A 1中的取代基F1的數量及A 2中的取代基F1的數量分別優選為1個~3個,更優選為1個或2個,進而優選為1個。 From the viewpoint of obtaining good liquid crystal alignment and adhesion effects, and increasing the effects of suppressing bright spots and improving key durability, it is preferable that both A 1 and A 2 have a substituent F1 bonded to an aromatic ring. . The number of substituents F1 in A 1 and the number of substituents F1 in A 2 are preferably 1 to 3, more preferably 1 or 2, and still more preferably 1.
芳香環中的取代基F1的鍵結位置並無特別限定。在取代基F1所鍵結的原子與B 1或B 2(在B 1、B 2為單鍵的情況下為X)所鍵結的原子相鄰接的情況下,可進一步提高對光的靈敏度,可獲得顯示出良好的液晶配向性的液晶元件,就此方面而言適宜。此外,A 1及A 2優選為在芳香環的環部分進而不具有與取代基F1不同的取代基。 The bonding position of the substituent F1 in the aromatic ring is not particularly limited. When the atom to which the substituent F1 is bonded is adjacent to the atom to which B 1 or B 2 (X when B 1 and B 2 are single bonds) is bonded, the sensitivity to light can be further improved. , a liquid crystal element showing good liquid crystal alignment can be obtained, which is suitable in this regard. Furthermore, A 1 and A 2 preferably do not have a substituent different from the substituent F1 in the ring portion of the aromatic ring.
關於B 1及B 2,在-NR 5-、* 1-CO-NR 6-、* 1-NR 6-CO-NR 7-中所含的R 5、R 6或R 7為一價有機基的情況下,所述一價有機基優選為碳數1~10的一價烴基或熱脫離性。作為R 5、R 6或R 7為碳數1~10的一價烴基或熱脫離性基的具體例及優選例,可列舉作為R 2、R 3的具體例及優選例而說明的基。R 5、R 6及R 7優選為氫原子、碳數1~3的烷基或熱脫離性基,更優選為碳數1~3的烷基或叔丁氧基羰基。 Regarding B 1 and B 2 , R 5 , R 6 or R 7 contained in -NR 5 -, * 1 -CO-NR 6 -, * 1 -NR 6 -CO-NR 7 - is a monovalent organic group. In the case of , the monovalent organic group is preferably a monovalent hydrocarbon group having 1 to 10 carbon atoms or is thermally detachable. Specific examples and preferred examples of R 5 , R 6 or R 7 being a monovalent hydrocarbon group or a thermally detachable group having 1 to 10 carbon atoms include the groups described as specific examples and preferred examples of R 2 and R 3 . R 5 , R 6 and R 7 are preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms or a thermally detachable group, and more preferably are an alkyl group having 1 to 3 carbon atoms or a tert-butoxycarbonyl group.
就獲得顯示出良好的液晶配向性的液晶元件的觀點而言,其中,B 1及B 2優選為-O-、-S-、-NR 5-、-CO-、* 1-CO-O-、* 1-O-CO-、* 1-CS-O-、* 1-O-CS-、* 1-CO-NR 6-或* 1-NR 6-CO-NR 7-,更優選為-O-、-S-或-NR 5-。 From the viewpoint of obtaining a liquid crystal element exhibiting good liquid crystal alignment, B 1 and B 2 are preferably -O-, -S-, -NR 5 -, -CO-, * 1 -CO-O-. , * 1 -O-CO-, * 1 -CS-O-, * 1 -O-CS-, * 1 -CO-NR 6 - or * 1 -NR 6 -CO-NR 7 -, more preferably - O-, -S- or -NR 5 -.
作為X所表示的二價烴基,可列舉:碳數1~18的鏈狀烴基、碳數3~18的脂環式烴基及碳數6~18的芳香族烴基。就可形成液晶配向性及按鍵耐久性的改善效果高的液晶配向膜的方面而言,X優選為碳數1~10的鏈狀烴基、碳數3~10的脂環式烴基或碳數6~12的芳香族烴基,就可使液晶配向性更優異的方面或者可提高膜密度的方面而言,更優選為碳數1~5的直鏈狀的烷二基,進而優選為亞甲基或1,2-亞乙基。Examples of the divalent hydrocarbon group represented by X include a chain hydrocarbon group having 1 to 18 carbon atoms, an alicyclic hydrocarbon group having 3 to 18 carbon atoms, and an aromatic hydrocarbon group having 6 to 18 carbon atoms. X is preferably a chain hydrocarbon group having 1 to 10 carbon atoms, an alicyclic hydrocarbon group having 3 to 10 carbon atoms, or an alicyclic hydrocarbon group having 6 carbon atoms, in order to form a liquid crystal alignment film with a high effect of improving liquid crystal alignment and key durability. The aromatic hydrocarbon group having 1 to 12 carbon atoms is more preferably a linear alkanediyl group with 1 to 5 carbon atoms, and even more preferably a methylene group, in terms of improving liquid crystal alignment or increasing film density. Or 1,2-ethylene.
就可進一步提高液晶配向性及按鍵耐久性的改善效果的方面而言,聚合物[A]優選為在主鏈中具有部分結構(a),即部分結構(a)構成聚合物[A]的主鏈的一部分。聚合物[A]的主骨架並無特別限定。就容易將部分結構(a)導入至聚合物的主鏈中的方面、可形成與液晶的親和性及機械強度高的液晶配向膜的方面以及單體的選擇自由度高的方面而言,聚合物[A]優選為具有源自含有部分結構(a)的二胺(以下,也稱為「特定二胺」)的結構單元,具體而言,優選為具有源自下述式(2)所表示的化合物的結構單元。 [化4] (式(2)中,A 1、A 2、B 1、B 2及X與所述式(1)為相同含義) In order to further enhance the effect of improving liquid crystal alignment and key durability, the polymer [A] preferably has a partial structure (a) in the main chain, that is, the partial structure (a) constitutes the polymer [A]. part of the main chain. The main skeleton of the polymer [A] is not particularly limited. Polymerization is easy to introduce partial structure (a) into the main chain of the polymer, can form a liquid crystal alignment film with high affinity for liquid crystals and high mechanical strength, and has a high degree of freedom in selecting monomers. Substance [A] preferably has a structural unit derived from a diamine containing partial structure (a) (hereinafter, also referred to as "specific diamine"). Specifically, it is preferred that it has a structural unit derived from the following formula (2). represents the structural unit of the compound. [Chemical 4] (In formula (2), A 1 , A 2 , B 1 , B 2 and X have the same meaning as in formula (1))
此處,所謂「主鏈」是指聚合物中包含最長的原子鏈的「主幹」的部分。此外,可容許所述「主幹」部分包含環結構。即,所謂「在主鏈中具有部分結構(a)」是指部分結構(a)構成主鏈的一部分。所謂「側鏈」是指從聚合物的「主幹」分支的部分。Here, the "main chain" refers to the "backbone" part including the longest atomic chain in the polymer. Furthermore, the "backbone" portion is allowed to contain ring structures. That is, "having partial structure (a) in the main chain" means that partial structure (a) forms part of the main chain. The so-called "side chain" refers to the part branching from the "backbone" of the polymer.
特定二胺特別優選為下述式(2A)所表示的化合物。 [化5] (式(2A)中,Z 1及Z 2分別獨立地為-OR 1、-NR 2R 3或-SR 4所表示的基;k1及k2分別獨立地為1或2;在k1為2的情況下,多個Z 1相同或不同;在k2為2的情況下,多個Z 2相同或不同;R 1、R 2、R 3、R 4、B 1、B 2及X與所述式(1)為相同含義) The specific diamine is particularly preferably a compound represented by the following formula (2A). [Chemistry 5] (In formula (2A), Z 1 and Z 2 are each independently a group represented by -OR 1 , -NR 2 R 3 or -SR 4 ; k1 and k2 are each independently 1 or 2; when k1 is 2 In this case, multiple Z 1 are the same or different; when k2 is 2, multiple Z 2 are the same or different; R 1 , R 2 , R 3 , R 4 , B 1 , B 2 and X are consistent with the above formula (1) has the same meaning)
在式(2A)中,Z 1及Z 2優選為-OR 1或-NR 2R 3所表示的基。 In formula (2A), Z 1 and Z 2 are preferably groups represented by -OR 1 or -NR 2 R 3 .
在Z 1及Z 2為-OR 1所表示的基的情況下,R 1優選為氫原子、碳數1~5的烷基、苯基或熱脫離性基,更優選為碳數1~5的烷基,進而優選為碳數1~3的烷基。另外,B 1及B 2優選為-O-、-S-、-NR 5-、-CO-、* 1-CO-O-、* 1-O-CO-、* 1-CS-O-、* 1-O-CS-、* 1-CO-NR 6-或* 1-NR 6-CO-NR 7-,更優選為-O-、-S-或-NR 5-。X優選為碳數1或2的烷二基、二價脂環式烴基或二價芳香族烴基,更優選為碳數1或2的烷二基。 When Z 1 and Z 2 are groups represented by -OR 1 , R 1 is preferably a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a phenyl group or a thermally detachable group, and more preferably is a group having 1 to 5 carbon atoms. an alkyl group, and more preferably an alkyl group having 1 to 3 carbon atoms. In addition, B 1 and B 2 are preferably -O-, -S-, -NR 5 -, -CO-, * 1 -CO-O-, * 1 -O-CO-, * 1 -CS-O-, * 1 -O-CS-, * 1 -CO-NR 6 - or * 1 -NR 6 -CO-NR 7 -, more preferably -O-, -S- or -NR 5 -. X is preferably an alkanediyl group having 1 or 2 carbon atoms, a divalent alicyclic hydrocarbon group or a divalent aromatic hydrocarbon group, and more preferably is an alkanediyl group having 1 or 2 carbon atoms.
在Z 1及Z 2為-NR 2R 3所表示的基的情況下,R 2優選為氫原子、碳數1~3的烷基、苯基或熱脫離性基,R 3優選為碳數1~3的烷基、苯基或熱脫離性基。另外,B 1及B 2優選為-O-、-S-或-NR 5-,更優選為-O-。X優選為碳數1~5的烷二基、二價脂環式烴基或二價芳香族烴基,更優選為碳數1~5的烷二基,進而優選為碳數1或2的烷二基。 When Z 1 and Z 2 are groups represented by -NR 2 R 3 , R 2 is preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, a phenyl group or a thermally detachable group, and R 3 is preferably a carbon number 1 to 3 alkyl groups, phenyl groups or thermally detachable groups. In addition, B 1 and B 2 are preferably -O-, -S- or -NR 5 -, and more preferably -O-. X is preferably an alkanediyl group having 1 to 5 carbon atoms, a divalent alicyclic hydrocarbon group or a divalent aromatic hydrocarbon group, more preferably an alkanediyl group having 1 to 5 carbon atoms, and still more preferably an alkanediyl group having 1 or 2 carbon atoms. base.
作為特定二胺的具體例,可列舉下述式(4-1)~式(4-24)各自所表示的化合物等。此外,式中,「Boc」表示叔丁氧基羰基(以下相同)。 [化6] [化7] [化8] (式中,n為1~18的整數) Specific examples of the specific diamine include compounds represented by the following formulas (4-1) to (4-24). In addition, in the formula, "Boc" represents a tert-butoxycarbonyl group (the same applies below). [Chemical 6] [Chemical 7] [Chemical 8] (In the formula, n is an integer from 1 to 18)
在所述式(4-1)~式(4-24)各自所表示的化合物中,苯環上的取代基F1的鍵結位置並無特別限定。取代基F1的鍵結位置優選為相對於一級胺基以外的其他基(即,所述式(1)中的B 1或B 2(在B 1、B 2為單鍵的情況下為X))而為2-位或3-位。特別是在取代基F1的鍵結位置相對於一級胺基以外的其他基而為2-位元的情況下,可實現高靈敏度化,可使液晶配向性進一步良化,就此方面而言優選。 In the compounds represented by the formulas (4-1) to (4-24), the bonding position of the substituent F1 on the benzene ring is not particularly limited. The bonding position of the substituent F1 is preferably relative to a group other than the primary amine group (that is, B 1 or B 2 (X when B 1 and B 2 are single bonds) in the formula (1)) ) instead of 2-digit or 3-digit. In particular, when the bonding position of the substituent F1 is 2-position with respect to groups other than the primary amine group, it is preferable in that high sensitivity can be achieved and liquid crystal alignment can be further improved.
在聚合物[A]中,就使液晶配向膜的液晶配向性、密合性及按鍵耐久性的改善效果充分高,並且獲得亮點的產生得到充分抑制的液晶元件的觀點而言,相對於聚合物[A]所具有的單體單元的總量100莫耳份,具有部分結構(a)的結構單元(以下,也稱為「結構單元(Ua)」)的含有比例優選為2莫耳份以上。相對於聚合物[A]所具有的單體單元的總量100莫耳份,結構單元(Ua)的含有比例更優選為5莫耳份以上,進而優選為10莫耳份以上。另外,結構單元(Ua)的含有比例可根據聚合物[A]的主鏈而適當設定,相對於聚合物[A]所具有的單體單元的總量100莫耳份,例如為50莫耳份以下。此外,聚合物[A]所具有的結構單元(Ua)可為僅一種,也可為兩種以上。In polymer [A], from the viewpoint of sufficiently improving the liquid crystal alignment, adhesion, and key durability of the liquid crystal alignment film and obtaining a liquid crystal element in which the generation of bright spots is sufficiently suppressed, compared to polymerization The content ratio of the structural unit having partial structure (a) (hereinafter also referred to as "structural unit (Ua)") is preferably 2 mole parts per 100 mole parts in total of the monomer units contained in substance [A] above. The content ratio of the structural unit (Ua) is more preferably 5 mole parts or more, further preferably 10 mole parts or more, based on 100 mole parts of the total amount of monomer units contained in the polymer [A]. In addition, the content ratio of the structural unit (Ua) can be appropriately set according to the main chain of the polymer [A]. It is, for example, 50 mole parts per 100 mole parts of the total amount of the monomer units of the polymer [A]. portion or less. In addition, the number of structural units (Ua) that the polymer [A] has may be only one type or two or more types.
特定二胺可通過將有機化學的常規方法適當組合來合成。作為其一例,可列舉如下方法:合成代替具有部分結構(a)的二胺的一級胺基而具有硝基的二硝基體,繼而,使用適當的還原體系將所獲得的二硝基體的硝基胺基化。Specific diamines can be synthesized by appropriately combining conventional methods of organic chemistry. As an example, the following method can be cited: synthesizing a dinitroform having a nitro group in place of the primary amine group of the diamine having partial structure (a), and then using an appropriate reduction system to reduce the nitro group of the obtained dinitroform. Amination.
合成二硝基體的方法可根據目標化合物來適當選擇。例如可列舉:優選為使具有鍵結有取代基F1的芳香環結構的含羥基化合物與具有基X的鹵化物在有機溶媒中、鹼及視需要的催化劑的存在下反應的方法;優選為使具有鍵結有取代基F1的芳香環結構的含羥基化合物與具有基X的含甲苯磺醯基化合物在有機溶媒中、鹼及視需要的催化劑的存在下反應的方法;優選為使具有鍵結有取代基F1的芳香環結構的酸鹵化物與具有基X的含胺基化合物在有機溶媒中、鹼及視需要的催化劑的存在下縮合的方法;優選為使具有鍵結有取代基F1的芳香環結構的羧酸與具有基X的含胺基化合物在有機溶媒中、鹼及視需要的催化劑的存在下縮合的方法等。The method of synthesizing dinitroforms can be appropriately selected depending on the target compound. For example, it is preferable to react a hydroxyl-containing compound having an aromatic ring structure to which substituent F1 is bonded and a halide having a group X in an organic solvent in the presence of a base and an optional catalyst; preferably, A method of reacting a hydroxyl-containing compound having an aromatic ring structure bonded with substituent F1 and a toluenesulfonyl-containing compound having a base X in an organic solvent in the presence of a base and an optional catalyst; preferably A method of condensing an acid halide with an aromatic ring structure having a substituent F1 and an amine-containing compound having a group A method in which a carboxylic acid with an aromatic ring structure and an amine-containing compound having a group X are condensed in an organic solvent in the presence of a base and an optional catalyst, etc.
二硝基體的還原反應優選為可在有機溶媒中使用例如鈀碳、氧化鉑、鋅、鐵、錫、鎳等催化劑來實施。作為此處使用的有機溶媒,例如可列舉:乙酸乙酯、甲苯、四氫呋喃、醇系等。其中,特定二胺的合成程式並不限定於所述方法。The reduction reaction of the dinitroform is preferably carried out in an organic solvent using a catalyst such as palladium carbon, platinum oxide, zinc, iron, tin, or nickel. Examples of the organic solvent used here include ethyl acetate, toluene, tetrahydrofuran, alcohols, and the like. Among them, the synthesis scheme of the specific diamine is not limited to the above method.
通過本公開,可提供一種二胺,其由下述式(3)表示。 [化9] (式(3)中,A 3及A 4分別獨立地為二價芳香環基;其中,A 3及A 4的其中一者或兩者具有-OR 1a或-NR 2aR 3a所表示的基鍵結於芳香環而成的結構;R 1a及R 2a分別獨立地為一價烴基;R 3a為氫原子或一價有機基;B 3及B 4分別獨立地為單鍵、-O-、-S-、-NR 5a-、-CO-、* 1-CO-O-、* 1-O-CO-、* 1-CS-O-、* 1-O-CS-、* 1-CO-NR 6a-或* 1-NR 6a-CO-NR 7a-;R 5a為一價有機基;R 6a及R 7a分別獨立地為氫原子或一價有機基;「* 1」表示與A 3或A 4的鍵結鍵;在B 3為-O-的情況下,Y為碳數1或2的烷二基、二價脂環式烴基或二價芳香族烴基,在B 3為* 1-O-CO-的情況下,Y為烷二基、具有碳數4以上的脂肪族烴環的二價脂環式烴基或二價芳香族烴基,在B 3為-O-及* 1-O-CO-以外的情況下,Y為二價烴基) Through this disclosure, a diamine represented by the following formula (3) can be provided. [Chemical 9] (In formula (3), A 3 and A 4 are each independently a divalent aromatic ring group; wherein, one or both of A 3 and A 4 have a group represented by -OR 1a or -NR 2a R 3a A structure bonded to an aromatic ring; R 1a and R 2a are each independently a monovalent hydrocarbon group; R 3a is a hydrogen atom or a monovalent organic group; B 3 and B 4 are each independently a single bond, -O-, -S-, -NR 5a -, -CO-, * 1 -CO-O-, * 1 -O-CO-, * 1 -CS-O-, * 1 -O-CS-, * 1 -CO- NR 6a - or * 1 -NR 6a -CO-NR 7a -; R 5a is a monovalent organic group; R 6a and R 7a are independently a hydrogen atom or a monovalent organic group; "* 1 " means the same as A 3 or The bond of A 4 ; when B 3 is -O-, Y is an alkanediyl group with 1 or 2 carbon atoms, a divalent alicyclic hydrocarbon group or a divalent aromatic hydrocarbon group, and when B 3 is * 1 - In the case of O-CO-, Y is an alkanediyl group, a divalent alicyclic hydrocarbon group having an aliphatic hydrocarbon ring with 4 or more carbon atoms, or a divalent aromatic hydrocarbon group, and B 3 is -O- and * 1 -O In the case other than -CO-, Y is a divalent hydrocarbon group)
在所述式(3)中,關於R 1a及R 2a所表示的一價烴基、以及R 3a所表示的一價有機基的具體例及優選例,可列舉與作為式(1)中的R 1、R 2及R 3而例示的一價烴基、一價有機基的具體例及優選例相同的基。R 1a及R 2a優選為碳數1~6的一價烴基,更優選為碳數1~5的烷基及苯基,進而優選為碳數1~3的烷基。R 3a優選為氫原子、碳數1~5的烷基、苯基或熱脫離性基,更優選為氫原子、碳數1~3的烷基或叔丁氧基羰基。 In the formula (3), specific examples and preferred examples of the monovalent hydrocarbon group represented by R 1a and R 2a and the monovalent organic group represented by R 3a include R in the formula (1). Specific examples and preferred examples of the monovalent hydrocarbon group and monovalent organic group exemplified by 1 , R2 and R3 are the same. R 1a and R 2a are preferably a monovalent hydrocarbon group having 1 to 6 carbon atoms, more preferably an alkyl group and a phenyl group having 1 to 5 carbon atoms, and still more preferably an alkyl group having 1 to 3 carbon atoms. R 3a is preferably a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a phenyl group or a thermally detachable group, and more preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms or a tert-butoxycarbonyl group.
關於B 3及B 4的具體例及優選例,可應用式(1)中的B 1及B 2的說明。作為Y所表示的二價烴基的具體例,可列舉與作為式(1)的X所表示的基而例示的基相同的基。 Regarding specific examples and preferred examples of B 3 and B 4 , the description of B 1 and B 2 in formula (1) can be applied. Specific examples of the divalent hydrocarbon group represented by Y include the same groups as those exemplified as the group represented by X in Formula (1).
在B 3為-O-的情況下,就提高液晶配向性的改善效果的觀點而言,Y優選為碳數1或2的烷二基、具有碳數4以上的脂肪族烴環的二價脂環式烴基或二價芳香族烴基。作為具有碳數4以上的脂肪族烴環的二價脂環式烴基,就實現良好的液晶配向性及高的膜密度的觀點而言,優選為具有環己烷環。在B 3為-O-的情況下,這些中,Y更優選為亞甲基或亞乙基。 When B 3 is -O-, from the viewpoint of improving the effect of improving liquid crystal alignment, Y is preferably an alkylenediyl group having 1 or 2 carbon atoms or a divalent alkyldiyl group having an aliphatic hydrocarbon ring having 4 or more carbon atoms. Alicyclic hydrocarbon group or divalent aromatic hydrocarbon group. The bivalent alicyclic hydrocarbon group having an aliphatic hydrocarbon ring having 4 or more carbon atoms preferably has a cyclohexane ring from the viewpoint of achieving good liquid crystal alignment and high film density. When B 3 is -O-, among these, Y is more preferably methylene or ethylene.
在B 3為* 1-O-CO-的情況下,Y優選為碳數1~5的直鏈狀的烷二基,更優選為亞甲基或亞乙基。在B 3為-O-及* 1-O-CO-以外的情況下,Y優選為碳數1~10的鏈狀烴基、碳數3~10的脂環式烴基或碳數6~12的芳香族烴基,就可使液晶配向性更優異的方面及可提高膜密度的方面而言,更優選為碳數1~5的直鏈狀的烷二基,進而優選為亞甲基或亞乙基。 When B 3 is * 1 -O-CO-, Y is preferably a linear alkanediyl group having 1 to 5 carbon atoms, and more preferably is a methylene or ethylene group. When B 3 is other than -O- and * 1 -O-CO-, Y is preferably a chain hydrocarbon group having 1 to 10 carbon atoms, an alicyclic hydrocarbon group having 3 to 10 carbon atoms, or an alicyclic hydrocarbon group having 6 to 12 carbon atoms. The aromatic hydrocarbon group is more preferably a linear alkanediyl group having 1 to 5 carbon atoms, and further preferably methylene or ethylene, in terms of improving liquid crystal alignment and improving film density. base.
式(3)所表示的二胺特別優選為下述式(3A)所表示的化合物。 [化10] (式(3A)中,Z 3及Z 4分別獨立地為-OR 1a或-NR 2aR 3a所表示的基;k3及k4分別獨立地為1或2;在k3為2的情況下,多個Z 3相同或不同;在k4為2的情況下,多個Z 4相同或不同;R 1a、R 2a、R 3a、B 3、B 4及Y與所述式(3)為相同含義) The diamine represented by formula (3) is particularly preferably a compound represented by the following formula (3A). [Chemical 10] (In formula (3A), Z 3 and Z 4 are each independently a group represented by -OR 1a or -NR 2a R 3a ; k3 and k4 are each independently 1 or 2; when k3 is 2, multiple Z 3 is the same or different; when k4 is 2, Z 4 is the same or different; R 1a , R 2a , R 3a , B 3 , B 4 and Y have the same meaning as the formula (3))
作為式(3)所表示的二胺的具體例,可列舉:在所述式(4-1)~式(4-3)、式(4-6)、式(4-10)及式(4-23)中n為1或2的化合物;所述式(4-13)、式(4-18)及式(4-22)各自所表示的化合物等。Specific examples of the diamine represented by formula (3) include the formulas (4-1) to (4-3), formula (4-6), formula (4-10) and formula ( 4-23) Compounds in which n is 1 or 2; compounds represented by formula (4-13), formula (4-18) and formula (4-22), etc.
就可形成與液晶的親和性及機械強度高且可靠性高的液晶配向膜的方面而言,其中,聚合物[A]優選為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種。Among them, the polymer [A] is preferably selected from the group consisting of polyamide acid, polyamide ester, and polyamide, in terms of forming a liquid crystal alignment film that has high affinity for liquid crystals, high mechanical strength, and high reliability. At least one of the group consisting of amines.
·聚醯胺酸 在聚合物[A]為聚醯胺酸的情況下,所述聚醯胺酸(以下,也稱為「聚醯胺酸[A]」)可通過使四羧酸二酐與包含特定二胺的二胺化合物反應而獲得。 ·Polyamide When the polymer [A] is a polyamic acid, the polyamic acid (hereinafter, also referred to as "polyamic acid [A]") can be obtained by mixing a tetracarboxylic dianhydride and a specific diamine. Obtained from the reaction of diamine compounds.
(四羧酸二酐) 作為聚醯胺酸[A]的合成中使用的四羧酸二酐,例如可列舉:脂肪族四羧酸二酐及芳香族四羧酸二酐等。作為脂肪族四羧酸二酐,可列舉鏈狀四羧酸二酐及脂環式四羧酸二酐。 (tetracarboxylic dianhydride) Examples of the tetracarboxylic dianhydride used for the synthesis of polyamide [A] include aliphatic tetracarboxylic dianhydride, aromatic tetracarboxylic dianhydride, and the like. Examples of aliphatic tetracarboxylic dianhydride include chain tetracarboxylic dianhydride and alicyclic tetracarboxylic dianhydride.
關於這些的具體例,作為鏈狀四羧酸二酐,可列舉1,2,3,4-丁烷四羧酸二酐、乙二胺四乙酸二酐等。作為脂環式四羧酸二酐,可列舉:1,2,3,4-環丁烷四羧酸二酐、取代環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、5-(2,5-二氧代四氫呋喃-3-基)-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、5-(2,5-二氧代四氫呋喃-3-基)-8-甲基-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、2,4,6,8-四羧基雙環[3.3.0]辛烷-2:4,6:8-二酐、環戊烷四羧酸二酐、環己烷四羧酸二酐等、3,5,6-三羧基-2-羧基甲基降冰片烷-2:3,5:6-二酐等。Specific examples of these include, as chain tetracarboxylic dianhydride, 1,2,3,4-butanetetracarboxylic dianhydride, ethylenediaminetetraacetic dianhydride, and the like. Examples of alicyclic tetracarboxylic dianhydride include: 1,2,3,4-cyclobutanetetracarboxylic dianhydride, substituted cyclobutanetetracarboxylic dianhydride, and 2,3,5-tricarboxycyclopentanol Acetic dianhydride, 5-(2,5-dioxotetrahydrofuran-3-yl)-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, 5-(2,5-dioxotetrahydrofuran-3-yl)-8-methyl-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, 2,4,6,8-Tetracarboxybicyclo[3.3.0]octane-2:4,6:8-dianhydride, cyclopentanetetracarboxylic dianhydride, cyclohexanetetracarboxylic dianhydride, etc., 3 ,5,6-tricarboxy-2-carboxymethylnorbornane-2:3,5:6-dianhydride, etc.
作為芳香族四羧酸二酐,可列舉:均苯四甲酸二酐、4,4'-(六氟亞異丙基)二鄰苯二甲酸酐、乙二醇雙偏苯三酸酐、4,4'-羰基二鄰苯二甲酸酐、3,3',4,4'-聯苯四羧酸二酐等。另外,作為聚醯胺酸[A]的合成中使用的四羧酸二酐,可使用日本專利特開2010-97188號公報中記載的四羧酸二酐。作為四羧酸二酐,可單獨使用一種或組合使用兩種以上。Examples of the aromatic tetracarboxylic dianhydride include: pyromellitic dianhydride, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, ethylene glycol bistrimellitic anhydride, and 4,4'- Carbonyl diphthalic anhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, etc. In addition, as the tetracarboxylic dianhydride used for the synthesis of polyamide [A], the tetracarboxylic dianhydride described in Japanese Patent Application Laid-Open No. 2010-97188 can be used. As the tetracarboxylic dianhydride, one type may be used alone or two or more types may be used in combination.
就可獲得溶解性高且顯示出良好的液晶配向性及電特性的液晶配向膜的方面而言,聚醯胺酸[A](進而聚合物[A])的合成中使用的四羧酸二酐優選為包含脂肪族四羧酸二酐,更優選為包含脂環式四羧酸二酐。相對於源自聚合物[A]所具有的四羧酸二酐的結構單元的總量,聚合物[A]中的源自脂肪族四羧酸二酐的結構單元的比例優選為20莫耳%以上,更優選為40莫耳%以上,進而優選為50莫耳%以上。In order to obtain a liquid crystal alignment film that has high solubility and exhibits good liquid crystal alignment and electrical properties, the tetracarboxylic acid didioic acid used in the synthesis of polyamide [A] (and thus polymer [A]) The anhydride preferably contains aliphatic tetracarboxylic dianhydride, and more preferably contains alicyclic tetracarboxylic dianhydride. The ratio of the structural units derived from the aliphatic tetracarboxylic dianhydride in the polymer [A] relative to the total amount of the structural units derived from the tetracarboxylic dianhydride contained in the polymer [A] is preferably 20 moles. % or more, more preferably 40 mol% or more, still more preferably 50 mol% or more.
就製成光配向性優異的聚合物並且通過與特定二胺並用而在光配向處理後也可減少亮點的產生的方面而言,其中,聚合物[A]優選為包含源自取代環丁烷四羧酸二酐的結構單元。具體而言,聚合物[A]優選為包含具有下述式(4)所表示的部分結構的結構單元。 [化11] (式(4)中,R 11、R 12、R 13及R 14分別獨立地為氫原子或取代基;其中,R 11、R 12、R 13及R 14中的一個以上為取代基;「*」表示鍵結鍵) Among them, the polymer [A] is preferably a polymer derived from a substituted cyclobutane in terms of producing a polymer with excellent photoalignment properties and reducing the occurrence of bright spots even after the photoalignment treatment by using it in combination with a specific diamine. Structural unit of tetracarboxylic dianhydride. Specifically, the polymer [A] preferably contains a structural unit having a partial structure represented by the following formula (4). [Chemical 11] (In formula (4), R 11 , R 12 , R 13 and R 14 are each independently a hydrogen atom or a substituent; wherein, more than one of R 11 , R 12 , R 13 and R 14 is a substituent; "*" indicates bonding key)
在式(4)中,作為R 11、R 12、R 13及R 14所表示的取代基(即,取代環丁烷四羧酸二酐所具有的取代基),可列舉:碳數1~6的烷基、碳數1~6的鹵化烷基、碳數1~6的烷氧基、碳數1~6的鹵化烷氧基、鹵素原子等。這些中,R 11、R 12、R 13及R 14所表示的取代基優選為碳數1~3的烷基、碳數1~3的鹵化烷基、碳數1~3的烷氧基、碳數1~3的鹵化烷氧基或鹵素原子,更優選為碳數1~3的烷基、碳數1~3的氟烷基或氟原子,特別優選為甲基。 In the formula (4), as the substituent represented by R 11 , R 12 , R 13 and R 14 (that is, the substituent possessed by the substituted cyclobutane tetracarboxylic dianhydride), carbon number 1 to 6 alkyl groups, halogenated alkyl groups having 1 to 6 carbon atoms, alkoxy groups having 1 to 6 carbon atoms, halogenated alkoxy groups having 1 to 6 carbon atoms, halogen atoms, etc. Among these, the substituent represented by R 11 , R 12 , R 13 and R 14 is preferably an alkyl group having 1 to 3 carbon atoms, a halogenated alkyl group having 1 to 3 carbon atoms, or an alkoxy group having 1 to 3 carbon atoms. The halogenated alkoxy group or halogen atom having 1 to 3 carbon atoms is more preferably an alkyl group having 1 to 3 carbon atoms, a fluoroalkyl group having 1 to 3 carbon atoms, or a fluorine atom, and a methyl group is particularly preferred.
作為具有式(4)所表示的部分結構的四羧酸二酐的具體例,可列舉:1-甲基-1,2,3,4-環丁烷四羧酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、1,2-二甲基-1,2,3,4-環丁烷四羧酸二酐、1,2,3-三甲基-1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-四甲基-1,2,3,4-環丁烷四羧酸二酐、1-乙基-1,2,3,4-環丁烷四羧酸二酐、1,3-二乙基-1,2,3,4-環丁烷四羧酸二酐、1-乙基-3-甲基-1,2,3,4-環丁烷四羧酸二酐、1,3-二甲氧基-1,2,3,4-環丁烷四羧酸二酐、1,3-二乙氧基-1,2,3,4-環丁烷四羧酸二酐、1-三氟甲基-1,2,3,4-環丁烷四羧酸二酐、1,3-二(三氟甲基)-1,2,3,4-環丁烷四羧酸二酐、1,3-二(三氟甲氧基)-1,2,3,4-環丁烷四羧酸二酐、1,2,3-三(三氟甲基)-1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-四(三氟甲基)-1,2,3,4-環丁烷四羧酸二酐等。Specific examples of tetracarboxylic dianhydride having a partial structure represented by formula (4) include: 1-methyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3- Dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2, 3-Trimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride Anhydride, 1-ethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-diethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1 -Ethyl-3-methyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dimethoxy-1,2,3,4-cyclobutanetetracarboxylic dianhydride Anhydride, 1,3-diethoxy-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1-trifluoromethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride Anhydride, 1,3-bis(trifluoromethyl)-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-bis(trifluoromethoxy)-1,2,3, 4-cyclobutanetetracarboxylic dianhydride, 1,2,3-tris(trifluoromethyl)-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4- Tetrakis(trifluoromethyl)-1,2,3,4-cyclobutanetetracarboxylic dianhydride, etc.
在聚合物[A]包含源自取代環丁烷四羧酸二酐的結構單元的情況下,相對於源自聚合物[A]所具有的四羧酸二酐的結構單元的總量,源自取代環丁烷四羧酸二酐的結構單元的比例優選為20莫耳%以上,更優選為40莫耳%以上,進而優選為60莫耳%以上。In the case where the polymer [A] contains a structural unit derived from a substituted cyclobutane tetracarboxylic dianhydride, the source is The ratio of the structural units of the self-substituted cyclobutane tetracarboxylic dianhydride is preferably 20 mol% or more, more preferably 40 mol% or more, and still more preferably 60 mol% or more.
(二胺化合物) 聚醯胺酸[A]的合成中使用的二胺化合物可僅為特定二胺,也可一併使用特定二胺、以及不具有部分結構(a)的二胺(以下,也稱為「其他二胺」)。作為其他二胺,可列舉:脂肪族二胺、芳香族二胺及二胺基有機矽氧烷等。作為脂肪族二胺,可列舉鏈狀二胺及脂環式二胺。 (diamine compound) The diamine compound used for the synthesis of polyamide [A] may be only a specific diamine, or a specific diamine and a diamine not having partial structure (a) may be used together (hereinafter also referred to as "others"). diamine"). Examples of other diamines include aliphatic diamines, aromatic diamines, diaminoorganosiloxanes, and the like. Examples of aliphatic diamines include chain diamines and alicyclic diamines.
作為其他二胺的具體例,鏈狀二胺可列舉:間苯二甲胺(meta-xylylenediamine)、六亞甲基二胺等;脂環式二胺可列舉:1,4-二胺基環己烷、4,4'-亞甲基雙(環己基胺)等;芳香族二胺可列舉:對苯二胺、1,4-二胺基-2,5-二甲基苯、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基乙烷、4-胺基苯基-4-胺基苯甲酸酯、4,4'-二胺基偶氮苯、3,5-二胺基苯甲酸、1,5-雙(4-胺基苯氧基)戊烷、1,2-雙(4-胺基苯氧基)乙烷、1,3-雙(4-胺基苯氧基)丙烷、1,6-雙(4-胺基苯氧基)己烷、6,6'-(五亞甲基二氧基)雙(3-胺基吡啶)、N,N'-二(5-胺基-2-吡啶基)-N,N'-二(叔丁氧基羰基)乙二胺、雙[2-(4-胺基苯基)乙基]己二酸、4,4'-二胺基二苯基醚、4,4'-二胺基二苯基胺、4,4'-二胺基二苯乙基脲、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙(4-胺基苯基)六氟丙烷、1,4-雙(4-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、2,2'-二甲基-4,4'-二胺基聯苯、4,4'-(亞苯基二亞異丙基)雙苯胺、2,6-二胺基吡啶、2,4-二胺基嘧啶、3,6-二胺基哢唑、N-甲基-3,6-二胺基哢唑、3,6-二胺基吖啶、含有二苯基胺結構的單體、下述式(D-1)所表示的化合物等主鏈型二胺; [化12] (式(D-1)中,R 21及R 22分別獨立地為烷二基;R 23為氫原子、碳數1~3的烷基或熱脫離性基;n1為1~3的整數;在n1為2或3的情況下,多個R 22相互相同或不同,多個R 23相互相同或不同) 十六烷氧基-2,4-二胺基苯、十八烷氧基-2,4-二胺基苯、十八烷氧基-2,5-二胺基苯、膽甾烷基氧基-3,5-二胺基苯、膽甾醇基氧基-3,5-二胺基苯、膽甾烷基氧基-2,4-二胺基苯、膽甾醇基氧基-2,4-二胺基苯、3,5-二胺基苯甲酸膽甾烷基酯、3,5-二胺基苯甲酸膽甾醇基酯、3,5-二胺基苯甲酸羊毛甾烷基酯、3,6-雙(4-胺基苯甲醯基氧基)膽甾烷、3,6-雙(4-胺基苯氧基)膽甾烷、4-(4'-三氟甲氧基苯甲醯氧基)環己基-3,5-二胺基苯甲酸酯、1,1-雙(4-((胺基苯基)甲基)苯基)-4-丁基環己烷、3,5-二胺基苯甲酸=5ξ-膽甾烷-3-基、下述式(E-1)所表示的化合物等側鏈型二胺等; [化13] (式(E-1)中,X I及X II分別獨立地為單鍵、-O-、*-COO-或*-OCO-(其中,「*」表示與二胺基苯基側的鍵結鍵);R I為碳數1~3的烷二基;R II為單鍵或碳數1~3的烷二基;R III為碳數1~20的烷基、烷氧基、氟烷基或氟烷氧基;a為0或1;b為0~3的整數;c為0~2的整數;d為0或1;其中,1≦a+b+c≦3) 二胺基有機矽氧烷可列舉1,3-雙(3-胺基丙基)-四甲基二矽氧烷等。 Specific examples of other diamines include: chain diamines: meta-xylylenediamine, hexamethylenediamine, etc.; examples of alicyclic diamines: 1,4-diaminocyclic Hexane, 4,4'-methylenebis(cyclohexylamine), etc.; aromatic diamines include: p-phenylenediamine, 1,4-diamino-2,5-dimethylbenzene, 4, 4'-Diaminodiphenylmethane, 4,4'-Diaminodiphenylethane, 4-Aminophenyl-4-aminobenzoate, 4,4'-Diaminocou Nitrobenzene, 3,5-diaminobenzoic acid, 1,5-bis(4-aminophenoxy)pentane, 1,2-bis(4-aminophenoxy)ethane, 1,3 -Bis(4-aminophenoxy)propane, 1,6-bis(4-aminophenoxy)hexane, 6,6'-(pentamethylenedioxy)bis(3-amino) Pyridine), N,N'-bis(5-amino-2-pyridyl)-N,N'-bis(tert-butoxycarbonyl)ethylenediamine, bis[2-(4-aminophenyl) Ethyl]adipic acid, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylamine, 4,4'-diaminodiphenylurea, 2,2 -Bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 1,4-bis(4-aminophenoxy) Benzene, 4,4'-bis(4-aminophenoxy)biphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 4,4'-(phenylenebis Isopropylidene)bisaniline, 2,6-diaminopyridine, 2,4-diaminopyrimidine, 3,6-diaminotriazole, N-methyl-3,6-diaminotriazole , 3,6-diaminoacridine, a monomer containing a diphenylamine structure, a compound represented by the following formula (D-1), and other main chain diamines; [Chemical 12] (In formula (D-1), R 21 and R 22 are each independently an alkanediyl group; R 23 is a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, or a thermally detachable group; n1 is an integer from 1 to 3; When n1 is 2 or 3, a plurality of R 22 are the same as or different from each other, and a plurality of R 23 are the same as or different from each other) Hexadecyloxy-2,4-diaminobenzene, octadecyloxy-2 ,4-diaminobenzene, octadecyloxy-2,5-diaminobenzene, cholestyloxy-3,5-diaminobenzene, cholestyloxy-3,5-diamine Aminobenzene, cholestyloxy-2,4-diaminobenzene, cholestyloxy-2,4-diaminobenzene, cholestyl 3,5-diaminobenzoate, 3,5-Diaminobenzoic acid cholesteryl ester, 3,5-diaminobenzoic acid lanostanyl alkyl ester, 3,6-bis(4-aminobenzoyloxy)cholestane, 3,6-bis(4-aminophenoxy)cholestane, 4-(4'-trifluoromethoxybenzyloxy)cyclohexyl-3,5-diaminobenzoate, 1,1-bis(4-((aminophenyl)methyl)phenyl)-4-butylcyclohexane, 3,5-diaminobenzoic acid=5ξ-cholestan-3-yl, Side chain diamines such as compounds represented by the following formula (E-1); [Chemical 13] (In formula (E-1), X I and bond); R I is an alkanediyl group having 1 to 3 carbon atoms; R II is a single bond or an alkyl diyl group having 1 to 3 carbon atoms; R III is an alkyl group, alkoxy group, or fluorine group having 1 to 20 carbon atoms Alkyl or fluoroalkoxy group; a is 0 or 1; b is an integer from 0 to 3; c is an integer from 0 to 2; d is 0 or 1; among them, 1≦a+b+c≦3) diamine Examples of base organosiloxane include 1,3-bis(3-aminopropyl)-tetramethyldisiloxane and the like.
作為所述式(D-1)所表示的化合物,例如可列舉下述式(D-1-1)~式(D-1-3)分別所表示的化合物等。作為所述式(E-1)所表示的化合物,例如可列舉下述式(E-1-1)~式(E-1-4)分別所表示的化合物等。作為其他二胺,可單獨使用一種或者組合使用兩種以上。 [化14] Examples of the compound represented by the formula (D-1) include compounds represented by the following formulas (D-1-1) to (D-1-3). Examples of the compound represented by the formula (E-1) include compounds represented by the following formulas (E-1-1) to formula (E-1-4). As other diamines, one type may be used alone or two or more types may be used in combination. [Chemical 14]
在聚醯胺酸[A]中,就充分提高液晶配向膜的液晶配向性、密合性及按鍵耐久性的改善效果且充分抑制液晶元件的亮點產生的觀點而言,相對於源自聚醯胺酸[A]所具有的二胺化合物中的結構單元的總量,源自特定二胺的結構單元的比例優選為5莫耳%以上,更優選為10莫耳%以上,進而優選為15莫耳%以上。作為特定二胺,可單獨使用一種,也可組合使用兩種以上。Among polyamide [A], from the viewpoint of fully improving the liquid crystal alignment, adhesion, and key durability improvement effects of the liquid crystal alignment film and fully suppressing the occurrence of bright spots in the liquid crystal element, compared to those derived from polyamide The total amount of structural units in the diamine compound of the amino acid [A] and the proportion of structural units derived from the specific diamine are preferably 5 mol% or more, more preferably 10 mol% or more, and still more preferably 15 More than mol%. As the specific diamine, one type may be used alone, or two or more types may be used in combination.
·聚醯胺酸的合成 聚醯胺酸[A]可通過使四羧酸二酐及二胺化合物視需要與分子量調整劑一起反應而獲得。在聚醯胺酸[A]的合成反應中,四羧酸二酐與二胺化合物的使用比例優選為相對於二胺化合物的胺基1當量而四羧酸二酐的酸酐基成為0.2當量~2當量的比例。作為分子量調整劑,例如可列舉:馬來酸酐、鄰苯二甲酸酐、衣康酸酐等酸單酐,苯胺、環己基胺、正丁基胺等單胺化合物,異氰酸苯酯、異氰酸萘酯等單異氰酸酯化合物等。相對於所使用的四羧酸二酐以及二胺化合物的合計100質量份,分子量調整劑的使用比例優選為設為20質量份以下。 ·Synthesis of polyamide Polyamide [A] can be obtained by reacting a tetracarboxylic dianhydride and a diamine compound with a molecular weight regulator if necessary. In the synthesis reaction of polyamide [A], the usage ratio of tetracarboxylic dianhydride and diamine compound is preferably 0.2 to 0.2 equivalent to the acid anhydride group of tetracarboxylic dianhydride with respect to 1 equivalent of the amine group of the diamine compound. 2 equivalent ratio. Examples of the molecular weight adjuster include: acid monoanhydrides such as maleic anhydride, phthalic anhydride, and itaconic anhydride; monoamine compounds such as aniline, cyclohexylamine, and n-butylamine; phenyl isocyanate, isocyanate; Naphthyl acid naphthyl ester and other monoisocyanate compounds, etc. The usage ratio of the molecular weight regulator is preferably 20 parts by mass or less relative to 100 parts by mass in total of the tetracarboxylic dianhydride and the diamine compound used.
聚醯胺酸[A]的合成反應優選為在有機溶媒中進行。此時的反應溫度優選為-20℃~150℃,反應時間優選為0.1小時~24小時。作為用於反應的有機溶媒,例如可列舉:非質子性極性溶媒、酚系溶媒、醇系溶媒、酮系溶媒、酯系溶媒、醚系溶媒、鹵化烴、烴等。作為這些的具體例,優選為使用選自由N-甲基-2-吡咯烷酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、γ-丁內酯、四甲基脲、六甲基磷醯三胺、間甲酚、二甲酚及鹵化苯酚所組成的群組中的一種以上作為反應溶媒,或者使用這些溶媒的一種以上與其他有機溶媒(例如丁基溶纖劑、二乙二醇二乙醚等)的混合物。有機溶媒的使用量優選為設為相對於反應溶液的總量而四羧酸二酐及二胺的合計量成為0.1質量%~50質量%的量。The synthesis reaction of polyamide [A] is preferably carried out in an organic solvent. The reaction temperature at this time is preferably -20°C to 150°C, and the reaction time is preferably 0.1 hour to 24 hours. Examples of the organic solvent used for the reaction include aprotic polar solvents, phenol solvents, alcohol solvents, ketone solvents, ester solvents, ether solvents, halogenated hydrocarbons, hydrocarbons, and the like. As specific examples of these, it is preferable to use one selected from the group consisting of N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsyanide, and γ- One or more of the group consisting of butyrolactone, tetramethylurea, hexamethylphosphonotriamine, m-cresol, xylenol and halogenated phenol is used as the reaction solvent, or one or more of these solvents are used together with other organic Mixture of solvents (such as butyl cellosolve, diethylene glycol diethyl ether, etc.). The amount of the organic solvent used is preferably an amount such that the total amount of tetracarboxylic dianhydride and diamine becomes 0.1% by mass to 50% by mass relative to the total amount of the reaction solution.
通過以上的反應而可獲得使聚醯胺酸[A]溶解而成的聚合物溶液。所述聚合物溶液可直接供於液晶配向劑的製備,也可在將聚合物溶液中所含的聚醯胺酸[A]分離後供於液晶配向劑的製備。Through the above reaction, a polymer solution in which polyamide [A] is dissolved can be obtained. The polymer solution can be directly used for the preparation of the liquid crystal alignment agent, or can be used for the preparation of the liquid crystal alignment agent after the polyamide [A] contained in the polymer solution is separated.
·聚醯胺酸酯 在聚合物[A]為聚醯胺酸酯的情況下,所述聚醯胺酸酯(以下,也稱為「聚醯胺酸酯[A]」)例如可通過如下方法等而獲得:[I]使聚醯胺酸[A]與酯化劑反應的方法;[II]使四羧酸二酯與包含特定二胺的二胺化合物反應的方法;[III]使四羧酸二酯二鹵化物與包含特定二胺的二胺化合物反應的方法。聚醯胺酸酯[A]可僅具有醯胺酸酯結構,也可為使醯胺酸結構與醯胺酸酯結構並存的部分酯化物。使聚醯胺酸酯[A]溶解而成的反應溶液可直接供於液晶配向劑的製備,也可在將反應溶液中所含的聚醯胺酸酯[A]分離後供於液晶配向劑的製備。 ·Polyamide When the polymer [A] is a polyamic acid ester, the polyamic acid ester (hereinafter also referred to as "polyamic acid ester [A]") can be obtained by, for example, the following method: [ I] A method of reacting polyamide [A] and an esterifying agent; [II] A method of reacting a tetracarboxylic acid diester with a diamine compound containing a specific diamine; [III] A method of reacting a tetracarboxylic acid diester with a diamine compound containing a specific diamine; A method of reacting halides with diamine compounds containing specific diamines. The polyamic acid ester [A] may have only a amino acid ester structure, or may be a partially esterified product in which a amino acid structure and a amino acid ester structure coexist. The reaction solution obtained by dissolving the polyamide ester [A] can be directly used for the preparation of the liquid crystal alignment agent, or can be used for the liquid crystal alignment agent after separating the polyamide ester [A] contained in the reaction solution. preparation.
·聚醯亞胺 在聚合物[A]為聚醯亞胺的情況下,所述聚醯亞胺(以下,也稱為「聚醯亞胺[A]」)例如可通過對以所述方式合成的聚醯胺酸[A]進行脫水閉環並進行醯亞胺化而獲得。聚醯亞胺[A]可為將作為其前體的聚醯胺酸[A]所具有的醯胺酸結構全部脫水閉環而成的完全醯亞胺化物,也可為將醯胺酸結構的僅一部分脫水閉環而醯胺酸結構與醯亞胺環結構並存的部分醯亞胺化物。聚醯亞胺[A]優選為醯亞胺化率為20%~99%,更優選為30%~90%。此外,醯亞胺化率是以百分率來表示醯亞胺環結構的數量相對於聚醯亞胺的醯胺酸結構的數量與醯亞胺環結構的數量的合計而言所占的比例。此處,醯亞胺環的一部分可為異醯亞胺環。 ·Polyimide When the polymer [A] is a polyimide, the polyimide (hereinafter also referred to as "polyimide [A]") can be obtained by, for example, modifying the polyimide synthesized in the above manner. Acid [A] is obtained by dehydration, ring closure and imidization. The polyamide imide [A] may be a complete amide imide in which all the amide acid structures of the polyamide acid [A] as its precursor are dehydrated and cyclically closed, or it may be a amide acid structure. A partial amide imide with only a part of the ring closed by dehydration and a amide acid structure and an amide imine ring structure coexisting. The polyimide [A] preferably has an imidization rate of 20% to 99%, and more preferably 30% to 90%. In addition, the acyl imidization rate expresses as a percentage the ratio of the number of amide imine ring structures to the total number of amide acid structures and the number of amide imine ring structures of the polyamide imide. Here, a part of the acyl imine ring may be an isoamide imine ring.
聚醯胺酸[A]的脫水閉環優選為通過如下方法來進行:將聚醯胺酸[A]溶解於有機溶媒中,在所述溶液中添加脫水劑及脫水閉環催化劑,視需要進行加熱。所述方法中,作為脫水劑,例如可使用乙酸酐、丙酸酐、三氟乙酸酐等酸酐。相對於聚醯胺酸[A]的醯胺酸結構的1莫耳,脫水劑的使用量優選為設為0.01莫耳~20莫耳。作為脫水閉環催化劑,例如可使用:吡啶、三甲吡啶、二甲吡啶、三乙基胺等三級胺。相對於所使用的脫水劑1莫耳,脫水閉環催化劑的使用量優選為設為0.01莫耳~10莫耳。作為脫水閉環反應中所使用的有機溶媒,可列舉作為用於合成聚醯胺酸[A]的有機溶媒而例示的有機溶媒。脫水閉環反應的反應溫度優選為0℃~180℃。反應時間優選為1.0小時~120小時。此外,含有聚醯亞胺[A]的反應溶液可直接供於液晶配向劑的製備,也可將聚醯亞胺[A]分離後供於液晶配向劑的製備。Dehydration and ring-closure of polyamide [A] is preferably performed by dissolving polyamide [A] in an organic solvent, adding a dehydration agent and a dehydration ring-closure catalyst to the solution, and heating as necessary. In this method, as the dehydrating agent, for example, acid anhydrides such as acetic anhydride, propionic anhydride, and trifluoroacetic anhydride can be used. The usage amount of the dehydrating agent is preferably 0.01 mole to 20 mole relative to 1 mole of the amide acid structure of the polyamide [A]. As the dehydration ring-closure catalyst, for example, tertiary amines such as pyridine, tripyridine, dipyridine, and triethylamine can be used. The usage amount of the dehydration ring-closure catalyst is preferably 0.01 mole to 10 mole relative to 1 mole of the dehydrating agent used. Examples of the organic solvent used in the dehydration ring-closure reaction include organic solvents exemplified as organic solvents used for synthesizing polyamide [A]. The reaction temperature of the dehydration ring-closure reaction is preferably 0°C to 180°C. The reaction time is preferably 1.0 hours to 120 hours. In addition, the reaction solution containing polyimide [A] can be directly used for the preparation of the liquid crystal alignment agent, or the polyimide [A] can be separated and used for the preparation of the liquid crystal alignment agent.
就可進一步提高液晶配向膜的力學強度的方面而言,作為聚合物[A],其中,可優選地使用聚醯亞胺[A]。基於本發明人的研究,在將聚醯胺酸醯亞胺化的情況下,有液晶配向膜的力學強度降低或密合性降低的傾向。另一方面,聚醯亞胺的溶解性低於聚醯胺酸,有容易引起塗布性不良或膜的不均勻性等之虞。就此方面而言,具有部分結構(a)的聚醯亞胺[A]顯示出良好的溶解性,因此可在抑制塗布性的降低或膜均勻性的降低的同時形成力學強度高的液晶配向膜。Among them, polyimide [A] can be preferably used as the polymer [A] in terms of further improving the mechanical strength of the liquid crystal alignment film. Based on the research of the present inventors, when polyamide is imidized, the mechanical strength of the liquid crystal alignment film tends to decrease or the adhesiveness tends to decrease. On the other hand, the solubility of polyimide is lower than that of polyamide acid, and there is a risk that it may easily cause poor coating properties, uneven film, etc. In this regard, the polyimide [A] having the partial structure (a) exhibits good solubility and therefore can form a liquid crystal alignment film with high mechanical strength while suppressing a decrease in coatability or film uniformity. .
在製成濃度10質量%的溶液時,液晶配向劑的製備中使用的聚合物[A]的溶液黏度優選為具有10 mPa·s~800 mPa·s的溶液黏度,更優選為具有15 mPa·s~500 mPa·s的溶液黏度。此外,溶液黏度(mPa·s)是對於使用聚合物[A]的良溶媒(例如,γ-丁內酯、N-甲基-2-吡咯烷酮等)所製備的濃度10質量%的聚合物溶液,使用E型旋轉黏度計在25℃下測定而得的值。When preparing a solution with a concentration of 10 mass %, the solution viscosity of the polymer [A] used in the preparation of the liquid crystal alignment agent is preferably a solution viscosity of 10 mPa·s to 800 mPa·s, and more preferably a solution viscosity of 15 mPa·s. Solution viscosity from s to 500 mPa·s. In addition, the solution viscosity (mPa·s) is for a polymer solution with a concentration of 10% by mass prepared using a good solvent for polymer [A] (for example, γ-butyrolactone, N-methyl-2-pyrrolidone, etc.) , measured using an E-type rotational viscometer at 25°C.
聚合物[A]的通過凝膠滲透色譜法(gel permeation chromatography,GPC)測定而得的聚苯乙烯換算的重量平均分子量(Mw)優選為1,000~500,000,更優選為2,000~300,000。另外,由Mw與通過GPC測定而得的聚苯乙烯換算的數量平均分子量(Mn)的比所表示的分子量分佈(Mw/Mn)優選為7以下,更優選為5以下。此外,在製備液晶配向劑時,作為聚合物[A],可單獨使用一種,也可組合使用兩種以上。The polystyrene-equivalent weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of the polymer [A] is preferably 1,000 to 500,000, more preferably 2,000 to 300,000. In addition, the molecular weight distribution (Mw/Mn) represented by the ratio of Mw to the polystyrene-reduced number average molecular weight (Mn) measured by GPC is preferably 7 or less, and more preferably 5 or less. In addition, when preparing a liquid crystal alignment agent, as the polymer [A], one type may be used alone, or two or more types may be used in combination.
<其他成分> 液晶配向劑除含有聚合物[A]以外,也可視需要含有與聚合物[A]不同的成分(以下,也稱為「其他成分」)。 <Other ingredients> In addition to the polymer [A], the liquid crystal alignment agent may also contain components different from the polymer [A] (hereinafter, also referred to as "other components") if necessary.
·聚合物[B] 本公開的液晶配向劑可還含有不具有部分結構(a)的聚合物(以下,也稱為「聚合物[B]」)作為聚合物成分。聚合物[B]的主骨架並無特別限定。作為其他聚合物,例如可列舉:聚醯胺酸、聚醯胺酸酯、聚醯亞胺、聚有機矽氧烷、聚酯、聚烯胺(polyenamine)、聚脲、聚醯胺、聚醯胺醯亞胺、聚苯並噁唑前體、聚苯並噁唑、纖維素衍生物、聚縮醛、(甲基)丙烯酸系聚合物、苯乙烯系聚合物、馬來醯亞胺系聚合物、苯乙烯-馬來醯亞胺系共聚物等。就獲得可靠性高的液晶元件的觀點而言,聚合物[B]優選為選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺、聚有機矽氧烷及包含源自具有聚合性不飽和碳-碳鍵的單體的結構單元的聚合物所組成的群組中的至少一種。作為包含源自具有聚合性不飽和碳-碳鍵的單體的結構單元的聚合物,可列舉:(甲基)丙烯酸系聚合物、苯乙烯系聚合物、馬來醯亞胺系聚合物及苯乙烯-馬來醯亞胺系共聚物等。 ·Polymer[B] The liquid crystal alignment agent of the present disclosure may further contain a polymer that does not have partial structure (a) (hereinafter, also referred to as “polymer [B]”) as a polymer component. The main skeleton of the polymer [B] is not particularly limited. Examples of other polymers include polyamide acid, polyamide ester, polyimide, polyorganosiloxane, polyester, polyenamine, polyurea, polyamide, and polyamide. Aminoimine, polybenzoxazole precursor, polybenzoxazole, cellulose derivatives, polyacetal, (meth)acrylic polymer, styrenic polymer, maleimide polymerization Materials, styrene-maleimide copolymers, etc. From the viewpoint of obtaining a highly reliable liquid crystal element, the polymer [B] is preferably selected from the group consisting of polyamic acid, polyamic acid ester, polyimide, polyorganosiloxane, and polymers having polymerizability. At least one of the group consisting of polymers of structural units of monomers with unsaturated carbon-carbon bonds. Examples of the polymer containing a structural unit derived from a monomer having a polymerizable unsaturated carbon-carbon bond include (meth)acrylic polymers, styrene polymers, maleimide polymers, and Styrene-maleimide copolymer, etc.
當在液晶配向劑中含有聚合物[B]的情形時,相對於聚合物[A]與聚合物[B]的合計量,聚合物[B]的含有比例優選為1質量%以上,更優選為2質量%以上。另外,相對於聚合物[A]與聚合物[B]的合計量,聚合物[B]的含有比例優選為95質量%以下,更優選為90質量%以下。作為聚合物[B],可單獨使用一種或者組合使用兩種以上。When the liquid crystal alignment agent contains polymer [B], the content ratio of polymer [B] relative to the total amount of polymer [A] and polymer [B] is preferably 1 mass % or more, more preferably It is 2 mass % or more. In addition, the content ratio of polymer [B] is preferably 95 mass % or less, and more preferably 90 mass % or less relative to the total amount of polymer [A] and polymer [B]. As the polymer [B], one type can be used alone or two or more types can be used in combination.
·溶劑 本公開的液晶配向劑作為使聚合物[A]及視需要而使用的其他成分優選為在適當的溶媒中分散或溶解而成的液狀的組成物來製備。 ·Solvent The liquid crystal alignment agent of the present disclosure is prepared as a liquid composition in which polymer [A] and other optional components are preferably dispersed or dissolved in an appropriate solvent.
作為溶劑,可優選地使用有機溶媒。作為其具體例,可列舉:N-甲基-2-吡咯烷酮、N-乙基-2-吡咯烷酮、1,2-二甲基-2-咪唑啉酮、1,3-二甲基-2-咪唑啉酮、苯酚、γ-丁內酯、γ-丁內醯胺、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、4-羥基-4-甲基-2-戊酮、二丙酮醇、1-己醇、2-己醇、丙烷-1,2-二醇、3-甲氧基-1-丁醇、乙二醇單甲醚、乳酸甲酯、乳酸乙酯、乳酸丁酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、乙醯乙酸甲酯、乙醯乙酸乙酯、丙酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、乙二醇甲醚、乙二醇乙醚、乙二醇-正丙醚、乙二醇-異丙醚、乙二醇-正丁醚(丁基溶纖劑)、乙二醇二甲醚、乙二醇乙醚乙酸酯、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、二異丁基酮、丙酸異戊酯、異丁酸異戊酯、二異戊醚、碳酸亞乙酯、碳酸亞丙酯、丙二醇單甲醚(propylene glycol monomethyl ether,PGME)、二乙二醇二乙醚乙酸酯、丙二醇單甲醚乙酸酯(propylene glycol monomethyl ether acetate,PGMEA)、丙二醇二乙酸酯、環戊酮、環己酮等。作為溶劑,可單獨使用一種或混合使用兩種以上。As the solvent, an organic solvent can be preferably used. Specific examples thereof include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 1,2-dimethyl-2-imidazolinone, and 1,3-dimethyl-2-pyrrolidone. Imidazolinone, phenol, γ-butyrolactone, γ-butyrolactone, N,N-dimethylformamide, N,N-dimethylacetamide, 4-hydroxy-4-methyl- 2-Pentanone, diacetone alcohol, 1-hexanol, 2-hexanol, propane-1,2-diol, 3-methoxy-1-butanol, ethylene glycol monomethyl ether, methyl lactate, Ethyl lactate, butyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl acetate, ethyl acetate, ethyl propionate, methyl methoxypropionate, ethoxypropionate Ethyl ester, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol-n-propyl ether, ethylene glycol-isopropyl ether, ethylene glycol-n-butyl ether (butyl cellosolve), ethylene glycol dimethyl ether, Ethylene glycol ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, Ethylene glycol monoethyl ether acetate, diisobutyl ketone, isoamyl propionate, isoamyl isobutyrate, diisoamyl ether, ethylene carbonate, propylene carbonate, propylene glycol monomethyl ether (propylene glycol monomethyl ether (PGME), diethylene glycol diethyl ether acetate, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol diacetate, cyclopentanone, cyclohexanone, etc. As the solvent, one type may be used alone or two or more types may be mixed and used.
作為液晶配向劑中所含的其他成分,除所述以外,例如可列舉:交聯劑、抗氧化劑、金屬螯合物化合物、硬化促進劑、表面活性劑、填充劑、分散劑、光增感劑等。其他成分的調配比例可在無損本公開的效果的範圍內,根據各化合物而適當選擇。As other components contained in the liquid crystal alignment agent, in addition to the above, examples include: cross-linking agents, antioxidants, metal chelate compounds, hardening accelerators, surfactants, fillers, dispersants, and photosensitizers. Agents, etc. The blending ratio of other components can be appropriately selected for each compound within a range that does not impair the effects of the present disclosure.
液晶配向劑中的固體成分濃度(液晶配向劑的溶媒以外的成分的合計質量占液晶配向劑的總質量的比例)是考慮黏性、揮發性等而適當選擇。液晶配向劑的固體成分濃度優選為1質量%~10質量%的範圍。若固體成分濃度為1質量%以上,則可充分確保塗膜的膜厚、可獲得顯示出更良好的液晶配向性的液晶配向膜,就此方面而言適合。另一方面,若固體成分濃度為10質量%以下,則有如下傾向:可將塗膜設為適度的厚度,容易獲得顯示出良好的液晶配向性的液晶配向膜,另外,液晶配向劑的黏性變得適度,可使塗布性良好。The solid component concentration in the liquid crystal alignment agent (the ratio of the total mass of components other than the solvent of the liquid crystal alignment agent to the total mass of the liquid crystal alignment agent) is appropriately selected considering viscosity, volatility, etc. The solid content concentration of the liquid crystal alignment agent is preferably in the range of 1% by mass to 10% by mass. If the solid content concentration is 1 mass % or more, the film thickness of the coating film can be sufficiently ensured and a liquid crystal alignment film showing better liquid crystal alignment properties can be obtained, which is suitable in this regard. On the other hand, if the solid content concentration is 10 mass % or less, the coating film can be made to an appropriate thickness, and a liquid crystal alignment film showing good liquid crystal alignment properties tends to be easily obtained. In addition, the viscosity of the liquid crystal alignment agent tends to be reduced. The properties become moderate and the coating properties are good.
《液晶配向膜及其製造方法》 本公開的液晶配向膜可通過以所述方式製備的液晶配向劑而製造。本公開的液晶配向膜優選為可通過如下方法來製造,所述方法包括通過含有聚合物[A]的液晶配向劑來形成塗膜的步驟(塗膜形成步驟);以及對所述塗膜進行光照射而賦予液晶配向能力的步驟(光配向處理步驟)。 "Liquid crystal alignment film and manufacturing method thereof" The liquid crystal alignment film of the present disclosure can be manufactured by the liquid crystal alignment agent prepared in the above manner. The liquid crystal alignment film of the present disclosure can preferably be produced by a method that includes the steps of forming a coating film with a liquid crystal alignment agent containing polymer [A] (coating film forming step); and subjecting the coating film to The step of imparting alignment ability to liquid crystal by irradiating light (photo-alignment treatment step).
·塗膜形成步驟 在製造液晶配向膜時,首先,通過在基板上塗布液晶配向劑,優選為對塗布面進行加熱而在基板上形成塗膜。作為基板,例如可使用:浮法玻璃、鈉玻璃等玻璃;包含聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚醚碸、聚碳酸酯、聚(脂環式烯烴)等塑膠的透明基板。 ·Coating film formation steps When manufacturing a liquid crystal alignment film, first, a liquid crystal alignment agent is coated on a substrate, and preferably the coating surface is heated to form a coating film on the substrate. As the substrate, for example, glass such as float glass and soda glass may be used; polyethylene terephthalate, polybutylene terephthalate, polyether terephthalate, polycarbonate, and poly(alicyclic olefin) may be used. Plastic transparent substrate.
向基板塗布液晶配向劑的方法並無特別限定。液晶配向劑向基板的塗布例如可通過旋塗方式、印刷方式(例如,膠版印刷方式、柔版印刷方式等)、噴墨方式、狹縫塗布方式、棒塗機方式、擠出模(extrusion die)方式、直接凹版塗布機(direct gravure coater)方式、腔室刮刀塗布機(chamber doctor coater)方式、膠版凹版塗布機(offset gravure coater)方式、含浸塗布機方式、MB塗布機方式等來進行。The method of applying the liquid crystal alignment agent to the substrate is not particularly limited. The liquid crystal alignment agent can be applied to the substrate by, for example, spin coating, printing (for example, offset printing, flexographic printing, etc.), inkjet, slit coating, rod coater, extrusion die ) method, direct gravure coater method, chamber doctor coater method, offset gravure coater method, dip coater method, MB coater method, etc.
在塗布液晶配向劑後,出於防止所塗布的液晶配向劑的流掛等目的,優選為實施預加熱(預烘烤)。預烘烤溫度優選為30℃~200℃,預烘烤時間優選為0.25分鐘~10分鐘。然後,將溶劑完全去除,視需要以對聚合物中所存在的醯胺酸結構進行熱醯亞胺化為目的而實施煆燒(後烘烤)步驟。此時的煆燒溫度(後烘烤溫度)優選為80℃~280℃,更優選為80℃~250℃。後烘烤時間優選為5分鐘~200分鐘。所形成的膜的膜厚優選為0.001 μm~1 μm。After applying the liquid crystal alignment agent, it is preferable to perform preheating (prebaking) for the purpose of preventing the applied liquid crystal alignment agent from sagging. The pre-baking temperature is preferably 30°C to 200°C, and the pre-baking time is preferably 0.25 minutes to 10 minutes. Then, the solvent is completely removed, and if necessary, a calcination (post-baking) step is performed for the purpose of thermally imidizing the amide structure present in the polymer. The calcination temperature (post-baking temperature) at this time is preferably 80°C to 280°C, more preferably 80°C to 250°C. The post-baking time is preferably 5 minutes to 200 minutes. The film thickness of the formed film is preferably 0.001 μm to 1 μm.
·光配向處理步驟 繼而,對通過所述步驟而形成的塗膜實施光配向處理,所述光配向處理是對塗膜進行光照射(放射線照射)來賦予液晶配向能力的處理。由此,可獲得光配向膜。用於光配向的光照射可通過如下方法等來進行:對後烘烤步驟後的塗膜進行照射的方法;對預烘烤步驟後且後烘烤步驟前的塗膜進行照射的方法;在預烘烤步驟及後烘烤步驟的任一者或兩者中的塗膜的加熱過程中對塗膜進行照射的方法。 ·Photo-alignment processing steps Next, the coating film formed by the above steps is subjected to a photo-alignment process, which is a process in which the coating film is irradiated with light (radiation irradiation) to impart alignment ability to the liquid crystal. Thus, a photo alignment film can be obtained. Light irradiation for photo-alignment can be performed by the following methods: irradiating the coating film after the post-baking step; irradiating the coating film after the pre-baking step and before the post-baking step; A method of irradiating the coating film during the heating process of the coating film in either or both of the pre-baking step and the post-baking step.
作為照射至塗膜的放射線,例如可使用:包含150 nm~800 nm的波長的光的紫外線及可見光線。優選為包含200 nm~400 nm的波長的光的紫外線。在放射線為偏光的情況下,可為直線偏光,也可為部分偏光。在所使用的放射線為直線偏光或部分偏光的情況下,照射可自垂直於基板面的方向進行,也可自斜方向進行,或者也可將這些方向加以組合而進行。非偏光的放射線時的照射方向設為斜方向。As the radiation irradiated to the coating film, for example, ultraviolet rays and visible rays including light having a wavelength of 150 nm to 800 nm can be used. Ultraviolet rays containing light with a wavelength of 200 nm to 400 nm are preferred. When the radiation is polarized light, it may be linearly polarized light or partially polarized light. When the radiation used is linearly polarized light or partially polarized light, the irradiation may be performed from a direction perpendicular to the substrate surface, an oblique direction, or a combination of these directions. In the case of non-polarized radiation, the irradiation direction is an oblique direction.
作為所使用的光源,例如可列舉:低壓水銀燈、高壓水銀燈、氘燈、金屬鹵化物燈、氬共振燈、氙燈、准分子鐳射等。放射線的照射量優選為200 J/m 2~30,000 J/m 2,更優選為500 J/m 2~10,000 J/m 2。在用於賦予配向能力的光照射後,也可進行對基板表面使用例如水、有機溶媒(例如,甲醇、異丙醇、1-甲氧基-2-丙醇乙酸酯、丁基溶纖劑、乳酸乙酯等)或這些的混合物進行清洗的處理、或對基板進行加熱的處理。 Examples of the light source used include a low-pressure mercury lamp, a high-pressure mercury lamp, a deuterium lamp, a metal halide lamp, an argon resonance lamp, a xenon lamp, an excimer laser, and the like. The irradiation dose of radiation is preferably 200 J/m 2 to 30,000 J/m 2 , more preferably 500 J/m 2 to 10,000 J/m 2 . After the light irradiation for imparting alignment ability, the substrate surface may also be treated with water, organic solvent (for example, methanol, isopropyl alcohol, 1-methoxy-2-propanol acetate, butyl cellosolve, ethyl lactate, etc.) or a mixture thereof, or the substrate is heated.
《液晶元件》 本公開的液晶元件包括使用所述說明的液晶配向劑而形成的液晶配向膜。液晶元件中的液晶的驅動方式並無特別限定,例如可應用於扭轉向列(Twisted Nematic,TN)型、超扭轉向列(Super Twisted Nematic,STN)型、垂直配向(Vertical Alignment,VA)型(包含垂直配向-多域垂直配向(Vertical Alignment-Multi-domain Vertical Alignment,VA-MVA)型、垂直配向-圖案垂直配向(Vertical Alignment-Patterned Vertical Alignment,VA-PVA)型等)、共面切換(In-Plane Switching,IPS)型、邊緣場切換(Fringe Field Switching,FFS)型、光學補償彎曲(Optically Compensated Bend,OCB)型、聚合物穩定配向(Polymer Sustained Alignment,PSA)型等多種模式。液晶元件例如可通過包括所述塗膜形成步驟及光配向處理步驟以及以下的單元構築步驟的方法來製造。 "Liquid Crystal Component" The liquid crystal element of the present disclosure includes a liquid crystal alignment film formed using the liquid crystal alignment agent described above. The driving method of the liquid crystal in the liquid crystal element is not particularly limited. For example, it can be applied to the twisted nematic (TN) type, the super twisted nematic (Super Twisted Nematic, STN) type, and the vertical alignment (Vertical Alignment, VA) type. (Including Vertical Alignment-Multi-domain Vertical Alignment (VA-MVA) type, Vertical Alignment-Patterned Vertical Alignment (VA-PVA) type, etc.), coplanar switching (In-Plane Switching, IPS) type, Fringe Field Switching (FFS) type, Optically Compensated Bend (OCB) type, Polymer Sustained Alignment (PSA) type and other modes. The liquid crystal element can be manufactured, for example, by a method including the coating film forming step and the photo-alignment treatment step, and the following cell construction step.
在塗膜形成步驟中使用的基板根據所期望的運作模式而不同。例如,在製造TN型、STN型或VA型的液晶元件的情況下,使用兩片設置有經圖案化的透明導電膜的基板。在製造IPS型或FFS型的液晶元件的情況下,使用設置有經圖案化為梳齒型的電極的基板、與未設置電極的相向基板。作為透明導電膜,可使用包含氧化錫(SnO 2)的奈塞(NESA)膜(美國PPG公司注冊商標)、包含氧化銦-氧化錫(In 2O 3-SnO 2)的氧化銦錫(Indium Tin Oxide,ITO)膜等。 The substrate used in the coating film formation step differs depending on the desired operation mode. For example, when manufacturing a TN-type, STN-type, or VA-type liquid crystal element, two substrates on which patterned transparent conductive films are provided are used. When manufacturing an IPS type or FFS type liquid crystal element, a substrate provided with electrodes patterned into a comb-tooth shape and a counter substrate provided with no electrodes are used. As the transparent conductive film, NESA film (registered trademark of PPG Corporation of the United States) containing tin oxide (SnO 2 ), indium tin oxide (Indium oxide) containing tin oxide (In 2 O 3 -SnO 2 ) can be used. Tin Oxide, ITO) film, etc.
·單元構築步驟 在單元構築步驟中,準備兩片通過所述光配向處理步驟而形成有液晶配向膜的基板,通過在相向配置的兩片基板間配置液晶來製造液晶單元。在製造液晶單元時,例如可列舉如下方法等:以液晶配向膜相向的方式隔著間隙將兩片基板相向配置,利用密封劑將兩片基板的周邊部貼合,在由基板表面與密封劑所包圍的單元間隙內注入填充液晶並將注入孔密封的方法、利用液晶滴注(One Drop Fill,ODF)方式的方法。作為密封劑,例如可使用含有硬化劑及作為間隔物的氧化鋁球的環氧樹脂等。 ·Unit construction steps In the unit construction step, two substrates on which liquid crystal alignment films are formed through the photo-alignment treatment step are prepared, and liquid crystal is arranged between the two facing substrates to manufacture a liquid crystal cell. When manufacturing a liquid crystal cell, for example, the following method can be used: arranging two substrates facing each other through a gap so that the liquid crystal alignment films face each other, bonding the peripheral portions of the two substrates with a sealant, and sealing the substrate surface with the sealant. The method of injecting filling liquid crystal into the surrounding cell gap and sealing the injection hole, and the method of using liquid crystal dripping (One Drop Fill, ODF) method. As the sealant, for example, epoxy resin containing a hardener and alumina balls as spacers can be used.
作為液晶,可使用正型及負型的任一種。當在IPS型及FFS型的液晶元件中使用負型液晶的情形時,可減小電極上部的透過損耗,可實現對比度提高,就此方面而言優選。另外,在通過由光照射引起的聚合物的分解而顯現出各向異性,由此對膜賦予了液晶配向能力的光分解型液晶配向膜中,在使用負型液晶來製作液晶元件的情況下,有因通過放射線照射而產生的聚合物的分解生成物所引起的顯示不良(亮點)的產生率高的傾向。相對於此,通過本公開的液晶配向劑,可獲得亮點的產生得到抑制的高品質的液晶元件。作為液晶,可列舉向列液晶(nematic liquid crystal)、近晶液晶(smectic liquid crystal),其中優選為向列液晶。As the liquid crystal, either positive type or negative type can be used. When a negative liquid crystal is used in an IPS type or FFS type liquid crystal element, the transmission loss in the upper part of the electrode can be reduced and the contrast can be improved, which is preferable in this regard. In addition, in a photodecomposable liquid crystal alignment film that develops anisotropy through decomposition of the polymer due to light irradiation, thus imparting liquid crystal alignment ability to the film, when a negative-type liquid crystal is used to produce a liquid crystal element , there is a tendency for a high occurrence rate of display defects (bright spots) caused by decomposition products of polymers produced by radiation irradiation. In contrast, with the liquid crystal alignment agent of the present disclosure, a high-quality liquid crystal element in which the generation of bright spots is suppressed can be obtained. Examples of the liquid crystal include nematic liquid crystal and smectic liquid crystal. Among them, nematic liquid crystal is preferred.
在製造液晶顯示裝置的情況下,接著,在液晶單元的外側表面上貼合偏光板。作為偏光板,可列舉:利用乙酸纖維素保護膜將一面使聚乙烯醇延伸配向一面使其吸收碘而成的被稱為「H膜」的偏光膜夾持而成的偏光板、或包含H膜本身的偏光板。When manufacturing a liquid crystal display device, a polarizing plate is then bonded to the outer surface of the liquid crystal cell. Examples of polarizing plates include those in which a polarizing film called an "H film" in which polyvinyl alcohol is stretched and oriented while absorbing iodine is sandwiched between cellulose acetate protective films, or a polarizing plate containing H The film itself is a polarizer.
本公開的液晶元件可有效地應用於各種用途。具體而言,例如可用作鐘錶、可攜式遊戲機(portable game)、文字處理器(word processor)、筆記本型個人電腦、汽車導航系統(car navigation system)、攝像機(camcorder)、個人數位助理(Personal Digital Assistant,PDA)、數位照相機(digital camera)、行動電話、智慧手機、各種監視器、液晶電視、資訊顯示器等各種顯示裝置或調光裝置、相位差膜等。The liquid crystal element of the present disclosure can be effectively applied to various uses. Specifically, it can be used as a clock, a portable game, a word processor, a notebook personal computer, a car navigation system, a camcorder, or a personal digital assistant. (Personal Digital Assistant, PDA), digital cameras, mobile phones, smart phones, various monitors, LCD TVs, information displays and other display devices or dimming devices, phase difference films, etc.
通過以上所說明的本公開,可提供以下手段。The present disclosure described above can provide the following means.
〔手段1〕 一種液晶配向膜的製造方法,包括:通過含有具有所述式(1)所表示的部分結構(a)的聚合物[A]的液晶配向劑來形成塗膜的步驟;以及對所述塗膜進行光照射來賦予液晶配向能力的步驟。 〔手段2〕 根據〔手段1〕所述的液晶配向膜的製造方法,其中所述聚合物[A]具有源自所述式(2)所表示的化合物的結構單元。 〔手段3〕 根據〔手段1〕或〔手段2〕所述的液晶配向膜的製造方法,其中所述聚合物[A]為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種。 〔手段4〕 根據〔手段1〕至〔手段3〕中任一項所述的液晶配向膜的製造方法,其中所述聚合物[A]具有源自脂肪族四羧酸二酐的結構單元。 〔手段5〕 根據〔手段4〕所述的液晶配向膜的製造方法,其中所述脂肪族四羧酸二酐具有所述式(4)所表示的部分結構。 〔手段6〕 根據〔手段1〕至〔手段5〕中任一項所述的液晶配向膜的製造方法,還含有不具有所述部分結構(a)的聚合物[B]。 〔手段7〕 根據〔手段6〕所述的液晶配向膜的製造方法,其中所述聚合物[B]為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種。 〔手段8〕 一種光配向劑,含有具有所述式(1)所表示的部分結構(a)的聚合物[A]。 〔手段9〕 一種液晶元件,包括通過根據〔手段1〕至〔手段7〕中任一項所述的方法而製造的液晶配向膜。 〔手段10〕 一種聚合物,包含源自所述式(3)所表示的二胺的結構單元。 〔手段11〕 一種二胺,由所述式(3)表示。 [實施例] [Mean 1] A method for manufacturing a liquid crystal alignment film, including the steps of forming a coating film using a liquid crystal alignment agent containing a polymer [A] having the partial structure (a) represented by the formula (1); and The coating film is subjected to a step of irradiating light to impart alignment ability to the liquid crystal. [Mean 2] The method for manufacturing a liquid crystal alignment film according to [Mean 1], wherein the polymer [A] has a structural unit derived from the compound represented by the formula (2). [Method 3] The method for manufacturing a liquid crystal alignment film according to [Method 1] or [Method 2], wherein the polymer [A] is selected from the group consisting of polyamic acid, polyamic acid ester and polyimide. at least one of the groups formed. [Mean 4] The method for manufacturing a liquid crystal alignment film according to any one of [Mean 1] to [Mean 3], wherein the polymer [A] has a structural unit derived from an aliphatic tetracarboxylic dianhydride. [Mean 5] The method for manufacturing a liquid crystal alignment film according to [Mean 4], wherein the aliphatic tetracarboxylic dianhydride has a partial structure represented by the formula (4). [Mean 6] The method for manufacturing a liquid crystal alignment film according to any one of [Mean 1] to [Mean 5], further containing a polymer [B] that does not have the partial structure (a). [Method 7] The method for manufacturing a liquid crystal alignment film according to [Method 6], wherein the polymer [B] is selected from the group consisting of polyamide acid, polyamide ester, and polyimide. at least one of them. [Mean 8] A photoalignment agent containing a polymer [A] having the partial structure (a) represented by the formula (1). [Mean 9] A liquid crystal element including a liquid crystal alignment film manufactured by the method according to any one of [Mean 1] to [Mean 7]. [Mean 10] A polymer containing a structural unit derived from the diamine represented by the formula (3). [Mean 11] A diamine represented by the above formula (3). [Example]
以下,基於實施例而對實施方式進行更詳細的說明,但並不由以下的實施例而對本發明限定性地解釋。Hereinafter, embodiments will be described in more detail based on examples. However, the present invention is not limitedly interpreted by the following examples.
在以下的例子中,聚合物溶液中的聚醯亞胺的醯亞胺化率是通過以下方法而測定。 [聚醯亞胺的醯亞胺化率] 將聚醯亞胺的溶液投入至純水中,將所獲得的沉澱在室溫下充分地減壓乾燥後,溶解於氘化二甲基亞碸中,以四甲基矽烷作為基準物質,在室溫下進行 1H-核磁共振(Nuclear Magnetic Resonance,NMR)測定。根據所獲得的 1H-NMR光譜通過下述數式(I)而求出醯亞胺化率[%]。 醯亞胺化率[%]=(1-(A 1/(A 2×α)))×100 ···(I) (數式(I)中,A 1是在化學位移10 ppm附近出現的源自NH基的質子的峰值面積,A 2為源自其他質子的峰值面積,α為其他質子相對於聚合物的前體(聚醯胺酸)中的NH基的一個質子的個數比例) In the following examples, the imidization rate of the polyimide in the polymer solution was measured by the following method. [Imination rate of polyimide] The solution of polyimide is put into pure water, and the obtained precipitate is fully dried under reduced pressure at room temperature, and then dissolved in deuterated dimethyl sulfoxide. Using tetramethylsilane as a reference material, 1 H-nuclear magnetic resonance (NMR) measurement was performed at room temperature. From the obtained 1 H-NMR spectrum, the acyl imidization rate [%] was determined by the following mathematical formula (I). Imination rate [%] = (1-(A 1 / (A 2 × α))) × 100 ··· (I) (In formula (I), A 1 appears near the chemical shift of 10 ppm The peak area of protons originating from the NH group, A 2 is the peak area originating from other protons, α is the ratio of the number of other protons to one proton of the NH group in the precursor of the polymer (polyamide) )
化合物的簡稱為如以下所述。此外,以下有時將式(X)所表示的化合物(X為記號)簡單表示為「化合物(X)」。The abbreviations of the compounds are as follows. In addition, the compound represented by formula (X) (X is a symbol) may be simply expressed as "compound (X)" below.
(四羧酸二酐) [化15] (Tetracarboxylic dianhydride) [Chemical 15]
(二胺化合物) [化16] [化17] (Diamine compound) [Chemical 16] [Chemical 17]
<單體的合成> [合成例1A] 依據下述流程來合成化合物(DA-1)。 [化18] <Synthesis of Monomer> [Synthesis Example 1A] Compound (DA-1) was synthesized according to the following scheme. [Chemical 18]
在包括回流管及氮氣導入管的三口燒瓶中放入4-硝基愈創木酚(23.72 g)、1,2-雙(甲苯磺醯基氧基)乙烷(25.34 g)、碳酸鉀(23.63 g)並進行氮氣置換。向其中加入二甲基甲醯胺130 mL,緩緩升溫至80℃並攪拌6小時。反應結束後,在反應溶液中加入純水650 mL並攪拌1小時。對所析出的結晶進行減壓過濾,利用水及2-丙醇對粗生成物進行清洗,進行真空乾燥,由此獲得粉末的二硝基體中間生成物(23.25 g、產率93%)。 繼而,在包括回流管及氮氣導入管的三口燒瓶中放入二硝基體中間生成物(23.25 g)、鈀碳408 mg並進行氮氣置換。向其中加入通過氮氣起泡而進行了脫氣的四氫呋喃65 mL、乙醇65 mL,在冷卻至5℃的同時進行攪拌,製成懸浮溶液。向懸浮溶液中緩慢滴加肼一水合物18.5 mL。滴加後,緩緩升溫至60℃並攪拌4小時。在反應溶液中加入四氫呋喃進行稀釋,矽藻土過濾後進行濃縮,由此使生成物析出。利用四氫呋喃(tetrahydrofuran,THF)對所獲得的析出物進行清洗,對結晶進行減壓過濾。利用水及2-丙醇對所獲得的結晶進行清洗,進行真空乾燥,由此獲得黃土色固體的化合物(DA-1)(16.04 g、產率79%)。其結構是通過分子內氫原子的核磁共振光譜即 1H-NMR光譜來確認。將測定資料示於以下。 1H-NMR(400 MHz, [D 6]-DMSO)δ:6.67 (d-d、2H)、6.26 (d、2H)、6.04 (d-d、2H)、4.70 (s、4H)、4.01 (s、4H)、3.66 (s、6H). Put 4-nitroguaiacol (23.72 g), 1,2-bis(toluenesulfonyloxy)ethane (25.34 g), and potassium carbonate ( 23.63 g) and perform nitrogen replacement. 130 mL of dimethylformamide was added thereto, and the temperature was gradually raised to 80°C and stirred for 6 hours. After the reaction, 650 mL of pure water was added to the reaction solution and stirred for 1 hour. The precipitated crystals were filtered under reduced pressure, and the crude product was washed with water and 2-propanol and dried under vacuum to obtain a powdery dinitroform intermediate product (23.25 g, yield 93%). Then, a three-necked flask including a reflux tube and a nitrogen gas introduction tube was placed in the dinitrobase intermediate product (23.25 g) and 408 mg of palladium on carbon, and the flask was replaced with nitrogen. 65 mL of tetrahydrofuran and 65 mL of ethanol degassed by nitrogen bubbling were added thereto, and the mixture was stirred while cooling to 5°C to prepare a suspension solution. Slowly add 18.5 mL of hydrazine monohydrate dropwise to the suspended solution. After the dropwise addition, the temperature was slowly raised to 60°C and stirred for 4 hours. The reaction solution was diluted by adding tetrahydrofuran, filtered through diatomaceous earth, and then concentrated to precipitate the product. The obtained precipitate was washed with tetrahydrofuran (THF), and the crystals were filtered under reduced pressure. The obtained crystals were washed with water and 2-propanol and dried in vacuum to obtain compound (DA-1) as a yellowish-orange solid (16.04 g, yield 79%). Its structure is confirmed by 1 H-NMR spectrum, which is a nuclear magnetic resonance spectrum of hydrogen atoms in the molecule. The measurement data are shown below. 1 H-NMR (400 MHz, [D 6 ]-DMSO) δ: 6.67 (dd, 2H), 6.26 (d, 2H), 6.04 (dd, 2H), 4.70 (s, 4H), 4.01 (s, 4H ), 3.66 (s, 6H).
<聚合物的合成> 1.聚醯胺酸的合成 [合成例1] 將作為四羧酸二酐的化合物(TA-1)100莫耳份、作為二胺化合物的化合物(DA-1)40莫耳份、化合物(DB-5)40莫耳份及化合物(DB-8)20莫耳份溶解於N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)中,在室溫下進行6小時反應,獲得含有15質量%的聚醯胺酸(將其設為聚合物(PA-1))的溶液。 <Synthesis of polymer> 1.Synthesis of polyamide [Synthesis example 1] 100 mole parts of compound (TA-1) as tetracarboxylic dianhydride, 40 mole parts of compound (DA-1) as diamine compound, 40 mole parts of compound (DB-5) and compound (DB- 8) Dissolve 20 mole parts in N-methyl-2-pyrrolidone (NMP) and react at room temperature for 6 hours to obtain a polyamic acid containing 15 mass% It is set as a solution of polymer (PA-1)).
[合成例2~合成例9] 除將所使用的四羧酸二酐及二胺化合物的種類及量如表1及表2中記載那樣變更以外,進行與合成例1相同的操作,獲得含有15質量%的聚醯胺酸(聚合物(PA-2)~聚合物(PA-9))的溶液。 [Synthesis Example 2 to Synthesis Example 9] Except that the types and amounts of the tetracarboxylic dianhydride and diamine compound used were changed as described in Tables 1 and 2, the same operation as in Synthesis Example 1 was performed to obtain a polyamide containing 15% by mass ( Solution of polymer (PA-2) ~ polymer (PA-9)).
[表1]
[表2]
2.聚醯亞胺的合成 [合成例10] 將作為四羧酸二酐的化合物(TA-1)90莫耳份及化合物(TA-2)10莫耳份、作為二胺化合物的化合物(DA-1)100莫耳份溶解於N-甲基-2-吡咯烷酮(NMP)中,在室溫下進行6小時反應,獲得含有15質量%的聚醯胺酸的溶液。繼而,在所獲得的聚醯胺酸溶液中追加NMP,製成聚醯胺酸濃度10質量%的溶液,添加吡啶及乙酸酐,在60℃下進行4小時脫水閉環反應。在脫水閉環反應後,利用新的NMP對系統內的溶媒進行溶媒置換,由此獲得含有15質量%的醯亞胺化率約為90%的聚醯亞胺(將其設為聚合物(PI-1))的溶液。 2. Synthesis of polyimide [Synthesis Example 10] Dissolve 90 mole parts of compound (TA-1) as a tetracarboxylic dianhydride, 10 mole parts of a compound (TA-2), and 100 mole parts of a compound (DA-1) as a diamine compound in N-methyl In 2-pyrrolidone (NMP), the reaction was carried out at room temperature for 6 hours to obtain a solution containing 15% by mass of polyamic acid. Next, NMP was added to the obtained polyamic acid solution to prepare a solution with a polyamic acid concentration of 10% by mass, pyridine and acetic anhydride were added, and a dehydration ring-closure reaction was performed at 60° C. for 4 hours. After the dehydration and ring-closure reaction, new NMP was used to replace the solvent in the system, thereby obtaining a polyimide containing 15% by mass and a polyimide rate of approximately 90% (referred to as a polymer (PI -1)) solution.
[合成例11~合成例20] 將所使用的四羧酸二酐及二胺化合物的種類及量如表3中記載那樣變更,並調整吡啶及乙酸酐的量,由此使醯亞胺化率如表3中記載那樣進行合成,由此獲得含有15質量%的聚醯亞胺(聚合物(PI-2)~聚合物(PI-11))的溶液。 [Synthesis Example 11 to Synthesis Example 20] The types and amounts of the tetracarboxylic dianhydride and diamine compound used were changed as described in Table 3, and the amounts of pyridine and acetic anhydride were adjusted so that the acyl imidization rate was synthesized as described in Table 3. , thereby obtaining a solution containing 15% by mass of polyimide (polymer (PI-2) to polymer (PI-11)).
[表3]
<液晶配向劑的製備以及評價> [實施例1] 1.液晶配向劑的製備 將合成例1中獲得的聚合物(PA-1)的溶液、合成例3中獲得的聚合物(PA-3)的溶液以聚合物(PA-1)與聚合物(PA-3)以固體成分計成為(PA-1)/(PA-3)=30/70(質量比)的方式混合,利用NMP及丁基溶纖劑(butyl cellosolve,BC)進行稀釋,製成溶媒組成為NMP/BC=80/20(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑為0.2 μm的篩檢程式對所述溶液進行過濾,由此製備液晶配向劑(AL-1)。 <Preparation and evaluation of liquid crystal alignment agent> [Example 1] 1. Preparation of liquid crystal alignment agent The solution of the polymer (PA-1) obtained in Synthesis Example 1 and the solution of the polymer (PA-3) obtained in Synthesis Example 3 were divided into polymer (PA-1) and polymer (PA-3) in a solid form. The ingredients are mixed so that (PA-1)/(PA-3)=30/70 (mass ratio), diluted with NMP and butyl cellosolve (BC), and the solvent composition is NMP/BC= A solution of 80/20 (mass ratio) and solid content concentration of 3.5 mass%. The solution was filtered using a screening program with a pore size of 0.2 μm, thereby preparing a liquid crystal alignment agent (AL-1).
2.使用光配向法的FFS型液晶顯示元件的製造 準備將平板電極(底部電極)、絕緣層及梳齒狀電極(頂部電極)依次層疊在單面上的玻璃基板(設為第一基板)、以及未設置電極的玻璃基板(設為第二基板)。繼而,利用旋轉器將液晶配向劑(AL-1)分別塗布於第一基板的電極形成面及第二基板的單面上,利用80℃的熱板加熱(預烘烤)1分鐘。然後,在對庫內進行了氮氣置換的150℃的烘箱中進行30分鐘乾燥(後烘烤),形成平均膜厚0.1 μm的塗膜。使用Hg-Xe燈自基板法線方向對所獲得的塗膜照射包含經直線偏光的254 nm的亮線的紫外線1,000 J/m 2而實施光配向處理。此外,所述照射量是使用以波長254 nm為基準測量的光量計進行測量而得的值。繼而,將實施了光配向處理的塗膜在150℃的潔淨烘箱中加熱30分鐘而進行熱處理,形成液晶配向膜。 其次,對於形成有液晶配向膜的一對基板中的其中一基板,通過絲網印刷將裝入有直徑3.5 μm的氧化鋁球的環氧樹脂接著劑塗布於具有液晶配向膜的面的外緣。然後,以光照射時的偏光軸在基板面上的投影方向成為反平行的方式,將基板重疊壓接,在150℃下歷時1小時使接著劑進行熱硬化。繼而,自液晶注入口對一對基板間填充負型液晶(默克(Merck)公司製造,MLC-6608)後,以環氧系接著劑將液晶注入口密封,而獲得液晶單元。進而,為了去除液晶注入時的流動配向,將其在120℃下加熱後緩緩冷卻至室溫為止。然後,將偏光板貼合於液晶單元中的基板的外側兩面,而獲得液晶顯示元件。另外,通過分別將後烘烤後的紫外線照射量在100 J/m 2~10,000 J/m 2的範圍內進行變更而實施所述一系列的操作,而製造紫外線照射量不同的三個以上的液晶顯示元件,將顯示出最良好的配向特性的曝光量(最優曝光量)的液晶顯示元件用於以下的評價。 2. Manufacturing of FFS-type liquid crystal display elements using the photoalignment method. Prepare a glass substrate (referred to as the first substrate) in which a flat electrode (bottom electrode), an insulating layer, and a comb-shaped electrode (top electrode) are laminated on one side in order. , and a glass substrate without electrodes (set as the second substrate). Then, the liquid crystal alignment agent (AL-1) was applied to the electrode formation surface of the first substrate and one surface of the second substrate respectively using a rotator, and heated (pre-baked) using a hot plate at 80°C for 1 minute. Then, drying (post-baking) was performed for 30 minutes in a 150°C oven that replaced nitrogen in the chamber to form a coating film with an average film thickness of 0.1 μm. The obtained coating film was irradiated with 1,000 J/m 2 of ultraviolet light containing a linearly polarized bright line of 254 nm from the normal direction of the substrate using an Hg-Xe lamp to perform photo-alignment treatment. In addition, the irradiation amount is a value measured using a light meter based on a wavelength of 254 nm. Then, the coating film that has been subjected to the photo-alignment treatment is heated in a clean oven at 150° C. for 30 minutes to perform heat treatment to form a liquid crystal alignment film. Next, for one of the pair of substrates on which the liquid crystal alignment film is formed, an epoxy resin adhesive containing alumina balls with a diameter of 3.5 μm is applied to the outer edge of the surface with the liquid crystal alignment film by screen printing. . Then, the substrates were overlapped and pressure-bonded so that the projection direction of the polarization axis on the substrate surface during light irradiation became antiparallel, and the adhesive was thermally cured at 150° C. for 1 hour. Next, a negative liquid crystal (MLC-6608 manufactured by Merck) was filled from the liquid crystal injection port into the space between the pair of substrates, and then the liquid crystal injection port was sealed with an epoxy-based adhesive to obtain a liquid crystal cell. Furthermore, in order to remove the flow alignment during liquid crystal injection, it was heated at 120° C. and then slowly cooled to room temperature. Then, the polarizing plate is bonded to both outer surfaces of the substrate in the liquid crystal cell to obtain a liquid crystal display element. In addition, by changing the ultraviolet irradiation amount after post-baking in the range of 100 J/m 2 to 10,000 J/m 2 and performing the above-mentioned series of operations, three or more ultraviolet irradiation dosages with different ultraviolet irradiation amounts are manufactured. As for the liquid crystal display element, the liquid crystal display element with the exposure amount (optimum exposure amount) showing the best alignment characteristics was used for the following evaluation.
3.液晶配向性的評價 將所述2.中製造的液晶顯示元件在27,000 cd/m 2的高亮度背光上靜置500小時,根據背光的照射前後的延遲的變化率α來評價液晶配向性。延遲的測定是利用光電子科學(Opto Science)公司製造的愛克蘇(Axoscan)進行,利用下述數式(II)來算出背光照射前後的延遲的變化率α。可以說變化率α越小,液晶配向性越良好。將變化率α為0.5%以下的情況設為「優良(◎)」,將大於0.5%且為1%以下的情況設為「良好(○)」,將大於1%且為2%以下的情況設為「可(△)」,將大於2%的情況設為「不良(×)」。 α=Δθ/θ1 ···(II) (式(II)中,Δθ表示照射前後的延遲差,θ1表示照射前的延遲值) 其結果,所述實施例的液晶配向性為「良好(○)」的評價。 3. Evaluation of liquid crystal alignment. The liquid crystal display element manufactured in the above 2. was left to stand on a high-brightness backlight of 27,000 cd/m 2 for 500 hours, and the liquid crystal alignment was evaluated based on the change rate α of the retardation before and after irradiation of the backlight. . The retardation was measured using an Axoscan manufactured by Opto Science, and the change rate α of the retardation before and after backlight irradiation was calculated using the following equation (II). It can be said that the smaller the change rate α is, the better the liquid crystal alignment is. When the change rate α is 0.5% or less, it is regarded as "excellent (◎)", when it is more than 0.5% and less than 1%, it is "good (○)", when it is more than 1% and less than 2%, it is regarded as "good (○)" Set it to "Acceptable (△)", and set it to "Defect (×)" if it exceeds 2%. α=Δθ/θ1 ···(II) (In formula (II), Δθ represents the retardation difference before and after irradiation, and θ1 represents the retardation value before irradiation) As a result, the liquid crystal alignment property of the above example was "good (○ )" evaluation.
4.液晶單元的亮點(亮點抑制性)的評價 利用偏光顯微鏡(ECLIPSE E600WPOL)(尼康公司製造)來觀察所述2.中製造的液晶單元,並實施亮點抑制性的評價。具體而言,將液晶單元設置於以偏光軸正交的方式配置的兩片偏光板之間,利用將倍率設為5倍的偏光顯微鏡來觀察液晶單元(觀察區域:約2500 μm×2500 μm)。可以說亮點的數量越少,基於光配向處理而得的分解生成物越少而良好。將亮點的數量為100個以上的情況設為「不良(×)」,將10個以上且小於100個的情況設為「可(△)」,將小於10個的情況設為「良好(○)」。其結果,在所述實施例中為「良好(○)」。 4. Evaluation of bright spots (bright spot suppression properties) of liquid crystal cells The liquid crystal cell manufactured in 2. above was observed using a polarizing microscope (ECLIPSE E600WPOL) (manufactured by Nikon Corporation), and the bright spot suppression property was evaluated. Specifically, a liquid crystal cell was placed between two polarizing plates arranged so that the polarization axes were orthogonal to each other, and the liquid crystal cell was observed using a polarizing microscope with a magnification of 5 times (observation area: approximately 2500 μm × 2500 μm). . It can be said that the smaller the number of bright spots, the better the decomposition products produced by the photoalignment process will be. When the number of bright spots is 100 or more, it is classified as "poor (×)"; when it is 10 or more and less than 100, it is classified as "acceptable (△)"; when it is less than 10, it is classified as "good (○)" )". The result was "good (○)" in the above Example.
5.基於按鍵試驗的按鍵耐久性的評價 對於所述2.中製造的液晶顯示元件,評價實施了按鍵試驗後的液晶配向性。評價以如下方式來進行。在按鍵試驗機(觸摸面板研究所(股)公司製造)的按鍵部(螺線管方式),設置筆尖形狀為半徑3 mm的矽橡膠筆3R(觸摸面板研究所(股)公司製造),筆尖設置成位於液晶顯示元件的中心位置。在利用矽橡膠筆在負荷500 g、10 Hz下按鍵1萬次後,利用顯微鏡觀察(100倍)液晶顯示元件,對亮點數進行測量。可以說亮點數越少,所述液晶顯示元件的按鍵耐久性越優異。將亮點數小於30個的情況判定為「優異(◎)」,將30個以上且小於50個的情況判定為「良好(○)」,將50個以上且小於100個的情況判定為「可(△)」,將100個以上的情況判定為「不良(×)」。其結果,在所述實施例中為「良好(○)」的評價。 5. Evaluation of key durability based on key test For the liquid crystal display element manufactured in the above 2., the liquid crystal alignment property after performing the key test was evaluated. Evaluation is performed as follows. A silicone rubber pen 3R (manufactured by Touch Panel Laboratory Co., Ltd.) with a tip shape of 3 mm is installed on the key section (solenoid type) of the key testing machine (Touch Panel Laboratory Co., Ltd.), and the pen tip is Set to be located at the center of the liquid crystal display element. After using a silicone rubber pen to press the keys 10,000 times under a load of 500 g and 10 Hz, the liquid crystal display element was observed using a microscope (100 times) and the number of bright spots was measured. It can be said that the smaller the number of bright points, the more excellent the key durability of the liquid crystal display element is. The number of bright spots is judged as "Excellent (◎)" when the number of bright spots is less than 30, the number of bright spots is judged as "Good (○)" when it is between 30 and less than 50, and the number of bright spots is judged as "Acceptable (○)" when it is between 50 and less than 100. (△)", and cases with more than 100 are judged as "Defect (×)". The result was an evaluation of "good (○)" in the Examples.
6.密合性的評價 使用旋轉器將所述1.中製備的液晶配向劑(AL-1)塗布於玻璃基板上,利用80℃的熱板預烘烤2分鐘後,在對庫內進行了氮氣置換的230℃的烘箱中進行30分鐘加熱(後烘烤),由此形成平均膜厚0.10 μm的塗膜。通過重複進行與此相同的操作,製作兩片形成有塗膜的玻璃基板。在形成有塗膜的一片玻璃基板的塗膜上,以寬度成為1 mm的方式塗布ODF密封劑(積水化學公司製造,S-WB42),且以另一片玻璃基板的塗膜與ODF密封劑接觸的方式進行貼合。然後,使用金屬鹵化物燈照射30,000 J/m 2(以365 nm進行換算)的光後,在120℃的烘箱中加熱1小時。然後,使用拉伸壓縮試驗機(今田製作所公司製造、型號:SDWS-0201-100SL)測定密合力,由此評價膜的密合性。關於評價,將密合力為175 N/cm 2以上的情況設為「良好(○)」,將125 N/cm 2以上且小於175 N/cm 2的情況設為「可(△)」,將小於125 N/cm 2的情況設為「不良(×)」。其結果,在所述實施例中密合力為175 N/cm 2,是密合性「良好(○)」的評價。 6. Evaluation of adhesion: Use a spinner to apply the liquid crystal alignment agent (AL-1) prepared in step 1. on the glass substrate, pre-bakes it with a hot plate at 80°C for 2 minutes, and then perform the test in the warehouse. Heating (post-baking) for 30 minutes in a 230°C oven with nitrogen replacement formed a coating film with an average film thickness of 0.10 μm. By repeating the same operation as this, two glass substrates on which the coating film is formed are produced. On the coating film of one glass substrate on which the coating film is formed, ODF sealant (S-WB42 manufactured by Sekisui Chemical Co., Ltd.) is applied to a width of 1 mm, and the coating film of the other glass substrate is in contact with the ODF sealant. way to fit. Then, a metal halide lamp was used to irradiate light of 30,000 J/m 2 (converted to 365 nm), and then heated in an oven at 120° C. for 1 hour. Then, the adhesive force of the film was measured using a tensile compression testing machine (Imada Seisakusho Co., Ltd. model: SDWS-0201-100SL) to evaluate the adhesiveness of the film. Regarding evaluation, the case where the adhesion force is 175 N/cm 2 or more is regarded as "good (○)", the case where the adhesion force is 125 N/cm 2 or more and less than 175 N/cm 2 is regarded as "acceptable (△)", If it is less than 125 N/cm 2 , it is classified as "defective (×)". As a result, in the above example, the adhesion force was 175 N/cm 2 , and the adhesion was evaluated as “good (○)”.
[實施例2~實施例12及比較例1~比較例3] 除將液晶配向劑的組成如表4所示變更以外,與實施例1同樣地製備液晶配向劑。另外,使用所獲得的液晶配向劑,與實施例1同樣地通過光配向法製造FFS型液晶顯示元件,並進行液晶配向性、亮點抑制性、按鍵耐久性及密合性的評價。將這些的結果示於表4中。此外,在實施例2、實施例4、實施例6、實施例8~實施例10、實施例12及比較例2、比較例3中,作為聚合物成分,使用兩種聚合物,在實施例5、實施例7及實施例11中,作為聚合物成分,使用三種聚合物。表4中,聚合物欄的數值表示相對於液晶配向劑的製備中所使用的聚合物成分的總量100質量份而言的各聚合物的以固體成分計的調配比例(質量份)。 [Example 2 to Example 12 and Comparative Example 1 to Comparative Example 3] A liquid crystal alignment agent was prepared in the same manner as in Example 1, except that the composition of the liquid crystal alignment agent was changed as shown in Table 4. In addition, using the obtained liquid crystal alignment agent, an FFS type liquid crystal display element was manufactured by the photoalignment method in the same manner as in Example 1, and the liquid crystal alignment properties, bright spot suppression properties, key durability and adhesiveness were evaluated. These results are shown in Table 4. In addition, in Examples 2, 4, 6, 8 to 10, 12, and Comparative Examples 2 and 3, two types of polymers were used as polymer components. 5. In Example 7 and Example 11, three types of polymers were used as polymer components. In Table 4, the numerical value in the polymer column represents the compounding ratio (parts by mass) of each polymer in terms of solid content relative to 100 parts by mass of the total amount of polymer components used in the preparation of the liquid crystal alignment agent.
[表4]
如表4所示,使用包含聚合物[A]的液晶配向劑的實施例1~實施例12與使用不含聚合物[A]的液晶配向劑的比較例1~比較例3相比,獲取了液晶配向性、液晶單元的亮點抑制性、按鍵耐久性及膜的密合性的平衡且為良好的結果。As shown in Table 4, compared with Examples 1 to 12 using a liquid crystal alignment agent containing polymer [A] and Comparative Examples 1 to 3 using a liquid crystal alignment agent not containing polymer [A], the following results were obtained: It achieves a good balance between liquid crystal alignment, bright spot suppression of liquid crystal cells, button durability and film adhesion.
根據以上的結果而明確:通過包含聚合物[A]的液晶配向劑,可獲得液晶配向性、按鍵耐久性及密合性優異而且液晶單元的亮點的產生少的液晶元件。From the above results, it is clear that a liquid crystal element that is excellent in liquid crystal alignment, key durability, and adhesion and has few bright spots in the liquid crystal cell can be obtained by using a liquid crystal alignment agent containing polymer [A].
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