TW202340777A - Optical connector with fulcrum for optical alignment - Google Patents
Optical connector with fulcrum for optical alignment Download PDFInfo
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- TW202340777A TW202340777A TW111136648A TW111136648A TW202340777A TW 202340777 A TW202340777 A TW 202340777A TW 111136648 A TW111136648 A TW 111136648A TW 111136648 A TW111136648 A TW 111136648A TW 202340777 A TW202340777 A TW 202340777A
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- 230000003287 optical effect Effects 0.000 title claims abstract description 434
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- 229910000679 solder Inorganic materials 0.000 description 3
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4219—Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
- G02B6/422—Active alignment, i.e. moving the elements in response to the detected degree of coupling or position of the elements
- G02B6/4226—Positioning means for moving the elements into alignment, e.g. alignment screws, deformation of the mount
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
- G02B6/3807—Dismountable connectors, i.e. comprising plugs
- G02B6/3869—Mounting ferrules to connector body, i.e. plugs
- G02B6/3871—Ferrule rotatable with respect to plug body, e.g. for setting rotational position ; Fixation of ferrules after rotation
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
- G02B6/3807—Dismountable connectors, i.e. comprising plugs
- G02B6/3873—Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4219—Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
- G02B6/4228—Passive alignment, i.e. without a detection of the degree of coupling or the position of the elements
- G02B6/423—Passive alignment, i.e. without a detection of the degree of coupling or the position of the elements using guiding surfaces for the alignment
Abstract
Description
本申請案關於光學連接器,具體而言關於用於光學對準之具有支點之光學連接器。 This application relates to optical connectors, and specifically to optical connectors with pivot points for optical alignment.
隨著電腦中之資料率持續升高,銅導體變得愈加無法以消費者要求的速度在組件之間傳送大量的高速資料。矽光子(亦即,使用矽作為光學媒體以傳送資料之系統)藉由致能通過光纖而非銅跡線傳送資料而幫助緩解此瓶頸。欲達成光纖與小型核心光子積體電路(small-core photonic integrated circuit,PIC)波導之間的光之高效率耦合可係具挑戰性的。現有的解決方案涉及光纖的主動對準及永久附接,其係昂貴、緩慢、常高損耗、且與PIC之焊料回流相關聯的溫度不相容的。 As data rates in computers continue to rise, copper conductors become increasingly unable to carry large amounts of high-speed data between components at the speeds consumers demand. Silicon photonics (that is, systems that use silicon as the optical medium to transmit data) help alleviate this bottleneck by enabling data to be transmitted through optical fibers instead of copper traces. Achieving efficient coupling of light between optical fibers and small-core photonic integrated circuit (PIC) waveguides can be challenging. Existing solutions involve active alignment and permanent attachment of optical fibers, which are expensive, slow, very lossy, and incompatible with the temperatures associated with solder reflow of PICs.
一些矽光子系統已在光纖與矽光子收發器之間使用可插拔連接器界面,包括經接合至PIC的光學托架及安座至光學托架中並保持與收發器光學對準的光學套接管。雖然此可插拔界面在得到光學對準的程序中提供改善,欲將一些光學托架中內建的透鏡與PIC上的光柵耦合器對準仍可係具挑戰性的。托架透鏡必須與其等之各別的光柵耦合器側向地對準以用於光學資料傳輸。然而,製造程序的差異可 導致來自光柵耦合器之輸出光束的角度之顯著的跨晶圓及晶圓至晶圓的差異,因此托架必須主動有角地對準以將光聚焦至光柵耦合器中(或離開光柵耦合器),同時使光柵耦合器保持在各別托架透鏡的焦點處或附近。 Some silicon photonics systems already use pluggable connector interfaces between fiber optics and silicon photonics transceivers, including optical brackets that are bonded to the PIC and optical sockets that are seated into the optical bracket and maintained in optical alignment with the transceivers. . While this pluggable interface provides improvements in the process of obtaining optical alignment, it can still be challenging to align the lenses built into some optical carriers with the grating couplers on the PIC. The carrier lens must be laterally aligned with its respective grating coupler for optical data transmission. However, differences in manufacturing procedures can This results in significant cross-wafer and wafer-to-wafer variation in the angle of the output beam from the grating coupler, so the carriage must be actively angularly aligned to focus the light into (or out of) the grating coupler. , while keeping the grating coupler at or near the focus of the respective carrier lens.
在本說明書之一些態樣中,提供一種光學托架,該光學托架經組態以與一光學套接管配對及永久地接合至一基材,使得光可通過該光學托架之至少一第一位置耦合在經耦合至該光學套接管的一光學波導與一光學組件之間。該光學托架包括至少一支點,其延伸自該光學托架之一底表面,並經組態以與該基材形成接觸及允許該光學托架繞該接觸旋轉,以在實質上不改變該第一位置與該光學組件間之一距離d的情況下使該光學托架有角地對準該光學組件。 In some aspects of the present specification, an optical bracket is provided that is configured to mate with an optical ferrule and to be permanently bonded to a substrate such that light can pass through at least a first portion of the optical bracket. A location is coupled between an optical waveguide coupled to the optical ferrule and an optical component. The optical bracket includes at least a support point extending from a bottom surface of the optical bracket and configured to make contact with the substrate and allow the optical bracket to rotate about the contact without substantially changing the optical bracket. The optical bracket is angularly aligned with the optical component at a distance d between the first position and the optical component.
在本說明書之一些態樣中,提供一種光學托架,該光學托架經組態以可移除地容納並固定一光學套接管,使得離開該光學套接管的一中心光線在該光學托架的一第一位置處進入該光學托架,並在該光學托架的一第二位置處離開該光學托架。該第一位置及第二位置界定穿過其中的一光學軸。該光學托架包括延伸自該光學托架之一底表面並界定該光學托架之一旋轉軸之一或多個樞轉部分,使得該光學軸在該旋轉軸的約500微米內穿過。 In some aspects of the present specification, an optical bracket is provided that is configured to removably receive and secure an optical ferrule such that a central ray exiting the optical ferrule passes through the optical bracket. Entering the optical bracket at a first position, and leaving the optical bracket at a second position of the optical bracket. The first position and the second position define an optical axis passing therethrough. The optical bracket includes one or more pivot portions extending from a bottom surface of the optical bracket and defining an axis of rotation of the optical bracket such that the optical axis passes within approximately 500 microns of the axis of rotation.
在本說明書之一些態樣中,提供一種光學托架,該光學托架經組態以安裝在一基材上及收納並固定一光學套接管,使得一中 心光線經耦合在該光學套接管與該基材之一光學組件之間。該光學托架包括延伸自該光學托架之一底表面且組合地界定該光學托架之一旋轉軸之一或多個樞轉部分,使得當該光學托架安置在該基材上時,該一或多個樞轉部分允許該光學托架繞該旋轉軸旋轉以調整該光學托架相對於該基材之一傾角。 In some aspects of the present specification, an optical bracket is provided that is configured to be mounted on a substrate and to receive and secure an optical sleeve such that a The core ray is coupled between the optical sleeve and an optical component of the substrate. The optical bracket includes one or more pivot portions extending from a bottom surface of the optical bracket and combinatorially defining an axis of rotation of the optical bracket such that when the optical bracket is positioned on the substrate, The one or more pivot parts allow the optical bracket to rotate about the rotation axis to adjust an inclination angle of the optical bracket relative to the substrate.
在本說明書之一些態樣中,提供一種光學托架,該光學托架包括一支點,其延伸自該光學托架之一底表面並經組態以安裝在一基材上及容納並緊固一光學套接管。當該光學托架經安裝且該支點安置在該基材上時,該光學托架經組態以繞該支點擺動至少約0.5度,以最佳化來自經附接至該光學套接管之一光學波導的光至該基材之一意欲的光學組件之耦合。 In some aspects of the present specification, an optical bracket is provided that includes a support point extending from a bottom surface of the optical bracket and configured to be mounted on a substrate and receive and fasten An optical socket. When the optical bracket is installed and the pivot point is positioned on the substrate, the optical bracket is configured to swing about the pivot point by at least about 0.5 degrees to optimize flow from one of the optical tubes attached to the optical socket. Coupling of light from an optical waveguide to an intended optical component of the substrate.
在本說明書之一些態樣中,提供一種光學托架,該光學托架經組態以安裝在一基材上及容納並固定一光學套接管。當該光學托架永久地安裝在該基材上且來自該光學套接管的光最佳地傳輸至該基材之一光學組件時,該光學托架僅沿著一或多個實質上共線的接觸線與該基材形成實體接觸。 In some aspects of the present specification, an optical bracket is provided that is configured to mount on a substrate and receive and secure an optical ferrule. When the optical bracket is permanently mounted on the substrate and light from the optical socket is optimally transmitted to one of the optical components of the substrate, the optical bracket is only along one or more substantially collinear The contact line makes physical contact with the substrate.
在本說明書之一些態樣中,提供一種使一光學托架對準一光學組件之方法,該方法包括下列步驟:在該光學托架中插入一光學套接管,該光學托架包括一口袋及至少一支點,該口袋用於容納並固定該光學套接管,該至少一支點經組態以與該基材形成接觸;使該支點與該基材接觸,同時在該光學套接管與該光學組件之間耦合光;對準該托架與該光學組件,其中對準該托架與該光學組件包括下列步 驟:測量經耦合在該光學套接管與該光學組件之間的該光之一強度以及繞該支點旋轉該光學托架以基於該耦合光的強度使該光學托架有角地對準該光學組件;施加一黏著劑至該光學托架;及使該黏著劑固化。 In some aspects of this specification, a method of aligning an optical bracket with an optical component is provided. The method includes the following steps: inserting an optical socket into the optical bracket, the optical bracket including a pocket and At least one fulcrum, the pocket is used to receive and secure the optical ferrule, the at least fulcrum is configured to make contact with the substrate; the fulcrum is brought into contact with the substrate while the optical ferrule is in contact with the optical component couple light between; aligning the bracket and the optical component, wherein aligning the bracket and the optical component includes the following steps: Steps of: measuring an intensity of the light coupled between the optical socket and the optical component and rotating the optical bracket about the pivot point to angularly align the optical bracket with the optical component based on the intensity of the coupled light ;Apply an adhesive to the optical bracket; and cure the adhesive.
10:光學托架 10: Optical bracket
11:第一位置 11:First position
12:第二位置 12:Second position
13:光學軸 13: Optical axis
14:光學透鏡 14: Optical lens
15a:前邊緣線 15a: Front edge line
15b:後邊緣線 15b: Back edge line
17:底表面 17: Bottom surface
20:光學套接管 20: Optical socket tube
25:口袋 25:Pocket
30:基材 30:Substrate
40:光學波導 40: Optical waveguide
42:光線 42:Light
50:光學組件 50:Optical components
60:樞轉部分 60: Pivot part
60a:接觸線 60a: Contact line
60b:接觸線 60b: Contact line
61:接觸 61:Contact
62:旋轉軸 62:Rotation axis
100:方法 100:Method
110:步驟 110: Steps
115:步驟 115: Steps
120:步驟 120: Steps
130:步驟 130: Steps
140:步驟 140: Steps
150:步驟 150: Steps
160:步驟 160: Steps
〔圖1〕係根據本說明書之一實施例之具有支點特徵之光學托架的透視圖; [Fig. 1] is a perspective view of an optical bracket with a fulcrum feature according to an embodiment of the present specification;
〔圖2〕係根據本說明書之一實施例之具有支點特徵之光學托架的替代透視圖; [Fig. 2] is an alternative perspective view of an optical bracket with a fulcrum feature according to one embodiment of the present specification;
〔圖3〕係根據本說明書之一實施例之具有支點特徵之光學托架的額外替代透視圖; [FIG. 3] is an additional alternative perspective view of an optical bracket with a fulcrum feature according to one embodiment of the present specification;
〔圖4〕係根據本說明書之一實施例之光學套接管與光學托架間之光學連接的剖視圖; [Figure 4] is a cross-sectional view of the optical connection between the optical socket and the optical bracket according to one embodiment of this specification;
〔圖5〕係根據本說明書之一實施例之具有支點特徵之光學托架的剖視圖,顯示光學路徑的額外細節;及 [Figure 5] is a cross-sectional view of an optical bracket with a fulcrum feature according to one embodiment of the present specification, showing additional details of the optical path; and
〔圖6〕係根據本說明書之一實施例的流程圖,其詳示使光學托架對準光學組件之方法的步驟。 [Fig. 6] is a flow chart according to an embodiment of this specification, which details the steps of a method for aligning an optical bracket with an optical component.
以下說明係參照所附圖式進行,該等圖式構成本文一部分且在其中係以圖解說明方式展示各種實施例。圖式非必然按比例繪製。要理解的是,其他實施例係經設想並可加以實現而不偏離本說明的範疇或精神。因此,以下之詳細敘述並非作為限定之用。 The following description refers to the accompanying drawings, which form a part hereof and in which various embodiments are shown by way of illustration. Figures are not necessarily drawn to scale. It is understood that other embodiments are contemplated and may be implemented without departing from the scope or spirit of this description. Therefore, the following detailed description is not intended to be limiting.
根據本說明書的一些態樣,一種光學托架包括一支點特徵,其延伸自該光學連接器底部(例如,自一光學托架底部),其允許該光學連接器傾斜以調整該光學托架透鏡與一光學組件(例如,一PIC之光柵耦合器)的對準。在一些實施例中,該光學托架可經組態以與一光學套接管配對及永久地接合至一基材,使得光可通過該光學托架之至少一第一位置耦合在經耦合至該光學套接管的一光學波導(例如,一光纖)與一光學基材之間。在一些實施例中,該光學托架可包括至少一支點,該支點經組態以與該基材形成接觸及允許該光學托架繞該接觸旋轉,以在實質上不改變該第一位置與該光學組件間之一距離d的情況下使該光學托架有角地對準該光學組件。 According to some aspects of the specification, an optical bracket includes a pivot feature extending from the bottom of the optical connector (eg, from the bottom of an optical bracket) that allows the optical connector to be tilted to adjust the optical bracket lens Alignment with an optical component (eg, a PIC grating coupler). In some embodiments, the optical bracket can be configured to mate with an optical ferrule and be permanently bonded to a substrate such that light can be coupled through at least a first location of the optical bracket upon coupling to the The optical ferrule is between an optical waveguide (eg, an optical fiber) and an optical substrate. In some embodiments, the optical bracket can include at least a fulcrum configured to make contact with the substrate and allow the optical bracket to rotate about the contact without substantially changing the first position and The optical bracket is angularly aligned with the optical components at a distance d between the optical components.
在一些實施例中,該光學托架進一步包括一光學透鏡,其經設置為近接該第一位置。在一些實施例中,該第一位置與該光學組件之間的距離大約等於該光學透鏡的焦距。 In some embodiments, the optical bracket further includes an optical lens disposed proximate the first position. In some embodiments, the distance between the first position and the optical component is approximately equal to the focal length of the optical lens.
在一些實施例中,該至少一支點可包括由一空間分開的至少兩區段。在一些實施例中,該空間可使得該至少兩區段經設置在該光學組件的相對側上,且該至少一支點不直接接觸該光學組件。換言之,該支點的該等區段(例如,與該基材接觸之該支點的樞轉點)可經隔開,使得其等跨立在該托架經對準的該光學組件(例如,一PIC的光柵耦合器)上(以避免在主動對準期間損壞該光學組件)。 In some embodiments, the at least one fulcrum may include at least two sections separated by a space. In some embodiments, the space may allow the at least two sections to be disposed on opposite sides of the optical component without the at least one support point directly contacting the optical component. In other words, the segments of the fulcrum (eg, the pivot point of the fulcrum in contact with the substrate) can be spaced such that they straddle the optical component (eg, a grating coupler of the PIC (to avoid damaging this optical component during active alignment).
根據本說明書的一些態樣,一種光學托架可經組態以可移除地容納並固定一光學套接管(例如,該托架可包括一「口袋」,其經組態以容納該光學套接管並使其保持對準一光學組件),使得離 開該光學套接管的光線在該光學托架的一第一位置處進入該光學托架,並在該光學托架的一第二位置處離開該光學托架。該第一位置及第二位置可界定穿過其中的一光學軸。在一些實施例中,該光學托架可包括界定該光學托架的一旋轉軸(其穿過或接近該旋轉軸)之一或多個樞轉部分(例如,一或多個支點區段)。在一些實施例中,該光學軸可在該旋轉軸的約500微米、或約450微米、或約400微米、或約350微米、或約300微米、或約250微米、或約200微米、或約150微米、或約100微米、或約50微米、或約25微米、或約10微米、或約5微米內穿過。 According to some aspects of this specification, an optical bracket may be configured to removably receive and secure an optical sleeve (e.g., the bracket may include a "pocket" configured to receive the optical sleeve take over and keep it aligned with an optical component) so that the The light that opens the optical socket enters the optical bracket at a first position of the optical bracket and leaves the optical bracket at a second position of the optical bracket. The first position and the second position may define an optical axis passing therethrough. In some embodiments, the optical bracket may include one or more pivot portions (eg, one or more fulcrum sections) defining an axis of rotation of the optical bracket that passes through or is proximate to the axis of rotation. . In some embodiments, the optical axis can be about 500 microns, or about 450 microns, or about 400 microns, or about 350 microns, or about 300 microns, or about 250 microns, or about 200 microns, or Passing through within about 150 microns, or about 100 microns, or about 50 microns, or about 25 microns, or about 10 microns, or about 5 microns.
在一些實施例中,該光學托架可進一步包括一光學透鏡,其在該第一位置及第二位置中之至少一者處。在一些實施例中,該光學透鏡可經組態以改變穿過其中的光之一光學性質(諸如光發散)(例如,以致使光聚焦至一位置)。 In some embodiments, the optical bracket may further include an optical lens in at least one of the first position and the second position. In some embodiments, the optical lens can be configured to change an optical property (such as light divergence) of light passing therethrough (eg, to cause the light to focus to a location).
在一些實施例中,該光學組件可在該光學透鏡之一焦點的約50微米(或約45微米、或約40微米、或約35微米、或約30微米、或約25微米、或約20微米、或約15微米、或約10微米、或約5微米內。 In some embodiments, the optical component can be at about 50 microns (or about 45 microns, or about 40 microns, or about 35 microns, or about 30 microns, or about 25 microns, or about 20 microns) from a focal point of the optical lens. Within microns, or about 15 microns, or about 10 microns, or about 5 microns.
在一些實施例中,該光學托架之該一或多個樞轉部分可經設置,使得其等不包括該光學托架的該第二位置(例如,該等樞轉部分可設置在該第二位置的一或多個側上(諸如兩個樞轉部分在該第二位置的相對側上),以便不干擾來自該第二位置之光的耦合)。 In some embodiments, the one or more pivot portions of the optical bracket can be configured such that they do not include the second position of the optical bracket (eg, the pivot portions can be positioned in the third position). on one or more sides of the second position (such as two pivot portions on opposite sides of the second position) so as not to interfere with the coupling of light from the second position).
根據本說明書的一些態樣,一種光學托架可經組態以安裝在一基材上及收納並固定一光學套接管,使得一中心光線經耦合在該光學套接管與該基材之一光學組件(例如,一光子積體電路的一光柵耦合器)之間。也就是說,該光學托架可經組態以使該光學套接管保持與該光學組件對準。在一些實施例中,該光學托架可包括組合地界定該光學托架之一旋轉軸之一或多個樞轉部分。在一些實施例中,當該光學托架安置在該基材上時,該一或多個樞轉部分可允許該光學托架繞該旋轉軸旋轉以調整該光學托架相對於該基材的一傾角。 According to some aspects of the present specification, an optical bracket may be configured to be mounted on a substrate and receive and secure an optical sleeve such that a central light ray is coupled between the optical sleeve and an optical fiber of the substrate. between components (for example, a grating coupler of a photonic integrated circuit). That is, the optical bracket can be configured to maintain alignment of the optical ferrule with the optical assembly. In some embodiments, the optical bracket may include one or more pivot portions that combinatorially define an axis of rotation of the optical bracket. In some embodiments, when the optical bracket is disposed on the substrate, the one or more pivot portions may allow the optical bracket to rotate about the rotation axis to adjust the position of the optical bracket relative to the substrate. An inclination.
在一些實施例中,該一或多個樞轉部分可經組態使得該光學托架相對於該基材的該傾角可調整至多5度、或至多2度、或至多1.5度、或至多1.0度、或至多0.5度。在一些實施例中,繞該旋轉軸旋轉該光學托架可改變該光學套接管與該光學組件間之光線的一光學路徑之角度。在一些實施例中,該光學組件可包括一光柵耦合器。在一些實施例中,改變該光學套接管與該光學組件間之光線的光學路徑之角度改變經耦合在經耦合至該光學套接管之一光學波導(例如,光纖)與該光學組件間之一光學信號(亦即,光線)的強度。 In some embodiments, the one or more pivot portions can be configured such that the tilt angle of the optical bracket relative to the substrate is adjustable by up to 5 degrees, or up to 2 degrees, or up to 1.5 degrees, or up to 1.0 degrees. degrees, or at most 0.5 degrees. In some embodiments, rotating the optical bracket about the rotation axis can change the angle of an optical path of light between the optical sleeve and the optical component. In some embodiments, the optical component may include a grating coupler. In some embodiments, changing the angle of the optical path of light between the optical ferrule and the optical component is coupled between an optical waveguide (eg, an optical fiber) coupled to the optical ferrule and the optical component. The intensity of an optical signal (i.e., light).
根據本說明書的一些態樣,一種光學托架可包括一支點,並可經組態以安裝在一基材上及容納並固定一光學套接管。在一些實施例中,當該光學托架經安裝且該支點安置在該基材上時,該光學托架可經組態以繞該支點擺動至少約0.5度、或約1.0度、或約1.5度、或約2度、或約5度,以最佳化來自經附接至該光學套接管之一 光學波導的光至該基材之一意欲的光學組件之耦合。在一些實施例中,該意欲的光學組件係一光柵耦合器。 According to some aspects of this specification, an optical bracket may include a support point and may be configured to mount on a substrate and receive and secure an optical ferrule. In some embodiments, when the optical bracket is installed and the pivot point is positioned on the substrate, the optical bracket can be configured to swing about the pivot point by at least about 0.5 degrees, or about 1.0 degrees, or about 1.5 degrees. degrees, or about 2 degrees, or about 5 degrees, to optimize from one of the tubes attached to the optical socket Coupling of light from an optical waveguide to an intended optical component of the substrate. In some embodiments, the intended optical component is a grating coupler.
在一些實施例中,該支點包括由一空間分開的兩個區段。在此類實施例中,該空間使得該兩區段經組態以設置在該光學組件的相對側上,使得當經安裝在該基材上時,該支點跨立在該光學組件上。 In some embodiments, the fulcrum includes two sections separated by a space. In such embodiments, the space is such that the two sections are configured to be disposed on opposite sides of the optical assembly such that the fulcrum straddles the optical assembly when mounted on the substrate.
根據本說明書的一些態樣,一種光學托架可經組態以安裝在一基材上及容納並固定一光學套接管。在一些實施例中,當該光學托架永久地安裝在該基材上且來自該光學套接管的光最佳地傳輸至該基材之一光學組件時,該光學托架可僅沿著一或多個實質上共線的接觸線與該基材形成實體接觸。在一些實施例中,該光學托架可包括一底表面,其具有該一或多個實質上共線的接觸線,該(等)接觸線經設置在該光學托架之相對的前邊緣線與後邊緣線之間並遠離該等邊緣線。在一些實施例中,該底表面可包括一支點特徵,其中該支點特徵界定該一或多個實質上共線的接觸線。 According to some aspects of this specification, an optical bracket may be configured to mount on a substrate and receive and secure an optical ferrule. In some embodiments, when the optical bracket is permanently mounted on the substrate and light from the optical ferrule is optimally transmitted to one of the optical components of the substrate, the optical bracket can be used only along one Or a plurality of substantially collinear contact lines form physical contact with the substrate. In some embodiments, the optical bracket may include a bottom surface having the one or more substantially collinear contact lines disposed at opposing front edge lines of the optical bracket. between and away from the rear edge lines. In some embodiments, the bottom surface may include a fulcrum feature, wherein the fulcrum feature defines the one or more substantially collinear contact lines.
根據本說明書的一些態樣,一種將一光學托架對準一光學組件之方法包括下列步驟: According to some aspects of this specification, a method of aligning an optical bracket with an optical component includes the following steps:
在該光學托架中插入一光學套接管,該光學托架包括一口袋,其用於容納並固定該光學套接管,且該光學托架包括至少一支點,其經組態以與該基材形成接觸; An optical ferrule is inserted into the optical carrier, the optical carrier includes a pocket for receiving and securing the optical ferrule, and the optical carrier includes at least one support point configured to engage with the substrate form contact;
使該支點與該基材接觸,同時在該光學套接管與該光學組件之間耦合光; bringing the fulcrum into contact with the substrate while coupling light between the optical sleeve and the optical component;
將該托架與該光學組件對準; aligning the bracket with the optical assembly;
施加一黏著劑至該光學托架及該基材;及 Apply an adhesive to the optical bracket and the substrate; and
使該黏著劑固化。 Allow the adhesive to cure.
在一些實施例中,該將該托架與該光學組件對準之步驟可包括下列步驟:測量經耦合在該光學套接管與該光學組件間的光之強度,及基於該耦合光的強度繞該支點旋轉該光學托架以使該光學托架有角地對準該光學組件。在一些實施例中,該將該托架與該光學組件對準之步驟進一步包括最大化該耦合光的強度。 In some embodiments, the step of aligning the bracket with the optical component may include the following steps: measuring the intensity of light coupled between the optical sleeve and the optical component, and calculating the intensity of the coupled light based on the intensity of the coupled light. The fulcrum rotates the optical bracket to angularly align the optical bracket with the optical assembly. In some embodiments, the step of aligning the bracket with the optical component further includes maximizing the intensity of the coupled light.
在一些實施例中,該光學套接管可在施加該黏著劑之前從該光學托架移除。在一些實施例中,該方法可進一步包括下列步驟:在使該支點與該基材接觸之前,施加一光學材料至該基材。在此類實施例中,該光學材料實質上可與該光學托架的材料經折射率匹配,並可包括/涵蓋該光學托架與該基材之間的一光學路徑。在一些實施例中,該光學材料可係一光學膠。在其他實施例中,該光學材料可係一光學黏著劑。在此類實施例中,該光學黏著劑可由光化輻射固化(例如,藉由施加光而固化)。 In some embodiments, the optical ferrule is removable from the optical bracket prior to applying the adhesive. In some embodiments, the method may further include the step of applying an optical material to the substrate before bringing the fulcrum into contact with the substrate. In such embodiments, the optical material may be substantially index matched to the material of the optical carrier and may include/enclose an optical path between the optical carrier and the substrate. In some embodiments, the optical material can be an optical glue. In other embodiments, the optical material can be an optical adhesive. In such embodiments, the optical adhesive can be cured by actinic radiation (eg, by application of light).
在一些實施例中,該固化該黏著劑之步驟可包括熱固化(亦即,施加熱以起始該黏著劑的固化)。在一些實施例中,該黏著劑可經組態以耐受與一焊料回流程序相關聯的溫度。 In some embodiments, the step of curing the adhesive may include thermal curing (ie, applying heat to initiate curing of the adhesive). In some embodiments, the adhesive can be configured to withstand temperatures associated with a solder reflow process.
現轉向圖式,圖1係根據本說明書之具有支點特徵之光學托架的透視圖。在一些實施例中,光學托架10經組態以與光學套接管20配對及永久地接合至基材30。在一些實施例中,光學托架可經組
態使得從光學波導40(例如,一或多個光纖)耦合至光學套接管20的光離開光學套接管20並耦合至基材30上之光學組件50。(參見本文於別處所包括之其他圖式中的光之光學路徑及其他特徵的額外細節)。應注意,光可沿著光學路徑在任一方向上穿過,使得光可從光學組件50傳輸至光學套接管20,或從光學套接管20傳輸至光學組件50,或者在兩方向上。本文所提供之實例並非意欲限制且通常涵蓋光學套接管20與光學組件50之間的光之耦合,無論光傳輸的方向為何。
Turning now to the drawings, Figure 1 is a perspective view of an optical bracket having a fulcrum feature in accordance with the present specification. In some embodiments,
在一些實施例中,光學托架10可具有至少一支點60,其位在光學托架10之底表面17(亦即,光學托架10面向基材30之表面)上。在一些實施例中,支點60經組態以與基材30接觸及允許光學托架10繞該接觸旋轉,以便使光學托架10有角地對準光學組件50。在一些實施例中,光學組件50可係光子積體電路(PIC)的光柵耦合器。
In some embodiments, the
在一些實施例中,至少一支點60可界定一或多個實質上共線的接觸線60a/60b(參見圖3),其(等)經設置在光學托架10的前邊緣線15a與相對的後邊緣線15b之間並遠離該等邊緣線。
In some embodiments, at least one
圖2係圖1之光學托架10的替代透視圖,顯示支點60之一實施例的額外細節。具體地,圖2係從下方顯示光學托架10的視圖,以重點顯示底表面17。光學托架10之底表面17可包括支點特徵60,其具有一或多個區段或「樞轉部分」(例如,在圖2中標記為60的兩個部分)。支點特徵60可設置為遠離托架10的前邊緣15a。
FIG. 2 is an alternative perspective view of the
圖3係圖1及圖2之光學托架10的額外替代透視圖,具有關於支點特徵60的額外細節。再次,圖3顯示托架10的視圖,重點顯示底表面17及一或多個樞轉部分(支點)60。支點特徵的一或多個樞轉部分60界定光學托架10的旋轉軸62。當光學托架10之一或多個樞轉部分60與基材(諸如圖1之基材30)形成實體接觸時,與基材30形成的接觸僅沿著一或多個實質上共線的接觸線60a、60b。
FIG. 3 is an additional alternative perspective view of the
在一些實施例中,光學托架10經組態以可移除地容納並固定光學套接管(諸如圖1之光學套接管20),使得離開光學套接管20的光線(亦即,光束的中心光線)在光學托架的第一位置(例如,近接光學套接管的第一位置,參見圖4的元件11)處進入光學托架10,並在光學托架10之底表面17上的第二位置12處離開光學托架。在一些實施例中,第一位置11及第二位置12界定穿過其中的光學軸13。在一些實施例中,光學軸13在旋轉軸62的約500微米、或約450微米、或約400微米、或約350微米、或約300微米、或約250微米、或約200微米、或約150微米、或約100微米、或約50微米、或約25微米、或約10微米、或約5微米內穿過。
In some embodiments,
圖4係根據本說明書之態樣之光學套接管20與光學托架10間之光學連接的剖視圖。在一些實施例中,光學托架10包括口袋25,其用於容納並固定光學套接管20。在一些實施例中,一或多個光學波導40(例如,光纖)係耦合至光學套接管20。在一些實施例中,來自光學波導40的光線42(例如,中心光線)可通過光學套接管20導向(例如,通過該光學套接管重導向或由該光學套接管重聚焦)
並離開光學套接管20。在離開光學套接管20之後,光線42可進入光學托架10及第一位置11,並在第二位置12處離開光學托架10。離開光線42可遵循由第一位置11及第二位置12所界定的光學軸13。在一些實施例中,光學托架10可進一步包括光學透鏡14,其設置在第一位置11及第二位置12中之至少一者處,並經組態以至少改變穿過其中之光線42的發散(例如,將光線42聚焦在目標位置上)。在一些實施例中,光學托架10包括一或多個樞轉部分60(界定一或多個支點),其(等)與基材30形成接觸61,且其(等)界定旋轉軸62(參見圖3的旋轉軸62)。在一些實施例中,光學軸13在旋轉軸62(亦即,由與基材30之接觸61的點所界定的旋轉軸)的約500微米、或約450微米、或約400微米、或約350微米、或約300微米、或約250微米、或約200微米、或約150微米、或約100微米、或約50微米、或約25微米、或約10微米、或約5微米內穿過。
4 is a cross-sectional view of the optical connection between the
在一些實施例中,光學托架10可繞樞轉部分/支點60旋轉以使光學套接管20有角地對準基材30上的光學組件50(例如,光柵耦合器)。樞轉部分/支點60及一或多個實質上共線的接觸線(參見圖3的元件60a、60b)可設置在光學托架10的前邊緣線15a與相對的後邊緣線15b之間並遠離該等邊緣線。在一些實施例中,光學托架10可藉由在光學套接管20與光學組件50之間耦合光(例如,光線42)及繞樞轉部分/支點60旋轉光學托架10直到在光學套接管20與光學組件50之間耦合光學光信號(例如,具有最大強度的光信號)而與光學組件50對準。一旦達成光學套接管20與光學組件50之間的光學有角
對準,可在基材30與光學托架10之間施加黏著劑(例如,結構、熱黏著劑)以將其保持在所欲角度。對準程序上的額外細節係在圖6及對應描述中提供。
In some embodiments, the
圖5係具有支點特徵60之光學托架10的剖視圖,顯示光學路徑的額外細節。在一些實施例中,光學托架10可經組態以與光學套接管20(參見圖4的光學套接管20)配對及永久地接合至基材30。光(諸如圖4的光線42)離開光學套接管20,進入光學托架10及光學托架10的第一位置11,並在第二位置12處離開光學托架10,界定光學軸13及第一位置11與光學組件50之間的距離d。在一些實施例中,光學托架10包括支點60,其經組態以與基材30形成接觸61,並允許光學托架10繞由接觸61的線所界定之旋轉軸62旋轉。在一些實施例中,支點60可經組態以允許光學托架10繞旋轉軸62旋轉,以在實質上不改變第一位置11與光學組件50間之距離d的情況下使光學托架10有角地對準光學組件50。在一些實施例中,距離d係大約近接位置11之任何透鏡(例如,圖4的光學透鏡14)的焦距。
Figure 5 is a cross-sectional view of the
最後,圖6係根據本說明書的流程圖,其詳示使光學托架光學地對準基材上之光學組件之方法的步驟。在一些實施例中,方法100包括下列步驟:
Finally, FIG. 6 is a flowchart in accordance with the present specification detailing the steps of a method for optically aligning an optical carrier with an optical component on a substrate. In some embodiments,
步驟110:將光學套接管(諸如圖4的光學套接管20)插入光學托架(諸如圖4的光學托架10)中。光學托架10可包括口袋,其用於容納並固定光學套接管20,且光學托架10可進一步包括至少一支點(諸如圖4的支點60),其經組態以與基材形成接觸。在一
些實施例中,支點的目的在於允許光學托架旋轉以最佳化光學套接管與基材上的光學組件之間的光耦合。
Step 110: Insert an optical ferrule (such as
可選步驟115:在一些實施例中,可在對準托架與光學組件之前將光學材料(例如,光學膠或光學黏著劑)施加至基材,使得光學材料包括或涵蓋光學托架與基材上的光學組件之間的光學路徑。在一些實施例中,諸如當光學材料係光學黏著劑時,一旦托架與光學組件的對準經最佳化就可使光學材料固化。在一些實施例中,光學材料實質上可與光學托架的材料經折射率匹配。在此類實施例中,光學黏著劑可由光化輻射固化(例如,光固化)。 Optional step 115: In some embodiments, an optical material (eg, optical glue or optical adhesive) may be applied to the substrate prior to aligning the bracket and optical components such that the optical material includes or covers the optical bracket and the substrate. The optical path between optical components on the material. In some embodiments, such as when the optical material is an optical adhesive, the optical material may be cured once the alignment of the carrier and optical components is optimized. In some embodiments, the optical material may be substantially refractive index matched to the material of the optical carrier. In such embodiments, the optical adhesive can be cured by actinic radiation (eg, photocured).
步驟120:使光學托架之支點與基材接觸,沿著支點與基材之間的接觸點建立旋轉軸。可使用適用夾具以定位托架,同時在後續步驟期間保持支點與基材的接觸。 Step 120: Make the fulcrum of the optical bracket contact the base material, and establish a rotation axis along the contact point between the fulcrum and the base material. Suitable clamps can be used to position the bracket while maintaining contact of the fulcrum with the substrate during subsequent steps.
步驟130:通過光學托架在光學套接管與光學組件之間耦合光。 Step 130: Couple light between the optical ferrule and the optical assembly through the optical bracket.
步驟140:對準光學套接管與光學組件。在一些實施例中,此對準包括重定位光學托架及繞支點旋轉光學托架同時測量經耦合在光學套接管與光學組件之間的光之強度,直到耦合光的強度最佳。在一些實施例中,最佳光學對準係界定為經耦合在光學套接管與光學組件之間的光處於最大強度的對準角度。 Step 140: Align the optical tube and optical components. In some embodiments, this alignment includes repositioning the optical carriage and rotating the optical carriage about a fulcrum while measuring the intensity of light coupled between the optical ferrule and the optical assembly until the intensity of the coupled light is optimal. In some embodiments, optimal optical alignment is defined as the alignment angle at which light coupled between the optical ferrule and the optical assembly is at maximum intensity.
在方法100之一些實施例中,光學套接管可在施加黏著劑之前(及達成光學對準之後)從光學托架移除。
In some embodiments of
步驟150:一旦在步驟140中達成光學對準就施加黏著劑至光學托架。
Step 150: Apply adhesive to the optical bracket once optical alignment is achieved in
步驟160:使黏著劑固化。在一些實施例中,固化黏著劑可係黏著劑的熱固化(例如,施加熱)。在此類實施例中,固化黏著劑可經組態以耐受與焊料回流程序相關聯的溫度。 Step 160: Cure the adhesive. In some embodiments, curing the adhesive may be thermal curing of the adhesive (eg, application of heat). In such embodiments, the cured adhesive may be configured to withstand temperatures associated with solder reflow procedures.
所屬技術領域中具有通常知識者應理解在本說明書中所使用及描述之內容脈絡中諸如「約(about)」等用語。若所屬技術領域中具有通常知識者不清楚在本說明書中所使用及描述之內容脈絡中如應用以表達特徵大小、量、及實體性質的數量所使用的「約」,則「約」將應理解為意指在指定值之10百分比內。就一指定值給定的數量可精確係該指定值。例如,若所屬技術領域中具有通常知識者不清楚在本說明書中所使用及描述之內容脈絡中之具有約1的值的數量,意指該數量所具有的值在0.9與1.1之間,且該值可係1。 Those with ordinary skill in the art will understand that terms such as "about" are used and described in the context of this specification. If it is unclear to a person of ordinary skill in the art that "approximately" is used to express quantities of characteristic sizes, quantities, and physical properties in the context of the content used and described in this specification, then "approximately" will be used. Understood to mean within 10 percent of the specified value. A quantity given for a specified value is exactly that specified value. For example, if it is not clear to a person of ordinary skill in the art that a quantity having a value of approximately 1 in the context used and described in this specification means that the quantity has a value between 0.9 and 1.1, and This value can be tied to 1.
所屬技術領域中具有通常知識者應理解在本說明書中所使用及描述之內容脈絡中諸如「實質上(substantially)」等用語。若所屬技術領域中具有通常知識者不清楚在本說明中所使用及描述之內容脈絡中所使用的「實質上相等(substantially equal)」,則「實質上相等」將意指約相等,其中約係如上文所述。若所屬技術領域中具有通常知識者不清楚在本說明中所使用及描述之內容脈絡中所使用的「實質上平行(substantially parallel)」,則「實質上平行」將意指在30度內平行。在一些實施例中,描述為實質上彼此平行的方向或表面可係在20度內、或10度內平行,或可係平行或標稱平行。若所屬技術領 域中具有通常知識者不清楚在本說明中所使用及描述之內容脈絡中所使用的「實質上對準(substantially aligned)」,則「實質上對準」將意指在與所對準物體寬度之20%內對準。在一些實施例中,經描述為實質上對準的物體可在與所對準物體寬度之10%內或5%內對準。 Those with ordinary skill in the art will understand that terms such as "substantially" are used and described in the context of this specification. If "substantially equal" is used in the context of the description and description in this specification and is not clear to a person with ordinary skill in the art, then "substantially equal" will mean approximately equal, where approximately The system is as described above. If "substantially parallel" is used in the context of the context used and described in this specification and is unclear to a person of ordinary skill in the art, then "substantially parallel" will mean parallel within 30 degrees. . In some embodiments, directions or surfaces described as substantially parallel to each other may be parallel within 20 degrees, or parallel within 10 degrees, or may be parallel or nominally parallel. If you belong to a technical field If a person with ordinary knowledge in the art is not aware that "substantially aligned" is used in the context of the content used and described in this description, then "substantially aligned" will mean that the object is aligned with Align within 20% of width. In some embodiments, an object described as being substantially aligned may be aligned within 10% or 5% of the width of the object being aligned.
於上文中引用的文獻、專利、及專利申請案特此以一致的方式全文以引用方式併入本文中。若併入的文獻與本申請書之間存在不一致性或衝突之部分,應以前述說明中之資訊為準。 The documents, patents, and patent applications cited above are hereby incorporated by reference in their entirety in a consistent manner. If there is any inconsistency or conflict between the incorporated documents and this application, the information in the foregoing description shall prevail.
除非另外指示,否則對圖式中元件之描述應理解成同樣適用於其他圖式中相對應的元件。雖在本文中是以具體實施例進行說明及描述,但所屬技術領域中具有通常知識者將瞭解可以各種替代及/或均等實施方案來替換所示及所描述的具體實施例,而不偏離本揭露的範疇。本申請案意欲涵括本文所討論之特定具體實施例的任何調適形式或變化形式。因此,本揭露意圖僅受限於申請專利範圍及其均等者。 Unless otherwise indicated, descriptions of elements in the drawings should be understood to apply equally to corresponding elements in other drawings. Although specific embodiments have been illustrated and described herein, those of ordinary skill in the art will appreciate that various alternative and/or equivalent embodiments may be substituted for the specific embodiments shown and described without departing from this disclosure. scope of disclosure. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Accordingly, the present disclosure is intended to be limited only by the claimed scope and its equivalents.
10:光學托架 10: Optical bracket
15a:前邊緣線 15a: Front edge line
17:底表面 17: Bottom surface
60:樞轉部分 60: Pivot part
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US202163273432P | 2021-10-29 | 2021-10-29 | |
US63/273,432 | 2021-10-29 |
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JP5865370B2 (en) * | 2010-07-19 | 2016-02-17 | スリーエム イノベイティブ プロパティズ カンパニー | Assembly tool and optical fiber connector assembly method |
CN102455468B (en) * | 2010-10-19 | 2015-02-25 | 富士康(昆山)电脑接插件有限公司 | Optical fiber connector and optical fiber connector component |
CN108139550B (en) * | 2015-10-12 | 2020-05-12 | 3M创新有限公司 | Connector with latch mechanism |
CN114637078A (en) * | 2018-06-29 | 2022-06-17 | 3M创新有限公司 | Optical ferrule with compound stop |
CN114303084B (en) * | 2019-08-28 | 2023-11-17 | 3M创新有限公司 | Photonic integrated circuit connector with temperature independent mechanical alignment |
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