TW202343649A - Conveying pad capable of preventing sagging of the outer peripheral and central portions of the wafer and preventing debris from adhering to the conveying pad even if the wafer is cut within the range of the atmospheric open area - Google Patents
Conveying pad capable of preventing sagging of the outer peripheral and central portions of the wafer and preventing debris from adhering to the conveying pad even if the wafer is cut within the range of the atmospheric open area Download PDFInfo
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- 230000002093 peripheral effect Effects 0.000 title claims abstract description 115
- 238000007665 sagging Methods 0.000 title abstract description 12
- 238000012546 transfer Methods 0.000 claims description 123
- 238000005520 cutting process Methods 0.000 abstract description 19
- 235000012431 wafers Nutrition 0.000 description 264
- 230000007246 mechanism Effects 0.000 description 68
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
- B24B37/345—Feeding, loading or unloading work specially adapted to lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
- H01L21/67034—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for drying
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
- H01L21/6704—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
- H01L21/67051—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- General Physics & Mathematics (AREA)
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- Microelectronics & Electronic Packaging (AREA)
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- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
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Abstract
Description
本發明是有關於一種搬送墊。The present invention relates to a conveying pad.
以磨石對已保持在工作夾台之晶圓進行磨削的磨削裝置具備有以搬送墊吸引保持晶圓的上表面來搬送至工作夾台之搬送機構。A grinding device that uses a grindstone to grind a wafer held on a work chuck is equipped with a transfer mechanism that uses a transfer pad to attract and hold the upper surface of the wafer, and then transfers the wafer to the work chuck.
在被磨削裝置加工之晶圓上會有產生翹曲之情況。磨削裝置的工作夾台的保持面具有隨著從外周側朝中央前進而變高之圓錐狀的形狀,且在晶圓已翹曲之狀態下,會無法使其確實地保持在工作夾台。Warpage may occur on the wafer processed by the grinding device. The holding surface of the chuck of the grinding device has a conical shape that becomes higher as it goes from the outer circumference to the center. If the wafer is warped, it cannot be reliably held on the chuck. .
為了解決此問題,在專利文獻1所記載之發明中,所使用的是組合了搬送墊與環狀的推壓構件之搬送機構,前述搬送墊僅對晶圓的中心部分進行吸引保持,前述環狀的推壓構件會推壓晶圓的外周部分。在此搬送機構中,是對晶圓的中心部分一邊以搬送墊進行吸引保持一邊搬送至工作夾台,並一邊以推壓構件推壓晶圓的外周部分來矯正翹曲一邊使晶圓保持於工作夾台。In order to solve this problem, the invention described in
有一種如下之晶圓之加工方法:將雷射光束的聚光點定位在晶圓的正面側的內部而沿著切割道(分割預定線)在內部形成改質層後,對晶圓的背面側進行磨削(例如專利文獻2)。There is a method of processing wafers as follows: after positioning the focusing point of the laser beam inside the front side of the wafer and forming a modified layer inside along the dicing lane (scheduled line for division), the back side of the wafer is Grinding is performed on both sides (for example, Patent Document 2).
又,有一種如下之晶圓之加工方法:使用切削刀片在晶圓的正面側形成未貫通到背面之切削溝之後,磨削晶圓的背面側來使切削溝顯露並個片化成複數個器件(例如專利文獻3)。 先前技術文獻 專利文獻 In addition, there is a method of processing wafers as follows: using a cutting blade to form a cutting groove on the front side of the wafer that does not penetrate to the back side, and then grinding the back side of the wafer to expose the cutting grooves and separate them into multiple devices. (For example, Patent Document 3). Prior technical literature patent documents
專利文獻1:日本特開2015-098073號公報 專利文獻2:日本特開2006-012902號公報 專利文獻3:日本特開2003-007653號公報 Patent Document 1: Japanese Patent Application Publication No. 2015-098073 Patent Document 2: Japanese Patent Application Publication No. 2006-012902 Patent Document 3: Japanese Patent Application Publication No. 2003-007653
發明欲解決之課題The problem to be solved by the invention
已形成如上述之改質層或切削溝之晶圓,是容易沿著改質層或切削溝被割斷之脆弱性的晶圓,在搬送之時需要注意。Wafers with modified layers or cutting grooves formed as mentioned above are fragile wafers that are easily cut along the modified layer or cutting grooves, so care must be taken when transporting them.
例如,形成有改質層之晶圓,容易成為以下之形狀:彎曲成一面為中間凹陷(中央側為凹陷之形狀)且另一面為中間凸起(中央側為凸起之形狀)。以僅吸引保持中央部分之構成即專利文獻1之搬送墊,可以保持像這樣的已彎曲之形狀的晶圓。For example, a wafer with a modified layer formed thereon is likely to be bent into a shape in which one side has a central depression (the center side is a concave shape) and the other side is a middle convex (the center side is a convex shape). The transfer pad of
但是,因為已形成改質層之晶圓會變得容易沿著改質層被割斷,所以在僅吸引保持晶圓的中心部分來搬送時,會有因振動或重力的影響而施加力,並將晶圓沿著改質層割斷之疑慮。若在未受到搬送墊吸引保持之區域(比中央部分更外側)產生割斷時,會有以下問題:晶圓的外周部分會下垂,且無法讓晶圓適當地交接來吸引保持於工作夾台。However, since a wafer with a modified layer formed thereon is easily cut along the modified layer, when only the center portion of the wafer is attracted and held for transportation, a force will be exerted due to the influence of vibration or gravity, and the wafer will be transported. Doubts about cutting the wafer along the modified layer. If the wafer is cut in an area that is not attracted and held by the transfer pad (outside the central part), there will be the following problems: the outer peripheral part of the wafer will sag, and the wafer cannot be properly transferred to be attracted and held on the work chuck.
又,為了防止晶圓的外周部分下垂,而考慮使用以吸引面來吸引保持晶圓的上表面整個面之類型的搬送墊。但是,若吸引保持晶圓的上表面整個面時,雖然已彎曲之晶圓會變得平坦,但此時,恐有讓晶圓因為使其平坦化之力而沿著改質層割斷之虞。如此一來,會有以下問題:在割斷時會產生碎屑,且該碎屑附著於搬送墊的吸引面,而在吸引下一個晶圓時,碎屑接觸於晶圓上的晶片而在晶片的角落產生缺損。Furthermore, in order to prevent the outer peripheral portion of the wafer from sagging, it is conceivable to use a transfer pad of a type that uses a suction surface to suction and hold the entire upper surface of the wafer. However, if the entire upper surface of the wafer is held by suction, the bent wafer will become flat, but at this time, there is a risk that the wafer will be cut along the modified layer due to the force of the flattening. . As a result, there will be the following problem: debris will be generated during cutting, and the debris will adhere to the suction surface of the transfer pad. When the next wafer is attracted, the debris will come into contact with the wafer on the wafer and the wafer will The corners are damaged.
本發明是有鑒於所述之點而作成的發明,其目的在於提供一種可防止由晶圓的下垂或晶圓的割斷所造成之不良狀況的產生,而穩定來搬送脆弱性的晶圓之搬送墊。 用以解決課題之手段 The present invention was made in view of the above-mentioned points, and an object thereof is to provide a method for stably transporting fragile wafers while preventing the occurrence of malfunctions caused by wafer sagging or wafer cutting. pad. means to solve problems
本發明之一態樣是對脆弱性的晶圓的上表面進行吸引保持,並搬送至工作夾台之搬送墊,並具備:中央吸引部,吸引保持晶圓的中央部分;環狀的外周吸引部,吸引保持晶圓的外周部分;板件,供配置該中央吸引部與該外周吸引部;及大氣開放區,對晶圓的不是該中央吸引部與該外周吸引部所吸引之上表面進行大氣開放。One aspect of the present invention is to suction and hold the upper surface of a fragile wafer, and transport it to the transfer pad of the work chuck, and is provided with: a central suction part to suction and hold the central part of the wafer; and an annular outer peripheral suction part. part to attract and hold the outer peripheral part of the wafer; a plate for arranging the central suction part and the outer peripheral suction part; and an atmospheric open area to conduct the upper surface of the wafer that is not attracted by the central suction part and the outer peripheral suction part. The atmosphere is open.
該外周吸引部具備:圓弧環狀部,從該板件的下表面朝下方突出並以圓弧環狀的方式在圓周方向上延伸,並且在圓周方向上配置複數個;外周吸引口,在該圓弧環狀部的內側開口於該板件的下表面,且可連通於吸引源;及外周吸引路,將該外周吸引口連通於吸引源。The outer peripheral suction portion includes: an arc-shaped annular portion protruding downward from the lower surface of the plate and extending in the circumferential direction in an arc-shaped manner, and a plurality of them are arranged in the circumferential direction; and an outer peripheral suction port. The inner side of the arc-shaped annular portion is opened on the lower surface of the plate and can be connected to the suction source; and the outer peripheral suction path connects the outer peripheral suction port to the suction source.
該中央吸引部具備接觸部,在已吸引晶圓時,前述接觸部是接觸於晶圓的上表面,以免晶圓在已吸引之區域中變形。 發明效果 The central suction part has a contact part. When the wafer is suctioned, the contact part is in contact with the upper surface of the wafer to prevent the wafer from being deformed in the suctioned area. Invention effect
根據本發明之搬送墊,可以藉由中央吸引部與外周吸引部來吸引保持晶圓的上表面,而防止晶圓的外周部分與中央部分之下垂。又,藉由將搬送墊當中中央吸引部與外周吸引部以外設為大氣開放區,可以抑制晶圓的割斷,並且即使假設晶圓已在大氣開放區的範圍內割斷也難以讓碎屑附著於搬送墊。從而,可以藉由防止由晶圓的下垂或晶圓的割斷所造成之不良狀況的發生,而得到可穩定來搬送脆弱性的晶圓之搬送墊。According to the transfer pad of the present invention, the upper surface of the wafer can be attracted and held by the central suction part and the outer peripheral suction part, thereby preventing the outer peripheral part and the central part of the wafer from sagging. In addition, by setting the transfer pad except for the central suction part and the outer peripheral suction part as an open air area, cutting of the wafer can be suppressed, and even if the wafer has been cut within the open air area, it is difficult for debris to adhere to the area. Moving pad. Therefore, it is possible to obtain a transfer pad that can stably transfer fragile wafers by preventing the occurrence of problems caused by wafer sagging or wafer breakage.
用以實施發明之形態Form used to implement the invention
以下,參照附加圖式,說明本實施形態之搬送墊。圖1所顯示的是利用搬送墊進行晶圓的搬送之磨削裝置。圖2至圖4是顯示第1實施形態之搬送墊的構成。圖5至圖8是顯示藉由第1實施形態的搬送墊將晶圓往工作夾台搬送之動作。圖9以及圖10是顯示第2實施形態的搬送墊之構成。圖11到圖13是顯示在晶圓形成改質層之步驟、與形成有改質層之晶圓。Hereinafter, the conveying pad of this embodiment will be described with reference to the attached drawings. Figure 1 shows a grinding device that uses a transfer pad to transfer wafers. 2 to 4 show the structure of the transfer pad according to the first embodiment. 5 to 8 illustrate the operation of transferring the wafer to the work chuck using the transfer pad according to the first embodiment. 9 and 10 show the structure of the transfer pad according to the second embodiment. Figures 11 to 13 show the steps of forming a modified layer on a wafer and the wafer with the modified layer formed on it.
圖1所示之磨削裝置1是具備搬送墊的加工裝置之一例。磨削裝置1是對容易發生由外力所造成之割斷的脆弱性的晶圓90進行磨削加工。首先,參照圖11至圖13來說明脆弱性的晶圓90。The
晶圓90是例如由矽等所構成之半導體晶圓,且具有正面91與背面92。在晶圓90的正面91側,在以格子狀的複數條分割預定線93所區劃出之複數個區域內,形成有電子器件即晶片94(參照圖13)。貼附有覆蓋晶圓90的正面91整體之保護膠帶95。The
藉由雷射加工裝置80於晶圓90形成改質層96。如圖11所示,雷射加工裝置80具有吸引保持晶圓90之工作夾台81、與朝向工作夾台81上的晶圓90照射雷射光束L之雷射照射部82。工作夾台81可進行水平方向的移動、與以朝向上下方向之軸作為中心之旋轉。雷射照射部82具備有聚光器83,前述聚光器83是將從雷射光源(省略圖示)所發出之雷射光束L聚光來照射。雷射光束L是對晶圓90的材質具有穿透性之脈衝雷射光束。The modified
在以雷射加工裝置80進行之改質層形成步驟中,晶圓90是以保護膠帶95(正面91)側放置於工作夾台81的保持面而被保持(參照圖11)。亦即,將晶圓90的背面92設成向上來保持。使連通於工作夾台81的保持面上的吸引孔之吸引源(省略圖示)作動,而將晶圓90吸引保持於工作夾台81的保持面。以如下的方式進行雷射光束照射位置之校準:使用拍攝裝置等來檢測已形成於晶圓90之分割預定線93,而可以沿著分割預定線93來照射雷射光束L。In the modified layer forming step using the
將複數條分割預定線93當中預定的分割預定線93的一端定位在雷射照射部82的聚光器83的正下方(參照圖11)。然後,將從聚光器83所照射之雷射光束L的聚光點P對準於晶圓90的厚度的內部之預定位置。One end of a predetermined planned
接著,一邊從雷射照射部82的聚光器83將雷射光束L照射於晶圓90內的聚光點P,一邊使工作夾台81以預定的進給速度往加工進給方向M移動。如圖12所示,當由雷射照射部82的聚光器83所照射之照射位置到達分割預定線93的另一端後,即停止來自雷射照射部82之雷射光束L的照射,並停止工作夾台81往加工進給方向M的移動。Next, while irradiating the laser beam L from the
藉此,在晶圓90的內部,形成沿著分割預定線93將晶圓90改質之改質層96。改質意指:藉由雷射光束L的照射,而讓晶圓90的內部的密度、折射率、機械性強度和其他的物理上的特性變得和周圍不同之狀態,且改質的結果,改質層96會成為強度比周圍更低之區域。Thereby, a modified
當沿著1條分割預定線93形成改質層96後,變更工作夾台81與雷射照射部82之位置關係,並將下一條分割預定線93的一端定位到雷射照射部82的聚光器83的正下方。然後,沿著下一條分割預定線93形成改質層96。藉由如此進行來沿著格子狀的所有的分割預定線93形成改質層96,而成為圖13所示之晶圓90。當對此狀態的晶圓90施加預定的外力時,會沿著已因為改質層96而強度已降低之分割預定線93被割斷,且個片化成包含一個個的晶片94之區劃部分。亦即,成為容易被割斷之脆弱性的晶圓90。After the modified
再者,改質層96是形成於晶片94等之形成有器件之晶圓90的正面91附近的內部。從而,脆弱性的晶圓90是形成為正面91側為中間凸起(中央側為凸起之形狀),且背面92側為中間凹陷(中央側為凹陷之形狀)之形狀(參照圖5)。Furthermore, the modified
再者,脆弱性的晶圓之形成並非限定在以上之加工方法之構成。例如,作為用於獲得脆弱性的晶圓之加工,除了藉由雷射光束L的照射來形成改質層96以外,亦可進行半切加工,前述半切加工是使用切削刀片在晶圓的正面側形成未貫通到背面之切削溝。藉由沿著全部的分割預定線93以半切加工來形成切削溝,而成為容易沿著分割預定線93被割斷之脆弱性的晶圓。Furthermore, the formation of fragile wafers is not limited to the above processing method. For example, as a process for obtaining a fragile wafer, in addition to forming the modified
經過了以雷射加工裝置80進行之改質層形成步驟之脆弱性的晶圓90,會被搬送至圖1所示之磨削裝置1,且背面92會被磨削到成為預定的厚度為止。磨削裝置1構成為以全自動方式對被加工物即晶圓90實施由搬入處理、磨削加工、洗淨處理、搬出處理所構成之一連串的作業。晶圓90是以已容置於片匣C之狀態被搬入磨削裝置1。The
磨削裝置1中的X軸方向、Y軸方向、Z軸方向處於相互垂直之關係。X軸方向與Y軸方向是大致水平的方向,Z軸方向是上下方向(垂直方向)。在表示X軸方向之雙箭頭線當中,將附加有X的文字之側設為前方,並將未附加有X的文字之側設為後方。在表示Y軸方向之雙箭頭線當中,將附加有Y的文字之側設為左方,並將未附加有Y的文字之側設為右方。在表示Z軸方向之雙箭頭線當中,將附加有Z的文字之側設為上方,並將未附加有Z的文字之側設為下方。The X-axis direction, the Y-axis direction, and the Z-axis direction in the grinding
在磨削裝置1的基台10的前側載置有可容置複數片晶圓90之片匣C。在片匣C的後方,設置有對片匣C取出放入晶圓90之機械手11。於機械手11的左右斜後方設置有放置加工前的晶圓90之暫置工作台12、與對加工完畢之晶圓90(經磨削之晶圓90)進行洗淨之旋轉洗淨機構13。A cassette C capable of accommodating a plurality of
機械手11是在由多節連桿所構成之臂部111的前端設置手部112而構成。藉由機械手11,可從片匣C將加工前的晶圓90搬送至暫置工作台12,並且從旋轉洗淨機構13將加工完畢之晶圓90搬送至片匣C。The
已藉由機械手11搬送至暫置工作台12之晶圓90,以其中心和暫置工作台12的中心一致的方式進行定位。The
旋轉洗淨機構13具備有朝向旋轉工作台131噴射洗淨水以及乾燥空氣之噴嘴132。在旋轉洗淨機構13中,是從噴嘴132對已保持在旋轉工作台131上之晶圓90噴射洗淨水來洗淨晶圓90,且在洗淨後從噴嘴132噴附乾燥空氣來使晶圓90乾燥。The
在Y軸方向上且在暫置工作台12與旋轉洗淨機構13之間設有第1搬送機構15與第2搬送機構16,前述第1搬送機構15將加工前之晶圓90從暫置工作台12搬入工作夾台14,前述第2搬送機構16將加工完畢之晶圓90從工作夾台14搬出至旋轉洗淨機構13。於第1搬送機構15與第2搬送機構16各自裝設有吸引保持晶圓90之搬送墊40。關於包含搬送墊40之第1搬送機構15以及第2搬送機構16的詳細構成將在之後敘述。A first conveying
在磨削裝置1的後方側之基台10的上表面,形成有朝X軸方向延伸之矩形狀的開口。此開口被可和工作夾台14一起在X軸方向上移動之移動板17以及蛇腹狀的防水蓋18所覆蓋。在防水蓋18的下方設置有使工作夾台14朝X軸方向移動之工作台移動機構(省略圖示)。工作台移動機構具備在X軸方向上延伸之滾珠螺桿,當使滾珠螺桿旋轉時,移動板17即在X軸方向上進退。A rectangular opening extending in the X-axis direction is formed on the upper surface of the base 10 on the rear side of the grinding
工作夾台14是連結於工作台旋轉組件(省略圖示),並可藉由工作台旋轉組件的驅動,而以朝向Z軸方向之軸為中心來旋轉。如圖8所示,工作夾台14具備有框體141、與安裝於框體141的上表面側的凹部內之圓板狀的多孔板142。The
多孔板142是由陶瓷等之多孔質材所構成,且涵蓋整體而形成有微細的氣孔。藉由將多孔板142嵌入框體141的凹部內,框體141的上表面與多孔板142的上表面會成為面齊平。多孔板142的上表面會構成吸引保持晶圓90之保持面143。保持面143具有隨著從徑方向的外周側朝中央前進而變高之圓錐狀的形狀。The
在框體141形成有連通於多孔板142之流路144。流路144是透過開關閥201、211以及221而連接於吸引源20、空氣供給源21以及水供給源22。A
當將開關閥201打開並使吸引源20作動時,可以透過流路144來吸引多孔板142側的空氣,並藉由作用於保持面143之吸引力來從下方吸引保持晶圓90。When the on-off
當將開關閥211打開並使空氣供給源21作動時,經由流路144所供給之空氣會從保持面143噴出。當將開關閥221打開並使水供給源22作動時,經由流路144供給之水會從保持面143噴出。也可使空氣供給源21與水供給源22同時作動,而從保持面143噴出空氣和水的混合流體。When the on-off
在豎立設置於基台10的後部之支柱23上設置有升降機構25,前述升降機構25會使磨削機構24朝相對於工作夾台14接近以及拉開間隔之方向(Z軸方向)移動。A
升降機構25具備有:平行的一對導軌251,配置在支柱23的前表面側且朝Z軸方向延伸;升降工作台252,以可相對於一對導軌251往Z軸方向滑動的方式設置;及滾珠螺桿253,在Z軸方向上延伸且螺合於升降工作台252的螺合部(省略圖示)。滾珠螺桿253會藉由連結於滾珠螺桿253的一端部之馬達254的驅動力而被旋轉,藉此,升降工作台252會在Z軸方向上移動。The
磨削機構24構成為透過殼體241而安裝於升降工作台252的前表面,且以主軸單元242使磨削輪243旋轉。主軸單元242可為例如空氣主軸,且為在罩殼的內側透過高壓空氣而可旋轉地支持著主軸軸244。主軸軸244是在Z軸方向上延伸之軸體。The grinding
在主軸軸244的前端(下端)連結有安裝座245,且在安裝座245裝設有磨削輪243。在磨削輪243的下表面側呈環狀地設置有複數個磨削磨石246。磨削機構24是藉由磨削磨石246來對已吸引保持在工作夾台14之狀態的晶圓90的背面92進行磨削。A mounting
在磨削裝置1設置有用以整合控制裝置各部之控制部30。控制部30是藉由執行各種處理之處理器或記憶體等所構成。控制部30會控制例如磨削機構24往Z軸方向之磨削進給量、磨削進給速度、磨削輪243之旋轉速度等,並讓磨削執行到晶圓90的厚度到達成品厚度為止。又,控制部30會控制由機械手11、第1搬送機構15以及第2搬送機構16所進行之晶圓90的搬送動作、或由旋轉洗淨機構13所進行之晶圓90的洗淨動作等。The grinding
針對以下說明之磨削裝置1的各部的動作,在沒有清楚記載控制的主體之情況下,是當作藉由從控制部30所傳送來之控制訊號來控制動作。The operation of each part of the grinding
在如以上所構成之磨削裝置1中,是藉由機械手11從片匣C內將晶圓90(已藉由雷射加工裝置80形成有改質層96之構成)搬送至暫置工作台12。接著,在已以第1搬送機構15的搬送墊40吸引保持晶圓90的背面92的狀態下,藉由第1搬送機構15將晶圓90從暫置工作台12搬入工作夾台14上。工作夾台14在由第1搬送機構15的搬送墊40交接晶圓90時,是藉由移動板17的移動而定位到第1搬送機構15的附近(靠近X軸方向的前方)之交接位置。In the grinding
如圖8所示,藉由第1搬送機構15所搬送之晶圓90是讓改質層96(正面91)側朝向下方,且讓背面92側朝向上方來放置在工作夾台14的保持面143上。亦即,在磨削裝置1上的加工時,是保護膠帶95為下表面且背面92成為上表面。將開關閥201打開讓吸引源20連通於流路144,而使吸引力作用於工作夾台14的保持面143。可藉由此吸引力來將晶圓90吸引保持在保持面143上。As shown in FIG. 8 , the
吸引保持有晶圓90之工作夾台14可藉由工作台移動機構而朝X軸方向的後方側移動,並定位到磨削機構24的下方的加工位置。接著,藉由升降機構25使磨削機構24下降而使磨削磨石246接觸於晶圓90的背面92,並藉由主軸單元242使磨削輪243旋轉,而藉由磨削磨石246一邊推壓晶圓90一邊磨削背面92側。當將晶圓90的背面92側磨削至期望的厚度時,即停止磨削輪243的旋轉,並藉由升降機構25使磨削機構24上升而使磨削磨石246從工作夾台14上的晶圓90拉開間隔,並結束磨削加工。The
磨削加工後,是藉由工作台移動機構將工作夾台14朝X軸方向的前方側移動,而將工作夾台14定位到第2搬送機構16的附近的交接位置。設成將開關閥201關閉來解除和吸引源20的連通,以使從工作夾台14的保持面143對晶圓90的吸引力不作用,而變得可將晶圓90從工作夾台14交接至第2搬送機構16的搬送墊40。After the grinding process, the work table 14 is moved forward in the X-axis direction by the table moving mechanism, and the work table 14 is positioned at a transfer position near the
在已以第2搬送機構16的搬送墊40吸引保持晶圓90的背面92的狀態下,作動空氣供給源21並且打開開關閥211,而從工作夾台14的保持面143朝向晶圓90的下表面(保護膠帶95)供給空氣。又,亦可使水供給源22作動並且打開開關閥221,而從工作夾台14的保持面143朝向晶圓90的下表面(保護膠帶95)供給水。藉此,可藉由來自保持面143側之空氣與水的混合流體的壓力來將晶圓90上推,使晶圓90離開保持面143。In a state where the
藉由第2搬送機構16,可將晶圓90從工作夾台14搬出,並將晶圓90搬送至旋轉洗淨機構13。當將晶圓90放置於旋轉工作台131時,結束由第2搬送機構16的搬送墊40所進行之晶圓90的吸引保持,並將晶圓90從第2搬送機構16交接至旋轉洗淨機構13。然後,以旋轉洗淨機構13進行晶圓90的洗淨。The
接著,洗淨後之晶圓90會被機械手11從旋轉工作台131搬出,並容置到片匣C。再者,在圖1中雖然僅顯示有1個片匣C,但亦可分別具備容置加工前的晶圓90之片匣C、與容置加工後的晶圓90之片匣C。Then, the cleaned
順道一提,形成有改質層96之晶圓90是如圖5所示地形成為以下形狀:背面92側彎曲成中間凹陷(中央側為凹陷之形狀),且正面91以及保護膠帶95側彎曲成中間凸起(中央側為凸起之形狀)。亦即,已將正面91設成向下之狀態的晶圓90容易成為外周部分朝上方翹曲之形狀。又,形成有改質層96之晶圓90具有若施加外力時會容易沿著改質層96(分割預定線93)被割斷之脆弱性。在本實施形態之磨削裝置1中的第1搬送機構15以及第2搬送機構16裝設有搬送墊40,前述搬送墊40可穩定地保持具有這樣的特性之晶圓90,並可一邊抑制下垂或割斷一邊搬送。以下,雖然主要是針對第1搬送機構15來詳細地說明,但第2搬送機構16也具有和第1搬送機構15同樣的構成。By the way, the
搬送墊40是應用了本發明之第1實施形態的搬送墊。如圖2至圖4所示,搬送墊40具有圓板狀的板件41。The
如圖2所示,板件41的上表面411的中央設置有朝向上方突出之筒狀部42。又,在板件41的上表面411,以包圍筒狀部42的配置而設置有3個滑動軸43。As shown in FIG. 2 , a
如圖3所示,於板件41的下表面412配置有吸引保持晶圓90的中央部分之中央吸引部44、與吸引保持晶圓90的外周部分之環狀的外周吸引部45。中央吸引部44是位於下表面412的中央,且外周吸引部45是位於下表面412的外周部分(外緣)。As shown in FIG. 3 , a
在中央吸引部44形成有向下開口之中央吸引口441,且設置有以同心狀的方式包圍中央吸引口441之複數個圓筒狀的接觸部442、與接觸部442的外側之環狀部443。在本實施形態中設置有雙層的接觸部442。接觸部442以及環狀部443是以可彈性地變形且阻隔空氣的通過之橡膠等的材質所形成。The
外周吸引部45是在板件41的圓周方向上分割成4個圓弧狀區域而設置。外周吸引部45的一個個的區域具有向下開口之外周吸引口451、與包圍外周吸引口451之圓弧環狀部452。圓弧環狀部452是呈以下形狀的突出部:從板件41的下表面412朝下方突出並以圓弧環狀方式在圓周方向上延伸、且包圍外周吸引口451的內周側、外周側、圓周方向的兩端。亦即,配置有在板件41的圓周方向上延伸之複數個(4個)圓弧環狀部452,且在各圓弧環狀部452的內側形成有開口於板件41的下表面412之外周吸引口451。圓弧環狀部452是以可彈性地變形且阻隔空氣的通過之橡膠等的材質來形成。The outer
接觸部442以及環狀部443的下表面(前端)與圓弧環狀部452的下表面(前端)在Z軸方向上位於大致相同位置。The lower surfaces (front ends) of the
如圖4所示,在板件41的內部形成有中央吸引路46與外周吸引路47。中央吸引路46是連通於形成於筒狀部42的內側且在Z軸方向上延伸之吸引路421,且於中央吸引路46的下端形成有中央吸引口441。外周吸引路47是從吸引路421朝向板件41的外周側且朝徑方向延伸,且外周吸引路47的前端會朝向下方彎曲而連通於外周吸引口451。外周吸引路47是和外周吸引口451以及圓弧環狀部452一起構成外周吸引部45。As shown in FIG. 4 , a
吸引路421是透過開關閥481而連接於吸引源48,且透過開關閥491而連接於空氣供給源49。藉由打開開關閥481,中央吸引口441與外周吸引口451會連通於吸引源48。藉由打開開關閥491,中央吸引口441與外周吸引口451會連通於空氣供給源49。當在已將開關閥481打開之狀態下驅動吸引源48時,會從中央吸引口441與外周吸引口451朝向中央吸引路46與外周吸引路47吸引空氣。當在已將開關閥491打開之狀態下驅動空氣供給源49時,即可經由中央吸引路46與外周吸引路47而從中央吸引口441與外周吸引口451噴出空氣。The
板件41的下表面412側,在中央吸引部44與外周吸引部45之間的區域形成有大氣開放區50。如圖3所示,大氣開放區50是被板件41的下表面412、環狀部443的外周面、與圓弧環狀部452的內周面所包圍之區域。大氣開放區50會透過在圓周方向上分割成4個而設置之圓弧環狀部452之間的間隙51,和板件41的外周側的大氣相通。On the
在已使中央吸引部44與外周吸引部45接觸於晶圓90的狀態(圖6至圖8)下,大氣開放區50相對於中央吸引口441與外周吸引口451,是藉由環狀部443與圓弧環狀部452而被隔開。從而,在已從中央吸引口441與外周吸引口451吸引空氣時,僅會在中央吸引部44與外周吸引部45之處吸引晶圓90,吸引力在大氣開放區50不會作用。此外,因為大氣開放區50是透過間隙51而和大氣相通,所以即使假設來自中央吸引口441或外周吸引口451之吸引力稍微洩漏,大氣開放區50的內壓也不會大幅地變動,而可以維持吸引力不作用於大氣開放區50之狀態。In a state where the
第1搬送機構15具備有進行搬送墊40的移動之移動機構60。藉由移動機構60所進行之搬送墊40的移動是Z軸方向之升降動作、與以在Z軸方向上延伸之垂直軸為中心之旋繞動作。藉由以移動機構60所進行之旋繞動作,可以使搬送墊40移動至暫置工作台12的上方之位置、與工作夾台14(在X軸方向的前側之交接位置上的工作夾台14)的上方之位置。又,藉由以移動機構60進行之升降動作,可以使搬送墊40在Z軸方向上相對於暫置工作台12與工作夾台14接近或拉開間隔。The first conveying
移動機構60具備有支撐搬送墊40之臂61。臂61是在水平方向上延伸,且在臂61的前端側設置有包圍搬送墊40之筒狀部42的環部611(參照圖2)。在環部611形成有在Z軸方向上貫通之3個貫通孔612(在圖4至圖8中僅顯示2個)。3個貫通孔612是在以通過搬送墊40的中心之垂直軸為中心的圓周方向上以大致等間隔來設置。在各貫通孔612貫通有滑動軸43。於滑動軸43的上端具有直徑較大之頭部431,且頭部431可抵接於環部611的上表面。The moving
在搬送墊40中的板件41的上表面411、與臂61中的環部611的下表面之間,配置有包圍各滑動軸43之圓筒形狀的螺旋彈簧62。各螺旋彈簧62將搬送墊40相對於臂61朝下方賦與勢能,而將滑動軸43的頭部431按壓於環部611的上表面。藉此,搬送墊40會相對於臂61在Z軸方向上保持在一定的位置。又,當搬送墊40受到來自下方的推壓力時,可一邊使螺旋彈簧62收縮,一邊使搬送墊40朝臂61接近(往上方移動)。A
在臂61當中和環部611為相反側之端部連接有在Z軸方向上延伸之臂支撐部63。臂支撐部63是藉由升降驅動部而往Z軸方向升降移動。如圖5至圖8所示,升降驅動部具備導引部64、滾珠螺桿65、馬達66、編碼器67。An
臂支撐部63的被導引部631會相對於往朝Z軸方向延伸之導引部64被支撐成可往Z軸方向移動。臂支撐部63的螺合部632是螺合於往Z軸方向延伸之滾珠螺桿65。滾珠螺桿65藉由已連接於滾珠螺桿65的一端之馬達66的驅動力而旋轉。當滾珠螺桿65旋轉而將力施加於螺合部632時,臂支撐部63即沿著導引部64往Z軸方向移動。The guided
馬達66的驅動方向與驅動量是透過編碼器67來檢測。編碼器67的檢測訊號會輸入到控制部30。The driving direction and driving amount of the
參照圖5至圖8,說明由裝設了搬送墊40之第1搬送機構15所進行之晶圓90的搬送。此搬送是直到將已放置在暫置工作台12上之晶圓90交接至工作夾台14為止之動作。The transfer of the
如圖5所示,晶圓90是將貼附有保護膠帶95之正面91設成向下,並將背面92設成向上而載置於暫置工作台12上。形成有改質層96之晶圓90是形成為以下之彎曲形狀:背面92側為中間凹陷,正面91(保護膠帶95)側為中間凸起,且外周部分朝上側翹曲。As shown in FIG. 5 , the
將搬送墊40定位到放置有晶圓90之暫置工作台12的上方。然後,驅動移動機構60的馬達66使滾珠螺桿65旋動,而使臂61以及臂支撐部63朝下方移動。藉由此移動,搬送墊40會下降,而接近於暫置工作台12上的晶圓90的背面92。The
當搬送墊40下降時,搬送墊40當中的中央吸引部44的接觸部442以及環狀部443與外周吸引部45的圓弧環狀部452會接觸於晶圓90的背面92(上表面)。從接觸部442、環狀部443、圓弧環狀部452已接觸於晶圓90的背面92之時間點起,藉由移動機構60進一步使臂61以及臂支撐部63朝下方移動。藉此,如圖6所示,臂61會沿著滑動軸43朝下方移動,而使環部611的下表面與板件41的上表面411之間隔變小,並使螺旋彈簧62收縮,而藉由搬送墊40將晶圓90按壓於暫置工作台12。When the
晶圓90是藉由被搬送墊40的接觸部442、環狀部443與圓弧環狀部452來朝向暫置工作台12按壓,而矯正彎曲。不過,因為環狀部443與圓弧環狀部452之間的區域是對晶圓90不接觸之大氣開放區50,所以在接觸部442以及環狀部443所接觸之中央部分、與圓弧環狀部452所接觸之外周部分以外,晶圓90不會受到來自搬送墊40之推壓。藉此,不會施加如勉強使晶圓90的整體平坦化之力,而可抑制脆弱性的晶圓90中的割斷的產生。The
又,因為環狀部443與圓弧環狀部452都是由可彈性地變形之橡膠等的材質所構成,所以可以讓環狀部443與圓弧環狀部452對晶圓90的背面92具有氣密性地密合,而防止使中央吸引口441與外周吸引口451連通於大氣或大氣開放區50之情形,並以中央吸引部44與外周吸引部45來確實地吸引保持晶圓90。In addition, since the
在以適當的壓力將接觸部442、環狀部443與圓弧環狀部452對晶圓90按壓之階段中,停止馬達66的驅動。到對晶圓90的按壓完成為止之搬送墊40以及臂61的移動量,是藉由依據來自編碼器67的訊號來檢測以及控制馬達66的驅動量來管理。When the
在已將搬送墊40的接觸部442、環狀部443與圓弧環狀部452按壓於晶圓90的狀態下,作動吸引源48並且打開開關閥481。藉此,可通過中央吸引路46與外周吸引路47而從中央吸引口441與外周吸引口451吸引空氣,並藉由作用於中央吸引部44與外周吸引部45之吸引力,將晶圓90的背面92吸引保持於搬送墊40。更詳細地說,是藉由吸引力,讓晶圓90的背面92密合於接觸部442、環狀部443與圓弧環狀部452的各個的下表面。由於大氣開放區50相對於中央吸引口441與外周吸引口451,已藉由環狀部443與圓弧環狀部452而被隔開,並進一步通過間隙51而連通於大氣,因此在大氣開放區50的區域中不會有對晶圓90之吸引力作用。如此,晶圓90成為僅中央部分與外周部分被搬送墊40吸引保持之狀態。In a state where the
接著,如圖7所示,驅動移動機構60的馬達66來使滾珠螺桿65旋動,使臂61以及臂支撐部63朝上方移動。藉由此移動,已吸引保持晶圓90的背面92之搬送墊40會上升,而讓晶圓90從暫置工作台12離開。Next, as shown in FIG. 7 , the
保持於搬送墊40且已從暫置工作台12離開之晶圓90,可在藉由中央吸引部44所吸引保持之中央部分、與藉由外周吸引部45所吸引保持之外周部分各自未往下方下垂的情形下被搬送。The
第1搬送機構15於使吸引保持有晶圓90之搬送墊40往暫置工作台12的上方移動後,進一步在移動機構60中進行旋繞動作,而將搬送墊40定位至工作夾台14的上方。此時,工作夾台14是定位在交接位置,前述交接位置是在X軸方向上接近第1搬送機構15之位置。After the
當搬送墊40到達工作夾台14的上方後,驅動移動機構60之馬達66使滾珠螺桿65旋動,而使臂61以及臂支撐部63朝下方移動。然後,如圖8所示,將已吸引保持於搬送墊40之晶圓90當中朝向下方之保護膠帶95側放置於工作夾台14的保持面143上。When the
當將晶圓90放置於工作夾台14的保持面143時,會使吸引源20作動並且將開關閥201打開。如此一來,多孔板142側的空氣會透過流路144被吸引而使吸引力作用於保持面143,並將晶圓90吸引保持於保持面143上。When the
在此狀態下,進行關閉開關閥481或使吸引源48的作動停止,來解除作用於搬送墊40的中央吸引部44以及外周吸引部45之吸引力。如此一來,即不再處於搬送墊40吸引保持晶圓90之狀態。In this state, the opening and closing
此外,打開開關閥491並且使空氣供給源49作動。藉此,可通過中央吸引路46與外周吸引路47來從中央吸引口441與外周吸引口451噴出空氣,而將晶圓90從搬送墊40釋放。Furthermore, the on-off
如以上,藉由裝設有搬送墊40之第1搬送機構15,來進行從暫置工作台12往工作夾台14之晶圓90的搬送。As described above, the
搬送墊40是藉由中央吸引部44與外周吸引部45來吸引保持晶圓90的中央部分與外周部分之雙方。藉此,由於是在晶圓90的中央部分與外周部分都未下垂的情形下進行搬送,因此可以不受妨礙地將晶圓90從搬送墊40交接到工作夾台14的保持面143。The
又,搬送墊40在中央吸引部44與外周吸引部45之間的大氣開放區50中不會吸引保持晶圓90。亦即,因為在大氣開放區50的區域中,不會矯正晶圓90的彎曲,所以可以讓在由搬送墊40所進行之保持狀態下施加於晶圓90之負荷變少,而抑制沿著改質層96之晶圓90的割斷的產生。In addition, the
假設在搬送墊40的保持中晶圓90在和大氣開放區50對應之區域被割斷,仍然可在吸引力不會作用於大氣開放區50的情形下,讓因割斷所產生之碎屑難以附著於搬送墊40。從而,因晶圓90的割斷所產生之碎屑會難以以附著於搬送墊40之狀態殘留,而使在下一個晶圓90的搬送時碎屑為害之疑慮較少。換言之,不必進行在搬送墊40中用於去除碎屑之頻繁的洗淨。Assuming that the
和本實施形態之搬送墊40不同,在僅吸引保持晶圓90的中心部分來進行搬送之構成(例如上述之專利文獻1)的搬送墊中,晶圓90的中心部分以外容易朝上下振動,而變得容易在晶圓90產生沿著改質層96之割斷。又,若在未受到搬送墊保持之區域產生晶圓90的割斷時,會有以下疑慮:晶圓90的外周部分會下垂,而無法將晶圓90適當地吸引保持於工作夾台14。Different from the
為了防止晶圓90的外周部分的下垂,可考慮以下作法:使用僅吸引保持晶圓90的外周部分來進行搬送之搬送墊。但是,在使用了這樣的搬送墊的情況下,會有以下疑慮:因為賦與到晶圓90的外周部分之衝擊,而在比外周部分更內側沿著改質層96被割斷為複數個。此割斷的結果,有以下疑慮:晶圓90的中央部分下垂,且晶圓90上的相鄰之晶片94彼此接觸而產生晶片94的損傷(缺損等)。In order to prevent the outer peripheral part of the
又,為了防止晶圓90部分地下垂,而考慮使用以吸引面吸引保持晶圓90的背面92整個面之類型的搬送墊。但是,在使用了這樣的搬送墊的情況下,由於是一邊使晶圓90的整體從彎曲形狀矯正成平坦形狀一邊進行吸引保持,因此容易使對晶圓90之負荷變大,而使沿著改質層96產生割斷之疑慮變高。並且,割斷時所產生之碎屑會附著於搬送墊的吸引面,而有以下疑慮:在吸引保持下一個晶圓90時,產生由碎屑所造成之傷害。例如,附著於搬送墊的吸引面之碎屑接觸到晶圓90上的晶片94而在晶片94的角落產生缺損。Furthermore, in order to prevent part of the
和這樣的比較對象之搬送墊不同,在本實施形態的搬送墊40中,可以防止晶圓90的中央部分與外周部分的下垂,且將晶圓90以穩定的狀態來搬送並移交至工作夾台14。又,在中央部分與外周部分之間具有大氣開放區50之搬送墊40,可以做到在晶圓90的搬送時難以產生沿著改質層96之割斷,且為即使假設在晶圓90產生割斷也難以讓因為割斷所產生之碎屑附著於搬送墊40之構成,而可以防止以碎屑為原因之晶片94的製造不良等。Unlike such a transfer pad to be compared, the
搬送墊40的外周吸引部45是在搬送時藉由吸引來防止晶圓90的外周部分的下垂,並且在將晶圓90放置於工作夾台14時,以往下方突出之圓弧環狀部452來將晶圓90的外周部分朝工作夾台14按壓。藉此,可以讓具有如圖5之翹曲的晶圓90確實地吸引保持在工作夾台14。The outer
搬送墊40的中央吸引部44在中央吸引口441的周圍具備有接觸部442,在已吸引晶圓90時,接觸部442的下表面會接觸於晶圓90的背面92(上表面)。接觸部442可以抑制來自中央吸引口441的吸引力作用的區域中的晶圓90的變形,而提高晶圓90的中央部分的穩定性。具體而言,若受到來自中央吸引口441的吸引力之晶圓90的中央部分在環狀部443的內側朝中央吸引口441側凹陷時,會變得容易因局部的變形而在晶圓90產生割斷,但是藉由設置於環狀部443的內側之接觸部442接觸於晶圓90的背面92,可以防止像這樣的晶圓90的局部的變形。又,和接觸部442同樣地,環狀部443也具有防止晶圓90的中央部分的局部的變形之作用。The
環狀部443是圓周方向的整體會接觸於晶圓90的背面92。像這樣,藉由環狀部443在中央吸引口441的外側於圓周方向的整體延伸之構成,而形成為來自中央吸引口441之吸引力不會及於大氣開放區50。關於接觸部442,是形成為在圓周方向上對晶圓90的背面92部分地接觸之構成。例如,接觸部442亦可在圓周方向的一部分上使Z軸方向的高度變低。因為接觸部442只要可在晶圓90的中央附近變得快要往中央吸引口441側變形之情況下,成為抑制該變形之支撐即可,所以可以用部分的接觸來得到充分的效果。The entire
再者,在本實施形態中,雖然在中央吸引口441的周圍具備有雙層的圓筒狀的接觸部442,但是接觸部442的數量或形狀並不限定於此。又,在本實施形態中,雖然接觸部442是在圓周方向上部分地接觸於晶圓90的背面92,但亦可使接觸部442在圓周方向的整體接觸於晶圓90的背面92。Furthermore, in this embodiment, the double-layered
以上,雖然說明了已裝設於第1搬送機構15之搬送墊40,但針對已裝設於第2搬送機構16之搬送墊40也可得到同樣的效果。在第2搬送機構16中,除了搬送墊40接收晶圓90之對象為工作夾台14,且搬送墊40交接晶圓90之對象為旋轉工作台131之點以外,是以和參照圖5至圖8所說明之第1搬送機構15中的搬送墊40的動作大致相同的方式動作。因此,針對第2搬送機構16中的搬送墊40的動作,省略詳細的說明。In the above, although the
在第2搬送機構16中,由於是將已藉由在磨削機構24之磨削而使背面92側薄化之晶圓90從工作夾台14搬出,因此會成為在更容易產生晶圓90的割斷之狀況下進行搬送,而使本實施形態的搬送墊40的有用性較高。In the
再者,在本發明中,將晶圓搬送至工作夾台之作法是包含晶圓往工作夾台的搬入(第1搬送機構15之作用)、與晶圓從工作夾台的搬出(第2搬送機構16之作用)之雙方的概念。Furthermore, in the present invention, the method of transporting the wafer to the work chuck includes loading the wafer into the work chuck (the function of the first transport mechanism 15) and unloading the wafer from the work chuck (the second function). The concept of both sides of the function of the transport mechanism 16).
圖9以及圖10所示之搬送墊70是應用了本發明之第2實施形態的搬送墊。在搬送墊70中,針對與先前所說明之第1實施形態的搬送墊40共通的構成要素,會附加和搬送墊40的構成要素相同的符號而省略說明。The
如圖10所示,在板件41的下表面412的外周部分(外緣)配置有吸引保持晶圓90的外周部分之環狀的外周吸引部71。外周吸引部71是構成為在板件41的圓周方向上不中斷地連續之完全的環狀。As shown in FIG. 10 , an annular outer
更詳細地說,外周吸引部71具有向下開口之外周吸引口711、與從板件41的下表面412突出而在圓周方向上呈環狀地延伸之環狀突出部712。環狀突出部712是包圍外周吸引口711的內周側與外周側。外周吸引口711和板件41內的外周吸引路(和搬送墊40的外周吸引路47同樣之吸引路)相通。環狀突出部712是以可彈性地變形且阻隔空氣的通過之橡膠等的材質來形成。More specifically, the outer
板件41的下表面412側當中,中央吸引部44與外周吸引部71之間的區域是大氣開放區72。在搬送墊70中,因為外周吸引部71的環狀突出部712為在圓周方向上未中斷地連續,所以具備在厚度方向上貫通板件41之大氣開放孔73來作為用於使大氣開放區72連通於大氣之構成。如圖9以及圖10所示,大氣開放孔73是開口於板件41的上表面411與下表面412,而使形成在下表面412側之大氣開放區72、與板件41的上表面411側之大氣連通。The area between the
在藉由中央吸引部44與外周吸引部71吸引保持晶圓90的背面92的狀態下,大氣開放區72相對於中央吸引口441與外周吸引口711,是藉由環狀部443與環狀突出部712而被隔開。從而,在以搬送墊70吸引保持晶圓90時,僅以具有中央吸引部44之中央部分與具有外周吸引部71之外周部分來吸引晶圓90,吸引力在其間的大氣開放區72不會作用。In a state where the
此外,因為大氣開放區72已透過大氣開放孔73來和大氣相通,所以即使來自中央吸引口441或外周吸引口711之吸引力稍微洩漏,大氣開放區72的內壓也不會大幅地變動,而可以維持吸引力不作用於大氣開放區72之狀態。In addition, since the atmosphere
本發明之搬送墊雖然適合於如上述實施形態之磨削裝置中的晶圓的搬送,但亦可適用於磨削裝置以外之加工裝置中的晶圓的搬送、或在不同的加工裝置之間的晶圓的搬送。The transfer pad of the present invention is suitable for transporting wafers in the grinding apparatus of the above embodiment, but it can also be applied to transporting wafers in processing apparatuses other than the grinding apparatus, or between different processing apparatuses. wafer transportation.
再者,本發明之實施形態並不限定於上述之實施形態或變形例,且亦可在不脫離本發明之技術思想的主旨的範圍內進行各種變更、置換、變形。此外,若能經由技術之進步或衍生之其他技術而以其他的方式來實現本發明之技術思想的話,亦可使用該方法來實施。從而,申請專利範圍涵蓋了可包含在本發明之技術思想範圍內的所有的實施態樣。 產業上之可利用性 Furthermore, the embodiments of the present invention are not limited to the above-described embodiments or modifications, and various changes, substitutions, and modifications may be made within the scope that does not deviate from the gist of the technical idea of the present invention. In addition, if the technical idea of the present invention can be realized in other ways through technological advancement or other derived technologies, this method can also be used to implement it. Therefore, the scope of the patent application covers all implementation aspects that can be included in the scope of the technical idea of the present invention. industrial availability
如以上所說明地,本發明的搬送墊具有可以穩定來搬送脆弱性的晶圓之效果,且在對脆弱性的晶圓進行磨削加工之磨削裝置等中特別有用。As described above, the transfer pad of the present invention has the effect of stably transferring fragile wafers, and is particularly useful in a grinding device that performs grinding processing on fragile wafers.
1:磨削裝置 10:基台 11:機械手 12:暫置工作台 13:旋轉洗淨機構 14,81:工作夾台 15:第1搬送機構 16:第2搬送機構 17:移動板 18:防水蓋 20,48:吸引源 21,49:空氣供給源 22:水供給源 23:支柱 24:磨削機構 25:升降機構 30:控制部 40,70:搬送墊 41:板件 42:筒狀部 43:滑動軸 44:中央吸引部 45,71:外周吸引部 46:中央吸引路 47:外周吸引路 50,72:大氣開放區 51:間隙 60:移動機構 61:臂 62:螺旋彈簧 63:臂支撐部 64:導引部 65,253:滾珠螺桿 66,254:馬達 67:編碼器 73:大氣開放孔 80:雷射加工裝置 82:雷射照射部 83:聚光器 90:晶圓 91:正面 92:背面(晶圓的上表面) 93:分割預定線 94:晶片 95:保護膠帶 96:改質層 111:臂部 112:手部 131:旋轉工作台 132:噴嘴 141:框體 142:多孔板 143:保持面 144:流路 201,211,221,481,491:開關閥 241:殼體 242:主軸單元 243:磨削輪 244:主軸軸 245:安裝座 246:磨削磨石 251:導軌 252:升降工作台 411:上表面(板件的上表面) 412:下表面(板件的下表面) 421:吸引路 431:頭部 441:中央吸引口 442:接觸部 443:環狀部 451,711:外周吸引口 452:圓弧環狀部 611:環部 612:貫通孔 631:被導引部 632:螺合部 712:環狀突出部 C:片匣 L:雷射光束 M:加工進給方向 P:聚光點 X,Y,Z:方向 1:Grinding device 10:Abutment 11:Manipulator 12: Temporary workbench 13: Rotating cleaning mechanism 14,81:Work clamp table 15: The first transport mechanism 16: The second transport mechanism 17:Mobile board 18: Waterproof cover 20,48: source of attraction 21,49:Air supply source 22:Water supply source 23:Pillar 24:Grinding mechanism 25:Lifting mechanism 30:Control Department 40,70:Transfer pad 41:Plate 42:Tubular part 43:Sliding shaft 44: Central Attraction Department 45,71: Peripheral suction department 46:Central Attraction Road 47: Peripheral suction road 50,72: Atmospheric open area 51: Gap 60:Mobile mechanism 61: arm 62:coil spring 63:Arm support part 64: Guidance Department 65,253: Ball screw 66,254: Motor 67:Encoder 73: Atmospheric opening hole 80:Laser processing device 82:Laser irradiation department 83: Concentrator 90:wafer 91:front 92: Backside (upper surface of wafer) 93: Split scheduled line 94:wafer 95:Protective tape 96: Modified layer 111:Arm 112:Hand 131: Rotary table 132:Nozzle 141:frame 142:Porous plate 143:Keep the surface 144:Flow path 201,211,221,481,491: On-off valve 241: Shell 242: Spindle unit 243:Grinder wheel 244:Spindle axis 245:Mounting seat 246:Grinding stone 251: Guide rail 252: Lifting workbench 411: Upper surface (upper surface of the plate) 412: Lower surface (lower surface of plate) 421: Attraction Road 431:Head 441: Central suction port 442:Contact Department 443: Annular part 451,711: Peripheral suction port 452:Arc ring part 611: Ring Department 612:Through hole 631: guided part 632:Screw joint 712: Annular protrusion C: film cassette L:Laser beam M: Processing feed direction P: focus point X,Y,Z: direction
圖1是顯示磨削裝置的立體圖。 圖2是從上側觀看之第1實施形態的搬送墊的立體圖。 圖3是從下側觀看之第1實施形態的搬送墊的立體圖。 圖4是第1實施形態的搬送墊的剖面圖。 圖5是顯示已將晶圓放置於暫置工作台之狀態的剖面圖。 圖6是顯示已將搬送墊按壓於暫置工作台上之晶圓的狀態的剖面圖。 圖7是顯示正在搬送已吸引保持於搬送墊之晶圓的狀態的剖面圖。 圖8是顯示從搬送墊將晶圓交接至工作夾台的狀態的剖面圖。 圖9是從上側觀看之第2實施形態的搬送墊的立體圖。 圖10是從下側觀看之第2實施形態的搬送墊的立體圖。 圖11是顯示在晶圓形成改質層之步驟的剖面圖。 圖12是顯示在晶圓形成有改質層的狀態的剖面圖。 圖13是已形成改質層之晶圓的立體圖。 Fig. 1 is a perspective view showing the grinding device. FIG. 2 is a perspective view of the transfer pad according to the first embodiment as viewed from above. FIG. 3 is a perspective view of the transfer pad according to the first embodiment as viewed from the lower side. Fig. 4 is a cross-sectional view of the transfer pad according to the first embodiment. FIG. 5 is a cross-sectional view showing a state where the wafer has been placed on the temporary stage. FIG. 6 is a cross-sectional view showing a state where the transfer pad has pressed the wafer on the temporary table. 7 is a cross-sectional view showing a state in which a wafer sucked and held on a transfer pad is being transferred. 8 is a cross-sectional view showing a state in which a wafer is transferred from a transfer pad to a work chuck. FIG. 9 is a perspective view of the transfer pad according to the second embodiment as viewed from above. FIG. 10 is a perspective view of the transfer pad according to the second embodiment as viewed from the lower side. FIG. 11 is a cross-sectional view showing the steps of forming a modified layer on a wafer. FIG. 12 is a cross-sectional view showing a state in which a modified layer is formed on a wafer. FIG. 13 is a perspective view of a wafer with a modified layer formed thereon.
40:搬送墊 40:Transfer pad
41:板件 41:Plate
44:中央吸引部 44: Central Attraction Department
45:外周吸引部 45: Peripheral suction department
50:大氣開放區 50: Atmospheric open area
51:間隙 51: Gap
412:下表面(板件的下表面) 412: Lower surface (lower surface of plate)
441:中央吸引口 441: Central suction port
442:接觸部 442:Contact Department
443:環狀部 443: Annular part
451:外周吸引口 451: Peripheral suction port
452:圓弧環狀部 452:Arc ring part
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JP2022067267A JP2023157377A (en) | 2022-04-15 | 2022-04-15 | Carrier pad |
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TW112113633A TW202343649A (en) | 2022-04-15 | 2023-04-12 | Conveying pad capable of preventing sagging of the outer peripheral and central portions of the wafer and preventing debris from adhering to the conveying pad even if the wafer is cut within the range of the atmospheric open area |
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JP (1) | JP2023157377A (en) |
KR (1) | KR20230148098A (en) |
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JP2003007653A (en) | 2001-06-26 | 2003-01-10 | Disco Abrasive Syst Ltd | System and method of dividing semiconductor wafer |
JP4733934B2 (en) | 2004-06-22 | 2011-07-27 | 株式会社ディスコ | Wafer processing method |
JP6186256B2 (en) | 2013-11-20 | 2017-08-23 | 株式会社ディスコ | Processing equipment |
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